WO2022090582A1 - Lightweight silica-sand core suitable for producing two brake calipers - Google Patents

Lightweight silica-sand core suitable for producing two brake calipers Download PDF

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Publication number
WO2022090582A1
WO2022090582A1 PCT/ES2020/070652 ES2020070652W WO2022090582A1 WO 2022090582 A1 WO2022090582 A1 WO 2022090582A1 ES 2020070652 W ES2020070652 W ES 2020070652W WO 2022090582 A1 WO2022090582 A1 WO 2022090582A1
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WIPO (PCT)
Prior art keywords
cylindrical
recesses
area
zone
central
Prior art date
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PCT/ES2020/070652
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Spanish (es)
French (fr)
Inventor
Antonio ANGULO ALMEIDA
Aroa CALVO GALINDO
Begoña MARTÍN GIL
Ander ARTETXE NUÑEZ
Original Assignee
Ace4C, A.I.E.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Ace4C, A.I.E. filed Critical Ace4C, A.I.E.
Priority to PCT/ES2020/070652 priority Critical patent/WO2022090582A1/en
Publication of WO2022090582A1 publication Critical patent/WO2022090582A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/10Cores; Manufacture or installation of cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/22Moulds for peculiarly-shaped castings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof

Definitions

  • the object of the present invention is a silica sand core, lightened and valid for the manufacture of two brake calipers, that is, it refers to a piece that, used as a core, allows the manufacture of calipers also known as "calipers" for brakes, preferably disc brakes.
  • the present invention is characterized by the special lightweight design and configuration of the male, which is designed in such a way that it allows obtaining two clamps with a single male, which results in a reduction in costs by optimizing the display of the machine, introducing a greater number of tweezers for each manufactured mold.
  • the present invention is circumscribed within the field of brake manufacturing, preferably disc brakes, and particularly among the calipers used in them and more precisely among the mold used in the manufacture of the molds. .
  • the manufacture of calipers for disc brakes requires the use of a male to obtain the hydraulic zone.
  • the manufacture of each clamp is carried out using a male that is valid for a clamp.
  • This provision which involves the use of one core per manufactured unit, implies a reduced use of the useful surface of the molding machine. Not taking advantage of the useful area generates a high manufacturing cost derived from the number of units produced for each sand mold unit manufactured.
  • the object of the present invention is to overcome the drawbacks derived from the use of a male for each manufactured clip and therefore the manufacturing costs, developing a male such as the one described below and is collected in its essentiality in the first claim.
  • the object of the present invention is a silica sand core, lightened and valid for the manufacture of two brake calipers applicable in passenger vehicles and light cargo vehicles.
  • the core object of the invention has a design and configuration such that it allows the manufacture of two clamps with a single core, which will result in a reduction in the manufacturing cost by being able to manufacture more clamp units per generated mold unit.
  • the core is made up of two cylindrical areas, a first cylindrical area and a second cylindrical area, both arranged aligned along a longitudinal axis and separated from each other by the central area of the core that has an upper face, a lower face, a first side and a second side.
  • a support zone for the brake pads or "fingers” is defined, said support zones for the pads on each of the faces comprise recesses, the recesses being , for example on the upper face, close to the first cylindrical zone, while the recesses on the lower face are close to the second cylindrical zone, so the recesses on each face of the core are not aligned.
  • Said non-facing relative position of the recesses that serve to define the support of the pellets means that both along a longitudinal axis and along a transverse axis the correct fluidity of sand is guaranteed during the core manufacturing process.
  • the silica sand core lightened and valid for the manufacture of two brake calipers, has a volume reduction consisting of a hole in one side face. This hole is generated by a positive element inserted in the core box and will have a geometry that will be determined by the actual geometry of the caliper to be manufactured, by the spaces generated between the cylinders and the dimensions of the brake pad supports.
  • Figure 3 shows a partially turned side view that seeks to exemplify the correct fluidity of sand during the manufacturing process.
  • the male object of the invention comprises two cylindrical zones, a first cylindrical zone (1) and a second cylindrical zone (2) both aligned along an axis (8) and separated from each other by a zone central (3) and (4), where on the upper face (A) there is a first central area (3) provided with first recesses (5) that define a support area for the pads, while on the lower face (B) a second central zone (4) is defined, provided with second recesses (6) so that the first recesses (5) of the first central zone (3) of the upper face (A) and the second recesses ( 6) of the second central area (4) of the lower face (B) are close to the first cylindrical area (A) and the second cylindrical area (B) so they are not aligned, the first central area ( 3) of the upper face (A) with the second central zone (4) of the lower face, which allows the correct fluidity of the e sand during the male manufacturing process.
  • Figure 3 seeks to show that there must be a connection between the first central zone (3) of the upper face (A) and the second central zone (4) of the lower face (B) for a correct flow of the sand during the male manufacturing process.
  • an emptying (7) can be made in order to reduce the volume of the core and consequently the weight, as well as the raw materials used.
  • the male thanks to its configuration and design, allows the manufacture with a single lightened male of two clamps simultaneously, which results in an improvement in manufacturing times and an optimization of the molds, introducing a greater number of pieces in the mold, with the consequent cost savings and environmental impact.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

