WO2022076744A1 - Multi-zone temperature regulating cushions and related methods - Google Patents

Multi-zone temperature regulating cushions and related methods Download PDF

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Publication number
WO2022076744A1
WO2022076744A1 PCT/US2021/054052 US2021054052W WO2022076744A1 WO 2022076744 A1 WO2022076744 A1 WO 2022076744A1 US 2021054052 W US2021054052 W US 2021054052W WO 2022076744 A1 WO2022076744 A1 WO 2022076744A1
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WO
WIPO (PCT)
Prior art keywords
layer
pcm
teem
total mass
cushion according
Prior art date
Application number
PCT/US2021/054052
Other languages
French (fr)
Inventor
Mark SMIDERLE
Original Assignee
Soft-Tex International, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Soft-Tex International, Inc. filed Critical Soft-Tex International, Inc.
Publication of WO2022076744A1 publication Critical patent/WO2022076744A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C7/00Parts, details, or accessories of chairs or stools
    • A47C7/62Accessories for chairs
    • A47C7/72Adaptations for incorporating lamps, radio sets, bars, telephones, ventilation, heating or cooling arrangements or the like
    • A47C7/74Adaptations for incorporating lamps, radio sets, bars, telephones, ventilation, heating or cooling arrangements or the like for ventilation, heating or cooling
    • A47C7/742Adaptations for incorporating lamps, radio sets, bars, telephones, ventilation, heating or cooling arrangements or the like for ventilation, heating or cooling for ventilating or cooling
    • A47C7/746Adaptations for incorporating lamps, radio sets, bars, telephones, ventilation, heating or cooling arrangements or the like for ventilation, heating or cooling for ventilating or cooling without active means, e.g. with openings or heat conductors
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C21/00Attachments for beds, e.g. sheet holders, bed-cover holders; Ventilating, cooling or heating means in connection with bedsteads or mattresses
    • A47C21/04Devices for ventilating, cooling or heating
    • A47C21/042Devices for ventilating, cooling or heating for ventilating or cooling
    • A47C21/046Devices for ventilating, cooling or heating for ventilating or cooling without active means, e.g. with openings or heat conductors
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C21/00Attachments for beds, e.g. sheet holders, bed-cover holders; Ventilating, cooling or heating means in connection with bedsteads or mattresses
    • A47C21/04Devices for ventilating, cooling or heating
    • A47C21/048Devices for ventilating, cooling or heating for heating
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C7/00Parts, details, or accessories of chairs or stools
    • A47C7/62Accessories for chairs
    • A47C7/72Adaptations for incorporating lamps, radio sets, bars, telephones, ventilation, heating or cooling arrangements or the like
    • A47C7/74Adaptations for incorporating lamps, radio sets, bars, telephones, ventilation, heating or cooling arrangements or the like for ventilation, heating or cooling
    • A47C7/748Adaptations for incorporating lamps, radio sets, bars, telephones, ventilation, heating or cooling arrangements or the like for ventilation, heating or cooling for heating

Definitions

  • the present disclosure generally relates to temperature regulating cushions (e.g., mattresses), such as cushions that include a cooling portion or zone that cools a user and/or a warming portion or zone that warms a user.
  • the present disclosure also relates to methods of using and methods of manufacturing such temperature regulating cushions.
  • sleepers in response to a mattress becoming warm, as body -generated heat accumulates in the mattress, sleepers often roll over or otherwise shift their position to a “cool” portion of the mattress and/or remove layers of bedding layers covering the sleeper (e.g., sheets, blankets, comforters and the like). Such activities thereby interrupt a period of sleep.
  • bedding layers covering the sleeper e.g., sheets, blankets, comforters and the like.
  • some users become cold while lying on a mattress.
  • the ambient temperature of a room containing the mattress and the user may decrease over time, such as during the night.
  • some climates are cold such that the ambient temperature of a room containing the mattress may be colder than what is comfortable for the user to sleep.
  • heat or warmth may be physiologically beneficial to a user.
  • some part(s) of a user may become cold while the person is laying down on a mattress. For example, a user’s feet and/or legs may become cold while sleeping on a mattress.
  • non-bedding body support cushions such as furniture cushions, automobile/plane/boat seats (adult and child), child carriers, neck supports, leg spacers, apparel (e.g., shoes, hats, backpacks and clothing), pet accessories (e.g., pet beds, pet carrier inserts and pet apparel), exercise equipment cushions, blankets, pads, mats, construction materials (e.g., insulation, wall panels and flooring) and the like, suffer from the same temperature-related discomfort issues as bedding (as described above).
  • apparel e.g., shoes, hats, backpacks and clothing
  • pet accessories e.g., pet beds, pet carrier inserts and pet apparel
  • exercise equipment cushions blankets, pads, mats
  • construction materials e.g., insulation, wall panels and flooring
  • the present inventions satisfy the need for improved temperature regulating cushions (such as mattresses, mattress cartridges, mattress systems, mattress covers, mattress fire-retardant socks/caps, mattress protectors, mattress pads, mattress components, mattress accessories, pillows and the like), and other body support cushions, with at least one cooling zone that dissipates heat in direction extending away from a user to cool the user, and/or at last one warming zone that accumulates heat adjacent to the user to warm the user.
  • the present temperature regulating cushions (such as mattresses, mattress components, mattress accessories), mats/pads and other cushions address one or more of the problems and deficiencies of the art discussed above.
  • the temperature regulating cushions (and portions or zones thereof) may prove useful in addressing other problems and deficiencies in a number of technical areas. Therefore, the disclosed temperature regulating cushions (and portions or zones thereof) and claimed inventions should not necessarily be construed as limited to addressing any of the particular problems or deficiencies discussed herein.
  • Certain embodiments of the presently-disclosed temperature regulating cushions (and portions or zones thereof), and methods for forming the cushions and aspects or components thereof, have several features, no single one of which is solely responsible for their desirable attributes. Without limiting the scope of the temperature regulating cushions and methods as defined by the claims that follow, their more prominent features will now be discussed briefly. After considering this discussion, and particularly after reading the section of this specification entitled “Detailed Description,” one will understand how the features of the various embodiments disclosed herein provide a number of advantages over the current state of the art.
  • the present disclosure provides a cushion that includes at least one cooling zone that is configured to cool at least a portion of one or more users that are physically supported by the cushion.
  • the at least one cooling zone includes a plurality of separate and distinct consecutive cooling layers overlying over each other in a depth direction that extends from a proximal portion of the at least one cooling zone that is proximate to the one or more users to a distal portion of the at least one cooling zone that is distal to the one or more users.
  • the cooling layers each include solid-to-liquid phase change material (PCM) with a phase change temperature within the range of about 6 to about 45 degrees Celsius.
  • PCM solid-to-liquid phase change material
  • the cushion also includes at least one warming zone that is configured to warm at least one other portion of the one or more users that is physically supported by the cushion.
  • the at least one warming zone includes an infrared radiation absorption layer configured to absorb at least 50% of incident infrared radiation within the range of 6-18 pm and also includes at least two additional layers.
  • the at least two additional layers include (i) an infrared radiation reflection layer configured with a reflectivity of at least 0.5 to incident infrared radiation within the range of 6-18 pm, and (ii) a thermal insulation layer.
  • the infrared radiation reflection layer is configured to reflect the incident infrared radiation within the range of 6-18 gm in a direction that extends toward the infrared radiation absorption layer.
  • the present disclosure provides a method of regulating temperature of one or more users.
  • the method includes physically supporting one or more users with a cushion that cools at least a portion of the one or more users and warms at least one other portion of the one or more users.
  • the present disclosure provides a method of manufacture that includes forming, assembling, or otherwise obtaining a cushion.
  • FIG. l is a schematic illustrating the phase change cycle of a solid-liquid phase transitioning phase change material (PCM);
  • FIG. 2 is a graph illustrating the temperature and energy content profile of a solidliquid phase transitioning PCM
  • FIG. 3 illustrates a cross-sectional view of a plurality of separate and distinct exemplary layers of a cooling portion or zone of a temperature-regulating cushion with an inter-layer gradient distribution of phase change material and effusivity enhancing material according to the present disclosure
  • FIG. 4 illustrates a cross-sectional view of an exemplary layer of a cooling portion or zone of a temperature-regulating cushion with an intra-layer gradient distribution of phase change material and effusivity enhancing material according to the present disclosure
  • FIG. 5 illustrates a cross-sectional view of another exemplary layer of a cooling portion or zone of a temperature-regulating cushion with an intra-layer gradient distribution of phase change material and effusivity enhancing material according to the present disclosure
  • FIG. 6A illustrates an elevational perspective view of an exemplary cooling portion or zone of a multi-zone temperature regulating cushion according to the present disclosure
  • FIG. 6B illustrates a side view of the multi-zone temperature regulating cushion of FIG. 6A according to the present disclosure
  • FIG. 7 illustrates a sectional perspective view of the exemplary cooling portion or zone of the temperature regulating cushion of FIG. 6 A;
  • FIG. 8 illustrates an exploded elevational perspective view of the exemplary cooling portion or zone of the temperature regulating cushion of FIG. 6 A;
  • FIG. 9 illustrates an exploded elevational perspective view of an exemplary cartridge portion of the exemplary cooling portion or zone of the temperature regulating cushion of FIG. 6 A;
  • FIG. 10 illustrates a cross-sectional view of the exemplary cooling portion or zone of the temperature regulating cushion of FIG. 6 A;
  • FIG. 11 illustrates a cross-sectional view of another exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure
  • FIG. 12 illustrates a cross-sectional view of another exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure
  • FIG. 13 illustrates a cross-sectional view of another exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure
  • FIG. 14 illustrates a cross-sectional view of an exemplary cooling portion or zone according to the present disclosure
  • FIG. 15 illustrates a cross-sectional view of an exemplary quilted cooling portion or zone according to the present disclosure
  • FIG. 16 illustrates a cross-sectional view of an exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure
  • FIG. 17 illustrates a cross-sectional view of another exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure
  • FIG. 18 illustrates a cross-sectional view of another exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure
  • FIG. 19 illustrates a cross-sectional view of another exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure
  • FIG. 20 illustrates a cross-sectional view of another exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure
  • FIG. 21 illustrates a cross-sectional view of another exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure
  • FIG. 22 illustrates a cross-sectional view of an exemplary warming portion or zone of a temperature-regulating cushion according to the present disclosure
  • FIG. 23 illustrates a cross-sectional view of an active warming portion of the warming portion or zone of FIG. 22 according to the present disclosure
  • FIG. 24 illustrates a top view of an exemplary infrared reflective layer with infrared reflector discs of the active warming portion of FIG. 23 according to the present disclosure.
  • Approximating language may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about” or “substantially,” is not limited to the precise value specified.
  • these terms can refer to less than or equal to 5% and equal to or greater than -5%, such as less than or equal to 2% and equal to or greater than -2%, such as less than or equal to 1% and equal to or greater than -1%, such as less than or equal to 0.5% and equal to or greater than -0.5%, such as less than or equal to 0.2% and equal to or greater than -0.2%, such as less than or equal to 0.1% and equal to or greater than -0.1%, such as less than or equal to 0.05% and equal to or greater than -0.05%.
  • the approximating language may correspond to the precision of an instrument for measuring the value.
  • Thermal energy storage is the temporary storage of high or low temperature energy for later use.
  • thermal energy storage bridges the time gap between energy requirements and energy use.
  • latent heat storage is particularly attractive due to its ability to provide a high storage density at nearly isothermal conditions.
  • Phase change material (referred to herein as “PCM”) takes advantage of latent heat that can be stored or released from the material over a relatively narrow temperature range.
  • PCM possesses the ability to change its state with a certain temperature range.
  • PCM can thereby be used as a barrier to heat, since a quantity of latent heat must be absorbed by the PCM before its temperature can rise.
  • the PCM may be used as a barrier to cold, as a quantity of latent heat must be removed from the PCM before its temperature can begin to drop.
  • PCM which can convert from solid to liquid state or from liquid to solid state, is the most frequently-used, latent, heat-storage material and is suitable for the manufacturing of heat-storage and thermo-regulated textiles and clothing. As shown in FIG. 1, these PCMs absorb energy during a heating or melting process at a substantially constant phase change or at a transition temperature as a solid to liquid phase change occurs and releases energy during a cooling or freezing/crystalizing/solidifying process at the substantially constant transition temperature as a liquid-to-solid phase change occurs.
  • FIG. 2 shows a typical solid-liquid phase transitioning PCM. From an initial solid state at a solid-state temperature, the PCM initially absorbs energy in the form of sensible heat. In contrast to latent heat, sensible heat/energy is the heat released or absorbed by a body or a thermodynamic system during processes that result in a change of the temperature of the system. As shown in FIG. 2, when the PCM absorbs enough energy such that the ambient temperature of the PCM reaches the transition temperature of the PCM, it melts and absorbs large amounts of energy while staying at an almost constant temperature (i.e., the transition temperature) - i.e., latent heat/energy storage.
  • the transition temperature i.e., the transition temperature
  • the PCM continues to absorb energy while staying at the transition temperature until all or substantially all of the PCM has been transformed to the liquid phase, during which, the PCM absorbs energy in the form of sensible heat, as shown in FIG. 2.
  • heat may be removed from the environment about/around the PCM and stored while the temperature may be maintained at an “optimum” level during the solid to liquid phase change.
  • the environmental temperature/energy about the liquid PCM falls to the transition temperature, it solidifies again, releasing/emitting its stored latent heat energy to the environment while staying at the transition temperature until all, or substantially all, of the PCM has been transformed to the solid phase.
  • the managed temperature again remains consistent.
  • the insulation effect reached by a PCM may be dependent on temperature and time; the insulation effect takes place only during the phase change and thereby only in the temperature range of the phase change, and terminates when the phase change in all, or substantially all, of the PCM has completed. Since, this type of thermal insulation is temporary; therefore, it can be referred to as dynamic thermal insulation.
  • modes of heat transfer are strongly dependent on the phase of the material involved in the heat transfer processes. For materials that are solid, conduction is the predominant mode of heat transfer. While for liquid materials, convection heat transfer predominates.
  • some PCMs have a relatively low heat-conductivity, which fails to provide a sufficient heat exchange rate between the PCM itself and/or a surrounding environment medium or environment.
  • incorporation of PCM in a cushion will not result in a large amount of cooling for an extended period of time (e.g., hours) as the PCM (and the cushion as a whole) will, relatively quickly, reach its maximum heat absorption ability, and then emit or radiate the heat back to the user.
  • body support cushion “support cushion” and “cushion” are used herein to refer to any and all such objects having any size and shape, and that are otherwise capable of or are generally used to support the body of a user or a portion thereof.
  • some exemplary embodiments of the disclosed body support cushions of the present disclosure are illustrated and/or described in the form of mattresses, mattress protectors, mattress systems, and/or mattress mats/pads, and thereby may be dimensionally sized to support the entire or the majority of the body of a user, it is contemplated that the aspects and features described therewith are equally applicable to pillows, seat cushions, seat backs, furniture, infant carriers, neck supports, leg spacers, apparel (e.g., shoes, hats, backpacks and clothing), pet accessories (e.g., pet beds, pet carrier inserts and pet apparel), blankets, exercise equipment cushions (e.g., yoga mats), construction materials (e.g., insulation, wall panels and flooring) and the like.
  • apparel e.g., shoes, hats, backpacks
  • the disclosure provides body support cushions that include a cooling portion or zone that includes a plurality of separate and distinct (i.e., differing) layers 10, as shown in FIG. 3.
  • the plurality of layers 10 include a plurality of separate and distinct consecutive layers 12 overlying over each other in a depth direction DI that extends from an outer or top (or proximate) portion 14 of the cushion that is proximate to a user to an inner or bottom (or distal) portion 16 of the cushion that is distal to the user along the thickness of the cushion.
  • the outer portion 14 of at least the cooling portion or zone may be defined or include one or more additional layers of material(s) formed over, or otherwise overlying, a top layer 20 of the plurality of layers 10, or may be a top or exterior surface or surface portion of the top layer 20 in the depth direction DI .
  • the top or upper-most layer 20 of the plurality of layers 10 in the thickness and/or the depth direction DI
  • the inner portion 16 of the cooling portion or zone may be defined or include one or more additional layers of material(s) formed under or underlying a bottom layer 24 of the plurality of layers 10, or may be a bottom or exterior surface or surface portion of the bottom layer 24 in the depth direction DI .
  • the bottom or lowest layer 24 of the plurality of layers 10 in the thickness and/or the depth direction DI
  • the inner portion 16 of the cooling portion or zone may be defined by a layer underlying the bottom or lowest layer 24 of the plurality of layers 10 in the depth direction DI.
  • the depth direction DI may thereby extend from the top exterior surface or surface portion of the outer portion 14 to the bottom or inner exterior surface or surface portion of the inner or bottom portion 16 (and through a middle or medial portion) of the cooling portion or zone.
  • the plurality of layers 10 may include two or more layers. For example, while a top layer 20, a medial layer 22 and a bottom layer 24 are shown and described herein with respect to FIG. 3, the plurality of layers 10 may only include two separate and distinct consecutive (and potentially contiguous) layers, or may include four or more layers separate and distinct consecutive (and potentially contiguous) layers 12. Further, although the plurality of layers 10 are separate and distinct layers, at least one of the plurality of layers 10 may be coupled (removably or fixedly coupled) to at least one other layer of the plurality of layers 10 (or another layer of the cushion), or the plurality of layers 10 may not be coupled to each other (but may be contiguous).
  • the outer layer 20 and the inner layer 24 of the plurality of layers 10 may comprise portions of, or form, an enclosure or bag that surrounds (fully or partially) or encloses at least the medial layer 22 (and additional layer, potentially), and may (or may not) be directly coupled to each other.
  • the plurality of layers 10 may be separate components and extend over each other (freely stacked or coupled to each other), and another additional layer (or a pair or layers) may enclose or surround (fully or partially) (or sandwich) the plurality of layers 10.
  • the plurality of differing consecutive layers 12 comprise “active” layers that may be effective in cooling a user (e.g., a human user or a non-human/animal user) who rests on or otherwise contacts the top or outer portion 14 of the cushion by drawing a substantial amount of heat (energy) away from the user substantially quickly and for a relatively long period of time, and storing and/or dissipating the heat remotely from the user for a substantial amount of time.
  • the plurality of differing consecutive layers 12 may be “active” in that they each include PCM 26 and/or a material with a relatively high thermal effusivity (e) 28 (generally referred to herein as “thermal effusivity enhancing material” and “TEEM ”).
  • the material with a relatively high thermal effusivity of a particular layer may include a thermal effusivity that is substantially higher than a base material of the layer (to which the TEEM may be coupled to) and, thereby, enhances the thermal effusivity of the layer as a whole.
  • the material with a relatively high thermal effusivity (TEEM) of a particular layer may define the layer itself (i.e., may be the base material of the layer).
  • the PCM 26 of a layer of the plurality of layers 10 may comprise a plurality of pieces, particles, bits or relatively small quantities of phase change material(s).
  • the TEEM 28 of a layer of the plurality of layers 10 may comprise a plurality of pieces, particles, bits or relatively small quantities of material having a relatively high thermal effusivity, or the layer itself may be comprised of the material having a relatively high thermal effusivity (i.e., the material having a relatively high thermal effusivity the (base) material of the layer).
  • Each of the plurality of layers 10 thereby includes a mass of PCM 26, a mass of TEEM 28, or a mass of PCM 26 and a mass of TEEM 28, as shown in FIG. 3.
  • some or all of the plurality layers 10 may comprise the PCM 26 and the TEEM 28.
  • all of the plurality of layers 10 may include the TEEM 28, but one or more layer may be void of the PCM 26.
  • all of the plurality of layers 10 may include the PCM 26, but one or more layer may be void of the TEEM 28.
  • one or more layers of the plurality of layers 10 that include the PCM 26 and the TEEM 28 may comprise a coating that couples the PCM 26 and the TEEM 28 to a base material thereof.
  • the PCM 26 may comprises about 50% to about 80% of the mass of the coating
  • the TEEM 28 may comprise about 5% to about 8% of the mass of the coating, after the coating has hardened, cured or is otherwise stable.
  • the PCM 26 may comprises about 30% to about 65% of the mass of the coating, and the TEEM 28 may comprise about 3% to about 5% of the mass of the coating, when the coating is initially applied (i.e., the pre-hardened, cured or applied coating mixture) (and prior to application).
  • the coating (as-applied and after curing) may further include a binder material that acts to chemically and/or physically couple or bond the PCM 26 and/or the TEEM 28 to the base material of the respective layer.
  • the PCM 26 may be coupled to a base material forming a respective layer 20, 22, 24 of the plurality of layers 10, or may be incorporated in/with the base material of the respective layer 20, 22, 24.
  • the PCM 26 may be any phase change material(s).
  • the PCM 26 may comprise any solid-to-liquid phase change material(s) with a phase change temperature within the range of about 6 to about 45 degrees Celsius, or within the range of about 15 to about 45 degrees Celsius, or within the range of 20 to about 37 degrees Celsius, or within the range of 25 to about 32 degrees Celsius.
  • the PCM 26 may be or include at least one hydrocarbon, wax, beeswax, oil, fatty acid, fatty acid ester, stearic anhydride, long-chain alcohol or a combination thereof.
  • the PCM 26 may be paraffin.
  • the PCM 26 may be any phase change material(s), such as any solid-to-liquid phase change material(s) with a phase change temperature within the range of about 6 to about 45 degrees Celsius.
  • the PCM 26 may be in the form of microspheres.
  • the PCM 26 may be packaged or contained in microcapsules or microspheres and applied to or otherwise integrated with the plurality of layers 10.
  • the PCM 26 may be a paraffinic hydrocarbon, and contained or encapsulated within microspheres (also referred to as “micro-capsules”), which may range in diameter from 1 to 100 microns for example.
  • the PCM 26 may be polymeric microspheres containing paraffinic wax or n-octadecane or n-eicosane.
  • the paraffinic wax can be selected or blended to have a desired melt temperature or range.
  • the polymer for the microspheres may be selected for compatibility with the material of the respective layer of the plurality of layers 10.
  • the PCM 26 may be in any form or structure.
  • the layers, of the plurality of layers 10 that include the PCM 26, may each include the same PCM material, or may each include a differing PCM material.
  • each layer of the plurality of layers 10 that includes the PCM 26 may include the same PCM material, and/or at least one layer of the plurality of layers 10 that includes the PCM 26 may include a differing PCM material than at least one other layer of the plurality of layers 10 that includes the PCM 26.
  • the PCM 26 of at least one layer of the plurality of layers 10 may thereby be the same material or a different material than the PCM 26 of at least one other layer of the plurality of layers 10.
  • the latent heat storage capacity (typically referred to as “latent heat,” expressed in J/g) of the PCM 26 of at least one layer of the plurality of layers 10 may thereby be the same or a different latent heat storage capacity than the PCM 26 of at least one other layer of the plurality of layers 10.
  • the PCM 26 with the lowest latent heat storage capacity may include a latent heat storage capacity that is within 200%, 100%, within 50%, within 25%, within 10% or within 5% of the PCM 26 with the greatest latent heat storage capacity.
  • a respective layer 20, 22, 24 of the plurality of layers 10 that includes the PCM 26 material may include any total amount (e.g., mass) of the PCM 26.
  • the total mass of the PCM 26 each of the plurality of layers 10, and/or the total latent heat (absorption) potential of each of the plurality of layers 10 (as a whole) including the PCM 26 i.e., the total latent heat (e.g., Joules) that can be absorbed by the PCM 26 thereof (during full phase change)
  • the total latent heat e.g., Joules
  • the consecutive layers 12 of the plurality of layers 10 that contain the PCM 26 include an inter-layer gradient distribution of the total mass and/or the total latent heat (absorption) potential of the PCM 26 that increases in the depth direction DI, as illustrated graphically in FIG. 3.
  • the outermost layer(s) 20 of the plurality of phase change layers 10 may include at least 25 J/m 2 (e.g., assuming the layers are flat) of the PCM 26, at least 50 J/m 2 of the PCM 26, or at least 100
  • the plurality of layers 20 can thereby include differing loadings (e.g., differing PCM materials) and/or amounts (by mass) of the PCM 26 such that the total latent heat (absorption) potential of the PCM 26 increases from consecutive layer to layer including the PCM 26 in the depth direction DI within the cooling portion or zone of the cushion (i.e., away from the user), as shown in FIG. 3.
  • the cooling portion or zone of the cushion thus includes differing loading and/or amounts (by mass) of PCM along the thickness of the cooling portion or zone.
  • two or more layers of the plurality of layers 10 may include the PCM 26 (which may or may not be contiguous), or each/all of the layers of the plurality of layers 10 may include the PCM 26 (which may or may not be contiguous).
  • the bottom -most layer in the depth direction DI thereby contains the highest loading or amount of the PCM 26 (i.e., the largest mass of the PCM 26 and/or the greatest latent heat potential) as shown in FIG. 3.
  • the inter-layer gradient distribution of the total mass of the PCM 26, and/or the total latent heat potential, of the plurality of layers 10 comprises an increase thereof along the depth direction DI between consecutive PCM-containing layers of at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%.
  • the total mass of the PCM 26, and/or the total latent heat potential, of each of the plurality of layers 10 that contains PCM 26 increases with respect to each other along the depth direction by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%.
  • At least one layer 20, 22, 24 of the plurality of layers 10 includes a gradient distribution of the mass and/or the latent heat potential of the PCM 26 thereof that increases in the depth direction DI (i.e., away from the user). Stated differently, at least one layer 20, 22, 24 of the plurality of layers 10 includes an intra-layer gradient distribution of the mass and/or the latent heat potential of the PCM 26 thereof that increases in the depth direction DI .
  • At least one layer 20, 22, 24 of the plurality of layers 10 includes a first lesser amount (e.g., mass) of the PCM 26 and/or total latent heat potential of the PCM 26 in/on a proximal portion 30 of the layer this is proximal to the exterior portion 14 of the cooling portion or zone of the cushion (and the user) along the depth direction DI, and a second greater amount (e.g., mass) of the PCM 26 and/or total latent heat potential of the PCM 26 on/in a distal portion 34 of the layer 20, 22, 24 that is distal to the exterior portion 14 of the cooling portion or zone of the cushion (and the user) along the depth direction DI (i.e., the second amount (e.g., mass) and/or total latent heat potential of the PCM 26 being greater than the first amount (e.g., mass) and/or total latent heat potential of the PCM 26, respectively).
  • a first lesser amount e.g., mass
  • the second total amount (e.g., total mass) and/or total latent heat potential of the PCM 26 of the distal portion 34 of the layer 20, 22, 24 may be greater than the first total amount (e.g., total mass) and/or total latent heat potential of the proximal portion 30 thereof by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%.
  • a layer 20, 22, 24 of the plurality of layers 10 including the gradient PCM 26 along the depth direction DI may further include a medial portion 32 positioned between the proximal portion 30 and the distal portion 34 along the depth direction DI that includes a third total amount (e.g., mass) and/or total latent heat potential of the total PCM 26 thereof that is greater than the first total amount (e.g., mass) and/or total latent heat potential of the total PCM 26 of the proximal portion 30 but less than the second amount (e.g., mass) and/or total latent heat potential of the total PCM 26 of the distal portion 34, as shown in FIG. 4.
  • a third total amount e.g., mass
  • total latent heat potential of the total PCM 26 thereof that is greater than the first total amount (e.g., mass) and/or total latent heat potential of the total PCM 26 of the proximal portion 30 but less than the second amount (e.g., mass) and/or total latent heat potential of the total
  • the third total amount (e.g., total mass) and/or total latent heat potential of the PCM 26 of the medial portion 32 may be greater than the first total amount (e.g., total mass) and/or total latent heat potential of the PCM 26 of the proximal portion 30 by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%, and less than the second total amount (e.g., total mass) and/or total latent heat potential of the PCM 26 of the distal portion 34 by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%.
  • a layer of the plurality of layers 10 including an intra-layer gradient distribution of the amount (e.g., mass) and/or total latent heat potential of the total PCM 26 thereof may include any number of portions along the depth direction DI that increase in total amount (e.g., mass) and/or total latent heat potential of the PCM 26 along the depth direction DI.
  • the intra-layer gradient of the PCM 26 of one or more layers of the plurality of layers 10 (potentially the plurality of consecutive layers 12) that increases in the depth direction DI may comprise an irregular gradient distribution of the amount (e.g., mass) and/or total latent heat potential of the PCM 26 along the depth direction DI, as shown in FIG. 4.
  • a layer 20, 22, 24 of the plurality of layers 10 may include two or more distinct bands or zones 30, 32, 34 of progressively increasing loading of the PCM 26 in the depth direction DI (i.e., away from the user) by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%, as shown in FIG. 4.
  • the outer side portion 30, the medial portion 32 and the inner side portion 34 may be distinct zones of the thickness of the respective layer 20, 22, 24 with distinct differing amounts (e.g., masses) and/or total latent heat potentials of the PCM 26 along the depth direction DI (such as amount that increases by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50% from layer to layer in the depth direction DI).
  • amounts e.g., masses
  • total latent heat potentials of the PCM 26 along the depth direction DI such as amount that increases by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50% from layer to layer in the depth direction DI.
  • the intra-layer gradient of the PCM 26 of one or more layers of the plurality of layers 10 (potentially the plurality of consecutive layers 12) that increases in the depth direction DI may comprise a smooth or regular gradient distribution of at least a portion of the mass and/or total latent heat potential of the PCM 26 thereof along the depth direction DI.
  • at least one layer 20, 22, 24 of the plurality of layers 10 may include a relatively constant/consistent progressive gradient of at least a portion of the loading of the mass and/or the total latent heat potential of the PCM 26 along the depth direction DI within the cooling portion or zone of the cushion (i.e., away from the user).
  • Such a layer with the relatively constant/consistent progressive gradient of at least a portion of the loading of the mass and/or total latent heat potential of the PCM 26 along the depth direction DI may include the top/proximal portion 30 (of the thickness of the layer) that is proximate to the outer portion 14 of the cooling portion or zone of the cushion and the user that contains less total mass and/or total latent heat potential of the PCM 26 than the bottom/distal portion 34 (of the thickness of the layer) proximate to the distal portion 16 of the cooling portion or zone of the cushion (such as by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%), as shown in FIG. 5.
  • a layer 20, 22, 24 of the plurality of layers 10 may include an intra-layer gradient of the PCM 26 thereof that includes a medial portion 32 that is positioned at or proximate to a middle or medial portion of the thickness of the cooling portion or zone of the cushion and contains the greatest total mass and/or total latent heat potential of the PCM 26 as compared to the proximal portion 30 and the distal portion 34 of the layer.
  • the layer itself may thereby be positioned at or proximate to a middle or medial portion of the thickness of the cooling portion or zone of the cushion.
  • the cooling portion or zone of the cushion may comprise a two-sided cushion that provides cooling to a user from either the proximal side or the distal side of the cooling portion or zone of the cushion.
  • the TEEM 28 may be coupled to a base material forming a respective layer 20, 22, 24 of the plurality of layers 10, or may be incorporated in/with the base material or form the base material of the respective layer 20, 22, 24.
  • the TEEM 28 includes a thermal effusivity that is greater than or equal to 1,500 Ws° 5 /(m 2 K), greater than or equal to 2,000 Ws° 5 /(m 2 K), greater than or equal to 2,500 Ws° 5 /(m 2 K), greater than or equal to 3,500 Ws° 5 /(m 2 K), greater than or equal to 5,000 Ws° 5 /(m 2 K), greater than or equal to 7,500 Ws° 5 /(m 2 K), greater than or equal to 10,000 Ws° 5 /(m 2 K), greater than or equal to 10,000 Ws° 5 /(m 2 K), greater than or equal to 10,000 Ws° 5 /(m 2 K), greater than or equal to 12,500 Ws° 5 /(m 2 K), or greater than or equal to 15,000
  • the TEEM 28 includes a thermal effusivity that is greater than or equal to 5,000 Ws° 5 /(m 2 K). In some embodiments, the TEEM 28 includes a thermal effusivity that is greater than or equal to 7,500 Ws° 5 /(m 2 K). In some embodiments, the TEEM 28 includes a thermal effusivity that is greater than or equal to 15,000 Ws° 5 /(m 2 K). It is noted that the greater the thermal effusivity of the TEEM 28 (for the same mass or volume thereto), the faster the plurality of layers 10 can pull or transfer heat energy away from the user (or proximate to the user) and to the PCM 26 or otherwise distal to the user, such as in the depth direction DI.
  • the TEEM 28 may comprise any material(s) with a thermal effusivity that is greater than or equal to 1,500 Ws° 5 /(m 2 K).
  • the TEEM 28 may comprise copper, an alloy of copper, graphite, an alloy of graphite, aluminum, an alloy of aluminum, zinc, an alloy of zinc, a ceramic, graphene, polyurethane gel (e.g., polyurethane elastomer gel) or a combination thereof.
  • the TEEM 28 may comprise pieces or particles of at least one metal material.
  • At least one of the plurality of layers 10 may be formed of a base material, and the TEEM 28 thereof may be attached, integrated or otherwise coupled to the base material.
  • the thermal effusivity of the TEEM 28 of a respective layer 20, 22, 24 of the plurality of layers 10 may be at least about 10%, at least about 25%, at least about 50%, at least about 100%, at least about 200%, at least about 300%, at least about 400%, at least about 500%, at least about 600%, at least about 700%, at least about 800%, at least about 900%, or at least about 1,000% greater than the thermal effusivity of the respective base material.
  • the thermal effusivity of the TEEM 28 may be at least 100% greater than the thermal effusivity of the base material of its respective layer 20, 22, 24. In some embodiments, the thermal effusivity of the TEEM 28 may be at least 1,000% greater than the thermal effusivity of the base material of its respective layer 20, 22, 24. In some other embodiments, the TEEM 28 may form or comprise the base material of at least one layer of the plurality of layers 10.
  • the layers of the plurality of layers 10 that include the TEEM 28 may each include the same TEEM material, or may each include a differing TEEM material.
  • each layer of the plurality of layers 10 that includes the TEEM 28 may include the same TEEM material, and/or at least one layer of the plurality of layers 10 that includes the TEEM 28 may include a differing TEEM material than at least one other layer of the plurality of layers 10 that includes the TEEM 28.
  • the TEEM material with the lowest thermal effusivity may include a thermal effusivity that is within 100%, within 50%, within 25%, within 10% or within 5% of the thermal effusivity of the TEEM material with the greatest thermal effusivity.
  • a respective layer 20, 22, 24 of the plurality of layers 10 that includes the TEEM 28 material may include any total amount (e.g., mass and/or volume) of the TEEM 28. However, the total mass and/or volume and/or to total thermal effusivity of the TEEM 28 increases with respect to each other along the depth direction DI, as illustrated graphically in FIG.
  • the consecutive layers 12 of the plurality of layers 10 that contain the TEEM 28 may include an inter-layer gradient distribution of the total mass and/or volume of the TEEM 28 (and/or the total thermal effusivity thereof) that increases in the depth direction DI, as illustrated graphically in FIG. 3.
  • the plurality of layers 10 can thereby include differing loadings or amounts of the TEEM 28, by mass and/or volume, and/or total thermal effusivities of the TEEM 28, such that the TEEM 28 loading increases from consecutive layer to layer including the TEEM 28 in the depth direction DI within the cooling portion or zone of the cushion (i.e., away from the user), as shown in FIG. 3.
  • the cooling portion or zone of the cushion can thus include differing loading or amounts of TEEM, by mass and/or volume, along the thickness of the cooling portion or zone of the cushion.
  • two or more layers of the plurality of layers 10 may include the TEEM 28 (which may or may not be consecutive layers 12), or each/all of the layers of the plurality of layers 10 may include the TEEM 28.
  • the distal layer 24 and/or distal portion 16 of the plurality of layers 10 may thus include the highest loading of the TEEM 28 (i.e., the largest mass and/or volume of the TEEM 28 and/or the greatest total thermal effusivity) as shown in FIG. 3.
  • the inter-layer gradient distribution of the total mass and/or volume of the TEEM 28 (and/or the total thermal effusivity) of the plurality of layers 10 comprises an increase along the depth direction DI between consecutive TEEM-containing layers of at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%.
  • the total mass and/or volume of the TEEM 28 (and/or the total thermal effusivity) of each of the plurality of layers 10 that contains TEEM 28 increases with respect to each other along the depth direction by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%.
  • At least one layer 20, 22, 24 of the plurality of layers 10 includes a gradient distribution of the mass and/or volume of the TEEM 28 thereof (and/or the thermal effusivity thereof) that increases in the depth direction DI (i.e., away from the user).
  • at least one layer 20, 22, 24 of the plurality of layers 10 includes an intra-layer gradient distribution of the mass and/or volume of the TEEM 28 thereof (and/or the total thermal effusivity of the layer) that increases in the depth direction DI as it extends away from the user.
  • At least one layer 20, 22, 24 of the plurality of layers 10 includes a first lesser amount (e.g., mass and/or volume) and/or lower total thermal effusivity of the TEEM 28 in/on the proximal portion 30 of the layer this is proximate to the exterior portion 14 of the cooling portion or zone of the cushion and the user along the depth direction DI, and a second greater amount (e.g., mass and/or volume) and/or higher total thermal effusivity of the TEEM 28 on/in a distal portion 34 of the layer 20, 22, 24 that is proximate to the distal portion 16 of the cooling portion or zone of the cushion and distal to the user along the depth direction DI (i.e., the second loading of the TEEM 28 being a greater amount (e.g., total mass and/or volume) and/or higher total thermal effusivity than the first loading of the TEEM 28).
  • a first lesser amount e.g., mass and/or volume
  • a second greater amount e.g., mass
  • the second total amount (e.g., total mass and/or volume) and/or total thermal effusivity of the TEEM 28 of the distal portion 34 of the layer may be greater than the amount (e.g., total mass and/or volume) and/or total thermal effusivity of the first amount and/or total thermal effusivity of the TEEM 28 of the proximal portion 30 along the depth direction DI by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%.
  • such a layer including the gradient TEEM 28 along the depth direction DI may further include a medial portion 32 positioned between the proximal portion 30 and the distal portion 34 along the depth direction DI that includes a third total amount (e.g., mass and/or volume) and/or total thermal effusivity of TEEM 28 that is greater than the first total amount (e.g., mass and/or volume) and/or total thermal effusivity of the TEEM 28 of the proximal portion 30 but that is less than the second amount (e.g., mass and/or volume) and/or total thermal effusivity of the TEEM 28 of distal portion 34, as shown in FIG. 4.
  • a third total amount e.g., mass and/or volume
  • total thermal effusivity of TEEM 28 that is greater than the first total amount (e.g., mass and/or volume) and/or total thermal effusivity of the TEEM 28 of the proximal portion 30 but that is less than the second amount (e.g., mass and
  • the third total amount (e.g., total mass and/or volume) and/or total thermal effusivity of the TEEM 28 of the medial portion 32 may be greater than the first total amount (e.g., total mass and/or volume) and/or total thermal effusivity of the TEEM 28 of the proximal portion 30 by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%, and less than the second total amount (e.g., total mass and/or volume) and/or total thermal effusivity of the TEEM 28 of the distal portion 34 by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%.
  • a layer of the plurality of layers 10 including an intra-layer gradient distribution of the amount (e.g., mass and/or volume) and/or total thermal effusivity of the TEEM 28 thereof may include any number of portions along the depth direction DI that increase in the total amount (e.g., mass and/or volume) and/or total thermal effusivity of the TEEM 28 thereof along the depth direction DI.
  • the intra-layer gradient of the TEEM 28 of one or more layers of the plurality of layers 10 (potentially the plurality of consecutive layers 12) that increases in the depth direction DI may comprise an irregular gradient distribution of the amount (e.g., mass and/or volume) and/or total thermal effusivity of the TEEM 28 along the depth direction DI, as shown in FIG. 4.
  • a layer may include two or more distinct bands or zones 30, 32, 34 of progressively increasing loading of the TEEM 28 in the depth direction DI (i.e., away from the user) by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%, as shown in FIG. 4.
  • the proximal portion 30, the medial portion 32 and the distal portion 34 may comprise distinct zones of the thickness of the respective layer 20, 22, 24 with distinct differing amounts (e.g., mass and/or volumes) and/or total thermal effusivities of the TEEM 28 along the depth direction DI (such as amounts and/or total thermal effusivities that increase by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50% from layer to layer in the depth direction DI).
  • amounts e.g., mass and/or volumes
  • total thermal effusivities of the TEEM 28 along the depth direction DI such as amounts and/or total thermal effusivities that increase by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50% from layer to layer in the depth direction DI).
  • the intra-layer gradient of the TEEM 28 of one or more layers of the plurality of layers 10 may comprise a smooth or regular gradient distribution of at least a portion of the mass and/or volume and/or total thermal effusivity of the TEEM 28 along the depth direction DI.
  • at least one layer 20, 22, 24 of the plurality of layers 10 may include a relatively constant/consi stent progressive gradient of at least a portion of the loading of the mass and/or volume and/or total thermal effusivity of the TEEM 28 thereof along the depth direction DI within the cooling portion or zone of the cushion (i.e., away from the user).
  • Such a layer with a relatively constant/consi stent progressive gradient of at least a portion of the loading of TEEM 28 thereof along the depth direction DI may include the proximal portion 30 (of the thickness of the layer) that is proximate to the outer portion 14 of the cooling portion or zone of the cushion containing less total mass and/or volume and/or total thermal effusivity of the TEEM 28 than a bottom/distal portion 34 (of the thickness of the layer) that is proximate to the distal portion 16 of the cooling portion or zone of the cushion and distal to the user (such as by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%), as shown in FIG. 5.
  • a layer of the plurality of layers 10 may include an intra-layer gradient of the TEEM 28 thereof that includes a medial portion 32 that is positioned at or proximate to a middle or medial portion of the thickness of the cooling portion or zone of the cushion and contains the greatest total mass and/or volume of the TEEM 28 as compared to the proximal portion 30 and the distal portion 34 of the layer, for example.
  • the layer itself may thereby be positioned at or proximate to a middle or medial portion 44 of the thickness of the cooling portion or zone of the cushion.
