WO2023092871A1 - Working link, valve port independent control type multi-way valve, and engineering machine - Google Patents
Working link, valve port independent control type multi-way valve, and engineering machine Download PDFInfo
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- WO2023092871A1 WO2023092871A1 PCT/CN2022/077059 CN2022077059W WO2023092871A1 WO 2023092871 A1 WO2023092871 A1 WO 2023092871A1 CN 2022077059 W CN2022077059 W CN 2022077059W WO 2023092871 A1 WO2023092871 A1 WO 2023092871A1
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- oil
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- 238000006073 displacement reaction Methods 0.000 claims description 17
- 238000010276 construction Methods 0.000 claims description 12
- 230000008878 coupling Effects 0.000 claims description 11
- 238000010168 coupling process Methods 0.000 claims description 11
- 238000005859 coupling reaction Methods 0.000 claims description 11
- 238000004364 calculation method Methods 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 334
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 239000010720 hydraulic oil Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- JHNLZOVBAQWGQU-UHFFFAOYSA-N 380814_sial Chemical compound CS(O)(=O)=O.O=P(=O)OP(=O)=O JHNLZOVBAQWGQU-UHFFFAOYSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/02—Servomotor systems with programme control derived from a store or timing device; Control devices therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B2013/002—Modular valves, i.e. consisting of an assembly of interchangeable components
Definitions
- the invention relates to the technical field of hydraulic pressure, in particular to a multi-way valve with a working joint and an independently controlled valve port and construction machinery.
- the main engine of construction machinery is developing in the direction of intelligence and greenness.
- Existing construction machinery adopts the traditional slide valve form multi-way valve to control the actuator.
- Large size, poor state awareness, etc. and cannot meet the requirements of future electronic control and intelligent assistance for high-precision control of position/speed, which seriously affects the host's controllability, load adaptability, running stability and energy saving.
- the valve port independent control technology can control the pressure/flow of the two chambers of the actuator separately, and has the advantages of flexible valve control, strong load adaptability, low energy consumption, and precise control, representing the development direction of high-end hydraulic valves.
- the multi-way valve is a multi-functional integrated valve with more than two reversing valves as the main body, which integrates the reversing valve, check valve, overload valve, oil replenishment valve and brake valve. It is the core part of the hydraulic system of construction machinery. It is located between the pump and the actuator, and is used to control the flow and direction of the hydraulic oil, so as to centrally control the movement direction and speed of the actuator of the construction machinery.
- throttling multi-way valves for construction machinery: throttling multi-way valves, negative flow multi-way valves, positive flow multi-way valves, and load-sensing multi-way valves.
- the flow of throttling multi-way valve, negative flow multi-way valve, and positive flow multi-way valve is affected by the change of load pressure, and when the action is consistent, the flow will flow to the actuator with a small load, resulting in the flow cannot be distributed according to the expected state, so ,
- the hydraulic system of construction machinery that requires high control accuracy mostly uses load-sensitive multi-way valves.
- FIG. 1 The schematic diagram is shown in Figure 1, of which 1' and 2' are the main Spool, the main spool 1' controls the oil in and out of the A port, the main spool 2' controls the oil in and out of the B port, 3' and 4' are the pilot spools, the pilot spool 3' controls the working state of the main spool 1', the pilot The spool 4' controls the working state of the main spool 2' to realize the independent control of the oil in and out of the A and B ports.
- the above CMA90 and CMA200 multi-way valves of Eaton Company the A and B ports are controlled separately to realize the independent function of the valve port, but it is equipped with multiple temperature and pressure integrated sensors and displacement sensors, which are controlled by calculating the flow and pressure control methods.
- the system is complex, and there are many parameters that affect the control accuracy, such as oil temperature, oil viscosity, etc., resulting in an unstable control system.
- its oil port layout is different from that of traditional multi-way valves, the cost of multiple sensors is high, and various factors make it impossible to apply in large quantities.
- the present invention provides a multi-way valve with working coupling and independent control of valve ports and engineering machinery.
- the present invention provides a working couplet.
- a work association including:
- the valve body is provided with an oil supply port P, a working oil port A, and a working oil port B.
