WO2022210024A1 - Toner cartridge - Google Patents
Toner cartridge Download PDFInfo
- Publication number
- WO2022210024A1 WO2022210024A1 PCT/JP2022/012601 JP2022012601W WO2022210024A1 WO 2022210024 A1 WO2022210024 A1 WO 2022210024A1 JP 2022012601 W JP2022012601 W JP 2022012601W WO 2022210024 A1 WO2022210024 A1 WO 2022210024A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- gear
- toner cartridge
- toner
- shutter
- idle
- Prior art date
Links
- 230000008878 coupling Effects 0.000 claims abstract description 60
- 238000010168 coupling process Methods 0.000 claims abstract description 60
- 238000005859 coupling reaction Methods 0.000 claims abstract description 60
- 238000004891 communication Methods 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G21/00—Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge
- G03G21/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements
Definitions
- the present disclosure relates to toner cartridges.
- An image forming apparatus has a toner cartridge and a drum cartridge.
- the toner cartridge can be attached to the drum cartridge.
- the drum cartridge to which the toner cartridge is attached can be attached to the image forming apparatus.
- a conventional image forming apparatus is described, for example, in Japanese Patent Application Laid-Open No. 2002-200012.
- the toner cartridge has a shutter movable between a closed position that closes the toner outlet and an open position that opens the toner outlet.
- the user operates the shutter to move from the closed position to the open position.
- the driving force for rotating the conveying member that conveys the toner in the toner cartridge and the driving force for moving the shutter from the open position to the closed position are separately supplied, multiple couplings are required. Become.
- An object of the present disclosure is to realize both the movement of the shutter from the closed position to the open position and the rotation of the conveying member by means of the driving force supplied from the coupling, and after the shutter has moved from the closed position to the open position.
- Another object of the present invention is to provide a structure capable of continuing the rotation of the conveying member.
- a first disclosure of the present application is a housing capable of containing toner, the housing having a toner outlet, and a conveying member having a shaft extending in a first direction, wherein the first shaft extending in the first direction and a conveying member positioned inside the housing, between a closed position that closes the toner discharge port and an open position that opens the toner discharge port, with respect to the housing.
- a shutter rotatable about one axis
- a driving input rotatable about the first axis together with the toner coupling.
- a gear an internal gear rotatable about the first axis together with the shutter, the internal gear having gear teeth and a missing tooth portion, and transmitting a driving force from the drive input gear to the internal gear.
- an idle gear for transmission, wherein when the shutter is in the closed position, the drive input gear meshes with the idle gear in a state in which the toner coupling rotates the conveying member, and and when the idle gear meshes with the gear teeth of the internal gear and the shutter is in the open position, the drive input gear meshes with the idle gear while the toner coupling rotates the conveying member. and the idle gear faces the missing tooth portion of the internal gear.
- a second disclosure of the present application is the toner cartridge of the first disclosure, wherein the idle gear has a first idle gear that meshes with the drive input gear and a second idle gear that meshes with the first idle gear.
- the driving input gear meshes with the first idle gear in a state in which the toner coupling rotates the conveying member, and the first idle gear engages with the second idle gear;
- the second idle gear is meshed with the gear teeth of the internal gear and the shutter is in the open position, the drive input gear is rotated while the toner coupling rotates the conveying member. It meshes with the first idle gear, the first idle gear meshes with the second idle gear, and the second idle gear faces the missing tooth portion of the internal gear.
- a third disclosure of the present application is the toner cartridge of the second disclosure, wherein the first idle gear and the second idle gear are arranged in series between the drive input gear and the internal gear. Characterized by
- the fourth disclosure of the present application is the toner cartridge of any one of the first disclosure to the third disclosure, characterized in that the number of idle gears is an even number.
- the fifth disclosure of the present application is the toner cartridge of the fourth disclosure, characterized in that an even number of idle gears are arranged in series between the drive input gear and the internal gear.
- the sixth disclosure of the present application is the toner cartridge of the first disclosure, characterized in that the number of idle gears is an odd number.
- the seventh disclosure of the present application is the toner cartridge of the sixth disclosure, characterized in that an odd number of idle gears are arranged in series between the drive input gear and the internal gear.
- An eighth disclosure of the present application is the toner cartridge according to any one of the first disclosure to the seventh disclosure, wherein at least part of the shutter is covered, and the shutter communicates with the toner outlet when the shutter is in the open position. It is characterized by further comprising a cover having a communication port for communicating.
- the ninth disclosure of the present application is the toner cartridge of the eighth disclosure, wherein the cover is fixed to the housing.
- the tenth disclosure of the present application is the toner cartridge of the eighth disclosure or the ninth disclosure, characterized in that the cover is positioned on the outer surface of the end of the housing in the first direction.
- the eleventh disclosure of the present application is the toner cartridge of any one of the eighth disclosure to the tenth disclosure, wherein the cover has an idle shaft extending in the first direction, and the idle gear comprises the idle shaft. is rotatable about
- the twelfth disclosure of the present application is the toner cartridge of the eleventh disclosure, wherein the idle gear has a hole into which the idle shaft is fitted.
- a thirteenth disclosure of the present application is the toner cartridge according to any one of the eighth disclosure to the twelfth disclosure, wherein the shutter is a holder positioned between the housing and the cover in the first direction. a holder having a concave portion, the toner cartridge comprising: a stopper positioned between the cover and the holder in the first direction, the stopper being movable in the first direction; An elastic member that can expand and contract in one direction, one end in the first direction is connected to the cover, the other end in the first direction is connected to the stopper, and presses the stopper toward the holder. and an elastic member, wherein the stopper is positioned outside the recess when the shutter is in the closed position, and a portion of the stopper is positioned within the recess when the shutter is in the open position. It is characterized by
- the fourteenth disclosure of the present application is the toner cartridge of the thirteenth disclosure, wherein the holder further has an inclined surface for guiding the part of the stopper toward the recess.
- the fifteenth disclosure of the present application is the toner cartridge of any one of the first disclosure to the fourteenth disclosure, characterized in that the toner coupling and the driving input gear are integral parts.
- the 16th disclosure of the present application is the toner cartridge of any one of the 1st disclosure to the 15th disclosure, characterized in that the shutter and the internal gear are integral parts.
- the seventeenth disclosure of the present application is a toner cartridge according to any one of the first disclosure to the sixteenth disclosure, wherein the toner cartridge is attached to a drum cartridge having a photosensitive drum and mounted on a body frame of an image forming apparatus. and the shutter is a lever that can contact the body frame, and when the lever contacts the body frame, the shutter moves from the open position toward the closed position. characterized by having a lever for
- the eighteenth disclosure of the present application is the toner cartridge of any one of the first disclosure to the seventeenth disclosure, wherein the toner cartridge is attachable to and detachable from a drum cartridge having a photosensitive drum, and the toner coupling is and receiving a driving force from a relay coupling of the drum cartridge, and transmitting the driving force to the conveying member.
- the 19th disclosure of the present application is the toner cartridge of any one of the 1st disclosure to the 18th disclosure, wherein the conveying member is an agitator.
- the idle gear and the internal gear are disengaged. Therefore, no driving force is transmitted from the idle gear to the internal gear. Therefore, the position of the shutter is maintained at the open position.
- the conveying member rotates due to the rotation of the toner coupling. This allows the conveying member to continue rotating even after the shutter moves from the closed position to the open position.
- the drive input gear and the shutter can be rotated in the same direction about the first axis, and the number of idle gears can be minimized to two to reduce the number of parts. .
- the drive input gear and the shutter can be rotated in the same direction about the first axis.
- the drive input gear and the shutter can be rotated in directions opposite to each other about the first axis.
- the shutter is positioned at the open position by inserting the stopper into the recess. This allows the idle gear to be pulled away from the end of the gear teeth of the internal gear.
- the inclined surface guides the stopper toward the recess. This allows the shutter to be easily positioned to the open position.
- the number of parts can be reduced compared to the case where the toner coupling and the drive input gear are separate parts.
- the number of parts can be reduced compared to the case where the shutter and the internal gear are separate parts.
- FIG. 3 is a perspective view of a toner cartridge;
- FIG. 3 is a perspective view showing a cross section of the toner cartridge;
- FIG. 3 is a partially exploded perspective view of the toner cartridge;
- FIG. 3 is a partially exploded perspective view of the toner cartridge;
- FIG. 3 is a cross-sectional view perpendicular to the first axis of the toner cartridge;
- FIG. 3 is a cross-sectional view perpendicular to the first axis of the toner cartridge;
- FIG. 3 is a cross-sectional view perpendicular to the first axis of the toner cartridge;
- FIG. 3 is a cross-sectional view perpendicular to the first axis of the toner cartridge;
- first direction the direction in which the shaft 31 of the toner cartridge 2 extends.
- FIG. 1 is a schematic diagram of an image forming apparatus 1.
- the image forming apparatus 1 is an electrophotographic printer. Specifically, the image forming apparatus 1 is a laser printer or an LED printer. As shown in FIG. 1, the image forming apparatus 1 includes four toner cartridges 2, a drum cartridge 3, a body frame 4, and a control section 5. As shown in FIG.
- the drum cartridge 3 is a drawer. As shown in FIG. 1 , the drum cartridge 3 has four developing rollers 301 and four photosensitive drums 302 . The four toner cartridges 2 are detachable from the drum cartridge 3 . Also, the drum cartridge 3 to which the four toner cartridges 2 are mounted can be attached to and detached from the body frame 4 . The number of toner cartridges 2 attached to the drum cartridge 3 of this embodiment is four. However, the number of toner cartridges 2 attached to the drum cartridge 3 may be one to three, or may be five or more.
- the four toner cartridges 2 contain toners of different colors (eg, cyan, magenta, yellow, and black).
- the image forming apparatus 1 forms an image on printing paper using toner supplied from four toner cartridges 2 .
- the control unit 5 is located inside the body frame 4 of the image forming apparatus 1 .
- the control unit 5 has a processor 501 such as a CPU and a main body memory 502 .
- the main body memory 502 is a storage medium from which information can be read and written.
- the processor 501 can read information from the body memory 502 and write information to the body memory 502 .
- Control unit 5 executes print processing in image forming apparatus 1 by processor 501 operating according to a program stored in main body memory 502 .
- Each of the four toner cartridges 2 has an IC chip 201 .
- the IC chip 201 is a storage medium from which information can be read and written.
- the drum cartridge 3 has four drum contacts 303 , a drum harness 304 and a drum connector 305 .
- the four drum contacts 303 are electrically connected to the drum connector 305 via the drum harness 304 .
- the image forming apparatus 1 has a body connector 401 and a body harness 402 inside the body frame 4 .
- the body connector 401 is electrically connected to the controller 5 via a body harness 402 .
- the IC chip 201 contacts the drum contact 303.
- the IC chip 201 is thereby electrically connected to the drum contact 303 .
- the drum connector 305 contacts the body connector 401 .
- the drum connector 305 is electrically connected to the main body connector 401 .
- the IC chip 201 is electrically connected to the controller 5 via the drum contact 303 , the drum harness 304 , the drum connector 305 , the body connector 401 and the body harness 402 .
- the control unit 5 can read information from the IC chip 201 and write information to the IC chip 201 .
- FIG. 2 is a perspective view of the toner cartridge 2.
- FIG. 3 is a perspective view showing a cross section including the first axis A of the toner cartridge 2.
- FIG. 4 and 5 are partially exploded perspective views of the toner cartridge 2.
- FIG. 2 is a perspective view of the toner cartridge 2.
- the toner cartridge 2 includes a housing 10, a shutter 20, an internal gear 24, an agitator 30, a toner coupling 40, a drive input gear 41, a cover 50, a first idle gear 61, a second 2 idle gear 62 , stopper 70 , first locking member 81 and second locking member 82 .
- the housing 10 is a container that can contain toner, which is an example of developer.
- the housing 10 extends in the first direction.
- the housing 10 has a first end 11 , a second end 12 and a tubular peripheral surface 13 .
- the first end 11 is separated from the second end 12 in the first direction.
- the shutter 20, the internal gear 24, the toner coupling 40, the drive input gear 41, the cover 50, the first idle gear 61, the second idle gear 62, the stopper 70, the first locking member 81, and the second locking member 82 are Located at the first end 11 .
- the IC chip 201 described above is located at the second end 12 .
- the peripheral surface 13 extends in the first direction between the first end 11 and the second end 12 .
- the peripheral surface 13 has a tubular shape centered on a first axis A extending in the first direction.
- the housing 10 has a storage chamber 14 inside. Toner is stored in the storage chamber 14 . Further, as shown in FIG. 3, the housing 10 has a toner discharge port 15. As shown in FIG. The toner discharge port 15 is positioned at one end of the peripheral surface 13 in the first direction.
- the shutter 20 is positioned at the first end 11 of the housing 10 .
- the shutter 20 has a holder 21 , a shutter plate 22 and a lever 23 .
- the holder 21 is positioned between the housing 10 and a gear cover portion 51, which will be described later, in the first direction.
- the holder 21 has an annular shape centered on the first axis A.
- Shutter plate 22 extends in a first direction from a portion of holder 21 toward second end 12 .
- the shutter plate 22 has a shutter aperture 220 .
- the shutter 20 is rotatable about the first axis A with respect to the housing 10 between a closed position that closes the toner discharge port 15 and an open position that opens the toner discharge port 15 .
- the shutter plate 22 covers the toner outlet 15 when the shutter 20 is at the closed position. As a result, the shutter 20 closes the toner discharge port 15 .
- the shutter opening 220 of the shutter plate 22 overlaps the toner outlet 15 . This causes the shutter 20 to open the toner discharge port 15 . That is, the toner discharge port 15 communicates with the communication port 53 of the cover 50 to be described later through the shutter opening 220 .
- the toner stored in the storage chamber 14 can move to the drum cartridge 3 .
- the housing 10 has a recess 16.
- a recess 16 is located in the peripheral surface 13 of the housing 10 .
- a shutter plate 22 is positioned within the recess 16 .
- the recess 16 has a first surface 160 , a first stop surface 161 and a second stop surface 162 .
- the first surface 160 has the toner outlet 15 .
- the first stopper surface 161 extends outward from the first surface 160 in the radial direction about the first axis A.
- the second stop surface 162 extends outward from the first surface 160 in a radial direction about the first axis A. As shown in FIG.
- the first stopper surface 161 stops the rotational movement of the shutter 20 from the closed position to the open position.
- the shutter plate 22 contacts the first stopper surface 161 when the shutter 20 is positioned at the open position.
- the second stop surface 162 stops the rotational movement of the shutter 20 from the open position to the closed position.
- the shutter plate 22 contacts the second stopper surface 162 when the shutter 20 is positioned at the closed position. This restricts the movement range of the shutter 20 between the closed position and the open position.
- first stopper surface 161 does not have to completely stop the movement of the shutter 20 in the rotational direction.
- the shutter 20 may be slightly movable while in contact with the first stopper surface 161 .
- the second stopper surface 162 may not completely stop the movement of the shutter 20 in the rotational direction.
- the shutter 20 may be slightly movable while in contact with the second stopper surface 162 .
