WO2022073434A1 - Foam material foaming machine - Google Patents
Foam material foaming machine Download PDFInfo
- Publication number
- WO2022073434A1 WO2022073434A1 PCT/CN2021/120948 CN2021120948W WO2022073434A1 WO 2022073434 A1 WO2022073434 A1 WO 2022073434A1 CN 2021120948 W CN2021120948 W CN 2021120948W WO 2022073434 A1 WO2022073434 A1 WO 2022073434A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- foaming
- foam
- rotational
- cavity
- materials
- Prior art date
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/08—Other methods of shaping glass by foaming
Definitions
- the invention relates to the field of material production equipment, in particular to a foam material foaming machine. It can be used as foam material production equipment, can produce a variety of new foam materials, and can produce new nano foam materials (with bubble size within 100 nanometers), micro foam materials (with bubble size within 1 micron), and millimeter foam materials (with bubble size within 1 micron). particle size within 1 mm), ultra-nano foam material (bubble particle size within 1 nm), etc., the foam particles of this foam material are uniform in size and arrangement, and the overall strength of the material is greatly improved. This material can replace steel, wood, plastic, rubber, Ceramics, masonry, concrete and many other materials.
- the existing foam material production equipment has many problems such as the inability to produce foam materials with uniform bubbles, the inability to control the size of bubbles, the uniformity of bubble distribution, the number of bubbles and the volume ratio of bubbles, especially the production process of foam metal and foam glass. Backwards, resulting in excellent performance of the foam material can not play due to performance, cheap production and wide application.
- the existing technology is even more unable to produce materials with better properties such as nano-foam materials and foamed metal glass. In the production process of existing nanomaterials, the nanoparticle is damaged, resulting in greatly reduced material properties.
- the existing material production process generally lacks an important link in the material manufacturing process - material foaming, generally only using the simple original crystalline structure of the material, ignoring the material foaming, nanotechnology, soft-hard composite structure. With many advantages, it is an inevitable trend to develop materials to foam, nano, and soft and hard combination.
- the invention provides a foam material foaming machine, which adopts a brand-new foaming method and structure, makes full use of fluid motion, and utilizes the separation, stretching and blending formed by rotational grinding formed between two adjacent planes, one static and one dynamic. It can fully mix the gas and the melt evenly.
- the axial and radial linear velocities of adjacent particles in the rotary milling are different, so that the gas and the melt are separated, stretched and blended in all directions. It is easy to be broken, and the gas is stretched and separated into tiny bubble particles by rotary grinding.
- the gas has low viscosity and is easy to be broken to form more small bubbles. Distributed foam.
- the bubble wall can be made very thin, or even the bubble wall can be made Single-molecule or single-atom-linked films.
- the foam body can be directly pressed, cast or extruded, cooled and solidified to form the desired foam material. It can produce foam materials of various materials, and can produce brand-new nano-foam materials.
- the bubbles in this material are nano-bubbles with a particle size of less than 100 nanometers.
- the bubble wall is thinner, and the bubble wall can be regarded as a combination of nanoparticles.
- the material is combined by natural condensation, and does not cause damage to the nanoparticles.
- This material is the real nanomaterial, and the material has many magical material properties. It can produce nano-foam glass, micro-foam glass, millimeter-foam glass, etc.
- the material has low cost, energy saving and environmental protection in the production process, never aging, no rust, no fear of corrosion, high temperature resistance, high strength, high toughness, machinability, and weldability It can be used as an almost universal material, which can be used to replace a variety of materials, which can greatly save the amount of materials and save resources to the greatest extent.
- This material can be used to build houses, roads, cars, aircrafts, castles in the sky, machinery, kilns, clothes, inorganic paper, desert control, Haihe River control, environmental improvement, crop yield improvement, and large-scale construction of facility agriculture , to build man-made land by building sea and land, thoroughly controlling natural disasters such as storms, tsunamis, hurricanes, etc., this material can create a whole new world.
- the foam material foaming machine can also foam various meltable materials, and can produce foamed alumina, foamed zirconia, foamed aluminum, foamed copper, foamed iron, foamed plastic, etc.
- the foam material foaming machine includes a casing and a transmission device, a transmission device is arranged on the casing, a casing cavity is arranged in the casing, a rotational foaming wheel is arranged in the casing cavity, the transmission device is connected with the rotational foaming wheel, and the rotational foaming is performed.
