WO2022241895A1 - Splash-proof scrap collection apparatus for magnetic metal cutting and collection method therefor - Google Patents

Splash-proof scrap collection apparatus for magnetic metal cutting and collection method therefor Download PDF

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Publication number
WO2022241895A1
WO2022241895A1 PCT/CN2021/101179 CN2021101179W WO2022241895A1 WO 2022241895 A1 WO2022241895 A1 WO 2022241895A1 CN 2021101179 W CN2021101179 W CN 2021101179W WO 2022241895 A1 WO2022241895 A1 WO 2022241895A1
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WIPO (PCT)
Prior art keywords
waste
cutting
plate
moving
groove
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PCT/CN2021/101179
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French (fr)
Chinese (zh)
Inventor
孙二南
胡兴为
刘志强
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南京禹智智能科技有限公司
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Publication of WO2022241895A1 publication Critical patent/WO2022241895A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention relates to a waste chip collection device, in particular to a waste chip anti-splash collection device for magnetic metal cutting and a collection method thereof.
  • Metal cutting is a method of material removal and forming in the metal forming process. It still occupies a large proportion in today's mechanical manufacturing.
  • the metal cutting process is a process of interaction between the workpiece and the tool.
  • the tool removes excess metal from the workpiece to be processed.
  • the workpiece can obtain the geometric accuracy, dimensional accuracy and surface quality that meet the design and process requirements.
  • the material must have certain cutting performance and appropriate geometric parameters, such as cutting angle, etc.
  • Metal cutting is mostly carried out by machine tools. The main methods are turning, milling, planing, grinding, drilling and boring. Cutting waste will be generated more or less in the process.
  • a waste splash-proof collection device for magnetic metal cutting and its collection method which connects the front-end incoming materials through an intermittent rotating turntable, and completes weighing and visual inspection at the corresponding stations, thereby solving the above-mentioned problems in the prior art question.
  • An anti-splash collection device for magnetic metal cutting waste comprising a cutting machine base, a control component, a workpiece moving component, a shelf cleaning component, a recycling component, and a cutting device.
  • a drawing groove is excavated on one side of the cutting machine base, and two drain grooves are dug on the cutting machine base, and the two drain grooves are connected to the drawing groove;
  • the control assembly is installed on the base of the cutting machine
  • the workpiece moving assembly includes a mobile driving device installed on the cutting machine base, and a moving guide rail connected between the mobile driving device and the control assembly, and a moving block is slid inside the moving guide rail , the workpiece processing table is connected to the moving block;
  • the partition cleaning assembly includes a pair of baffles 1 fixedly connected to both sides of the moving block, and two baffles 2 slidably connected to the baffles 1, and the sides of the pair of baffles 1 are close to each other. Both are clamped with magnetically conductive plates, and an electromagnet is embedded between the first baffle plate and the magnetically conductive plates;
  • the recycling assembly includes a waste collection box slidingly arranged in the drawing slot, and an adsorption plate clamped in the waste collection box, and the waste collection box and the adsorption plate are correspondingly dug There are multiple leak holes, and a waste liquid collection box is arranged on the lower side of the leak holes;
  • the cutting device is arranged above the workpiece processing table and is used for cutting metal workpieces.
  • control assembly includes a control box one installed on the base of the cutting machine, and a control box two installed on the baffle plate one, and the control box one is used to control the The mobile driving device, the second control box is used to control the electromagnet, and the first control box is used to control the start and stop of the mobile driving device and the cutting device, which is convenient for the user to operate the mobile driving device and the cutting device Control, the control box 2 is used to control the magnetism of the electromagnet, thereby controlling the magnetism of the magnetic guide plate, which is convenient for the magnetic guide plate to absorb and separate the magnetic metal waste.
  • the expansion and contraction of the baffle plate 2 can also be controlled by the control box 2 or The user manually expands and contracts.
  • the expansion and contraction of the baffle plate 2 is controlled by the control box 2, which is convenient for reducing the operation difficulty of the user and improving the efficiency of blocking and collecting waste.
  • two moving grooves 1 are symmetrically excavated inside the baffle plate 1, and the baffle plate 2 is slidably arranged in the moving groove 1, and the sides of the two baffle plates 2 that are far away from each other are connected with side
  • the baffle plate, the side of the baffle plate 2 away from the side baffle plate is connected with a scraper and a brush plate
  • the baffle plate 2 can move in the moving groove 1, and at the same time, the baffle plate 2 and the outer wall of the moving groove 1 are correspondingly connected with a limit block , to prevent the second baffle from moving out of the first moving slot, so that the second baffle can be used normally, and the removal of the second baffle from the first moving slot can increase the barrier range, and at the same time cooperate with the side baffles to improve the barrier and collection efficiency of waste
  • the scraper and the brush plate can sweep the waste chips falling on the cutting machine base, so that the waste chips fall into the waste chip collection box through the drain.
  • two chip pockets are excavated on the base of the cutting machine, the chip pockets match the scraper, the scraper is slidingly connected to the inner wall of the chip pocket, and the cutting machine
  • Two slots are drilled on the seat, and side clips are inserted in the slots, and the sides of the two side clips that are close to each other are on the same level as the inner walls of the two chip pockets that are far away from each other.
  • the setting of the two chip pockets and the side clamping plate can prevent waste chips from falling out of the cutting machine frame, which can not only improve the collection efficiency of waste chips, but also reduce the pollution of waste chips and waste liquid to the processing environment.
  • an air pump is installed on the first baffle, and an air outlet pipe is connected to the side of the air pump close to the base of the cutting machine.
  • the waste chips that are not scattered in the chip pocket are blown, so that the waste chips fall into the chip pocket or adsorb on the magnetic guide plate for subsequent collection.
  • the air pump can be started to make the air outlet pipe cooperate with the cutting The fluid cools the cutting metal and cutter.
  • the baffle plate is fixedly connected with the moving block through the connecting grooves, and two holes are symmetrically drilled at the end of the moving guide rail near the connecting groove.
  • Sink two the second drain is set correspondingly to the first drain, a pair of baffles are connected to the moving block, and can drive the first baffle to move when the moving block moves, and the setting of the second sink can be carried out on the moving block When moving, push the waste liquid in the waste box in the moving guide rail to enter the waste collection box through the second and first drains for collection.
  • the moving block is excavated with a moving groove 2 that matches the two moving grooves 1, and a push plate is slid inside the moving groove 2, and the two push plates are respectively connected to the corresponding
  • the corresponding baffle plate 2 is fixedly connected, and the moving groove 2 is set corresponding to the moving groove 1, so that the push plate is fixedly connected with the baffle plate 2, and the lower surface of the push plate fits with the inner wall of the moving guide rail, so that the push plate can be pushed when moving.
  • the waste chips and waste liquid in the moving guide rail fall into the chip accumulation groove, or fall into the waste chip collection box through the second drain and the first drain.
  • a liquid guide pump is provided in the waste liquid collection box, and a liquid guide hose is connected to the liquid guide pump to pass through the waste liquid collection box.
  • the waste liquid collection box is close to the guide tube.
  • One side of the liquid hose is connected with a liquid outlet pipe, and a pipe plug is engaged on the liquid outlet pipe.
  • the liquid guide pump provides power for the output of the cutting fluid in the waste liquid collection box, and the user can be added, separated and recovered before entering
  • the cutting fluid in the waste liquid collection box is output through the liquid guide hose to cool down the cutting workpiece and cutter.
  • the cutting fluid in the collection box is discharged, and the pipe plug is used to seal the liquid outlet pipe.
  • two fasteners are symmetrically arranged on both sides of the waste liquid collection box, and the fasteners include a fastening plate fixedly connected to the outer wall of the cutting machine base, and the fastening plate
  • the upper rotation is provided with a fastening bar, and the fastening plate rotates on the fastening bar not only to facilitate the clamping of the waste chip collection box and the cutting machine base, but also to facilitate the user to pull out the waste chip collection box from the drawing groove.
  • a method for collecting waste anti-splash collection device for magnetic metal cutting comprising the following steps:
  • the second baffle is drawn out from the moving groove one of the first baffle, and the splashed waste chips are collected by using the first baffle, the first moving groove and the second baffle;
  • the invention relates to a waste chip anti-splash collection device for magnetic metal cutting and a collection method thereof.
  • the waste chip anti-splash collection device By installing the waste chip anti-splash collection device on a metal cutting machine, not only can the waste chips splashed during the cutting process be shielded and adsorbed, and the waste chips can be prevented Chip splashing will cause harm to processing personnel, and it can also clean and collect waste chips and waste liquid generated after cutting, reducing the cleaning difficulty and work intensity of users, improving the collection efficiency of waste chips, and making waste liquid can be recycled. , Prevent waste liquid and waste chips from affecting the processing environment and processing equipment.
  • Fig. 1 is the overall structure diagram of the present invention.
  • Fig. 2 is an overall structural diagram of another perspective of the present invention.
  • Fig. 3 is a schematic diagram of part of the structure of the present invention.
  • FIG. 4 is a partial enlarged view of A in FIG. 3 .
  • Fig. 5 is a sectional view 1 of the present invention.
  • Fig. 6 is a second cross-sectional view of the present invention.
  • Fig. 7 is an overall structural view of the second baffle plate of the present invention after opening.
  • Fig. 8 is a partially disassembled schematic diagram of the present invention.
  • Fig. 9 is a schematic structural view of the partition cleaning assembly of the present invention.
  • Fig. 10 is an exploded view of the waste collection box of the present invention.
  • the reference signs in the figure are: 1. Cutting machine base, 101. Chip flute, 102. Drain groove 1, 103. Pull groove, 2. Control assembly, 201. Control box 1, 202. Control box 2, 3. Workpiece moving component, 301. Mobile driving device, 302. Moving guide rail, 303. Moving block, 304. Connection groove, 305. Workpiece processing table, 306. Moving groove 2, 307. Push plate, 4. Separation cleaning Components, 401. Baffle 1, 402. Moving slot 1, 403. Baffle 2, 404. Side baffle, 405. Scraper, 406. Brush plate, 407. Magnetic plate, 408. Air pump, 409. Out Trachea, 5. Recycling components, 501. Waste collection box, 502. Card slot, 503. Adsorption plate, 504. Leakage hole, 505. Waste liquid collection box, 506. Liquid guide pump, 507. Liquid guide hose, 508. liquid outlet pipe, 509. pipe plug, 6. cutting device, 7. fastener, 701. fastening plate, 702. fastening strip, 8. side clamping plate.