Disclosed is a lightweight silica-sand core suitable for producing two brake calipers, characterised in that it comprises two cylindrical areas, a first cylindrical area (1) and a second cylindrical area (2), aligned and separated from each other by a central area (3 and 4), wherein the first central area (3) is disposed on an upper face (A) and provided with first entrances (5) that define an area for supporting brake pads, while the second central area (4) is defined on a lower face (B) and provided with second entrances (6), such that the first entrances (5) and the second entrances (6) are close to the first cylindrical area (A) and the second cylindrical area (B), resulting in the first entrances (5) and the second entrances (6) being misaligned. Owing to the design of the lightweight core, two brake calipers can be produced using each core.

Description

MACHO DE ARENA DE SMALE SAND S ÍI LICE, ALIGERADO Y VALIDO PARA LA LICE, LIGHTWEIGHT AND VALID FOR THE FABRICACIMANUFACTURING ÓEITHER N DE DOS PINZAS DE FRENON OF TWO BRAKE CALIPER
DESCRIPCIDESCRIPTION ÓEITHER NN
OBJETO DE LA INVENCIOBJECT OF THE INVENTION ÓEITHER NN
Es objeto de la presente invención, tal y como el título de la invención establece, un macho de arena de sílice, aligerado y válido para la fabricación de dos pinzas de freno, es decir hace referencia a un pieza que, empleado como macho, permite la fabricación de pinzas también conocidas como “caliper” para los frenos, preferentemente de disco.The object of the present invention, as the title of the invention establishes, is a silica sand core, lightened and valid for the manufacture of two brake calipers, that is, it refers to a piece that, used as a core, allows the manufacture of calipers also known as "calipers" for brakes, preferably disc brakes.
Caracteriza a la presente invención el especial diseño aligerado y configuración del macho que está pensado de manera que permite la obtención de dos pinzas con un solo macho, lo que redunda en una reducción de costes al optimizar el display de la máquina, introduciendo un mayor número de pinzas por cada molde fabricado. The present invention is characterized by the special lightweight design and configuration of the male, which is designed in such a way that it allows obtaining two clamps with a single male, which results in a reduction in costs by optimizing the display of the machine, introducing a greater number of tweezers for each manufactured mold.
Por lo tanto, la presente invención se circunscribe dentro del ámbito de la fabricación de frenos, preferentemente frenos de disco, y de manera particular de entre las pinzas empleadas en ellos y de modo más preciso de entre el molde empleado en la fabricación de los moldes.Therefore, the present invention is circumscribed within the field of brake manufacturing, preferably disc brakes, and particularly among the calipers used in them and more precisely among the mold used in the manufacture of the molds. .
ANTECEDENTES DE LA INVENCIBACKGROUND OF THE INVENTION ÓEITHER NN
La fabricación de las pinzas (caliper) para frenos de disco requiere el empleo de un macho para la obtención de la zona hidráulica. La fabricación de cada pinza se realiza empleando un macho que es válido para una pinza. Esta disposición, que supone el empleo de un macho por unidad fabricada, implica un aprovechamiento reducido de la superficie útil de la maquina moldeadora. El no aprovechamiento de la superficie útil genera un coste de fabricación elevado derivado del número de unidades producidas por cada unidad de molde de arena fabricado.The manufacture of calipers for disc brakes requires the use of a male to obtain the hydraulic zone. The manufacture of each clamp is carried out using a male that is valid for a clamp. This provision, which involves the use of one core per manufactured unit, implies a reduced use of the useful surface of the molding machine. Not taking advantage of the useful area generates a high manufacturing cost derived from the number of units produced for each sand mold unit manufactured.