  • such a cooling portion or zone of the cushion can form a two-sided cooling portion or zone of the cushion that provides cooling to a user from either the top/proximal side or the bottom/distal side of the cooling portion or zone of the cushion.
  • the inter-layer and/or intra-layer gradient loading of the PCM 26 and the TEEM 28 of the plurality of layers 10 along the depth direction DI, such as the plurality of consecutive layers 12, may correspond or match each other.
  • a first layer containing more (or a greater latent heat potential) of the PCM 26 than that of an adjacent/neighboring consecutive (and potentially contiguous) second layer in the depth direction DI may also include more (or a greater total thermal effusivity) of the TEEM 28 than that of the second layer.
  • a first layer of the plurality of layers 10 along the depth direction DI such as the plurality of consecutive layers 12, containing a first portion or zone thereof (e.g., an exterior portion) with more (or a greater latent heat potential) of the PCM 26 than that of a second portion or zone thereof (e.g., an inner portion) may also include more (or a greater total thermal effusivity) of the TEEM 28 than that of the second portion.
  • the inter-layer and/or intra-layer gradient loading of the PCM 26 and the TEEM 28 of the plurality of layers 10 along the depth direction DI, such as the plurality of consecutive layers 12, may differ from each other.
  • the plurality of layers 10 along the depth direction DI may include a layer that does not include the PCM 26 but includes the TEEM 28 (or does not include the TEEM 28 but includes the PCM 26).
  • a layer of the plurality of layers 10, such as the plurality of consecutive layers 12 may include an intra-layer gradient of the PCM 26 but not the TEEM 28, or of the TEEM 28 but not the PCM 26.
  • the inter-layer and intra-layer gradient loadings/distributions of the PCM 26 and the TEEM 28 of the plurality of layers 10 i.e., inter-layer PCM 26 and TEEM 28 gradients of consecutive layers, and the intra-layer PCM 26 and TEEM 28 gradients of at least one layer thereof), and in particular the plurality of consecutive layers 12, provides an unexpectedly large amount of heat storage for an unexpectedly long timeframe.
  • the layers of the plurality of layers 10 may be formed of any material(s) and include any configuration.
  • the plurality of layers 10 may comprise a flexible and/or compressible layer, potentially formed of a woven fabric, nonwoven fabric, wool, cotton, linen, rayon (e.g., inherent rayon), silica, glass fibers, ceramic fibers, para-aramids, scrim, batting, polyurethane foam (e.g., viscoelastic polyurethane foam), latex foam, memory foam, loose fiber fill, polyurethane gel, thermoplastic polyurethane (TPU), or organic material (leather, animal hide, goat skin, etc.).
  • a flexible and/or compressible layer potentially formed of a woven fabric, nonwoven fabric, wool, cotton, linen, rayon (e.g., inherent rayon), silica, glass fibers, ceramic fibers, para-aramids, scrim, batting, polyurethane foam (e.g., viscoelastic polyurethane foam), latex foam, memory foam
  • At least one of the layers of the plurality of layers 10 may be comprised of a flexible foam that is capable of supporting a user's body or portion thereof.
  • Such flexible foams may include, but are not limited to, latex foam, reticulated or non-reticulated viscoelastic foam (sometimes referred to as memory foam or low-resilience foam), reticulated or non-reticulated non- viscoelastic foam, polyurethane high-resilience foam, expanded polymer foams (e.g., expanded ethylene vinyl acetate, polypropylene, polystyrene, or polyethylene), and the like.
  • the layers comprise flexible layers, and at least some of the layers may compress along the thickness thereof (in the depth direction DI) under the weight of the user when the user rests, at least partially, on the cooling portion or zone of the cushion.
  • the PCM 26 and/or the TEEM 28 may be coupled to a base material of at least one layer of the plurality of layers 10.
  • the PCM 26 and/or the TEEM 28 may be coupled to an exterior surface/ side portion of a respective layer, within an internal portion of the respective layer, and/or incorporated in/within the base material forming the layer.
  • the TEEM 28 material may form at least one layer of the plurality of layers 10.
  • one layer of the plurality of layers 10 may comprise a liquid and moisture (i.e., liquid vapor) barrier layer that is formed of the TEEM 28 (e.g., a vinyl layer, polyurethane layer (e.g., thermoplastic polyurethane layer), rubberized flannel layer or plastic layer, for example), and it may comprise the PCM 26 coupled thereto (e.g., applied to/on an inner distal surface thereof).
  • the liquid and moisture barrier layer may include additional TEEM 28 coupled to the base TEEM 28.
  • one layer of the plurality of layers 10 may comprise a gel layer that extends directly about, on or over a foam layer that includes the PCM 26 and/or the TEEM 28 coupled or otherwise integrated therein.
  • the gel layer may thereby comprise a coating on the foam layer, and the gel layer may be formed of the TEEM 28 material (e.g., comprise a polyurethane gel). While the as-formed gel layer may not include additional TEEM 28, and potentially any PCM 26, the TEEM 28 and/or PCM 26 of an overlying and/or underlying layer (e.g., the foam layer) may migrate or otherwise translate from the overlying and/or underlying layer into the gel layer. As such, the gel layer, at some point in time after formation, may include or comprise the PCM 26 and/or the TEEM 28.
  • the TEEM 28 material e.g., comprise a polyurethane gel.
  • the PCM 26 and/or TEEM 28 of a layer may be coupled, integrated or otherwise contained in/on a respective layer via any method or methods.
  • a respective layer may be formed with the PCM 26 and/or TEEM 28, and/or the PCM 26 and/or TEEM 28 may be coupled, integrated or otherwise contained in/on a respective layer, via at least one of air knifing, spraying, compression, submersion/dipping, printing (e.g. computer aided printing), roll coating, vacuuming, padding, molding, injecting, extruding, for example.
  • any other method or methods may equally be employed to apply or couple the PCM 26 and/or TEEM 28 to a layer.
  • a respective layer of the plurality of layers 10 with an intra-layer gradient of the PCM 26 and/or the TEEM 28 thereof may be formed by applying the PCM 26 and/or the TEEM 28 to the layer via a first operation, step or process (e.g., a first air knifing, spraying, compression, submersion/dipping, printing, roll coating, vacuuming, padding, or injecting process or operation), and then applying the PCM 26 and/or the TEEM 28 to the layer in at least one second operation with at least one parameter of the operation altered as compared to the first operation such that the PCM 26 and/or the TEEM 28 applied in the at least one second operation is coupled to a differing portion of the layer as compared to the first operation (potentially as well as to at least a portion of the same portion of the layer as compared to the first operation).
  • a first operation, step or process e.g., a first air knifing, spraying, compression, submersion/dipping, printing, roll coating,
  • a first mass of the PCM 26 and/or the TEEM 28 may be applied to proximal side of the layer via at least one first operation (e.g., via air knifing, spraying, roll coating, printing, padding or an injection operation, for example), and a second mass of the PCM 26 and/or the TEEM 28 that is greater than the first mass may similarly be applied to a distal side of the layer opposing the proximal side thereof via at least one second operation.
  • first operation e.g., via air knifing, spraying, roll coating, printing, padding or an injection operation, for example
  • first mass of PCM 26 and/or the TEEM 28 and the second mass of PCM 26 and/or the TEEM 28 may penetrate or pass through the proximal and distal sides and into a medial portion of the layer between the proximal and distal side portions (via the at least one first and second operations).
  • the distal side portion may thereby include the highest mass of the PCM 26 and/or the TEEM 28
  • the proximal side portion may thereby include the lowest mass of the PCM 26 and/or the TEEM 28
  • the medial portion may include less mass of the PCM 26 and/or the TEEM 28 than the distal side portion but greater mass of the PCM 26 and/or the TEEM 28 than the proximal side portion.
  • a first mass of the PCM 26 and/or the TEEM 28 may be applied to a distal side portion of a layer (such as a relatively porous and/or open structured layer) via at least one first operation (e.g., dipping, vacuuming, injecting, compressing, etc.), and a second mass of the PCM 26 and/or the TEEM 28 may similarly be applied to the distal side portion and a more-proximal portion of the layer via at least one second operation (e.g., by dipping the layer deeper, vacuuming longer and/or at a higher vacuum pressure, injecting longer and/or at a higher pressure, etc.).
  • the distal side portion may thereby include a larger mass of the PCM 26 and/or the TEEM 28 as the more-proximal portion.
  • the inter-layer and intra-layer gradient distributions of the PCM 26 and the TEEM 28 of the plurality of layers 10 provides for a cooling portion or zone of the cushion that is able to absorb or draw an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe.
  • the cooling portion or zone of the cushion unexpectedly feels “cold” to a user for a substantial timeframe.
  • a cooling portion or zone of the cushion with the inter-layer and intra-layer gradient distributions of the PCM 26 and the TEEM 28 of the plurality of layers 10 thereof can be capable of absorbing of at least 24 W/m 2 per hour for at least 3 hours, such as from a portion of a user that physically contacts the proximal portion 14 of the cooling portion or zone of the cushion and at least a portion of the weight of the user is supported by the cooling portion or zone of the cushion such that the user at least partially compresses the plurality of layers 10 along the thickness of the cooling portion or zone of the cushion (and along the depth direction DI).
  • the cooling portion or zone of the cushions can absorb at least 24 W/m 2 /hr, or at least 30 W7m 2 /hr, or at least 35 W/m 2 /hr, or at least 40, or at least 50 W7m 2 /hr for at least 3 hours, at least 3-1/2 hours, at least 4 hours, at least 4-1/2 hours, at least 5 hours, at least 5-1/2 hours, or at least 6 hours.
  • FIGS. 6A and 6B illustrates a multi-zone temperature regulating cushion (e.g., mattress) 100 that includes a neutral portion or zone 102, a cooling portion or zone 101 configured to cool a portion of a user during use (to a greater extent than the neutral portion 102, if applicable) to regulate the temperature of the portion of the user, and a warming portion or zone 103 configured to warm another portion of the user during use (to a greater extent than the neutral portion 102, if applicable) to regulate the temperature of the other portion of the user according to the present disclosure.
  • a multi-zone temperature regulating cushion e.g., mattress
  • a cooling portion or zone 101 configured to cool a portion of a user during use (to a greater extent than the neutral portion 102, if applicable) to regulate the temperature of the portion of the user
  • a warming portion or zone 103 configured to warm another portion of the user during use (to a greater extent than the neutral portion 102, if applicable) to regulate the temperature of the other portion of the user according
  • the cooling portion or zone 101 of the temperature regulating cushion 100 incorporates a plurality of layers 110 (consecutive layers) to absorb or draw an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe.
  • the cooling portion or zone 101 of the temperature regulating cushion 100 may comprise and/to be similar to the cushion portion described above with respect to FIGS. 3-5, and/or the plurality of layers 110 may comprise and/to be similar to the plurality of layers 10 described above with respect to FIGS. 3-5, and the description contained herein directed thereto equally applies but may not be repeated herein below for brevity sake.
  • Like components and aspects of the cooling portion or zone 101 of the temperature regulating cushion 100 and the cushion of FIGS. 3-5, and/or the plurality of layers 110 and the plurality of layers 10 of FIGS. 3-5 are thereby indicated by like reference numerals preceded with “1.”
  • the temperature regulating cushion 100 (e.g., a mattress) includes or defines a width Wl, a length LI and a thickness T1.
  • the depth direction DI extends along the thickness T1 of the temperature regulating cushion 100 from an outer proximal side portion or surface 140 that is proximate to a user (i.e., a user rests thereon) to a distal inner side portion or surface 142 that is distal to the user (i.e., spaced from the user, and potentially opposing the proximal side 140).
  • the temperature-regulating cushion 100 may include a cooling portion or zone 101 positioned or arranged between a neutral portion or zone 102 and the heating portion or zone 103 along the length LI direction.
  • the cushion 100 may thereby be configured to cool a medial portion of a user that lays on/over the outer proximal side 140 via the cooling zone 101, and warm a distal/inferior or plantar portion of the user (e.g., the feet, ankles and potentially lower leg portions of the user) via the warming zone 103, as compared to the neutral zone 102 which does not specifically regulate the temperature of the proximal/ superior or cranial portion the user (i.e., as compared to the cooling zone 101 and the heating zone 103).
  • the cooling zone 101, the neutral zone 102 and the warming zone 103 may extend across (e.g., fully across) the width W1 of the cushion 100, as shown in FIG. 6A.
  • the arrangement of the cooling zone 101, the neutral zone 102 and the warming zone 103 may differ than that shown in FIGS. 6A and 6B.
  • the heating zone 103 may be positioned or arranged between the neutral zone 102 and the cooling zone 101 along the length LI direction, or the neutral zone 102 may be positioned or arranged between the heating zone 103 and the cooling zone 101 along the length LI direction.
  • one or more of the cooling zone 101, the neutral zone 102 and the warming zone 103 may not extend across the width direction W1 of the cushion 100.
  • the cooling zone 101, the neutral zone 102 and the warming zone 103 may be positioned or arranged along the width direction W1.
  • the cushion 100 may include more than one cooling zone 101, neutral zone 102 and/or warming zone 103.
  • the cooling portion or zone 101 of the temperatureregulating cushion 100 includes a plurality of separate and distinct portions or layers overlying each other or arranged in the depth direction DI that make up or define the thickness T1 of the cooling portion or zone 101 of the temperature-regulating cushion 100.
  • the cooling portion or zone 101 of the temperature-regulating cushion 100 includes a proximal or top cover portion 114 that forms a cover of the cooling portion or zone 101 of the temperature-regulating cushion 100.
  • the cooling portion or zone 101 of the temperature regulating cushion 100 further includes a cooling cartridge portion 110 of a plurality of consecutive cooling layers each including the PCM 126 and/or the TEEM 128 that underlies (e.g., directly or indirectly) the proximal top portion 114 in the depth direction DI, as shown in FIGS. 7 and 8.
  • the cooling portion or zone 101 of the temperature regulating cushion 100 includes a base portion 116 that physically supports the proximal top portion 114 and the cooling cartridge portion 110. As shown in FIGS.
  • each of the proximal top portion 114, the cooling cartridge portion 110 and the base portion 116 may comprise a plurality of consecutive layers overlying each other in the depth direction DI (i.e., the thickness T1 of the cushion 100).
  • at least one of the proximal top portion 114, the cooling cartridge portion 110 and the base portion 116 may comprise a single layer.
  • At least a plurality of consecutive layers 112 of the cooling cartridge portion 110 include the inter-layer gradient distribution of the PCM 126 and the TEEM 128 of the cooling portion or zone 101 of the temperature regulating cushion 100 that increases in the depth direction DI. Further, at least one of the layers 112 of the cooling cartridge portion 110 also include the intra-layer gradient distribution of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI.
  • the proximal top portion 114 also includes the PCM 126 and/or the TEEM 128 such that the cooling cartridge portion 110 comprises a greater total mass (or total latent heat potential) of the PCM 126 than the proximal top portion 114 and/or the cooling cartridge portion 110 comprises a greater total amount (mass and/or volume) (or total thermal effusivity) of the TEEM 128 than the proximal top portion 114 such that the inter-layer gradient distribution of the PCM 126 and/or the TEEM 128 of the cooling portion or zone 101 of the temperature regulating cushion 100 that increases in the depth direction DI is maintained.
  • the most- proximal layer or portion of the proximal top portion 114 including the PCM 126 and/or the TEEM 128 thereby includes a lesser total mass (or total latent heat potential) of the PCM 126 and/or a lesser total amount (mass and/or volume) (or total thermal effusivity) of the TEEM 128 than the distal-most layer or portion of the proximal top portion 114 including the PCM 126 and/or the TEEM 128.
  • at least one layer of the cooling cartridge portion 110 further comprises the intra-layer gradient distribution of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI.
  • the distal base portion 116 may define the outer distal side portion or surface 142 of the cooling portion or zone 101 of the temperature-regulating cushion 100, as shown in FIGS.
  • the distal side surface 142 may be substantially planar and/or configured to lay on a bed base or support member or structure, such as a bed frame and/or box spring for example.
  • the distal base portion 116 may be configured of any structure and/or material that at least partially physically supports the cooling portion or zone 110, the proximal top portion 114 and a user laying thereon or thereover.
  • the distal base portion 116 may comprise at least one layer 164 of springs and/or resilient members, one or more layers of foam (e.g., one or more layers of pressure-relieving foam, memory foam, supportive foam, combinations of foam layers, etc.), a structural framework (e.g., a wooden, metal and/or plastic framework) or a combination thereof, as shown in FIGS. 7-10.
  • the distal base portion 116 is void of the PCM 126 and/or the TEEM 128.
  • at least a portion of the distal base portion 116 immediately adjacent to the cooling cartridge portion 110 in the depth direction DI may comprise the PCM 126 and/or the TEEM 128.
  • the PCM 126 and/or the TEEM 128 of the layer or portion of the distal base portion 116 immediately adjacent to the cooling cartridge portion 110 in the depth direction DI may include a greater mass (or total latent heat potential) of the PCM 126 and/or a greater amount (e.g., mass and/or volume) of the TEEM 128 (and/or total thermal effusivity) than the immediately adjacent layer or portion of the cooling cartridge portion 110 that includes the PCM 126 and/or TEAM 128 (such as a second scrim layer 120B as described below).
  • the distal base portion 116 may include at least one layer or portion with an intra-layer distribution of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI .
  • the proximal top portion 114 may extend directly over the cooling cartridge portion 110, and thereby indirectly over the distal base portion 116. In some embodiments, the proximal top portion 114 may extend over or about the lateral sides of the width of the cooling cartridge portion 110 and the distal base portion 116. Further, the proximal top portion 114 may extend over or about the longitudinal lateral sides of the width of the cooling cartridge portion 110 and the distal base portion 116. In some such embodiments, the proximal top portion 114 may extend over the distal side or side surface of the distal base portion 116 and define the distal side portion or surface 142, as shown in FIGS. 8-10.
  • the proximal top portion 114 may thereby form an enclosure or sleeve that surrounds or encases (e.g., fully or at least along one dimension (e.g., width W1 and/or length LI)) the cooling cartridge portion 110 and the distal base portion 116.
  • the proximal top portion 114 may comprise an outer cover layer 160 and an underlying (directly or indirectly) fire- retardant sock/cap layer 162.
  • the cover layer 160 may thereby define the outer proximal side portion or surface 140 of the cooling portion or zone 101 of the temperature regulating cushion 100 on which a user lays (directly or indirectly) to utilize the cooling portion or zone 101 of the temperature regulating cushion 100.
  • a user may utilize one or more sheets, a mattress protector, a mattress pad or any other layer or material, or combination thereof, over the proximal side surface 140 of the cooling portion or zone 101 of the temperature regulating cushion 100.
  • the cover layer 160 and the fire-retardant sock/cap layer 162 may be contiguous consecutive layers.
  • the cover layer 160 and the fire-retardant sock/cap layer 162 may be coupled together (e.g., sewn, glued, buttoned or otherwise affixed together), or the cover layer 160 and the fire-retardant sock/cap layer 162 may loosely or freely be arranged in the stacked or overlying/underlying arrangement.
  • the outer cover layer 160 may extend about and/or be affixed to the distal base portion 116, and the fire-retardant sock/cap layer 162 may be trapped or contained between the outer cover layer 160 and the cooling cartridge portion 110 in the depth direction DI.
  • the cover layer 160 may comprise any base material(s) and configuration, and be comprised of a single layer or a plurality of layers (which may be coupled together).
  • the cover layer 160 comprises a compressible fabric layer, such a woven or non-woven fabric layer.
  • the cover layer 160 comprises a quilted compressible fabric layer.
  • the cover layer 160 comprises a cotton or cotton blend fabric.
  • the cover layer 160 may define a thickness and a loft that are less than a thickness and a loft, respectively, of a first scrim layer 120A and a second scrim layer 120B of the cooling cartridge portion 110.
  • the cover layer 160 may comprise a fabric weight that is greater than a fabric weight of the first scrim layer 120 A and the second scrim layer 120B. In some embodiments, the cover layer 160 comprises a fabric weight that may be greater than or equal to about 220 GMS. In some embodiments, the cover layer 160 comprises a moisture-proofing material (e.g., vinyl and/or polyurethane (such as a thermoplastic polyurethane)) configured to prevent or resist liquid and/or moisture from passing through the cover layer 160 in the depth direction DI.
  • a moisture-proofing material e.g., vinyl and/or polyurethane (such as a thermoplastic polyurethane)
  • the fire-retardant sock/cap layer 162 may be configured as a fire proof or fire resistant layer that prevents, or at least resists, the cooling portion or zone 101 of the temperature-regulating cushion 100 from burning (i.e., resist catching on fire, igniting and/or remaining on fire).
  • the fire-retardant sock/cap layer 162 may comprise any base material(s) and configuration, and be comprised of a single layer or a plurality of layers (which may be coupled together).
  • the fire-retardant sock layer 162 comprises a fire proof or resistant material (i.e., is formed of fire resistant material and/or is treated (e.g., coated or impregnated) with fire proof or resistant material).
  • the fire-retardant sock/cap layer 162 may comprise one or more layers and/or coatings of wool (e.g., sheep’s wool), glass fibers (e.g., fiberglass), ceramic (potentially ceramic fibers), silica (potentially silica fibers), Kevlar®, nylon, boric acid, antimony, chlorine, bromine, decabromodiphenyl oxide, any other fire proof, fire resistant or fire retardant material, or a combination thereof.
  • the fire-retardant sock/cap layer 162 may be formed of the fire proof or resistant material.
  • the fire-retardant sock/cap layer 162 may be formed of a base material (e.g., cotton or a cotton blend) and the fireproof or resistant material may be coupled or otherwise integrated therewith.
  • the cover layer 160 and the fire-resistant sock/cap 162 include the PCM 126 (solid-to-liquid phase change material with a phase change temperature within the range of about 6 to about 45 degrees Celsius) and the TEEM 128 (material with a thermal effusivity greater than or equal to 2,500 Ws° 5 /(m 2 K)), as shown in FIGS. 9 and 10.
  • the cover layer 160 and the fire-resistant sock/cap 162 include an interlayer gradient distribution of the PCM 126 and the TEEM 128 thereof that increases in the depth direction DI, with the fire-resistant sock layer 162 including a greater total amount (e.g., mass) of the PCM 126 (and/or total latent heat potential) and a greater total amount (e.g., mass or volume) (and/or total thermal effusivity) of the TEEM 128 as compared to the cover layer 160.
  • the total mass (and/or total latent heat potential/capacity) of the PCM 126 of the fire-resistant sock layer 162 may be greater than that of the cover layer 160 by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the total mass (and/or total thermal effusivity) of the TEEM 128 of the fire-resistant sock layer 162 may be greater than that of the cover layer 160 by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the cover layer 160 may include an intra-layer gradient distribution of the PCM 126 and/or TEEM 128 thereof.
  • the PCM 126 and/or the TEEM 128 of the cover layer 160 may be coupled or provided on a distal side portion of the cover layer 160 (via any method) that faces distally along the depth direction DI and is positioned proximate to the fire-resistant sock layer 162, and a medial portion of the thickness T1 of the cover layer 160 proximally-adjacent to the distal side portion thereof.
  • the distal side or face of the cover layer 160 may include a total mass (and/or total latent heat potential/capacity) of the PCM 126 of the cover layer 160 and/or a total mass (and/or total thermal effusivity) of the TEEM 128 of the cover layer 160 that is greater (e.g., by at least 3%, by about 3% to about 100%, or by about 10% to about 50%) than that of the medial portion of the cover layer 160.
  • the PCM 126 and/or the TEEM 128 of the cover layer 160 may be provided anywhere in/on the cover layer 160, and the cover layer 160 may not include an intra-layer gradient distribution of the PCM 126 and/or the TEEM 128 thereof.
  • the fire-resistant sock 162 may include an intra- layer gradient distribution of the PCM 126 and/or TEEM 128 thereof.
  • the PCM 126 and/or the TEEM 128 of the fire-resistant sock 162 may be coupled or provided on a proximal side portion thereof (via any method) that faces proximally and is positioned distally-adjacent to the cover layer 160 along the depth direction DI, and a distal side portion thereof (via any method) that faces distally and is positioned proximately-adjacent to the cooling cartridge 110 along the depth direction DI.
  • the distal side portion of the fire-resistant sock 162 may include a total mass (and/or total latent heat potential/capacity) of the PCM 126 of the fire-resistant sock 162 and/or a total mass (and/or total thermal effusivity) of the TEEM 128 of the fire-resistant sock 162 that is greater (e.g., by at least 3%, by about 3% to about 100%, or by about 10% to about 50%) than that of the proximal side portion of the fire-resistant sock 162.
  • the PCM 126 and/or the TEEM 128 of the fire-resistant sock 162 may be provided anywhere in/on the fire-resistant sock 162, and the fire-resistant sock 162 may not include an intra-layer gradient distribution of the PCM 126 and/or the TEEM 128 thereof.
  • the cooling portion or zone 101 of the temperature regulating cushion 100 may include a cooling cartridge portion 110 of a plurality of consecutive cooling layers 112 that each include the PCM 126 (solid-to-liquid phase change material with a phase change temperature within the range of about 6 to about 45 degrees Celsius) and the TEEM 128 (material with a thermal effusivity greater than or equal to 2,500 Ws° 5 /(m 2 K)), as shown in FIGS. 8-10.
  • the consecutive cooling layers 112 may comprise separate and distinct layers 120A, 122, 124, 120B arranged in the depth direction DI.
  • the cooling cartridge portion 110 may underlie (potentially directly) the proximal top portion 114 (if provided) and overly the base portion 116 (if provided) in the depth direction DI.
  • the plurality of layers 112 of the cooling cartridge portion 110 may comprise an inter-layer gradient distribution of the PCM 126 and TEEM 128 that increases in the depth direction DI, and at least one of the layers 112 may include an intra-layer gradient distribution of the PCM 126 and TEEM 128 that increases in the depth direction DI.
  • a plurality of the plurality of layers 112 of the cooling cartridge portion 110 may include the PCM 126 and/or the TEEM 128, or each of the plurality of layers 112 may include PCM 126 and/or the TEEM 128. In some embodiments, a plurality of the plurality of layers 112 of the cooling cartridge portion 110 may include the intra-layer gradient distribution of the PCM 126 and/or TEEM 128 thereof, or each of the plurality of layers 112 may include the intra-layer gradient distribution of the PCM 126 and/or TEEM 128 thereof.
  • the plurality of layers 112 of the cooling cartridge portion 110 may comprise a proximal (potentially most-proximal) first scrim layer 120A underlying (e.g., directly underlying) the top proximal cover portion 114 (e.g., directly underlying the fire-resistant sock 162 thereof, if provided, or the cover layer 160 if the fire-resistant sock 162 is not provided) in the depth direction DI, a first foam layer 122 (potentially viscoelastic foam) directly underlying the first scrim layer 120 A in the depth direction DI, a non- viscoelastic second foam layer 124 directly underlying the first foam layer 122 in the depth direction DI, and a second scrim layer 120B directly underlying the second foam layer 124 in the depth direction DI.
  • a proximal (potentially most-proximal) first scrim layer 120A underlying (e.g., directly underlying) the top proximal cover portion 114 (e.g., directly underlying the fire-
  • the first scrim layer 120A may comprise a fabric weight within the range of about 20 GSM and about 80 GSM. In some embodiments, the first scrim layer 120A comprises an air permeability of at least about I -V2 ft 3 /min.
  • the first scrim layer 120A includes a greater total amount (e.g., mass) (and/or total latent heat potential) of the PCM 126 and/or a greater total amount (e.g., mass or volume) (and/or total thermal effusivity) of the TEEM 128 than that of the distal-most layer or portion of the top proximal cover portion 114 (and/or the top proximal cover portion 114 as a whole).
  • the total mass (and/or total latent heat potential) of the PCM 126 of the first scrim layer 120A is greater than that of the distal-most layer or portion of the top proximal cover portion 114 (and/or the top proximal cover portion 114 as a whole) by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (and/or total thermal effusivity) of the TEEM 128 of the first scrim layer 120A is greater than that of the distal-most layer or portion of the top proximal cover portion 114 (and/or the top proximal cover portion 114 as a whole) by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the PCM 126 and/or the TEEM 128 of the first scrim layer 120A may be provided or arranged in a gradient distribution that increases in the depth direction DI (i.e., the intralayer gradient distribution that increases in the depth direction DI).
  • the first scrim layer 120A may include a proximal scrim portion (e.g., a proximal surface portion) that is positioned proximate to the top proximal cover portion 114 (if provided) having a first total mass portion (or first latent heat potential) of the total mass (or total latent heat potential) of the PCM 126 of the first scrim layer 120A, and a distal scrim portion (e.g., a distal surface portion) that is positioned distal to the top proximal cover portion 114 (if provided) and underlying the proximal scrim portion in the depth direction DI having a second total mass portion (or second latent heat potential) of the total mass (or total latent heat potential) of the PCM 126
  • the second total mass portion (or second latent heat potential) of the PCM 126 of the first scrim layer 120 A may be greater than the first total mass portion (or first latent heat potential) of the PCM 122 of the first scrim layer 120A by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the proximal scrim portion may have a first total mass portion (or first thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 128 of the first scrim layer 120A
  • the distal scrim portion may have a second total mass portion (or second thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 128 of the first scrim layer 120 A, the second total mass portion (or second thermal effusivity) of the TEEM 128 being greater than the first total mass portion (or first thermal effusivity) of the TEEM 128.
  • the second total mass portion (or second thermal effusivity) of the TEEM 128 of the first scrim layer 120 A may be greater than the first total mass portion (or first thermal effusivity) of the TEEM 128 of the first scrim layer 120 A by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the first scrim layer 120 A may include a medial scrim portion positioned between the proximal and distal scrim portion in the depth direction DI, such as at or proximate to a medial portion of the thickness T1 of the first scrim layer 120 A.
  • the medial scrim portion may include a third total mass portion (or third latent heat potential) of the total mass (or total latent heat potential) of the PCM 126 of the first scrim layer 120 A, the third total mass portion (or third latent heat potential) of the PCM 126 being greater than the first total mass portion (or first latent heat potential) of the PCM 126 and less than the second total mass portion (or second latent heat potential) of the PCM 126 of the first scrim layer 120A.
  • the third total mass portion (or third latent heat potential) of the PCM 126 may be greater than the first total mass portion (or first latent heat potential) of the PCM 126 of the first scrim layer 120 A, and less than the second total mass portion (or second latent heat potential) of the PCM 126 of the first scrim layer 120A, by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the medial scrim portion may also include a third total mass portion (or third total thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 128 of the first scrim layer 120 A, the third total mass portion (or third total thermal effusivity) of the TEEM 128 of the first scrim layer 120 A being greater than the first total mass portion (or first total thermal effusivity) of the TEEM 128 and less than the second total mass portion (or second total thermal effusivity) of the TEEM 128 of the first scrim layer 120A.
  • the third total mass portion (or third total thermal effusivity) of the TEEM 128 may be greater than the first total mass portion (or first total thermal effusivity) of the TEEM 128 of the first scrim layer 120 A, and less than the second total mass portion (or second total thermal effusivity) of the TEEM 128 of the first scrim layer 120A, by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the first scrim layer 120 A may include any number of portions along the depth direction with differing loadings of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI, such as just two of the proximal, medial and distal portions, or at least one additional portion beyond the proximal, medial and distal portions.
  • the first foam layer 122 directly underlying the first scrim layer 120A in the depth direction DI also may include the PCM 126 and/or the TEEM 128.
  • the first foam layer 122 comprises the PCM 126 and the TEEM 128 in greater total amounts or loadings than the overlying layers of the cooling cartridge portion 110 (and the proximal top cover portion 114 if it includes the PCM 126 or the TEEM 128).
  • the total mass (or total latent heat potential) of the PCM 126 of the first foam layer 122 may be greater than the total mass (or total latent heat potential) of the first scrim layer 120A, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total thermal effusivity) of the TEEM 128 of the first foam layer 122 may be greater than the total mass (or total thermal effusivity) of the first scrim layer 120A, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the first foam layer 122 may also include an intra-layer gradient distribution of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI.
  • the first foam layer 122 may include a proximal foam portion having a first total mass portion (and/or first latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the first foam layer 122 and a first total mass portion (and/or first thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the first foam layer 122, and a distal foam portion having a second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the first foam layer 122 that is greater than the first total mass portion (and/or first latent heat potential) thereof and a second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of
  • the second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the first foam layer 122 may be greater than the first total mass portion (and/or first latent heat potential) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 may be greater than the first total mass portion (and/or first thermal effusivity) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the first foam layer 122 may further comprise a medial foam portion positioned between the proximal and distal foam portions in the depth direction DI, such as at or proximate to the medial portion of the thickness T1 of the first foam layer 122.
  • the medial foam portion may have a third total mass portion (and/or third latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the first foam layer 122, and a third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the first foam layer 122.
  • the third total mass portion (and/or third latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the first foam layer 122 may be greater than the first total mass portion (and/or first latent heat potential) and less than the second mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the first foam layer 122, and the third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the first foam layer 122 may be greater than the first total mass portion (and/or first thermal effusivity) and less than the second mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the first foam layer 122.
  • the third total mass portion (and/or latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 may be greater than first total mass portion (and/or first latent heat potential) thereof and less than the second total mass portion (and/or second latent heat potential) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 may be greater than the first portion (and/or first thermal effusivity) thereof and less than the second total mass (and/or second thermal effusivity) portion by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the first foam layer 122 may include any number of portions along the depth direction with differing loadings of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI, such as just two of the proximal, medial and distal portions, or at least one additional portion beyond the proximal, medial and distal portions.
  • the second foam layer 124 directly underlying the first foam layer 122 in the depth direction DI also may include the PCM 126 and/or the TEEM 128.
  • the second foam layer 124 comprises the PCM 126 and the TEEM 128 in greater total amounts or loadings than the overlying layers of the cooling cartridge portion 110 (and the proximal top cover portion 114 if it includes the PCM 126 or the TEEM 128).
  • the total mass (or total latent heat potential) of the PCM 126 of the second foam layer 124 is greater than the total mass (or total latent heat potential) of the first foam layer 122, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total thermal effusivity) of the TEEM 128 of the second foam layer 124 is greater than the total mass (or total thermal effusivity) of the first foam layer 122, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the second foam layer 124 may also include an intra-layer gradient distribution of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI.
  • the second foam layer 124 may include a proximal foam portion having a first total mass portion (and/or first latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the second foam layer 124 and a first total mass portion (and/or first thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the second foam layer 124, and a distal foam portion having a second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the second foam layer 124 that is greater than the first total mass portion (and/or first latent heat potential) thereof and a second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of
  • the second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the second foam layer 124 may be greater than first portion (and/or first latent heat potential) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 may be greater than first portion (and/or first thermal effusivity) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the second foam layer 124 may further comprise a medial foam portion positioned between the proximal and distal foam portions thereof in the depth direction DI, such as at or proximate to the medial portion of the thickness T1 of the second foam layer 124.
  • the medial foam portion may have a third total mass portion (and/or third latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the second foam layer 124, and a third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the second foam layer 124.
  • the third total mass portion (and/or third latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the second foam layer 124 being greater than the first total mass portion (and/or first latent heat potential) and less than the second mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the second foam layer 124, and the third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the second foam layer 124 being greater than the first total mass portion (and/or first thermal effusivity) and less than the second mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the second foam layer 124.
  • the third total mass portion (and/or latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 may be greater than first total mass portion (and/or first latent heat potential) thereof and less than the second total mass portion (and/or second latent heat potential) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 may be greater than the first total mass portion (and/or first thermal effusivity) thereof and less than the second total mass (and/or second thermal effusivity) portion by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the second foam layer 124 may include any number of portions along the depth direction with differing loadings of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI, such as just two of the proximal, medial and distal portions, or at least one additional portion beyond the proximal, medial and distal portions.
  • the first foam layer 122 and the second foam layer 124 comprise distinct compressible foam layers that may be separate and distinct from each other and the other layers of the plurality of layers 112 of the cooling cartridge portion 110 of the cooling portion or zone 101 of the temperature regulating cushion 100, including any other foam layer(s).
  • the first foam layer 122 comprises a layer of viscoelastic polyurethane foam (or memory foam)
  • the second foam layer 124 comprises a layer of latex polyurethane foam (or vice versa).
  • the foam of the first foam layer 122 and/or the second foam layer 124 may be an open cell foam.
  • the second scrim layer 120B directly underlying the second foam layer 124 in the depth direction DI also may include the PCM 126 and/or the TEEM 128.
  • the second scrim layer 120B comprises the PCM 126 and the TEEM 128 in greater total amounts or loadings than the overlying layers of the cooling cartridge portion 110 (and the proximal top cover portion 114 if it includes the PCM 126 or the TEEM 128).
  • the total mass (or total latent heat potential) of the PCM 126 of the second scrim layer 120B is greater than the total mass (or total latent heat potential) of the second foam layer 124, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total thermal effusivity) of the TEEM 128 of the second scrim layer 120B is greater than the total mass (or total thermal effusivity) of the second foam layer 124, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the PCM 126 and/or the TEEM 128 of the second scrim layer 120B may be provided or arranged in the gradient distribution that increases in the depth direction DI (i.e., the intra-layer gradient distribution that increases in the depth direction DI).
  • the second scrim layer 120B may include a proximal scrim portion (e.g., a proximal surface portion) having a first total mass portion (or first latent heat potential) of the total mass (or total latent heat potential) of the PCM 126 of the second scrim layer 120B, and a distal scrim portion (e.g., a distal surface portion) underlying the proximal scrim portion in the depth direction DI having a second total mass portion (or second latent heat potential) of the total mass (or total latent heat potential) of the PCM 126 of the second scrim layer 120B, the second total mass portion (or second latent heat potential) of the PCM 126 being greater than the first total mass portion (or first latent heat potential) of
  • the second total mass portion (or second latent heat potential) of the PCM 126 of the second scrim layer 120B is greater than the first total mass portion (or first latent heat potential) of the PCM 126 of the second scrim layer 120B by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the proximal scrim portion may have a first total mass portion (or first thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 128 of the second scrim layer 120B
  • the distal scrim portion may have a second total mass portion (or second thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 128 of the second scrim layer 120B, the second total mass portion (or second thermal effusivity) of the TEEM 128 being greater than the first total mass portion (or first thermal effusivity) of the TEEM 128.
  • the second total mass portion (or second thermal effusivity) of the TEEM 128 of the second scrim layer 120B is greater than the first total mass portion (or first thermal effusivity) of the TEEM 128 of the second scrim layer 120B by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the second scrim layer 120B may include a medial scrim portion positioned between the proximal and distal scrim portion in the depth direction DI, such as at or proximate to a medial portion of the thickness T1 of the second scrim layer 120B.
  • the medial scrim portion may include a third total mass portion (or third latent heat potential) of the total mass (or total latent heat potential) of the PCM 126 of the second scrim layer 120B, the third total mass portion (or third latent heat potential) of the PCM 126 being greater than the first total mass portion (or first latent heat potential) of the PCM 126 and less than the second total mass portion (or second latent heat potential) of the PCM 126 of the second scrim layer 120B.
  • the third total mass portion (or third latent heat potential) of the PCM 126 may be greater than the first total mass portion (or first latent heat potential) of the PCM 126 of the second scrim layer 120B, and less than the second total mass portion (or second latent heat potential) of the PCM 126 of the second scrim layer 120B, by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the medial scrim portion may also include a third total mass portion (or third total thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 128 of the second scrim layer 120B, the third total mass portion (or third total thermal effusivity) of the TEEM 128 of the second scrim layer 120B being greater than the first total mass portion (or first total thermal effusivity) of the TEEM 128 and less than the second total mass portion (or second total thermal effusivity) of the TEEM 128 of the second scrim layer 120B.
  • the third total mass portion (or third total thermal effusivity) of the TEEM 128 may be greater than the first total mass portion (or first total thermal effusivity) of the TEEM 128 of the second scrim layer 120B, and less than the second total mass portion (or second total thermal effusivity) of the TEEM 128 of the second scrim layer 120B, by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the second scrim layer 120B may include any number of portions along the depth direction with differing loadings of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI, such as just two of the proximal, medial and distal portions, or at least one additional portion beyond the proximal, medial and distal portions.
  • the first and second scrim layers 120A, 120B comprise separate and distinct scrim layers that may be separate and distinct from each other and the other layers of the plurality of layers 112 of the cooling cartridge portion 110 of the cooling portion or zone 101 of the temperature-regulating cushion 100.
  • the entirety of the first scrim layer 120A is spaced from the entirety of the second scrim layer 120B in the depth direction via the thicknesses of the first and second foam layers 122, 124.
  • the material and/or configuration (but for the loading of the PCM 126 and/or TEEM 128 thereof) of the second scrim layer 120B is substantially the same or similar to the first scrim layer 120A.
  • the second scrim layer 120B may comprises a fabric weight within the range of about 20 GSM and about 80 GSM, and/or an air permeability of at least about l-’ ft3/min.
  • the material and/or configuration (including the loading of the PCM 126 and/or TEEM 128 thereof) of the second scrim layer 120B differs from that of the first scrim layer 120 A.
  • FIG. 11 illustrates another cooling portion or zone 201 of a temperature-regulating cushion according to the present disclosure.
  • the cooling portion or zone 201 incorporates a cooling cartridge portion 210 comprising a plurality of consecutive separate and distinct layers 212 that absorbs or draws an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe.
  • the cooling portion or zone 201 may comprise and/to be similar to the cooling portions or zones described above with respect to FIGS. 3-5, and is substantially similar to the cooling portion or zone 101 of the temperature regulating cushion 100 described above with respect to FIGS. 6-10, and therefore the description contained herein directed thereto equally applies to the cooling portion or zone 201 of FIG. 11 but may not be repeated herein below for brevity sake.
  • Like components and aspects of the cooling portion or zone 201 and the cooling cartridge portion 210 to the cushion of FIGS. 3-5 and the cooling portion or zone 101 of the temperature regulating cushion 100 of FIGS. 6-10 are thereby indicated by like reference numerals preceded with “2.”
  • the cooling portion or zone 201 differs from the cooling portion or zone 101 in that the cooling cartridge portion 210 contains a scrim layer 220 that extends about the width W1 and/or length LI of the first and second foam layers 222, 224.
