WO2022151848A1 - System for preparing membrane electrode of fuel cell - Google Patents

System for preparing membrane electrode of fuel cell Download PDF

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Publication number
WO2022151848A1
WO2022151848A1 PCT/CN2021/133643 CN2021133643W WO2022151848A1 WO 2022151848 A1 WO2022151848 A1 WO 2022151848A1 CN 2021133643 W CN2021133643 W CN 2021133643W WO 2022151848 A1 WO2022151848 A1 WO 2022151848A1
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WIPO (PCT)
Prior art keywords
adhesive layer
layer
double
sided adhesive
membrane
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PCT/CN2021/133643
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French (fr)
Chinese (zh)
Inventor
叶爱磊
戴玮洁
韩仲友
谈纪金
祁浩
周枫韵
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苏州泰仑电子材料有限公司
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Publication of WO2022151848A1 publication Critical patent/WO2022151848A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/1004Fuel cells with solid electrolytes characterised by membrane-electrode assemblies [MEA]
    • H01M8/1006Corrugated, curved or wave-shaped MEA
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/24Grouping of fuel cells, e.g. stacking of fuel cells
    • H01M8/2404Processes or apparatus for grouping fuel cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the invention relates to the field of membrane electrode preparation for fuel cells, in particular to a membrane electrode preparation system for fuel cells.
  • Proton exchange membrane fuel cell is a chemical device that directly converts the chemical energy of fuel into electrical energy. It uses fuel and oxygen as raw materials. It has high energy conversion efficiency, no noise, and no pollution. It can become an electric vehicle.
  • the power source the general fuel is hydrogen.
  • the membrane electrode is the core component of the fuel cell and the fundamental source of fuel cell power. Its cost accounts for 70% of the fuel cell stack and 35% of the fuel cell power system. The performance and durability of the membrane electrode directly determine the fuel cell power. Heap and system performance and durability.
  • the preparation of membrane electrodes generally adopts the method of spraying catalyst directly on the proton membrane, pasting the gas diffusion layer, and finally using adhesive to glue the outer sealing frame of the membrane electrode by dispensing. Sealing is achieved, and membrane electrodes are obtained; on the one hand, the equipment system is discontinuous, and intermediate products often need to be transferred, especially the adhesive or dispensing method often wastes time, the equipment system is complex and the sealing effect is not good, on the other hand In terms of proton membrane transfer, the equipment often causes damage and waste of the proton membrane; there is an urgent need for an integrated continuous preparation system that can quickly produce a membrane electrode from a proton membrane, and it needs to have a good sealing effect and save the proton membrane.
  • the purpose of the present invention is to provide a membrane electrode preparation system for a fuel cell.
  • the present invention provides a membrane electrode preparation system for a fuel cell, comprising:
  • a proton membrane unit for providing and transporting the proton membrane to the binding unit
  • a double-sided adhesive layer unit for providing and transporting a double-sided adhesive layer with a central hollow to the bonding unit, including a first double-sided adhesive layer for bonding the upper surface of the proton membrane and a second double-sided adhesive layer for bonding the lower surface of the proton membrane.
  • Two double-sided adhesive layers the double-sided adhesive layer has an inner adhesive layer and an outer adhesive layer;
  • the bonding unit is used for bonding the inner adhesive layers of the first double-sided adhesive layer and the second double-sided adhesive layer to the upper surface and the lower surface of the proton membrane respectively, so that the proton membrane has an adhesive layer protection frame, and the double-sided adhesive
  • the outer rubber layer of the layer is far away from the proton membrane, so as to be used for bonding the sealing frame layer of the membrane electrode;
  • the central hollow part is used for accommodating the catalyst layer;
  • the catalytic diffusion sealing unit is used for bonding the catalyst layer, the gas diffusion layer and the sealing frame layer to the upper surface and the lower surface of the proton membrane to obtain a membrane electrode.
  • the outer rubber layer side of the double-sided adhesive layer is provided with an outer release film to protect the outer rubber layer after the proton membrane is bonded by an adhesive unit
  • the catalytic diffusion sealing unit includes an outer release film rewinder , to peel off the outer release film, so that the outer rubber layer is used to bond the sealing frame layer.
  • the catalytic diffusion sealing unit includes a sealing frame layer laminating device, which is arranged downstream of the outer release film rewinding machine, and the proton membrane after peeling the outer release film is transported to the sealing frame layer laminating device, so as to be used in the adhesive film.
  • the sealing frame layer is adhered to the proton membrane to obtain a membrane electrode.
  • the catalytic diffusion sealing unit includes a gas diffusion layer attaching device to attach the gas diffusion layer on the proton membrane.
  • the gas diffusion layer includes a catalyst layer, the catalyst layer is on the side of the proton membrane, the gas diffusion layer is away from the proton membrane, and is bonded by a gas diffusion layer bonding device, so as to bond the catalyst layer, a gas diffusion layer; the catalyst layer is located in the central hollow area on the proton membrane.
  • the catalytic diffusion sealing unit further includes a catalyst coating device, so that the proton membrane is coated with a catalyst layer on the central hollow portion; and then the gas diffusion layer is attached to the catalyst through the gas diffusion layer attaching device. layer.
  • the double-sided adhesive layer unit includes a die-cutting machine and an inner release film rewinder; the double-sided adhesive layer has an inner release film on the inner adhesive layer side; the double-sided adhesive layer is passed through the die-cutting machine to form the The central hollow part of the double-sided adhesive tape is then peeled off through the inner release film rewinder, and transported to the bonding unit for lamination.
  • the double-sided adhesive layer unit further includes a position sensor for acquiring the position information of the double-sided adhesive layer, including a first adhesive layer position sensor for acquiring the position information of the first double-sided adhesive layer and a position sensor for acquiring the second double-sided adhesive layer
  • the second adhesive layer position sensor of the adhesive layer position information is used to control the transmission speed of the double-sided adhesive layer according to the acquired position information, so that the center of the first double-sided adhesive layer and the second double-sided adhesive layer after bonding to the proton membrane
  • the cutouts correspond to each other.
  • the length of the double-sided adhesive layer in the transverse direction is greater than that of the proton membrane, so that after bonding, the double-sided adhesive layer can seal the transverse edge of the proton membrane in the transverse direction.
  • the inner adhesive layer of the surface adhesive layer can be attached to each other at the outer side of the transverse edge of the proton membrane in the transverse direction to form a transverse bonding portion of the adhesive layer.
  • the proton membrane unit has a cutting machine to cut the proton membrane in the longitudinal direction to form a proton membrane sheet, and the proton membrane sheet is transported to the bonding unit to be bonded with the first double-sided adhesive layer and the second double-sided adhesive layer; After bonding, the double-sided adhesive layer can seal the longitudinal edge of the proton membrane, and the inner adhesive layer of the first double-sided adhesive layer and the second double-sided adhesive layer can be outside the longitudinal edge of the proton membrane in the longitudinal direction. Adhere to each other to form a longitudinal joint of the adhesive layer.
  • the beneficial effect of the present invention is that the membrane electrode preparation system of the fuel cell provided by the present invention can directly encapsulate the proton membrane, coat the catalyst, the gas diffusion layer, The sealing frame layer is finally obtained with a 7-layer MEA structure membrane electrode with the sealing protection of the proton membrane adhesive layer.
  • the sealing structure is simple to prepare, and has the sealing protection of the proton membrane and the sealing of the outer sealing frame of the membrane electrode, so as to achieve the purpose of multi-layer sealing;
  • the action of the pressure-sensitive double-sided adhesive makes it unnecessary to use additional adhesive glue such as dispensing, and through simple actions such as coil unwinding and rolling, there is no need to add additional sealing frame layers. It can be directly bonded to the other side of the double-sided tape to achieve the process of quickly sealing the produced membrane electrode.
  • FIG. 1 is a schematic structural diagram of a membrane electrode preparation system of the present invention
  • Fig. 2 is the schematic exploded schematic diagram of the membrane electrode structure of the present invention.
  • FIG. 3 is a schematic structural diagram of the first double-sided adhesive layer of the membrane electrode of the present invention before use;
  • FIGS. 4a-4e are schematic cross-sectional structural diagrams of a membrane electrode fabrication process according to an embodiment of the present invention.
  • 5a-5d are schematic cross-sectional structural diagrams of a membrane electrode fabrication process according to another embodiment of the present invention.
  • FIG. 6 is a schematic diagram of the structure of the membrane electrode preparation system of the present invention.
  • the first glue layer unit 11- The first glue layer unwinding machine; 12- The first die-cutting machine; 13- The first glue layer position sensor; 14- The first inner release film rewinder; 15- The first An external release film rewinder;
  • 3-proton membrane unit 31-proton membrane unwinding machine; 32-protective membrane rewinding machine; 33-proton membrane position sensor; 34-cutting machine;
  • 6-gas diffusion layer laminating device 61-first diffusion layer unwinding machine; 62-second diffusion layer unwinding machine; 63-first diffusion layer bonding roll; 64-second diffusion layer bonding roll;
  • 90-proton membrane 901-upper surface; 902-lower surface;
  • 91-the first double-sided adhesive layer 910-the main body of the first double-sided adhesive layer; 911-the first inner rubber layer; 912-the first outer rubber layer; 913-the first central hollow part; 9110-the first inner release film; 9120-first outer release film;
  • the present invention provides a membrane electrode preparation system for a fuel cell, as shown in Figures 1 and 6, comprising: a proton membrane unit 3 for providing and transporting the proton membrane to the bonding unit 4; a double-sided adhesive layer unit for providing And transport the double-sided adhesive layer with the central hollow part to the bonding unit 4, including the first double-sided adhesive layer for bonding the upper surface of the proton membrane and the second double-sided adhesive layer for bonding the lower surface of the proton membrane; double-sided
  • the adhesive layer has an inner adhesive layer and an outer adhesive layer; the adhesive unit 4 is used for adhering the inner adhesive layer of the first double-sided adhesive layer and the inner adhesive layer of the second double-sided adhesive layer to the upper surface and the lower surface of the proton membrane respectively, so as to
  • the proton membrane has an adhesive layer protection frame, and the outer adhesive layer of the double-sided adhesive layer is far away from the proton membrane, so as to be used for bonding the sealing frame layer of the membrane electrode; the central hollow part is used to accommodate the catalyst layer; the
  • the outer rubber layer of the double-sided adhesive layer is used to bond the sealing frame layer, continuous production, high efficiency, and simple preparation system; in addition, the equipment can be used to form a direct spray catalyst to form a 3-layer MEA, which can be wound up, or laminated
  • the gas diffusion layer is formed into 5 layers of MEA and then wound, or the 7-layer MEA of the sealing frame layer is wound, which can be easily realized; and the double-sided tape has been attached to the periphery of the proton membrane in advance before the sealing frame layer is bonded. layer to protect the proton membrane so that the proton membrane will not be damaged during use, such as moving and gripping the edge, and its tightness is guaranteed. purpose of efficiency.
