WO2022270973A1 - 치과 보철물 제조를 위한 벌크 블록 - Google Patents
치과 보철물 제조를 위한 벌크 블록 Download PDFInfo
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- WO2022270973A1 WO2022270973A1 PCT/KR2022/009033 KR2022009033W WO2022270973A1 WO 2022270973 A1 WO2022270973 A1 WO 2022270973A1 KR 2022009033 W KR2022009033 W KR 2022009033W WO 2022270973 A1 WO2022270973 A1 WO 2022270973A1
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- glass
- weight
- crystal phase
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- manufacturing
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- WVMPCBWWBLZKPD-UHFFFAOYSA-N dilithium oxido-[oxido(oxo)silyl]oxy-oxosilane Chemical compound [Li+].[Li+].[O-][Si](=O)O[Si]([O-])=O WVMPCBWWBLZKPD-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052907 leucite Inorganic materials 0.000 claims abstract description 9
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- 238000010438 heat treatment Methods 0.000 claims description 15
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- 238000010521 absorption reaction Methods 0.000 claims description 8
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 claims description 8
- 229910052912 lithium silicate Inorganic materials 0.000 claims description 8
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 claims description 7
- HWSSEYVMGDIFMH-UHFFFAOYSA-N 2-[2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOCCOC(=O)C(C)=C HWSSEYVMGDIFMH-UHFFFAOYSA-N 0.000 claims description 7
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Chemical compound CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 claims description 7
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 claims description 6
- HEHRHMRHPUNLIR-UHFFFAOYSA-N aluminum;hydroxy-[hydroxy(oxo)silyl]oxy-oxosilane;lithium Chemical compound [Li].[Al].O[Si](=O)O[Si](O)=O.O[Si](=O)O[Si](O)=O HEHRHMRHPUNLIR-UHFFFAOYSA-N 0.000 claims description 5
- CNLWCVNCHLKFHK-UHFFFAOYSA-N aluminum;lithium;dioxido(oxo)silane Chemical compound [Li+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O CNLWCVNCHLKFHK-UHFFFAOYSA-N 0.000 claims description 5
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- TWQULNDIKKJZPH-UHFFFAOYSA-K trilithium;phosphate Chemical compound [Li+].[Li+].[Li+].[O-]P([O-])([O-])=O TWQULNDIKKJZPH-UHFFFAOYSA-K 0.000 claims description 5
- UEKHZPDUBLCUHN-UHFFFAOYSA-N 2-[[3,5,5-trimethyl-6-[2-(2-methylprop-2-enoyloxy)ethoxycarbonylamino]hexyl]carbamoyloxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOC(=O)NCCC(C)CC(C)(C)CNC(=O)OCCOC(=O)C(C)=C UEKHZPDUBLCUHN-UHFFFAOYSA-N 0.000 claims description 4
- 239000002202 Polyethylene glycol Substances 0.000 claims description 4
- MKVYSRNJLWTVIK-UHFFFAOYSA-N ethyl carbamate;2-methylprop-2-enoic acid Chemical compound CCOC(N)=O.CC(=C)C(O)=O.CC(=C)C(O)=O MKVYSRNJLWTVIK-UHFFFAOYSA-N 0.000 claims description 4
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- NFYSLYZLVWBWCX-UHFFFAOYSA-N 2-[[2-(2-carboxyprop-2-enyl)-3-phenylphenyl]methyl]prop-2-enoic acid Chemical compound OC(=O)C(=C)CC1=CC=CC(C=2C=CC=CC=2)=C1CC(=C)C(O)=O NFYSLYZLVWBWCX-UHFFFAOYSA-N 0.000 claims description 3
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- UUEYEUDSRFNIQJ-UHFFFAOYSA-N CCOC(N)=O.CCOC(N)=O.CC(=C)C(O)=O.CC(=C)C(O)=O Chemical compound CCOC(N)=O.CCOC(N)=O.CC(=C)C(O)=O.CC(=C)C(O)=O UUEYEUDSRFNIQJ-UHFFFAOYSA-N 0.000 claims description 3
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- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
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Classifications
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- A61K6/80—Preparations for artificial teeth, for filling teeth or for capping teeth
- A61K6/831—Preparations for artificial teeth, for filling teeth or for capping teeth comprising non-metallic elements or compounds thereof, e.g. carbon
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- A61C13/0003—Making bridge-work, inlays, implants or the like
- A61C13/0022—Blanks or green, unfinished dental restoration parts
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- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B32/00—Thermal after-treatment of glass products not provided for in groups C03B19/00, C03B25/00 - C03B31/00 or C03B37/00, e.g. crystallisation, eliminating gas inclusions or other impurities; Hot-pressing vitrified, non-porous, shaped glass products
- C03B32/02—Thermal crystallisation, e.g. for crystallising glass bodies into glass-ceramic articles
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- C—CHEMISTRY; METALLURGY
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- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
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- C—CHEMISTRY; METALLURGY
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- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
- C03C10/0018—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and monovalent metal oxide as main constituents
- C03C10/0027—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and monovalent metal oxide as main constituents containing SiO2, Al2O3, Li2O as main constituents
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- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
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- C—CHEMISTRY; METALLURGY
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- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/097—Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum
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- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
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- C03C4/0007—Compositions for glass with special properties for biologically-compatible glass
- C03C4/0021—Compositions for glass with special properties for biologically-compatible glass for dental use
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08L33/04—Homopolymers or copolymers of esters
- C08L33/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L35/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical, and containing at least one other carboxyl radical in the molecule, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L35/02—Homopolymers or copolymers of esters
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K6/00—Preparations for dentistry
- A61K6/80—Preparations for artificial teeth, for filling teeth or for capping teeth
- A61K6/884—Preparations for artificial teeth, for filling teeth or for capping teeth comprising natural or synthetic resins
- A61K6/887—Compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2204/00—Glasses, glazes or enamels with special properties
- C03C2204/04—Opaque glass, glaze or enamel
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2214/00—Nature of the non-vitreous component
- C03C2214/12—Polymers
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2214/00—Nature of the non-vitreous component
- C03C2214/20—Glass-ceramics matrix
Definitions
- the present invention relates to a composite bulk block for manufacturing a dental prosthesis, and relates to a dental prosthetic material that has improved mechanical properties, can prevent microleakage, and is aesthetically excellent and can be machined.
- Composites are complementary materials that play a role in that organic materials suppress brittleness, one of the disadvantages of inorganic materials, and that inorganic materials improve physical properties such as low strength possessed by organic materials.
