WO2022252656A1 - 雾化组件、雾化器及雾化组件的装配方法 - Google Patents

雾化组件、雾化器及雾化组件的装配方法 Download PDF

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Publication number
WO2022252656A1
WO2022252656A1 PCT/CN2022/073642 CN2022073642W WO2022252656A1 WO 2022252656 A1 WO2022252656 A1 WO 2022252656A1 CN 2022073642 W CN2022073642 W CN 2022073642W WO 2022252656 A1 WO2022252656 A1 WO 2022252656A1
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WIPO (PCT)
Prior art keywords
assembly
electrode part
heating
electrode
heating component
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PCT/CN2022/073642
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English (en)
French (fr)
Inventor
丁毅
张青
张海波
袁军
翟公高
邹志安
Original Assignee
深圳市卓力能技术有限公司
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Priority claimed from CN202121248234.XU external-priority patent/CN217509905U/zh
Priority claimed from CN202110627297.4A external-priority patent/CN115500553A/zh
Application filed by 深圳市卓力能技术有限公司 filed Critical 深圳市卓力能技术有限公司
Publication of WO2022252656A1 publication Critical patent/WO2022252656A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts

Definitions

  • the present application relates to the technical field of liquid atomization, in particular to an atomization assembly, an atomizer and an assembly method of the atomization assembly.
  • the inventor has developed an atomizer that uses a sheet-shaped heating component.
  • the disadvantage of this solution is that the heating component is not easy to fix or deform during assembly, which leads to inconsistent heating performance of the product and unstable atomization effect.
  • the technical problem to be solved in this application is to solve the defect that the sheet-shaped heating component in the prior art is not easy to fix.
  • the present application provides an atomization assembly, an atomizer, and an assembly method of the atomization assembly that can easily fix a sheet-shaped heating component.
  • an atomization assembly including a heating assembly, a support body, and an electrode assembly; the support body supports the heating assembly, and the electrode assembly includes a first electrode part and an end of the first electrode part Penetrating or passing through the support body and extending toward the heating component, the end of the first electrode component is directly or indirectly connected to the heating component in a fastened manner and maintains electrical connection with the heating component.
  • the heating component is welded to the end of the first electrode part.
  • the atomization assembly further includes a mounting seat, the heating assembly and the support body are placed on the top surface of the mounting seat, and the first electrode part is formed by the bottom surface of the mounting seat. passing through the mounting base, the support body in sequence and extending to corresponding positions toward the heating component.
  • the electrode assembly further includes a second electrode part, and the second electrode part is inserted into the end of the first electrode part so that the heating component is stably clamped on the The first electrode part and the second electrode part are electrically connected to the electrode assembly.
  • the end of the first electrode part is provided with a matching hole
  • the second electrode part is connected to the matching hole by compression or interference fit to realize the first electrode part and the second electrode part.
  • the electrical connection between the two electrode parts and the heating element is provided.
  • the present application also includes a mounting seat, the heating component and the support body are placed on the top surface of the mounting seat, and the first electrode part passes through the mounting seat from the bottom surface of the mounting seat seat.
  • the mounting base is provided with two electrode mounting holes at different positions, and each electrode mounting hole is used to accommodate the corresponding electrode assembly.
  • the first electrode part is screw-shaped, and is inserted into the mounting seat from the bottom surface of the mounting seat; the second electrode part is screw-shaped, and is inserted along the bottom surface of the mounting seat.
  • the direction passes through the heating component, thereby fixing the heating component to the mounting base.
  • the support body and the heating component are stably clamped between the mounting seat and the second electrode part.
  • the heating component includes a heating sheet, which includes two fixed ends and a mesh structure connected between the two fixed ends.
  • the edge of the mesh structure is also provided with a clamping portion bent toward the support body, and the clamping portion is used to clamp the support body so that the heating component and The relative positions between the supports are fixed.
  • the electrode assembly further includes a second electrode part, and a fixing hole for passing the second electrode part is provided at the set position of the fixed end, and the second electrode part is connected to the The end of the first electrode part is plugged so that the heating sheet is clamped between the first electrode part and the second electrode part and electrically connected with the electrode assembly.