- the toner outlet 15 and the first stopper surface 161 are located on the same housing 10 . Therefore, when the shutter 20 is positioned at the open position, the shutter 20 is accurately positioned with respect to the toner discharge port 15 . Further, in this embodiment, the toner discharge port 15 and the second stopper surface 162 are located on the same housing 10 . Therefore, when the shutter 20 is positioned at the closed position, the shutter 20 is accurately positioned with respect to the toner discharge port 15 .
- the later-described cover 50 may have the first stopper surface 161 and the second stopper surface 162 . Also, a component other than the shutter 20 and the cover 50 may have the first stopper surface 161 and the second stopper surface 162 .
- the holder 21 has holes 210 .
- Hole 210 is located in the center of holder 21 .
- the holder 21 has a first recess 211 and a second recess 212 around the hole 210 .
- the first recessed portion 211 and the second recessed portion 212 are positioned opposite to each other with the first axis A interposed therebetween.
- the first recessed portion 211 and the second recessed portion 212 are recessed in the first direction toward the housing 10 from the surface of the holder 21 facing the gear cover portion 51 described later.
- the lever 23 protrudes outward from the outer peripheral portion of the holder 21 .
- the lever 23 is located on the opposite side of the shutter plate 22 with the first axis A interposed therebetween.
- the lever 23 can contact the body frame 4 .
- the lever 23 contacts the body frame 4 . This causes the lever 23 to rotate about the first axis A.
- the shutter 20 moves from the open position to the closed position.
- the shutter plate 22 covers the toner discharge port 15 .
- the internal gear 24 is a gear that can rotate about the first axis A together with the shutter 20 .
- the internal gear 24 has an annular shape centered on the first axis A. As shown in FIG.
- the internal gear 24 is positioned inside the holder 21 .
- the shutter 20 and the internal gear 24 are integral parts. Specifically, the shutter 20 and the internal gear 24 are integrally molded. As a result, the number of parts of the toner cartridge 2 can be reduced as compared with the case where the shutter 20 and the internal gear 24 are separate parts. However, the shutter 20 and the internal gear 24 may be separate parts. In that case, the shutter 20 and the internal gear 24 should be fixed to each other.
- the internal gear 24 has a plurality of gear teeth 241 and a missing tooth portion 242 .
- a plurality of gear teeth 241 are provided in a partial angular range around the first axis A. As shown in FIG. Each gear tooth 241 protrudes radially inward from the internal gear 24 .
- the toothless portion 242 is an arc-shaped inner peripheral surface without gear teeth.
- the agitator 30 is a conveying member for agitating and conveying toner within the housing 10 .
- the agitator 30 is located inside the housing 10 .
- the agitator 30 has a shaft 31 and vanes 32, as indicated by broken lines in FIG.
- the shaft 31 extends along the first axis A in the first direction.
- the shaft 31 has one end and the other end.
- One end of the shaft 31 is located at the first end 11 of the housing 10 .
- the other end of the shaft 31 is positioned at the second end 12 of the housing 10 .
- the blades 32 spread radially outward from the shaft 31 . That is, the blades 32 spread from the shaft 31 toward the inner peripheral surface of the housing 10 .
- the shaft 31 and blades 32 are rotatable about the first axis A.
- the vane 32 rotates about the first axis A, the toner inside the housing 10 is agitated and conveyed toward the toner outlet 15 .
- the toner coupling 40 is a part for transmitting driving force to the agitator 30.
- a toner coupling 40 is located at the first end 11 of the housing 10 .
- the toner coupling 40 is connected via a connecting member 42 to one end of the shaft 31 in the first direction.
- the drum cartridge 3 has a relay coupling (not shown).
- the toner coupling 40 can be connected with a relay coupling.
- the toner coupling 40 can receive a driving force from the relay coupling while being connected to the relay coupling.
- the relay coupling of the drum cartridge 3 is connected to the toner coupling 40 .
- the image forming apparatus 1 supplies driving force to the toner coupling 40 via the relay coupling.
- the toner coupling 40 rotates about the first axis A by receiving driving force from the relay coupling.
- the agitator 30 also rotates about the first axis A together with the toner coupling 40 .
- the drive input gear 41 is a gear rotatable about the first axis A together with the toner coupling 40 .
- the drive input gear 41 is positioned on the outer periphery of the toner coupling 40 .
- the toner coupling 40 and the drive input gear 41 are integral parts.
- the toner coupling 40 and the drive input gear 41 are integrally molded.
- the toner coupling 40 and the drive input gear 41 may be separate parts. In that case, the toner coupling 40 and the driving input gear 41 should be fixed to each other.
- the driving input gear 41 has a plurality of gear teeth 411.
- a plurality of gear teeth 411 are positioned all around the outer peripheral surface of the drive input gear 41 .
- Each gear tooth 411 protrudes away from the first axis A. As shown in FIG.
- the cover 50 is positioned on the outer surface of the first end 11 of the housing 10 .
- the cover 50 is fixed to the first end 11 of the housing 10 .
- the cover 50 has a gear cover portion 51 and a shutter cover portion 52 .
- the gear cover portion 51 has a substantially disc shape centered on the first axis A.
- the shutter cover portion 52 extends in the first direction from a portion of the outer peripheral portion of the gear cover portion 51 toward the housing 10 .
- the holder 21, the internal gear 24, the toner coupling 40, the drive input gear 41, the first idle gear 61, the second idle gear 62, and the stopper 70 are arranged between the gear cover portion 51 and the housing 10 in the first direction. It is positioned between the first end 11 .
- the shutter cover portion 52 is positioned in the recess 16 of the housing 10 .
- the shutter cover portion 52 covers at least part of the shutter plate 22 .
- the gear cover portion 51 has a center through-hole 510 , first side through-holes 511 and second side through-holes 512 .
- the center through-hole 510, the first side through-hole 511, and the second side through-hole 512 penetrate the gear cover portion 51 in the first direction.
- the center through-hole 510 is located in the center of the gear cover portion 51 .
- the toner coupling 40 is exposed outside the cover 50 through the center through hole 510 .
- the first side through-hole 511 and the second side through-hole 512 are located around the center through-hole 510 .
- the first side through-hole 511 and the second side through-hole 512 are positioned opposite to each other with the center through-hole 510 interposed therebetween.
- the shutter cover portion 52 has a communication port 53.
- the communication port 53 is located at a position overlapping the toner discharge port 15 regardless of whether the shutter 20 is positioned at the closed position or the shutter 20 is positioned at the open position.
- the shutter plate 22 covers the communication port 53 when the shutter 20 is positioned at the closed position.
- the shutter opening 220 overlaps the toner discharge port 15 and the communication port 53 .
- the toner discharge port 15 communicates with the communication port 53 through the shutter opening 220 .
- the cover 50 has a first idle shaft 54 and a second idle shaft 55.
- the first idle shaft 54 and the second idle shaft 55 each extend in the first direction toward the holder 21 from the surface of the gear cover portion 51 facing the holder 21 .
- the first idle shaft 54 and the second idle shaft 55 are cylindrical.
- the first idle shaft 54 and the second idle shaft 55 are positioned between the drive input gear 41 and the internal gear 24 in the radial direction about the first axis A. As shown in FIG.
- the first idle gear 61 and the second idle gear 62 are gears that transmit driving force from the drive input gear 41 to the internal gear 24 .
- the first idle gear 61 and the second idle gear 62 are positioned between the gear cover portion 51 and the holder 21 in the first direction.
- the first idle gear 61 has a first hole 610.
- the first hole 610 is located in the center of the first idle gear 61 .
- the first idle shaft 54 fits into the first hole 610 .
- the first idle gear 61 is thereby supported by the first idle shaft 54 .
- the first idle gear 61 is rotatable about the first idle shaft 54 .
- the first idle gear 61 has multiple gear teeth 611 .
- a plurality of gear teeth 611 are positioned around the entire circumference of the first idle gear 61 . Each gear tooth 611 projects away from the first idle shaft 54 .
- Gear teeth 611 of the first idle gear 61 mesh with gear teeth 411 of the drive input gear 41 .
- the second idle gear 62 has a second hole 620.
- a second hole 620 is located in the center of the second idle gear 62 .
- the second idle shaft 55 fits into the second hole 620 .
- the second idle gear 62 is thereby supported by the second idle shaft 55 .
- the second idle gear 62 is rotatable about the second idle shaft 55 .
- the second idle gear 62 has multiple gear teeth 621 .
- a plurality of gear teeth 621 are positioned around the entire circumference of the second idle gear 62 . Each gear tooth 621 projects away from the second idle shaft 55 .
- Gear teeth 621 of the second idle gear 62 mesh with gear teeth 611 of the first idle gear 61 .
- FIGS. 6 and 7 are cross-sectional views of the toner cartridge 2.
- FIG. 6 and 7 show a cross section including the first idle gear 61 and the second idle gear 62 and orthogonal to the first axis A.
- FIG. 6 shows a state in which the shutter 20 is positioned at the closed position.
- FIG. 7 shows the state where the shutter 20 is positioned at the open position.
- the first idle gear 61 and the second idle gear 62 are arranged in series between the drive input gear 41 and the internal gear 24 .
- the internal gear 24 has a plurality of gear teeth 241 and a missing tooth portion 242.
- the gear teeth 621 of the second idle gear 62 and the gear teeth 241 of the internal gear 24 are disengaged.
- the gear teeth 621 of the second idle gear 62 are separated from the missing tooth portion 242 of the internal gear 24 from the state in which the gear teeth 621 of the second idle gear 62 mesh with the gear teeth 241 of the internal gear 24. to face each other.
- the gear teeth 411 of the drive input gear 41 mesh with the gear teeth 611 of the first idle gear 61, and the gear teeth 611 of the first idle gear 61 mesh with the second idle gear.
- the gear teeth 621 of the gear 62 mesh with each other, and the gear teeth 621 of the second idle gear 62 face the missing tooth portion 242 of the internal gear 24 with a gap therebetween. Therefore, the drive force input to the drive input gear 41 is not transmitted to the internal gear 24 . Therefore, the position of the shutter 20 is maintained at the open position. That is, the toner discharge port 15 is kept open. However, the rotation of the toner coupling 40 causes the agitator 30 to rotate. This allows the agitator 30 to continue rotating even after the shutter 20 has moved from the closed position to the open position.
- the stopper 70 is a member for positioning the shutter 20 at the closed position.
- the stopper 70 is positioned between the gear cover portion 51 and the holder 21 in the first direction.
- the stopper 70 is movable in the first direction between a first position and a second position closer to the holder 21 than the first position.
- the toner cartridge 2 has a spring 71 .
- the spring 71 is an elastic member that can expand and contract in the first direction.
- Spring 71 is, for example, a coil spring.
- One end of the spring 71 in the first direction is connected to the gear cover portion 51 .
- the other end of spring 71 in the first direction is connected to stopper 70 .
- the spring 71 is arranged between the gear cover portion 51 and the stopper 70 in a state of being contracted in the first direction from its natural length. Therefore, the spring 71 presses the stopper 70 in the first direction toward the holder 21 by its repulsive force.
- the holder 21 has stopper recesses 213 .
- the stopper recessed portion 213 is recessed in the first direction from the surface of the holder 21 facing the gear cover portion 51 toward the housing 10 .
- the stopper 70 is positioned outside the stopper recess 213 . That is, the stopper 70 contacts a portion of the surface of the holder 21 facing the gear cover portion 51 other than the stopper concave portion 213 .
- the stopper 70 is positioned at the first position in the first direction.
- the stopper concave portion 213 of the holder 21 approaches the stopper 70 . Then, the distal end of the stopper 70 is inserted into the stopper concave portion 213 . At this time, the extension of the spring 71 moves the stopper 70 from the first position to the second position in the first direction. By inserting the tip of the stopper 70 into the stopper concave portion 213 in this manner, the shutter 20 can be positioned at the open position. As a result, the ends of the gear teeth 241 of the internal gear 24 can be prevented from coming into contact with the second idle gear 62 .
- the holder 21 has an inclined surface 214 .
- the inclined surface 214 is inclined toward the housing 10 toward the stopper concave portion 213 at the portion of the surface facing the gear cover portion 51 of the holder 21 that contacts the tip portion of the stopper 70 .
- the inclined surface 214 guides the tip of the stopper 70 into the stopper concave portion 213 .
- the first locking member 81 and the second locking member 82 are members for locking the rotation of the shutter 20 .
- the first locking member 81 fits into the first concave portion 211 of the holder 21 .
- the second locking member 82 fits into the second recess 212 of the holder 21 .
- the first lock member 81 is exposed to the outside of the cover 50 through the first side through hole 511 of the cover 50 .
- the second locking member 82 is exposed to the outside of the cover 50 through the second side through hole 512 of the cover 50 .
- Each of the first locking member 81 and the second locking member 82 is movable in the first direction between a locked position and a released position that is further from the gear cover portion 51 than the locked position in the first direction.
- the toner cartridge 2 has a first spring 83 and a second spring 84 .
- the first spring 83 is positioned between the first locking member 81 and the holder 21 .
- the first spring 83 is an elastic member that can expand and contract in the first direction.
- the first spring 83 is arranged between the first locking member 81 and the holder 21 in a state of being compressed from its natural length. Therefore, the repulsive force of the first spring 83 constantly urges the first locking member 81 from the unlocked position to the locked position.
- a second spring 84 is positioned between the second locking member 82 and the holder 21 .
- the second spring 84 is an elastic member that can expand and contract in the first direction.
- the second spring 84 is arranged between the second locking member 82 and the holder 21 in a state of being compressed from its natural length. Therefore, the repulsive force of the second spring 84 constantly urges the second locking member 82 from the unlocked position toward the locked position.
- the first locking member 81 When the first locking member 81 is positioned at the locking position, the first locking member 81 contacts both the cover 50 and the holder 21 . Also, when the second locking member 82 is positioned at the locking position, the second locking member 82 contacts both the cover 50 and the holder 21 . In this state, the shutter 20 cannot rotate about the first axis A with respect to the housing 10 and the cover 50 . Therefore, the shutter 20 cannot be moved from the closed position to the open position.
- the image forming apparatus 1 moves the first lock member 81 and the first locking member 81 through a movable member (not shown) provided on the drum cartridge 3 .
- the second locking member 82 is pressed toward the holder 21 .
- the first locking member 81 moves from the locked position to the unlocked position by contracting the first spring 83 .
- the contraction of the second spring 84 moves the second lock member 82 from the lock position to the release position.
- the first locking member 81 is removed from the first side through-hole 511 and the second locking member 82 is removed from the second side through-hole 512 .
- the first locking member 81 and the second locking member 82 are separated from the cover 50 .
- the shutter 20 is rotatable about the first axis A with respect to the housing 10 and the cover 50 . Therefore, the shutter 20 can be moved from the closed position to the open position.
- the lock of the shutter 20 is not released unless both the first locking member 81 and the second locking member 82 are pressed simultaneously. Therefore, when the toner cartridge 2 is not attached to the drum cartridge 3, it is possible to prevent the shutter 20 from being unlocked due to an erroneous operation by the user.
- the two idle gears ie, the first idle gear 61 and the second idle gear 62 are arranged in series between the drive input gear 41 and the internal gear 24 .
- the drive input gear 41 and the shutter 20 can be rotated in the same direction about the first axis A.