Por lo tanto, es objeto de la presente invención superar los inconvenientes derivados del empleo de un macho para cada pinza fabricada y por lo tanto de los costes de fabricación, desarrollando un macho como el que a continuación se describe y queda recogido en su esencialidad en la reivindicación primera.Therefore, the object of the present invention is to overcome the drawbacks derived from the use of a male for each manufactured clip and therefore the manufacturing costs, developing a male such as the one described below and is collected in its essentiality in the first claim.
DESCRIPCIDESCRIPTION ÓEITHER N DE LA INVENCIN OF THE INVENTION ÓEITHER NN
Es objeto de la presente invención un macho de arena de sílice, aligerado y válido para la fabricación de dos pinzas de freno aplicables en los vehículos de pasajeros y vehículos ligeros de carga.The object of the present invention is a silica sand core, lightened and valid for the manufacture of two brake calipers applicable in passenger vehicles and light cargo vehicles.
El macho objeto de la invención presenta un diseño y configuración tal que permite la fabricación de dos pinzas con un solo macho, lo que redundará en una reducción del costo de fabricación al poder fabricar más unidades de pinza por unidad de molde generado.The core object of the invention has a design and configuration such that it allows the manufacture of two clamps with a single core, which will result in a reduction in the manufacturing cost by being able to manufacture more clamp units per generated mold unit.
El macho está formado por dos zonas cilíndricas, una primera zona cilíndrica y una segunda zona cilíndrica, ambas dispuestas de manera alineadas según un eje longitudinal y separadas entre sí por la zona central del macho que presenta una cara superior, una cara inferior, un primer costado y un segundo costado.The core is made up of two cylindrical areas, a first cylindrical area and a second cylindrical area, both arranged aligned along a longitudinal axis and separated from each other by the central area of the core that has an upper face, a lower face, a first side and a second side.
Tanto en la cara superior del macho como en la cara inferior del mismo está definida una zona de apoyo de las pastillas de freno o “fingers”, dichas zonas de apoyo de las pastillas en cada una de las caras comprenden unos entrantes, quedando los entrantes, por ejemplo de la cara superior, próximos a la primera zona cilíndrica, mientras que los entrantes de la cara inferior están próximos a la segunda zona cilíndrica, por lo que los entrantes de cada cara del macho no están alineados.Both on the upper face of the male and on the lower face of the same, a support zone for the brake pads or "fingers" is defined, said support zones for the pads on each of the faces comprise recesses, the recesses being , for example on the upper face, close to the first cylindrical zone, while the recesses on the lower face are close to the second cylindrical zone, so the recesses on each face of the core are not aligned.
Dicha posición relativa no enfrentada de los entrantes que sirven para definir el apoyo de las pastillas, hace que tanto según un eje longitudinal y según un eje transversal se garantiza la correcta fluidez de arena durante el proceso de fabricación del macho.Said non-facing relative position of the recesses that serve to define the support of the pellets means that both along a longitudinal axis and along a transverse axis the correct fluidity of sand is guaranteed during the core manufacturing process.
Adicionalmente, de manera preferente pero no limitativa, el macho de arena de sílice, aligerado y válido para para la fabricación de dos pinzas de freno cuenta con una reducción de volumen que consiste en un vaciado en una cara lateral, Este vaciado es generado por un elemento positivo introducido en la caja de machos y tendrá una geometría que estará determinada por la propia geometría de la pinza (caliper) a fabricar, por los espacios generados entre los cilindros y las dimensiones de los apoyos de pastillas de freno.Additionally, preferably but not limited to, the silica sand core, lightened and valid for the manufacture of two brake calipers, has a volume reduction consisting of a hole in one side face. This hole is generated by a positive element inserted in the core box and will have a geometry that will be determined by the actual geometry of the caliper to be manufactured, by the spaces generated between the cylinders and the dimensions of the brake pad supports.