  • the heating sheet is molded at one time by etching the sheet metal plate to form the fixed end and the mesh structure.
  • an atomizing device which includes an oil cup with an open end, and the oil cup has an oil storage chamber for containing atomized oil, and also includes the atomizing assembly provided in the first aspect of the application , the atomizing assembly is mounted to the open end of the oil cup.
  • Step S11 Overlapping and assembling a heating component and a support body, and supporting the heating component by the support body;
  • Step S13 inserting the end of the first electrode part into or through the support body and extending to the corresponding position toward the heating component;
  • Step S15 making the end of the first electrode part directly or indirectly connected to the The heating component and maintain electrical connection with the heating component.
  • the step S15 includes: welding the heating component to the end of the first electrode part.
  • the step S15 includes: inserting the second electrode part into the end of the first electrode part so that the heating component is stably clamped between the first electrode part and the second electrode part.
  • the two electrode parts are electrically connected with the electrode assembly.
  • the step S11 includes sequentially stacking and assembling the mounting seat, the heating component and the supporting body together, the supporting body is supported by the mounting seat, and the supporting body supports the heating component;
  • the above step S13 includes: passing the end of the first electrode part into or through the mounting seat, the support body and extending to the corresponding position of the heating component
  • a fitting hole is provided at the end of the first electrode part, and the second electrode part is press-connected or interference-fitted with the fitting hole.
  • the implementation of the atomization assembly, atomizer, and assembly method of the atomization assembly of the present application has the following beneficial effects: the end of the first electrode part is directly or indirectly connected to the heating assembly in a fastened manner and connected to the heating assembly It maintains electrical connection, is easy to fix and process, and realizes automatic assembly of atomization components. Moreover, the connection deformation between the first electrode and the heating component is small, and the finished product after assembly has good consistency.
  • Fig. 1 is a sectional view of the atomizer provided by the present application
  • Fig. 2 is a cross-sectional view of the atomization assembly used in the atomizer shown in Fig. 1;
  • Fig. 3 is a schematic structural diagram of the heating sheet used in the atomizer shown in Fig. 1;
  • Fig. 4 is a partial schematic diagram of an atomization assembly provided by another embodiment of the present application.
  • Figure 5 is a cross-sectional view of the atomization assembly shown in Figure 4.
  • Fig. 6 is a top view of the atomization assembly shown in Fig. 4;
  • Fig. 7 is an assembly flowchart of the atomization assembly provided by the present application.
  • connection can be a fixed connection, a detachable connection, or an integrated Connected, or electrically connected; either directly or indirectly through an intermediary.
  • the atomizer provided in one embodiment of the present application includes an oil cup 100 with an open end and an atomization assembly installed on the open end of the oil cup 100, the atomization assembly includes a mounting base 1, and is arranged on the The heating component 2 on the above-mentioned mounting base 1 and two electrode assemblies for supplying power to the heating component 2 , each electrode assembly has a first electrode part 31 and a second electrode part 32 .
  • the oil channel 130 is used to guide the atomized liquid in the oil storage chamber 120 to the oil guide 140 for the heating component 2 to atomize.
  • the end of the oil cup 100 opposite to the mounting base 1 is used as the suction nozzle end, and the suction nozzle can be integrally formed with the oil cup, or can be installed on the oil cup.
  • the vent pipe 110 can be integrally formed with the oil cup, or can be an independent part installed in the oil cup.
  • the mounting base 1 includes a hollow part, which is mainly used as an air intake channel, so that the external gas can flow to the heating component 2 and mix with the aerosol atomized by the heating component 2, and then be released by the user through the ventilation tube 110 suction. Specifically, when the user inhales, the external air flow passes through the mounting base 1 including the hollow part to reach the bottom of the above-mentioned heating element 2 and continues to flow upward to enter the ventilation tube 110, and the process will bring out the atomized aerosol at the same time. .
  • the heating component 2 is arranged on the support body 12 on the top surface of the mounting base 1 .
