WO2023087308A1 - 设备维护方法及计算机设备 - Google Patents
设备维护方法及计算机设备 Download PDFInfo
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- WO2023087308A1 WO2023087308A1 PCT/CN2021/132102 CN2021132102W WO2023087308A1 WO 2023087308 A1 WO2023087308 A1 WO 2023087308A1 CN 2021132102 W CN2021132102 W CN 2021132102W WO 2023087308 A1 WO2023087308 A1 WO 2023087308A1
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- maintenance
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- 238000012423 maintenance Methods 0.000 title claims abstract description 428
- 238000000034 method Methods 0.000 title claims abstract description 73
- 230000004044 response Effects 0.000 claims abstract description 43
- 238000007726 management method Methods 0.000 claims description 65
- 230000002159 abnormal effect Effects 0.000 claims description 46
- 238000011084 recovery Methods 0.000 claims description 42
- 238000013523 data management Methods 0.000 claims description 33
- 238000004458 analytical method Methods 0.000 claims description 24
- 238000004519 manufacturing process Methods 0.000 claims description 24
- 238000007689 inspection Methods 0.000 claims description 16
- 238000007405 data analysis Methods 0.000 claims description 15
- 238000001514 detection method Methods 0.000 claims description 12
- 238000004590 computer program Methods 0.000 claims description 10
- 238000013439 planning Methods 0.000 claims description 9
- 238000010219 correlation analysis Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
- 230000000737 periodic effect Effects 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 5
- 230000008569 process Effects 0.000 description 16
- 238000010586 diagram Methods 0.000 description 7
- 230000006870 function Effects 0.000 description 4
- 230000003993 interaction Effects 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 230000002950 deficient Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002028 premature Effects 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 238000012098 association analyses Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
Definitions
- This application relates to the field of equipment technology, in particular to equipment maintenance methods and computer equipment
- the maintenance is carried out in a regular maintenance manner, that is, maintenance personnel perform maintenance operations on the equipment at regular intervals, such as replacing spare parts in the equipment.
- one of the purposes of the present application is to provide an equipment maintenance method and computer equipment.
- a device maintenance method comprising:
- equipment parameter information in multiple dimensions of the equipment to be maintained wherein, the equipment parameter information in each dimension includes at least one equipment parameter, and each equipment parameter is associated with at least one maintenance task;
- a work order for a maintenance task in a corresponding dimension is generated according to the equipment parameter meeting the preset maintenance condition.
- the multiple dimensions include conditional dimensions; the device parameter information of the conditional dimensions includes device operating parameters;
- generating a work order for the maintenance task in the corresponding dimension according to the equipment parameters satisfying the preset maintenance conditions includes:
- a work order for the maintenance task in the condition dimension is generated according to the operation information.
- the multiple dimensions include a period dimension; the equipment parameter information of the period dimension includes the running time of a first spare part; wherein, the first spare part is a periodically replaced spare part in the equipment to be maintained;
- generating a work order for the maintenance task in the corresponding dimension according to the equipment parameters satisfying the preset maintenance conditions includes:
- a work order for the maintenance task in the cycle dimension is generated according to the operation information.
- the multiple dimensions include a state dimension;
- the device parameter information of the state dimension includes a device state;
- generating a work order for the maintenance task in the corresponding dimension according to the equipment parameters satisfying the preset maintenance conditions includes:
- the equipment state is the first state
- a work order for the maintenance task in the status dimension is generated according to the operation information.
- the method also includes:
- the maintenance operation record information corresponding to the work order of the maintenance task is obtained; wherein, the maintenance operation record information is when the work order of the maintenance task is implemented the information recorded;
- An equipment maintenance report is generated according to the work order of the maintenance task and the maintenance operation record information corresponding to the work order of the maintenance task, and the equipment maintenance report is sent to the first client.
- the maintenance operation record information includes label information and/or item detection results; wherein, the label information includes label information of spare parts to be replaced and/or label information of equipment to be maintained;
- the acquisition of maintenance operation record information corresponding to the work order of the maintenance task includes:
- the label information of the spare part to be replaced and/or the label information of the equipment to be maintained corresponding to the work order of the maintenance task is obtained; wherein, the The label information of the spare part to be replaced and/or the label information of the equipment to be maintained is obtained by scanning when implementing the work order of the maintenance task; the first preset type is the type of the spare part to be replaced;
- the item detection result corresponding to the item to be detected corresponding to the work order of the maintenance task is obtained; wherein, the item to be detected corresponding to the The item inspection result is determined when the item to be inspected is implemented; the item to be inspected indicates the object to be inspected after the implementation of the work order of the maintenance task is completed.
- the method also includes:
- the recovery operation information indicates the operation status of the device recovery check.
- the method also includes:
- the method also includes:
- the management information to be displayed is determined according to the work order of the maintenance task.
- the determining the management information to be displayed according to the device maintenance management request includes:
- the spare parts lineside management request determines the spare parts inventory information corresponding to the target location and/or the spare parts inventory information corresponding to the preset warehouse; wherein, the spare parts inventory The information includes at least one type of spare parts and the inventory quantity corresponding to each type of spare parts; wherein, the distance between the target location and the equipment to be maintained is smaller than the distance between the preset warehouse and the equipment to be maintained distance; the spare parts inventory information is determined according to the work order of the maintenance task;
- the management information to be displayed is generated according to the spare parts inventory information corresponding to the target location and/or the spare parts inventory information corresponding to the preset warehouse.
- the method also includes:
- an equipment maintenance device including:
- An information acquisition module configured to acquire equipment parameter information in multiple dimensions of the equipment to be maintained; wherein, the equipment parameter information in each dimension includes at least one equipment parameter, and each equipment parameter is associated with at least one maintenance task;
- a work order generating module configured to generate a work order for a maintenance task in a corresponding dimension according to the equipment parameters satisfying the preset maintenance conditions in response to the equipment parameters in any dimension satisfying the preset maintenance conditions.
- the multiple dimensions include conditional dimensions; the device parameter information of the conditional dimensions includes device operating parameters;
- the work order generation module is specifically used for:
- a work order for the maintenance task in the condition dimension is generated according to the operation information.
- the multiple dimensions include a period dimension; the equipment parameter information of the period dimension includes the running time of a first spare part; wherein, the first spare part is a periodically replaced spare part in the equipment to be maintained;
- the work order generation module is specifically used for:
- a work order for the maintenance task in the cycle dimension is generated according to the operation information.
- the multiple dimensions include a state dimension;
- the device parameter information of the state dimension includes a device state;
- the work order generation module is specifically used for:
- the equipment state is the first state
- a work order for the maintenance task in the status dimension is generated according to the operation information.
- the equipment maintenance device further includes a report generating module
- the report generation module is used to:
- the maintenance operation record information corresponding to the work order of the maintenance task is obtained; wherein, the maintenance operation record information is when the work order of the maintenance task is implemented the information recorded;
- An equipment maintenance report is generated according to the work order of the maintenance task and the maintenance operation record information corresponding to the work order of the maintenance task, and the equipment maintenance report is sent to the first client.
- the maintenance operation record information includes label information and/or item detection results; wherein, the label information includes label information of spare parts to be replaced and/or label information of equipment to be maintained;
- the report generation module is specifically used for:
- the label information of the spare part to be replaced and/or the label information of the equipment to be maintained corresponding to the work order of the maintenance task is obtained; wherein, the The label information of the spare part to be replaced and/or the label information of the equipment to be maintained is obtained by scanning when implementing the work order of the maintenance task; the first preset type is the type of the spare part to be replaced;
- the item detection result corresponding to the item to be detected corresponding to the work order of the maintenance task is obtained; wherein, the item to be detected corresponding to the The item inspection result is determined when the item to be inspected is implemented; the item to be inspected indicates the object to be inspected after the implementation of the work order of the maintenance task is completed.
- the work order generation module is also used for:
- the recovery operation information indicates the operation status of the device recovery check.
- the equipment maintenance device further includes a data analysis module
- the data analysis module is used for:
- the data analysis module is also used for:
- the management information to be displayed is determined according to the work order of the maintenance task.
- the data analysis module is also used for:
- the spare parts lineside management request determines the spare parts inventory information corresponding to the target location and/or the spare parts inventory information corresponding to the preset warehouse; wherein, the spare parts inventory The information includes at least one type of spare parts and the inventory quantity corresponding to each type of spare parts; wherein, the distance between the target location and the equipment to be maintained is smaller than the distance between the preset warehouse and the equipment to be maintained distance; the spare parts inventory information is determined according to the work order of the maintenance task;
- the management information to be displayed is generated according to the spare parts inventory information corresponding to the target location and/or the spare parts inventory information corresponding to the preset warehouse.
- the data analysis module is also used for:
- a computer device including:
- memory for storing processor-executable instructions
- the processor is configured as:
- equipment parameter information in multiple dimensions of the equipment to be maintained wherein, the equipment parameter information in each dimension includes at least one equipment parameter, and each equipment parameter is associated with at least one maintenance task;
- a work order for a maintenance task in a corresponding dimension is generated according to the equipment parameter meeting the preset maintenance condition.
- a computer-readable storage medium stores computer-executable instructions, and when the processor executes the computer-executable instructions, the above first aspect and Various possible designs of the equipment maintenance method in the first aspect.
- a computer program product including a computer program.
- the computer program is executed by a processor, the equipment maintenance described in the above first aspect and various possible designs of the first aspect can be realized. method.
- the equipment parameter information of multiple dimensions of the equipment to be maintained is obtained, and the equipment parameters in the equipment parameter information of each dimension are associated with the maintenance task, and it is determined whether the equipment parameters of each dimension meet the corresponding preset maintenance Conditions, if the equipment parameters in any dimension meet the corresponding preset maintenance conditions, it indicates that the equipment to be maintained is abnormal and needs to be maintained, and the maintenance task associated with the equipment parameters that meet the preset maintenance conditions is generated.
- Work order so that relevant maintenance personnel can perform corresponding maintenance tasks according to the work order, that is, perform corresponding equipment maintenance operations to achieve timely maintenance of equipment, thereby realizing timely maintenance of spare parts in the equipment, and avoiding resource loss due to premature maintenance. Waste, and at the same time avoid the low utilization rate of equipment due to late maintenance.
- Fig. 1 is a flowchart of a device maintenance method according to an exemplary embodiment of the present application.
- Fig. 2 is a flowchart of another device maintenance method according to an exemplary embodiment of the present application.
- Fig. 3 is a schematic structural diagram of an equipment maintenance system according to an exemplary embodiment of the present application.
- Fig. 4 is a schematic diagram of system communication according to an exemplary embodiment of the present application.
- Fig. 5 is a hardware structural diagram of the computer equipment where the equipment maintenance device according to the embodiment of the present application is located.
- Fig. 6 is a structural block diagram of an apparatus for maintaining equipment according to an exemplary embodiment of the present application.
- the maintenance when performing maintenance on the equipment, the maintenance is performed in a regular maintenance manner, that is, maintenance personnel perform corresponding maintenance operations on the equipment at regular intervals.
- regular maintenance of equipment when the equipment is maintained too early, it will cause waste of resources. When the equipment is maintained too late, it will affect the normal operation of the equipment, thereby reducing the utilization rate of the equipment. .
- this application proposes a method for equipment maintenance, which sets three trigger methods based on conditions, states, and cycles according to the characteristics of the equipment and the characteristics of the spare parts in the equipment, so as to use the three trigger methods Automatically trigger the corresponding work order to realize the refined implementation of equipment maintenance, so that relevant maintenance personnel can carry out timely equipment maintenance operations, avoid waste of resources, ensure the maximum service life of spare parts, and avoid problems caused by late maintenance. Equipment utilization rate is low.
- Figure 1 is a flowchart of a method for maintaining equipment according to an exemplary embodiment of the present application, including the following steps:
- the equipment parameter information of each dimension includes at least one equipment parameter, and each equipment parameter is associated with at least one maintenance task.
- the equipment to be maintained is regarded as the equipment to be maintained, and the equipment to be maintained is monitored to collect equipment parameters of different dimensions of the equipment to be maintained.
- each device parameter is associated with at least one maintenance task. When it is determined that there is an abnormality in the equipment parameter, it indicates that equipment maintenance is required, that is, relevant maintenance personnel are required to perform maintenance tasks associated with the equipment parameter to perform corresponding maintenance operations.
- the maintenance tasks include equipment cleaning tasks, equipment oil filling tasks, and filter replacement tasks.
- the multiple dimensions include at least two of condition dimension, period dimension and status dimension.
- the equipment parameter information in the condition dimension includes equipment operation parameters, which represent key parameters of the equipment to be maintained that can be monitored, including key parameters such as temperature, rotational speed, pressure, voltage, and current.