- the main spool 1 is movably arranged in the valve body, and is used to control the oil outlet of working oil port A and the oil return of working oil port B, or control the oil outlet of working oil port B and the oil return of working oil port A,
- the second main valve core is movably arranged in the valve body, and is used to control the amount of oil entering the working union from the oil supply port P,
- the pilot control module includes a first pilot control unit for controlling the movement of the main spool one and a second pilot control unit for controlling the movement of the main spool two.
- valve body is provided with an oil return port T1, an oil return port T2, an oil supply oil circuit, and a working oil circuit,
- the oil supply circuit communicates from the oil supply port P to the position of the main valve core 1 through the main valve core 2,
- the working oil passage includes a first working oil passage and a second working oil passage, the first working oil passage is formed between the position of the main spool one and the working oil port A, and the second working oil passage The oil passage is formed between the position of the main spool one and the working oil port B,
- the oil supply oil circuit When the main spool one controls the oil output from the working oil port A and the oil return from the working oil port B, the oil supply oil circuit is connected to the first working oil circuit, and the second working oil circuit is connected to The oil return port T2; when the main spool one controls the oil output from the working oil port B and the oil return from the working oil port A, the oil supply oil circuit communicates with the second working oil circuit, and the The first working oil passage is connected with the oil return port T1.
- a first port relief valve is provided in the first working oil circuit, and a second port relief valve is provided in the second working oil circuit.
- the working union also includes a differential pressure control module, which is arranged between the oil supply port P and the second main valve core, and is used to control the oil inlet and outlet of the main valve core two to have a constant pressure difference.
- a differential pressure control module which is arranged between the oil supply port P and the second main valve core, and is used to control the oil inlet and outlet of the main valve core two to have a constant pressure difference.
- the differential pressure control module is a compensating spool.
- the first pilot control unit has a first pilot control oil circuit and a second pilot control oil circuit, and the first pilot control oil circuit and the second pilot control oil circuit are connected to the main valve core one respectively.
- the two control chambers; the second pilot control unit has a third pilot control oil circuit, and the third pilot control oil circuit is connected to the spring chamber of the main valve core two.
- the first pilot control unit includes a first electric proportional pressure reducing valve and a second electric proportional pressure reducing valve
- the first pilot control oil circuit leads from the outlet of the first electric proportional pressure reducing valve
- the second pilot control oil circuit leads from the outlet of the second electric proportional pressure reducing valve
- the second pilot control unit includes a third electric proportional pressure reducing valve
- the third pilot control oil circuit leads from the first electric proportional pressure reducing valve.
- the outlet of the three-electric proportional pressure reducing valve is led out.
- the first pilot control unit includes a first electric proportional reversing valve, and the first pilot control oil circuit and the second pilot control oil circuit are connected respectively from the first electric proportional reversing valve.
- the second pilot control unit includes a second electric proportional reversing valve, and the third pilot control oil circuit is led out from the outlet of the second electric proportional reversing valve.
- the above-mentioned working union also includes a control handle and a controller for receiving a control signal of the control handle through the CAN bus, and the controller calculates the main valve core one and/or the The displacement of the main spool two, and control the main spool one and/or the main spool two through the corresponding first electric proportional reversing valve and/or the second electric proportional reversing valve move.
- the main spool is provided with an LS oil port and a load feedback oil passage
- the oil supply oil passage is connected to the load feedback oil passage through the LS oil port
- the valve body is provided with a first load-sensing oil circuit and a second load-sensing oil circuit
- the first load-sensing oil circuit is provided with a first LS relief valve
- the second load-sensing oil circuit is provided with a second LS relief valve
- the load feedback oil passage communicates with the first load sensitive oil passage; when working oil port B outputs oil and working oil port A returns oil, the The load feedback oil passage communicates with the second load sensing oil passage.
- the above-mentioned working couple also includes an electronically controlled LS relief valve, the inlet of the electronically controlled LS relief valve is connected to the load feedback oil passage, the first load sensing oil passage or the second load sensing oil passage .
- the valve body is provided with a first control selection oil passage, a second control selection oil passage and a third control selection oil passage, the first control selection oil passage is used to communicate with the electronically controlled LS overflow
- the inlet of the valve is connected with the first load-sensing oil circuit
- the second control selection oil circuit is used to connect the inlet of the electronically controlled LS relief valve with the second load-sensing oil circuit
- the third control selection The oil passage is used to connect the inlet of the electronically controlled LS relief valve with the load feedback oil passage.