- the number of idle gears required to rotate the drive input gear 41 and the shutter 20 in the same direction is minimized to two, thereby reducing the number of parts of the toner cartridge 2 .
- the toner cartridge 2 may have an even number of idle gears instead of two.
- An even number of idle gears may be arranged in series between the drive input gear 41 and the internal gear 24 . This allows the drive input gear 41 and the shutter 20 to rotate about the first axis A in the same direction.
- the toner cartridge 2 may have an odd number of idle gears.
- An odd number of idle gears may be arranged in series between the drive input gear 41 and the internal gear 24 .
- the drive input gear 41 and the shutter 20 can be rotated about the first axis A in directions opposite to each other.
- the driving input gear 41 may have no gear teeth 411 and transmit the driving force by friction of rubber. Also, some idle gears among the plurality of idle gears may have no gear teeth and may transmit driving force by friction of rubber.
- the toner cartridge 2 of the above embodiment has the agitator 30 as a conveying member.
- the toner cartridge 2 may have a screw-shaped auger as a conveying member. At least part of the conveying member may be located inside the housing.
- each part constituting the image forming apparatus 1 may be different from the shapes shown in the drawings of the present application. Further, each element appearing in the above embodiments and modifications may be selected as appropriate within a range that does not cause contradiction.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Dry Development In Electrophotography (AREA)
- Electrophotography Configuration And Component (AREA)
Abstract
Provided is a structure that makes it possible for drive force supplied from a coupling both to move a shutter from a closed position to an open position and to rotate a transport member as well as to continue to rotate the transport member after the shutter has moved from the closed position to the open position. A drive input gear 41 rotates around a first axis A with a toner coupling. An internal tooth gear 24 rotates around the first axis A with a shutter 20. The internal tooth gear 24 has gear teeth 241 and a toothless part 242. Idle gears 61, 62 transmit drive force from the drive input gear 41 to the internal tooth gear 24. When the shutter 20 is in a closed position, the drive input gear 41 engages idle gear 61, and idle gear 62 engages the gear teeth 241 of the internal tooth gear 24. When the shutter 20 is in an open position, the drive input gear 41 engages idle gear 61, and idle gear 62 faces the toothless part 242 of the internal tooth gear 24.
Description
本開示は、トナーカートリッジに関する。
The present disclosure relates to toner cartridges.
従来、レーザプリンタ、LEDプリンタ等の電子写真方式の画像形成装置が知られている。画像形成装置は、トナーカートリッジおよびドラムカートリッジを有する。トナーカートリッジは、ドラムカートリッジに対して装着可能である。また、トナーカートリッジが装着されたドラムカートリッジは、画像形成装置に対して装着可能である。従来の画像形成装置については、例えば、特許文献1に記載されている。
Conventionally, electrophotographic image forming apparatuses such as laser printers and LED printers are known. An image forming apparatus has a toner cartridge and a drum cartridge. The toner cartridge can be attached to the drum cartridge. Further, the drum cartridge to which the toner cartridge is attached can be attached to the image forming apparatus. A conventional image forming apparatus is described, for example, in Japanese Patent Application Laid-Open No. 2002-200012.
トナーカートリッジは、トナー排出口を閉じる閉位置と、トナー排出口を開く開位置との間で移動可能なシャッタを有する。特許文献1の画像形成装置では、トナーカートリッジがドラムカートリッジに装着された後、ユーザの操作により、シャッタが閉位置から開位置へ移動する。ユーザの操作を減らすためには、画像形成装置から供給される駆動力により、シャッタを閉位置から開位置へ移動させることが望ましい。ただし、トナーカートリッジ内でトナーを搬送する搬送部材を回転させるための駆動力と、シャッタを開位置から閉位置へ移動させるための駆動力とを、別々に供給すると、複数のカップリングが必要となる。
The toner cartridge has a shutter movable between a closed position that closes the toner outlet and an open position that opens the toner outlet. In the image forming apparatus disclosed in Patent Document 1, after the toner cartridge is attached to the drum cartridge, the user operates the shutter to move from the closed position to the open position. In order to reduce user operations, it is desirable to move the shutter from the closed position to the open position by the driving force supplied from the image forming apparatus. However, if the driving force for rotating the conveying member that conveys the toner in the toner cartridge and the driving force for moving the shutter from the open position to the closed position are separately supplied, multiple couplings are required. Become.
本開示の目的は、カップリングから供給される駆動力により、シャッタの閉位置から開位置への移動と搬送部材の回転との両方を実現するとともに、シャッタが閉位置から開位置へ移動した後も、搬送部材の回転を継続させることができる構造を提供することである。
An object of the present disclosure is to realize both the movement of the shutter from the closed position to the open position and the rotation of the conveying member by means of the driving force supplied from the coupling, and after the shutter has moved from the closed position to the open position. Another object of the present invention is to provide a structure capable of continuing the rotation of the conveying member.
本願の第1開示は、トナーを収容可能な筐体であって、トナー排出口を有する筐体と、第1方向に延びるシャフトを有する搬送部材であって、前記第1方向に延びる第1軸について回転可能な搬送部材であり、前記筐体の内部に位置する搬送部材と、前記トナー排出口を閉じる閉位置と前記トナー排出口を開く開位置との間を前記筐体に対して前記第1軸について回転可能なシャッタと、前記搬送部材を回転させるトナーカップリングであって、前記第1軸について回転可能なトナーカップリングと、前記トナーカップリングとともに前記第1軸について回転可能な駆動入力ギアと、前記シャッタとともに前記第1軸について回転可能な内歯ギアであって、ギア歯と、欠け歯部と、を有する内歯ギアと、前記駆動入力ギアから前記内歯ギアへ駆動力を伝達するアイドルギアと、を備えるトナーカートリッジであって、前記シャッタが前記閉位置の場合、前記トナーカップリングが前記搬送部材を回転させた状態で、前記駆動入力ギアが前記アイドルギアと噛み合い、かつ、前記アイドルギアが前記内歯ギアの前記ギア歯と噛み合い、前記シャッタが前記開位置の場合、前記トナーカップリングが前記搬送部材を回転させた状態で、前記駆動入力ギアが前記アイドルギアと噛み合い、かつ、前記アイドルギアが前記内歯ギアの前記欠け歯部と向かい合うことを特徴とする。
A first disclosure of the present application is a housing capable of containing toner, the housing having a toner outlet, and a conveying member having a shaft extending in a first direction, wherein the first shaft extending in the first direction and a conveying member positioned inside the housing, between a closed position that closes the toner discharge port and an open position that opens the toner discharge port, with respect to the housing. a shutter rotatable about one axis; a toner coupling for rotating the conveying member, the toner coupling rotatable about the first axis; and a driving input rotatable about the first axis together with the toner coupling. a gear, an internal gear rotatable about the first axis together with the shutter, the internal gear having gear teeth and a missing tooth portion, and transmitting a driving force from the drive input gear to the internal gear. and an idle gear for transmission, wherein when the shutter is in the closed position, the drive input gear meshes with the idle gear in a state in which the toner coupling rotates the conveying member, and and when the idle gear meshes with the gear teeth of the internal gear and the shutter is in the open position, the drive input gear meshes with the idle gear while the toner coupling rotates the conveying member. and the idle gear faces the missing tooth portion of the internal gear.
本願の第2開示は、第1開示のトナーカートリッジであって、前記アイドルギアは、前記駆動入力ギアと噛み合う第1アイドルギアと、前記第1アイドルギアと噛み合う第2アイドルギアと、を有し、前記シャッタが前記閉位置の場合、前記トナーカップリングが前記搬送部材を回転させた状態で、前記駆動入力ギアが前記第1アイドルギアと噛み合い、前記第1アイドルギアが前記第2アイドルギアと噛み合い、かつ、前記第2アイドルギアが前記内歯ギアの前記ギア歯と噛み合い、前記シャッタが前記開位置の場合、前記トナーカップリングが前記搬送部材を回転させた状態で、前記駆動入力ギアが前記第1アイドルギアと噛み合い、前記第1アイドルギアが前記第2アイドルギアと噛み合い、かつ、前記第2アイドルギアが前記内歯ギアの前記欠け歯部と向かい合うことを特徴とする。
A second disclosure of the present application is the toner cartridge of the first disclosure, wherein the idle gear has a first idle gear that meshes with the drive input gear and a second idle gear that meshes with the first idle gear. , when the shutter is in the closed position, the driving input gear meshes with the first idle gear in a state in which the toner coupling rotates the conveying member, and the first idle gear engages with the second idle gear; When the second idle gear is meshed with the gear teeth of the internal gear and the shutter is in the open position, the drive input gear is rotated while the toner coupling rotates the conveying member. It meshes with the first idle gear, the first idle gear meshes with the second idle gear, and the second idle gear faces the missing tooth portion of the internal gear.
本願の第3開示は、第2開示のトナーカートリッジであって、前記第1アイドルギアと前記第2アイドルギアが、前記駆動入力ギアと前記内歯ギアの間において、直列に並んでいることを特徴とする。
A third disclosure of the present application is the toner cartridge of the second disclosure, wherein the first idle gear and the second idle gear are arranged in series between the drive input gear and the internal gear. Characterized by
本願の第4開示は、第1開示から第3開示のいずれか一開示のトナーカートリッジであって、前記アイドルギアは、偶数個であることを特徴とする。
The fourth disclosure of the present application is the toner cartridge of any one of the first disclosure to the third disclosure, characterized in that the number of idle gears is an even number.
本願の第5開示は、第4開示のトナーカートリッジであって、偶数個の前記アイドルギアが、前記駆動入力ギアと前記内歯ギアの間において、直列に並んでいることを特徴とする。
The fifth disclosure of the present application is the toner cartridge of the fourth disclosure, characterized in that an even number of idle gears are arranged in series between the drive input gear and the internal gear.
本願の第6開示は、第1開示のトナーカートリッジであって、前記アイドルギアは、奇数個であることを特徴とする。
The sixth disclosure of the present application is the toner cartridge of the first disclosure, characterized in that the number of idle gears is an odd number.
本願の第7開示は、第6開示のトナーカートリッジであって、奇数個の前記アイドルギアが、前記駆動入力ギアと前記内歯ギアの間において、直列に並んでいることを特徴とする。
The seventh disclosure of the present application is the toner cartridge of the sixth disclosure, characterized in that an odd number of idle gears are arranged in series between the drive input gear and the internal gear.
本願の第8開示は、第1開示から第7開示のいずれか一開示のトナーカートリッジであって、前記シャッタの少なくとも一部を覆い、前記シャッタが前記開位置の場合に前記トナー排出口と連通する連通口を有するカバーをさらに備えることを特徴とする。
An eighth disclosure of the present application is the toner cartridge according to any one of the first disclosure to the seventh disclosure, wherein at least part of the shutter is covered, and the shutter communicates with the toner outlet when the shutter is in the open position. It is characterized by further comprising a cover having a communication port for communicating.
本願の第9開示は、第8開示のトナーカートリッジであって、前記カバーは、前記筐体に固定されることを特徴とする。
The ninth disclosure of the present application is the toner cartridge of the eighth disclosure, wherein the cover is fixed to the housing.
本願の第10開示は、第8開示または第9開示のトナーカートリッジであって、前記カバーは、前記第1方向における前記筐体の端部の外表面に位置することを特徴とする。
The tenth disclosure of the present application is the toner cartridge of the eighth disclosure or the ninth disclosure, characterized in that the cover is positioned on the outer surface of the end of the housing in the first direction.
本願の第11開示は、第8開示から第10開示のいずれか一開示のトナーカートリッジであって、前記カバーは、前記第1方向に延びるアイドルシャフトを有し、前記アイドルギアは、前記アイドルシャフトについて回転可能であることを特徴とする。
The eleventh disclosure of the present application is the toner cartridge of any one of the eighth disclosure to the tenth disclosure, wherein the cover has an idle shaft extending in the first direction, and the idle gear comprises the idle shaft. is rotatable about
本願の第12開示は、第11開示のトナーカートリッジであって、前記アイドルギアは、前記アイドルシャフトが嵌まる孔を有することを特徴とする。
The twelfth disclosure of the present application is the toner cartridge of the eleventh disclosure, wherein the idle gear has a hole into which the idle shaft is fitted.
本願の第13開示は、第8開示から第12開示のいずれか一開示のトナーカートリッジであって、前記シャッタは、前記第1方向において前記筐体と前記カバーとの間に位置するホルダであって、凹部を有するホルダを有し、前記トナーカートリッジは、前記第1方向において、前記カバーと前記ホルダとの間に位置するストッパであって、前記第1方向に移動可能なストッパと、前記第1方向に伸縮可能な弾性部材であって、前記第1方向における一端が前記カバーに接続され、前記第1方向における他端が前記ストッパに接続され、前記ストッパを、前記ホルダへ向けて押圧する弾性部材と、をさらに備え、前記シャッタが前記閉位置の場合、前記ストッパは、前記凹部外に位置し、前記シャッタが前記開位置の場合、前記ストッパの一部が、前記凹部内に位置することを特徴とする。
A thirteenth disclosure of the present application is the toner cartridge according to any one of the eighth disclosure to the twelfth disclosure, wherein the shutter is a holder positioned between the housing and the cover in the first direction. a holder having a concave portion, the toner cartridge comprising: a stopper positioned between the cover and the holder in the first direction, the stopper being movable in the first direction; An elastic member that can expand and contract in one direction, one end in the first direction is connected to the cover, the other end in the first direction is connected to the stopper, and presses the stopper toward the holder. and an elastic member, wherein the stopper is positioned outside the recess when the shutter is in the closed position, and a portion of the stopper is positioned within the recess when the shutter is in the open position. It is characterized by
本願の第14開示は、第13開示のトナーカートリッジであって、前記ホルダは、前記ストッパの前記一部を前記凹部内へ向けて案内する傾斜面をさらに有することを特徴とする。
The fourteenth disclosure of the present application is the toner cartridge of the thirteenth disclosure, wherein the holder further has an inclined surface for guiding the part of the stopper toward the recess.
本願の第15開示は、第1開示から第14開示のいずれか一開示のトナーカートリッジであって、前記トナーカップリングと前記駆動入力ギアとが、一体の部品であることを特徴とする。
The fifteenth disclosure of the present application is the toner cartridge of any one of the first disclosure to the fourteenth disclosure, characterized in that the toner coupling and the driving input gear are integral parts.
本願の第16開示は、第1開示から第15開示のいずれか一開示のトナーカートリッジであって、前記シャッタと前記内歯ギアとが、一体の部品であることを特徴とする。
The 16th disclosure of the present application is the toner cartridge of any one of the 1st disclosure to the 15th disclosure, characterized in that the shutter and the internal gear are integral parts.
