WO2023070964A1 - 一种无刷永磁发电机 - Google Patents

一种无刷永磁发电机 Download PDF

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Publication number
WO2023070964A1
WO2023070964A1 PCT/CN2022/073063 CN2022073063W WO2023070964A1 WO 2023070964 A1 WO2023070964 A1 WO 2023070964A1 CN 2022073063 W CN2022073063 W CN 2022073063W WO 2023070964 A1 WO2023070964 A1 WO 2023070964A1
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WIPO (PCT)
Prior art keywords
casing
permanent magnet
coil
brushless permanent
magnet
Prior art date
Application number
PCT/CN2022/073063
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English (en)
French (fr)
Inventor
李云峰
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李云峰
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Publication date
Application filed by 李云峰 filed Critical 李云峰
Publication of WO2023070964A1 publication Critical patent/WO2023070964A1/zh

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2793Rotors axially facing stators
    • H02K1/2795Rotors axially facing stators the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2796Rotors axially facing stators the rotor consisting of two or more circumferentially positioned magnets where both axial sides of the rotor face a stator
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2793Rotors axially facing stators
    • H02K1/2795Rotors axially facing stators the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2798Rotors axially facing stators the rotor consisting of two or more circumferentially positioned magnets where both axial sides of the stator face a rotor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/50Fastening of winding heads, equalising connectors, or connections thereto
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/22Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/18Structural association of electric generators with mechanical driving motors, e.g. with turbines