  • the support surface of the support body 12 is a plane (although the support body 12 is provided with an air duct for air flow, it does not affect its flatness), so the heating element 2 can be placed on the support body 12 flatly and without deformation.
  • the electrode assembly not only supplies power to the heating element 2 , but also fixes the heating element 2 on the mounting seat 1 and the support body 12 .
  • the mounting base 1 is provided with two electrode mounting holes 13 at different positions, and each electrode mounting hole 13 is used to accommodate a corresponding electrode assembly; each electrode assembly is in contact with a different position of the heating assembly 2 respectively.
  • the above-mentioned different positions refer to corresponding positions.
  • the above-mentioned corresponding positions usually refer to two positions on the long axis of the ellipse. position or two positions on a diameter.
  • the distances from the two electrode mounting holes 13 to the mounting base 1 are equal.
  • each electrode assembly includes a first electrode part 31 and a second electrode part 32; the first electrode part 31 is screw-shaped, inserted into the mounting hole 13 from the bottom surface 11 of the mounting base 1, and the end Protrude from the mounting seat 1 and enter the set position of the support body 12 ; the end of the first electrode part 31 facing the heating element 2 is provided with a recessed matching hole 14 .
  • the second electrode part 32 is also screw-shaped, passing through the heating element 2 and the support body 12 from top to bottom and fitting into the matching hole 14 for fixing the heating element 2 and the support body 12 on the mounting base 1 . Wherein, the second electrode part 32 is fixed together by fastening with the first electrode part 31 through the hole 14 , so as to fix the heating component 2 and the supporting body 12 together.
  • the fastening method means that the two are connected together in a relatively fixed manner, and the connection method may be riveting, interference fit, etc. It can be understood that, because the first electrode part 31 is screw-shaped, by reasonably setting the height of the first electrode part 31 and the mounting base 1, the heat-generating assembly can be installed through the interference fit between the second electrode part 32 and the first electrode part 31. 2 and the support body 12 are clamped and fixed to the mounting base 1.
  • the first electrode part 31 and the second electrode part 32 of each electrode assembly are electrically connected, and the two first electrode parts 31 are respectively connected to the positive terminal and the negative terminal of the power supply voltage, so that the power supply voltage A current loop is formed through the heating component 2 to realize heating of the liquid.
  • the heating component 2 includes a heating sheet.
  • FIG. 3 shows the specific structure of the heating sheet in this embodiment. suitable) strip of metal material, which includes two fixed ends 21 and a mesh structure 24 connected between the two fixed ends 21 .
  • the set position of the fixed end 21 is provided with a support for passing the electrode assembly (specifically, the second electrode part) and fixing the heating sheet on the mounting base 1
  • the fixing hole 22 of the body 12; the heating sheet is formed by etching the sheet metal plate to form the fixing end 21 and the mesh structure 24 at one time.
  • the stamping and forming process is more difficult, and more burrs may appear on the edge of the shape after the stamping and forming process, which will affect the flatness of the heating element itself and the flatness when it is placed on the support body 12 of the mounting base 1 degree. Etching does not have these problems, at least it will not deform the heating sheet itself.
  • the edge of the width direction of the above-mentioned network structure (that is, the edge not connected with the above-mentioned fixed end 21) is also provided with a clamping part 23 bent by punching (the clamping position shown in Figure 3 part 23 has not yet been bent), the clamping part 23 is used to clamp the support body 12, so that the relative position between the heating component 2 and the support body 12 is fixed.
  • the bent locking portion 23 can be obtained by simply punching and bending the heating component 2 shown in FIG. 3 .
  • the above-mentioned installation may not be used.
  • the above-mentioned mounting seat 1 may not be used in the case where a smaller volume is required or the cost is more sensitive.
  • the first electrode part 31 can directly enter the assembled heating element and the support body 12, and then through the second electrode part 32, the above-mentioned first electrode part 31, heat generation
  • the components 2 are connected together to also realize the atomization function.
  • FIGS. 4 to 6 are respectively a partial schematic view, a partial cross-sectional view and a top view of an atomization assembly according to another embodiment of the present application.