- One side of the wheel is provided with a rotating foaming moving disk surface
- the shell cavity is provided with a shell cavity inlet corresponding to the middle of the rotating grinding foaming moving disk surface
- the inner wall of the shell cavity surrounding the shell cavity entrance is provided with a rotating grinding foaming static disk surface
- the rotating grinding foaming moving disk surface conforms to the close rotation.
- the surface of the foaming static disc is ground, a foaming cavity is arranged between the moving disc surface of the foaming and the surface of the static disc, and at least one discharge port is arranged on the periphery of the shell cavity.
- a plurality of pressurized dimples are arranged on the rotating disc of the foamed rotating disc.
- At least one air inlet is arranged on the surface of the rotary foaming static disc, and the air inlet is connected to the high-pressure gas supply device through the rotary foaming static disc surface.
- Air flow channels are arranged on the surface of the rotary-milled foaming static disc in the air inlet.
- the outer wall of the shell cavity is provided with a thermal insulation device.
- a rotary grinding foaming cavity axial gap adjusting device is arranged on the shell.
- At least one air intake flow channel is arranged around the inlet of the casing cavity on the surface of the rotary foaming static disc.
- a plurality of foam-boosting pressurizing devices are arranged on the periphery of the rotational-grinding foaming wheel.
- a rotational stabilization shaft is arranged on the rotational foaming wheel, and the rotational stabilization shaft is connected with the rotational stabilization device.
- a casing cavity circulation partition body is arranged on the downstream side of the rotation direction of the rotational grinding foaming wheel close to the discharge port in the casing cavity, and the casing cavity circulating flow blocking body is close to the outer edge of the rotational grinding foaming wheel.
- the advantages of the present invention lie in: using a brand-new structure and a brand-new mixing and foaming method of rotary milling, and making full use of the mixing and stretching effects of the rotary milling on the fluid, the air mass is separated into small bubbles, and the molten liquid is separated into small bubbles. It is fully mixed with the bubbles to form a foam, and after the foam is cooled and solidified, a foam material with a uniform size of the bubbles and a uniform arrangement can be formed.
- this foam material foaming machine can produce new and higher strength foam materials, which can be widely used in material industry, machinery industry, construction industry and other industries.
- This foam material foaming machine can produce a brand new nano foam material, which is the real nano material.
- This material has the dual advantages of nano material and foam material, and has many magical material properties.
- a large number of cheap, energy-saving, environmentally friendly and high-quality materials can be obtained, which can make material resources extremely sufficient and can completely solve the problem of material resources.
- Material nanoization maximizes material properties, and material foam minimizes resource consumption.
- the foam material becomes a composite material with a combination of soft and hard, which can maximize the application scope and application space of the material.
- the same foaming raw material, different foaming multiples and bubble sizes can produce different physical properties such as hardness, strength, specific gravity, etc., so that a variety of materials with different properties can be produced from one raw material, which can greatly expand the application space of materials.
- FIG. 2 is a schematic cross-sectional view of the front structure of one of the embodiments of the foam foaming machine of the present invention
- FIG. 4 is a schematic cross-sectional view of the front structure of the second embodiment of the foam material foaming machine of the present invention.
- FIG. 5 is a schematic cross-sectional view of the front structure of the third embodiment of the foam foaming machine of the present invention.
- FIG. 7 is a schematic cross-sectional view of the front structure of the fourth embodiment of the foam material foaming machine of the present invention.
- FIG. 8 is a schematic cross-sectional view of the front structure of the fifth embodiment of the foam foaming machine of the present invention.
- FIG. 9 is a schematic cross-sectional view of the front structure of the sixth embodiment of the foam foaming machine of the present invention.
- FIG. 11 is a schematic cross-sectional view of the front structure of the seventh embodiment of the foam foaming machine of the present invention.
- FIG. 13 is a schematic cross-sectional view of the front structure of the eighth embodiment of the foam foaming machine of the present invention.
- FIG. 14 is a schematic cross-sectional view of the front structure of Embodiment 9 of the foam foaming machine of the present invention.
- FIG. 15 is a schematic cross-sectional view taken along the line E-E of FIG. 14 .