Dicho vaciado tendrá como consecuencia una reducción de volumen y por lo tanto de peso, lo que redunda en un ahorro y la consiguiente no utilización de las materias primas necesarias, lo que supone un impacto ambiental positivo.Said emptying will result in a reduction in volume and therefore in weight, which results in savings and the consequent non-use of the necessary raw materials, which has a positive environmental impact.
Salvo que se indique lo contrario, todos los elementos técnicos y científicos usados en la presente memoria poseen el significado que habitualmente entiende un experto normal en la técnica a la que pertenece esta invención. En la práctica de la presente invención se pueden usar procedimientos y materiales similares o equivalentes a los descritos en la memoria.Unless otherwise indicated, all technical and scientific elements used herein have the meaning ordinarily understood by one of ordinary skill in the art to which this invention pertains. Methods and materials similar or equivalent to those described herein may be used in the practice of the present invention.
A lo largo de la descripción y de las reivindicaciones la palabra “comprende” y sus variantes no pretenden excluir otras características técnicas, aditivos, componentes o pasos. Para los expertos en la materia, otros objetos, ventajas y características de la invención se desprenderán en parte de la descripción y en parte de la práctica de la invención.Throughout the description and claims the word "comprise" and its variants are not intended to exclude other technical characteristics, additives, components or steps. Other objects, advantages and features of the invention will be apparent to those skilled in the art in part from the description and in part from the practice of the invention.
EXPLICACION DE LAS FIGURASEXPLANATION OF THE FIGURES
Para complementar la descripción que se está realizando y con objeto de ayudar a una mejor comprensión de las características de la invención, de acuerdo con un ejemplo preferente de realización práctica de la misma, se acompaña como parte integrante de dicha descripción, un juego de dibujos en donde con carácter ilustrativo y no limitativo, se ha representado lo siguiente.To complement the description that is being made and in order to help a better understanding of the characteristics of the invention, according to a preferred example of its practical embodiment, a set of drawings is attached as an integral part of said description. where, by way of illustration and not limitation, the following has been represented.
En la figura 1, podemos observar una primera vista en perspectiva del macho objeto de la invención que permite observar la cara superior.In figure 1, we can see a first perspective view of the male object of the invention that allows us to observe the upper face.
En la figura 2, podemos observar una segunda vista en perspectiva del macho en la que es posible observar la cara inferior del mismo.In figure 2, we can see a second perspective view of the plug in which it is possible to see its underside.
En la figura 3 se muestra una vista lateral parcialmente volteada que busca ejemplificar la correcta fluidez de arena durante el proceso de fabricación.Figure 3 shows a partially turned side view that seeks to exemplify the correct fluidity of sand during the manufacturing process.
REALIZACIREALIZATION ÓEITHER N PREFERENTE DE LA INVENCIPREFERRED N OF THE INVENTION ÓEITHER N.N.
A la vista de las figuras se describe seguidamente un modo de realización preferente de la invención propuesta.In view of the figures, a preferred embodiment of the proposed invention is described below.