  • the main difference of the atomization assembly of this embodiment is that only the first electrode part 31 is used, the second electrode part 32 is omitted, and the heating element 2 is welded to the end of the first electrode part 31 .
  • the support body 2 is set on the top surface of the mounting base 1
  • the heating component 2 is set above the support body 2 and is rigidly supported by the support body 2
  • the end of the first electrode part 31 passes through the mounting base 1 and the support body 2 and generates heat toward the mounting base 2.
  • the component extends to a position where it touches the heating component 2 .
  • the heat generating assembly 2 is welded to the end of the first electrode part 31 at its fixing hole 22 so as to be directly connected to said first electrode part 31 in a fastened manner.
  • the present application also relates to an assembly method of an atomization assembly, the method comprising the following steps:
  • Step S11 Assembling the heating component and the support body: In this step, the heating component and the support body are overlapped and assembled together, the heating component is placed on the support body, and the heating component is supported by the support body;
  • Step S13 placing the first electrode part: in this step, the end of the first electrode part is penetrated or passed through the support body and extended toward the corresponding position of the heating component;
  • Step S15 connects the end of the first electrode component directly or indirectly to the heating component in a fastened manner and maintains electrical connection with the heating component.
  • step S11 includes sequentially stacking and assembling the mounting base, the heating component and the supporting body together, the mounting base supports the supporting body, and the supporting body supports the Heating components.
  • step S13 includes: sequentially threading or passing the end of the first electrode part through the mounting base, the support body and extending to corresponding positions of the heating assembly.