  • the proton membrane unit 3 has a proton membrane unwinding machine 31 to unwind the proton membrane 90 and then transport it to the bonding unit 4 ;
  • the double-sided adhesive layer unit includes a first Adhesive layer unit 1 and second adhesive layer unit 2, the first adhesive layer unit 1 has a first adhesive layer unwinder 11, which unwinds the first double-sided adhesive layer, and then transports it to the adhesive unit 4;
  • the layer unit 2 has a second adhesive layer unwinding machine 21, which unwinds the second double-sided adhesive layer, and then transports it to the adhesive unit 4; wherein, the first adhesive layer unit 1 has a first die-cutting machine 12, which is used for die-cutting.
  • the first central hollow portion 913 of the first double-sided adhesive layer is formed, and the second adhesive layer unit 2 has a second die-cutting machine 22 to die-cut to form the second central hollow portion 923 of the second double-sided adhesive layer.
  • the first double-sided adhesive layer is located on the upper surface of the proton membrane
  • the second double-sided adhesive layer is located on the lower surface of the proton membrane.
  • the seal of the proton membrane is formed, wherein the first inner adhesive layer 911 of the first double-sided adhesive layer faces the upper surface 901 of the proton membrane 90 , and the second inner adhesive layer 921 of the second double-sided adhesive layer faces the lower surface of the proton membrane 90 902, the fitting is completed.
  • the catalyst layer can be coated through the catalyst coating device 5. Specifically, It can be carried out by brushing, printing, coating, coating, scraping, spraying or media transfer, and the coating can be coated once or multiple times; then through the gas diffusion layer laminating device 6, the The gas diffusion layer is laminated to the surface of the catalyst layer.
  • the gas diffusion layer is generally carbon paper, carbon fiber weaving, carbon cloth, etc.; Adhesion to the sealing frame layer is performed.
  • Method 2 can also be used. Since there is a marketed gas diffusion layer in the prior art, a catalyst layer is assembled on it, so this kind of gas diffusion layer can be used after the bonding unit 4 of the preparation system. At this time, the catalyst coating device 5 and the gas diffusion layer laminating device 6 are assembled into one laminating device; then the sealing frame layer laminating device 7 is used to lamination the sealing frame layer.
  • the third method is adopted, and the sealing frame layer can be bonded in advance outside the gas diffusion layer, then the gas diffusion layer laminating device 6 and the sealing frame layer laminating device 7 can only need one kind of For the laminating device, the previous catalyst coating device 5 can be carried out according to the first method.
  • the catalyst layer, the gas diffusion layer, and the sealing frame layer may have been integrated. At this time, only one bonding device is needed to complete the bonding of the catalyst layer, the gas diffusion layer, and the sealing frame layer.
  • the outer cover layer side of the double-sided adhesive layer has an outer release film to protect the outer cover layer after the proton film is bonded by the bonding unit, and the catalytic diffusion sealing unit includes the outer release film rewinding machine to peel off the outer release film, so that the outer rubber layer is used to bond the sealing frame layer; since the outer rubber layer is mainly used to bond the sealing frame layer, the outer release film must be kept on the outer rubber layer before this to avoid Protect the outer adhesive layer; after that, peel off the outer release film and attach the sealing frame layer, so that the lamination of the sealing frame layer can be completed quickly and conveniently, without additional gluing, dispensing, and increasing process costs; Four methods are considered.
  • Method 1 can peel off the outer release film after the gas diffusion layer laminating device 6 is attached to the gas diffusion layer, and bond the sealing frame layer;
  • Method 2 is similar to the method; After 5, peel off the outer release film, and bond the gas diffusion layer and the sealing frame layer; in the fourth method, the outer release film can be peeled off after the bonding unit 4, and then the catalyst layer, the gas diffusion layer and the sealing frame layer are bonded.
  • the catalytic diffusion sealing unit includes a sealing frame layer bonding device 7, which is arranged downstream of the outer release film rewinder, and the proton film after peeling the outer release film is transported to the sealing frame layer bonding device 7,
  • the membrane electrode is obtained by bonding the sealing frame layer on the bonding proton membrane.
  • the membrane electrodes are still connected together into strips. According to the thickness and flexibility of the specific membrane, they can be re-rolled for storage; or Considering the structural safety, the membrane electrode sheet can be obtained by slicing through the microtome 8 .
  • the catalytic diffusion sealing unit includes a gas diffusion layer attaching device 6 to attach the gas diffusion layer on the proton membrane.
  • the gas diffusion layer includes a catalyst layer, the catalyst layer is on the side of the proton membrane, the gas diffusion layer is away from the proton membrane, and is bonded by a gas diffusion layer bonding device to bond the catalyst layer on the proton membrane , a gas diffusion layer; the catalyst layer is located in the central hollow area on the proton membrane, and this embodiment is the second method mentioned above.
  • the catalytic diffusion sealing unit further includes a catalyst coating device 5, so that the proton membrane is coated with a catalyst layer on the central hollow portion; and then the gas diffusion layer is pasted by the gas diffusion layer pasting device. onto the catalyst layer.
  • the double-sided adhesive layer unit includes a die cutter and an inner release film rewinder; the double-sided adhesive layer has an inner release film on the inner side of the double-sided adhesive layer; the double-sided adhesive layer is passed through the die-cutting machine to form The central hollow part of the double-sided adhesive layer is then peeled off the inner release film by the inner release film rewinder, and transported to the bonding unit for lamination.
  • the double-sided adhesive layer unit further includes a position sensor for acquiring the position information of the double-sided adhesive layer, including the first adhesive layer position sensor 13 for acquiring the position information of the first double-sided adhesive layer and the second
  • the second adhesive layer position sensor 23 for the position information of the double-sided adhesive layer is used to control the transmission speed of the double-sided adhesive layer according to the obtained position information, so that the first double-sided adhesive layer and the second double-sided adhesive after being adhered to the proton membrane are The central cutouts of the layers correspond to each other.
  • the length of the double-sided adhesive layer in the transverse direction is greater than that of the proton membrane, so that after bonding, the double-sided adhesive layer can seal the lateral edges of the proton membrane in the transverse direction, the first double-sided adhesive layer and the second double-sided adhesive layer.
  • the inner adhesive layer of the double-sided adhesive layer can be attached to each other at the outer side of the transverse edge of the proton membrane in the transverse direction to form a transverse bonding portion of the adhesive layer.
  • the proton membrane unit has a cutter 34 to cut the proton membrane longitudinally to form a proton membrane sheet that is transported to the bonding unit with the first double-sided adhesive layer and the second double-sided tape
  • the double-sided adhesive layer can seal the longitudinal edges of the proton membrane in the longitudinal direction
  • the inner adhesive layers of the first double-sided adhesive layer and the second double-sided adhesive layer can be in the longitudinal direction of the proton membrane.
  • the outer sides of the longitudinal edges of the adhesive layers are attached to each other to form a longitudinal joint of the adhesive layer.
  • the first double-sided adhesive layer 91 has a first double-sided adhesive tape.
  • the second double-sided adhesive layer 92 on the surface also has a similar structure.
  • the specific second double-sided adhesive layer main body 920 , the second inner adhesive layer 921 , the second outer adhesive layer 922 , and the second central hollow portion 923 are not repeated here. .
  • the membrane electrode structure from top to bottom is the first sealing frame layer 97, the first gas diffusion layer 95, the first catalyst layer 93, and the first double-sided adhesive tape.
  • the upper surface 901 of the proton membrane 90 is bonded, the second inner adhesive layer 921 of the second double-sided adhesive layer 92 is bonded to the lower surface 902 of the proton membrane 90, and the first central hollow portion 913 of the first double-sided adhesive layer 91 Corresponding to the second central hollow portion 923 of the second double-sided adhesive layer 92, it can be used to accommodate the first catalyst layer 93 and the second catalyst layer 94;
  • the frame layer 97 is bonded, and the second outer adhesive layer 922 of the second double-sided adhesive layer 92 is bonded to the second sealing frame layer 98.
  • the relative positional relationship may not be
  • the preparation system has a proton membrane unwinder 31 in the proton membrane unit 3 according to the process, and The proton membrane 90 is unwound, and then the protective film rewinder 32 peels off the protective film on the surface of the proton membrane 90 and transports it to the adhesive unit 4;
  • the double-sided adhesive layer unit includes the first adhesive layer unit 1 and the second adhesive layer unit 2,
  • the first adhesive layer unit 1 has a first adhesive layer unwinding machine 11 , which unwinds the first double-sided adhesive layer 91 , taking the first double-sided adhesive layer 91 in FIG.
  • the first central hollow portion 913 is die-cut, and then the first inner release film 9110 of the first double-sided adhesive layer 91 is peeled off by the first inner release film rewinder 14, and transported to the bonding unit 4, wherein the first inner release film 9110 is peeled off by the first inner release film rewinder 14.
  • the first inner adhesive layer 911 of the surface adhesive layer 91 is located on the upper surface 901 of the proton membrane 90;
  • the second adhesive layer unit 2 has a second adhesive layer unwinder 21, which unwinds the second double-sided adhesive layer 92, and then passes through
  • the second central hollow portion 923 is die-cut by the second die-cutting machine 22 , and then the second inner release film of the second double-sided adhesive layer 92 is peeled off by the second inner release film rewinder 24 and transported to the bonding unit 4 , wherein the second inner adhesive layer 921 of the second double-sided adhesive layer 92 is located on the lower surface 902 of the proton membrane 90;
  • the proton membrane 90 is continuous in the longitudinal direction, and only one of the membrane electrodes is shown here, but it is actually continuous in the roll pressing roll, wherein the first central hollow 913 and the second The central hollow parts 923 correspond to each other, which can be realized by the position acquisition of the first adhesive layer position sensor 13 and the second adhesive layer position sensor 23 , for example, to
  • the preparation system in time after that, on the catalyst coating device 5, the first catalyst layer 93 and the second catalyst layer 94 are sprayed on the first center hollow part 913 and the second center hollow part 923 respectively, As shown in Figure 4b; after that, on the gas diffusion layer laminating device 6, the first gas diffusion layer 95 is provided by the first diffusion layer unwinder 61, and the second gas diffusion layer 96 is provided by the second diffusion layer unwinder 62 , the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion
  • the second gas diffusion layer 96 as shown in FIG. 4c; after that, the first outer release film of the first double-sided adhesive layer 91 is peeled off through the first outer release film rewinder 15 and the second outer release film rewinder 25, respectively.
  • the mold film 9120 and the second outer release film of the second double-sided adhesive layer 92 leak out of the first outer adhesive layer 912 and the second outer adhesive layer 922, as shown in FIG.
  • the first sealing frame layer 97 is supplied by the first sealing frame layer unwinding machine 71
  • the second sealing frame layer 98 is supplied by the second sealing frame layer unwinding machine 72
  • the first sealing frame layer The bonding roller 73 and the second sealing frame layer bonding roller 74 bond the first sealing frame layer 97 and the second sealing frame layer 98 to the first cover layer 912 and the second cover layer 922, respectively, as shown in FIG. 4e.
  • the cross-sectional structure shown in FIGS. 5a-5d can also be applied in the longitudinal direction, and only the cutting machine 34 needs to be set in the proton membrane unit 3 in the above solution. Specifically, it can be peeled off in the protective film rewinder 32 After the protective film on the surface of the proton membrane 90, it is transported to the cutting machine 34 for cutting to form a proton membrane sheet, and then transported to the bonding unit 4, the speed is controlled, and the proton membrane position sensor 33, the first glue layer position sensor 13 and the second glue layer are combined.