  • the scrim layer 220 may form an enclosure, sleeve or bag that contains the first and second foam layers 222, 224, for example.
  • the first scrim layer 220A may thereby compromise a first portion of the scrim layer 220 (directly) overlying the first foam layer 222, and the second scrim layer 220B may thereby comprise a second portion of the scrim layer 220 (directly) underlying the second foam layer 224 in the depth direction DI, as shown in FIG.
  • the first and second scrim layer portions 220A, 220B of the scrim layer 220 may include different differing loadings of the PCM 226 and/or TEEM 228, as described above.
  • the first and second scrim layer portions 220A, 220B may be formed via differing processes or operations (or with different parameters thereof) such that their PCM 226 and/or TEEM 228 loadings differ.
  • the scrim layer 220 may include lateral and/or longitudinal side portions 220C extending between the first and second scrim layer portions 220A, 220B in the thickness T1 along the width W1 and/or length LI of the mattress.
  • the lateral and/or longitudinal side portions 220C of the scrim layer 220 are void of the PCM 226 and/or TEEM 228.
  • the lateral and/or longitudinal side portions 220C of the scrim layer 220 may include the PCM 226 and/or TEEM 228.
  • FIG. 12 illustrates another cooling portion or zone 301 of a temperature-regulating cushion according to the present disclosure.
  • the cooling portion or zone 301 incorporates a cooling cartridge portion 310 comprising a plurality of consecutive separate and distinct layers 312 that absorbs or draws an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe.
  • the cooling portion or zone 301 may comprise and/to be similar to the cushion described above with respect to FIGS. 3-5, and is substantially similar to the cooling portion or zone 101 of the temperature regulating cushion 100 of FIGS. 6-10 and the cooling portion or zone 201 of FIG. 11, and therefore the description contained herein directed thereto equally applies to the cooling portion or zone 301 of FIG. 12 but may not be repeated herein below for brevity sake.
  • the cooling portion or zone 301 differs from the cooling portion or zone 101 and the cooling portion or zone 201 in that the cooling cartridge portion 310 comprises a distal batting layer 325 overlying (e.g., directly overlying) the base portion 364 and/or underlying (e.g., directly underlying) the second scrim layer/portion 320B in the depth direction DI.
  • the batting layer 325 may be comprised of any matting material, such as a woven or non-woven fiber batting.
  • the batting layer 325 may be comprised of one or more batting layers loosely overlying each other in the depth direction DI or coupled together.
  • the batting layer 325 may define a thickness along the thickness T1 of the cooling portion or zone 301 that is greater than a thickness of the first scrim layer/portion 320A and/or a thickness of the second scrim layer/portion 320B. In some embodiments, the batting layer 325 may comprise a loft along the depth direction DI that is greater than that of the first scrim layer/portion 320A and/or that of the second scrim layer/portion 320B. In some embodiments, the batting layer 325 may comprise a volumetric airflow (i.e., CFM) along the depth direction DI that is less than that of the first scrim layer/portion 320A and/or that of the second scrim layer/portion 320B.
  • CFM volumetric airflow
  • the batting layer 325 may include the PCM 326 and/or the TEEM 328. As described above, the batting layer 325 may comprise the PCM 326 and the TEEM 328 in greater total amounts or loadings than the overlying layers of the cooling cartridge portion 310 (and the proximal top cover portion 314 if it includes the PCM 326 or the TEEM 328). For example, the total mass (or total latent heat potential) of the PCM 326 of the batting layer 325 may be greater than the total mass (or total latent heat potential) of the second scrim layer/portion 320B, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total thermal effusivity) of the TEEM 328 of the batting layer 325 may be greater than the total mass (or total thermal effusivity) of the second scrim layer 320B, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the PCM 326 and/or the TEEM 328 of the batting layer 325 may be provided or arranged in the gradient distribution that increases in the depth direction DI (i.e., the intralayer gradient distribution that increases in the depth direction DI).
  • the batting layer 325 may include a proximal batting portion (e.g., a proximal surface portion) having a first total mass portion (or first latent heat potential) of the total mass (or total latent heat potential) of the PCM 326 of the batting layer 325, and a distal batting portion (e.g., a distal surface portion) underlying the proximal batting portion in the depth direction DI having a second total mass portion (or second latent heat potential) of the total mass (or total latent heat potential) of the PCM 326 of the batting layer 325, the second total mass portion (or second latent heat potential) of the PCM 326 being greater than the first total mass portion (or first latent heat potential) of the PCM 326
  • the second total mass portion (or second latent heat potential) of the PCM 326 of the batting layer 325 is greater than the first total mass portion (or first latent heat potential) of the PCM 326 of the batting layer 325 by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the proximal batting portion may have a first total mass portion (or first thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 328 of the batting layer 325
  • the distal batting portion may have a second total mass portion (or second thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 328 of the batting layer 325, the second total mass portion (or second thermal effusivity) of the TEEM 328 being greater than the first total mass portion (or first thermal effusivity) of the TEEM 328.
  • the second total mass portion (or second thermal effusivity) of the TEEM 328 of the batting layer 325 is greater than the first total mass portion (or first thermal effusivity) of the TEEM 328 of the batting layer 325 by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the batting layer 325 may include a medial batting portion positioned between the proximal and distal batting portions in the depth direction DI, such as at or proximate to a medial portion of the thickness T1 of the batting layer 325.
  • the medial batting portion may include a third total mass portion (or third latent heat potential) of the total mass (or total latent heat potential) of the PCM 326 of the batting layer 325, the third total mass portion (or third latent heat potential) of the PCM 326 being greater than the first total mass portion (or first latent heat potential) of the PCM 326 and less than the second total mass portion (or second latent heat potential) of the PCM 326 of the batting layer 325.
  • the third total mass portion (or third latent heat potential) of the PCM 326 may be greater than the first total mass portion (or first latent heat potential) of the PCM 326 of the batting layer 325, and less than the second total mass portion (or second latent heat potential) of the PCM 326 of the batting layer 325, by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the medial batting portion may also include a third total mass portion (or third total thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 328 of the batting layer 325, the third total mass portion (or third total thermal effusivity) of the TEEM 328 of the batting layer 325 being greater than the first total mass portion (or first total thermal effusivity) of the TEEM 328 and less than the second total mass portion (or second total thermal effusivity) of the TEEM 328 of the batting layer 325.
  • a third total mass portion (or third total thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 328 of the batting layer 325 being greater than the first total mass portion (or first total thermal effusivity) of the TEEM 328 and less than the second total mass portion (or second total thermal effusivity) of the TEEM 328 of the batting layer 325.
  • the third total mass portion (or third total thermal effusivity) of the TEEM 328 may be greater than the first total mass portion (or first total thermal effusivity) of the TEEM 328 of the batting layer 325, and less than the second total mass portion (or second total thermal effusivity) of the TEEM 328 of the batting layer 325, by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the batting layer 325 may include any number of portions along the depth direction with differing loadings of the PCM 326 and/or the TEEM 328 thereof that increases in the depth direction DI, such as just two of the proximal, medial and distal portions, or at least one additional portion beyond the proximal, medial and distal portions.
  • FIG. 13 illustrates another cooling portion or zone 401 of a temperature-regulating cushion according to the present disclosure.
  • the cooling portion or zone 401 incorporates a cooling cartridge portion 410 comprising a plurality of consecutive separate and distinct layers 412 that absorbs or draws an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe.
  • the cooling portion or zone 401 may comprise and/to be similar to the cushion described above with respect to FIGS. 3-5, and is substantially similar to the cooling portion or zone 101 of FIGS. 6-10, the cooling portion or zone 201 of FIG. 11 and the cooling portion or zone 301 of FIG. 12, and therefore the description contained herein directed thereto equally applies to the cooling portion or zone 401 of FIG. 13 but may not be repeated herein below for brevity sake.
  • the cooling portion or zone 401 differs from the cooling portion or zone 101, the cooling portion or zone 201 and the cooling portion or zone 301 in that the second scrim layer/portion 420B of the scrim layer 420 is underlying (e.g., directly underlying) the base portion 416 in the depth direction DI.
  • the scrim layer 420 of the cooling portion or zone 401 may extend about the width W 1 and/or length LI of the first and second foam layers 422, 424 and the base portion 416 (and the batting layer, if provided).
  • the scrim layer 420 may thereby form an enclosure, sleeve or bag that contains the first and second foam layers 422, 424 and the base portion 416 (and the batting layer, if provided), for example.
  • the first scrim layer 420A may thereby compromise a first portion of the scrim layer 420 (directly) overlying the first foam layer 422, and the second scrim layer 420B may thereby comprise a second portion of the scrim layer 420 (directly) underlying the base portion 416 in the depth direction DI, as shown in FIG. 13.
  • the second scrim layer/portion 420B may overlay (e.g., directly overlay) the fire-resistant sock 462 (if provided) and/or the cover layer 460 (if provided) in the depth direction DI.
  • the second scrim layer/portion 420B is void the PCM 426 and/or the TEEM 428.
  • the second scrim layer/portion 420B may include the PCM 426 and/or the TEEM 428.
  • FIG. 14 illustrates a cooling portion or zone 501 according to the present disclosure.
  • the cooling portion or zone 501 incorporates a plurality of consecutive separate and distinct layers 512 that absorbs or draws an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe.
  • the cooling portion or zone 501 may comprise and/or be similar to the cushion described above with respect to FIGS. 3-5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG. 11, the cooling cartridge portion 310 of FIG. 12, and the cooling cartridge portion 410 of FIG. 13, and therefore the description contained herein directed thereto equally applies to the cooling portion or zone 501 of FIG. 14 but may not be repeated herein below for brevity sake.
  • the cooling portion or zone 501 may define a width Wl, length LI and thickness T1 extending between a proximal side portion or surface 540 and a distal side portion or surface 542 along the depth direction DI.
  • the cooling portion or zone 501 may be sized and otherwise configured as a mat to overlie a bed, chair, couch, seat, ground/floor, bench, or any other surface or structure that supports at least a portion of a user to add (or enhance) a cooling function/mechanism thereto.
  • the cooling portion or zone 501 may comprise a proximal fabric layer 520A, a medial layer 522 underlying (e.g., directly underlying) the proximal fabric layer 520A, and a distal fabric layer 520B underlying (e.g., directly underlying) the medial layer 522.
  • the proximal fabric layer 520A, medial layer 522 and the distal fabric layer 520B each include the PCM 526 and the TEEM 528, as shown in FIG. 14.
  • the cooling portion or zone 501 includes the inter-layer gradient distribution of the PCM 526 and the TEEM 528 that increases in the depth direction DI, and the intra-layer gradient distribution of the PCM 526 and the TEEM 528 of at least one layer thereof that increases in the depth direction DI.
  • the proximal fabric layer 520A may not include the intra- layer gradient distribution of the PCM 526 and the TEEM 528.
  • a distal portion of the proximal fabric layer 520A may include a mass of the PCM 526 and/or the TEEM 528.
  • the PCM 526 and/or the TEEM 528 of the proximal fabric layer 520A may be provided or arranged in the gradient distribution that increases in the depth direction DI (i.e., the intra-layer gradient distribution that increases in the depth direction DI).
  • the proximal fabric layer 520A may include a proximal fabric portion (e.g., a proximal surface portion) that is positioned at or proximate to the top proximal surface 540 having a first total mass portion (or first latent heat potential) of the total mass (or total latent heat potential) of the PCM 526 of the proximal fabric layer 520A, and a distal fabric portion (e.g., a distal surface portion) that is positioned distal to the top proximal surface 540 and underlying the proximal fabric portion in the depth direction DI having a second total mass portion (or second latent heat potential) of the total mass (or total latent heat potential) of the PCM 526 of the proximal fabric layer 520A, the second total mass portion (or second latent heat potential) of the PCM 526 being greater than the first total mass portion (or first latent heat potential) of the PCM 526.
  • a proximal fabric portion e.g.,
  • the second total mass portion (or second latent heat potential) of the PCM 526 of the proximal fabric layer 520A is greater than the first total mass portion (or first latent heat potential) of the PCM 122 of the of the proximal fabric layer 520A by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the proximal fabric portion of the proximal fabric layer 520A may have a first total mass portion (or first thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 528 of the proximal fabric layer 520A
  • the distal fabric portion may have a second total mass portion (or second thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 528 of the proximal fabric layer 520A, the second total mass portion (or second thermal effusivity) of the TEEM 528 being greater than the first total mass portion (or first thermal effusivity) of the TEEM 528.
  • the second total mass portion (or second thermal effusivity) of the TEEM 528 of the proximal fabric layer 520A is greater than the first total mass portion (or first thermal effusivity) of the TEEM 528 of the proximal fabric layer 520A by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the proximal fabric layer 520A may include a medial fabric portion positioned between the proximal and distal fabric portions in the depth direction DI, such as at or proximate to a medial portion of the thickness T1 of the proximal fabric layer 520A.
  • the medial fabric portion may include a third total mass portion (or third latent heat potential) of the total mass (or total latent heat potential) of the PCM 526 of the proximal fabric layer 520A, the third total mass portion (or third latent heat potential) of the PCM 526 being greater than the first total mass portion (or first latent heat potential) of the PCM 526 and less than the second total mass portion (or second latent heat potential) of the PCM 526 of the proximal fabric layer 520A.
  • the third total mass portion (or third latent heat potential) of the PCM 526 may be greater than the first total mass portion (or first latent heat potential) of the PCM 526 of the proximal fabric layer 520 A, and less than the second total mass portion (or second latent heat potential) of the PCM 526 of the proximal fabric layer 520A, by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the medial fabric portion may also include a third total mass portion (or third total thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 528 of the proximal fabric layer 520A, the third total mass portion (or third total thermal effusivity) of the TEEM 528 of the proximal fabric layer 520A being greater than the first total mass portion (or first total thermal effusivity) of the TEEM 528 and less than the second total mass portion (or second total thermal effusivity) of the TEEM 528 of the proximal fabric layer 520 A.
  • the third total mass portion (or third total thermal effusivity) of the TEEM 528 may be greater than the first total mass portion (or first total thermal effusivity) of the TEEM 528 of the proximal fabric layer 520A, and less than the second total mass portion (or second total thermal effusivity) of the TEEM 528 of the proximal fabric layer 520A, by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the proximal fabric layer 520A may include any number of portions along the depth direction with differing loadings of the PCM 526 and/or the TEEM 528 thereof that increases in the depth direction DI, such as just two of the proximal, medial and distal portions, or at least one additional portion beyond the proximal, medial and distal portions.
  • the medial layer 522 directly underlying the first scrim layer 520A in the depth direction DI may also include the PCM 526 and/or the TEEM 528.
  • the medial layer 522 comprises the PCM 526 and the TEEM 528 in greater total amounts or loadings than the first scrim layer 520A.
  • the total mass (or total latent heat potential) of the PCM 526 of the medial layer 522 is greater than the total mass (or total latent heat potential) of the first scrim layer 520A, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total thermal effusivity) of the TEEM 528 of the medial layer 522 is greater than the total mass (or total thermal effusivity) of the first scrim layer 520A, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the medial layer 522 may also include an intra-layer gradient distribution of the PCM 526 and/or the TEEM 528 thereof that increases in the depth direction DI .
  • the medial layer 522 may include a proximal portion 530 having a first total mass portion (and/or first latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 526 of the medial layer 522 and a first total mass portion (and/or first thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 528 of the medial layer 522, and a distal portion 534 having a second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 526 of the medial layer 522 that is greater than the first total mass portion (and/or first latent heat potential) thereof and a second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effus
  • the second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 526 of the medial layer 522 may be greater than first total mass portion (and/or first latent heat potential) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 528 may be greater than first total mass portion (and/or first thermal effusivity) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the medial layer 522 may further comprise a medial portion 532 positioned between the proximal and distal portions 530, 534 thereof in the depth direction DI, such as at or proximate to the middle of the thickness T1 of the medial layer 522.
  • the medial portion 532 may have a third total mass portion of the total mass of the PCM 526 of the medial layer 522, and a third total mass portion (and/or third latent heat potential) of the total mass (and/or total latent heat potential) of the TEEM 528 of the medial layer 522.
  • the third total mass portion (and/or third latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 526 of the medial layer 522 being greater than the first total mass portion (and/or first latent heat potential) and less than the second mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 526 of the medial layer 522, and the third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 528 of the medial layer 522 being greater than the first total mass portion (and/or first thermal effusivity) and less than the second mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 528 of the medial layer 522.
  • the third total mass portion (and/or latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 526 may be greater than the first total mass portion (and/or first latent heat potential) thereof and less than the second total mass portion (and/or second latent heat potential) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 528 may be greater than the first total mass portion (and/or first thermal effusivity) thereof and less than the second total mass (and/or second thermal effusivity) portion by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the medial layer 522 may include any number of portions along the depth direction with differing loadings of the PCM 526 and/or the TEEM 528 thereof that increases in the depth direction DI, such as just two of the proximal, medial and distal portions, or at least one additional portion beyond the proximal, medial and distal portions.
  • the medial layer 522 may comprise any material or configuration.
  • the medial layer 522 may comprise one or more layers of batting, scrim, foam or a combination thereof, for example.
  • the medial layer 522 comprises a batting layer.
  • the second scrim layer 520B directly underlying the medial layer 522 in the depth direction DI also may include the PCM 526 and/or the TEEM 528.
  • the second scrim layer 520B comprises the PCM 526 and the TEEM 528 in greater total amounts or loadings than the overlying layers of the cooling portion or zone 501.
  • the total mass (or total latent heat potential) of the PCM 526 of the second scrim layer 520B is greater than the total mass (or total latent heat potential) of the medial layer 522, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total thermal effusivity) of the TEEM 528 of the second scrim layer 520B is greater than the total mass (or total thermal effusivity) of the medial layer 522, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the PCM 526 and/or the TEEM 528 of the second scrim layer 520B may also be provided or arranged in the gradient distribution that increases in the depth direction DI (i.e., the intra-layer gradient distribution that increases in the depth direction DI), as described above with respect to the first scrim layer 520A, for example.
  • the first and second scrim layers 520 A, 520B may be proximal and distal portions of a scrim layer 520.
  • the scrim layer 520 may thereby extend about or around the medial layer 522 along the width W 1 and/or length LI directions.
  • the scrim layer 520 may include third portions 520C that extend between the first and second scrim layers 520 A, 520B along the thickness T1 of the mat or pad.
  • the first and second scrim layers 520 A, 520B may be separate and distinct layers, which may be directly coupled to each other or indirectly coupled to each other (e.g., via the medial layer 522).
  • FIG. 15 illustrates a quilted cooling portion or zone 601 according to the present disclosure.
  • the quilted cooling portion or zone 601 incorporates a plurality of consecutive separate and distinct layers 612 that absorbs or draws an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe.
  • the quilted cooling portion or zone 601 may comprise and/or be similar to the cushion described above with respect to FIGS. 3- 5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG.
  • the cooling portion or zone 601 is substantially similar to the cooling portion or zone 501 of FIG. 14, but differs in that it includes quilting, stitching or the like 676 that forms or defines distinct areas or chambers of the cooling portion or zone 601.
  • the quilting, stitching or the like may extend through the first scrim layer 620A, the medial layer 622, and the second scrim layer 620B, as shown in FIG. 15.
  • the proximal first fiber layer 620A may include the PCM 626 and/or the TEEM 628 provided or arranged in the gradient distribution that increases in the depth direction DI (i.e., an intra-layer gradient distribution of the PCM 626 and/or the TEEM 628 that increases in the depth direction DI).
  • the proximal first fiber layer 620A may include a distal surface portion of the thickness T1 thereof that is adjacent to the medial layer 622 with a mass portion (and/or latent heat potential) of the PCM 626 and/or a mass portion (e.g., a thermal effusivity) of the TEEM 628 that is greater than that of a medial portion and/or proximal portion of the proximal first fiber layer 620A.
  • the distal second fiber layer 620B may include the PCM 626 and/or the TEEM 628 provided or arranged in the gradient distribution that increases in the depth direction DI (i.e., an intra-layer gradient distribution of the PCM 626 and/or the TEEM 628 that increases in the depth direction DI).
  • the distal second fiber layer 620B may include a distal surface portion of the thickness T1 thereof that is distal to the medial layer 622 with a mass portion (and/or latent heat potential) of the PCM 626 and/or a mass portion (e.g., a thermal effusivity) of the TEEM 628 that is greater than that of a medial portion and/or proximal portion of the distal second fiber layer 620B.
  • the cooling portion or zone 601 may be configured to removably or selectively couple, or fixedly couple, to a first base fiber layer 672.
  • the distal side portion 642 and/or the distal second fiber layer 620B may be configured to couple to, or be coupled to, the first base fiber layer 672 underlying the distal second fiber layer 620B in the depth direction DI, as shown in FIG. 15.
  • the distal second fiber layer 620B may be configured to removably couple with the first base fiber layer 672, such as via at least one zipper, hook-and-loop fastener, button fastener, another removable or selective coupling mechanism, or a combination thereof, for example.
  • the distal second fiber layer 620B may be fixedly coupled with the first base fiber layer 672, such as via stitching and/or glue/adhesive, for example.
  • the first base fiber layer 672 may be configured to couple to a portion of a base structure (e.g., a mattress, cushion or the like) or a second distal base fiber layer 674 underlying the first base fiber layer 672 in the depth direction DI, as shown in FIG. 15.
  • the second base fiber layer 674 may be configured to couple to, or be coupled to, (fixedly or removably) a base structure (e.g., a mattress, cushion or the like) underlying the second base fiber layer 674 in the depth direction DI, as shown in FIG. 15.
  • the first base fiber layer 672 may comprise a fabric top mattress sheet
  • the second base fiber layer 674 may comprise a fabric bed or mattress skirt configured to couple to a mattress and/or a mattress base structure.
  • the first base fiber layer 672 and the second base fiber layer 674 may be configured to removably couple together via at least one first zipper
  • the second base fiber layer 674 may be configured to removably couple to a mattress or mattress base structure via at least one other/second zipper.
  • the first base fiber layer 672 and/or the second base fiber layer 674 may be void of the PCM 626 and/or the TEEM 628.
  • the first base fiber layer 672 and/or the second base fiber layer 674 may comprise the PCM 626 and/or the TEEM 628 such that the inter-layer gradient distribution of the PCM 626 and/or the TEEM 628 that increases in the depth direction DI is maintained.
  • the first base fiber layer 672 and/or the second base fiber layer 674 may comprise the intra-layer gradient distribution of the PCM 626 and/or the TEEM 628 that increases in the depth direction DI.
  • FIG. 16 illustrates a cooling portion or zone 701 of a temperature-regulating cushion according to the present disclosure.
  • the cooling portion or zone 701 of a temperatureregulating cushion incorporates a plurality of cooling layers 710 that include a plurality of consecutive separate and distinct cooling layers 712 that absorb or draw an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe.
  • the cooling portion or zone 701 may comprise and/or be similar to the cushion described above with respect to FIGS. 3-5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG. 11, the cooling cartridge portion 310 of FIG. 12, the cooling cartridge portion 410 of FIG. 13, the cooling portion or zone 501 of FIG. 14, and the quilted cooling portion or zone 601 of FIG.
  • cooling portion or zone 701 Like components and aspects of the cooling portion or zone 701 to the cushion of FIGS. 3-5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG. 11, the cooling cartridge portion 310 of FIG. 12, the cooling cartridge portion 410 of FIG. 13, the cooling portion or zone 501 of FIG. 14 and/or the quilted cooling portion or zone 501 of FIG. 15 are thereby indicated by like reference numerals preceded with “7.”
  • the cooling portion or zone 701 may define a width, length and thickness T1 extending between a proximal side portion or surface 740 and a distal side portion or surface 742 along the depth direction DI.
  • the cooling portion or zone 701 may be sized and otherwise configured to overly a mattress/bed, chair, couch, seat, ground/floor, bench, or any other surface or structure that supports at least a portion of a user to add (or enhance) a cooling function/mechanism thereto.
  • the cooling portion or zone 701 is configured as a cooling portion or zone of a temperature regulating cushion that overlies a mattress to protect the mattress and provide (or enhance) a cooling function/mechanism therefor.
  • the cooling portion or zone 701 is configured as a washable cushion such that the cooling effectiveness is not significantly decreased or lessened (e.g., by less than about 10%, or less than about 5%, or less than about 2%) by the washing of the cushion, such as in a traditional washing machine.
  • the cooling portion or zone 701 may be configured to retain a substantial amount (e.g., at least about 90%, or at least about 95%, or less than about at least about 97%) of the mass of the PCM 726 and/or TEEM 728 during washing of the cushion, such as in a traditional washing machine.
  • the plurality of consecutive separate and distinct cooling layers 712 comprise at least one top proximal fabric cover layer 720, and at least one medial scrim layer 722 underlying (e.g., directly underlying) the proximal fabric cover layer 720 in the depth direction DI.
  • at least the proximal fabric cover layer 720 and the scrim layer 722 comprise the PCM 726 and/or the TEEM 728 such that the scrim layer 722 comprises a greater mass (or total latent heat potential) of the PCM 726 and/or a greater mass (or total thermal effusivity) of the TEEM 728 than that of the proximal fabric cover layer 720.
  • the cooling portion or zone 701 includes the inter-layer gradient distribution of the PCM 726 and/or the TEEM 728 that increases in the depth direction DI.
  • the total mass (or total latent heat potential) of the PCM 726 of the scrim layer 722 is greater than the total mass (or total latent heat potential) of the PCM 726 of the proximal fabric cover layer 720, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total thermal effusivity) of the TEEM 728 of the scrim layer 722 is greater than the total mass (or total thermal effusivity) of the TEEM 728 of the proximal fabric cover layer 720, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • each of the proximal fabric cover layer 720 and the scrim layer 722 include the intra-layer gradient distribution of the PCM 726 and/or the TEEM 728 thereof that increases in the depth direction DI.
  • the proximal fabric cover layer 720 includes an intra-layer gradient distribution of the PCM 726 and the TEEM 728 thereof that increases in the depth direction DI .
  • the scrim layer 722 may include at least a proximal portion 730 of the thickness of the scrim layer 722 along the depth direction DI having a first total mass portion (and/or first latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 726 thereof and a first total mass portion (and/or first thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 728 thereof, and a distal portion 734 of the thickness of the scrim layer 722 along the depth direction DI having a second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 726 of the scrim layer 722 that is greater than the first total mass portion (and/or first latent heat potential) thereof and a second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 728 of the scrim layer 722 that is greater than the first total mass mass
  • the second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 726 of the scrim layer 722 may be greater than first portion (and/or first latent heat potential) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the second total mass portion (and/or second thermal effusivity) or the total mass (and/or total thermal effusivity) of the TEEM 728 of the scrim layer 722 may be greater than first portion (and/or first thermal effusivity) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about
  • the scrim layer 722 may further comprise a medial portion 732 of the thickness thereof positioned between the proximal and distal portions thereof in the depth direction DI, such as at or proximate to the middle of the thickness T1 of the scrim layer 722, as shown in FIG. 16.
  • the medial portion 732 may have a third total mass portion of the total mass of the PCM 726 of the scrim layer 722, and a third total mass portion (and/or third latent heat potential) of the total mass (and/or total latent heat potential) of the TEEM 728 of the scrim layer 722.
  • the third total mass portion (and/or third latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 726 of the scrim layer 722 being greater than the first total mass portion (and/or first latent heat potential) and less than the second mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 726 of the scrim layer 722, and the third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 728 of the scrim layer 722 being greater than the first total mass portion (and/or first thermal effusivity) and less than the second mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 728 of the scrim layer 722.
  • the third total mass portion (and/or latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 726 may be greater than first total mass portion (and/or first latent heat potential) thereof and less than the second total mass portion (and/or second latent heat potential) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 728 may be greater than the first total mass portion (and/or first thermal effusivity) thereof and less than the second total mass (and/or second thermal effusivity) portion by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the scrim layer 722 may include any number of portions along the thickness/depth direction DI with differing loadings of the PCM 726 and/or the TEEM 728 thereof that increase in the depth direction DI, such as just two of the proximal 730, medial 732 and distal portions 734, or at least one additional portion beyond the proximal 730, medial 732 and distal portions 734.
  • the cooling portion or zone 701 further includes at least one moisture barrier layer 724 underlying (e.g., directly underlying) the scrim layer 722 in the depth direction DI .
  • the moisture barrier layer 724 comprises a liquid and liquid vapor barrier layer (i.e., waterproofing layer or barrier) configured to prevent or resist liquid and/or liquid vapor (i.e., moisture) from passing through the moisture barrier layer 724 in the depth direction DI .
  • the moisture barrier layer 724 may be configured to prevent at least 99 % volume of water contacting the proximal surface thereof at atmospheric pressure for 12 hours from passing through the moisture barrier layer 724 in the depth direction DI.
  • the moisture barrier layer 724 may be formed of any material or combination of materials that prevents or resists moisture from passing therethrough in the depth direction DI.
  • the moisture barrier layer 724 may be formed of vinyl and/or polyurethane (e.g., a thermoplastic polyurethane), at least in part.
  • the moisture barrier layer 724 may be substantially thin and flexible.
  • the moisture barrier layer 724 may define a thickness of less than about 3 mm, or less than about 2 mm, or less than about 1 mm, or less than about ’A mm, or less than about 1/10 mm. In one exemplary embodiment, the moisture barrier layer 724 may define a thickness of about 25 microns.
  • the moisture barrier layer 724 may or may not include the PCM 726 and/or the
  • the moisture barrier layer 724 is void of the PCM 726, and/or is formed of the TEEM 728 (at least in part) or include the TEEM 728 coupled or otherwise integrated therewith.
  • a proximal side surface of the moisture barrier layer 724 includes a mass of the PCM 726 (a mass and/or total latent heat potential greater than that of the scrim layer 722) and is formed of the TEEM 728 (at least in part).
  • the moisture barrier layer 724, the scrim layer 722 and the proximal fiber cover layer 720 may be coupled to each other, such as via an adhesive, stitching/quilting, thermal bonding or any other mechanism or mode.
  • FIG. 17 illustrates another cooling portion or zone 801 of a temperature-regulating cushion according to the present disclosure.
  • the cooling portion or zone 801 incorporates a plurality of cooling layers 810 that include a plurality of consecutive separate and distinct cooling layers 812 that absorb or draw an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe.
  • the cooling portion or zone 801 may comprise and/or be similar to the cushion described above with respect to FIGS. 3-5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG. 11, the cooling cartridge portion 310 of FIG. 12, the cooling cartridge portion 410 of FIG. 13, the cooling portion or zone 501 of FIG. 14, the quilted cooling portion or zone 601 of FIG. 15, and the cooling portion or zone 701 of FIG.
  • cooling portion or zone 801 Like components and aspects of the cooling portion or zone 801 to the cushion of FIGS. 3-5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG. 11, the cooling cartridge portion 310 of FIG. 12, the cooling cartridge portion 410 of FIG. 13, the cooling portion or zone 501 of FIG. 14, the quilted cooling portion or zone 601 of FIG. 15 and/or the cooling portion or zone 701 of FIG. 16 are thereby indicated by like reference numerals preceded with “8.” [00167] As shown in FIG. 17, the cooling portion or zone 801 may be substantially similar to the cooling portion or zone 701 of FIG.
  • the cooling portion or zone 801 includes at least one second scrim layer 846 underlying (e.g., directly underlying) the moisture barrier layer 824 in the depth direction DI, at least one batting layer 827 underlying (e.g., directly underlying) the second scrim layer 846 in the depth direction DI, and at least one third scrim layer 848 underlying (e.g., directly underlying) the batting layer 827 in the depth direction DI.
  • the second scrim layer 846, the batting layer 827 and the third scrim layer 848 may each comprise the PCM 826 and/or the TEEM 828, as shown in FIG. 17.
  • the total mass (or total latent heat potential) of the PCM 826 of the second scrim layer 846 is greater than the total mass (or total latent heat potential) of the PCM 826 of the moisture barrier layer 824 (if provided) and/or the scrim layer 822, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total thermal effusivity) of the TEEM 828 of the second scrim layer 846 is greater than the total mass (or total thermal effusivity) of the TEEM 828 of the moisture barrier layer 824, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total latent heat potential) of the PCM 826 of the batting layer 827 is greater than the total mass (or total latent heat potential) of the PCM 826 of the second scrim layer 846, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total thermal effusivity) of the TEEM 828 of the batting layer 827 is greater than the total mass (or total thermal effusivity) of the TEEM 828 of the second scrim layer 846, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total latent heat potential) of the PCM 826 of the third scrim layer 848 is greater than the total mass (or total latent heat potential) of the PCM 826 of the batting layer 827, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total thermal effusivity) of the TEEM 828 of the third scrim layer 848 is greater than the total mass (or total thermal effusivity) of the TEEM 828 of the batting layer 827, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%
  • At least one of the second scrim layer 846, the batting layer 827 and the third scrim layer 848 includes the intra-layer gradient distribution of the PCM 826 and/or the TEEM 828 thereof that increases in the depth direction DI.
  • each of the second scrim layer 846, the batting layer 827 and the third scrim layer 848 may include an intra-layer gradient distribution of the PCM 826 and the TEEM 828 thereof that increases in the depth direction DI.
  • the second scrim layer 846, the batting layer 827 and/or the third scrim layer 848 may include at least a proximal portion of the thickness of the layer along the depth direction DI having a first total mass portion (and/or first latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 826 thereof and a first total mass portion (and/or first thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 828 thereof, and a distal portion of the thickness of the layer along the depth direction DI having a second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 826 of the layer that is greater than the first total mass portion (and/or first latent heat potential) thereof and a second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 828 of the layer that is greater than the first total mass portion (
  • FIG. 18 illustrates another cooling portion or zone 901 of a temperature-regulating cushion according to the present disclosure.
  • the cooling portion or zone 901 incorporates a plurality of cooling layers 910 that include a plurality of consecutive separate and distinct cooling layers 912 that absorb or draw an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe.
  • the cooling portion or zone 901 may comprise and/or be similar to the cushion described above with respect to FIGS. 3-5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG. 11, the cooling cartridge portion 310 of FIG. 12, the cooling cartridge portion 410 of FIG. 13, the cooling portion or zone 501 of FIG. 14, the quilted cooling portion or zone 601 of FIG. 15, the cooling portion or zone 701 of FIG.
  • the cooling portion or zone 901 may be substantially similar to the cooling portion or zone 701 of FIG. 16 and the cooling portion or zone 801 of FIG. 17. As shown in FIG. 18, cooling portion or zone 901 differs from the cooling portion or zone 701 and the cooling portion or zone 801 in that it includes at least first and second moisture barrier layers 922, 927. As shown in FIG.
  • the cooling portion or zone 901 comprises at least one proximal fiber cover layer 920, at least the first moisture barrier layer 922 underlying (e.g., directly underlying) the proximal fiber cover layer 920 in the depth direction DI, at least one batting layer 924 underlying (e.g., directly underlying) the first moisture barrier layer 922 in the depth direction DI, and at least the second moisture barrier layer 927 underlying (e.g., directly underlying) the batting layer 924 in the depth direction DI.
  • the proximal fiber cover layer 920, the first moisture barrier layer 922, the batting layer 924 and the second moisture barrier layer 927 may each comprise the PCM 926 and/or the TEEM 928.
  • the total mass (or total latent heat potential) of the PCM 926 of the first moisture barrier layer 922 is greater than the total mass (or total latent heat potential) of the PCM 926 of the proximal fiber cover layer 920, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total thermal effusivity) of the TEEM 928 of the first moisture barrier layer 922 is greater than the total mass (or total thermal effusivity) of the TEEM 928 of the proximal fiber cover layer 920, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total latent heat potential) of the PCM 926 of the batting layer 924 is greater than the total mass (or total latent heat potential) of the PCM 926 of the first moisture barrier layer 922, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total thermal effusivity) of the TEEM 928 of the batting layer 924 is greater than the total mass (or total thermal effusivity) of the TEEM 928 of the first moisture barrier layer 922, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total latent heat potential) of the PCM 926 of the second moisture barrier layer 927 (if provided) is greater than the total mass (or total latent heat potential) of the PCM 926 of the batting layer 924, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • the total mass (or total thermal effusivity) of the TEEM 928 of the second moisture barrier layer 927 is greater than the total mass (or total thermal effusivity) of the TEEM 928 of the batting layer 924, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
  • At least one of the proximal fiber cover layer 920 and the batting layer 924 includes the intra-layer gradient distribution of the PCM 926 and/or the TEEM 928 thereof that increases in the depth direction DI.
  • each of the proximal fiber cover layer 920 and the batting layer 924 may include an intra-layer gradient distribution of the PCM 926 and the TEEM 928 thereof that increases in the depth direction DI.
  • the proximal fiber cover layer 920 and the batting layer 924 may include at least a proximal portion of the thickness of the layer along the depth direction DI having a first total mass portion (and/or first latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 926 thereof and a first total mass portion (and/or first thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 928 thereof, and a distal portion of the thickness of the layer along the depth direction DI having a second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 926 of the layer that is greater than the first total mass portion (and/or first latent heat potential) thereof (such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%), and a second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the
  • the underside or distal side surface of the first moisture barrier layer 922 may include a mass of the PCM 926 coupled thereto.
  • the first moisture barrier layer 922 and/or the second moisture barrier layer 927 may be formed of the TEEM 928 (at least in part).
  • the proximal fiber cover layer 920, the first moisture barrier layer 922, the batting layer 924 and the second moisture barrier layer 927 may be coupled to each other, such as via an adhesive, stitching/quilting, thermal bonding or any other mechanism or mode. It is noted that the PCM 926 of the batting layer 924 may be trapped between the first moisture barrier layer 922 and the second moisture barrier layer 927, and thereby prevented from dislodging or otherwise translating from the portion or zone 901.
  • FIGS. 19-21 illustrates another embodiment of a cooling portion or zone 1010 of a cushion according to the present disclosure.
  • the cooling portion or zone 1010 include a plurality of consecutive separate and distinct cooling layers 1012 that absorb or draw an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe.
  • the cooling portion or zone 1010 may comprise and/or be similar to the plurality of cooling layers described above with respect to FIGS. 3-5, the plurality of cooling layers of the cooling cartridge portion 110 of FIGS. 6-10, the plurality of cooling layers of the cooling cartridge portion 210 of FIG. 11, the plurality of cooling layers of the cooling cartridge portion 310 of FIG. 12, the plurality of cooling layers of the cooling cartridge portion 410 of FIG.
  • the plurality of consecutive cooling layers 1012 may comprise or form part of a bedding product, such as a mattress, mattress insert or mattress topper, for example.
  • the plurality of consecutive layers 1012 include an inter-layer gradient distribution of PCM 1026 and TEEM 1028 that increases in the depth direction as described above (i.e., the total mass of the PCM 1026 and TEEM 1028 of each layer increases from layer to layer in the depth direction).
  • each layer of the plurality of consecutive layers 1012 also includes an intra-layer gradient distribution of the PCM 1026 and TEEM 1028 thereof that increases in the depth direction DI as described above (i.e., each layer includes a plurality of portions or bands thereof that include differing total masses of the PCM 1026 and TEEM 1028 that increases in the depth direction). Further, each layer of the plurality of consecutive layers 1012 may include some mass of the PCM 1026 and TEEM 1028 thereof throughout the entire thickness thereof along the depth direction DI.
  • the plurality of consecutive layers 1012 include an outer fabric cover layer 1060, a fire resistant (FR) sock layer 1062 directly underlying the cover layer 1060, and a foam layer 1022 directly underlying the fire-retardant (FR) sock/cap layer 1062.
  • each of the cover layer 1060, the FR sock layer 1062 and the foam layer 1022 include microcapsule PCM 1026 and TEEM 1028.
  • the outer fabric cover layer 1060 may be the same as or similar to the cover layer 160, the cover layer 460, the cover layer 720 and/or the cover layer 920 described above.
  • the cover layer 1060 may extend about the FR sock layer 1062 and/or the foam layer 1022. In some embodiments, at least the portion of the cover layer 1060 overlying the FR sock layer 1062 may include a thickness within the range of about 1/4 to about 1 inch along the depth direction DI, and/or include a weight within the range of about 400 to about 800 grams per square meter (GSM) (e.g., about 600 GSM). In some embodiments, at least the portion of the cover layer 1060 overlying the FR sock layer 1062 may be formed of polyester fiber/yam.
  • the cover layer 1060 may be formed of a blend of at least 75% polyester fiber/yarn and fiber/yarn formed of a differing material, such as elastic polyurethane (e.g., Lycra®).
  • at least the portion of the cover layer 1060 overlying the FR sock layer 1062 may comprise a double knit fabric.
  • at least the portion of the cover layer 1060 overlying the FR sock layer 1062 may comprise fabric style MT101493-F from supplier Culp/ Altus.
  • the cover layer 1060 includes an intra-layer gradient distribution of the PCM 1026 (and/or the TEEM 1028) that increases in the depth direction DI that includes an outer/upper band, portion or layer 1060 A, a medial band, portion or later 1060B directly underlying the outer band 1060 A in the depth direction DI, and an inner/bottom band, portion or layer 1060C directly underlying the medial band 1060B in the depth direction DI.
  • the medial band 1060B includes a higher total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band 1060 A, and the inner band 1060C includes a higher total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band 1060B.
  • the medial band 1060B may include at least 3% more total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band 1060A
  • the inner band 1060C may include at least 3% more total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band 1060B.
  • the medial band 1060B may include at least 20% more total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band 1060A, and the inner band 1060C may include at least 20% more total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band 1060B.
  • the medial band 1060B may include at least 40% more total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band 1060 A, and the inner band 1060C may include at least 40% more total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band 1060B.
  • the cover layer 1060 may include a total of the PCM 1026 within the range of about 5,000 to about 16,000 J/m 2 , or within the range of about 8,000 to about 13,000 J/m 2 , or within the range of about 9,000 to about 12,000 J/m 2 , or about 10,500 J/m 2 .
  • the outer band 1060 A may form the outer surface of the cover layer 1060, and may be formed on and extend over an outer surface of the fabric of the cover layer 1060.
  • the inner band 1060C may form the inner surface of the cover layer 1060, and may be formed on and extend over an inner surface of the fabric of the cover layer 1060.
