WO2023026959A1 - Secondary battery - Google Patents

Secondary battery Download PDF

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Publication number
WO2023026959A1
WO2023026959A1 PCT/JP2022/031287 JP2022031287W WO2023026959A1 WO 2023026959 A1 WO2023026959 A1 WO 2023026959A1 JP 2022031287 W JP2022031287 W JP 2022031287W WO 2023026959 A1 WO2023026959 A1 WO 2023026959A1
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WO
WIPO (PCT)
Prior art keywords
positive electrode
secondary battery
external terminal
electrode lead
negative electrode
Prior art date
Application number
PCT/JP2022/031287
Other languages
French (fr)
Japanese (ja)
Inventor
泰地 葛本
吉一 堀越
雅之 影山
Original Assignee
株式会社村田製作所
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Filing date
Publication date
Application filed by 株式会社村田製作所 filed Critical 株式会社村田製作所
Publication of WO2023026959A1 publication Critical patent/WO2023026959A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/102Primary casings, jackets or wrappings of a single cell or a single battery characterised by their shape or physical structure
    • H01M50/109Primary casings, jackets or wrappings of a single cell or a single battery characterised by their shape or physical structure of button or coin shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/116Primary casings, jackets or wrappings of a single cell or a single battery characterised by the material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/147Lids or covers
    • H01M50/148Lids or covers characterised by their shape
    • H01M50/153Lids or covers characterised by their shape for button or coin cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/147Lids or covers
    • H01M50/166Lids or covers characterised by the methods of assembling casings with lids
    • H01M50/169Lids or covers characterised by the methods of assembling casings with lids by welding, brazing or soldering
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/183Sealing members
    • H01M50/184Sealing members characterised by their shape or structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/183Sealing members
    • H01M50/186Sealing members characterised by the disposition of the sealing members
    • H01M50/188Sealing members characterised by the disposition of the sealing members the sealing members being arranged between the lid and terminal
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/183Sealing members
    • H01M50/19Sealing members characterised by the material
    • H01M50/193Organic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/531Electrode connections inside a battery casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/545Terminals formed by the casing of the cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/547Terminals characterised by the disposition of the terminals on the cells
    • H01M50/548Terminals characterised by the disposition of the terminals on the cells on opposite sides of the cell
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/552Terminals characterised by their shape
    • H01M50/559Terminals adapted for cells having curved cross-section, e.g. round, elliptic or button cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/572Means for preventing undesired use or discharge
    • H01M50/584Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
    • H01M50/586Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries inside the batteries, e.g. incorrect connections of electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/572Means for preventing undesired use or discharge
    • H01M50/584Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
    • H01M50/59Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries characterised by the protection means
    • H01M50/593Spacers; Insulating plates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • This technology relates to secondary batteries.
  • the secondary battery includes a positive electrode, a negative electrode, and an electrolyte housed inside an exterior member, and various studies have been made on the configuration of the secondary battery (see Patent Document 1, for example).
  • Patent Literature 1 discloses a secondary battery in which a metal plate joined to an exterior body via an insulating material serves as an external output terminal.
  • a secondary battery includes a battery element, a conductive exterior member, and an external terminal.
  • a battery element includes a first electrode and a second electrode.
  • the exterior member accommodates the battery element inside, and includes a recess that is recessed toward the battery element along the first direction, and a recess that surrounds the recess and extends away from the battery element along the first direction. and a protruding portion protruding into the
  • the external terminal is attached to the recess of the exterior member and is insulated from the exterior member.
  • the first electrode is electrically connected to the external terminal, and the second electrode is electrically connected to the exterior member. In the first direction, the height of the surface of the external terminal is lower toward the battery element than the height of the surface of the peripheral portion of the exterior member.
  • the secondary battery of one embodiment of the present technology for example, even when placed on the surface of a conductive plate-shaped member such as a metal table, the external terminal through the conductive plate-shaped member It is possible to avoid the occurrence of a short circuit between the terminal and the exterior member.
  • FIG. 2 is a cross-sectional view showing the configuration of the secondary battery shown in FIG. 1;
  • FIG. 3 is a cross-sectional view showing the configuration of the battery element shown in FIG. 2;
  • FIG. 2 is a perspective view showing the configuration of an outer can used in the manufacturing process of a secondary battery;
  • FIG. 11 is a cross-sectional view showing the configuration of a secondary battery of Modification 3;
  • the secondary battery described here has a flat and columnar three-dimensional shape, and is called a so-called coin type or button type. As will be described later, this secondary battery has a pair of bottom portions facing each other and a side wall portion located between the pair of bottom portions. It's getting smaller.
  • the "outer diameter” is the diameter (maximum diameter) of each of the pair of bottoms
  • the “height” is the distance (maximum distance) from the surface of one bottom to the surface of the other bottom.
  • the direction connecting one bottom portion and the other bottom portion is defined as the height direction Z. As shown in FIG.
  • This secondary battery includes an electrolyte together with a positive electrode and a negative electrode.
  • the charge capacity of the negative electrode is larger than the discharge capacity of the positive electrode in order to prevent electrode reactants from depositing on the surface of the negative electrode during charging. That is, the electrochemical capacity per unit area of the negative electrode is set to be larger than the electrochemical capacity per unit area of the positive electrode.
  • the type of electrode reactant is not particularly limited, but specifically light metals such as alkali metals and alkaline earth metals.
  • Alkali metals include lithium, sodium and potassium
  • alkaline earth metals include beryllium, magnesium and calcium.
  • lithium ion secondary battery A secondary battery whose battery capacity is obtained by utilizing the absorption and release of lithium is a so-called lithium ion secondary battery.
  • lithium ion secondary battery lithium is intercalated and deintercalated in an ionic state.
  • FIG. 1 shows a perspective configuration of a secondary battery.
  • FIG. 2 shows a cross-sectional configuration of the secondary battery shown in FIG.
  • FIG. 3 shows a cross-sectional configuration of the battery element 40 shown in FIG.
  • the positive electrode lead 51 is hatched, and in FIG. 3, only a part of the cross-sectional structure of the battery element 40 is enlarged.
  • the secondary battery described here has a three-dimensional shape in which the height H is smaller than the outer diameter D, that is, a flat and columnar three-dimensional shape.
  • the three-dimensional shape of the secondary battery is flat and cylindrical (columnar).
  • the vertical direction of each of FIGS. 1 and 2 is defined as the height direction Z.
  • the height H means the dimension in the height direction Z of the secondary battery of this embodiment.
  • the outer diameter D means the dimension in the direction orthogonal to the height direction Z in the secondary battery of this embodiment.
  • the dimensions of the secondary battery are not particularly limited, but for example, the outer diameter D is 3 mm to 30 mm and the height H is 0.5 mm to 70 mm. However, the ratio of the outer diameter D to the height H (D/H) is greater than one. Although the upper limit of this ratio (D/H) is not particularly limited, it is preferably 25 or less.
  • This secondary battery includes an outer can 10, an external terminal 20, a battery element 40, and a positive electrode lead 51, as shown in FIGS.
  • the secondary battery further includes a gasket 30 , a negative electrode lead 52 , a sealant 61 and insulating films 62 and 63 .
  • the outer can 10 is a hollow outer member that houses the battery element 40 and the like.
  • the outer can 10 is made of a conductive material.
  • the outer can 10 has a flat and cylindrical three-dimensional shape according to the three-dimensional shape of the secondary battery, which is flat and cylindrical. Therefore, the outer can 10 has a pair of bottom portions M1 and M2 facing each other and a side wall portion M3 positioned between the bottom portions M1 and M2. An upper end portion of the side wall portion M3 is connected to the bottom portion M1, and a lower end portion of the side wall portion M3 is connected to the bottom portion M2.
  • the outer can 10 since the outer can 10 has a columnar shape, the planar shapes of the bottoms M1 and M2 are circular, and the surface of the side wall M3 is a convex curved surface.
  • the outer can 10 also includes a storage portion 11 and a lid portion 12 that are welded together. That is, the internal space of the outer can 10 is sealed by welding the lid portion 12 to the storage portion 11 .
  • the storage part 11 is a flat and columnar storage member that stores the battery element 40 and the like inside.
  • the storage part 11 has a hollow structure with an open upper end and a closed lower end. That is, the storage portion 11 has an opening portion 11K at its upper end portion.
  • the lid portion 12 is a substantially disk-shaped lid member that closes the opening portion 11K of the storage portion 11, and has a through hole 12K. Through-hole 12K is used as a connection path for connecting battery element 40 and external terminal 20 to each other.
  • the lid portion 12 is welded to the opening portion 11K of the storage portion 11 as described above.
  • An external terminal 20 is attached to the lid portion 12 via a gasket 30 . That is, the lid portion 12 supports the external terminals 20 via the gaskets 30 .
  • the external terminal 20 is electrically insulated from the outer can 10 .
  • the lid portion 12 is welded to the housing portion 11 as described above.
  • the opening 11K is closed by the lid 12 as described above. Therefore, even if the external appearance of the secondary battery is seen, it may not be possible to confirm whether or not the storage portion 11 has the opening 11K.
  • the lid portion 12 is welded to the storage portion 11 , welding marks remain on the surface of the outer can 10 , more specifically, on the boundary between the storage portion 11 and the lid portion 12 . Based on the presence or absence of the welding mark, it can be confirmed after the fact whether the storage portion 11 has the opening portion 11K.
  • the lid portion 12 is bent so as to partially protrude along the height direction Z toward the interior of the storage portion 11, forming a recess portion 12H. That is, when viewed from the outside of the outer can 10 , the lid portion 12 has a shape that is partially recessed in the height direction Z toward the battery element 40 housed inside the outer can 10 .
  • the recessed portion 12H includes a through-hole 12K penetrating in the height direction Z, a bottom portion 12HB surrounding the through-hole 12K along a horizontal plane perpendicular to the height direction Z, and a wall portion erected along the outer edge of the bottom portion 12HB. 12BW.
  • a portion of the lid portion 12 other than the recessed portion 12H is a peripheral portion 12R.
  • the peripheral portion 12R has an annular shape surrounding the recessed portion 12H in a horizontal plane orthogonal to the height direction Z of the secondary battery.
  • the peripheral portion 12R is a portion that surrounds the recessed portion 12H and protrudes away from the battery element 40 along the height direction Z.
  • the surface 12HS of the bottom portion 12HB of the recessed portion 12H is positioned lower toward the interior of the storage portion 11 than the surface 12RS of the peripheral portion 12R. That is, in the height direction Z, the distance between the surface 12HS of the bottom portion 12HB of the recessed portion 12H and the battery element 40 is shorter than the distance between the surface 12RS of the peripheral portion 12R and the battery element 40 .
  • the shape of the recessed portion 12H in plan view that is, the shape defined by the outer edge of the recessed portion 12H when the secondary battery is viewed from above is not particularly limited.
  • the planar view shape of the recessed portion 12H is substantially circular.
  • the inner diameter and depth of the recessed portion 12H are not particularly limited, and can be set arbitrarily.
  • the recessed portions are arranged such that the height position of the surface 20S of the external terminals 20 is lower than the height position of the surface 12RS of the peripheral portion 12R. A depth of 12H is set.
  • the outer can 10 is a so-called welded can in which the storage portion 11 and the lid portion 12, which are physically separated from each other, are welded together.
  • the armored can 10 after welding is a single member that is physically integrated as a whole, and thus cannot be separated into the storage portion 11 and the lid portion 12 after the fact.
  • the outer can 10 which is a welded can, is a so-called crimpless can that is different from a crimped can formed using caulking. This is because the energy density per unit volume increases because the element space volume increases inside the outer can 10 .
  • This “element space volume” is the volume (effective volume) of the internal space of the outer can 10 that can be used to house the battery element 40 .
  • the armored can 10 which is a welded can, does not have a portion in which two or more members overlap each other, and does not have a portion in which two or more members overlap each other.
  • Does not have a portion folded over means that the outer can 10 is not processed (bent) so that a part of the outer can 10 is folded over. Further, “not having a portion where two or more members overlap each other” means that the outer can 10 is physically one member after the completion of the secondary battery. It literally means that it cannot be separated into two or more members. That is, the state of the outer can 10 in the secondary battery after completion is not a state in which two or more members are combined while overlapping each other so that they can be separated later.
  • the outer can 10 has conductivity. Specifically, each of the storage portion 11 and the lid portion 12 has conductivity.
  • the outer can 10 is electrically connected to the negative electrode 42 of the battery element 40 via the negative electrode lead 52 . Therefore, the outer can 10 also serves as an external connection terminal for the negative electrode 42 . Since the secondary battery of the present embodiment does not need to be provided with the external connection terminal of the negative electrode 42 separately from the outer can 10, the element space volume due to the presence of the external connection terminal of the negative electrode 42 is reduced. Decrease is suppressed. As a result, the element space volume increases, so the energy density per unit volume increases.
  • the outer can 10 is a metal can containing one or more of conductive materials such as metallic materials and alloy materials.
  • Conductive materials that make up the metal can include iron, copper, nickel, stainless steel, iron alloys, copper alloys and nickel alloys.
  • the type of stainless steel is not particularly limited, but specific examples include SUS304 and SUS316.
  • the material for forming the storage portion 11 and the material for forming the lid portion 12 may be the same as or different from each other.
  • the lid portion 12 is insulated from the external terminal 20 as an external connection terminal of the positive electrode 41 via the gasket 30 . This is to prevent contact between the outer can 10, which is the external connection terminal of the negative electrode 42, and the external terminal 20, which is the external connection terminal of the positive electrode 41, that is, a short circuit.
  • the external terminal 20 is a connection terminal that is connected to an electronic device when the secondary battery is mounted on the electronic device.
  • the external terminal 20 is attached to and supported by the lid portion 12 of the outer can 10 as described above.
  • the external terminal 20 is connected to the positive electrode 41 of the battery element 40 via the positive electrode lead 51 . Therefore, the external terminal 20 is also a terminal for external connection of the positive electrode 41 .
  • the secondary battery is connected to an electronic device through the external terminal 20 as an external connection terminal for the positive electrode 41 and the outer can 10 as an external connection terminal for the negative electrode 42 . Therefore, the electronic device can operate using the secondary battery as a power source.
  • the external terminal 20 is a flat, substantially plate-shaped member that extends along a horizontal plane perpendicular to the height direction Z of the secondary battery, and is arranged inside the recess 12H with a gasket 30 interposed therebetween.
  • the external terminal 20 is insulated from the lid portion 12 via the gasket 30 .
  • the height H1 of the surface 20S of the external terminal 20 faces the battery element 40 more than the height H2 of the surface 12RS of the peripheral portion 12R of the outer can 10. (H1 ⁇ H2). That is, the external terminal 20 is housed inside the recessed portion 12H so that the surface 20S, which is the upper end thereof, is recessed toward the battery element 40 from the surface 12RS.
  • the surface 20S is lower than the surface 12RS in the height direction Z by a height DF.
  • the height H1 of the surface 20S of the external terminal 20 is the height of the bottom M2 of the outer can 10, which is the lower surface of the secondary battery when the secondary battery is placed on a horizontal surface so that the height direction Z is the vertical direction. It is the vertical dimension from the outer surface M2S to the surface 20S of the external terminal 20 opposite to the battery element 40.
  • the height H2 of the surface 12RS of the peripheral portion 12R of the outer can 10 is the same.
  • the height H2 of the surface 12RS is the distance from the outer surface M2S of the bottom portion M2 of the outer can 10 to the peripheral portion 12R when the secondary battery is placed on a horizontal surface so that the height direction Z is the vertical direction. This is the vertical dimension up to the surface 12RS on the opposite side of the battery element 40.
  • the height H of the secondary battery is smaller than in the case where external terminal 20 protrudes above lid portion 12 . Therefore, the energy density per unit volume of the secondary battery increases. In addition, it is possible to prevent a short circuit between the outer can 10 and the external terminal 20 via another conductive member.
  • the peripheral portion of the external terminal 20 overlaps the bottom portion 12HB of the recessed portion 12H in the height direction Z.
  • the mechanical strength of the secondary battery as a whole can be improved.
  • the length along the horizontal plane orthogonal to the height direction Z in the overlapping portion between the external terminal 20 and the peripheral portion is preferably greater than the thickness of the external terminal 20 and greater than the thickness of the bottom portion 12HB.
  • the gasket 30 is arranged only in part of the region between the external terminal 20 and the lid portion 12 (recessed portion 12H).
  • the terminals 20 and the lid portion 12 are arranged only where they can contact each other.
  • the gasket 30 is also provided between the inner wall surface of the wall portion 12HW of the recessed portion 12H and the outer edge 20T of the external terminal 20 .
  • the lid portion 12 and the external terminal 20 are fixed with a gasket 30 .
  • the external terminal 20 includes one or more of conductive materials such as metal materials and alloy materials, and the conductive materials are aluminum and aluminum alloys.
  • the external terminals 20 may be made of a clad material. This clad material includes an aluminum layer and a nickel layer in order from the side closer to the gasket 30, and in the clad material, the aluminum layer and the nickel layer are roll-bonded to each other.
  • the gasket 30 is an insulating member disposed between the outer can 10 (lid portion 12) and the external terminal 20, as shown in FIG. is fixed to This gasket 30 has a ring-shaped planar shape having a through hole at a location corresponding to the through hole 12K.
  • Gasket 30 contains one or more of insulating materials such as insulating polymer compounds, and the insulating materials are resins such as polypropylene and polyethylene.
  • the installation range of the gasket 30 is not particularly limited and can be set arbitrarily.
  • the gasket 30 is arranged in the gap between the upper surface of the lid portion 12 and the lower surface of the external terminal 20 inside the recess portion 12H.
  • the gasket 30 may also be provided between the inner wall surface of the wall portion 12HW of the recessed portion 12H and the outer edge 20T of the external terminal 20 .
  • the battery element 40 is a power generation element that advances charge/discharge reactions, and is housed inside the outer can 10 .
  • This battery element 40 includes a positive electrode 41 and a negative electrode 42 .
  • the battery element 40 further includes a separator 43 and an electrolytic solution (not shown) that is a liquid electrolyte.
  • the center line PC shown in FIG. 2 is a line segment corresponding to the center of the battery element 40 in the direction along the outer diameter D of the secondary battery (the outer can 10). That is, the position P of the center line PC corresponds to the center position of the battery element 40 .
  • the battery element 40 is a so-called wound electrode body. That is, in the battery element 40 , the positive electrode 41 and the negative electrode 42 are stacked with the separator 43 interposed therebetween. Further, the laminated positive electrode 41, negative electrode 42 and separator 43 are wound. The positive electrode 41 and the negative electrode 42 are wound while facing each other with the separator 43 interposed therebetween. Therefore, a winding center space 40K is formed at the center of the battery element 40 .
  • the positive electrode 41, the negative electrode 42, and the separator 43 are wound such that the separator 43 is arranged on the outermost circumference and the innermost circumference of the wound electrode body, respectively.
  • the number of turns of each of the positive electrode 41, the negative electrode 42 and the separator 43 is not particularly limited and can be set arbitrarily.
  • the battery element 40 Since the battery element 40 has a three-dimensional shape similar to that of the outer can 10, it has a flat and cylindrical three-dimensional shape. Compared to the case where the battery element 40 has a three-dimensional shape different from the three-dimensional shape of the outer can 10, when the battery element 40 is housed inside the outer can 10, a so-called dead space, specifically Ultimately, it becomes difficult for a gap to occur between the outer can 10 and the battery element 40 . Therefore, the internal space of the outer can 10 is effectively utilized. As a result, the element space volume increases, and the energy density per unit volume of the secondary battery increases.
  • the positive electrode 41 is a first electrode that is used to advance charge/discharge reactions, and includes a positive electrode current collector 41A and a positive electrode active material layer 41B, as shown in FIG.
  • the positive electrode current collector 41A has a pair of surfaces on which the positive electrode active material layer 41B is provided.
  • This positive electrode current collector 41A contains a conductive material such as a metal material, and the metal material is aluminum or the like.
  • the positive electrode active material layer 41B is provided on both sides of the positive electrode current collector 41A and contains one or more of positive electrode active materials capable of intercalating and deintercalating lithium.
  • the cathode active material layer 41B may be provided only on one side of the cathode current collector 41A.
  • the positive electrode active material layer 41B may further contain a positive electrode binder, a positive electrode conductive agent, and the like.
  • a method for forming the positive electrode active material layer 41B is not particularly limited, but a specific example is a coating method.
  • the positive electrode active material contains a lithium compound.
  • This lithium compound is a general term for compounds containing lithium as a constituent element, and more specifically, a compound containing lithium and one or more transition metal elements as constituent elements. This is because a high energy density can be obtained.
  • the lithium compound may further contain one or more of other elements (excluding lithium and transition metal elements).
  • the type of lithium compound is not particularly limited, but specific examples include oxides, phosphoric acid compounds, silicic acid compounds and boric acid compounds. Specific examples of oxides are LiNiO2, LiCoO2 and LiMn2O4, and specific examples of phosphoric acid compounds are LiFePO4 and LiMnPO4.
  • the positive electrode binder contains one or more of synthetic rubber and polymer compounds.
  • the synthetic rubber is styrene-butadiene rubber and the like, and the polymer compound is polyvinylidene fluoride and the like.
  • the positive electrode conductive agent contains one or more of conductive materials such as carbon materials, such as graphite, carbon black, acetylene black, and ketjen black.
  • the conductive material may be a metal material, a polymer compound, or the like.
  • the negative electrode 42 is a second electrode that is used to promote charge-discharge reactions, and as shown in FIG. 3, includes a negative electrode current collector 42A and a negative electrode active material layer 42B.
  • the negative electrode current collector 42A has a pair of surfaces on which the negative electrode active material layer 42B is provided.
  • This negative electrode current collector 42A contains a conductive material such as a metal material, and the metal material is copper or the like.
  • the negative electrode active material layer 42B is provided on both sides of the negative electrode current collector 42A and contains one or more of negative electrode active materials capable of intercalating and deintercalating lithium. However, the negative electrode active material layer 42B may be provided only on one side of the negative electrode current collector 42A. Moreover, the negative electrode active material layer 42B may further contain a negative electrode binder, a negative electrode conductive agent, and the like. The details of the negative electrode binder and the negative electrode electrical conductor are the same as the details of the positive electrode binder and the positive electrode electrical conductor.
  • the method of forming the negative electrode active material layer 42B is not particularly limited, but specifically, any one of a coating method, a vapor phase method, a liquid phase method, a thermal spraying method, a firing method (sintering method), and the like, or Two or more types.
  • the negative electrode active material contains one or both of a carbon material and a metallic material. This is because a high energy density can be obtained.
  • Carbon materials include graphitizable carbon, non-graphitizable carbon and graphite (natural graphite and artificial graphite).
  • a metallic material is a material containing as constituent elements one or more of metallic elements and semi-metallic elements capable of forming an alloy with lithium, and the metallic and semi-metallic elements are silicon and one or both of the tins, and so on.