- new products are being released as the technology is continuously developed due to the advantage that composites can be processed 1:1, which can be placed in the oral cavity immediately after processing.
- the composite has a strength of about 150 to 200 MPa depending on the currently commercialized product, and has superior workability compared to conventional glass ceramics capable of 1:1 processing.
- the present inventors in relation to this composite, in Korean Patent Registration No. 10-1682542, preparing a glass ceramic; Forming a ceramic porous body by converting the glass ceramic into a porous body; a first infiltration step of first infiltrating a polymer into the ceramic porous body in a vacuum state by loading the ceramic porous body into a vacuum chamber; and a secondary infiltration step of secondarily infiltrating the polymer into the ceramic porous body before the polymer that penetrates the primary is completely cured, and realizes a biaxial flexural strength of 100 to 150 MPa. has initiated.
- the glass ceramics herein are feldspar-based glass ceramics, specifically N 2 O 2.0-6.0 wt%, SiO 2 60.0-65.0 wt%, K 2 O 8.0-15.0 wt%, CaO 0.5-3.0 wt%, BaO 0.5-2.0 Weight%, CeO 2 0.2 ⁇ 1.0% by weight, TiO 2 0 ⁇ 0.5% by weight, Al 2 O 3 16.0 ⁇ 19.0% by weight to increase the glass transition temperature and softening point and improve the chemical durability of crystallized glass, brightness and chroma, etc. It was to contain 0 to 1.0% by weight of a color toning component that affects color toning and exhibits fluorescence.
- the glass here was also feldspar-based glass, and the resulting block was disclosed as having a biaxial flexural strength of about 100 to 150 MPa.
- Korean Patent Registration No. 10-212202 discloses a composite manufacturing method using chemical bonding between inorganic and organic materials using a silane coupling agent. Adding a thermal initiator to the first mixture mixed in; surface treatment of an inorganic material using a second mixture in which 10 to 14% by weight of an acrylic silane coupling agent is mixed with ethanol; mixing the first mixture to which the thermal initiator is added and the inorganic material surface-treated by the second mixture; and curing using thermal polymerization at 100°C to 150°C.
- the crystallized glass has an average particle diameter of 50 to 400 nm, a biaxial bending strength of 200 to 300 MPa, and Vickers
- a dental composite composition capable of providing a dental composite having a hardness of 270 to 300 Hv has been proposed.
- US Patent Registration No. 7807227 discloses a composite material including a porous inorganic-nonmetal matrix and a second material and a method for producing the same, wherein a porous inorganic-nonmetal matrix sintered body is obtained by sintering an inorganic-nonmetal starting material.
- a method for producing a composite material comprising the step of solidifying the organic material, which is to obtain an isotropic composite material, the isotropic composite material having a bending strength of 40 MPa or more measured according to ISO 6 872
- a porous inorganic-non-metal matrix and An isotropic composite material comprising an organic material that at least partially fills the pores of a porous inorganic-nonmetal matrix, wherein the isotropic composite material has an elastic modulus of at least 25 GPa measured according to ISO 10 477 and a bending strength of at least 100 MPa measured according to ISO 6 872. strength).
- Japanese Patent Registration No. 4636514 discloses mechanical strength such as abrasion resistance and flexural strength, discoloration resistance, discoloration resistance, and aesthetics over a long period of time, excellent in modulus of bending elasticity, impact strength, etc., and inexpensive CAD/CAM Disclosed is a dental material suitable for processing by the system and a method for manufacturing the same, which is a method for manufacturing a dental material obtained by impregnating porous ceramics with a resin, comprising (a) network-forming oxides, intermediate oxides, and network-modifying molding a mixture containing ceramic powder containing an oxide and having an average particle diameter of 3.0 to 50 ⁇ m and a binder into a predetermined shape; (b) firing the molded mixture to obtain a porous ceramics block having communication holes; (c) infiltrating at least one coupling agent selected from among silane coupling agents, titanate-based coupling agents, and zirco aluminate-based coupling agents into the communication holes of the porous ceramics block under ultrasonic
- the ceramic powder herein is an aluminosilicate-based ceramic powder in which network-forming oxides are SiO 2 and B 2 O 3 , the intermediate oxide is Al 2 O 3 , and the network-modifying oxide is Na 2 O.
- the filling rate of the inorganic material can be increased, so that wear resistance, mechanical strength such as flexural strength, discoloration resistance, discoloration resistance, and aesthetics can be maintained over a long period of time, and also the stress in the ceramic Since this is relieved, it is possible to provide a dental material excellent in flexural modulus, impact strength, etc., and it is described as being suitable for CAD/CAM systems.
- An object of the present invention is to provide a dental bulk block capable of one-day treatment, which has improved product reliability against cracks, less microleakage, and improved aesthetics.
- the present invention is intended to provide a bulk block for manufacturing a prosthesis capable of one-day treatment, which can be easily processed in the manufacturing process.
- the present invention includes a glass ceramic matrix and a polymer, the glass ceramic matrix is composed of an amorphous glass matrix and a crystal phase dispersed in the glass matrix, and the main crystal phase is at least one selected from a leucite crystal phase and a lithium disilicate crystal phase. It includes, and the average particle diameter is 0.01 to 1.0 ⁇ m;
- the polymer is included in an amount of 20 to 40% by weight based on the total weight of the bulk block, providing a bulk block for manufacturing a prosthesis.
- the main crystal phase may be lithium disilicate and further include lithium metasilicate as an additional crystal phase.
- the crystal phase includes additional crystal phases such as lithium phosphate, cristobalite, tridymite, quartz, eucryptite, spodumene, and virgil. It may include at least one selected from virgilite, petalite, and mixtures thereof.
- the bulk block of the present invention according to a preferred embodiment has a 3-point bending strength of 190 to 260 MPa, a biaxial flexure strength of 180 to 260 MPa, and a Vickers hardness of 190 to 260 MPa. hardness) of 55 to 135 HV0.2 and an elastic modulus of 20 to 25 GPa.
- the bulk block of the present invention may have indirect tensile strength of 70 to 80 MPa.
- the bulk block of the present invention may have an average light transmittance of 30 to 40% in a wavelength range of 300 nm to 800 nm and a maximum water absorption of 32 ⁇ g/mm 3 .
- the polymer may be bonded to the glass ceramic matrix through a silane bond.
- the polymer may be a cured product of a curable organic material selected from (meth)acrylate-based monomers and oligomers containing unsaturated double bonds.