  • a waste anti-splash collection device for magnetic metal cutting includes a cutting machine base 1, a control component 2, a workpiece moving component 3, a shelf cleaning component 4, a recycling component 5, and a cutting device 6.
  • a drawing groove 103 is excavated on one side of the cutting machine frame 1, and two leakage grooves 102 are excavated on the cutting machine frame 1, and the two leakage grooves 102 are connected with the drawing groove 103. connected.
  • the drawing groove 103 is a trapezoidal groove, which can facilitate the flow and collection of waste liquid and waste chips, and the two drains one 102 are used for waste liquid and waste chips to leak from the cutting machine base 1 for collection.
  • control assembly 2 is installed on the cutting machine base 1.
  • the workpiece transfer assembly 3 includes a mobile drive device 301 installed on the cutting machine base 1, and a mobile guide rail 302 connected between the mobile drive device 301 and the control assembly 2, and the mobile guide rail 302
  • the inner slide is provided with a moving block 303, and the moving driving device 301 is used to drive the moving block 303 to move in the moving guide rail 302.
  • the moving block 303 is connected with a workpiece processing table 305, and the workpiece processing table 305 is used to place workpieces to be cut.
  • the sides of the two drains 102 that are far away from each other are respectively on the same level as the sides of the mobile driving device 301 and the control assembly 2 that are close to each other, so that the waste debris and waste liquid between the mobile driving device 301 and the control assembly 2 can be completely Leaked through the sink one 102.
  • the partition cleaning assembly 4 includes a pair of baffle plates 401 fixedly connected to both sides of the moving block 303, and the baffle plate 1 401 is used to screen and collect the splashed waste debris, and is connected with the baffle plate
  • the two baffle plates 403 that are slidably connected to the plate 1 401 , and the sides of the pair of baffle plates 401 that are close to each other are clamped with a magnetic conductive plate 407 , and an electromagnet is embedded between the baffle plate 1 401 and the magnetic conductive plate 407 .
  • the recycling assembly 5 includes a waste collection box 501 slidably disposed in the drawer slot 103 , the waste collection box 501 is used to collect waste, and an adsorption plate clamped in the waste collection box 501 503, the adsorption plate 503 is used to absorb magnetic metal waste to facilitate the separation of waste and waste liquid.
  • a slot 502 matching the adsorption plate 503 is dug in the waste collection box 501, and the adsorption plate 503 passes through the slot 502 and waste
  • the chip collection box 501 is clamped, and the waste chip collection box 501 and the adsorption plate 503 are correspondingly dug with a plurality of leakage holes 504.
  • the setting of the leakage holes 504 can facilitate the flow of waste liquid.
  • the lower side of the leakage hole 504 is provided with a waste liquid collection box 505.
  • the waste liquid flows into the waste liquid collection box 505 through the leakage hole 504.
  • Two fasteners 7 are symmetrically arranged on both sides of the waste liquid collection box 505.
  • the fasteners 7 include a fastening plate 701 fixedly connected to the outer wall of the cutting machine base 1 , the fastening plate 701 is rotated to be provided with a fastening strip 702, and the fastening plate 701 is rotated on the fastening strip 702, which is not only convenient for clamping the waste collection box 501 and the cutting machine base 1, but also convenient for the user to remove the waste
  • the collection box 501 is drawn out from the drawing groove 103, and after the collection of waste debris is completed, the liquid guide pump 506 can be turned off, the fastening bar 702 is rotated on the fastening plate 701, the waste collection box 501 is loosened and taken out, and the waste debris collection box 501 can be taken out.
  • the waste chips on the chip collection box 501 and the adsorption plate 503 are cleaned and recovered. After the recovery is completed, the adsorption plate 503 is snapped into the waste chip collection box 501, and then the waste chip collection box 501 is pushed into the drawing groove 103, and rotated tightly.
  • the solid bar 702 is enough to fasten the waste collection box 501 .
  • two moving grooves 1 402 are symmetrically excavated in the first baffle 401, and the second baffle 403 is slidably arranged in the first moving groove 402.
  • the sides of the two baffles 403 away from each other are connected with side baffles 404.
  • a scraper 405 and a brush plate 406 are connected to the side of the second plate 403 away from the side baffle 404, the second baffle 403 can move in the first moving groove 402, and the corresponding connection between the second baffle 403 and the outer wall of the first moving groove 402 is limited.
  • the scraper 405 and the brush plate 406 can scrape the waste chips falling on the cutting machine base 1, so that the waste chips fall into the waste chip collection box 501 through the drain 102 , according to the splashing range of cutting chips, the second baffle plate 403 is drawn out from the moving slot 1 402 of the first baffle plate 401, and the splashed waste chips are collected by using the first baffle plate 401, the first moving slot 402 and the second baffle plate 403 .
  • An air pump 408 is installed on the baffle plate 1 401,
  • the model of the air pump 408 is XGB-7B.
  • the side of the air pump 408 close to the cutting machine base 1 is connected with an air outlet pipe 409.
  • the air outlet pipe 409 is set through the baffle plate 1 401.
  • the waste chips in 101 are blown, so that the waste chips fall into the chip accumulation groove 101 or are adsorbed on the magnetic guide plate 407 for subsequent collection.
  • the air pump 408 can be started to make the air outlet pipe 409 cooperate with the cutting fluid Cool the cutting metal and the cutting knife.
  • the cutting device 6 is arranged above the workpiece processing table 305 for cutting metal workpieces.
  • the control box one 201 in the start control assembly 2 controls the work of the mobile driving device 301, drives the moving block 303 to move in the moving guide rail 302, and drives the workpiece on the workpiece processing table 305 to move directly below the cutting device 6, and then passes through the control box one 201
  • the control assembly 2 includes a control box 1 201 installed on the cutting machine base 1, and a control box 2 202 installed on the baffle 1 401, the control box 1 201 is used to control the mobile drive Device 301, control box two 202 are used to control the electromagnet, and control box one 201 is used to control the start and stop of the mobile drive device 301 and the cutting device 6, which is convenient for the user to operate and control the mobile drive device 301 and the cutting device 6.
  • Box 2 202 is used to control the magnetism of the electromagnet, thereby controlling the magnetism of the magnetic guide plate 407, which facilitates the adsorption and separation of magnetic metal waste by the magnetic guide plate 407.
  • the expansion and contraction of the baffle plate 2 403 can also be carried out by using the control box 202
  • the expansion and contraction is controlled or manually by the user.
  • the expansion and contraction of the second baffle 403 is controlled by the control box 202, which is convenient for reducing the operation difficulty of the user and improving the waste blocking and collection efficiency.
  • connecting grooves 304 are drilled through both sides of the moving guide rail 302, and the baffle plate 401 is fixedly connected with the moving block 303 through the connecting groove 304.
  • a drain groove two, the drain groove two and the drain groove one 102 are correspondingly arranged, and a pair of baffle plate one 401 is connected with the moving block 303, and can drive the baffle plate one 401 to move when the moving block 303 moves, and the setting of the drain groove two can be
  • the moving block 303 moves, the waste liquid in the waste box in the moving guide rail 302 is pushed to enter the waste collection box 501 through the second channel and the first channel 102 for collection.
  • Matching moving groove two 306, sliding in moving groove two 306 is provided with push plate 307, two push plates 307 are fixedly connected with corresponding baffle plate two 403 respectively, and moving groove two 306 is correspondingly set with moving groove one 402, makes The push plate 307 is fixedly connected with the second baffle plate 403, and the lower surface of the push plate 307 is in contact with the inner wall of the moving guide rail 302, so that when the push plate 307 moves, the waste chips and waste liquid in the moving guide rail 302 can be pushed to fall into the chip accumulation groove 101 or fall into the waste collection box 501 through the second and first troughs 102 .
  • the waste liquid collection box 505 is provided with a fluid guide pump 506, the model of which is JC-2589, and a fluid guide pump 506 is connected to a fluid guide tube that runs through the waste liquid collection box 505.
  • the pipe 507 and the waste liquid collection box 505 are connected with a liquid outlet pipe 508 on the side close to the liquid guide hose 507, and a pipe plug 509 is fitted on the liquid outlet pipe 508.
  • the liquid guide pump 506 is the cutting fluid in the waste liquid collection box 505.
  • the output provides power, and the cutting fluid that enters the waste liquid collection box 505 after the user has added and separated and recovered can be output through the liquid guide hose 507 to cool the cutting workpiece and the cutter.
  • the setting of the liquid outlet pipe 508 is convenient for the user to control Add cutting fluid into the waste fluid collection box 505, and discharge the cutting fluid in the waste fluid collection box 505 after the cutting is completed.
  • the pipe plug 509 is used to seal the liquid outlet pipe 508. Open the pipe plug 509, and the cutting fluid can be passed through before cutting starts.
  • the liquid outlet pipe 508 feeds the cutting fluid into the waste liquid collection box 505, the cutting device 6 is started to work through the control box 1 201, and the workpiece to be cut is processed, and the liquid guide pump 506 is started at the same time, and the cutting fluid flows out through the liquid guide hose 507 , can cool the cutter and workpiece.
  • the specific working process of the present invention is as follows: place the workpiece to be cut on the workpiece processing table 305 in the workpiece moving assembly 3, start the control box-201 in the control assembly 2 to control the work of the mobile driving device 301, and drive the mobile
  • the block 303 moves in the moving guide rail 302, drives the workpiece on the workpiece processing table 305 to move directly below the cutting device 6, and then controls the mobile driving device 301 to stop working through the control box one 201; starts the control box two 202 to make the magnetic plate 407 It is magnetic; open the pipe plug 509, pass the cutting fluid into the waste liquid collection box 505 through the liquid outlet pipe 508, start the cutting device 6 to work through the control box 1 201, process the workpiece to be cut, and start the liquid guide pump 506 at the same time,
  • the cutting fluid flows out through the fluid guide hose 507; according to the splashing range of cutting chips, the second baffle 403 is drawn out from the moving groove 1 402 of the first baffle 401, and the

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  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The present invention relates to a splash-proof scrap collection apparatus for magnetic metal cutting and a collection method therefor. The apparatus comprises a cutting machine base, a control assembly, a workpiece transferring assembly, a blocking member cleaning assembly, a recycling assembly, and a cutting apparatus. A drawing groove is cut in one side of the cutting machine base; two first leakage grooves are cut in the cutting machine base, and the two first leakage grooves are both communicated with the drawing groove; the control assembly is mounted on the cutting machine base; and the workpiece transferring assembly comprises a movement driving apparatus mounted on the cutting machine base. In the present invention, by providing the splash-proof scrap collection apparatus on a metal cutting machine, scraps splashed during a cutting process can be blocked and adsorbed to prevent processing personnel form being injured from scrap splashing, and the scraps and waste liquid generated after cutting can also be cleaned and collected to reduce the cleaning difficulty and work intensity of a user and improve the collection efficiency of scraps, such that the waste liquid can be recycled, and a processing environment and a processing device are prevented from being influenced by the waste liquid and scraps.

