WO2023031667A1 - Use of modified lignin as a wet end strength additive - Google Patents
Use of modified lignin as a wet end strength additive Download PDFInfo
- Publication number
- WO2023031667A1 WO2023031667A1 PCT/IB2022/000489 IB2022000489W WO2023031667A1 WO 2023031667 A1 WO2023031667 A1 WO 2023031667A1 IB 2022000489 W IB2022000489 W IB 2022000489W WO 2023031667 A1 WO2023031667 A1 WO 2023031667A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- lignin
- based compound
- cationic polymer
- added
- pulp slurry
- Prior art date
Links
- 229920005610 lignin Polymers 0.000 title claims abstract description 94
- 239000000654 additive Substances 0.000 title description 4
- 230000000996 additive effect Effects 0.000 title description 2
- 150000001875 compounds Chemical class 0.000 claims abstract description 91
- 229920006317 cationic polymer Polymers 0.000 claims abstract description 76
- 239000013055 pulp slurry Substances 0.000 claims abstract description 43
- 238000000034 method Methods 0.000 claims abstract description 41
- 239000000203 mixture Substances 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000000178 monomer Substances 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 11
- 229920002873 Polyethylenimine Polymers 0.000 claims description 9
- NJSSICCENMLTKO-HRCBOCMUSA-N [(1r,2s,4r,5r)-3-hydroxy-4-(4-methylphenyl)sulfonyloxy-6,8-dioxabicyclo[3.2.1]octan-2-yl] 4-methylbenzenesulfonate Chemical compound C1=CC(C)=CC=C1S(=O)(=O)O[C@H]1C(O)[C@@H](OS(=O)(=O)C=2C=CC(C)=CC=2)[C@@H]2OC[C@H]1O2 NJSSICCENMLTKO-HRCBOCMUSA-N 0.000 claims description 9
- DYUWTXWIYMHBQS-UHFFFAOYSA-N n-prop-2-enylprop-2-en-1-amine Chemical compound C=CCNCC=C DYUWTXWIYMHBQS-UHFFFAOYSA-N 0.000 claims description 9
- DPBJAVGHACCNRL-UHFFFAOYSA-N 2-(dimethylamino)ethyl prop-2-enoate Chemical compound CN(C)CCOC(=O)C=C DPBJAVGHACCNRL-UHFFFAOYSA-N 0.000 claims description 8
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 8
- 229920000962 poly(amidoamine) Polymers 0.000 claims description 8
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 claims description 6
- UYMKPFRHYYNDTL-UHFFFAOYSA-N ethenamine Chemical compound NC=C UYMKPFRHYYNDTL-UHFFFAOYSA-N 0.000 claims description 5
- UXYBXUYUKHUNOM-UHFFFAOYSA-M ethyl(trimethyl)azanium;chloride Chemical compound [Cl-].CC[N+](C)(C)C UXYBXUYUKHUNOM-UHFFFAOYSA-M 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 3
- 238000005728 strengthening Methods 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 description 21
- 150000001412 amines Chemical class 0.000 description 11
- 150000003839 salts Chemical class 0.000 description 10
- 239000000835 fiber Substances 0.000 description 9
- 125000002091 cationic group Chemical group 0.000 description 7
- -1 poly(DADMAC) Polymers 0.000 description 7
- 239000002002 slurry Substances 0.000 description 7
- 239000004615 ingredient Substances 0.000 description 5
- 229920002401 polyacrylamide Polymers 0.000 description 5
- 239000002245 particle Substances 0.000 description 4
- 239000001913 cellulose Substances 0.000 description 3
- 229920002678 cellulose Polymers 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 3
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 229920006322 acrylamide copolymer Polymers 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical group O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- SJIXRGNQPBQWMK-UHFFFAOYSA-N 2-(diethylamino)ethyl 2-methylprop-2-enoate Chemical group CCN(CC)CCOC(=O)C(C)=C SJIXRGNQPBQWMK-UHFFFAOYSA-N 0.000 description 1
- QHVBLSNVXDSMEB-UHFFFAOYSA-N 2-(diethylamino)ethyl prop-2-enoate Chemical group CCN(CC)CCOC(=O)C=C QHVBLSNVXDSMEB-UHFFFAOYSA-N 0.000 description 1
- FDRMJKDXTZDBHQ-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate;methyl hydrogen sulfate Chemical group COS([O-])(=O)=O.C[NH+](C)CCOC(=O)C(C)=C FDRMJKDXTZDBHQ-UHFFFAOYSA-N 0.000 description 1