- the curable organic material is hydroxy ethyl methacrylate (HEMA), 2,2-bis[4-(2-hydroxy-3-methacrylo Iloxy propoxy) phenyl] propane (2,2-bis [4- (2-hydroxy-3-methacryloyloxy propoxy) phenyl] propane, Bis-GMA), triethylene glycoldimethacrylate (TEGDMA), Diurethanedimethacrylate (UDMA), urethane dimethacrylate (UDM), biphenyldimethacrylate (BPDM), n-tolylglycine-glycidylmethacrylate (n- tolyglycine-glycidylmethacrylate (NTGE), polyethylene glycol dimethacrylate (PEG-DMA), and oligocarbonate dimethacrylic esters.
- HEMA hydroxy ethyl methacrylate
- TEGDMA triethylene glycoldimethacrylate
- UDMA Diurethanedimethacrylate
- UDM
- the glass matrix contains 69.0 to 75.0 wt% of SiO 2 , 12.0 to 14.0 wt% of Li 2 O, 2.5 to 10.5 wt% of Al 2 O 3 , and 0.12 to 0.22 wt% of ZnO. , K 2 O 1.1 ⁇ 2.7% by weight, Na 2 O 0.1 ⁇ 0.3% by weight and P 2 O 5 It may be one containing 2.0 ⁇ 6.0% by weight.
- Al 2 O 3 of the glass matrix may contain 2.5 to 3.5% by weight.
- the glass ceramic matrix includes SiO 2 69.0-75.0 wt%, Li 2 O 12.0-14.0 wt%, Al 2 O 3 2.5-10.5 wt%, ZnO 0.12-0.22 wt%, K 2 O Melting a glass composition containing 1.1 to 2.7% by weight, 0.1 to 0.3% by weight of Na 2 O, and 2.0 to 6.0% by weight of P 2 O 5 and water quenching the glass melt to obtain a glass molded body having a granular size; preparing a glass powder having a maximum average particle size of 300 ⁇ m or less by primary pulverization; crystallization heat treatment of the glass powder starting from room temperature in a furnace to a maximum temperature of 755 to 810° C. for 30 minutes to 6 hours; pulverizing the crystallized heat-treated powder to produce glass ceramic powder having a maximum average particle diameter of less than 100 ⁇ m; and forming a glass ceramic powder into a predetermined shape.
- the glass composition may include 2.5 to 3.5% by weight of Al 2 O 3 .
- a glass ceramic matrix and a polymer are included, the glass ceramic matrix is composed of an amorphous glass matrix and a crystalline phase dispersed in the glass matrix, and the main crystalline phase is one of a leucite crystalline phase and a lithium disilicate crystalline phase. It provides a prosthesis that includes at least one selected material, has an average particle diameter of 0.01 to 1.0 ⁇ m, and contains 20 to 40% by weight of the polymer based on the total weight.
- the crystal phase may include lithium disilicate as a main crystal phase and lithium metasilicate as an additional crystal phase.
- the crystal phase is lithium phosphate, cristobalite, tridymite, quartz, eucryptite, spodumene, vergilite as an additional crystal phase ( It may further include at least one selected from virgilite, petalite, and mixtures thereof.
- the composite bulk block according to the present invention has improved mechanical properties, can prevent microleakage, and can provide a dental prosthetic material that is aesthetically excellent and easy to machine.
- FIG. 1 and 2 are graphs of X-ray diffraction analysis results of a bulk block for manufacturing a prosthesis according to embodiments of the present invention.
- SEM scanning electron microscope
- Figure 4 shows the results of measuring the biaxial-flexure strength of a bulk block for manufacturing a dental prosthesis according to an embodiment of the present invention, a product of a conventional composite resin nanoceramic type (trade name: LAVA Ultimate, product of 3M ESPE) and a polymer infiltrated ceramic network type product (trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product).
- a product of a conventional composite resin nanoceramic type trade name: LAVA Ultimate, product of 3M ESPE
- a polymer infiltrated ceramic network type product trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product
- FIG. 5 shows the results of measuring the 3-point flexure strength of a bulk block for manufacturing a prosthesis according to an embodiment of the present invention, a product of a conventional composite resin nanoceramic type (trade name: LAVA Ultimate, product of 3M ESPE) ) and a polymer infiltrated ceramic network type product (trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product).
- a product of a conventional composite resin nanoceramic type trade name: LAVA Ultimate, product of 3M ESPE
- a polymer infiltrated ceramic network type product trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product
- Figure 6 shows the results of measuring the indirect tensile strength (Diametral Tensile strength) of the bulk block for manufacturing a prosthesis according to an embodiment of the present invention, a conventional composite resin nanoceramic type product (trade name: LAVA Ultimate, product of 3M ESPE) and a polymer A graph showing the comparison with an infiltrated ceramic network type product (trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product).
- FIG. 7 shows the results of evaluating the shear adhesion strength of a bulk block for manufacturing a prosthesis according to an embodiment of the present invention after acid etching treatment or sandblasting treatment, and a conventional composite resin nanoceramic type product (trade name: LAVA Ultimate , a product of 3M ESPE) and a polymer infiltrated ceramic network type product (trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product).
- a conventional composite resin nanoceramic type product trade name: LAVA Ultimate , a product of 3M ESPE
- a polymer infiltrated ceramic network type product trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product
- FIG. 8 shows the results of measuring the light transmittance of a bulk block for manufacturing a prosthesis according to an embodiment of the present invention, a conventional composite resin nanoceramic (CRN) type product (trade name: LAVA Ultimate, product of 3M ESPE) and a polymer Graph shown in comparison with an infiltrated ceramic network (PICN) type product (trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product).
- CPN composite resin nanoceramic
- PICN infiltrated ceramic network
- FIG. 9 is a photograph showing the yellowish result when light passes through a bulk block for manufacturing a prosthesis according to the present invention.
- FIG. 10 is a photograph of a result of contrasting fluorescence in comparison with natural teeth for a bulk block for manufacturing a prosthesis according to the present invention.
- FIG. 11 shows the result of evaluating the wear resistance of a bulk block for manufacturing a prosthesis according to an embodiment of the present invention, a conventional composite resin nanoceramic (CRN) type product (trade name: LAVA Ultimate, product of 3M ESPE) and polymer infiltrated A graph showing a comparison with a ceramic network (PICN) type product (trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product).
