WO2023040916A1 - 智能洗车装置及*** - Google Patents

智能洗车装置及*** Download PDF

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Publication number
WO2023040916A1
WO2023040916A1 PCT/CN2022/118824 CN2022118824W WO2023040916A1 WO 2023040916 A1 WO2023040916 A1 WO 2023040916A1 CN 2022118824 W CN2022118824 W CN 2022118824W WO 2023040916 A1 WO2023040916 A1 WO 2023040916A1
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WO
WIPO (PCT)
Prior art keywords
cleaning
fixed
horizontal
car washing
cleaning device
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PCT/CN2022/118824
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English (en)
French (fr)
Inventor
王赟
蔡晓强
张杨朋
徐冰
陈基业
Original Assignee
北京魔鬼鱼科技有限公司
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Application filed by 北京魔鬼鱼科技有限公司 filed Critical 北京魔鬼鱼科技有限公司
Publication of WO2023040916A1 publication Critical patent/WO2023040916A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S3/00—Vehicle cleaning apparatus not integral with vehicles
    • B60S3/04—Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02—Cleaning by the force of jets or sprays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S3/00—Vehicle cleaning apparatus not integral with vehicles
    • B60S3/04—Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles
    • B60S3/042—Wheel cleaning devices

Definitions

  • the application belongs to the technical field of car washing, and in particular relates to an intelligent car washing device and system.
  • Automatic car washing machines on the market are mainly divided into contact type and non-contact type.
  • the contact car washing machine mainly uses the form of wiping, which is very easy to cause damage to the vehicle.
  • the existing non-contact car wash widely adopts the gantry type.
  • the gantry type car washing machine mainly has two forms: the cantilever type and the reciprocating type.
  • the structure of the gantry type car washing machine is relatively fixed, and the freedom of movement is less, so it is difficult to adapt to the cleaning of different car shapes. Way.
  • the existing contact and non-contact car washing machines generally have a height of more than 3 meters, and they all face the problem of high equipment height and limited site layout, which greatly limits the commercial value of automatic car washing machines.
  • the purpose of this application is to provide an intelligent car washing device and system, so as to solve the problems of the original car washing device, such as limited application space, low cleaning quality and low cleaning efficiency.
  • the first aspect of the present application provides an intelligent car washing device, including a car washing machine arranged on at least one side of the car washing area.
  • the horizontal sliding table that displaces in the length direction
  • the horizontal side sliding table that is installed above the horizontal sliding table and displaces along the length direction of the horizontal sliding table
  • the main bracket that is installed above the horizontal sliding table and moves with the horizontal sliding table
  • the installation A longitudinal mover that is installed on the main support and displaced along the height direction of the main support, wherein the horizontal side slide table is also fixed with a hub cleaning device, and the hub cleaning device realizes the rotation and water spray cleaning of the hub surface through the first rotating drive mechanism,
  • a top surface cleaning device is fixed on the longitudinal mover, and the top surface cleaning device realizes rotating water spray cleaning on the top surface of the car through the second rotation drive mechanism.
  • an image recognizer is installed on the top of the main bracket, and a mechanical arm is fixed on the longitudinal mover, and the mechanical arm moves up and down with the longitudinal mover to perform fixed-point cleaning of stubborn stains on the vehicle body.
  • the longitudinal mover includes a No. 1 rotating motor and a rotating toothed plate that are engaged with each other.
  • the top surface cleaning device is bent, and its fixed end is connected to the rotating toothed plate and rotates on a vertical plane with the rotating toothed plate.
  • the top surface cleaning device includes a top surface water spraying device and a No. 2 rotating motor, and the No. 2 rotating motor drives the top surface water spraying device to rotate to adjust the water spraying angle.
  • the hub cleaning device is fixed on the fixing plates on both sides of the horizontal side sliding platform and extends outward from the horizontal fixing platform, and a body chemical device is fixed on the top of the hub cleaning device for spraying cleaning chemicals on the side of the vehicle body.
  • the hub cleaning device includes a hub chemical device, a hub rotating motor and a water spray device, the hub rotating motor drives the water spray device to rotate and spray water for cleaning, and the hub chemical device is fixed at the position of the hub cleaning device.
  • the main support is provided with a cleaning chemical supply device, wherein the cleaning chemical supply device includes a chemical box, a micropump and a small electric box, the chemical box is fixed on the rear end of the main support, and the micropump and the small electric box are fixed on the main support. side end.
  • the cleaning chemical supply device includes a chemical box, a micropump and a small electric box, the chemical box is fixed on the rear end of the main support, and the micropump and the small electric box are fixed on the main support. side end.
  • transverse slide rail and a first rack are arranged on the transverse fixed platform, and the bottom of the transverse slide platform is slidably connected with the transverse slide rail through a set transverse slide block, and a transverse drive motor is fixed on the transverse slide platform, and the transverse drive motor passes through The first gear meshes with the first rack on the transverse fixed table.
  • a lateral slide rail and a second rack are provided on the horizontal slide table, and the bottom of the horizontal slide table is connected with the lateral slide rail through a horizontal slide block provided, and a horizontal driving motor is fixed on the horizontal slide table, and the horizontal slide table The drive motor meshes with the second rack on the transverse slide table through the second gear.
  • the main bracket is provided with a longitudinal slide rail and a third rack, and the side ends of the longitudinal mover are slidably connected with the longitudinal slide rail through the provided longitudinal slide block, and the longitudinal drive motor is fixed on the longitudinal mover, and the longitudinal drive motor passes through The third gear meshes with the third toothed rack on the main bracket.
  • a side water spray device is also fixed in the longitudinal mover, and the side water spray device moves up and down with the longitudinal mover;
  • the top surface cleaning device also includes a top surface chemical device, and the top surface chemical device and the top surface cleaning device The position is fixed.
  • Another aspect of the present application also provides an intelligent car washing system, including the aforementioned intelligent cleaning device, and also includes a background server.