- the main structure of the foam material foaming machine of the present invention includes a casing 1 and a transmission device 2.
- a transmission device 2 is arranged on the casing 1, a casing cavity 3 is arranged in the casing 1, and a rotational grinding foaming wheel 4 is arranged in the casing cavity 3.
- the device 2 is connected to the rotational foaming wheel 4.
- the rotational foaming wheel 4 is provided with a rotational foaming moving disc surface 5 on one side.
- the inner wall of the shell cavity 3 is provided with a rotary foaming static disk surface 7, the rotary foaming moving disk surface 5 conforms to the rotary foaming static disk surface 7, and a rotary foaming static disk surface 7 is provided between the rotary foaming moving disk surface 5 and the rotary foaming static disk surface 7.
- the grinding foam cavity 8 and the shell cavity 3 are provided with at least one discharge port 9 on the periphery.
- the scope of the housing 1 includes a base, a casing, a protective cover, and the like.
- the transmission device 2 includes a transmission shaft, a bearing or a bearing bush, a shaft seat, a bracket, a power device, etc., a conventional bearing or a bearing pad can be used on the transmission device 2, and a cooling device can be set up to cool the transmission device 2, so that the bearing or bearing pad can work normally.
- the transmission shaft of the transmission device 2 can also be provided with a cooling device, and the transmission shaft can be cooled by spraying water, etc., which can better ensure the normal operation of the transmission device 2 .
- a cooling plate can also be arranged on the transmission shaft to prevent water from flowing into the bearing, and a water receiving device can also be arranged on the periphery of the cooling plate to realize water circulation cooling.
- Heat insulating material or heat insulating device can also be arranged on the transmission shaft, which can make the bearing or bearing bush work better, and can facilitate the connection between the end of the transmission shaft and the power device to realize power input.
- the horizontal, vertical and oblique positions of the drive shaft can be determined according to the needs. When the drive shaft is placed vertically, the foaming effect can be better improved.
- the transmission device 2 realizes power input and drives the foam material foaming machine to work.
- the power device can use motors, engines, etc., and can realize power input through couplings or reducers, belts, chains and other devices.
- a transmission device 2 is arranged on the casing 1 .
- the transmission device 2 and the housing 1 can be directly made into one piece or connected into one piece through various connection methods.
- the transmission device can use a speed regulating device to adjust the rotation speed, so that the flow rate and pressure of the foam body emitted by the foam material foaming machine can be adjusted arbitrarily.
- a housing cavity 3 is provided in the housing 1 .
- the shell cavity 3 can be made into a circular or volute-shaped cavity in cross section.
- the shell cavity 3 can provide space for foam collection and pressurization. Make equipment run more reliably.
- the inner wall of the housing cavity 3 can be made of wear-resistant, high-temperature-resistant materials, high-temperature-resistant thermal insulation materials, and high-temperature-resistant foam materials. It is also possible to wrap a thermal insulation material layer on the outer wall of the housing cavity 3, and the thermal insulation material layer can be made of high-temperature-resistant thermal insulation materials, such as thermal insulation cotton, etc. At the same time, the thermal insulation material layer can be used to improve the sealing between the transmission shaft of the transmission device 2 and the housing.
- the thermal insulation material layer can avoid the loss of heat, which can better ensure the normal operation of the foam foaming machine.
- the shell cavity 3 is made of high temperature resistant foam material, it can have thermal insulation effect at the same time.
- a heating device can also be arranged in the thermal insulation material layer, which can better keep warm and warm, and can better ensure the normal operation of the foam material foaming machine. Control the temperature well. It is also possible to set up a fire channel or a combustion chamber and other devices to use fuel heating, which is too primitive and generally not used.
- a rotational grinding foaming wheel 4 is arranged in the housing cavity 3 .
- the rotational foaming wheel 4 can be arranged on the central axis of the casing cavity 3 , and a certain reasonable gap can be left between the outer edge of the rotational grinding foaming wheel and the inner wall of the casing cavity 3 .
- the rotational foaming wheel 4 can be set as a whole.
- the rotational foaming wheel 4 can be set to a hollow structure or a solid structure.
- the rotational foaming wheel 4 adopts a solid structure, which can simplify the structure.
- the bubble wheel 4 can also adopt a hollow structure, which can reduce the cost.