本願の第17開示は、第1開示から第16開示のいずれか一開示のトナーカートリッジであって、前記トナーカートリッジは、感光ドラムを有するドラムカートリッジに装着された状態で、画像形成装置の本体フレームに対して着脱可能であり、前記シャッタは、前記本体フレームに接触可能なレバーであって、前記レバーが前記本体フレームに接触した場合、前記シャッタが、前記開位置から前記閉位置へ向けて移動するレバーを有することを特徴とする。
The seventeenth disclosure of the present application is a toner cartridge according to any one of the first disclosure to the sixteenth disclosure, wherein the toner cartridge is attached to a drum cartridge having a photosensitive drum and mounted on a body frame of an image forming apparatus. and the shutter is a lever that can contact the body frame, and when the lever contacts the body frame, the shutter moves from the open position toward the closed position. characterized by having a lever for
本願の第18開示は、第1開示から第17開示のいずれか一開示のトナーカートリッジであって、前記トナーカートリッジは、感光ドラムを有するドラムカートリッジに対して着脱可能であり、前記トナーカップリングは、前記ドラムカートリッジの中継カップリングから駆動力を受け、前記搬送部材に駆動を伝達することを特徴とする。
The eighteenth disclosure of the present application is the toner cartridge of any one of the first disclosure to the seventeenth disclosure, wherein the toner cartridge is attachable to and detachable from a drum cartridge having a photosensitive drum, and the toner coupling is and receiving a driving force from a relay coupling of the drum cartridge, and transmitting the driving force to the conveying member.
本願の第19開示は、第1開示から第18開示のいずれか一開示のトナーカートリッジであって、前記搬送部材は、アジテータであることを特徴とする。
The 19th disclosure of the present application is the toner cartridge of any one of the 1st disclosure to the 18th disclosure, wherein the conveying member is an agitator.
本願の第1開示~第19開示によれば、シャッタが閉位置の場合、トナーカップリングが回転すると、駆動入力ギアからアイドルギアを介して内歯ギアへ、駆動力が伝達される。これにより、内歯ギアが第1軸について回転し、シャッタが閉位置から開位置へ移動する。したがって、トナーカップリングの回転により、搬送部材の回転と、シャッタの閉位置から開位置への移動と、の両方を実現できる。
According to the first to nineteenth disclosures of the present application, when the shutter is in the closed position and the toner coupling rotates, driving force is transmitted from the drive input gear to the internal gear via the idle gear. This rotates the internal gear about the first axis and moves the shutter from the closed position to the open position. Therefore, rotation of the toner coupling can achieve both rotation of the conveying member and movement of the shutter from the closed position to the open position.
また、シャッタが開位置まで移動すると、アイドルギアと内歯ギアとの噛み合いが外れる。このため、アイドルギアから内歯ギアへ、駆動力が伝達されなくなる。したがって、シャッタの位置が開位置に維持される。ただし、トナーカップリングの回転により、搬送部材は回転する。これにより、シャッタが閉位置から開位置へ移動した後も、搬送部材の回転を継続させることができる。
Also, when the shutter moves to the open position, the idle gear and the internal gear are disengaged. Therefore, no driving force is transmitted from the idle gear to the internal gear. Therefore, the position of the shutter is maintained at the open position. However, the conveying member rotates due to the rotation of the toner coupling. This allows the conveying member to continue rotating even after the shutter moves from the closed position to the open position.
また、本願の第3開示によれば、駆動入力ギアとシャッタとを、第1軸について同じ向きに回転させることができ、かつ、アイドルギアの数を最小の2個として、部品点数を低減できる。
Further, according to the third disclosure of the present application, the drive input gear and the shutter can be rotated in the same direction about the first axis, and the number of idle gears can be minimized to two to reduce the number of parts. .
また、本願の第5開示によれば、駆動入力ギアとシャッタとを、第1軸について同じ向きに回転させることができる。
Also, according to the fifth disclosure of the present application, the drive input gear and the shutter can be rotated in the same direction about the first axis.
また、本願の第7開示によれば、駆動入力ギアとシャッタとを、第1軸について互いに反対の向きに回転させることができる。
Also, according to the seventh disclosure of the present application, the drive input gear and the shutter can be rotated in directions opposite to each other about the first axis.
また、本願の第13開示によれば、ストッパを凹部に挿入することで、シャッタを開位置に位置決めする。これにより、内歯ギアのギア歯の端部から、アイドルギアを引き離すことができる。
Further, according to the thirteenth disclosure of the present application, the shutter is positioned at the open position by inserting the stopper into the recess. This allows the idle gear to be pulled away from the end of the gear teeth of the internal gear.
また、本願の第14開示によれば、傾斜面により、ストッパを凹部内へ向けてガイドする。これにより、シャッタを開位置へ容易に位置決めできる。
Further, according to the fourteenth disclosure of the present application, the inclined surface guides the stopper toward the recess. This allows the shutter to be easily positioned to the open position.
また、本願の第15開示によれば、トナーカップリングと駆動入力ギアを別部品とする場合と比べて、部品点数を低減できる。
Also, according to the fifteenth disclosure of the present application, the number of parts can be reduced compared to the case where the toner coupling and the drive input gear are separate parts.
また、本願の第16開示によれば、シャッタと内歯ギアを別部品とする場合と比べて、部品点数を低減できる。
Also, according to the 16th disclosure of the present application, the number of parts can be reduced compared to the case where the shutter and the internal gear are separate parts.
以下、本開示の実施形態について、図面を参照しつつ説明する。なお、以下の説明においては、トナーカートリッジ2のシャフト31が延びる方向を「第1方向」と称する。
Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. In the following description, the direction in which the shaft 31 of the toner cartridge 2 extends will be referred to as "first direction".
<1.画像形成装置の構成>
図1は、画像形成装置1の概要図である。この画像形成装置1は、電子写真方式のプリンタである。具体的には、画像形成装置1は、レーザプリンタまたはLEDプリンタである。図1に示すように、画像形成装置1は、4つのトナーカートリッジ2、ドラムカートリッジ3、本体フレーム4、および制御部5を備える。 <1. Configuration of Image Forming Apparatus>
FIG. 1 is a schematic diagram of animage forming apparatus 1. As shown in FIG. The image forming apparatus 1 is an electrophotographic printer. Specifically, the image forming apparatus 1 is a laser printer or an LED printer. As shown in FIG. 1, the image forming apparatus 1 includes four toner cartridges 2, a drum cartridge 3, a body frame 4, and a control section 5. As shown in FIG.
図1は、画像形成装置1の概要図である。この画像形成装置1は、電子写真方式のプリンタである。具体的には、画像形成装置1は、レーザプリンタまたはLEDプリンタである。図1に示すように、画像形成装置1は、4つのトナーカートリッジ2、ドラムカートリッジ3、本体フレーム4、および制御部5を備える。 <1. Configuration of Image Forming Apparatus>
FIG. 1 is a schematic diagram of an
ドラムカートリッジ3は、ドロワである。図1に示すように、ドラムカートリッジ3は、4つの現像ローラ301と、4つの感光ドラム302と、を有する。4つのトナーカートリッジ2は、ドラムカートリッジ3に対して着脱可能である。また、4つのトナーカートリッジ2が装着されたドラムカートリッジ3は、本体フレーム4に対して着脱可能である。本実施形態のドラムカートリッジ3に装着されるトナーカートリッジ2の数は、4つである。ただし、ドラムカートリッジ3に装着されるトナーカートリッジ2の数は、1~3つであってもよく、5つ以上であってもよい。
The drum cartridge 3 is a drawer. As shown in FIG. 1 , the drum cartridge 3 has four developing rollers 301 and four photosensitive drums 302 . The four toner cartridges 2 are detachable from the drum cartridge 3 . Also, the drum cartridge 3 to which the four toner cartridges 2 are mounted can be attached to and detached from the body frame 4 . The number of toner cartridges 2 attached to the drum cartridge 3 of this embodiment is four. However, the number of toner cartridges 2 attached to the drum cartridge 3 may be one to three, or may be five or more.
4つのトナーカートリッジ2は、互いに異なる色(例えば、シアン、マゼンタ、イエロー、およびブラックの各色)のトナーをそれぞれ収容する。画像形成装置1は、4つのトナーカートリッジ2から供給されるトナーにより、印刷用紙に画像を形成する。
The four toner cartridges 2 contain toners of different colors (eg, cyan, magenta, yellow, and black). The image forming apparatus 1 forms an image on printing paper using toner supplied from four toner cartridges 2 .
制御部5は、画像形成装置1の本体フレーム4内に位置する。制御部5は、CPU等のプロセッサ501と、本体メモリ502とを有する。本体メモリ502は、情報の読み出しおよび書き込みが可能な記憶媒体である。プロセッサ501は、本体メモリ502からの情報の読み出しと、本体メモリ502への情報の書き込みと、を実行可能である。制御部5は、本体メモリ502に記憶されたプログラムに従ってプロセッサ501が動作することにより、画像形成装置1における印刷処理を実行する。
The control unit 5 is located inside the body frame 4 of the image forming apparatus 1 . The control unit 5 has a processor 501 such as a CPU and a main body memory 502 . The main body memory 502 is a storage medium from which information can be read and written. The processor 501 can read information from the body memory 502 and write information to the body memory 502 . Control unit 5 executes print processing in image forming apparatus 1 by processor 501 operating according to a program stored in main body memory 502 .
4つのトナーカートリッジ2は、それぞれ、ICチップ201を有する。ICチップ201は、情報の読み出しおよび書き込みが可能な記憶媒体である。ドラムカートリッジ3は、4つのドラム接点303、ドラムハーネス304、およびドラムコネクタ305を有する。4つのドラム接点303は、ドラムハーネス304を介して、ドラムコネクタ305と電気的に接続されている。また、画像形成装置1は、本体フレーム4内に、本体コネクタ401および本体ハーネス402を有する。本体コネクタ401は、本体ハーネス402を介して、制御部5と電気的に接続されている。
Each of the four toner cartridges 2 has an IC chip 201 . The IC chip 201 is a storage medium from which information can be read and written. The drum cartridge 3 has four drum contacts 303 , a drum harness 304 and a drum connector 305 . The four drum contacts 303 are electrically connected to the drum connector 305 via the drum harness 304 . Further, the image forming apparatus 1 has a body connector 401 and a body harness 402 inside the body frame 4 . The body connector 401 is electrically connected to the controller 5 via a body harness 402 .
トナーカートリッジ2がドラムカートリッジ3に装着された場合、ICチップ201は、ドラム接点303と接触する。これにより、ICチップ201は、ドラム接点303と電気的に接続される。また、トナーカートリッジ2が装着されたドラムカートリッジ3が、本体フレーム4に装着された場合、ドラムコネクタ305は、本体コネクタ401と接触する。これにより、ドラムコネクタ305は、本体コネクタ401と電気的に接続される。これにより、ICチップ201が、ドラム接点303、ドラムハーネス304、ドラムコネクタ305、本体コネクタ401、および本体ハーネス402を介して、制御部5と電気的に接続される。その結果、制御部5は、ICチップ201からの情報の読み出しと、ICチップ201への情報の書き込みと、を実行することが可能となる。
When the toner cartridge 2 is attached to the drum cartridge 3, the IC chip 201 contacts the drum contact 303. The IC chip 201 is thereby electrically connected to the drum contact 303 . When the drum cartridge 3 with the toner cartridge 2 attached is attached to the body frame 4 , the drum connector 305 contacts the body connector 401 . Thereby, the drum connector 305 is electrically connected to the main body connector 401 . As a result, the IC chip 201 is electrically connected to the controller 5 via the drum contact 303 , the drum harness 304 , the drum connector 305 , the body connector 401 and the body harness 402 . As a result, the control unit 5 can read information from the IC chip 201 and write information to the IC chip 201 .
<2.トナーカートリッジについて>
続いて、トナーカートリッジ2の構造について、説明する。図2は、トナーカートリッジ2の斜視図である。図3は、トナーカートリッジ2の、第1軸Aを含む断面を示す斜視図である。図4および図5は、トナーカートリッジ2の部分分解斜視図である。 <2. Toner Cartridge>
Next, the structure of thetoner cartridge 2 is described. FIG. 2 is a perspective view of the toner cartridge 2. FIG. 3 is a perspective view showing a cross section including the first axis A of the toner cartridge 2. FIG. 4 and 5 are partially exploded perspective views of the toner cartridge 2. FIG.
続いて、トナーカートリッジ2の構造について、説明する。図2は、トナーカートリッジ2の斜視図である。図3は、トナーカートリッジ2の、第1軸Aを含む断面を示す斜視図である。図4および図5は、トナーカートリッジ2の部分分解斜視図である。 <2. Toner Cartridge>
Next, the structure of the
図2~図5に示すように、トナーカートリッジ2は、筐体10、シャッタ20、内歯ギア24、アジテータ30、トナーカップリング40、駆動入力ギア41、カバー50、第1アイドルギア61、第2アイドルギア62、ストッパ70、第1ロック部材81、および第2ロック部材82を備える。
As shown in FIGS. 2 to 5, the toner cartridge 2 includes a housing 10, a shutter 20, an internal gear 24, an agitator 30, a toner coupling 40, a drive input gear 41, a cover 50, a first idle gear 61, a second 2 idle gear 62 , stopper 70 , first locking member 81 and second locking member 82 .
筐体10は、現像剤の一例であるトナーを収容可能な容器である。筐体10は、第1方向に延びる。筐体10は、第1端部11と、第2端部12と、筒状の周面13とを有する。第1端部11は、第1方向において、第2端部12と離れている。シャッタ20、内歯ギア24、トナーカップリング40、駆動入力ギア41、カバー50、第1アイドルギア61、第2アイドルギア62、ストッパ70、第1ロック部材81、および第2ロック部材82は、第1端部11に位置する。上述したICチップ201は、第2端部12に位置する。周面13は、第1端部11と第2端部12との間で、第1方向に延びる。周面13は、第1方向に延びる第1軸Aを中心とする筒状である。
The housing 10 is a container that can contain toner, which is an example of developer. The housing 10 extends in the first direction. The housing 10 has a first end 11 , a second end 12 and a tubular peripheral surface 13 . The first end 11 is separated from the second end 12 in the first direction. The shutter 20, the internal gear 24, the toner coupling 40, the drive input gear 41, the cover 50, the first idle gear 61, the second idle gear 62, the stopper 70, the first locking member 81, and the second locking member 82 are Located at the first end 11 . The IC chip 201 described above is located at the second end 12 . The peripheral surface 13 extends in the first direction between the first end 11 and the second end 12 . The peripheral surface 13 has a tubular shape centered on a first axis A extending in the first direction.
筐体10は、内部に収容室14を有する。トナーは、収容室14に収容される。また、図3に示すように、筐体10は、トナー排出口15を有する。トナー排出口15は、第1方向における周面13の一端部に位置する。
The housing 10 has a storage chamber 14 inside. Toner is stored in the storage chamber 14 . Further, as shown in FIG. 3, the housing 10 has a toner discharge port 15. As shown in FIG. The toner discharge port 15 is positioned at one end of the peripheral surface 13 in the first direction.
シャッタ20は、筐体10の第1端部11に位置する。シャッタ20は、ホルダ21、シャッタプレート22、およびレバー23を有する。ホルダ21は、第1方向において、筐体10と、後述するギアカバー部51との間に位置する。ホルダ21は、第1軸Aを中心とする円環状である。シャッタプレート22は、ホルダ21の一部分から、第2端部12へ向けて、第1方向に延びる。シャッタプレート22は、シャッタ開口220を有する。
The shutter 20 is positioned at the first end 11 of the housing 10 . The shutter 20 has a holder 21 , a shutter plate 22 and a lever 23 . The holder 21 is positioned between the housing 10 and a gear cover portion 51, which will be described later, in the first direction. The holder 21 has an annular shape centered on the first axis A. As shown in FIG. Shutter plate 22 extends in a first direction from a portion of holder 21 toward second end 12 . The shutter plate 22 has a shutter aperture 220 .