- the second main spool is replaced with a plug
- the first main spool is provided with an LSA oil port, an LSB oil port and a load feedback oil passage
- the oil supply oil passage passes through the LSA oil port
- the LSB oil port is connected to the load feedback oil passage
- a first load sensing oil passage and a second load sensing oil passage are opened on the valve body
- a first LS overflow is arranged on the first load sensing oil passage.
- a flow valve, a second LS relief valve is arranged on the second load sensing oil circuit
- the present application provides a multi-way valve with independent valve port control.
- a multi-way valve with independent control of valve ports including one or more working unions as described in any one of the above.
- the present application provides a construction machine.
- a construction machine includes the aforementioned multi-way valve with independent control of valve ports.
- the technical solution of the present invention has the following beneficial effects: the working union of the present invention can realize separate control of the oil inlet and outlet, and can adopt manual, electro-hydraulic proportional control, and CAN bus control methods. Solve the problem of mechanical solid connection between the inlet and outlet ports of traditional multi-way valves, increase the degree of control freedom; solve the problems of complex control and unstable control of the existing independent valve ports, and have simple structure, high flow control accuracy, and low cost. It is also possible to switch between the valve port independent valve and the traditional pre-valve compensation load-sensing multi-way valve through different plug-in combinations.
- control methods such as calculated flow control and calculated pressure control can be realized without changing the structure of the valve body.
- the main valve core 2 is replaced with a plug, and By changing the form of the orifice on the main spool one, the function of the pre-valve compensation load-sensing multi-way valve with traditional structure can be realized through the working union of this design.
- Figure 1 is the schematic diagram of Eaton's CMA90 and CMA200 multi-way valves
- Fig. 2 is the schematic diagram of embodiment one of the working couplet of the present invention.
- Fig. 3 is a schematic structural view of Embodiment 1 of the working couplet of the present invention.
- Fig. 4 is the schematic diagram of embodiment two of the working couplet of the present invention.
- Fig. 5 is the schematic diagram of embodiment three of the working couplet of the present invention.
- Fig. 6 is a schematic structural diagram of Embodiment 4 of the working couplet of the present invention.
- a working union includes a valve body, a main spool 1, a main spool 2 and a pilot control module.
- the valve body is provided with an oil supply port P, a working oil port A, a working Oil port B
- the main spool one 1 is movably set in the valve body, used to control the oil outlet of working oil port A and the oil return of working oil port B, or control the oil outlet of working oil port B and the oil return of working oil port A
- the main spool two 2 is movably arranged in the valve body, and is used to control the oil intake from the oil supply port P into the working union
- the pilot control module includes the first pilot control for controlling the movement of the main spool one 1 unit and a second pilot control unit for controlling the movement of the main spool two.
- the valve body is provided with an oil return port T1, an oil return port T2, an oil supply circuit, and a working oil circuit.
- the oil supply circuit is connected from the oil supply port P through the main valve core 2 to the main valve core 1 position, the working oil circuit includes the first working oil circuit and the second working oil circuit, the first working oil circuit is formed between the position of the main valve core 1 and the working oil port A, and the second working oil circuit is formed at the main valve Between the position of the core one 1 and the working oil port B, when the main valve core one 1 controls the oil outlet of the working oil port A and the oil return of the working oil port B, the oil supply oil circuit is connected with the first working oil circuit, and the second working oil circuit When the main spool 1 controls the oil outlet of working oil port B and the oil return of working oil port A, the oil supply oil line is connected with the second working oil line, and the first working oil line is connected with the oil return port.
- the first port relief valve 5.1 is set in the first working oil circuit
- the second port relief valve 5.2 is set in the second working oil circuit
- the first port relief valve 5.1 and the second port relief valve 5.2 are used It is used to set the maximum working pressure of ports A and B to protect the actuator.
- the above-mentioned working union also includes a differential pressure control module, which is arranged between the oil supply port P and the main spool 2, and is used to control the oil inlet and outlet of the main spool 2 to have a constant pressure.
- the differential pressure control module in this embodiment selects the compensating spool 3.
- the first pilot control unit has a first pilot control oil circuit and a second pilot control oil circuit, and the first pilot control oil circuit and the second pilot control oil circuit are respectively connected to the two main spool one Control chamber; the second pilot control unit has a third pilot control oil circuit, and the third pilot control oil circuit is connected to the spring chamber of the main valve core two 2 .