  • the layer position sensor 23 can finally make the first central hollow part 913 and the second central hollow part 923 correspond to each other and be formed in the center of the proton membrane, so that the edge of the proton membrane can also be protected in the longitudinal direction.
  • the proton membrane is cut into pieces, but the upper and lower double-sided adhesive layers are still continuous.
  • the membrane electrode in the production process can still be a coil, as shown in N1 in Figure 5, and the subsequent steps can refer to Figure 4. shown, and will not be repeated.
  • the opening and transportation direction of the coil is longitudinal, and the vertical transportation direction is transverse, that is, the width direction of the coil.
  • the bonding can be carried out according to the third method.
  • the catalyst layer is coated as shown in FIG. 5b, and then the outer release film is peeled off as shown in FIG. 5c. Gas diffusion layer and seal frame layer.
  • the main body of the first double-sided adhesive layer 910 of the first double-sided adhesive layer 91 can be selected from PEN (polyethylene naphthalate) film, PET (polyethylene terephthalate) ethylene dicarboxylate) film, PI (polyimide) film, etc.; due to PEN film in mechanical properties, high temperature resistance, gas barrier, environmental protection, hydrolysis resistance, chemical stability, heat resistance, UV resistance, resistance to Radiation has good advantages; the inner rubber layer, for example, the first inner rubber layer 911 can choose a silicone pressure-sensitive adhesive, without hot pressing; the same first outer rubber layer 912 can also use the same silicone pressure-sensitive adhesive, of course Select according to the material of the sealing frame layer.
  • PEN polyethylene naphthalate
  • PET polyethylene terephthalate
  • PI polyimide
  • the silicone pressure-sensitive adhesive is a solvent-free silicone pressure-sensitive adhesive
  • the preparation method is as follows: 100 parts by weight of active polydimethylsiloxane, 1-50 parts by weight of one end of which is acryloxy Siloxane compound and 10-100 parts by weight of reactive diluent are mixed and stirred evenly to obtain base gum; 0.01-15 parts by weight of cross-linking agent and 0.01-0.8 parts by weight of at least one of platinum catalyst and mix. The mixed glue was cured at 150° C.
  • the double-sided adhesive layer made of the double-sided adhesive layer is convenient for re-bonding after the double-sided adhesive layer is wrongly pasted, and is especially suitable for the laboratory environment. Form an adhesive layer, bake to form a double-sided adhesive layer, and then directly use this double-sided adhesive layer for the above-mentioned use, or attach a release film on the adhesive layer to facilitate subsequent processing, and peel off the adhesive layer during use.
  • the sealing frame layer can be selected from PEN (polyethylene naphthalate), and the thickness can be adjusted according to specific needs.
  • PEN polyethylene naphthalate
  • the catalyst layer, gas diffusion layer, sealing frame layer, etc. mentioned above should be coated or bonded on the upper and lower sides of the proton membrane to form the membrane electrode.

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Abstract

Provided is a system for preparing a membrane electrode of a fuel cell, comprising: a proton membrane unit (3) for providing and transporting a proton membrane (90) to a bonding unit (4); a double-sided adhesive layer unit for providing and transporting a double-sided adhesive layer having a central hollow portion to the bonding unit (4), comprising a first double-sided adhesive layer (91) adhered to an upper surface (901) of the proton membrane (90) and a second double-sided adhesive layer (92) adhered to a lower surface (902) of the proton membrane (90), the double-sided adhesive layer having an inner adhesive layer and an outer adhesive layer; the bonding unit (4) for respectively bonding the inner adhesive layers of the first double-sided adhesive layer (91) and the second double-sided adhesive layer (92) to the upper surface (901) and the lower surface (902) of the proton membrane (90), so that the proton membrane (90) has an adhesive layer protection frame, the outer adhesive layers of the double-sided adhesive layers being away from the proton membrane (90), so as to bond a sealing frame layer of a membrane electrode; the central hollow portion for accommodating a catalyst layer; and a catalytic diffusion sealing unit for bonding the catalyst layer, a gas diffusion layer and a sealing frame layer to the upper surface (901) and the lower surface (902) of the proton membrane (90), so as to obtain a membrane electrode, realizing continuous production and saving the proton membrane (90).

Description

一种燃料电池的膜电极制备***Membrane electrode preparation system for a fuel cell 技术领域technical field
本发明涉及燃料电池的膜电极制备领域,具体涉及一种燃料电池的膜电极制备***。The invention relates to the field of membrane electrode preparation for fuel cells, in particular to a membrane electrode preparation system for fuel cells.
背景技术Background technique
质子交换膜燃料电池(PEMFC)是一种把燃料所具有的化学能直接转换成电能的化学装置,用燃料和氧气作为原料,其能量转化效率高,且无噪音,无污染,可成为电汽车的动力源;一般燃料为氢气。膜电极是燃料电池的核心组件,是燃料电池动力的根本来源,其成本占据燃料电池电堆的70%,占据燃料电池动力***的35%,膜电极的性能和耐久性直接决定着燃料电池电堆和***的性能和耐久。现有技术对于膜电极的制备,特别是7层MEA的制备,一般采用直接在质子膜上喷涂催化剂、贴气体扩散层、最后采用胶黏剂,点胶方式贴合膜电极的***密封框,达到密封,得到膜电极;一方面此套设备***不连续,常常需要对中间产品进行转移,特别是胶黏剂或点胶方式往往造成时间的浪费,设备***复杂且密封效果不佳,另一方面质子膜的转移中设备往往会造成质子膜的损坏和浪费;现急需一种一体化能够快速从质子膜生产为膜电极的连续制备***,且需要密封效果好,节约质子膜。Proton exchange membrane fuel cell (PEMFC) is a chemical device that directly converts the chemical energy of fuel into electrical energy. It uses fuel and oxygen as raw materials. It has high energy conversion efficiency, no noise, and no pollution. It can become an electric vehicle. The power source; the general fuel is hydrogen. The membrane electrode is the core component of the fuel cell and the fundamental source of fuel cell power. Its cost accounts for 70% of the fuel cell stack and 35% of the fuel cell power system. The performance and durability of the membrane electrode directly determine the fuel cell power. Heap and system performance and durability. In the prior art, the preparation of membrane electrodes, especially the preparation of 7-layer MEA, generally adopts the method of spraying catalyst directly on the proton membrane, pasting the gas diffusion layer, and finally using adhesive to glue the outer sealing frame of the membrane electrode by dispensing. Sealing is achieved, and membrane electrodes are obtained; on the one hand, the equipment system is discontinuous, and intermediate products often need to be transferred, especially the adhesive or dispensing method often wastes time, the equipment system is complex and the sealing effect is not good, on the other hand In terms of proton membrane transfer, the equipment often causes damage and waste of the proton membrane; there is an urgent need for an integrated continuous preparation system that can quickly produce a membrane electrode from a proton membrane, and it needs to have a good sealing effect and save the proton membrane.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足之处,本发明的目的在于提供一种燃料电池的膜电极制备***。In view of the deficiencies of the prior art, the purpose of the present invention is to provide a membrane electrode preparation system for a fuel cell.
本发明的技术方案概述如下:The technical scheme of the present invention is summarized as follows:
本发明提供一种燃料电池的膜电极制备***,包括:The present invention provides a membrane electrode preparation system for a fuel cell, comprising:
质子膜单元,用于提供并运输质子膜至粘合单元;a proton membrane unit for providing and transporting the proton membrane to the binding unit;
双面胶层单元,用于提供并运输具有中心镂空部的双面胶层至粘合单元,包括粘合质子膜的上表面的第一双面胶层和粘合质子膜的下表面的第二双面胶层;所述双面胶层具有内胶层和外胶层;A double-sided adhesive layer unit for providing and transporting a double-sided adhesive layer with a central hollow to the bonding unit, including a first double-sided adhesive layer for bonding the upper surface of the proton membrane and a second double-sided adhesive layer for bonding the lower surface of the proton membrane. Two double-sided adhesive layers; the double-sided adhesive layer has an inner adhesive layer and an outer adhesive layer;
粘合单元,用于将第一双面胶层和第二双面胶层的内胶层分别粘合至质子膜的上表面和下表面,以使得质子膜具有胶层保护框,双面胶层的外胶层远离质子膜,以用于粘接膜 电极的密封框层;所述中心镂空部用于容纳催化剂层;The bonding unit is used for bonding the inner adhesive layers of the first double-sided adhesive layer and the second double-sided adhesive layer to the upper surface and the lower surface of the proton membrane respectively, so that the proton membrane has an adhesive layer protection frame, and the double-sided adhesive The outer rubber layer of the layer is far away from the proton membrane, so as to be used for bonding the sealing frame layer of the membrane electrode; the central hollow part is used for accommodating the catalyst layer;
催化扩散密封单元,用于将催化剂层、气体扩散层、密封框层粘结至质子膜的上表面,和下表面,得到膜电极。The catalytic diffusion sealing unit is used for bonding the catalyst layer, the gas diffusion layer and the sealing frame layer to the upper surface and the lower surface of the proton membrane to obtain a membrane electrode.
优选的,所述双面胶层的外胶层侧具有外离型膜,以在质子膜经过粘合单元粘合后保护外胶层,所述催化扩散密封单元包括外离型膜复卷机,以剥离外离型膜,使得外胶层用于粘接密封框层。Preferably, the outer rubber layer side of the double-sided adhesive layer is provided with an outer release film to protect the outer rubber layer after the proton membrane is bonded by an adhesive unit, and the catalytic diffusion sealing unit includes an outer release film rewinder , to peel off the outer release film, so that the outer rubber layer is used to bond the sealing frame layer.
优选的,所述催化扩散密封单元包括密封框层贴合装置,设置于外离型膜复卷机的下游,剥离外离型膜后的质子膜运输至密封框层贴合装置,以在粘接质子膜上粘接密封框层,得到膜电极。Preferably, the catalytic diffusion sealing unit includes a sealing frame layer laminating device, which is arranged downstream of the outer release film rewinding machine, and the proton membrane after peeling the outer release film is transported to the sealing frame layer laminating device, so as to be used in the adhesive film. The sealing frame layer is adhered to the proton membrane to obtain a membrane electrode.
优选的,所述催化扩散密封单元包括气体扩散层贴合装置,以在质子膜上贴合气体扩散层。Preferably, the catalytic diffusion sealing unit includes a gas diffusion layer attaching device to attach the gas diffusion layer on the proton membrane.
优选的,所述气体扩散层包括催化剂层,催化剂层为靠进质子膜一侧,气体扩散层远离质子膜,通过气体扩散层贴合装置进行贴合,以在质子膜上贴合催化剂层、气体扩散层;所述催化剂层位于质子膜上中心镂空部区域。Preferably, the gas diffusion layer includes a catalyst layer, the catalyst layer is on the side of the proton membrane, the gas diffusion layer is away from the proton membrane, and is bonded by a gas diffusion layer bonding device, so as to bond the catalyst layer, a gas diffusion layer; the catalyst layer is located in the central hollow area on the proton membrane.
优选的,所述催化扩散密封单元还包括催化剂涂覆装置,以使得质子膜在所述中心镂空部区域涂覆上催化剂层;之后通过气体扩散层贴合装置,将气体扩散层贴合至催化剂层上。Preferably, the catalytic diffusion sealing unit further includes a catalyst coating device, so that the proton membrane is coated with a catalyst layer on the central hollow portion; and then the gas diffusion layer is attached to the catalyst through the gas diffusion layer attaching device. layer.