シャッタ20は、トナー排出口15を閉じる閉位置と、トナー排出口15を開く開位置との間で、筐体10に対して、第1軸Aについて回転可能である。シャッタ20が閉位置に位置する場合、シャッタプレート22がトナー排出口15を覆う。これにより、シャッタ20がトナー排出口15を閉じる。シャッタ20が開位置に位置する場合、シャッタプレート22のシャッタ開口220が、トナー排出口15と重なる。これにより、シャッタ20がトナー排出口15を開く。すなわち、トナー排出口15が、シャッタ開口220を介して、後述するカバー50の連通口53と連通する。その結果、収容室14に収容されたトナーが、ドラムカートリッジ3へ移動することが可能となる。
The shutter 20 is rotatable about the first axis A with respect to the housing 10 between a closed position that closes the toner discharge port 15 and an open position that opens the toner discharge port 15 . The shutter plate 22 covers the toner outlet 15 when the shutter 20 is at the closed position. As a result, the shutter 20 closes the toner discharge port 15 . When the shutter 20 is at the open position, the shutter opening 220 of the shutter plate 22 overlaps the toner outlet 15 . This causes the shutter 20 to open the toner discharge port 15 . That is, the toner discharge port 15 communicates with the communication port 53 of the cover 50 to be described later through the shutter opening 220 . As a result, the toner stored in the storage chamber 14 can move to the drum cartridge 3 .
筐体10は、凹み16を有する。凹み16は、筐体10の周面13に位置する。シャッタプレート22は、凹み16内に位置する。凹み16は、第1面160、第1ストッパ面161、および第2ストッパ面162を有する。第1面160は、トナー排出口15を有する。第1ストッパ面161は、第1軸Aを中心とする径方向において、第1面160から外側へ延びる。第2ストッパ面162は、第1軸Aを中心とする径方向において、第1面160から外側へ延びる。
The housing 10 has a recess 16. A recess 16 is located in the peripheral surface 13 of the housing 10 . A shutter plate 22 is positioned within the recess 16 . The recess 16 has a first surface 160 , a first stop surface 161 and a second stop surface 162 . The first surface 160 has the toner outlet 15 . The first stopper surface 161 extends outward from the first surface 160 in the radial direction about the first axis A. As shown in FIG. The second stop surface 162 extends outward from the first surface 160 in a radial direction about the first axis A. As shown in FIG.
第1ストッパ面161は、シャッタ20の閉位置から開位置へ向かう回転方向の移動を止める。シャッタ20が開位置に位置する場合、シャッタプレート22は、第1ストッパ面161と接触する。第2ストッパ面162は、シャッタ20の開位置から閉位置へ向かう回転方向の移動を止める。シャッタ20が閉位置に位置する場合、シャッタプレート22は、第2ストッパ面162と接触する。これにより、シャッタ20の移動範囲が、閉位置と開位置との間に制限される。
The first stopper surface 161 stops the rotational movement of the shutter 20 from the closed position to the open position. The shutter plate 22 contacts the first stopper surface 161 when the shutter 20 is positioned at the open position. The second stop surface 162 stops the rotational movement of the shutter 20 from the open position to the closed position. The shutter plate 22 contacts the second stopper surface 162 when the shutter 20 is positioned at the closed position. This restricts the movement range of the shutter 20 between the closed position and the open position.
なお、第1ストッパ面161は、シャッタ20の回転方向における移動を完全に止めるものでなくてもよい。シャッタ20は、第1ストッパ面161に接触した状態において、僅かに移動可能であってもよい。また、第2ストッパ面162は、シャッタ20の回転方向における移動を完全に止めるものでなくてもよい。シャッタ20は、第2ストッパ面162に接触した状態において、僅かに移動可能であってもよい。
It should be noted that the first stopper surface 161 does not have to completely stop the movement of the shutter 20 in the rotational direction. The shutter 20 may be slightly movable while in contact with the first stopper surface 161 . Also, the second stopper surface 162 may not completely stop the movement of the shutter 20 in the rotational direction. The shutter 20 may be slightly movable while in contact with the second stopper surface 162 .
本実施形態では、トナー排出口15と第1ストッパ面161が、同じ筐体10にある。このため、シャッタ20が開位置に位置する場合に、トナー排出口15に対してシャッタ20が、精度よく位置決めされる。また、本実施形態では、トナー排出口15と第2ストッパ面162が、同じ筐体10にある。このため、シャッタ20が閉位置に位置する場合において、トナー排出口15に対してシャッタ20が、精度よく位置決めされる。ただし、後述するカバー50が、第1ストッパ面161および第2ストッパ面162を有していてもよい。また、シャッタ20およびカバー50とは別の部品が、第1ストッパ面161および第2ストッパ面162を有していてもよい。
In this embodiment, the toner outlet 15 and the first stopper surface 161 are located on the same housing 10 . Therefore, when the shutter 20 is positioned at the open position, the shutter 20 is accurately positioned with respect to the toner discharge port 15 . Further, in this embodiment, the toner discharge port 15 and the second stopper surface 162 are located on the same housing 10 . Therefore, when the shutter 20 is positioned at the closed position, the shutter 20 is accurately positioned with respect to the toner discharge port 15 . However, the later-described cover 50 may have the first stopper surface 161 and the second stopper surface 162 . Also, a component other than the shutter 20 and the cover 50 may have the first stopper surface 161 and the second stopper surface 162 .
図4および図5に示すように、ホルダ21は、孔210を有する。孔210は、ホルダ21の中央に位置する。また、ホルダ21は、孔210の周囲に、第1凹部211および第2凹部212を有する。第1凹部211と第2凹部212とは、第1軸Aを挟んで互いに反対側に位置する。第1凹部211および第2凹部212は、ホルダ21の後述するギアカバー部51と向かい合う面から、筐体10へ向けて、第1方向に凹む。
As shown in FIGS. 4 and 5, the holder 21 has holes 210 . Hole 210 is located in the center of holder 21 . Moreover, the holder 21 has a first recess 211 and a second recess 212 around the hole 210 . The first recessed portion 211 and the second recessed portion 212 are positioned opposite to each other with the first axis A interposed therebetween. The first recessed portion 211 and the second recessed portion 212 are recessed in the first direction toward the housing 10 from the surface of the holder 21 facing the gear cover portion 51 described later.
レバー23は、ホルダ21の外周部から、外側へ向けて突出する。レバー23は、第1軸Aを挟んで、シャッタプレート22とは反対側に位置する。レバー23は、本体フレーム4に接触可能である。トナーカートリッジ2が装着されたドラムカートリッジ3が、本体フレーム4から取り出される場合、レバー23は、本体フレーム4に接触する。これにより、レバー23が第1軸Aについて回転する。そして、レバー23とともにシャッタ20が、開位置から閉位置へ向けて移動する。その結果、シャッタプレート22が、トナー排出口15を覆う。
The lever 23 protrudes outward from the outer peripheral portion of the holder 21 . The lever 23 is located on the opposite side of the shutter plate 22 with the first axis A interposed therebetween. The lever 23 can contact the body frame 4 . When the drum cartridge 3 with the toner cartridge 2 mounted thereon is removed from the body frame 4 , the lever 23 contacts the body frame 4 . This causes the lever 23 to rotate about the first axis A. As shown in FIG. Then, together with the lever 23, the shutter 20 moves from the open position to the closed position. As a result, the shutter plate 22 covers the toner discharge port 15 .
内歯ギア24は、シャッタ20とともに第1軸Aについて回転可能なギアである。内歯ギア24は、第1軸Aを中心とする円環状である。内歯ギア24は、ホルダ21の内周部に位置する。本実施形態では、シャッタ20と内歯ギア24が、一体の部品である。詳しくは、シャッタ20と内歯ギア24が、一体成型されている。これにより、シャッタ20と内歯ギア24を別部品とする場合よりも、トナーカートリッジ2の部品点数を低減できる。ただし、シャッタ20と内歯ギア24は、別部品であってもよい。その場合、シャッタ20と内歯ギア24が、互いに固定されていればよい。
The internal gear 24 is a gear that can rotate about the first axis A together with the shutter 20 . The internal gear 24 has an annular shape centered on the first axis A. As shown in FIG. The internal gear 24 is positioned inside the holder 21 . In this embodiment, the shutter 20 and the internal gear 24 are integral parts. Specifically, the shutter 20 and the internal gear 24 are integrally molded. As a result, the number of parts of the toner cartridge 2 can be reduced as compared with the case where the shutter 20 and the internal gear 24 are separate parts. However, the shutter 20 and the internal gear 24 may be separate parts. In that case, the shutter 20 and the internal gear 24 should be fixed to each other.
内歯ギア24は、複数のギア歯241と、欠け歯部242とを有する。複数のギア歯241は、第1軸Aの周囲の一部の角度範囲に設けられている。各ギア歯241は、内歯ギア24から径方向内側へ突出する。欠け歯部242は、ギア歯が無い円弧状の内周面である。
The internal gear 24 has a plurality of gear teeth 241 and a missing tooth portion 242 . A plurality of gear teeth 241 are provided in a partial angular range around the first axis A. As shown in FIG. Each gear tooth 241 protrudes radially inward from the internal gear 24 . The toothless portion 242 is an arc-shaped inner peripheral surface without gear teeth.
アジテータ30は、筐体10内においてトナーを攪拌および搬送するための搬送部材である。アジテータ30は、筐体10の内部に位置する。図2中に破線で示したように、アジテータ30は、シャフト31および羽根32を有する。シャフト31は、第1軸Aに沿って第1方向に延びる。シャフト31は、一端部と他端部とを有する。シャフト31の一端部は、筐体10の第1端部11に位置する。シャフト31の他端部は、筐体10の第2端部12に位置する。羽根32は、シャフト31から径方向外側へ向けて拡がる。すなわち、羽根32は、シャフト31から筐体10の内周面へ向けて拡がる。
The agitator 30 is a conveying member for agitating and conveying toner within the housing 10 . The agitator 30 is located inside the housing 10 . The agitator 30 has a shaft 31 and vanes 32, as indicated by broken lines in FIG. The shaft 31 extends along the first axis A in the first direction. The shaft 31 has one end and the other end. One end of the shaft 31 is located at the first end 11 of the housing 10 . The other end of the shaft 31 is positioned at the second end 12 of the housing 10 . The blades 32 spread radially outward from the shaft 31 . That is, the blades 32 spread from the shaft 31 toward the inner peripheral surface of the housing 10 .
シャフト31および羽根32は、第1軸Aについて回転可能である。羽根32が第1軸Aについて回転すると、筐体10内のトナーが撹拌されるとともに、トナーがトナー排出口15へ向けて搬送される。
The shaft 31 and blades 32 are rotatable about the first axis A. When the vane 32 rotates about the first axis A, the toner inside the housing 10 is agitated and conveyed toward the toner outlet 15 .
トナーカップリング40は、アジテータ30へ駆動力を伝達するための部品である。トナーカップリング40は、筐体10の第1端部11に位置する。トナーカップリング40は、第1方向におけるシャフト31の一端部に、接続部材42を介して接続されている。一方、ドラムカートリッジ3は、中継カップリング(図示省略)を有する。トナーカップリング40は、中継カップリングと接続可能である。そして、トナーカップリング40は、中継カップリングと接続された状態において、中継カップリングから駆動力を受けることが可能である。
The toner coupling 40 is a part for transmitting driving force to the agitator 30. A toner coupling 40 is located at the first end 11 of the housing 10 . The toner coupling 40 is connected via a connecting member 42 to one end of the shaft 31 in the first direction. On the other hand, the drum cartridge 3 has a relay coupling (not shown). The toner coupling 40 can be connected with a relay coupling. The toner coupling 40 can receive a driving force from the relay coupling while being connected to the relay coupling.
トナーカートリッジ2が装着されたドラムカートリッジ3が、本体フレーム4に装着されると、ドラムカートリッジ3の中継カップリングが、トナーカップリング40に接続される。そして、画像形成装置1は、中継カップリングを介してトナーカップリング40に、駆動力を供給する。トナーカップリング40は、中継カップリングから駆動力を受けることにより、第1軸Aについて回転する。そして、トナーカップリング40が第1軸Aについて回転すると、トナーカップリング40とともにアジテータ30も、第1軸Aについて回転する。
When the drum cartridge 3 with the toner cartridge 2 attached is attached to the body frame 4 , the relay coupling of the drum cartridge 3 is connected to the toner coupling 40 . Then, the image forming apparatus 1 supplies driving force to the toner coupling 40 via the relay coupling. The toner coupling 40 rotates about the first axis A by receiving driving force from the relay coupling. When the toner coupling 40 rotates about the first axis A, the agitator 30 also rotates about the first axis A together with the toner coupling 40 .
駆動入力ギア41は、トナーカップリング40とともに、第1軸Aについて回転可能なギアである。駆動入力ギア41は、トナーカップリング40の外周部に位置する。本実施形態では、トナーカップリング40と駆動入力ギア41が、一体の部品である。詳しくは、トナーカップリング40と駆動入力ギア41が、一体成型されている。これにより、トナーカップリング40と駆動入力ギア41を別部品とする場合よりも、トナーカートリッジ2の部品点数を低減できる。ただし、トナーカップリング40と駆動入力ギア41は、別部品であってもよい。その場合、トナーカップリング40と駆動入力ギア41が、互いに固定されていればよい。
The drive input gear 41 is a gear rotatable about the first axis A together with the toner coupling 40 . The drive input gear 41 is positioned on the outer periphery of the toner coupling 40 . In this embodiment, the toner coupling 40 and the drive input gear 41 are integral parts. Specifically, the toner coupling 40 and the drive input gear 41 are integrally molded. As a result, the number of parts of the toner cartridge 2 can be reduced as compared with the case where the toner coupling 40 and the drive input gear 41 are separate parts. However, the toner coupling 40 and the drive input gear 41 may be separate parts. In that case, the toner coupling 40 and the driving input gear 41 should be fixed to each other.
駆動入力ギア41は、複数のギア歯411を有する。複数のギア歯411は、駆動入力ギア41の外周面の全周に位置する。各ギア歯411は、第1軸Aから離れる向きに突出する。
The driving input gear 41 has a plurality of gear teeth 411. A plurality of gear teeth 411 are positioned all around the outer peripheral surface of the drive input gear 41 . Each gear tooth 411 protrudes away from the first axis A. As shown in FIG.
カバー50は、筐体10の第1端部11の外表面に位置する。カバー50は、筐体10の第1端部11に固定される。カバー50は、ギアカバー部51とシャッタカバー部52とを有する。
The cover 50 is positioned on the outer surface of the first end 11 of the housing 10 . The cover 50 is fixed to the first end 11 of the housing 10 . The cover 50 has a gear cover portion 51 and a shutter cover portion 52 .