Description

一种磁性金属切削用废屑防溅收集装置及其收集方法Anti-splash collection device and collection method for waste chips for magnetic metal cutting 技术领域technical field
本发明涉及一种废屑收集装置,具体涉及一种磁性金属切削用废屑防溅收集装置及其收集方法。 The invention relates to a waste chip collection device, in particular to a waste chip anti-splash collection device for magnetic metal cutting and a collection method thereof.
背景技术Background technique
金属切削是金属成形工艺中的材料去除加成形方法,在当今的机械制造中仍占有很大的比例,金属切削过程是工件和刀具相互作用的过程,刀具从待加工工件上切除多余的金属,并在控制生产率和成本的前提下,使工件得到符合设计和工艺要求的几何精度、尺寸精度和表面质量,为实现这一过程,工件与刀具之间要有相对运动,即切削运动,而且刀具材料必须具备一定的切削性能和适当的几何参数,即切削角度等,金属的切削加工大多是通过机床来进行的,其主要方法有车、铣、刨、磨、钻和镗等,在切削过程中或多或少会产生切削废屑。Metal cutting is a method of material removal and forming in the metal forming process. It still occupies a large proportion in today's mechanical manufacturing. The metal cutting process is a process of interaction between the workpiece and the tool. The tool removes excess metal from the workpiece to be processed. And under the premise of controlling productivity and cost, the workpiece can obtain the geometric accuracy, dimensional accuracy and surface quality that meet the design and process requirements. In order to achieve this process, there must be relative motion between the workpiece and the tool, that is, cutting motion, and the tool The material must have certain cutting performance and appropriate geometric parameters, such as cutting angle, etc. Metal cutting is mostly carried out by machine tools. The main methods are turning, milling, planing, grinding, drilling and boring. Cutting waste will be generated more or less in the process.
现有技术中的金属切削机大都缺乏废屑防溅收集装置,对于金属切削后的废屑清理主要是在加工完成之后依靠人工进行打扫,而磁性金属切削屑则是利用带有磁性的物体在清扫过程中进行吸附收集,收集效率较低、成本较高,而且回收后的废屑杂质较多,同时也不能对废屑进行及时的清理回收,可能会影响切削工作的正常进行,另外,部分工件与刀具之间的相对切削速度较大,导致切削废屑容易发生飞溅,飞溅的废屑不仅增加后续人工清理的难度和工作强度,不容易清理干净,也容易对加工人员造成损伤,存在一定的安全隐患。Most of the metal cutting machines in the prior art lack the anti-splash collection device for waste chips. The cleaning of waste chips after metal cutting is mainly done manually after the processing is completed, while the magnetic metal cutting chips are cleaned by using magnetic objects Adsorption collection is carried out during the cleaning process, the collection efficiency is low, the cost is high, and there are many impurities in the recycled waste chips, and the waste chips cannot be cleaned and recycled in time, which may affect the normal progress of the cutting work. In addition, some The relative cutting speed between the workpiece and the tool is relatively high, which causes the cutting waste to splash easily. The splashed waste not only increases the difficulty and work intensity of subsequent manual cleaning, it is not easy to clean up, and it is easy to cause damage to the processing personnel. security risks.
技术问题technical problem
提供一种磁性金属切削用废屑防溅收集装置及其收集方法,通过间断式旋转转盘衔接前端来料,并在相应工位上完成称重和视觉检测,从而解决了现有技术存在的上述问题。Provide a waste splash-proof collection device for magnetic metal cutting and its collection method, which connects the front-end incoming materials through an intermittent rotating turntable, and completes weighing and visual inspection at the corresponding stations, thereby solving the above-mentioned problems in the prior art question.
技术解决方案technical solution
一种磁性金属切削用废屑防溅收集装置,包括切削机机座、控制组件、工件移放组件、隔档清理组件、回收循环组件、切削装置。An anti-splash collection device for magnetic metal cutting waste, comprising a cutting machine base, a control component, a workpiece moving component, a shelf cleaning component, a recycling component, and a cutting device.
其中,所述切削机机座一侧开凿有抽拉槽,所述切削机机座上开凿有两个漏槽一,两个所述漏槽一均与抽拉槽相连通;Wherein, a drawing groove is excavated on one side of the cutting machine base, and two drain grooves are dug on the cutting machine base, and the two drain grooves are connected to the drawing groove;
所述控制组件安装在所述切削机机座上;The control assembly is installed on the base of the cutting machine;
所述工件移放组件包括安装在所述切削机机座上的移动驱动装置,以及连接于所述移动驱动装置与所述控制组件之间的移动导轨,所述移动导轨内滑动设有移动块,所述移动块上连接有工件加工台;The workpiece moving assembly includes a mobile driving device installed on the cutting machine base, and a moving guide rail connected between the mobile driving device and the control assembly, and a moving block is slid inside the moving guide rail , the workpiece processing table is connected to the moving block;
所述隔档清理组件包括固定连接于所述移动块两侧的一对挡板一,以及与所述挡板一滑动连接的两个挡板二,一对所述挡板一相互靠近的一面均卡接有导磁板,所述挡板一与所述导磁板之间嵌有电磁铁;The partition cleaning assembly includes a pair of baffles 1 fixedly connected to both sides of the moving block, and two baffles 2 slidably connected to the baffles 1, and the sides of the pair of baffles 1 are close to each other. Both are clamped with magnetically conductive plates, and an electromagnet is embedded between the first baffle plate and the magnetically conductive plates;
所述回收循环组件包括滑动设于所述抽拉槽内的废屑收集盒,以及卡设于所述废屑收集盒内的吸附板,所述废屑收集盒与所述吸附板上对应开凿有多个漏孔,所述漏孔下侧设有废液收集箱;The recycling assembly includes a waste collection box slidingly arranged in the drawing slot, and an adsorption plate clamped in the waste collection box, and the waste collection box and the adsorption plate are correspondingly dug There are multiple leak holes, and a waste liquid collection box is arranged on the lower side of the leak holes;
所述切削装置设于所述工件加工台上方,用于对金属工件进行切削。The cutting device is arranged above the workpiece processing table and is used for cutting metal workpieces.
在进一步的实施例中,所述控制组件包括安装在所述切削机机座上的控制箱一,以及安装在所述挡板一上的控制箱二,所述控制箱一用于控制所述移动驱动装置,所述控制箱二用于控制所述电磁铁,控制箱一用于控制所述移动驱动装置和所述切削装置的启动与停止,便于使用者对移动驱动装置和切削装置进行操作控制,控制箱二用于控制电磁铁的磁性,从而控制导磁板的磁性,便于导磁板对磁性金属废屑的吸附和分离,同时挡板二的伸缩也可以利用控制箱二进行控制或者使用者手动进行伸缩,优选的,挡板二的伸缩利用控制箱二进行控制,便于降低使用者的操作难度以及提高废屑的隔挡和收集效率。In a further embodiment, the control assembly includes a control box one installed on the base of the cutting machine, and a control box two installed on the baffle plate one, and the control box one is used to control the The mobile driving device, the second control box is used to control the electromagnet, and the first control box is used to control the start and stop of the mobile driving device and the cutting device, which is convenient for the user to operate the mobile driving device and the cutting device Control, the control box 2 is used to control the magnetism of the electromagnet, thereby controlling the magnetism of the magnetic guide plate, which is convenient for the magnetic guide plate to absorb and separate the magnetic metal waste. At the same time, the expansion and contraction of the baffle plate 2 can also be controlled by the control box 2 or The user manually expands and contracts. Preferably, the expansion and contraction of the baffle plate 2 is controlled by the control box 2, which is convenient for reducing the operation difficulty of the user and improving the efficiency of blocking and collecting waste.
在进一步的实施例中,所述挡板一内对称开凿有两个移动槽一,所述挡板二滑动设于移动槽一内,两个所述挡板二相互远离的一面均连接有侧挡板,所述挡板二远离侧挡板的一面连接有刮板和毛刷板,挡板二可以在移动槽一内进行移动,同时挡板二和移动槽一外壁上对应连接有限位块,防止挡板二从移动槽一内移出,使得挡板二能够正常使用,挡板二从移动槽一内移出可以提高隔挡范围,同时配合侧挡板可以提高废屑的隔挡和收集效率,刮板和毛刷板可以对落在切削机机座上的废屑进行刮扫,使得废屑经由漏槽一落入废屑收集盒内。In a further embodiment, two moving grooves 1 are symmetrically excavated inside the baffle plate 1, and the baffle plate 2 is slidably arranged in the moving groove 1, and the sides of the two baffle plates 2 that are far away from each other are connected with side The baffle plate, the side of the baffle plate 2 away from the side baffle plate is connected with a scraper and a brush plate, the baffle plate 2 can move in the moving groove 1, and at the same time, the baffle plate 2 and the outer wall of the moving groove 1 are correspondingly connected with a limit block , to prevent the second baffle from moving out of the first moving slot, so that the second baffle can be used normally, and the removal of the second baffle from the first moving slot can increase the barrier range, and at the same time cooperate with the side baffles to improve the barrier and collection efficiency of waste , The scraper and the brush plate can sweep the waste chips falling on the cutting machine base, so that the waste chips fall into the waste chip collection box through the drain.