- CPN composite resin nanoceramic
- PICN ceramic network
- the present invention includes a glass ceramic matrix and a polymer, the glass ceramic matrix is composed of an amorphous glass matrix and a crystal phase dispersed in the glass matrix, and the main crystal phase is at least one selected from a leucite crystal phase and a lithium disilicate crystal phase.
- the main crystal phase is lithium disilicate and the additional crystal phase further includes lithium metasilicate, and the average particle diameter is 0.01 to 1.0 ⁇ m;
- the polymer provides a dental composite bulk block comprising 20 to 40% by weight based on the weight of the total bulk block.
- main crystal phase is defined as a crystal phase that accounts for at least 50% by weight of the total crystal phase
- additional crystal phase is defined as the remaining crystal phase (s) other than the main crystal phase among the total crystal phases.
- the content of the crystalline phase can be calculated through X-ray diffraction analysis.
- the ratio F a of the crystalline phase a in a specimen consisting of two polymorphs a and b is quantitatively represented by Equation 1 below.
- K is the ratio of absolute intensities of two pure polymorphs, I oa /I ob , and is obtained by measuring standard substances.
- main crystal phase may be defined as set based on the content calculated according to this method.
- the bulk block is not limited in its shape, and for example, various types of bulk bodies such as block shape, disk shape, ingot shape, cylinder shape, etc. Of course it can be included.
- a graph of XRD analysis results for the bulk block according to a preferred embodiment may be as shown in FIG. 1 .
- a bulk block for manufacturing a prosthesis according to an embodiment of the present invention includes a glass ceramic matrix and a polymer, and according to the XRD analysis results shown in FIG. 1, the crystal phase of the glass ceramic is pure Only the lithium disilicate crystal phase is precipitated in the glass matrix, and its crystallinity may reach 25 to 45%.
- a graph of XRD analysis results for a bulk block according to a preferred embodiment may be as shown in FIG. 2 .
- a bulk block for manufacturing a prosthesis according to an embodiment of the present invention includes a glass ceramic matrix and a polymer.
- the main crystal phase of the glass ceramic is lithium disilicate and an additional crystal phase
- a crystal phase including such a crystal phase may be precipitated in the glass matrix, and the crystallinity may reach 25 to 45%.
- the main crystal phase is lithium disilicate and the additional crystal phase is a bulk block containing a glass ceramic containing lithium metasilicate as a matrix and a polymer thereto, processability can be further improved in manufacturing the bulk block It can be advantageous from the side.
- additional crystalline phases include lithium phosphate, cristobalite, tridymite, quartz, eucryptite, spodumene, and virgil in addition to lithium metasilicate
- virgil in addition to lithium metasilicate
- it may include at least one selected from virgilite, petalite, and mixtures thereof.
- Glass ceramic having such a degree of crystallinity may be preferable in consideration of transparency control and mechanical workability by heat treatment when manufacturing a prosthesis.
- 'crystallinity' may be defined as the ratio of the crystalline phase to the amorphous glass matrix, which can be obtained through various methods.
- X-ray diffractometer This is an automatically calculated value.
- This crystalline phase can be formed into microcrystals, and has properties that can realize various mechanical properties and light transmittance while showing various sizes and size distributions according to temperature.
- FIG. 3 shows a scanning electron microscope (SEM, JEOL's JSM-7610F FE-SEM) picture of the dental composite bulk block of the present invention, and the crystal phase has an average particle diameter of 0.01 to 1.0 ⁇ m.
- the average size of the crystalline phase particles can be derived from the SEM picture. Specifically, by drawing a diagonal or random straight line on the SEM picture and dividing the number of crystalline phases that the straight line passes by the length of the straight line, considering the magnification, according to the linear intercept method can be saved
- the polymer present in the bulk block is included in 20 to 40% by weight based on the weight of the entire bulk block.
- ceramic Eggplant may be disadvantageous in use due to low processability due to brittleness, and if it contains more than 40% by weight, there may be problems such as fracture and abrasion due to excessively low physical properties.
- the dental composite bulk block according to the present invention has a 3-point bending strength of 190 to 260 MPa, a biaxial flexure strength of 180 to 260 MPa, and a Vickers hardness. hardness) may be 55 to 135 HV0.2, and the elastic modulus may satisfy 20 to 25 GPa.
- the three-point flexural strength is defined as a value measured in accordance with ISO 6872.
- Biaxial flexural strength is defined as a value measured according to ISO 4049.
- Vickers hardness was tested with a test load of 0.2 kgf and a holding time of 15 seconds (sec) for a 15 mm ⁇ 15 mm ⁇ 15 mm specimen in accordance with the C1327 standard (Mitutoyo microhardness tester, Mitutoyo, Takatsu-ku, Japan). is the longitude value.
- HV0.2 is defined as the average value of these hardness values after repeatedly measuring the same specimen 5 times according to the above method.
- the modulus of elasticity is a value measured according to the evaluation method of ASTM E 494.
- Figure 4 shows the biaxial-flexure strength measurement results for the composite bulk block according to one embodiment of the present invention, a conventional composite resin nanoceramic type product (trade name: LAVA Ultimate, product of 3M ESPE) and polymer infiltrated ceramic It is a graph shown in comparison with a network type product (trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product).
- a network type product trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product.
- Figure 5 shows the 3-point flexure strength measurement results for the bulk block according to one embodiment of the present invention, a conventional composite resin nanoceramic type product (trade name: LAVA Ultimate, product of 3M ESPE) and polymer infiltrated This is a graph showing the comparison with a ceramic network type product (trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product).
- a ceramic network type product trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product.
- a bulk block for manufacturing a prosthesis that satisfies the three-point flexural strength, biaxial flexural strength, Vickers hardness, and modulus of elasticity does not generate cracks when manufactured as a prosthesis, thereby improving the functionality of the prosthesis and preventing fracture. Aesthetics can be guaranteed.
- the bulk block for manufacturing a prosthesis according to the present invention may satisfy 70 to 80 MPa in indirect tensile strength (Diametral Tensile strength).
- the indirect tensile strength is in accordance with ANSI/ADA 27 Standard Specification, which evaluates the tensile stress according to the compression test including applying stress load or force to the point where the material object is divided in half (standing in the diametric direction of the object). will be. This is the result of an indirect tensile test, which measures the tensile stress of a material object while the molecules of the material are pushed in the opposite direction, similar to what occurs in the molecule in the direct tensile strength.