Definitions

  • the invention relates to the technical field of power generation devices, in particular to a brushless permanent magnet generator.
  • a permanent magnet generator refers to a power generation device that converts mechanical energy converted from thermal energy into electrical energy.
  • Existing permanent magnet generators generally have complex structures, high production process costs, and low efficiency.
  • the purpose of the present invention is to provide a brushless permanent magnet generator to solve the above-mentioned problems in the prior art, improve power generation efficiency, and reduce production costs.
  • the present invention provides the following scheme:
  • the invention provides a brushless permanent magnet generator, which includes a power element, a casing, a bobbin frame, multiple groups of coils and a plurality of magnet assemblies, the power element is rotatably installed in the casing, and each of the The magnet assembly is fixed on the power element, the winding frame is installed in the casing, and the coils of each group are wound on different positions on the winding frame, and both sides of each coil are provided with There is the magnet assembly, and the magnetic poles on the side close to each other on the two magnet assemblies are opposite, the power element can drive the magnet assembly to rotate, and make the coil cut the gap between the magnet assemblies on both sides.
  • the magnetic induction lines further generate electricity, and a terminal is installed on the casing, the terminal is connected to the two poles of each coil, and the terminal is used to connect external electrical equipment and output electric energy.
  • the winding frame includes an outer ring frame, an inner ring frame, a plurality of connecting rod groups and a plurality of support rods
  • the outer ring frame and the inner ring frame are both coaxial with the rotating shaft of the power element
  • the two ends of each of the connecting rod groups are respectively extended and fixed on the opposite sides of the outer ring frame
  • the connecting rod groups The middle part is fixed in the inner ring frame, there is a distance between the adjacent connecting rod groups, one group of the coils is correspondingly wound on one connecting rod group, and the winding axis of each of the coils is the same as that of the The axis of the inner ring frame is vertical
  • the support rod is installed in the connecting rod group and used to support the coil.
  • the connecting rod group there are three groups of the connecting rod group, the coil and the magnet assembly, and one set of the magnet assembly is located inside the winding frame, and the other two sets of the magnet assembly are respectively located in the winding frame. sides of the shelf.
  • the magnet assembly includes a mounting frame and a plurality of magnets
  • the mounting frame includes an outer mounting ring, an inner mounting ring and a shaft bracket that are sheathed in sequence, and the outer mounting ring and the inner mounting ring are used for
  • the magnet is fixed, the shaft bracket is fixed in the inner mounting ring, and the shaft bracket is used to be fixedly sleeved on the rotating shaft of the power element and rotated under the drive of the power element.
  • the magnets are uniformly secured circumferentially around the inner mounting ring.
  • the shaft support is a triangular shaft support, and the shaft support is provided with cooling holes.
  • each magnet assembly there are six magnets in each magnet assembly, and there is a distance between adjacent magnets, and the magnetic poles of adjacent magnets face opposite directions.
  • the power element includes a rotating shaft and a power wheel
  • the power wheel is located outside the casing and is used for fixing with an external driving device
  • one end of the rotating shaft is rotatably mounted on the inner wall of the casing
  • the The other end of the rotating shaft passes through the side wall of the casing and is coaxially fixed with the power wheel.
  • a cooling element is fixed on the rotating shaft, the cooling element is located inside the casing and is arranged close to the power wheel, and a cooling hole is opened on the casing corresponding to the cooling element.
  • the heat dissipation element is used to conduct the heat in the housing to the outside through the heat dissipation holes.
  • a base is fixed at the lower end of the casing, and the base is used for supporting the casing and grounding.
  • the number of the magnet assembly is the same as that of the coil.