在进一步的实施例中,所述切削机机座上开凿有两个积屑槽,所述积屑槽与刮板相匹配,所述刮板与积屑槽内壁滑动连接,所述切削机机座上开凿有两个插槽,所述插槽内插设有侧卡板,两个所述侧卡板相互靠近的一面均与两个所述积屑槽相互远离的内壁处于同一水平面上,两个积屑槽和侧卡板的设置可以防止废屑落出切削机机座外,不仅可以提高废屑的收集效率,也可以减少废屑和废液对加工环境的污染。In a further embodiment, two chip pockets are excavated on the base of the cutting machine, the chip pockets match the scraper, the scraper is slidingly connected to the inner wall of the chip pocket, and the cutting machine Two slots are drilled on the seat, and side clips are inserted in the slots, and the sides of the two side clips that are close to each other are on the same level as the inner walls of the two chip pockets that are far away from each other. The setting of the two chip pockets and the side clamping plate can prevent waste chips from falling out of the cutting machine frame, which can not only improve the collection efficiency of waste chips, but also reduce the pollution of waste chips and waste liquid to the processing environment.
在进一步的实施例中,所述挡板一上安装有气泵,所述气泵靠近切削机机座的一面连接有出气管,所述出气管贯穿挡板一设置,气泵和出气管的设置可以对未散落在积屑槽内的废屑进行吹动,使得废屑落入积屑槽内或吸附在导磁板上便于后续的收集,同时金属进行切削加工时,可以启动气泵使得出气管配合切削液对切削金属和切刀进行降温。In a further embodiment, an air pump is installed on the first baffle, and an air outlet pipe is connected to the side of the air pump close to the base of the cutting machine. The waste chips that are not scattered in the chip pocket are blown, so that the waste chips fall into the chip pocket or adsorb on the magnetic guide plate for subsequent collection. At the same time, when the metal is being cut, the air pump can be started to make the air outlet pipe cooperate with the cutting The fluid cools the cutting metal and cutter.
在进一步的实施例中,所述移动导轨两侧贯穿开凿有连接槽,所述挡板一通过连接槽与移动块固定连接,所述移动导轨靠近所述连接槽的端部对称开凿有两个漏槽二,所述漏槽二与漏槽一对应设置,一对挡板一与移动块相连接,可以在移动块移动时带动挡板一进行移动,漏槽二的设置可以在移动块进行移动时推动移动导轨内的废屑盒废液经由漏槽二和漏槽一进入废屑收集盒内进行收集。In a further embodiment, there are connecting grooves drilled through both sides of the moving guide rail, and the baffle plate is fixedly connected with the moving block through the connecting grooves, and two holes are symmetrically drilled at the end of the moving guide rail near the connecting groove. Sink two, the second drain is set correspondingly to the first drain, a pair of baffles are connected to the moving block, and can drive the first baffle to move when the moving block moves, and the setting of the second sink can be carried out on the moving block When moving, push the waste liquid in the waste box in the moving guide rail to enter the waste collection box through the second and first drains for collection.
在进一步的实施例中,所述移动块上开凿有与两个所述移动槽一相匹配的移动槽二,所述移动槽二内滑动设有推板,两个所述推板分别与相对应的所述挡板二固定连接,移动槽二与移动槽一对应设置,使得推板与挡板二固定连接,且推板下表面与移动导轨内壁相贴合,使得推板移动时可以推动移动导轨内的废屑和废液落入积屑槽内,或经由漏槽二和漏槽一落入废屑收集盒内。In a further embodiment, the moving block is excavated with a moving groove 2 that matches the two moving grooves 1, and a push plate is slid inside the moving groove 2, and the two push plates are respectively connected to the corresponding The corresponding baffle plate 2 is fixedly connected, and the moving groove 2 is set corresponding to the moving groove 1, so that the push plate is fixedly connected with the baffle plate 2, and the lower surface of the push plate fits with the inner wall of the moving guide rail, so that the push plate can be pushed when moving. The waste chips and waste liquid in the moving guide rail fall into the chip accumulation groove, or fall into the waste chip collection box through the second drain and the first drain.
在进一步的实施例中,所述废液收集箱内设有导液泵,所述导液泵上连接有贯穿所述废液收集箱设置的导液软管,所述废液收集箱靠近导液软管的一面连接有出液管,所述出液管上卡合设有管塞,导液泵为废液收集箱内的切削液输出提供动力,可以将使用者加入和分离回收后进入废液收集箱内的切削液经由导液软管输出,对切削工件和切刀进行降温,出液管的设置便于使用者对废液收集箱内加入切削液,以及在切削完成之后将废液收集箱内的切削液进行排出,管塞用于密封出液管。In a further embodiment, a liquid guide pump is provided in the waste liquid collection box, and a liquid guide hose is connected to the liquid guide pump to pass through the waste liquid collection box. The waste liquid collection box is close to the guide tube. One side of the liquid hose is connected with a liquid outlet pipe, and a pipe plug is engaged on the liquid outlet pipe. The liquid guide pump provides power for the output of the cutting fluid in the waste liquid collection box, and the user can be added, separated and recovered before entering The cutting fluid in the waste liquid collection box is output through the liquid guide hose to cool down the cutting workpiece and cutter. The cutting fluid in the collection box is discharged, and the pipe plug is used to seal the liquid outlet pipe.
在进一步的实施例中,所述废液收集箱两侧对称设有两个紧固件,所述紧固件包括与所述切削机机座外壁固定连接的紧固板,所述紧固板上转动设有紧固条,紧固板在紧固条上转动不仅便于将废屑收集盒与切削机机座卡紧,也可以便于使用者将废屑收集盒从抽拉槽内抽出。In a further embodiment, two fasteners are symmetrically arranged on both sides of the waste liquid collection box, and the fasteners include a fastening plate fixedly connected to the outer wall of the cutting machine base, and the fastening plate The upper rotation is provided with a fastening bar, and the fastening plate rotates on the fastening bar not only to facilitate the clamping of the waste chip collection box and the cutting machine base, but also to facilitate the user to pull out the waste chip collection box from the drawing groove.
一种磁性金属切削用废屑防溅收集装置的收集方法,包括以下步骤:A method for collecting waste anti-splash collection device for magnetic metal cutting, comprising the following steps:
S1、将待切削工件放置工件移放组件内的工件加工台上,启动控制组件内的控制箱一控制移动驱动装置工作,带动移动块在移动导轨内移动,带动工件加工台上的工件运动到切削装置正下方,再通过控制箱一控制移动驱动装置停止工作;S1. Place the workpiece to be cut on the workpiece processing table in the workpiece transfer assembly, start the control box in the control assembly to control the work of the mobile drive device, drive the moving block to move in the moving guide rail, and drive the workpiece on the workpiece processing table to move to Right below the cutting device, the mobile driving device is controlled to stop working through the control box one;
S2、启动控制箱二,使得导磁板具有磁性;S2, start the control box 2 to make the magnetic guide plate magnetic;
S3、打开管塞,通过出液管向废液收集箱内通入切削液,通过控制箱一启动切削装置进行工作,对待切削工件进行加工,同时启动导液泵,切削液通过导液软管流出;S3. Open the pipe plug, pass the cutting fluid into the waste liquid collection box through the liquid outlet pipe, start the cutting device through the control box to work, process the workpiece to be cut, and start the liquid guide pump at the same time, and the cutting fluid passes through the liquid guide hose outflow;
S4、根据切削屑的飞溅范围,将挡板二从挡板一的移动槽一内抽出,利用挡板一、移动槽一和挡板二对飞溅的废屑进行隔挡收集;S4. According to the splashing range of the cutting chips, the second baffle is drawn out from the moving groove one of the first baffle, and the splashed waste chips are collected by using the first baffle, the first moving groove and the second baffle;
S5、工件切削完成之后,将工件从工件加工台上取下,并将新的待切削工件放置工件加工台上,重复切削操作;S5. After the workpiece cutting is completed, the workpiece is removed from the workpiece processing table, and a new workpiece to be cut is placed on the workpiece processing table, and the cutting operation is repeated;
S6、多个工件切削完成之后,取下工件,启动气泵利用出气管对散落的废屑进行吹动收集,利用导磁板对散落的磁性金属废屑进行吸附收集;S6. After the cutting of multiple workpieces is completed, remove the workpieces, start the air pump and use the air outlet pipe to blow and collect the scattered waste chips, and use the magnetic guide plate to absorb and collect the scattered magnetic metal waste chips;
S7、关闭控制箱二,导磁板失去磁性,使得导磁板上的废屑掉落在挡板一上,将挡板二收入移动槽一内,废屑落入积屑槽内,同时将挡板一上的废屑清入积屑槽内;S7. Close the control box 2, the magnetic guide plate loses its magnetism, so that the waste on the magnetic guide plate falls on the baffle plate 1, put the baffle plate 2 into the moving groove 1, and the waste debris falls into the chip accumulation groove, and at the same time put The waste chips on the baffle plate 1 are cleared into the chip accumulation groove;
S8、启动移动驱动装置,带动移动块在移动导轨内往复移动一次,带动推板运动,同时带动毛刷板和导磁板在积屑槽内移动,推动废屑经由两个漏槽一和两个漏槽二落入抽拉槽中的废屑收集盒内,废屑经由吸附板吸附收集,废液经由漏孔流出落入废液收集箱内,控制箱一、移动驱动装置停止工作;S8. Start the mobile driving device, drive the moving block to reciprocate once in the moving guide rail, drive the push plate to move, and at the same time drive the brush plate and the magnetic guide plate to move in the chip accumulation groove, and push the waste chips through two drains one and two The second drain tank falls into the waste collection box in the drawing groove, the waste is absorbed and collected by the adsorption plate, the waste liquid flows out through the leak hole and falls into the waste liquid collection box, and the control box one and the mobile driving device stop working;
S9、关闭导液泵,将紧固条在紧固板上旋转,松开废屑收集盒并取出,将废屑收集盒及吸附板上的废屑进行清理回收,回收完成之后,将吸附板卡入废屑收集盒内,再将废屑收集盒推入抽拉槽内,旋转紧固条卡紧废屑收集盒即可。S9. Turn off the liquid guide pump, rotate the fastening bar on the fastening plate, loosen the waste collection box and take it out, clean and recycle the waste collection box and the waste on the adsorption plate, after the recovery is completed, put the adsorption plate Insert it into the waste collection box, then push the waste collection box into the drawing slot, and rotate the fastening bar to lock the waste collection box.