- SPPGBVHTKYQNLW-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate;sulfuric acid Chemical group OS(O)(=O)=O.CN(C)CCOC(=O)C(C)=C SPPGBVHTKYQNLW-UHFFFAOYSA-N 0.000 description 1
- SSZXAJUPVKMUJH-UHFFFAOYSA-N 2-(dimethylamino)ethyl prop-2-enoate;hydrochloride Chemical group Cl.CN(C)CCOC(=O)C=C SSZXAJUPVKMUJH-UHFFFAOYSA-N 0.000 description 1
- RFPLNIBCLGFBKV-UHFFFAOYSA-N 2-(dimethylamino)ethyl prop-2-enoate;methyl hydrogen sulfate Chemical compound COS([O-])(=O)=O.C[NH+](C)CCOC(=O)C=C RFPLNIBCLGFBKV-UHFFFAOYSA-N 0.000 description 1
- YGHMHBJQRYMXSQ-UHFFFAOYSA-N 2-(dimethylamino)ethyl prop-2-enoate;sulfuric acid Chemical group OS(O)(=O)=O.CN(C)CCOC(=O)C=C YGHMHBJQRYMXSQ-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- GNSFRPWPOGYVLO-UHFFFAOYSA-N 3-hydroxypropyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCO GNSFRPWPOGYVLO-UHFFFAOYSA-N 0.000 description 1
- QZPSOSOOLFHYRR-UHFFFAOYSA-N 3-hydroxypropyl prop-2-enoate Chemical compound OCCCOC(=O)C=C QZPSOSOOLFHYRR-UHFFFAOYSA-N 0.000 description 1
- 101150000595 CLMP gene Proteins 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 101100382322 Drosophila melanogaster Acam gene Proteins 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 229920002907 Guar gum Polymers 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- 229920001732 Lignosulfonate Polymers 0.000 description 1
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- BHDFTVNXJDZMQK-UHFFFAOYSA-N chloromethane;2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical group ClC.CN(C)CCOC(=O)C(C)=C BHDFTVNXJDZMQK-UHFFFAOYSA-N 0.000 description 1
- WQHCGPGATAYRLN-UHFFFAOYSA-N chloromethane;2-(dimethylamino)ethyl prop-2-enoate Chemical compound ClC.CN(C)CCOC(=O)C=C WQHCGPGATAYRLN-UHFFFAOYSA-N 0.000 description 1
- ZTUMLBMROBHIIH-UHFFFAOYSA-N chloromethylbenzene;2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical group ClCC1=CC=CC=C1.CN(C)CCOC(=O)C(C)=C ZTUMLBMROBHIIH-UHFFFAOYSA-N 0.000 description 1
- ADWWPMVBHMYTOQ-UHFFFAOYSA-N chloromethylbenzene;prop-2-enoic acid Chemical compound OC(=O)C=C.ClCC1=CC=CC=C1 ADWWPMVBHMYTOQ-UHFFFAOYSA-N 0.000 description 1
- 239000000701 coagulant Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- IOMDIVZAGXCCAC-UHFFFAOYSA-M diethyl-bis(prop-2-enyl)azanium;chloride Chemical group [Cl-].C=CC[N+](CC)(CC)CC=C IOMDIVZAGXCCAC-UHFFFAOYSA-M 0.000 description 1
- JCRDPEHHTDKTGB-UHFFFAOYSA-N dimethyl-[2-(2-methylprop-2-enoyloxy)ethyl]azanium;chloride Chemical group Cl.CN(C)CCOC(=O)C(C)=C JCRDPEHHTDKTGB-UHFFFAOYSA-N 0.000 description 1
- CTQCRZPAPNYGJT-UHFFFAOYSA-N dimethyl-[3-(2-methylprop-2-enoylamino)propyl]azanium;chloride Chemical group Cl.CN(C)CCCNC(=O)C(C)=C CTQCRZPAPNYGJT-UHFFFAOYSA-N 0.000 description 1
- LZPKOWNQYHIGGH-UHFFFAOYSA-N dimethyl-[3-(2-methylprop-2-enoylamino)propyl]azanium;hydrogen sulfate Chemical group OS(O)(=O)=O.CN(C)CCCNC(=O)C(C)=C LZPKOWNQYHIGGH-UHFFFAOYSA-N 0.000 description 1
- ZMYRMZSAJVTETR-UHFFFAOYSA-N dimethyl-[3-(prop-2-enoylamino)propyl]azanium;chloride Chemical group Cl.CN(C)CCCNC(=O)C=C ZMYRMZSAJVTETR-UHFFFAOYSA-N 0.000 description 1
- 230000003467 diminishing effect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000002296 dynamic light scattering Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 229940015043 glyoxal Drugs 0.000 description 1
- 239000000665 guar gum Substances 0.000 description 1
- 229960002154 guar gum Drugs 0.000 description 1
- 235000010417 guar gum Nutrition 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 239000012764 mineral filler Substances 0.000 description 1
- OVHHHVAVHBHXAK-UHFFFAOYSA-N n,n-diethylprop-2-enamide Chemical compound CCN(CC)C(=O)C=C OVHHHVAVHBHXAK-UHFFFAOYSA-N 0.000 description 1
- 229940088644 n,n-dimethylacrylamide Drugs 0.000 description 1