  • the outer band 1060A and the medial band 1060B may be formed by spraying a coating comprising the PCM 1026 (and potentially the TEEM 1028) and a binding agent onto the outer surface of the fabric of the cover layer 1060.
  • more mass of the sprayed coating e.g., about 2/3 or 60%
  • a lesser mass of the sprayed coating e.g., about 1/3 or 30%
  • the outer band 1060 A and the medial band 1060B may be formed via a differing formation process than such a spraying process (either via the same process or via differing processes).
  • the inner band 1060C may be formed by roll coating a coating comprising the PCM 1026 (and potentially the TEEM 1028) and a binding agent onto the inner surface of the fabric of the cover layer 1060.
  • the inner band 1060C may be formed via a differing formation process than such a roll coating process.
  • the FR sock layer 1062 may be the same as or similar to the fire resistant layer 162 or the fire resistant layer 462 described above. In some embodiments, the FR sock layer 1062 may extend about the foam layer 1022. In some embodiments, at least the portion of the FR sock layer 1062 underlying the cover layer 1060 and/or overlying the foam layer 1022 may include a thickness within the range of about 3 to about 6 mm along the depth direction DI, and/or include a weight within the range of about 250 to about 500 GSM (e.g., about 370 GSM).
  • At least the portion of the FR sock layer 1062 underlying the cover layer 1060 and/or overlying the foam layer 1022 may be formed of a fabric and/or fiber/yam that is treated with or others includes fire resistant material.
  • the FR sock layer 1062 may be formed of cotton fabric/fiber with fire resistant material integrated therein or coupled thereto.
  • the FR sock layer 1062 may comprise an open-width rib fire-resistant sock.
  • at least the portion of the FR sock layer 1062 may comprise FR resistant material product XT101226 from supplier Clover Knits/ Altus.
  • the FR sock layer 1062 may include an intra-layer gradient distribution of the PCM 1026 (and/or the TEEM 1028) that increases in the depth direction DI that includes an outer/upper band, portion or layer, a medial band, portion or layer directly underlying the outer band in the depth direction DI, an inner/bottom band, portion or layer directly underlying the medial band in the depth direction DI, or a portion thereof.
  • the medial band may include a higher total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band
  • the inner band may include a higher total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band.
  • the FR sock layer 1062 may include a total of the PCM 1026 within the range of about 7,000 to about 18,000 J/m 2 , or within the range of about 9,000 to about 15,000 J/m 2 , or within the range of about 10,000 to about 14,000 J/m 2 , or about 12,000 J/m 2 .
  • the FR sock layer 1062 may not include the PCM 1026 (and/or the TEEM 1028).
  • the plurality of consecutive layers 1012 may not include the FR sock layer 1062 directly underlying the cover layer 1060, but instead include a fire resistant cap layer directly underlying the cover layer 1060, because a fire resistant cap layer may be more cost effective than a FR sock layer.
  • the plurality of consecutive layers 1012 may not include the FR sock layer 1062 and/or a fire resistant cap layer directly underlying the cover layer 1060, such as in a mattress topper.
  • the foam layer 1022 may be the same as or similar to the foam layer 122, the foam layer 222 and/or the foam layer 422 described above. In some embodiments, the foam layer 1022 may comprise a single discrete layer of foam. In some other embodiments, the foam layer 1022 may comprise a plurality of layers of foam.
  • the foam layer 1022 may include a thickness within the range of about 1/2 to about 5 inches (e.g., about 1-1/2 inches) along the depth direction DI, and/or include a density within the range of about 2 to about 5 lb/ft A 3 (e.g., about 3.6 lb/ft A 3) (about 11 to about 12 lb force).
  • the foam layer 1022 may be formed from urethane foam. In some such embodiments, the foam layer 1022 may be formed polyurethane viscoelastic foam.
  • the foam layer 1022 includes an intra-layer gradient distribution of the PCM 1026 (and/or the TEEM 1028) that increases in the depth direction DI that includes an outer/upper band, portion or layer 1022 A, a medial band, portion or later 1022B directly underlying the outer band 1022 A in the depth direction DI, and an inner/bottom band, portion or layer 1022C directly underlying the medial band 1022B in the depth direction DI.
  • the medial band 1022B includes a higher total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band 1022 A, and the inner band 1022C includes a higher total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band 1022B.
  • the medial band 1022B may include at least 3% more total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band 1022A
  • the inner band 1022C may include at least 3% more total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band 1022B.
  • the medial band 1022B may include at least 20% more total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band 1022A, and the inner band 1022C may include at least 20% more total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band 1022B.
  • the medial band 1022B may include at least 40% more total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band 1022 A, and the inner band 1022C may include at least 40% more total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band 1022B.
  • the foam layer 1022 may include a total of the PCM 1026 within the range of about 50,000 to about 130,000 J/m 2 , or within the range of about 70,000 to about 120,000 J/m 2 , or within the range of about 80,000 to about 110,000 J/m 2 , or about 90,700 J/m 2 .
  • the outer band 1022 A may form the outer surface of the foam layer 1022, and may be formed on and extend over an outer surface of the foam material of the foam layer 1022.
  • the inner band 1022C may form the inner surface of the foam layer 1022, and may be formed on and extend over an inner surface of the foam material of the foam layer 1022.
  • the medial band 1022B may be formed by infusing the PCM 1026 (and potentially the TEEM 1028) into an uncured foam composition material before it is cured or dried to from the foam material.
  • the medial band 1022B may be formed my passing the PCM 1026 (and potentially the TEEM 1028) into/ onto the medial portion of the foam material after it is formed.
  • the outer band 1022A and/or the inner band 1022C may be formed by roll coating a coating comprising the PCM 1026 (and potentially the TEEM 1028) and a binding agent onto the outer and/or inner surfaces, respectively, of the foam material of the foam layer 1022.
  • the outer band 1022A and the inner band 1022C may be formed via a differing formation process than such a roll coating process.
  • the cushion 100 (e.g., a mattress) may be configured to warm the user during use of the cushion 100 by efficiently insulating the user and returning the energy emitted by the user’s body heat back to the user (as heat).
  • the warming portion or zone 103 may be configured to utilize, and/or provide to the user, sensible heat and/or latent heat.
  • the warming portion or zone 103 may include a base support portion 152 and an active portion 150 overlying the base support portion 152 that provides the warming to the user when the user rests on the top surface 140 (directly or indirectly) of the warming portion or zone 103.
  • the base support portion 152 may physically position and support the active portion 150.
  • the base support portion 152 may position the top surface 140 of the active portion 150 substantially even and/or coplanar with that of the cooling portion 101 and/or the neural portion 102.
  • the base support portion 152 may comprise any material(s) or layer(s) that provides physical support to the active portion 150.
  • the base support portion 152 may define the backside 142 of the warming portion or zone 103.
  • the base support portion 152 may provide cushioning or padding consistent with the expected feel and use of the warming portion or zone 103 as at least a portion of a body support cushion, such as a mattress, seat, etc.
  • the base support portion 152 may comprise foam, batting, fabric, fill or any other relatively soft or compressible material.
  • the base support portion 152 may be formed of one or more materials and/or layers that may be the same as or similar to that of the cooling portion 101 and/or the neural portion 102.
  • the active portion 150 of the warming portion or zone 103 may comprise a plurality of layers.
  • the warming portion or zone 103 may include an infrared radiation absorption layer 154 and at least two additional layers.
  • the two additional layers include an infrared radiation reflection layer 156 and a thermal insulation layer 158.
  • the infrared radiation reflection (reflective) layer 156 may be positioned between the infrared radiation absorption layer 154 and the thermal insulation layer 158 such that the infrared radiation absorption layer 154 overlies the infrared radiation reflection layer 156, and the infrared radiation reflection layer 156 overlies the thermal insulation layer 158.
  • the thermal insulation layer 158 may be positioned between the infrared radiation absorption layer 154 and the infrared radiation reflective layer 156 such that the infrared radiation absorption layer 154 overlies the thermal insulation layer 158, which overlies the infrared radiation reflection layer 156.
  • the active portion 150 comprises a thermal radiation or infrared radiation absorption layer (or radiant absorption layer) 154 overlying (directly or indirectly), a thermal radiation or infrared radiation reflective layer (or radiant reflective layer) 156, and a thermal insulation layer 158 underlying (directly or indirectly) the infrared radiation reflective layer 156.
  • the infrared radiation absorption layer 154 directly overlies the infrared radiation reflective layer 156, and/or the infrared radiation reflective layer 156 directly overlies the thermal insulation layer 158.
  • the infrared radiation absorption layer (or radiant absorption layer) 154 may be configured to absorb radiant energy emitted by a user. As is known in the art, most of the radiation emitted by the human body is in the infrared region (e.g., predominantly at about 3- 50 pm, with an output peak reported to be at about 6-18 pm). The human body typically emits the majority of its radiant energy in the mid-wavelength infrared (e.g., about 3-8 pm), long wavelength infrared (about 8-15 pm) and far infrared subdivisions (about 15-1000 pm) of the infrared radiation wavelength spectrum. The infrared radiation absorption layer 154 may be thereby configured to absorb infrared radiation within the range of about 6-18 pm.
  • the infrared radiation absorption layer 154 may be configured (e.g., formed of a particular material(s), thickness, color, etc.) such that it absorbs at least 50% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 55% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 60% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 65% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 70% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 75% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 80% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 85% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 90% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 95% of incident
  • the infrared radiation absorption layer 154 may be configured with a relatively high thermal emissivity, such as an emissivity greater than 0.5, and more preferably greater than 0.6, and more preferably greater than 0.7, and more preferably greater than 0.8, and more preferably greater than 0.9. In some embodiments, the infrared radiation absorption layer 154 may be configured with a relatively low thermal emissivity so that it loses very little heat, such as a thermal emissivity less than 0.5, and more preferably less than 0.4, and more preferably less than 0.3, and more preferably less than 0.2, and more preferably less than 0.1.
  • the infrared radiation reflective layer 156 underlying the infrared radiation absorption layer 154 may be configured to reflect infrared radiation that may not be absorbed by the infrared radiation absorption layer 154 or emitted by the infrared radiation absorption layer 154.
  • the infrared radiation reflective layer 156 may be configured with a reflectivity (or reflectance) to incident infrared radiation within the range of 6-18 pm of at least 0.5 (i.e., 50%), and more preferably at least 0.55, and more preferably at least 0.6, and more preferably at least 0.65, and more preferably at least 0.7, and more preferably at least 0.75, and more preferably at least 0.8, and more preferably at least 0.85, and more preferably at least 0.9, and more preferably at least 0.95.
  • a reflectivity or reflectance
  • the infrared radiation reflective layer 156 may be configured with a relatively low emissivity to infrared radiation within the range of about 6-18 pm, such as an emissivity less than 0.5, and more preferably less than 0.4, and more preferably less than 0.3, and more preferably less than 0.2, and more preferably less than 0.1.
  • the infrared radiation reflective layer 156 comprise a highly reflective metal material, such as aluminum or silver (e.g., aluminum or silver foil, film or sheet/thin layer).
  • the infrared radiation reflective layer 156 may comprise a plurality of infrared reflector discs 1164 (i.e., an array of infrared reflector discs 1164) that may be coupled together via a flexible support material or layer 1162.
  • the infrared radiation reflective layer 156 as a whole, may be relatively flexible such that the warming portion or zone 103 may be sufficiently comfortable for use in a body cushion (e.g., as a mattress, blanket, seat, etc.).
  • the reflector discs 1164 may be relatively flexible.
  • the infrared reflector discs 1164 may be rigid or stiff, and the flexible support material or layer 1162 may be coupled to the infrared reflector discs 1164 and allows for movement between the reflector discs 1164.
  • the flexible support material or layer 1162 may comprise a polymer or fabric.
  • the infrared reflector discs 1164 may be embedded in the flexible support material or layer 1162 such that the flexible support material or layer 1162 extends about the infrared reflector discs 1164.
  • the infrared reflector discs 1164 may be coupled to a side or surface of the flexible support material or layer 1162.
  • the infrared reflector discs 1164 of the infrared radiation reflective layer 156 may be concave with respect to a top reflective side or surface 1160 of the infrared reflector discs 1164 that faces the infrared radiation absorption layer 154.
  • the infrared reflector discs 1164 may be configured to reflect infrared radiation emitted by the user resting on the top surface 140 of the warming portion or zone 103 back toward the user and the infrared radiation absorption layer 154.
  • the infrared reflector discs 1164 may be arcuately concave with respect to the top reflective side or surface 1160 thereof.
  • the infrared reflector discs 164 may be parabolic with respect to the top reflective side or surface 1160 thereof.
  • the infrared reflector discs 1164 may be circular or elliptical concave with respect to the top reflective side or surface 1160 thereof.
  • the thermal insulation layer 158 may be configured to regulate or otherwise resist thermal flow via conduction and convection therethrough.
  • the thermal insulation layer 158 may extend over the back side of the infrared radiation reflective layer 156 and may be configured to thermally insulate the top (or inner) side of the warming portion or zone 103 containing the infrared radiation reflective layer 156 and the infrared radiation absorption layer 154, and thereby thermally insulate the user.
  • the thermal insulation layer 158 may be configured to insulate against or resist thermal flow via conduction and convention (and to some degree radiation).
  • the thermal insulation layer 158 may be flexible and maintains the heat/energy of the infrared radiation absorption layer 154 (and the user’s emitted heat) between the user and the thermal insulation layer 158.
  • the active portion 150 may further comprise a metal film/sheet layer laminated with other layers of the active portion 150.
  • the metal may be aluminum, copper, and/or combinations thereof.
  • the warming portion or zone 103 warms the user by absorbing energy emitted by the user and insulating the user and absorbed energy.
  • a substantial portion e.g., the majority
  • the radiant energy emitted by the user over time from portions of the body adjacent to the warming portion or zone 103 may be absorbed by the infrared radiation absorption layer 154, which thereby increases in temperature.
  • the radiant energy emitted by the user will be directly absorbed by the infrared radiation absorption layer 154 as the energy initially reaches or meets the infrared radiation absorption layer 154, and some of the radiant energy emitted by the user will pass through the infrared radiation absorption layer 154. At least some (e.g., a substantial portion) of the radiant energy emitted by the user that passes through the infrared radiation absorption layer 154 may be reflected back to the infrared radiation absorption layer 154 via the infrared radiation reflective layer 156 (namely, via the infrared reflector discs 1164).
  • the infrared radiation reflective layer 156 may also be effective in reflecting radiant energy emitted by the infrared radiation absorption layer 154 back to the infrared radiation absorption layer 154 and/or the user.
  • a substantial portion (e.g., at least 50%, at least %60, at least 70%, at least 80%, or at least 90%) of the radiant energy (within the range of about 6-18 pm) emitted by the user that travels to and/or may be incident on the warming portion or zone 103 may be absorbed by the infrared radiation absorption layer 154 (or the user), which thereby increases the temperature infrared radiation absorption layer 154.
  • the thermal insulation layer 158 aids in preventing the thermal energy of the infrared radiation absorption layer 154 (and the infrared radiation reflective layer 156 and the user) from conducting or convecting away from the user in the depth direction.
  • the infrared radiation absorption layer 154 (and the area adjacent or about the infrared radiation absorption layer 154) thereby absorbs more radiant energy and increases in temperature (to some maximum amount based on the properties thereof and/or the energy emitted by the user).
  • the thermal energy of the infrared radiation absorption layer 154 may travel to the user to warm the user via a combination of thermal conduction, convection and radiation.
  • the configuration of the neutral zone 102 may be “neutral” in the sense that it may not be configured to cool or warm the user (at least to the extent of the cooling portion or zone 101 and the warming portion or zone 103, respectively).
  • the neutral zone 102 may tend to warm the user (or conversely cool the user) to some extent, such as due to the thermal insulative and/or absorption nature of the material(s)/layer(s) of the neutral zone 102, but at a substantially lower rate or amount than the warming portion or zone 103 (or conversely via the cooling portion or zone 101).
  • the neutral zone 102 may be formed of any cushioning material(s)/layer(s).
  • the neutral zone 102 may include a material (e.g., polyethylene) and/or layer (e.g., a viscoelastic foam layer) that may be the same as or similar to the cooling portion or zone 101 and/or the warming portion or zone 103.
  • the neutral zone 102 may include one or more of the layers of the cooling portion or zone 101 without the PCM (and/or TEEM) thereof.
  • the neutral zone 102 may include the base support portion 152 of the warming portion or zone 103 (or a similar layer/material).
  • a cushion may only include the warming portion or zone 103 (e.g., be formed of the warming portion or zone 103).
  • a cushion e.g., a mattress, seat cushion, blanket, pillow, etc.
  • a cushion may include the warming portion or zone 103 and the neutral portion or zone 102, and be void of the cooling portion or zone 101.
  • a cushion e.g., a mattress, seat cushion, blanket, pillow, etc.
  • the warming portion or zone 103 may be void of the base support portion 152.
  • a cushion e.g., a mattress, seat cushion, blanket, pillow, etc.
  • a cushion e.g., a mattress, seat cushion, blanket, pillow, etc.
  • the top surfaces 140 of the cooling portion or zone 101, the neutral zone 102 and the warming portion or zone 103 may be substantially coplanar such that the portions or zones form a substantially continuous coextensive cushion (e.g., a mattress) with an upper surface that may be substantially flat/smooth and conformable to lay or sit on by a user (or otherwise support a user).
  • the cooling portion or zone 101, the neutral zone 102 and/or the warming portion or zone 103 may directly abut an adjacent zone.
  • the cooling portion or zone 101, the neutral zone 102 and/or the warming portion or zone 103 may not directly abut an adjacent zone, such as a thermal insulating layer extending between the zones (e.g., extending at least along the active cooling or warming portion thereof) to substantially thermally isolate the adjacent zones from each other.
  • an adjacent zone such as a thermal insulating layer extending between the zones (e.g., extending at least along the active cooling or warming portion thereof) to substantially thermally isolate the adjacent zones from each other.
  • a common outer cover layer and/or fire-resistant sock layer may extend over the top surfaces 140 of the cooling portion or zone 101, the neutral zone 102 and the warming portion or zone 103 (and potentially along the sides thereof, or fully about the zones).
  • the foam layer as disclosed above may be void of the PCM and/or the TEEM.
  • the cooling zone disclosed above may be provided with the PCM and/or the TEEM only in the outer cover layer and/or the fire resistant sock/cap layer to achieve the cooling effect.
  • the foam layer as disclosed above may include the PCM and/or the TEEM in the entirety of the foam layer (i.e., the cooling zone, the neutral zone, and the warming zone).
  • the foam layer as disclosed above may include the PCM and/or the TEEM in only the portions of the foam layer that correspond to two zones, for example, the cooling zone and the neutral zone, the cooling zone and the warming zone, or the neutral zone and the warming zone.
  • the foam layer as disclosed above may include the PCM and/or the TEEM in only the portion of the foam layer that corresponds to one zone only, for example, the cooling zone, the neutral zone, or the warming zone.
  • the foam layer may be formed by piecing together various separate foam layers.
  • the foam layer may be manufactured/constructed by piecing a first foam layer dimensionally sized for the cooling zone, a second foam layer dimensionally sized for the neutral zone, and a third foam layer dimensionally sized for the warmthing zone.
  • the various separate foam layers may be pieced together using various suitable means, such as, stitching, sewing, gluing, zipping, fastening, and so forth.
  • the outer cover layer or a proximal surface of the outer cover layer disclosed above may be color coded to facilitate the identification of different zones.
  • a first portion (e.g., a head portion) of the outer cover layer or the proximal surface of the outer cover layer that corresponds to the neutral zone may be grey colored
  • a second portion (e.g., a middle/torso portion) of the outer cover layer or the proximal surface of the outer cover layer that corresponds to the cooling zone may be blue colored
  • a third portion e.g., a foot portion of the outer cover layer or the proximal surface of the outer cover layer that corresponds to the warming zone may be orange colored.
  • the outer cover layer or the proximal surface of the outer cover layer may be formed with different colored threads that correspond to the different zones.
  • the disclosure is not limited to the color coding.
  • Other coding means can be applied, so long as the coding means can facilitate the identification of the different zones (i.e., the cooling zone, the neutral zone, and the warming zone).
  • the outer cover layer or the proximal surface of the outer cover layer may be provided with different fabric patterns that correspond to the different zones; the outer cover layer or the proximal surface of the outer cover layer may be provided with different labels that correspond to the different zones.
  • the multiple zones may be positioned atop one or more layers of polymeric material.
  • the one or more layers of polymeric material may be devoid of any temperature regulating material.
  • the one or more layers of polymeric material may include a base layer of the mattress, where the base layer includes a polymer.
  • the polymer may include an elastomer such as, for example, latex.
  • a method of regulating temperature (i.e. body temperature) of one or more users may include, based a cushion as described herein physically supporting one or more users, cooling at least a portion of the one or more users and warming at least one other portion of the one or more users.
  • Also disclosed herein is a method of manufacturing, and the method includes forming, assembling, or otherwise obtaining a cushion as described herein.
  • Example 1 an example three zone mattress foam topper is constructed according to the present disclosure.
  • the example three zone mattress foam topper includes a head zone, a middle zone, and a foot zone along a length and/or a width of the example three zone mattress foam topper.
  • the example three zone mattress foam topper comprises a cover fabric layer proximal to a user that is supported by the example three zone mattress foam topper, and a foam core layer distal to the user and underlying the cover fabric layer in a depth or thickness direction of the example three zone mattress foam topper.
  • the cover fabric layer may cover a portion or the entirety of the foam core layer.
  • a top surface of the cover fabric layer that is proximal to the user may be quilted and include quilt pattern.
  • the cover fabric layer may be provided with at least one zipper for coupling the cover fabric layer to the foam core layer.
  • the at least one zipper can be any type of zippers including but not limited to hidden zippers, L-shaped, zippers without pullers (permanently closed), and so on.
  • the cover fabric layer may also be provided with various labels, including care labels, law labels sewn on lower center of bottom short side - place care label face up under law label, and woven branded loop tag sewn 6" from bottom right comer on same short side.
  • the head zone of the cover fabric layer may be about 10 inches long in the length direction of the example mattress foam topper, and may be formed with 300 gsm circular knit, pattern RLW-226, and 100% polyester of white.
  • the middle zone of the cover fabric layer may be about 33 inches long in the length direction of the example mattress foam topper, and may be formed with 300 gsm circular knit, pattern RLW-226, and 100% polyester of white with blue colored yam accent 15-4020 TPX.
  • the middle zone (a cooling zone) of the cover fabric layer may be treated with the PCM AC 1200 to 6000 joules/m 2 by one-pass pad coating.
  • the foot zone of the cover fabric layer may be in a range of about 32 to about 39 inches long in the length direction of the example mattress foam topper (e.g., 32 inches, 37 inches, or 39 inches), and may be formed with 300 gsm circular knit, pattern RLW-226, and 100% polyester of white with orange colored yarn accent 15-1145 TPX.
  • the foot zone (a warming zone) of the cover fabric layer may be provided with far infrared (FIR) function for warming as described above.
  • the foot zone of the cover fabric layer further comprises a liner that is formed with 150 gsm felt, white and treated with FIR laminated with aluminum on the bottom.
  • the cover fabric layer may further comprise Gusset that is formed with spacer knit, MX2018-1-1, and all white threads.
  • the bottom of the cover fabric layer comprises GripwellTM non-skid fabric.
  • the cover fabric layer further includes cording that is formed with 1/8 inch poly satin, white and around the top and bottom of the Gusset.
  • the foam core layer of the example mattress foam topper is 3 inches thick of 2.5 lb 10-15 ILD memory foam, white, non- ventilated and no odor formulation, and is certified as CertiPUR.
  • TEEM used herein may refer to a thermal conductivity additive (TCA) material.
  • TCA thermal conductivity additive
  • the TCA can be a component of the chemistry comprising the PCM.
  • the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
  • the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
  • each range is intended to be a shorthand format for presenting information, where the range is understood to encompass each discrete point within the range as if the same were fully set forth herein.
  • each range is intended to be a shorthand format for presenting information, where the range is understood to encompass each discrete point within the range as if the same were fully set forth herein.

Landscapes

  • Mattresses And Other Support Structures For Chairs And Beds (AREA)

Abstract

Disclosed are cushions (100) (e.g., mattresses) and related methods. The cushions (100) include multiple zones (101,102,103), at least one zone (101,102,103) including a plurality of layers. The multiple zones (101,102,103) include cooling zone(s) (101) and warming zone(s) (103) capable of respectively cooling and warming respective portions of user(s) physically supported thereby. A cooling zone (101) includes cooling layer(s) overlying over each other in a depth direction, the cooling layer(s) each including solid-to-liquid phase change material (PCM) having a phase change temperature within about 6 to about 45 C. At least one warming zone (103) includes: (a) an infrared radiation absorption layer (154) capable of absorbing incident infrared radiation, and (b) at least two additional layers, which include (i) an infrared radiation reflection layer(156) capable of reflecting incident infrared radiation and (ii) a thermal insulation layer (158). The infrared radiation reflection layer (156) is configured to reflect the incident infrared radiation within a range of 6-18μm towards the infrared radiation absorption layer (154).

Description

MULTI-ZONE TEMPERATURE REGULATING CUSHIONS AND RELATED METHODS
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] The application claims priority benefit of U.S. Provisional Patent Application No. 63/089,793, filed on October 09, 2020, and entitled Multi-Zone Temperature Regulating Mattresses and Related Methods, and U.S. Provisional Application No. 63/142,635, filed on January 28, 2021, and entitled Multi-zone Temperature Regulating Mattresses and Related Methods, the entire contents of both of which are hereby expressly incorporated herein by reference in their entirety. Further, this application includes subject matter that is similar to that of U.S. Non-provisional Patent Application No. 17/172,349, filed on February 10, 2021, and entitled Cooling Mattresses, Pads or Mats, and Mattress Protectors, the entire content of which is hereby expressly incorporated herein by reference in its entirety.
FIELD OF THE DISCLOSURE
[0002] The present disclosure generally relates to temperature regulating cushions (e.g., mattresses), such as cushions that include a cooling portion or zone that cools a user and/or a warming portion or zone that warms a user. The present disclosure also relates to methods of using and methods of manufacturing such temperature regulating cushions.
BACKGROUND
[0003] Many factors affect the amount and quality of sleep of a person. The type and quality of bedding, as well as climatic conditions at the bed or other sleeping space, can all affect a person's sleeping experience. Individuals may have difficulty sleeping, may have difficulty enjoying a sound, uninterrupted sleep, and/or may experience physical discomfort. [0004] Such discomfort may arise as body-generated heat accumulates in the bedding cushions (e.g., a mattress and pillow(s)) on which the person is resting/laying, as air cannot circulate through the bedding to dissipate the person’s emitted heat. It has been estimated that a resting human adult gives off about 100 Watts of energy. The heat absorbed or present in the bedding eventually radiates back to the user. For example, in response to a mattress becoming warm, as body -generated heat accumulates in the mattress, sleepers often roll over or otherwise shift their position to a “cool” portion of the mattress and/or remove layers of bedding layers covering the sleeper (e.g., sheets, blankets, comforters and the like). Such activities thereby interrupt a period of sleep.
[0005] As another example, some users become cold while lying on a mattress. The ambient temperature of a room containing the mattress and the user may decrease over time, such as during the night. As another example, some climates are cold such that the ambient temperature of a room containing the mattress may be colder than what is comfortable for the user to sleep. Still further, heat or warmth may be physiologically beneficial to a user. Even further, some part(s) of a user may become cold while the person is laying down on a mattress. For example, a user’s feet and/or legs may become cold while sleeping on a mattress.
[0006] Other non-bedding body support cushions, such as furniture cushions, automobile/plane/boat seats (adult and child), child carriers, neck supports, leg spacers, apparel (e.g., shoes, hats, backpacks and clothing), pet accessories (e.g., pet beds, pet carrier inserts and pet apparel), exercise equipment cushions, blankets, pads, mats, construction materials (e.g., insulation, wall panels and flooring) and the like, suffer from the same temperature-related discomfort issues as bedding (as described above).
[0007] Therefore, there remains a need in the art for bedding products, such as mattresses, mattress components and accessories, and other body support cushions and mats/pads that assist in providing a comfortable temperature for the user during sleep. [0008] While certain aspects of conventional technologies have been discussed to facilitate disclosure of the invention, Applicants in no way disclaim these technical aspects, and it is contemplated that the claimed invention may encompass one or more of the conventional technical aspects discussed herein.
[0009] In this specification, where a document, act or item of knowledge is referred to or discussed, this reference or discussion is not an admission that the document, act or item of knowledge or any combination thereof was, at the priority date, publicly available, known to the public, part of common general knowledge, or otherwise constitutes prior art under the applicable statutory provisions; or is known to be relevant to an attempt to solve any problem with which this specification is concerned.
SUMMARY
[0010] Briefly, the present inventions satisfy the need for improved temperature regulating cushions (such as mattresses, mattress cartridges, mattress systems, mattress covers, mattress fire-retardant socks/caps, mattress protectors, mattress pads, mattress components, mattress accessories, pillows and the like), and other body support cushions, with at least one cooling zone that dissipates heat in direction extending away from a user to cool the user, and/or at last one warming zone that accumulates heat adjacent to the user to warm the user. The present temperature regulating cushions (such as mattresses, mattress components, mattress accessories), mats/pads and other cushions address one or more of the problems and deficiencies of the art discussed above. However, it is contemplated that the temperature regulating cushions (and portions or zones thereof) according to the present disclosure may prove useful in addressing other problems and deficiencies in a number of technical areas. Therefore, the disclosed temperature regulating cushions (and portions or zones thereof) and claimed inventions should not necessarily be construed as limited to addressing any of the particular problems or deficiencies discussed herein. [0011] Certain embodiments of the presently-disclosed temperature regulating cushions (and portions or zones thereof), and methods for forming the cushions and aspects or components thereof, have several features, no single one of which is solely responsible for their desirable attributes. Without limiting the scope of the temperature regulating cushions and methods as defined by the claims that follow, their more prominent features will now be discussed briefly. After considering this discussion, and particularly after reading the section of this specification entitled “Detailed Description,” one will understand how the features of the various embodiments disclosed herein provide a number of advantages over the current state of the art.
[0012] In one aspect, the present disclosure provides a cushion that includes at least one cooling zone that is configured to cool at least a portion of one or more users that are physically supported by the cushion. The at least one cooling zone includes a plurality of separate and distinct consecutive cooling layers overlying over each other in a depth direction that extends from a proximal portion of the at least one cooling zone that is proximate to the one or more users to a distal portion of the at least one cooling zone that is distal to the one or more users. The cooling layers each include solid-to-liquid phase change material (PCM) with a phase change temperature within the range of about 6 to about 45 degrees Celsius. The cushion also includes at least one warming zone that is configured to warm at least one other portion of the one or more users that is physically supported by the cushion. The at least one warming zone includes an infrared radiation absorption layer configured to absorb at least 50% of incident infrared radiation within the range of 6-18 pm and also includes at least two additional layers. The at least two additional layers include (i) an infrared radiation reflection layer configured with a reflectivity of at least 0.5 to incident infrared radiation within the range of 6-18 pm, and (ii) a thermal insulation layer. The infrared radiation reflection layer is configured to reflect the incident infrared radiation within the range of 6-18 gm in a direction that extends toward the infrared radiation absorption layer.
[0013] In another aspect, the present disclosure provides a method of regulating temperature of one or more users. The method includes physically supporting one or more users with a cushion that cools at least a portion of the one or more users and warms at least one other portion of the one or more users.
[0014] In another aspect, the present disclosure provides a method of manufacture that includes forming, assembling, or otherwise obtaining a cushion.
[0015] These and other features and advantages of the disclosure and inventions will become apparent from the following detailed description of the various aspects of the invention taken in conjunction with the appended claims and the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The subject matter, which is regarded as the invention(s), is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The foregoing and other features, aspects, and advantages of the disclosure will be readily understood from the following detailed description taken in conjunction with the accompanying drawings, which are not necessarily drawn to scale, wherein:
[0017] FIG. l is a schematic illustrating the phase change cycle of a solid-liquid phase transitioning phase change material (PCM);
[0018] FIG. 2 is a graph illustrating the temperature and energy content profile of a solidliquid phase transitioning PCM;
[0019] FIG. 3 illustrates a cross-sectional view of a plurality of separate and distinct exemplary layers of a cooling portion or zone of a temperature-regulating cushion with an inter-layer gradient distribution of phase change material and effusivity enhancing material according to the present disclosure;
[0020] FIG. 4 illustrates a cross-sectional view of an exemplary layer of a cooling portion or zone of a temperature-regulating cushion with an intra-layer gradient distribution of phase change material and effusivity enhancing material according to the present disclosure;
[0021] FIG. 5 illustrates a cross-sectional view of another exemplary layer of a cooling portion or zone of a temperature-regulating cushion with an intra-layer gradient distribution of phase change material and effusivity enhancing material according to the present disclosure;
[0022] FIG. 6A illustrates an elevational perspective view of an exemplary cooling portion or zone of a multi-zone temperature regulating cushion according to the present disclosure;
[0023] FIG. 6B illustrates a side view of the multi-zone temperature regulating cushion of FIG. 6A according to the present disclosure;
[0024] FIG. 7 illustrates a sectional perspective view of the exemplary cooling portion or zone of the temperature regulating cushion of FIG. 6 A;
[0025] FIG. 8 illustrates an exploded elevational perspective view of the exemplary cooling portion or zone of the temperature regulating cushion of FIG. 6 A;
[0026] FIG. 9 illustrates an exploded elevational perspective view of an exemplary cartridge portion of the exemplary cooling portion or zone of the temperature regulating cushion of FIG. 6 A;
[0027] FIG. 10 illustrates a cross-sectional view of the exemplary cooling portion or zone of the temperature regulating cushion of FIG. 6 A;
[0028] FIG. 11 illustrates a cross-sectional view of another exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure; [0029] FIG. 12 illustrates a cross-sectional view of another exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure;
[0030] FIG. 13 illustrates a cross-sectional view of another exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure;
[0031] FIG. 14 illustrates a cross-sectional view of an exemplary cooling portion or zone according to the present disclosure;
[0032] FIG. 15 illustrates a cross-sectional view of an exemplary quilted cooling portion or zone according to the present disclosure;
[0033] FIG. 16 illustrates a cross-sectional view of an exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure;
[0034] FIG. 17 illustrates a cross-sectional view of another exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure;
[0035] FIG. 18 illustrates a cross-sectional view of another exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure;
[0036] FIG. 19 illustrates a cross-sectional view of another exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure;
[0037] FIG. 20 illustrates a cross-sectional view of another exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure;
[0038] FIG. 21 illustrates a cross-sectional view of another exemplary cooling portion or zone of a temperature-regulating cushion according to the present disclosure;
[0039] FIG. 22 illustrates a cross-sectional view of an exemplary warming portion or zone of a temperature-regulating cushion according to the present disclosure;
[0040] FIG. 23 illustrates a cross-sectional view of an active warming portion of the warming portion or zone of FIG. 22 according to the present disclosure; and [0041] FIG. 24 illustrates a top view of an exemplary infrared reflective layer with infrared reflector discs of the active warming portion of FIG. 23 according to the present disclosure.
DETAILED DESCRIPTION OF THE INVENTION
[0042] Aspects of the present disclosure and certain features, advantages, and details thereof, are explained more fully below with reference to the non-limiting embodiments illustrated in the accompanying drawings. Descriptions of well-known materials, fabrication tools, processing techniques, etc., are omitted so as to not unnecessarily obscure the details of the inventions. It should be understood, however, that the detailed description and the specific example(s), while indicating embodiments of inventions of the present disclosure, are given by way of illustration only, and are not by way of limitation. Various substitutions, modifications, additions and/or arrangements within the spirit and/or scope of the underlying inventive concepts will be apparent to those skilled in the art from this disclosure.
[0043] Approximating language, as used herein throughout disclosure, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about” or “substantially,” is not limited to the precise value specified. For example, these terms can refer to less than or equal to 5% and equal to or greater than -5%, such as less than or equal to 2% and equal to or greater than -2%, such as less than or equal to 1% and equal to or greater than -1%, such as less than or equal to 0.5% and equal to or greater than -0.5%, such as less than or equal to 0.2% and equal to or greater than -0.2%, such as less than or equal to 0.1% and equal to or greater than -0.1%, such as less than or equal to 0.05% and equal to or greater than -0.05%. In some instances, the approximating language may correspond to the precision of an instrument for measuring the value.
[0044] Thermal energy storage is the temporary storage of high or low temperature energy for later use. In particular, thermal energy storage bridges the time gap between energy requirements and energy use. Among the various heat storage techniques, latent heat storage is particularly attractive due to its ability to provide a high storage density at nearly isothermal conditions. Phase change material (referred to herein as “PCM”) takes advantage of latent heat that can be stored or released from the material over a relatively narrow temperature range. PCM possesses the ability to change its state with a certain temperature range. These materials absorb energy during a heating process as a phase change takes place, and release energy to the environment during a reverse cooling process and corresponding phase change. The absorbed or released heat content is the latent heat. In general, PCM can thereby be used as a barrier to heat, since a quantity of latent heat must be absorbed by the PCM before its temperature can rise. Similarly, the PCM may be used as a barrier to cold, as a quantity of latent heat must be removed from the PCM before its temperature can begin to drop.
[0045] PCM, which can convert from solid to liquid state or from liquid to solid state, is the most frequently-used, latent, heat-storage material and is suitable for the manufacturing of heat-storage and thermo-regulated textiles and clothing. As shown in FIG. 1, these PCMs absorb energy during a heating or melting process at a substantially constant phase change or at a transition temperature as a solid to liquid phase change occurs and releases energy during a cooling or freezing/crystalizing/solidifying process at the substantially constant transition temperature as a liquid-to-solid phase change occurs.
[0046] FIG. 2 shows a typical solid-liquid phase transitioning PCM. From an initial solid state at a solid-state temperature, the PCM initially absorbs energy in the form of sensible heat. In contrast to latent heat, sensible heat/energy is the heat released or absorbed by a body or a thermodynamic system during processes that result in a change of the temperature of the system. As shown in FIG. 2, when the PCM absorbs enough energy such that the ambient temperature of the PCM reaches the transition temperature of the PCM, it melts and absorbs large amounts of energy while staying at an almost constant temperature (i.e., the transition temperature) - i.e., latent heat/energy storage. The PCM continues to absorb energy while staying at the transition temperature until all or substantially all of the PCM has been transformed to the liquid phase, during which, the PCM absorbs energy in the form of sensible heat, as shown in FIG. 2. In this way, heat may be removed from the environment about/around the PCM and stored while the temperature may be maintained at an “optimum” level during the solid to liquid phase change. In the reverse process, when the environmental temperature/energy about the liquid PCM falls to the transition temperature, it solidifies again, releasing/emitting its stored latent heat energy to the environment while staying at the transition temperature until all, or substantially all, of the PCM has been transformed to the solid phase. Thus, the managed temperature again remains consistent.
[0047] As such, during the complete melting process, the temperature of a typical solidliquid phase transitioning PCM as well as its surrounding area remains nearly constant. The same may be true for the solidification (e.g., crystallization) process; during the entire solidification process, the temperature of the PCM does not change significantly. The large heat transfer during the melting process as well as the solidification process, without significant temperature change, makes these PCMs a viable candidate as a source of heat storage material in practical textile applications.
[0048] However, the insulation effect reached by a PCM may be dependent on temperature and time; the insulation effect takes place only during the phase change and thereby only in the temperature range of the phase change, and terminates when the phase change in all, or substantially all, of the PCM has completed. Since, this type of thermal insulation is temporary; therefore, it can be referred to as dynamic thermal insulation. In addition, modes of heat transfer are strongly dependent on the phase of the material involved in the heat transfer processes. For materials that are solid, conduction is the predominant mode of heat transfer. While for liquid materials, convection heat transfer predominates. Unfortunately, some PCMs have a relatively low heat-conductivity, which fails to provide a sufficient heat exchange rate between the PCM itself and/or a surrounding environment medium or environment. As such, incorporation of PCM in a cushion will not result in a large amount of cooling for an extended period of time (e.g., hours) as the PCM (and the cushion as a whole) will, relatively quickly, reach its maximum heat absorption ability, and then emit or radiate the heat back to the user.
[0049] The phrases “body support cushion,” “support cushion” and “cushion” are used herein to refer to any and all such objects having any size and shape, and that are otherwise capable of or are generally used to support the body of a user or a portion thereof. Although some exemplary embodiments of the disclosed body support cushions of the present disclosure are illustrated and/or described in the form of mattresses, mattress protectors, mattress systems, and/or mattress mats/pads, and thereby may be dimensionally sized to support the entire or the majority of the body of a user, it is contemplated that the aspects and features described therewith are equally applicable to pillows, seat cushions, seat backs, furniture, infant carriers, neck supports, leg spacers, apparel (e.g., shoes, hats, backpacks and clothing), pet accessories (e.g., pet beds, pet carrier inserts and pet apparel), blankets, exercise equipment cushions (e.g., yoga mats), construction materials (e.g., insulation, wall panels and flooring) and the like.
[0050] In one aspect, the disclosure provides body support cushions that include a cooling portion or zone that includes a plurality of separate and distinct (i.e., differing) layers 10, as shown in FIG. 3. The plurality of layers 10 include a plurality of separate and distinct consecutive layers 12 overlying over each other in a depth direction DI that extends from an outer or top (or proximate) portion 14 of the cushion that is proximate to a user to an inner or bottom (or distal) portion 16 of the cushion that is distal to the user along the thickness of the cushion.
[0051] As shown in FIG. 3, the outer portion 14 of at least the cooling portion or zone may be defined or include one or more additional layers of material(s) formed over, or otherwise overlying, a top layer 20 of the plurality of layers 10, or may be a top or exterior surface or surface portion of the top layer 20 in the depth direction DI . In other words, the top or upper-most layer 20 of the plurality of layers 10 (in the thickness and/or the depth direction DI) may define the outer portion 14 of the cooling portion of the cushion, or the outer portion 14 of the cooling portion or zone of the cushion may be defined by a layer overlying the top or upper-most layer 20 of the plurality of layers 10 in the depth direction DI.