  • the metallic material may be a single substance, an alloy, a compound, a mixture of two or more of them, or a material containing two or more phases thereof. Specific examples of metallic materials include TiSi2 and SiOx (0 ⁇ x ⁇ 2 or 0.2 ⁇ x ⁇ 1.4).
  • the height of the negative electrode 42 is greater than the height of the positive electrode 41 . That is, the negative electrode 42 protrudes upward from the positive electrode 41 and protrudes downward from the positive electrode 41 . This is to prevent deposition of lithium released from the positive electrode 41 .
  • This "height" is a dimension corresponding to the height H of the secondary battery described above, that is, a vertical dimension in each of FIGS. 1 and 2 . The definition of height explained here is also the same hereafter.
  • the separator 43 is an insulating porous film placed between the positive electrode 41 and the negative electrode 42, as shown in FIGS.
  • the separator 43 allows lithium ions to pass through while preventing a short circuit between the positive electrode 41 and the negative electrode 42 .
  • Separator 43 contains a polymer compound such as polyethylene.
  • the height of the separator 43 is greater than the height of the negative electrode 42 . That is, the separator 43 preferably protrudes above the negative electrode 42 and protrudes below the negative electrode 42 . This is because the separator 43 is used to insulate the positive electrode lead 51 from the negative electrode 42 as will be described later.
  • the electrolyte is impregnated in each of the positive electrode 41, the negative electrode 42 and the separator 43, and contains a solvent and an electrolyte salt.
  • the solvent contains one or more of non-aqueous solvents (organic solvents) such as a carbonate-based compound, a carboxylic acid ester-based compound, and a lactone-based compound, and includes the non-aqueous solvent.
  • the electrolytic solution is a so-called non-aqueous electrolytic solution.
  • the electrolyte salt contains one or more of light metal salts such as lithium salts.
  • the positive electrode lead 51 is accommodated inside the outer can 10 as shown in FIG.
  • the positive electrode lead 51 is a connection wiring connected to the positive electrode 41 and the external terminal 20 respectively.
  • the secondary battery shown in FIG. 2 has one positive electrode lead 51 .
  • the secondary battery may have two or more positive electrode leads 51 .
  • the positive electrode lead 51 is connected to the upper end of the positive electrode 41 . Specifically, the positive electrode lead 51 is connected to the upper end portion of the positive electrode current collector 41A. Also, the positive electrode lead 51 is connected to the lower surface of the external terminal 20 via a through hole 12K provided in the lid portion 12 .
  • a method of connecting the positive electrode lead 51 is not particularly limited, but specifically, one or more of welding methods such as resistance welding and laser welding are used. The details of the welding method described here are the same hereinafter.
  • a portion of the positive electrode lead 51 is electrically insulated from the lid portion 12 of the outer can 10 and the negative electrode 42 of the battery element 40, and is sandwiched between the lid portion 12 and the battery element 40 in the height direction of the secondary battery. It's like As shown in FIG. 2 , the positive lead 51 includes a first portion 511 , a second portion 512 and a folded portion 513 .
  • the first portion 511 and the second portion 512 extend along a horizontal plane perpendicular to the height direction Z of the secondary battery. Also, the first portion 511 and the second portion 512 overlap each other in the height direction Z of the secondary battery with the sealant 61 interposed therebetween.
  • the folded portion 513 is curved to connect the first portion 511 and the second portion 512 .
  • the first portion 511 and the second portion 512 are sandwiched between the battery element 40 and the projecting portion 12P of the lid portion 12 in the height direction Z of the secondary battery.
  • the positive electrode lead 51 is held by the lid portion 12 and the battery element 40 by extending along the lower surface of the lid portion 12 and the upper surface of the battery element 40 . Therefore, the positive electrode lead 51 is fixed inside the outer can 10 . Since the positive electrode lead 51 becomes difficult to move even when the secondary battery receives external force such as vibration and shock, the positive electrode lead 51 is less likely to be damaged.
  • the breakage of the positive electrode lead 51 as used herein means that the positive electrode lead 51 is cracked, that the positive electrode lead 51 is cut, or that the positive electrode lead 51 falls off from the positive electrode 41 .
  • a part of the positive electrode lead 51 sandwiched between the outer can 10 and the battery element 40 means that the positive electrode lead 51 is insulated from the outer can 10 and the battery element 40 while being insulated from the outer can 10 and the battery element 40 . Since the positive electrode lead 51 is held from above and below by , it means that the positive electrode lead 51 is difficult to move inside the outer can 10 even if the secondary battery receives an external force such as vibration or impact.
  • the fact that the positive electrode lead 51 is hard to move inside the outer can 10 means that the battery element 40 is also hard to move inside the outer can 10 . Therefore, when the secondary battery is subjected to vibration or impact, problems such as collapse of the winding of the battery element 40, which is the wound electrode body, can be avoided.
  • the positive electrode lead 51 preferably bites into the battery element 40 due to being pressed by the battery element 40 . More specifically, as described above, the height of the separator 43 is greater than the height of each of the positive electrode 41 and the negative electrode 42, so the positive electrode lead 51 digs into the upper end portion of the separator 43. is preferred. In this case, a depressed portion is formed in the upper end portion of the separator 43 due to the pressure of the positive electrode lead 51 . Since part or all of the positive electrode lead 51 is accommodated inside the recessed portion, the positive electrode lead 51 is held by the separator 43 . This is because the positive electrode lead 51 is more difficult to move inside the outer can 10, and thus the positive electrode lead 51 is less likely to be damaged.
  • the lid portion 12 includes the protruding portion 12P, and a portion of the positive electrode lead 51 is sandwiched between the protruding portion 12P and the battery element 40. That is, a portion of positive electrode lead 51 is held by protrusion 12P and battery element 40 by extending along the lower surface of protrusion 12P and the upper surface of battery element 40, respectively. Since the positive electrode lead 51 is more easily held by using the projecting portion 12P, the positive electrode lead 51 is less likely to be damaged.
  • a portion of the positive electrode lead 51 is insulated from the lid portion 12 and the negative electrode 42 via the separator 43, the sealant 61, and the insulating films 62, 63, respectively.
  • the height of the separator 43 is greater than the height of the negative electrode 42 .
  • part of the positive electrode lead 51 is separated from the negative electrode 42 via the separator 43 , and thus is insulated from the negative electrode 42 via the separator 43 . This is because a short circuit between the positive electrode lead 51 and the negative electrode 42 is prevented.
  • the positive electrode lead 51 is covered with an insulating sealant 61 .
  • a portion of the positive electrode lead 51 is insulated from each of the lid portion 12 and the negative electrode 42 via the sealant 61 . This is because a short circuit between the positive electrode lead 51 and the lid portion 12 is prevented, and a short circuit between the positive electrode lead 51 and the negative electrode 42 is also prevented.
  • An insulating film 62 is arranged between the lid portion 12 and the positive electrode lead 51 . As a result, a portion of the positive electrode lead 51 is insulated from the lid portion 12 via the insulating film 62 . This is because a short circuit between the positive electrode lead 51 and the lid portion 12 is prevented.
  • an insulating film 63 is arranged between the battery element 40 and the positive electrode lead 51 . Thereby, part of the positive electrode lead 51 is insulated from the negative electrode 42 via the insulating film 63 . This is because a short circuit between the positive electrode lead 51 and the negative electrode 42 is prevented.
  • the details of the material forming the positive electrode lead 51 are the same as the details of the material forming the positive electrode current collector 41A. However, the material for forming the positive electrode lead 51 and the material for forming the positive electrode current collector 41A may be the same as or different from each other.
  • the positive electrode lead 51 is connected to the positive electrode 41 in a region in front of the center line PC, that is, in a region on the right side of the center line PC in FIG.
  • the positive electrode lead 51 has a folded portion 513 on the way to the external terminal 20 in order to be connected to the external terminal 20 .
  • the folded portion 513 exists in a region behind the center line PC, that is, in a region on the left side of the center line PC in FIG.
  • the positive electrode lead 51 has a first portion 511 as a portion extending from the portion connected to the positive electrode 41 through the center position P to the folded portion 513 .
  • the first portion 511 extends in a direction orthogonal to the height direction Z along the upper surface of the battery element 40 .
  • the positive electrode lead 51 has a second portion 512 as a portion on the way from the folded portion 513 to the portion connected to the external terminal 20 .
  • the second portion 512 extends in a direction orthogonal to the height direction Z along the upper surface of the battery element 40 so as to cover the first portion 511 .
  • a portion of the positive electrode lead 51 extends toward the external terminal 20 while being sandwiched between the lid portion 12 and the battery element 40 in both the region in front of the center line PC and the region behind the center line PC. extended.
  • the “region in front of the center line PC” refers to two regions in the case where the battery element 40 is divided into two regions with the center line PC as a reference in the direction along the outer diameter D. , where the connection point of the positive electrode lead 51 to the positive electrode 41 is present.
  • the “region in front of the center line PC” is the region on the right side of the center line PC.
  • the “region behind the center line PC” is, as is clear from FIG. 2, the other of the two regions described above, and in FIG. area. That is, the “region behind the center line PC” refers to the connection point of the positive electrode lead 51 to the positive electrode 41 when the battery element 40 is divided into two regions with reference to the center line PC in the direction along the outer diameter D. is the other region where is absent.
  • connection position of the positive electrode lead 51 to the positive electrode 41 is not particularly limited and can be set arbitrarily. Above all, it is preferable that the positive electrode lead 51 is connected to the positive electrode 41 on the inner peripheral side of the outermost periphery of the positive electrode 41 . This is because, unlike the case where the positive electrode lead 51 is connected to the positive electrode 41 at the outermost periphery of the positive electrode 41, corrosion of the outer can 10 due to the electrolyte solution creeping up is prevented.
  • This “climbing up of the electrolyte” means that when the positive electrode lead 51 is arranged close to the inner wall surface of the outer can 10 , the electrolyte in the battery element 40 crawls up the positive electrode lead 51 and moves inside the outer can 10 . to reach the wall. When the electrolyte comes into contact with the outer can 10 due to the "electrolyte creeping up", the outer can 10 dissolves or discolors.
  • the positive electrode lead 51 is folded back once or more between the positive electrode 41 and the external terminal 20, it is folded over once or more.
  • the number of folds of the positive electrode lead 51 is not particularly limited as long as it is one or more times.
  • This "positive electrode lead 51 is folded back" means that the extending direction of the positive electrode lead 51 changes so as to form an angle larger than 90° halfway.
  • the folded portion of the positive electrode lead 51 preferably has a curved shape without bending, like the folded portion 513 .
  • FIG. 2 illustrates the case where the positive electrode lead 51 includes one folded portion 513 , it may include a plurality of folded portions 513 .
  • the positive electrode lead 51 is folded back at a folded portion 513 on the way from the positive electrode 41 to the external terminal 20 .
  • the first portion 511 extends from a first position P1 other than the center position P of the outer can 10 to the center position in a horizontal plane perpendicular to the height direction of the secondary battery. It extends to a second position P2 on the opposite side of the first position P1 when viewed from above.
  • the second portion 512 extends toward the central position P from the second position P2.
  • the overlapping portion of the first portion 511 and the second portion 512 is a surplus portion. That is, it can be said that the positive electrode lead 51 has a length margin in its longitudinal direction.
  • the outer can 10 when forming the outer can 10 using the storage portion 11 and the lid portion 12 in the manufacturing process of the secondary battery, it is possible to obtain a margin for changing the attitude of the lid portion 12 with respect to the storage portion 11 . . Further, when the secondary battery receives an external force such as vibration and impact, the external force is relieved by using the length margin of the positive electrode lead 51, so the positive electrode lead 51 is less likely to be damaged. Furthermore, by using the length margin of the positive electrode lead 51 , the connection position of the positive electrode lead 51 with respect to the positive electrode 41 can be arbitrarily changed without changing the length of the positive electrode lead 51 .
  • the length of the positive electrode lead 51 (the overall length including the length margin) is not particularly limited and can be set arbitrarily.
  • the length of the positive electrode lead 51 is preferably half or more of the outer diameter D of the outer can 10 . This is because a length margin for erecting the lid portion 12 with respect to the storage portion 11 is ensured with respect to the length of the positive electrode lead 51 , so that the lid portion 12 can be easily erected with respect to the storage portion 11 .
  • connection range of the positive electrode lead 51 to the external terminal 20 is not particularly limited.
  • the connection range of the positive electrode lead 51 to the external terminal 20 should be sufficiently wide to prevent the positive electrode lead 51 from falling off from the external terminal 20 and sufficiently narrow to provide a length margin for the positive electrode lead 51 .
  • the reason why it is preferable that the connection range of the positive electrode lead 51 to the external terminal 20 is sufficiently narrow is that the portion of the positive electrode lead 51 that is not connected to the external terminal 20 has a length margin. is sufficiently large.
  • the positive electrode lead 51 is provided separately from the positive electrode current collector 41A. However, since the positive electrode lead 51 is physically continuous with the positive electrode current collector 41A, it may be integrated with the positive electrode current collector 41A.
  • the negative electrode lead 52 is accommodated inside the outer can 10 as shown in FIG.
  • the negative electrode lead 52 is connected to each of the negative electrode 42 and the outer can 10 (accommodating portion 11).
  • the secondary battery has one negative electrode lead 52 .
  • the secondary battery may have two or more negative electrode leads 52 .
  • the negative electrode lead 52 is connected to the lower end of the negative electrode 42, and more specifically, to the lower end of the negative electrode current collector 42A. Also, the negative electrode lead 52 is connected to the bottom surface of the housing portion 11 .
  • the details of the connection method of the negative electrode lead 52 are the same as the details of the connection method of the positive electrode lead 51 .
  • the details of the material forming the negative electrode lead 52 are the same as the details of the material forming the negative electrode current collector 42A. However, the material for forming the negative electrode lead 52 and the material for forming the negative electrode current collector 42A may be the same as or different from each other.
  • connection position of the negative electrode lead 52 to the negative electrode 42 is not particularly limited and can be set arbitrarily.
  • the negative electrode lead 52 is connected to the outermost peripheral portion of the negative electrode 42 that constitutes the wound electrode assembly.
  • the negative electrode lead 52 is provided separately from the negative electrode current collector 42A. However, since the negative electrode lead 52 is physically continuous with the negative electrode current collector 42A, it may be integrated with the negative electrode current collector 42A.
  • the sealant 61 is a first insulating member covering the periphery of the positive electrode lead 51, as shown in FIG. It is configured by attaching Here, the sealant 61 covers the midway portion of the positive electrode lead 51 in order to connect the positive electrode lead 51 to each of the positive electrode 41 and the external terminal 20 .
  • the sealant 61 is not limited to having a tape-like structure, and may have a tube-like structure, for example.
  • the sealant 61 contains one or more of insulating materials such as insulating polymer compounds, and the insulating material is polyimide or the like.
  • the insulating film 62 is a second insulating member arranged between the lid portion 12 and the positive electrode lead 51 as shown in FIG.
  • the insulating film 62 has a ring-shaped planar shape having a through hole at a location corresponding to the through hole 12K.
  • the insulating film 62 may have an adhesive layer (not shown) on one surface, and may be adhered to either one of the lid portion 12 and the positive electrode lead 51 via the adhesive layer. Also, the insulating film 62 may have adhesive layers on both sides, and may be adhered to both the lid portion 12 and the positive electrode lead 51 via the adhesive layers.
  • the insulating film 62 may contain one or more of insulating materials such as insulating polymer compounds.
  • the insulating material included in the insulating film 62 is polyimide or the like.
  • the insulating film 63 is a third insulating member arranged between the battery element 40 and the positive electrode lead 51, as shown in FIG.
  • the insulating film 63 has a flat planar shape.
  • the insulating film 63 is arranged so as to shield the winding central space 40K and cover the battery element 40 around the winding central space 40K.
  • the details regarding the material for forming the insulating film 63 are the same as the details regarding the material for forming the insulating film 62 .
  • the material forming the insulating film 63 and the material forming the insulating film 62 may be the same as or different from each other.
  • the secondary battery may further include one or more other components.
  • the secondary battery is equipped with a safety valve mechanism.
  • This safety valve mechanism disconnects the electrical connection between the outer can 10 and the battery element 40 when the internal pressure of the outer can 10 reaches a certain level or higher.
  • causes for the internal pressure of the outer can 10 to reach a certain level or higher include occurrence of a short circuit inside the secondary battery, external heating of the secondary battery, and the like.
  • the installation location of the safety valve mechanism is not particularly limited, it is preferable that the safety valve mechanism is provided on either of the bottom portions M1 and M2, and is provided on the bottom portion M2 to which the external terminal 20 is not attached. more preferably.
  • the secondary battery may have an insulator between the outer can 10 and the battery element 40 .
  • This insulator includes one or more of an insulating film and an insulating sheet, and prevents a short circuit between the outer can 10 and the battery element 40 . Since the installation range of the insulator is not particularly limited, it can be set arbitrarily.
  • the outer can 10 is provided with an open valve.
  • This open valve opens when the internal pressure of the armored can 10 reaches a certain level or more, so that the internal pressure is released.
  • the installation location of the open valve is not particularly limited, but, like the installation location of the safety valve mechanism described above, one of the bottoms M1 and M2 is preferable, and the bottom M2 is more preferable.
  • FIG. 4 shows a perspective configuration of the outer can 10 used in the manufacturing process of the secondary battery, and corresponds to FIG.
  • FIG. 4 shows a state in which the lid portion 12 is separated from the storage portion 11 before the lid portion 12 is welded to the storage portion 11.
  • FIGS. 1 to 3 already described will be referred to as needed.
  • the storage portion 11 is a substantially container-like member in which a bottom portion M2 and a side wall portion M3 are integrated with each other, and has an opening portion 11K.
  • the lid portion 12 is a substantially plate-like member corresponding to the bottom portion M1, and external terminals 20 are attached in advance to recessed portions 12H provided in the lid portion 12 via gaskets 30 .
  • the storage portion 11 may be formed by preparing a bottom portion M2 and a side wall portion M3 that are physically separated from each other, and welding the side wall portion M3 to the bottom portion M2.
  • a positive electrode mixture is prepared by mixing a positive electrode active material, a positive electrode binder, a positive electrode conductive agent, and the like.
  • a pasty positive electrode mixture slurry is prepared by putting the produced positive electrode mixture into an organic solvent or the like.
  • the cathode active material layer 41B is formed by applying the cathode mixture slurry to both surfaces of the cathode current collector 41A.
  • the cathode active material layer 41B is compression-molded using a roll press or the like. In this case, the positive electrode active material layer 41B may be heated, or the compression molding may be repeated multiple times. Thereby, the positive electrode 41 is produced.
  • a negative electrode 42 is manufactured by a procedure similar to that of the positive electrode 41 . Specifically, a negative electrode mixture slurry obtained by mixing a negative electrode active material, a negative electrode binder, a negative electrode conductor, and the like is put into an organic solvent to prepare a pasty negative electrode mixture slurry, and then the negative electrode current collector 42A is prepared. The negative electrode active material layer 42B is formed by applying the negative electrode mixture slurry to both surfaces of the . After that, the negative electrode active material layer 42B is compression-molded using a roll press machine or the like. Thus, the negative electrode 42 is produced.
  • the positive electrode lead 51 whose periphery is covered with the sealant 61 is connected to the positive electrode 41 (positive electrode current collector 41A), and the negative electrode lead 52 is connected to the negative electrode 42 (negative electrode collector). 42A).
  • the stacked body including the positive electrode 41, the negative electrode 42 and the separator 43 is wound to form a wound body as shown in FIG. 40Z is produced.
  • the wound body 40Z has the same configuration as the battery element 40, except that the positive electrode 41, the negative electrode 42, and the separator 43 are not impregnated with the electrolytic solution.
  • illustration of each of the positive electrode lead 51 and the negative electrode lead 52 is omitted.
  • the wound body 40Z to which the positive electrode lead 51 and the negative electrode lead 52 are respectively connected is stored inside the storage portion 11 through the opening 11K.
  • a welding method such as resistance welding is used to connect the negative electrode lead 52 to the storage portion 11 .
  • the insulating film 63 is placed on the wound body 40Z.
  • the through hole 12K is formed by welding such as resistance welding.
  • the positive electrode lead 51 is connected to the external terminal 20 via.
  • the wound body 40Z (positive electrode 41) housed inside the housing portion 11 and the external terminal 20 attached to the lid portion 12 are connected to each other via the positive electrode lead 51.
  • the electrolytic solution is injected into the storage portion 11 through the opening portion 11K.
  • the lid portion 12 does not close the opening portion 11K.
  • the electrolytic solution can be easily injected into the inside of 11 .
  • the wound body 40Z including the positive electrode 41, the negative electrode 42, and the separator 43 is impregnated with the electrolytic solution, and the battery element 40, which is a wound electrode body, is produced.
  • the lid portion 12 is used to close the opening portion 11K, and then the lid portion 12 is attached to the storage portion 11 using a welding method such as laser welding. to weld.
  • a welding method such as laser welding. to weld.
  • a portion of the positive electrode lead 51 is sandwiched between the lid portion 12 and the battery element 40, and the positive electrode lead 51 is curved in front of the connection to the external terminal 20. folded portion 513 is formed.
  • the outer can 10 is formed, and the battery element 40 and the like are housed inside the outer can 10, thus completing the assembly of the secondary battery.
  • the secondary battery after assembly is charged and discharged.
  • Various conditions such as environmental temperature, number of charge/discharge times (number of cycles), and charge/discharge conditions can be arbitrarily set.
  • a film is formed on the surface of the negative electrode 42 and the like, so that the state of the secondary battery is electrochemically stabilized.
  • a secondary battery is completed.
  • the external terminal 20 attached to the recessed portion 12H of the lid portion 12 of the outer can 10 has a polarity different from that of the outer can 10 .
  • the surface 20S of the external terminal 20 is recessed toward the battery element 40 from the surface 12RS of the peripheral portion 12R of the lid portion 12 .
  • the outer can 10 has a so-called welded sealing structure in which the outer edge of the lid portion 12 is welded to the storage portion 11 . Therefore, the dead space in the internal space of the outer can 10 can be reduced, and the battery capacity can be improved.
  • welding marks remain on the boundary between the storage portion 11 and the lid portion 12 , especially on the surface 12RS of the lid portion 12 . Therefore, in the welded sealing structure, variations in the height position in the vicinity of the outer edge of the lid portion 12 are likely to occur due to weld marks.
  • a method of covering the surface 12RS of the peripheral portion 12R of the lid portion 12 with an insulating coating material is also conceivable.
  • the insulation coating material may be unevenly coated due to the welding mark at the boundary between the storage part 11 and the lid part 12, and the surface 12RS of the peripheral part 12R may not be sufficiently covered with the insulation coating material. be.
  • an insulating protective tape is attached instead of applying an insulating coating material, the surface 12RS of the lid portion 12 can be sufficiently protected by the insulating protective tape because welding marks are generated on the surface 12RS of the lid portion 12. ⁇ can be difficult. Therefore, as shown in FIG. 2, it is desirable to lower the surface 20S of the external terminal 20 from the surface 12RS of the peripheral portion 12R of the lid portion 12 by a height DF to further improve the accuracy of short-circuit prevention.