  • the intelligent cleaning device is wirelessly connected to the background server through a communication module. Data, calculate the cleaning trajectory, and send it to the intelligent cleaning device, and the intelligent cleaning device completes the automatic cleaning of the vehicle according to the cleaning trajectory.
  • an intelligent car washing device and system provided by this application has the following technical effects:
  • the host of the equipment has been improved from the traditional top hoisting method to side placement, and the device’s traveling track can be placed on the ground support.
  • the above changes have greatly reduced the overall height of the equipment, released the top space, and solved the height problem that has always existed in the car washing machine , which greatly expands the compatibility of equipment scenarios and adapts to broader equipment layout scenarios, such as underground parking lots and low indoor lighting spaces, and realizes the possibility of universally moving car wash shops to underground garages for operation.
  • the car washing machine has multiple degrees of freedom, including horizontal, lateral, vertical, and rotational, and cooperates with each other.
  • the equipment execution end water spray pipeline
  • water spray pipeline water spray pipeline
  • the solution of this application adopts non-contact car washing as a whole to effectively protect the vehicle, and partially uses mechanical arms to decontaminate at fixed points to complete the high-quality cleaning process.
  • FIG. 1 is a schematic diagram of equipment layout of an intelligent car washing device according to Embodiment 1 of the present application.
  • FIG. 2 is a schematic diagram of a three-dimensional structure of an intelligent car washing device according to Embodiment 1 of the present application.
  • FIG. 3 is a second perspective view of the intelligent car washing device according to Embodiment 1 of the present application.
  • FIG. 4 is a first schematic side view of the intelligent car washing device according to Embodiment 1 of the present application.
  • Fig. 5 is a second structural schematic diagram of a side view of the intelligent car washing device according to the first embodiment of the present application.
  • FIG. 6 is a schematic top view of the intelligent car washing device according to Embodiment 1 of the present application.
  • Fig. 7 is a schematic view of the combination of the main support and the longitudinal mover according to Embodiment 1 of the present application.
  • the embodiment of the present application provides an intelligent car washing device, including two car washing machines arranged at intervals and facing each other, that is, a car washing machine A and a car washing machine B, and the middle area between the two is the automatic parking area for vehicles.
  • Cleaning operation area wherein, car washing machine A and car washing machine B can be set to work at the same time, or one is working, and the other is not working.
  • the actions of car washing machine A and car washing machine B can be consistent or Inconsistent, the two can independently perform personalized cleaning according to the identification and judgment rules according to the different parts of the body surface and the degree of pollution at the parts.
  • those skilled in the art should be able to understand that only one car washing machine can be arranged, or more.
  • one set can be arranged at the front, the rear, and the body on both sides for water spray cleaning, but preferably two sets can realize all-round cleaning of the vehicle.
  • the equipment host is improved from the traditional top hoisting method to side placement, and the device travel track can be placed on the ground support.
  • the above changes greatly reduce the overall height of the equipment, release the top space, and solve the problem of the car washing machine.
  • the ever-existing height problem greatly expands the compatibility of equipment scenarios and adapts to broader equipment layout scenarios, such as underground parking lots and low indoor lighting spaces, and realizes the possibility of universally moving car wash shops to underground garages for operation .
  • the car washing machine mainly includes: a horizontal fixed platform 1, a horizontal sliding platform 2, a horizontal side sliding platform 3, a main support 4, a hub cleaning device 5, a cleaning chemical supply device 6, and a longitudinal mover 7 , a top surface cleaning device 8 , a mechanical arm 9 , and an image recognizer 10 .
  • the horizontal fixed platform 1 has a rectangular cross-section and is arranged along the length of the vehicle.
  • the bottom of the horizontal fixed platform is fixedly supported by multiple supports 1-1.
  • the inner side of the horizontal fixed platform is provided with a first rack 1-2, and the top is provided with a horizontal Slide rail 1-3, so that establish sliding connection structure with transverse slide table 2.
  • the horizontal sliding table 2 has a rectangular cross-section, is horizontally arranged on the upper part of the horizontal fixed table 1, is supported by the horizontal fixed table 1, and its length is equal to or slightly greater than the width of the horizontal fixed table.
  • the horizontal slide table 2 is provided with a fixed horizontal drive motor 2-2, and the horizontal drive motor 2-2 is connected with the horizontal drive motor 2-2 on the horizontal fixed table 1 through the first gear of itself.
  • the first tooth bar 1-2 meshes, and like this, under the effect of lateral drive motor 2-2, lateral slide table 2 can carry out lateral displacement along lateral direction (equivalent to vehicle length direction) on lateral fixed platform, and the distance of displacement is roughly equal to or Slightly less than the length of the transverse slide.
  • limit devices are provided at both ends of the horizontal slide rails 1-3. forward blocking object.
  • the top of the horizontal slide table 2 is provided with a lateral slide rail 2-3, and the inner side is provided with a second rack 2-4, so as to establish a sliding connection structure with the horizontal slide table.
  • the outer surface of transverse slide table 2 is fixed with motor outer case 2-5, and lateral drive motor 2-2 is housed in the motor outer case 2-5, and motor outer case 2-5 is a sealed waterproof design.
  • the equipment main electric box 2-6) is also fixed on the horizontal slide table 2, and is on the same side with the motor outer box 2-5, and the equipment main electric box 2-6) is the total power supply switch of the whole machine.
  • the horizontal side slide table 3 is located on the upper part of the horizontal slide table 2 and is supported by the horizontal slide table 2.
  • the horizontal side slide table 3 is connected with the horizontal slide rail 1-3 of the horizontal slide table through the horizontal slider 3-1 provided at the bottom of the horizontal slide table.
  • Side slide table 3 rear portion is provided with fixed horizontal driving motor 3-2, and horizontal driving motor 3-2 meshes with the second tooth bar 2-4 of cross slide table by its second gear, like this, in horizontal driving motor 3
  • the horizontal side slide table 3 can carry out the displacement in the horizontal side direction (equivalent to the vehicle width direction) on the lateral slide table 2, and change the distance from the vehicle body.