- Figure 6 shows the results of measuring the indirect tensile strength (Diametral Tensile strength) for the bulk block according to one embodiment of the present invention, a conventional composite resin nanoceramic type product (trade name: LAVA Ultimate, product of 3M ESPE) and a polymer infiltrated ceramic network It is a graph shown in comparison with a tangible product (trade name Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product).
- the bulk block according to the present invention shows more increased tensile strength compared to various types of conventional composite blocks.
- the bulk block for manufacturing a prosthesis according to the present invention which satisfies the indirect tensile strength value within the above range, is less likely to generate microleakage. This is an osmosis phenomenon in which saliva permeates and then comes out again. If the occurrence of such microleakage increases, marginal discolorations may ultimately occur, marginal adaptation decreases, and secondary caries or Problems such as postoperative sensitivity may occur after treatment.
- the bulk block for manufacturing a prosthesis of the present invention having such an indirect tensile strength value can solve the problem of bonding that ordinary hybrid blocks have, and can reduce debonding.
- the bulk block according to the present invention has excellent shear bond strength after acid etching (for example, HF solution) or sand blasting when manufactured as a prosthesis, such improved shear bonding Due to its strength, microleakage can be reduced.
- acid etching for example, HF solution
- sand blasting when manufactured as a prosthesis, such improved shear bonding Due to its strength, microleakage can be reduced.
- the bulk block according to the present invention can achieve a shear adhesion strength of about 10 to 12 MPa after acid etching or sandblasting, adhesion can be easily performed by selecting among acid etching or sandblasting method according to user's needs. can be done
- FIG. 7 shows the results of evaluating the shear bond strength of a bulk block after acid etching or sandblasting treatment according to an embodiment of the present invention, a conventional composite resin nanoceramic type product (trade name: LAVA Ultimate, a product of 3M ESPE) and a polymer infiltrated ceramic network type product (trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product).
- a conventional composite resin nanoceramic type product trade name: LAVA Ultimate, a product of 3M ESPE
- a polymer infiltrated ceramic network type product trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product
- the shear adhesive strength after sandblasting treatment also showed excellent results compared to the composite resin nanoceramic type product (trade name: LAVA Ultimate, product of 3M ESPE).
- the shear adhesive strength is a value measured according to the evaluation method of ISO 29022:2013.
- the glass ceramic matrix includes a glass ceramic matrix and a polymer, the glass ceramic matrix is composed of an amorphous glass matrix and a crystal phase dispersed in the glass matrix, and the main crystal phase is at least one selected from a leucite-based crystal phase and a lithium disilicate-based crystal phase. It includes, and the average particle diameter is 0.01 to 1.0 ⁇ m;
- the dental bulk block which contains 20 to 40% by weight of the polymer based on the weight of the entire bulk block, has an average light transmittance of 30 to 40% within a wavelength range of 300 to 800 nm and a maximum water absorption of 32 ⁇ g / mm3 there is.
- the transmittance of outgoing light to incident light is up to 30%, whereas in the case of the bulk block according to the present invention, absorption and refractive index in the glass ceramic network are reduced due to the size of the crystal phase of the glass ceramic. By reducing it, it is possible to ultimately achieve an average light transmittance of up to 40%. Thus, it is possible to provide a dental restoration with improved esthetics compared to a dental restoration prepared from a conventional hybrid composite.
- the light transmittance increases in the wavelength range of 300 to 800 nm, especially in the wavelength range of 500 nm or less, an effect of shortening the curing time using UV or LED during the cementation process of the prosthesis can also be expected.
- FIG. 8 shows the results of measuring the light transmittance for the bulk block according to an embodiment of the present invention, a conventional composite resin nanoceramic (CRN) type product (trade name: LAVA Ultimate, product of 3M ESPE) and a polymer infiltrated ceramic network (PICN) type product (trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product).
- CNN composite resin nanoceramic
- PICN polymer infiltrated ceramic network
- the bulk block for manufacturing the prosthesis of the present invention showed high light transmittance in the wavelength range of 300 nm to 800 nm compared to the existing composite blocks of various types, and particularly in the wavelength range of 300 nm to 400 nm. showed high light transmittance.
- the bulk block according to the present invention has opalescence, which looks yellowish when light passes through, thereby improving aesthetics.
- fluorescence in terms of fluorescence, it realizes fluorescence equivalent to that of other hybrid products.
- FIG. 9 is a photograph showing the result of yellowing when light passes through the bulk block for manufacturing a prosthetic appliance according to the present invention
- FIG. 10 shows the result of the bulk block according to the present invention in fluorescence equal to that of natural teeth. It is a picture.
- the bulk block according to the present invention satisfies the maximum water absorption rate of 32 ⁇ g / mm3, preferably 20 to 32 ⁇ g / mm3, which makes it possible to reduce the production of hydrolysis methacrylic acid from the polymer in the bulk block, thereby reducing the tooth It can improve the color stability of the restoration and improve the ability to repair.
- the water absorption rate is a value evaluated according to ISO 10477 section 7.8 (water absorption & solubility) method.
- the bulk block according to the present invention shows an improved result of brushing abrasion, which can be predicted as a reduction in weight loss due to brushing abrasion in the bulk block because the size of the crystal phase constituting the glass ceramic network of the bulk block is small. Specifically, even after brushing 200,000 times or more, the weight loss is less than 0.8 ⁇ g.
- FIG. 11 shows the result of measuring the amount of brushing wear on a bulk block for manufacturing a prosthesis according to an embodiment of the present invention, a conventional composite resin nanoceramic (CRN) type product (trade name: LAVA Ultimate, manufactured by 3M ESPE) and a polymer It is a graph shown in comparison with an infiltrated ceramic network (PICN) type product (trade name: Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product).
- CPN composite resin nanoceramic
- PICN infiltrated ceramic network
- the evaluation of wear amount is in accordance with the ISO/TR 14569-1:2007( E) standard, and is a value measured by counting the number of brush strokes for each specimen. Brushing is performed up to 200,000 times for each composite block, and every 50,000 times. Each weight was measured. At 100,000 cycles, a polymer infiltrated ceramic network (PICN) type product (trade name Vita Enamic, Vita Zahnfabrik H. Rauter GmbH & Co. KG. product) is compared to the bulk block according to the present invention or other types of conventional composite bulk blocks. Although the amount of wear was small, the bulk block according to the present invention showed the least amount of wear as a result of brushing 200,000 times.