- YLGYACDQVQQZSW-UHFFFAOYSA-N n,n-dimethylprop-2-enamide Chemical compound CN(C)C(=O)C=C YLGYACDQVQQZSW-UHFFFAOYSA-N 0.000 description 1
- PHIAIMNBQOYUSA-UHFFFAOYSA-N n-[3-(dimethylamino)propyl]-2-methylprop-2-enamide;methyl hydrogen sulfate Chemical group COS(O)(=O)=O.CN(C)CCCNC(=O)C(C)=C PHIAIMNBQOYUSA-UHFFFAOYSA-N 0.000 description 1
- PMPYZXFIZYUAEN-UHFFFAOYSA-N n-[3-(dimethylamino)propyl]prop-2-enamide;methyl hydrogen sulfate Chemical compound COS(O)(=O)=O.CN(C)CCCNC(=O)C=C PMPYZXFIZYUAEN-UHFFFAOYSA-N 0.000 description 1
- AXINSVAJCOSLQU-UHFFFAOYSA-N n-[3-(dimethylamino)propyl]prop-2-enamide;sulfuric acid Chemical group OS(O)(=O)=O.CN(C)CCCNC(=O)C=C AXINSVAJCOSLQU-UHFFFAOYSA-N 0.000 description 1
- PNLUGRYDUHRLOF-UHFFFAOYSA-N n-ethenyl-n-methylacetamide Chemical compound C=CN(C)C(C)=O PNLUGRYDUHRLOF-UHFFFAOYSA-N 0.000 description 1
- QNILTEGFHQSKFF-UHFFFAOYSA-N n-propan-2-ylprop-2-enamide Chemical compound CC(C)NC(=O)C=C QNILTEGFHQSKFF-UHFFFAOYSA-N 0.000 description 1
- XFHJDMUEHUHAJW-UHFFFAOYSA-N n-tert-butylprop-2-enamide Chemical compound CC(C)(C)NC(=O)C=C XFHJDMUEHUHAJW-UHFFFAOYSA-N 0.000 description 1
- 229920005615 natural polymer Polymers 0.000 description 1
- 239000007764 o/w emulsion Substances 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004537 pulping Methods 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 238000004627 transmission electron microscopy Methods 0.000 description 1
- UZNHKBFIBYXPDV-UHFFFAOYSA-N trimethyl-[3-(2-methylprop-2-enoylamino)propyl]azanium;chloride Chemical group [Cl-].CC(=C)C(=O)NCCC[N+](C)(C)C UZNHKBFIBYXPDV-UHFFFAOYSA-N 0.000 description 1
- OEIXGLMQZVLOQX-UHFFFAOYSA-N trimethyl-[3-(prop-2-enoylamino)propyl]azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CCCNC(=O)C=C OEIXGLMQZVLOQX-UHFFFAOYSA-N 0.000 description 1
- 238000010977 unit operation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/21—Macromolecular organic compounds of natural origin; Derivatives thereof
- D21H17/23—Lignins
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/03—Non-macromolecular organic compounds
- D21H17/05—Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
- D21H17/14—Carboxylic acids; Derivatives thereof
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/37—Polymers of unsaturated acids or derivatives thereof, e.g. polyacrylates
- D21H17/375—Poly(meth)acrylamide
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/41—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups
- D21H17/44—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups cationic
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/41—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups
- D21H17/44—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups cationic
- D21H17/45—Nitrogen-containing groups
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/46—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/54—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen
- D21H17/55—Polyamides; Polyaminoamides; Polyester-amides
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/46—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/54—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen
- D21H17/56—Polyamines; Polyimines; Polyester-imides
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/18—Reinforcing agents
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/18—Reinforcing agents
- D21H21/20—Wet strength agents
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/04—Addition to the pulp; After-treatment of added substances in the pulp
Definitions
- the present disclosure generally relates to increasing paper strength. More particularly, the disclosure relates to a composition containing a modified lignin and a method of strengthening paper using the composition.