  • the displacements are perpendicular to each other, so they can not only move in the horizontal direction but also move in the lateral direction with the movement of the transverse sliding table 2, and adjust different cleaning positions from the front position to the rear position.
  • limit devices are provided at both ends of the lateral slide rail 2-3 to prevent derailment of the horizontal side sliding platform 3, and two fixed plates 3-3 with a certain height are arranged on both sides of the horizontal side sliding platform 3.
  • the hub cleaning device 5 is fixed on the fixed plate 3-3, and the relative position stretches out from the lateral fixed platform 1 outside and under the top position of the horizontal fixed platform, and the hub cleaning device 5 moves with the horizontal side sliding platform 3 in the horizontal direction.
  • the top of the hub cleaning device 5 is fixed with a body chemical device 5-4, which sprays cleaning chemicals to the side of the vehicle body through the nozzle, and the position of the vehicle body chemical device 5-4 relative to the wheel hub cleaning device 5 is fixed.
  • the wheel hub cleaning device 5 is controlled by the first rotating drive mechanism to rotate and spray the wheel hub to clean it, and it is provided with a wheel hub rotating motor 5-1, a wheel hub chemical device and a water spray device 5-2.
  • the water spray device 5-2 is used for cleaning the hub, and the hub chemical device 5-3 is used for spraying cleaning chemicals to the hub.
  • the hub rotating motor 5-1 drives the water spray device 5-2 to rotate, which can perform circular rotation or reciprocating rotation at a specific angle, thereby realizing 360-degree cleaning of the outer peripheral surface of the hub.
  • the position is relatively fixed and does not rotate with the water spray device 5-2.
  • the hub chemical device 5-3 is set to spray chemicals, which has a better cleaning effect on some water-insoluble stains.
  • a special wheel hub cleaning device structure is designed for the structure of the wheel hub different from the surface of the car body, and the targeted cleaning of the wheel hub is realized.
  • the car washing function is more comprehensive.
  • the main support 4 is provided with a longitudinal slide rail 4 - 1 and a third rack 4 - 2 to realize sliding connection with the longitudinal mover 7 .
  • the main support 4 is fixed on the horizontal side sliding table 3, the bottom of the main support 4 is connected and fixed with the horizontal side sliding table 3, and the two sides of the main support 4 are connected and fixed with the fixed plates 3-1 on both sides.
  • the main support 4 moves with the horizontal slide table 3 in the horizontal direction.
  • the main support 4 is provided with a cleaning chemical supply device 6, which includes a chemical box 6-1, a micropump 6-2 and a small electric box 6-3.
  • the small electric box 6-3 controls the start and stop of the micropump 6-2
  • the chemical box 6-1 is fixed on the rear end of the main support 4
  • the micropump 6-2 and the small electric box 6-3 are fixed on the side of the main support
  • the micropump 6-2 extracts chemicals from the chemical tank 6-1 and sprays them to the vehicle body.
  • the cleaning chemical supply device is directly fixed on the car washing machine, which can shorten the length of the cleaning chemical pipeline and improve the chemical spray response rate.
  • An image recognizer 10 is fixed on the top of the main bracket 4, and the installation height is higher than that of other equipment.
  • the image recognizer 10 can realize the image recognition function by using a combination of a high-definition camera, a radar, and a distance sensor.
  • the image recognizer 10 is used to recognize vehicle shape data , high-precision scanning imaging, and then sent to the background server, the background server calculates the cleaning trajectory or air-drying trajectory of the intelligent car washing device according to the vehicle shape data, and at the same time, the image recognizer 10 also monitors the cleaning process, and at the same time, it can also identify the vehicle after cleaning.
  • the stubborn dirt that still exists is convenient for subsequent fixed-point treatment of dirt.
  • the vertical mover 7 includes a vertical slide block 7-5, a vertical drive motor 7-1, a No. 1 rotary motor 7-2, a rotary toothed disc 7-3, and a side spray device 7-4.
  • the longitudinal mover 7 is connected with the longitudinal slide rail 4-1 on the main support 4 through the longitudinal slider 7-5, and the longitudinal drive motor 7-1 is fixed on the rear end of the longitudinal mover 7, and is connected with the main support 4 through its own third gear.
  • the third rack 4-2 on the top is engaged, and the longitudinal drive motor 7-1 drives the longitudinal mover to move up and down along the vertical direction of the main support 4.
  • 1 rotary motor 7-2 is fixed in the longitudinal mover 7, meshes with the rotary toothed disc 7-3 through the gear, and the longitudinal mover 7 can be driven by the No. 1 rotary motor 7-2 to rotate at a certain angle, such as 360 degrees. Rotation, or reciprocating rotation with a certain fan angle, at the same time, the longitudinal mover 7 moves with the main support 4 in the direction transverse to the horizontal side, and is driven by the longitudinal drive motor 7-1 to realize longitudinal movement.
  • the side spray device 7-4 is fixed on the bottom of the vertical mover 7 and moves with the longitudinal mover 7. The side spray device 7-4 is used for cleaning the side body of the car. When the vertical mover 7 moves down, the side spray Device 7-4 cleans the bottom of the vehicle body, and when the longitudinal mover moves up, the side water spray device 7-4 cleans the top of the vehicle body.
  • a mechanical splitter 9 is fixed on the longitudinal mover 7, and the whole moves with the longitudinal mover 7.
  • the effect of the mechanical arm 9 is to clean up the stubborn dirt left after non-contact car washing.
  • the processor sends a start signal to the mechanical arm 9, so that the mechanical arm touches the stubborn dirt part, and through the hair on the head of the mechanical arm
  • the brush reciprocates to remove the dirt, or the high-pressure nozzle set on the head of the mechanical arm is aimed at the dirt part for high-pressure washing.