  • each group of coils is wound on different positions on the bobbin, and magnet assemblies are arranged on both sides of each coil, and the magnetic poles of the sides close to each other on the two magnet assemblies are opposite, and then When the power element drives the magnet assembly to rotate, the magnet assembly can be rotated relative to the coil, that is, the coil cuts the magnetic induction lines between the magnet assemblies on both sides, thereby realizing magnetic generation of electricity.
  • the setting of multiple sets of coils can improve the power generation high efficiency, and the overall structure is simple, low manufacturing cost, there is also a binding post installed on the casing, the binding post is connected to the two poles of each coil, and the binding post is used to connect external electrical equipment and output electric energy to realize the utilization of electric energy .
  • Fig. 1 is the main sectional view of the brushless permanent magnet generator provided by the present invention
  • Fig. 2 is the left sectional view of the brushless permanent magnet generator provided by the present invention
  • Fig. 3 is the structural representation of bobbin in the brushless permanent magnet generator provided by the present invention.
  • Fig. 4 is a left view of the winding frame in Fig. 3;
  • Fig. 5 is the schematic structural view of the magnet assembly in the brushless permanent magnet generator provided by the present invention.
  • 100-brushless permanent magnet generator 1-casing, 2-winding frame, 21-outer ring frame, 22-inner ring frame, 23-connecting rod group, 24-support rod, 3-coil, 4-magnet assembly, 41-outer mounting ring, 42-inner mounting ring, 43-magnet, 44-shaft bracket, 5-power element, 51-power wheel, 52-rotating shaft, 6-base, 7-radiating element, 8 - binding posts, 9-coil binding posts.
  • the purpose of the present invention is to provide a brushless permanent magnet generator to solve the technical problems of complex structure and low power generation efficiency of the existing brushless permanent magnet generator.
  • the present invention provides a brushless permanent magnet generator 100, including a power element 5, a casing 1, a bobbin 2, multiple sets of coils 3 and a plurality of magnet assemblies 4, and the power element 5 Rotation is installed in the casing 1, and each magnet assembly 4 is fixed on the power element 5, to ensure that the power element 5 can drive the magnet assembly 4 to rotate, the winding frame 2 is installed in the casing 1, and each group of coils 3 is wound on At different positions on the bobbin 2, magnet assemblies 4 are provided on both sides of each coil 3, and the magnetic poles on the sides of the two magnet assemblies 4 that are close to each other are opposite, so that the magnetic induction lines across the coil 3 can be generated, so that the power
  • the magnet assembly 4 rotates relative to the coil 3, that is, the coil 3 cuts the magnetic induction lines between the magnet assemblies 4 on both sides to realize magnetic generation of electricity.
  • the casing 1 is also equipped with a terminal 8, which is connected to the two poles of each coil 3, and the terminal 8 is used to connect external power. equipment, and output electric energy to realize the utilization of electric energy.
  • the winding frame 2 includes an outer ring frame 21, an inner ring frame 22, a plurality of connecting rod groups 23 and a plurality of support rods 24, and the outer ring frame 21 and the inner ring frame 22 are both It is coaxial with the rotating shaft 52 of the power element 5, and there is a distance between the inner wall of the outer ring frame 21 and the outer wall of the inner ring frame 22, so as to facilitate the installation of the subsequent magnet assembly 4.
  • the outer ring frame 21 is fixed on the outer wall of the casing 1 On the inner wall, and then realize the overall fixation of the winding frame 2, each coil terminal 9 is located on the outer ring frame 21, and the middle part of the inner ring frame 22 is provided with a shaft passage, so that the passing of the rotating shaft 52 of the power element 5 is avoided. Affecting the normal rotation of the rotating shaft 52, the two ends of each connecting rod group 23 are respectively extended and fixed on the opposite sides of the outer ring frame 21, and the middle part of the connecting rod group 23 is fixed in the inner ring frame 22, so that the inner ring frame 22
  • the fixation with the outer ring frame 21 is also convenient for winding different coils 3 in different connecting rod groups 23.
  • the support rod 24 is installed in the connecting rod group 23 and is used to support the coil. 3. The support rod 24 prevents the coil 3 from collapsing, so as to ensure that the coil 3 can work normally.