- the first pilot control unit includes a first electric proportional pressure reducing valve 4.1 and a second electric proportional pressure reducing valve 4.2
- the first pilot control oil circuit leads from the outlet of the first electric proportional pressure reducing valve 4.1
- the second The second pilot control oil circuit leads from the outlet of the second electric proportional pressure reducing valve 4.2
- the second pilot control unit includes the third electric proportional pressure reducing valve 4.3
- the third pilot control oil circuit leads from the outlet of the third electric proportional pressure reducing valve 4.3 lead out.
- the main spool one 1 is used to control the oil inlet direction and the oil return back pressure.
- the main spool two 2 is used to control the oil flow.
- One end of the compensating spool 3 is provided with a spring, the spring-free end is the main spool 2 inlet pressure, and the spring end is the main spool 2 outlet pressure, which is used to control the pressure difference between the main spool 2 inlet and outlet, so that the main spool 2
- the pressure difference between the oil inlet and outlet of the spool 2 remains approximately constant, thereby increasing the control accuracy of the oil inlet flow.
- the main spool 1 and the main spool 2 are used together to realize the independent control of the oil return back pressure and the oil inlet flow of the actuator, so as to realize the independent function of the valve port.
- the above-mentioned working joint can also directly remove the compensating spool 3, set a pressure sensor at the oil inlet and outlet, set a displacement sensor at the main spool 2 and 2 valves, and use the calculated flow-pressure difference control algorithm to control the flow of the actuator.
- the oil supply port P between the working joints reaches P1 through the throttle port of the compensation spool 3, and P1 is connected to the oil inlet chamber of the main spool 2, and the oil pressure in the P1 chamber passes through the internal oil of the compensation spool 3 at the same time. It reaches the compensation spool 3 non-spring chamber P3, P1 reaches the P2 port after passing through the main spool 2, the displacement of the main spool 2 2 is controlled by the third electric proportional pressure reducing valve 4.3, and the pressure of the P2 oil passage can be controlled by the main spool 2.
- the internal oil passage of spool 1 reaches oil passage P4, and finally reaches the spring cavity of compensation spool 3, thereby ensuring that the pressure difference before and after the throttle port of main spool 2 is approximately constant, so that the flow through main spool 2 is only the same as that of the main spool 22 is related to the over-current area, and the main spool 22 over-current area is determined by the displacement of the main spool 22, and the displacement of the main spool 22 is determined by the third electric proportional pressure reducing valve 4.3, and the third electric proportional pressure reducing valve 4.3 Output a pilot control pressure proportional to its control current to control the displacement of the main spool 2 2, and finally the main spool 2 2 passes through the flow rate proportional to the control current of the third electric proportional pressure reducing valve 4.3.
- the main spool one 1 changes direction, and the hydraulic oil reaches the working oil port A/B through the main spool one 1.
- the movement direction of the main spool one 1 is controlled by the first electric proportional pressure reducing valve 4.1 and the second electric proportional pressure reducing valve 4.2.
- the main spool one 1 middle P2 port to the working port The covering amount of oil port A/B is less than the covering amount from working oil port A/B to oil return port T1/T2, so as to ensure that when the flow area from working oil port A/B to oil return port T1/T2 is small, P2 port to work Port B/A still has a large flow area.
- the spool 1 controls the oil inlet direction and the oil return throttle area
- the spool 2 controls the oil inlet flow, so as to realize the independent control of the oil inlet and outlet.
- the compensation spool 3 is set before the main spool 2, and the pre-valve compensation load-sensing principle is adopted to realize precise control of the flow rate, and the control is simple and stable.
- the above-mentioned working union also includes an electronically controlled LS overflow valve 9, the inlet of the electronically controlled LS overflow valve 9 is connected to the load feedback oil passage, the first load sensitive oil passage or the second load sensitive oil passage, and the valve
- the body is provided with a first control selection oil circuit 8.1, a second control selection oil circuit 8.2 and a third control selection oil circuit 8.3.
