WO2022134340A1 - 一种旋摆驱动刮片式压缩机及其使用方法 - Google Patents
一种旋摆驱动刮片式压缩机及其使用方法 Download PDFInfo
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- WO2022134340A1 WO2022134340A1 PCT/CN2021/082707 CN2021082707W WO2022134340A1 WO 2022134340 A1 WO2022134340 A1 WO 2022134340A1 CN 2021082707 W CN2021082707 W CN 2021082707W WO 2022134340 A1 WO2022134340 A1 WO 2022134340A1
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- scraper
- pin shaft
- swing
- rotor
- end cover
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- 238000000034 method Methods 0.000 title claims abstract description 7
- 238000007789 sealing Methods 0.000 claims description 17
- 238000005461 lubrication Methods 0.000 abstract description 5
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 238000012423 maintenance Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/40—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and having a hinged member
- F04C18/44—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and having a hinged member with vanes hinged to the inner member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
Definitions
- the invention relates to the field of compressors, in particular to a swing-driven wiper-type compressor and a method for using the same.
- Compressor is a kind of equipment widely used in many industries, its main function is to compress normal pressure gas into gas with higher pressure.
- compressors such as piston type, turbine type, centrifugal type, screw type, scroll type, wiper type, etc.
- the wiper type compressor has a simple structure and manufacturing process, and a small volume. , low cost, easy maintenance and other advantages, so it is preferentially used in low-power occasions where space is small, cost control and easy maintenance are required.
- the wiper of the wiper type compressor usually uses the pressure of the return spring or the centrifugal force generated by the rotation of the rotor to maintain the seal between the wiper and the cylinder wall. This method balances the friction between the wiper and the chute.
- the purpose of the present invention is to provide a swing-driven wiper-type compressor to solve the above-mentioned defects in the prior art.
- a swing-driven scraper-blade compressor includes a base, a cylinder block supported on the base, a rotor, a scraper, an end cover, an air inlet and an air inlet respectively connected to the intake side and the exhaust side of the cylinder block. exhaust vent;
- the sealing ring is embedded in the sealing ring groove set on the inner outer edge of the end cover.
- the two end covers are sealed from the front and rear ends of the cylinder body through the sealing ring respectively.
- the set drive shaft runs through the oil seal bearing set on the end cover;
- the roots of a plurality of scrapers are embedded in the semicircular grooves on the outer edge of the rotor, and are slidably supported on the inner side of the end cover by a rotating pin shaft rotatably passing through the root of the scraper, and a swing pin rotatably passing through the waist of the scraper.
- the rotating pin guide groove and the swing pin guide groove are provided, and the outer end of the scraper is slidably constrained on the inner wall of the cylinder.
- the rotating pin shaft rotatably penetrates through the root of the scraper, and its two ends protrude, and is slidably supported on the inner side of the end cover through the rotating pin shaft sealing ring sleeved on the rotating pin shaft sliding ring.
- the rotating pin shaft In the guide groove of the rotating pin;
- the swing pin shaft is rotatably penetrated through the waist of the scraper through the swing pin shaft seal ring sleeved in the concave journals at both ends, and the two ends of the swing pin shaft are slidably supported in the swing pin shaft guide groove inside the end cover.
- the position of the swing pin on the scraper, the cross section of the swing pin seal ring, and the curve of the swing pin guide groove on the inner side of the end cover are designed to cooperate as follows: when the scraper rotates once, the outer end of the scraper will The pressure on the inner wall of the cylinder is the same.
- the cross-sectional shape of the scraper is an arc shape adapted to the outer edge of the rotor, and the inner wall of the cylinder body is provided with a separate cylinder liner and is embedded in the inner side of the cylinder body.
- the present invention utilizes the pin shaft guide groove in the end cover to constrain the movement of both ends of the rotating pin shaft and the swing pin shaft passing through the scraper, and the scraper rotates with the rotor and also rotates around the rotating pin axis. Make a swinging motion to form a plurality of compartments whose space volume changes periodically in the rotor, the cylinder wall and the scraper.