- the equipment operating parameter may be a key parameter corresponding to a relevant spare part in the equipment to be maintained.
- the equipment operating parameter includes a rotational speed corresponding to a fan in the equipment to be maintained.
- the equipment parameter information in the cycle dimension includes the running time of the first spare part, and the running time represents the time between the start of running and the current moment.
- the first spare part is a periodically replaced spare part in the equipment to be maintained, that is, a spare part that needs to be replaced regularly.
- the equipment parameter information in the status dimension includes equipment status, which indicates the current status of the equipment to be maintained, including downtime status, product quality abnormal downtime status, normal operation and other statuses.
- equipment status indicates the current status of the equipment to be maintained, including downtime status, product quality abnormal downtime status, normal operation and other statuses.
- the downtime shutdown state indicates that the equipment to be maintained is down due to downtime.
- the product quality abnormal downtime state indicates that the equipment to be maintained is downtime due to the quality of the produced product being lower than the preset quality threshold.
- the equipment parameters in the dimension meet the corresponding preset maintenance conditions, and when the equipment parameters in the dimension meet the preset maintenance conditions, it indicates that the preset maintenance conditions are met. If the equipment parameters of the maintenance conditions are abnormal, which means that the equipment to be maintained needs to be maintained accordingly, then the maintenance task associated with the equipment parameters meeting the preset maintenance conditions will be obtained, and a work order for the maintenance task will be generated, so that relevant personnel can follow the The work order of the maintenance task executes the maintenance task, that is, performs equipment maintenance, so as to realize timely maintenance of the equipment.
- the equipment parameter information of multiple dimensions of the equipment to be maintained is obtained, the equipment parameters in the equipment parameter information of each dimension are associated with the maintenance task, and it is determined whether the equipment parameters of each dimension meet the corresponding preset maintenance conditions , if the equipment parameters in any dimension meet the corresponding preset maintenance conditions, it indicates that the equipment to be maintained is abnormal and needs to be maintained. order, so that relevant maintenance personnel can perform corresponding maintenance tasks according to the work order, that is, perform corresponding equipment maintenance operations, and realize timely maintenance of equipment, thereby realizing timely maintenance of spare parts in equipment, and avoiding waste of resources due to premature maintenance , and at the same time avoid the low utilization rate of equipment due to late maintenance.
- Figure 2 is a flowchart of another equipment maintenance method according to an exemplary embodiment of the present application. Determine if recovery is possible. This process will be described in detail below in conjunction with a specific embodiment, as shown in Figure 2, the method includes the following steps:
- the equipment parameter information of each dimension includes at least one equipment parameter, and each equipment parameter is associated with at least one maintenance task.
- step S201 is similar to the implementation process of step S101, which will not be repeated here.
- the first value range corresponding to the equipment operating parameters pre-bound with the equipment to be maintained is acquired.
- the first numerical range is the numerical range of the equipment operating parameter when the equipment to be maintained is in normal operation.
- the operation information of the maintenance task associated with the equipment operation parameter is generated. Generate work orders for maintenance tasks in the condition dimension based on operational information.
- the first numerical range corresponding to the equipment operating parameter pre-bound to the equipment to be maintained is obtained, and the first numerical range indicates that the equipment to be maintained is in normal condition.
- the numerical range of the operating parameters of the equipment during operation means the normal numerical range of the operating parameters of the equipment.
- the value of the equipment operating parameter is not within the first value range corresponding to the equipment operating parameter, it indicates that the equipment operating parameter is abnormal, that is, the equipment to be maintained is abnormal, that is, the spare parts corresponding to the equipment operating parameter exist If abnormal, obtain the operation information of the maintenance task associated with the operating parameters of the equipment, and generate a work order including the operation information, so that the relevant maintenance personnel can perform the corresponding maintenance tasks in a timely and accurate manner according to the operation information in the work order , to achieve the correct maintenance of equipment.
- Fig. 3 is a schematic structural diagram of an equipment maintenance system according to an exemplary embodiment of the present application.
- the process of triggering work orders based on conditions can be realized by the condition-based Preventive Maintenance (PM) module in the equipment maintenance system, that is, the condition-based PM module is used to monitor the key parameters of spare parts in real time, that is, the equipment operating parameters, To trigger the work order of the corresponding maintenance task when the operating parameters of the equipment meet the corresponding trigger conditions.
- PM Preventive Maintenance
- both the equipment operating parameters in the condition dimension and the first value range corresponding to the equipment operating parameters pre-bound with the equipment to be maintained can be obtained from the reference data management module in the equipment maintenance system.
- Pre-register the inspection parameter information that is, the equipment operating parameter information (for example, equipment operating parameter name, corresponding first value range, etc.) into the equipment maintenance system, so that the equipment can be used when triggering a work order based on conditions Run parameter information to trigger.
- the benchmark data management module is used to manage the registered benchmark data.
- the benchmark data includes PM operation information corresponding to the maintenance task, spot inspection parameter information, that is, equipment operation parameter information, that is, key parameter information, and the like.
- the operation information of the maintenance task indicates the specific operation required to perform the maintenance task, which includes the PM name, that is, the maintenance task name, PM job content, PM duration, PM tools, etc.
- the PM job content represents the operation steps corresponding to the maintenance task
- the PM duration represents the time required to perform the maintenance task
- the PM tool represents the tool required to perform the maintenance task.
- the first numerical range corresponding to the equipment operating parameters may be automatically acquired and registered by the computer equipment, or may be manually entered and registered by relevant personnel. After the first numerical range corresponding to the equipment operating parameter is acquired, the first numerical range corresponding to the equipment operating parameter is bound to the equipment to be maintained.
- the first threshold corresponding to the first spare part pre-bound with the equipment to be maintained is acquired.
- the first threshold is the replacement cycle corresponding to the first spare part.
- operation information of the maintenance task of the first spare part is generated. Generate work orders for maintenance tasks in the cycle dimension based on operational information.
- the first threshold value corresponding to the first spare part pre-bound with the equipment to be maintained is obtained, and the first threshold value corresponding to the first spare part indicates that the first spare part
- the replacement period corresponding to a spare part indicates the standard life of the first spare part.
- the running time of the first spare part is greater than the first threshold corresponding to the first spare part, it indicates that the service life of the first spare part has been reached, and the first spare part needs to be replaced, then the first spare part, that is, the first The operation information of the maintenance task associated with the running time of the spare parts, and a work order of the maintenance task including the operation information is generated, so that the relevant maintenance personnel can perform the corresponding maintenance tasks in a timely and accurate manner according to the operation information in the work order, and realize Correct replacement of equipment parts.
- the process of triggering the work order based on the cycle can be realized by the cycle-based PM module in the equipment maintenance system (the cycle-based PM module shown in Figure 3), that is, the cycle-based PM module is used for spare parts with strong periodicity,
- the replacement period that is, the first threshold
- the first threshold corresponding to the first spare part in the cycle dimension may be obtained from the benchmark data management module.
- the spare part information for example, the spare part name, the spare part number, the supplier corresponding to the spare part, the standard life of the spare part, that is, the first threshold, etc.
- the first threshold corresponding to the spare part can be obtained from the benchmark data management module.
- the first threshold corresponding to the first spare part may be automatically obtained and registered by the computer device, or may be manually entered and registered by relevant personnel. After the first threshold corresponding to the first spare part is acquired, the first threshold corresponding to the first spare part is bound to the device to be maintained.
- polling may be performed at regular intervals, that is, the current running time of the first spare part is obtained at regular intervals.
- the benchmark data management module also includes equipment information (eg, equipment name, equipment location, equipment number, person in charge, etc.), SOP information management information (eg, equipment PM work instructions), and the like.
- equipment information eg, equipment name, equipment location, equipment number, person in charge, etc.
- SOP information management information eg, equipment PM work instructions
- the first state pre-bound with the equipment to be maintained is acquired.
- the first state indicates an abnormal shutdown state of the equipment to be maintained.
- obtain the abnormal downtime corresponding to the equipment to be maintained and/or the alarm type corresponding to the equipment to be maintained and obtain the second threshold and/or the first type pre-bound with the equipment to be maintained.
- the second threshold indicates the maximum time of abnormal downtime
- the first type indicates an alarm type for immediate maintenance.
- operation information of the maintenance task associated with the equipment state is generated. Generate work orders for maintenance tasks in the status dimension based on operational information.
- the equipment to be maintained needs to be maintained based on the overall status of the equipment to be maintained.
- the equipment status of the equipment to be maintained is obtained, it is judged whether the equipment status is the first status, that is, it is judged whether the equipment status is an abnormal shutdown state, that is, it is judged whether the equipment to be maintained is currently in a shutdown state due to abnormal operation .
- the equipment state of the equipment to be maintained is the first state
- it indicates that the equipment is in an abnormal shutdown state that is, it indicates that the equipment to be maintained is shut down due to abnormal operation, that is, it indicates that the equipment to be maintained needs to be maintained.
- the abnormal downtime corresponding to the equipment to be maintained is greater than the second threshold and/or whether the alarm type corresponding to the equipment to be maintained is the first type.
- the operation information of the maintenance task associated with the equipment status is obtained, and a work order including the operation information is generated; and/or, in the alarm type corresponding to the equipment to be maintained
- the first type it indicates that maintenance needs to be performed immediately, then obtain the operation information of the maintenance task associated with the equipment status, and generate a work order including the operation information, so that the relevant maintenance personnel can
- the operation information can perform corresponding maintenance tasks in a timely and accurate manner, and realize timely and accurate maintenance of equipment.
- the first state includes an abnormal shutdown state such as a downtime shutdown state, an abnormal product quality shutdown state, and the like.
- the first status can be automatically obtained and registered by the computer equipment, or manually entered and registered by relevant personnel. After the first state is registered, the first state is bound with the device to be maintained.
- the alarm type includes a downtime alarm type, an abnormal product quality alarm type, a power failure alarm type, and the like.
- the first type indicates the alarm type that requires immediate maintenance of the equipment, and relevant personnel can set it according to actual needs. For example, set the first type as the product quality abnormal alarm type.
- the relevant personnel when they determine that the state of the device is the first state, they can manually operate so that the computer device outputs a corresponding work order, that is, manually trigger the work order.
- the process of triggering a work order based on status can be realized by a status-based PM module in the equipment maintenance system (as shown in Figure 3).
- the overall operation status so as to trigger the work order of the corresponding maintenance task when it is determined that the equipment is abnormally down.
- the work order is sent to the client corresponding to the relevant maintenance personnel according to the preset sending method, so as to remind the relevant maintenance personnel to execute the work order in time, that is, timely Perform equipment maintenance operations.
- the preset sending methods include email, short message, instant messaging software, etc., which are not limited here.
- the equipment operating parameters and the equipment status of the first spare part when obtaining the value of the equipment operating parameters and the equipment status of the first spare part, it can be obtained through the error detection and classification system (FDC), specifically, when performing data interaction with the FDC , data interaction can be performed based on TIBCO.
- FDC error detection and classification system
- data interaction can be performed based on TIBCO.
- MES Manufacturing Execution System
- MES Manufacturing Execution System
- TIBCO/database chain Database Link, DBLink
- the existence of the equipment maintenance system may correspond to one or more computer equipment (for example, servers). Therefore, when relevant personnel manually register benchmark data in the equipment maintenance system, based on the load balancing strategy, An idle computer device is determined, so that the computer device communicates with the client terminal corresponding to the relevant person.
- computer equipment for example, servers
- the user end may be a mobile terminal (for example, a tablet computer, a notebook computer, a mobile phone, etc.), or may be a terminal device, for example, a desktop computer or the like.
- a mobile terminal for example, a tablet computer, a notebook computer, a mobile phone, etc.
- a terminal device for example, a desktop computer or the like.
- the relevant maintenance personnel implement the work order, that is, perform corresponding maintenance operations according to the operation information in the work order.
- the work order has been implemented, that is, executed, it indicates that the restart check can be carried out to determine whether the equipment to be maintained can be restored normally, then obtain the reset operation information associated with the equipment to be maintained, and generate machine operation information, that is, the machine recovery check work order, so that the relevant maintenance personnel can execute the machine recovery check work order, that is, perform corresponding operations according to the machine recovery operation information in the machine recovery check work order, so as to determine the current recovery time.
- the machine conditions meet the requirements, so that the equipment to be maintained can be restarted when the requirements are met.
- the recovery operation information indicates the operations that the relevant maintenance personnel need to perform before the recovery, that is, the content to be checked.
- the recovery operation information can be obtained from the reference data management module, and the recovery operation information, that is, the recovery inspection information is pre-registered in the equipment maintenance system.