  • step S15 may be to weld the heating component to the end of the first electrode part, so that the second electrode part may not be used.
  • step S15 includes inserting the second electrode part into the end of the first electrode part so that the heating component is stably clamped between the first electrode part and the second electrode part and is in contact with the first electrode part.
  • the electrode assemblies are electrically connected.
  • the end of the first electrode part is provided with a fitting hole, and the second electrode part is press-connected or interference-fitted with the fitting hole.

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Abstract

一种雾化组件、雾化器及雾化组件的装配方法。该雾化组件包括发热组件(2)、支撑体(12)和电极组件;支撑体(12)支撑发热组件(2),电极组件包括第一电极部件(31)和第二电极部件(32),第一电极部件(31)的末端穿入或穿过支撑体(12)并朝发热组件(2)延伸,第一电极部件(31)的末端直接或间接地紧固连接到发热组件并与发热组件保持电连接。本申请改善了发热组件的装配效率和自动化装配水平,保证了成品组装的一致性。

Description

雾化组件、雾化器及雾化组件的装配方法
本申请要求于2021年06月04日提交中国专利局、申请号为202110627297.4、发明创造名称为“雾化组件、雾化器及雾化组件的装配方法”的中国专利申请的优先权,以及于2021年06月04日提交中国专利局、申请号为202121248234.X、发明创造名称为“雾化组件及雾化器”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及液体雾化技术领域,尤其涉及一种雾化组件、雾化器及雾化组件的装配方法。
背景技术
发明人开发了一种雾化器使用薄片状的加热部件,该种方案的缺点在于,装配时加热部件不易固定,或者容易变形,从而带来产品加热性能的不一致,导致雾化效果不稳定。
申请内容
本申请要解决的技术问题在于,解决现有技术的薄片状加热部件不易固定的缺陷。为此,本申请提供一种容易固定薄片状加热部件的雾化组件、雾化器及雾化组件的装配方法。
本申请第一方面,提供一种雾化组件,包括发热组件、支撑体和电极组件;所述支撑体支撑所述发热组件,所述电极组件包括第一电极部件所述第一电极部件的末端穿入或穿过所述支撑体并朝所述发热组件延伸,所述第一电极部件的末端以紧固的方式直接或间接连接到所述发热组件并与所述发热组件保持电连接。
作为本申请的一种改进方案,所述发热组件焊接到所述第一电极部件的末端。
作为本申请的一种改进方案,所述雾化组件还包括安装座,所述发热组件和所述支撑体放置在所述安装座顶面上,所述第一电极部件由所述安装座底面顺次穿过所述安装座、所述支撑体并朝所述发热组件延伸相应位置。
作为本申请的一种改进方案,所述电极组件还包括第二电极部件,所述第二电极部件与所述第一电极部件的末端插接使所述发热组件被稳定地夹持在所述第一电极部件和第二电极部件之间并与所述电极组件电连接。
作为本申请的一种改进方案,所述第一电极部件的末端设有配合孔,所述第二电极部件与所述配合孔卯压连接或者过盈配合,实现所述第一电极部件、第二电极部件和发热组件之间的电连接。
作为本申请的一种改进方案,还包括安装座,所述发热组件和所述支撑体放置在所述安装座顶面上,所述第一电极部件由所述安装座底面穿过所述安装座。
作为本申请的一种改进方案,所述安装座设置两个处于不同位置的电极安装孔, 每个所述电极安装孔用于容纳对应的所述电极组件。
作为本申请的一种改进方案,所述第一电极部件为螺钉状,从所述安装座的底面***所述安装座;所述第二电极部件为螺钉状,沿朝向所述安装座底面的方向穿过所述发热组件,从而将所述发热组件固定到所述安装座。