有益效果Beneficial effect
本发明涉及一种磁性金属切削用废屑防溅收集装置及其收集方法,通过在金属切削机上设置废屑防溅收集装置,不仅可以对切削过程中飞溅的废屑进行隔挡吸附,防止废屑飞溅对加工人员造成伤害,也可以对切削后产生的废屑和废液进行清理和收集,减小使用者的清理难度和工作强度,提高废屑的收集效率,使得废液可以被循环利用,防止废液和废屑对加工环境和加工设备产生影响。The invention relates to a waste chip anti-splash collection device for magnetic metal cutting and a collection method thereof. By installing the waste chip anti-splash collection device on a metal cutting machine, not only can the waste chips splashed during the cutting process be shielded and adsorbed, and the waste chips can be prevented Chip splashing will cause harm to processing personnel, and it can also clean and collect waste chips and waste liquid generated after cutting, reducing the cleaning difficulty and work intensity of users, improving the collection efficiency of waste chips, and making waste liquid can be recycled. , Prevent waste liquid and waste chips from affecting the processing environment and processing equipment.
附图说明Description of drawings
图1为本发明的整体结构图。Fig. 1 is the overall structure diagram of the present invention.
图2为本发明另一视角的整体结构图。Fig. 2 is an overall structural diagram of another perspective of the present invention.
图3为本发明中部分结构的示意图。Fig. 3 is a schematic diagram of part of the structure of the present invention.
图4为图3中A处的局部放大图。FIG. 4 is a partial enlarged view of A in FIG. 3 .
图5为本发明的剖视图一。Fig. 5 is a sectional view 1 of the present invention.
图6为本发明的剖视图二。Fig. 6 is a second cross-sectional view of the present invention.
图7为本发明挡板二打开后的整体结构图。Fig. 7 is an overall structural view of the second baffle plate of the present invention after opening.
图8为本发明的局部拆解示意图。Fig. 8 is a partially disassembled schematic diagram of the present invention.
图9为本发明隔档清理组件的结构示意图。Fig. 9 is a schematic structural view of the partition cleaning assembly of the present invention.
图10为本发明废屑收集盒的***图。Fig. 10 is an exploded view of the waste collection box of the present invention.
图中各附图标记为:1.切削机机座、101.积屑槽、102.漏槽一、103.抽拉槽、2.控制组件、201.控制箱一、202.控制箱二、3.工件移放组件、301.移动驱动装置、302.移动导轨、303.移动块、304.连接槽、305.工件加工台、306.移动槽二、307.推板、4.隔档清理组件、401.挡板一、402.移动槽一、403.挡板二、404.侧挡板、405.刮板、406.毛刷板、407.导磁板、408.气泵、409.出气管、5.回收循环组件、501.废屑收集盒、502.卡槽、503.吸附板、504.漏孔、505.废液收集箱、506.导液泵、507.导液软管、508.出液管、509.管塞、6.切削装置、7.紧固件、701.紧固板、702.紧固条、8.侧卡板。The reference signs in the figure are: 1. Cutting machine base, 101. Chip flute, 102. Drain groove 1, 103. Pull groove, 2. Control assembly, 201. Control box 1, 202. Control box 2, 3. Workpiece moving component, 301. Mobile driving device, 302. Moving guide rail, 303. Moving block, 304. Connection groove, 305. Workpiece processing table, 306. Moving groove 2, 307. Push plate, 4. Separation cleaning Components, 401. Baffle 1, 402. Moving slot 1, 403. Baffle 2, 404. Side baffle, 405. Scraper, 406. Brush plate, 407. Magnetic plate, 408. Air pump, 409. Out Trachea, 5. Recycling components, 501. Waste collection box, 502. Card slot, 503. Adsorption plate, 504. Leakage hole, 505. Waste liquid collection box, 506. Liquid guide pump, 507. Liquid guide hose, 508. liquid outlet pipe, 509. pipe plug, 6. cutting device, 7. fastener, 701. fastening plate, 702. fastening strip, 8. side clamping plate.
本发明的实施方式Embodiments of the present invention
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本发明可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本发明发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, numerous specific details are given in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without one or more of these details. In other examples, some technical features known in the art are not described in order to avoid confusion with the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
参图1-图10所示,本发明公开了一种磁性金属切削用废屑防溅收集装置及其收集方法。其中,一种磁性金属切削用废屑防溅收集装置包括切削机机座1、控制组件2、工件移放组件3、隔档清理组件4、回收循环组件5、切削装置6。1-10, the present invention discloses an anti-splash collection device and collection method for magnetic metal cutting waste. Among them, a waste anti-splash collection device for magnetic metal cutting includes a cutting machine base 1, a control component 2, a workpiece moving component 3, a shelf cleaning component 4, a recycling component 5, and a cutting device 6.
参图1-图3所示,切削机机座1一侧开凿有抽拉槽103,切削机机座1上开凿有两个漏槽一102,两个漏槽一102均与抽拉槽103相连通。As shown in Fig. 1-Fig. 3, a drawing groove 103 is excavated on one side of the cutting machine frame 1, and two leakage grooves 102 are excavated on the cutting machine frame 1, and the two leakage grooves 102 are connected with the drawing groove 103. connected.
其中,抽拉槽103为梯形槽,可以便于废液和废屑的流动和收集,两个漏槽一102用于废液和废屑从切削机机座1上漏出进行收集。Wherein, the drawing groove 103 is a trapezoidal groove, which can facilitate the flow and collection of waste liquid and waste chips, and the two drains one 102 are used for waste liquid and waste chips to leak from the cutting machine base 1 for collection.
参图1-图7所示,控制组件2安装在切削机机座1上。1-7, the control assembly 2 is installed on the cutting machine base 1.
参图1-图4所示,工件移放组件3包括安装在切削机机座1上的移动驱动装置301,以及连接于移动驱动装置301与控制组件2之间的移动导轨302,移动导轨302内滑动设有移动块303,移动驱动装置301用于驱动移动块303在移动导轨302内移动,移动块303上连接有工件加工台305,工件加工台305用来放置待切削工件。Referring to Figures 1-4, the workpiece transfer assembly 3 includes a mobile drive device 301 installed on the cutting machine base 1, and a mobile guide rail 302 connected between the mobile drive device 301 and the control assembly 2, and the mobile guide rail 302 The inner slide is provided with a moving block 303, and the moving driving device 301 is used to drive the moving block 303 to move in the moving guide rail 302. The moving block 303 is connected with a workpiece processing table 305, and the workpiece processing table 305 is used to place workpieces to be cut.
其中,两个漏槽一102相互远离的一面分别与移动驱动装置301和控制组件2相互靠近的一面处于同一水平面上,可以使得移动驱动装置301与控制组件2之间的废屑和废液完全经由漏槽一102漏出。Wherein, the sides of the two drains 102 that are far away from each other are respectively on the same level as the sides of the mobile driving device 301 and the control assembly 2 that are close to each other, so that the waste debris and waste liquid between the mobile driving device 301 and the control assembly 2 can be completely Leaked through the sink one 102.
参图8-图9所示,隔档清理组件4包括固定连接于移动块303两侧的一对挡板一401,挡板一401用来对飞溅的废屑进行隔挡收集,以及与挡板一401滑动连接的两个挡板二403,一对挡板一401相互靠近的一面均卡接有导磁板407,挡板一401与导磁板407之间嵌有电磁铁。Referring to Figures 8-9, the partition cleaning assembly 4 includes a pair of baffle plates 401 fixedly connected to both sides of the moving block 303, and the baffle plate 1 401 is used to screen and collect the splashed waste debris, and is connected with the baffle plate The two baffle plates 403 that are slidably connected to the plate 1 401 , and the sides of the pair of baffle plates 401 that are close to each other are clamped with a magnetic conductive plate 407 , and an electromagnet is embedded between the baffle plate 1 401 and the magnetic conductive plate 407 .
参图10所示,回收循环组件5包括滑动设于抽拉槽103内的废屑收集盒501,废屑收集盒501用来收集废屑,以及卡设于废屑收集盒501内的吸附板503,吸附板503用来吸附磁性金属废屑,便于废屑和废液的分离,废屑收集盒501内开凿有与吸附板503相匹配的卡槽502,吸附板503通过卡槽502与废屑收集盒501卡接,废屑收集盒501与吸附板503上对应开凿有多个漏孔504,漏孔504的设置可以便于废液流出,漏孔504下侧设有废液收集箱505,废液经由漏孔504流入废液收集箱505内,废液收集箱505两侧对称设有两个紧固件7,紧固件7包括与切削机机座1外壁固定连接的紧固板701,紧固板701上转动设有紧固条702,紧固板701在紧固条702上转动不仅便于将废屑收集盒501与切削机机座1卡紧,也可以便于使用者将废屑收集盒501从抽拉槽103内抽出,可以在废屑收集完成之后,关闭导液泵506,将紧固条702在紧固板701上旋转,松开废屑收集盒501并取出,将废屑收集盒501及吸附板503上的废屑进行清理回收,回收完成之后,将吸附板503卡入废屑收集盒501内,再将废屑收集盒501推入抽拉槽103内,旋转紧固条702卡紧废屑收集盒501即可。As shown in FIG. 10 , the recycling assembly 5 includes a waste collection box 501 slidably disposed in the drawer slot 103 , the waste collection box 501 is used to collect waste, and an adsorption plate clamped in the waste collection box 501 503, the adsorption plate 503 is used to absorb magnetic metal waste to facilitate the separation of waste and waste liquid. A slot 502 matching the adsorption plate 503 is dug in the waste collection box 501, and the adsorption plate 503 passes through the slot 502 and waste The chip collection box 501 is clamped, and the waste chip collection box 501 and the adsorption plate 503 are correspondingly dug with a plurality of leakage holes 504. The setting of the leakage holes 504 can facilitate the flow of waste liquid. The lower side of the leakage hole 504 is provided with a waste liquid collection box 505. The waste liquid flows into the waste liquid collection box 505 through the leakage hole 504. Two fasteners 7 are symmetrically arranged on both sides of the waste liquid collection box 505. The fasteners 7 include a fastening plate 701 fixedly connected to the outer wall of the cutting machine base 1 , the fastening plate 701 is rotated to be provided with a fastening strip 702, and the fastening plate 701 is rotated on the fastening strip 702, which is not only convenient for clamping the waste collection box 501 and the cutting machine base 1, but also convenient for the user to remove the waste The collection box 501 is drawn out from the drawing groove 103, and after the collection of waste debris is completed, the liquid guide pump 506 can be turned off, the fastening bar 702 is rotated on the fastening plate 701, the waste collection box 501 is loosened and taken out, and the waste debris collection box 501 can be taken out. The waste chips on the chip collection box 501 and the adsorption plate 503 are cleaned and recovered. After the recovery is completed, the adsorption plate 503 is snapped into the waste chip collection box 501, and then the waste chip collection box 501 is pushed into the drawing groove 103, and rotated tightly. The solid bar 702 is enough to fasten the waste collection box 501 .