- the first control selection oil circuit 8.1 is used to connect the inlet of the electronically controlled LS relief valve 9 with the first The load sensitive oil circuit
- the second control selection oil circuit 8.2 is used to connect the inlet of the electronically controlled LS relief valve 9 with the second load sensitive oil circuit
- the third control selection oil circuit 8.3 is used to communicate with the electronically controlled LS relief valve 9
- the inlet and the load feedback oil passage (main spool-axial and radial oil passages), and a check valve 7 is arranged between the load feedback oil passage and the LS oil passage on the valve body.
- the first control selection oil circuit 8.1, the second control selection oil circuit 8.2 and the third control selection oil circuit 8.3 communicate with the LSA, LSB, and LS oil passages in the valve seat of the electric control LS relief valve 9, and the electric control LS relief valve
- the LSA, LSB, and LS oil passages in the valve seat of 9 communicate with the oil inlet oil passage of the electronically controlled LS relief valve 9 at the same time.
- the electric control LS relief valve 9 can remotely control the LSA pressure.
- remote control of LSB, LS oil circuit pressure By analogy, remote control of LSB, LS oil circuit pressure.
- the first pilot control unit includes a first electric proportional reversing valve 10.1, and the first pilot control oil circuit and the second pilot control oil circuit are drawn from two outlets of the first electric proportional reversing valve 10.1 respectively;
- the second pilot control unit includes a second electric proportional reversing valve 10.2, the third pilot control oil circuit leads from the outlet of the second electric proportional reversing valve 10.2, and the above-mentioned working union also includes a control handle and a handle for receiving the control handle through the CAN bus
- the controller of the control signal, the controller calculates the displacement of the main spool one 1 and/or the main spool two 2 according to the control signal, and through the corresponding first electric proportional reversing valve 10.1 and/or the second electric proportional
- the reversing valve 10.2 controls the movement of main spool one 1 and/or main spool two 2 .
- the control handle end cover gives a signal, the signal is transmitted to the controller through the CAN line, calculates the required displacement of the main valve core 1 and the main valve core 2 2 and outputs the control current signal to the corresponding first electric proportional converter
- the directional valve 10.1 and the second electric proportional directional valve 10.2, the first electric proportional directional valve 10.1 and the second electric proportional directional valve 10.2 start reversing, causing the main spool one 1 and the main spool two 2 to move, through displacement
- the sensor monitors the displacement of the spool in real time, and when the corresponding spool reaches the required displacement, the corresponding first electric proportional reversing valve 10.1 and/or the second electric proportional reversing valve 10.2 are controlled to be powered off.
- the above-mentioned main spool 1 is provided with an LS oil port and a load feedback oil passage, the oil supply oil passage is connected to the load feedback oil passage through the LS oil port, and the first load sensitive oil passage and the second load sensitive oil passage are opened on the valve body.
- the first LS relief valve 6.1 is installed on the first load-sensing oil circuit
- the second LS relief valve 6.2 is installed on the second load-sensing oil circuit.
- the load feedback oil passage is connected with the first load-sensing oil passage; when the working oil port B outputs oil and the working oil port A returns oil, the load feedback oil passage is connected with the second load-sensing oil passage, when the working oil port A, working oil
- the corresponding LS relief valve opens, the pressure of working oil port A and working oil port B continues to rise, and the pressure of the corresponding LS oil circuit no longer follows the increase, resulting in The flow capacity of the compensating spool 3 is reduced, thereby reducing the flow rate of the actuator and playing a role of safety protection.
- LSA and LSB pressure measuring oil ports can be correspondingly provided to measure the pressure of the corresponding LS oil circuit.
- the pressure measuring oil passages of working oil port A, working oil port B and P2 can be reserved in the valve body, which can be realized by measuring the pressure of working oil port A, working oil port B and the pressure of P port and P2 port.
- the control algorithm of flow control and calculation pressure control is used to control the flow and pressure of the main oil circuit.
- the oil supply oil is connected to the load feedback oil passage through the LSA oil port or the LSB oil port.
- the first load sensing oil passage and the second load sensing oil passage are arranged on the valve body, and the first LS relief valve 6.1 is set on the first load sensing oil passage.