优选的,所述双面胶层单元包括模切机和内离型膜复卷机;所述双面胶层内胶层侧具有内离型膜;双面胶层经过模切机以形成所述双面胶的中心镂空部,之后经过内离型膜复卷机剥离内离型膜,运输至粘合单元进行贴合。Preferably, the double-sided adhesive layer unit includes a die-cutting machine and an inner release film rewinder; the double-sided adhesive layer has an inner release film on the inner adhesive layer side; the double-sided adhesive layer is passed through the die-cutting machine to form the The central hollow part of the double-sided adhesive tape is then peeled off through the inner release film rewinder, and transported to the bonding unit for lamination.
优选的,所述双面胶层单元还包括位置传感器,以用于获取双面胶层的位置信息,包括获取第一双面胶层位置信息的第一胶层位置传感器和获取第二双面胶层位置信息的第二胶层位置传感器,以根据获取的位置信息控制双面胶层的传输速度,使得粘合至质子膜后的第一双面胶层和第二双面胶层的中心镂空部相互对应。Preferably, the double-sided adhesive layer unit further includes a position sensor for acquiring the position information of the double-sided adhesive layer, including a first adhesive layer position sensor for acquiring the position information of the first double-sided adhesive layer and a position sensor for acquiring the second double-sided adhesive layer The second adhesive layer position sensor of the adhesive layer position information is used to control the transmission speed of the double-sided adhesive layer according to the acquired position information, so that the center of the first double-sided adhesive layer and the second double-sided adhesive layer after bonding to the proton membrane The cutouts correspond to each other.
优选的,所述双面胶层在横向上的长度大于质子膜,以使得粘合后,双面胶层能够密封所述质子膜横向上的横向边缘,第一双面胶层和第二双面胶层的内胶层能够在所述质子膜横向上的横向边缘外侧相互贴合,形成胶层横向结合部。Preferably, the length of the double-sided adhesive layer in the transverse direction is greater than that of the proton membrane, so that after bonding, the double-sided adhesive layer can seal the transverse edge of the proton membrane in the transverse direction. The inner adhesive layer of the surface adhesive layer can be attached to each other at the outer side of the transverse edge of the proton membrane in the transverse direction to form a transverse bonding portion of the adhesive layer.
优选的,质子膜单元具有切割机,以在纵向上切割质子膜,形成质子膜片,所述质子膜片运输至粘合单元与第一双面胶层和第二双面胶层粘合;粘合后,双面胶层能够密封所 述质子膜片纵向上的纵向边缘,第一双面胶层和第二双面胶层的内胶层能够在所述质子膜纵向上的纵向边缘外侧相互贴合,形成胶层纵向结合部。Preferably, the proton membrane unit has a cutting machine to cut the proton membrane in the longitudinal direction to form a proton membrane sheet, and the proton membrane sheet is transported to the bonding unit to be bonded with the first double-sided adhesive layer and the second double-sided adhesive layer; After bonding, the double-sided adhesive layer can seal the longitudinal edge of the proton membrane, and the inner adhesive layer of the first double-sided adhesive layer and the second double-sided adhesive layer can be outside the longitudinal edge of the proton membrane in the longitudinal direction. Adhere to each other to form a longitudinal joint of the adhesive layer.
相比现有技术,本发明的有益效果在于:本发明提供的一种燃料电池的膜电极制备***,可以将质子膜在本制备***中,直接包覆密封、涂覆催化剂、气体扩散层、密封框层,最终得到具有质子膜胶层密封保护的7层MEA结构膜电极,其密封结构制备简单,具有质子膜的密封保护以及膜电极的***密封框密封,达到多层密封的目的;在密封结构的制备中通过压敏双面胶的作用,使得无需采用点胶等额外附加粘结胶的工作,通过卷材放卷、辊压等简单动作,在密封框层的加入中不需要额外的工作,直接将其粘结至双面胶的另一面,达到快速密封出品膜电极的工序。Compared with the prior art, the beneficial effect of the present invention is that the membrane electrode preparation system of the fuel cell provided by the present invention can directly encapsulate the proton membrane, coat the catalyst, the gas diffusion layer, The sealing frame layer is finally obtained with a 7-layer MEA structure membrane electrode with the sealing protection of the proton membrane adhesive layer. The sealing structure is simple to prepare, and has the sealing protection of the proton membrane and the sealing of the outer sealing frame of the membrane electrode, so as to achieve the purpose of multi-layer sealing; In the preparation of the sealing structure, the action of the pressure-sensitive double-sided adhesive makes it unnecessary to use additional adhesive glue such as dispensing, and through simple actions such as coil unwinding and rolling, there is no need to add additional sealing frame layers. It can be directly bonded to the other side of the double-sided tape to achieve the process of quickly sealing the produced membrane electrode.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。本发明的具体实施方式由以下实施例及其附图详细给出。The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly, and implement it according to the content of the description, the preferred embodiments of the present invention are described in detail below with the accompanying drawings. Specific embodiments of the present invention are given in detail by the following examples and the accompanying drawings.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为本发明的膜电极制备***结构示意图;1 is a schematic structural diagram of a membrane electrode preparation system of the present invention;
图2为本发明的膜电极结构***示意图;Fig. 2 is the schematic exploded schematic diagram of the membrane electrode structure of the present invention;
图3为本发明的膜电极的第一双面胶层使用前结构示意图;3 is a schematic structural diagram of the first double-sided adhesive layer of the membrane electrode of the present invention before use;
图4a-4e为本发明的一种实施例的膜电极制备过程截面结构示意图;4a-4e are schematic cross-sectional structural diagrams of a membrane electrode fabrication process according to an embodiment of the present invention;
图5a-5d为本发明的另一种实施例的膜电极制备过程截面结构示意图;5a-5d are schematic cross-sectional structural diagrams of a membrane electrode fabrication process according to another embodiment of the present invention;
图6为本发明的膜电极制备***结构简要示意图。FIG. 6 is a schematic diagram of the structure of the membrane electrode preparation system of the present invention.
附图标记说明:Description of reference numbers:
1-第一胶层单元;11-第一胶层退绕机;12-第一模切机;13-第一胶层位置传感器;14-第一内离型膜复卷机;15-第一外离型膜复卷机;1- The first glue layer unit; 11- The first glue layer unwinding machine; 12- The first die-cutting machine; 13- The first glue layer position sensor; 14- The first inner release film rewinder; 15- The first An external release film rewinder;
2-第二胶层单元;21-第二胶层退绕机;22-第二模切机;23-第二胶层位置传感器;24-第二内离型膜复卷机;25-第二外离型膜复卷机;2- The second glue layer unit; 21- The second glue layer unwinding machine; 22- The second die-cutting machine; 23- The second glue layer position sensor; 24- The second inner release film rewinder; 25- The first Two external release film rewinder;
3-质子膜单元;31-质子膜退绕机;32-保护膜复卷机;33-质子膜位置传感器;34-切割机;3-proton membrane unit; 31-proton membrane unwinding machine; 32-protective membrane rewinding machine; 33-proton membrane position sensor; 34-cutting machine;
4-粘合单元;41-第一粘合辊;42-第二粘合辊;43-粘合检验传感器;4-bonding unit; 41-first bonding roll; 42-second bonding roll; 43-bonding inspection sensor;
5-催化剂涂覆装置;5- Catalyst coating device;
6-气体扩散层贴合装置;61-第一扩散层退绕机;62-第二扩散层退绕机;63-第一扩散层粘合辊;64-第二扩散层粘合辊;6-gas diffusion layer laminating device; 61-first diffusion layer unwinding machine; 62-second diffusion layer unwinding machine; 63-first diffusion layer bonding roll; 64-second diffusion layer bonding roll;
7-密封框层贴合装置;71-第一密封框层退绕机;72-第二密封框层退绕机;73-第一密封框层粘合辊;74-第二密封框层粘合辊;7-Sealing frame layer bonding device; 71-First sealing frame layer unwinding machine; 72-Second sealing frame layer unwinding machine; 73-First sealing frame layer bonding roller; 74-Second sealing frame layer adhesive closing roller;
8-切片机;8- slicer;
90-质子膜;901-上表面;902-下表面;90-proton membrane; 901-upper surface; 902-lower surface;
91-第一双面胶层;910-第一双面胶层主体;911-第一内胶层;912-第一外胶层;913-第一中心镂空部;9110-第一内离型膜;9120-第一外离型膜;91-the first double-sided adhesive layer; 910-the main body of the first double-sided adhesive layer; 911-the first inner rubber layer; 912-the first outer rubber layer; 913-the first central hollow part; 9110-the first inner release film; 9120-first outer release film;
92-第二双面胶层;920-第二双面胶层主体;921-第二内胶层;922-第二外胶层;923-第二中心镂空部;92- the second double-sided adhesive layer; 920- the main body of the second double-sided adhesive layer; 921- the second inner rubber layer; 922- the second outer rubber layer; 923- the second center hollow part;
93-第一催化剂层;94-第二催化剂层;95-第一气体扩散层;96-第二气体扩散层;97-第一密封框层;98-第二密封框层。93-first catalyst layer; 94-second catalyst layer; 95-first gas diffusion layer; 96-second gas diffusion layer; 97-first sealing frame layer; 98-second sealing frame layer.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明,本发明的前述和其它目的、特征、方面和优点将变得更加明显,以令本领域技术人员参照说明书文字能够据以实施。在附图中,为清晰起见,可对形状和尺寸进行放大,并将在所有图中使用相同的附图标记来指示相同或相似的部件。在下列描述中,诸如中心、厚度、高度、长度、前部、背部、后部、左边、右边、顶部、底部、上部、下部等用词为基于附图所示的方位或位置关系。特别地,“高度”相当于从顶部到底部的尺寸,“宽度”相当于从左边到右边的尺寸,“深度”相当于从前到后的尺寸。这些相对术语是为了说明方便起见并且通常并不旨在需要具体取向。涉及附接、联接等的术语(例如,“连接”和“附接”)是指这些结构通过中间结构彼此直接或间接固定或附接的关系、以及可动或刚性附接或关系,除非以其他方式明确地说明。The present invention will be further described in detail below in conjunction with the accompanying drawings, and the foregoing and other objects, features, aspects and advantages of the present invention will become more apparent, so that those skilled in the art can implement them with reference to the description. In the drawings, the shapes and dimensions may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to refer to the same or like parts. In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, etc. are based on the orientation or positional relationship shown in the drawings. In particular, "height" corresponds to the size from top to bottom, "width" corresponds to the size from left to right, and "depth" corresponds to the size from front to back. These relative terms are for convenience of description and are generally not intended to require a specific orientation. Terms referring to attachment, coupling, etc. (eg, "connected" and "attached") refer to the fixed or attached relationship, as well as the movable or rigid attachment or relationship of these structures to each other, directly or indirectly, through intervening structures, unless The other way is explicitly stated.