具体地,挡板一401内对称开凿有两个移动槽一402,挡板二403滑动设于移动槽一402内,两个挡板二403相互远离的一面均连接有侧挡板404,挡板二403远离侧挡板404的一面连接有刮板405和毛刷板406,挡板二403可以在移动槽一402内进行移动,同时挡板二403和移动槽一402外壁上对应连接有限位块,防止挡板二403从移动槽一402内移出,使得挡板二403能够正常使用,挡板二403从移动槽一402内移出可以提高隔挡范围,同时配合侧挡板404可以提高废屑的隔挡和收集效率,刮板405和毛刷板406可以对落在切削机机座1上的废屑进行刮扫,使得废屑经由漏槽一102落入废屑收集盒501内,根据切削屑的飞溅范围,将挡板二403从挡板一401的移动槽一402内抽出,利用挡板一401、移动槽一402和挡板二403对飞溅的废屑进行隔挡收集。Specifically, two moving grooves 1 402 are symmetrically excavated in the first baffle 401, and the second baffle 403 is slidably arranged in the first moving groove 402. The sides of the two baffles 403 away from each other are connected with side baffles 404. A scraper 405 and a brush plate 406 are connected to the side of the second plate 403 away from the side baffle 404, the second baffle 403 can move in the first moving groove 402, and the corresponding connection between the second baffle 403 and the outer wall of the first moving groove 402 is limited. block, prevent the second baffle plate 403 from moving out of the first moving groove 402, so that the second baffle plate 403 can be used normally, and the second baffle plate 403 can be moved out of the first moving groove 402 to improve the barrier range, and at the same time cooperate with the side baffle plate 404 to improve The barrier and collection efficiency of waste chips, the scraper 405 and the brush plate 406 can scrape the waste chips falling on the cutting machine base 1, so that the waste chips fall into the waste chip collection box 501 through the drain 102 , according to the splashing range of cutting chips, the second baffle plate 403 is drawn out from the moving slot 1 402 of the first baffle plate 401, and the splashed waste chips are collected by using the first baffle plate 401, the first moving slot 402 and the second baffle plate 403 .
其中,切削机机座1上开凿有两个积屑槽101,积屑槽101与刮板405相匹配,刮板405与积屑槽101内壁滑动连接,切削机机座1上开凿有两个插槽,插槽内插设有侧卡板8,两个侧卡板8相互靠近的一面均与两个积屑槽101相互远离的内壁处于同一水平面上,两个积屑槽101和侧卡板8的设置可以防止废屑落出切削机机座1外,不仅可以提高废屑的收集效率,也可以减少废屑和废液对加工环境的污染,挡板一401上安装有气泵408,气泵408型号为XGB-7B,气泵408靠近切削机机座1的一面连接有出气管409,出气管409贯穿挡板一401设置,气泵408和出气管409的设置可以对未散落在积屑槽101内的废屑进行吹动,使得废屑落入积屑槽101内或吸附在导磁板407上便于后续的收集,同时金属进行切削加工时,可以启动气泵408使得出气管409配合切削液对切削金属和切刀进行降温,多个工件切削完成之后,取下工件,启动气泵408利用出气管409对散落的废屑进行吹动收集,利用导磁板407对散落的磁性金属废屑进行吸附收集。Among them, there are two chip flutes 101 dug on the cutting machine base 1, the chip flutes 101 are matched with the scraper 405, the scraper 405 is slidingly connected with the inner wall of the chip flute 101, and two chip flutes 101 are dug on the cutting machine base 1. Slot, the slot is inserted with a side clamping plate 8, and the sides of the two side clamping plates 8 that are close to each other are on the same level as the inner walls of the two chip accumulation grooves 101 that are far away from each other. The two chip accumulation grooves 101 and the side clamps The arrangement of the plate 8 can prevent waste chips from falling out of the cutting machine base 1, which can not only improve the collection efficiency of waste chips, but also reduce the pollution of waste chips and waste liquid to the processing environment. An air pump 408 is installed on the baffle plate 1 401, The model of the air pump 408 is XGB-7B. The side of the air pump 408 close to the cutting machine base 1 is connected with an air outlet pipe 409. The air outlet pipe 409 is set through the baffle plate 1 401. The waste chips in 101 are blown, so that the waste chips fall into the chip accumulation groove 101 or are adsorbed on the magnetic guide plate 407 for subsequent collection. At the same time, when the metal is being cut, the air pump 408 can be started to make the air outlet pipe 409 cooperate with the cutting fluid Cool the cutting metal and the cutting knife. After the cutting of multiple workpieces is completed, remove the workpieces, start the air pump 408 and use the air outlet pipe 409 to blow and collect the scattered waste chips, and use the magnetic guide plate 407 to clean the scattered magnetic metal waste chips. Adsorption collection.
参图1-图7所示,切削装置6设于工件加工台305上方,用于对金属工件进行切削,使用时,首先将待切削工件放置工件移放组件3内的工件加工台305上,启动控制组件2内的控制箱一201控制移动驱动装置301工作,带动移动块303在移动导轨302内移动,带动工件加工台305上的工件运动到切削装置6正下方,再通过控制箱一201控制移动驱动装置301停止工作,切削完成之后,启动移动驱动装置301,带动移动块303在移动导轨302内往复移动一次,带动推板307运动,同时带动毛刷板406和导磁板407在积屑槽101内移动,推动废屑经由两个漏槽一102和两个漏槽二落入抽拉槽103中的废屑收集盒501内,废屑经由吸附板503吸附收集,废液经由漏孔504流出落入废液收集箱505内,控制箱一201、移动驱动装置301停止工作。Referring to Figures 1-7, the cutting device 6 is arranged above the workpiece processing table 305 for cutting metal workpieces. When in use, first place the workpiece to be cut on the workpiece processing table 305 in the workpiece transfer assembly 3, The control box one 201 in the start control assembly 2 controls the work of the mobile driving device 301, drives the moving block 303 to move in the moving guide rail 302, and drives the workpiece on the workpiece processing table 305 to move directly below the cutting device 6, and then passes through the control box one 201 Control the mobile driving device 301 to stop working, after the cutting is completed, start the mobile driving device 301, drive the moving block 303 to move back and forth in the moving guide rail 302 once, drive the push plate 307 to move, and drive the brush plate 406 and the magnetic guide plate 407 in the accumulation move in the chip flute 101, push the waste chips to fall into the waste chip collection box 501 in the drawing groove 103 through two drains 102 and two drains 2, the waste chips are collected by adsorption plate 503, and the waste liquid is collected through the drain The hole 504 flows out and falls into the waste liquid collection box 505, and the control box one 201 and the mobile driving device 301 stop working.
参图7-图8所示,控制组件2包括安装在切削机机座1上的控制箱一201,以及安装在挡板一401上的控制箱二202,控制箱一201用于控制移动驱动装置301,控制箱二202用于控制电磁铁,控制箱一201用于控制移动驱动装置301和切削装置6的启动与停止,便于使用者对移动驱动装置301和切削装置6进行操作控制,控制箱二202用于控制电磁铁的磁性,从而控制导磁板407的磁性,便于导磁板407对磁性金属废屑的吸附和分离,同时挡板二403的伸缩也可以利用控制箱二202进行控制或者使用者手动进行伸缩,优选的,挡板二403的伸缩利用控制箱二202进行控制,便于降低使用者的操作难度以及提高废屑的隔挡和收集效率。Referring to Figures 7-8, the control assembly 2 includes a control box 1 201 installed on the cutting machine base 1, and a control box 2 202 installed on the baffle 1 401, the control box 1 201 is used to control the mobile drive Device 301, control box two 202 are used to control the electromagnet, and control box one 201 is used to control the start and stop of the mobile drive device 301 and the cutting device 6, which is convenient for the user to operate and control the mobile drive device 301 and the cutting device 6. Box 2 202 is used to control the magnetism of the electromagnet, thereby controlling the magnetism of the magnetic guide plate 407, which facilitates the adsorption and separation of magnetic metal waste by the magnetic guide plate 407. At the same time, the expansion and contraction of the baffle plate 2 403 can also be carried out by using the control box 202 The expansion and contraction is controlled or manually by the user. Preferably, the expansion and contraction of the second baffle 403 is controlled by the control box 202, which is convenient for reducing the operation difficulty of the user and improving the waste blocking and collection efficiency.
参图8-图9所示,移动导轨302两侧贯穿开凿有连接槽304,挡板一401通过连接槽304与移动块303固定连接,移动导轨302靠近连接槽304的端部对称开凿有两个漏槽二,漏槽二与漏槽一102对应设置,一对挡板一401与移动块303相连接,可以在移动块303移动时带动挡板一401进行移动,漏槽二的设置可以在移动块303进行移动时推动移动导轨302内的废屑盒废液经由漏槽二和漏槽一102进入废屑收集盒501内进行收集,移动块303上开凿有与两个移动槽一402相匹配的移动槽二306,移动槽二306内滑动设有推板307,两个推板307分别与相对应的挡板二403固定连接,移动槽二306与移动槽一402对应设置,使得推板307与挡板二403固定连接,且推板307下表面与移动导轨302内壁相贴合,使得推板307移动时可以推动移动导轨302内的废屑和废液落入积屑槽101内,或经由漏槽二和漏槽一102落入废屑收集盒501内。As shown in Figures 8-9, connecting grooves 304 are drilled through both sides of the moving guide rail 302, and the baffle plate 401 is fixedly connected with the moving block 303 through the connecting groove 304. A drain groove two, the drain groove two and the drain groove one 102 are correspondingly arranged, and a pair of baffle plate one 401 is connected with the moving block 303, and can drive the baffle plate one 401 to move when the moving block 303 moves, and the setting of the drain groove two can be When the moving block 303 moves, the waste liquid in the waste box in the moving guide rail 302 is pushed to enter the waste collection box 501 through the second channel and the first channel 102 for collection. Matching moving groove two 306, sliding in moving groove two 306 is provided with push plate 307, two push plates 307 are fixedly connected with corresponding baffle plate two 403 respectively, and moving groove two 306 is correspondingly set with moving groove one 402, makes The push plate 307 is fixedly connected with the second baffle plate 403, and the lower surface of the push plate 307 is in contact with the inner wall of the moving guide rail 302, so that when the push plate 307 moves, the waste chips and waste liquid in the moving guide rail 302 can be pushed to fall into the chip accumulation groove 101 or fall into the waste collection box 501 through the second and first troughs 102 .