作为本申请的一种改进方案,所述支撑体和发热组件被稳定地夹持在所述安装座和第二电极部件之间。
作为本申请的一种改进方案,所述发热组件包括发热片,其包括两个固定端和连接在所述两个固定端之间的网状结构。
作为本申请的一种改进方案,所述网状结构的边沿还设置有朝向所述支撑体折弯的卡位部,所述卡位部用于夹持所述支撑体使得所述发热组件和所述支撑体之间的相对位置固定。
作为本申请的一种改进方案,所述电极组件还包括第二电极部件,所述固定端的设定位置上设置有用于供所述第二电极部件通过的固定孔,所述第二电极部件与所述第一电极部件的末端插接使所述发热片被夹持在所述第一电极部件和第二电极部件之间并与所述电极组件电连接。
作为本申请的一种改进方案,所述发热片通过对片状金属板蚀刻形成所述固定端和网状结构而一次成型。
本申请第二方面,提供一种雾化装置,包括一端开口的油杯,所述油杯具有用于盛放雾化油的储油腔,还包括本申请第一方面所提供的雾化组件,所述雾化组件安装到所述油杯的开口端。
本申请第三方面,提供一种雾化组件的装配方法,所述方法包括如下步骤:步骤S11:将发热组件和支撑体重叠装配在一起,由所述支撑体支撑所述发热组件;步骤S13:将第一电极部件的末端穿入或穿过所述支撑体并朝所述发热组件延伸相应位置;步骤S15:使所述第一电极部件的末端以紧固的方式直接或间接连接到所述发热组件并与所述发热组件保持电连接。
作为本申请的一种改进方案,所述步骤S15包括:将所述发热组件焊接到所述第一电极部件的末端。
作为本申请的一种改进方案,所述步骤S15包括:将第二电极部件插接到所述第一电极部件的末端使所述发热组件被稳定地夹持在所述第一电极部件和第二电极部件之间并与所述电极组件电连接。
作为本申请的一种改进方案,所述步骤S11包括将安装座、发热组件和支撑体顺次重叠装配在一起,由安装座支撑所述支撑体,所述支撑体支撑所述发热组件;所述步骤S13包括:将第一电极部件的末端顺次穿入或穿过所述安装座、所述支撑体并朝所述发热组件延伸相应位置
作为本申请的一种改进方案,所述第一电极部件的末端设有配合孔,所述第二电极部件与所述配合孔卯压连接或者过盈配合。
实施本申请的雾化组件、雾化器及雾化组件的装配方法,具有以下有益效果:第一电极部件的末端以紧固的方式直接或间接连接到所述发热组件并与所述发热组件保 持电连接,容易固定加工,实现雾化组件的自动化装配。且第一电极与发热组件的连接变形量小,组装后的成品一致性好。
附图说明
图1是本申请提供的雾化器的剖视图;
图2是图1所示雾化器使用的雾化组件的剖视图;
图3是图1所示雾化器使用的发热片的结构示意图;
图4是本申请另一实施例提供的雾化组件的局部示意图;
图5图4所示雾化组件的剖视图;
图6是图4所示雾化组件的俯视图;
图7是本申请提供的雾化组件的装配流程图。
具体实施方式
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。
在本申请的描述中,除非另有明确的规定和限定,术语“第一”、“第二”仅用于描述的目的,而不能理解为指示或暗示相对重要性;除非另有规定或说明,术语“多个”是指两个或两个以上;术语“连接”、“固定”等均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接,或电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
本说明书的描述中,需要理解的是,本申请实施例所描述的“上”、“下”等方位词是以附图所示的角度来进行描述的,不应理解为对本申请实施例的限定。此外,在上下文中,还需要理解的是,当提到一个元件连接在另一个元件“上”或者“下”时,其不仅能够直接连接在另一个元件“上”或者“下”,也可以通过中间元件间接连接在另一个元件“上”或者“下”。
下面将结合附图对本申请实施例作进一步说明。
如图1和图2所示,本申请在一个实施例提供的雾化器包括一端开口油杯100以及安装到油杯100开口端的雾化组件,该雾化组件包括安装座1、设置在所述安装座1上的发热组件2和用于给发热组件2供电的两个电极组件,每个电极组件第一电极部件31和第二电极部件32。油杯100内具有通气管110,通气管110外壁与油杯100内壁之间形成储油腔120用于盛放雾化油,油杯100内设置有导油通道130和导油件140,导油通道130用于将储油腔120内的雾化液引导到导油件140,供发热组件2进行雾化。
油杯100与所述安装座1相反的一端作为吸嘴端,吸嘴可以是与油杯一体成型,也可以是安装在油杯上的。类似地,通气管110可以与油杯一体成型,也可以是安装到油杯内的独立件。