- the rotary foaming wheel 4 can be made of different materials according to the needs: high-strength materials can be used for high rotational speed requirements; high-temperature-resistant high-strength materials are used for the melt that needs to be foamed at a high temperature; corrosive melts are made of high-strength materials. Corrosion-resistant materials; the rotational foaming wheel 4 can be made of metal, ceramics, glass, silicon carbide, silicon nitride, high-temperature-resistant stainless steel, high-temperature alloys, tungsten-molybdenum alloys, graphite, foam materials, nano-foam materials, nano-materials, etc. , can be manufactured by casting, powder metallurgy casting, sintering, welding, die casting, stamping riveting welding and other methods.
- the transmission device 2 is connected with the rotational grinding foaming wheel 4 .
- the transmission shaft of the transmission device 2 should be connected and fixed at the center of the rotational foaming wheel 4 to ensure the rotational balance and stability of the rotational foaming wheel 4 .
- the drive shaft can also be made into one body with the rotational foaming wheel 4, and can be made of the same material as a whole, which can simplify the structure. It is also possible to set the transmission device 2 at both ends of the rotary foaming wheel 4 to make the rotation of the rotary foaming wheel 4 more stable, and pass the transmission shaft through the rotary foaming wheel 4.
- the transmission device 2 at the end is provided with a power device, which can realize the synchronous input of power from both ends of the rotational grinding foaming wheel 4, which can increase the power and reduce the force on the transmission shaft. It is also possible to set a power device on the transmission device 2 at one end, and there may be no power device on the transmission device 2 at the other end, but only a bearing or a bearing bush is provided to stabilize the rotation of the transmission shaft, which can improve the rotational stability of the rotational foaming wheel 4. Reduce the length of the drive shaft connecting the power unit end.
- a transmission device axial position adjustment device can also be set between the housing 1 and the transmission device 2.
- the transmission device position adjustment device can be provided with screws, nuts, etc., and the transmission device axial position adjustment device can be set on the installation platform of the housing 1.
- the axial position of the transmission device 2 can be adjusted by adjusting the screw and the nut, and the nut can be fixed on the mounting table of the housing 1, and the screw can be adjusted.
- Two sets of adjusting screws and nuts can be set to achieve axial bidirectional adjustment, the axial position of the transmission device 2 can be adjusted back and forth in the axial direction, and the axial position of the rotary grinding foaming wheel 4 can be adjusted, which can better adjust the foaming effect and improve the foaming effect. bubble effect.
- One side of the rotational foaming wheel 4 is provided with a rotational foaming rotating disc surface 5 .
- One side of the rotational foaming wheel 4 can be set as a flat surface or a curved surface as the rotational foaming moving disk surface 5.
- the surface of the rotational foaming moving disk surface 5 is set to be flat, and the smoother the surface, the better the effect.
- the gravity can be better balanced to achieve uniform foaming.
- the shell cavity 3 is provided with a shell cavity inlet 6 corresponding to the middle of the rotary grinding foam moving disk surface 5 .
- One or more shell cavity inlets 6 can be provided at one end of the shell cavity 3 corresponding to the middle of the rotating grinding foaming disk surface 5 , and centrifugal force can be used to make the melt and gas enter the shell cavity inlet 6 .
- a melt guide port can also be provided at the shell cavity inlet 6, and the melt guide port can be arranged near the shell cavity inlet 6, so that the melt can flow into the shell cavity inlet 6 more conveniently and automatically.
- a fuel nozzle can also be provided near the inlet 6 of the casing cavity.
- the fuel sprayed from the fuel nozzle and the combustion-supporting gas are ignited to form a high-temperature gas.
- An electric heating device can also be arranged near the inlet 6 of the housing cavity, which can heat the gas sucked into the inlet 6 of the housing cavity.
- the inner wall of the casing cavity 3 surrounding the casing cavity inlet 6 is provided with a rotary grinding foaming static disk surface 7 .
- the inner wall of the shell cavity 3 surrounding the shell cavity inlet 6 can be set as a plane or curved surface as the rotary foaming static disk surface 7, usually the surface of the rotary foaming static disk surface 7 is set to be flat, and the smoother the surface, the better the effect.
- the rotary foaming moving disk surface 5 conforms to be close to the rotary foaming static disk surface 7 .