- the suction-exhaust compartment is mainly realized by the rotation pin guide groove and the swing rotation pin guide groove in the end cover respectively constraining the rotation pin shaft and the swing pin shaft connected to the scraper. Therefore, the friction force between the scraper and the cylinder wall is relatively stable, which is conducive to the lubrication of the compressor and the reduction of noise, thereby improving the service life.
- FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention.
- FIG. 2 is a schematic cross-sectional view of a cylinder block according to an embodiment of the present invention.
- FIG. 3 is a partial structural detail view of the rotating pin shaft 411 in FIG. 2 .
- FIG. 4 is a partial structural detail view of the swing pin 412 in FIG. 2 .
- Seal ring 21 drive shaft 31, rotating pin shaft 411, swing pin shaft 412, rotating pin shaft slip ring 420, rotating pin shaft sealing ring 421, swing pin shaft sealing ring 422, sealing ring groove 51, rotating pin shaft guide groove 521 , Swing pin guide groove 522 , oil seal bearing 53 .
- this embodiment includes a base 1 , a cylinder 2 supported on the base 1 , a rotor 3 , a scraper 4 , an end cover 5 , and the intake sides connected to the cylinder 2 respectively.
- the sealing ring 21 is embedded in the sealing ring groove 51 provided on the inner and outer edge of the end cover 5.
- the two end covers 5 are sealedly connected with the sealing ring 21 from the front and rear ends of the cylinder block 2 respectively.
- the rotor 3 is eccentrically penetrated through the cylinder block 2.
- the drive shaft 31 provided at the front and rear ends of the rotor 3 passes through the oil seal bearing 53 provided on the end cover 5; the roots of the plurality of scrapers are embedded in the semicircular grooves on the outer edge of the rotor 2 and rotatably penetrate through
- the rotating pin shaft 411 at the root of the scraper and the swinging pin shaft 412 rotatably passing through the waist of the scraper are slidably supported on the rotating pin shaft guide groove 521 and the swing pin shaft guide groove 522 inside the end cover 5 respectively, and the scraper 4
- the outer end of the cylinder is slidably bound on the inner wall of the cylinder block 2 .
- the rotating pin 411 rotatably penetrates the root of the scraper 4 and protrudes at both ends and is slidably supported on the inner side of the end cover 5 through the rotating pin sealing ring 421 sleeved on the rotating pin slip ring 420 .
- the swing pin 412 is rotatably penetrated through the waist of the scraper 4 through the swing pin seal 422 sleeved in the concave journals at both ends, and its two ends are slidably supported on the end cover 5 in the swing pin guide groove 522 on the inner side.
- the position of the swing pin 412 on the scraper 4, the cross section of the swing pin seal ring 422 and the design of the curve of the swing pin guide groove 522 inside the end cover 5 ensure that: when the scraper 4 rotates once, the outer end of the scraper 4 It is basically the same as the pressure on the inner wall of the cylinder block 2 .
- the opening in the cylinder block 2 on the side of the intake port is enlarged and biased toward the side of the rotor rotation direction, and the opening cavity on the side of the exhaust port in the cylinder block 2 is reduced and biased toward the side in the rotor rotation direction.
- the cross-sectional shape of the scraper 4 is an arc shape adapted to the outer edge of the rotor 3 .
- the sealing ring 21 , the rotary pin sealing ring 421 and the swing pin sealing ring 422 are made of oil-resistant rubber material
- the oil seal bearing 53 is made of standard parts or customized parts
- the other parts are made of metal materials with mature technology.
- the embodiment of the present invention is connected to the prime mover through the drive shaft 31 on the rotor 3 in use.
- the scraper 4 linked with the rotor 3 is also in the cylinder.