[0052] Similarly, as also shown in FIG. 3, the inner portion 16 of the cooling portion or zone may be defined or include one or more additional layers of material(s) formed under or underlying a bottom layer 24 of the plurality of layers 10, or may be a bottom or exterior surface or surface portion of the bottom layer 24 in the depth direction DI . In other words, the bottom or lowest layer 24 of the plurality of layers 10 (in the thickness and/or the depth direction DI) may define the bottom or inner portion 16 of the cooling portion or zone, or the inner portion 16 of the cooling portion or zone may be defined by a layer underlying the bottom or lowest layer 24 of the plurality of layers 10 in the depth direction DI. The depth direction DI may thereby extend from the top exterior surface or surface portion of the outer portion 14 to the bottom or inner exterior surface or surface portion of the inner or bottom portion 16 (and through a middle or medial portion) of the cooling portion or zone.
[0053] The plurality of layers 10 may include two or more layers. For example, while a top layer 20, a medial layer 22 and a bottom layer 24 are shown and described herein with respect to FIG. 3, the plurality of layers 10 may only include two separate and distinct consecutive (and potentially contiguous) layers, or may include four or more layers separate and distinct consecutive (and potentially contiguous) layers 12. Further, although the plurality of layers 10 are separate and distinct layers, at least one of the plurality of layers 10 may be coupled (removably or fixedly coupled) to at least one other layer of the plurality of layers 10 (or another layer of the cushion), or the plurality of layers 10 may not be coupled to each other (but may be contiguous). For example, the outer layer 20 and the inner layer 24 of the plurality of layers 10 may comprise portions of, or form, an enclosure or bag that surrounds (fully or partially) or encloses at least the medial layer 22 (and additional layer, potentially), and may (or may not) be directly coupled to each other. As another example, the plurality of layers 10 may be separate components and extend over each other (freely stacked or coupled to each other), and another additional layer (or a pair or layers) may enclose or surround (fully or partially) (or sandwich) the plurality of layers 10.
[0054] The plurality of differing consecutive layers 12 comprise “active” layers that may be effective in cooling a user (e.g., a human user or a non-human/animal user) who rests on or otherwise contacts the top or outer portion 14 of the cushion by drawing a substantial amount of heat (energy) away from the user substantially quickly and for a relatively long period of time, and storing and/or dissipating the heat remotely from the user for a substantial amount of time. As shown in FIG. 3, the plurality of differing consecutive layers 12 may be “active” in that they each include PCM 26 and/or a material with a relatively high thermal effusivity (e) 28 (generally referred to herein as “thermal effusivity enhancing material” and “TEEM ”). In some embodiments, the material with a relatively high thermal effusivity of a particular layer may include a thermal effusivity that is substantially higher than a base material of the layer (to which the TEEM may be coupled to) and, thereby, enhances the thermal effusivity of the layer as a whole. In some other embodiments, the material with a relatively high thermal effusivity (TEEM) of a particular layer may define the layer itself (i.e., may be the base material of the layer). [0055] The PCM 26 of a layer of the plurality of layers 10 may comprise a plurality of pieces, particles, bits or relatively small quantities of phase change material(s). The TEEM 28 of a layer of the plurality of layers 10 may comprise a plurality of pieces, particles, bits or relatively small quantities of material having a relatively high thermal effusivity, or the layer itself may be comprised of the material having a relatively high thermal effusivity (i.e., the material having a relatively high thermal effusivity the (base) material of the layer).
[0056] Each of the plurality of layers 10 thereby includes a mass of PCM 26, a mass of TEEM 28, or a mass of PCM 26 and a mass of TEEM 28, as shown in FIG. 3. As shown in FIG. 3, in some embodiments some or all of the plurality layers 10 may comprise the PCM 26 and the TEEM 28. In some other embodiments, all of the plurality of layers 10 may include the TEEM 28, but one or more layer may be void of the PCM 26. In some other embodiments, all of the plurality of layers 10 may include the PCM 26, but one or more layer may be void of the TEEM 28.
[0057] In some embodiments, one or more layers of the plurality of layers 10 that include the PCM 26 and the TEEM 28 may comprise a coating that couples the PCM 26 and the TEEM 28 to a base material thereof. In some such embodiments, the PCM 26 may comprises about 50% to about 80% of the mass of the coating, and the TEEM 28 may comprise about 5% to about 8% of the mass of the coating, after the coating has hardened, cured or is otherwise stable. In some such embodiments, the PCM 26 may comprises about 30% to about 65% of the mass of the coating, and the TEEM 28 may comprise about 3% to about 5% of the mass of the coating, when the coating is initially applied (i.e., the pre-hardened, cured or applied coating mixture) (and prior to application). The coating (as-applied and after curing) may further include a binder material that acts to chemically and/or physically couple or bond the PCM 26 and/or the TEEM 28 to the base material of the respective layer. [0058] The PCM 26 may be coupled to a base material forming a respective layer 20, 22, 24 of the plurality of layers 10, or may be incorporated in/with the base material of the respective layer 20, 22, 24. The PCM 26 may be any phase change material(s). In some embodiments, the PCM 26 may comprise any solid-to-liquid phase change material(s) with a phase change temperature within the range of about 6 to about 45 degrees Celsius, or within the range of about 15 to about 45 degrees Celsius, or within the range of 20 to about 37 degrees Celsius, or within the range of 25 to about 32 degrees Celsius. In some embodiments, the PCM 26 may be or include at least one hydrocarbon, wax, beeswax, oil, fatty acid, fatty acid ester, stearic anhydride, long-chain alcohol or a combination thereof. In some embodiments, the PCM 26 may be paraffin. However, as noted above, the PCM 26 may be any phase change material(s), such as any solid-to-liquid phase change material(s) with a phase change temperature within the range of about 6 to about 45 degrees Celsius. [0059] In some embodiments, the PCM 26 may be in the form of microspheres. For example, in some embodiments, the PCM 26 may be packaged or contained in microcapsules or microspheres and applied to or otherwise integrated with the plurality of layers 10. In some such embodiments, the PCM 26 may be a paraffinic hydrocarbon, and contained or encapsulated within microspheres (also referred to as “micro-capsules”), which may range in diameter from 1 to 100 microns for example. In some embodiments, the PCM 26 may be polymeric microspheres containing paraffinic wax or n-octadecane or n-eicosane. The paraffinic wax can be selected or blended to have a desired melt temperature or range. The polymer for the microspheres may be selected for compatibility with the material of the respective layer of the plurality of layers 10. However, the PCM 26 may be in any form or structure.
[0060] The layers, of the plurality of layers 10 that include the PCM 26, may each include the same PCM material, or may each include a differing PCM material. For example, each layer of the plurality of layers 10 that includes the PCM 26 may include the same PCM material, and/or at least one layer of the plurality of layers 10 that includes the PCM 26 may include a differing PCM material than at least one other layer of the plurality of layers 10 that includes the PCM 26. The PCM 26 of at least one layer of the plurality of layers 10 may thereby be the same material or a different material than the PCM 26 of at least one other layer of the plurality of layers 10. In this way, the latent heat storage capacity (typically referred to as “latent heat,” expressed in J/g) of the PCM 26 of at least one layer of the plurality of layers 10 may thereby be the same or a different latent heat storage capacity than the PCM 26 of at least one other layer of the plurality of layers 10. In some embodiments that include two or layers with differing PCM 26 and/or differing latent heat storage capacities, the PCM 26 with the lowest latent heat storage capacity may include a latent heat storage capacity that is within 200%, 100%, within 50%, within 25%, within 10% or within 5% of the PCM 26 with the greatest latent heat storage capacity.
[0061] A respective layer 20, 22, 24 of the plurality of layers 10 that includes the PCM 26 material may include any total amount (e.g., mass) of the PCM 26. However, the total mass of the PCM 26 each of the plurality of layers 10, and/or the total latent heat (absorption) potential of each of the plurality of layers 10 (as a whole) including the PCM 26 (i.e., the total latent heat (e.g., Joules) that can be absorbed by the PCM 26 thereof (during full phase change)) increases with respect to each other along the depth direction DI, as illustrated graphically in FIG. 3 by the increasing number of O’s in the outer layer 20, the medial layer 22 and the inner layer 24. Stated differently, the consecutive layers 12 of the plurality of layers 10 that contain the PCM 26 include an inter-layer gradient distribution of the total mass and/or the total latent heat (absorption) potential of the PCM 26 that increases in the depth direction DI, as illustrated graphically in FIG. 3. In some embodiments, the outermost layer(s) 20 of the plurality of phase change layers 10 may include at least 25 J/m2 (e.g., assuming the layers are flat) of the PCM 26, at least 50 J/m2 of the PCM 26, or at least 100
J/m2 of the PCM 26.
[0062] The plurality of layers 20 can thereby include differing loadings (e.g., differing PCM materials) and/or amounts (by mass) of the PCM 26 such that the total latent heat (absorption) potential of the PCM 26 increases from consecutive layer to layer including the PCM 26 in the depth direction DI within the cooling portion or zone of the cushion (i.e., away from the user), as shown in FIG. 3. The cooling portion or zone of the cushion thus includes differing loading and/or amounts (by mass) of PCM along the thickness of the cooling portion or zone. As noted above, in some embodiments two or more layers of the plurality of layers 10 may include the PCM 26 (which may or may not be contiguous), or each/all of the layers of the plurality of layers 10 may include the PCM 26 (which may or may not be contiguous). The bottom -most layer in the depth direction DI thereby contains the highest loading or amount of the PCM 26 (i.e., the largest mass of the PCM 26 and/or the greatest latent heat potential) as shown in FIG. 3.
[0063] In some embodiments, the inter-layer gradient distribution of the total mass of the PCM 26, and/or the total latent heat potential, of the plurality of layers 10 comprises an increase thereof along the depth direction DI between consecutive PCM-containing layers of at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%. Stated differently, the total mass of the PCM 26, and/or the total latent heat potential, of each of the plurality of layers 10 that contains PCM 26 increases with respect to each other along the depth direction by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%.
[0064] As shown in FIGS. 4 and 5, at least one layer 20, 22, 24 of the plurality of layers 10 includes a gradient distribution of the mass and/or the latent heat potential of the PCM 26 thereof that increases in the depth direction DI (i.e., away from the user). Stated differently, at least one layer 20, 22, 24 of the plurality of layers 10 includes an intra-layer gradient distribution of the mass and/or the latent heat potential of the PCM 26 thereof that increases in the depth direction DI .
[0065] For example, as shown in FIG. 4, at least one layer 20, 22, 24 of the plurality of layers 10 includes a first lesser amount (e.g., mass) of the PCM 26 and/or total latent heat potential of the PCM 26 in/on a proximal portion 30 of the layer this is proximal to the exterior portion 14 of the cooling portion or zone of the cushion (and the user) along the depth direction DI, and a second greater amount (e.g., mass) of the PCM 26 and/or total latent heat potential of the PCM 26 on/in a distal portion 34 of the layer 20, 22, 24 that is distal to the exterior portion 14 of the cooling portion or zone of the cushion (and the user) along the depth direction DI (i.e., the second amount (e.g., mass) and/or total latent heat potential of the PCM 26 being greater than the first amount (e.g., mass) and/or total latent heat potential of the PCM 26, respectively). The second total amount (e.g., total mass) and/or total latent heat potential of the PCM 26 of the distal portion 34 of the layer 20, 22, 24 may be greater than the first total amount (e.g., total mass) and/or total latent heat potential of the proximal portion 30 thereof by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%.
[0066] As also shown in FIG. 4, a layer 20, 22, 24 of the plurality of layers 10 including the gradient PCM 26 along the depth direction DI may further include a medial portion 32 positioned between the proximal portion 30 and the distal portion 34 along the depth direction DI that includes a third total amount (e.g., mass) and/or total latent heat potential of the total PCM 26 thereof that is greater than the first total amount (e.g., mass) and/or total latent heat potential of the total PCM 26 of the proximal portion 30 but less than the second amount (e.g., mass) and/or total latent heat potential of the total PCM 26 of the distal portion 34, as shown in FIG. 4. The third total amount (e.g., total mass) and/or total latent heat potential of the PCM 26 of the medial portion 32 may be greater than the first total amount (e.g., total mass) and/or total latent heat potential of the PCM 26 of the proximal portion 30 by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%, and less than the second total amount (e.g., total mass) and/or total latent heat potential of the PCM 26 of the distal portion 34 by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%. However, a layer of the plurality of layers 10 including an intra-layer gradient distribution of the amount (e.g., mass) and/or total latent heat potential of the total PCM 26 thereof may include any number of portions along the depth direction DI that increase in total amount (e.g., mass) and/or total latent heat potential of the PCM 26 along the depth direction DI.
[0067] The intra-layer gradient of the PCM 26 of one or more layers of the plurality of layers 10 (potentially the plurality of consecutive layers 12) that increases in the depth direction DI may comprise an irregular gradient distribution of the amount (e.g., mass) and/or total latent heat potential of the PCM 26 along the depth direction DI, as shown in FIG. 4. In some such embodiments, a layer 20, 22, 24 of the plurality of layers 10 may include two or more distinct bands or zones 30, 32, 34 of progressively increasing loading of the PCM 26 in the depth direction DI (i.e., away from the user) by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%, as shown in FIG. 4. For example, as shown in FIG. 4, the outer side portion 30, the medial portion 32 and the inner side portion 34 may be distinct zones of the thickness of the respective layer 20, 22, 24 with distinct differing amounts (e.g., masses) and/or total latent heat potentials of the PCM 26 along the depth direction DI (such as amount that increases by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50% from layer to layer in the depth direction DI). [0068] Alternatively, as shown in FIG. 5, the intra-layer gradient of the PCM 26 of one or more layers of the plurality of layers 10 (potentially the plurality of consecutive layers 12) that increases in the depth direction DI may comprise a smooth or regular gradient distribution of at least a portion of the mass and/or total latent heat potential of the PCM 26 thereof along the depth direction DI. As shown in FIG. 5, at least one layer 20, 22, 24 of the plurality of layers 10 may include a relatively constant/consistent progressive gradient of at least a portion of the loading of the mass and/or the total latent heat potential of the PCM 26 along the depth direction DI within the cooling portion or zone of the cushion (i.e., away from the user). Such a layer with the relatively constant/consistent progressive gradient of at least a portion of the loading of the mass and/or total latent heat potential of the PCM 26 along the depth direction DI may include the top/proximal portion 30 (of the thickness of the layer) that is proximate to the outer portion 14 of the cooling portion or zone of the cushion and the user that contains less total mass and/or total latent heat potential of the PCM 26 than the bottom/distal portion 34 (of the thickness of the layer) proximate to the distal portion 16 of the cooling portion or zone of the cushion (such as by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%), as shown in FIG. 5.
[0069] In some embodiments (not shown), a layer 20, 22, 24 of the plurality of layers 10 may include an intra-layer gradient of the PCM 26 thereof that includes a medial portion 32 that is positioned at or proximate to a middle or medial portion of the thickness of the cooling portion or zone of the cushion and contains the greatest total mass and/or total latent heat potential of the PCM 26 as compared to the proximal portion 30 and the distal portion 34 of the layer. The layer itself may thereby be positioned at or proximate to a middle or medial portion of the thickness of the cooling portion or zone of the cushion. In such embodiments, the cooling portion or zone of the cushion may comprise a two-sided cushion that provides cooling to a user from either the proximal side or the distal side of the cooling portion or zone of the cushion.
[0070] The TEEM 28 may be coupled to a base material forming a respective layer 20, 22, 24 of the plurality of layers 10, or may be incorporated in/with the base material or form the base material of the respective layer 20, 22, 24. The TEEM 28 includes a thermal effusivity that is greater than or equal to 1,500 Ws° 5/(m2K), greater than or equal to 2,000 Ws° 5/(m2K), greater than or equal to 2,500 Ws° 5/(m2K), greater than or equal to 3,500 Ws° 5/(m2K), greater than or equal to 5,000 Ws° 5/(m2K), greater than or equal to 7,500 Ws° 5/(m2K), greater than or equal to 10,000 Ws° 5/(m2K), greater than or equal to 10,000 Ws° 5/(m2K), greater than or equal to 12,500 Ws° 5/(m2K), or greater than or equal to 15,000 Ws° 5/(m2K). In some embodiments, the TEEM 28 includes a thermal effusivity that is greater than or equal to 2,500 Ws° 5/(m2K).
[0071] In some embodiments, the TEEM 28 includes a thermal effusivity that is greater than or equal to 5,000 Ws° 5/(m2K). In some embodiments, the TEEM 28 includes a thermal effusivity that is greater than or equal to 7,500 Ws° 5/(m2K). In some embodiments, the TEEM 28 includes a thermal effusivity that is greater than or equal to 15,000 Ws° 5/(m2K). It is noted that the greater the thermal effusivity of the TEEM 28 (for the same mass or volume thereto), the faster the plurality of layers 10 can pull or transfer heat energy away from the user (or proximate to the user) and to the PCM 26 or otherwise distal to the user, such as in the depth direction DI.
[0072] The TEEM 28 may comprise any material(s) with a thermal effusivity that is greater than or equal to 1,500 Ws° 5/(m2K). For example, the TEEM 28 may comprise copper, an alloy of copper, graphite, an alloy of graphite, aluminum, an alloy of aluminum, zinc, an alloy of zinc, a ceramic, graphene, polyurethane gel (e.g., polyurethane elastomer gel) or a combination thereof. In some embodiments, the TEEM 28 may comprise pieces or particles of at least one metal material.
[0073] At least one of the plurality of layers 10 may be formed of a base material, and the TEEM 28 thereof may be attached, integrated or otherwise coupled to the base material. In such embodiments, the thermal effusivity of the TEEM 28 of a respective layer 20, 22, 24 of the plurality of layers 10 may be at least about 10%, at least about 25%, at least about 50%, at least about 100%, at least about 200%, at least about 300%, at least about 400%, at least about 500%, at least about 600%, at least about 700%, at least about 800%, at least about 900%, or at least about 1,000% greater than the thermal effusivity of the respective base material. In some embodiments, the thermal effusivity of the TEEM 28 may be at least 100% greater than the thermal effusivity of the base material of its respective layer 20, 22, 24. In some embodiments, the thermal effusivity of the TEEM 28 may be at least 1,000% greater than the thermal effusivity of the base material of its respective layer 20, 22, 24. In some other embodiments, the TEEM 28 may form or comprise the base material of at least one layer of the plurality of layers 10.
[0074] The layers of the plurality of layers 10 that include the TEEM 28 may each include the same TEEM material, or may each include a differing TEEM material. For example, each layer of the plurality of layers 10 that includes the TEEM 28 may include the same TEEM material, and/or at least one layer of the plurality of layers 10 that includes the TEEM 28 may include a differing TEEM material than at least one other layer of the plurality of layers 10 that includes the TEEM 28. In some embodiments that include two or more layers with TEEM 28 of differing TEEM materials, the TEEM material with the lowest thermal effusivity may include a thermal effusivity that is within 100%, within 50%, within 25%, within 10% or within 5% of the thermal effusivity of the TEEM material with the greatest thermal effusivity. [0075] A respective layer 20, 22, 24 of the plurality of layers 10 that includes the TEEM 28 material may include any total amount (e.g., mass and/or volume) of the TEEM 28. However, the total mass and/or volume and/or to total thermal effusivity of the TEEM 28 increases with respect to each other along the depth direction DI, as illustrated graphically in FIG. 3 by the increasing number of X’s in the proximal layer 20, the medial layer 22 and the distal layer 24. Stated differently, the consecutive layers 12 of the plurality of layers 10 that contain the TEEM 28 may include an inter-layer gradient distribution of the total mass and/or volume of the TEEM 28 (and/or the total thermal effusivity thereof) that increases in the depth direction DI, as illustrated graphically in FIG. 3.
[0076] The plurality of layers 10 can thereby include differing loadings or amounts of the TEEM 28, by mass and/or volume, and/or total thermal effusivities of the TEEM 28, such that the TEEM 28 loading increases from consecutive layer to layer including the TEEM 28 in the depth direction DI within the cooling portion or zone of the cushion (i.e., away from the user), as shown in FIG. 3. The cooling portion or zone of the cushion can thus include differing loading or amounts of TEEM, by mass and/or volume, along the thickness of the cooling portion or zone of the cushion. As noted above, in some embodiments two or more layers of the plurality of layers 10 may include the TEEM 28 (which may or may not be consecutive layers 12), or each/all of the layers of the plurality of layers 10 may include the TEEM 28. The distal layer 24 and/or distal portion 16 of the plurality of layers 10 may thus include the highest loading of the TEEM 28 (i.e., the largest mass and/or volume of the TEEM 28 and/or the greatest total thermal effusivity) as shown in FIG. 3.
[0077] The inter-layer gradient distribution of the total mass and/or volume of the TEEM 28 (and/or the total thermal effusivity) of the plurality of layers 10 comprises an increase along the depth direction DI between consecutive TEEM-containing layers of at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%. Stated differently, the total mass and/or volume of the TEEM 28 (and/or the total thermal effusivity) of each of the plurality of layers 10 that contains TEEM 28 increases with respect to each other along the depth direction by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%.
[0078] As shown in FIGS. 4 and 5, at least one layer 20, 22, 24 of the plurality of layers 10 includes a gradient distribution of the mass and/or volume of the TEEM 28 thereof (and/or the thermal effusivity thereof) that increases in the depth direction DI (i.e., away from the user). Stated differently, at least one layer 20, 22, 24 of the plurality of layers 10 includes an intra-layer gradient distribution of the mass and/or volume of the TEEM 28 thereof (and/or the total thermal effusivity of the layer) that increases in the depth direction DI as it extends away from the user.
[0079] For example, as shown in FIG. 4, at least one layer 20, 22, 24 of the plurality of layers 10 includes a first lesser amount (e.g., mass and/or volume) and/or lower total thermal effusivity of the TEEM 28 in/on the proximal portion 30 of the layer this is proximate to the exterior portion 14 of the cooling portion or zone of the cushion and the user along the depth direction DI, and a second greater amount (e.g., mass and/or volume) and/or higher total thermal effusivity of the TEEM 28 on/in a distal portion 34 of the layer 20, 22, 24 that is proximate to the distal portion 16 of the cooling portion or zone of the cushion and distal to the user along the depth direction DI (i.e., the second loading of the TEEM 28 being a greater amount (e.g., total mass and/or volume) and/or higher total thermal effusivity than the first loading of the TEEM 28). The second total amount (e.g., total mass and/or volume) and/or total thermal effusivity of the TEEM 28 of the distal portion 34 of the layer may be greater than the amount (e.g., total mass and/or volume) and/or total thermal effusivity of the first amount and/or total thermal effusivity of the TEEM 28 of the proximal portion 30 along the depth direction DI by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%.
[0080] As also shown in FIG. 4, such a layer including the gradient TEEM 28 along the depth direction DI may further include a medial portion 32 positioned between the proximal portion 30 and the distal portion 34 along the depth direction DI that includes a third total amount (e.g., mass and/or volume) and/or total thermal effusivity of TEEM 28 that is greater than the first total amount (e.g., mass and/or volume) and/or total thermal effusivity of the TEEM 28 of the proximal portion 30 but that is less than the second amount (e.g., mass and/or volume) and/or total thermal effusivity of the TEEM 28 of distal portion 34, as shown in FIG. 4. The third total amount (e.g., total mass and/or volume) and/or total thermal effusivity of the TEEM 28 of the medial portion 32 may be greater than the first total amount (e.g., total mass and/or volume) and/or total thermal effusivity of the TEEM 28 of the proximal portion 30 by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%, and less than the second total amount (e.g., total mass and/or volume) and/or total thermal effusivity of the TEEM 28 of the distal portion 34 by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%. However, a layer of the plurality of layers 10 including an intra-layer gradient distribution of the amount (e.g., mass and/or volume) and/or total thermal effusivity of the TEEM 28 thereof may include any number of portions along the depth direction DI that increase in the total amount (e.g., mass and/or volume) and/or total thermal effusivity of the TEEM 28 thereof along the depth direction DI.
[0081] The intra-layer gradient of the TEEM 28 of one or more layers of the plurality of layers 10 (potentially the plurality of consecutive layers 12) that increases in the depth direction DI may comprise an irregular gradient distribution of the amount (e.g., mass and/or volume) and/or total thermal effusivity of the TEEM 28 along the depth direction DI, as shown in FIG. 4. In some such embodiments, a layer may include two or more distinct bands or zones 30, 32, 34 of progressively increasing loading of the TEEM 28 in the depth direction DI (i.e., away from the user) by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%, as shown in FIG. 4. For example, as shown in FIG. 4, the proximal portion 30, the medial portion 32 and the distal portion 34 may comprise distinct zones of the thickness of the respective layer 20, 22, 24 with distinct differing amounts (e.g., mass and/or volumes) and/or total thermal effusivities of the TEEM 28 along the depth direction DI (such as amounts and/or total thermal effusivities that increase by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50% from layer to layer in the depth direction DI).
[0082] Alternatively, as shown in FIG. 5, the intra-layer gradient of the TEEM 28 of one or more layers of the plurality of layers 10 (potentially the plurality of consecutive layers 12) that increases in the depth direction DI may comprise a smooth or regular gradient distribution of at least a portion of the mass and/or volume and/or total thermal effusivity of the TEEM 28 along the depth direction DI. As shown in FIG. 5, at least one layer 20, 22, 24 of the plurality of layers 10 may include a relatively constant/consi stent progressive gradient of at least a portion of the loading of the mass and/or volume and/or total thermal effusivity of the TEEM 28 thereof along the depth direction DI within the cooling portion or zone of the cushion (i.e., away from the user). Such a layer with a relatively constant/consi stent progressive gradient of at least a portion of the loading of TEEM 28 thereof along the depth direction DI may include the proximal portion 30 (of the thickness of the layer) that is proximate to the outer portion 14 of the cooling portion or zone of the cushion containing less total mass and/or volume and/or total thermal effusivity of the TEEM 28 than a bottom/distal portion 34 (of the thickness of the layer) that is proximate to the distal portion 16 of the cooling portion or zone of the cushion and distal to the user (such as by at least 3%, within the range of about 3% to about 100%, or within the range of about 10% to about 50%), as shown in FIG. 5.
[0083] In some embodiments (not shown), a layer of the plurality of layers 10 may include an intra-layer gradient of the TEEM 28 thereof that includes a medial portion 32 that is positioned at or proximate to a middle or medial portion of the thickness of the cooling portion or zone of the cushion and contains the greatest total mass and/or volume of the TEEM 28 as compared to the proximal portion 30 and the distal portion 34 of the layer, for example. The layer itself may thereby be positioned at or proximate to a middle or medial portion 44 of the thickness of the cooling portion or zone of the cushion. As explained above, such a cooling portion or zone of the cushion can form a two-sided cooling portion or zone of the cushion that provides cooling to a user from either the top/proximal side or the bottom/distal side of the cooling portion or zone of the cushion.
[0084] In some embodiments, the inter-layer and/or intra-layer gradient loading of the PCM 26 and the TEEM 28 of the plurality of layers 10 along the depth direction DI, such as the plurality of consecutive layers 12, may correspond or match each other. For example, a first layer containing more (or a greater latent heat potential) of the PCM 26 than that of an adjacent/neighboring consecutive (and potentially contiguous) second layer in the depth direction DI may also include more (or a greater total thermal effusivity) of the TEEM 28 than that of the second layer. Similarly, a first layer of the plurality of layers 10 along the depth direction DI, such as the plurality of consecutive layers 12, containing a first portion or zone thereof (e.g., an exterior portion) with more (or a greater latent heat potential) of the PCM 26 than that of a second portion or zone thereof (e.g., an inner portion) may also include more (or a greater total thermal effusivity) of the TEEM 28 than that of the second portion. However, in some embodiments, the inter-layer and/or intra-layer gradient loading of the PCM 26 and the TEEM 28 of the plurality of layers 10 along the depth direction DI, such as the plurality of consecutive layers 12, may differ from each other. For example, the plurality of layers 10 along the depth direction DI, such as the plurality of consecutive layers 12, may include a layer that does not include the PCM 26 but includes the TEEM 28 (or does not include the TEEM 28 but includes the PCM 26). As another example, a layer of the plurality of layers 10, such as the plurality of consecutive layers 12, may include an intra-layer gradient of the PCM 26 but not the TEEM 28, or of the TEEM 28 but not the PCM 26.
[0085] The inter-layer and intra-layer gradient loadings/distributions of the PCM 26 and the TEEM 28 of the plurality of layers 10 (i.e., inter-layer PCM 26 and TEEM 28 gradients of consecutive layers, and the intra-layer PCM 26 and TEEM 28 gradients of at least one layer thereof), and in particular the plurality of consecutive layers 12, provides an unexpectedly large amount of heat storage for an unexpectedly long timeframe.
[0086] The layers of the plurality of layers 10 may be formed of any material(s) and include any configuration. For example, in some embodiments the plurality of layers 10 may comprise a flexible and/or compressible layer, potentially formed of a woven fabric, nonwoven fabric, wool, cotton, linen, rayon (e.g., inherent rayon), silica, glass fibers, ceramic fibers, para-aramids, scrim, batting, polyurethane foam (e.g., viscoelastic polyurethane foam), latex foam, memory foam, loose fiber fill, polyurethane gel, thermoplastic polyurethane (TPU), or organic material (leather, animal hide, goat skin, etc.). In some embodiments, at least one of the layers of the plurality of layers 10 may be comprised of a flexible foam that is capable of supporting a user's body or portion thereof. Such flexible foams may include, but are not limited to, latex foam, reticulated or non-reticulated viscoelastic foam (sometimes referred to as memory foam or low-resilience foam), reticulated or non-reticulated non- viscoelastic foam, polyurethane high-resilience foam, expanded polymer foams (e.g., expanded ethylene vinyl acetate, polypropylene, polystyrene, or polyethylene), and the like. In some embodiments, the layers comprise flexible layers, and at least some of the layers may compress along the thickness thereof (in the depth direction DI) under the weight of the user when the user rests, at least partially, on the cooling portion or zone of the cushion.
[0087] As noted above, the PCM 26 and/or the TEEM 28 may be coupled to a base material of at least one layer of the plurality of layers 10. For example, the PCM 26 and/or the TEEM 28 may be coupled to an exterior surface/ side portion of a respective layer, within an internal portion of the respective layer, and/or incorporated in/within the base material forming the layer. As also described above, in some embodiments, the TEEM 28 material may form at least one layer of the plurality of layers 10. For example, one layer of the plurality of layers 10 may comprise a liquid and moisture (i.e., liquid vapor) barrier layer that is formed of the TEEM 28 (e.g., a vinyl layer, polyurethane layer (e.g., thermoplastic polyurethane layer), rubberized flannel layer or plastic layer, for example), and it may comprise the PCM 26 coupled thereto (e.g., applied to/on an inner distal surface thereof). The liquid and moisture barrier layer may include additional TEEM 28 coupled to the base TEEM 28. As another example, one layer of the plurality of layers 10 may comprise a gel layer that extends directly about, on or over a foam layer that includes the PCM 26 and/or the TEEM 28 coupled or otherwise integrated therein. The gel layer may thereby comprise a coating on the foam layer, and the gel layer may be formed of the TEEM 28 material (e.g., comprise a polyurethane gel). While the as-formed gel layer may not include additional TEEM 28, and potentially any PCM 26, the TEEM 28 and/or PCM 26 of an overlying and/or underlying layer (e.g., the foam layer) may migrate or otherwise translate from the overlying and/or underlying layer into the gel layer. As such, the gel layer, at some point in time after formation, may include or comprise the PCM 26 and/or the TEEM 28.
[0088] The PCM 26 and/or TEEM 28 of a layer may be coupled, integrated or otherwise contained in/on a respective layer via any method or methods. As non-limiting examples, a respective layer may be formed with the PCM 26 and/or TEEM 28, and/or the PCM 26 and/or TEEM 28 may be coupled, integrated or otherwise contained in/on a respective layer, via at least one of air knifing, spraying, compression, submersion/dipping, printing (e.g. computer aided printing), roll coating, vacuuming, padding, molding, injecting, extruding, for example. However, as noted above, any other method or methods may equally be employed to apply or couple the PCM 26 and/or TEEM 28 to a layer.
[0089] In some exemplary embodiments, a respective layer of the plurality of layers 10 with an intra-layer gradient of the PCM 26 and/or the TEEM 28 thereof may be formed by applying the PCM 26 and/or the TEEM 28 to the layer via a first operation, step or process (e.g., a first air knifing, spraying, compression, submersion/dipping, printing, roll coating, vacuuming, padding, or injecting process or operation), and then applying the PCM 26 and/or the TEEM 28 to the layer in at least one second operation with at least one parameter of the operation altered as compared to the first operation such that the PCM 26 and/or the TEEM 28 applied in the at least one second operation is coupled to a differing portion of the layer as compared to the first operation (potentially as well as to at least a portion of the same portion of the layer as compared to the first operation). In this way, the intra-layer gradient of the PCM 26 and/or the TEEM 28 may be created.
[0090] For example, with respect to a fiber scrim or batting layer (or another relatively porous and/or open structure layer), a first mass of the PCM 26 and/or the TEEM 28 may be applied to proximal side of the layer via at least one first operation (e.g., via air knifing, spraying, roll coating, printing, padding or an injection operation, for example), and a second mass of the PCM 26 and/or the TEEM 28 that is greater than the first mass may similarly be applied to a distal side of the layer opposing the proximal side thereof via at least one second operation. Some of the first mass of PCM 26 and/or the TEEM 28 and the second mass of PCM 26 and/or the TEEM 28 may penetrate or pass through the proximal and distal sides and into a medial portion of the layer between the proximal and distal side portions (via the at least one first and second operations). The distal side portion may thereby include the highest mass of the PCM 26 and/or the TEEM 28, the proximal side portion may thereby include the lowest mass of the PCM 26 and/or the TEEM 28, and the medial portion may include less mass of the PCM 26 and/or the TEEM 28 than the distal side portion but greater mass of the PCM 26 and/or the TEEM 28 than the proximal side portion.
[0091] As another example, a first mass of the PCM 26 and/or the TEEM 28 may be applied to a distal side portion of a layer (such as a relatively porous and/or open structured layer) via at least one first operation (e.g., dipping, vacuuming, injecting, compressing, etc.), and a second mass of the PCM 26 and/or the TEEM 28 may similarly be applied to the distal side portion and a more-proximal portion of the layer via at least one second operation (e.g., by dipping the layer deeper, vacuuming longer and/or at a higher vacuum pressure, injecting longer and/or at a higher pressure, etc.). The distal side portion may thereby include a larger mass of the PCM 26 and/or the TEEM 28 as the more-proximal portion.
[0092] The inter-layer and intra-layer gradient distributions of the PCM 26 and the TEEM 28 of the plurality of layers 10 provides for a cooling portion or zone of the cushion that is able to absorb or draw an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe. The cooling portion or zone of the cushion unexpectedly feels “cold” to a user for a substantial timeframe. For example, in some embodiments, a cooling portion or zone of the cushion with the inter-layer and intra-layer gradient distributions of the PCM 26 and the TEEM 28 of the plurality of layers 10 thereof can be capable of absorbing of at least 24 W/m2 per hour for at least 3 hours, such as from a portion of a user that physically contacts the proximal portion 14 of the cooling portion or zone of the cushion and at least a portion of the weight of the user is supported by the cooling portion or zone of the cushion such that the user at least partially compresses the plurality of layers 10 along the thickness of the cooling portion or zone of the cushion (and along the depth direction DI). Unexpectedly, depending upon the particular loadings of the PCM 26 and TEEM 28 thereof, the cooling portion or zone of the cushions can absorb at least 24 W/m2/hr, or at least 30 W7m2/hr, or at least 35 W/m2/hr, or at least 40, or at least 50 W7m2/hr for at least 3 hours, at least 3-1/2 hours, at least 4 hours, at least 4-1/2 hours, at least 5 hours, at least 5-1/2 hours, or at least 6 hours.
[0093] FIGS. 6A and 6B illustrates a multi-zone temperature regulating cushion (e.g., mattress) 100 that includes a neutral portion or zone 102, a cooling portion or zone 101 configured to cool a portion of a user during use (to a greater extent than the neutral portion 102, if applicable) to regulate the temperature of the portion of the user, and a warming portion or zone 103 configured to warm another portion of the user during use (to a greater extent than the neutral portion 102, if applicable) to regulate the temperature of the other portion of the user according to the present disclosure. The cooling portion or zone 101 of the temperature regulating cushion 100 incorporates a plurality of layers 110 (consecutive layers) to absorb or draw an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe. The cooling portion or zone 101 of the temperature regulating cushion 100 may comprise and/to be similar to the cushion portion described above with respect to FIGS. 3-5, and/or the plurality of layers 110 may comprise and/to be similar to the plurality of layers 10 described above with respect to FIGS. 3-5, and the description contained herein directed thereto equally applies but may not be repeated herein below for brevity sake. Like components and aspects of the cooling portion or zone 101 of the temperature regulating cushion 100 and the cushion of FIGS. 3-5, and/or the plurality of layers 110 and the plurality of layers 10 of FIGS. 3-5, are thereby indicated by like reference numerals preceded with “1.”
[0094] As shown in FIGS. 6A and 6B, the temperature regulating cushion 100 (e.g., a mattress) includes or defines a width Wl, a length LI and a thickness T1. As also shown in FIG. 6 A, the depth direction DI extends along the thickness T1 of the temperature regulating cushion 100 from an outer proximal side portion or surface 140 that is proximate to a user (i.e., a user rests thereon) to a distal inner side portion or surface 142 that is distal to the user (i.e., spaced from the user, and potentially opposing the proximal side 140).
[0095] As also shown in FIGS. 6A and 6B, the temperature-regulating cushion 100 may include a cooling portion or zone 101 positioned or arranged between a neutral portion or zone 102 and the heating portion or zone 103 along the length LI direction. In some such embodiments, the cushion 100 may thereby be configured to cool a medial portion of a user that lays on/over the outer proximal side 140 via the cooling zone 101, and warm a distal/inferior or plantar portion of the user (e.g., the feet, ankles and potentially lower leg portions of the user) via the warming zone 103, as compared to the neutral zone 102 which does not specifically regulate the temperature of the proximal/ superior or cranial portion the user (i.e., as compared to the cooling zone 101 and the heating zone 103). In some embodiments, the cooling zone 101, the neutral zone 102 and the warming zone 103 may extend across (e.g., fully across) the width W1 of the cushion 100, as shown in FIG. 6A. [0096] It is noted that the arrangement of the cooling zone 101, the neutral zone 102 and the warming zone 103 may differ than that shown in FIGS. 6A and 6B. For example, the heating zone 103 may be positioned or arranged between the neutral zone 102 and the cooling zone 101 along the length LI direction, or the neutral zone 102 may be positioned or arranged between the heating zone 103 and the cooling zone 101 along the length LI direction. As another example, one or more of the cooling zone 101, the neutral zone 102 and the warming zone 103 may not extend across the width direction W1 of the cushion 100. Still further, in some embodiments the cooling zone 101, the neutral zone 102 and the warming zone 103 may be positioned or arranged along the width direction W1. In some embodiments, the cushion 100 may include more than one cooling zone 101, neutral zone 102 and/or warming zone 103.
[0097] As shown in FIGS. 7-10, the cooling portion or zone 101 of the temperatureregulating cushion 100 includes a plurality of separate and distinct portions or layers overlying each other or arranged in the depth direction DI that make up or define the thickness T1 of the cooling portion or zone 101 of the temperature-regulating cushion 100. The cooling portion or zone 101 of the temperature-regulating cushion 100 includes a proximal or top cover portion 114 that forms a cover of the cooling portion or zone 101 of the temperature-regulating cushion 100. The cooling portion or zone 101 of the temperature regulating cushion 100 further includes a cooling cartridge portion 110 of a plurality of consecutive cooling layers each including the PCM 126 and/or the TEEM 128 that underlies (e.g., directly or indirectly) the proximal top portion 114 in the depth direction DI, as shown in FIGS. 7 and 8. Underlying (e.g., directly or indirectly) the cooling cartridge portion 110, the cooling portion or zone 101 of the temperature regulating cushion 100 includes a base portion 116 that physically supports the proximal top portion 114 and the cooling cartridge portion 110. As shown in FIGS. 7-10, each of the proximal top portion 114, the cooling cartridge portion 110 and the base portion 116 may comprise a plurality of consecutive layers overlying each other in the depth direction DI (i.e., the thickness T1 of the cushion 100). In some alternative embodiments, at least one of the proximal top portion 114, the cooling cartridge portion 110 and the base portion 116 may comprise a single layer.
[0098] At least a plurality of consecutive layers 112 of the cooling cartridge portion 110 include the inter-layer gradient distribution of the PCM 126 and the TEEM 128 of the cooling portion or zone 101 of the temperature regulating cushion 100 that increases in the depth direction DI. Further, at least one of the layers 112 of the cooling cartridge portion 110 also include the intra-layer gradient distribution of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI. In some embodiments, the proximal top portion 114 also includes the PCM 126 and/or the TEEM 128 such that the cooling cartridge portion 110 comprises a greater total mass (or total latent heat potential) of the PCM 126 than the proximal top portion 114 and/or the cooling cartridge portion 110 comprises a greater total amount (mass and/or volume) (or total thermal effusivity) of the TEEM 128 than the proximal top portion 114 such that the inter-layer gradient distribution of the PCM 126 and/or the TEEM 128 of the cooling portion or zone 101 of the temperature regulating cushion 100 that increases in the depth direction DI is maintained. In such embodiments, the most- proximal layer or portion of the proximal top portion 114 including the PCM 126 and/or the TEEM 128 thereby includes a lesser total mass (or total latent heat potential) of the PCM 126 and/or a lesser total amount (mass and/or volume) (or total thermal effusivity) of the TEEM 128 than the distal-most layer or portion of the proximal top portion 114 including the PCM 126 and/or the TEEM 128. In some embodiments, at least one layer of the cooling cartridge portion 110 further comprises the intra-layer gradient distribution of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI.
[0099] The distal base portion 116 may define the outer distal side portion or surface 142 of the cooling portion or zone 101 of the temperature-regulating cushion 100, as shown in FIGS.