- a typical papermaking process includes the steps of: 1 ) pulping wood or some other source of papermaking fibers; 2) producing a paper mat from the pulp, the paper mat being an aqueous slurry of cellulosic fiber, which may also contain additives, such as inorganic mineral fillers or pigments; 3) depositing this slurry on a moving papermaking wire or fabric; 4) forming a sheet from the solid components of the slurry by draining the water; 5) pressing and drying the sheet to further remove water, and 6) potentially rewetting the dry sheet by passing it through a size press and further drying it to form a paper product.
- the dry strength of paper generally includes, for example, internal bonds, dry tensile strength, and burst strength.
- Commonly used dry strength agents include natural polymers, such as cationic starch, carboxymethyl cellulose (CMC) and guar gum, and synthetic polymers, such as polyacrylamide (cationic, anionic and amphoteric), glyoxalated polyacrylamides (GPAMs), and polyvinylamines.
- polyacrylamide cationic, anionic and amphoteric
- GPAM glyoxalated polyacrylamide
- polyvinylamines polyvinylamines.
- di-aldehyde functionalized polyacrylamide glyoxalated polyacrylamide (GPAM)
- GPAM glyoxalated polyacrylamide
- a method of increasing paper strength includes adding a lignin-based compound to a pulp slurry; and adding a cationic polymer to the pulp slurry.
- the lignin-based compound is soluble in water at a pH of about 4 to about 14.
- the lignin-based compound has a weight average molecular weight of less than about 100,000 g/mol.
- the lignin-based compound has a negative zeta potential.
- the cationic polymer comprises monomers selected from the group consisting of: acrylamide, methacrylamide, diallyldimethylammonium chloride (DADMAC), N-vinylamine, 2-dimethylaminoethyl acrylate (DMAEA), N,N,N- trimethylethanaminium chloride, diallylamine, poly(amidoamine), polyethylenimine, and any combination thereof.
- the cationic polymer is crosslinked epichlorohydrindimethylamine, poly(amidoamine), or polyethylenimine.
- the cationic polymer has a weight average molecular weight of about 50,000 Da to about 2,000,000 Da.
- the cationic polymer has a charge density of about 0.1 meq/g to about 15 meq/g.
- the lignin-based compound and the cationic polymer are added to the pulp slurry in a wet end of a papermaking process.
- the lignin-based compound and the cationic polymer are added to the pulp slurry in a whitewater system, pulp stock storage chest, blend chest, machine chest, headbox, saveall chest, or any combination thereof in the papermaking process.
- the lignin-based compound is added to the pulp slurry in an amount ranging from about 10 Ib/ton to about 100 Ib/ton.
- the cationic polymer is added to the pulp slurry in an amount ranging from about 1 Ib/ton to about 30 Ib/ton.
- the lignin-based compound is added to the pulp slurry before the cationic polymer is added. [0018] In some aspects, the lignin-based compound is added to the pulp slurry after the cationic polymer is added.
- the lignin-based compound and the cationic polymer are added to the pulp slurry at a different locations in the wet end.
- the present disclosure also provides a composition, which comprises a lignin-based compound and a cationic polymer.
- FIG. 1 shows tensile index values measured for sheets that were treated in the wet end with poly(DADMAC) only and a combination of poly(DADMAC) and a lignin-based compound added sequentially.
- FIG. 2 shows SOT index values measured for sheets that were treated in the wet end with poly(DADMAC) only and a combination of poly(DADMAC) and a lignin-based compound added sequentially.
- FIG. 3 shows average strength improvement values for sheets made with a lignin-based compound and varying dosages of a poly(DADMAC) polymer and a crosslinked epichlorohydrin-dimethylamine coagulant.
- a method of increasing paper strength includes adding a lignin-based compound to a pulp slurry and adding a cationic polymer to the pulp slurry.