  • the solution of this application adopts non-contact car washing as a whole to effectively protect the vehicle, and partially uses a mechanical arm to decontaminate at fixed points to complete a high-quality cleaning process.
  • the longitudinal mover 7 is also fixedly connected to the top surface cleaning device 8, and the top surface cleaning device 8 includes a top surface chemical device 8-1, a top surface water spray device 8-2, and No. 2 rotating motor 8-3.
  • the top surface cleaning device 8 is bent, such as L-shaped or arc-shaped, and its fixed end is fixed with the rotating toothed disc 7-3 of the longitudinal mover 7, and rotates with the rotating toothed disc 7-3.
  • the water end and the water spray end are equipped with a long rod, which is provided with multiple nozzles, and the directions of the water outlets of the multiple nozzles can be set to be the same or different. Driven by the motor 8-3, it can complete the rotating water spraying at a certain angle on the top surface.
  • the top surface water spraying device 8-2 itself can rotate with the longitudinal mover 7 in a wide-angle range, it has a good cleaning effect on the roof surface. However, for some parts of the rear or the front of the car, there are inclined surfaces or some uneven surfaces. At this time, a single rotation cannot clean these special parts well or cannot be cleaned. At this time, through the No. 2 rotating motor Drive the top water spray device 8-2 to rotate along its own axial direction in a certain range of angles, and can adjust the water spray angle and orientation of the top water spray device 8-2, so that it still has a relatively good effect on uneven or irregular surfaces. Good cleaning effect.
  • the top cleaning device 8 as a whole rotates with the rotary toothed disc 7-3 and moves with the longitudinal mover 7.
  • the relative position of the top surface chemical device 8-1 and the top surface cleaning device 8 is fixed, and moves with the top surface cleaning device 8.
  • the top surface chemical device 8-1 is used to spray cleaning chemicals on the top surface of the vehicle, and the top surface water spray device 8- 2. It is used to clean the top of the car, through chemical spraying and water spraying, especially for some oil stains, it has a better cleaning effect.
  • the car washing machine has multiple degrees of freedom
  • the lateral slide table 2 can slide horizontally (vehicle length direction) along the horizontal fixed table 1
  • the horizontal side slide table 3 can slide along the lateral direction of the lateral slide table 2 (vehicle width direction).
  • the hub cleaning device 5 can move with the horizontal side slide table, and can realize rotating water spray through the rotary drive mechanism
  • the main bracket 4 and the cleaning chemical supply device 6 on the main bracket 4 can move with the horizontal side slide table 3, to realize
  • the longitudinal mover is installed on the main support, which can move horizontally and laterally with the main support, and the side water spray device fixed on the longitudinal mover can also move horizontally and laterally with the main support , at the same time, the chainring of the longitudinal mover cooperates with the rack of the main bracket, and can move longitudinally (vehicle height direction) along the main bracket, and the side water spray device can also move longitudinally.
  • a special top surface cleaning device 8 is provided to facilitate the cleaning of the top surface of the vehicle.
  • the top surface cleaning device is connected to the rotating toothed plate and rotates with the rotating toothed plate.
  • the top surface cleaning device 8 also moves longitudinally with the longitudinal mover 7 , the top water spray device 8-2 drives itself to rotate a certain angle by a rotating motor, so as to realize the cleaning of the special parts of the vehicle.
  • the equipment execution end water spray pipeline
  • vehicles can be cleaned at a closer distance and at an optimal angle, greatly improving the cleaning quality.
  • Embodiment 2 of the present application provides an intelligent car washing system, which includes the intelligent cleaning device of the above embodiment, and also includes a background server, wherein the intelligent cleaning device is wirelessly connected to the background server through a communication module, and the intelligent cleaning device is connected to the background server when the vehicle is parked. After cleaning the area, the scanning of the vehicle shape feature data is automatically completed, and then sent to the background server.
  • the background server calculates the cleaning trajectory based on the vehicle shape data scanned by the intelligent cleaning device, and sends the cleaning trajectory to the intelligent cleaning in the form of instructions.
  • the intelligent cleaning device completes the automatic cleaning of the vehicle according to the cleaning track.
  • the intelligent car washing system in this embodiment automatically obtains the vehicle shape data, then calculates the cleaning path and sends it to the intelligent cleaning device for execution.