  • the number of the magnet assembly 4 and the coil 3 is the same, the connecting rod group 23, the coil 3 and the magnet assembly 4 are three groups, and one set of magnet assemblies 4 is located inside the winding frame 2, and the other two sets of magnet assemblies 4 are respectively located in the winding frame 2, and from the perspective of the cross-section, there are four sets of magnetic fields on the periphery of each set of coils 3, that is, four sets of magnetic induction lines are cut at the same time, which can improve the power generation efficiency.
  • the magnet assembly 4 includes a mounting frame and a plurality of magnets 43, and the mounting frame includes an outer mounting ring 41, an inner mounting ring 42 and a shaft bracket 44 that are sheathed in sequence, and the magnet assembly positioned at the inside of the winding frame 2
  • the outer diameter of the outer mounting ring 41 is smaller than the inner diameter of the outer ring frame 21, so as to ensure that the rotation of the group of magnet assemblies 4 in the bobbin frame 2 is not affected, and the outer mounting ring 41 and the inner mounting ring 42 are used for
  • the magnet 43 is fixed, the shaft bracket 44 is fixed in the inner mounting ring 42, and the shaft bracket 44 is used to be fixedly sleeved on the rotating shaft 52 of the power element 5, and rotates under the drive of the power element 5, and the magnet 43 surrounds the inner mounting ring 42
  • Uniform circumferential fixation realizes the fixation of the magnet 43 and ensures the interaction between the magnet 43 and the coil 3 .
  • the magnet 43 is a permanent magnet alloy.
  • the shaft support 44 is a triangular shaft support, and the shaft support 44 is provided with cooling holes, which is beautiful and firm as a whole, and the design of the cooling holes can facilitate the circulation of air, so as to facilitate subsequent heat dissipation.
  • the specific shape of the shaft bracket 44 in the brushless permanent magnet generator 100 provided by the present invention is not limited to the triangular shaft bracket, and those skilled in the art can make adaptive changes to its shape according to actual needs, as long as the supporting effect and To ensure air circulation.
  • the magnet 43 in each magnet assembly 4 is six, and there is spacing between adjacent magnets 43, the shape of each magnet 43 is consistent with the spacing shape between adjacent connecting rod groups 23, and the magnetic poles of adjacent magnets 43 face On the contrary, the opposite ends of each magnet 43 are adjacent, which can minimize magnetic leakage and magnetic decay; there are eighteen pieces of magnets 43, and the coil 3 and the magnet form a permanent magnet array, but in the brushless permanent magnet generator 100 provided by the present invention
  • the number of magnets 43 in each group of magnet assemblies 4 is not limited to six, as long as it is an even number, and the positions of the magnets 43 on each magnet assembly 4 are corresponding to ensure normal power generation.
  • each magnet assembly 4 also rotates thereupon, because adjacent magnet 43 magnetic poles are opposite, so when another group of magnet 43 magnetic poles pass through this coil 3, reverse current can be produced again, and then form alternating current, more optimal, also can make each The coils 3 are paralleled and connected in series to realize multiple wide-range voltage outputs.
  • the power element 5 includes a rotating shaft 52 and a power wheel 51.
  • the power wheel 51 is located outside the casing 1 and is used to be fixed with an external driving device, and then rotates under the drive of the external driving device.
  • One end of the rotating shaft 52 is mounted on the inner wall of the casing 1 in rotation.
  • the other end of the rotating shaft 52 passes through the side wall of the casing 1 and is coaxially fixed with the power wheel 51 to ensure the stability of the rotating shaft 52.
  • the rotating shaft 52 is connected to the casing 1 through a bearing.
  • a cooling element 7 is fixed on the rotating shaft 52.
  • the cooling element 7 is located inside the casing 1 and is arranged close to the power wheel 51.
  • a cooling hole is provided at a position corresponding to the cooling element 7 on the casing 1.
  • the cooling element 7 is used to turn the inside of the casing 1
  • the heat is exported to the outside through the heat dissipation holes, so as to avoid affecting the normal operation due to excessive temperature.
  • the heat dissipation element 7 is a heat dissipation fan.
  • the lower end of the casing 1 is also fixed with a base 6, and the base 6 is used for supporting the casing 1 and grounding to ensure working safety.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Permanent Magnet Type Synchronous Machine (AREA)