参图2-图6所示,废液收集箱505内设有导液泵506,导液泵506型号为JC-2589,导液泵506上连接有贯穿废液收集箱505设置的导液软管507,废液收集箱505靠近导液软管507的一面连接有出液管508,出液管508上卡合设有管塞509,导液泵506为废液收集箱505内的切削液输出提供动力,可以将使用者加入和分离回收后进入废液收集箱505内的切削液经由导液软管507输出,对切削工件和切刀进行降温,出液管508的设置便于使用者对废液收集箱505内加入切削液,以及在切削完成之后将废液收集箱505内的切削液进行排出,管塞509用于密封出液管508,打开管塞509,切削开始前可以先通过出液管508向废液收集箱505内通入切削液,通过控制箱一201启动切削装置6进行工作,对待切削工件进行加工,同时启动导液泵506,切削液通过导液软管507流出,可以对切刀和工件进行降温。Referring to Figures 2 to 6, the waste liquid collection box 505 is provided with a fluid guide pump 506, the model of which is JC-2589, and a fluid guide pump 506 is connected to a fluid guide tube that runs through the waste liquid collection box 505. The pipe 507 and the waste liquid collection box 505 are connected with a liquid outlet pipe 508 on the side close to the liquid guide hose 507, and a pipe plug 509 is fitted on the liquid outlet pipe 508. The liquid guide pump 506 is the cutting fluid in the waste liquid collection box 505. The output provides power, and the cutting fluid that enters the waste liquid collection box 505 after the user has added and separated and recovered can be output through the liquid guide hose 507 to cool the cutting workpiece and the cutter. The setting of the liquid outlet pipe 508 is convenient for the user to control Add cutting fluid into the waste fluid collection box 505, and discharge the cutting fluid in the waste fluid collection box 505 after the cutting is completed. The pipe plug 509 is used to seal the liquid outlet pipe 508. Open the pipe plug 509, and the cutting fluid can be passed through before cutting starts. The liquid outlet pipe 508 feeds the cutting fluid into the waste liquid collection box 505, the cutting device 6 is started to work through the control box 1 201, and the workpiece to be cut is processed, and the liquid guide pump 506 is started at the same time, and the cutting fluid flows out through the liquid guide hose 507 , can cool the cutter and workpiece.
基于上述技术方案,本发明具体的工作过程如下:将待切削工件放置工件移放组件3内的工件加工台305上,启动控制组件2内的控制箱一201控制移动驱动装置301工作,带动移动块303在移动导轨302内移动,带动工件加工台305上的工件运动到切削装置6正下方,再通过控制箱一201控制移动驱动装置301停止工作;启动控制箱二202,使得导磁板407具有磁性;打开管塞509,通过出液管508向废液收集箱505内通入切削液,通过控制箱一201启动切削装置6进行工作,对待切削工件进行加工,同时启动导液泵506,切削液通过导液软管507流出;根据切削屑的飞溅范围,将挡板二403从挡板一401的移动槽一402内抽出,利用挡板一401、移动槽一402和挡板二403对飞溅的废屑进行隔挡收集;工件切削完成之后,将工件从工件加工台305上取下,并将新的待切削工件放置工件加工台305上,重复切削操作;多个工件切削完成之后,取下工件,启动气泵408利用出气管409对散落的废屑进行吹动收集,利用导磁板407对散落的磁性金属废屑进行吸附收集;关闭控制箱二202,导磁板407失去磁性,使得导磁板407上的废屑掉落在挡板一401上,将挡板二403收入移动槽一402内,废屑落入积屑槽101内,同时将挡板一401上的废屑清入积屑槽101内;启动移动驱动装置301,带动移动块303在移动导轨302内往复移动一次,带动推板307运动,同时带动毛刷板406和导磁板407在积屑槽101内移动,推动废屑经由两个漏槽一102和两个漏槽二落入抽拉槽103中的废屑收集盒501内,废屑经由吸附板503吸附收集,废液经由漏孔504流出落入废液收集箱505内,控制箱一201、移动驱动装置301停止工作;关闭导液泵506,将紧固条702在紧固板701上旋转,松开废屑收集盒501并取出,将废屑收集盒501及吸附板503上的废屑进行清理回收,回收完成之后,将吸附板503卡入废屑收集盒501内,再将废屑收集盒501推入抽拉槽103内,旋转紧固条702卡紧废屑收集盒501即可。Based on the above-mentioned technical scheme, the specific working process of the present invention is as follows: place the workpiece to be cut on the workpiece processing table 305 in the workpiece moving assembly 3, start the control box-201 in the control assembly 2 to control the work of the mobile driving device 301, and drive the mobile The block 303 moves in the moving guide rail 302, drives the workpiece on the workpiece processing table 305 to move directly below the cutting device 6, and then controls the mobile driving device 301 to stop working through the control box one 201; starts the control box two 202 to make the magnetic plate 407 It is magnetic; open the pipe plug 509, pass the cutting fluid into the waste liquid collection box 505 through the liquid outlet pipe 508, start the cutting device 6 to work through the control box 1 201, process the workpiece to be cut, and start the liquid guide pump 506 at the same time, The cutting fluid flows out through the fluid guide hose 507; according to the splashing range of cutting chips, the second baffle 403 is drawn out from the moving groove 1 402 of the first baffle 401, and the first baffle 401, the first moving groove 402 and the second baffle 403 are used Carry out barrier collection to the waste chips of splashing; After the workpiece cutting is completed, the workpiece is taken off from the workpiece processing table 305, and a new workpiece to be cut is placed on the workpiece processing table 305, and the cutting operation is repeated; after multiple workpieces are cut , take off the workpiece, start the air pump 408 and use the air outlet pipe 409 to blow and collect the scattered waste chips, and utilize the magnetic guide plate 407 to absorb and collect the scattered magnetic metal waste chips; close the control box 2 202, and the magnetic guide plate 407 loses its magnetism , so that the waste chips on the magnetic guide plate 407 fall on the baffle plate 1 401, the baffle plate 2 403 is received in the moving groove 1 402, the waste chips fall into the chip accumulation groove 101, and the waste chips on the baffle plate 1 401 are simultaneously Chips are cleared into the chip pocket 101; start the mobile driving device 301, drive the moving block 303 to move back and forth in the moving guide rail 302 once, drive the push plate 307 to move, and drive the brush plate 406 and the magnetic guide plate 407 in the chip pocket 101 Push the waste to fall into the waste collection box 501 in the drawing groove 103 through the two drains 102 and 2, the waste is absorbed and collected by the adsorption plate 503, and the waste liquid flows out through the drain 504 Falling into the waste liquid collection box 505, the control box one 201 and the mobile driving device 301 stop working; close the liquid guide pump 506, rotate the fastening bar 702 on the fastening plate 701, loosen the waste collection box 501 and take it out, Clean up and recycle the waste on the waste collection box 501 and the adsorption plate 503. After the recovery is completed, snap the adsorption plate 503 into the waste collection box 501, and then push the waste collection box 501 into the drawing groove 103. Rotate the fastening bar 702 to clamp the waste collection box 501.
如上所述,尽管参照特定的优选实施例已经表示和表述了本发明,但其不得解释为对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下,可对其在形式上和细节上做出各种变化。As stated above, while the invention has been shown and described with reference to certain preferred embodiments, this should not be construed as limiting the invention itself. Various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

  1. 一种磁性金属切削用废屑防溅收集装置,其特征是包括: A waste anti-splash collection device for magnetic metal cutting, characterized by comprising:
    切削机机座,所述切削机机座一侧开凿有抽拉槽,所述切削机机座上开凿有两个漏槽一,两个所述漏槽一均与抽拉槽相连通;A cutting machine base, one side of the cutting machine base is dug with a drawing groove, and two drain grooves are dug on the cutting machine base, and the two drain grooves are connected with the drawing groove;
    控制组件,安装在所述切削机机座上;a control assembly installed on the base of the cutting machine;
    工件移放组件,包括安装在所述切削机机座上的移动驱动装置,以及连接于所述移动驱动装置与所述控制组件之间的移动导轨,所述移动导轨内滑动设有移动块,所述移动块上连接有工件加工台;The workpiece moving assembly includes a mobile driving device installed on the cutting machine base, and a moving guide rail connected between the mobile driving device and the control assembly, and a moving block is slid inside the moving guide rail, A workpiece processing table is connected to the moving block;
    隔档清理组件,包括固定连接于所述移动块两侧的一对挡板一,以及与所述挡板一滑动连接的两个挡板二,一对所述挡板一相互靠近的一面均卡接有导磁板,所述挡板一与所述导磁板之间嵌有电磁铁;The partition cleaning assembly includes a pair of baffle plates 1 fixedly connected to both sides of the moving block, and two baffle plates 2 slidably connected to the baffle plate 1. A magnetically conductive plate is clamped, and an electromagnet is embedded between the first baffle plate and the magnetically conductive plate;
    回收循环组件,包括滑动设于所述抽拉槽内的废屑收集盒,以及卡设于所述废屑收集盒内的吸附板,所述废屑收集盒与所述吸附板上对应开凿有多个漏孔,所述漏孔下侧设有废液收集箱;The recycling assembly includes a waste collection box slidingly arranged in the drawing groove, and an adsorption plate clamped in the waste collection box, and the waste collection box and the adsorption plate are correspondingly dug into A plurality of leakage holes, the lower side of the leakage holes is provided with a waste liquid collection box;
    切削装置,设于所述工件加工台上方,用于对金属工件进行切削。The cutting device is arranged above the workpiece processing table and is used for cutting metal workpieces.