- association analysis may also be performed in combination with the production data corresponding to the equipment to be maintained, that is, the data of the production product.
- the specific process is:
- the analysis results include equipment utilization rate, defective One or more of product data analysis results and spare part service life analysis results.
- the production data corresponding to the equipment to be maintained within the specified time period is obtained, and the production data indicates the product situation of the equipment to be maintained within the specified time period , for example, 1000 units of a product were produced at some point during the specified time period.
- obtain the work orders of the maintenance tasks within the specified time period conduct correlation analysis on the production data and work orders within the specified time period, and generate corresponding analysis results, so that relevant personnel can know the production status of the equipment to be maintained and the equipment Maintenance status, so as to know the quality status of spare parts in the equipment.
- the downtime corresponding to the equipment to be maintained can be determined according to the work orders and production data of the maintenance tasks within the specified time period.
- the downtime indicates the time when the product cannot be produced, which includes maintenance The time of equipment, the time of abnormal downtime, etc.
- obtain the load time corresponding to the specified time period calculate the ratio of the downtime to the responsible time, and obtain the equipment utilization rate.
- the abnormal operation time corresponding to the generation of maintenance and the production time of bad products corresponding to the equipment to be maintained can be determined.
- the abnormal operation time indicates the time when the equipment runs abnormally, for example, the time when the product quality of the equipment is abnormal.
- the bad product production time means the moment when the quantity of products produced by the equipment to be maintained is less than the preset quantity of products, that is, the moment when the quantity of produced products is small, or the moment when the quality of products produced by the equipment to be maintained is lower than the preset quality threshold, that is, A moment when the production product is of lower quality. Determine whether the production time of the defective product corresponding to the equipment to be maintained overlaps with the abnormal operation time, so as to determine whether the cause of the poor production of the equipment to be maintained is the abnormal operation of the equipment to be maintained.
- the work orders related to the replacement of spare parts are selected from the work orders of the maintenance tasks of the equipment to be maintained within the specified time period, and according to the work order and the work order corresponding The operating time of a spare part determines the service life of the spare part.
- the service life of the spare parts After the service life of the spare parts is obtained, it can be analyzed in multiple dimensions, for example, to determine whether the equipment has an impact on the spare parts, that is, whether the service life of the same spare part is different on different equipment to be maintained, so as to determine the most suitable The equipment to be maintained that the spare part operates; another example is to determine the quality of the spare part, that is, to compare the service life of the spare part within a specified period of time with the service life of the spare part within a certain period of time before, to determine whether there is a change in the quality of the spare part, Thus reflecting the situation of the supplier corresponding to the spare part; for another example, determining the quantity of spare parts required to be consumed by different equipment to be maintained.
- the maintenance operation record information corresponding to the work order of the maintenance task is acquired.
- the maintenance operation record information is the information recorded when implementing the work order of the maintenance task.
- an equipment maintenance report is generated, and the equipment maintenance report is sent to the first client.
- the relevant maintenance personnel implement the work order, that is, perform corresponding maintenance operations according to the operation information in the work order.
- the work order has been implemented, that is, executed, obtain the maintenance operation record information corresponding to the work order, so as to use the maintenance operation record information corresponding to the work order and the work order to generate the equipment maintenance corresponding to the work order report, that is, to generate an equipment maintenance report that includes the maintenance operation record information and the work order, and send the equipment maintenance report corresponding to the work order to the first client, so that the user corresponding to the first client can know the status of the equipment maintenance
- the specific situation review whether the equipment maintenance process is standardized, and approve the equipment maintenance report.
- the maintenance operation record information represents the information recorded by the relevant maintenance personnel in the process of executing the corresponding work order.
- Maintenance operation record information includes label information and/or item test results.
- the label information includes label information of spare parts to be replaced and/or label information of equipment to be maintained.
- obtain maintenance operation record information corresponding to the work order of the maintenance task including:
- the tag information of the spare part to be replaced and/or the tag information of the equipment to be maintained corresponding to the work order of the maintenance task are acquired.
- the label information of the spare parts to be replaced and/or the label information of the equipment to be maintained is obtained by scanning when implementing the work order of the maintenance task.
- the first preset type is the type of the replacement spare part.
- the item detection result corresponding to the item to be detected corresponding to the work order of the maintenance task is acquired.
- the item detection result corresponding to the item to be detected is determined when the item to be detected is implemented.
- the item to be inspected indicates an object to be inspected after the implementation of the work order of the maintenance task is completed.
- the relevant maintenance personnel scan the label of the spare part to be replaced when implementing the work order to obtain the Replace the label information of the spare part, and/or scan the label of the equipment to be maintained to obtain the label information of the spare part to be replaced, so as to indicate that the relevant maintenance personnel have performed the corresponding replacement operation.
- the relevant maintenance personnel carry out the operation of getting on and off the spare parts, that is, taking off the spare parts in the equipment to be maintained, and installing new spare parts into the equipment to be maintained.
- the spare part to be replaced may be a spare part to be replaced in the equipment to be maintained, or may be a new spare part corresponding to the spare part to be replaced.
- the work order of the maintenance task is a work order of the second preset type
- the work order indicates that there are items in the work order that need to be confirmed or tested, which means that after the execution of the work order is completed, the work order needs to be continued.
- the item to be tested corresponding to the work order is tested, and the relevant maintenance personnel will continue to confirm or test after the execution of the work order is completed, so as to obtain the item test result corresponding to the corresponding item to be tested.
- the item to be detected corresponding to the work order is to detect the rotation speed of the fan. After the execution of the work order is completed, relevant personnel detect the rotation speed of the fan in the device to be maintained.
- the maintenance operation record information corresponding to the work order of the maintenance task may also include the operation start time, operation end time, operator, operation location (for example, the location of the replaced spare parts), alarm parameters, cause analysis, processing measures and other information.
- the spare parts to be replaced periodically when implementing the work order corresponding to the spare parts, that is, when replacing the spare parts, it is necessary to scan the labels of the spare parts to be replaced and the equipment to be maintained to record the status of the spare parts in the equipment to be maintained.
- the work order For items that need to be continuously tested, after the implementation of the work order is completed, it is necessary to test the items to be tested corresponding to the work order to determine whether the maintenance effect of the equipment to be maintained meets the requirements.
- data related to equipment maintenance can also be displayed/queried according to operational requirements.
- the specific process is: acquiring the device maintenance data management request sent by the second client.
- the management information to be displayed is determined according to the equipment maintenance management request, and the management information to be displayed is sent to the second user terminal, so that the second user terminal displays the management information to be displayed.
- the management information to be displayed is determined according to the work order of the maintenance task.
- the corresponding equipment maintenance data management request is input at the corresponding user end, ie, the second user end.
- the second client After receiving the device maintenance data management request, the second client sends it to the computer device, and the computer device obtains the work order of the maintenance task related to the device maintenance data management request, and generates corresponding management information to be displayed based on the work order .
- the management information to be displayed is sent to the second user terminal, so that the second user terminal displays the management information to be displayed, so that relevant users corresponding to the second user terminal can intuitively know the required maintenance data.
- the device maintenance data management request includes a spare parts line-side management request.
- the management information to be displayed is determined according to the equipment maintenance management request, including:
- the spare parts lineside management request In response to the equipment maintenance data management request, there is a spare parts lineside management request, and the spare part inventory information corresponding to the target location and/or the spare part inventory information corresponding to the preset warehouse are determined according to the spare part lineside management request.
- the spare parts inventory information includes at least one type of spare parts and the inventory quantity corresponding to each type of spare parts.
- the distance between the target location and the equipment to be maintained is smaller than the distance between the preset warehouse and the equipment to be maintained.
- Spare parts inventory information is determined from work orders for maintenance tasks.
- the management information to be displayed is generated according to the spare parts inventory information corresponding to the target location and/or the spare parts inventory information corresponding to the preset warehouse.
- the target type in the spare parts lineside management request is obtained , obtain the total number of spare parts of the target type corresponding to the target location and the number of pick-ups, calculate the difference between the total number of spare parts of the target type corresponding to the target location and the number of pick-ups, and obtain the inventory quantity of spare parts corresponding to the target type corresponding to the target location .
- the inventory quantity of spare parts corresponding to the target type corresponding to the preset warehouse is calculated.
- Generate information to be displayed including at least one type of spare parts inventory corresponding to the target location and/or at least one type of spare parts inventory corresponding to the preset warehouse, and send it to the second client, so that the second The user corresponding to the second user terminal can know the stock situation of the spare parts in the target location/preset warehouse.
- the number of target types is at least one, which represents the type of spare parts that the user needs to know about the inventory status.
- the number of received spare parts of the target type is determined according to the replacement work orders corresponding to the spare parts of the target type. For example, when there are 5 work orders indicating maintenance tasks that need to replace the spare parts of the target type, the relevant maintenance personnel are If it is collected from the target location, it is determined that the number of picked-up spare parts of the target type corresponding to the target location is 5.
- the target location is a location closer to the equipment to be maintained.
- the target location is the workshop where the equipment to be maintained is located. .
- the total number of spare parts and the replacement number corresponding to the type of spare parts in the equipment to be maintained are obtained.
- the total number of spare parts and the number of replacements corresponding to this type of spare part in the equipment to be maintained are obtained,
- the total number of spare parts indicates the total number of spare parts of this type in the equipment to be maintained, and the number of replacements indicates the number of spare parts of this type in the equipment to be maintained that have been replaced.
- the first spare parts collection request can be sent to a warehouse management system (Warehouse Management System, WMS), so that the management personnel corresponding to the warehouse management system can deliver the spare parts of this type equal to the number to be collected to the target location.
- WMS Warehouse Management System
- the request for receiving the first spare parts may also be sent to a resource planning system (Enterprise Resource Planning, ERP), so that the number to be collected can be used to generate a corresponding ledger.
- ERP Enterprise Resource Planning
- the unreplaced number when determining the number to be claimed according to the unreplaced number, can be used as the number to be collected, or the sum of the unreplaced number and the preset number can be used as the number to be collected, and there is no limitation here.
- the equipment maintenance system can interact with the warehouse management system for spare parts withdrawal, storage, and spare parts maintenance data.
- the equipment maintenance system communicates with the resource planning system. As shown in Figure 4, when the equipment maintenance system interacts with the warehouse management system, it performs data interaction based on TIBCO/DBLink. When the equipment maintenance system interacts with the resource planning system, it can interact based on WSDL (Web Services Description Language).
- WSDL Web Services Description Language
- the existence of the equipment maintenance system may correspond to one or more computer equipment (for example, servers). Therefore, when the second client communicates with the equipment maintenance system, it may determine the an idle computer device, so that the computer device communicates with the second user terminal.
- the computer device can save relevant data (for example, benchmark data, work orders of maintenance tasks, analysis results, operation record information, etc.) into corresponding databases.
- the equipment maintenance system adopts a browser/server (Browser/Server Architecture, namely B/S) architecture module, that is, a front-end and back-end separation development module is adopted.
- the front end includes a Web (World Wide Web, World Wide Web) end and a Controller end.
- the Web side is used to display the system interface, directly facing the user.
- the user can access through a browser, and send an interface information request to the command layer (Controller) to obtain display data (for example, analysis results).
- the command layer Controller
- the Controller side is used to receive user interface requests, and request data from the backend (Server) through TIBCO point-to-point, and return the data to the Web side.
- the backend is used to receive the TIBCO message sent by the Controller, connect to the database (DB), perform data query tasks, and return the data to the Controller.
- DB database
- the equipment maintenance system can also implement other functions, for example, a single sign-on function, which will not be repeated here.
- the equipment maintenance system also includes a data display module
- the data display module also includes spare parts replacement history, spare parts maintenance history, spare parts downtime history, etc.
- equipment maintenance data management requests include spare parts replacement One or more of a data management request, a spare parts maintenance data management request, and a spare parts line-side management request.
- the device maintenance data management request may also include other data management requests, for example, a device downtime data management request related to the downtime of the obtained device, maintenance costs related to the obtained device (for example, the cost of replacing spare parts corresponding to the device) Relevant device ledger data management requests, etc.
- the equipment maintenance data management request includes a spare part replacement data management request, indicating that the user needs to know the spare part replacement history
- the second spare part in the spare part replacement data management request is obtained, and the maintenance task representing the replacement of the second spare part is obtained. to determine the replacement status of the second spare part.
- the equipment maintenance data management request includes a spare parts maintenance data management request, indicating that the user needs to know the spare parts maintenance history
- the third spare part in the spare parts maintenance data management request is obtained, and the maintenance task related to the third spare part is obtained
- the work order (for example, the work order indicating cleaning the third spare part) is used to determine the maintenance status of the third spare part.