  • the intelligent cleaning device controls the car washing machine in the aforementioned embodiment according to the preset track and cleaning process Different equipment components cooperate to execute different processes, with a high degree of automation and improved cleaning efficiency.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)

Abstract

本申请公开了一种智能洗车装置及***，该装置包括布置在洗车区域至少一侧的洗车机，该洗车机包括沿车辆长度方向布设的横向固定台、安装于横向固定台上方并可进行位移的横向滑台、安装于横向滑台上方并可进行位移的水平侧滑台、安装于水平侧滑台上方并随水平侧滑台移动的主支架、安装于主支架上并沿主支架高度方向进行位移的纵向移动器，该水平侧滑台还固定有轮毂清洗装置，其通过旋转驱动机构实现对车轮毂面的转动喷水清洗，纵向移动器上固定有顶面清洗装置，其通过旋转驱动机构实现对车顶面的转动喷水清洗。本申请的智能洗车装置及***，能够适应广阔的设备布置场景，自动化程度和运动自由度高，可以执行更加复杂的清洗动作，清洗质量更佳。

Description

智能洗车装置及***
相关申请的交叉引用
本申请要求于2021年9月15日提交中国专利局，申请号为202111081929.8，申请名称为“智能洗车装置及***”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本申请属于汽车清洗技术领域，尤其涉及一种智能洗车装置及***。
背景技术
随着城市现代化发展进程，自动洗车服务已被社会广泛需求。目前，自动洗车机器已取得广泛的研究成果，市场上的自动洗车机器主要分接触式与无接触式。接触式洗车机主要采用擦拭的形式，极易对车辆构成损伤。现有的无接触式洗车广泛采用龙门式，龙门式洗车机主要悬臂式与往复式两种形式，龙门式洗车机器设备结构相对固定，运动自由度较少，难以做到适应不同车外形的清洗方式。现有的接触式与无接触式洗车机设备普遍高度都在3米以上，都面临着设备高度高，场地布置受限的问题，极大了的限制了自动洗车机的商业价值。
因此，如何设计出一种适用于不同场地，并能高质量、高效率的对车辆进行自动化清洗的智能洗车装置是目前需要解决的技术问题。
发明内容
本申请的目的是，提供一种智能洗车装置及***，以解决原有的洗车装置适用场地局限、清洗质量和清洗效率不高的问题。
本申请采用的技术方案如下：
本申请的第一方面，提供了一种智能洗车装置，包括布置在洗车区域至少一侧的洗车机，洗车机包括沿车辆长度方向布设的横向固定台、安装于横向固定台上方沿横向固定台长度方向进行位移的横向滑台、安装于横向滑台上方并沿横向滑台长度方向进行位移的水平侧滑台、安装于水平侧滑台上方并随水平侧滑台一起移动的主支架、安装于主支架上并沿主支架高度方向进行位移的纵向移动器，其中，水平侧滑台还固定有轮毂清洗装置，轮毂清洗装置通过第一旋转驱动机构实现对车轮毂面的转动喷水清洗，纵向移动器上固定有顶面清洗装置，顶 面清洗装置通过第二旋转驱动机构实现对车顶面的转动喷水清洗。
进一步地，主支架顶部安装有图像识别器，纵向移动器上还固定有机械臂，机械臂随纵向移动器上下移动以对车身上存在的顽固污点进行定点清洗。
进一步地，纵向移动器包括相啮合的1号旋转电机和旋转齿盘，顶面清洗装置为折弯型，其固定端连接旋转齿盘并随旋转齿盘在垂直面上转动。
进一步地，顶面清洗装置包括顶面喷水装置和2号旋转电机，2号旋转电机驱动顶面喷水装置转动角度以调整喷水角度。
进一步地，轮毂清洗装置固定于水平侧滑台两侧的固定板上并朝外伸出横向固定台，轮毂清洗装置顶部固定有车身化学装置，用于对车身侧面喷射清洗化学品。
进一步地，轮毂清洗装置包括轮毂化学装置、轮毂旋转电机和喷水装置，轮毂旋转电机驱动喷水装置转动喷水清洗，轮毂化学装置在轮毂清洗装置的位置固定。
进一步地，主支架上设置有清洗化学供应装置，其中，清洗化学供应装置包括化学箱、微型泵和小型电箱，化学箱固定于主支架后端，微型泵和小型电箱固定于主支架的侧端。
进一步地，横向固定台上设有横向滑轨和第一齿条，横向滑台的底部通过设置的横向滑块与横向滑轨滑动连接，横向滑台上固定有横向驱动电机，横向驱动电机通过第一齿轮与横向固定台上的第一齿条啮合。
进一步地，横向滑台上设有侧向滑轨和第二齿条，水平侧滑台的底部通过设置的水平滑块与侧向滑轨连接，水平侧滑台上固定有水平驱动电机，水平驱动电机通过第二齿轮与横向滑台上的第二齿条啮合。
进一步地，主支架上设有纵向滑轨和第三齿条，纵向移动器的侧端通过设置的纵向滑块与纵向滑轨滑动连接，纵向移动器上固定有纵向驱动电机，纵向驱动电机通过第三齿轮与主支架上的第三齿条啮合。
进一步地，纵向移动器内还固定有侧边喷水装置，侧边喷水装置随纵向移动器上下移动；顶面清洗装置还包含顶面化学装置，顶面化学装置与顶面清洗装置的相对位置固定。
本申请的另一方面，还提供了一种智能洗车***，包含前述的智能清洗装置，还包括后台服务器，智能清洗装置通过通讯模块与后台服务器无线连接，后台服务器根据智能清洗装置扫描的车辆外形数据，计算出清洗轨迹，并发送给智能清洗装置，智能清洗装置根据清洗轨迹完成车辆的自动化清洗。