  • the recessed portion 12H includes a through-hole 12K penetrating in the height direction Z and a bottom portion 12HB surrounding the through-hole 12K along a horizontal plane perpendicular to the height direction Z. It overlaps in the height direction Z with the bottom portion 12HB of the portion 12H.
  • the secondary battery of the present embodiment has an overlapping portion between the external terminal 20 and the lid portion 12, so that the mechanical strength of the secondary battery as a whole can be improved.
  • the length of the overlapping portion of the external terminal 20 and the bottom portion 12HB along the horizontal plane orthogonal to the height direction Z is greater than the thickness of the external terminal 20 and greater than the thickness of the bottom portion 12HB. Therefore, the mechanical strength is further improved.
  • a gasket 30 made of insulating resin is provided between the inner wall surface of the recessed portion 12H and the outer edge 20T of the external terminal 20 . Therefore, it is possible to prevent foreign matter from entering the gap between the inner wall surface of the recessed portion 12H and the outer edge 20T of the external terminal 20, thereby avoiding a short circuit between the lid portion 12 and the external terminal 20.
  • lid portion 12 and external terminal 20 are fixed together by gasket 30 made of insulating resin. Therefore, the mechanical strength against vibration can be increased. It is possible to prevent the occurrence of a short circuit due to foreign matter entering the gap between the recessed portion 12 ⁇ /b>H and the external terminal 20 .
  • the recessed portion 12H is provided in the lid portion 12, and the external terminal 20 is arranged in the recessed portion 12H. Therefore, the height dimension of the secondary battery can be reduced while ensuring the battery capacity.
  • the folded portion 513 is positioned at the peripheral portion 12R of the lid portion 12, and the first portion 511 and the second portion 512 extend from the center position of the secondary battery toward the peripheral portion 12R. It extends in the radial direction of the secondary battery. Specifically, the first portion 511 extends from a first position P1 other than the center position P of the outer can 10 to a first position when viewed from the center position P within a horizontal plane perpendicular to the height direction Z of the secondary battery. It extends to a second position P2 on the opposite side of P1. The second portion 512 extends from the second position P2 toward the central position.
  • the overlapping portion of the first portion 511 and the second portion 512 is sandwiched between the protruding portion 12P and the battery element 40 . Therefore, it is possible to secure a larger area where the first portion 511 contacts the battery element 40 via the sealant 61 and a larger area where the second portion 512 contacts directly or via the sealant 61 with the recessed portion 12H. Therefore, movement of the positive electrode lead 51 and the battery element 40 inside the outer can 10 is sufficiently restricted. Therefore, even if the secondary battery is subjected to impact or vibration, problems such as damage to the positive electrode lead 51 and collapse of the winding of the battery element 40 are less likely to occur. Therefore, the secondary battery of this embodiment can obtain excellent physical durability.
  • the secondary battery of the present embodiment which is called a coin-shaped or button-shaped secondary battery, that is, a secondary battery having a flat and columnar three-dimensional shape, has a positive electrode 41 as shown in FIGS. It has a small external terminal 20 that functions as an external connection terminal. In this case, since the size of the external terminal 20 is small, the connection area of the positive electrode lead 51 with respect to the external terminal 20 is small. Accordingly, in order to maintain the electrical connection between the external terminal 20 and the positive lead 51 , the positive lead 51 needs to be sufficiently fixed inside the outer can 10 .
  • the secondary battery of the present embodiment since the movement of the positive electrode lead 51 inside the outer can 10 is sufficiently suppressed, even if the connection area of the positive electrode lead 51 with respect to the external terminal 20 is small, the external terminal The possibility of the positive electrode lead 51 detaching from 20 or breaking of the positive electrode lead 51 is extremely low. Therefore, according to the secondary battery of the present embodiment, the electrical connection between the external terminal 20 and the positive electrode lead 51 can be maintained in good condition even when subjected to an external force such as vibration or impact. can. Therefore, according to the secondary battery of the present embodiment, high physical durability can be achieved even when miniaturized.
  • the lid portion 12 of is arranged close to the external terminal 20 . That is, the lid portion 12 and the external terminal 20, which are two external connection terminals having different polarities, are close to each other. Therefore, in order to prevent a short circuit between the lid portion 12 and the external terminal 20 , it is desirable to sufficiently reduce the connection area of the positive electrode lead 51 to the external terminal 20 and keep the positive electrode lead 51 sufficiently away from the lid portion 12 .
  • the secondary battery of the present embodiment since the movement of the positive electrode lead 51 inside the outer can 10 is sufficiently suppressed, even if the connection area of the positive electrode lead 51 with respect to the external terminal 20 is small, the external terminal The possibility of the positive electrode lead 51 detaching from 20 or breaking of the positive electrode lead 51 is extremely low. Therefore, according to the secondary battery of the present embodiment, the electrical connection between the external terminal 20 and the positive electrode lead 51 can be maintained in good condition even when subjected to an external force such as vibration or impact. can. Therefore, according to the secondary battery of the present embodiment, it is possible to achieve high physical durability while preventing a short circuit between the lid portion 12 and the external terminal 20 even when the size of the secondary battery is reduced.
  • the positive electrode lead 51 and the negative electrode 42 can be prevented from short-circuiting, a higher reliability can be obtained.
  • the sealant 61 covers the periphery of the positive electrode lead 51 and a part of the positive electrode lead 51 is insulated from the outer can 10 and the negative electrode 42 via the sealant 61, the positive electrode lead 51 and the outer case are insulated from each other. A short circuit with the can 10 is prevented, and a short circuit between the positive electrode lead 51 and the negative electrode 42 is also prevented, so that higher reliability can be obtained.
  • the positive electrode lead 51 is covered with the sealant 61, the following effects can be obtained. That is, when the positive electrode lead 51 is sandwiched between the outer can 10 and the battery element 40 with the sealant 61 interposed therebetween, a grip force is generated between the outer can 10 and the sealant 61, and a gripping force is generated between the battery element 40 and the sealant 61. grip force is generated. Thereby, the positive electrode lead 51 is easily held by the outer can 10 and the battery element 40 by utilizing the gripping force supplied to the positive electrode lead 51 through the sealant 61 . Accordingly, the positive electrode lead 51 is insulated from the outer can 10 and the negative electrode 42 via the sealant 61 . In addition, since the positive electrode lead 51 is more easily fixed inside the outer can 10 by using the sealant 61, even higher physical durability can be obtained.
  • the insulating film 62 is arranged between the outer can 10 and the positive electrode lead 51 and a part of the positive electrode lead 51 is insulated from the outer can 10 via the insulating film 62, the positive electrode lead 51 and the outer can 10 are prevented from short-circuiting. Therefore, higher reliability can be obtained.
  • the insulating film 63 is arranged between the battery element 40 and the positive electrode lead 51 and a part of the positive electrode lead 51 is insulated from the negative electrode 42 via the insulating film 63, the positive electrode lead 51 and the positive electrode lead 51 A short circuit with the negative electrode 42 is prevented. Therefore, higher reliability can be obtained.
  • the outer can 10 includes the storage portion 11 and the lid portion 12 that are welded together, and the positive electrode lead 51 is folded once or more, a length margin of the positive electrode lead 51 is obtained. Therefore, it becomes possible to stand the lid part 12 against the storage part 11 particularly in the process of forming the outer can 10 among the manufacturing processes of the secondary battery. Therefore, it becomes easier to inject the electrolytic solution, and the connection position of the positive electrode lead 51 with respect to the positive electrode 41 can be arbitrarily changed, so that higher manufacturing easiness can be obtained.
  • the lid portion 12 can be easily erected with respect to the storage portion 11 in the manufacturing process of the secondary battery. Manufacturability can be obtained.
  • the secondary battery is flat and columnar, that is, if the secondary battery is a secondary battery called a coin type or a button type, the positive electrode lead can be used even in a small secondary battery that is greatly restricted in terms of size. Since 51 is less likely to break, a higher effect can be obtained in terms of physical durability.
  • the secondary battery is a lithium-ion secondary battery, a sufficient battery capacity can be stably obtained by utilizing lithium absorption and release.
  • the secondary battery comprises a sealant 61 and insulating films 62,63.
  • the secondary battery of the present technology is not limited to the case where it includes all of the sealant 61 and the insulating films 62 and 63 as long as the positive electrode lead 51 is insulated from the outer can 10 and the negative electrode 42 respectively. do not have.
  • the secondary battery does not need to have the insulating film 63 .
  • the positive electrode lead 51 is insulated from each of the outer can 10 and the negative electrode 42 via the sealant 61
  • the secondary battery does not have one or both of the insulating films 62 and 63.
  • the positive electrode lead 51 is insulated from the outer can 10 and the negative electrode 42 via the separator 43 and the insulating film 62
  • the secondary battery is one or both of the sealant 61 and the insulating film 63. You don't have to have both.
  • the positive electrode lead 51 is insulated from the outer can 10 and the negative electrode 42, respectively, so that the same effects as those of the secondary battery of the above embodiment can be obtained.
  • the height of the separator 43 is higher than the height of the negative electrode 42 , so the positive electrode lead 51 is insulated from the negative electrode 42 via the separator 43 .
  • the positive electrode lead 51 is insulated from the negative electrode 42 via the separator 43. It doesn't have to be.
  • the positive electrode lead 51 is insulated from the negative electrode 42 via the insulating film 63, the same effect as the secondary battery of the above embodiment can be obtained.
  • the height of the separator 43 is preferably higher than the height of the negative electrode 42 .
  • the insulating film 62 covers only the lower surface of the lid portion 12 (protruding portion 12P).
  • the installation range of the insulating film 62 is not particularly limited as long as a part of the positive electrode lead 51 is insulated from the outer can 10 via the insulating film 62 .
  • the insulating film 62 covers not only the lower surface of the lid portion 12 but also the side surface of the lid portion 12, that is, the inner wall surface of the through hole 12K.
  • the exposed portion of the positive electrode lead 51 that is not covered with the sealant 61 and the lid portion 12 are less likely to come into contact with each other. Therefore, a short circuit between the positive electrode lead 51 and the outer can 10 is further prevented, so that higher reliability can be obtained.
  • the range of coverage of the positive electrode lead 51 with the sealant 61 is not particularly limited and can be set arbitrarily. Specifically, part of the folded portion 513 , the second portion 512 , and the first portion 511 of the positive electrode lead 51 may not be covered with the sealant 61 . In Modified Example 4, for example, the portion of the first portion 511 that overlaps the second portion 512 is not coated with the sealant 61 . Electrical insulation between the positive electrode lead 51 and the battery element 40 is provided by an insulating film 63 .
  • the overlapping portion between the first portion 511 and the second portion 512 is not coated with the sealant 61, so the thickness of the overlapping portion between the first portion 511 and the second portion 512 can be made thinner. can. Therefore, the volume occupation ratio of the battery element 40 inside the outer can 10 can be further improved. Therefore, the secondary battery as Modification 4 is more suitable for improving the energy density per unit volume.
  • the positive electrode lead 51 is more easily insulated from the outer can 10 and the negative electrode 42 via the sealant 61 than in the fourth modification, so the reliability is higher. can be obtained.
  • the outer can is a welded can (crimpless can)
  • the configuration of the outer can is not particularly limited, it may be a crimped can that has been crimped.
  • this crimped can the storage part and the lid part which are separated from each other are crimped to each other through a gasket.
  • the element structure of the battery element is not particularly limited. ) may be folded in a zigzag manner, or other element structures such as a ninety-nine fold type.
  • the electrode reactant is lithium has been described, but the electrode reactant is not particularly limited.
  • the electrode reactants may be other alkali metals such as sodium and potassium, or alkaline earth metals such as beryllium, magnesium and calcium, as described above.
  • the electrode reactant may be other light metals such as aluminum.

Abstract

This secondary battery is provided with a battery element, an outer package member and an external terminal. The battery element comprises a first electrode and a second electrode. The outer package member, which has electrical conductivity, comprises: a recessed part that contains the battery element inside, while being recessed toward the battery element in a first direction; and a protruded part that surrounds the periphery of the recessed part and protrudes so as to get away from the battery element in the first direction. The external terminal is fitted to the recessed part of the outer package member, while being electrically insulated from the outer package member. The first electrode is electrically connected to the external terminal; and the second electrode is electrically connected to the outer package member. In the first direction, the height of the surface of the external terminal is lower than the height of the surface of the peripheral part of the outer package member toward the battery element.

Description

二次電池secondary battery
 本技術は、二次電池に関する。 This technology relates to secondary batteries.
 携帯電話機などの多様な電子機器が普及しているため、小型かつ軽量であると共に高エネルギー密度を得ることが可能である電源として、二次電池の開発が進められている。この二次電池は、外装部材の内部に収納された正極、負極および電解質を備えており、その二次電池の構成に関しては、様々な検討がなされている(例えば特許文献1参照)。 Due to the widespread use of various electronic devices such as mobile phones, secondary batteries are being developed as a power source that is compact and lightweight and capable of obtaining high energy density. The secondary battery includes a positive electrode, a negative electrode, and an electrolyte housed inside an exterior member, and various studies have been made on the configuration of the secondary battery (see Patent Document 1, for example).
 例えば、特許文献1には、外装体に絶縁材を介して接合された金属板が外部出力端子である二次電池が開示されている。 For example, Patent Literature 1 discloses a secondary battery in which a metal plate joined to an exterior body via an insulating material serves as an external output terminal.
国際公開第2021/112084号明細書WO2021/112084
 二次電池の性能を改善するために様々な検討がなされている。しかしながら、二次電池の性能には改善の余地がある。 Various studies have been conducted to improve the performance of secondary batteries. However, there is room for improvement in the performance of secondary batteries.
 そこで、より優れた性能を有する二次電池が望まれている。 Therefore, a secondary battery with better performance is desired.
 本技術の一実施形態の二次電池は、電池素子と、導電性の外装部材と、外部端子とを備える。電池素子は、第1電極および第2電極を含む。外装部材は、電池素子を内部に収容し、第1の方向に沿って電池素子に向けて窪んだ窪み部と、その窪み部の周囲を取り囲んで第1の方向に沿って電池素子から遠ざかるように突出する突出部とを有する。外部端子は、外装部材の窪み部に取り付けられ、外装部材から絶縁されている。第1電極は外部端子と電気的に接続され、第2電極は外装部材と電気的に接続されている。第1の方向において、外部端子の表面の高さは、外装部材の周辺部の表面の高さよりも電池素子に向けて低い。 A secondary battery according to an embodiment of the present technology includes a battery element, a conductive exterior member, and an external terminal. A battery element includes a first electrode and a second electrode. The exterior member accommodates the battery element inside, and includes a recess that is recessed toward the battery element along the first direction, and a recess that surrounds the recess and extends away from the battery element along the first direction. and a protruding portion protruding into the The external terminal is attached to the recess of the exterior member and is insulated from the exterior member. The first electrode is electrically connected to the external terminal, and the second electrode is electrically connected to the exterior member. In the first direction, the height of the surface of the external terminal is lower toward the battery element than the height of the surface of the peripheral portion of the exterior member.
 本技術の一実施形態の二次電池によれば、例えば金属製のテーブルのような導電性板状部材の表面に載置した場合であっても、その導電性板状部材を介して外部端子と外装部材との短絡が生じるのを回避することができる。 According to the secondary battery of one embodiment of the present technology, for example, even when placed on the surface of a conductive plate-shaped member such as a metal table, the external terminal through the conductive plate-shaped member It is possible to avoid the occurrence of a short circuit between the terminal and the exterior member.
 なお、本技術の効果は、必ずしもここで説明された効果に限定されるわけではなく、後述する本技術に関連する一連の効果のうちのいずれの効果でもよい。 It should be noted that the effects of the present technology are not necessarily limited to the effects described here, and may be any of a series of effects related to the present technology described below.
本技術の一実施形態における二次電池の構成を表す斜視図である。It is a perspective view showing composition of a secondary battery in one embodiment of this art. 図1に示した二次電池の構成を表す断面図である。FIG. 2 is a cross-sectional view showing the configuration of the secondary battery shown in FIG. 1; 図2に示した電池素子の構成を表す断面図である。FIG. 3 is a cross-sectional view showing the configuration of the battery element shown in FIG. 2; 二次電池の製造工程に用いられる外装缶の構成を表す斜視図である。FIG. 2 is a perspective view showing the configuration of an outer can used in the manufacturing process of a secondary battery; 変形例3の二次電池の構成を表す断面図である。FIG. 11 is a cross-sectional view showing the configuration of a secondary battery of Modification 3;
 以下、本技術の一実施形態に関して、図面を参照しながら詳細に説明する。なお、説明する順序は、下記の通りである。

 1.二次電池
  1-1.構成
  1-2.動作
  1-3.製造方法
  1-4.作用および効果
 2.変形例
Hereinafter, one embodiment of the present technology will be described in detail with reference to the drawings. The order of explanation is as follows.

1. Secondary Battery 1-1. Configuration 1-2. Operation 1-3. Manufacturing method 1-4. Action and effect 2 . Modification
<1.二次電池>
 まず、本技術の一実施形態の二次電池に関して説明する。
<1. Secondary battery>
First, a secondary battery according to an embodiment of the present technology will be described.
 ここで説明する二次電池は、扁平かつ柱状の立体的形状を有しており、いわゆるコイン型およびボタン型などと呼称されている。この二次電池は、後述するように、互いに対向する一対の底部と、その一対の底部の間に位置する側壁部とを有しており、その二次電池では、外径よりも高さが小さくなっている。この「外径」とは、一対の底部のそれぞれの直径(最大直径)であると共に、「高さ」とは、一方の底部の表面から他方の底部の表面までの距離(最大距離)である。なお、本実施の形態では、一方の底部と他方の底部とを結ぶ方向を高さ方向Zとしている。 The secondary battery described here has a flat and columnar three-dimensional shape, and is called a so-called coin type or button type. As will be described later, this secondary battery has a pair of bottom portions facing each other and a side wall portion located between the pair of bottom portions. It's getting smaller. The "outer diameter" is the diameter (maximum diameter) of each of the pair of bottoms, and the "height" is the distance (maximum distance) from the surface of one bottom to the surface of the other bottom. . In addition, in this embodiment, the direction connecting one bottom portion and the other bottom portion is defined as the height direction Z. As shown in FIG.
 二次電池の充放電原理は、特に限定されないが、以下では、電極反応物質の吸蔵放出を利用して電池容量が得られる場合に関して説明する。この二次電池は、正極および負極と共に電解質を備えている。この二次電池では、充電途中において負極の表面に電極反応物質が析出することを防止するために、その負極の充電容量が正極の放電容量よりも大きくなっている。すなわち、負極の単位面積当たりの電気化学容量は、正極の単位面積当たりの電気化学容量よりも大きくなるように設定されている。 Although the charging and discharging principle of the secondary battery is not particularly limited, the case where the battery capacity is obtained by utilizing the absorption and release of the electrode reactant will be described below. This secondary battery includes an electrolyte together with a positive electrode and a negative electrode. In this secondary battery, the charge capacity of the negative electrode is larger than the discharge capacity of the positive electrode in order to prevent electrode reactants from depositing on the surface of the negative electrode during charging. That is, the electrochemical capacity per unit area of the negative electrode is set to be larger than the electrochemical capacity per unit area of the positive electrode.
 電極反応物質の種類は、特に限定されないが、具体的には、アルカリ金属およびアルカリ土類金属などの軽金属である。アルカリ金属は、リチウム、ナトリウムおよびカリウムなどであると共に、アルカリ土類金属は、ベリリウム、マグネシウムおよびカルシウムなどである。 The type of electrode reactant is not particularly limited, but specifically light metals such as alkali metals and alkaline earth metals. Alkali metals include lithium, sodium and potassium, and alkaline earth metals include beryllium, magnesium and calcium.
 以下では、電極反応物質がリチウムである場合を例に挙げる。リチウムの吸蔵放出を利用して電池容量が得られる二次電池は、いわゆるリチウムイオン二次電池である。このリチウムイオン二次電池では、リチウムがイオン状態で吸蔵放出される。 In the following, the case where the electrode reactant is lithium will be taken as an example. A secondary battery whose battery capacity is obtained by utilizing the absorption and release of lithium is a so-called lithium ion secondary battery. In this lithium ion secondary battery, lithium is intercalated and deintercalated in an ionic state.
<1-1.構成>
 図1は、二次電池の斜視構成を表している。図2は、図1に示した二次電池の断面構成を表している。図3は、図2に示した電池素子40の断面構成を表している。ただし、図2では、正極リード51に網掛けを施していると共に、図3では、電池素子40の断面構成のうちの一部だけを拡大している。
<1-1. Configuration>
FIG. 1 shows a perspective configuration of a secondary battery. FIG. 2 shows a cross-sectional configuration of the secondary battery shown in FIG. FIG. 3 shows a cross-sectional configuration of the battery element 40 shown in FIG. However, in FIG. 2, the positive electrode lead 51 is hatched, and in FIG. 3, only a part of the cross-sectional structure of the battery element 40 is enlarged.
 以下では、便宜上、図1および図2のそれぞれにおける上側を二次電池の上側として説明すると共に、図1および図2のそれぞれにおける下側を二次電池の下側として説明する。 In the following, for convenience, the upper side in each of FIGS. 1 and 2 will be described as the upper side of the secondary battery, and the lower side in each of FIGS. 1 and 2 will be described as the lower side of the secondary battery.
 ここで説明する二次電池は、図1に示したように、外径Dよりも高さHが小さい立体的形状、すなわち扁平かつ柱状の立体的形状を有している。ここでは、二次電池の立体的形状は、扁平かつ円筒(円柱)状である。なお、本実施の形態では、図1および図2のそれぞれにおける紙面上下方向を高さ方向Zとしている。したがって、高さHは、本実施の形態の二次電池における高さ方向Zの寸法を意味する。また、外径Dは、本実施の形態の二次電池における高さ方向Zと直交する方向の寸法を意味する。 As shown in FIG. 1, the secondary battery described here has a three-dimensional shape in which the height H is smaller than the outer diameter D, that is, a flat and columnar three-dimensional shape. Here, the three-dimensional shape of the secondary battery is flat and cylindrical (columnar). In the present embodiment, the vertical direction of each of FIGS. 1 and 2 is defined as the height direction Z. As shown in FIG. Therefore, the height H means the dimension in the height direction Z of the secondary battery of this embodiment. Further, the outer diameter D means the dimension in the direction orthogonal to the height direction Z in the secondary battery of this embodiment.