- the rotating foaming moving disk surface 5 and the rotating foaming static disk surface 7 are arranged in compliance with each other, so that the rotating foaming moving disk surface 5 is close to the rotating foaming static disk surface 7 .
- a rotary foaming cavity 8 is set between the rotary foaming moving disc surface 5 and the rotary foaming static disc surface 7, and a certain gap is left between the rotary foaming moving disc surface 5 and the rotary foaming static disc surface 7 to form a rotary foaming hair.
- the rotary foaming static disc surface 7 is stationary, the rotating rotary foaming moving disc surface 5 and the static rotary foaming static disc surface 7 produce an interaction force on the fluid, and the fluid in the rotary foaming cavity 8 is formed rotary grinding to realize The sufficient mixing of the melt and the gas can realize rotational foaming and make the foam more uniform and finer.
- a rotary grinding foaming cavity axial clearance adjusting device can also be set on the shell 1, and the rotary grinding foaming cavity axial clearance adjusting device can be provided with screws, nuts, etc., and two sets of adjusting screws and nuts can be set to realize two-way adjustment, which can be back and forth. Adjusting the axial position of the rotary foaming moving disc surface 5 or the rotary foaming static disc surface 7 can better adjust the axial space of the rotary foaming cavity 8, and can better adjust the foaming effect and improve the foaming effect.
- the adjusting screw on the axial gap adjustment device of the rotational foaming cavity can be adjusted in the power-on state to fine-tune the axial position of the rotational foaming moving disc surface 5 or the rotational foaming static disc surface 7 .
- the rotary foaming static disc surface 7 can be set to be movable in an axial direction, and the axial position of the rotary foaming static disc surface 7 can be adjusted, which can simplify the structure.
- At least one discharge port 9 is arranged on the periphery of the housing cavity 3 .
- One or more discharge ports 9 can be set on the periphery of the shell cavity 3, usually one discharge port 9 can be set, which can realize a fixed foam flow and pressure; when multiple discharge ports 9 are set, multiple discharge ports 9 can be set.
- the discharge port 9 can also be provided with a flow control and adjustment device.
- the flow adjustment device can adopt high temperature resistant valves or detachable nozzles and nozzles of different diameters, which can better adjust the flow of foam and better adjust the flow rate of the foam. bubble effect.
- a heating device can also be provided at the discharge port 9, and the heating device can be heated by a burner or an electric heating device, and the heating device can better avoid coking at the discharge port 9.
- the foam material foaming machine of the main structure has a simplified structure and can be used as a basic foam material foaming device.
- the transmission shaft of the transmission device 2 can be placed vertically, which can better foam.
- the shell cavity 3 can be heated to maintain a certain temperature in the shell cavity 3, which can better improve the foaming effect and make the equipment operate more stably.
- the emitted foam can also be sent to a pressurized conveying device for output, and a high-temperature-resistant screw conveyor can be used for output, which can realize extrusion casting.
- a heating device can be set outside the screw conveyor for heat preservation and heating, which can better ensure the normal operation of the equipment.
- the foam material foaming machine can be made of high temperature resistant ceramic foam material, which can reduce equipment cost and improve equipment strength and wear resistance.
- the high temperature resistant tungsten-molybdenum alloy can be used to make a foam material foaming machine, and the equipment can be used to foam and cast the silicate rock melt to make equipment parts, and the foam material foam material of the silicate rock foam material can be produced.
- the structure of one of the embodiments of the present invention is as follows: on the basis of the main structure, a plurality of pressurized dimples 10 are arranged on the rotating disk surface 5 of the foamed rotary grinding.
- a plurality of pressurized pits 10 of any structure can be arbitrarily arranged on the rotating grinding foam moving disc surface 5, usually a plurality of strip-shaped or arc-shaped pressurized pits 10 can be arranged evenly in a staggered manner, and the depth of the pressurized pits 10 can be equal or different.
- the pressurized pit 10 has a certain depth, so that the foam can enter the pressurized pit 10 and be thrown out to the periphery of the rotary foaming static disc surface 7 under the action of centrifugal force, and multiple pressurizations are evenly arranged in a staggered manner.
- the dimples 10 can avoid the short circuit of the foam, and enable the foam to achieve continuous pressurization-rotational grinding-pressurization-rotational ... .