En las figuras 1 y 2 podemos observar que el macho objeto de la invención comprende dos zonas cilíndricas, una primera zona cilíndrica (1) y una segunda zona cilíndrica (2) ambas alineadas según un eje (8) y separadas entre sí por una zona central (3) y (4), donde sobre la cara superior (A) se dispone una primera zona central (3) provista de unos primeros entrantes (5) que definen una zona de apoyo de las pastillas, mientras que en la cara inferior (B) se define una segunda zona central (4), provista de unos segundos entrantes (6) de manera que los primeros entrantes (5) de la primera zona central (3) de la cara superior (A) y los segundos entrantes (6) de la segunda zona central (4) de la cara inferior (B) están próximos a la primera zona cilíndrica (A) y a la segunda zona cilíndrica (B) por lo que no están alienados quedando conectadas entre sí la primera zona central (3) de la cara superior (A) con la segunda zona central (4) de la cara inferior lo que permite la correcta fluidez de la arena durante el proceso de fabricación del macho.In figures 1 and 2 we can see that the male object of the invention comprises two cylindrical zones, a first cylindrical zone (1) and a second cylindrical zone (2) both aligned along an axis (8) and separated from each other by a zone central (3) and (4), where on the upper face (A) there is a first central area (3) provided with first recesses (5) that define a support area for the pads, while on the lower face (B) a second central zone (4) is defined, provided with second recesses (6) so that the first recesses (5) of the first central zone (3) of the upper face (A) and the second recesses ( 6) of the second central area (4) of the lower face (B) are close to the first cylindrical area (A) and the second cylindrical area (B) so they are not aligned, the first central area ( 3) of the upper face (A) with the second central zone (4) of the lower face, which allows the correct fluidity of the e sand during the male manufacturing process.
En la figura 3 se busca mostrar que debe existir una conexión entre la primera zona central (3) de la cara superior (A) y la segunda zona central (4) de la cara inferior (B) para un correcto fluir de la arena durante el proceso de fabricación del macho.Figure 3 seeks to show that there must be a connection between the first central zone (3) of the upper face (A) and the second central zone (4) of the lower face (B) for a correct flow of the sand during the male manufacturing process.
En una posible forma de realización preferente pero no limitativa sobre una de las caras laterales, en particular la cara lateral (C) puede realizarse un vaciado (7) con objeto de reducir el volumen del macho y en consecuencia del peso, así como de las materias primas empleadas.In a possible preferred but non-limiting embodiment, on one of the lateral faces, in particular the lateral face (C), an emptying (7) can be made in order to reduce the volume of the core and consequently the weight, as well as the raw materials used.
El macho gracias a su configuración y diseño permite la fabricación con un solo macho aligerado de dos pinzas de manera simultánea, lo que redunda en una mejora de los tiempos de fabricación y una optimización de los moldes, introduciendo mayor número de piezas en el molde, con el consiguiente ahorro en costes e impacto medioambiental.The male, thanks to its configuration and design, allows the manufacture with a single lightened male of two clamps simultaneously, which results in an improvement in manufacturing times and an optimization of the molds, introducing a greater number of pieces in the mold, with the consequent cost savings and environmental impact.
Descrita suficientemente la naturaleza de la presente invención, así como la manera de ponerla en práctica, se hace constar que, dentro de su esencialidad, podrá ser llevada a la práctica en otras formas de realización que difieran en detalle de la indicada a título de ejemplo, y a las cuales alcanzará igualmente la protección que se recaba, siempre que no altere, cambie o modifique su principio fundamental. Having sufficiently described the nature of the present invention, as well as the way of putting it into practice, it is stated that, within its essentiality, it may be put into practice in other embodiments that differ in detail from the one indicated by way of example. , and to which the protection sought will also apply, provided that it does not alter, change or modify its fundamental principle.