 二次電池の寸法は、特に限定されないが、一例を挙げると、外径D=3mm~30mmであると共に、高さH=0.5mm~70mmである。ただし、高さHに対する外径Dの比(D/H)は、1よりも大きくなっている。この比(D/H)の上限は、特に限定されないが、25以下であることが好ましい。 The dimensions of the secondary battery are not particularly limited, but for example, the outer diameter D is 3 mm to 30 mm and the height H is 0.5 mm to 70 mm. However, the ratio of the outer diameter D to the height H (D/H) is greater than one. Although the upper limit of this ratio (D/H) is not particularly limited, it is preferably 25 or less.
 この二次電池は、図1~図3に示したように、外装缶10と、外部端子20と、電池素子40と、正極リード51とを備えている。ここでは、二次電池は、さらに、ガスケット30と、負極リード52と、シーラント61および絶縁フィルム62,63とを備えている。 This secondary battery includes an outer can 10, an external terminal 20, a battery element 40, and a positive electrode lead 51, as shown in FIGS. Here, the secondary battery further includes a gasket 30 , a negative electrode lead 52 , a sealant 61 and insulating films 62 and 63 .
[外装缶]
 外装缶10は、図1および図2に示したように、電池素子40などを収納する中空の外装部材である。外装缶10は導電性材料により構成されている。
[Outer can]
As shown in FIGS. 1 and 2, the outer can 10 is a hollow outer member that houses the battery element 40 and the like. The outer can 10 is made of a conductive material.
 ここでは、外装缶10は、扁平かつ円柱状である二次電池の立体的形状に応じて、扁平かつ円柱状の立体的形状を有している。このため、外装缶10は、互いに対向する一対の底部M1,M2と、その底部M1,M2の間に位置する側壁部M3とを有している。この側壁部M3の上端部は、底部M1に連結されていると共に、その側壁部M3の下端部は、底部M2に連結されている。上記したように、外装缶10は円柱状であるため、底部M1,M2のそれぞれの平面形状は円形であると共に、側壁部M3の表面は凸型の湾曲面である。 Here, the outer can 10 has a flat and cylindrical three-dimensional shape according to the three-dimensional shape of the secondary battery, which is flat and cylindrical. Therefore, the outer can 10 has a pair of bottom portions M1 and M2 facing each other and a side wall portion M3 positioned between the bottom portions M1 and M2. An upper end portion of the side wall portion M3 is connected to the bottom portion M1, and a lower end portion of the side wall portion M3 is connected to the bottom portion M2. As described above, since the outer can 10 has a columnar shape, the planar shapes of the bottoms M1 and M2 are circular, and the surface of the side wall M3 is a convex curved surface.
 また、外装缶10は、互いに溶接された収納部11および蓋部12を含んでいる。すなわち、収納部11に蓋部12が溶接されることにより、外装缶10の内部空間は封止されている。 The outer can 10 also includes a storage portion 11 and a lid portion 12 that are welded together. That is, the internal space of the outer can 10 is sealed by welding the lid portion 12 to the storage portion 11 .
 収納部11は、電池素子40などを内部に収納する扁平かつ円柱状の収納部材である。収納部11は、上端部が開放されていると共に下端部が閉塞されている中空の構造を有している。すなわち、収納部11は、その上端部に開口部11Kを有している。 The storage part 11 is a flat and columnar storage member that stores the battery element 40 and the like inside. The storage part 11 has a hollow structure with an open upper end and a closed lower end. That is, the storage portion 11 has an opening portion 11K at its upper end portion.
 蓋部12は、収納部11の開口部11Kを閉塞する略円盤状の蓋部材であり、貫通口12Kを有している。貫通口12Kは、電池素子40と外部端子20とを互いに接続させるための接続経路として利用される。蓋部12は、上記したように、収納部11の開口部11Kに溶接されている。蓋部12には、ガスケット30を介して外部端子20が取り付けられている。すなわち、蓋部12は、ガスケット30を介して外部端子20を支持している。外部端子20は、外装缶10から電気的に絶縁されている。 The lid portion 12 is a substantially disk-shaped lid member that closes the opening portion 11K of the storage portion 11, and has a through hole 12K. Through-hole 12K is used as a connection path for connecting battery element 40 and external terminal 20 to each other. The lid portion 12 is welded to the opening portion 11K of the storage portion 11 as described above. An external terminal 20 is attached to the lid portion 12 via a gasket 30 . That is, the lid portion 12 supports the external terminals 20 via the gaskets 30 . The external terminal 20 is electrically insulated from the outer can 10 .
 なお、完成後の二次電池では、上記したように、蓋部12が収納部11に溶接された状態となっている。上述したように、開口部11Kは蓋部12により閉塞されている。したがって、二次電池の外観を見ても、収納部11が開口部11Kを有していたかどうかを確認することができないとも考えられる。 In the completed secondary battery, the lid portion 12 is welded to the housing portion 11 as described above. The opening 11K is closed by the lid 12 as described above. Therefore, even if the external appearance of the secondary battery is seen, it may not be possible to confirm whether or not the storage portion 11 has the opening 11K.
 しかしながら、蓋部12が収納部11に溶接されていると、外装缶10の表面、より具体的には収納部11と蓋部12との境界部に溶接痕が残っている。その溶接痕の有無に基づいて、収納部11が開口部11Kを有していたかどうかを事後的に確認することができる。 However, if the lid portion 12 is welded to the storage portion 11 , welding marks remain on the surface of the outer can 10 , more specifically, on the boundary between the storage portion 11 and the lid portion 12 . Based on the presence or absence of the welding mark, it can be confirmed after the fact whether the storage portion 11 has the opening portion 11K.
 すなわち、外装缶10の表面に溶接痕が残っている場合には、収納部11が開口部11Kを有していたということである。一方、外装缶10の表面に溶接痕が残っていない場合には、収納部11が開口部11Kを有していなかったということである。 In other words, if the welding mark remains on the surface of the outer can 10, it means that the storage portion 11 had the opening portion 11K. On the other hand, if no weld marks remain on the surface of the outer can 10, it means that the storage portion 11 did not have the opening portion 11K.
 蓋部12は、収納部11の内部に向かって高さ方向Zに沿って部分的に突出するように折れ曲がっており、窪み部12Hを形成している。すなわち、外装缶10の外部から眺めた場合、蓋部12は、外装缶10の内部に収容された電池素子40に向けて高さ方向Zに部分的に窪んだ形状を有している。窪み部12Hは、高さ方向Zに貫通する貫通口12Kと、高さ方向Zと直交する水平面に沿って貫通口12Kを取り囲む底部12HBと、その底部12HBの外縁に沿って立設する壁部12BWとを含んでいる。また、蓋部12のうちの窪み部12H以外の部分は、周辺部12Rとなっている。周辺部12Rは、二次電池の高さ方向Zと直交する水平面内において窪み部12Hを取り囲むように設けられた円環状をなしている。周辺部12Rは、窪み部12Hの周囲を取り囲んで高さ方向Zに沿って電池素子40から遠ざかるように突出する部分である。したがって、高さ方向Zにおいて、窪み部12Hの底部12HBの表面12HSは、周辺部12Rの表面12RSよりも、収納部11の内部に向かって低い位置にある。すなわち、高さ方向Zにおいて、窪み部12Hの底部12HBの表面12HSと電池素子40との距離は、周辺部12Rの表面12RSと電池素子40との距離よりも短い。 The lid portion 12 is bent so as to partially protrude along the height direction Z toward the interior of the storage portion 11, forming a recess portion 12H. That is, when viewed from the outside of the outer can 10 , the lid portion 12 has a shape that is partially recessed in the height direction Z toward the battery element 40 housed inside the outer can 10 . The recessed portion 12H includes a through-hole 12K penetrating in the height direction Z, a bottom portion 12HB surrounding the through-hole 12K along a horizontal plane perpendicular to the height direction Z, and a wall portion erected along the outer edge of the bottom portion 12HB. 12BW. A portion of the lid portion 12 other than the recessed portion 12H is a peripheral portion 12R. The peripheral portion 12R has an annular shape surrounding the recessed portion 12H in a horizontal plane orthogonal to the height direction Z of the secondary battery. The peripheral portion 12R is a portion that surrounds the recessed portion 12H and protrudes away from the battery element 40 along the height direction Z. As shown in FIG. Therefore, in the height direction Z, the surface 12HS of the bottom portion 12HB of the recessed portion 12H is positioned lower toward the interior of the storage portion 11 than the surface 12RS of the peripheral portion 12R. That is, in the height direction Z, the distance between the surface 12HS of the bottom portion 12HB of the recessed portion 12H and the battery element 40 is shorter than the distance between the surface 12RS of the peripheral portion 12R and the battery element 40 .
 窪み部12Hの平面視形状、すなわち二次電池を上方から見た場合の窪み部12Hの外縁により画定される形状は、特に限定されない。ここでは、窪み部12Hの平面視形状は、略円形である。なお、窪み部12Hの内径および深さは、特に限定されるものではなく、任意に設定可能である。但し、窪み部12Hにガスケット30を介して外部端子20を取り付けた状態において、外部端子20の表面20Sの高さ位置が周辺部12Rの表面12RSの高さ位置よりも低くなるように、窪み部12Hの深さは設定される。 The shape of the recessed portion 12H in plan view, that is, the shape defined by the outer edge of the recessed portion 12H when the secondary battery is viewed from above is not particularly limited. Here, the planar view shape of the recessed portion 12H is substantially circular. Note that the inner diameter and depth of the recessed portion 12H are not particularly limited, and can be set arbitrarily. However, when the external terminals 20 are attached to the recessed portions 12H via the gaskets 30, the recessed portions are arranged such that the height position of the surface 20S of the external terminals 20 is lower than the height position of the surface 12RS of the peripheral portion 12R. A depth of 12H is set.
 上記したように、外装缶10は、互いに物理的に分離されていた収納部11および蓋部12が互いに溶接されている缶であり、いわゆる溶接缶である。これにより、溶接後の外装缶10は、全体として物理的に一体化された1個の部材であるため、事後的に収納部11と蓋部12とに分離できない状態である。 As described above, the outer can 10 is a so-called welded can in which the storage portion 11 and the lid portion 12, which are physically separated from each other, are welded together. As a result, the armored can 10 after welding is a single member that is physically integrated as a whole, and thus cannot be separated into the storage portion 11 and the lid portion 12 after the fact.
 溶接缶である外装缶10は、加締め加工を用いて形成されたクリンプ缶とは異なる缶であり、いわゆるクリンプレス缶である。外装缶10の内部において素子空間体積が増加するため、単位体積当たりのエネルギー密度が増加するからである。この「素子空間体積」とは、電池素子40を収納するために利用可能である外装缶10の内部空間の体積(有効体積)である。 The outer can 10, which is a welded can, is a so-called crimpless can that is different from a crimped can formed using caulking. This is because the energy density per unit volume increases because the element space volume increases inside the outer can 10 . This “element space volume” is the volume (effective volume) of the internal space of the outer can 10 that can be used to house the battery element 40 .
 また、溶接缶である外装缶10は、互いに折り重なった部分を有していないと共に、2個以上の部材が互いに重なった部分を有していない。 In addition, the armored can 10, which is a welded can, does not have a portion in which two or more members overlap each other, and does not have a portion in which two or more members overlap each other.
 「互いに折り重なった部分を有していない」とは、外装缶10の一部が互いに折り重なるように加工(折り曲げ加工)されていないことを意味している。また、「2個以上の部材が互いに重なった部分を有していない」とは、二次電池の完成後において外装缶10が物理的に1個の部材であるため、その外装缶10が事後的に2個以上の部材に分離できないことを意味している。すなわち、完成後の二次電池における外装缶10の状態は、事後的に分離できるように2個以上の部材が互いに重なりながら組み合わされている状態でない。 "Does not have a portion folded over" means that the outer can 10 is not processed (bent) so that a part of the outer can 10 is folded over. Further, "not having a portion where two or more members overlap each other" means that the outer can 10 is physically one member after the completion of the secondary battery. It literally means that it cannot be separated into two or more members. That is, the state of the outer can 10 in the secondary battery after completion is not a state in which two or more members are combined while overlapping each other so that they can be separated later.
 ここで、外装缶10は導電性を有している。詳細には、収納部11および蓋部12のそれぞれが導電性を有している。外装缶10は、負極リード52を介して電池素子40の負極42と電気的に接続されている。このため、外装缶10は、負極42の外部接続用端子でもある。本実施の形態の二次電池は、外装缶10とは別個に負極42の外部接続用端子を備えていなくてもよいことから、負極42の外部接続用端子の存在に起因する素子空間体積の減少が抑制される。これにより、素子空間体積が増加するので、単位体積当たりのエネルギー密度が増加する。 Here, the outer can 10 has conductivity. Specifically, each of the storage portion 11 and the lid portion 12 has conductivity. The outer can 10 is electrically connected to the negative electrode 42 of the battery element 40 via the negative electrode lead 52 . Therefore, the outer can 10 also serves as an external connection terminal for the negative electrode 42 . Since the secondary battery of the present embodiment does not need to be provided with the external connection terminal of the negative electrode 42 separately from the outer can 10, the element space volume due to the presence of the external connection terminal of the negative electrode 42 is reduced. Decrease is suppressed. As a result, the element space volume increases, so the energy density per unit volume increases.
 具体的には、外装缶10は、金属材料および合金材料などの導電性材料のうちのいずれか1種類または2種類以上を含む金属缶である。その金属缶を構成する導電性材料は、鉄、銅、ニッケル、ステンレス、鉄合金、銅合金およびニッケル合金などである。ステンレスの種類は、特に限定されないが、具体的には、SUS304およびSUS316などである。ただし、収納部11の形成材料と蓋部12の形成材料とは、互いに同じでもよいし、互いに異なってもよい。 Specifically, the outer can 10 is a metal can containing one or more of conductive materials such as metallic materials and alloy materials. Conductive materials that make up the metal can include iron, copper, nickel, stainless steel, iron alloys, copper alloys and nickel alloys. The type of stainless steel is not particularly limited, but specific examples include SUS304 and SUS316. However, the material for forming the storage portion 11 and the material for forming the lid portion 12 may be the same as or different from each other.
 蓋部12は、正極41の外部接続用端子としての外部端子20からガスケット30を介して絶縁されている。負極42の外部接続用端子である外装缶10と、正極41の外部接続用端子である外部端子20との接触、すなわち短絡を防止するためである。 The lid portion 12 is insulated from the external terminal 20 as an external connection terminal of the positive electrode 41 via the gasket 30 . This is to prevent contact between the outer can 10, which is the external connection terminal of the negative electrode 42, and the external terminal 20, which is the external connection terminal of the positive electrode 41, that is, a short circuit.
[外部端子]
 外部端子20は、図1および図2に示したように、二次電池が電子機器に搭載される際に、その電子機器に接続される接続用の端子である。外部端子20は、上記したように、外装缶10のうちの蓋部12に取り付けられて支持されている。
[External terminal]
As shown in FIGS. 1 and 2, the external terminal 20 is a connection terminal that is connected to an electronic device when the secondary battery is mounted on the electronic device. The external terminal 20 is attached to and supported by the lid portion 12 of the outer can 10 as described above.
 ここでは、外部端子20は、正極リード51を介して電池素子40の正極41に接続されている。このため、外部端子20は、正極41の外部接続用端子でもある。これにより、二次電池の使用時には、正極41の外部接続用端子としての外部端子20および負極42の外部接続用端子としての外装缶10を介して二次電池が電子機器に接続される。よって、その電子機器は、二次電池を電源として用いて動作可能になる。 Here, the external terminal 20 is connected to the positive electrode 41 of the battery element 40 via the positive electrode lead 51 . Therefore, the external terminal 20 is also a terminal for external connection of the positive electrode 41 . As a result, when the secondary battery is used, the secondary battery is connected to an electronic device through the external terminal 20 as an external connection terminal for the positive electrode 41 and the outer can 10 as an external connection terminal for the negative electrode 42 . Therefore, the electronic device can operate using the secondary battery as a power source.
 外部端子20は、二次電池の高さ方向Zと直交する水平面に沿って広がる平坦な略板状の部材であり、ガスケット30を介して窪み部12Hの内部に配置されている。外部端子20は、ガスケット30を介して蓋部12から絶縁されている。ここでは、図2に示したように、高さ方向Zにおいて、外部端子20の表面20Sの高さH1は、外装缶10の周辺部12Rの表面12RSの高さH2よりも電池素子40に向けて低くなっている(H1<H2)。すなわち、外部端子20は、その上端である表面20Sが表面12RSよりも電池素子40に向けて凹むように、窪み部12Hの内部に収納されている。具体的には、図2に示したように、高さ方向Zにおいて表面20Sが表面12RSから高さDFだけ低くなっている。外部端子20の表面20Sの高さH1は、二次電池を高さ方向Zが鉛直方向となるように水平な場所に置いた場合の、二次電池の下面である外装缶10の底部M2の外側表面M2Sから、外部端子20の電池素子40と反対側の表面20Sに至るまでの鉛直方向の寸法である。外装缶10の周辺部12Rの表面12RSの高さH2も同様である。すなわち、表面12RSの高さH2は、二次電池を高さ方向Zが鉛直方向となるように水平な場所に置いた場合の、外装缶10の底部M2の外側表面M2Sから、周辺部12Rの電池素子40と反対側の表面12RSに至るまでの鉛直方向の寸法である。本実施の形態の二次電池では、外部端子20が蓋部12よりも上方に突出している場合と比較して、二次電池の高さHが小さくなる。このため、二次電池の単位体積当たりのエネルギー密度が増加する。また、他の導電部材を介して外装缶10と外部端子20との短絡が生じるのを防ぐことができる。また、本実施の形態では、外部端子20の周辺部分が、窪み部12Hの底部12HBと高さ方向Zにおいて重なり合っている。外部端子20と蓋部12との重なり部分を有することにより、二次電池全体としての機械的強度を向上させることができる。ここで、外部端子20と周辺部分との重なり部分における高さ方向Zと直交する水平面に沿った長さは、外部端子20の厚さよりも大きく、底部12HBの厚さよりも大きいとよい。 The external terminal 20 is a flat, substantially plate-shaped member that extends along a horizontal plane perpendicular to the height direction Z of the secondary battery, and is arranged inside the recess 12H with a gasket 30 interposed therebetween. The external terminal 20 is insulated from the lid portion 12 via the gasket 30 . Here, as shown in FIG. 2, in the height direction Z, the height H1 of the surface 20S of the external terminal 20 faces the battery element 40 more than the height H2 of the surface 12RS of the peripheral portion 12R of the outer can 10. (H1<H2). That is, the external terminal 20 is housed inside the recessed portion 12H so that the surface 20S, which is the upper end thereof, is recessed toward the battery element 40 from the surface 12RS. Specifically, as shown in FIG. 2, the surface 20S is lower than the surface 12RS in the height direction Z by a height DF. The height H1 of the surface 20S of the external terminal 20 is the height of the bottom M2 of the outer can 10, which is the lower surface of the secondary battery when the secondary battery is placed on a horizontal surface so that the height direction Z is the vertical direction. It is the vertical dimension from the outer surface M2S to the surface 20S of the external terminal 20 opposite to the battery element 40. FIG. The height H2 of the surface 12RS of the peripheral portion 12R of the outer can 10 is the same. That is, the height H2 of the surface 12RS is the distance from the outer surface M2S of the bottom portion M2 of the outer can 10 to the peripheral portion 12R when the secondary battery is placed on a horizontal surface so that the height direction Z is the vertical direction. This is the vertical dimension up to the surface 12RS on the opposite side of the battery element 40. FIG. In the secondary battery of the present embodiment, the height H of the secondary battery is smaller than in the case where external terminal 20 protrudes above lid portion 12 . Therefore, the energy density per unit volume of the secondary battery increases. In addition, it is possible to prevent a short circuit between the outer can 10 and the external terminal 20 via another conductive member. Further, in the present embodiment, the peripheral portion of the external terminal 20 overlaps the bottom portion 12HB of the recessed portion 12H in the height direction Z. As shown in FIG. By having the overlapping portion between the external terminal 20 and the lid portion 12, the mechanical strength of the secondary battery as a whole can be improved. Here, the length along the horizontal plane orthogonal to the height direction Z in the overlapping portion between the external terminal 20 and the peripheral portion is preferably greater than the thickness of the external terminal 20 and greater than the thickness of the bottom portion 12HB.
 なお、外部端子20の外径は、窪み部12Hの内径よりも小さいため、その外部端子20は、周囲において蓋部12から離隔されている。これにより、ガスケット30は、外部端子20と蓋部12(窪み部12H)との間の領域のうちの一部だけに配置されており、より具体的には、ガスケット30が存在しなければ外部端子20と蓋部12とが互いに接触し得る場所だけに配置されている。但し、ガスケット30は、窪み部12Hの壁部12HWの内壁面と外部端子20の外縁20Tとの間にも設けられているとよい。また、蓋部12と外部端子20とがガスケット30により固着されているとよい。 In addition, since the outer diameter of the external terminal 20 is smaller than the inner diameter of the recessed portion 12H, the external terminal 20 is separated from the lid portion 12 on the periphery. Thereby, the gasket 30 is arranged only in part of the region between the external terminal 20 and the lid portion 12 (recessed portion 12H). The terminals 20 and the lid portion 12 are arranged only where they can contact each other. However, it is preferable that the gasket 30 is also provided between the inner wall surface of the wall portion 12HW of the recessed portion 12H and the outer edge 20T of the external terminal 20 . Moreover, it is preferable that the lid portion 12 and the external terminal 20 are fixed with a gasket 30 .
 また、外部端子20は、金属材料および合金材料などの導電性材料のうちのいずれか1種類または2種類以上を含んでおり、その導電性材料は、アルミニウムおよびアルミニウム合金などである。ただし、外部端子20は、クラッド材料により形成されていてもよい。このクラッド材料は、ガスケット30に近い側から順にアルミニウム層およびニッケル層を含んでおり、そのクラッド材料では、アルミニウム層とニッケル層とが互いに圧延接合されている。 In addition, the external terminal 20 includes one or more of conductive materials such as metal materials and alloy materials, and the conductive materials are aluminum and aluminum alloys. However, the external terminals 20 may be made of a clad material. This clad material includes an aluminum layer and a nickel layer in order from the side closer to the gasket 30, and in the clad material, the aluminum layer and the nickel layer are roll-bonded to each other.
[ガスケット]
 ガスケット30は、図2に示したように、外装缶10(蓋部12)と外部端子20との間に配置された絶縁部材であり、その外部端子20は、ガスケット30を介して蓋部12に固定されている。このガスケット30は、貫通口12Kに対応する箇所に貫通口を有するリング状の平面形状を有している。また、ガスケット30は、絶縁性の高分子化合物などの絶縁性材料のうちのいずれか1種類または2種類以上を含んでおり、その絶縁性材料は、ポリプロピレンおよびポリエチレンなどの樹脂である。
[gasket]
The gasket 30 is an insulating member disposed between the outer can 10 (lid portion 12) and the external terminal 20, as shown in FIG. is fixed to This gasket 30 has a ring-shaped planar shape having a through hole at a location corresponding to the through hole 12K. Gasket 30 contains one or more of insulating materials such as insulating polymer compounds, and the insulating materials are resins such as polypropylene and polyethylene.