接下来,结合附图以及具体实施方式,对本发明做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不配出一个或多个其它元件或其组合的存在或添加。Next, the present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be noted that, on the premise of no conflict, the embodiments or technical features described below can be arbitrarily combined to form new implementations. example. It should be understood that terms such as "having", "comprising" and "including" as used herein do not assign the presence or addition of one or more other elements or combinations thereof.
本发明提供一种燃料电池的膜电极制备***,如图1、6所示,包括:质子膜单元3, 用于提供并运输质子膜至粘合单元4;双面胶层单元,用于提供并运输具有中心镂空部的双面胶层至粘合单元4,包括粘合质子膜的上表面的第一双面胶层和粘合质子膜的下表面的第二双面胶层;双面胶层具有内胶层和外胶层;粘合单元4,用于将第一双面胶层和第二双面胶层的内胶层分别粘合至质子膜的上表面和下表面,以使得质子膜具有胶层保护框,双面胶层的外胶层远离质子膜,以用于粘接膜电极的密封框层;中心镂空部用于容纳催化剂层;催化扩散密封单元,用于将催化剂层、气体扩散层、密封框层粘结至质子膜的上表面和下表面,得到膜电极;通过质子膜单元3、双面胶层单元提供运输质子膜、具有中心镂空部的双面胶层,简单快速的使用双面胶层的内胶层完成对质子膜的周边密封和保护,贴合连续进行,之后在生产线上的催化扩散密封单元进行催化剂层、气体扩散层的贴合,并采用双面胶层的外胶层粘结密封框层,连续化生产,提高效率,而且制备***简单;另外的,可以通过此设备形成直接喷涂催化剂形成3层MEA之后可收卷,或贴合气体扩散层形成5层MEA后收卷,或粘结密封框层的7层MEA后收卷,都能方便实现;而且在粘结密封框层前就已经事先对质子膜周边贴合双面胶层进行保护,使得质子膜在使用中,例如移动、夹取边缘时不会损伤质子膜,且保证其密封性,为提高后续膜电极生产的安全,提高密封性提供了保障,达到提高燃料电池效率的目的。The present invention provides a membrane electrode preparation system for a fuel cell, as shown in Figures 1 and 6, comprising: a proton membrane unit 3 for providing and transporting the proton membrane to the bonding unit 4; a double-sided adhesive layer unit for providing And transport the double-sided adhesive layer with the central hollow part to the bonding unit 4, including the first double-sided adhesive layer for bonding the upper surface of the proton membrane and the second double-sided adhesive layer for bonding the lower surface of the proton membrane; double-sided The adhesive layer has an inner adhesive layer and an outer adhesive layer; the adhesive unit 4 is used for adhering the inner adhesive layer of the first double-sided adhesive layer and the inner adhesive layer of the second double-sided adhesive layer to the upper surface and the lower surface of the proton membrane respectively, so as to The proton membrane has an adhesive layer protection frame, and the outer adhesive layer of the double-sided adhesive layer is far away from the proton membrane, so as to be used for bonding the sealing frame layer of the membrane electrode; the central hollow part is used to accommodate the catalyst layer; the catalytic diffusion sealing unit is used to seal The catalyst layer, the gas diffusion layer, and the sealing frame layer are bonded to the upper and lower surfaces of the proton membrane to obtain a membrane electrode; the proton membrane unit 3 and the double-sided adhesive layer unit are used to provide a transport proton membrane and a double-sided adhesive tape with a central hollow part. It is simple and fast to use the inner layer of the double-sided adhesive layer to complete the peripheral sealing and protection of the proton membrane, and the lamination is carried out continuously. The outer rubber layer of the double-sided adhesive layer is used to bond the sealing frame layer, continuous production, high efficiency, and simple preparation system; in addition, the equipment can be used to form a direct spray catalyst to form a 3-layer MEA, which can be wound up, or laminated The gas diffusion layer is formed into 5 layers of MEA and then wound, or the 7-layer MEA of the sealing frame layer is wound, which can be easily realized; and the double-sided tape has been attached to the periphery of the proton membrane in advance before the sealing frame layer is bonded. layer to protect the proton membrane so that the proton membrane will not be damaged during use, such as moving and gripping the edge, and its tightness is guaranteed. purpose of efficiency.
具体的,如图1、2、6所示,在质子膜单元3具有质子膜退绕机31,将质子膜90退绕出,之后运输至粘合单元4;双面胶层单元包括第一胶层单元1和第二胶层单元2,第一胶层单元1具有第一胶层退绕机11,将第一双面胶层退绕出,之后运输至粘合单元4;第二胶层单元2具有第二胶层退绕机21,将第二双面胶层退绕出,之后运输至粘合单元4;其中,第一胶层单元1具有第一模切机12,模切形成第一双面胶层的第一中心镂空部913,第二胶层单元2具有第二模切机22,模切形成第二双面胶层的第二中心镂空部923,之后,如图所示的,第一双面胶层位于质子膜上表面,第二双面胶层位于质子膜下表面,粘合单元4具有第一粘合辊41和第二粘合辊42,压辊配合形成质子膜的密封,其中,第一双面胶层的第一内胶层911朝向质子膜90的上表面901,第二双面胶层的第二内胶层921朝向质子膜90的下表面902,完成贴合。Specifically, as shown in FIGS. 1 , 2 and 6 , the proton membrane unit 3 has a proton membrane unwinding machine 31 to unwind the proton membrane 90 and then transport it to the bonding unit 4 ; the double-sided adhesive layer unit includes a first Adhesive layer unit 1 and second adhesive layer unit 2, the first adhesive layer unit 1 has a first adhesive layer unwinder 11, which unwinds the first double-sided adhesive layer, and then transports it to the adhesive unit 4; the second adhesive layer The layer unit 2 has a second adhesive layer unwinding machine 21, which unwinds the second double-sided adhesive layer, and then transports it to the adhesive unit 4; wherein, the first adhesive layer unit 1 has a first die-cutting machine 12, which is used for die-cutting. The first central hollow portion 913 of the first double-sided adhesive layer is formed, and the second adhesive layer unit 2 has a second die-cutting machine 22 to die-cut to form the second central hollow portion 923 of the second double-sided adhesive layer. As shown, the first double-sided adhesive layer is located on the upper surface of the proton membrane, and the second double-sided adhesive layer is located on the lower surface of the proton membrane. The seal of the proton membrane is formed, wherein the first inner adhesive layer 911 of the first double-sided adhesive layer faces the upper surface 901 of the proton membrane 90 , and the second inner adhesive layer 921 of the second double-sided adhesive layer faces the lower surface of the proton membrane 90 902, the fitting is completed.
之后,如图1、2、6所示,采用方式一进行后续催化剂层、气体扩散层、密封框层的组装:从传统意义上,可以是经过催化剂涂覆装置5,涂覆催化剂层,具体的可以是刷涂、印刷、涂覆、涂覆、刮涂、喷涂或介质转印等方式进行,涂覆可以经过一次涂布或多次涂布;然后经过气体扩散层贴合装置6,将气体扩散层压合至催化剂层表面,气体扩散层一 般为碳纸、碳纤维编织、碳布等;然后再在密封框层贴合装置7压合密封框层,利用双面胶层的外胶层进行与密封框层的粘合。Then, as shown in Figures 1, 2, and 6, the following method is used to assemble the catalyst layer, the gas diffusion layer, and the sealing frame layer: in the traditional sense, the catalyst layer can be coated through the catalyst coating device 5. Specifically, It can be carried out by brushing, printing, coating, coating, scraping, spraying or media transfer, and the coating can be coated once or multiple times; then through the gas diffusion layer laminating device 6, the The gas diffusion layer is laminated to the surface of the catalyst layer. The gas diffusion layer is generally carbon paper, carbon fiber weaving, carbon cloth, etc.; Adhesion to the sealing frame layer is performed.
还可以采用方式二,由于现有技术中已经具有市场化的气体扩散层上集合有催化剂层,则可以采用此种气体扩散层在本制备***的粘合单元4之后进行对气体扩散层与催化剂层进行粘合,此时催化剂涂覆装置5和气体扩散层贴合装置6则集合为一种贴合装置;之后再在密封框层贴合装置7进行密封框层的贴合。 Method 2 can also be used. Since there is a marketed gas diffusion layer in the prior art, a catalyst layer is assembled on it, so this kind of gas diffusion layer can be used after the bonding unit 4 of the preparation system. At this time, the catalyst coating device 5 and the gas diffusion layer laminating device 6 are assembled into one laminating device; then the sealing frame layer laminating device 7 is used to lamination the sealing frame layer.
当然,在后续的研发中,采用方式三,可以在气体扩散层外事先粘合有密封框层,则此时的气体扩散层贴合装置6和密封框层贴合装置7可以只需要一种贴合装置,之前的催化剂涂覆装置5可以按照方式一进行。Of course, in the follow-up research and development, the third method is adopted, and the sealing frame layer can be bonded in advance outside the gas diffusion layer, then the gas diffusion layer laminating device 6 and the sealing frame layer laminating device 7 can only need one kind of For the laminating device, the previous catalyst coating device 5 can be carried out according to the first method.
另外,采用方式四,催化剂层、气体扩散层、密封框层可能已经成为一体,则此时也只需要一种贴合装置即可完成催化剂层、气体扩散层、密封框层的贴合。In addition, in the fourth method, the catalyst layer, the gas diffusion layer, and the sealing frame layer may have been integrated. At this time, only one bonding device is needed to complete the bonding of the catalyst layer, the gas diffusion layer, and the sealing frame layer.
在一些实施例中,双面胶层的外胶层侧具有外离型膜,以在质子膜经过粘合单元粘合后保护外胶层,所述催化扩散密封单元包括外离型膜复卷机,以剥离外离型膜,使得外胶层用于粘接密封框层;由于外胶层主要用于粘合密封框层,在这之前必须保持外离型膜仍在外胶层上,以保护外胶层;之后,剥离外离型膜,贴合密封框层,从而可以快速方便的完成密封框层的贴合,不需要额外涂胶、点胶、增加工序成本;具体的,以上述四种方式为考虑,方式一可在气体扩散层贴合装置6贴合气体扩散层后剥离外离型膜,粘接密封框层;方式二与方式以类似;方式三则在催化剂涂覆装置5之后剥离外离型膜,粘接气体扩散层和密封框层;方式四中,则可在粘合单元4之后剥离外离型膜,之后粘接催化剂层、气体扩散层和密封框层。In some embodiments, the outer cover layer side of the double-sided adhesive layer has an outer release film to protect the outer cover layer after the proton film is bonded by the bonding unit, and the catalytic diffusion sealing unit includes the outer release film rewinding machine to peel off the outer release film, so that the outer rubber layer is used to bond the sealing frame layer; since the outer rubber layer is mainly used to bond the sealing frame layer, the outer release film must be kept on the outer rubber layer before this to avoid Protect the outer adhesive layer; after that, peel off the outer release film and attach the sealing frame layer, so that the lamination of the sealing frame layer can be completed quickly and conveniently, without additional gluing, dispensing, and increasing process costs; Four methods are considered. Method 1 can peel off the outer release film after the gas diffusion layer laminating device 6 is attached to the gas diffusion layer, and bond the sealing frame layer; Method 2 is similar to the method; After 5, peel off the outer release film, and bond the gas diffusion layer and the sealing frame layer; in the fourth method, the outer release film can be peeled off after the bonding unit 4, and then the catalyst layer, the gas diffusion layer and the sealing frame layer are bonded.