ギアカバー部51は、第1軸Aを中心とする略円板状である。シャッタカバー部52は、ギアカバー部51の外周部の一部分から、筐体10へ向けて、第1方向に延びる。ホルダ21、内歯ギア24、トナーカップリング40、駆動入力ギア41、第1アイドルギア61、第2アイドルギア62、およびストッパ70は、第1方向において、ギアカバー部51と、筐体10の第1端部11との間に位置する。シャッタカバー部52は、筐体10の凹み16に位置する。シャッタカバー部52は、シャッタプレート22の少なくとも一部を覆う。
The gear cover portion 51 has a substantially disc shape centered on the first axis A. The shutter cover portion 52 extends in the first direction from a portion of the outer peripheral portion of the gear cover portion 51 toward the housing 10 . The holder 21, the internal gear 24, the toner coupling 40, the drive input gear 41, the first idle gear 61, the second idle gear 62, and the stopper 70 are arranged between the gear cover portion 51 and the housing 10 in the first direction. It is positioned between the first end 11 . The shutter cover portion 52 is positioned in the recess 16 of the housing 10 . The shutter cover portion 52 covers at least part of the shutter plate 22 .
ギアカバー部51は、センター貫通孔510、第1サイド貫通孔511、および第2サイド貫通孔512を有する。センター貫通孔510、第1サイド貫通孔511、および第2サイド貫通孔512は、ギアカバー部51を第1方向に貫通する。センター貫通孔510は、ギアカバー部51の中央に位置する。トナーカップリング40は、センター貫通孔510を介して、カバー50の外部に露出する。第1サイド貫通孔511および第2サイド貫通孔512は、センター貫通孔510の周囲に位置する。第1サイド貫通孔511と第2サイド貫通孔512とは、センター貫通孔510を挟んで、互いに反対側に位置する。
The gear cover portion 51 has a center through-hole 510 , first side through-holes 511 and second side through-holes 512 . The center through-hole 510, the first side through-hole 511, and the second side through-hole 512 penetrate the gear cover portion 51 in the first direction. The center through-hole 510 is located in the center of the gear cover portion 51 . The toner coupling 40 is exposed outside the cover 50 through the center through hole 510 . The first side through-hole 511 and the second side through-hole 512 are located around the center through-hole 510 . The first side through-hole 511 and the second side through-hole 512 are positioned opposite to each other with the center through-hole 510 interposed therebetween.
シャッタカバー部52は、連通口53を有する。シャッタ20が閉位置に位置する場合およびシャッタ20が開位置に位置する場合のいずれの場合であっても、連通口53は、トナー排出口15と重なる位置にある。シャッタ20が閉位置に位置する場合、シャッタプレート22は、連通口53を覆う。シャッタ20が開位置に位置する場合、シャッタ開口220は、トナー排出口15および連通口53と重なる。これにより、トナー排出口15が、シャッタ開口220を介して、連通口53と連通する。
The shutter cover portion 52 has a communication port 53. The communication port 53 is located at a position overlapping the toner discharge port 15 regardless of whether the shutter 20 is positioned at the closed position or the shutter 20 is positioned at the open position. The shutter plate 22 covers the communication port 53 when the shutter 20 is positioned at the closed position. When the shutter 20 is at the open position, the shutter opening 220 overlaps the toner discharge port 15 and the communication port 53 . As a result, the toner discharge port 15 communicates with the communication port 53 through the shutter opening 220 .
図5に示すように、カバー50は、第1アイドルシャフト54および第2アイドルシャフト55を有する。第1アイドルシャフト54および第2アイドルシャフト55は、それぞれ、ギアカバー部51のホルダ21と向かい合う面から、ホルダ21へ向けて、第1方向に延びる。第1アイドルシャフト54および第2アイドルシャフト55は、円柱状である。第1アイドルシャフト54および第2アイドルシャフト55は、第1軸Aを中心とする径方向において、駆動入力ギア41と内歯ギア24との間に位置する。
As shown in FIG. 5, the cover 50 has a first idle shaft 54 and a second idle shaft 55. The first idle shaft 54 and the second idle shaft 55 each extend in the first direction toward the holder 21 from the surface of the gear cover portion 51 facing the holder 21 . The first idle shaft 54 and the second idle shaft 55 are cylindrical. The first idle shaft 54 and the second idle shaft 55 are positioned between the drive input gear 41 and the internal gear 24 in the radial direction about the first axis A. As shown in FIG.
第1アイドルギア61および第2アイドルギア62は、駆動入力ギア41から内歯ギア24へ、駆動力を伝達するギアである。第1アイドルギア61および第2アイドルギア62は、第1方向において、ギアカバー部51とホルダ21との間に位置する。
The first idle gear 61 and the second idle gear 62 are gears that transmit driving force from the drive input gear 41 to the internal gear 24 . The first idle gear 61 and the second idle gear 62 are positioned between the gear cover portion 51 and the holder 21 in the first direction.
第1アイドルギア61は、第1孔610を有する。第1孔610は、第1アイドルギア61の中央に位置する。第1アイドルシャフト54は、第1孔610に嵌まる。これにより、第1アイドルギア61は、第1アイドルシャフト54に支持される。また、第1アイドルギア61は、第1アイドルシャフト54について、回転可能である。第1アイドルギア61は、複数のギア歯611を有する。複数のギア歯611は、第1アイドルギア61の全周に位置する。各ギア歯611は、第1アイドルシャフト54から離れる向きに突出する。第1アイドルギア61のギア歯611は、駆動入力ギア41のギア歯411と噛み合う。
The first idle gear 61 has a first hole 610. The first hole 610 is located in the center of the first idle gear 61 . The first idle shaft 54 fits into the first hole 610 . The first idle gear 61 is thereby supported by the first idle shaft 54 . Also, the first idle gear 61 is rotatable about the first idle shaft 54 . The first idle gear 61 has multiple gear teeth 611 . A plurality of gear teeth 611 are positioned around the entire circumference of the first idle gear 61 . Each gear tooth 611 projects away from the first idle shaft 54 . Gear teeth 611 of the first idle gear 61 mesh with gear teeth 411 of the drive input gear 41 .
第2アイドルギア62は、第2孔620を有する。第2孔620は、第2アイドルギア62の中央に位置する。第2アイドルシャフト55は、第2孔620に嵌まる。これにより、第2アイドルギア62は、第2アイドルシャフト55に支持される。また、第2アイドルギア62は、第2アイドルシャフト55について、回転可能である。第2アイドルギア62は、複数のギア歯621を有する。複数のギア歯621は、第2アイドルギア62の全周に位置する。各ギア歯621は、第2アイドルシャフト55から離れる向きに突出する。第2アイドルギア62のギア歯621は、第1アイドルギア61のギア歯611と噛み合う。
The second idle gear 62 has a second hole 620. A second hole 620 is located in the center of the second idle gear 62 . The second idle shaft 55 fits into the second hole 620 . The second idle gear 62 is thereby supported by the second idle shaft 55 . Also, the second idle gear 62 is rotatable about the second idle shaft 55 . The second idle gear 62 has multiple gear teeth 621 . A plurality of gear teeth 621 are positioned around the entire circumference of the second idle gear 62 . Each gear tooth 621 projects away from the second idle shaft 55 . Gear teeth 621 of the second idle gear 62 mesh with gear teeth 611 of the first idle gear 61 .
図6および図7は、トナーカートリッジ2の断面図である。図6および図7は、第1アイドルギア61および第2アイドルギア62を含み、かつ、第1軸Aに直交する断面を示している。また、図6は、シャッタ20が閉位置に位置する状態を示している。図7は、シャッタ20が開位置に位置する状態を示している。図6および図7に示すように、第1アイドルギア61と第2アイドルギア62は、駆動入力ギア41と内歯ギア24との間において、直列に並んでいる。
6 and 7 are cross-sectional views of the toner cartridge 2. FIG. 6 and 7 show a cross section including the first idle gear 61 and the second idle gear 62 and orthogonal to the first axis A. FIG. Also, FIG. 6 shows a state in which the shutter 20 is positioned at the closed position. FIG. 7 shows the state where the shutter 20 is positioned at the open position. As shown in FIGS. 6 and 7 , the first idle gear 61 and the second idle gear 62 are arranged in series between the drive input gear 41 and the internal gear 24 .
図6のように、シャッタ20が閉位置に位置する場合、駆動入力ギア41のギア歯411が第1アイドルギア61のギア歯611と噛み合い、第1アイドルギア61のギア歯611が第2アイドルギア62のギア歯621と噛み合い、かつ、第2アイドルギア62のギア歯621が、内歯ギア24のギア歯241噛み合う。このため、駆動入力ギア41に入力された駆動力が、第1アイドルギア61および第2アイドルギア62を介して、内歯ギア24へ伝達される。この場合、トナーカップリング40がアジテータ30を回転させた状態で、内歯ギア24が、第1軸Aについて回転する。これにより、シャッタ20が閉位置から開位置へ移動する。その結果、トナー排出口15が開放される。このように、トナーカップリング40の回転により、アジテータ30の回転と、シャッタ20の閉位置から開位置へ向かう回転方向の移動と、の両方が実現される。
As shown in FIG. 6, when the shutter 20 is in the closed position, the gear teeth 411 of the drive input gear 41 mesh with the gear teeth 611 of the first idle gear 61, and the gear teeth 611 of the first idle gear 61 mesh with the second idle gear. The gear teeth 621 of the gear 62 and the gear teeth 621 of the second idle gear 62 mesh with the gear teeth 241 of the internal gear 24 . Therefore, the drive force input to the drive input gear 41 is transmitted to the internal gear 24 via the first idle gear 61 and the second idle gear 62 . In this case, the internal gear 24 rotates about the first axis A while the toner coupling 40 rotates the agitator 30 . This causes the shutter 20 to move from the closed position to the open position. As a result, the toner discharge port 15 is opened. Thus, the rotation of the toner coupling 40 causes both the rotation of the agitator 30 and the rotational movement of the shutter 20 from the closed position to the open position.
上述の通り、内歯ギア24は、複数のギア歯241と、欠け歯部242とを有する。シャッタ20が開位置に到達すると、第2アイドルギア62のギア歯621と、内歯ギア24のギア歯241との噛み合いが外れる。これにより、第2アイドルギア62のギア歯621が内歯ギア24のギア歯241と噛み合う状態から、第2アイドルギア62のギア歯621が、内歯ギア24の欠け歯部242と間隔をあけて向かい合う状態に、切り替わる。
As described above, the internal gear 24 has a plurality of gear teeth 241 and a missing tooth portion 242. When the shutter 20 reaches the open position, the gear teeth 621 of the second idle gear 62 and the gear teeth 241 of the internal gear 24 are disengaged. As a result, the gear teeth 621 of the second idle gear 62 are separated from the missing tooth portion 242 of the internal gear 24 from the state in which the gear teeth 621 of the second idle gear 62 mesh with the gear teeth 241 of the internal gear 24. to face each other.
図7のように、シャッタ20が開位置に位置する場合、駆動入力ギア41のギア歯411が第1アイドルギア61のギア歯611と噛み合い、第1アイドルギア61のギア歯611が第2アイドルギア62のギア歯621と噛み合い、かつ、第2アイドルギア62のギア歯621が、内歯ギア24の欠け歯部242と間隔をあけて向かい合う。このため、駆動入力ギア41に入力された駆動力は、内歯ギア24へ伝達されない。したがって、シャッタ20の位置は、開位置に維持される。すなわち、トナー排出口15が開かれた状態に維持される。ただし、トナーカップリング40の回転により、アジテータ30は回転する。これにより、シャッタ20が閉位置から開位置へ移動した後も、アジテータ30の回転を継続させることができる。
As shown in FIG. 7, when the shutter 20 is in the open position, the gear teeth 411 of the drive input gear 41 mesh with the gear teeth 611 of the first idle gear 61, and the gear teeth 611 of the first idle gear 61 mesh with the second idle gear. The gear teeth 621 of the gear 62 mesh with each other, and the gear teeth 621 of the second idle gear 62 face the missing tooth portion 242 of the internal gear 24 with a gap therebetween. Therefore, the drive force input to the drive input gear 41 is not transmitted to the internal gear 24 . Therefore, the position of the shutter 20 is maintained at the open position. That is, the toner discharge port 15 is kept open. However, the rotation of the toner coupling 40 causes the agitator 30 to rotate. This allows the agitator 30 to continue rotating even after the shutter 20 has moved from the closed position to the open position.
ストッパ70は、シャッタ20を閉位置に位置決めするための部材である。ストッパ70は、第1方向において、ギアカバー部51とホルダ21との間に位置する。ストッパ70は、第1位置と、第1位置よりもホルダ21に近い第2位置との間で、第1方向に移動可能である。
The stopper 70 is a member for positioning the shutter 20 at the closed position. The stopper 70 is positioned between the gear cover portion 51 and the holder 21 in the first direction. The stopper 70 is movable in the first direction between a first position and a second position closer to the holder 21 than the first position.
また、トナーカートリッジ2は、ばね71を有する。ばね71は、第1方向に伸縮可能な弾性部材である。ばね71は、例えばコイルばねである。第1方向におけるばね71の一端は、ギアカバー部51に接続される。第1方向におけるばね71の他端は、ストッパ70に接続される。また、ばね71は、自然長よりも第1方向に縮んだ状態で、ギアカバー部51とストッパ70との間に配置される。このため、ばね71は、その反発力によって、ストッパ70を、ホルダ21へ向けて第1方向に押圧する。
Also, the toner cartridge 2 has a spring 71 . The spring 71 is an elastic member that can expand and contract in the first direction. Spring 71 is, for example, a coil spring. One end of the spring 71 in the first direction is connected to the gear cover portion 51 . The other end of spring 71 in the first direction is connected to stopper 70 . Further, the spring 71 is arranged between the gear cover portion 51 and the stopper 70 in a state of being contracted in the first direction from its natural length. Therefore, the spring 71 presses the stopper 70 in the first direction toward the holder 21 by its repulsive force.
図6に示すように、ホルダ21は、ストッパ凹部213を有する。ストッパ凹部213は、ホルダ21のギアカバー部51と向かい合う面から、筐体10へ向けて、第1方向に凹む。シャッタ20が閉位置に位置する場合、ストッパ70は、ストッパ凹部213の外に位置する。すなわち、ストッパ70は、ホルダ21のギアカバー部51と向かい合う面のうち、ストッパ凹部213以外の部分に接触する。このとき、ストッパ70は、第1方向において、第1位置に位置する。
As shown in FIG. 6, the holder 21 has stopper recesses 213 . The stopper recessed portion 213 is recessed in the first direction from the surface of the holder 21 facing the gear cover portion 51 toward the housing 10 . When the shutter 20 is positioned at the closed position, the stopper 70 is positioned outside the stopper recess 213 . That is, the stopper 70 contacts a portion of the surface of the holder 21 facing the gear cover portion 51 other than the stopper concave portion 213 . At this time, the stopper 70 is positioned at the first position in the first direction.
シャッタ20が閉位置から開位置へ移動すると、ホルダ21のストッパ凹部213が、ストッパ70に近づく。そして、ストッパ70の先端部が、ストッパ凹部213内に挿入される。このとき、ばね71が伸びることにより、ストッパ70が、第1方向において、第1位置から第2位値へ移動する。このように、ストッパ70の先端部を、ストッパ凹部213内に挿入することで、シャッタ20を、開位置に位置決めできる。これにより、内歯ギア24のギア歯241の端部が、第2アイドルギア62と接触することを抑制できる。
When the shutter 20 moves from the closed position to the open position, the stopper concave portion 213 of the holder 21 approaches the stopper 70 . Then, the distal end of the stopper 70 is inserted into the stopper concave portion 213 . At this time, the extension of the spring 71 moves the stopper 70 from the first position to the second position in the first direction. By inserting the tip of the stopper 70 into the stopper concave portion 213 in this manner, the shutter 20 can be positioned at the open position. As a result, the ends of the gear teeth 241 of the internal gear 24 can be prevented from coming into contact with the second idle gear 62 .