7, 9 and 10. The distal side surface 142 may be substantially planar and/or configured to lay on a bed base or support member or structure, such as a bed frame and/or box spring for example.
[00100] The distal base portion 116 may be configured of any structure and/or material that at least partially physically supports the cooling portion or zone 110, the proximal top portion 114 and a user laying thereon or thereover. For example, the distal base portion 116 may comprise at least one layer 164 of springs and/or resilient members, one or more layers of foam (e.g., one or more layers of pressure-relieving foam, memory foam, supportive foam, combinations of foam layers, etc.), a structural framework (e.g., a wooden, metal and/or plastic framework) or a combination thereof, as shown in FIGS. 7-10.
[00101] In the exemplary illustrative embodiment, the distal base portion 116 is void of the PCM 126 and/or the TEEM 128. However, in alternative embodiments, at least a portion of the distal base portion 116 immediately adjacent to the cooling cartridge portion 110 in the depth direction DI (i.e., directly underlying the cooling cartridge portion 110) may comprise the PCM 126 and/or the TEEM 128. In distal base portion 116 embodiments that include the PCM 126 and/or the TEEM 128, the PCM 126 and/or the TEEM 128 of the layer or portion of the distal base portion 116 immediately adjacent to the cooling cartridge portion 110 in the depth direction DI may include a greater mass (or total latent heat potential) of the PCM 126 and/or a greater amount (e.g., mass and/or volume) of the TEEM 128 (and/or total thermal effusivity) than the immediately adjacent layer or portion of the cooling cartridge portion 110 that includes the PCM 126 and/or TEAM 128 (such as a second scrim layer 120B as described below). In this way, an inter-layer gradient distribution of the PCM 126 and/or the TEEM 128 that increases in the depth direction DI of the cooling portion or zone 101 of the temperature regulating cushion 100 may be maintained (as explained further below). Further, in some embodiments, the distal base portion 116 may include at least one layer or portion with an intra-layer distribution of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI .
[00102] As shown in FIGS. 8-10 in some embodiments the proximal top portion 114 may extend directly over the cooling cartridge portion 110, and thereby indirectly over the distal base portion 116. In some embodiments, the proximal top portion 114 may extend over or about the lateral sides of the width of the cooling cartridge portion 110 and the distal base portion 116. Further, the proximal top portion 114 may extend over or about the longitudinal lateral sides of the width of the cooling cartridge portion 110 and the distal base portion 116. In some such embodiments, the proximal top portion 114 may extend over the distal side or side surface of the distal base portion 116 and define the distal side portion or surface 142, as shown in FIGS. 8-10. The proximal top portion 114 may thereby form an enclosure or sleeve that surrounds or encases (e.g., fully or at least along one dimension (e.g., width W1 and/or length LI)) the cooling cartridge portion 110 and the distal base portion 116.
[00103] As shown in FIGS. 6 and 8-10, in some embodiments, the proximal top portion 114 may comprise an outer cover layer 160 and an underlying (directly or indirectly) fire- retardant sock/cap layer 162. The cover layer 160 may thereby define the outer proximal side portion or surface 140 of the cooling portion or zone 101 of the temperature regulating cushion 100 on which a user lays (directly or indirectly) to utilize the cooling portion or zone 101 of the temperature regulating cushion 100. It is noted that a user may utilize one or more sheets, a mattress protector, a mattress pad or any other layer or material, or combination thereof, over the proximal side surface 140 of the cooling portion or zone 101 of the temperature regulating cushion 100. The cover layer 160 and the fire-retardant sock/cap layer 162 may be contiguous consecutive layers. The cover layer 160 and the fire-retardant sock/cap layer 162 may be coupled together (e.g., sewn, glued, buttoned or otherwise affixed together), or the cover layer 160 and the fire-retardant sock/cap layer 162 may loosely or freely be arranged in the stacked or overlying/underlying arrangement. For example, the outer cover layer 160 may extend about and/or be affixed to the distal base portion 116, and the fire-retardant sock/cap layer 162 may be trapped or contained between the outer cover layer 160 and the cooling cartridge portion 110 in the depth direction DI.
[00104] The cover layer 160 may comprise any base material(s) and configuration, and be comprised of a single layer or a plurality of layers (which may be coupled together). In some embodiments, the cover layer 160 comprises a compressible fabric layer, such a woven or non-woven fabric layer. In some embodiments, the cover layer 160 comprises a quilted compressible fabric layer. In one exemplary embodiment, the cover layer 160 comprises a cotton or cotton blend fabric. In some embodiments, the cover layer 160 may define a thickness and a loft that are less than a thickness and a loft, respectively, of a first scrim layer 120A and a second scrim layer 120B of the cooling cartridge portion 110. The cover layer 160 may comprise a fabric weight that is greater than a fabric weight of the first scrim layer 120 A and the second scrim layer 120B. In some embodiments, the cover layer 160 comprises a fabric weight that may be greater than or equal to about 220 GMS. In some embodiments, the cover layer 160 comprises a moisture-proofing material (e.g., vinyl and/or polyurethane (such as a thermoplastic polyurethane)) configured to prevent or resist liquid and/or moisture from passing through the cover layer 160 in the depth direction DI. [00105] The fire-retardant sock/cap layer 162 may be configured as a fire proof or fire resistant layer that prevents, or at least resists, the cooling portion or zone 101 of the temperature-regulating cushion 100 from burning (i.e., resist catching on fire, igniting and/or remaining on fire). The fire-retardant sock/cap layer 162 may comprise any base material(s) and configuration, and be comprised of a single layer or a plurality of layers (which may be coupled together). The fire-retardant sock layer 162 comprises a fire proof or resistant material (i.e., is formed of fire resistant material and/or is treated (e.g., coated or impregnated) with fire proof or resistant material). For example, the fire-retardant sock/cap layer 162 may comprise one or more layers and/or coatings of wool (e.g., sheep’s wool), glass fibers (e.g., fiberglass), ceramic (potentially ceramic fibers), silica (potentially silica fibers), Kevlar®, nylon, boric acid, antimony, chlorine, bromine, decabromodiphenyl oxide, any other fire proof, fire resistant or fire retardant material, or a combination thereof. In some embodiments, the fire-retardant sock/cap layer 162 may be formed of the fire proof or resistant material. In some other embodiments, the fire-retardant sock/cap layer 162 may be formed of a base material (e.g., cotton or a cotton blend) and the fireproof or resistant material may be coupled or otherwise integrated therewith.
[00106] In some embodiments, the cover layer 160 and the fire-resistant sock/cap 162 include the PCM 126 (solid-to-liquid phase change material with a phase change temperature within the range of about 6 to about 45 degrees Celsius) and the TEEM 128 (material with a thermal effusivity greater than or equal to 2,500 Ws° 5/(m2K)), as shown in FIGS. 9 and 10. In such embodiments, the cover layer 160 and the fire-resistant sock/cap 162 include an interlayer gradient distribution of the PCM 126 and the TEEM 128 thereof that increases in the depth direction DI, with the fire-resistant sock layer 162 including a greater total amount (e.g., mass) of the PCM 126 (and/or total latent heat potential) and a greater total amount (e.g., mass or volume) (and/or total thermal effusivity) of the TEEM 128 as compared to the cover layer 160. In some such embodiments, the total mass (and/or total latent heat potential/capacity) of the PCM 126 of the fire-resistant sock layer 162 may be greater than that of the cover layer 160 by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the total mass (and/or total thermal effusivity) of the TEEM 128 of the fire-resistant sock layer 162 may be greater than that of the cover layer 160 by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00107] In some embodiments, the cover layer 160 may include an intra-layer gradient distribution of the PCM 126 and/or TEEM 128 thereof. For example, the PCM 126 and/or the TEEM 128 of the cover layer 160 may be coupled or provided on a distal side portion of the cover layer 160 (via any method) that faces distally along the depth direction DI and is positioned proximate to the fire-resistant sock layer 162, and a medial portion of the thickness T1 of the cover layer 160 proximally-adjacent to the distal side portion thereof. In some such embodiments, the distal side or face of the cover layer 160 may include a total mass (and/or total latent heat potential/capacity) of the PCM 126 of the cover layer 160 and/or a total mass (and/or total thermal effusivity) of the TEEM 128 of the cover layer 160 that is greater (e.g., by at least 3%, by about 3% to about 100%, or by about 10% to about 50%) than that of the medial portion of the cover layer 160. However, the PCM 126 and/or the TEEM 128 of the cover layer 160 may be provided anywhere in/on the cover layer 160, and the cover layer 160 may not include an intra-layer gradient distribution of the PCM 126 and/or the TEEM 128 thereof.
[00108] Similarly, in some embodiments, the fire-resistant sock 162 may include an intra- layer gradient distribution of the PCM 126 and/or TEEM 128 thereof. For example, the PCM 126 and/or the TEEM 128 of the fire-resistant sock 162 may be coupled or provided on a proximal side portion thereof (via any method) that faces proximally and is positioned distally-adjacent to the cover layer 160 along the depth direction DI, and a distal side portion thereof (via any method) that faces distally and is positioned proximately-adjacent to the cooling cartridge 110 along the depth direction DI. In some such embodiments, the distal side portion of the fire-resistant sock 162 may include a total mass (and/or total latent heat potential/capacity) of the PCM 126 of the fire-resistant sock 162 and/or a total mass (and/or total thermal effusivity) of the TEEM 128 of the fire-resistant sock 162 that is greater (e.g., by at least 3%, by about 3% to about 100%, or by about 10% to about 50%) than that of the proximal side portion of the fire-resistant sock 162. However, the PCM 126 and/or the TEEM 128 of the fire-resistant sock 162 may be provided anywhere in/on the fire-resistant sock 162, and the fire-resistant sock 162 may not include an intra-layer gradient distribution of the PCM 126 and/or the TEEM 128 thereof.
[00109] As noted above, the cooling portion or zone 101 of the temperature regulating cushion 100 may include a cooling cartridge portion 110 of a plurality of consecutive cooling layers 112 that each include the PCM 126 (solid-to-liquid phase change material with a phase change temperature within the range of about 6 to about 45 degrees Celsius) and the TEEM 128 (material with a thermal effusivity greater than or equal to 2,500 Ws° 5/(m2K)), as shown in FIGS. 8-10. In some embodiments, the consecutive cooling layers 112 may comprise separate and distinct layers 120A, 122, 124, 120B arranged in the depth direction DI. In some embodiments, the cooling cartridge portion 110 may underlie (potentially directly) the proximal top portion 114 (if provided) and overly the base portion 116 (if provided) in the depth direction DI. As discussed above, the plurality of layers 112 of the cooling cartridge portion 110 may comprise an inter-layer gradient distribution of the PCM 126 and TEEM 128 that increases in the depth direction DI, and at least one of the layers 112 may include an intra-layer gradient distribution of the PCM 126 and TEEM 128 that increases in the depth direction DI. In some embodiments, a plurality of the plurality of layers 112 of the cooling cartridge portion 110 may include the PCM 126 and/or the TEEM 128, or each of the plurality of layers 112 may include PCM 126 and/or the TEEM 128. In some embodiments, a plurality of the plurality of layers 112 of the cooling cartridge portion 110 may include the intra-layer gradient distribution of the PCM 126 and/or TEEM 128 thereof, or each of the plurality of layers 112 may include the intra-layer gradient distribution of the PCM 126 and/or TEEM 128 thereof.
[00110] As shown in FIGS. 6-10, the plurality of layers 112 of the cooling cartridge portion 110 may comprise a proximal (potentially most-proximal) first scrim layer 120A underlying (e.g., directly underlying) the top proximal cover portion 114 (e.g., directly underlying the fire-resistant sock 162 thereof, if provided, or the cover layer 160 if the fire-resistant sock 162 is not provided) in the depth direction DI, a first foam layer 122 (potentially viscoelastic foam) directly underlying the first scrim layer 120 A in the depth direction DI, a non- viscoelastic second foam layer 124 directly underlying the first foam layer 122 in the depth direction DI, and a second scrim layer 120B directly underlying the second foam layer 124 in the depth direction DI. [00111] In some embodiments, the first scrim layer 120A may comprise a fabric weight within the range of about 20 GSM and about 80 GSM. In some embodiments, the first scrim layer 120A comprises an air permeability of at least about I -V2 ft3/min.
[00112] If the top proximal cover portion 114 includes the PCM 126 and/or the TEEM 128, the first scrim layer 120A includes a greater total amount (e.g., mass) (and/or total latent heat potential) of the PCM 126 and/or a greater total amount (e.g., mass or volume) (and/or total thermal effusivity) of the TEEM 128 than that of the distal-most layer or portion of the top proximal cover portion 114 (and/or the top proximal cover portion 114 as a whole). In some such embodiments, the total mass (and/or total latent heat potential) of the PCM 126 of the first scrim layer 120A is greater than that of the distal-most layer or portion of the top proximal cover portion 114 (and/or the top proximal cover portion 114 as a whole) by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the total mass (and/or total thermal effusivity) of the TEEM 128 of the first scrim layer 120A is greater than that of the distal-most layer or portion of the top proximal cover portion 114 (and/or the top proximal cover portion 114 as a whole) by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00113] The PCM 126 and/or the TEEM 128 of the first scrim layer 120A may be provided or arranged in a gradient distribution that increases in the depth direction DI (i.e., the intralayer gradient distribution that increases in the depth direction DI). For example, the first scrim layer 120A may include a proximal scrim portion (e.g., a proximal surface portion) that is positioned proximate to the top proximal cover portion 114 (if provided) having a first total mass portion (or first latent heat potential) of the total mass (or total latent heat potential) of the PCM 126 of the first scrim layer 120A, and a distal scrim portion (e.g., a distal surface portion) that is positioned distal to the top proximal cover portion 114 (if provided) and underlying the proximal scrim portion in the depth direction DI having a second total mass portion (or second latent heat potential) of the total mass (or total latent heat potential) of the PCM 126 of the first scrim layer 120 A, the second total mass portion (or second latent heat potential) of the PCM 126 being greater than the first total mass portion (or first latent heat potential) of the PCM 126. In some such embodiments, the second total mass portion (or second latent heat potential) of the PCM 126 of the first scrim layer 120 A may be greater than the first total mass portion (or first latent heat potential) of the PCM 122 of the first scrim layer 120A by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. As another example, the proximal scrim portion may have a first total mass portion (or first thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 128 of the first scrim layer 120A, and the distal scrim portion may have a second total mass portion (or second thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 128 of the first scrim layer 120 A, the second total mass portion (or second thermal effusivity) of the TEEM 128 being greater than the first total mass portion (or first thermal effusivity) of the TEEM 128. In some such embodiments, the second total mass portion (or second thermal effusivity) of the TEEM 128 of the first scrim layer 120 A may be greater than the first total mass portion (or first thermal effusivity) of the TEEM 128 of the first scrim layer 120 A by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00114] In some such embodiments, the first scrim layer 120 A may include a medial scrim portion positioned between the proximal and distal scrim portion in the depth direction DI, such as at or proximate to a medial portion of the thickness T1 of the first scrim layer 120 A. The medial scrim portion may include a third total mass portion (or third latent heat potential) of the total mass (or total latent heat potential) of the PCM 126 of the first scrim layer 120 A, the third total mass portion (or third latent heat potential) of the PCM 126 being greater than the first total mass portion (or first latent heat potential) of the PCM 126 and less than the second total mass portion (or second latent heat potential) of the PCM 126 of the first scrim layer 120A. For example, the third total mass portion (or third latent heat potential) of the PCM 126 may be greater than the first total mass portion (or first latent heat potential) of the PCM 126 of the first scrim layer 120 A, and less than the second total mass portion (or second latent heat potential) of the PCM 126 of the first scrim layer 120A, by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. The medial scrim portion may also include a third total mass portion (or third total thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 128 of the first scrim layer 120 A, the third total mass portion (or third total thermal effusivity) of the TEEM 128 of the first scrim layer 120 A being greater than the first total mass portion (or first total thermal effusivity) of the TEEM 128 and less than the second total mass portion (or second total thermal effusivity) of the TEEM 128 of the first scrim layer 120A. For example, the third total mass portion (or third total thermal effusivity) of the TEEM 128 may be greater than the first total mass portion (or first total thermal effusivity) of the TEEM 128 of the first scrim layer 120 A, and less than the second total mass portion (or second total thermal effusivity) of the TEEM 128 of the first scrim layer 120A, by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. It is noted that the first scrim layer 120 A may include any number of portions along the depth direction with differing loadings of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI, such as just two of the proximal, medial and distal portions, or at least one additional portion beyond the proximal, medial and distal portions.
[00115] As shown in FIGS. 8-10, the first foam layer 122 directly underlying the first scrim layer 120A in the depth direction DI also may include the PCM 126 and/or the TEEM 128. As described above, the first foam layer 122 comprises the PCM 126 and the TEEM 128 in greater total amounts or loadings than the overlying layers of the cooling cartridge portion 110 (and the proximal top cover portion 114 if it includes the PCM 126 or the TEEM 128). For example, the total mass (or total latent heat potential) of the PCM 126 of the first foam layer 122 may be greater than the total mass (or total latent heat potential) of the first scrim layer 120A, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. Similarly, the total mass (or total thermal effusivity) of the TEEM 128 of the first foam layer 122 may be greater than the total mass (or total thermal effusivity) of the first scrim layer 120A, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00116] The first foam layer 122 may also include an intra-layer gradient distribution of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI. For example, the first foam layer 122 may include a proximal foam portion having a first total mass portion (and/or first latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the first foam layer 122 and a first total mass portion (and/or first thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the first foam layer 122, and a distal foam portion having a second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the first foam layer 122 that is greater than the first total mass portion (and/or first latent heat potential) thereof and a second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the first foam layer 122 that is greater than the first total mass portion (and/or first thermal effusivity) thereof. In some embodiments, the second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the first foam layer 122 may be greater than the first total mass portion (and/or first latent heat potential) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 may be greater than the first total mass portion (and/or first thermal effusivity) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00117] In some such embodiments, the first foam layer 122 may further comprise a medial foam portion positioned between the proximal and distal foam portions in the depth direction DI, such as at or proximate to the medial portion of the thickness T1 of the first foam layer 122. The medial foam portion may have a third total mass portion (and/or third latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the first foam layer 122, and a third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the first foam layer 122. The third total mass portion (and/or third latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the first foam layer 122 may be greater than the first total mass portion (and/or first latent heat potential) and less than the second mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the first foam layer 122, and the third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the first foam layer 122 may be greater than the first total mass portion (and/or first thermal effusivity) and less than the second mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the first foam layer 122. In some embodiments, the third total mass portion (and/or latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 may be greater than first total mass portion (and/or first latent heat potential) thereof and less than the second total mass portion (and/or second latent heat potential) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 may be greater than the first portion (and/or first thermal effusivity) thereof and less than the second total mass (and/or second thermal effusivity) portion by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. It is noted that the first foam layer 122 may include any number of portions along the depth direction with differing loadings of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI, such as just two of the proximal, medial and distal portions, or at least one additional portion beyond the proximal, medial and distal portions.
[00118] As shown in FIGS. 8-10, the second foam layer 124 directly underlying the first foam layer 122 in the depth direction DI also may include the PCM 126 and/or the TEEM 128. As described above, the second foam layer 124 comprises the PCM 126 and the TEEM 128 in greater total amounts or loadings than the overlying layers of the cooling cartridge portion 110 (and the proximal top cover portion 114 if it includes the PCM 126 or the TEEM 128). For example, the total mass (or total latent heat potential) of the PCM 126 of the second foam layer 124 is greater than the total mass (or total latent heat potential) of the first foam layer 122, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. Similarly, the total mass (or total thermal effusivity) of the TEEM 128 of the second foam layer 124 is greater than the total mass (or total thermal effusivity) of the first foam layer 122, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00119] The second foam layer 124 may also include an intra-layer gradient distribution of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI. For example, the second foam layer 124 may include a proximal foam portion having a first total mass portion (and/or first latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the second foam layer 124 and a first total mass portion (and/or first thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the second foam layer 124, and a distal foam portion having a second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the second foam layer 124 that is greater than the first total mass portion (and/or first latent heat potential) thereof and a second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the second foam layer 124 that is greater than the first total mass portion (and/or first thermal effusivity) thereof. In some embodiments, the second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the second foam layer 124 may be greater than first portion (and/or first latent heat potential) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 may be greater than first portion (and/or first thermal effusivity) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00120] In some such embodiments, the second foam layer 124 may further comprise a medial foam portion positioned between the proximal and distal foam portions thereof in the depth direction DI, such as at or proximate to the medial portion of the thickness T1 of the second foam layer 124. The medial foam portion may have a third total mass portion (and/or third latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the second foam layer 124, and a third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the second foam layer 124. The third total mass portion (and/or third latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the second foam layer 124 being greater than the first total mass portion (and/or first latent heat potential) and less than the second mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 of the second foam layer 124, and the third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the second foam layer 124 being greater than the first total mass portion (and/or first thermal effusivity) and less than the second mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 of the second foam layer 124. In some embodiments, the third total mass portion (and/or latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 126 may be greater than first total mass portion (and/or first latent heat potential) thereof and less than the second total mass portion (and/or second latent heat potential) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 128 may be greater than the first total mass portion (and/or first thermal effusivity) thereof and less than the second total mass (and/or second thermal effusivity) portion by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. It is noted that the second foam layer 124 may include any number of portions along the depth direction with differing loadings of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI, such as just two of the proximal, medial and distal portions, or at least one additional portion beyond the proximal, medial and distal portions.
[00121] As shown in FIGS. 8-10, the first foam layer 122 and the second foam layer 124 comprise distinct compressible foam layers that may be separate and distinct from each other and the other layers of the plurality of layers 112 of the cooling cartridge portion 110 of the cooling portion or zone 101 of the temperature regulating cushion 100, including any other foam layer(s). In some embodiments, the first foam layer 122 comprises a layer of viscoelastic polyurethane foam (or memory foam), and the second foam layer 124 comprises a layer of latex polyurethane foam (or vice versa). In some embodiments, the foam of the first foam layer 122 and/or the second foam layer 124 may be an open cell foam. [00122] As shown in FIGS. 8-10, the second scrim layer 120B directly underlying the second foam layer 124 in the depth direction DI also may include the PCM 126 and/or the TEEM 128. As described above, the second scrim layer 120B comprises the PCM 126 and the TEEM 128 in greater total amounts or loadings than the overlying layers of the cooling cartridge portion 110 (and the proximal top cover portion 114 if it includes the PCM 126 or the TEEM 128). For example, the total mass (or total latent heat potential) of the PCM 126 of the second scrim layer 120B is greater than the total mass (or total latent heat potential) of the second foam layer 124, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. Similarly, the total mass (or total thermal effusivity) of the TEEM 128 of the second scrim layer 120B is greater than the total mass (or total thermal effusivity) of the second foam layer 124, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00123] The PCM 126 and/or the TEEM 128 of the second scrim layer 120B may be provided or arranged in the gradient distribution that increases in the depth direction DI (i.e., the intra-layer gradient distribution that increases in the depth direction DI). For example, the second scrim layer 120B may include a proximal scrim portion (e.g., a proximal surface portion) having a first total mass portion (or first latent heat potential) of the total mass (or total latent heat potential) of the PCM 126 of the second scrim layer 120B, and a distal scrim portion (e.g., a distal surface portion) underlying the proximal scrim portion in the depth direction DI having a second total mass portion (or second latent heat potential) of the total mass (or total latent heat potential) of the PCM 126 of the second scrim layer 120B, the second total mass portion (or second latent heat potential) of the PCM 126 being greater than the first total mass portion (or first latent heat potential) of the PCM 126. In some such embodiments, the second total mass portion (or second latent heat potential) of the PCM 126 of the second scrim layer 120B is greater than the first total mass portion (or first latent heat potential) of the PCM 126 of the second scrim layer 120B by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. As another example, the proximal scrim portion may have a first total mass portion (or first thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 128 of the second scrim layer 120B, and the distal scrim portion may have a second total mass portion (or second thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 128 of the second scrim layer 120B, the second total mass portion (or second thermal effusivity) of the TEEM 128 being greater than the first total mass portion (or first thermal effusivity) of the TEEM 128. In some such embodiments, the second total mass portion (or second thermal effusivity) of the TEEM 128 of the second scrim layer 120B is greater than the first total mass portion (or first thermal effusivity) of the TEEM 128 of the second scrim layer 120B by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00124] In some such embodiments, the second scrim layer 120B may include a medial scrim portion positioned between the proximal and distal scrim portion in the depth direction DI, such as at or proximate to a medial portion of the thickness T1 of the second scrim layer 120B. The medial scrim portion may include a third total mass portion (or third latent heat potential) of the total mass (or total latent heat potential) of the PCM 126 of the second scrim layer 120B, the third total mass portion (or third latent heat potential) of the PCM 126 being greater than the first total mass portion (or first latent heat potential) of the PCM 126 and less than the second total mass portion (or second latent heat potential) of the PCM 126 of the second scrim layer 120B. For example, the third total mass portion (or third latent heat potential) of the PCM 126 may be greater than the first total mass portion (or first latent heat potential) of the PCM 126 of the second scrim layer 120B, and less than the second total mass portion (or second latent heat potential) of the PCM 126 of the second scrim layer 120B, by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. The medial scrim portion may also include a third total mass portion (or third total thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 128 of the second scrim layer 120B, the third total mass portion (or third total thermal effusivity) of the TEEM 128 of the second scrim layer 120B being greater than the first total mass portion (or first total thermal effusivity) of the TEEM 128 and less than the second total mass portion (or second total thermal effusivity) of the TEEM 128 of the second scrim layer 120B. For example, the third total mass portion (or third total thermal effusivity) of the TEEM 128 may be greater than the first total mass portion (or first total thermal effusivity) of the TEEM 128 of the second scrim layer 120B, and less than the second total mass portion (or second total thermal effusivity) of the TEEM 128 of the second scrim layer 120B, by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. It is noted that the second scrim layer 120B may include any number of portions along the depth direction with differing loadings of the PCM 126 and/or the TEEM 128 thereof that increases in the depth direction DI, such as just two of the proximal, medial and distal portions, or at least one additional portion beyond the proximal, medial and distal portions.
[00125] As shown in FIGS. 8-10, the first and second scrim layers 120A, 120B comprise separate and distinct scrim layers that may be separate and distinct from each other and the other layers of the plurality of layers 112 of the cooling cartridge portion 110 of the cooling portion or zone 101 of the temperature-regulating cushion 100. In some embodiments, the entirety of the first scrim layer 120A is spaced from the entirety of the second scrim layer 120B in the depth direction via the thicknesses of the first and second foam layers 122, 124. In some embodiments, the material and/or configuration (but for the loading of the PCM 126 and/or TEEM 128 thereof) of the second scrim layer 120B is substantially the same or similar to the first scrim layer 120A. For example, in some embodiments, the second scrim layer 120B may comprises a fabric weight within the range of about 20 GSM and about 80 GSM, and/or an air permeability of at least about l-’ ft3/min. In some other embodiments, the material and/or configuration (including the loading of the PCM 126 and/or TEEM 128 thereof) of the second scrim layer 120B differs from that of the first scrim layer 120 A. [00126] FIG. 11 illustrates another cooling portion or zone 201 of a temperature-regulating cushion according to the present disclosure. The cooling portion or zone 201 incorporates a cooling cartridge portion 210 comprising a plurality of consecutive separate and distinct layers 212 that absorbs or draws an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe. The cooling portion or zone 201 may comprise and/to be similar to the cooling portions or zones described above with respect to FIGS. 3-5, and is substantially similar to the cooling portion or zone 101 of the temperature regulating cushion 100 described above with respect to FIGS. 6-10, and therefore the description contained herein directed thereto equally applies to the cooling portion or zone 201 of FIG. 11 but may not be repeated herein below for brevity sake. Like components and aspects of the cooling portion or zone 201 and the cooling cartridge portion 210 to the cushion of FIGS. 3-5 and the cooling portion or zone 101 of the temperature regulating cushion 100 of FIGS. 6-10 are thereby indicated by like reference numerals preceded with “2.”
[00127] As shown in FIG. 11, the cooling portion or zone 201 differs from the cooling portion or zone 101 in that the cooling cartridge portion 210 contains a scrim layer 220 that extends about the width W1 and/or length LI of the first and second foam layers 222, 224. The scrim layer 220 may form an enclosure, sleeve or bag that contains the first and second foam layers 222, 224, for example. The first scrim layer 220A may thereby compromise a first portion of the scrim layer 220 (directly) overlying the first foam layer 222, and the second scrim layer 220B may thereby comprise a second portion of the scrim layer 220 (directly) underlying the second foam layer 224 in the depth direction DI, as shown in FIG.
11. The first and second scrim layer portions 220A, 220B of the scrim layer 220 may include different differing loadings of the PCM 226 and/or TEEM 228, as described above. The first and second scrim layer portions 220A, 220B may be formed via differing processes or operations (or with different parameters thereof) such that their PCM 226 and/or TEEM 228 loadings differ.
[00128] As also shown in FIG. 11, the scrim layer 220 may include lateral and/or longitudinal side portions 220C extending between the first and second scrim layer portions 220A, 220B in the thickness T1 along the width W1 and/or length LI of the mattress. In the illustrated exemplary embodiment shown in FIG. 11, the lateral and/or longitudinal side portions 220C of the scrim layer 220 are void of the PCM 226 and/or TEEM 228. However, in alternative embodiments (not shown), the lateral and/or longitudinal side portions 220C of the scrim layer 220 may include the PCM 226 and/or TEEM 228.
[00129] FIG. 12 illustrates another cooling portion or zone 301 of a temperature-regulating cushion according to the present disclosure. The cooling portion or zone 301 incorporates a cooling cartridge portion 310 comprising a plurality of consecutive separate and distinct layers 312 that absorbs or draws an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe. The cooling portion or zone 301 may comprise and/to be similar to the cushion described above with respect to FIGS. 3-5, and is substantially similar to the cooling portion or zone 101 of the temperature regulating cushion 100 of FIGS. 6-10 and the cooling portion or zone 201 of FIG. 11, and therefore the description contained herein directed thereto equally applies to the cooling portion or zone 301 of FIG. 12 but may not be repeated herein below for brevity sake. Like components and aspects of the cooling portion or zone 301 and the cooling cartridge portion 310 thereof to the cushion of FIGS. 3-5, the cooling portion or zone 101 of the temperature regulating cushion 100 of FIGS. 6-10 and/or the cooling portion or zone 201 of FIG. 11 are thereby indicated by like reference numerals preceded with “3.” [00130] As shown in FIG. 12, the cooling portion or zone 301 differs from the cooling portion or zone 101 and the cooling portion or zone 201 in that the cooling cartridge portion 310 comprises a distal batting layer 325 overlying (e.g., directly overlying) the base portion 364 and/or underlying (e.g., directly underlying) the second scrim layer/portion 320B in the depth direction DI. The batting layer 325 may be comprised of any matting material, such as a woven or non-woven fiber batting. The batting layer 325 may be comprised of one or more batting layers loosely overlying each other in the depth direction DI or coupled together.
[00131] In some embodiments, the batting layer 325 may define a thickness along the thickness T1 of the cooling portion or zone 301 that is greater than a thickness of the first scrim layer/portion 320A and/or a thickness of the second scrim layer/portion 320B. In some embodiments, the batting layer 325 may comprise a loft along the depth direction DI that is greater than that of the first scrim layer/portion 320A and/or that of the second scrim layer/portion 320B. In some embodiments, the batting layer 325 may comprise a volumetric airflow (i.e., CFM) along the depth direction DI that is less than that of the first scrim layer/portion 320A and/or that of the second scrim layer/portion 320B.
[00132] As shown in FIG. 12, the batting layer 325 may include the PCM 326 and/or the TEEM 328. As described above, the batting layer 325 may comprise the PCM 326 and the TEEM 328 in greater total amounts or loadings than the overlying layers of the cooling cartridge portion 310 (and the proximal top cover portion 314 if it includes the PCM 326 or the TEEM 328). For example, the total mass (or total latent heat potential) of the PCM 326 of the batting layer 325 may be greater than the total mass (or total latent heat potential) of the second scrim layer/portion 320B, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. Similarly, the total mass (or total thermal effusivity) of the TEEM 328 of the batting layer 325 may be greater than the total mass (or total thermal effusivity) of the second scrim layer 320B, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00133] The PCM 326 and/or the TEEM 328 of the batting layer 325 may be provided or arranged in the gradient distribution that increases in the depth direction DI (i.e., the intralayer gradient distribution that increases in the depth direction DI). For example, the batting layer 325 may include a proximal batting portion (e.g., a proximal surface portion) having a first total mass portion (or first latent heat potential) of the total mass (or total latent heat potential) of the PCM 326 of the batting layer 325, and a distal batting portion (e.g., a distal surface portion) underlying the proximal batting portion in the depth direction DI having a second total mass portion (or second latent heat potential) of the total mass (or total latent heat potential) of the PCM 326 of the batting layer 325, the second total mass portion (or second latent heat potential) of the PCM 326 being greater than the first total mass portion (or first latent heat potential) of the PCM 326. In some such embodiments, the second total mass portion (or second latent heat potential) of the PCM 326 of the batting layer 325 is greater than the first total mass portion (or first latent heat potential) of the PCM 326 of the batting layer 325 by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. As another example, the proximal batting portion may have a first total mass portion (or first thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 328 of the batting layer 325, and the distal batting portion may have a second total mass portion (or second thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 328 of the batting layer 325, the second total mass portion (or second thermal effusivity) of the TEEM 328 being greater than the first total mass portion (or first thermal effusivity) of the TEEM 328. In some such embodiments, the second total mass portion (or second thermal effusivity) of the TEEM 328 of the batting layer 325 is greater than the first total mass portion (or first thermal effusivity) of the TEEM 328 of the batting layer 325 by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00134] In some such embodiments, the batting layer 325 may include a medial batting portion positioned between the proximal and distal batting portions in the depth direction DI, such as at or proximate to a medial portion of the thickness T1 of the batting layer 325. The medial batting portion may include a third total mass portion (or third latent heat potential) of the total mass (or total latent heat potential) of the PCM 326 of the batting layer 325, the third total mass portion (or third latent heat potential) of the PCM 326 being greater than the first total mass portion (or first latent heat potential) of the PCM 326 and less than the second total mass portion (or second latent heat potential) of the PCM 326 of the batting layer 325. For example, the third total mass portion (or third latent heat potential) of the PCM 326 may be greater than the first total mass portion (or first latent heat potential) of the PCM 326 of the batting layer 325, and less than the second total mass portion (or second latent heat potential) of the PCM 326 of the batting layer 325, by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. The medial batting portion may also include a third total mass portion (or third total thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 328 of the batting layer 325, the third total mass portion (or third total thermal effusivity) of the TEEM 328 of the batting layer 325 being greater than the first total mass portion (or first total thermal effusivity) of the TEEM 328 and less than the second total mass portion (or second total thermal effusivity) of the TEEM 328 of the batting layer 325. For example, the third total mass portion (or third total thermal effusivity) of the TEEM 328 may be greater than the first total mass portion (or first total thermal effusivity) of the TEEM 328 of the batting layer 325, and less than the second total mass portion (or second total thermal effusivity) of the TEEM 328 of the batting layer 325, by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. It is noted that the batting layer 325 may include any number of portions along the depth direction with differing loadings of the PCM 326 and/or the TEEM 328 thereof that increases in the depth direction DI, such as just two of the proximal, medial and distal portions, or at least one additional portion beyond the proximal, medial and distal portions.
[00135] FIG. 13 illustrates another cooling portion or zone 401 of a temperature-regulating cushion according to the present disclosure. The cooling portion or zone 401 incorporates a cooling cartridge portion 410 comprising a plurality of consecutive separate and distinct layers 412 that absorbs or draws an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe. The cooling portion or zone 401 may comprise and/to be similar to the cushion described above with respect to FIGS. 3-5, and is substantially similar to the cooling portion or zone 101 of FIGS. 6-10, the cooling portion or zone 201 of FIG. 11 and the cooling portion or zone 301 of FIG. 12, and therefore the description contained herein directed thereto equally applies to the cooling portion or zone 401 of FIG. 13 but may not be repeated herein below for brevity sake. Like components and aspects of the cooling portion or zone 401 and the cooling cartridge portion 410 thereof to the cushion of FIGS. 3-5, the cooling portion or zone 101 of the temperature regulating cushion 100 of FIGS. 6-10, the cooling portion or zone 201 of FIG. 11 and/or the cooling portion or zone 301 of FIG. 12 are thereby indicated by like reference numerals preceded with “4.”
[00136] As shown in FIG. 13, the cooling portion or zone 401 differs from the cooling portion or zone 101, the cooling portion or zone 201 and the cooling portion or zone 301 in that the second scrim layer/portion 420B of the scrim layer 420 is underlying (e.g., directly underlying) the base portion 416 in the depth direction DI. As shown in FIG. 13, the scrim layer 420 of the cooling portion or zone 401 may extend about the width W 1 and/or length LI of the first and second foam layers 422, 424 and the base portion 416 (and the batting layer, if provided). The scrim layer 420 may thereby form an enclosure, sleeve or bag that contains the first and second foam layers 422, 424 and the base portion 416 (and the batting layer, if provided), for example. The first scrim layer 420A may thereby compromise a first portion of the scrim layer 420 (directly) overlying the first foam layer 422, and the second scrim layer 420B may thereby comprise a second portion of the scrim layer 420 (directly) underlying the base portion 416 in the depth direction DI, as shown in FIG. 13. As also shown in FIG. 13, in some embodiments, the second scrim layer/portion 420B may overlay (e.g., directly overlay) the fire-resistant sock 462 (if provided) and/or the cover layer 460 (if provided) in the depth direction DI.
[00137] In the illustrated exemplary embodiment, the second scrim layer/portion 420B is void the PCM 426 and/or the TEEM 428. However, in some alternative embodiments (not shown), the second scrim layer/portion 420B may include the PCM 426 and/or the TEEM 428.
[00138] FIG. 14 illustrates a cooling portion or zone 501 according to the present disclosure. The cooling portion or zone 501 incorporates a plurality of consecutive separate and distinct layers 512 that absorbs or draws an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe. The cooling portion or zone 501 may comprise and/or be similar to the cushion described above with respect to FIGS. 3-5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG. 11, the cooling cartridge portion 310 of FIG. 12, and the cooling cartridge portion 410 of FIG. 13, and therefore the description contained herein directed thereto equally applies to the cooling portion or zone 501 of FIG. 14 but may not be repeated herein below for brevity sake. Like components and aspects of the cooling portion or zone 501 to the cushion of FIGS. 3-5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG. 11, the cooling cartridge portion 310 of FIG. 12, and the cooling cartridge portion 410 of FIG. 13 are thereby indicated by like reference numerals preceded with “5.” [00139] As shown in FIG. 14, the cooling portion or zone 501 may define a width Wl, length LI and thickness T1 extending between a proximal side portion or surface 540 and a distal side portion or surface 542 along the depth direction DI. The cooling portion or zone 501 may be sized and otherwise configured as a mat to overlie a bed, chair, couch, seat, ground/floor, bench, or any other surface or structure that supports at least a portion of a user to add (or enhance) a cooling function/mechanism thereto.
[00140] As shown in FIG. 14, the cooling portion or zone 501 may comprise a proximal fabric layer 520A, a medial layer 522 underlying (e.g., directly underlying) the proximal fabric layer 520A, and a distal fabric layer 520B underlying (e.g., directly underlying) the medial layer 522. The proximal fabric layer 520A, medial layer 522 and the distal fabric layer 520B each include the PCM 526 and the TEEM 528, as shown in FIG. 14. The cooling portion or zone 501 includes the inter-layer gradient distribution of the PCM 526 and the TEEM 528 that increases in the depth direction DI, and the intra-layer gradient distribution of the PCM 526 and the TEEM 528 of at least one layer thereof that increases in the depth direction DI.
[00141] In some embodiments, the proximal fabric layer 520A may not include the intra- layer gradient distribution of the PCM 526 and the TEEM 528. For example, only a distal portion of the proximal fabric layer 520A may include a mass of the PCM 526 and/or the TEEM 528. In some other embodiment, the PCM 526 and/or the TEEM 528 of the proximal fabric layer 520A may be provided or arranged in the gradient distribution that increases in the depth direction DI (i.e., the intra-layer gradient distribution that increases in the depth direction DI).