- the fluidity of the foam is poor, and the pressurized pit 10 can make the foam more smoothly thrown out of the rotational foaming cavity 8, which can prevent the foam from being thrown out of the rotational foaming cavity 8 and cause the foaming to fail. It can also reduce the axial space of the rotational grinding foaming cavity 8, and can improve the rotational grinding effect and the foaming effect.
- This embodiment can ensure that the foaming work is carried out smoothly, and can improve the foaming effect.
- the structure of the second embodiment of the present invention is as follows: on the basis of the main structure, at least one air inlet 11 is provided on the rotary foaming static disc surface 7, and the air inlet 11 passes through the rotary foaming static disc surface 7 and communicates with the high-pressure gas supply device 12.
- One or more air inlets 11 can be provided on the rotary foaming static disc surface 7, and the air inlets 11 can be separated from the shell cavity inlet 6 at a certain distance, or multiple air inlets 11 can be set at different distances from the shell cavity inlet 6. , which can realize step-by-step foaming and increase the foaming ratio.
- the air inlet 11 is connected to the high-pressure gas supply device 12 through the rotary foaming static disc surface 7 to realize air intake. Improve foaming effect.
- the high-pressure gas supply device 12 is provided with a gas booster device, a flow pressure adjustment device, and a gas temperature control device can also be added to adjust the intake pressure, intake volume and intake temperature to better improve the foaming effect.
- This embodiment can better adjust and control the intake air volume, the intake air pressure and the intake air temperature, and can better improve the foaming effect. It can also realize step-by-step foaming, which can increase the foaming ratio.
- the structure of the third embodiment of the present invention is as follows: on the basis of the structure of the second embodiment, an air flow channel 13 is provided on the rotary grinding foaming static disk surface 7 in the air inlet 11 .
- One or more air flow channels 13 can be set on the rotary grinding foaming static disk surface 7 in the air inlet 11, and the air flow channels 13 can be set in a circular ring around the axis, and the circular ring can also be set with multiple diameters. To the channel can improve the foaming effect.
- air can be better entered into the rotational grinding foaming cavity 8, and the foaming effect can be better improved.
- the structure of the fourth embodiment of the present invention is: on the basis of the above structure, the outer wall of the housing cavity 3 is provided with a heat preservation device 14 .
- the thermal insulation device 14 can be wrapped around the outer wall of the shell cavity 3, and the thermal insulation device 14 can be made of high-temperature-resistant thermal insulation materials.
- the layer of insulating material improves the seal between the drive shaft and the housing.
- the heat preservation device 14 can avoid the loss of heat, and can better ensure the normal operation of the foam foaming machine.
- a heating device can also be set in the thermal insulation device 14, which can better keep warm and warm, and can better ensure the normal operation of the foam material foaming machine.
- the heating device can be an electric heating device or an automatic temperature control device. , for better temperature control.
- the foam foaming machine of this embodiment can better ensure the normal operation of the foam foaming machine, and can improve the foaming effect.
- the structure of the fifth embodiment of the present invention is as follows: on the basis of the above structure, the casing 1 is provided with an axial gap adjusting device 15 for the rotational grinding foaming cavity.
- the axial clearance adjusting device 15 of the rotational grinding foaming cavity can be provided on the casing 1, and the axial clearance adjusting device 15 of the rotational grinding foaming cavity can be provided with screws, nuts, etc., and two sets of adjusting screws and nuts can be set to realize two-way adjustment. Adjusting the axial position of the rotary foaming moving disc surface 5 or the rotary foaming static disc surface 7 back and forth can better adjust the axial space of the rotary foaming cavity 8, which can better adjust the foaming effect and improve the foaming effect. .
- the adjusting screw on the axial clearance adjusting device 15 of the rotational foaming cavity can be adjusted in the power-on state to fine-tune the axial position of the rotational foaming moving disc surface 5 or the rotational foaming static disc surface 7 .
- the rotary foaming static disc surface 7 can be set to be movable in an axial direction, and the axial position of the rotary foaming static disc surface 7 can be adjusted, which can simplify the structure. Because the foam material foaming machine works at high temperature, thermal expansion will occur on the rotary foaming moving disc surface 5 and the rotary foaming static disc surface 7, which will cause the axial space of the rotary foaming cavity 8 to change, and the rotary foaming cavity will undergo thermal expansion.