 ガスケット30の設置範囲は、特に限定されず、任意に設定可能である。ここでは、ガスケット30は、窪み部12Hの内部において蓋部12の上面と外部端子20の下面との間の隙間に配置されている。但し、上述したように、ガスケット30は、窪み部12Hの壁部12HWの内壁面と外部端子20の外縁20Tとの間にも設けられているとよい。また、窪み部12Hと外部端子20とがガスケット30により固着されているとよい。 The installation range of the gasket 30 is not particularly limited and can be set arbitrarily. Here, the gasket 30 is arranged in the gap between the upper surface of the lid portion 12 and the lower surface of the external terminal 20 inside the recess portion 12H. However, as described above, the gasket 30 may also be provided between the inner wall surface of the wall portion 12HW of the recessed portion 12H and the outer edge 20T of the external terminal 20 . Moreover, it is preferable that the recessed portion 12</b>H and the external terminal 20 are fixed with a gasket 30 .
[電池素子]
 電池素子40は、図2および図3に示したように、充放電反応を進行させる発電素子であり、外装缶10の内部に収納されている。この電池素子40は、正極41および負極42を含んでいる。ここでは、電池素子40は、さらに、セパレータ43と、液状の電解質である電解液(図示せず)とを含んでいる。
[Battery element]
As shown in FIGS. 2 and 3, the battery element 40 is a power generation element that advances charge/discharge reactions, and is housed inside the outer can 10 . This battery element 40 includes a positive electrode 41 and a negative electrode 42 . Here, the battery element 40 further includes a separator 43 and an electrolytic solution (not shown) that is a liquid electrolyte.
 図2に示した中心線PCは、二次電池(外装缶10)の外径Dに沿った方向における電池素子40の中心に対応する線分である。すなわち、中心線PCの位置Pは、電池素子40の中心の位置に対応している。 The center line PC shown in FIG. 2 is a line segment corresponding to the center of the battery element 40 in the direction along the outer diameter D of the secondary battery (the outer can 10). That is, the position P of the center line PC corresponds to the center position of the battery element 40 .
 電池素子40は、いわゆる巻回電極体である。すなわち、電池素子40では、正極41および負極42がセパレータ43を介して互いに積層されている。さらに、積層された正極41、負極42およびセパレータ43が巻回されている。正極41および負極42は、セパレータ43を介して互いに対向した状態を維持しつつ巻回されている。このため、電池素子40の中心には、巻回中心空間40Kが形成されている。 The battery element 40 is a so-called wound electrode body. That is, in the battery element 40 , the positive electrode 41 and the negative electrode 42 are stacked with the separator 43 interposed therebetween. Further, the laminated positive electrode 41, negative electrode 42 and separator 43 are wound. The positive electrode 41 and the negative electrode 42 are wound while facing each other with the separator 43 interposed therebetween. Therefore, a winding center space 40K is formed at the center of the battery element 40 .
 ここでは、正極41、負極42およびセパレータ43は、セパレータ43が巻回電極体の最外周および巻回電極体の最内周のそれぞれに配置されるように巻回されている。正極41、負極42およびセパレータ43のそれぞれの巻回数は、特に限定されず、任意に設定可能である。 Here, the positive electrode 41, the negative electrode 42, and the separator 43 are wound such that the separator 43 is arranged on the outermost circumference and the innermost circumference of the wound electrode body, respectively. The number of turns of each of the positive electrode 41, the negative electrode 42 and the separator 43 is not particularly limited and can be set arbitrarily.
 電池素子40は、外装缶10の立体的形状と同様の立体的形状を有しているため、扁平かつ円柱状の立体的形状を有している。電池素子40が外装缶10の立体的形状とは異なる立体的形状を有している場合と比較して、その外装缶10の内部に電池素子40が収納された際に、いわゆるデッドスペース、具体的には外装缶10と電池素子40との間の空隙が発生しにくくなる。このため、外装缶10の内部空間が有効に利用される。その結果、素子空間体積が増加し、二次電池の単位体積当たりのエネルギー密度が増加する。 Since the battery element 40 has a three-dimensional shape similar to that of the outer can 10, it has a flat and cylindrical three-dimensional shape. Compared to the case where the battery element 40 has a three-dimensional shape different from the three-dimensional shape of the outer can 10, when the battery element 40 is housed inside the outer can 10, a so-called dead space, specifically Ultimately, it becomes difficult for a gap to occur between the outer can 10 and the battery element 40 . Therefore, the internal space of the outer can 10 is effectively utilized. As a result, the element space volume increases, and the energy density per unit volume of the secondary battery increases.
(正極)
 正極41は、充放電反応を進行させるために用いられる第1電極であり、図3に示したように、正極集電体41Aおよび正極活物質層41Bを含んでいる。
(positive electrode)
The positive electrode 41 is a first electrode that is used to advance charge/discharge reactions, and includes a positive electrode current collector 41A and a positive electrode active material layer 41B, as shown in FIG.
 正極集電体41Aは、正極活物質層41Bが設けられる一対の面を有している。この正極集電体41Aは、金属材料などの導電性材料を含んでおり、その金属材料は、アルミニウムなどである。 The positive electrode current collector 41A has a pair of surfaces on which the positive electrode active material layer 41B is provided. This positive electrode current collector 41A contains a conductive material such as a metal material, and the metal material is aluminum or the like.
 正極活物質層41Bは、正極集電体41Aの両面に設けられており、リチウムを吸蔵放出可能である正極活物質のうちのいずれか1種類または2種類以上を含んでいる。ただし、正極活物質層41Bは、正極集電体41Aの片面だけに設けられていてもよい。また、正極活物質層41Bは、さらに、正極結着剤および正極導電剤などを含んでいてもよい。正極活物質層41Bの形成方法は、特に限定されないが、具体的には、塗布法などである。 The positive electrode active material layer 41B is provided on both sides of the positive electrode current collector 41A and contains one or more of positive electrode active materials capable of intercalating and deintercalating lithium. However, the cathode active material layer 41B may be provided only on one side of the cathode current collector 41A. Moreover, the positive electrode active material layer 41B may further contain a positive electrode binder, a positive electrode conductive agent, and the like. A method for forming the positive electrode active material layer 41B is not particularly limited, but a specific example is a coating method.
 正極活物質は、リチウム化合物を含んでいる。このリチウム化合物は、リチウムを構成元素として含む化合物の総称であり、より具体的には、リチウムと共に1種類または2種類以上の遷移金属元素を構成元素として含む化合物である。高いエネルギー密度が得られるからである。ただし、リチウム化合物は、さらに、他の元素(リチウムおよび遷移金属元素を除く。)のうちのいずれか1種類または2種類以上を含んでいてもよい。リチウム化合物の種類は、特に限定されないが、具体的には、酸化物、リン酸化合物、ケイ酸化合物およびホウ酸化合物などである。酸化物の具体例は、LiNiO2 、LiCoO2 およびLiMn2 O4 などであると共に、リン酸化合物の具体例は、LiFePO4 およびLiMnPO4 などである。 The positive electrode active material contains a lithium compound. This lithium compound is a general term for compounds containing lithium as a constituent element, and more specifically, a compound containing lithium and one or more transition metal elements as constituent elements. This is because a high energy density can be obtained. However, the lithium compound may further contain one or more of other elements (excluding lithium and transition metal elements). The type of lithium compound is not particularly limited, but specific examples include oxides, phosphoric acid compounds, silicic acid compounds and boric acid compounds. Specific examples of oxides are LiNiO2, LiCoO2 and LiMn2O4, and specific examples of phosphoric acid compounds are LiFePO4 and LiMnPO4.
 正極結着剤は、合成ゴムおよび高分子化合物などのうちのいずれか1種類または2種類以上を含んでいる。合成ゴムは、スチレンブタジエン系ゴムなどであると共に、高分子化合物は、ポリフッ化ビニリデンなどである。正極導電剤は、炭素材料などの導電性材料のうちのいずれか1種類または2種類以上を含んでおり、その炭素材料は、黒鉛、カーボンブラック、アセチレンブラックおよびケッチェンブラックなどである。ただし、導電性材料は、金属材料および高分子化合物などでもよい。 The positive electrode binder contains one or more of synthetic rubber and polymer compounds. The synthetic rubber is styrene-butadiene rubber and the like, and the polymer compound is polyvinylidene fluoride and the like. The positive electrode conductive agent contains one or more of conductive materials such as carbon materials, such as graphite, carbon black, acetylene black, and ketjen black. However, the conductive material may be a metal material, a polymer compound, or the like.
(負極)
 負極42は、充放電反応を進行させるために用いられる第2電極であり、図3に示したように、負極集電体42Aおよび負極活物質層42Bを含んでいる。
(negative electrode)
The negative electrode 42 is a second electrode that is used to promote charge-discharge reactions, and as shown in FIG. 3, includes a negative electrode current collector 42A and a negative electrode active material layer 42B.
 負極集電体42Aは、負極活物質層42Bが設けられる一対の面を有している。この負極集電体42Aは、金属材料などの導電性材料を含んでおり、その金属材料は、銅などである。 The negative electrode current collector 42A has a pair of surfaces on which the negative electrode active material layer 42B is provided. This negative electrode current collector 42A contains a conductive material such as a metal material, and the metal material is copper or the like.
 負極活物質層42Bは、負極集電体42Aの両面に設けられており、リチウムを吸蔵放出可能である負極活物質のうちのいずれか1種類または2種類以上を含んでいる。ただし、負極活物質層42Bは、負極集電体42Aの片面だけに設けられていてもよい。また、負極活物質層42Bは、さらに、負極結着剤および負極導電剤などを含んでいてもよい。負極結着剤および負極導電剤のそれぞれに関する詳細は、正極結着剤および正極導電剤のそれぞれに関する詳細と同様である。負極活物質層42Bの形成方法は、特に限定されないが、具体的には、塗布法、気相法、液相法、溶射法および焼成法(焼結法)などのうちのいずれか1種類または2種類以上である。 The negative electrode active material layer 42B is provided on both sides of the negative electrode current collector 42A and contains one or more of negative electrode active materials capable of intercalating and deintercalating lithium. However, the negative electrode active material layer 42B may be provided only on one side of the negative electrode current collector 42A. Moreover, the negative electrode active material layer 42B may further contain a negative electrode binder, a negative electrode conductive agent, and the like. The details of the negative electrode binder and the negative electrode electrical conductor are the same as the details of the positive electrode binder and the positive electrode electrical conductor. The method of forming the negative electrode active material layer 42B is not particularly limited, but specifically, any one of a coating method, a vapor phase method, a liquid phase method, a thermal spraying method, a firing method (sintering method), and the like, or Two or more types.
 負極活物質は、炭素材料および金属系材料のうちの一方または双方を含んでいる。高いエネルギー密度が得られるからである。炭素材料は、易黒鉛化性炭素、難黒鉛化性炭素および黒鉛(天然黒鉛および人造黒鉛)などである。金属系材料は、リチウムと合金を形成可能である金属元素および半金属元素のうちのいずれか1種類または2種類以上を構成元素として含む材料であり、その金属元素および半金属元素は、ケイ素およびスズのうちの一方または双方などである。ただし、金属系材料は、単体でもよいし、合金でもよいし、化合物でもよいし、それらの2種類以上の混合物でもよいし、それらの2種類以上の相を含む材料でもよい。金属系材料の具体例は、TiSi2 およびSiOx (0<x≦2、または0.2<x<1.4)などである。 The negative electrode active material contains one or both of a carbon material and a metallic material. This is because a high energy density can be obtained. Carbon materials include graphitizable carbon, non-graphitizable carbon and graphite (natural graphite and artificial graphite). A metallic material is a material containing as constituent elements one or more of metallic elements and semi-metallic elements capable of forming an alloy with lithium, and the metallic and semi-metallic elements are silicon and one or both of the tins, and so on. However, the metallic material may be a single substance, an alloy, a compound, a mixture of two or more of them, or a material containing two or more phases thereof. Specific examples of metallic materials include TiSi2 and SiOx (0<x≤2 or 0.2<x<1.4).
 ここでは、負極42の高さは、正極41の高さよりも大きくなっている。すなわち、負極42は、正極41よりも上方に突出していると共に、その正極41よりも下方に突出している。正極41から放出されたリチウムが析出することを防止するためである。この「高さ」とは、上記した二次電池の高さHに対応する寸法であり、すなわち図1および図2のそれぞれにおける上下方向の寸法である。ここで説明した高さの定義は、以降においても同様である。 Here, the height of the negative electrode 42 is greater than the height of the positive electrode 41 . That is, the negative electrode 42 protrudes upward from the positive electrode 41 and protrudes downward from the positive electrode 41 . This is to prevent deposition of lithium released from the positive electrode 41 . This "height" is a dimension corresponding to the height H of the secondary battery described above, that is, a vertical dimension in each of FIGS. 1 and 2 . The definition of height explained here is also the same hereafter.
(セパレータ)
 セパレータ43は、図2および図3に示したように、正極41と負極42との間に配置された絶縁性の多孔質膜である。セパレータ43は、正極41と負極42との短絡を防止しながらリチウムイオンを通過させる。セパレータ43は、ポリエチレンなどの高分子化合物を含んでいる。
(separator)
The separator 43 is an insulating porous film placed between the positive electrode 41 and the negative electrode 42, as shown in FIGS. The separator 43 allows lithium ions to pass through while preventing a short circuit between the positive electrode 41 and the negative electrode 42 . Separator 43 contains a polymer compound such as polyethylene.
 ここでは、セパレータ43の高さは、負極42の高さよりも大きくなっている。すなわち、セパレータ43は、負極42よりも上方に突出していると共に、負極42よりも下方に突出しているとよい。後述するように、セパレータ43を利用して正極リード51を負極42から絶縁させるためである。 Here, the height of the separator 43 is greater than the height of the negative electrode 42 . That is, the separator 43 preferably protrudes above the negative electrode 42 and protrudes below the negative electrode 42 . This is because the separator 43 is used to insulate the positive electrode lead 51 from the negative electrode 42 as will be described later.
(電解液)
 電解液は、正極41、負極42およびセパレータ43のそれぞれに含浸されており、溶媒および電解質塩を含んでいる。溶媒は、炭酸エステル系化合物、カルボン酸エステル系化合物およびラクトン系化合物などの非水溶媒(有機溶剤)のうちのいずれか1種類または2種類以上を含んでおり、その非水溶媒を含んでいる電解液は、いわゆる非水電解液である。電解質塩は、リチウム塩などの軽金属塩のうちのいずれか1種類または2種類以上を含んでいる。
(Electrolyte)
The electrolyte is impregnated in each of the positive electrode 41, the negative electrode 42 and the separator 43, and contains a solvent and an electrolyte salt. The solvent contains one or more of non-aqueous solvents (organic solvents) such as a carbonate-based compound, a carboxylic acid ester-based compound, and a lactone-based compound, and includes the non-aqueous solvent. The electrolytic solution is a so-called non-aqueous electrolytic solution. The electrolyte salt contains one or more of light metal salts such as lithium salts.
[正極リード]
 正極リード51は、図2に示したように、外装缶10の内部に収納されている。正極リード51は、正極41および外部端子20のそれぞれに接続された接続配線である。図2に示した二次電池は、一の正極リード51を備えている。ただし、二次電池は、2以上の正極リード51を備えていてもよい。
[Positive lead]
The positive electrode lead 51 is accommodated inside the outer can 10 as shown in FIG. The positive electrode lead 51 is a connection wiring connected to the positive electrode 41 and the external terminal 20 respectively. The secondary battery shown in FIG. 2 has one positive electrode lead 51 . However, the secondary battery may have two or more positive electrode leads 51 .
 正極リード51は、正極41の上端部に接続されている。具体的には、正極リード51は、正極集電体41Aの上端部に接続されている。また、正極リード51は、蓋部12に設けられている貫通口12Kを経由して外部端子20の下面に接続されている。正極リード51の接続方法は、特に限定されないが、具体的には、抵抗溶接法およびレーザー溶接法などの溶接法のうちのいずれか1種類または2種類以上である。ここで説明した溶接法に関する詳細は、以降においても同様である。 The positive electrode lead 51 is connected to the upper end of the positive electrode 41 . Specifically, the positive electrode lead 51 is connected to the upper end portion of the positive electrode current collector 41A. Also, the positive electrode lead 51 is connected to the lower surface of the external terminal 20 via a through hole 12K provided in the lid portion 12 . A method of connecting the positive electrode lead 51 is not particularly limited, but specifically, one or more of welding methods such as resistance welding and laser welding are used. The details of the welding method described here are the same hereinafter.
 正極リード51の一部は、外装缶10の蓋部12および電池素子40の負極42のそれぞれと電気的に絶縁されつつ、蓋部12および電池素子40によって二次電池の高さ方向に挟まれるようになっている。図2に示したように、正極リード51は、第1部分511と第2部分512と折り返し部分513とを含んでいる。第1部分511および第2部分512は、二次電池の高さ方向Zと直交する水平面に沿って延在している。また、第1部分511および第2部分512は、シーラント61を介して二次電池の高さ方向Zにおいて互いに重なり合っている。折り返し部分513は、第1部分511と第2部分512とを繋ぐように湾曲している。 A portion of the positive electrode lead 51 is electrically insulated from the lid portion 12 of the outer can 10 and the negative electrode 42 of the battery element 40, and is sandwiched between the lid portion 12 and the battery element 40 in the height direction of the secondary battery. It's like As shown in FIG. 2 , the positive lead 51 includes a first portion 511 , a second portion 512 and a folded portion 513 . The first portion 511 and the second portion 512 extend along a horizontal plane perpendicular to the height direction Z of the secondary battery. Also, the first portion 511 and the second portion 512 overlap each other in the height direction Z of the secondary battery with the sealant 61 interposed therebetween. The folded portion 513 is curved to connect the first portion 511 and the second portion 512 .
 第1部分511および第2部分512は、二次電池の高さ方向Zにおいて、電池素子40と蓋部12のうちの突出部12Pとの間に挟まれている。 The first portion 511 and the second portion 512 are sandwiched between the battery element 40 and the projecting portion 12P of the lid portion 12 in the height direction Z of the secondary battery.
 このように、正極リード51の一部は、蓋部12の下面および電池素子40の上面のそれぞれに沿うように延在することにより、蓋部12および電池素子40により保持されている。そのため、正極リード51は、外装缶10の内部において固定される。二次電池が振動および衝撃などの外力を受けても正極リード51が動きにくくなることで、正極リード51が破損しにくくなる。ここでいう正極リード51の破損とは、正極リード51に亀裂が発生すること、正極リード51が切断されること、正極41から正極リード51が脱落することなどである。 In this manner, a portion of the positive electrode lead 51 is held by the lid portion 12 and the battery element 40 by extending along the lower surface of the lid portion 12 and the upper surface of the battery element 40 . Therefore, the positive electrode lead 51 is fixed inside the outer can 10 . Since the positive electrode lead 51 becomes difficult to move even when the secondary battery receives external force such as vibration and shock, the positive electrode lead 51 is less likely to be damaged. The breakage of the positive electrode lead 51 as used herein means that the positive electrode lead 51 is cracked, that the positive electrode lead 51 is cut, or that the positive electrode lead 51 falls off from the positive electrode 41 .
 すなわち、正極リード51の一部が外装缶10および電池素子40により挟まれているとは、正極リード51が外装缶10および電池素子40のそれぞれから絶縁されながら、その外装缶10および電池素子40により正極リード51が上下から保持されているため、二次電池が振動および衝撃などの外力を受けても、外装缶10の内部において正極リード51が動きにくい状態であることを意味している。外装缶10の内部において正極リード51が動きにくい状態であることは、電池素子40もまた外装缶10の内部において動きにくい状態であることにほかならない。したがって、二次電池が振動や衝撃を受けた場合に、巻回電極体である電池素子40の巻き崩れなどの不具合を回避することもできる。 That is, a part of the positive electrode lead 51 sandwiched between the outer can 10 and the battery element 40 means that the positive electrode lead 51 is insulated from the outer can 10 and the battery element 40 while being insulated from the outer can 10 and the battery element 40 . Since the positive electrode lead 51 is held from above and below by , it means that the positive electrode lead 51 is difficult to move inside the outer can 10 even if the secondary battery receives an external force such as vibration or impact. The fact that the positive electrode lead 51 is hard to move inside the outer can 10 means that the battery element 40 is also hard to move inside the outer can 10 . Therefore, when the secondary battery is subjected to vibration or impact, problems such as collapse of the winding of the battery element 40, which is the wound electrode body, can be avoided.
 なお、正極リード51は、電池素子40に押圧されることに起因して、その電池素子40に食い込んでいることが好ましい。より具体的には、セパレータ43の高さは、上記したように、正極41および負極42のそれぞれの高さよりも大きくなっているため、正極リード51は、セパレータ43の上端部に食い込んでいることが好ましい。この場合には、正極リード51の押圧に起因してセパレータ43の上端部に窪み部が形成される。その窪み部の内部に正極リード51の一部または全部が収容されているため、そのセパレータ43により正極リード51が保持される。外装缶10の内部において正極リード51がより動きにくくなるので、正極リード51がより破損しにくくなるからである。 It should be noted that the positive electrode lead 51 preferably bites into the battery element 40 due to being pressed by the battery element 40 . More specifically, as described above, the height of the separator 43 is greater than the height of each of the positive electrode 41 and the negative electrode 42, so the positive electrode lead 51 digs into the upper end portion of the separator 43. is preferred. In this case, a depressed portion is formed in the upper end portion of the separator 43 due to the pressure of the positive electrode lead 51 . Since part or all of the positive electrode lead 51 is accommodated inside the recessed portion, the positive electrode lead 51 is held by the separator 43 . This is because the positive electrode lead 51 is more difficult to move inside the outer can 10, and thus the positive electrode lead 51 is less likely to be damaged.
 ここでは、上記したように、蓋部12が突出部12Pを含んでおり、正極リード51の一部は、突出部12Pおよび電池素子40により挟まれている。すなわち、正極リード51の一部は、突出部12Pの下面および電池素子40の上面のそれぞれに沿うように延在することにより、突出部12Pおよび電池素子40により保持されるようになっている。突出部12Pを利用して正極リード51がより保持されやすくなるため、正極リード51がより破損しにくくなる。 Here, as described above, the lid portion 12 includes the protruding portion 12P, and a portion of the positive electrode lead 51 is sandwiched between the protruding portion 12P and the battery element 40. That is, a portion of positive electrode lead 51 is held by protrusion 12P and battery element 40 by extending along the lower surface of protrusion 12P and the upper surface of battery element 40, respectively. Since the positive electrode lead 51 is more easily held by using the projecting portion 12P, the positive electrode lead 51 is less likely to be damaged.
 また、正極リード51の一部は、セパレータ43、シーラント61および絶縁フィルム62,63のそれぞれを介して蓋部12および負極42から絶縁されている。 A portion of the positive electrode lead 51 is insulated from the lid portion 12 and the negative electrode 42 via the separator 43, the sealant 61, and the insulating films 62, 63, respectively.