与现有技术相比，本申请所提供的一种智能洗车装置及***，具有如下技术效果：
1、设备主机由传统的顶部吊装方式，改进为侧面放置，装置行进轨道可以放置在地面支座上，以上改动使设备整体高度大大下降，释放了顶部空间，解决了洗车机一直存在的高度 难题，极大的扩展了设备场景的兼容性，适应更加广阔的设备布置场景，如地下停车场、室内灯低矮空间，实现了洗车店普遍迁移至地下车库进行运营的可能性。
2、采用本申请的方案，洗车机具有多个自由度，横向、侧向、纵向、旋转，且相互间配合。与现有设备相比，其自由度更高，设备执行端(喷水管路)更加灵活，可以执行更加复杂的清洗动作。结合高自由度的设备，可以对车辆实行更加近距离和最佳角度的清洗，使清洗质量大大提高。
3、本申请的方案，总体采用无接触式洗车，有效保护车辆，局部采用机械臂定点除污，完成高质量的清洗流程。
附图说明
图1是本申请实施例一的智能洗车装置的设备布置示意图。
图2是本申请实施例一的智能洗车装置的立体结构示意图一。
图3是本申请实施例一的智能洗车装置的立体结构示意图二。
图4是本申请实施例一的智能洗车装置的侧视结构示意图一。
图5是本申请实施例一的智能洗车装置的侧视结构示意图二。
图6是本申请实施例一的智能洗车装置的俯视结构示意图。
图7是本申请实施例一的主支架与纵向移动器的结合示意图。
具体实施方式
以下实施例仅用于更加清楚地说明本申请的技术方案，而不能以此来限制本申请的保护范围。如在说明书及权利要求当中使用了某些词汇来指称特定部件。本领域技术人员应可理解，硬件或软件制造商可能会用不同名词来称呼同一个部件。本说明书及权利要求并不以名称的差异来作为区分部件的方式，而是以部件在功能上的差异来作为区分的准则。说明书后续描述为实施本申请的较佳实施方式，然所述描述乃以说明本申请的一般原则为目的，并非用以限定本申请的范围。本申请的保护范围当视所附权利要求所界定者为准。
下面结合附图和具体实施例对本申请做进一步详细说明。
实施例一
参照图1所示，本申请实施例提供了一种智能洗车装置，包括布置在间隔且相对设置的两台洗车机，即洗车机A和洗车机B，二者中间区域为车辆停放靠的自动化清洗作业区域，其中，洗车机A和洗车机B可以被设定为同时工作，或者一台工作，另一台不工作，当同时工作时，洗车机A和洗车机B的动作可以保持一致或者不一致，二者根据车身表面的部位及 部位处污染程度的不同，能够独立按照识别和判断规则，执行个性化清洗。但是，本领域技术人员应当能够理解的是，洗车机可以只布置一台，或者更多台，当布置为一台时，沿车辆周围设置的跑道型滑轨往复喷水清洗，当设置为四台时，可以在车头、车尾和两侧面车身分别布置一台，进行喷水清洗，但优选为两台，即可实现对车辆的全方位清洗。
采用本申请的技术方案，设备主机由传统的顶部吊装方式，改进为侧面放置，装置行进轨道可以放置在地面支座上，以上改动使设备整体高度大大下降，释放了顶部空间，解决了洗车机一直存在的高度难题，极大的扩展了设备场景的兼容性，适应更加广阔的设备布置场景，如地下停车场、室内灯低矮空间，实现了洗车店普遍迁移至地下车库进行运营的可能性。
参照图2～图5所述，该洗车机主要包括：横向固定台1、横向滑台2、水平侧滑台3、主支架4、轮毂清洗装置5、清洗化学供应装置6、纵向移动器7、顶面清洗装置8、机械臂9、图像识别器10。
下面来对前述洗车机的主要结构做详细说明。
横向固定台1，截面呈矩形，沿车辆长度方向布置，其底部通过设置的多根支座1-1固定支撑，横向固定台的内侧面设有第一齿条1-2，顶部设置有横向滑轨1-3，以便与横向滑台2建立滑动连接结构。
横向滑台2，截面呈矩形，水平布置于横向固定台1上部，被横向固定台1所支撑，其长度等于或略大于横向固定台的宽度，横向滑台2通过设置的滑块2-1与横向固定台1上的横向滑轨1-3连接，横向滑台2上设有固定的横向驱动电机2-2，横向驱动电机2-2通过自身的第一齿轮与横向固定台1上的第一齿条1-2啮合，这样，在横向驱动电机2-2的作用下，横向滑台2可在横向固定台沿横向(相当于车辆长度方向)进行横向位移，位移的距离大致等于或略小于横向滑台的长度。为了防止横向滑台脱轨，在横向滑轨1-3两端设有限位装置，限位装置可以通过诸如限位凸起、插梢等方式，以在横向滑轨两端形成阻碍横向滑台继续前移的阻挡物。
横向滑台2的顶部设置有侧向滑轨2-3，内侧面设置有第二齿条2-4，以便与水平侧滑台建立滑动连接结构。横向滑台2的外侧面固定有电机外箱2-5，电机外箱2-5内装有横向驱动电机2-2，电机外箱2-5为密封防水设计。设备主电箱2-6)也固定在横向滑台2上，并与电机外箱2-5在同一侧，设备主电箱2-6)是整台机器的总供电开关。
水平侧滑台3，位于横向滑台2上部，被横向滑台2支撑，水平侧滑台3通过其底部设置的水平滑块3-1与横向滑台的横向滑轨1-3连接，水平侧滑台3后部设有固定的水平驱动电机3-2，水平驱动电机3-2通过自身的第二齿轮与横向滑台的第二齿条2-4啮合，这样，在水平驱动电机3-2的作用下，水平侧滑台3可在横向滑台2上进行水平侧方向(相当于车辆宽 度方向)的位移，改变与车身的距离，同时，水平侧方向(车辆宽度方向)与横向(车辆长度方向)的位移相互垂直，故不仅能够在水平测方向移动还能够在横向方向上随横向滑台2移动而移动，从车头位置到车尾位置，调整不同的清洗位置。此外，侧向滑轨2-3两端设有限位装置，以防止水平侧滑台3脱轨，水平侧滑台3的两侧设有具有一定高度的两块固定板3-3。