- the present application also provides embodiments of an equipment maintenance device and a terminal to which it is applied.
- Embodiments of the equipment maintenance apparatus of the present application can be applied to computer equipment, such as servers, computers, and the like.
- the device embodiments can be implemented by software, or by hardware or a combination of software and hardware. Taking software implementation as an example, as a device in a logical sense, it is formed by reading the corresponding computer program instructions in the non-volatile memory into the memory through the processor where it is located.
- FIG. 5 it is a hardware structure diagram of the computer equipment where the equipment maintenance device of the embodiment of the present application is located, except for the processor 510, memory 530, network interface 520, and non-volatile memory shown in Figure 5
- the computer device where the device maintenance 531 is located in the embodiment usually may also include other hardware according to the actual function of the computer device, and details will not be repeated here.
- FIG. 6 is a block diagram of an equipment maintenance device according to an exemplary embodiment of the present application.
- the equipment maintenance device includes:
- the information obtaining module 610 is configured to obtain device parameter information of multiple dimensions of the device to be maintained.
- the equipment parameter information of each dimension includes at least one equipment parameter, and each equipment parameter is associated with at least one maintenance task.
- the work order generating module 620 is configured to generate a work order for a maintenance task in a corresponding dimension according to the equipment parameters meeting the preset maintenance conditions in response to the equipment parameters in any dimension satisfying the preset maintenance conditions.
- the multiple dimensions include conditional dimensions.
- the device parameter information in the condition dimension includes device operating parameters.
- the work order generating module 620 is specifically used for:
- the first numerical range corresponding to the equipment operating parameters pre-bound with the equipment to be maintained is acquired.
- the first numerical range is the numerical range of the equipment operating parameter when the equipment to be maintained is in normal operation.
- the operation information of the maintenance task associated with the equipment operation parameter is generated.
- the multiple dimensions include a period dimension.
- the equipment parameter information in the period dimension includes the running time of the first spare part.
- the first spare part is a periodically replaced spare part in the equipment to be maintained.
- the work order generating module 620 is specifically used for:
- the first threshold corresponding to the first spare part pre-bound with the equipment to be maintained is acquired.
- the first threshold is the replacement cycle corresponding to the first spare part.
- operation information of the maintenance task of the first spare part is generated.
- the multiple dimensions include a status dimension.
- the device parameter information of the state dimension includes the device state.
- the work order generating module 620 is specifically used for:
- the first state pre-bound with the device to be maintained.
- the first state indicates an abnormal shutdown state of the equipment to be maintained.
- the equipment state being the first state
- the second threshold indicates the maximum time of abnormal downtime
- the first type indicates an alarm type for immediate maintenance.
- operation information of the maintenance task associated with the equipment state is generated.
- the device maintenance device further includes a report generating module.
- the report generation module is used to:
- the maintenance operation record information corresponding to the work order of the maintenance task is acquired.
- the maintenance operation record information is the information recorded when implementing the work order of the maintenance task.
- an equipment maintenance report is generated, and the equipment maintenance report is sent to the first client.
- the maintenance operation record information includes label information and/or item detection results.
- the label information includes label information of spare parts to be replaced and/or label information of equipment to be maintained.
- the report generation module is used specifically for:
- the tag information of the spare part to be replaced and/or the tag information of the equipment to be maintained corresponding to the work order of the maintenance task are acquired.
- the label information of the spare parts to be replaced and/or the label information of the equipment to be maintained is obtained by scanning when implementing the work order of the maintenance task.
- the first preset type is the type of the replacement spare part.
- the item detection result corresponding to the item to be detected corresponding to the work order of the maintenance task is acquired.
- the item detection result corresponding to the item to be detected is determined when the item to be detected is implemented.
- the item to be inspected indicates an object to be inspected after the implementation of the work order of the maintenance task is completed.
- the work order generation module 620 is also used for:
- the machine recovery operation information associated with the equipment to be maintained is obtained, and a machine recovery inspection work order is generated according to the machine recovery operation information.
- the information of the recovery operation item indicates the operation status of the equipment recovery check.
- the device maintenance device further includes a data analysis module.
- the data analysis module is used to:
- the analysis results include equipment utilization rate, defective One or more of product data analysis results and spare part service life analysis results.
- the data analysis module is also used for:
- the management information to be displayed is determined according to the equipment maintenance management request, and the management information to be displayed is sent to the second user terminal, so that the second user terminal displays the management information to be displayed.
- the management information to be displayed is determined according to the work order of the maintenance task.
- the data analysis module is also used for:
- the spare parts lineside management request In response to the equipment maintenance data management request, there is a spare parts lineside management request, and the spare part inventory information corresponding to the target location and/or the spare part inventory information corresponding to the preset warehouse are determined according to the spare part lineside management request.
- the spare parts inventory information includes at least one type of spare parts and the inventory quantity corresponding to each type of spare parts.
- the distance between the target location and the equipment to be maintained is smaller than the distance between the preset warehouse and the equipment to be maintained. Spare parts inventory information is determined from work orders for maintenance tasks.
- the management information to be displayed is generated according to the spare parts inventory information corresponding to the target location and/or the spare parts inventory information corresponding to the preset warehouse.
- the data analysis module is also used for:
- the total number of spare parts and the replacement number corresponding to the type of spare parts in the equipment to be maintained are obtained.
- the present application also provides a computer device, the computer device includes a processor; a memory for storing instructions executable by the processor; wherein the processor is configured to:
- equipment parameter information in multiple dimensions of the equipment to be maintained wherein, the equipment parameter information in each dimension includes at least one equipment parameter, and each equipment parameter is associated with at least one maintenance task;
- a work order for a maintenance task in a corresponding dimension is generated according to the equipment parameter meeting the preset maintenance condition.
- An embodiment of the present application provides a computer-readable storage medium, in which computer program code is stored, and the above method steps are implemented when the computer program code is executed by a processor.
- An embodiment of the present application further provides a computer program product, including a computer program, and when the computer program is executed by a processor, the above method steps are implemented.
- the device embodiment since it basically corresponds to the method embodiment, for related parts, please refer to the part description of the method embodiment.
- the device embodiments described above are only illustrative, and the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in One place, or it can be distributed to multiple network elements. Part or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. It can be understood and implemented by those skilled in the art without creative effort.
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Abstract
本申请提供一种设备维护方法及计算机设备,所述方法包括:获取待维护设备的多个维度的设备参数信息;其中,每个维度的设备参数信息包括至少一个设备参数,每个设备参数与至少一个维护任务相关联;响应于任一维度中的设备参数满足预设维护条件,根据满足所述预设维护条件的设备参数生成相应维度中的维护任务的工单,以使相关维护人员根据该工单执行相应的维护任务,即进行相应的设备维护操作,实现设备的及时维护,从而实现设备中的备件的及时维护,避免由于维护过早导致资源的浪费,同时也避免由于维护过晚导致设备稼动率较低。
Description
本申请涉及设备技术领域,尤其涉及设备维护方法及计算机设备
在设备使用过程中,为了保证设备的正常运行,需要对设备进行维护保养。目前,在对设备进行维护保养时,采用定期维护的方式进行维护保养,即每隔一段时间,维护人员便对设备进行维护操作,例如更换设备中的备件。
然而,在采用定期维护的方式对设备进行维护保养的情况下,当设备维护过早时,造成资源(例如,备件)的浪费,当设备维护过晚时,影响设备的正常运行,降低设备稼动率。
发明内容
有鉴于此,本申请的目的之一是提供一种设备维护方法及计算机设备。
根据本申请实施例的第一方面,提供一种设备维护方法,所述方法包括:
获取待维护设备的多个维度的设备参数信息;其中,每个维度的设备参数信息包括至少一个设备参数,每个设备参数与至少一个维护任务相关联;
响应于任一维度中的设备参数满足预设维护条件,根据满足所述预设维护条件的设备参数生成相应维度中的维护任务的工单。
可选的,所述多个维度包括条件维度;所述条件维度的设备参数信息包括设备运行参数;
所述响应于任一维度中的设备参数满足预设维护条件,根据满足所述预设维护条件的设备参数生成相应维度中的维护任务的工单,包括:
获取与所述待维护设备预先绑定的所述设备运行参数对应的第一数值范围;其中,所述第一数值范围是所述待维护设备在正常运行时所述设备运行参数的数值范围;
响应于实时获取的所述设备运行参数的数值未在所述设备运行参数对应的第一数值范围内,生成与所述设备运行参数相关联的维护任务的操作信息;
根据所述操作信息生成所述条件维度中的维护任务的工单。
可选的,所述多个维度包括周期维度;所述周期维度的设备参数信息包括第一备件的运行时长;其中,所述第一备件为所述待维护设备中的周期更换的备件;
所述响应于任一维度中的设备参数满足预设维护条件,根据满足所述预设维护条件的设备参数生成相应维度中的维护任务的工单,包括:
获取与所述待维护设备预先绑定的所述第一备件对应的第一阈值;其中,所述第一阈值是所述第一备件对应的更换周期;
响应于所述第一备件的运行时长大于所述第一备件对应的第一阈值,生成所述第一备件的维护任务的操作信息;
根据所述操作信息生成所述周期维度中的维护任务的工单。
可选的,所述多个维度包括状态维度;所述状态维度的设备参数信息包括设备状态;
所述响应于任一维度中的设备参数满足预设维护条件,根据满足所述预设维护条件的设备参数生成相应维度中的维护任务的工单,包括:
获取与所述待维护设备预先绑定的第一状态;其中,所述第一状态指示所述待维护设备的异常停机状态;
响应于所述设备状态为第一状态,获取所述待维护设备对应的异常停机时长和/或所述待维护设备对应的报警类型,并获取与所述待维护设备预先绑定的第二阈值和/或第一类型;其中,所述第二阈值指示异常停机的最长时间,所述第一类型指示立即维护的报警类型;
响应于所述异常停机时长大于所述第二阈值和/或所述报警类型为所述第一类型,生成与所述设备状态相关联的维护任务的操作信息;
根据所述操作信息生成所述状态维度中的维护任务的工单。
可选的,所述方法还包括:
在所述维护任务的工单已被执行的情况下,获取与所述维护任务的工单对应的维护操作记录信息;其中,所述维护操作记录信息为在实施所述维护任务的工单时所记录的信息;
根据所述维护任务的工单和所述维护任务的工单对应的维护操作记录信息,生成设备维护报告,并将所述设备维护报告发送至第一用户端。
可选的,所述维护操作记录信息包括标签信息和/或项目检测结果;其中,所述标签信息包括待更换备件的标签信息和/或待维护设备的标签信息;
所述获取与所述维护任务的工单对应的维护操作记录信息,包括:
在所述维护任务的工单为第一预设类型的工单的情况下,获取所述维护任务的工单对应的待更换备件的标签信息和/或待维护设备的标签信息;其中,所述待更换备件的标签信息和/或待维护设备的标签信息是在实施所述维护任务的工单时扫描得到的;所述第一预设类型为更换备件的类型;
和/或,
在所述维护任务的工单为第二预设类型的工单的情况下,获取与所述维护任务的工单对应的待检测项目对应的项目检测结果;其中,所述待检测项目对应的项目检测结果是在实施待检测项目时确定的;所述待检测项目指示在所述维护任务的工单实施完成后的待检测的对象。
可选的,所述方法还包括:
在所述维护任务的工单实施完成的情况下,获取与所述待维护设备关联的复机操作信息,并根据所述复机操作信息生成复机检查工单;其中,所述复机操作项信息指示设备复机检查的操作情况。
可选的,所述方法还包括:
获取所述待维护设备对应的生产数据及维护任务的工单,并对所述待维护设备对应的生产数据和维护任务的工单进行关联分析,生成相应的分析结果,其中,所述分析结果包括设备稼动率、不良产品数据分析结果和备件使用寿命分析结果中的一个或多个。
可选的,所述方法还包括:
获取第二用户端发送的设备维护数据管理请求;
根据所述设备维护管理请求确定待显示管理信息,并将所述待显示管理信息发送至所述第二用户端,以使所述第二用户端根据待显示管理信息进行显示;其中,所述待显示管理信息是根据所述维护任务的工单确定的。
可选的,所述根据所述设备维护管理请求确定待显示管理信息,包括:
响应于所述设备维护数据管理请求存在备件线边管理请求,根据所述备件线边管理请求确定目标位置对应的备件库存信息和/或预设仓库对应的备件库存信息;其中,所述备件库存信息包括至少一种类型的备件以及每种类型的备件对应的库存数目;其中,所述目标位置与所述待维护设备之间的距离小于所述预设仓库与所述待维护设备之间的距离;所述备件库存信息是根据所述维护任务的工单确定的;
根据所述目标位置对应的备件库存信息和/或预设仓库对应的备件库存信息生 成待显示管理信息。
可选的,所述方法还包括:
对于所述备件库存信息中的每种类型的备件,获取所述待维护设备中的所述类型的备件对应的备件总数目以及更换数目;
计算所述类型的备件对应的备件总数目与所述类型的备件对应的更换数目的差值,得到所述类型的备件对应的未更换数目;
响应于所述类型的备件对应的未更换数目大于与所述目标位置对应的所述类型的备件对应的库存数目,生成与所述类型的备件对应的第一备件领取请求,并将所述第一备件领取请求发送至仓库管理***和/或资源计划***。
根据本申请实施例的第二方面,提供一种设备维护装置,包括:
信息获取模块,用于获取待维护设备的多个维度的设备参数信息;其中,每个维度的设备参数信息包括至少一个设备参数,每个设备参数与至少一个维护任务相关联;
工单生成模块,用于响应于任一维度中的设备参数满足预设维护条件,根据满足所述预设维护条件的设备参数生成相应维度中的维护任务的工单。
可选的,所述多个维度包括条件维度;所述条件维度的设备参数信息包括设备运行参数;
所述工单生成模块具体用于:
获取与所述待维护设备预先绑定的所述设备运行参数对应的第一数值范围;其中,所述第一数值范围是所述待维护设备在正常运行时所述设备运行参数的数值范围;
响应于实时获取的所述设备运行参数的数值未在所述设备运行参数对应的第一数值范围内,生成与所述设备运行参数相关联的维护任务的操作信息;
根据所述操作信息生成所述条件维度中的维护任务的工单。
可选的,所述多个维度包括周期维度;所述周期维度的设备参数信息包括第一备件的运行时长;其中,所述第一备件为所述待维护设备中的周期更换的备件;
所述工单生成模块具体用于:
获取与所述待维护设备预先绑定的所述第一备件对应的第一阈值;其中,所述第一阈值是所述第一备件对应的更换周期;
响应于所述第一备件的运行时长大于所述第一备件对应的第一阈值,生成所述第一备件的维护任务的操作信息;
根据所述操作信息生成所述周期维度中的维护任务的工单。
可选的,所述多个维度包括状态维度;所述状态维度的设备参数信息包括设备状态;
所述工单生成模块具体用于:
获取与所述待维护设备预先绑定的第一状态;其中,所述第一状态指示所述待维护设备的异常停机状态;
响应于所述设备状态为第一状态,获取所述待维护设备对应的异常停机时长和/或所述待维护设备对应的报警类型,并获取与所述待维护设备预先绑定的第二阈值和/或第一类型;其中,所述第二阈值指示异常停机的最长时间,所述第一类型指示立即维护的报警类型;
响应于所述异常停机时长大于所述第二阈值和/或所述报警类型为所述第一类型,生成与所述设备状态相关联的维护任务的操作信息;
根据所述操作信息生成所述状态维度中的维护任务的工单。