Abstract

本发明公开了一种无刷永磁发电机,涉及发电装置技术领域,包括动力元件、机壳、绕线架、多组线圈和多个磁铁组件,动力元件转动安装在机壳内,且各磁铁组件固定在动力元件上,绕线架安装于机壳内,且各组线圈均缠绕在绕线架上不同位置,各线圈的两侧均设有磁铁组件,且两个磁铁组件上相互靠近的一侧磁极相反,动力元件能够带动磁铁组件转动,并使线圈切割其两侧磁铁组件之间的磁感线进而产生电,机壳上还安装有接线柱,接线柱与各线圈两极连接,且接线柱用于接通外部用电设备,并将电能输出。该无刷永磁发电机能够提高发电效率,且降低生产成本。

Description

一种无刷永磁发电机 技术领域
本发明涉及发电装置技术领域,具体是涉及一种无刷永磁发电机。
背景技术
随着合金永磁技术的不断成熟,各种形状的高强度永磁体也越来越多,且以永磁体为转子的电机结构也越来越多。永磁发电机是指由热能转变的机械能转化为电能的发电装置。现有的永磁发电机一般结构复杂、生产工艺成本高、且效率低。
发明内容
本发明的目的是提供一种无刷永磁发电机,以解决上述现有技术存在的问题,提高发电效率,且降低生产成本。
为实现上述目的,本发明提供了如下方案:
本发明提供了一种无刷永磁发电机,包括动力元件、机壳、绕线架、多组线圈和多个磁铁组件,所述动力元件转动安装在所述机壳内,且各所述磁铁组件固定在所述动力元件上,所述绕线架安装于所述机壳内,且各组所述线圈均缠绕在所述绕线架上不同位置,各所述线圈的两侧均设有所述磁铁组件,且两个所述磁铁组件上相互靠近的一侧磁极相反,所述动力元件能够带动所述磁铁组件转动,并使所述线圈切割其两侧所述磁铁组件之间的磁感线进而产生电,所述机壳上还安装有接线柱,所述接线柱与各所述线圈两极连接,且所述接线柱用于接通外部用电设备,并将电能输出。
优选地,所述绕线架包括外环架、内环架、多个连杆组和多个支撑杆,所述外环架和所述内环架均与所述动力元件的转轴同轴,且所述外环架内壁和所述内环架外壁之间有间距,各所述连杆组的两端分别延伸并固定在所述外环架上相对的两侧,且所述连杆组的中部固定于所述内环架内,相邻的所述连杆组之间有间距,一个所述连杆组上对应缠绕一组所述线圈,且各所述线圈的缠绕轴线与所述内环架的轴线垂直,所述支撑杆安装于所述连杆组内,并用于支撑所述线圈。
优选地,所述连杆组、所述线圈和所述磁铁组件均为三组,且一组所述磁铁组件位于所述绕线架内部,另外两组所述磁铁组件分别位于所述绕 线架的两侧。
优选地,所述磁铁组件包括安装架和多个磁铁,所述安装架包括依次套设的外安装环、内安装环和轴支架,所述外安装环与所述内安装环之间用于固定所述磁铁,所述轴支架固定在所述内安装环内,且所述轴支架用于固定套设于所述动力元件的转轴上,并在所述动力元件的带动下转动,所述磁铁围绕所述内安装环均匀周向固定。
优选地,所述轴支架为三角轴支架,且所述轴支架上设有散热孔。
优选地,各所述磁铁组件中的所述磁铁为六个,且相邻的所述磁铁之间有间距,相邻所述磁铁的磁极朝向相反。
优选地,所述动力元件包括转轴和动力轮,所述动力轮位于所述机壳外部,并用于与外部驱动装置固定,所述转轴的一端转动安装在所述机壳的内壁上,所述转轴的另一端穿过所述机壳的侧壁并与所述动力轮同轴固定。
优选地,所述转轴上固定有散热元件,所述散热元件位于所述机壳内部,且靠近所述动力轮设置,所述机壳上对应所述散热元件的位置开设有散热孔,所述散热元件用于将所述机壳内的热量经所述散热孔导出至外界。
优选地,所述机壳的下端还固定有底座,所述底座用于支撑所述机壳和接地使用。
优选地,所述磁铁组件和所述线圈的数量一致。
本发明相对于现有技术取得了以下技术效果:
本发明提供的无刷永磁发电机,各组线圈均缠绕在绕线架上不同位置,各线圈的两侧均设有磁铁组件,且两个磁铁组件上相互靠近的一侧磁极相反,进而能够在动力元件带动磁铁组件转动时,使磁铁组件相对于线圈转动,即线圈切割其两侧的磁铁组件之间的磁感线,进而实现磁生电,同时,多组线圈的设置能够提高发电效率,且整体结构简单,制造成本低,机壳上还安装有接线柱,接线柱与各线圈两极连接,且接线柱用于接通外部用电设备,并将电能输出,以实现电能的利用。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对 实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本发明提供的无刷永磁发电机的主剖视图;
图2是本发明提供的无刷永磁发电机的左剖视图;
图3是本发明提供的无刷永磁发电机中绕线架的结构示意图;
图4是图3中绕线架的左视图;
图5是本发明提供的无刷永磁发电机中磁铁组件的结构示意图;
图中:100-无刷永磁发电机,1-机壳,2-绕线架,21-外环架,22-内环架,23-连杆组,24-支撑杆,3-线圈,4-磁铁组件,41-外安装环,42-内安装环,43-磁铁,44-轴支架,5-动力元件,51-动力轮,52-转轴,6-底座,7-散热元件,8-接线柱,9-线圈接线柱。
具体实施方式
将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