Claims (2)

  1. Macho de arena de sílice, aligerado y válido para la fabricación de dos pinzas de freno caracterizado porque comprende dos zonas cilíndricas, una primera zona cilíndrica (1) y una segunda zona cilíndrica (2) ambas alineadas según un eje (8) y separadas entre sí por una zona central (3) y (4), donde sobre la cara superior (A) se dispone una primera zona central (3) provista de unos primeros entrantes (5) que definen una zona de apoyo de las pastillas, mientras que en la cara inferior (B) se define una segunda zona central (4), provista de unos segundos entrantes (6) de manera que los primeros entrantes (5) de la primera zona central (3) de la cara superior (A) y los segundos entrantes (6) de la segunda zona central (4) de la cara inferior (B) están próximos a la primera zona cilíndrica (A) y a la segunda zona cilíndrica (B) por lo que dichos primeros entrantes (5) y segundos entrantes (6) no están alienados quedando conectadas entre sí la primera zona central (3) de la cara superior (A) con la segunda zona central (4) de la cara inferior.Silica sand male, lightened and valid for the manufacture of two brake calipers, characterized in that it comprises two cylindrical zones, a first cylindrical zone (1) and a second cylindrical zone (2), both aligned along an axis (8) and separated from each other. yes by a central area (3) and (4), where on the upper face (A) there is a first central area (3) provided with some first recesses (5) that define a support area for the pads, while on the lower face (B) a second central zone (4) is defined, provided with second recesses (6) such that the first recesses (5) of the first central zone (3) of the upper face (A) and the second recesses (6) of the second central zone (4) of the lower face (B) are close to the first cylindrical zone (A) and the second cylindrical zone (B) so that said first recesses (5) and second recesses (6) are not aligned, the first central zone (3) of the upper face ( A) with the second central area (4) of the lower face.
  2. Macho de arena de sílice, aligerado y válido para la fabricación de dos pinzas de freno caracterizado porque sobre una de las caras laterales, en particular la cara lateral (C) puede realizarse un vaciado (7) con objeto de reducir el volumen del macho y en consecuencia del peso.Silica sand core, lightened and valid for the manufacture of two brake calipers characterized in that one of the lateral faces, in particular the lateral face (C), can be hollowed out (7) in order to reduce the volume of the male and as a result of the weight.
PCT/ES2020/070652 2020-10-26 2020-10-26 Lightweight silica-sand core suitable for producing two brake calipers WO2022090582A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5518062A (en) * 1993-03-30 1996-05-21 Tokico Ltd. Casting core and method for making caliper castings
WO2015040769A1 (en) * 2013-09-20 2015-03-26 Akebono Brake Industry Co., Ltd. Caliper casting device, core and mold used in caliper casting device, caliper for disc brake, and manufacturing method thereof
CN208811035U (en) * 2018-10-12 2019-05-03 黄石东贝铸造有限公司 It is a kind of for casting the core structure of automobile caliper bracket
US20190329318A1 (en) * 2018-04-26 2019-10-31 Mando Corporation Stacked and cored locator brake caliper
FR3084421A1 (en) * 2018-07-25 2020-01-31 Psa Automobiles Sa SCREW FOR A BY WIRE TYPE BRAKING DEVICE AND VEHICLE COMPRISING SUCH A SCREW

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5518062A (en) * 1993-03-30 1996-05-21 Tokico Ltd. Casting core and method for making caliper castings
WO2015040769A1 (en) * 2013-09-20 2015-03-26 Akebono Brake Industry Co., Ltd. Caliper casting device, core and mold used in caliper casting device, caliper for disc brake, and manufacturing method thereof
US20190329318A1 (en) * 2018-04-26 2019-10-31 Mando Corporation Stacked and cored locator brake caliper
FR3084421A1 (en) * 2018-07-25 2020-01-31 Psa Automobiles Sa SCREW FOR A BY WIRE TYPE BRAKING DEVICE AND VEHICLE COMPRISING SUCH A SCREW
CN208811035U (en) * 2018-10-12 2019-05-03 黄石东贝铸造有限公司 It is a kind of for casting the core structure of automobile caliper bracket

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