- lignin refers to a structural component of the cellulose fiber. Lignin is a high molecular weight, cross-linked organic compound that is relatively hydrophobic. In the papermaking process, lignin is typically removed from the cellulose fiber mass and incinerated; its presence in paper can cause several undesirable effects, such as yellowing and a reduction in strength.
- the lignin-based compound can be an enzyme-modified lignin.
- the enzyme-modified lignin can be a laccase-modified lignin.
- the ligninbased compound is soluble in water at a pH of about 4 to about 14 for a concentration of about 1 wt% to about 20 wt% of the lignin-based compound at about 25 °C.
- the lignin-based compound is soluble in water at a pH of about 6 to about 9 for a concentration of about 1 wt% to about 20 wt% of the lignin-based compound at about 25 °C.
- the pH is about 6, about 7, about 8, or about 9 for a concentration of about 1 wt% to about 20 wt% of the ligninbased compound at about 25 °C.
- the lignin-based compound is soluble in water at a pH of about 4 to about 14 for a concentration of about 10 wt% to about 20 wt% of the lignin-based compound at about 25 °C.
- the lignin-based compound is soluble in water at a pH of about 6 to about 9 for a concentration of about 10 wt% to about 20 wt% of the ligninbased compound at about 25 °C. In some aspects, the lignin-based compound is soluble in water at a pH of about 6, about 7, about 8, or about 9 for a concentration of about 10 wt% to about 20 wt% of the lignin-based compound at about 25 °C. In some aspects, the lignin-based compound is soluble in water at a pH of about 6, about 7, about 8, or about 9 for a concentration of about 20 wt% of the lignin-based compound at about 25 °C.
- the lignin-based compound has a negative zeta potential.
- the zeta potential of the lignin-based compound can be from about -5 to about -100 mV, from about -30 to about -100 mV, from about -40 to about -80 mV, or from about -50 to about -80 mV.
- the zeta potential of the ligninbased compound can be from about -60 to about -75 mV.
- the lignin-based compound can have a particle size less than about 10 pm. In some embodiments, the particle size of the lignin-based compound is less than about 500 nm.
- the particle size of the lignin-based compound can be determined using transmission electron microscopy (TEM), for example.
- TEM transmission electron microscopy
- the lignin-based compound is free of pulp. In some aspects, the lignin-based compound is not associated with pulp fibers prior to addition to the pulp slurry. In some aspects, the lignin-based compound is free of cellulose. In some aspects, the lignin-based compound is not associated with cellulose prior to addition to the pulp slurry. In some aspects, adding a lignin-based compound to a pulp slurry does not include adding pulp containing lignin to a pulp slurry. In some aspects, the lignin-based compound does not include lignosulfonates.
- Examples of commercially available lignin-based compounds include, but are not limited to, METNINTM SHIELD.
- the weight average molecular weight of the lignin-based compound is less than about 100,000 g/mol. In some aspects, the weight average molecular weight ranges from about 1 ,000 g/mol to about 100,000 g/mol.
- the weight average molecular weight may be from about 10,000 g/mol to about 100,000 g/mol, from about 20,000 g/mol to about 100,000 g/mol, from about 30,000 g/mol to about 100,000 g/mol, from about 40,000 g/mol to about 100,000 g/mol, from about 50,000 g/mol to about 100,000 g/mol, from about 60,000 g/mol to about 100,000 g/mol, from about 70,000 g/mol to about 100,000 g/mol, from about 80,000 g/mol to about 100,000 g/mol or from about 90,000 g/mol to about 100,000 g/mol.
- the dosage of the lignin-based compound can be selected to achieve an increase in paper strength.
- the lignin-based compound can be added to the pulp slurry in an amount ranging from about 10 Ib/ton to about 100 Ib/ton.
- the amount of lignin-based compound added to the pulp slurry is about 20 Ib/ton to about 80 Ib/ton.
- the amount of lignin-based compound added to the pulp slurry is about 20 Ib/ton, about 30 Ib/ton, about 40 Ib/ton, about 50 Ib/ton, about 60 Ib/ton, about 70 Ib/ton, or about 80 Ib/ton.