安装座1包括中空的部分,该中空部分主要作用是作为进气气道,使外部的气体 能流到发热组件2并与发热组件2雾化后的气溶胶混合,然后经由通气管110被用户抽吸。具体来讲,当用户抽吸时,外部气流经由安装座1包括中空的部分抵达上述发热组件2的下方并继续向上方流动以进入通气管110,该过程同时将雾化后的气溶胶带出。
本实施例中,发热组件2设置在所述安装座1顶面的支撑体12上。支撑体12的支撑面为平面(虽然支撑体12设有供气流通过的风道,但是并不会影响其平坦度),所以发热组件2可以平坦地、不变形地放置在支撑体12上。电极组件不仅给发热组件2供电,且还能将发热组件2固定在所述安装座1及支撑体12。
在本实施例中,安装座1设置两个处于不同位置的电极安装孔13,每个电极安装孔13用于容纳对应电极组件;每个电极组件分别与所述发热组件2的不同位置接触。在本实施例中,上述不同的位置是指相对应的位置,例如,以安装座最常见的椭圆形柱状体或者圆柱体为例,上述相对应的位置通常指椭圆的长轴上的两个位置或者某条直径上的两个位置。优选地,两个电极安装孔13到安装座1的距离相等。
在本实施例中,每个电极组件包括第一电极部件31和第二电极部件32;所述第一电极部件31为螺钉状,由所述安装座1的底面11***安装孔13中,末端伸出所述安装座1并进入支撑体12设定位置;第一电极部件31的朝向发热组件2的末端设有凹陷的配合孔14。第二电极部件32也为螺钉状,自上而下穿过发热组件2、支撑体12并装配到配合孔14中,用于将所述发热组件2及支撑体12固定在安装座1。其中,第二电极部件32通过与第一电极部件31配合孔14的紧固的方式固定在一起,从而将发热组件2和支撑体12固定在一起。本说明书和权利要求书中,紧固的方式是指两者以相对固定的方式连接在一起,其连接方式可以是铆压、过盈配合等。可以理解地,因为第一电极部件31为螺钉状,通过合理设置第一电极部件31与安装座1的高度,就能通过第二电极部件32与第一电极部件31的过盈配合将发热组件2和支撑体12固定夹持固定到安装座1。
在本实施例中,每个电极组件的第一电极部件31和第二电极部件32到电连接,两个第一电极部件31分别与电源电压的正端和负端连接,使得所述电源电压通过所述发热组件2形成电流回路,实现对液体的加热。
在本实施例中,所述发热组件2包括发热片,图3示出了本实施例中的发热片的具体结构,所述发热片为具有设定长度(该长度通常和安装座1的外形相适配)的金属材质的条状物,其包括两个固定端21和连接在所述两个固定端21之间的网状结构24。如图3所示,所述固定端21的设定位置上设置有用于供所述电极组件(具体来讲就是第二电极部件)通过并将所述发热片固定在所述安装座1的支撑体12的固定孔22;所述发热片通过对片状金属板蚀刻形成所述固定端21和网状结构24而一次成型。由于发热片的厚度较薄,冲压成型加工难度较大,而且冲压成型加工后外形边沿可能出现较多毛刺,会影响发热片本身的平坦度和放置在安装座1的支撑体12上时的平整程度。而蚀刻则不存在这些问题,至少不会使得发热片本身变形。此外,如图3所示,上述网状结构的宽度方向的边沿(即未与上述固定端21连接的边沿)还设置有通过冲压折弯的卡位部23(图3中示出的卡位部23还未折弯),所述卡位部23用于夹持所 述支撑体12,使得所述发热组件2和所述支撑体12之间的相对位置固定。通过对图3中示出的发热组件2进行简单的冲压折弯就能够得到折弯的卡位部23。
值得一提的是,在本实施例中,由于具有支撑体12,且该支撑体12是由致密陶瓷构成,其强度和密封性均较好,所以在一些情况下,也可以不使用上述安装座1,例如在要求体积较小或成本较为敏感的情况下,可以不使用上述安装座1。在这种情况下,由于支撑体12的存在,使得第一电极部件31可以直接进入组装后的发热组件和支撑体12,然后再通过第二电极部件32,将上述第一电极部件31、发热组件2连接在一起,也同样能够实现雾化的功能。
图4至图6分别是本申请另一实施例的雾化组件的局部示意图、局部剖视图和俯视图。与图2所示的实施例相比,本实施例的雾化组件的主要区别是只使用第一电极部件31,省去第二电极部件32,发热组件2焊接到第一电极部件31的末端。具体地,支撑体2设置到安装座1顶面,发热组件2设置到支撑体2上方由支撑体2刚性支撑,第一电极部件31末端穿过安装座1、支撑体2并朝所述发热组件延伸,延伸到触碰到发热组件2的位置。发热组件2在其固定孔22处焊接到第一电极部件31的末端,从而以紧固的方式直接连接到所述第一电极部件31。采用该方法连接,第一电极与发热组件的连接变形量小,组装后的成品一致性稳定。
本申请还涉及一种雾化组件的装配方法,所述方法包括如下步骤:
步骤S11装配发热组件和支撑体:在本步骤中,将发热组件和支撑体重叠装配在一起,所述发热组件放置在所述支撑体上,由所述支撑体支撑所述发热组件;
步骤S13放置第一电极部件:在本步骤中,将第一电极部件的末端穿入或穿过所述支撑体并朝所述发热组件延伸相应位置;