本发明的目的是提供一种无刷永磁发电机,以解决现有的无刷永磁发电机结构复杂、发电效率低的技术问题。
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。
如图1-图5所示,本发明提供一种无刷永磁发电机100,包括动力元件5、机壳1、绕线架2、多组线圈3和多个磁铁组件4,动力元件5转动安装在机壳1内,且各磁铁组件4固定在动力元件5上,确保动力元件5能够带动磁铁组件4转动,绕线架2安装于机壳1内,且各组线圈3均缠绕在绕线架2上不同位置,各线圈3的两侧均设有磁铁组件4,且两个磁铁组件4上相互靠近的一侧磁极相反,进而能够产生跨越线圈3的磁感线,从而使得动力元件5带动磁铁组件4转动时,磁铁组件4相对于线圈3转动,即线圈3切割其两侧的磁铁组件4之间的磁感线,实现磁生电,同 时,多组线圈3和多组磁铁组件4的设置能够提高发电效率,且整体结构简单、成本低,机壳1上还安装有接线柱8,接线柱8与各线圈3两极连接,且接线柱8用于接通外部用电设备,并将电能输出,以实现电能的利用。
具体地,如图3-图4所示,绕线架2包括外环架21、内环架22、多个连杆组23和多个支撑杆24,外环架21和内环架22均与动力元件5的转轴52同轴,且外环架21内壁和内环架22外壁之间有间距,以便于后序磁铁组件4的安装,优选地,外环架21固定在机壳1的内壁上,进而实现绕线架2的整体固定,各线圈接线柱9均位于外环架21上,内环架22的中部设有轴通道,以便于动力元件5的转轴52的穿过,避免影响转轴52的正常转动,各连杆组23的两端分别延伸并固定在外环架21上相对的两侧,且连杆组23的中部固定于内环架22内,实现内环架22和外环架21的固定,同时也便于在不同的连杆组23内缠绕不同的线圈3,相邻的连杆组23之间有间距,一个连杆组23上对应缠绕一组线圈3,且各线圈3的缠绕轴线与内环架22的轴线垂直,便于在磁铁组件4转动时,能够使线圈3切割磁感线而发电,支撑杆24安装于连杆组23内,并用于支撑线圈3,支撑杆24对线圈3起到防塌作用,以保证线圈3能够正常工作。
磁铁组件4和线圈3的数量一致,连杆组23、线圈3和磁铁组件4均为三组,且一组磁铁组件4位于绕线架2内部,另外两组磁铁组件4分别位于绕线架2的两侧,进而从截面上看,每一组线圈3外周都有四组磁场,即同时切割四组磁感线,能够提高发电效率。
如图5所示,磁铁组件4包括安装架和多个磁铁43,安装架包括依次套设的外安装环41、内安装环42和轴支架44,位于绕线架2内部的所述磁铁组件4中,外安装环41的外径小于外环架21的内径,以保证该组磁铁组件4在绕线架2内的转动不受影响,外安装环41与内安装环42之间用于固定磁铁43,轴支架44固定在内安装环42内,且轴支架44用于固定套设于动力元件5的转轴52上,并在动力元件5的带动下转动,磁铁43围绕内安装环42均匀周向固定,实现磁铁43的固定,以及保证磁铁43和线圈3的相互作用,优选地,磁铁43为永磁合金。
轴支架44为三角轴支架,且轴支架44上设有散热孔,整体美观坚固,且散热孔的设计能够利于空气的流通,以便于后序散热使用。但本发明提供的无刷永磁发电机100中对于轴支架44的具体形状并不限定于三角轴支架,本领域技术人员可根据实际需要对其形状作适应性更改,只要能够满足支撑效果以及能够保证空气流通即可。
各磁铁组件4中的磁铁43为六个,且相邻的磁铁43之间有间距,各磁铁43的形状与相邻的连杆组23之间的间距形状一致,相邻磁铁43的磁极朝向相反,各磁铁43的异端相邻,能够最大限度地减少磁漏和磁衰;磁铁43共有十八块,线圈3和磁铁组成永磁阵列,但本发明提供的无刷永磁发电机100中,各组磁铁组件4中磁铁43的数量不限于六个,只要保证是双数个即可,且各磁铁组件4上的各磁铁43的位置相对应,以保证正常发电。当动力元件5带动磁铁组件4转动时,同一纵截面上的六块磁铁43(即八个磁极作用)的组合方式正好会让该线圈3形成一个同向电流;随着动力元件5的转动,各磁铁组件4也随之转动,由于相邻的磁铁43磁极相反,因此当另一组磁铁43磁极经过该线圈3时又会产生反向电流,进而形成交流电,更优的,还可使各线圈3并、串联以实现多项宽幅电压输出。
动力元件5包括转轴52和动力轮51,动力轮51位于机壳1外部,并用于与外部驱动装置固定,进而在外部驱动装置的带动下转动,转轴52的一端转动安装在机壳1的内壁上,转轴52的另一端穿过机壳1的侧壁并与动力轮51同轴固定,保证转轴52转动的稳定性,优选地,转轴52与机壳1之间通过轴承连接。
转轴52上固定有散热元件7,散热元件7位于机壳1内部,且靠近动力轮51设置,机壳1上对应散热元件7的位置开设有散热孔,散热元件7用于将机壳1内的热量经散热孔导出至外界,避免由于温度过高影响正常工作,优选地,散热元件7为散热扇。
机壳1的下端还固定有底座6,底座6用于支撑机壳1和接地使用,保证工作安全性。
本说明书中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时, 对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上,本说明书内容不应理解为对本发明的限制。