 具体的には、上記したように、セパレータ43の高さは、負極42の高さよりも大きくなっている。これにより、正極リード51の一部は、セパレータ43を介して負極42から離隔されているため、そのセパレータ43を介して負極42から絶縁されている。正極リード51と負極42との短絡が防止されるからである。 Specifically, as described above, the height of the separator 43 is greater than the height of the negative electrode 42 . As a result, part of the positive electrode lead 51 is separated from the negative electrode 42 via the separator 43 , and thus is insulated from the negative electrode 42 via the separator 43 . This is because a short circuit between the positive electrode lead 51 and the negative electrode 42 is prevented.
 また、正極リード51は、絶縁性のシーラント61により周囲を被覆されている。これにより、正極リード51の一部は、シーラント61を介して蓋部12および負極42のそれぞれから絶縁されている。正極リード51と蓋部12との短絡が防止されると共に、その正極リード51と負極42との短絡が防止されるからである。 In addition, the positive electrode lead 51 is covered with an insulating sealant 61 . Thereby, a portion of the positive electrode lead 51 is insulated from each of the lid portion 12 and the negative electrode 42 via the sealant 61 . This is because a short circuit between the positive electrode lead 51 and the lid portion 12 is prevented, and a short circuit between the positive electrode lead 51 and the negative electrode 42 is also prevented.
 また、蓋部12と正極リード51との間には、絶縁フィルム62が配置されている。これにより、正極リード51の一部は、絶縁フィルム62を介して蓋部12から絶縁されている。正極リード51と蓋部12との短絡が防止されるからである。 An insulating film 62 is arranged between the lid portion 12 and the positive electrode lead 51 . As a result, a portion of the positive electrode lead 51 is insulated from the lid portion 12 via the insulating film 62 . This is because a short circuit between the positive electrode lead 51 and the lid portion 12 is prevented.
 さらに、電池素子40と正極リード51との間には、絶縁フィルム63が配置されている。これにより、正極リード51の一部は、絶縁フィルム63を介して負極42から絶縁されている。正極リード51と負極42との短絡が防止されるからである。 Furthermore, an insulating film 63 is arranged between the battery element 40 and the positive electrode lead 51 . Thereby, part of the positive electrode lead 51 is insulated from the negative electrode 42 via the insulating film 63 . This is because a short circuit between the positive electrode lead 51 and the negative electrode 42 is prevented.
 正極リード51の形成材料に関する詳細は、正極集電体41Aの形成材料に関する詳細と同様である。ただし、正極リード51の形成材料と正極集電体41Aの形成材料とは、互いに同じでもよいし、互いに異なってもよい。 The details of the material forming the positive electrode lead 51 are the same as the details of the material forming the positive electrode current collector 41A. However, the material for forming the positive electrode lead 51 and the material for forming the positive electrode current collector 41A may be the same as or different from each other.
 ここでは、正極リード51は、中心線PCよりも手前の領域、すなわち図2における中心線PCよりも右側の領域において正極41に接続されている。正極リード51は、外部端子20に接続されるために、外部端子20に向かう途中に折り返し部分513を有している。折り返し部分513は、中心線PCよりも奥の領域、すなわち図2における中心線PCよりも左側の領域に存在する。正極リード51は、正極41に接続されている箇所から中心位置Pを通って折り返し部分513に至るまでの部分として、第1部分511を有している。第1部分511は、電池素子40の上面に沿って高さ方向Zと直交する方向に延在している。さらに、正極リード51は、折り返し部分513から外部端子20に接続されている箇所に至る途中の部分として、第2部分512を有している。第2部分512は、第1部分511の上に覆いかぶさるように、電池素子40の上面に沿って高さ方向Zと直交する方向に延在している。このように、正極リード51の一部は、中心線PCよりも手前の領域および中心線PCよりも奥の領域の双方において、蓋部12および電池素子40により挟まれながら、外部端子20に向かって延在している。 Here, the positive electrode lead 51 is connected to the positive electrode 41 in a region in front of the center line PC, that is, in a region on the right side of the center line PC in FIG. The positive electrode lead 51 has a folded portion 513 on the way to the external terminal 20 in order to be connected to the external terminal 20 . The folded portion 513 exists in a region behind the center line PC, that is, in a region on the left side of the center line PC in FIG. The positive electrode lead 51 has a first portion 511 as a portion extending from the portion connected to the positive electrode 41 through the center position P to the folded portion 513 . The first portion 511 extends in a direction orthogonal to the height direction Z along the upper surface of the battery element 40 . Furthermore, the positive electrode lead 51 has a second portion 512 as a portion on the way from the folded portion 513 to the portion connected to the external terminal 20 . The second portion 512 extends in a direction orthogonal to the height direction Z along the upper surface of the battery element 40 so as to cover the first portion 511 . In this manner, a portion of the positive electrode lead 51 extends toward the external terminal 20 while being sandwiched between the lid portion 12 and the battery element 40 in both the region in front of the center line PC and the region behind the center line PC. extended.
 ここで、「中心線PCよりも手前の領域」とは、図2から明らかなように、外径Dに沿った方向において中心線PCを基準として電池素子40を2つの領域に区分した場合の、正極41に対する正極リード51の接続箇所が存在している一方の領域である。図2では、「中心線PCよりも手前の領域」は、中心線PCよりも右側の領域である。これに対して、「中心線PCよりも奥の領域」とは、図2から明らかなように、上記した2つの領域のうちの他方の領域であり、図2では中心線PCよりも左側の領域である。すなわち「中心線PCよりも奥の領域」とは、外径Dに沿った方向において中心線PCを基準として電池素子40を2つの領域に区分した場合の、正極41に対する正極リード51の接続箇所が存在していない他方の領域である。 Here, as is clear from FIG. 2, the “region in front of the center line PC” refers to two regions in the case where the battery element 40 is divided into two regions with the center line PC as a reference in the direction along the outer diameter D. , where the connection point of the positive electrode lead 51 to the positive electrode 41 is present. In FIG. 2, the "region in front of the center line PC" is the region on the right side of the center line PC. On the other hand, the “region behind the center line PC” is, as is clear from FIG. 2, the other of the two regions described above, and in FIG. area. That is, the “region behind the center line PC” refers to the connection point of the positive electrode lead 51 to the positive electrode 41 when the battery element 40 is divided into two regions with reference to the center line PC in the direction along the outer diameter D. is the other region where is absent.
 正極41に対する正極リード51の接続位置は、特に限定されず、任意に設定可能である。中でも、正極リード51は、正極41の最外周よりも内周側において正極41に接続されていることが好ましい。正極リード51が正極41の最外周において正極41に接続されている場合とは異なり、電解液の這い上がりに起因する外装缶10の腐食が防止されるからである。この「電解液の這い上がり」とは、正極リード51が外装缶10の内壁面に近接配置されている場合に、電池素子40中の電解液が正極リード51を這い上がりながら外装缶10の内壁面まで到達することである。「電解液の這い上がり」により電解液が外装缶10に接触することで、外装缶10が溶解または変色する現象が生じる。 The connection position of the positive electrode lead 51 to the positive electrode 41 is not particularly limited and can be set arbitrarily. Above all, it is preferable that the positive electrode lead 51 is connected to the positive electrode 41 on the inner peripheral side of the outermost periphery of the positive electrode 41 . This is because, unlike the case where the positive electrode lead 51 is connected to the positive electrode 41 at the outermost periphery of the positive electrode 41, corrosion of the outer can 10 due to the electrolyte solution creeping up is prevented. This “climbing up of the electrolyte” means that when the positive electrode lead 51 is arranged close to the inner wall surface of the outer can 10 , the electrolyte in the battery element 40 crawls up the positive electrode lead 51 and moves inside the outer can 10 . to reach the wall. When the electrolyte comes into contact with the outer can 10 due to the "electrolyte creeping up", the outer can 10 dissolves or discolors.
 ここでは、正極リード51は、正極41と外部端子20との間において1回以上折り返されているため、1回以上折り重なっている。この正極リード51の折り返し回数は、1回以上であれば、特に限定されない。この「正極リード51が折り返されている」とは、その正極リード51が途中において90°よりも大きい角度をなすように延在方向が変化することを意味している。正極リード51のうちの折り返されている箇所は、折り返し部分513のように、屈曲せずに湾曲した形状を有しているとよい。また、図2では、正極リード51が1つの折り返し部分513を含む場合を例示しているが、複数の折り返し部分513を含むようにしてもよい。 Here, since the positive electrode lead 51 is folded back once or more between the positive electrode 41 and the external terminal 20, it is folded over once or more. The number of folds of the positive electrode lead 51 is not particularly limited as long as it is one or more times. This "positive electrode lead 51 is folded back" means that the extending direction of the positive electrode lead 51 changes so as to form an angle larger than 90° halfway. The folded portion of the positive electrode lead 51 preferably has a curved shape without bending, like the folded portion 513 . Moreover, although FIG. 2 illustrates the case where the positive electrode lead 51 includes one folded portion 513 , it may include a plurality of folded portions 513 .
 正極リード51は、正極41から外部端子20に至る途中の折り返し部分513で折り返されている。具体的には、図2に示したように、第1部分511は、二次電池の高さ方向と直交する水平面内において、外装缶10の中心位置P以外の第1位置P1から、中心位置から見て第1位置P1と反対側の第2位置P2に至るまで延在している。第2部分512は、第2位置P2から中心位置Pに向かって延在している。正極リード51では、第1部分511および第2部分512の重なり部分が余剰部分となっている。すなわち、正極リード51は、その長手方向において長さマージンを有していると言える。 The positive electrode lead 51 is folded back at a folded portion 513 on the way from the positive electrode 41 to the external terminal 20 . Specifically, as shown in FIG. 2, the first portion 511 extends from a first position P1 other than the center position P of the outer can 10 to the center position in a horizontal plane perpendicular to the height direction of the secondary battery. It extends to a second position P2 on the opposite side of the first position P1 when viewed from above. The second portion 512 extends toward the central position P from the second position P2. In the positive electrode lead 51, the overlapping portion of the first portion 511 and the second portion 512 is a surplus portion. That is, it can be said that the positive electrode lead 51 has a length margin in its longitudinal direction.
 これにより、後述するように、二次電池の製造工程において収納部11および蓋部12を用いて外装缶10を形成する際に、収納部11に対する蓋部12の姿勢を変化させる余裕が得られる。また、二次電池が振動および衝撃などの外力を受けた際に、その外力が正極リード51の長さマージンを利用して緩和されるため、正極リード51が破損しにくくなる。さらに、正極リード51の長さマージンを利用して、正極リード51の長さを変更せずに、正極41に対する正極リード51の接続位置を任意に変更可能になる。 Thus, as will be described later, when forming the outer can 10 using the storage portion 11 and the lid portion 12 in the manufacturing process of the secondary battery, it is possible to obtain a margin for changing the attitude of the lid portion 12 with respect to the storage portion 11 . . Further, when the secondary battery receives an external force such as vibration and impact, the external force is relieved by using the length margin of the positive electrode lead 51, so the positive electrode lead 51 is less likely to be damaged. Furthermore, by using the length margin of the positive electrode lead 51 , the connection position of the positive electrode lead 51 with respect to the positive electrode 41 can be arbitrarily changed without changing the length of the positive electrode lead 51 .
 この場合において、正極リード51の長さ(長さマージンを含む全体の長さ)は、特に限定されないため、任意に設定可能である。中でも、正極リード51の長さは、外装缶10の外径Dの半分以上であることが好ましい。正極リード51の長さに関して、収納部11に対して蓋部12を立てるための長さマージンが担保されるため、収納部11に対して蓋部12を立てやすくなるからである。 In this case, the length of the positive electrode lead 51 (the overall length including the length margin) is not particularly limited and can be set arbitrarily. In particular, the length of the positive electrode lead 51 is preferably half or more of the outer diameter D of the outer can 10 . This is because a length margin for erecting the lid portion 12 with respect to the storage portion 11 is ensured with respect to the length of the positive electrode lead 51 , so that the lid portion 12 can be easily erected with respect to the storage portion 11 .
 外部端子20に対する正極リード51の接続範囲は、特に限定されない。中でも、外部端子20に対する正極リード51の接続範囲は、外部端子20から正極リード51が脱落しにくくなる程度に十分に広いと共に、正極リード51の長さマージンが得られる程度に十分に狭いことが好ましい。外部端子20に対する正極リード51の接続範囲が十分に狭いことが好ましいのは、正極リード51のうちの外部端子20に接続されていない部分が長さマージンとなるので、正極リード51の長さマージンが十分に大きくなるからである。 The connection range of the positive electrode lead 51 to the external terminal 20 is not particularly limited. In particular, the connection range of the positive electrode lead 51 to the external terminal 20 should be sufficiently wide to prevent the positive electrode lead 51 from falling off from the external terminal 20 and sufficiently narrow to provide a length margin for the positive electrode lead 51 . preferable. The reason why it is preferable that the connection range of the positive electrode lead 51 to the external terminal 20 is sufficiently narrow is that the portion of the positive electrode lead 51 that is not connected to the external terminal 20 has a length margin. is sufficiently large.
 なお、正極リード51は、正極集電体41Aとは別体として設けられている。ただし、正極リード51は、正極集電体41Aと物理的に連続していることから、正極集電体41Aと一体化されていてもよい。 The positive electrode lead 51 is provided separately from the positive electrode current collector 41A. However, since the positive electrode lead 51 is physically continuous with the positive electrode current collector 41A, it may be integrated with the positive electrode current collector 41A.
[負極リード]
 負極リード52は、図2に示したように、外装缶10の内部に収納されている。負極リード52は、負極42および外装缶10(収納部11)のそれぞれに接続されている。ここでは、二次電池は、1つの負極リード52を備えている。ただし、二次電池は、2以上の負極リード52を備えていてもよい。
[Negative electrode lead]
The negative electrode lead 52 is accommodated inside the outer can 10 as shown in FIG. The negative electrode lead 52 is connected to each of the negative electrode 42 and the outer can 10 (accommodating portion 11). Here, the secondary battery has one negative electrode lead 52 . However, the secondary battery may have two or more negative electrode leads 52 .
 負極リード52は、負極42の下端部に接続されており、より具体的には、負極集電体42Aの下端部に接続されている。また、負極リード52は、収納部11の底面に接続されている。負極リード52の接続方法に関する詳細は、正極リード51の接続方法に関する詳細と同様である。 The negative electrode lead 52 is connected to the lower end of the negative electrode 42, and more specifically, to the lower end of the negative electrode current collector 42A. Also, the negative electrode lead 52 is connected to the bottom surface of the housing portion 11 . The details of the connection method of the negative electrode lead 52 are the same as the details of the connection method of the positive electrode lead 51 .
 負極リード52の形成材料に関する詳細は、負極集電体42Aの形成材料に関する詳細と同様である。ただし、負極リード52の形成材料と負極集電体42Aの形成材料とは、互いに同じでもよいし、互いに異なってもよい。 The details of the material forming the negative electrode lead 52 are the same as the details of the material forming the negative electrode current collector 42A. However, the material for forming the negative electrode lead 52 and the material for forming the negative electrode current collector 42A may be the same as or different from each other.
 負極42に対する負極リード52の接続位置は、特に限定されず、任意に設定可能である。ここでは、負極リード52は、巻回電極体を構成する負極42の最外周部分に接続されている。 The connection position of the negative electrode lead 52 to the negative electrode 42 is not particularly limited and can be set arbitrarily. Here, the negative electrode lead 52 is connected to the outermost peripheral portion of the negative electrode 42 that constitutes the wound electrode assembly.
 なお、負極リード52は、負極集電体42Aとは別体として設けられている。ただし、負極リード52は、負極集電体42Aと物理的に連続していることから、負極集電体42Aと一体化されていてもよい。 Note that the negative electrode lead 52 is provided separately from the negative electrode current collector 42A. However, since the negative electrode lead 52 is physically continuous with the negative electrode current collector 42A, it may be integrated with the negative electrode current collector 42A.
[シーラント]
 シーラント61は、図2に示したように、正極リード51の周囲を被覆している第1絶縁性部材であり、シーラント61は、2枚の絶縁テープを正極リード51の表面および裏面にそれぞれ貼り付けることにより構成されている。ここでは、シーラント61は、正極41および外部端子20のそれぞれに正極リード51を接続させるために、正極リード51の途中部分の周囲を被覆している。なお、シーラント61は、テープ状の構造を有するものに限定されるものではなく、例えばチューブ状の構造を有していてもよい。
[Sealant]
The sealant 61 is a first insulating member covering the periphery of the positive electrode lead 51, as shown in FIG. It is configured by attaching Here, the sealant 61 covers the midway portion of the positive electrode lead 51 in order to connect the positive electrode lead 51 to each of the positive electrode 41 and the external terminal 20 . The sealant 61 is not limited to having a tape-like structure, and may have a tube-like structure, for example.
 シーラント61は、絶縁性の高分子化合物などの絶縁性材料のうちのいずれか1種類または2種類以上を含んでおり、その絶縁性材料は、ポリイミドなどである。 The sealant 61 contains one or more of insulating materials such as insulating polymer compounds, and the insulating material is polyimide or the like.
[絶縁フィルム]
 絶縁フィルム62は、図2に示したように、蓋部12と正極リード51との間に配置されている第2絶縁性部材である。ここでは、絶縁フィルム62は、貫通口12Kに対応する箇所に貫通口を有するリング状の平面形状を有している。
[insulating film]
The insulating film 62 is a second insulating member arranged between the lid portion 12 and the positive electrode lead 51 as shown in FIG. Here, the insulating film 62 has a ring-shaped planar shape having a through hole at a location corresponding to the through hole 12K.
 ここでは、絶縁フィルム62は、図示しない接着層を一面に有し、その接着層を介して蓋部12および正極リード51のうちのいずれか一方に接着されていてもよい。また、絶縁フィルム62は、接着層を両面に有し、それらの接着層を介して蓋部12および正極リード51の双方に接着されていてもよい。 Here, the insulating film 62 may have an adhesive layer (not shown) on one surface, and may be adhered to either one of the lid portion 12 and the positive electrode lead 51 via the adhesive layer. Also, the insulating film 62 may have adhesive layers on both sides, and may be adhered to both the lid portion 12 and the positive electrode lead 51 via the adhesive layers.
 また、絶縁フィルム62は、絶縁性の高分子化合物などの絶縁性材料のうちのいずれか1種類または2種類以上を含んでいてもよい。絶縁フィルム62に含まれる絶縁性材料は、ポリイミドなどである。 In addition, the insulating film 62 may contain one or more of insulating materials such as insulating polymer compounds. The insulating material included in the insulating film 62 is polyimide or the like.
 絶縁フィルム63は、図2に示したように、電池素子40と正極リード51との間に配置されている第3絶縁性部材である。ここでは、絶縁フィルム63は、平板状の平面形状を有している。絶縁フィルム63は、巻回中心空間40Kを遮蔽すると共に、その巻回中心空間40Kの周辺の電池素子40を被覆するように配置されている。 The insulating film 63 is a third insulating member arranged between the battery element 40 and the positive electrode lead 51, as shown in FIG. Here, the insulating film 63 has a flat planar shape. The insulating film 63 is arranged so as to shield the winding central space 40K and cover the battery element 40 around the winding central space 40K.
 絶縁フィルム63の形成材料に関する詳細は、絶縁フィルム62の形成材料に関する詳細と同様である。ただし、絶縁フィルム63の形成材料と絶縁フィルム62の形成材料とは、互いに同じでもよいし、互いに異なってもよい。 The details regarding the material for forming the insulating film 63 are the same as the details regarding the material for forming the insulating film 62 . However, the material forming the insulating film 63 and the material forming the insulating film 62 may be the same as or different from each other.
[その他]
 なお、二次電池は、さらに、1種類または2種類以上の他の構成要素を備えていてもよい。
[others]
Note that the secondary battery may further include one or more other components.
 具体的には、二次電池は、安全弁機構を備えている。この安全弁機構は、外装缶10の内圧が一定以上に到達すると、外装缶10と電池素子40との電気的接続を切断するようになっている。外装缶10の内圧が一定以上に到達する原因は、二次電池の内部において短絡が発生すること、二次電池が外部から加熱されることなどである。安全弁機構の設置場所は、特に限定されないが、中でも、その安全弁機構は、底部M1,M2のうちのいずれかに設けられていることが好ましく、外部端子20が取り付けられていない底部M2に設けられていることがより好ましい。 Specifically, the secondary battery is equipped with a safety valve mechanism. This safety valve mechanism disconnects the electrical connection between the outer can 10 and the battery element 40 when the internal pressure of the outer can 10 reaches a certain level or higher. Causes for the internal pressure of the outer can 10 to reach a certain level or higher include occurrence of a short circuit inside the secondary battery, external heating of the secondary battery, and the like. Although the installation location of the safety valve mechanism is not particularly limited, it is preferable that the safety valve mechanism is provided on either of the bottom portions M1 and M2, and is provided on the bottom portion M2 to which the external terminal 20 is not attached. more preferably.
 また、二次電池は、外装缶10と電池素子40との間に絶縁体を備えていてもよい。この絶縁体は、絶縁フィルムおよび絶縁シートなどのうちのいずれか1種類または2種類以上を含んでおり、外装缶10と電池素子40との短絡を防止する。絶縁体の設置範囲は、特に限定されないため、任意に設定可能である。 Also, the secondary battery may have an insulator between the outer can 10 and the battery element 40 . This insulator includes one or more of an insulating film and an insulating sheet, and prevents a short circuit between the outer can 10 and the battery element 40 . Since the installation range of the insulator is not particularly limited, it can be set arbitrarily.
 なお、外装缶10には、開列弁が設けられている。この開列弁は、外装缶10の内圧が一定以上に到達した際に開裂するため、その内圧を開放する。開列弁の設置場所は、特に限定されないが、中でも、上記した安全弁機構の設置場所と同様に、底部M1,M2のうちのいずれかが好ましく、その底部M2がより好ましい。 Note that the outer can 10 is provided with an open valve. This open valve opens when the internal pressure of the armored can 10 reaches a certain level or more, so that the internal pressure is released. The installation location of the open valve is not particularly limited, but, like the installation location of the safety valve mechanism described above, one of the bottoms M1 and M2 is preferable, and the bottom M2 is more preferable.
<1-2.動作>
 二次電池の充電時には、電池素子40において、正極41からリチウムが放出されると共に、そのリチウムが電解液を介して負極42に吸蔵される。一方、二次電池の放電時には、電池素子40において、負極42からリチウムが放出されると共に、そのリチウムが電解液を介して正極41に吸蔵される。これらの充放電時には、リチウムがイオン状態で吸蔵放出される。
<1-2. Operation>
During charging of the secondary battery, in the battery element 40, lithium is released from the positive electrode 41 and absorbed into the negative electrode 42 via the electrolyte. On the other hand, when the secondary battery is discharged, in the battery element 40, lithium is released from the negative electrode 42 and absorbed into the positive electrode 41 via the electrolyte. During charging and discharging, lithium is intercalated and deintercalated in an ionic state.