- the cationic polymers can include other non-ionic co-monomers such as acrylamide, methacrylamide, N,N-dimethylacrylamide, N,N-diethylacrylamide, N- isopropylacrylamide, N-vinylamine, N-vinylmethylacetamide, N-vinyl pyrrolidone, hydroxyethyl methacrylate, hydroxyethyl acrylate, hydroxypropyl acrylate, hydroxypropyl methacrylate, N-t-butylacrylamide, N-methylolacrylamide, vinyl acetate, vinyl alcohol, similar monomers, and combinations thereof.
- the non-ionic co-monomer is acrylamide or methacrylamide.
- Representative cationic co-monomers may include, for example, dialkylaminoalkyl acrylates and methacrylates and their quaternary or acid salts, including, but not limited to, dimethylaminoethyl acrylate methyl chloride quaternary salt (“DMAEA-MCQ”), dimethylaminoethyl acrylate methyl sulfate quaternary salt, dimethyaminoethyl acrylate benzyl chloride quaternary salt, dimethylaminoethyl acrylate sulfuric acid salt, dimethylaminoethyl acrylate hydrochloric acid salt, dimethylaminoethyl methacrylate methyl chloride quaternary salt, dimethylaminoethyl methacrylate methyl sulfate quaternary salt, dimethylaminoethyl methacrylate benzyl chloride quaternary salt, dimethylaminoethyl methacrylate
- the cationic monomers are one or more selected from the group consisting of diallyldimethylammonium chloride (DADMAC), N-vinylamine, 2-dimethylaminoethyl acrylate (DMAEA), N,N,N- trimethylethanaminium chloride, diallylamine, poly(amidoamine), and polyethylenimine.
- the amine-containing polymers used in accordance with this disclosure may take the form of water-in-oil emulsions, dry powders, dispersions, or aqueous solutions.
- the amine-containing polymers may be prepared via free radical polymerization techniques in water using free radical initiation.
- the amine-containing polymer is a copolymer formed by diallylamine/substituted diallylamine and (meth) acrylamide, such as a diallylamine-(meth) acrylamide copolymer (“DAA/AcAm”).
- DAA/AcAm diallylamine-(meth) acrylamide copolymer
- the mole percentage of cationic monomers (e.g., diallylamine) in the cationic polymer, such as diallylamine-(meth) acrylamide copolymer can be within a range of about 1 to about 99%.
- the amine-containing polymer may be primarily made up of amine-based monomers, i.e., may comprise more amine-based monomer units than other co-monomer units, such as (meth)acrylamide.
- the mole percentage of amine-based monomers in the amine-containing polymer may be from about 10% to about 80%, about 15% to about 60% or about 18% to about 40%.
- the amine-containing polymers of the present disclosure are not obtained from Hoffmann degradation and contain no polyethylene amine units.
- the cationic polymer is crosslinked epichlorohydrindimethylamine, poly(amidoamine), or polyethylenimine.
- the weight average molecular weight of the cationic polymer can range from about 50,000 Da to about 2,000,000 Da. In some aspects, the weight average molecular weight ranges from about 50,000 Da to about 1 ,000,000 Da. For example, the weight average molecular weight may range from about 50,000 Da to about 900,000 Da, from about 50,000 Da to about 800,000 Da, from about 50,000 Da to about 700,000 Da, from about 50,000 Da to about 600,000 Da, from about 50,000 Da to about 500,000 Da, from about 100,000 Da to about 1 ,000,000 Da, from about 200,000 Da to about 1 ,000,000 Da, from about 300,000 Da to about 1 ,000,000 Da, from about 400,000 Da to about 1 ,000,000 Da, from about 500,000 Da to about 1 ,000,000 Da or from about 500,000 Da to about 700,000 Da.
- the weight average molecular weight is about 1 ,000,000 Da.
- the charge density of the cationic polymer measured in milliequivalent (meq) per gram (g), can range from about 0.1 meq/g to about 15 meq/g. In some aspects, the charge density of the cationic polymer can range from about 0.5 meq/g to about 10 meq/g. In some aspects, the charge density of the cationic polymer can range from about 1.0 meq/g to about 10 meq/g.
- the charge density of the cationic polymer is about 1 .0 meq/g, about 2.0 meq/g, about 3.0 meq/g, about 4.0 meq/g, about 4.5 meq/g, about 5.0 meq/g, about 6.0 meq/g, about 7.0 meq/g, about 8.0 meq/g, or about 9.0 meq/g.
- the dosage of the cationic polymer can be selected to achieve an increase in paper strength.
- the cationic polymer can be added to the pulp slurry in an amount ranging from about 1 Ib/ton to about 30 Ib/ton.