  2. 根据权利要求1所述的一种磁性金属切削用废屑防溅收集装置,其特征在于:所述控制组件包括安装在所述切削机机座上的控制箱一,以及安装在所述挡板一上的控制箱二,所述控制箱一用于控制所述移动驱动装置,所述控制箱二用于控制所述电磁铁。 The anti-splash collection device for magnetic metal cutting waste according to claim 1, wherein the control assembly includes a control box I installed on the base of the cutting machine, and a control box installed on the baffle plate The second control box on the first one is used to control the mobile driving device, and the second control box is used to control the electromagnet.
  3. 根据权利要求1所述的一种磁性金属切削用废屑防溅收集装置,其特征在于:所述挡板一内对称开凿有两个移动槽一,所述挡板二滑动设于移动槽一内,两个所述挡板二相互远离的一面均连接有侧挡板,所述挡板二远离侧挡板的一面连接有刮板和毛刷板。 The anti-splash collection device for magnetic metal cutting waste according to claim 1, characterized in that: said baffle plate 1 is symmetrically dug inside two moving grooves 1, and said baffle plate 2 is slidably arranged in moving groove 1 Inside, the sides of the two baffles two away from each other are connected with side baffles, and the sides of the two baffles away from the side baffles are connected with scrapers and brush plates.
  4. 根据权利要求3所述的一种磁性金属切削用废屑防溅收集装置,其特征在于:所述切削机机座上开凿有两个积屑槽,所述积屑槽与刮板相匹配,所述刮板与积屑槽内壁滑动连接,所述切削机机座上开凿有两个插槽,所述插槽内插设有侧卡板,两个所述侧卡板相互靠近的一面均与两个所述积屑槽相互远离的内壁处于同一水平面上。 The anti-splash collection device for waste chips for magnetic metal cutting according to claim 3, characterized in that: two chip accumulation grooves are dug on the cutting machine base, and the chip accumulation grooves are matched with scrapers, The scraper is slidingly connected with the inner wall of the chip accumulation groove, and two slots are dug on the base of the cutting machine, and side clamping plates are inserted in the slots, and the sides of the two side clamping plates that are close to each other are equal to each other. It is on the same level as the inner walls of the two chip pockets which are far away from each other.
  5. 根据权利要求1所述的一种磁性金属切削用废屑防溅收集装置,其特征在于:所述挡板一上安装有气泵,所述气泵靠近切削机机座的一面连接有出气管,所述出气管贯穿挡板一设置。 The anti-splash collection device for magnetic metal cutting waste according to claim 1, wherein an air pump is installed on one side of the baffle plate, and an air outlet pipe is connected to the side of the air pump close to the cutting machine base, so that The air outlet pipe is set through the baffle plate.
  6. 根据权利要求1所述的一种磁性金属切削用废屑防溅收集装置,其特征在于:所述移动导轨两侧贯穿开凿有连接槽,所述挡板一通过连接槽与移动块固定连接,所述移动导轨靠近所述连接槽的端部对称开凿有两个漏槽二,所述漏槽二与漏槽一对应设置。 The anti-splash collection device for magnetic metal cutting waste according to claim 1, characterized in that: connecting grooves are drilled through both sides of the moving guide rail, and the baffle plate is fixedly connected to the moving block through the connecting grooves, The end of the moving guide rail close to the connecting groove is symmetrically drilled with two drain grooves 2, and the drain groove 2 is arranged correspondingly to the drain groove 1.
  7. 根据权利要求6所述的一种磁性金属切削用废屑防溅收集装置,其特征在于:所述移动块上开凿有与两个所述移动槽一相匹配的移动槽二,所述移动槽二内滑动设有推板,两个所述推板分别与相对应的所述挡板二固定连接。 The anti-splash collection device for magnetic metal cutting waste according to claim 6, characterized in that: the moving block is dug with a moving groove 2 matching the two moving grooves 1, and the moving groove The two inner slides are provided with push plates, and the two push plates are respectively fixedly connected with the corresponding two baffle plates.
  8. 根据权利要求1所述的一种磁性金属切削用废屑防溅收集装置,其特征在于:所述废液收集箱内设有导液泵,所述导液泵上连接有贯穿所述废液收集箱设置的导液软管,所述废液收集箱靠近导液软管的一面连接有出液管,所述出液管上卡合设有管塞。 The anti-splash collection device for magnetic metal cutting waste according to claim 1, characterized in that: the waste liquid collection box is provided with a guide pump, and the guide pump is connected with a pipe that runs through the waste liquid. The liquid guiding hose is provided in the collecting box, and the side of the waste liquid collecting box close to the liquid guiding hose is connected with a liquid outlet pipe, and a pipe plug is engaged with the liquid outlet pipe.
  9. 根据权利要求1所述的一种磁性金属切削用废屑防溅收集装置,其特征在于:所述废液收集箱两侧对称设有两个紧固件,所述紧固件包括与所述切削机机座外壁固定连接的紧固板,所述紧固板上转动设有紧固条。 The anti-splash collection device for magnetic metal cutting waste according to claim 1, characterized in that two fasteners are symmetrically arranged on both sides of the waste liquid collection box, and the fasteners include the A fastening plate fixedly connected to the outer wall of the machine base of the cutting machine, on which fastening strips are rotated on the fastening plate.
  10. 一种磁性金属切削用废屑防溅收集装置的收集方法,其特征在于包括以下步骤: A method for collecting waste anti-splash collection device for magnetic metal cutting, characterized in that it comprises the following steps:
    S1、将待切削工件放置工件移放组件内的工件加工台上,启动控制组件内的控制箱一控制移动驱动装置工作,带动移动块在移动导轨内移动,带动工件加工台上的工件运动到切削装置正下方,再通过控制箱一控制移动驱动装置停止工作;S1. Place the workpiece to be cut on the workpiece processing table in the workpiece transfer assembly, start the control box in the control assembly to control the work of the mobile drive device, drive the moving block to move in the moving guide rail, and drive the workpiece on the workpiece processing table to move to Right below the cutting device, the mobile driving device is controlled to stop working through the control box one;
    S2、启动控制箱二,使得导磁板具有磁性;S2, start the control box 2 to make the magnetic guide plate magnetic;
    S3、打开管塞,通过出液管向废液收集箱内通入切削液,通过控制箱一启动切削装置进行工作,对待切削工件进行加工,同时启动导液泵,切削液通过导液软管流出;S3. Open the pipe plug, pass the cutting fluid into the waste liquid collection box through the liquid outlet pipe, start the cutting device through the control box to work, process the workpiece to be cut, and start the liquid guide pump at the same time, and the cutting fluid passes through the liquid guide hose outflow;
    S4、根据切削屑的飞溅范围,将挡板二从挡板一的移动槽一内抽出,利用挡板一、移动槽一和挡板二对飞溅的废屑进行隔挡收集;S4. According to the splashing range of the cutting chips, the second baffle is drawn out from the moving groove one of the first baffle, and the splashed waste chips are collected by using the first baffle, the first moving groove and the second baffle;
    S5、工件切削完成之后,将工件从工件加工台上取下,并将新的待切削工件放置工件加工台上,重复切削操作;S5. After the workpiece cutting is completed, the workpiece is removed from the workpiece processing table, and a new workpiece to be cut is placed on the workpiece processing table, and the cutting operation is repeated;
    S6、多个工件切削完成之后,取下工件,启动气泵利用出气管对散落的废屑进行吹动收集,利用导磁板对散落的磁性金属废屑进行吸附收集;S6. After the cutting of multiple workpieces is completed, remove the workpieces, start the air pump and use the air outlet pipe to blow and collect the scattered waste chips, and use the magnetic guide plate to absorb and collect the scattered magnetic metal waste chips;
    S7、关闭控制箱二,导磁板失去磁性,使得导磁板上的废屑掉落在挡板一上,将挡板二收入移动槽一内,废屑落入积屑槽内,同时将挡板一上的废屑清入积屑槽内;S7. Close the control box 2, the magnetic guide plate loses its magnetism, so that the waste on the magnetic guide plate falls on the baffle plate 1, put the baffle plate 2 into the moving groove 1, and the waste debris falls into the chip accumulation groove, and at the same time put The waste chips on the baffle plate 1 are cleared into the chip accumulation groove;
    S8、启动移动驱动装置,带动移动块在移动导轨内往复移动一次,带动推板运动,同时带动毛刷板和导磁板在积屑槽内移动,推动废屑经由两个漏槽一和两个漏槽二落入抽拉槽中的废屑收集盒内,废屑经由吸附板吸附收集,废液经由漏孔流出落入废液收集箱内,控制箱一、移动驱动装置停止工作;S8. Start the mobile driving device, drive the moving block to reciprocate once in the moving guide rail, drive the push plate to move, and at the same time drive the brush plate and the magnetic guide plate to move in the chip accumulation groove, and push the waste chips through two drains one and two The second drain tank falls into the waste collection box in the drawing groove, the waste is absorbed and collected by the adsorption plate, the waste liquid flows out through the leak hole and falls into the waste liquid collection box, and the control box one and the mobile driving device stop working;
    S9、关闭导液泵,将紧固条在紧固板上旋转,松开废屑收集盒并取出,将废屑收集盒及吸附板上的废屑进行清理回收,回收完成之后,将吸附板卡入废屑收集盒内,再将废屑收集盒推入抽拉槽内,旋转紧固条卡紧废屑收集盒即可。S9. Turn off the liquid guide pump, rotate the fastening bar on the fastening plate, loosen the waste collection box and take it out, clean and recycle the waste collection box and the waste on the adsorption plate, after the recovery is completed, put the adsorption plate Insert it into the waste collection box, then push the waste collection box into the drawing slot, and rotate the fastening bar to lock the waste collection box.
PCT/CN2021/101179 2021-05-21 2021-06-21 Splash-proof scrap collection apparatus for magnetic metal cutting and collection method therefor WO2022241895A1 (en)

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US6796890B1 (en) * 2003-02-20 2004-09-28 Edward K Goldrick Extendable wet saw water shield
CN206605311U (en) * 2017-03-03 2017-11-03 宜兴市永存机械设备有限公司 A kind of dust-proof case of multi-position bolt forming machine blank
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