轮毂清洗装置5固定于固定板3-3上，相对位置伸出横向固定台1外侧并在横向固定台顶部位置之下，轮毂清洗装置5在水平方向上随水平侧滑台3移动。轮毂清洗装置5顶部固定有车身化学装置5-4，通过喷嘴对车身侧面喷射清洗化学品，车身化学装置5-4相对轮毂清洗装置5的位置固定。轮毂清洗装置5通过第一旋转驱动机构控制其对轮毂进行转动喷水清洗，其设有轮毂旋转电机5-1、轮毂化学装置和喷水装置5-2。喷水装置5-2用于对轮毂进行清洗，轮毂化学装置5-3用于对轮毂喷射清洗化学品。轮毂旋转电机5-1驱动喷水装置5-2转动，可做圆周旋转或特定角度的往复转动，进而实现对轮毂外侧圆周面的360度清洗，轮毂化学装置5-3在轮毂清洗装置5的位置相对固定，并不随喷水装置5-2旋转，设置轮毂化学装置5-3喷射化学品，对一些不溶于水的污渍具有较好的清洗效果。本申请通过设置单独的轮毂清洗装置，在不影响其他器件工作的情况下，针对轮毂不同于车体表面的结构形式，设计了专门的轮毂清洗装置结构，实现了对轮毂的针对性清洗，使洗车功能更加全面。
配合参照图6、图7所示，主支架4设有纵向滑轨4-1，第三齿条4-2，以实现与纵向移动器7的滑动连接。主支架4固定于水平侧滑台3上，主支架4底部与水平侧滑台3连接固定，主支架4的两个侧面与两侧固定板3-1连接固定。主支架4在水平方向上随水平侧滑台3移动。主支架4设有一套清洗化学供应装置6，清洗化学供应装置包含化学箱6-1、微型泵6-2与小型电箱6-3。小型电箱6-3控制微型泵6-2的启停，化学箱6-1固定于主支架4后端，微型泵6-2与小型电箱6-3固定于主支架侧边，微型泵6-2从化学箱6-1内抽出化学品并向车身喷射。本申请将清洗化学供应装置直接固定于洗车机上，能够缩短清洗化学管路长度，提高化学喷淋响应速率。
主支架4顶部固定有图像识别器10，安装高度高于其他设备高度，图像识别器10可以是采用高清摄像头、雷达、距离传感器等组合实现图像识别功能，图像识别器10用于识别车辆外形数据，高精度扫描成像，然后发送给后台服务器，后台服务器根据车辆外形数据计算出智能洗车装置的清洗轨迹或风干轨迹，同时，图像识别器10还还监控清洗过程，同时，还能识别车辆清洗后仍存在的顽固污垢，以方便后续的污垢定点处理。
纵向移动器7包含纵向滑块7-5、纵向驱动电机7-1、1号旋转电机7-2、旋转齿盘7-3、侧边喷水装置7-4。纵向移动器7通过纵向滑块7-5与主支架4上的纵向滑轨4-1连接，纵向驱动电机7-1固定于纵向移动器7后端，通过自身的第三齿轮与主支架4上的第三齿条4-2 啮合，纵向驱动电机7-1带动纵向移动器沿主支架4竖直方向上下移动。1号旋转电机7-2固定于纵向移动器7内，通过齿轮与旋转齿盘7-3啮合，通过1号旋转电机7-2驱动纵向移动器7能够进行一定角度的转动，比如360度的旋转，或者以一定扇形角往复转动，同时，纵向移动器7在横向于水平侧方向随主支架4移动，由纵向驱动电机7-1驱动实现纵向移动。侧边喷水装置7-4固定于纵向移动器7下部，随纵向移动器7移动，侧边喷水装置7-4用于清洗汽车侧身，当纵向移动器7下移时，侧边喷水装置7-4对车身底部进行清洗，当纵向移动器上移时，侧边喷水装置7-4对车身上方进行清洗。
纵向移动器7上固定有一机械劈9，整体随纵向移动器7移动，机械臂9的作用为清理无接触洗车之后留下的顽固污垢。当图像识别器10识别出车身某部位清洗之后仍然存在冲刷不掉的顽固污垢时，则通过处理器给机械臂9发送启动信号，使得机械臂接触到顽固污垢部位，通过机械臂头部的毛刷进行往复刷动，以祛除污垢，或者，通过机械臂头部设置的高压喷嘴对准污垢部位进行高压式冲洗。
本申请的方案，总体采用无接触式洗车，有效保护车辆，局部采用机械臂定点除污，完成高质量的清洗流程。
纵向移动器7还固定连接顶面清洗装置8，顶面清洗装置8包含顶面化学装置8-1、顶面喷水装置8-2、2号旋转电机8-3。顶面清洗装置8呈折弯型，比如L形或弧线形，其固定端与纵向移动器7的旋转齿盘7-3固定，随旋转齿盘7-3做旋转运动，另一端为喷水端，喷水端为一长杆装，其设置有多个喷嘴，多个喷嘴的出水口方向可以设置为相同或者不同，顶面清洗装置8由第二旋转驱动机构，也即2号旋转电机8-3驱动，可完成顶面一定角度的旋转喷水，由于顶面喷水装置8-2本身可随纵向移动器7进行广角范围的旋转，对于车顶面具有较好的清洗效果，但是对于车尾或者车头的某些部位，其存在倾斜面或一些凹凸不平的面，此时单一的旋转不能较好的对这些特殊部位进行清洗或者清洗不到，此时，通过2号旋转电机带动顶面喷水装置8-2沿自身轴向进行一定范围角度的旋转，能够调整顶面喷水装置8-2的喷水角度和方位，使得其对于不平整面或不规则面仍然具有较好的清洗效果。顶面清洗装置8整体随旋转齿盘7-3旋转、随纵向移动器7移动。顶面化学装置8-1与顶面清洗装置8相对位置固定，随顶面清洗装置8动作，顶面化学装置8-1用于对车顶面喷射清洗化学品，顶面喷水装置8-2用于清洗汽车顶部，通过化学品喷淋，配合喷水，尤其是对于一些油渍具有较好的清洗效果。
采用本申请的方案，洗车机具有多个自由度，横向滑台2可沿横向固定台1横向(车辆长度方向)滑动，水平侧滑台3可沿横向滑台2的侧向(车辆宽度方向)滑动，轮毂清洗装置5可随水平侧滑台移动，并可通过旋转驱动机构实现旋转喷水，主支架4及主支架4上的清洗化 学供应装置6可随水平侧滑台3移动，实现对车身不同部位的化学喷淋，纵向移动器安装于主支架上，可随主支架在水平侧向移动，固定于纵向移动器上的侧边喷水装置还能够随主支架在水平侧向移动，同时，纵向移动器的齿盘与主支架的齿条配合，可沿主支架在纵向(车辆高度方向)移动，侧边喷水装置也能在纵向移动。此外，设置有专门的顶面清洗装置8，方便对车辆顶面的清洗，顶面清洗装置连接旋转齿盘，随旋转齿盘做旋转运动，顶面清洗装置8还随纵向移动器7纵向移动，顶面喷水装置8-2通过一旋转电机带动其自身旋转一定角度，实现对车辆特殊部位的清洗。与现有设备相比，其自由度更高，设备执行端(喷水管路)更加灵活，可以执行更加复杂的清洗动作。结合高自由度的设备，可以对车辆实行更加近距离和最佳角度的清洗，使清洗质量大大提高。