[00142] For example, the proximal fabric layer 520A may include a proximal fabric portion (e.g., a proximal surface portion) that is positioned at or proximate to the top proximal surface 540 having a first total mass portion (or first latent heat potential) of the total mass (or total latent heat potential) of the PCM 526 of the proximal fabric layer 520A, and a distal fabric portion (e.g., a distal surface portion) that is positioned distal to the top proximal surface 540 and underlying the proximal fabric portion in the depth direction DI having a second total mass portion (or second latent heat potential) of the total mass (or total latent heat potential) of the PCM 526 of the proximal fabric layer 520A, the second total mass portion (or second latent heat potential) of the PCM 526 being greater than the first total mass portion (or first latent heat potential) of the PCM 526. In some such embodiments, the second total mass portion (or second latent heat potential) of the PCM 526 of the proximal fabric layer 520A is greater than the first total mass portion (or first latent heat potential) of the PCM 122 of the of the proximal fabric layer 520A by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. As another example, the proximal fabric portion of the proximal fabric layer 520A may have a first total mass portion (or first thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 528 of the proximal fabric layer 520A, and the distal fabric portion may have a second total mass portion (or second thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 528 of the proximal fabric layer 520A, the second total mass portion (or second thermal effusivity) of the TEEM 528 being greater than the first total mass portion (or first thermal effusivity) of the TEEM 528. In some such embodiments, the second total mass portion (or second thermal effusivity) of the TEEM 528 of the proximal fabric layer 520A is greater than the first total mass portion (or first thermal effusivity) of the TEEM 528 of the proximal fabric layer 520A by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00143] In some such embodiments, the proximal fabric layer 520A may include a medial fabric portion positioned between the proximal and distal fabric portions in the depth direction DI, such as at or proximate to a medial portion of the thickness T1 of the proximal fabric layer 520A. The medial fabric portion may include a third total mass portion (or third latent heat potential) of the total mass (or total latent heat potential) of the PCM 526 of the proximal fabric layer 520A, the third total mass portion (or third latent heat potential) of the PCM 526 being greater than the first total mass portion (or first latent heat potential) of the PCM 526 and less than the second total mass portion (or second latent heat potential) of the PCM 526 of the proximal fabric layer 520A. For example, the third total mass portion (or third latent heat potential) of the PCM 526 may be greater than the first total mass portion (or first latent heat potential) of the PCM 526 of the proximal fabric layer 520 A, and less than the second total mass portion (or second latent heat potential) of the PCM 526 of the proximal fabric layer 520A, by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. The medial fabric portion may also include a third total mass portion (or third total thermal effusivity) of the total mass (or total thermal effusivity) of the TEEM 528 of the proximal fabric layer 520A, the third total mass portion (or third total thermal effusivity) of the TEEM 528 of the proximal fabric layer 520A being greater than the first total mass portion (or first total thermal effusivity) of the TEEM 528 and less than the second total mass portion (or second total thermal effusivity) of the TEEM 528 of the proximal fabric layer 520 A. For example, the third total mass portion (or third total thermal effusivity) of the TEEM 528 may be greater than the first total mass portion (or first total thermal effusivity) of the TEEM 528 of the proximal fabric layer 520A, and less than the second total mass portion (or second total thermal effusivity) of the TEEM 528 of the proximal fabric layer 520A, by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. It is noted that the proximal fabric layer 520A may include any number of portions along the depth direction with differing loadings of the PCM 526 and/or the TEEM 528 thereof that increases in the depth direction DI, such as just two of the proximal, medial and distal portions, or at least one additional portion beyond the proximal, medial and distal portions. [00144] As shown in FIG. 14, the medial layer 522 directly underlying the first scrim layer 520A in the depth direction DI may also include the PCM 526 and/or the TEEM 528. As described above, the medial layer 522 comprises the PCM 526 and the TEEM 528 in greater total amounts or loadings than the first scrim layer 520A. For example, the total mass (or total latent heat potential) of the PCM 526 of the medial layer 522 is greater than the total mass (or total latent heat potential) of the first scrim layer 520A, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. Similarly, the total mass (or total thermal effusivity) of the TEEM 528 of the medial layer 522 is greater than the total mass (or total thermal effusivity) of the first scrim layer 520A, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00145] The medial layer 522 may also include an intra-layer gradient distribution of the PCM 526 and/or the TEEM 528 thereof that increases in the depth direction DI . For example, the medial layer 522 may include a proximal portion 530 having a first total mass portion (and/or first latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 526 of the medial layer 522 and a first total mass portion (and/or first thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 528 of the medial layer 522, and a distal portion 534 having a second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 526 of the medial layer 522 that is greater than the first total mass portion (and/or first latent heat potential) thereof and a second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 528 of the medial layer 522 that is greater than the first total mass portion (and/or first thermal effusivity) thereof. In some embodiments, the second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 526 of the medial layer 522 may be greater than first total mass portion (and/or first latent heat potential) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 528 may be greater than first total mass portion (and/or first thermal effusivity) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00146] In some such embodiments, the medial layer 522 may further comprise a medial portion 532 positioned between the proximal and distal portions 530, 534 thereof in the depth direction DI, such as at or proximate to the middle of the thickness T1 of the medial layer 522. The medial portion 532 may have a third total mass portion of the total mass of the PCM 526 of the medial layer 522, and a third total mass portion (and/or third latent heat potential) of the total mass (and/or total latent heat potential) of the TEEM 528 of the medial layer 522. The third total mass portion (and/or third latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 526 of the medial layer 522 being greater than the first total mass portion (and/or first latent heat potential) and less than the second mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 526 of the medial layer 522, and the third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 528 of the medial layer 522 being greater than the first total mass portion (and/or first thermal effusivity) and less than the second mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 528 of the medial layer 522. In some embodiments, the third total mass portion (and/or latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 526 may be greater than the first total mass portion (and/or first latent heat potential) thereof and less than the second total mass portion (and/or second latent heat potential) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 528 may be greater than the first total mass portion (and/or first thermal effusivity) thereof and less than the second total mass (and/or second thermal effusivity) portion by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. It is noted that the medial layer 522 may include any number of portions along the depth direction with differing loadings of the PCM 526 and/or the TEEM 528 thereof that increases in the depth direction DI, such as just two of the proximal, medial and distal portions, or at least one additional portion beyond the proximal, medial and distal portions.
[00147] The medial layer 522 may comprise any material or configuration. For example, the medial layer 522 may comprise one or more layers of batting, scrim, foam or a combination thereof, for example. In one exemplary embodiment, the medial layer 522 comprises a batting layer.
[00148] As shown in FIG. 14, the second scrim layer 520B directly underlying the medial layer 522 in the depth direction DI also may include the PCM 526 and/or the TEEM 528. As described above, the second scrim layer 520B comprises the PCM 526 and the TEEM 528 in greater total amounts or loadings than the overlying layers of the cooling portion or zone 501. For example, the total mass (or total latent heat potential) of the PCM 526 of the second scrim layer 520B is greater than the total mass (or total latent heat potential) of the medial layer 522, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. Similarly, the total mass (or total thermal effusivity) of the TEEM 528 of the second scrim layer 520B is greater than the total mass (or total thermal effusivity) of the medial layer 522, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00149] The PCM 526 and/or the TEEM 528 of the second scrim layer 520B may also be provided or arranged in the gradient distribution that increases in the depth direction DI (i.e., the intra-layer gradient distribution that increases in the depth direction DI), as described above with respect to the first scrim layer 520A, for example.
[00150] As shown in FIG. 14, the first and second scrim layers 520 A, 520B may be proximal and distal portions of a scrim layer 520. The scrim layer 520 may thereby extend about or around the medial layer 522 along the width W 1 and/or length LI directions. For example, the scrim layer 520 may include third portions 520C that extend between the first and second scrim layers 520 A, 520B along the thickness T1 of the mat or pad. In some alternative embodiments (not shown), the first and second scrim layers 520 A, 520B may be separate and distinct layers, which may be directly coupled to each other or indirectly coupled to each other (e.g., via the medial layer 522).
[00151] FIG. 15 illustrates a quilted cooling portion or zone 601 according to the present disclosure. The quilted cooling portion or zone 601 incorporates a plurality of consecutive separate and distinct layers 612 that absorbs or draws an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe. The quilted cooling portion or zone 601 may comprise and/or be similar to the cushion described above with respect to FIGS. 3- 5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG.
11, the cooling cartridge portion 310 of FIG. 12, the cooling cartridge portion 410 of FIG. 13, and the cooling portion or zone 501 of FIG. 14, and therefore the description contained herein directed thereto equally applies to the cooling portion or zone 601 of FIG. 15 but may not be repeated herein below for brevity sake. Like components and aspects of the cooling portion or zone 601 to the cushion of FIGS. 3-5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG. 11, the cooling cartridge portion 310 of FIG. 12, the cooling cartridge portion 410 of FIG. 13, and the cooling portion or zone 501 of FIG. 14 are thereby indicated by like reference numerals preceded with “6.” [00152] As shown in FIG. 15, the cooling portion or zone 601 is substantially similar to the cooling portion or zone 501 of FIG. 14, but differs in that it includes quilting, stitching or the like 676 that forms or defines distinct areas or chambers of the cooling portion or zone 601. The quilting, stitching or the like may extend through the first scrim layer 620A, the medial layer 622, and the second scrim layer 620B, as shown in FIG. 15.
[00153] As described above with respect to the cooling portion or zone 501 of FIG. 14, the proximal first fiber layer 620A (e.g., a woven fiber layer) may include the PCM 626 and/or the TEEM 628 provided or arranged in the gradient distribution that increases in the depth direction DI (i.e., an intra-layer gradient distribution of the PCM 626 and/or the TEEM 628 that increases in the depth direction DI). For example, the proximal first fiber layer 620A may include a distal surface portion of the thickness T1 thereof that is adjacent to the medial layer 622 with a mass portion (and/or latent heat potential) of the PCM 626 and/or a mass portion (e.g., a thermal effusivity) of the TEEM 628 that is greater than that of a medial portion and/or proximal portion of the proximal first fiber layer 620A.
[00154] Similarly, as also described above, the distal second fiber layer 620B (e.g., a woven fiber layer) may include the PCM 626 and/or the TEEM 628 provided or arranged in the gradient distribution that increases in the depth direction DI (i.e., an intra-layer gradient distribution of the PCM 626 and/or the TEEM 628 that increases in the depth direction DI). For example, the distal second fiber layer 620B may include a distal surface portion of the thickness T1 thereof that is distal to the medial layer 622 with a mass portion (and/or latent heat potential) of the PCM 626 and/or a mass portion (e.g., a thermal effusivity) of the TEEM 628 that is greater than that of a medial portion and/or proximal portion of the distal second fiber layer 620B.
[00155] As shown in FIG. 15, the cooling portion or zone 601 may be configured to removably or selectively couple, or fixedly couple, to a first base fiber layer 672. For example, the distal side portion 642 and/or the distal second fiber layer 620B may be configured to couple to, or be coupled to, the first base fiber layer 672 underlying the distal second fiber layer 620B in the depth direction DI, as shown in FIG. 15. In some such embodiments, the distal second fiber layer 620B may be configured to removably couple with the first base fiber layer 672, such as via at least one zipper, hook-and-loop fastener, button fastener, another removable or selective coupling mechanism, or a combination thereof, for example. In some other embodiments, the distal second fiber layer 620B may be fixedly coupled with the first base fiber layer 672, such as via stitching and/or glue/adhesive, for example.
[00156] In some embodiments, the first base fiber layer 672 may be configured to couple to a portion of a base structure (e.g., a mattress, cushion or the like) or a second distal base fiber layer 674 underlying the first base fiber layer 672 in the depth direction DI, as shown in FIG. 15. The second base fiber layer 674 may be configured to couple to, or be coupled to, (fixedly or removably) a base structure (e.g., a mattress, cushion or the like) underlying the second base fiber layer 674 in the depth direction DI, as shown in FIG. 15. For example, in one exemplary embodiment, the first base fiber layer 672 may comprise a fabric top mattress sheet, and the second base fiber layer 674 may comprise a fabric bed or mattress skirt configured to couple to a mattress and/or a mattress base structure. In some such embodiments, the first base fiber layer 672 and the second base fiber layer 674 may be configured to removably couple together via at least one first zipper, and/or the second base fiber layer 674 may be configured to removably couple to a mattress or mattress base structure via at least one other/second zipper.
[00157] As shown in FIG. 15, the first base fiber layer 672 and/or the second base fiber layer 674 may be void of the PCM 626 and/or the TEEM 628. In some other embodiments (not shown), the first base fiber layer 672 and/or the second base fiber layer 674 may comprise the PCM 626 and/or the TEEM 628 such that the inter-layer gradient distribution of the PCM 626 and/or the TEEM 628 that increases in the depth direction DI is maintained. In such embodiments, the first base fiber layer 672 and/or the second base fiber layer 674 may comprise the intra-layer gradient distribution of the PCM 626 and/or the TEEM 628 that increases in the depth direction DI.
[00158] FIG. 16 illustrates a cooling portion or zone 701 of a temperature-regulating cushion according to the present disclosure. The cooling portion or zone 701 of a temperatureregulating cushion incorporates a plurality of cooling layers 710 that include a plurality of consecutive separate and distinct cooling layers 712 that absorb or draw an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe. The cooling portion or zone 701 may comprise and/or be similar to the cushion described above with respect to FIGS. 3-5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG. 11, the cooling cartridge portion 310 of FIG. 12, the cooling cartridge portion 410 of FIG. 13, the cooling portion or zone 501 of FIG. 14, and the quilted cooling portion or zone 601 of FIG. 15, and therefore the description contained herein directed thereto equally applies to the cooling portion or zone 701 but may not be repeated herein below for brevity sake. Like components and aspects of the cooling portion or zone 701 to the cushion of FIGS. 3-5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG. 11, the cooling cartridge portion 310 of FIG. 12, the cooling cartridge portion 410 of FIG. 13, the cooling portion or zone 501 of FIG. 14 and/or the quilted cooling portion or zone 501 of FIG. 15 are thereby indicated by like reference numerals preceded with “7.”
[00159] The cooling portion or zone 701 may define a width, length and thickness T1 extending between a proximal side portion or surface 740 and a distal side portion or surface 742 along the depth direction DI. The cooling portion or zone 701 may be sized and otherwise configured to overly a mattress/bed, chair, couch, seat, ground/floor, bench, or any other surface or structure that supports at least a portion of a user to add (or enhance) a cooling function/mechanism thereto. In some embodiments, the cooling portion or zone 701 is configured as a cooling portion or zone of a temperature regulating cushion that overlies a mattress to protect the mattress and provide (or enhance) a cooling function/mechanism therefor. In some embodiments, the cooling portion or zone 701 is configured as a washable cushion such that the cooling effectiveness is not significantly decreased or lessened (e.g., by less than about 10%, or less than about 5%, or less than about 2%) by the washing of the cushion, such as in a traditional washing machine. For example, the cooling portion or zone 701 may be configured to retain a substantial amount (e.g., at least about 90%, or at least about 95%, or less than about at least about 97%) of the mass of the PCM 726 and/or TEEM 728 during washing of the cushion, such as in a traditional washing machine.
[00160] As shown in FIG. 16, the plurality of consecutive separate and distinct cooling layers 712 comprise at least one top proximal fabric cover layer 720, and at least one medial scrim layer 722 underlying (e.g., directly underlying) the proximal fabric cover layer 720 in the depth direction DI. As also shown in FIG. 16, at least the proximal fabric cover layer 720 and the scrim layer 722 comprise the PCM 726 and/or the TEEM 728 such that the scrim layer 722 comprises a greater mass (or total latent heat potential) of the PCM 726 and/or a greater mass (or total thermal effusivity) of the TEEM 728 than that of the proximal fabric cover layer 720. As such, the cooling portion or zone 701 includes the inter-layer gradient distribution of the PCM 726 and/or the TEEM 728 that increases in the depth direction DI. For example, in some embodiments, the total mass (or total latent heat potential) of the PCM 726 of the scrim layer 722 is greater than the total mass (or total latent heat potential) of the PCM 726 of the proximal fabric cover layer 720, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. Similarly, in some embodiments, the total mass (or total thermal effusivity) of the TEEM 728 of the scrim layer 722 is greater than the total mass (or total thermal effusivity) of the TEEM 728 of the proximal fabric cover layer 720, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00161] Further, as also shown in FIG. 16, each of the proximal fabric cover layer 720 and the scrim layer 722 include the intra-layer gradient distribution of the PCM 726 and/or the TEEM 728 thereof that increases in the depth direction DI. For example, in some embodiments, the proximal fabric cover layer 720 includes an intra-layer gradient distribution of the PCM 726 and the TEEM 728 thereof that increases in the depth direction DI . For example, the scrim layer 722 may include at least a proximal portion 730 of the thickness of the scrim layer 722 along the depth direction DI having a first total mass portion (and/or first latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 726 thereof and a first total mass portion (and/or first thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 728 thereof, and a distal portion 734 of the thickness of the scrim layer 722 along the depth direction DI having a second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 726 of the scrim layer 722 that is greater than the first total mass portion (and/or first latent heat potential) thereof and a second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 728 of the scrim layer 722 that is greater than the first total mass portion (and/or first thermal effusivity) thereof. In some embodiments, the second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 726 of the scrim layer 722 may be greater than first portion (and/or first latent heat potential) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the second total mass portion (and/or second thermal effusivity) or the total mass (and/or total thermal effusivity) of the TEEM 728 of the scrim layer 722 may be greater than first portion (and/or first thermal effusivity) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about
50%.
[00162] In some such embodiments, the scrim layer 722 may further comprise a medial portion 732 of the thickness thereof positioned between the proximal and distal portions thereof in the depth direction DI, such as at or proximate to the middle of the thickness T1 of the scrim layer 722, as shown in FIG. 16. The medial portion 732 may have a third total mass portion of the total mass of the PCM 726 of the scrim layer 722, and a third total mass portion (and/or third latent heat potential) of the total mass (and/or total latent heat potential) of the TEEM 728 of the scrim layer 722. The third total mass portion (and/or third latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 726 of the scrim layer 722 being greater than the first total mass portion (and/or first latent heat potential) and less than the second mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 726 of the scrim layer 722, and the third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 728 of the scrim layer 722 being greater than the first total mass portion (and/or first thermal effusivity) and less than the second mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 728 of the scrim layer 722. In some embodiments, the third total mass portion (and/or latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 726 may be greater than first total mass portion (and/or first latent heat potential) thereof and less than the second total mass portion (and/or second latent heat potential) thereof by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the third total mass portion (and/or third thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 728 may be greater than the first total mass portion (and/or first thermal effusivity) thereof and less than the second total mass (and/or second thermal effusivity) portion by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. It is noted that the scrim layer 722 may include any number of portions along the thickness/depth direction DI with differing loadings of the PCM 726 and/or the TEEM 728 thereof that increase in the depth direction DI, such as just two of the proximal 730, medial 732 and distal portions 734, or at least one additional portion beyond the proximal 730, medial 732 and distal portions 734.
[00163] As shown in FIG. 16, the cooling portion or zone 701 further includes at least one moisture barrier layer 724 underlying (e.g., directly underlying) the scrim layer 722 in the depth direction DI . The moisture barrier layer 724 comprises a liquid and liquid vapor barrier layer (i.e., waterproofing layer or barrier) configured to prevent or resist liquid and/or liquid vapor (i.e., moisture) from passing through the moisture barrier layer 724 in the depth direction DI . For example, the moisture barrier layer 724 may be configured to prevent at least 99 % volume of water contacting the proximal surface thereof at atmospheric pressure for 12 hours from passing through the moisture barrier layer 724 in the depth direction DI. [00164] The moisture barrier layer 724 may be formed of any material or combination of materials that prevents or resists moisture from passing therethrough in the depth direction DI. For example, in some embodiments the moisture barrier layer 724 may be formed of vinyl and/or polyurethane (e.g., a thermoplastic polyurethane), at least in part. The moisture barrier layer 724 may be substantially thin and flexible. For example, in some embodiments the moisture barrier layer 724 may define a thickness of less than about 3 mm, or less than about 2 mm, or less than about 1 mm, or less than about ’A mm, or less than about 1/10 mm. In one exemplary embodiment, the moisture barrier layer 724 may define a thickness of about 25 microns.
[00165] The moisture barrier layer 724 may or may not include the PCM 726 and/or the
TEEM 728. For example, in some embodiments, the moisture barrier layer 724 is void of the PCM 726, and/or is formed of the TEEM 728 (at least in part) or include the TEEM 728 coupled or otherwise integrated therewith. In some other embodiments, a proximal side surface of the moisture barrier layer 724 includes a mass of the PCM 726 (a mass and/or total latent heat potential greater than that of the scrim layer 722) and is formed of the TEEM 728 (at least in part). The moisture barrier layer 724, the scrim layer 722 and the proximal fiber cover layer 720 may be coupled to each other, such as via an adhesive, stitching/quilting, thermal bonding or any other mechanism or mode.
[00166] FIG. 17 illustrates another cooling portion or zone 801 of a temperature-regulating cushion according to the present disclosure. The cooling portion or zone 801 incorporates a plurality of cooling layers 810 that include a plurality of consecutive separate and distinct cooling layers 812 that absorb or draw an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe. The cooling portion or zone 801 may comprise and/or be similar to the cushion described above with respect to FIGS. 3-5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG. 11, the cooling cartridge portion 310 of FIG. 12, the cooling cartridge portion 410 of FIG. 13, the cooling portion or zone 501 of FIG. 14, the quilted cooling portion or zone 601 of FIG. 15, and the cooling portion or zone 701 of FIG. 16, and therefore the description contained herein directed thereto equally applies to the cooling portion or zone 801 but may not be repeated herein below for brevity sake. Like components and aspects of the cooling portion or zone 801 to the cushion of FIGS. 3-5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG. 11, the cooling cartridge portion 310 of FIG. 12, the cooling cartridge portion 410 of FIG. 13, the cooling portion or zone 501 of FIG. 14, the quilted cooling portion or zone 601 of FIG. 15 and/or the cooling portion or zone 701 of FIG. 16 are thereby indicated by like reference numerals preceded with “8.” [00167] As shown in FIG. 17, the cooling portion or zone 801 may be substantially similar to the cooling portion or zone 701 of FIG. 16, but includes additional cooling layers underlying the moisture barrier layer 824 in the depth direction DI. As shown in FIG. 17, the cooling portion or zone 801 includes at least one second scrim layer 846 underlying (e.g., directly underlying) the moisture barrier layer 824 in the depth direction DI, at least one batting layer 827 underlying (e.g., directly underlying) the second scrim layer 846 in the depth direction DI, and at least one third scrim layer 848 underlying (e.g., directly underlying) the batting layer 827 in the depth direction DI. The second scrim layer 846, the batting layer 827 and the third scrim layer 848 may each comprise the PCM 826 and/or the TEEM 828, as shown in FIG. 17.
[00168] For example, in some embodiments, the total mass (or total latent heat potential) of the PCM 826 of the second scrim layer 846 is greater than the total mass (or total latent heat potential) of the PCM 826 of the moisture barrier layer 824 (if provided) and/or the scrim layer 822, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. Similarly, in some embodiments, the total mass (or total thermal effusivity) of the TEEM 828 of the second scrim layer 846 is greater than the total mass (or total thermal effusivity) of the TEEM 828 of the moisture barrier layer 824, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the total mass (or total latent heat potential) of the PCM 826 of the batting layer 827 is greater than the total mass (or total latent heat potential) of the PCM 826 of the second scrim layer 846, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the total mass (or total thermal effusivity) of the TEEM 828 of the batting layer 827 is greater than the total mass (or total thermal effusivity) of the TEEM 828 of the second scrim layer 846, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the total mass (or total latent heat potential) of the PCM 826 of the third scrim layer 848 is greater than the total mass (or total latent heat potential) of the PCM 826 of the batting layer 827, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the total mass (or total thermal effusivity) of the TEEM 828 of the third scrim layer 848 is greater than the total mass (or total thermal effusivity) of the TEEM 828 of the batting layer 827, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%
[00169] Further, as also shown in FIG. 17, at least one of the second scrim layer 846, the batting layer 827 and the third scrim layer 848 includes the intra-layer gradient distribution of the PCM 826 and/or the TEEM 828 thereof that increases in the depth direction DI. For example, in some embodiments, each of the second scrim layer 846, the batting layer 827 and the third scrim layer 848 may include an intra-layer gradient distribution of the PCM 826 and the TEEM 828 thereof that increases in the depth direction DI. For example, the second scrim layer 846, the batting layer 827 and/or the third scrim layer 848 may include at least a proximal portion of the thickness of the layer along the depth direction DI having a first total mass portion (and/or first latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 826 thereof and a first total mass portion (and/or first thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 828 thereof, and a distal portion of the thickness of the layer along the depth direction DI having a second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 826 of the layer that is greater than the first total mass portion (and/or first latent heat potential) thereof and a second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 828 of the layer that is greater than the first total mass portion (and/or first thermal effusivity) thereof (such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%). [00170] FIG. 18 illustrates another cooling portion or zone 901 of a temperature-regulating cushion according to the present disclosure. The cooling portion or zone 901 incorporates a plurality of cooling layers 910 that include a plurality of consecutive separate and distinct cooling layers 912 that absorb or draw an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe. The cooling portion or zone 901 may comprise and/or be similar to the cushion described above with respect to FIGS. 3-5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG. 11, the cooling cartridge portion 310 of FIG. 12, the cooling cartridge portion 410 of FIG. 13, the cooling portion or zone 501 of FIG. 14, the quilted cooling portion or zone 601 of FIG. 15, the cooling portion or zone 701 of FIG. 16, and the cooling portion or zone 801 of FIG. 17, and therefore the description contained herein directed thereto equally applies to the cooling portion or zone 901 but may not be repeated herein below for brevity sake. Like components and aspects of the cooling portion or zone 901 to the cushion of FIGS. 3-5, the cooling cartridge portion 110 of FIGS. 6-10, the cooling cartridge portion 210 of FIG. 11, the cooling cartridge portion 310 of FIG. 12, the cooling cartridge portion 410 of FIG. 13, the cooling portion or zone 501 of FIG. 14, the quilted cooling portion or zone 601 of FIG. 15, the cooling portion or zone 701 of FIG. 16 and/or the cooling portion or zone 801 of FIG. 17 are thereby indicated by like reference numerals preceded with “9.”
[00171] The cooling portion or zone 901 may be substantially similar to the cooling portion or zone 701 of FIG. 16 and the cooling portion or zone 801 of FIG. 17. As shown in FIG. 18, cooling portion or zone 901 differs from the cooling portion or zone 701 and the cooling portion or zone 801 in that it includes at least first and second moisture barrier layers 922, 927. As shown in FIG. 18, the cooling portion or zone 901 comprises at least one proximal fiber cover layer 920, at least the first moisture barrier layer 922 underlying (e.g., directly underlying) the proximal fiber cover layer 920 in the depth direction DI, at least one batting layer 924 underlying (e.g., directly underlying) the first moisture barrier layer 922 in the depth direction DI, and at least the second moisture barrier layer 927 underlying (e.g., directly underlying) the batting layer 924 in the depth direction DI.
[00172] As also shown in FIG. 18, the proximal fiber cover layer 920, the first moisture barrier layer 922, the batting layer 924 and the second moisture barrier layer 927 may each comprise the PCM 926 and/or the TEEM 928. For example, in some embodiments, the total mass (or total latent heat potential) of the PCM 926 of the first moisture barrier layer 922 is greater than the total mass (or total latent heat potential) of the PCM 926 of the proximal fiber cover layer 920, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. Similarly, in some embodiments, the total mass (or total thermal effusivity) of the TEEM 928 of the first moisture barrier layer 922 is greater than the total mass (or total thermal effusivity) of the TEEM 928 of the proximal fiber cover layer 920, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the total mass (or total latent heat potential) of the PCM 926 of the batting layer 924 is greater than the total mass (or total latent heat potential) of the PCM 926 of the first moisture barrier layer 922, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the total mass (or total thermal effusivity) of the TEEM 928 of the batting layer 924 is greater than the total mass (or total thermal effusivity) of the TEEM 928 of the first moisture barrier layer 922, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the total mass (or total latent heat potential) of the PCM 926 of the second moisture barrier layer 927 (if provided) is greater than the total mass (or total latent heat potential) of the PCM 926 of the batting layer 924, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%. In some embodiments, the total mass (or total thermal effusivity) of the TEEM 928 of the second moisture barrier layer 927 is greater than the total mass (or total thermal effusivity) of the TEEM 928 of the batting layer 924, such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%.
[00173] Further, as also shown in FIG. 18, at least one of the proximal fiber cover layer 920 and the batting layer 924 includes the intra-layer gradient distribution of the PCM 926 and/or the TEEM 928 thereof that increases in the depth direction DI. For example, in some embodiments, each of the proximal fiber cover layer 920 and the batting layer 924 may include an intra-layer gradient distribution of the PCM 926 and the TEEM 928 thereof that increases in the depth direction DI. For example, the proximal fiber cover layer 920 and the batting layer 924 may include at least a proximal portion of the thickness of the layer along the depth direction DI having a first total mass portion (and/or first latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 926 thereof and a first total mass portion (and/or first thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 928 thereof, and a distal portion of the thickness of the layer along the depth direction DI having a second total mass portion (and/or second latent heat potential) of the total mass (and/or total latent heat potential) of the PCM 926 of the layer that is greater than the first total mass portion (and/or first latent heat potential) thereof (such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%), and a second total mass portion (and/or second thermal effusivity) of the total mass (and/or total thermal effusivity) of the TEEM 928 of the layer that is greater than the first total mass portion (and/or first thermal effusivity) thereof (such as by at least 3%, by about 3% to about 100%, or by about 10% to about 50%).
[00174] In some embodiments, the underside or distal side surface of the first moisture barrier layer 922 may include a mass of the PCM 926 coupled thereto. As discussed above, the first moisture barrier layer 922 and/or the second moisture barrier layer 927 may be formed of the TEEM 928 (at least in part). The proximal fiber cover layer 920, the first moisture barrier layer 922, the batting layer 924 and the second moisture barrier layer 927 may be coupled to each other, such as via an adhesive, stitching/quilting, thermal bonding or any other mechanism or mode. It is noted that the PCM 926 of the batting layer 924 may be trapped between the first moisture barrier layer 922 and the second moisture barrier layer 927, and thereby prevented from dislodging or otherwise translating from the portion or zone 901.
[00175] FIGS. 19-21 illustrates another embodiment of a cooling portion or zone 1010 of a cushion according to the present disclosure. The cooling portion or zone 1010 include a plurality of consecutive separate and distinct cooling layers 1012 that absorb or draw an unexpectedly large amount of heat away from a user for an unexpectedly long timeframe. The cooling portion or zone 1010 may comprise and/or be similar to the plurality of cooling layers described above with respect to FIGS. 3-5, the plurality of cooling layers of the cooling cartridge portion 110 of FIGS. 6-10, the plurality of cooling layers of the cooling cartridge portion 210 of FIG. 11, the plurality of cooling layers of the cooling cartridge portion 310 of FIG. 12, the plurality of cooling layers of the cooling cartridge portion 410 of FIG. 13, the plurality of cooling layers of the cooling portion or zone 501 of FIG. 14, the plurality of cooling layers of the quilted cooling portion or zone 601 of FIG. 15, the plurality of cooling layers of the cooling portion or zone 701 of FIG. 16, the plurality of cooling layers of the cooling portion or zone 801 of FIG. 17, and/or the plurality of cooling layers of the cooling portion or zone 901 of FIG. 18, and therefore the description contained herein directed thereto may equally apply to the cooling portion or zone 1010 but may not be repeated herein below for brevity sake. Like components and aspects of the plurality of cooling layers of the cushion of FIGS. 3-5, the plurality of cooling layers of the cooling cartridge portion 110 of FIGS. 6-10, the plurality of cooling layers of the cooling cartridge portion 210 of FIG. 11, the plurality of cooling layers of the cooling cartridge portion 310 of FIG. 12, the plurality of cooling layers of the cooling cartridge portion 410 of FIG. 13, the plurality of cooling layers of the cooling portion or zone 501 of FIG. 14, the plurality of cooling layers of the quilted cooling portion or zone 601 of FIG. 15, the plurality of cooling layers of the cooling portion or zone 701 of FIG. 16, the plurality of cooling layers of the cooling portion or zone 801 of FIG. 17 and/or the plurality of cooling layers of the cooling portion or zone 901 of FIG. 18 are thereby indicated by like reference numerals preceded with “10.”
[00176] The plurality of consecutive cooling layers 1012 may comprise or form part of a bedding product, such as a mattress, mattress insert or mattress topper, for example. As explained further below, the plurality of consecutive layers 1012 include an inter-layer gradient distribution of PCM 1026 and TEEM 1028 that increases in the depth direction as described above (i.e., the total mass of the PCM 1026 and TEEM 1028 of each layer increases from layer to layer in the depth direction). Further, each layer of the plurality of consecutive layers 1012 also includes an intra-layer gradient distribution of the PCM 1026 and TEEM 1028 thereof that increases in the depth direction DI as described above (i.e., each layer includes a plurality of portions or bands thereof that include differing total masses of the PCM 1026 and TEEM 1028 that increases in the depth direction). Further, each layer of the plurality of consecutive layers 1012 may include some mass of the PCM 1026 and TEEM 1028 thereof throughout the entire thickness thereof along the depth direction DI.
[00177] As shown in FIGS. 19-21, the plurality of consecutive layers 1012 include an outer fabric cover layer 1060, a fire resistant (FR) sock layer 1062 directly underlying the cover layer 1060, and a foam layer 1022 directly underlying the fire-retardant (FR) sock/cap layer 1062. As noted above, each of the cover layer 1060, the FR sock layer 1062 and the foam layer 1022 include microcapsule PCM 1026 and TEEM 1028. [00178] The outer fabric cover layer 1060 may be the same as or similar to the cover layer 160, the cover layer 460, the cover layer 720 and/or the cover layer 920 described above. In some embodiments, the cover layer 1060 may extend about the FR sock layer 1062 and/or the foam layer 1022. In some embodiments, at least the portion of the cover layer 1060 overlying the FR sock layer 1062 may include a thickness within the range of about 1/4 to about 1 inch along the depth direction DI, and/or include a weight within the range of about 400 to about 800 grams per square meter (GSM) (e.g., about 600 GSM). In some embodiments, at least the portion of the cover layer 1060 overlying the FR sock layer 1062 may be formed of polyester fiber/yam. In some such embodiments, the cover layer 1060 may be formed of a blend of at least 75% polyester fiber/yarn and fiber/yarn formed of a differing material, such as elastic polyurethane (e.g., Lycra®). In some embodiments, at least the portion of the cover layer 1060 overlying the FR sock layer 1062 may comprise a double knit fabric. In some embodiments, at least the portion of the cover layer 1060 overlying the FR sock layer 1062 may comprise fabric style MT101493-F from supplier Culp/ Altus.
[00179] As shown in FIGS. 19 and 20, the cover layer 1060 includes an intra-layer gradient distribution of the PCM 1026 (and/or the TEEM 1028) that increases in the depth direction DI that includes an outer/upper band, portion or layer 1060 A, a medial band, portion or later 1060B directly underlying the outer band 1060 A in the depth direction DI, and an inner/bottom band, portion or layer 1060C directly underlying the medial band 1060B in the depth direction DI. The medial band 1060B includes a higher total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band 1060 A, and the inner band 1060C includes a higher total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band 1060B. In some embodiments, the medial band 1060B may include at least 3% more total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band 1060A, and the inner band 1060C may include at least 3% more total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band 1060B. In some embodiments, the medial band 1060B may include at least 20% more total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band 1060A, and the inner band 1060C may include at least 20% more total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band 1060B. In some embodiments, the medial band 1060B may include at least 40% more total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band 1060 A, and the inner band 1060C may include at least 40% more total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band 1060B. In some embodiments, the cover layer 1060 may include a total of the PCM 1026 within the range of about 5,000 to about 16,000 J/m2, or within the range of about 8,000 to about 13,000 J/m2, or within the range of about 9,000 to about 12,000 J/m2, or about 10,500 J/m2.
[00180] The outer band 1060 A may form the outer surface of the cover layer 1060, and may be formed on and extend over an outer surface of the fabric of the cover layer 1060.
Similarly, the inner band 1060C may form the inner surface of the cover layer 1060, and may be formed on and extend over an inner surface of the fabric of the cover layer 1060.
[00181] In some embodiments, the outer band 1060A and the medial band 1060B may be formed by spraying a coating comprising the PCM 1026 (and potentially the TEEM 1028) and a binding agent onto the outer surface of the fabric of the cover layer 1060. In some such embodiments, more mass of the sprayed coating (e.g., about 2/3 or 60%) may pass and/or absorb into the medial portion of the fabric to form the medial band 1060B, while a lesser mass of the sprayed coating (e.g., about 1/3 or 30%) may collect on the outer surface of the fabric to form the outer band 1060A. However, in some such embodiments the outer band 1060 A and the medial band 1060B may be formed via a differing formation process than such a spraying process (either via the same process or via differing processes). In some embodiments, the inner band 1060C may be formed by roll coating a coating comprising the PCM 1026 (and potentially the TEEM 1028) and a binding agent onto the inner surface of the fabric of the cover layer 1060. However, in some such embodiments the inner band 1060C may be formed via a differing formation process than such a roll coating process.
[00182] The FR sock layer 1062 may be the same as or similar to the fire resistant layer 162 or the fire resistant layer 462 described above. In some embodiments, the FR sock layer 1062 may extend about the foam layer 1022. In some embodiments, at least the portion of the FR sock layer 1062 underlying the cover layer 1060 and/or overlying the foam layer 1022 may include a thickness within the range of about 3 to about 6 mm along the depth direction DI, and/or include a weight within the range of about 250 to about 500 GSM (e.g., about 370 GSM). In some embodiments, at least the portion of the FR sock layer 1062 underlying the cover layer 1060 and/or overlying the foam layer 1022 may be formed of a fabric and/or fiber/yam that is treated with or others includes fire resistant material. In some such embodiments, the FR sock layer 1062 may be formed of cotton fabric/fiber with fire resistant material integrated therein or coupled thereto. In some embodiments, the FR sock layer 1062 may comprise an open-width rib fire-resistant sock. In some embodiments, at least the portion of the FR sock layer 1062 may comprise FR resistant material product XT101226 from supplier Clover Knits/ Altus.
[00183] The FR sock layer 1062 may include an intra-layer gradient distribution of the PCM 1026 (and/or the TEEM 1028) that increases in the depth direction DI that includes an outer/upper band, portion or layer, a medial band, portion or layer directly underlying the outer band in the depth direction DI, an inner/bottom band, portion or layer directly underlying the medial band in the depth direction DI, or a portion thereof. The medial band may include a higher total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band, and the inner band may include a higher total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band. In some embodiments, the FR sock layer 1062 may include a total of the PCM 1026 within the range of about 7,000 to about 18,000 J/m2, or within the range of about 9,000 to about 15,000 J/m2, or within the range of about 10,000 to about 14,000 J/m2, or about 12,000 J/m2.
[00184] In some embodiments, the FR sock layer 1062 may not include the PCM 1026 (and/or the TEEM 1028). In some other embodiments, the plurality of consecutive layers 1012 may not include the FR sock layer 1062 directly underlying the cover layer 1060, but instead include a fire resistant cap layer directly underlying the cover layer 1060, because a fire resistant cap layer may be more cost effective than a FR sock layer. In some other embodiments, the plurality of consecutive layers 1012 may not include the FR sock layer 1062 and/or a fire resistant cap layer directly underlying the cover layer 1060, such as in a mattress topper.
[00185] The foam layer 1022 may be the same as or similar to the foam layer 122, the foam layer 222 and/or the foam layer 422 described above. In some embodiments, the foam layer 1022 may comprise a single discrete layer of foam. In some other embodiments, the foam layer 1022 may comprise a plurality of layers of foam.
[00186] In some embodiments, the foam layer 1022 may include a thickness within the range of about 1/2 to about 5 inches (e.g., about 1-1/2 inches) along the depth direction DI, and/or include a density within the range of about 2 to about 5 lb/ftA3 (e.g., about 3.6 lb/ftA3) (about 11 to about 12 lb force). In some embodiments, the foam layer 1022 may be formed from urethane foam. In some such embodiments, the foam layer 1022 may be formed polyurethane viscoelastic foam.
[00187] As shown in FIGS. 19 and 21, the foam layer 1022 includes an intra-layer gradient distribution of the PCM 1026 (and/or the TEEM 1028) that increases in the depth direction DI that includes an outer/upper band, portion or layer 1022 A, a medial band, portion or later 1022B directly underlying the outer band 1022 A in the depth direction DI, and an inner/bottom band, portion or layer 1022C directly underlying the medial band 1022B in the depth direction DI. The medial band 1022B includes a higher total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band 1022 A, and the inner band 1022C includes a higher total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band 1022B. In some embodiments, the medial band 1022B may include at least 3% more total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band 1022A, and the inner band 1022C may include at least 3% more total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band 1022B. In some embodiments, the medial band 1022B may include at least 20% more total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band 1022A, and the inner band 1022C may include at least 20% more total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band 1022B. In some embodiments, the medial band 1022B may include at least 40% more total mass of the PCM 1026 (and/or the TEEM 1028) than the outer band 1022 A, and the inner band 1022C may include at least 40% more total mass of the PCM 1026 (and/or the TEEM 1028) than the medial band 1022B. In some embodiments, the foam layer 1022 may include a total of the PCM 1026 within the range of about 50,000 to about 130,000 J/m2, or within the range of about 70,000 to about 120,000 J/m2, or within the range of about 80,000 to about 110,000 J/m2, or about 90,700 J/m2.
[00188] The outer band 1022 A may form the outer surface of the foam layer 1022, and may be formed on and extend over an outer surface of the foam material of the foam layer 1022. Similarly, the inner band 1022C may form the inner surface of the foam layer 1022, and may be formed on and extend over an inner surface of the foam material of the foam layer 1022. [00189] In some embodiments, the medial band 1022B may be formed by infusing the PCM 1026 (and potentially the TEEM 1028) into an uncured foam composition material before it is cured or dried to from the foam material. In other embodiments, the medial band 1022B may be formed my passing the PCM 1026 (and potentially the TEEM 1028) into/ onto the medial portion of the foam material after it is formed. In some embodiments, the outer band 1022A and/or the inner band 1022C may be formed by roll coating a coating comprising the PCM 1026 (and potentially the TEEM 1028) and a binding agent onto the outer and/or inner surfaces, respectively, of the foam material of the foam layer 1022. However, in some such embodiments the outer band 1022A and the inner band 1022C may be formed via a differing formation process than such a roll coating process.
[00190] Returning to FIGS. 6A and 6B, the cushion 100 (e.g., a mattress) may be configured to warm the user during use of the cushion 100 by efficiently insulating the user and returning the energy emitted by the user’s body heat back to the user (as heat). The warming portion or zone 103 may be configured to utilize, and/or provide to the user, sensible heat and/or latent heat.
[00191] As shown in FIG. 22, in some exemplary embodiments the warming portion or zone 103 may include a base support portion 152 and an active portion 150 overlying the base support portion 152 that provides the warming to the user when the user rests on the top surface 140 (directly or indirectly) of the warming portion or zone 103. The base support portion 152 may physically position and support the active portion 150. In some embodiments, the base support portion 152 may position the top surface 140 of the active portion 150 substantially even and/or coplanar with that of the cooling portion 101 and/or the neural portion 102.
[00192] The base support portion 152 may comprise any material(s) or layer(s) that provides physical support to the active portion 150. The base support portion 152 may define the backside 142 of the warming portion or zone 103. The base support portion 152 may provide cushioning or padding consistent with the expected feel and use of the warming portion or zone 103 as at least a portion of a body support cushion, such as a mattress, seat, etc. For example, the base support portion 152 may comprise foam, batting, fabric, fill or any other relatively soft or compressible material. In some embodiments, the base support portion 152 may be formed of one or more materials and/or layers that may be the same as or similar to that of the cooling portion 101 and/or the neural portion 102.