- the second LS relief valve 6.2 is set on the second load sensing oil circuit, when oil is discharged from the working oil port A and oil is returned from the working oil port B, the LSA oil port communicates with the first load sensing oil circuit through the load feedback oil channel;
- the working oil port B outputs oil and the working oil port A returns oil
- the LSB oil port communicates with the second load sensing oil line through the load feedback oil channel;
- the higher pressure in ports A and B is used as control oil to lead to the spring chamber of the compensation valve
- the compensation spool 3 is provided with a spring, the pressure in the unspring chamber is the same as that of the oil inlet of the main spool 1, the pressure of the spring chamber is the same as the pressure of the oil outlet of the main spool 1, and the compensation valve keeps the oil in and out of the main spool 1
- the port pressure difference is approximately constant, realizing the function of the traditional pre-valve compensation load-sensing multi-way valve.
- the above-mentioned working couplet of the present invention is applied to a multi-way valve with independent control of the valve port to realize independent control of the oil inlet and outlet.
- the above-mentioned multi-way valve with independent valve port control of the present invention is applied to engineering machinery to improve the performance of the whole machine.
- the advantages of the multi-way valve with independent control of the valve port and construction machinery in the embodiment of the present invention are that the working joint can realize the independent control of the oil inlet and outlet, and can use manual, electro-hydraulic Proportional control, CAN bus control mode.
- Solve the problem of mechanical solid connection between the inlet and outlet ports of traditional multi-way valves increase the degree of control freedom; solve the problems of complex control and unstable control of existing independent valves at valve ports, and have simple structure, high flow control accuracy, and low cost. It is also possible to switch between the valve port independent valve and the traditional pre-valve compensation load-sensing multi-way valve through different plug-in combinations.
- control methods such as calculated flow control and calculated pressure control can be realized without changing the structure of the valve body.
- the main valve core 2 is replaced with a plug, and By changing the form of the orifice on the main spool one, the function of the pre-valve compensation load-sensitive multi-way valve with the traditional structure can be realized through the working joint of this design. performance.
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Abstract
Description
Claims (15)
- 一种工作联,其特征在于,包括:A work association, characterized in that it comprises:阀体,其上开设有供油口P、工作油口A、工作油口B,The valve body is provided with an oil supply port P, a working oil port A, and a working oil port B.主阀芯一,能够移动地设置在所述阀体内,用于控制工作油口A出油、工作油口B回油,或者,控制工作油口B出油、工作油口A回油,The main spool 1 is movably arranged in the valve body, and is used to control the oil outlet of working oil port A and the oil return of working oil port B, or control the oil outlet of working oil port B and the oil return of working oil port A,主阀芯二,能够移动地设置在所述阀体内,用于控制从供油口P进入该工作联的进油量,The second main valve core is movably arranged in the valve body, and is used to control the amount of oil entering the working union from the oil supply port P,先导控制模块,包括用于控制所述主阀芯一移动的第一先导控制单元和用于控制所述主阀芯二移动的第二先导控制单元。The pilot control module includes a first pilot control unit for controlling the movement of the main spool one and a second pilot control unit for controlling the movement of the main spool two.
- 如权利要求1所述的工作联,其特征在于,所述阀体上开设有回油口T1、回油口T2、供油油路、工作油路,The working coupling according to claim 1, wherein the valve body is provided with an oil return port T1, an oil return port T2, an oil supply oil circuit, and a working oil circuit,所述供油油路从所述供油口P经所述主阀芯二连通至所述主阀芯一所在的位置,The oil supply circuit communicates from the oil supply port P to the position of the main valve core 1 through the main valve core 2,所述工作油路包括第一工作油路和第二工作油路,所述第一工作油路形成在所述主阀芯一所在位置至所述工作油口A之间,所述第二工作油路形成在所述主阀芯一所在位置至所述工作油口B之间,The working oil passage includes a first working oil passage and a second working oil passage, the first working oil passage is formed between the position of the main spool one and the working oil port A, and the second working oil passage The oil passage is formed between the position of the main spool one and the working oil port B,当所述主阀芯一控制所述工作油口A出油、工作油口B回油时,所述供油油路与所述第一工作油路连通,所述第二工作油路连通至所述回油口T2;当所述主阀芯一控制所述工作油口B出油、工作油口A回油时,所述供油油路与所述第二工作油路连通,所述第一工作油路与所述回油口T1。When the main spool one controls the oil output from the working oil port A and the oil return from the working oil port B, the oil supply oil circuit is connected to the first working oil circuit, and the second working oil circuit is connected to The oil return port T2; when the main spool one controls the oil output from the working oil port B and the oil return from the working oil port A, the oil supply oil circuit communicates with the second working oil circuit, and the The first working oil passage is connected with the oil return port T1.