- the axial clearance adjusting device 15 can solve the problem more conveniently. After the foam material foaming machine is used for a long time, it will cause wear between the rotary foaming moving disc surface 5 and the rotary foaming static disc surface 7, resulting in an increase in the axial space of the rotary foaming cavity 8. Adjust the rotary foaming cavity in time.
- the axial clearance adjusting device 15 can keep the ideal clearance in the axial space of the rotational foaming cavity 8, which can greatly improve the service life of the equipment.
- the foaming machine of this embodiment can better improve the foaming effect, adjust the foaming effect and improve the service life of the equipment.
- the structure of the sixth embodiment of the present invention is as follows: on the basis of the above structure, at least one air inlet flow channel 16 is arranged on the rotating foaming static disk surface 7 around the casing cavity inlet 6 .
- One or more air intake runners 16 along the radial direction or at a certain inclination angle to the radial direction can be arranged on the rotary foaming static disk surface 7 around the casing cavity inlet 6, and each air intake runner 16 can also be provided with multiple channels.
- the lateral flow channel can improve the air intake effect.
- the intake flow channel 16 has a certain depth, so that the gas can enter the rotational foaming cavity 8 more smoothly along the intake flow channel 16, which can improve the foaming effect.
- air can be better entered into the rotational grinding foaming cavity 8, and the foaming effect can be better improved.
- the structure of the seventh embodiment of the present invention is as follows: on the basis of the above structure, a plurality of foam-boosting pressurizing devices 17 are arranged on the outer periphery of the rotational grinding and foaming wheel 4 .
- a plurality of blades or teeth can be arranged on the outer circumference of the rotational foaming wheel 4 as the foam body toggling the booster device 17.
- the foam body toggle booster device 17 can push the foam body, which can increase the linear speed of the foam body and can increase the speed of the foam body.
- the pressure of the foam in the shell cavity 3 on the periphery of the foaming wheel 4 can be better extruded from the shell cavity 3 .
- the pressure of the foam can be increased, and the foam can be extruded from the shell cavity 3 better.
- the structure of the eighth embodiment of the present invention is: on the basis of the above structure, a rotational stabilization shaft 18 is provided on the rotational atherectomy foam wheel 4 , and the rotational stabilization shaft 18 is connected to the rotational stabilization device 19 .
- the rotational stabilization shaft 18 can be provided on the rotational atherectomy foaming wheel 4, and the rotational stabilization shaft 18 can also be made into one body with the rotational foaming wheel 4.
- the rotational stabilization shaft 18 is connected to the rotational stabilization device 19, and the rotational stabilization device 19 can be provided with bearings, Shaft seat, bracket, etc., the rotation stabilization device 19 can be arranged on the casing at the other end of the rotational atherectomy foam wheel 4 , and the rotation stabilization shaft 18 can be installed on the rotation stabilization device 19 .
- the rotation stabilization device 19 can make the rotation of the rotational foaming wheel 4 more stable, and can reduce the length of the transmission shaft connected to the end of the power device.
- the foam material foaming machine of this embodiment can make the rotation of the rotational foaming wheel 4 more stable.
- the transmission device 2 can be kept away from the housing cavity 3, which can leave more space for heat preservation and better heat preservation.
- the structure of the ninth embodiment of the present invention is as follows: on the basis of the above structure, the casing cavity 3 is provided with a casing cavity circulation partition body 20 on the downstream side of the rotation direction of the rotational foaming wheel 4 close to the discharge port 9, and the casing cavity circulation flow partition body 20 is close to the outer edge of the rotational foaming wheel 4.
- the casing cavity circulation partition body 20 can be arranged on the downstream side of the rotational direction of the rotational foaming wheel 4 near the discharge port 9 in the casing cavity 3 .
- the partition can be better achieved by placing the casing cavity circulation partition body 20 close to the outer edge of the rotational grinding foaming wheel 4 .
- the casing cavity circulation partition body 20 can make the foam more smoothly extrude from the casing cavity 3 along the discharge port 9, which can greatly increase the foam pressure.
- the foam foaming machine of this embodiment can make the foam more smoothly extrude from the casing cavity 3 along the discharge port 9, which can greatly increase the pressure of the foam.