在一些实施例中,催化扩散密封单元包括密封框层贴合装置7,设置于外离型膜复卷机的下游,剥离外离型膜后的质子膜运输至密封框层贴合装置7,以在粘接质子膜上粘接密封框层,得到膜电极,一般此情况下各个膜电极仍然为连接一起成条状,根据具体的膜的厚度、柔性等,可以重新卷材储存;或是考虑结构安全性,可经过切片机8,切片,制得膜电极片。In some embodiments, the catalytic diffusion sealing unit includes a sealing frame layer bonding device 7, which is arranged downstream of the outer release film rewinder, and the proton film after peeling the outer release film is transported to the sealing frame layer bonding device 7, The membrane electrode is obtained by bonding the sealing frame layer on the bonding proton membrane. Generally, the membrane electrodes are still connected together into strips. According to the thickness and flexibility of the specific membrane, they can be re-rolled for storage; or Considering the structural safety, the membrane electrode sheet can be obtained by slicing through the microtome 8 .
在一些实施例中,催化扩散密封单元包括气体扩散层贴合装置6,以在质子膜上贴合气体扩散层。In some embodiments, the catalytic diffusion sealing unit includes a gas diffusion layer attaching device 6 to attach the gas diffusion layer on the proton membrane.
在一些实施例中,气体扩散层包括催化剂层,催化剂层为靠进质子膜一侧,气体扩散层远离质子膜,通过气体扩散层贴合装置进行贴合,以在质子膜上贴合催化剂层、气体扩 散层;催化剂层位于质子膜上中心镂空部区域,此实施例为上述所提到的方式二。In some embodiments, the gas diffusion layer includes a catalyst layer, the catalyst layer is on the side of the proton membrane, the gas diffusion layer is away from the proton membrane, and is bonded by a gas diffusion layer bonding device to bond the catalyst layer on the proton membrane , a gas diffusion layer; the catalyst layer is located in the central hollow area on the proton membrane, and this embodiment is the second method mentioned above.
在一些实施例中,催化扩散密封单元还包括催化剂涂覆装置5,以使得质子膜在所述中心镂空部区域涂覆上催化剂层;之后通过气体扩散层贴合装置,将气体扩散层贴合至催化剂层上。In some embodiments, the catalytic diffusion sealing unit further includes a catalyst coating device 5, so that the proton membrane is coated with a catalyst layer on the central hollow portion; and then the gas diffusion layer is pasted by the gas diffusion layer pasting device. onto the catalyst layer.
在一些实施例中,双面胶层单元包括模切机和内离型膜复卷机;所述双面胶层内胶层侧具有内离型膜;双面胶层经过模切机以形成双面胶层的中心镂空部,之后经过内离型膜复卷机剥离内离型膜,运输至粘合单元进行贴合。In some embodiments, the double-sided adhesive layer unit includes a die cutter and an inner release film rewinder; the double-sided adhesive layer has an inner release film on the inner side of the double-sided adhesive layer; the double-sided adhesive layer is passed through the die-cutting machine to form The central hollow part of the double-sided adhesive layer is then peeled off the inner release film by the inner release film rewinder, and transported to the bonding unit for lamination.
在一些实施例中,双面胶层单元还包括位置传感器,以用于获取双面胶层的位置信息,包括获取第一双面胶层位置信息的第一胶层位置传感器13和获取第二双面胶层位置信息的第二胶层位置传感器23,以根据获取的位置信息控制双面胶层的传输速度,使得粘合至质子膜后的第一双面胶层和第二双面胶层的中心镂空部相互对应。In some embodiments, the double-sided adhesive layer unit further includes a position sensor for acquiring the position information of the double-sided adhesive layer, including the first adhesive layer position sensor 13 for acquiring the position information of the first double-sided adhesive layer and the second The second adhesive layer position sensor 23 for the position information of the double-sided adhesive layer is used to control the transmission speed of the double-sided adhesive layer according to the obtained position information, so that the first double-sided adhesive layer and the second double-sided adhesive after being adhered to the proton membrane are The central cutouts of the layers correspond to each other.
在一些实施例中,双面胶层在横向上的长度大于质子膜,以使得粘合后,双面胶层能够密封所述质子膜横向上的横向边缘,第一双面胶层和第二双面胶层的内胶层能够在质子膜横向上的横向边缘外侧相互贴合,形成胶层横向结合部。In some embodiments, the length of the double-sided adhesive layer in the transverse direction is greater than that of the proton membrane, so that after bonding, the double-sided adhesive layer can seal the lateral edges of the proton membrane in the transverse direction, the first double-sided adhesive layer and the second double-sided adhesive layer. The inner adhesive layer of the double-sided adhesive layer can be attached to each other at the outer side of the transverse edge of the proton membrane in the transverse direction to form a transverse bonding portion of the adhesive layer.
在一些实施例中,质子膜单元具有切割机34,以在纵向上切割质子膜,形成质子膜片,所述质子膜片运输至粘合单元与第一双面胶层和第二双面胶层粘合;粘合后,双面胶层能够密封所述质子膜片纵向上的纵向边缘,第一双面胶层和第二双面胶层的内胶层能够在所述质子膜纵向上的纵向边缘外侧相互贴合,形成胶层纵向结合部。In some embodiments, the proton membrane unit has a cutter 34 to cut the proton membrane longitudinally to form a proton membrane sheet that is transported to the bonding unit with the first double-sided adhesive layer and the second double-sided tape After bonding, the double-sided adhesive layer can seal the longitudinal edges of the proton membrane in the longitudinal direction, and the inner adhesive layers of the first double-sided adhesive layer and the second double-sided adhesive layer can be in the longitudinal direction of the proton membrane. The outer sides of the longitudinal edges of the adhesive layers are attached to each other to form a longitudinal joint of the adhesive layer.
具体的,下面结合图1、2、3、4、5、6进行介绍,如图3所示,以第一双面胶层91为例,第一双面胶层91具有第一双面胶层主体910、,两侧的第一内胶层911、第一外胶层912、具有胶层的保护第一内离型膜9110、第一外离型膜9120;对应的贴合质子膜下表面的第二双面胶层92也具有类似结构,具体的第二双面胶层主体920、第二内胶层921、第二外胶层922、第二中心镂空部923,其他不再赘述。1, 2, 3, 4, 5, and 6 are described below. As shown in FIG. 3, taking the first double-sided adhesive layer 91 as an example, the first double-sided adhesive layer 91 has a first double-sided adhesive tape. Layer main body 910, first inner adhesive layer 911 on both sides, first outer adhesive layer 912, protective first inner release film 9110 with adhesive layer, first outer release film 9120; The second double-sided adhesive layer 92 on the surface also has a similar structure. The specific second double-sided adhesive layer main body 920 , the second inner adhesive layer 921 , the second outer adhesive layer 922 , and the second central hollow portion 923 are not repeated here. .
如图3、6所示,为膜电极***图结构示例,膜电极从上到下结构依次是第一密封框层97、第一气体扩散层95、第一催化剂层93、第一双面胶层91、质子膜90、第二双面胶层92、第二催化剂层94、第二气体扩散层96、第二密封框层98;第一双面胶层91的第一内胶层911与质子膜90的上表面901粘合,第二双面胶层92的第二内胶层921与质子膜90的下表面902粘合,并且第一双面胶层91的第一中心镂空部913和第二双面胶层92的第二中心镂空部923对应,可用于容纳第一催化剂层93和第二催化剂层94;第一双 面胶层91的第一外胶层912与第一密封框层97粘合,第二双面胶层92的第二外胶层922与第二密封框层98粘合,相关位置关系上可能并非严格的上下关系,这里只是为了结构介绍而说明为从上到下。As shown in Figures 3 and 6, which are examples of the structure of the membrane electrode exploded view, the membrane electrode structure from top to bottom is the first sealing frame layer 97, the first gas diffusion layer 95, the first catalyst layer 93, and the first double-sided adhesive tape. layer 91, proton membrane 90, second double-sided adhesive layer 92, second catalyst layer 94, second gas diffusion layer 96, second sealing frame layer 98; The upper surface 901 of the proton membrane 90 is bonded, the second inner adhesive layer 921 of the second double-sided adhesive layer 92 is bonded to the lower surface 902 of the proton membrane 90, and the first central hollow portion 913 of the first double-sided adhesive layer 91 Corresponding to the second central hollow portion 923 of the second double-sided adhesive layer 92, it can be used to accommodate the first catalyst layer 93 and the second catalyst layer 94; The frame layer 97 is bonded, and the second outer adhesive layer 922 of the second double-sided adhesive layer 92 is bonded to the second sealing frame layer 98. The relative positional relationship may not be strictly up-down relationship. top to bottom.