<1-3.製造方法>
 図4は、二次電池の製造工程に用いられる外装缶10の斜視構成を表しており、図1に対応している。
<1-3. Manufacturing method>
FIG. 4 shows a perspective configuration of the outer can 10 used in the manufacturing process of the secondary battery, and corresponds to FIG.
 図4は、収納部11に蓋部12が溶接される前の、蓋部12が収納部11から分離されている状態を示している。 4 shows a state in which the lid portion 12 is separated from the storage portion 11 before the lid portion 12 is welded to the storage portion 11. FIG.
 以下の説明では、図4と共に、随時、既に説明した図1~図3を参照する。 In the following description, along with FIG. 4, FIGS. 1 to 3 already described will be referred to as needed.
 ここでは、外装缶10を形成するために、図4に示したように、互いに物理的に分離されている収納部11および蓋部12を用意する。収納部11は、底部M2と側壁部M3とが互いに一体化された略器状の部材であり、開口部11Kを有している。蓋部12は、底部M1に該当する略板状の部材であり、蓋部12に設けられた窪み部12Hには、あらかじめ外部端子20がガスケット30を介して取り付けられている。 Here, in order to form the outer can 10, as shown in FIG. The storage portion 11 is a substantially container-like member in which a bottom portion M2 and a side wall portion M3 are integrated with each other, and has an opening portion 11K. The lid portion 12 is a substantially plate-like member corresponding to the bottom portion M1, and external terminals 20 are attached in advance to recessed portions 12H provided in the lid portion 12 via gaskets 30 .
 ただし、互いに物理的に分離されている底部M2と側壁部M3とをそれぞれ用意し、底部M2に側壁部M3を溶接することにより収納部11を形成してもよい。 However, the storage portion 11 may be formed by preparing a bottom portion M2 and a side wall portion M3 that are physically separated from each other, and welding the side wall portion M3 to the bottom portion M2.
[正極の作製]
 最初に、正極活物質、正極結着剤および正極導電剤などを混合することにより正極合剤を作製する。次に、作製した正極合剤を有機溶剤などに投入することにより、ペースト状の正極合剤スラリーを調製する。続いて、正極集電体41Aの両面に正極合剤スラリーを塗布することにより、正極活物質層41Bを形成する。最後に、ロールプレス機などを用いて正極活物質層41Bを圧縮成型する。この場合には、正極活物質層41Bを加熱してもよいし、圧縮成型を複数回繰り返してもよい。これにより、正極41が作製される。
[Preparation of positive electrode]
First, a positive electrode mixture is prepared by mixing a positive electrode active material, a positive electrode binder, a positive electrode conductive agent, and the like. Next, a pasty positive electrode mixture slurry is prepared by putting the produced positive electrode mixture into an organic solvent or the like. Subsequently, the cathode active material layer 41B is formed by applying the cathode mixture slurry to both surfaces of the cathode current collector 41A. Finally, the cathode active material layer 41B is compression-molded using a roll press or the like. In this case, the positive electrode active material layer 41B may be heated, or the compression molding may be repeated multiple times. Thereby, the positive electrode 41 is produced.
[負極の作製]
 正極41の作製手順と同様の手順により、負極42を作製する。具体的には、負極活物質、負極結着剤および負極導電剤などを混合してなる負極合剤を有機溶剤に投入してペースト状の負極合剤スラリーを調製したのち、負極集電体42Aの両面に負極合剤スラリーを塗布することにより、負極活物質層42Bを形成する。こののち、ロールプレス機などを用いて負極活物質層42Bを圧縮成型する。これにより、負極42が作製される。
[Preparation of negative electrode]
A negative electrode 42 is manufactured by a procedure similar to that of the positive electrode 41 . Specifically, a negative electrode mixture slurry obtained by mixing a negative electrode active material, a negative electrode binder, a negative electrode conductor, and the like is put into an organic solvent to prepare a pasty negative electrode mixture slurry, and then the negative electrode current collector 42A is prepared. The negative electrode active material layer 42B is formed by applying the negative electrode mixture slurry to both surfaces of the . After that, the negative electrode active material layer 42B is compression-molded using a roll press machine or the like. Thus, the negative electrode 42 is produced.
[電解液の調製]
 溶媒に電解質塩を投入する。これにより、溶媒中において電解質塩が分散または溶解されるため、電解液が調製される。
[Preparation of electrolytic solution]
Add the electrolyte salt to the solvent. This disperses or dissolves the electrolyte salt in the solvent, thus preparing an electrolytic solution.
[二次電池の組み立て]
 最初に、抵抗溶接法などの溶接法を用いて、シーラント61により周囲を被覆されている正極リード51を正極41(正極集電体41A)に接続させると共に、負極リード52を負極42(負極集電体42A)に接続させる。
[Assembly of secondary battery]
First, using a welding method such as resistance welding, the positive electrode lead 51 whose periphery is covered with the sealant 61 is connected to the positive electrode 41 (positive electrode current collector 41A), and the negative electrode lead 52 is connected to the negative electrode 42 (negative electrode collector). 42A).
 続いて、正極41と負極42とをセパレータ43を介して積層させたのち、正極41、負極42およびセパレータ43を含む積層体を巻回させることにより、図4に示したように、巻回体40Zを作製する。巻回体40Zは、正極41、負極42およびセパレータ43のそれぞれに電解液が含浸されていないことを除いて、電池素子40の構成と同様の構成を有している。なお、図4では、正極リード51および負極リード52のそれぞれの図示を省略している。 Subsequently, after stacking the positive electrode 41 and the negative electrode 42 with the separator 43 interposed therebetween, the stacked body including the positive electrode 41, the negative electrode 42 and the separator 43 is wound to form a wound body as shown in FIG. 40Z is produced. The wound body 40Z has the same configuration as the battery element 40, except that the positive electrode 41, the negative electrode 42, and the separator 43 are not impregnated with the electrolytic solution. In FIG. 4, illustration of each of the positive electrode lead 51 and the negative electrode lead 52 is omitted.
 続いて、開口部11Kから収納部11の内部に、正極リード51および負極リード52のそれぞれが接続されている巻回体40Zを収納する。この場合には、抵抗溶接法などの溶接法を用いて、負極リード52を収納部11に接続させる。続いて、巻回体40Zの上に絶縁フィルム63を載置する。 Subsequently, the wound body 40Z to which the positive electrode lead 51 and the negative electrode lead 52 are respectively connected is stored inside the storage portion 11 through the opening 11K. In this case, a welding method such as resistance welding is used to connect the negative electrode lead 52 to the storage portion 11 . Subsequently, the insulating film 63 is placed on the wound body 40Z.
 続いて、あらかじめ外部端子20がガスケット30を介して取り付けられていると共にあらかじめ絶縁フィルム62が設けられている蓋部12を準備したのち、抵抗溶接法などの溶接法を用いて、貫通口12Kを経由して正極リード51を外部端子20に接続させる。 Subsequently, after preparing the lid portion 12 in which the external terminal 20 is attached in advance via the gasket 30 and the insulating film 62 is provided in advance, the through hole 12K is formed by welding such as resistance welding. The positive electrode lead 51 is connected to the external terminal 20 via.
 これにより、収納部11の内部に収納されている巻回体40Z(正極41)と、蓋部12に取り付けられている外部端子20とが正極リード51を介して互いに接続される。 As a result, the wound body 40Z (positive electrode 41) housed inside the housing portion 11 and the external terminal 20 attached to the lid portion 12 are connected to each other via the positive electrode lead 51.
 続いて、開口部11Kから収納部11の内部に電解液を注入する。この場合には、上記したように、正極リード51を介して電池素子40および外部端子20が互いに接続されていても、蓋部12が開口部11Kを塞いでいないので、開口部11Kから収納部11の内部に電解液を容易に注入することができる。これにより、正極41、負極42およびセパレータ43を含む巻回体40Zに電解液が含浸され、巻回電極体である電池素子40が作製される。 Subsequently, the electrolytic solution is injected into the storage portion 11 through the opening portion 11K. In this case, as described above, even if the battery element 40 and the external terminal 20 are connected to each other through the positive electrode lead 51, the lid portion 12 does not close the opening portion 11K. The electrolytic solution can be easily injected into the inside of 11 . Thus, the wound body 40Z including the positive electrode 41, the negative electrode 42, and the separator 43 is impregnated with the electrolytic solution, and the battery element 40, which is a wound electrode body, is produced.
 続いて、収納部11に接近するように蓋部12を倒すことにより、蓋部12を用いて開口部11Kを塞いだのち、レーザー溶接法などの溶接法を用いて収納部11に蓋部12を溶接する。この場合には、図2に示したように、蓋部12と電池素子40との間に正極リード51の一部が挟まれると共に、正極リード51が外部端子20に対する接続場所よりも手前において湾曲した折り返し部分513が形成されるようにする。これにより、外装缶10が形成されると共に、外装缶10の内部に電池素子40などが収納され、二次電池の組み立てが完了する。 Subsequently, by laying down the lid portion 12 so as to approach the storage portion 11, the lid portion 12 is used to close the opening portion 11K, and then the lid portion 12 is attached to the storage portion 11 using a welding method such as laser welding. to weld. In this case, as shown in FIG. 2, a portion of the positive electrode lead 51 is sandwiched between the lid portion 12 and the battery element 40, and the positive electrode lead 51 is curved in front of the connection to the external terminal 20. folded portion 513 is formed. As a result, the outer can 10 is formed, and the battery element 40 and the like are housed inside the outer can 10, thus completing the assembly of the secondary battery.
[二次電池の安定化]
 組み立て後の二次電池を充放電させる。環境温度、充放電回数(サイクル数)および充放電条件などの各種条件は、任意に設定可能である。これにより、負極42などの表面に被膜が形成されるため、二次電池の状態が電気化学的に安定化する。よって、二次電池が完成する。
[Stabilization of secondary battery]
The secondary battery after assembly is charged and discharged. Various conditions such as environmental temperature, number of charge/discharge times (number of cycles), and charge/discharge conditions can be arbitrarily set. As a result, a film is formed on the surface of the negative electrode 42 and the like, so that the state of the secondary battery is electrochemically stabilized. Thus, a secondary battery is completed.
<1-4.作用および効果>
 このように、本実施の形態の二次電池によれば、外装缶10の蓋部12の窪み部12Hに取り付けられた外部端子20は、外装缶10の極性と異なる極性を有する。ここで、高さ方向Zにおいて、外部端子20の表面20Sが、蓋部12の周辺部12Rの表面12RSよりも電池素子40へ向けて凹んでいる。このため、例えば金属製のテーブルのような導電性材料からなる板状部材の表面に、その板状部材の表面と外部端子20の表面20Sとが対向する姿勢でこの二次電池を置いた場合であっても、その板状部材の表面と外部端子20の表面20Sとの接触が回避される。したがって、導電性材料からなる板状部材を介して外部端子20と外装缶10との短絡が生じるのを回避することができる。
<1-4. Action and effect>
As described above, according to the secondary battery of the present embodiment, the external terminal 20 attached to the recessed portion 12H of the lid portion 12 of the outer can 10 has a polarity different from that of the outer can 10 . Here, in the height direction Z, the surface 20S of the external terminal 20 is recessed toward the battery element 40 from the surface 12RS of the peripheral portion 12R of the lid portion 12 . For this reason, when the secondary battery is placed on the surface of a plate-like member made of a conductive material, such as a metal table, with the surface of the plate-like member and the surface 20S of the external terminal 20 facing each other. Even so, contact between the surface of the plate member and the surface 20S of the external terminal 20 is avoided. Therefore, it is possible to avoid the occurrence of a short circuit between the external terminal 20 and the outer can 10 via the plate member made of a conductive material.
 また、外装缶10は、収納部11に蓋部12の外縁を溶接した、いわゆる溶接封止構造を有する。このため、外装缶10の内部空間のデッドスペースを減らすことができ、電池容量を向上させることができる。しかしながら、このような溶接封止構造では、収納部11と蓋部12との境界部、特に蓋部12の表面12RSに溶接痕が残る。このため、溶接封止構造では、溶接痕に起因して蓋部12の外縁近傍での高さ位置のばらつきが生じやすい。また、外装缶10の蓋部12と外部端子20との短絡を避けるため、蓋部12の周辺部12Rの表面12RSを絶縁コート材で覆う方法も考えられる。ところが、収納部11と蓋部12との境界部の溶接痕に起因して絶縁コート材に塗りむらが生じてしまい、周辺部12Rの表面12RSを絶縁コート材によって十分に覆うことができないおそれもある。絶縁コート材を塗布する代わりに絶縁保護テープを貼付する場合であっても、蓋部12の表面12RSに溶接痕が生じることで、蓋部12の表面12RSを絶縁保護テープで十分に保護することが困難な場合がある。よって、図2に示したように、外部端子20の表面20Sを蓋部12の周辺部12Rの表面12RSよりも高さDFだけ下げることで、短絡防止の確度をより向上させることが望ましい。 In addition, the outer can 10 has a so-called welded sealing structure in which the outer edge of the lid portion 12 is welded to the storage portion 11 . Therefore, the dead space in the internal space of the outer can 10 can be reduced, and the battery capacity can be improved. However, in such a welded sealing structure, welding marks remain on the boundary between the storage portion 11 and the lid portion 12 , especially on the surface 12RS of the lid portion 12 . Therefore, in the welded sealing structure, variations in the height position in the vicinity of the outer edge of the lid portion 12 are likely to occur due to weld marks. Moreover, in order to avoid a short circuit between the lid portion 12 of the outer can 10 and the external terminal 20, a method of covering the surface 12RS of the peripheral portion 12R of the lid portion 12 with an insulating coating material is also conceivable. However, there is a possibility that the insulation coating material may be unevenly coated due to the welding mark at the boundary between the storage part 11 and the lid part 12, and the surface 12RS of the peripheral part 12R may not be sufficiently covered with the insulation coating material. be. Even if an insulating protective tape is attached instead of applying an insulating coating material, the surface 12RS of the lid portion 12 can be sufficiently protected by the insulating protective tape because welding marks are generated on the surface 12RS of the lid portion 12.例文帳に追加can be difficult. Therefore, as shown in FIG. 2, it is desirable to lower the surface 20S of the external terminal 20 from the surface 12RS of the peripheral portion 12R of the lid portion 12 by a height DF to further improve the accuracy of short-circuit prevention.
 また、窪み部12Hは、高さ方向Zに貫通する貫通口12Kと、高さ方向Zと直交する水平面に沿って貫通口12Kを取り囲む底部12HBとを含み、外部端子20の一部が、窪み部12Hの底部12HBと高さ方向Zにおいて重なり合っている。このように、本実施の形態の二次電池は、外部端子20と蓋部12との重なり部分を有することにより、二次電池全体としての機械的強度を向上させることができる。特に、外部端子20と底部12HBとの重なり部分の、高さ方向Zと直交する水平面に沿った長さが、外部端子20の厚さよりも大きく、かつ、底部12HBの厚さよりも大きい。このため、よりいっそう機械的強度が向上する。 Further, the recessed portion 12H includes a through-hole 12K penetrating in the height direction Z and a bottom portion 12HB surrounding the through-hole 12K along a horizontal plane perpendicular to the height direction Z. It overlaps in the height direction Z with the bottom portion 12HB of the portion 12H. In this way, the secondary battery of the present embodiment has an overlapping portion between the external terminal 20 and the lid portion 12, so that the mechanical strength of the secondary battery as a whole can be improved. In particular, the length of the overlapping portion of the external terminal 20 and the bottom portion 12HB along the horizontal plane orthogonal to the height direction Z is greater than the thickness of the external terminal 20 and greater than the thickness of the bottom portion 12HB. Therefore, the mechanical strength is further improved.
 また、本実施の形態の二次電池では、窪み部12Hの内壁面と外部端子20の外縁20Tとの間に絶縁性樹脂のガスケット30を設けるようにしている。このため、窪み部12Hの内壁面と外部端子20の外縁20Tとの隙間に異物が進入することを防止し、蓋部12と外部端子20との短絡を回避することができる。 Also, in the secondary battery of the present embodiment, a gasket 30 made of insulating resin is provided between the inner wall surface of the recessed portion 12H and the outer edge 20T of the external terminal 20 . Therefore, it is possible to prevent foreign matter from entering the gap between the inner wall surface of the recessed portion 12H and the outer edge 20T of the external terminal 20, thereby avoiding a short circuit between the lid portion 12 and the external terminal 20. FIG.
 また、本実施の形態の二次電池では、蓋部12と外部端子20とが絶縁性樹脂であるガスケット30により固着されている。このため、振動に対する機械的強度を高くすることができる。窪み部12Hと外部端子20との隙間に異物が進入することによる短絡発生を防止できる。 Further, in the secondary battery of the present embodiment, lid portion 12 and external terminal 20 are fixed together by gasket 30 made of insulating resin. Therefore, the mechanical strength against vibration can be increased. It is possible to prevent the occurrence of a short circuit due to foreign matter entering the gap between the recessed portion 12</b>H and the external terminal 20 .
 また、本実施の形態の二次電池では、蓋部12に窪み部12Hを設け、外部端子20を窪み部12Hに配置するようにしている。このため、電池容量を確保しつつ、二次電池の高さ寸法を低減することができる。 Further, in the secondary battery of the present embodiment, the recessed portion 12H is provided in the lid portion 12, and the external terminal 20 is arranged in the recessed portion 12H. Therefore, the height dimension of the secondary battery can be reduced while ensuring the battery capacity.
 また、本実施の形態の二次電池では、折り返し部分513が蓋部12の周辺部12Rに位置し、第1部分511および第2部分512が二次電池の中心位置から周辺部12Rに向かって二次電池の径方向に延在している。具体的には、第1部分511は、二次電池の高さ方向Zと直交する水平面内において、外装缶10の中心位置P以外の第1位置P1から、中心位置Pから見て第1位置P1と反対側の第2位置P2に至るまで延在している。第2部分512は、第2位置P2から中心位置に向かって延在している。また、第1部分511および第2部分512の重なり部分は突出部12Pと電池素子40とによって挟持されている。このため、第1部分511が電池素子40とシーラント61を介して接触する面積、および第2部分512が直接またはシーラント61を介して窪み部12Hと接触する面積をより広く確保することができる。よって、外装缶10の内部における正極リード51および電池素子40の移動が十分に制限される。このため、衝撃や振動が二次電池に加えられた場合であっても、正極リード51の損傷や電池素子40の巻き崩れなどの不具合が生じにくい。したがって、本実施形態の二次電池は、優れた物理的耐久性を得ることができる。 Further, in the secondary battery of the present embodiment, the folded portion 513 is positioned at the peripheral portion 12R of the lid portion 12, and the first portion 511 and the second portion 512 extend from the center position of the secondary battery toward the peripheral portion 12R. It extends in the radial direction of the secondary battery. Specifically, the first portion 511 extends from a first position P1 other than the center position P of the outer can 10 to a first position when viewed from the center position P within a horizontal plane perpendicular to the height direction Z of the secondary battery. It extends to a second position P2 on the opposite side of P1. The second portion 512 extends from the second position P2 toward the central position. Moreover, the overlapping portion of the first portion 511 and the second portion 512 is sandwiched between the protruding portion 12P and the battery element 40 . Therefore, it is possible to secure a larger area where the first portion 511 contacts the battery element 40 via the sealant 61 and a larger area where the second portion 512 contacts directly or via the sealant 61 with the recessed portion 12H. Therefore, movement of the positive electrode lead 51 and the battery element 40 inside the outer can 10 is sufficiently restricted. Therefore, even if the secondary battery is subjected to impact or vibration, problems such as damage to the positive electrode lead 51 and collapse of the winding of the battery element 40 are less likely to occur. Therefore, the secondary battery of this embodiment can obtain excellent physical durability.
 特に、本実施形態の二次電池では、以下で説明する理由により、上記した作用および効果が得られる。 In particular, in the secondary battery of the present embodiment, the actions and effects described above can be obtained for the reasons explained below.
 コイン型およびボタン型などと呼称される本実施形態の二次電池、すなわち扁平かつ柱状の立体的形状を有している二次電池は、図1および図2から明らかなように、正極41の外部接続用端子として機能する小型の外部端子20を備えている。この場合には、外部端子20のサイズが小さいため、その外部端子20に対する正極リード51の接続面積が小さくなる。これにより、外部端子20と正極リード51との電気的な接続状態を維持するために、外装缶10の内部において正極リード51を十分に固定する必要がある。 The secondary battery of the present embodiment, which is called a coin-shaped or button-shaped secondary battery, that is, a secondary battery having a flat and columnar three-dimensional shape, has a positive electrode 41 as shown in FIGS. It has a small external terminal 20 that functions as an external connection terminal. In this case, since the size of the external terminal 20 is small, the connection area of the positive electrode lead 51 with respect to the external terminal 20 is small. Accordingly, in order to maintain the electrical connection between the external terminal 20 and the positive lead 51 , the positive lead 51 needs to be sufficiently fixed inside the outer can 10 .
 その点、本実施形態の二次電池では、外装缶10の内部での正極リード51の移動が十分に抑制されているので、外部端子20に対する正極リード51の接続面積が小さくても、外部端子20から正極リード51が離脱したり正極リード51が破断したりする可能性が極めて低い。よって、本実施の形態の二次電池によれば、振動や衝撃などの外力を受けた場合であっても、外部端子20と正極リード51との電気的な接続状態を良好に維持することができる。したがって、本実施の形態の二次電池によれば、小型化した場合であっても高い物理的耐久性を実現できる。 In this regard, in the secondary battery of the present embodiment, since the movement of the positive electrode lead 51 inside the outer can 10 is sufficiently suppressed, even if the connection area of the positive electrode lead 51 with respect to the external terminal 20 is small, the external terminal The possibility of the positive electrode lead 51 detaching from 20 or breaking of the positive electrode lead 51 is extremely low. Therefore, according to the secondary battery of the present embodiment, the electrical connection between the external terminal 20 and the positive electrode lead 51 can be maintained in good condition even when subjected to an external force such as vibration or impact. can. Therefore, according to the secondary battery of the present embodiment, high physical durability can be achieved even when miniaturized.
 また、正極41の外部接続用端子である小型の外部端子20を備えている本実施形態の二次電池では、図2から明らかなように、負極42の外部接続用端子として機能する外装缶10の蓋部12が外部端子20に近接して配置されている。すなわち、互いに異なる極性を有する2つの外部接続用端子である蓋部12および外部端子20が互いに接近している。したがって、蓋部12と外部端子20との短絡を防止するためには、外部端子20に対する正極リード51の接続面積を十分に小さくし、正極リード51を蓋部12から十分に遠ざけることが望ましい。 In addition, in the secondary battery of the present embodiment, which includes the small external terminal 20 as the external connection terminal for the positive electrode 41, as is clear from FIG. The lid portion 12 of is arranged close to the external terminal 20 . That is, the lid portion 12 and the external terminal 20, which are two external connection terminals having different polarities, are close to each other. Therefore, in order to prevent a short circuit between the lid portion 12 and the external terminal 20 , it is desirable to sufficiently reduce the connection area of the positive electrode lead 51 to the external terminal 20 and keep the positive electrode lead 51 sufficiently away from the lid portion 12 .