可选的,所述设备维护装置还包括报告生成模块;
所述报告生成模块用于:
在所述维护任务的工单已被执行的情况下,获取与所述维护任务的工单对应的维护操作记录信息;其中,所述维护操作记录信息为在实施所述维护任务的工单时所记录的信息;
根据所述维护任务的工单和所述维护任务的工单对应的维护操作记录信息,生成设备维护报告,并将所述设备维护报告发送至第一用户端。
可选的,所述维护操作记录信息包括标签信息和/或项目检测结果;其中,所述标签信息包括待更换备件的标签信息和/或待维护设备的标签信息;
所述报告生成模块具体用于:
在所述维护任务的工单为第一预设类型的工单的情况下,获取所述维护任务的工单对应的待更换备件的标签信息和/或待维护设备的标签信息;其中,所述待更换备件的标签信息和/或待维护设备的标签信息是在实施所述维护任务的工单时扫描得到的;所述第一预设类型为更换备件的类型;
和/或,
在所述维护任务的工单为第二预设类型的工单的情况下,获取与所述维护任务的工单对应的待检测项目对应的项目检测结果;其中,所述待检测项目对应的项目检测结果是在实施待检测项目时确定的;所述待检测项目指示在所述维护任务的工单实施完成后的待检测的对象。
可选的,所述工单生成模块还用于:
在所述维护任务的工单实施完成的情况下,获取与所述待维护设备关联的复机操作信息,并根据所述复机操作信息生成复机检查工单;其中,所述复机操作项信息指示设备复机检查的操作情况。
可选的,所述设备维护装置还包括数据分析模块;
所述数据分析模块用于:
获取所述待维护设备对应的生产数据及维护任务的工单,并对所述待维护设备对应的生产数据和维护任务的工单进行关联分析,生成相应的分析结果,其中,所述分析结果包括设备稼动率、不良产品数据分析结果和备件使用寿命分析结果中的一个或多个。
可选的,所述数据分析模块还用于:
获取第二用户端发送的设备维护数据管理请求;
根据所述设备维护管理请求确定待显示管理信息,并将所述待显示管理信息发送至所述第二用户端,以使所述第二用户端根据待显示管理信息进行显示;其中,所述待显示管理信息是根据所述维护任务的工单确定的。
可选的,所述数据分析模块还用于:
响应于所述设备维护数据管理请求存在备件线边管理请求,根据所述备件线边管理请求确定目标位置对应的备件库存信息和/或预设仓库对应的备件库存信息;其中,所述备件库存信息包括至少一种类型的备件以及每种类型的备件对应的库存数目;其中,所述目标位置与所述待维护设备之间的距离小于所述预设仓库与所述待维护设备之间的距离;所述备件库存信息是根据所述维护任务的工单确定的;
根据所述目标位置对应的备件库存信息和/或预设仓库对应的备件库存信息生成待显示管理信息。
可选的,所述数据分析模块还用于:
对于所述备件库存信息中的每种类型的备件,获取所述待维护设备中的所述类型的备件对应的备件总数目以及更换数目;
计算所述类型的备件对应的备件总数目与所述类型的备件对应的更换数目的差值,得到所述类型的备件对应的未更换数目;
响应于所述类型的备件对应的未更换数目大于与所述目标位置对应的所述类型的备件对应的库存数目,生成与所述类型的备件对应的第一备件领取请求,并将所述第一备件领取请求发送至仓库管理***和/或资源计划***。
根据本申请实施例的第三方面,提供一种计算机设备,包括:
处理器;
用于存储处理器可执行指令的存储器;
其中,所述处理器被配置为:
获取待维护设备的多个维度的设备参数信息;其中,每个维度的设备参数信息包括至少一个设备参数,每个设备参数与至少一个维护任务相关联;
响应于任一维度中的设备参数满足预设维护条件,根据满足所述预设维护条件的设备参数生成相应维度中的维护任务的工单。
根据本申请实施例的第四方面,提供一种计算机可读存储介质,所述计算机可读存储介质中存储有计算机执行指令,当处理器执行所述计算机执行指令时,实现如上第一方面以及第一方面各种可能的设计所述的设备维护方法。
根据本申请实施例的第五方面,提供一种计算机程序产品,包括计算机程序,所述计算机程序被处理器执行时,实现如上第一方面以及第一方面各种可能的设计所述的设备维护方法。
本申请的实施例提供的技术方案可以包括以下有益效果:
本申请实施例中,获取待维护设备的多个维度的设备参数信息,每个维度的设备参数信息中的设备参数与维护任务相关联,确定每个维度的设备参数是否满足相应的预设维护条件,在任一维度中的设备参数满足相应的预设维护条件的情况下,表明该待维护设备存在异常,需要进行维护保养,则生成与满足预设维护条件的设备参数相关联的维护任务的工单,以使相关维护人员根据该工单执行相应的维护任务,即进行相应的设备维护操作,实现设备的及时维护,从而实现设备中的备件的及时维护,避免由于维护过早导致资源的浪费,同时也避免由于维护过晚导致设备稼动率较低。
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本申请。
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。
图1是本申请根据一示例性实施例示出的一种设备维护方法的流程图。
图2是本申请根据一示例性实施例示出的另一种设备维护方法的流程图。
图3是本申请根据一示例性实施例示出的一种设备维护***的结构示意图。
图4是本申请根据一示例性实施例示出的一种***通信示意图。
图5是本申请实施例设备维护装置所在计算机设备的一种硬件结构图。
图6是本申请根据一示例性实施例示出的一种设备维护装置的结构框图。
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
在一些实施方式中,在对设备进行维护保养时,采用定期维护的方式进行维护保养,即每隔一段时间,维护人员便对设备进行相应的维护操作。但在采用定期维护的方式对设备进行维护保养的情况下,当设备维护过早的时,会造成资源的浪费,当设备维护过晚时,会影响设备的正常运行,从而降低设备稼动率。
因此,针对上述问题,本申请提出一种设备维护方法,该方法通过针对设备的特点以及设备中的备件的特点,设置基于条件、状态和周期的三种触发方式,以利用该三种触发方式自动触发相应的工单,实现对设备维护保养进行精细化的实施,以使相关维护人员进行及时的设备维护操作,避免资源的浪费,确保备件的使用寿命最大化,也避免由于维护过迟导致设备稼动率较低。
如图1所示,图1是本申请根据一示例性实施例示出的一种设备维护方法的流程图,包括以下步骤:
S101、获取待维护设备的多个维度的设备参数信息。其中,每个维度的设备参数信息包括至少一个设备参数,每个设备参数与至少一个维护任务相关联。
在本实施例中,将需进行维护的设备作为待维护设备,对待维护设备进行监控,以采集待维护设备的不同维度的设备参数。其中,每个设备参数与至少一个维护任务相关联。当确定设备参数存在异常时,表明需进行设备维护,即需相关维护人员执行与该设备参数关联的维护任务,以进行相应的维护操作。
可选的,维护任务包括设备清洗任务、设备注油任务、过滤器更换任务。
可选的,多个维度包括条件维度、周期维度和状态维度中的至少两个。
其中,条件维度的设备参数信息包括设备运行参数,该设备运行参数表示待维护设备的可监控的关键参数,其包括温度、转速、压强、电压、电流等关键参数。具体的,设备运行参数可以是待维护设备中的相关备件对应的关键参数,例如,设备运行参数包括待维护设备中的风扇对应的转速。
其中,周期维度的设备参数信息包括第一备件的运行时长,该运行时长表示从开始运行到当前时刻之间的时长。第一备件为待维护设备中的周期更换的备件,即需要定期更换的备件。
其中,状态维度的设备参数信息包括设备状态,该设备状态表示待维护设备当前的状态,其包括宕机停机状态、制品品质异常停机状态、正常运行等状态。宕机停机状态表示待维护设备由于发生宕机导致停机。制品品质异常停机状态表示待维护设备由于生产的产品质量低于预设质量阈值导致的停机。
S102、响应于任一维度中的设备参数满足预设维护条件,根据满足预设维护条件的设备参数生成相应维度中的维护任务的工单。
在本实施例中,对于每个维度,判断该维度中的设备参数是否满足相应的预设维护条件,在确定该维度中的设备参数中满足预设维护条件的设备参数时,表明满足预设维护条件的设备参数异常,也即表明需对待维护设备进行相应的维护,则获取与满足预设维护条件的设备参数相关联的维护任务,并生成该维护任务的工单,以使相关人员根据该维护任务的工单执行该维护任务,即进行设备维护,实现设备的及时维护。
从上述描述可知,获取待维护设备的多个维度的设备参数信息,每个维度的设备参数信息中的设备参数与维护任务相关联,确定每个维度的设备参数是否满足相应的预设维护条件,在任一维度中的设备参数满足相应的预设维护条件的情况下,表明该待维护设备存在异常,需要进行维护保养,则生成与满足预设维护条件的设备参数相关联的维护任务的工单,以使相关维护人员根据该工单执行相应的维护任务,即进行相应的设备维护操作,实现设备的及时维护,从而实现设备中的备件的及时维护,避免由于维护过早导致资源的浪费,同时也避免由于维护过晚导致设备稼动率较低。
如图2所示,图2是本申请根据一示例性实施例示出的另一种设备维护方法的流程图,在维护任务的工单执行完成的情况下,需要对待维护设备进行复机检查以确定是否可以进行复机。下面将结合一个具体实施例对此过程进行详细说明,如图2所示,该方法包括以下步骤:
S201、获取待维护设备的多个维度的设备参数信息。其中,每个维度的设备参 数信息包括至少一个设备参数,每个设备参数与至少一个维护任务相关联。
在本实施例中,步骤S201的实现过程与步骤S101的实现过程类似,在此,不再对其进行赘述。
S202、响应于任一维度中的设备参数满足预设维护条件,根据满足预设维护条件的设备参数生成相应维度中的维护任务的工单。
在本实施例中,在待维护设备的多个维度包括条件维度的情况下,获取与待维护设备预先绑定的设备运行参数对应的第一数值范围。其中,第一数值范围是待维护设备在正常运行时设备运行参数的数值范围。响应于实时获取的设备运行参数的数值未在设备运行参数对应的第一数值范围内,生成与设备运行参数相关联的维护任务的操作信息。根据操作信息生成条件维度中的维护任务的工单。
具体的,对于待维护设备的条件维度中的每个设备运行参数,获取与该待维护设备预先绑定的该设备运行参数对应的第一数值范围,该第一数值范围表示待维护设备在正常运行时设备运行参数的数值范围,即表示该设备运行参数的正常数值范围。在该设备运行参数的数值未在该设备运行参数对应的第一数值范围的情况下,表明该设备运行参数异常,即表明该待维护设备存在异常,也即表明该设备运行参数对应的备件存在异常,则获取与该设备运行参数相关联的维护任务的操作信息,并生成包括该操作信息的工单,以使相关维护人员根据该工单中的操作信息可以及时准确地执行相应的维护任务,实现设备的正确保养。
图3是本申请根据一示例性实施例示出的一种设备维护***的结构示意图。其中,基于条件触发工单的过程可以是由设备维护***中的基于条件维护保养(Preventive Maintenance,PM)模块实现的,即基于条件PM模块用于实时监控备件的关键参数,即设备运行参数,以在设备运行参数满足相应的触发条件时,触发相应的维护任务的工单。
其中,条件维度中的设备运行参数,以及与待维护设备预先绑定的该设备运行参数对应的第一数值范围均可以从设备维护***中的基准数据管理模块中获取。预先将点检参数信息,即设备运行参数信息(例如,设备运行参数名称、相应的第一数值范围等)注册至设备维护***中,以供后续在基于条件触发工单时,可以利用该设备运行参数信息进行触发。
其中,基准数据管理模块用于管理注册的基准数据。该基准数据包括维护任务对应的PM操作信息、点检参数信息,即设备运行参数信息,也即关键参数信息等。
其中,维护任务的操作信息,即PM操作项信息表示执行该维护任务需进行的 具体操作情况,其包括PM名称,即维护任务名称、PM作业内容、PM时长、PM工具等。其中,PM作业内容表示维护任务对应的操作步骤,PM时长表示执行该维护任务所需的时长,PM工具表示执行该维护任务所需使用的工具。
其中,设备运行参数对应的第一数值范围是可以是由计算机设备自动获取并注册的的,也可以是相关人员手动录入并注册的。在获取到设备运行参数对应的第一数值范围后,将该设备运行参数对应的第一数值范围与待维护设备进行绑定。
可选的,在待维护设备的多个维度包括周期维度的情况下,获取与待维护设备预先绑定的第一备件对应的第一阈值。其中,第一阈值是第一备件对应的更换周期。响应于第一备件的运行时长大于第一备件对应的第一阈值,生成第一备件的维护任务的操作信息。根据操作信息生成周期维度中的维护任务的工单。
具体的,对于待维护设备的周期维度中的每个第一备件,获取与该待维护设备预先绑定的该第一备件对应的第一阈值,该第一备件对应的第一阈值表示该第一备件对应的更换周期,即表示该第一备件的标准寿命。在该第一备件的运行时长大于该第一备件对应的第一阈值时,表明已经达到该第一备件的使用寿命,需要更换该第一备件,则获取与该第一备件,即该第一备件的运行时长相关联的维护任务的操作信息,并生成包括该操作信息的维护任务的工单,以使相关维护人员根据该工单中的操作信息可以及时准确地执行相应的维护任务,实现设备件的正确更换。
其中,基于周期触发工单的过程可以是由设备维护***中的基于周期PM模块(如图3所示的基于周期PM模块)实现的,即基于周期PM模块用于针对周期性强的备件,通过设置更换周期,也即第一阈值,在备件的运行时长达到相应的更换周期时,触发相应的维护任务的工单。
可选的,周期维度中的第一备件对应的第一阈值可以从基准数据管理模块中获取。具体的,如图3所示,将备件信息(例如,备件名称、备件编号、备件对应的供应商、备件的标准寿命,即第一阈值等)预先注册至设备维护***中,以供后续在使用时,可以从基准数据管理模块中获取备件对应的第一阈值。
其中,第一备件对应的第一阈值是可以是由计算机设备自动获取并注册的,也可以是相关人员手动录入并注册的。在获取到第一备件对应的第一阈值后,将该第一备件对应的第一阈值与待维护设备进行绑定。
可选的,在获取第一备件的运行时长时,可以每隔一定时间进行轮询,即每隔一定时间获取第一备件的当前运行时长。
可选的,如图3所示,基准数据管理模块还包括设备信息(例如,设备名称、 设备位置、设备编号、负责人等)、SOP信息管理信息(例如,设备PM作业指导书)等。
可选的,在待维护设备的多个维度包括状态维度的情况下,获取与待维护设备预先绑定的第一状态。其中,第一状态指示待维护设备的异常停机状态。响应于设备状态为第一状态,获取待维护设备对应的异常停机时长和/或待维护设备对应的报警类型,并获取与待维护设备预先绑定的第二阈值和/或第一类型。其中,第二阈值指示异常停机的最长时间,第一类型指示立即维护的报警类型。响应于异常停机时长大于第二阈值和/或报警类型为第一类型,生成与设备状态相关联的维护任务的操作信息。根据操作信息生成状态维度中的维护任务的工单。
具体的,基于待维护设备在运转过程中容易出现由于设备宕机、制品品质异常等情况造成的设备异常停机,因此,可以基于待维护设备的整体状态确定待维护设备是否需进行保养,则在获取到待维护设备的设备状态的情况下,判断该设备状态是否为第一状态,即判断该设备状态是否为异常停机状态,也即判断该待维护设备当前是否是由于运转异常造成处于停机状态。在确定该待维护设备的设备状态为第一状态时,表明该设备状态为异常停机状态,即表明该待维护设备是由于运转异常造成停机,也即表明需对待维护设备进行维护,则判断该待维护设备对应的异常停机时长是否大于第二阈值和/或该待维护设备对应的报警类型是否为第一类型,在该待维护设备对应的异常停机时长大于第二阈值的情况下,表明待维护设备异常停机时长过长,需进行维护,则获取与该设备状态相关联的维护任务的操作信息,并生成包括该操作信息的工单;和/或,在该待维护设备对应的报警类型为第一类型的情况下,表明需立即进行维护,则获取与该设备状态相关联的维护任务的操作信息,并生成包括该操作信息的工单,以使相关维护人员根据该工单中的操作信息可以及时准确地执行相应的维护任务,实现设备的及时准确保养。