- PICN polymer infiltrated ceramic network
- the bulk block according to the present invention can provide a prosthesis with a small amount of wear in masticatory motion. This has improved strength and mechanical properties to some extent compared to ceramics or zirconia in the case of conventional composite blocks, but there has been a limit in terms of wear. However, in the case of the bulk block according to the present invention, it shows wear characteristics that can overcome the limits of such a composite prosthesis.
- a specimen was prepared in the form and immersed in a coffee solution (200 ml of ordinary Americano) for 1 week and 1 month. At this time, the barrel containing the solution was stored in a constant temperature water bath, the specimen was taken out, washed with distilled water for 5 minutes, and the color difference value ( ⁇ E) before and after immersion in the coffee solution was calculated using the CIE color system of the International Commission on Illumination.
- the bulk block for manufacturing a prosthesis of the present invention has an average ⁇ E value of 0.13 and 0.18 even after immersion for 1 week or 1 month, respectively, and when the ⁇ E value is 0.5 or less, it is said that the color difference is not felt, and the discoloration resistance is excellent. It can be seen that the bulk block of the present invention has high discoloration resistance.
- the bulk block for manufacturing a prosthesis of the present invention that satisfies these various characteristics can be used for manufacturing dental restorations such as inlays, onlays, veneers, or crowns, and is particularly suitable for cutting processing such as CAD/CAM processing. production is possible
- the bulk block according to the present invention it is a glass ceramic-based composite block having a microcrystalline phase, and various shades can be implemented by changing the crystallization heat treatment conditions during the manufacturing process.
- the bulk block according to the present invention it is a glass ceramic-based composite block having a microcrystalline phase, and various shades can be implemented by changing the crystallization heat treatment conditions during the manufacturing process.
- the polymer may be bonded to a glass ceramic matrix through a silane bond.
- Such silane bonding is possible through surface treatment of the glass ceramic matrix, and specifically, it can be made possible by treating the surface of the glass ceramic with an organofunctional silane compound having ethylenically unsaturated double bonds and bonding a polymer thereto.
- organic functional silanes include methacryloxyalkylene trialkoxysi lane, 3-methacryloxypropyl trimethoxysilane and 3-methacryloxypropyl triethoxysilane ( 3-methacryloxypropyl triethoxysilane), but may be at least one selected from the group consisting of, but is not limited thereto.
- the method described in Korean Patent No. 10-1609291, the method described in Korean Patent No. 10-1682542, the method described in Korean Patent No. 10-2122202, or the method described in Korean Patent No. 10-2228118 can be used. .
- the polymer included in the bulk block according to the present invention may be a cured product of a curable organic material selected from (meth)acrylate-based monomers and oligomers containing unsaturated double bonds.
- the curable organic material is hydroxyethyl methacrylate.
- HEMA hydroxy ethyl methacrylate
- HEMA 2,2-bis[4-(2-hydroxy-3-methacryloyloxypropoxy)phenyl]propane(2,2-bis [4-(2-hydroxy-3 -methacryloyloxy propoxy) phenyl] propane
- Bis-GMA triethylene glycoldimethacrylate
- UDMA diurethanedimethacrylate
- UDM urethane dimethacrylate
- BPDM biphenyldimethacrylate
- NTGE n-tolyglycine-glycidylmethacrylate
- PEG-DMA polyethylene glycol dimethacrylate
- It may be at least one selected from the group consisting of oligocarbonate dimethacrylic esters.
- UDMA or Bis-GMA may be mixed and used with TEGDMA having low viscosity in a mass ratio of 5:5 to 6:4 because of its high viscosity, but is not limited thereto. There is not.
- shrinkage hardening occurs during polymerization, and an effect of minimizing changes in physical properties through shrinkage hardening can be obtained due to the organic functional silane as described above.
- the surface treatment of the crystallized glass using the organofunctional silane may be performed using a solution in which the organofunctional silane is diluted in ethanol in consideration of the specificity of the dental composite.
- an initiator may be included in order to cure the curable organic material by crosslinking in a polymer form, and examples of the initiator include a photoinitiator and a thermal initiator.
- a preferable initiator is a thermal initiator, and a composite having better physical properties can be obtained in the case of thermal polymerization including a thermal initiator compared to the case of photopolymerization including a photoinitiator.
- thermal initiator various compounds known in the art may be used, and examples thereof include known peroxides such as dibenzoyl peroxide, dilauroyl peroxide, tert-butyl peroctoate, or tert-butyl perbenzoate. However, it is not limited thereto.
- the glass matrix preferably contains 69.0 to 75.0 wt% of SiO 2 , 12.0 to 14.0 wt% of Li 2 O, and 2.5 to 10.5 wt% of Al 2 O 3 . % by weight, ZnO 0.12 ⁇ 0.22% by weight, K 2 O 1.1 ⁇ 2.7% by weight, Na 2 O 0.1 ⁇ 0.3% by weight, and P 2 O 5 2.0 ⁇ 6.0% by weight may be included, preferably considering the main crystal phase.
- the furnace may contain 2.5 to 3.5% by weight of Al 2 O 3 .
- Such a glass composition precipitates a crystal phase in an amorphous glass matrix through crystal nucleation and crystal growth heat treatment to generate crystallization. That is, crystal nuclei start to form at a minimum of 500 ° C and crystal growth occurs under elevated temperature, and this crystal growth shows the lowest light transmittance when used as an artificial tooth at a maximum of 880 ° C. That is, the light transmittance gradually decreases from the temperature at which the crystal grows to a maximum of 880 ° C. When focusing on such crystal growth, the crystal grows to the extent that satisfies high strength and satisfies machinability, which according to the present invention It can be used as a glass ceramic for dental composite blocks.
- the glass ceramic constituting the dental bulk block according to the present invention contains 69.0 to 75.0 wt% of SiO 2 , 12.0 to 14.0 wt% of Li 2 O , 2.5 to 10.5 wt% of Al 2 O 3 , and 0.12 to 0.22 wt% of ZnO.
- Weight% by melting a glass composition containing 1.1 to 2.7% by weight of K 2 O, 0.1 to 0.3% by weight of Na 2 O and 2.0 to 6.0% by weight of P 2 O 5 , and water quenching the glass melt to determine granulation size
- the glass composition may preferably include 2.5 to 3.5 wt % of Al 2 O 3 in consideration of the main crystal phase.
- a specific embodiment for obtaining the glass ceramic constituting the composite bulk body of the present invention is, first, SiO 2 69.0 ⁇ 75.0% by weight, Li 2 O 12.0 ⁇ 14.0% by weight, Al 2 O 3 2.5 ⁇ 3.5% by weight, ZnO 0.12
- a glass composition containing 0.22% by weight, 1.1 to 2.7% by weight of K 2 O, 0.1 to 0.3% by weight of Na 2 O, and 2.0 to 6.0% by weight of P 2 O 5 is weighed and mixed.