- 如权利要求2所述的工作联,其特征在于,所述第一工作油路中设置有第一端口溢流阀,所述第二工作油路中设置有第二端口溢流阀。The working coupling according to claim 2, wherein a first port relief valve is arranged in the first working oil passage, and a second port relief valve is arranged in the second working oil passage.
- 如权利要求1所述的工作联,其特征在于,还包括压差控制模块,其设置在所述供油口P与所述主阀芯二之间,用于控制所述主阀芯二的进油和出油具有恒定的压差。The working coupling according to claim 1, further comprising a differential pressure control module, which is arranged between the oil supply port P and the second main spool, and is used to control the pressure of the second main spool. There is a constant differential pressure between inlet and outlet.
- 如权利要求4所述的工作联,其特征在于,所述压差控制模块为补偿阀芯。The working coupling according to claim 4, characterized in that the differential pressure control module is a compensating spool.
- 如权利要求1所述的工作联,其特征在于,所述第一先导控制单元具有第一先导控制油路和第二先导控制油路,所述第一先导控制油路和第二先导控制油路分别连通至所述主阀芯一的两个控制腔;所述第二先导控制单元具有第三先导控制油路,所述第三先导控制油路连通至所述主阀芯二的弹簧腔。The working coupling according to claim 1, wherein the first pilot control unit has a first pilot control oil circuit and a second pilot control oil circuit, and the first pilot control oil circuit and the second pilot control oil circuit The channels are connected to the two control chambers of the main valve core one; the second pilot control unit has a third pilot control oil circuit, and the third pilot control oil circuit is connected to the spring chamber of the main valve core two .
- 如权利要求6所述的工作联,其特征在于,所述第一先导控制单元包括第一电比例减压阀和第二电比例减压阀,所述第一先导控制油路从所述第一电比例减压阀的出口引出,所述第二先导控制油路从所述第二电比例减压阀的出口引出;所述第二先导控制单元包括第三电比例减压阀,所述第三先导控制油路从所述第三电比例减压阀的出口引出。The working coupling according to claim 6, characterized in that, the first pilot control unit includes a first electric proportional pressure reducing valve and a second electric proportional pressure reducing valve, and the first pilot control oil circuit is connected from the first electric proportional pressure reducing valve. The outlet of an electric proportional pressure reducing valve is drawn out, and the second pilot control oil circuit is drawn out from the outlet of the second electric proportional pressure reducing valve; the second pilot control unit includes a third electric proportional pressure reducing valve, and the The third pilot control oil circuit leads out from the outlet of the third electric proportional pressure reducing valve.
- 如权利要求6所述的工作联,其特征在于,所述第一先导控制单元包括第一电比例换向阀,所述第一先导控制油路和所述第二先导控制油路分别从所述第一电比例换向阀的两个出口引出;所述第二先导控制单元包括第二电比例换向阀,所述第三先导控制油路从所述第二电比例换向阀的出口引出。The working coupling according to claim 6, wherein the first pilot control unit includes a first electric proportional reversing valve, and the first pilot control oil circuit and the second pilot control oil circuit are separated from the The two outlets of the first electric proportional reversing valve are drawn; the second pilot control unit includes a second electric proportional reversing valve, and the third pilot control oil circuit leads from the outlet of the second electric proportional reversing valve lead out.
- 根据权利要求8所述的工作联,其特征在于,还包括控制手柄和用于通过CAN总线接收所述控制手柄的控制信号的控制器,所述控制器根据所述控制信号计算出所述主阀芯一和/或所述主阀芯二的位移量,并通过对应的所述第一电比例换向阀和/或所述第二电比例换向阀控制所述主阀芯一和/或所述主阀芯二移动。The working couplet according to claim 8, further comprising a control handle and a controller for receiving a control signal of the control handle through a CAN bus, and the controller calculates the main handle according to the control signal. spool one and/or the displacement of the main spool two, and control the main spool one and/or through the corresponding first electric proportional reversing valve and/or the second electric proportional reversing valve Or the main spool two moves.