可选的,第一状态包括宕机停机状态、制品品质异常停机状态等异常停机状态。第一状态是可以是由计算机设备自动获取并注册的,也可以是相关人员手动录入并注册的。在第一状态注册后,将该第一状态与待维护设备进行绑定。
可选的,报警类型包括宕机报警类型、制品品质异常报警类型、停电报警类型等。第一类型表示需要立即对设备进行维护的报警类型,相关人员可以根据实际需求进行设置,例如,将第一类型设置为制品品质异常报警类型。
可选的,相关人员在确定设备状态为第一状态时,可以手动操作,以使计算机设备输出相应的工单,即手动触发工单。
其中,基于状态触发工单的过程可以是由设备维护***中的基于状态PM模块(如图3所示的基于状态PM模块)实现的,即基于状态PM模块用于针对设备整体状态,确定设备整体运转情况,从而在确定设备异常停机时触发相应的维护任务的工单。
可选的,在生成相应维度中的维护任务的工单时,按照预设发送方式,将该工单发送至相关维护人员对应的用户端,以提醒相关维护人员及时执行该工单,即及时进行设备的维护保养操作。
其中,预设发送方式包括邮件、短信、即时通信软件等方式,在此,不对其进行限制。
可选的,如图4所示,在获取第一备件的设备运行参数的数值以及设备状态时,可以通过与错误侦测及分类***(FDC)进行获取,具体的,在与FDC进行数据交互时,可以基于TIBCO进行数据交互。在获取第一设备的报警类型、异常停机时长等参数时,可以通过制造执行***(Manufacturing Execution System,MES)进行获取,具体的,在与MES***进行数据交互时,可以通过TIBCO/数据库链(Database Link,DBLink)进行数据交互。
可选的,如图4所示,设备维护***存在可以对应一个或多个计算机设备(例如,服务器),因此,相关人员在手动在设备维护***中注册基准数据时,可以基于负载均衡策略,确定出空闲的计算机设备,以使该计算机设备与该相关人员对应的用户端进行通信。
其中,用户端可以是移动终端(例如,平板电脑、笔记本电脑、手机等),也可以是终端设备,例如,台式电脑等。
S203、在维护任务的工单实施完成的情况下,获取与待维护设备关联的复机操作信息,并根据复机操作信息生成复机检查工单。其中,复机操作项信息指示设备复机检查的操作情况。
在本实施例中,相关维护人员在获取到相应维度中的维护任务的工单后,实施该工单,即按照该工单中的操作信息执行相应的维护操作。在该工单已被实施,即被执行的情况下,表明可以进行复机检查以确定待维护设备是否可以正常复机,则获取与该待维护设备关联的复机操作信息,生成包括该复机操作信息的工单,即复机检查工单,以使相关维护人员执行该复机检查工单,即按照该复机检查工单中的复机操作信息执行相应的操作,以确定当前复机条件是否满足需求,从而可以在满足需求的情况下,对待维护设备进行复机。
其中,该复机操作信息表示在进行复机前,相关维护人员需进行的操作,即需检查的内容。复机操作信息可以从基准数据管理模块中进行获取,复机操作信息,即复机检查信息是预先注册至设备维护***中的。
在任意实施例中,可选的,在得到待维护设备对应的维护任务的工单后,还可以结合待维护设备对应的生产数据,即生产产品的数据进行关联分析,其具体过程为:
获取待维护设备对应的生产数据及维护任务的工单,并对待维护设备对应的生产数据和维护任务的工单进行关联分析,生成相应的分析结果,其中,分析结果包括设备稼动率、不良产品数据分析结果和备件使用寿命分析结果中的一个或多个。
具体的,在需分析指定时间段内的待维护设备的情况时,获取指定时间段内的待维护设备对应的生产数据,该生产数据表示待维护设备在该指定时间段内的生产的产品情况,例如,在指定时间段内的某个时段生产了1000件产品。以及获取在该指定时间段内的维护任务的工单,对该指定时间段内的生产数据以及工单进行关联分析,生成相应的分析结果,以使相关人员获知待维护设备的生产情况以及设备维护情况,从而获知设备中的备件的质量情况。
其中,当分析结果需包括设备稼动率时,根据指定时间段内的维护任务的工单以及生产数据可以确定待维护设备对应的停机时间,该停机时间表示无法生产产品的时间,其包括维护设备的时间、异常停机的时间等。以及获取该指定时间段对应的负荷时间,计算停机时间与该负责时间的比值,得到设备稼动率。
其中,当分析结果需包括不良产品数据分析结果时,根据指定时间段内的维护任务的工单以及生产数据可以确定待维护生成对应的异常运行时刻以及待维护设备对应的不良产品生产时刻,该异常运行时刻表示设备运行存在异常的时刻,例如,设备制品品质异常的时刻。该不良产品生产时刻表示待维护设备生产的产品数量小于预设产品数量的时刻,即生产产品数量较少的时刻,或者,表示待维护设备生产的产品质量低于预设质量阈值的时刻,即生产产品质量较低的时刻。判断待维护设备对应的不良产品生产时刻以及异常运行时刻是否存在重叠,从而确定出待维护设备生产不良的原因是否为待维护设备异常运行。
其中,当分析结果需包括备件使用寿命分析结果时,从指定时间段内的待维护设备的维护任务的工单中筛选出与更换备件相关的工单,并根据该工单以及该工单对应的备件的开始运行时间确定出该备件的使用寿命。在得到备件的使用寿命后,可以对其进行多种维度的分析,例如,确定设备对备件是否存在影响,即同一个备件在不同待维护设备上的使用寿命是否存在不同,从而确定出最适合该备件运行的待维护设 备;又例如,确定备件的质量高低,即将指定时间段内的备件的使用寿命与之前一定时间段内的备件的使用寿命进行比较,以确定备件的质量是否存在变化,从而反映出该备件对应的供应商的情况;再例如,确定不同待维护设备所需消耗的备件的数量。
在本实施例中,可选的,在维护任务的工单已被执行的情况下,获取与维护任务的工单对应的维护操作记录信息。其中,维护操作记录信息为在实施维护任务的工单时所记录的信息。根据维护任务的工单和维护任务的工单对应的维护操作记录信息,生成设备维护报告,并将设备维护报告发送至第一用户端。
具体的,相关维护人员在获取到相应维度中的维护任务的工单后,实施该工单,即按照该工单中的操作信息执行相应的维护操作。在该工单已被实施,即被执行的情况下,获取该工单对应的维护操作记录信息,以供利用该工单对应的维护操作记录信息和该工单生成该工单对应的设备维护报告,即生成包含该维护操作记录信息和该工单的设备维护报告,并将该工单对应的设备维护报告发送至第一用户端,以使第一用户端对应的用户可以获知设备维护的具体情况、审核设备维护过程是否规范,并对该设备维护报告进行审批。
其中,维护操作记录信息表示相关维护人员在执行相应的工单的过程所记录的信息。维护操作记录信息包括标签信息和/或项目检测结果。其中,标签信息包括待更换备件的标签信息和/或待维护设备的标签信息。
可选的,获取与维护任务的工单对应的维护操作记录信息,包括:
在维护任务的工单为第一预设类型的工单的情况下,获取维护任务的工单对应的待更换备件的标签信息和/或待维护设备的标签信息。其中,待更换备件的标签信息和/或待维护设备的标签信息是在实施维护任务的工单时扫描得到的。第一预设类型为更换备件的类型。
和/或,
在维护任务的工单为第二预设类型的工单的情况下,获取与维护任务的工单对应的待检测项目对应的项目检测结果。其中,待检测项目对应的项目检测结果是在实施待检测项目时确定的。待检测项目指示在维护任务的工单实施完成后的待检测的对象。
具体的,在维护任务的工单为更换备件的工单的情况下,表明需要更换该维护任务对应的备件,相关维护人员在实施该工单时,扫描待更换备件的标签,以得到该待更换备件的标签信息,和/或,扫描该待维护设备的标签,以得到该待更换备件的标签信息,以表明相关维护人员进行了相应的更换操作。相关维护人员在扫描后,进行 备件的上下机作业,即将待维护设备中的备件取下,并将新的备件安装至该待维护设备中。
其中,待更换备件可以是待维护设备中的需更换的备件,也可以是该需更换的备件所对应的新的备件。
具体的,在维护任务的工单为第二预设类型的工单的情况下,表明该工单存在需继续确认或检测作业的项目,即表明在该工单执行完成后,需继续对该工单对应的待检测项目进行检测,则相关维护人员在工单执行完成后,继续确认或检测,以得到相应的待检测项目对应的项目检测结果。例如,工单对应的待检测项目为检测风扇转速,在该工单执行完成后,相关人员检测待维护设备中的风扇的转速。
可选的,维护任务的工单对应的维护操作记录信息还可以包括操作开始时间、操作结束时间、操作人员、操作位置(例如,更换的备件所在的设备位置)、报警参数、原因分析、处理措施等信息。
在本实施例中,对于周期更换的备件,在实施该备件对应的工单时,即在更换备件时,需扫描待更换备件以及待维护设备的标签,以记录待维护设备中的备件情况。对于需继续检测的项目,在工单实施完成后,需要对该工单对应的待检测项目进行检测,以确定待维护设备维护效果是否满足需求。
可选的,还可以根据运营需求,对设备维护保养的相关数据进行显示/查询。其具体过程为:获取第二用户端发送的设备维护数据管理请求。根据设备维护管理请求确定待显示管理信息,并将待显示管理信息发送至第二用户端,以使第二用户端根据待显示管理信息进行显示。其中,待显示管理信息是根据维护任务的工单确定的。
具体的,当相关用户需要获取,即查询相关时段/设备/备件的维护数据,则在相应的用户端,即第二用户端输入相应的设备维护数据管理请求。第二用户端在接收到设备维护数据管理请求后,将其发送至计算机设备,计算机设备获取与设备维护数据管理请求相关的维护任务的工单,并基于该工单生成相应的待显示管理信息。将该待显示管理信息发送至第二用户端,以使第二用户端显示该待显示管理信息,使得第二用户端对应的相关用户可以直观地获知所需的维护数据。
可选的,设备维护数据管理请求包括备件线边管理请求。相应的,根据设备维护管理请求确定待显示管理信息,包括:
响应于设备维护数据管理请求存在备件线边管理请求,根据备件线边管理请求确定目标位置对应的备件库存信息和/或预设仓库对应的备件库存信息。其中,备件库存信息包括至少一种类型的备件以及每种类型的备件对应的库存数目。其中,目标位 置与待维护设备之间的距离小于预设仓库与待维护设备之间的距离。备件库存信息是根据维护任务的工单确定的。根据目标位置对应的备件库存信息和/或预设仓库对应的备件库存信息生成待显示管理信息。
具体的,在接收到第二用户端发送的备件线边管理请求的情况下,表明相关用户需获知目标位置以及预设仓库中的备件的库存情况,则获取备件线边管理请中的目标类型,获取该目标位置对应的目标类型的备件的总数目以及领取数目,计算该目标位置对应的目标类型的备件的总数目与领取数目的差值,得到目标位置对应的目标类型对应的备件库存数目。相应的,计算得到预设仓库对应的目标类型对应的备件库存数目。生成包括该目标位置对应的至少一种类型的备件库存数目和/或该预设仓库对应的至少一种类型的备件库存数目的待显示信息,并将其发送至第二用户端,以使第二用户端对应的用户可以获知目标位置/预设仓库中的备件的库存情况。
其中,目标类型的数目为至少一个,其表示用户所需获知库存情况的备件的类型。
其中,目标类型的备件的领取数目是根据该目标类型的备件对应的更换工单确定的,例如,当存在5个表示需更换该目标类型的备件的维护任务的工单,其相关维护人员是从目标位置中领取的,则确定目标位置对应的目标类型的备件的领取数目为5。
其中,为了便于相关维护人员领取备件,以实现备件的及时更换,可以将部分备件放置在目标位置,该目标位置为距离待维护设备较近的位置,例如,目标位置为待维护设备所在的车间。
可选的,为了保证相关维护人员可以及时从目标位置领取备件,以保证待维护设备中的相关备件的及时更换,需要确定目标位置中的备件库存情况是否满足需求,在不满足需求的情况下,通知相关人员从预设仓库进行领取,其具体过程为:
对于目标位置对应的备件库存信息中的每种类型的备件,获取待维护设备中的类型的备件对应的备件总数目以及更换数目。
计算类型的备件对应的备件总数目与类型的备件对应的更换数目的差值,得到类型的备件对应的未更换数目。
响应于类型的备件对应的未更换数目大于与目标位置对应的类型的备件对应的库存数目,生成与类型的备件对应的第一备件领取请求,并将第一备件领取请求发送至仓库管理***和/或资源计划***。
具体的,对于目标位置对应的每种类型的备件,在待维护设备中存在该种类型 的备件的情况下,则获取待维护设备中的该种类型的备件对应的备件总数目以及更换数目,该备件总数目表示该待维护设备存在的该种类型的备件的总数目,该更换数目表示该待维护设备中的该种类型的备件已经更换的数目。计算该备件总数目与该更换数目的差值,得到该待维护设备中的该种类型的备件对应的未更换数目,即该待维护设备中的还未更换的该种类型的备件的数目。判断该未更换数目是否大于目标位置中的该种类型的备件对应的库存数目,以确定目标位置中的该种类型的备件是否满足需求,在确定该未更换数目小于或等于该种类型的备件对应的库存数目时,表明目标位置中的该种类型的备件满足需求,可以不从预设仓库中领取该种类型的备件。在确定该种类型的备件对应的未更换数目大于该种类型的备件对应的库存数目时,表明目标位置中的该种类型的备件不满足需求,则根据该未更换数目确定待领取数目,并生成包括待领取数目的备件领取请求,即第一备件领取请求。可以将该第一备件领取请求发送至仓库管理***(Warehouse Management System,WMS),以使仓库管理***对应的管理人员将数目为该待领取数目的该种类型的备件送达至目标位置。也可以将该第一备件领取请求发送至资源计划***(Enterprise Resource Planning,ERP),以供利用该待领取数目生成相应的账本。
其中,在根据该未更换数目确定待领取数目时,可以将该未更换数目作为待领取数目,也可以将未更换数目与预设数目的和作为待领取数目,在此,不对其进行限制。
其中,设备维护***可以与仓库管理***进行备件领出、存入、备件维护数据的交互。设备维护***与资源计划***进行联通。如图4所示,设备维护***在与仓库管理***进行数据交互时,基于TIBCO/DBLink进行数据交互。设备维护***在与资源计划***进行交互时,可以基于WSDL(Web Services Description Language)进行交互。
可选的,如图4所示,设备维护***存在可以对应一个或多个计算机设备(例如,服务器),因此,第二用户端在与设备维护***进行通信时,可以基于负载均衡策略确定出空闲的计算机设备,以使该计算机设备与该第二用户终端进行通信。计算机设备可以将相关数据(例如,基准数据、维护任务的工单,分析结果、操作记录信息等)保存至相应的数据库中。
可选的,设备维护***采用浏览器/服务器(Browser/Server Architecture,即B/S)架构模块,即采用前后端分离开发模块。其中,前端包括Web(World Wide Web,万维网)端和Controller端。
其中,Web端用于展示***界面,直接面向用户。用户可以通过浏览器访问,并向指令层(Controller)发送接口信息请求获取展示数据(例如,分析结果)。
Controller端用于接收用户接口请求,并通过TIBCO点对点的方式向后端(Server)请求数据,并将数据返回给Web端。