- the body 2 rotates. Since the rotating pin guide groove 521 and the swing pin guide groove 521 in the end cover 5 constrain the movement of the two ends of the rotating pin 411 and the swing pin 412 passing through the scraper 4 respectively, the scraper 4 will move along with the When the rotor rotates, it also swings around the rotating pin shaft 411, thereby forming a plurality of compartments with periodic changes in space volume between the rotor, the cylinder wall and the scraper. Each compartment is rotating through the air inlet.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
Abstract
一种旋摆驱动刮片式压缩机,包括机座(1)、支撑于机座(1)上的缸体(2)、转子(3)、刮片(4)、端盖(5)、分别连接于缸体(2)的进气侧与排气侧的进气口(6)、排气口(7),端盖(5)中的旋转销轴导槽(521)、摆动销轴导槽(522)分别对贯穿刮片(4)的旋转销轴(411)和摆动销轴(412)两端的运动实现约束,刮片(4)在随转子(3)作旋转运动的同时也绕旋转销轴(411)作摆动运动,从而在转子(3)、缸壁和刮片(4)之间形成多个空间容积呈周期性变化的隔舱。以及旋摆驱动刮片式压缩机的使用方法。刮片(4)与缸壁之间的摩擦力比较稳定,有利于压缩机的润滑和降低噪音,提高使用寿命。
Description
本发明涉及压缩机领域,具体涉及一种旋摆驱动刮片式压缩机及其使用方法。
压缩机是一种在很多行业被广泛使用的设备,其主要功能是将常压气体压缩成具有更高压力的气体。目前压缩机采用的原理结构有多种多样,诸如活塞式、涡轮式、离心式、螺杆式、蜗旋式、刮片式等等,其中刮片式压缩机具有结构和制造工艺简单、体积小、成本低、维护方便等优点,因而在空间狭小、成本控制和易维护性要求高的低功率场合得到优先采用。刮片式压缩机的刮片通常采用复位弹簧的压力或转子旋转产生的离心力保持刮片与缸壁间的密封,这种方式使得平衡刮片与滑槽间的摩擦力与密封性的矛盾处理变得复杂,压缩机的运行速度变化较大特别是转速较低时会因刮片的径向振动或与滑槽间的摩擦问题导致压缩机的运行不稳定,这对压缩机的润滑、噪音控制和寿命也非常不利。基于上述原因,需要在保留刮片式压缩机固有优点的基础上进一步提高运行稳定性、减小体积、降低运行噪音、改善润滑条件、延长运行寿命。
发明内容
本发明的目的在于提供一种旋摆驱动刮片式压缩机,以解决现有技术存在的上述缺陷。
一种旋摆驱动刮片式压缩机,包括机座、支撑于机座上的缸体、转子、刮片、端盖、分别连接于缸体的进气侧与排气侧的进气口和排气口;
密封圈嵌入端盖内侧外缘所设的设密封圈槽,两个端盖从缸体的前后两端分别通过密封圈与其密封连接,转子偏心贯穿设于缸体中并通过转子前后两端所设的驱动轴贯穿设于端盖上的油封轴承中;
多个刮片的根部嵌设于转子外缘的半圆槽中并通过可旋转地贯通刮片根部的旋转销轴、可旋转地通过贯通刮片腰部的摆动销轴分别滑动地支撑于端盖内侧 的旋转销轴导槽和摆动销轴导槽,且刮片的外端滑动地约束于缸体的内壁上。