また、図6に示すように、ホルダ21は、傾斜面214を有する。傾斜面214は、ホルダ21のギアカバー部51と向かい合う面のうち、ストッパ70の先端部が接触する部分において、ストッパ凹部213へ向かうにつれて筐体10へ近づくように傾斜する。傾斜面214は、ストッパ70の先端部を、ストッパ凹部213内へ向けて案内する。シャッタ20が閉位置から開位置へ移動するときに、ストッパ70の先端部は、傾斜面214によって、ストッパ凹部213内へ誘い込まれる。これにより、シャッタ20を、より容易に開位置に位置決めできる。また、内歯ギア24のギア歯241の端部から、第2アイドルギア62を引き離すことができる。
Also, as shown in FIG. 6, the holder 21 has an inclined surface 214 . The inclined surface 214 is inclined toward the housing 10 toward the stopper concave portion 213 at the portion of the surface facing the gear cover portion 51 of the holder 21 that contacts the tip portion of the stopper 70 . The inclined surface 214 guides the tip of the stopper 70 into the stopper concave portion 213 . When the shutter 20 moves from the closed position to the open position, the tip of the stopper 70 is guided into the stopper concave portion 213 by the inclined surface 214 . Thereby, the shutter 20 can be positioned at the open position more easily. Also, the second idle gear 62 can be pulled away from the end of the gear teeth 241 of the internal gear 24 .
第1ロック部材81および第2ロック部材82は、シャッタ20の回転をロックするための部材である。第1ロック部材81は、ホルダ21の第1凹部211に嵌まる。第2ロック部材82は、ホルダ21の第2凹部212に嵌まる。第1ロック部材81は、カバー50の第1サイド貫通孔511を介して、カバー50の外部に露出する。第2ロック部材82は、カバー50の第2サイド貫通孔512を介して、カバー50の外部に露出する。第1ロック部材81および第2ロック部材82は、それぞれ、ロック位置と、第1方向においてロック位置よりもギアカバー部51から離れた解除位置との間で、第1方向に移動可能である。
The first locking member 81 and the second locking member 82 are members for locking the rotation of the shutter 20 . The first locking member 81 fits into the first concave portion 211 of the holder 21 . The second locking member 82 fits into the second recess 212 of the holder 21 . The first lock member 81 is exposed to the outside of the cover 50 through the first side through hole 511 of the cover 50 . The second locking member 82 is exposed to the outside of the cover 50 through the second side through hole 512 of the cover 50 . Each of the first locking member 81 and the second locking member 82 is movable in the first direction between a locked position and a released position that is further from the gear cover portion 51 than the locked position in the first direction.
また、トナーカートリッジ2は、第1ばね83および第2ばね84を有する。第1ばね83は、第1ロック部材81とホルダ21との間に位置する。第1ばね83は、第1方向に伸縮可能な弾性部材である。第1ばね83は、第1ロック部材81とホルダ21との間に、自然長よりも縮んだ状態で配置される。このため、第1ばね83の反発力によって、第1ロック部材81は、解除位置からロック位置へ向けて、常に付勢されている。第2ばね84は、第2ロック部材82とホルダ21との間に位置する。第2ばね84は、第1方向に伸縮可能な弾性部材である。第2ばね84は、第2ロック部材82とホルダ21との間に、自然長よりも縮んだ状態で配置される。このため、第2ばね84の反発力によって、第2ロック部材82は、解除位置からロック位置へ向けて、常に付勢されている。
Also, the toner cartridge 2 has a first spring 83 and a second spring 84 . The first spring 83 is positioned between the first locking member 81 and the holder 21 . The first spring 83 is an elastic member that can expand and contract in the first direction. The first spring 83 is arranged between the first locking member 81 and the holder 21 in a state of being compressed from its natural length. Therefore, the repulsive force of the first spring 83 constantly urges the first locking member 81 from the unlocked position to the locked position. A second spring 84 is positioned between the second locking member 82 and the holder 21 . The second spring 84 is an elastic member that can expand and contract in the first direction. The second spring 84 is arranged between the second locking member 82 and the holder 21 in a state of being compressed from its natural length. Therefore, the repulsive force of the second spring 84 constantly urges the second locking member 82 from the unlocked position toward the locked position.
第1ロック部材81がロック位置に位置する場合、第1ロック部材81は、カバー50とホルダ21の両方に接触する。また、第2ロック部材82がロック位置に位置する場合、第2ロック部材82は、カバー50とホルダ21の両方に接触する。この状態では、筐体10およびカバー50に対して、シャッタ20は、第1軸Aについて回転不可能である。したがって、シャッタ20は、閉位置から開位置へ移動不可能となる。
When the first locking member 81 is positioned at the locking position, the first locking member 81 contacts both the cover 50 and the holder 21 . Also, when the second locking member 82 is positioned at the locking position, the second locking member 82 contacts both the cover 50 and the holder 21 . In this state, the shutter 20 cannot rotate about the first axis A with respect to the housing 10 and the cover 50 . Therefore, the shutter 20 cannot be moved from the closed position to the open position.
トナーカートリッジ2が装着されたドラムカートリッジ3が、本体フレーム4に装着された場合、画像形成装置1は、ドラムカートリッジ3に設けられた可動部材(図示省略)を介して、第1ロック部材81および第2ロック部材82を、ホルダ21へ向けて押圧する。そうすると、第1ばね83が縮むことにより、第1ロック部材81が、ロック位置から解除位置へ移動する。また、第2ばね84が縮むことにより、第2ロック部材82が、ロック位置から解除位置へ移動する。これにより、第1サイド貫通孔511から第1ロック部材81が抜け、第2サイド貫通孔512から第2ロック部材82が抜ける。したがって、第1ロック部材81および第2ロック部材82が、カバー50から離れる。この状態では、筐体10およびカバー50に対して、シャッタ20が、第1軸Aについて回転可能である。したがって、シャッタ20は、閉位置から開位置へ移動可能となる。
When the drum cartridge 3 to which the toner cartridge 2 is attached is attached to the body frame 4 , the image forming apparatus 1 moves the first lock member 81 and the first locking member 81 through a movable member (not shown) provided on the drum cartridge 3 . The second locking member 82 is pressed toward the holder 21 . As a result, the first locking member 81 moves from the locked position to the unlocked position by contracting the first spring 83 . In addition, the contraction of the second spring 84 moves the second lock member 82 from the lock position to the release position. As a result, the first locking member 81 is removed from the first side through-hole 511 and the second locking member 82 is removed from the second side through-hole 512 . Therefore, the first locking member 81 and the second locking member 82 are separated from the cover 50 . In this state, the shutter 20 is rotatable about the first axis A with respect to the housing 10 and the cover 50 . Therefore, the shutter 20 can be moved from the closed position to the open position.
本実施形態の構造では、第1ロック部材81および第2ロック部材82の両方を同時に押圧しないと、シャッタ20のロックが解除されない。このため、トナーカートリッジ2がドラムカートリッジ3に装着されていない状態において、ユーザの誤操作によりシャッタ20のロックが解除されることを抑制できる。
In the structure of this embodiment, the lock of the shutter 20 is not released unless both the first locking member 81 and the second locking member 82 are pressed simultaneously. Therefore, when the toner cartridge 2 is not attached to the drum cartridge 3, it is possible to prevent the shutter 20 from being unlocked due to an erroneous operation by the user.
<3.変形例>
以上、本開示の一実施形態について説明したが、本開示は上記の実施形態に限定されるものではない。以下では、種々の変形例について、上記の実施形態との相違点を中心に説明する。 <3. Variation>
Although one embodiment of the present disclosure has been described above, the present disclosure is not limited to the above embodiment. Various modifications will be described below, focusing on differences from the above-described embodiment.
以上、本開示の一実施形態について説明したが、本開示は上記の実施形態に限定されるものではない。以下では、種々の変形例について、上記の実施形態との相違点を中心に説明する。 <3. Variation>
Although one embodiment of the present disclosure has been described above, the present disclosure is not limited to the above embodiment. Various modifications will be described below, focusing on differences from the above-described embodiment.
<3-1.アイドルギアの数について>
上記の実施形態では、駆動入力ギア41と内歯ギア24との間に、第1アイドルギア61および第2アイドルギア62の2個のアイドルギアが、直列に並んでいた。このようにすれば、駆動入力ギア41とシャッタ20とを、第1軸Aについて同じ向きに回転させることができる。また、駆動入力ギア41とシャッタ20とを同じ向きに回転させるために必要なアイドルギアの数を、最小の2個として、トナーカートリッジ2の部品点数を低減できる。 <3-1. Regarding the number of idle gears>
In the above embodiment, the two idle gears, ie, the firstidle gear 61 and the second idle gear 62 are arranged in series between the drive input gear 41 and the internal gear 24 . By doing so, the drive input gear 41 and the shutter 20 can be rotated in the same direction about the first axis A. As shown in FIG. In addition, the number of idle gears required to rotate the drive input gear 41 and the shutter 20 in the same direction is minimized to two, thereby reducing the number of parts of the toner cartridge 2 .
上記の実施形態では、駆動入力ギア41と内歯ギア24との間に、第1アイドルギア61および第2アイドルギア62の2個のアイドルギアが、直列に並んでいた。このようにすれば、駆動入力ギア41とシャッタ20とを、第1軸Aについて同じ向きに回転させることができる。また、駆動入力ギア41とシャッタ20とを同じ向きに回転させるために必要なアイドルギアの数を、最小の2個として、トナーカートリッジ2の部品点数を低減できる。 <3-1. Regarding the number of idle gears>
In the above embodiment, the two idle gears, ie, the first
ただし、トナーカートリッジ2は、2個に限らず、偶数個のアイドルギアを備えていてもよい。そして、偶数個のアイドルギアが、駆動入力ギア41と内歯ギア24との間において、直列に並んでいてもよい。これにより、駆動入力ギア41とシャッタ20とを、第1軸Aについて同じ向きに回転させることができる。
However, the toner cartridge 2 may have an even number of idle gears instead of two. An even number of idle gears may be arranged in series between the drive input gear 41 and the internal gear 24 . This allows the drive input gear 41 and the shutter 20 to rotate about the first axis A in the same direction.
また、トナーカートリッジ2は、奇数個のアイドルギアを備えていてもよい。そして、奇数個のアイドルギアが、駆動入力ギア41と内歯ギア24との間において、直列に並んでいてもよい。これにより、駆動入力ギア41とシャッタ20とを、第1軸Aについて互いに反対の向きに回転させることができる。
Also, the toner cartridge 2 may have an odd number of idle gears. An odd number of idle gears may be arranged in series between the drive input gear 41 and the internal gear 24 . As a result, the drive input gear 41 and the shutter 20 can be rotated about the first axis A in directions opposite to each other.
<3-2.ギア歯について>
駆動入力ギア41は、ギア歯411が無く、ゴムの摩擦により駆動力を伝達するものであってもよい。また、複数のアイドルギアのうちの一部のアイドルギアも、ギア歯が無く、ゴムの摩擦により駆動力を伝達するものであってもよい。 <3-2. About gear teeth>
The drivinginput gear 41 may have no gear teeth 411 and transmit the driving force by friction of rubber. Also, some idle gears among the plurality of idle gears may have no gear teeth and may transmit driving force by friction of rubber.
駆動入力ギア41は、ギア歯411が無く、ゴムの摩擦により駆動力を伝達するものであってもよい。また、複数のアイドルギアのうちの一部のアイドルギアも、ギア歯が無く、ゴムの摩擦により駆動力を伝達するものであってもよい。 <3-2. About gear teeth>
The driving
<3-3.搬送部材について>
上記の実施形態のトナーカートリッジ2は、搬送部材として、アジテータ30を備えていた。しかしながら、トナーカートリッジ2は、搬送部材として、スクリュー状のオーガを備えていてもよい。また、搬送部材は、その少なくとも一部が、筐体内に位置していればよい。 <3-3. Conveying member>
Thetoner cartridge 2 of the above embodiment has the agitator 30 as a conveying member. However, the toner cartridge 2 may have a screw-shaped auger as a conveying member. At least part of the conveying member may be located inside the housing.
上記の実施形態のトナーカートリッジ2は、搬送部材として、アジテータ30を備えていた。しかしながら、トナーカートリッジ2は、搬送部材として、スクリュー状のオーガを備えていてもよい。また、搬送部材は、その少なくとも一部が、筐体内に位置していればよい。 <3-3. Conveying member>
The
<3-4.その他>
画像形成装置1を構成する各部品の細部の形状については、本願の各図に示された形状と異なっていてもよい。また、上記の実施形態や変形例に登場した各要素を、矛盾が生じない範囲で、適宜に取捨選択してもよい。 <3-4. Others>
The detailed shape of each part constituting theimage forming apparatus 1 may be different from the shapes shown in the drawings of the present application. Further, each element appearing in the above embodiments and modifications may be selected as appropriate within a range that does not cause contradiction.