 その点、本実施形態の二次電池では、外装缶10の内部での正極リード51の移動が十分に抑制されているので、外部端子20に対する正極リード51の接続面積が小さくても、外部端子20から正極リード51が離脱したり正極リード51が破断したりする可能性が極めて低い。よって、本実施の形態の二次電池によれば、振動や衝撃などの外力を受けた場合であっても、外部端子20と正極リード51との電気的な接続状態を良好に維持することができる。したがって、本実施の形態の二次電池によれば、小型化した場合であっても、蓋部12と外部端子20との短絡を防止しつつ、高い物理的耐久性を実現できる。 In this regard, in the secondary battery of the present embodiment, since the movement of the positive electrode lead 51 inside the outer can 10 is sufficiently suppressed, even if the connection area of the positive electrode lead 51 with respect to the external terminal 20 is small, the external terminal The possibility of the positive electrode lead 51 detaching from 20 or breaking of the positive electrode lead 51 is extremely low. Therefore, according to the secondary battery of the present embodiment, the electrical connection between the external terminal 20 and the positive electrode lead 51 can be maintained in good condition even when subjected to an external force such as vibration or impact. can. Therefore, according to the secondary battery of the present embodiment, it is possible to achieve high physical durability while preventing a short circuit between the lid portion 12 and the external terminal 20 even when the size of the secondary battery is reduced.
 また、絶縁性のセパレータ43の高さが負極42の高さよりも大きくなっており、正極リード51の一部がセパレータ43を介して負極42から絶縁されていれば、その正極リード51と負極42との短絡が防止されるため、より高い信頼性を得ることができる。 Moreover, if the height of the insulating separator 43 is greater than the height of the negative electrode 42 and a part of the positive electrode lead 51 is insulated from the negative electrode 42 via the separator 43, the positive electrode lead 51 and the negative electrode 42 can be prevented from short-circuiting, a higher reliability can be obtained.
 この場合には、正極41および負極42がセパレータ43を介して互いに対向しながら巻回されており、正極リード51が正極41の最外周よりも内周側において正極41に接続されていれば、電解液の這い上がりに起因する外装缶10の腐食が防止される。このため、さらに高い信頼性を得ることができる。 In this case, if the positive electrode 41 and the negative electrode 42 are wound while facing each other with the separator 43 interposed therebetween, and the positive electrode lead 51 is connected to the positive electrode 41 on the inner peripheral side of the outermost peripheral side of the positive electrode 41, Corrosion of the outer can 10 due to the electrolyte solution creeping up is prevented. Therefore, even higher reliability can be obtained.
 また、シーラント61が正極リード51の周囲を被覆しており、その正極リード51の一部がシーラント61を介して外装缶10および負極42のそれぞれから絶縁されていれば、その正極リード51と外装缶10との短絡が防止されると共に、その正極リード51と負極42との短絡が防止されるため、より高い信頼性を得ることができる。 In addition, if the sealant 61 covers the periphery of the positive electrode lead 51 and a part of the positive electrode lead 51 is insulated from the outer can 10 and the negative electrode 42 via the sealant 61, the positive electrode lead 51 and the outer case are insulated from each other. A short circuit with the can 10 is prevented, and a short circuit between the positive electrode lead 51 and the negative electrode 42 is also prevented, so that higher reliability can be obtained.
 この場合には、特に、正極リード51の周囲がシーラント61により被覆されていると、以下のような作用効果が得られる。すなわち、正極リード51がシーラント61を介して外装缶10および電池素子40により挟まれる際に、外装缶10とシーラント61との間にグリップ力が発生すると共に、電池素子40とシーラント61との間にグリップ力が発生する。これにより、シーラント61を介して正極リード51に供給されるグリップ力を利用して、正極リード51が外装缶10および電池素子40により保持されやすくなる。よって、正極リード51がシーラント61を介して外装缶10および負極42から絶縁される。そのうえ、シーラント61を利用して外装缶10の内部において正極リード51がより固定されやすくなるため、さらに高い物理的耐久性を得ることができる。 In this case, especially when the positive electrode lead 51 is covered with the sealant 61, the following effects can be obtained. That is, when the positive electrode lead 51 is sandwiched between the outer can 10 and the battery element 40 with the sealant 61 interposed therebetween, a grip force is generated between the outer can 10 and the sealant 61, and a gripping force is generated between the battery element 40 and the sealant 61. grip force is generated. Thereby, the positive electrode lead 51 is easily held by the outer can 10 and the battery element 40 by utilizing the gripping force supplied to the positive electrode lead 51 through the sealant 61 . Accordingly, the positive electrode lead 51 is insulated from the outer can 10 and the negative electrode 42 via the sealant 61 . In addition, since the positive electrode lead 51 is more easily fixed inside the outer can 10 by using the sealant 61, even higher physical durability can be obtained.
 また、絶縁フィルム62が外装缶10と正極リード51との間に配置されており、その正極リード51の一部が絶縁フィルム62を介して外装缶10から絶縁されていれば、その正極リード51と外装缶10との短絡が防止される。このため、より高い信頼性を得ることができる。 Moreover, if the insulating film 62 is arranged between the outer can 10 and the positive electrode lead 51 and a part of the positive electrode lead 51 is insulated from the outer can 10 via the insulating film 62, the positive electrode lead 51 and the outer can 10 are prevented from short-circuiting. Therefore, higher reliability can be obtained.
 また、絶縁フィルム63が電池素子40と正極リード51との間に配置されており、その正極リード51の一部が絶縁フィルム63を介して負極42から絶縁されていれば、その正極リード51と負極42との短絡が防止される。このため、より高い信頼性を得ることができる。 Moreover, if the insulating film 63 is arranged between the battery element 40 and the positive electrode lead 51 and a part of the positive electrode lead 51 is insulated from the negative electrode 42 via the insulating film 63, the positive electrode lead 51 and the positive electrode lead 51 A short circuit with the negative electrode 42 is prevented. Therefore, higher reliability can be obtained.
 また、外装缶10が互いに溶接された収納部11および蓋部12を含んでおり、正極リード51が1回以上折り返されているので、正極リード51の長さマージンが得られる。よって、二次電池の製造工程のうち、特に外装缶10の形成工程において収納部11に対して蓋部12を立てることが可能になる。よって、電解液の注入がしやすくなるうえ、正極41に対する正極リード51の接続位置を任意に変更可能になるため、より高い製造容易性を得ることができる。 In addition, since the outer can 10 includes the storage portion 11 and the lid portion 12 that are welded together, and the positive electrode lead 51 is folded once or more, a length margin of the positive electrode lead 51 is obtained. Therefore, it becomes possible to stand the lid part 12 against the storage part 11 particularly in the process of forming the outer can 10 among the manufacturing processes of the secondary battery. Therefore, it becomes easier to inject the electrolytic solution, and the connection position of the positive electrode lead 51 with respect to the positive electrode 41 can be arbitrarily changed, so that higher manufacturing easiness can be obtained.
 この場合には、正極リード51の長さが外装缶10の外径Dの半分以上であれば、二次電池の製造工程において収納部11に対して蓋部12を立てやすくなるため、さらに高い製造容易性を得ることができる。 In this case, if the length of the positive electrode lead 51 is at least half the outer diameter D of the outer can 10, the lid portion 12 can be easily erected with respect to the storage portion 11 in the manufacturing process of the secondary battery. Manufacturability can be obtained.
 また、二次電池が扁平かつ柱状であり、すなわち二次電池がコイン型およびボタン型などと呼称される二次電池であれば、サイズの観点において制約が大きい小型の二次電池においても正極リード51が破損しにくくなるため、物理的耐久性の観点においてより高い効果を得ることができる。 In addition, if the secondary battery is flat and columnar, that is, if the secondary battery is a secondary battery called a coin type or a button type, the positive electrode lead can be used even in a small secondary battery that is greatly restricted in terms of size. Since 51 is less likely to break, a higher effect can be obtained in terms of physical durability.
 また、二次電池がリチウムイオン二次電池であれば、リチウムの吸蔵放出を利用して十分な電池容量が安定に得られる。 Also, if the secondary battery is a lithium-ion secondary battery, a sufficient battery capacity can be stably obtained by utilizing lithium absorption and release.
<2.変形例>
 上記した二次電池の構成は、以下で説明するように、適宜、変更可能である。ただし、以下で説明する一連の変形例のうちの任意の2種類以上は、互いに組み合わされてもよい。
<2. Variation>
The configuration of the secondary battery described above can be changed as appropriate, as described below. However, any two or more of the series of modifications described below may be combined with each other.
[変形例1]
 図2では、二次電池がシーラント61および絶縁フィルム62,63を備えている。しかしながら、本技術の二次電池は、正極リード51が外装缶10および負極42のそれぞれから絶縁されていれば、シーラント61および絶縁フィルム62,63の全てを備えている場合に限定されるものではない。
[Modification 1]
In FIG. 2, the secondary battery comprises a sealant 61 and insulating films 62,63. However, the secondary battery of the present technology is not limited to the case where it includes all of the sealant 61 and the insulating films 62 and 63 as long as the positive electrode lead 51 is insulated from the outer can 10 and the negative electrode 42 respectively. do not have.
 具体的には、第1に、正極リード51がセパレータ43を介して負極42から絶縁されている場合には、二次電池は、絶縁フィルム63を備えていなくてもよい。第2に、正極リード51がシーラント61を介して外装缶10および負極42のそれぞれから絶縁されている場合には、二次電池は、絶縁フィルム62,63のうちの一方または双方を備えていなくてもよい。第3に、正極リード51がセパレータ43および絶縁フィルム62を介して外装缶10および負極42のそれぞれから絶縁されている場合には、二次電池は、シーラント61および絶縁フィルム63のうちの一方または双方を備えていなくてもよい。 Specifically, first, if the positive electrode lead 51 is insulated from the negative electrode 42 via the separator 43 , the secondary battery does not need to have the insulating film 63 . Second, if the positive electrode lead 51 is insulated from each of the outer can 10 and the negative electrode 42 via the sealant 61, the secondary battery does not have one or both of the insulating films 62 and 63. may Thirdly, when the positive electrode lead 51 is insulated from the outer can 10 and the negative electrode 42 via the separator 43 and the insulating film 62, the secondary battery is one or both of the sealant 61 and the insulating film 63. You don't have to have both.
 これらの場合においても、正極リード51が外装缶10および負極42のそれぞれから絶縁されるので、上記実施形態の二次電池と同様の効果を得ることができる。 Also in these cases, the positive electrode lead 51 is insulated from the outer can 10 and the negative electrode 42, respectively, so that the same effects as those of the secondary battery of the above embodiment can be obtained.
[変形例2]
 図2では、セパレータ43の高さが負極42の高さよりも高いので、正極リード51がセパレータ43を介して負極42から絶縁されている。しかしながら、絶縁フィルム63の設置範囲を拡張することにより、正極リード51が絶縁フィルム63を介して負極42から絶縁されている場合には、正極リード51がセパレータ43を介して負極42から絶縁されていなくてもよい。
[Modification 2]
In FIG. 2 , the height of the separator 43 is higher than the height of the negative electrode 42 , so the positive electrode lead 51 is insulated from the negative electrode 42 via the separator 43 . However, when the positive electrode lead 51 is insulated from the negative electrode 42 via the insulating film 63 by expanding the installation range of the insulating film 63, the positive electrode lead 51 is insulated from the negative electrode 42 via the separator 43. It doesn't have to be.
 この場合においても、正極リード51が絶縁フィルム63を介して負極42から絶縁されるので、上記実施形態の二次電池と同様の効果を得ることができる。ただし、正極41から放出されたリチウムが析出することを防止するためには、セパレータ43の高さは負極42の高さよりも高いことが好ましい。 Also in this case, since the positive electrode lead 51 is insulated from the negative electrode 42 via the insulating film 63, the same effect as the secondary battery of the above embodiment can be obtained. However, in order to prevent lithium released from the positive electrode 41 from depositing, the height of the separator 43 is preferably higher than the height of the negative electrode 42 .
[変形例3]
 図2では、絶縁フィルム62が蓋部12(突出部12P)の下面だけを被覆している。しかしながら、絶縁フィルム62の設置範囲は、正極リード51の一部が絶縁フィルム62を介して外装缶10から絶縁されていれば、特に限定されない。
[Modification 3]
In FIG. 2, the insulating film 62 covers only the lower surface of the lid portion 12 (protruding portion 12P). However, the installation range of the insulating film 62 is not particularly limited as long as a part of the positive electrode lead 51 is insulated from the outer can 10 via the insulating film 62 .
 具体的には、図2に対応する図5に示したように、絶縁フィルム62は、蓋部12の下面だけでなく、その蓋部12の側面、すなわち貫通口12Kの内壁面まで被覆していてもよい。この場合には、正極リード51のうちのシーラント61により被覆されずに露出している部分と蓋部12とが互いに接触しにくくなる。よって、正極リード51と外装缶10との短絡がより防止されるため、より高い信頼性を得ることができる。 Specifically, as shown in FIG. 5 corresponding to FIG. 2, the insulating film 62 covers not only the lower surface of the lid portion 12 but also the side surface of the lid portion 12, that is, the inner wall surface of the through hole 12K. may In this case, the exposed portion of the positive electrode lead 51 that is not covered with the sealant 61 and the lid portion 12 are less likely to come into contact with each other. Therefore, a short circuit between the positive electrode lead 51 and the outer can 10 is further prevented, so that higher reliability can be obtained.
[変形例4]
 本開示では、シーラント61による正極リード51の被覆範囲は、特に限定されず、任意に設定可能である。具体的には、正極リード51のうちの折り返し部分513、第2部分512、および第1部分511の一部には、シーラント61が被覆されていないともよい。変形例4では、例えば第1部分511のうち、第2部分512と重なり合う部分にはシーラント61が被覆されていない。なお、正極リード51と電池素子40との電気的絶縁は、絶縁フィルム63によりなされている。
[Modification 4]
In the present disclosure, the range of coverage of the positive electrode lead 51 with the sealant 61 is not particularly limited and can be set arbitrarily. Specifically, part of the folded portion 513 , the second portion 512 , and the first portion 511 of the positive electrode lead 51 may not be covered with the sealant 61 . In Modified Example 4, for example, the portion of the first portion 511 that overlaps the second portion 512 is not coated with the sealant 61 . Electrical insulation between the positive electrode lead 51 and the battery element 40 is provided by an insulating film 63 .
 変形例4では、第1部分511と第2部分512との重なり部分にシーラント61が被覆されていないので、第1部分511と第2部分512との重なり部分の厚さをより薄くすることができる。よって、外装缶10の内部における電池素子40の体積占有率をより向上させることができる。よって、変形例4としての二次電池は、単位体積当たりのエネルギー密度の向上により適している。 In Modification 4, the overlapping portion between the first portion 511 and the second portion 512 is not coated with the sealant 61, so the thickness of the overlapping portion between the first portion 511 and the second portion 512 can be made thinner. can. Therefore, the volume occupation ratio of the battery element 40 inside the outer can 10 can be further improved. Therefore, the secondary battery as Modification 4 is more suitable for improving the energy density per unit volume.
 なお、変形例4に比較して、上記実施形態で説明した図2の二次電池では、正極リード51がシーラント61を介して外装缶10および負極42から絶縁されやすくなるため、より高い信頼性を得ることができる。 Note that in the secondary battery of FIG. 2 described in the above embodiment, the positive electrode lead 51 is more easily insulated from the outer can 10 and the negative electrode 42 via the sealant 61 than in the fourth modification, so the reliability is higher. can be obtained.
 以上、一実施形態および実施例を挙げながら本技術に関して説明したが、その本技術の構成は、一実施形態および実施例において説明された構成に限定されないため、種々に変形可能である。 Although the present technology has been described above while citing one embodiment and example, the configuration of this technology is not limited to the configuration described in the one embodiment and example, and can be variously modified.
 具体的には、外装缶が溶接缶(クリンプレス缶)である場合に関して説明したが、その外装缶の構成は、特に限定されないため、加締め加工されたクリンプ缶でもよい。このクリンプ缶では、互いに分離された収納部および蓋部がガスケットを介して互いに加締められている。 Specifically, the case where the outer can is a welded can (crimpless can) has been described, but since the configuration of the outer can is not particularly limited, it may be a crimped can that has been crimped. In this crimped can, the storage part and the lid part which are separated from each other are crimped to each other through a gasket.
 また、電池素子の素子構造が巻回型である場合に関して説明したが、その電池素子の素子構造は、特に限定されないため、電極(正極および負極)が積層された積層型および電極(正極および負極)がジグザグに折り畳まれた九十九折り型などの他の素子構造でもよい。 In addition, although the case where the element structure of the battery element is a wound type has been described, the element structure of the battery element is not particularly limited. ) may be folded in a zigzag manner, or other element structures such as a ninety-nine fold type.
 さらに、電極反応物質がリチウムである場合に関して説明したが、その電極反応物質は、特に限定されない。このため、電極反応物質は、上記したように、ナトリウムおよびカリウムなどの他のアルカリ金属でもよいし、ベリリウム、マグネシウムおよびカルシウムなどのアルカリ土類金属でもよい。この他、電極反応物質は、アルミニウムなどの他の軽金属でもよい。 Furthermore, the case where the electrode reactant is lithium has been described, but the electrode reactant is not particularly limited. Thus, the electrode reactants may be other alkali metals such as sodium and potassium, or alkaline earth metals such as beryllium, magnesium and calcium, as described above. Alternatively, the electrode reactant may be other light metals such as aluminum.
 本明細書中に記載された効果は、あくまで例示であるため、本技術の効果は、本明細書中に記載された効果に限定されない。よって、本技術に関して、他の効果が得られてもよい。 Since the effects described in this specification are merely examples, the effects of the present technology are not limited to the effects described in this specification. Accordingly, other advantages may be obtained with respect to the present technology.

Claims (8)

  1.  第1電極および第2電極を含む電池素子と、
     前記電池素子を内部に収容し、第1の方向に沿って前記電池素子に向けて窪んだ窪み部と、前記窪み部の周囲を取り囲んで前記第1の方向に沿って前記電池素子から遠ざかるように突出する周辺部とを有する導電性の外装部材と、
     前記外装部材の前記窪み部に取り付けられ、前記外装部材から絶縁された外部端子と
     を備え、
     前記第1電極は前記外部端子と電気的に接続され、
     前記第2電極は前記外装部材と電気的に接続され、
     前記第1の方向において、前記外部端子の表面の高さは、前記外装部材の前記周辺部の表面の高さよりも前記電池素子に向けて低い
     二次電池。
    a battery element comprising a first electrode and a second electrode;
    The battery element is accommodated therein, and a recessed portion recessed toward the battery element along the first direction, and a recess surrounding the recessed portion so as to move away from the battery element along the first direction. a conductive exterior member having a peripheral portion protruding into the
    an external terminal attached to the recess of the exterior member and insulated from the exterior member;
    the first electrode is electrically connected to the external terminal;
    The second electrode is electrically connected to the exterior member,
    In the first direction, the height of the surface of the external terminal is lower toward the battery element than the height of the surface of the peripheral portion of the exterior member.
  2.  前記外装部材は、前記電池素子が前記第1の方向に挿通可能な開口を含むと共に前記開口を通じて前記電池素子を収容可能な収容容器と、前記開口を塞ぐ蓋部とを有し、
     前記蓋部が前記窪み部および前記周辺部を有する
     請求項1記載の二次電池。
    The exterior member includes a container that includes an opening through which the battery element can be inserted in the first direction and that can accommodate the battery element through the opening, and a lid that closes the opening,
    The secondary battery according to claim 1, wherein the lid portion has the recessed portion and the peripheral portion.
  3.  前記蓋部の外縁は、溶接により前記収容容器の前記開口と接続されている
     請求項2記載の二次電池。
    The secondary battery according to claim 2, wherein the outer edge of the lid portion is connected to the opening of the container by welding.
  4.  前記蓋部の表面には溶接痕が存在する
     請求項3記載の二次電池。
    The secondary battery according to claim 3, wherein welding traces are present on the surface of the lid portion.
  5.  前記窪み部は、前記第1の方向に貫通する貫通口と、前記第1の方向と直交する第1の面に沿って前記貫通口を取り囲む底部とを含み、
     前記外部端子は、前記第1の面に沿って広がる板状部材であり、
     前記外部端子の一部が、前記窪み部の前記底部と前記第1の方向において重なり合っている
     請求項1から請求項4のいずれか1項に記載の二次電池。
    The recess includes a through hole penetrating in the first direction and a bottom surrounding the through hole along a first plane orthogonal to the first direction,
    the external terminal is a plate-like member extending along the first surface;
    The secondary battery according to any one of claims 1 to 4, wherein a portion of the external terminal overlaps the bottom of the recess in the first direction.
  6.  前記外部端子と前記底部との重なり部分の前記第1の面に沿った長さは、前記外部端子の厚さよりも大きく、前記底部の厚さよりも大きい
     請求項5記載の二次電池。
    6. The secondary battery according to claim 5, wherein the length of the overlapping portion of the external terminal and the bottom portion along the first surface is greater than the thickness of the external terminal and greater than the thickness of the bottom portion.
  7.  前記窪み部の内壁面と前記外部端子の外縁との間に絶縁材が設けられている
     請求項1から請求項5のいずれか1項に記載の二次電池。
    The secondary battery according to any one of claims 1 to 5, wherein an insulating material is provided between the inner wall surface of the recess and the outer edge of the external terminal.
  8.  前記外装部材と前記外部端子とが絶縁性樹脂により固着されている
     請求項1から請求項6のいずれか1項に記載の二次電池。
    The secondary battery according to any one of claims 1 to 6, wherein the exterior member and the external terminal are fixed with an insulating resin.
PCT/JP2022/031287 2021-08-23 2022-08-19 Secondary battery WO2023026959A1 (en)

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JP2021135892 2021-08-23
JP2021-135892 2021-08-23

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004195490A (en) * 2002-12-17 2004-07-15 Toyota Motor Corp Weldment and method for manufacturing the same
WO2020137776A1 (en) * 2018-12-28 2020-07-02 パナソニックIpマネジメント株式会社 Battery
WO2021229847A1 (en) * 2020-05-14 2021-11-18 株式会社村田製作所 Secondary battery

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004195490A (en) * 2002-12-17 2004-07-15 Toyota Motor Corp Weldment and method for manufacturing the same
WO2020137776A1 (en) * 2018-12-28 2020-07-02 パナソニックIpマネジメント株式会社 Battery
WO2021229847A1 (en) * 2020-05-14 2021-11-18 株式会社村田製作所 Secondary battery

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