实施例二
本申请的实施例二提供了一种智能洗车***，包含上述实施例一种的智能清洗装置，还包括后台服务器，其中，智能清洗装置通过通讯模块与后台服务器无线连接，智能清洗装置在车辆停靠在清洗区域后，自动完成对车辆外形特征数据的扫描，然后发送给后台服务器，后台服务器根据智能清洗装置扫描的车辆外形数据，计算出清洗轨迹，并将清洗轨迹以指令的方式发送给智能清洗装置，智能清洗装置根据清洗轨迹完成车辆的自动化清洗。
本实施例中的智能洗车***，通过自动获取车辆外形数据，然后计算出清洗路径并发送给智能清洗装置执行，智能清洗装置根据预设的轨迹及清洗流程，控制前述实施例一种的洗车机的不同设备组件配合，执行不同的流程，自动化程度高，也提高了清洗效率。
值得注意的是，以上所述仅为本申请的较佳实施例，并非因此限定本申请的专利保护范围，本申请还可以对上述各种零部件的构造进行材料和结构的改进，或者是采用技术等同物进行替换。故凡运用本申请的说明书及图示内容所作的等效结构变化，或直接或间接运用于其他相关技术领域均同理皆包含于本申请所涵盖的范围内。

Claims (12)

  1. 一种智能洗车装置，包括布置在洗车区域至少一侧的洗车机，其特征在于，所述洗车机包括沿车辆长度方向布设的横向固定台、安装于所述横向固定台上方沿所述横向固定台长度方向进行位移的横向滑台、安装于所述横向滑台上方并沿所述横向滑台长度方向进行位移的水平侧滑台、安装于所述水平侧滑台上方并随所述水平侧滑台一起移动的主支架、安装于所述主支架上并沿所述主支架高度方向进行位移的纵向移动器，其中，所述水平侧滑台还固定有轮毂清洗装置，所述轮毂清洗装置通过第一旋转驱动机构实现对车轮毂面的转动喷水清洗，所述纵向移动器上固定有顶面清洗装置，所述顶面清洗装置通过第二旋转驱动机构实现对车顶面的转动喷水清洗。
  2. 如权利要求1所述的智能洗车装置，其特征在于，所述主支架顶部安装有图像识别器，所述纵向移动器上还固定有机械臂，所述机械臂随所述纵向移动器上下移动以对车身上存在的顽固污点进行定点清洗。
  3. 如权利要求1或2所述的智能洗车装置，其特征在于，所述纵向移动器包括相啮合的1号旋转电机和旋转齿盘，所述顶面清洗装置为折弯型，其固定端连接所述旋转齿盘并随所述旋转齿盘在垂直面上转动。
  4. 如权利要求1～3任一所述的智能洗车装置，其特征在于，所述顶面清洗装置包括顶面喷水装置和2号旋转电机，所述2号旋转电机驱动所述顶面喷水装置转动角度以调整喷水角度。
  5. 如权利要求1～4任一所述的智能洗车装置，其特征在于，所述轮毂清洗装置固定于水平侧滑台两侧的固定板上并朝外伸出所述横向固定台，所述轮毂清洗装置顶部固定有车身化学装置，用于对车身侧面喷射清洗化学品。
  6. 如权利要求5所述的智能洗车装置，其特征在于，所述轮毂清洗装置包括轮毂化学装置、轮毂旋转电机和喷水装置，所述轮毂旋转电机驱动所述喷水装置转动喷水，所述轮毂化学装置在所述轮毂清洗装置的位置相对固定。
  7. 如权利要求1或2所述的智能洗车装置，其特征在于，所述主支架上设置有清洗化学供应装置，其中，所述清洗化学供应装置包括化学箱、微型泵和小型电箱，所述化学箱固定于主支架后端，所述微型泵和小型电箱固定于主支架的侧端。
  8. 如权利要求1～7任一所述的智能洗车装置，其特征在于，所述横向固定台上设有横向滑轨和第一齿条，所述横向滑台的底部通过设置的横向滑块与所述横向滑轨滑动连接，所述横向滑台上固定有横向驱动电机，所述横向驱动电机通过第一齿轮与所述横向固定台上的 第一齿条啮合。
  9. 如权利要求8所述的智能洗车装置，其特征在于，所述横向滑台上设有侧向滑轨和第二齿条，所述水平侧滑台的底部通过设置的水平滑块与所述侧向滑轨连接，所述水平侧滑台上固定有水平驱动电机，所述水平驱动电机通过第二齿轮与所述横向滑台上的所述第二齿条啮合。
  10. 如权利要求9所述的智能洗车装置，其特征在于，所述主支架上设有纵向滑轨和第三齿条，所述纵向移动器的侧端通过设置的纵向滑块与所述纵向滑轨滑动连接，所述纵向移动器上固定有纵向驱动电机，所述纵向驱动电机通过第三齿轮与所述主支架上的第三齿条啮合。
  11. 如权利要求1～3或10任一所述的智能洗车装置，其特征在于，所述纵向移动器内还固定有侧边喷水装置，所述侧边喷水装置随所述纵向移动器上下移动；所述顶面清洗装置还包含顶面化学装置，所述顶面化学装置与所述顶面清洗装置的相对位置固定。
  12. 一种智能洗车***，包含上述权利要求1～11任一所述的智能清洗装置，其特征在于，还包括后台服务器，所述智能清洗装置通过通讯模块与所述后台服务器无线连接，所述后台服务器根据所述智能清洗装置扫描的车辆外形数据，计算出清洗轨迹，并发送给所述智能清洗装置，所述智能清洗装置根据所述清洗轨迹完成车辆的自动化清洗。
PCT/CN2022/118824 2021-09-15 2022-09-14 智能洗车装置及*** WO2023040916A1 (zh)

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