- Li 2 CO 3 may be added instead of Li 2 O, and carbon dioxide (CO 2 ), which is a carbon (C) component of Li 2 CO 3 , is released as a gas during the glass melting process.
- CO 2 carbon dioxide
- K 2 CO 3 and Na 2 CO 3 may be added instead of K 2 O and Na 2 O in alkali oxides, and carbon dioxide ( CO 2 ) is released as a gas in the melting process of glass and escapes.
- Ball milling uses a dry mixing process, and a ball milling process or the like can be used as the dry mixing process.
- a ball milling process or the like can be used as the dry mixing process.
- starting materials are charged into a ball milling machine, and the ball milling machine is rotated at a constant speed to mechanically grind and mix the starting materials uniformly.
- Balls used in the ball mill may be balls made of a ceramic material such as zirconia or alumina, and balls having the same size or at least two different sizes may be used. Considering the target particle size, adjust the ball size, milling time, and rotation speed per minute of the ball mill.
- the size of the ball may be set in the range of about 1 mm to 30 mm, and the rotational speed of the ball mill may be set in the range of about 50 to 500 rpm.
- Ball milling is preferably carried out for 1 to 48 hours in consideration of the target particle size and the like.
- the starting material is pulverized into finely sized particles, has a uniform particle size, and is uniformly mixed at the same time.
- the mixed starting materials are placed in a melting furnace, and the melting furnace containing the starting materials is heated to melt the starting materials.
- melting means that the starting material is changed into a viscous material state of a liquid state rather than a solid state.
- the melting furnace is preferably made of a material having a high melting point, high strength, and a low contact angle to suppress the sticking of the melt.
- platinum (Pt) diamond-like-carbon (DLC), chamotte
- It is preferably a melting furnace made of the same material or coated with a material such as platinum (Pt) or diamond-like-carbon (DLC).
- Melting is preferably carried out at 1,400 to 2,000° C. under normal pressure for 1 to 12 hours. If the melting temperature is less than 1,400 ° C, the starting material may not be melted yet, and if the melting temperature exceeds 2,000 ° C, it is not economical because excessive energy consumption is required. Do. In addition, if the melting time is too short, the starting material may not be sufficiently melted, and if the melting time is too long, excessive energy consumption is required, which is not economical.
- the temperature increase rate of the melting furnace is preferably about 5°C/min to 50°C/min. If the temperature increase rate of the melting furnace is too slow, it takes a long time to reduce productivity.
- melting is preferably performed in an oxidizing atmosphere such as oxygen (O 2 ) or air.
- the molten glass is water-quenched to obtain a glass molded body of a granular size, and the glass molten material is first pulverized to prepare a glass powder having a maximum average particle diameter of 300 ⁇ m or less.
- the glass powder obtained in this way is transferred to a crystallization heat treatment furnace to prepare a desired crystallization heat treatment powder.
- the crystallization heat treatment is performed for 30 minutes to 6 hours from room temperature to a maximum temperature of 755 to 810 ° C in the furnace, whereby only pure lithium disilicate has a crystal phase and the crystal size is 0.01 to 1.0 ⁇ m.
- a crystallization heat-treated powder containing a crystalline phase can be obtained.
- the crystallization heat treated powder is pulverized to prepare glass ceramic powder having a maximum average particle diameter of 100 ⁇ m or less.
- the glass ceramic matrix is composed of an amorphous glass matrix and a crystal phase dispersed in the glass matrix, and the main crystal phase is a leucite crystal phase and a lithium disilicate crystal phase. It includes at least one selected species, and has an average particle diameter of 0.01 to 1.0 ⁇ m;
- the polymer may be used to prepare a dental bulk block containing 20 to 40% by weight based on the total weight of the bulk block.
- the obtained bulk block may be machined into a desired shape by processing using CAD-CAM, etc., to be manufactured as a prosthesis.
- the machined prosthesis includes a glass ceramic matrix and a polymer, the glass ceramic matrix is composed of an amorphous glass matrix and a crystal phase dispersed in the glass matrix, and the main crystal phase is at least one selected from a leucite crystal phase and a lithium disilicate crystal phase. It includes one kind and has an average particle diameter of 0.01 to 1.0 ⁇ m, and the polymer may be included in 20 to 40% by weight based on the total weight.
- the obtained prosthesis had a 3-point bending strength of 190 to 260 MPa, a biaxial flexure strength of 180 to 260 MPa, and a Vickers hardness of 55 to 135 HV0.2 And, the elastic modulus may satisfy 20 to 25 GPa.
- indirect tensile strength (Diametral Tensile strength) may be 70 to 80 MPa.
- the obtained prosthetic appliance may have an average light transmittance of 30 to 40% in a wavelength range of 300 nm to 800 nm, and a water absorption of up to 32 ⁇ g/mm 3 .
- the present invention relates to a bulk block for manufacturing a dental prosthesis, and relates to a dental prosthetic material that has improved mechanical properties, can prevent microleakage, is aesthetically excellent, and can be machined.
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Abstract
Description
Claims (16)
- 글라스 세라믹 매트릭스 및 고분자를 포함하고,글라스 세라믹 매트릭스는 비정질의 유리 매트릭스와 유리 매트릭스에 분산된 결정상으로 이루어지고, 결정상은 주결정상이 루사이트 결정상 및 리튬 디실리케이트 결정상 중 선택된 적어도 1종의 것을 포함하고 그 평균입경이 0.01 내지 1.0㎛이고,고분자는 전체 벌크 블록의 중량을 기준으로 20 내지 40중량%로 포함되는,보철물 제조를 위한 벌크 블록.
- 제 1 항에 있어서,상기 결정상은 주결정상이 리튬 디실리케이트이고 추가 결정상으로 리튬 메타실리케이트를 더 포함하는 것을 특징으로 하는,보철물 제조를 위한 벌크 블록.
- 제 2 항에 있어서,상기 결정상은 추가 결정상으로 리튬 포스페이트, 크리스토발라이트(cristobalite), 트리디마이트(tridymite), 쿼츠(quartz), 유크립타이트(eucryptite), 스포듀민(spodumene), 버질라이트(virgilite), 페탈라이트(petalite) 및 이들의 혼합물 중에서 선택된 적어도 1종을 더 포함하는 것을 특징으로 하는,보철물 제조를 위한 벌크 블록.