从制备***图1、6,并结合图4的一种制备流程上的膜电极结构变化过程的纵向截面来看,制备***按照流程上,在质子膜单元3具有质子膜退绕机31,将质子膜90退绕出,之后保护膜复卷机32剥离质子膜90表面的保护膜,运输到粘合单元4;双面胶层单元包括第一胶层单元1和第二胶层单元2,第一胶层单元1具有第一胶层退绕机11,将第一双面胶层91退绕出,以图3的第一双面胶层91为例,之后经过第一模切机12模切出第一中心镂空部913,然后由第一内离型膜复卷机14剥离第一双面胶层91的第一内离型膜9110,运输至粘合单元4,其中第一双面胶层91的第一内胶层911位于质子膜90的上表面901;第二胶层单元2具有第二胶层退绕机21,将第二双面胶层92退绕出,之后经过第二模切机22模切出第二中心镂空部923,然后由第二内离型膜复卷机24剥离第二双面胶层92的第二内离型膜,运输至粘合单元4,其中第二双面胶层92的第二内胶层921位于质子膜90的下表面902;粘合单元4具有第一粘合辊41和第二粘合辊42,压辊配合形成质子膜的边缘密封,如图4a所示,质子膜90在纵向上是连续的,此处只展示其中一个膜电极,在成卷压辊中其实为连续的,其中第一中心镂空部913与第二中心镂空部923相互对应,这可以由第一胶层位置传感器13和第二胶层位置传感器23的位置获取实现,例如获取第一中心镂空部913与第二中心镂空部923的运输方向上的同一个边缘,之后根据位置情况,调整运输速度或者模切机的运作速度等,达到到达粘合单元4时,两个中心镂空部的对应;当然后续还可以根据粘合检验传感器43校验中心镂空部的对应情况,及时调整制备***;之后,在催化剂涂覆装置5上,第一中心镂空部913与第二中心镂空部923处分别喷涂上第一催化剂层93和第二催化剂层94,如图4b所示;之后,在气体扩散层贴合装置6上,由第一扩散层退绕机61提供第一气体扩散层95、第二扩散层退绕机62提供第二气体扩散层96,由第一扩散层粘合辊63和第二扩散层粘合辊64这两个压辊使得在第一催化剂层93和第二催化剂层94处分别粘合上第一气体扩散层95和第二气体扩散层96,如图4c所示;之后,经过第一外离型膜复卷机15和第二外离型膜复卷机25分别剥离第一双面胶层91的第一外离型膜9120和第二双面胶层92的第二外离型膜,漏出第一外胶层912和第二外胶层922,如图4d所示;然后在密封框层贴合装置7上,由第一密封框层退绕机71供应第一密封框层97、第二密封框层退绕机72供应第二密封框层 98,由第一密封框层粘合辊73和第二密封框层粘合辊74将第一密封框层97和第二密封框层98分别与第一外胶层912和第二外胶层922粘合,如图4e所示,最终形成保护框结构的7层MEA膜电极;这里介绍了在纵向上的图4a-4e的膜电极粘合步骤结构示意,而在横向上的最终7层MEA膜电极截面可参考图5d结果,具体的步骤如图5a-5d,其过程类似图4的步骤过程;由于双面胶层在横向上的长度大于质子膜,即第一双面胶层91和第二双面胶层92横向宽度大于质子膜90,以使得粘合后,双面胶层能够密封所述质子膜横向上的横向边缘,第一双面胶层91和第二双面胶层92的内胶层能够在质子膜横向上的横向边缘外侧相互贴合,形成胶层横向结合部,这样可以为质子膜提供边缘密封并节约质子膜;之后图4e的7层MEA膜电极之后,可采用切片机8制得片状的膜电极。1 and 6 of the preparation system, combined with the longitudinal section of the membrane electrode structure change process in a preparation process in Figure 4, the preparation system has a proton membrane unwinder 31 in the proton membrane unit 3 according to the process, and The proton membrane 90 is unwound, and then the protective film rewinder 32 peels off the protective film on the surface of the proton membrane 90 and transports it to the adhesive unit 4; the double-sided adhesive layer unit includes the first adhesive layer unit 1 and the second adhesive layer unit 2, The first adhesive layer unit 1 has a first adhesive layer unwinding machine 11 , which unwinds the first double-sided adhesive layer 91 , taking the first double-sided adhesive layer 91 in FIG. 3 as an example, and then passes through the first die-cutting machine 12 The first central hollow portion 913 is die-cut, and then the first inner release film 9110 of the first double-sided adhesive layer 91 is peeled off by the first inner release film rewinder 14, and transported to the bonding unit 4, wherein the first inner release film 9110 is peeled off by the first inner release film rewinder 14. The first inner adhesive layer 911 of the surface adhesive layer 91 is located on the upper surface 901 of the proton membrane 90; the second adhesive layer unit 2 has a second adhesive layer unwinder 21, which unwinds the second double-sided adhesive layer 92, and then passes through The second central hollow portion 923 is die-cut by the second die-cutting machine 22 , and then the second inner release film of the second double-sided adhesive layer 92 is peeled off by the second inner release film rewinder 24 and transported to the bonding unit 4 , wherein the second inner adhesive layer 921 of the second double-sided adhesive layer 92 is located on the lower surface 902 of the proton membrane 90; As shown in Figure 4a, the proton membrane 90 is continuous in the longitudinal direction, and only one of the membrane electrodes is shown here, but it is actually continuous in the roll pressing roll, wherein the first central hollow 913 and the second The central hollow parts 923 correspond to each other, which can be realized by the position acquisition of the first adhesive layer position sensor 13 and the second adhesive layer position sensor 23 , for example, to obtain the transport direction of the first central hollow part 913 and the second central hollow part 923 . For the same edge, then adjust the transportation speed or the operating speed of the die-cutting machine according to the position, so as to reach the correspondence between the two central hollow parts when reaching the bonding unit 4; of course, the center can also be verified according to the bonding inspection sensor 43 According to the corresponding situation of the hollow part, adjust the preparation system in time; after that, on the catalyst coating device 5, the first catalyst layer 93 and the second catalyst layer 94 are sprayed on the first center hollow part 913 and the second center hollow part 923 respectively, As shown in Figure 4b; after that, on the gas diffusion layer laminating device 6, the first gas diffusion layer 95 is provided by the first diffusion layer unwinder 61, and the second gas diffusion layer 96 is provided by the second diffusion layer unwinder 62 , the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the first gas diffusion layer 95 and the second catalyst layers 93 and 94 are respectively attached to the first catalyst layer 93 and the second catalyst layer 94. The second gas diffusion layer 96, as shown in FIG. 4c; after that, the first outer release film of the first double-sided adhesive layer 91 is peeled off through the first outer release film rewinder 15 and the second outer release film rewinder 25, respectively. The mold film 9120 and the second outer release film of the second double-sided adhesive layer 92 leak out of the first outer adhesive layer 912 and the second outer adhesive layer 922, as shown in FIG. 4d; On the sealing frame layer bonding device 7, the first sealing frame layer 97 is supplied by the first sealing frame layer unwinding machine 71, and the second sealing frame layer 98 is supplied by the second sealing frame layer unwinding machine 72, and the first sealing frame layer The bonding roller 73 and the second sealing frame layer bonding roller 74 bond the first sealing frame layer 97 and the second sealing frame layer 98 to the first cover layer 912 and the second cover layer 922, respectively, as shown in FIG. 4e. 7-layer MEA membrane electrode with protective frame structure is finally formed; here is the schematic diagram of the membrane electrode bonding step of Figures 4a-4e in the longitudinal direction, and the final cross-section of the 7-layer MEA membrane electrode in the lateral direction can refer to Figure 5d As a result, the specific steps are shown in Figures 5a-5d, and the process is similar to that in Figure 4; since the length of the double-sided adhesive layer in the transverse direction is greater than that of the proton membrane, that is, the first double-sided adhesive layer 91 and the second double-sided adhesive layer 92 The lateral width is larger than the proton membrane 90, so that after bonding, the double-sided adhesive layer can seal the lateral edges of the proton membrane in the lateral direction, and the inner adhesive layers of the first double-sided adhesive layer 91 and the second double-sided adhesive layer 92 can be The outer sides of the lateral edges of the proton membrane are attached to each other to form a lateral joint of the adhesive layer, which can provide edge sealing for the proton membrane and save the proton membrane. Sheet-like membrane electrodes.
另一方面,还可以将图5a-5d所示的截面结构运用于纵向上,只需要在上述方案中的质子膜单元3中设置切割机34,具体的,可以在保护膜复卷机32剥离质子膜90表面的保护膜之后,运输至切割机34切割形成质子膜片,之后运输到粘合单元4,控制速度,并结合质子膜位置传感器33、第一胶层位置传感器13和第二胶层位置传感器23,最终可以使得第一中心镂空部913与第二中心镂空部923相互对应,并形成于质子膜片的中心,这样在纵向上也能够保护质子膜片的边缘,由于此时虽然质子膜切割成片,但其上下两个双面胶层仍为连续,此时的生产过程中的膜电极依然可以为卷材,如图5的N1所示,此后的步骤可以参考图4所示,不再赘述。On the other hand, the cross-sectional structure shown in FIGS. 5a-5d can also be applied in the longitudinal direction, and only the cutting machine 34 needs to be set in the proton membrane unit 3 in the above solution. Specifically, it can be peeled off in the protective film rewinder 32 After the protective film on the surface of the proton membrane 90, it is transported to the cutting machine 34 for cutting to form a proton membrane sheet, and then transported to the bonding unit 4, the speed is controlled, and the proton membrane position sensor 33, the first glue layer position sensor 13 and the second glue layer are combined. The layer position sensor 23 can finally make the first central hollow part 913 and the second central hollow part 923 correspond to each other and be formed in the center of the proton membrane, so that the edge of the proton membrane can also be protected in the longitudinal direction. The proton membrane is cut into pieces, but the upper and lower double-sided adhesive layers are still continuous. At this time, the membrane electrode in the production process can still be a coil, as shown in N1 in Figure 5, and the subsequent steps can refer to Figure 4. shown, and will not be repeated.
另外,根据连续化生产以及习惯,卷材的打开运输方向为纵向,垂直运输方向为横向,即卷材的宽度方向。In addition, according to continuous production and habits, the opening and transportation direction of the coil is longitudinal, and the vertical transportation direction is transverse, that is, the width direction of the coil.
另一方面,根据图5所示的,可根据方式三进行粘合,在图5a之后,如图5b涂覆催化剂层,之后图5c剥离外离型膜,在图5d中一次性粘合上气体扩散层和密封框层。On the other hand, as shown in FIG. 5, the bonding can be carried out according to the third method. After FIG. 5a, the catalyst layer is coated as shown in FIG. 5b, and then the outer release film is peeled off as shown in FIG. 5c. Gas diffusion layer and seal frame layer.
需要指出的是,对于双面胶层的主体,例如第一双面胶层91的第一双面胶层主体910可选择PEN(聚萘二甲酸乙二醇酯)膜、PET(聚对苯二甲酸乙二醇酯)膜、PI(聚酰亚胺)膜等;由于PEN膜在机械性能、耐高温、气体阻隔、环保性、耐水解性、化学稳定性、耐热、耐紫外线、耐辐射上均具有不错的优势;内胶层,例如第一内胶层911可选择硅胶压敏胶粘剂,无需热压;同样的第一外胶层912也可采用同样的硅胶压敏胶粘剂,当然可根据密封框层的材质进行选择。It should be noted that, for the main body of the double-sided adhesive layer, for example, the main body of the first double-sided adhesive layer 910 of the first double-sided adhesive layer 91 can be selected from PEN (polyethylene naphthalate) film, PET (polyethylene terephthalate) ethylene dicarboxylate) film, PI (polyimide) film, etc.; due to PEN film in mechanical properties, high temperature resistance, gas barrier, environmental protection, hydrolysis resistance, chemical stability, heat resistance, UV resistance, resistance to Radiation has good advantages; the inner rubber layer, for example, the first inner rubber layer 911 can choose a silicone pressure-sensitive adhesive, without hot pressing; the same first outer rubber layer 912 can also use the same silicone pressure-sensitive adhesive, of course Select according to the material of the sealing frame layer.