优选的,所述旋转销轴可旋转地贯通刮片的根部且其两端凸出并通过套设于其上的旋转销轴密封环借助旋转销轴滑环可滑动地支撑于端盖内侧的旋转销轴导槽中;
摆动销轴通过套设于其两端内凹的轴颈中摆动销轴密封环可旋转地贯通刮片腰部且其两端可滑动地支撑于端盖内侧的摆动销轴导槽中。
优选的,所述摆动销轴在刮片的位置、摆动销轴密封环的截面与端盖内侧的摆动销轴导槽曲线的设计配合保证如下:在刮片旋转一周时,刮片外端与缸体内壁的压力一致。
优选的,所述刮片的剖面形状为与转子外缘相适应的弧形,缸体的内壁单设有分离式缸套并嵌入缸体内侧。
本发明的优点在于:本发明利用端盖中的销轴导槽对贯穿刮片的旋转销轴和摆动销轴两端的运动实现约束,刮片在随转子作旋转运动的同时也绕旋转销轴作摆动运动,从而在转子、缸壁和刮片形成多个空间容积呈周期性变化的隔舱。在压缩机运转的过程中,主要靠端盖中的旋转销轴导槽和摆动旋转销轴导槽分别对刮片所连接的旋转销轴和摆动销轴的约束实现吸气-排气隔舱的容积变化,因而刮片与气缸壁之间的摩擦力也比较稳定,有利于压缩机的润滑和降低噪音,从而提高使用寿命。
图1是本发明实施例的总体构造示意图。
图2是本发明实施例的缸体剖面示意图。
图3是图2中旋转销轴411的局部构造详图。
图4是图2中摆动销轴412的局部构造详图。
图中,机座1、缸体2、转子3、刮片4、端盖5、进气口6、排气口7;
密封圈21、驱动轴31、旋转销轴411、摆动销轴412、旋转销轴滑环420、旋转销轴密封环421、摆动销轴密封环422、密封圈槽51、旋转销轴导槽521、摆动销轴导槽522、油封轴承53。
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。
本发明实施例参阅图1-4,本实施例包括机座1、支撑于机座1上的缸体2、转子3、刮片4、端盖5、分别连接于缸体2的进气侧与排气侧的进气口6和排气口7。密封圈21嵌入端盖5内侧外缘所设的设密封圈槽51,两个端盖5从缸体2的前后两端分别通过密封圈21与其密封连接,转子3偏心贯穿设于缸体2中并通过转子3前后两端所设的驱动轴31贯穿设于端盖5上的油封轴承53中;多个刮片的根部嵌设于转子2外缘的半圆槽中并通过可旋转地贯通刮片根部的旋转销轴411和可旋转地通过贯通刮片腰部的摆动销轴412分别滑动地支撑于端盖5内侧的旋转销轴导槽521和摆动销轴导槽522,且刮片4的外端滑动地约束于缸体2的内壁上。
旋转销轴411可旋转地贯通刮片4的根部且其两端凸出并通过套设于其上的旋转销轴密封环421借助旋转销轴滑环420可滑动地支撑于端盖5内侧的旋转销轴导槽521中;摆动销轴412通过套设于其两端内凹的轴颈中摆动销轴密封环422可旋转地贯通刮片4腰部且其两端可滑动地支撑于端盖5内侧的摆动销轴导槽522中。
摆动销轴412在刮片4的位置、摆动销轴密封环422的截面与端盖5内侧的摆动销轴导槽522曲线的设计配合保证:在刮片4旋转一周时,刮片4外端与缸体2内壁的压力基本一致。
缸体2内靠进气口一侧的开腔扩大并向转子旋转方向一侧偏置,缸体2内靠排气口一侧的开腔缩小并向转子旋转方向一侧偏置。
刮片4的剖面形状为与转子3外缘相适应的弧形,缸体2的内壁可单设分离式缸套并嵌入缸体2内侧。
在本实施例中,密封圈21、旋转销轴密封环421和摆动销轴密封环422采用耐油橡胶材料制作,油封轴承53采用标准件或定制件,其余零部件采用金属材料用成熟工艺制作。
本实施例的工作过程如下:
参阅图1-4,本发明的实施例在使用中通过转子3上的驱动轴31与原动机相连,当转子3被驱动作顺时针旋转时,与转子3联动的刮片4也随同在缸体2内旋转,由于端盖5中的旋转销轴导槽521和摆动销轴导槽521分别对贯穿刮片4的旋转销轴411和摆动销轴412两端的运动约束,刮片4在随转子作旋转运动的同时也绕旋转销轴411作摆动运动,从而在转子、缸壁和刮片之间形成多个空间容积呈周期性变化的隔舱,每个隔舱室在转过进气口6时其容积由小增大而吸入气体,当隔舱在转过排气口7时其容积由大变小从而压缩气体并排出气体到排气口7。在压缩机运转的过程中,主要靠端盖5中的旋转销轴导槽521和摆动旋转销轴导槽522对刮片4所连接的旋转销轴411和摆动销轴412的约束实现吸气-排气隔舱的容积变化,因而刮片与气缸壁之间的摩擦力也比较稳定,有利于压缩机的润滑和降低噪音,从而提高使用寿命。
由技术常识可知,本发明可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本发明范围内或在等同于本发明的范围内的改变均被本发明包含。
Claims (5)
- 一种旋摆驱动刮片式压缩机,其特征在于:包括机座(1)、支撑于机座(1)上的缸体(2)、转子(3)、刮片(4)、端盖(5)、分别连接于缸体(2)的进气侧与排气侧的进气口(6)和排气口(7);密封圈(21)嵌入端盖(5)内侧外缘所设的设密封圈槽(51),两个端盖(5)从缸体(2)的前后两端分别通过密封圈(21)与其密封连接,转子(3)偏心贯穿设于缸体(2)中并通过转子(3)前后两端所设的驱动轴(31)贯穿设于端盖(5)上的油封轴承(53)中;多个刮片的根部嵌设于转子(3)外缘的半圆槽中并通过可旋转地贯通刮片根部的旋转销轴(411)、可旋转地通过贯通刮片腰部的摆动销轴(412)分别滑动地支撑于端盖(5)内侧的旋转销轴导槽(521)和摆动销轴导槽(522),且刮片(4)的外端滑动地约束于缸体(2)的内壁上。
- 根据权利要求1所述的一种旋摆驱动刮片式压缩机,其特征在于:所述旋转销轴(411)可旋转地贯通刮片(4)的根部且其两端凸出并通过套设于其上的旋转销轴密封环(421)借助旋转销轴滑环(420)可滑动地支撑于端盖(5)内侧的旋转销轴导槽(521)中;摆动销轴(412)通过套设于其两端内凹的轴颈中摆动销轴密封环(422)可旋转地贯通刮片(4)腰部且其两端可滑动地支撑于端盖(5)内侧的摆动销轴导槽(522)中。
- 根据权利要求2所述的一种旋摆驱动刮片式压缩机,其特征在于:所述摆动销轴(412)在刮片(4)的位置、摆动销轴密封环(422)的截面与端盖(5)内侧的摆动销轴导槽(522)曲线的设计配合保证如下:在刮片(4)旋转一周时,刮片(4)外端与缸体(2)内壁的压力一致。
- 根据权利要求1所述的一种旋摆驱动刮片式压缩机,其特征在于:所述刮片(4)的剖面形状为与转子(3)外缘相适应的弧形,缸体(2)的内壁单设有分离式缸套并嵌入缸体(2)内侧。
- 根据权利要求3或4所述的一种旋摆驱动刮片式压缩机的使用方法,其特征在于,具体如下:在使用中通过转子(3)上的驱动轴(31)与原动机相连,当转子(3)被驱动作顺时针旋转时,与转子(3)联动的刮片(4)也随同在缸体(2)内旋转, 由于端盖(5)中的旋转销轴导槽(521)和摆动销轴导槽(521)分别对贯穿刮片(4)的旋转销轴(411)和摆动销轴(412)两端的运动约束,刮片(4)在随转子作旋转运动的同时也绕旋转销轴(411)作摆动运动,从而在转子、缸壁和刮片之间形成多个空间容积呈周期性变化的隔舱,每个隔舱室在转过进气口(6)时其容积由小增大而吸入气体,当隔舱在转过排气口(7)时其容积由大变小从而压缩气体并排出气体到排气口(7)。
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