画像形成装置1を構成する各部品の細部の形状については、本願の各図に示された形状と異なっていてもよい。また、上記の実施形態や変形例に登場した各要素を、矛盾が生じない範囲で、適宜に取捨選択してもよい。 <3-4. Others>
The detailed shape of each part constituting the
1 画像形成装置
2 トナーカートリッジ
3 ドラムカートリッジ
4 本体フレーム
10 筐体
15 トナー排出口
16 凹み
20 シャッタ
21 ホルダ
22 シャッタプレート
23 レバー
24 内歯ギア
30 アジテータ
31 シャフト
32 羽根
40 トナーカップリング
41 駆動入力ギア
50 カバー
51 ギアカバー部
52 シャッタカバー部
53 連通口
54 第1アイドルシャフト
55 第2アイドルシャフト
61 第1アイドルギア
62 第2アイドルギア
70 ストッパ
71 ばね
213 ストッパ凹部
214 傾斜面
220 シャッタ開口
241 ギア歯
242 欠け歯部
A 第1軸 REFERENCE SIGNSLIST 1 image forming apparatus 2 toner cartridge 3 drum cartridge 4 body frame 10 housing 15 toner outlet 16 recess 20 shutter 21 holder 22 shutter plate 23 lever 24 internal gear 30 agitator 31 shaft 32 vane 40 toner coupling 41 drive input gear 50 Cover 51 Gear cover part 52 Shutter cover part 53 Communication port 54 First idle shaft 55 Second idle shaft 61 First idle gear 62 Second idle gear 70 Stopper 71 Spring 213 Stopper concave portion 214 Inclined surface 220 Shutter opening 241 Gear tooth 242 Chipping Tooth A 1st axis
2 トナーカートリッジ
3 ドラムカートリッジ
4 本体フレーム
10 筐体
15 トナー排出口
16 凹み
20 シャッタ
21 ホルダ
22 シャッタプレート
23 レバー
24 内歯ギア
30 アジテータ
31 シャフト
32 羽根
40 トナーカップリング
41 駆動入力ギア
50 カバー
51 ギアカバー部
52 シャッタカバー部
53 連通口
54 第1アイドルシャフト
55 第2アイドルシャフト
61 第1アイドルギア
62 第2アイドルギア
70 ストッパ
71 ばね
213 ストッパ凹部
214 傾斜面
220 シャッタ開口
241 ギア歯
242 欠け歯部
A 第1軸 REFERENCE SIGNS
Claims (19)
- トナーを収容可能な筐体であって、トナー排出口を有する筐体と、
第1方向に延びるシャフトを有する搬送部材であって、前記第1方向に延びる第1軸について回転可能な搬送部材であり、前記筐体の内部に位置する搬送部材と、
前記トナー排出口を閉じる閉位置と前記トナー排出口を開く開位置との間を前記筐体に対して前記第1軸について回転可能なシャッタと、
前記搬送部材を回転させるトナーカップリングであって、前記第1軸について回転可能なトナーカップリングと、
前記トナーカップリングとともに前記第1軸について回転可能な駆動入力ギアと、
前記シャッタとともに前記第1軸について回転可能な内歯ギアであって、ギア歯と、欠け歯部と、を有する内歯ギアと、
前記駆動入力ギアから前記内歯ギアへ駆動力を伝達するアイドルギアと、
を備えるトナーカートリッジであって、
前記シャッタが前記閉位置の場合、前記トナーカップリングが前記搬送部材を回転させた状態で、前記駆動入力ギアが前記アイドルギアと噛み合い、かつ、前記アイドルギアが前記内歯ギアの前記ギア歯と噛み合い、
前記シャッタが前記開位置の場合、前記トナーカップリングが前記搬送部材を回転させた状態で、前記駆動入力ギアが前記アイドルギアと噛み合い、かつ、前記アイドルギアが前記内歯ギアの前記欠け歯部と向かい合うことを特徴とする、トナーカートリッジ。 a housing capable of containing toner, the housing having a toner outlet;
a conveying member having a shaft extending in a first direction, the conveying member being rotatable about a first axis extending in the first direction and located inside the housing;
a shutter rotatable about the first axis with respect to the housing between a closed position that closes the toner outlet and an open position that opens the toner outlet;
a toner coupling for rotating the conveying member, the toner coupling being rotatable about the first axis;
a drive input gear rotatable about the first axis with the toner coupling;
an internal gear rotatable about the first axis together with the shutter, the internal gear having gear teeth and a missing tooth portion;
an idle gear that transmits driving force from the drive input gear to the internal gear;
A toner cartridge comprising
When the shutter is in the closed position, the driving input gear meshes with the idle gear and the idle gear meshes with the gear teeth of the internal gear while the toner coupling rotates the conveying member. meshing,
When the shutter is at the open position, the drive input gear meshes with the idle gear in a state in which the toner coupling rotates the conveying member, and the idle gear is the missing tooth portion of the internal gear. A toner cartridge, characterized in that it faces a . - 請求項1に記載のトナーカートリッジであって、
前記アイドルギアは、
前記駆動入力ギアと噛み合う第1アイドルギアと、
前記第1アイドルギアと噛み合う第2アイドルギアと、
を有し、
前記シャッタが前記閉位置の場合、前記トナーカップリングが前記搬送部材を回転させた状態で、前記駆動入力ギアが前記第1アイドルギアと噛み合い、前記第1アイドルギアが前記第2アイドルギアと噛み合い、かつ、前記第2アイドルギアが前記内歯ギアの前記ギア歯と噛み合い、
前記シャッタが前記開位置の場合、前記トナーカップリングが前記搬送部材を回転させた状態で、前記駆動入力ギアが前記第1アイドルギアと噛み合い、前記第1アイドルギアが前記第2アイドルギアと噛み合い、かつ、前記第2アイドルギアが前記内歯ギアの前記欠け歯部と向かい合うことを特徴とする、トナーカートリッジ。 The toner cartridge according to claim 1,
The idle gear is
a first idle gear meshing with the drive input gear;
a second idle gear meshing with the first idle gear;
has
When the shutter is in the closed position, the drive input gear meshes with the first idle gear, and the first idle gear meshes with the second idle gear in a state in which the toner coupling rotates the conveying member. and the second idler gear meshes with the gear teeth of the internal gear;
When the shutter is at the open position, the drive input gear meshes with the first idle gear, and the first idle gear meshes with the second idle gear, while the toner coupling rotates the conveying member. and the second idle gear faces the missing tooth portion of the internal gear. - 請求項2に記載のトナーカートリッジであって、
前記第1アイドルギアと前記第2アイドルギアが、前記駆動入力ギアと前記内歯ギアの間において、直列に並んでいることを特徴とする、トナーカートリッジ。 The toner cartridge according to claim 2,
A toner cartridge, wherein said first idle gear and said second idle gear are arranged in series between said drive input gear and said internal gear. - 請求項1から請求項3のいずれか一項に記載のトナーカートリッジであって、
前記アイドルギアは、偶数個であることを特徴とする、トナーカートリッジ。 The toner cartridge according to any one of claims 1 to 3,
The toner cartridge, wherein the number of idle gears is even. - 請求項4に記載のトナーカートリッジであって、
偶数個の前記アイドルギアが、前記駆動入力ギアと前記内歯ギアの間において、直列に並んでいることを特徴とする、トナーカートリッジ。 The toner cartridge according to claim 4,
A toner cartridge, wherein an even number of said idle gears are arranged in series between said drive input gear and said internal gear. - 請求項1に記載のトナーカートリッジであって、
前記アイドルギアは、奇数個であることを特徴とする、トナーカートリッジ。 The toner cartridge according to claim 1,
The toner cartridge, wherein the number of idle gears is an odd number. - 請求項6に記載のトナーカートリッジであって、
奇数個の前記アイドルギアが、前記駆動入力ギアと前記内歯ギアの間において、直列に並んでいることを特徴とする、トナーカートリッジ。 The toner cartridge according to claim 6,
A toner cartridge, wherein an odd number of said idle gears are arranged in series between said drive input gear and said internal gear. - 請求項1から請求項7のいずれか一項に記載のトナーカートリッジであって、
前記シャッタの少なくとも一部を覆い、前記シャッタが前記開位置の場合に前記トナー排出口と連通する連通口を有するカバー
をさらに備えることを特徴とする、トナーカートリッジ。 The toner cartridge according to any one of claims 1 to 7,
The toner cartridge further comprises a cover that covers at least part of the shutter and has a communication port that communicates with the toner discharge port when the shutter is in the open position. - 請求項8に記載のトナーカートリッジであって、
前記カバーは、前記筐体に固定されることを特徴とする、トナーカートリッジ。 The toner cartridge according to claim 8,
A toner cartridge, wherein the cover is fixed to the housing. - 請求項8または請求項9に記載のトナーカートリッジであって、
前記カバーは、前記第1方向における前記筐体の端部の外表面に位置することを特徴とする、トナーカートリッジ。 The toner cartridge according to Claim 8 or Claim 9,
The toner cartridge, wherein the cover is positioned on the outer surface of the end of the housing in the first direction. - 請求項8から請求項10のいずれか一項に記載のトナーカートリッジであって、
前記カバーは、
前記第1方向に延びるアイドルシャフト
を有し、
前記アイドルギアは、前記アイドルシャフトについて回転可能であることを特徴とする、トナーカートリッジ。 The toner cartridge according to any one of claims 8 to 10,
The cover is
having an idle shaft extending in the first direction;
The toner cartridge, wherein the idle gear is rotatable about the idle shaft. - 請求項11に記載のトナーカートリッジであって、
前記アイドルギアは、
前記アイドルシャフトが嵌まる孔
を有することを特徴とする、トナーカートリッジ。 12. The toner cartridge according to claim 11,
The idle gear is
A toner cartridge, comprising a hole in which the idle shaft is fitted. - 請求項8から請求項12のいずれか一項に記載のトナーカートリッジであって、
前記シャッタは、
前記第1方向において前記筐体と前記カバーとの間に位置するホルダであって、凹部を有するホルダ
を有し、
前記トナーカートリッジは、
前記第1方向において、前記カバーと前記ホルダとの間に位置するストッパであって、前記第1方向に移動可能なストッパと、
前記第1方向に伸縮可能な弾性部材であって、前記第1方向における一端が前記カバーに接続され、前記第1方向における他端が前記ストッパに接続され、前記ストッパを、前記ホルダへ向けて押圧する弾性部材と、
をさらに備え、
前記シャッタが前記閉位置の場合、前記ストッパは、前記凹部外に位置し、
前記シャッタが前記開位置の場合、前記ストッパの一部が、前記凹部内に位置することを特徴とする、トナーカートリッジ。 The toner cartridge according to any one of claims 8 to 12,
The shutter
a holder positioned between the housing and the cover in the first direction, the holder having a recess;
The toner cartridge is
a stopper positioned between the cover and the holder in the first direction and movable in the first direction;
An elastic member that can expand and contract in the first direction, one end in the first direction is connected to the cover, the other end in the first direction is connected to the stopper, and the stopper is directed toward the holder. a pressing elastic member;
further comprising
when the shutter is in the closed position, the stopper is positioned outside the recess;
A toner cartridge, wherein a part of the stopper is positioned within the recess when the shutter is in the open position. - 請求項13に記載のトナーカートリッジであって、
前記ホルダは、
前記ストッパの前記一部を前記凹部内へ向けて案内する傾斜面
をさらに有することを特徴とする、トナーカートリッジ。 14. The toner cartridge according to claim 13,
The holder is
The toner cartridge, further comprising an inclined surface for guiding the part of the stopper into the recess. - 請求項1から請求項14のいずれか一項に記載のトナーカートリッジであって、
前記トナーカップリングと前記駆動入力ギアとが、一体の部品であることを特徴とする、トナーカートリッジ。 The toner cartridge according to any one of claims 1 to 14,
A toner cartridge, wherein the toner coupling and the drive input gear are integral parts. - 請求項1から請求項15のいずれか一項に記載のトナーカートリッジであって、
前記シャッタと前記内歯ギアとが、一体の部品であることを特徴とする、トナーカートリッジ。 The toner cartridge according to any one of claims 1 to 15,
A toner cartridge, wherein the shutter and the internal gear are integral parts. - 請求項1から請求項16のいずれか一項に記載のトナーカートリッジであって、
前記トナーカートリッジは、感光ドラムを有するドラムカートリッジに装着された状態で、画像形成装置の本体フレームに対して着脱可能であり、
前記シャッタは、
前記本体フレームに接触可能なレバーであって、前記レバーが前記本体フレームに接触した場合、前記シャッタが、前記開位置から前記閉位置へ向けて移動するレバーを有することを特徴とする、トナーカートリッジ。 The toner cartridge according to any one of claims 1 to 16,
The toner cartridge is attachable to and detachable from a body frame of the image forming apparatus in a state of being attached to a drum cartridge having a photosensitive drum,
The shutter
A toner cartridge comprising: a lever capable of contacting the body frame, wherein the shutter moves from the open position to the closed position when the lever contacts the body frame. . - 請求項1から請求項17のいずれか一項に記載のトナーカートリッジであって、
前記トナーカートリッジは、感光ドラムを有するドラムカートリッジに対して着脱可能であり、
前記トナーカップリングは、前記ドラムカートリッジの中継カップリングから駆動力を受け、前記搬送部材に駆動を伝達することを特徴とする、トナーカートリッジ。 The toner cartridge according to any one of claims 1 to 17,
The toner cartridge is detachable from a drum cartridge having a photosensitive drum,
The toner cartridge, wherein the toner coupling receives a driving force from a relay coupling of the drum cartridge and transmits the driving force to the conveying member. - 請求項1から請求項18のいずれか一項に記載のトナーカートリッジであって、
前記搬送部材は、アジテータであることを特徴とする、トナーカートリッジ。 The toner cartridge according to any one of claims 1 to 18,
The toner cartridge, wherein the conveying member is an agitator.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2021-059018 | 2021-03-31 | ||
JP2021059018A JP2022155672A (en) | 2021-03-31 | 2021-03-31 | toner cartridge |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2022210024A1 true WO2022210024A1 (en) | 2022-10-06 |
Family
ID=83456133
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2022/012601 WO2022210024A1 (en) | 2021-03-31 | 2022-03-18 | Toner cartridge |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP2022155672A (en) |
WO (1) | WO2022210024A1 (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013105113A (en) * | 2011-11-16 | 2013-05-30 | Fuji Xerox Co Ltd | Developer conveyance device and image forming apparatus |
JP2017049543A (en) * | 2015-09-04 | 2017-03-09 | 京セラドキュメントソリューションズ株式会社 | Device for opening/closing shutter of toner container and image forming apparatus |
-
2021
- 2021-03-31 JP JP2021059018A patent/JP2022155672A/en active Pending
-
2022
- 2022-03-18 WO PCT/JP2022/012601 patent/WO2022210024A1/en active Application Filing
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013105113A (en) * | 2011-11-16 | 2013-05-30 | Fuji Xerox Co Ltd | Developer conveyance device and image forming apparatus |
JP2017049543A (en) * | 2015-09-04 | 2017-03-09 | 京セラドキュメントソリューションズ株式会社 | Device for opening/closing shutter of toner container and image forming apparatus |
Also Published As
Publication number | Publication date |
---|---|
JP2022155672A (en) | 2022-10-14 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US11221567B2 (en) | Developing cartridge capable of reducing size of image forming apparatus | |
US8620180B2 (en) | Process cartridge and developing cartridge | |
CN108073056B (en) | Developing cartridge and electrophotographic image forming apparatus using the same | |
JP7151331B2 (en) | image forming device | |
EP2194430B1 (en) | Process cartridge and developing cartridge | |
JP2021089366A (en) | Developing cartridge | |
US10114312B2 (en) | Image forming apparatus and toner case | |
WO2022210024A1 (en) | Toner cartridge | |
JP7369331B2 (en) | developer cartridge | |
WO2022210025A1 (en) | Toner cartridge | |
WO2022210026A1 (en) | Toner cartridge | |
JP6586938B2 (en) | Toner container and image forming apparatus | |
US20230297022A1 (en) | Drum cartridge including drum contact movable in accordance with attachment of drum cartridge to main frame | |
JP6165113B2 (en) | Toner container and image forming apparatus | |
WO2023145897A1 (en) | Developing cartridge | |
JP6626555B2 (en) | Toner cartridge and image forming apparatus | |
JP2019066570A (en) | Image forming apparatus | |
US20230297006A1 (en) | Toner cartridge including conveyer member rotatable about axis inside casing and shutter rotatable about the axis from closed position to open position | |
US10579010B2 (en) | Toner case, image forming apparatus and toner kit | |
JP2022086480A (en) | Drum cartridge | |
JP7235067B2 (en) | developer cartridge | |
JP2022158265A (en) | toner cartridge | |
JP2022086481A (en) | Drum cartridge | |
JP6610519B2 (en) | Image forming apparatus and toner container that can be attached to image forming apparatus | |
JP2016033534A (en) | Toner container and image forming apparatus |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 22780239 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 22780239 Country of ref document: EP Kind code of ref document: A1 |