- 如权利要求1所述的工作联,其特征在于,所述主阀芯一上开设有LS油口和负载反馈油道,所述供油油路通过所述LS油口连通至所述负载反馈油道,所述阀体上开设有第一负载敏感油路和第二负载敏感油路,所述第一负载敏感油路上设置有第一LS溢流阀,所述第二负载敏感油路上设置有第二LS溢流阀,The working coupling according to claim 1, characterized in that, the main spool is provided with an LS oil port and a load feedback oil passage, and the oil supply oil passage is connected to the load feedback oil passage through the LS oil port. An oil passage, the valve body is provided with a first load sensing oil passage and a second load sensing oil passage, the first load sensing oil passage is provided with a first LS relief valve, and the second load sensing oil passage is provided with There is a second LS relief valve,当工作油口A出油、工作油口B回油时,所述负载反馈油道与所述第一负载敏感油路连通;When working oil port A outputs oil and working oil port B returns oil, the load feedback oil passage communicates with the first load sensitive oil passage;当工作油口B出油、工作油口A回油时,所述负载反馈油道与所述第二负载敏感油路连通。When the working oil port B outputs oil and the working oil port A returns oil, the load feedback oil passage communicates with the second load sensing oil passage.
- 如权利要求10所述的工作联,其特征在于,还包括电控LS溢流阀,所述电控LS溢流阀的进口连通至所述负载反馈油道、所述第一负载敏感油路或第二负载敏感油路。The working couplet according to claim 10, further comprising an electronically controlled LS overflow valve, the inlet of the electronically controlled LS overflow valve is connected to the load feedback oil passage, the first load sensitive oil passage Or the second load sensing oil circuit.
- 如权利要求11所述的工作联,其特征在于,所述阀体上开设有第一控制选择油路、第二控制选择油路和第三控制选择油路,所述第一控制选择油路用于连通所述电控LS溢流阀的进口与所述第一负载敏感油路,所述第二控制选择油路用于连通所述电控LS溢流阀的进口与所述第二负载敏感油路,所述第三控制选择油路用于连通所述电控LS溢流阀的进口与所述负载反馈油道。The working coupling according to claim 11, wherein the valve body is provided with a first control selection oil passage, a second control selection oil passage and a third control selection oil passage, and the first control selection oil passage It is used to connect the inlet of the electronically controlled LS relief valve with the first load sensitive oil passage, and the second control selection oil passage is used to connect the inlet of the electronically controlled LS relief valve with the second load Sensitive oil passage, the third control selection oil passage is used to connect the inlet of the electronically controlled LS relief valve with the load feedback oil passage.
- 如权利要求1所述的工作联,其特征在于,所述主阀芯二被替换为堵头,所述主阀芯一上开设有LSA油口、LSB油口和负载反馈油道,所述供油油路通过所述LSA油口或者所述LSB油口连通至所述负载反馈油道,所述阀体上开设有第一负载敏感油路和第二负载敏感油路,所述第一负载敏感油路上设置有第一LS溢流阀,所述第二负载敏感油路上设置有第二LS溢流阀,The working union according to claim 1, characterized in that, the second main valve core is replaced by a plug, the first main valve core is provided with an LSA oil port, an LSB oil port and a load feedback oil passage, the The oil supply oil passage is connected to the load feedback oil passage through the LSA oil port or the LSB oil port, and the valve body is provided with a first load sensitive oil passage and a second load sensitive oil passage. A first LS relief valve is provided on the load sensing oil circuit, and a second LS relief valve is provided on the second load sensing oil circuit,当工作油口A出油、工作油口B回油时,所述LSA油口通过所述负载反馈油道与所述第一负载敏感油路连通;When working oil port A outputs oil and working oil port B returns oil, the LSA oil port communicates with the first load sensing oil channel through the load feedback oil channel;当工作油口B出油、工作油口A回油时,所述LSB油口通过所述负载反馈油道与所述第二负载敏感油路连通。When working oil port B outputs oil and working oil port A returns oil, the LSB oil port communicates with the second load sensing oil channel through the load feedback oil channel.
- 一种阀口独立控制型多路阀,其特征在于,包括一个或多个如权利要求1-13中任一项所述的工作联。A multi-way valve with independent valve port control, characterized in that it comprises one or more working couplings according to any one of claims 1-13.
- 一种工程机械,其特征在于,包括如权利要求14所述的阀口独立控制型多路阀。A construction machine, characterized by comprising the multi-way valve with independent control of the valve port as claimed in claim 14.
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