- 제 1 항에 있어서,3점 굴곡강도(3-point bending strength)가 190 내지 260 MPa이고, 이축 굴곡강도(Biaxial flexure strength)가 180 내지 260 MPa이고, 비커스 경도(Vickers hardness)가 55 내지 135 HV0.2이고, 탄성계수(Elastic modulus)가 20 내지 25 GPa인 것을 특징으로 하는,보철물 제조를 위한 벌크 블록.
- 제 1 항에 있어서,간접인장강도(Diametral Tensile strength)가 70 내지 80 MPa인 것을 특징으로 하는,보철물 제조를 위한 벌크 블록.
- 제 1 항에 있어서,파장범위 300nm 내지 800nm에서 평균 광투과도가 30 내지 40%이고, 수분흡수량이 최대 32μg/㎣인 것을 특징으로 하는,보철물 제조를 위한 벌크 블록.
- 제 1 항에 있어서,고분자는 글라스 세라믹 매트릭스와 실란 결합으로 결합된 것임을 특징으로 하는,보철물 제조를 위한 벌크 블록.
- 제 1 항에 있어서,고분자는 불포화 이중결합을 포함하는 (메타)아크릴레이트계 모노머 및 올리고머 중에서 선택된 경화성 유기물의 경화물임을 특징으로 하는,보철물 제조를 위한 벌크 블록.
- 제 8 항에 있어서,상기 경화성 유기물은 하이드록시 에틸 메타아크릴레이트(hydroxy ethyl methacrylate, HEMA), 2,2-비스[4-(2-하이드록시-3-메타크릴로일옥시 프로폭시)페닐]프로판(2,2- bis [4-(2-hydroxy-3-methacryloyloxy propoxy) phenyl] propane, Bis-GMA), 트리에틸렌 글리콜 디메타아크릴레이트(Triethylene glycoldimethacrylate, TEGDMA), 디우레탄 디메타아크릴레이트(diurethanedimethacrylate, UDMA), 우레탄 디메타아크릴레이트(urethane dimethacrylate, UDM), 바이페닐 디메타아크릴레이트(biphenyldimethacrylate, BPDM), n-톨릴글리신-글리시딜메타아크릴레이트(n-tolyglycine-glycidylmethacrylate, NTGE), 폴리에틸렌글리콜 디메타아크릴레이트(polyethylene glycol dimethacrylate, PEG-DMA) 및 올리고카보네이트 디메타아크릴 에스테르(oligocarbonate dimethacrylic esters)로 이루어진 군에서 선택된 적어도 하나의 것임을 특징으로 하는,보철물 제조를 위한 벌크 블록.
- 제 1 항에 있어서,유리 매트릭스는 SiO2 69.0~75.0중량%, Li2O 12.0~14.0중량%, Al2O3 2.5~10.5중량%, ZnO 0.12~0.22중량%, K2O 1.1~2.7중량%, Na2O 0.1~0.3중량% 및 P2O5 2.0~6.0중량%를 포함하는 것임을 특징으로 하는,보철물 제조를 위한 벌크 블록.
- 제 10 항에 있어서,상기 유리 매트릭스는 Al2O3 2.5~3.5중량%를 포함하는 것임을 특징으로 하는,보철물 제조를 위한 벌크 블록.
- SiO2 69.0~75.0중량%, Li2O 12.0~14.0중량%, Al2O3 2.5~10.5중량%, ZnO 0.12~0.22중량%, K2O 1.1~2.7중량%, Na2O 0.1~0.3중량% 및 P2O5 2.0~6.0중량%를 포함하는 유리 조성물을 용융하고, 유리 용융물을 수냉(water quenching)하여 조립 크기의 유리 성형체를 얻고, 이를 1차 분쇄하여 최대 평균입경 300 ㎛ 이내의 크기인 유리 분말을 준비하는 단계;상기 유리 분말을 노(furnace) 내 온도를 상온에서부터 개시하여 최고온도 755 내지 810℃까지 30분 내지 6시간 동안 결정화 열처리하는 단계;결정화 열처리된 분말을 분쇄하여 최대 평균입경 100 ㎛ 이내의 크기인 글라스 세라믹 분말을 제조하는 단계; 및글라스 세라믹 분말을 소정의 형상으로 성형하는 단계를 포함하는,보철물 제조를 위한 벌크 블록의 제조방법.
- 제 12 항에 있어서,상기 유리 조성물은 Al2O3 2.5~3.5중량%를 포함하는 것임을 특징으로 하는,보철물 제조를 위한 벌크 블록의 제조방법.
- 글라스 세라믹 매트릭스 및 고분자를 포함하고,글라스 세라믹 매트릭스는 비정질의 유리 매트릭스와 유리 매트릭스에 분산된 결정상으로 이루어지고, 결정상은 주결정상이 루사이트 결정상 및 리튬 디실리케이트 결정상 중 선택된 적어도 1종의 것을 포함하고 그 평균입경이 0.01 내지 1.0㎛인 것이고,고분자는 전체 중량을 기준으로 20 내지 40중량%로 포함되는 것인,보철물.
- 제 14 항에 있어서,상기 결정상은 주결정상이 리튬 디실리케이트이고 추가 결정상으로 리튬 메타실리케이트를 더 포함하는 것을 특징으로 하는,보철물.
- 제 15 항에 있어서,상기 결정상은 추가 결정상으로 리튬 포스페이트, 크리스토발라이트(cristobalite), 트리디마이트(tridymite), 쿼츠(quartz), 유크립타이트(eucryptite), 스포듀민(spodumene), 버질라이트(virgilite), 페탈라이트(petalite) 및 이들의 혼합물 중에서 선택된 적어도 1종을 더 포함하는 것을 특징으로 하는,보철물.
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CN202280044205.2A CN117693320A (zh) | 2021-06-25 | 2022-06-24 | 用于制造牙科假体的大型块体 |
EP22828820.5A EP4360588A1 (en) | 2021-06-25 | 2022-06-24 | Bulk block for manufacturing dental prosthesis |
JP2022575319A JP7517739B2 (ja) | 2021-06-25 | 2022-06-24 | 歯科補綴物製造のためのバルクブロック |
US18/392,580 US20240130934A1 (en) | 2021-06-25 | 2023-12-21 | Bulk block for manufacturing dental prosthesis |
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JP7517739B2 (ja) | 2024-07-17 |
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