[00193] In some embodiments, the active portion 150 of the warming portion or zone 103 may comprise a plurality of layers. In particular, the warming portion or zone 103 may include an infrared radiation absorption layer 154 and at least two additional layers. The two additional layers include an infrared radiation reflection layer 156 and a thermal insulation layer 158. In some embodiments, the infrared radiation reflection (reflective) layer 156 may be positioned between the infrared radiation absorption layer 154 and the thermal insulation layer 158 such that the infrared radiation absorption layer 154 overlies the infrared radiation reflection layer 156, and the infrared radiation reflection layer 156 overlies the thermal insulation layer 158. In other embodiments, the thermal insulation layer 158 may be positioned between the infrared radiation absorption layer 154 and the infrared radiation reflective layer 156 such that the infrared radiation absorption layer 154 overlies the thermal insulation layer 158, which overlies the infrared radiation reflection layer 156. In one example, as shown in FIG. 23, in some embodiments the active portion 150 comprises a thermal radiation or infrared radiation absorption layer (or radiant absorption layer) 154 overlying (directly or indirectly), a thermal radiation or infrared radiation reflective layer (or radiant reflective layer) 156, and a thermal insulation layer 158 underlying (directly or indirectly) the infrared radiation reflective layer 156. In some embodiments, the infrared radiation absorption layer 154 directly overlies the infrared radiation reflective layer 156, and/or the infrared radiation reflective layer 156 directly overlies the thermal insulation layer 158.
[00194] The infrared radiation absorption layer (or radiant absorption layer) 154 may be configured to absorb radiant energy emitted by a user. As is known in the art, most of the radiation emitted by the human body is in the infrared region (e.g., predominantly at about 3- 50 pm, with an output peak reported to be at about 6-18 pm). The human body typically emits the majority of its radiant energy in the mid-wavelength infrared (e.g., about 3-8 pm), long wavelength infrared (about 8-15 pm) and far infrared subdivisions (about 15-1000 pm) of the infrared radiation wavelength spectrum. The infrared radiation absorption layer 154 may be thereby configured to absorb infrared radiation within the range of about 6-18 pm. In some embodiments, the infrared radiation absorption layer 154 may be configured (e.g., formed of a particular material(s), thickness, color, etc.) such that it absorbs at least 50% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 55% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 60% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 65% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 70% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 75% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 80% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 85% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 90% of incident infrared radiation within the range of 6-18 pm, and more preferably at least 95% of incident infrared radiation within the range of 6-18 pm. In some embodiments, the infrared radiation absorption layer 154 may be configured with a relatively high thermal emissivity, such as an emissivity greater than 0.5, and more preferably greater than 0.6, and more preferably greater than 0.7, and more preferably greater than 0.8, and more preferably greater than 0.9. In some embodiments, the infrared radiation absorption layer 154 may be configured with a relatively low thermal emissivity so that it loses very little heat, such as a thermal emissivity less than 0.5, and more preferably less than 0.4, and more preferably less than 0.3, and more preferably less than 0.2, and more preferably less than 0.1. [00195] The infrared radiation reflective layer 156 underlying the infrared radiation absorption layer 154 may be configured to reflect infrared radiation that may not be absorbed by the infrared radiation absorption layer 154 or emitted by the infrared radiation absorption layer 154. For example, the infrared radiation reflective layer 156 may be configured with a reflectivity (or reflectance) to incident infrared radiation within the range of 6-18 pm of at least 0.5 (i.e., 50%), and more preferably at least 0.55, and more preferably at least 0.6, and more preferably at least 0.65, and more preferably at least 0.7, and more preferably at least 0.75, and more preferably at least 0.8, and more preferably at least 0.85, and more preferably at least 0.9, and more preferably at least 0.95. In some embodiments, the infrared radiation reflective layer 156 may be configured with a relatively low emissivity to infrared radiation within the range of about 6-18 pm, such as an emissivity less than 0.5, and more preferably less than 0.4, and more preferably less than 0.3, and more preferably less than 0.2, and more preferably less than 0.1. In some embodiments, the infrared radiation reflective layer 156 comprise a highly reflective metal material, such as aluminum or silver (e.g., aluminum or silver foil, film or sheet/thin layer).
[00196] As shown in FIGS. 23 and 24, the infrared radiation reflective layer 156 may comprise a plurality of infrared reflector discs 1164 (i.e., an array of infrared reflector discs 1164) that may be coupled together via a flexible support material or layer 1162. The infrared radiation reflective layer 156, as a whole, may be relatively flexible such that the warming portion or zone 103 may be sufficiently comfortable for use in a body cushion (e.g., as a mattress, blanket, seat, etc.). In some embodiments, the reflector discs 1164 may be relatively flexible. In some embodiments, the infrared reflector discs 1164 may be rigid or stiff, and the flexible support material or layer 1162 may be coupled to the infrared reflector discs 1164 and allows for movement between the reflector discs 1164. For example, the flexible support material or layer 1162 may comprise a polymer or fabric. In some embodiments, the infrared reflector discs 1164 may be embedded in the flexible support material or layer 1162 such that the flexible support material or layer 1162 extends about the infrared reflector discs 1164. In some other embodiments, the infrared reflector discs 1164 may be coupled to a side or surface of the flexible support material or layer 1162.
[00197] As also shown in FIGS. 23 and 24, the infrared reflector discs 1164 of the infrared radiation reflective layer 156 may be concave with respect to a top reflective side or surface 1160 of the infrared reflector discs 1164 that faces the infrared radiation absorption layer 154. In this way, the infrared reflector discs 1164 may be configured to reflect infrared radiation emitted by the user resting on the top surface 140 of the warming portion or zone 103 back toward the user and the infrared radiation absorption layer 154. In some embodiments, the infrared reflector discs 1164 may be arcuately concave with respect to the top reflective side or surface 1160 thereof. For example, in some embodiments, the infrared reflector discs 164 may be parabolic with respect to the top reflective side or surface 1160 thereof. In some embodiments, the infrared reflector discs 1164 may be circular or elliptical concave with respect to the top reflective side or surface 1160 thereof.
[00198] In some embodiments, the thermal insulation layer 158 may be configured to regulate or otherwise resist thermal flow via conduction and convection therethrough. According to one embodiment, the thermal insulation layer 158 may extend over the back side of the infrared radiation reflective layer 156 and may be configured to thermally insulate the top (or inner) side of the warming portion or zone 103 containing the infrared radiation reflective layer 156 and the infrared radiation absorption layer 154, and thereby thermally insulate the user. The thermal insulation layer 158 may be configured to insulate against or resist thermal flow via conduction and convention (and to some degree radiation). In some embodiments, the thermal insulation layer 158 has a clo value (1 clo = 0.155 K m2 W ') of at least 0.5 clo, and more preferably at least 1 clo, and more preferably at least 1.5 clo, and more preferably at least 2 clo, and more preferably at least 2.5 clo, and more preferably at least 3 clo, and more preferably at least 4 clo. The thermal insulation layer 158 may be flexible and maintains the heat/energy of the infrared radiation absorption layer 154 (and the user’s emitted heat) between the user and the thermal insulation layer 158.
[00199] In some embodiments, the active portion 150 may further comprise a metal film/sheet layer laminated with other layers of the active portion 150. For example, the metal may be aluminum, copper, and/or combinations thereof.
[00200] The warming portion or zone 103 warms the user by absorbing energy emitted by the user and insulating the user and absorbed energy. In use, when the user rests on the top surface 140, a substantial portion (e.g., the majority) of the radiant energy emitted by the user over time (from portions of the body adjacent to the warming portion or zone 103) may be absorbed by the infrared radiation absorption layer 154, which thereby increases in temperature. It is noted that some of the radiant energy emitted by the user will be directly absorbed by the infrared radiation absorption layer 154 as the energy initially reaches or meets the infrared radiation absorption layer 154, and some of the radiant energy emitted by the user will pass through the infrared radiation absorption layer 154. At least some (e.g., a substantial portion) of the radiant energy emitted by the user that passes through the infrared radiation absorption layer 154 may be reflected back to the infrared radiation absorption layer 154 via the infrared radiation reflective layer 156 (namely, via the infrared reflector discs 1164). At least some (e.g., a substantial portion) of the reflected radiant energy will be absorbed by the infrared radiation absorption layer 154 (and a portion may potentially be absorbed by the user). The infrared radiation reflective layer 156 may also be effective in reflecting radiant energy emitted by the infrared radiation absorption layer 154 back to the infrared radiation absorption layer 154 and/or the user. [00201] In this way, a substantial portion (e.g., at least 50%, at least %60, at least 70%, at least 80%, or at least 90%) of the radiant energy (within the range of about 6-18 pm) emitted by the user that travels to and/or may be incident on the warming portion or zone 103 may be absorbed by the infrared radiation absorption layer 154 (or the user), which thereby increases the temperature infrared radiation absorption layer 154. The thermal insulation layer 158 aids in preventing the thermal energy of the infrared radiation absorption layer 154 (and the infrared radiation reflective layer 156 and the user) from conducting or convecting away from the user in the depth direction. Over time, the infrared radiation absorption layer 154 (and the area adjacent or about the infrared radiation absorption layer 154) thereby absorbs more radiant energy and increases in temperature (to some maximum amount based on the properties thereof and/or the energy emitted by the user). The thermal energy of the infrared radiation absorption layer 154 may travel to the user to warm the user via a combination of thermal conduction, convection and radiation.
[00202] The configuration of the neutral zone 102 may be “neutral” in the sense that it may not be configured to cool or warm the user (at least to the extent of the cooling portion or zone 101 and the warming portion or zone 103, respectively). For example, the neutral zone 102 may tend to warm the user (or conversely cool the user) to some extent, such as due to the thermal insulative and/or absorption nature of the material(s)/layer(s) of the neutral zone 102, but at a substantially lower rate or amount than the warming portion or zone 103 (or conversely via the cooling portion or zone 101).
[00203] The neutral zone 102 may be formed of any cushioning material(s)/layer(s). For example, the neutral zone 102 may include a material (e.g., polyethylene) and/or layer (e.g., a viscoelastic foam layer) that may be the same as or similar to the cooling portion or zone 101 and/or the warming portion or zone 103. In some embodiments, the neutral zone 102 may include one or more of the layers of the cooling portion or zone 101 without the PCM (and/or TEEM) thereof. As another example, the neutral zone 102 may include the base support portion 152 of the warming portion or zone 103 (or a similar layer/material).
[00204] In some embodiments, a cushion (e.g., a mattress, seat cushion, blanket, pillow, etc.) may only include the warming portion or zone 103 (e.g., be formed of the warming portion or zone 103). In some embodiments, a cushion (e.g., a mattress, seat cushion, blanket, pillow, etc.) may include the warming portion or zone 103 and the neutral portion or zone 102, and be void of the cooling portion or zone 101. In some embodiments, a cushion (e.g., a mattress, seat cushion, blanket, pillow, etc.) may include the warming portion or zone 103 and the cooling portion or zone 101, and be void of the neutral portion or zone 102. In some embodiments, the warming portion or zone 103 may be void of the base support portion 152. In some embodiments, a cushion (e.g., a mattress, seat cushion, blanket, pillow, etc.) may only include the cooling portion or zone 101 (e.g., be formed of the cooling portion or zone 101). In some embodiments, a cushion (e.g., a mattress, seat cushion, blanket, pillow, etc.) may include the warming portion or zone 103 and the neutral portion or zone 102, and be void of the cooling portion or zone 101.
[00205] In some embodiments, the top surfaces 140 of the cooling portion or zone 101, the neutral zone 102 and the warming portion or zone 103 (or a combination thereof) may be substantially coplanar such that the portions or zones form a substantially continuous coextensive cushion (e.g., a mattress) with an upper surface that may be substantially flat/smooth and conformable to lay or sit on by a user (or otherwise support a user). In some embodiments, the cooling portion or zone 101, the neutral zone 102 and/or the warming portion or zone 103 may directly abut an adjacent zone. In some other embodiments, the cooling portion or zone 101, the neutral zone 102 and/or the warming portion or zone 103 may not directly abut an adjacent zone, such as a thermal insulating layer extending between the zones (e.g., extending at least along the active cooling or warming portion thereof) to substantially thermally isolate the adjacent zones from each other.
[00206] In some embodiments, a common outer cover layer and/or fire-resistant sock layer may extend over the top surfaces 140 of the cooling portion or zone 101, the neutral zone 102 and the warming portion or zone 103 (and potentially along the sides thereof, or fully about the zones).
[00207] In some embodiments, the foam layer as disclosed above may be void of the PCM and/or the TEEM. In some such embodiments, the cooling zone disclosed above may be provided with the PCM and/or the TEEM only in the outer cover layer and/or the fire resistant sock/cap layer to achieve the cooling effect.
[00208] In some embodiments, the foam layer as disclosed above may include the PCM and/or the TEEM in the entirety of the foam layer (i.e., the cooling zone, the neutral zone, and the warming zone). In some other embodiments, the foam layer as disclosed above may include the PCM and/or the TEEM in only the portions of the foam layer that correspond to two zones, for example, the cooling zone and the neutral zone, the cooling zone and the warming zone, or the neutral zone and the warming zone. In yet some other embodiments, the foam layer as disclosed above may include the PCM and/or the TEEM in only the portion of the foam layer that corresponds to one zone only, for example, the cooling zone, the neutral zone, or the warming zone. In some embodiments in which the foam layer as disclosed above includes the PCM and/or the TEEM in only the portion of the foam layer that corresponds to one zone only, the foam layer may be formed by piecing together various separate foam layers. For example, the foam layer may be manufactured/constructed by piecing a first foam layer dimensionally sized for the cooling zone, a second foam layer dimensionally sized for the neutral zone, and a third foam layer dimensionally sized for the wanning zone. The various separate foam layers may be pieced together using various suitable means, such as, stitching, sewing, gluing, zipping, fastening, and so forth.
[00209] In some embodiments, the outer cover layer or a proximal surface of the outer cover layer disclosed above may be color coded to facilitate the identification of different zones. For example, a first portion (e.g., a head portion) of the outer cover layer or the proximal surface of the outer cover layer that corresponds to the neutral zone may be grey colored; a second portion (e.g., a middle/torso portion) of the outer cover layer or the proximal surface of the outer cover layer that corresponds to the cooling zone may be blue colored; and a third portion (e.g., a foot portion) of the outer cover layer or the proximal surface of the outer cover layer that corresponds to the warming zone may be orange colored. To color code the outer cover layer or the proximal surface of the outer cover layer, the outer cover layer or the proximal surface of the outer cover layer may be formed with different colored threads that correspond to the different zones. However, the disclosure is not limited to the color coding. Other coding means can be applied, so long as the coding means can facilitate the identification of the different zones (i.e., the cooling zone, the neutral zone, and the warming zone). For example, the outer cover layer or the proximal surface of the outer cover layer may be provided with different fabric patterns that correspond to the different zones; the outer cover layer or the proximal surface of the outer cover layer may be provided with different labels that correspond to the different zones.
[00210] According to various embodiments, the multiple zones may be positioned atop one or more layers of polymeric material. According to one embodiment, the one or more layers of polymeric material may be devoid of any temperature regulating material. Further, the one or more layers of polymeric material may include a base layer of the mattress, where the base layer includes a polymer. According to one embodiment, the polymer may include an elastomer such as, for example, latex. [00211] Also disclosed herein is a method of regulating temperature (i.e. body temperature) of one or more users. The method may include, based a cushion as described herein physically supporting one or more users, cooling at least a portion of the one or more users and warming at least one other portion of the one or more users.
[00212] Also disclosed herein is a method of manufacturing, and the method includes forming, assembling, or otherwise obtaining a cushion as described herein.
[00213] Example 1 : an example three zone mattress foam topper is constructed according to the present disclosure. The example three zone mattress foam topper includes a head zone, a middle zone, and a foot zone along a length and/or a width of the example three zone mattress foam topper. The example three zone mattress foam topper comprises a cover fabric layer proximal to a user that is supported by the example three zone mattress foam topper, and a foam core layer distal to the user and underlying the cover fabric layer in a depth or thickness direction of the example three zone mattress foam topper. The cover fabric layer may cover a portion or the entirety of the foam core layer. A top surface of the cover fabric layer that is proximal to the user may be quilted and include quilt pattern. The cover fabric layer may be provided with at least one zipper for coupling the cover fabric layer to the foam core layer. The at least one zipper can be any type of zippers including but not limited to hidden zippers, L-shaped, zippers without pullers (permanently closed), and so on. The cover fabric layer may also be provided with various labels, including care labels, law labels sewn on lower center of bottom short side - place care label face up under law label, and woven branded loop tag sewn 6" from bottom right comer on same short side.
[00214] The head zone of the cover fabric layer may be about 10 inches long in the length direction of the example mattress foam topper, and may be formed with 300 gsm circular knit, pattern RLW-226, and 100% polyester of white. The middle zone of the cover fabric layer may be about 33 inches long in the length direction of the example mattress foam topper, and may be formed with 300 gsm circular knit, pattern RLW-226, and 100% polyester of white with blue colored yam accent 15-4020 TPX. The middle zone (a cooling zone) of the cover fabric layer may be treated with the PCM AC 1200 to 6000 joules/m2by one-pass pad coating. The foot zone of the cover fabric layer may be in a range of about 32 to about 39 inches long in the length direction of the example mattress foam topper (e.g., 32 inches, 37 inches, or 39 inches), and may be formed with 300 gsm circular knit, pattern RLW-226, and 100% polyester of white with orange colored yarn accent 15-1145 TPX. The foot zone (a warming zone) of the cover fabric layer may be provided with far infrared (FIR) function for warming as described above. The foot zone of the cover fabric layer further comprises a liner that is formed with 150 gsm felt, white and treated with FIR laminated with aluminum on the bottom. The cover fabric layer may further comprise Gusset that is formed with spacer knit, MX2018-1-1, and all white threads. The bottom of the cover fabric layer comprises Gripwell™ non-skid fabric. The cover fabric layer further includes cording that is formed with 1/8 inch poly satin, white and around the top and bottom of the Gusset.
[00215] The foam core layer of the example mattress foam topper is 3 inches thick of 2.5 lb 10-15 ILD memory foam, white, non- ventilated and no odor formulation, and is certified as CertiPUR.
[00216] The term TEEM used herein may refer to a thermal conductivity additive (TCA) material. The TCA can be a component of the chemistry comprising the PCM. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprise” (and any form of comprise, such as “comprises” and “comprising”), “have” (and any form of have, such as “has” and “having”), “include” (and any form of include, such as “includes” and “including”), “contain” (and any form contain, such as “contains” and “containing”), and any other grammatical variant thereof, are open-ended linking verbs. As a result, a method or article that “comprises”, “has”, “includes” or “contains” one or more steps or elements possesses those one or more steps or elements, but is not limited to possessing only those one or more steps or elements. Likewise, a step of a method or an element of an article that “comprises”, “has”, “includes” or “contains” one or more features possesses those one or more features, but is not limited to possessing only those one or more features.
[00217] As used herein, the terms “comprising,” "has," “including,” “containing,” and other grammatical variants thereof encompass the terms “consisting of’ and “consisting essentially of.”
[00218] The phrase “consisting essentially of’ or grammatical variants thereof when used herein are to be taken as specifying the stated features, integers, steps or components but do not preclude the addition of one or more additional features, integers, steps, components or groups thereof but only if the additional features, integers, steps, components or groups thereof do not materially alter the basic and novel characteristics of the claimed compositions or methods.
[00219] All publications cited in this specification are herein incorporated by reference as if each individual publication were specifically and individually indicated to be incorporated by reference herein as though fully set forth.
[00220] Subject matter incorporated by reference is not considered to be an alternative to any claim limitations, unless otherwise explicitly indicated.
[00221] Where one or more ranges are referred to throughout this specification, each range is intended to be a shorthand format for presenting information, where the range is understood to encompass each discrete point within the range as if the same were fully set forth herein. [00222] While several aspects and embodiments of the present invention have been described and depicted herein, alternative aspects and embodiments may be affected by those skilled in the art to accomplish the same objectives. Accordingly, this disclosure and the appended claims are intended to cover all such further and alternative aspects and embodiments as fall within the true spirit and scope of the invention.

Claims

1. A cushion, comprising: multiple zones, at least one zone of the multiple zones comprising a plurality of layers, wherein the multiple zones comprise: at least one cooling zone capable of cooling at least a portion of one or more users that are physically supported by the cushion, the at least one cooling zone comprising one or more cooling layers overlying each other in a depth direction, the depth direction extending from a proximal portion of the at least one cooling zone, the proximal portion being located proximate to where the one or more users are supported, to a distal portion of the at least one cooling zone, the distal portion being distal to where the one or more users are supported, the cooling layers each including a solid-to-liquid phase change material (PCM) with a phase change temperature within a range of about 6 to about 45 degrees Celsius; and at least one warming zone capable of warming at least one other portion of the one or more users that are physically supported by the cushion, the at least one warming zone comprising: an infrared radiation absorption layer capable of absorbing incident infrared radiation; and at least two additional layers, the at least two additional layers including (i) an infrared radiation reflection layer capable of reflecting incident infrared radiation, and (ii) a thermal insulation layer, wherein the infrared radiation reflection layer is configured to reflect the incident infrared radiation within a range of 6-18 pm in a direction that extends toward the infrared radiation absorption layer.
2. The cushion according to claim 1, wherein the infrared radiation absorption layer is configured to absorb at least 50% of the incident infrared radiation within the range of 6-18 pm.
3. The cushion according to claim 1, wherein the infrared radiation absorption layer is configured to absorb at least 60% of the incident infrared radiation within the range of 6-18 pm.
4. The cushion according to claim 1, wherein the infrared radiation absorption layer is configured to absorb at least 70% of the incident infrared radiation within the range of 6-18 pm.
5. The cushion according to any one of the preceding claims, wherein the infrared radiation reflection layer is configured with a reflectivity of at least 0.5 to incident infrared radiation within the range of 6-18 pm.
6. The cushion according to any one of the preceding claims, wherein the infrared radiation reflection layer is configured with a reflectivity of at least 0.6 to the incident infrared radiation within the range of 6-18 pm.
7. The cushion according to any one of the preceding claims, wherein the infrared radiation reflection layer is configured with a reflectivity of at least 0.7 to the incident infrared radiation within the range of 6-18 pm.
8. The cushion according to any one of the preceding claims, wherein the infrared radiation reflection layer is configured with a reflectivity of at least 0.8 to the incident infrared radiation within the range of 6-18 pm.
9. The cushion according to any one of the preceding claims, wherein the infrared radiation reflection layer is configured to reflect the incident infrared radiation within the range of 6-18 pm in a direction that is incident with the infrared radiation absorption layer.
10. The cushion according to any one of the preceding claims, wherein each user of the one or more users emits the infrared radiation within the range of 6-18 pm.
11. The cushion according to any one of the preceding claims, wherein the infrared radiation absorption layer is configured with a thermal emissivity greater than 0.5.
12. The cushion according to any one of the preceding claims, wherein the infrared radiation absorption layer is configured with a thermal emissivity greater than 0.7.
13. The cushion according to any one of claims 1-10, wherein the infrared radiation absorption layer is configured with a thermal emissivity less than 0.5.
14. The cushion according to any one of claims 1-10 and 13, wherein the infrared radiation absorption layer is configured with a thermal emissivity less than 0.7.
15. The cushion according to any one of the preceding claims, wherein the infrared radiation absorption layer is flexible.
16. The cushion according to any one of the preceding claims, wherein the infrared radiation reflection layer is configured to reflect incident infrared radiation that passes through the infrared radiation absorption layer and is emitted by the infrared radiation absorption layer.
17. The cushion according to any one of the preceding claims, wherein, in the depth direction, the infrared radiation absorption layer directly overlies the infrared radiation reflection layer, such that the infrared radiation absorption layer is positioned more proximal to the one or more users than the infrared radiation reflection layer.
18. The cushion according to any one of claims 1-16, wherein the thermal insulation layer directly overlies the infrared radiation absorption layer, in the depth direction, and directly underlies the infrared radiation reflection layer such that the thermal insulation layer is positioned between the infrared radiation absorption layer and the infrared radiation reflection layer.
19. The cushion according to any one of the preceding claims, wherein the infrared radiation reflection layer is configured with an emissivity to the incident infrared radiation within the range of 6-18 pm of less than 0.5.
20. The cushion according to any one of the preceding claims, wherein the infrared radiation reflection layer is configured with an emissivity to the incident infrared radiation within the range of 6-18 pm of less than 0.4.
21. The cushion according to any one of the preceding claims, wherein the infrared radiation reflection layer is configured with an emissivity to the incident infrared radiation within the range of 6-18 pm of less than 0.3.
22. The cushion according to any one of the preceding claims, wherein the infrared radiation reflection layer is configured with an emissivity to the incident infrared radiation within the range of 6-18 pm of less than 0.2.
23. The cushion according to any one of the preceding claims, wherein the infrared radiation reflection layer is configured with an emissivity to the incident infrared radiation within the range of 6-18 pm of less than 0.1.
24. The cushion according to any one of the preceding claims, wherein the infrared radiation reflection layer comprises an infrared radiation reflection face, wherein the infrared radiation reflection face includes a metal material.
25. The cushion according to any one of the preceding claims, wherein the infrared radiation reflection layer is flexible.
26. The cushion according to any one of the preceding claims, wherein the infrared radiation reflection layer comprises an array of a plurality of infrared reflector discs coupled to a flexible support material.
27. The cushion according to claim 26, wherein the flexible support material comprises a polymer or fabric.
28. The cushion according to claims 26 or 27, wherein the infrared reflector discs are embedded in the flexible support material.
29. The cushion according to claims 26 or 27, wherein the infrared reflector discs are coupled to a side of the flexible support material.
30. The cushion according to any one of claims 26-29, wherein the infrared reflector discs are separate and distinct discs that are coupled together.
31. The cushion according to any one of claims 26-30, wherein the infrared reflector discs are integral with each other.
32. The cushion according to any one of claims 26-31, wherein the infrared reflector discs are portions of a reflector member.
33. The cushion according to any one of claims 26-32, wherein the infrared reflector discs are concave with respect to a top reflective side thereof that faces toward the infrared radiation absorption layer.
34. The cushion according to claim 33, wherein the top reflective side of the infrared reflector discs are arcuately concave.
35. The cushion according to claim 33, wherein the top reflective side of the infrared reflector discs are parabolic shaped.
36. The cushion according to any one of the preceding claims, wherein the thermal insulation layer is flexible.
37. The cushion according to any one of the preceding claims, wherein the thermal insulation layer is configured to regulate or otherwise resist thermal flow via conduction and convention therethrough.
38. The cushion according to any one of the preceding claims, wherein the thermal insulation layer comprises a clo value of at least 0.5 clo.
39. The cushion according to any one of the preceding claims, wherein the thermal insulation layer has a clo value of at least 1 clo.
40. The cushion according to any one of the preceding claims, wherein the thermal insulation layer has a clo value of at least 1.5 clo.
41. The cushion according to any one of the preceding claims, wherein the thermal insulation layer has a clo value of at least 2 clo.
42. The cushion according to any one of the preceding claims, wherein the thermal insulation layer has a clo value of at least 2.5 clo.
43. The cushion according to any one of the preceding claims, wherein the thermal insulation layer has a clo value of at least 3 clo.
44. The cushion according to any one of the preceding claims, wherein the thermal insulation layer has a clo value of at least 4 clo.
45. The cushion according to any one of the preceding claims, wherein the at least one warming zone further comprises a base support layer underlying, in the depth direction, at least one of the at least two additional layers.
46. The cushion according to claim 45, wherein the base support layer directly underlies, in the depth direction, the thermal insulation layer.
47. The cushion according to claim 45, wherein the base support layer directly underlies, in the depth direction, the infrared radiation reflection layer.
48. The cushion according to any one of claims 45-47, wherein the base support layer physically supports the thermal insulation layer, the infrared radiation reflection layer and the infrared radiation absorption layer, and wherein the base support layer provides cushioning to the at least one warming zone.
49. The cushion according to any one of claims 45-48, wherein the base support layer comprises at least one layer of foam.
50. The cushion according to claim 49, wherein the at least one layer of foam comprises viscoelastic foam.
51. The cushion according to any one of the preceding claims, wherein the cushion defines a width and a length, wherein the length is longer than the width, and wherein the at least one warming zone and the at least one cooling zone are arranged along the length of the cushion.
52. The cushion according to any one of claims 1-50, wherein the cushion defines a width and a length, wherein the length is longer than the width, and wherein the at least one warming zone and the at least one cooling zone are arranged along the width of the cushion.
53. The cushion according to any one of the preceding claims, wherein the at least one cooling zone comprises a plurality of cooling zones.
54. The cushion according to claim 53, wherein at least some of the plurality of cooling zones are physically separate from each other such that one cooling zone of the plurality of cooling zones is physically separate from another cooling zone of the plurality of cooling zones across the cushion.
55. The cushion according to any one of the preceding claims, wherein the at least one warming zone comprises a plurality of warming zones.
56. The cushion according to claim 55, wherein at least some of the plurality of warming zones are physically separate from each other such that one warming zone of the plurality of warming zones is physically separate from another warming zone of the plurality of warming zones across the cushion.
57. The cushion according to any one of the preceding claims, wherein the multiple zones further comprise at least one neutral zone that differs from the at least one warming zone and the at least one cooling zone.
58. The cushion according to claim 57, wherein the at least one neutral zone is not configured to warm the one or more users that are physically supported by the cushion and is not configured to cool the one or more users that are physically supported thereby.
59. The cushion according to claims 57 or 58, wherein the at least one neutral zone is void of PCM, reflects less than 25% of incident infrared radiation within the range of 6-18 gm, and absorbs less than 50% of incident infrared radiation within the range of 6-18 gm.
60. The cushion according to any one of claims 57-59, wherein the at least one warming zone, the at least one cooling zone and the at least one neutral zone are arranged along the length of the cushion.
61. The cushion according to any one of claims 57-59, wherein the at least one warming zone, the at least one cooling zone and the at least one neutral zone are arranged along the width of the cushion.
62. The cushion according to any one of claims 57-61, wherein the at least one neutral zone comprises a plurality of neutral zones.
63. The cushion according to any one of the preceding claims, wherein the cushion is configured as a mattress, mattress topper, mattress pad or mat, or mattress insert.
64. The cushion according to any one of the preceding claims, wherein the total mass of the PCM of each of the cooling layers increases with respect to each other along the depth direction.
65. The cushion according to any one of the preceding claims, wherein at least one layer of the cooling layers includes a gradient distribution of the mass of the PCM thereof that increases in the depth direction.
66. The cushion according to any one of the preceding claims, wherein a plurality of the cooling layers include the gradient distribution of the mass of the PCM thereof that increases in the depth direction.
67. The cushion according to any one of the preceding claims, wherein each of the cooling layers includes the gradient distribution of the mass of the PCM thereof that increases in the depth direction.
68. The cushion according to any one of the preceding claims, wherein the total mass of the PCM of each of the cooling layers increases with respect to each other along the depth direction by at least 3%.
69. The cushion according to any one of the preceding claims, wherein the total mass of the PCM of each of the cooling layers increases with respect to each other along the depth direction by an amount within a range of about 3% to about 100%.
70. The cushion according to any one of the preceding claims, wherein the total mass of the PCM of each of the cooling layers increases with respect to each other along the depth direction by an amount within a range of about 10% to about 50%.
71. The cushion according to any one of the preceding claims, wherein each layer of the cooling layers further comprises a thermal effusivity enhancing material (TEEM) with a thermal effusivity greater than or equal to 2,500 Ws° 5/(m2K).
72. The cushion according to any one of the preceding claims, wherein the TEEM comprises a thermal effusivity greater than or equal to 5,000 Ws° 5/(m2K).
73. The cushion according to any one of the preceding claims, wherein the TEEM comprises a thermal effusivity greater than or equal to 7,500 Ws° 5/(m2K).
74. The cushion according to any one of the preceding claims, wherein the TEEM comprises a thermal effusivity greater than or equal to 15,000 Ws° 5/(m2K).
75. The cushion according to any one of claims 71-74, wherein a total thermal effusivity of each of the cooling layers increases with respect to each other in the depth direction.
76. The cushion according to claim 75, wherein the total thermal effusivity of each of the cooling layers increases with respect to each other in the depth direction by about at least about 3%.
77. The cushion according to claim 75, wherein the total thermal effusivity of each of the cooling layers increases with respect to each other in the depth direction by an amount within a range of about 3% to about 100%.
78. The cushion according to claim 75, wherein the total thermal effusivity of each of the cooling layers increases with respect to each other in the depth direction by an amount within a range of about 10% to about 50%.
79. The cushion according to any one of claims 71-78, wherein at least one layer of the cooling layers includes a gradient distribution of the amount of the TEEM thereof that increases in the depth direction.
80. The cushion according to any one of claims 71-79, wherein a plurality of the cooling layers include the gradient distribution of the mass of the TEEM thereof that increases in the depth direction.
81. The cushion according to any one of claims 71-80, wherein each of the cooling layers includes the gradient distribution of the mass of the TEEM thereof that increases in the depth direction.
82. The cushion according to any one of claims 71-81, wherein at least one layer of the cooling layers includes a gradient distribution of the mass of the PCM thereof that increases in the depth direction, wherein the at least one layer of the cooling layers further includes an amount of the TEEM thereof that increases in the depth direction, and wherein the at least one layer comprises: a proximal portion proximate to the proximal portion of the cushion having a first total mass of the PCM and a first total mass of the TEEM of the layer; and a distal portion proximate to the distal portion of the cushion having a second total mass of the PCM and a second total mass of the TEEM of the layer, the second total mass of the PCM being greater than the first total mass of the PCM, and the second total mass of the TEEM being greater than the first total mass of the TEEM.
83. The cushion according to claim 82, wherein the second total mass of the PCM is at least 3% greater than the first total mass of the PCM, and the second total mass of the TEEM is at least 3% greater than the first total mass of the TEEM.
84. The cushion according to claim 82, wherein the second total mass of the PCM is at least 20% greater than the first total mass of the PCM, and the second total mass of the TEEM is at least 10% greater than the first total mass of the TEEM.
85. The cushion according to claim 82, wherein the second total mass of the PCM is at least 40% greater than the first total mass of the PCM, and the second total mass of the TEEM is at least 20% greater than the first total mass of the TEEM.
86. The cushion according to any of claims 82-85, wherein the at least one layer of the cooling layers that includes the gradient distribution of the mass of the PCM and the amount of the TEEM thereof that increases in the depth direction further comprises: a medial portion positioned between the proximal and distal portions of the layer in the depth direction having a third total mass of the PCM and a third total mass of the TEEM of the layer, the third total mass of the PCM being greater than the first total mass of the PCM and less than the second total mass of the PCM, and the third total mass of the TEEM being greater than the first total mass of the TEEM and less than the second total mass of the TEEM.
87. The cushion according to claim 86, the third total mass of the PCM is at least 3% greater than the first total mass of the PCM and at least 3% less than the second total mass of the PCM, and the third total mass of the TEEM is at least 3% greater than the first total mass of the TEEM and at least 3% less than the second total mass of the TEEM.
88. The cushion according to claim 86, the third total mass of the PCM is greater than the first total mass of the PCM and less than the second total mass of the PCM by at least 20% thereof, and the third total mass of the TEEM is greater than the first total mass of the TEEM and less than the second total mass of the TEEM by at least 10% thereof.
89. The cushion according to claim 86, the third total mass of the PCM is greater than the first total mass of the PCM and less than the second total mass of the PCM by at least 40% thereof, and the third total mass of the TEEM is greater than the first total mass of the TEEM and less than the second total mass of the TEEM by at least 20% thereof.
90. The cushion according to claim 82, wherein the gradient distribution of the mass of the PCM and the amount of the TEEM of at least one layer of the cooling layers comprises an irregular gradient distribution of the mass of the PCM and the amount of the TEEM along the depth direction.
91. The cushion according to claim 82, wherein the gradient distribution of the mass of the PCM and the amount of the TEEM of at least one layer of the cooling layers comprises a consistent gradient distribution of the mass of the PCM and the amount of the TEEM along the depth direction.
92. The cushion according to any one of the preceding claims, wherein each layer of the plurality of separate and distinct consecutive cooling layers overlying over each other in a depth direction is formed of a respective base material having a thermal effusivity, and wherein each layer of the cooling layers further comprises a thermal effusivity enhancing material (TEEM), and wherein the thermal effusivity of the TEEM is at least 100% greater than the thermal effusivity of the respective base material.
93. The cushion according to any one of the preceding claims, wherein each layer of the plurality of separate and distinct consecutive cooling layers overlying over each other in a depth direction is formed of a respective base material having a first thermal effusivity, and wherein each layer of the cooling layers further comprises a thermal effusivity enhancing material (TEEM), and wherein the thermal effusivity of the TEEM is at least 1,000% greater than the first thermal effusivity.
94. The cushion according to any one of the preceding claims, wherein each layer of the cooling layers further comprises a thermal effusivity enhancing material (TEEM), and wherein the TEEM comprises pieces of one or more minerals.
95. The cushion according to any one of the preceding claims, wherein each layer of the cooling layers further comprises a thermal effusivity enhancing material (TEEM), and wherein the cooling layers each include a coating that couples both the PCM and the TEEM to a base material thereof.
96. The cushion according to claim 95, wherein the PCM comprises about 50% to about 80% of the mass of the coating and the TEEM comprises about 5% to about 8% of the mass of the coating.
97. The cushion according to any one of the preceding claims, wherein a furthest proximal layer of the cooling layers comprises at least 3,000 J/m2 of the PCM.
98. The cushion according to any one of the preceding claims, wherein a furthest proximal layer of the cooling layers comprises at least 5,000 J/m2 of the PCM.
99. The cushion according to any one of the preceding claims, wherein the cooling layers are configured to absorb at least 24 W/m2/hr from a portion of a user of the one or more users that is physically supported by the cushion.
100. The cushion according to any one of the preceding claims, wherein the PCM comprises at least one of a hydrocarbon, wax, beeswax, oil, fatty acid, fatty acid ester, stearic anhydride, long-chain alcohol or a combination thereof.
101. The cushion according to any one of the preceding claims, wherein the PCM comprises paraffin.
102. The cushion according to any one of the preceding claims, wherein the PCM comprises microsphere PCM.
103. The cushion according to any one of the preceding claims, wherein the cooling layers are fixedly coupled to each other.
104. The cushion according to any one of the preceding claims, wherein the cooling layers form a mattress cartridge or insert.
105. The cushion according to any one of the preceding claims, wherein the cooling layers comprise an outer fabric cover layer, a fire resistant sock layer directly underlying the outer fabric cover layer in the depth direction, and a foam layer directly underlying the fire resistant sock layer in the depth direction.
106. The cushion according to claim 105, wherein the foam layer comprises a single viscoelastic polyurethane foam layer.
107. The cushion according to claims 105 or 106, wherein the outer fabric cover layer defines a proximal side surface of the cushion.
108. The cushion according to any of claims 105-107, wherein the fire-resistant sock layer comprises a fire resistant or fire proof material.
109. The cushion according to any of claim 105-108, wherein the fire-resistant sock layer is formed of the TEEM.
110. The cushion according to any of claim 105-109, wherein each layer of the cooling layers further comprises a thermal effusivity enhancing material (TEEM), and wherein the outer fabric cover layer includes the gradient distribution of the mass of the PCM and the amount of the TEEM thereof that increases in the depth direction, and comprises: a first proximal portion proximate to the proximal portion of the cushion having a first total mass of the PCM and a first total mass of the TEEM of the outer fabric cover layer; a first distal portion proximate to the distal portion of the cushion having a second total mass of the PCM and a second total mass of the TEEM of the outer fabric cover layer, the second total mass of the PCM being greater than the first total mass of the PCM, and the second total mass of the TEEM being greater than the first total mass of the TEEM; and a first medial portion positioned between the first proximal and first distal portions of the outer fabric cover layer in the depth direction having a third total mass of the PCM and a third total mass of the TEEM of the outer fabric cover layer, the third total mass of the PCM being greater than the first total mass of the PCM and less than the second total mass of the PCM, and the third total mass of the TEEM being greater than the first total mass of the TEEM and less than the second total mass of the TEEM.
111. The cushion according to any of claim 105-110, wherein the foam layer includes the gradient distribution of the mass of the PCM and the amount of the TEEM thereof that increases in the depth direction, and comprises: a second proximal portion proximate to the proximal portion of the cushion having a fourth total mass of the PCM and a fourth total mass of the TEEM of the foam layer; a second distal portion proximate to the distal portion of the cushion having a fifth total mass of the PCM and a fifth total mass of the TEEM of the foam layer, the fifth total mass of the PCM being greater than the fourth total mass of the PCM, and the fifth total mass of the TEEM being greater than the fourth total mass of the TEEM; and a second medial portion positioned between the second proximal and second distal portions of the foam layer in the depth direction having a sixth total mass of the PCM and a sixth total mass of the TEEM of the foam layer, the sixth total mass of the PCM being greater than the fourth total mass of the PCM and less than the fifth total mass of the PCM, and the sixth total mass of the TEEM being greater than the fourth total mass of the TEEM and less than the fifth total mass of the TEEM.
112. The cushion according to any one of the preceding claims, wherein the multiple zones are positioned atop one or more layers of polymeric material, the one or more layers of polymeric material being located distal to where the one or more users are supported.
113. The cushion according to claim 112, wherein the one or more layers of polymeric material comprise a base layer comprising a polymer.
114. The cushion according to claim 113, wherein the polymer comprises an elastomer.
115. The cushion according to claim 114, wherein the elastomer comprises latex.
116. A method of regulating temperature of one or more users, comprising: based on a cushion according to any one of claims 1-115 physically supporting one or more users, cooling at least a portion of the one or more users and warming at least one other portion of the one or more users.
117. A method of manufacturing, comprising: forming, assembling, or otherwise obtaining a cushion according to any one of claims
1-115.
PCT/US2021/054052 2020-10-09 2021-10-07 Multi-zone temperature regulating cushions and related methods WO2022076744A1 (en)

Applications Claiming Priority (4)

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