- the cationic polymer can be added to the pulp slurry in an amount ranging from about 1 Ib/ton to about 20 Ib/ton.
- the cationic polymer can be added to the pulp slurry in an amount ranging from about 5 Ib/ton to about 20 Ib/ton.
- the cationic polymer can be added to the pulp slurry in an amount ranging from about 6 Ib/ton to about 18 Ib/ton.
- the cationic polymer can be added to the pulp slurry in an amount ranging from about 8 Ib/ton to about 18 Ib/ton.
- the lignin-based compound and the cationic polymer can be added to the pulp slurry separately or simultaneously. When added simultaneously, the ligninbased compound and the cationic polymer can be added independently or as part of a single composition.
- the feeding manner of the lignin-based compound and the cationic polymer includes, but is not limited to, adding the components separately into the pulp slurry in any sequence, or adding into the pulp slurry after premixing the components or co-feeding the components into the pulp slurry.
- the lignin-based compound is added to the pulp slurry before the cationic polymer is added.
- the lignin-based compound is added to the pulp slurry after the cationic polymer is added.
- the lignin-based compound and the cationic polymer are added to the pulp slurry at a different locations in the wet end.
- the “wet end” of a papermaking process refers to those parts that involve a slurry of fibers.
- the wet end does not include portions of the papermaking process commonly referred to as the “dry end” where pulp is formed into paper sheets and dried.
- the lignin-based compound and the cationic polymer are added to the pulp slurry in a wet end of a papermaking process.
- Specific locations or unit operations in the wet end include, but are not limited to, a whitewater system, pulp stock storage chest, blend chest, machine chest, headbox, or saveall chest.
- a composition that includes a lignin-based compound as described herein and a cationic polymer as described herein.
- the composition can consist essentially of the lignin-based compound and the cationic polymer.
- a basic and novel characteristic of the combination of the lignin-based compound and the cationic polymer is the unexpected increase in paper strength seen when the compounds are added to the paper slurry in the wet end. Examples of how paper strength can be measure are provided in the examples.
- the composition consists of the lignin-based compound and the cationic polymer.
- the composition consists of the ligninbased compound, the cationic polymer, and a solvent.
- the solvent can be water, for example.
- a lignin-based compound was dosed at about 20, about 40, and about 80 Ib/ton actives and a polyDADMAC polymer (about 5.1 meq/g; weight average MW about 5,000 to about 500,000 g/mol) was dosed at about 4.5, about 8.5 and about 17 Ib/ton active. Enough polyDADMAC polymer was added to achieve a net cationic system charge. The polyDADMAC polymer was added first followed by the ligninbased compound to a 0.9 wt% solution of fiber (recycled board) in water. Each component was allowed to mix for about 10 seconds in the fiber slurry before mixing was stopped and a handsheet was made.
- the handsheets were conditioned at about 23 °C and about 50% relative humidity and the strength of the resulting handsheets was measured. Specifically, the tensile and short-span compression (SCT) of the sheets were measured and the results are shown in FIGs. 1 and 2. From this data, the lignin-based compound was retained on the fiber surface and strength improved significantly as a result. Table 1 shows the cationic polymers tested.
- the lignin-based compound tested in these examples had a zeta potential at a pH of about 7.6 of about -66.6 mV, a zeta potential at a pH of about 9.6 of about -66.8 mV, a particle size of about 9.9 nm as measured by dynamic light scattering, and a pH, in neat form, of about 9.2.
- PVAM high-charge low-molecular weight polyvinylamine
- Table 3 The properties of this polymer are shown in Table 3.
- the dosage of the PVAM polymer was set to about 18 Ib/ton actives to maintain a total system charge of about +0.25 meq.
- the strength performance results are presented in Table 4. These data show that the PVAM/lignin-based compound combination can improve strength by over about 30% from the baseline. This is a significant result, in that typical strength aids can usually provide a 10-15% strength increase.
- composition disclosed herein may comprise, consist of, or consist essentially of any element, component and/or ingredient disclosed herein or any combination of two or more of the elements, components or ingredients disclosed herein.
- Any method disclosed herein may comprise, consist of, or consist essentially of any method step disclosed herein or any combination of two or more of the method steps disclosed herein.
- the term "about” refers to the cited value being within the errors arising from the standard deviation found in their respective testing measurements, and if those errors cannot be determined, then “about” may refer to, for example, within 5% of the cited value.
Abstract
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