在一些实施例中,硅胶压敏胶粘剂为无溶剂型硅胶压敏胶粘剂,其制备方法为:将100质量份的活性聚二甲基硅氧烷、1-50重量份的一端为丙烯酰氧基的硅氧烷化合物、10-100 重量份的反应性稀释剂进行混合,搅拌均匀,得到基胶;往基胶中加入0.01-15重量份的交联剂、0.01-0.8重量份的至少一种铂催化剂并混匀。将混合后的胶在150℃下固化5分钟,得到无溶剂型硅胶压敏胶粘剂;无溶剂型的硅胶压敏胶粘剂,该胶粘剂相较于其他胶粘剂具有较好的压力敏感性,当通过该胶粘剂做成的双面胶层,方便双面胶层贴错后的重新粘接,特别适用于实验室环境;双面胶层的准备中,将上述胶粘剂均匀涂布于平整放置的密封层上,形成胶黏层,烘烤形成双面胶层,之后可直接采用此双面胶层用于上述的使用,或者在胶黏层上贴附一离型膜,方便后续的加工,使用时剥离离型膜即可;并对初粘性(GB/T4852-2002)、持粘性(GB/T4851-2014)、剥离强度(GB/T2792-2014)、高温持粘力、抗水解性能等进行测试,以能够满足质子交换膜复合密封结构的性能要求,特别是丙烯酰氧基的加入,进一步提升胶粘层的抗水解能力,使用具有此胶黏层的双面胶层形成的质子交换膜复合密封结构,运用于燃料电池时,不会因为燃料电池反应产生的水导致胶黏层过早脱落、失效等,具有粘性稳定、内聚力高、持粘高,热冲击性能良好、吸附性强、好撕除不残胶、密封性良好等特点。In some embodiments, the silicone pressure-sensitive adhesive is a solvent-free silicone pressure-sensitive adhesive, and the preparation method is as follows: 100 parts by weight of active polydimethylsiloxane, 1-50 parts by weight of one end of which is acryloxy Siloxane compound and 10-100 parts by weight of reactive diluent are mixed and stirred evenly to obtain base gum; 0.01-15 parts by weight of cross-linking agent and 0.01-0.8 parts by weight of at least one of platinum catalyst and mix. The mixed glue was cured at 150° C. for 5 minutes to obtain a solvent-free silicone pressure-sensitive adhesive; a solvent-free silicone pressure-sensitive adhesive, the adhesive had better pressure sensitivity than other adhesives, and when the adhesive passed the The double-sided adhesive layer made of the double-sided adhesive layer is convenient for re-bonding after the double-sided adhesive layer is wrongly pasted, and is especially suitable for the laboratory environment. Form an adhesive layer, bake to form a double-sided adhesive layer, and then directly use this double-sided adhesive layer for the above-mentioned use, or attach a release film on the adhesive layer to facilitate subsequent processing, and peel off the adhesive layer during use. It is enough to form the film; and test the initial tack (GB/T4852-2002), tackiness (GB/T4851-2014), peel strength (GB/T2792-2014), high temperature tackiness, hydrolysis resistance, etc. It can meet the performance requirements of the proton exchange membrane composite sealing structure, especially the addition of acryloyloxy groups, which further improves the hydrolysis resistance of the adhesive layer. The proton exchange membrane composite sealing structure formed by the double-sided adhesive layer with this adhesive layer is used. , When used in fuel cells, the adhesive layer will not fall off prematurely or fail due to the water produced by the reaction of the fuel cell. It has stable viscosity, high cohesion, high stickiness, good thermal shock performance, strong adsorption, and easy tear No glue residue, good sealing and so on.
其中密封框层可选用PEN(聚萘二甲酸乙二醇酯),厚度等可根据具体需求调节。The sealing frame layer can be selected from PEN (polyethylene naphthalate), and the thickness can be adjusted according to specific needs.
以上所述的催化剂层、气体扩散层、密封框层等在质子膜上下两面都应当涂覆或粘合,以形成膜电极。The catalyst layer, gas diffusion layer, sealing frame layer, etc. mentioned above should be coated or bonded on the upper and lower sides of the proton membrane to form the membrane electrode.
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节。Although the embodiment of the present invention has been disclosed as above, it is not limited to the application listed in the description and the embodiment, and it can be applied to various fields suitable for the present invention. For those skilled in the art, it can be easily Therefore, the invention is not limited to the specific details without departing from the general concept defined by the appended claims and the scope of equivalents.

Claims (10)

  1. 一种燃料电池的膜电极制备***,其特征在于,包括:A membrane electrode preparation system for a fuel cell is characterized in that, comprising:
    质子膜单元,用于提供并运输质子膜至粘合单元;a proton membrane unit for providing and transporting the proton membrane to the binding unit;
    双面胶层单元,用于提供并运输具有中心镂空部的双面胶层至粘合单元,包括粘合质子膜的上表面的第一双面胶层和粘合质子膜的下表面的第二双面胶层;所述双面胶层具有内胶层和外胶层;A double-sided adhesive layer unit for providing and transporting a double-sided adhesive layer with a central hollow to the bonding unit, including a first double-sided adhesive layer for bonding the upper surface of the proton membrane and a second double-sided adhesive layer for bonding the lower surface of the proton membrane. Two double-sided adhesive layers; the double-sided adhesive layer has an inner adhesive layer and an outer adhesive layer;
    粘合单元,用于将第一双面胶层和第二双面胶层的内胶层分别粘合至质子膜的上表面和下表面,以使得质子膜具有胶层保护框,双面胶层的外胶层远离质子膜,以用于粘接膜电极的密封框层;所述中心镂空部用于容纳催化剂层;The bonding unit is used for bonding the inner adhesive layers of the first double-sided adhesive layer and the second double-sided adhesive layer to the upper surface and the lower surface of the proton membrane respectively, so that the proton membrane has an adhesive layer protection frame, and the double-sided adhesive The outer rubber layer of the layer is far away from the proton membrane, so as to be used for bonding the sealing frame layer of the membrane electrode; the central hollow part is used for accommodating the catalyst layer;
    催化扩散密封单元,用于将催化剂层、气体扩散层、密封框层粘结至质子膜的上表面,和下表面,得到膜电极。The catalytic diffusion sealing unit is used for bonding the catalyst layer, the gas diffusion layer and the sealing frame layer to the upper surface and the lower surface of the proton membrane to obtain a membrane electrode.
  2. 如权利要求1所述的膜电极制备***,其特征在于,所述双面胶层的外胶层侧具有外离型膜,以在质子膜经过粘合单元粘合后保护外胶层,所述催化扩散密封单元包括外离型膜复卷机,以剥离外离型膜,使得外胶层用于粘接密封框层。The membrane electrode preparation system according to claim 1, characterized in that, the outer rubber layer side of the double-sided adhesive layer has an outer release film to protect the outer rubber layer after the proton membrane is bonded by the bonding unit, so The catalytic diffusion sealing unit includes an outer release film rewinder to peel off the outer release film, so that the outer adhesive layer is used for bonding the sealing frame layer.
  3. 如权利要求2所述的膜电极制备***,其特征在于,所述催化扩散密封单元包括密封框层贴合装置,设置于外离型膜复卷机的下游,剥离外离型膜后的质子膜运输至密封框层贴合装置,以在粘接质子膜上粘接密封框层,得到膜电极。The membrane electrode preparation system according to claim 2, wherein the catalytic diffusion sealing unit includes a sealing frame layer laminating device, which is arranged downstream of the outer release film rewinder, and the protons after peeling the outer release film The membrane is transported to the sealing frame layer bonding device to bond the sealing frame layer on the bonding proton membrane to obtain a membrane electrode.
  4. 如权利要求1所述的膜电极制备***,其特征在于,所述催化扩散密封单元包括气体扩散层贴合装置,以在质子膜上贴合气体扩散层。The membrane electrode preparation system according to claim 1, wherein the catalytic diffusion sealing unit comprises a gas diffusion layer bonding device for bonding the gas diffusion layer on the proton membrane.
  5. 如权利要求4所述的膜电极制备***,其特征在于,所述气体扩散层包括催化剂层,催化剂层为靠进质子膜一侧,气体扩散层远离质子膜,通过气体扩散层贴合装置进行贴合,以在质子膜上贴合催化剂层、气体扩散层;所述催化剂层位于质子膜上中心镂空部区域。The membrane electrode preparation system according to claim 4, wherein the gas diffusion layer comprises a catalyst layer, the catalyst layer is on the side of the proton membrane, and the gas diffusion layer is far away from the proton membrane, and is carried out by a gas diffusion layer laminating device. The catalyst layer and the gas diffusion layer are attached on the proton membrane; the catalyst layer is located in the central hollow area on the proton membrane.
  6. 如权利要求4所述的膜电极制备***,其特征在于,所述催化扩散密封单元还包括催化剂涂覆装置,以使得质子膜在所述中心镂空部区域涂覆上催化剂层;之后通过气体扩散层贴合装置,将气体扩散层贴合至催化剂层上。The membrane electrode preparation system according to claim 4, wherein the catalytic diffusion sealing unit further comprises a catalyst coating device, so that the proton membrane is coated with a catalyst layer in the central hollow area; The layer bonding device is used to bond the gas diffusion layer to the catalyst layer.
  7. 如权利要求1所述的膜电极制备***,其特征在于,所述双面胶层单元包括模切机和内离型膜复卷机;所述双面胶层内胶层侧具有内离型膜;双面胶层经过模切机以形成所述双面胶的中心镂空部,之后经过内离型膜复卷机剥离内离型膜,运输至粘合单元进行贴合。The membrane electrode preparation system according to claim 1, wherein the double-sided adhesive layer unit comprises a die-cutting machine and an inner release film rewinder; and the inner adhesive layer side of the double-sided adhesive layer has an inner release film; the double-sided adhesive layer is passed through a die-cutting machine to form the central hollow part of the double-sided adhesive tape, and then the inner release film is peeled off through an inner release film rewinder, and transported to the bonding unit for lamination.
  8. 如权利要求1所述的膜电极制备***,其特征在于,所述双面胶层单元还包括位置传感器,以用于获取双面胶层的位置信息,包括获取第一双面胶层位置信息的第一胶层位置传感器和获取第二双面胶层位置信息的第二胶层位置传感器,以根据获取的位置信息控制双面胶层的传输速度,使得粘合至质子膜后的第一双面胶层和第二双面胶层的中心镂空部相互对应。The membrane electrode preparation system according to claim 1, wherein the double-sided adhesive layer unit further comprises a position sensor for acquiring the position information of the double-sided adhesive layer, including acquiring the position information of the first double-sided adhesive layer The first adhesive layer position sensor and the second adhesive layer position sensor for acquiring the position information of the second double-sided adhesive layer are used to control the transmission speed of the double-sided adhesive layer according to the acquired position information, so that the first adhesive layer after bonding to the proton membrane is The central hollow parts of the double-sided adhesive layer and the second double-sided adhesive layer correspond to each other.
  9. 如权利要求1所述的膜电极制备***,其特征在于,所述双面胶层在横向上的长度大于质子膜,以使得粘合后,双面胶层能够密封所述质子膜横向上的横向边缘,第一双面胶层和第二双面胶层的内胶层能够在所述质子膜横向上的横向边缘外侧相互贴合,形成胶层横向结合部。The membrane electrode preparation system according to claim 1, wherein the length of the double-sided adhesive layer in the transverse direction is greater than that of the proton membrane, so that after bonding, the double-sided adhesive layer can seal the proton membrane in the transverse direction. At the lateral edge, the inner adhesive layers of the first double-sided adhesive layer and the second double-sided adhesive layer can be attached to each other on the outside of the lateral edge of the proton membrane to form a lateral joint of the adhesive layers.
  10. 如权利要求1所述的膜电极制备***,其特征在于,质子膜单元具有切割机,以在纵向上切割质子膜,形成质子膜片,所述质子膜片运输至粘合单元与第一双面胶层和第二双面胶层粘合;粘合后,双面胶层能够密封所述质子膜片纵向上的纵向边缘,第一双面胶层和第二双面胶层的内胶层能够在所述质子膜纵向上的纵向边缘外侧相互贴合,形成胶层纵向结合部。The membrane electrode preparation system according to claim 1, wherein the proton membrane unit has a cutting machine to cut the proton membrane in a longitudinal direction to form a proton membrane sheet, and the proton membrane sheet is transported to the bonding unit and the first double The surface adhesive layer and the second double-sided adhesive layer are bonded; after bonding, the double-sided adhesive layer can seal the longitudinal edge of the proton membrane in the longitudinal direction, and the inner glue of the first double-sided adhesive layer and the second double-sided adhesive layer The layers can be attached to each other outside the longitudinal edges of the proton membrane in the longitudinal direction to form a longitudinal joint of the adhesive layer.
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