后端用于接收Controller端发送的TIBCO消息,链接数据库(DB),并执行数据查询任务,将数据返回给Controller。
另外,设备维护***还可以实现其他功能,例如,单点登录功能,在此,不再对其进行赘述。
可选的,如图3所示,设备维护***还包括数据展示模块,该数据展示模块还包括备件更换履历、备件保养履历、备件宕机履历等,相应的,设备维护数据管理请求包括备件更换数据管理请求、备件保养数据管理请求和备件线边管理请求中的一个或多个。当然,设备维护数据管理请求还可以包括其它数据管理请求,例如,与获取设备的宕机情况相关的设备宕机数据管理请求、与获取设备的维护成本(例如,设备对应的更换备件的成本)相关的设备台账数据管理请求等。
其中,在设备维护数据管理请求包括备件更换数据管理请求的情况下,表明用户需要获知备件更换履历,则获取备件更换数据管理请求中的第二备件,并获取表示更换该第二备件的维护任务的工单,以确定该第二备件的更换情况。
其中,在设备维护数据管理请求包括备件保养数据管理请求的情况下,表明用户需获知备件保养履历,则获取备件保养数据管理请求中的第三备件,并获取与该第三备件相关的维护任务的工单(例如,表示清洗该第三备件的工单),以确定该第三备件的保养情况。
在本实施例中,在维护任务的工单实施后,表明需进行复机检查,以确定待维护设备的当前复机条件是否满足需求,从而使相关人员确定是否可以进行复机,则获取与待维护设备关联的复机操作信息,并根据复机操作信息生成复机检查工单,以使相关人员在接收到该复机检查工单后,可以根据复机检查工单中的复机操作信息及时准确地进行复机检查。
与前述方法的实施例相对应,本申请还提供了设备维护装置及其所应用的终端的实施例。
本申请设备维护装置的实施例可以应用在计算机设备上,例如服务器、计算机等。装置实施例可以通过软件实现,也可以通过硬件或者软硬件结合的方式实现。以软件实现为例,作为一个逻辑意义上的装置,是通过其所在的处理器将非易失性存储 器中对应的计算机程序指令读取到内存中运行形成的。从硬件层面而言,如图5所示,为本申请实施例设备维护装置所在计算机设备的一种硬件结构图,除了图5所示的处理器510、内存530、网络接口520、以及非易失性存储器540之外,实施例中设备维护531所在的计算机设备,通常根据该计算机设备的实际功能,还可以包括其他硬件,对此不再赘述。
如图6所示,图6是本申请根据一示例性实施例示出的一种设备维护装置的框图,设备维护装置包括:
信息获取模块610,用于获取待维护设备的多个维度的设备参数信息。其中,每个维度的设备参数信息包括至少一个设备参数,每个设备参数与至少一个维护任务相关联。
工单生成模块620,用于响应于任一维度中的设备参数满足预设维护条件,根据满足预设维护条件的设备参数生成相应维度中的维护任务的工单。
可选的,多个维度包括条件维度。条件维度的设备参数信息包括设备运行参数。
工单生成模块620具体用于:
获取与待维护设备预先绑定的设备运行参数对应的第一数值范围。其中,第一数值范围是待维护设备在正常运行时设备运行参数的数值范围。
响应于实时获取的设备运行参数的数值未在设备运行参数对应的第一数值范围内,生成与设备运行参数相关联的维护任务的操作信息。
根据操作信息生成条件维度中的维护任务的工单。
可选的,多个维度包括周期维度。周期维度的设备参数信息包括第一备件的运行时长。其中,第一备件为待维护设备中的周期更换的备件。
工单生成模块620具体用于:
获取与待维护设备预先绑定的第一备件对应的第一阈值。其中,第一阈值是第一备件对应的更换周期。
响应于第一备件的运行时长大于第一备件对应的第一阈值,生成第一备件的维护任务的操作信息。
根据操作信息生成周期维度中的维护任务的工单。
可选的,多个维度包括状态维度。状态维度的设备参数信息包括设备状态。
工单生成模块620具体用于:
获取与待维护设备预先绑定的第一状态。其中,第一状态指示待维护设备的异常停机状态。
响应于设备状态为第一状态,获取待维护设备对应的异常停机时长和/或待维护设备对应的报警类型,并获取与待维护设备预先绑定的第二阈值和/或第一类型。其中,第二阈值指示异常停机的最长时间,第一类型指示立即维护的报警类型。
响应于异常停机时长大于第二阈值和/或报警类型为第一类型,生成与设备状态相关联的维护任务的操作信息。
根据操作信息生成状态维度中的维护任务的工单。
可选的,设备维护装置还包括报告生成模块。
报告生成模块用于:
在维护任务的工单已被执行的情况下,获取与维护任务的工单对应的维护操作记录信息。其中,维护操作记录信息为在实施维护任务的工单时所记录的信息。
根据维护任务的工单和维护任务的工单对应的维护操作记录信息,生成设备维护报告,并将设备维护报告发送至第一用户端。
可选的,维护操作记录信息包括标签信息和/或项目检测结果。其中,标签信息包括待更换备件的标签信息和/或待维护设备的标签信息。
报告生成模块具体用于:
在维护任务的工单为第一预设类型的工单的情况下,获取维护任务的工单对应的待更换备件的标签信息和/或待维护设备的标签信息。其中,待更换备件的标签信息和/或待维护设备的标签信息是在实施维护任务的工单时扫描得到的。第一预设类型为更换备件的类型。
和/或,
在维护任务的工单为第二预设类型的工单的情况下,获取与维护任务的工单对应的待检测项目对应的项目检测结果。其中,待检测项目对应的项目检测结果是在实施待检测项目时确定的。待检测项目指示在维护任务的工单实施完成后的待检测的对象。
可选的,工单生成模块620还用于:
在维护任务的工单实施完成的情况下,获取与待维护设备关联的复机操作信息,并根据复机操作信息生成复机检查工单。其中,复机操作项信息指示设备复机检查的操作情况。
可选的,设备维护装置还包括数据分析模块。
数据分析模块用于:
获取待维护设备对应的生产数据及维护任务的工单,并对待维护设备对应的生 产数据和维护任务的工单进行关联分析,生成相应的分析结果,其中,分析结果包括设备稼动率、不良产品数据分析结果和备件使用寿命分析结果中的一个或多个。
可选的,数据分析模块还用于:
获取第二用户端发送的设备维护数据管理请求。
根据设备维护管理请求确定待显示管理信息,并将待显示管理信息发送至第二用户端,以使第二用户端根据待显示管理信息进行显示。其中,待显示管理信息是根据维护任务的工单确定的。
可选的,数据分析模块还用于:
响应于设备维护数据管理请求存在备件线边管理请求,根据备件线边管理请求确定目标位置对应的备件库存信息和/或预设仓库对应的备件库存信息。其中,备件库存信息包括至少一种类型的备件以及每种类型的备件对应的库存数目。其中,目标位置与待维护设备之间的距离小于预设仓库与待维护设备之间的距离。备件库存信息是根据维护任务的工单确定的。
根据目标位置对应的备件库存信息和/或预设仓库对应的备件库存信息生成待显示管理信息。
可选的,数据分析模块还用于:
对于备件库存信息中的每种类型的备件,获取待维护设备中的类型的备件对应的备件总数目以及更换数目。
计算类型的备件对应的备件总数目与类型的备件对应的更换数目的差值,得到类型的备件对应的未更换数目。
响应于类型的备件对应的未更换数目大于与目标位置对应的类型的备件对应的库存数目,生成与类型的备件对应的第一备件领取请求,并将第一备件领取请求发送至仓库管理***和/或资源计划***。
上述装置中各个模块的功能和作用的实现过程具体详见上述方法中对应步骤的实现过程,在此不再赘述。
相应的,本申请还提供一种计算机设备,所述计算机设备包括有处理器;用于存储处理器可执行指令的存储器;其中,所述处理器被配置为:
获取待维护设备的多个维度的设备参数信息;其中,每个维度的设备参数信息包括至少一个设备参数,每个设备参数与至少一个维护任务相关联;
响应于任一维度中的设备参数满足预设维护条件,根据满足所述预设维护条件的设备参数生成相应维度中的维护任务的工单。
本申请实施例提供一种计算机可读存储介质,其中存储有计算机程序代码,该计算机程序代码被处理器执行时实现上述方法步骤。
本申请实施例还提供一种计算机程序产品,包括计算机程序,所述计算机程序被处理器执行时,实现如上述方法步骤。
对于装置实施例而言,由于其基本对应于方法实施例,所以相关之处参见方法实施例的部分说明即可。以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性劳动的情况下,即可以理解并实施。
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。
以上对本申请实施例所提供的方法和装置进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的一般技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本申请内容不应理解为对本申请的限制。
Claims (13)
- 一种设备维护方法,其特征在于,包括:获取待维护设备的多个维度的设备参数信息;其中,每个维度的设备参数信息包括至少一个设备参数,每个设备参数与至少一个维护任务相关联;响应于任一维度中的设备参数满足预设维护条件,根据满足所述预设维护条件的设备参数生成相应维度中的维护任务的工单。
- 根据权利要求1所述的方法,其特征在于,所述多个维度包括条件维度;所述条件维度的设备参数信息包括设备运行参数;所述响应于任一维度中的设备参数满足预设维护条件,根据满足所述预设维护条件的设备参数生成相应维度中的维护任务的工单,包括:获取与所述待维护设备预先绑定的所述设备运行参数对应的第一数值范围;其中,所述第一数值范围是所述待维护设备在正常运行时所述设备运行参数的数值范围;响应于实时获取的所述设备运行参数的数值未在所述设备运行参数对应的第一数值范围内,生成与所述设备运行参数相关联的维护任务的操作信息;根据所述操作信息生成所述条件维度中的维护任务的工单。
- 根据权利要求1所述的方法,其特征在于,所述多个维度包括周期维度;所述周期维度的设备参数信息包括第一备件的运行时长;其中,所述第一备件为所述待维护设备中的周期更换的备件;所述响应于任一维度中的设备参数满足预设维护条件,根据满足所述预设维护条件的设备参数生成相应维度中的维护任务的工单,包括:获取与所述待维护设备预先绑定的所述第一备件对应的第一阈值;其中,所述第一阈值是所述第一备件对应的更换周期;响应于所述第一备件的运行时长大于所述第一备件对应的第一阈值,生成所述第一备件的维护任务的操作信息;根据所述操作信息生成所述周期维度中的维护任务的工单。
- 根据权利要求1所述的方法,其特征在于,所述多个维度包括状态维度;所述状态维度的设备参数信息包括设备状态;所述响应于任一维度中的设备参数满足预设维护条件,根据满足所述预设维护条件的设备参数生成相应维度中的维护任务的工单,包括:获取与所述待维护设备预先绑定的第一状态;其中,所述第一状态指示所述待维护设备的异常停机状态;响应于所述设备状态为第一状态,获取所述待维护设备对应的异常停机时长和/或所述待维护设备对应的报警类型,并获取与所述待维护设备预先绑定的第二阈值和/或第一类型;其中,所述第二阈值指示异常停机的最长时间,所述第一类型指示立即维护的报警类型;响应于所述异常停机时长大于所述第二阈值和/或所述报警类型为所述第一类型,生成与所述设备状态相关联的维护任务的操作信息;根据所述操作信息生成所述状态维度中的维护任务的工单。
- 根据权利要求1至4任一项所述的方法,其特征在于,所述方法还包括:在所述维护任务的工单已被执行的情况下,获取与所述维护任务的工单对应的维护操作记录信息;其中,所述维护操作记录信息为在实施所述维护任务的工单时所记录的信息;根据所述维护任务的工单和所述维护任务的工单对应的维护操作记录信息,生成设备维护报告,并将所述设备维护报告发送至第一用户端。
- 根据权利要求5所述的方法,其特征在于,所述维护操作记录信息包括标签信息和/或项目检测结果;其中,所述标签信息包括待更换备件的标签信息和/或待维护设备的标签信息;所述获取与所述维护任务的工单对应的维护操作记录信息,包括:在所述维护任务的工单为第一预设类型的工单的情况下,获取所述维护任务的工单对应的待更换备件的标签信息和/或待维护设备的标签信息;其中,所述待更换备件的标签信息和/或待维护设备的标签信息是在实施所述维护任务的工单时扫描得到的;所述第一预设类型为更换备件的类型;和/或,在所述维护任务的工单为第二预设类型的工单的情况下,获取与所述维护任务的工单对应的待检测项目对应的项目检测结果;其中,所述待检测项目对应的项目检测结果是在实施待检测项目时确定的;所述待检测项目指示在所述维护任务的工单实施完成后的待检测的对象。
- 根据权利要求1至4任一项所述的方法,其特征在于,所述方法还包括:在所述维护任务的工单实施完成的情况下,获取与所述待维护设备关联的复机操作信息,并根据所述复机操作信息生成复机检查工单;其中,所述复机操作项信息指示设备复机检查的操作情况。
- 根据权利要求1至4任一项所述的方法,其特征在于,所述方法还包括:获取所述待维护设备对应的生产数据及维护任务的工单,并对所述待维护设备对应的生产数据和维护任务的工单进行关联分析,生成相应的分析结果,其中,所述分析结果包括设备稼动率、不良产品数据分析结果和备件使用寿命分析结果中的一个或多个。
- 根据权利要求1至4任一项所述的方法,其特征在于,所述方法还包括:获取第二用户端发送的设备维护数据管理请求;根据所述设备维护管理请求确定待显示管理信息,并将所述待显示管理信息发送至所述第二用户端,以使所述第二用户端根据待显示管理信息进行显示;其中,所述待显示管理信息是根据所述维护任务的工单确定的。
- 根据权利要求9所述的方法,其特征在于,所述根据所述设备维护管理请求确定待显示管理信息,包括:响应于所述设备维护数据管理请求存在备件线边管理请求,根据所述备件线边管理请求确定目标位置对应的备件库存信息和/或预设仓库对应的备件库存信息;其中,所述备件库存信息包括至少一种类型的备件以及每种类型的备件对应的库存数目;其中,所述目标位置与所述待维护设备之间的距离小于所述预设仓库与所述待维护设备之间的距离;所述备件库存信息是根据所述维护任务的工单确定的;根据所述目标位置对应的备件库存信息和/或预设仓库对应的备件库存信息生成待显示管理信息。
- 根据权利要求10所述的方法,其特征在于,所述方法还包括:对于所述备件库存信息中的每种类型的备件,获取所述待维护设备中的所述类型的备件对应的备件总数目以及更换数目;计算所述类型的备件对应的备件总数目与所述类型的备件对应的更换数目的差值,得到所述类型的备件对应的未更换数目;响应于所述类型的备件对应的未更换数目大于与所述目标位置对应的所述类型的备件对应的库存数目,生成与所述类型的备件对应的第一备件领取请求,并将所述第一备件领取请求发送至仓库管理***和/或资源计划***。
- 一种计算机设备,其特征在于,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,其中,所述处理器执行所述程序时实现如下方法:获取待维护设备的多个维度的设备参数信息;其中,每个维度的设备参数信息包括至少一个设备参数,每个设备参数与至少一个维护任务相关联;响应于任一维度中的设备参数满足预设维护条件,根据满足所述预设维护条件的 设备参数生成相应维度中的维护任务的工单。
- 一种计算机可读存储介质,其特征在于,所述计算机可读存储介质中存储有计算机执行指令,当处理器执行所述计算机执行指令时,实现如权利要求1至11任一项所述的设备维护方法。
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