步骤S15使所述第一电极部件的末端以紧固的方式直接或间接连接到所述发热组件并与所述发热组件保持电连接。
在本实施例中的不使用安装座的情况下,直接按照上述步骤将第一电极部件、发热组件、支撑体和第二电极部件组装在一起即可。而在本实施例中,在使用安装座的情况下,步骤S11包括将安装座、发热组件和支撑体顺次重叠装配在一起,由安装座支撑所述支撑体,所述支撑体支撑所述发热组件。相应地,所述步骤S13包括:将第一电极部件的末端顺次穿入或穿过所述安装座、所述支撑体并朝所述发热组件延伸相应位置。
如上所述,步骤S15可以是将所述发热组件焊接到所述第一电极部件的末端,如此,可以不使用第二电极部件。替换的方案中,步骤S15包括将第二电极部件插接到所述第一电极部件的末端使所述发热组件被稳定地夹持在所述第一电极部件和第二电极部件之间并与所述电极组件电连接。
如上所述,优选地,所述第一电极部件的末端设有配合孔,所述第二电极部件与所述配合孔卯压连接或者过盈配合。
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。

Claims (15)

  1. 一种雾化组件,其特征在于,包括发热组件、支撑体和电极组件;所述支撑体支撑所述发热组件,所述电极组件包括第一电极部件,所述第一电极部件的末端穿入或穿过所述支撑体并朝所述发热组件延伸,所述第一电极部件的末端以紧固的方式直接或间接连接到所述发热组件并与所述发热组件保持电连接。
  2. 根据权利要求1所述的雾化组件,其特征在于,所述发热组件焊接到所述第一电极部件的末端。
  3. 根据权利要求2所述的雾化组件,其特征在于,还包括安装座,所述发热组件和所述支撑体放置在所述安装座顶面上,所述第一电极部件由所述安装座底面顺次穿过所述安装座、所述支撑体并朝所述发热组件延伸相应位置。
  4. 根据权利要求1所述的雾化组件,其特征在于,所述电极组件还包括第二电极部件,所述第二电极部件与所述第一电极部件的末端插接使所述发热组件被稳定地夹持在所述第一电极部件和第二电极部件之间并与所述电极组件电连接。
  5. 根据权利要求4所述的雾化组件,其特征在于,所述第一电极部件的末端设有配合孔,所述第二电极部件与所述配合孔卯压连接或者过盈配合,实现所述第一电极部件、第二电极部件和发热组件之间的电连接。
  6. 根据权利要求4所述的雾化组件,其特征在于,还包括安装座,所述发热组件和所述支撑体放置在所述安装座顶面上,所述第一电极部件由所述安装座底面穿过所述安装座。
  7. 根据权利要求6所述的雾化组件,其特征在于,所述支撑体和发热组件被稳定地夹持在所述安装座和第二电极部件之间。
  8. 根据权利要求1至7任一项所述的雾化组件,其特征在于,所述发热组件包括发热片,其包括两个固定端和连接在所述两个固定端之间的网状结构。
  9. 根据权利要求8所述的雾化组件,其特征在于,所述网状结构的边沿还设置有朝向所述支撑体折弯的卡位部,所述卡位部用于夹持所述支撑体使得所述发热组件和所述支撑体之间的相对位置固定。
  10. 根据权利要求8所述的雾化组件,其特征在于,所述发热片通过对片状金属板蚀刻形成所述固定端和网状结构而一次成型。
  11. 一种雾化装置,包括一端开口的油杯,所述油杯具有用于盛放雾化油的储油腔,其特征在于,还包括如权利要求1-10任意一项所述的雾化组件,所述雾化组件安装到所述油杯的开口端。
  12. 一种雾化组件的装配方法,其特征在于,所述方法包括:
    步骤S11:将发热组件和支撑体重叠装配在一起,由所述支撑体支撑所述发热组件;
    步骤S13:将第一电极部件的末端穿入或穿过所述支撑体并朝所述发热组件延伸相应位置;
    步骤S15:使所述第一电极部件的末端以紧固的方式直接或间接连接到所述发热组件并与所述发热组件保持电连接。
  13. 根据权利要求12所述的装配方法,其特征在于,所述步骤S15包括:将所述发热组件焊接到所述第一电极部件的末端;或者
    将第二电极部件插接到所述第一电极部件的末端使所述发热组件被稳定地夹持在所述第一电极部件和第二电极部件之间并与所述电极组件电连接。
  14. 根据权利要求12所述的装配方法,其特征在于:
    所述步骤S11包括将安装座、发热组件和支撑体顺次重叠装配在一起,由安装座支撑所述支撑体,所述支撑体支撑所述发热组件;
    所述步骤S13包括:将第一电极部件的末端顺次穿入或穿过所述安装座、所述支撑体并朝所述发热组件延伸相应位置。
  15. 根据权利要求13所述的装配方法,其特征在于,所述第一电极部件的末端设有配合孔,所述第二电极部件与所述配合孔卯压连接或者过盈配合。
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