Claims (10)

  1. 一种无刷永磁发电机,其特征在于:包括动力元件、机壳、绕线架、多组线圈和多个磁铁组件,所述动力元件转动安装在所述机壳内,且各所述磁铁组件固定在所述动力元件上,所述绕线架安装于所述机壳内,且各组所述线圈均缠绕在所述绕线架上不同位置,各所述线圈的两侧均设有所述磁铁组件,且两个所述磁铁组件上相互靠近的一侧磁极相反,所述动力元件能够带动所述磁铁组件转动,并使所述线圈切割其两侧所述磁铁组件之间的磁感线进而产生电,所述机壳上还安装有接线柱,所述接线柱与各所述线圈两极连接,且所述接线柱用于接通外部用电设备,并将电能输出。
  2. 根据权利要求1所述的无刷永磁发电机,其特征在于:所述绕线架包括外环架、内环架、多个连杆组和多个支撑杆,所述外环架和所述内环架均与所述动力元件的转轴同轴,且所述外环架内壁和所述内环架外壁之间有间距,各所述连杆组的两端分别延伸并固定在所述外环架上相对的两侧,且所述连杆组的中部固定于所述内环架内,相邻的所述连杆组之间有间距,一个所述连杆组上对应缠绕一组所述线圈,且各所述线圈的缠绕轴线与所述内环架的轴线垂直,所述支撑杆安装于所述连杆组内,并用于支撑所述线圈。
  3. 根据权利要求2所述的无刷永磁发电机,其特征在于:所述连杆组、所述线圈和所述磁铁组件均为三组,且一组所述磁铁组件位于所述绕线架内部,另外两组所述磁铁组件分别位于所述绕线架的两侧。
  4. 根据权利要求1所述的无刷永磁发电机,其特征在于:所述磁铁组件包括安装架和多个磁铁,所述安装架包括依次套设的外安装环、内安装环和轴支架,所述外安装环与所述内安装环之间用于固定所述磁铁,所述轴支架固定在所述内安装环内,且所述轴支架用于固定套设于所述动力元件的转轴上,并在所述动力元件的带动下转动,所述磁铁围绕所述内安装环均匀周向固定。
  5. 根据权利要求4所述的无刷永磁发电机,其特征在于:所述轴支架为三角轴支架,且所述轴支架上设有散热孔。
  6. 根据权利要求4所述的无刷永磁发电机,其特征在于:各所述磁铁组件中的所述磁铁为六个,且相邻的所述磁铁之间有间距,相邻所述磁铁 的磁极朝向相反。
  7. 根据权利要求1所述的无刷永磁发电机,其特征在于:所述动力元件包括转轴和动力轮,所述动力轮位于所述机壳外部,并用于与外部驱动装置固定,所述转轴的一端转动安装在所述机壳的内壁上,所述转轴的另一端穿过所述机壳的侧壁并与所述动力轮同轴固定。
  8. 根据权利要求7所述的无刷永磁发电机,其特征在于:所述转轴上固定有散热元件,所述散热元件位于所述机壳内部,且靠近所述动力轮设置,所述机壳上对应所述散热元件的位置开设有散热孔,所述散热元件用于将所述机壳内的热量经所述散热孔导出至外界。
  9. 根据权利要求1所述的无刷永磁发电机,其特征在于:所述机壳的下端还固定有底座,所述底座用于支撑所述机壳和接地使用。
  10. 根据权利要求1所述的无刷永磁发电机,其特征在于:所述磁铁组件和所述线圈的数量一致。
PCT/CN2022/073063 2021-10-27 2022-01-21 一种无刷永磁发电机 WO2023070964A1 (zh)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004312911A (ja) * 2003-04-09 2004-11-04 Mn Engineering Kk 発電機
CN213243781U (zh) * 2020-09-14 2021-05-18 赖子纬 盘式发电机
CN113517777A (zh) * 2020-04-09 2021-10-19 圆大大绿能科技股份有限公司 盘式发电机结构

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004312911A (ja) * 2003-04-09 2004-11-04 Mn Engineering Kk 発電機
CN113517777A (zh) * 2020-04-09 2021-10-19 圆大大绿能科技股份有限公司 盘式发电机结构
CN213243781U (zh) * 2020-09-14 2021-05-18 赖子纬 盘式发电机

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