- the transmission device drives the rotary grinding foaming wheel 4 to rotate, and the normal rotation speed can be used under normal circumstances.
- the material that needs to be foamed is melted into a molten liquid by various methods. After heating and warming the foam material foaming machine, the molten liquid is supplied, and the molten liquid and the high-temperature gas can be supplied synchronously.
- the rotation of the rotational foaming wheel 4 makes the high-temperature gas and the material melt to be foamed automatically sucked into the rotational foaming cavity 8 from the shell cavity inlet 6, and the high-speed rotating rotational foaming wheel 4 makes the melt and gas in the rotational grinding process.
- the stretching, separation and mixing of the gas and the melt are completed to form a foam body.
- the foam body moves to the periphery of the rotary foaming cavity 8 under the action of the centrifugal force of the rotation of the rotary foaming wheel 4, and the foam body moves. In the process, it is further homogenized to form a foam with small bubbles, uniform size, and uniform arrangement.
- the foam is finally thrown out from the periphery of the rotational foaming cavity 8 and enters the shell cavity 3 on the periphery of the rotational foaming wheel 4, and finally discharged from the material. Mouth 9 extrusion.
- the desired foam material can be formed, which can be directly pressed, cast or blown, or made into a foam material ingot, which is then rolled on a rolling mill by secondary heating.
- the foam material foaming machine can greatly improve the foaming efficiency, foaming effect and foaming multiple of the foamed material, and can realize various foaming multiples.
- the foaming multiple can be adjusted only by adjusting the ratio of gas and melt supply. When producing foam materials, it is necessary to input high temperature gas. If the normal temperature gas is input, it will have too much influence on the foaming process, and the high temperature melt will rapidly increase the viscosity in the foam material foaming machine, which will affect the foaming effect and even Cause equipment failure, resulting in parking accidents.
- This foam material foaming machine can produce a variety of foam materials, and can produce foam materials of glass, ceramics, steel, alloy, plastic, rubber and other materials.
- the foam material has a uniform foam structure, and can easily control the size of foam particles, the number of foams, the volume ratio of the foam, etc., and the volume of the material can be foamed in multiple times.
- various foam materials with different requirements can be produced by adjusting the rotational speed and gas supply of the foam material foaming machine.
- the high-temperature gas and various material melts are sent into the foam material foaming machine together, and the high-temperature material melt can be sent to the foam material foaming machine by gravity, and the high-temperature gas is inhaled or sent into the foam material foaming machine. , the material melt and high temperature gas are rapidly mixed in the foam material foaming machine to complete the foaming.
- the foam material foaming machine can also be combined with 3D printing technology to directly print a variety of objects.
- Foam materials made of glass materials can be used to make various furniture, and can be directly made into various furniture, doors and windows, etc. with molds, and can also be used as a variety of decorative materials, which are more environmentally friendly and have a longer service life. Using glass as the main raw material can make full use of the abundant silicon oxide resources in nature, and there will never be the problem of resource shortage and environmental pollution.
- any glass frit can be used in the production of foam glass, and there is no requirement for the purity of the glass frit. After the glass frit is melted into a molten liquid in a gas furnace or an electric furnace, it can be input into a foaming machine for foaming, and it can also be co-produced with a glass melting furnace.
- the use of foam glass can reduce the weight of the building, the weight of the building can be reduced by ten times or even a hundred times or more than a thousand times, and it can improve the thermal insulation performance, air permeability, structural strength, and earthquake resistance of the building. Paste decorative materials, etc., to achieve rapid house building.
- the lighting glass used in the window can be made of clean foam glass, which does not affect the lighting and can improve the thermal insulation performance.
- the thermal insulation performance can exceed the existing thermal insulation glass and can reduce the cost of the window.
- the windows can be divided into a lighting area and a sightseeing area.
- the sightseeing area can use the current flat glass, vacuum glass, etc.
- the glass volume can be foamed to more than ten times, a hundred times, and a thousand times, and an ultra-light wall can be made, and the foam glass profile can be used as a frame. , so that the house becomes an integrated house that can be quickly installed, and the modularization of house construction can be realized.
- the house has many advantages such as ultra-high strength, ultra-light weight, ultra-high thermal insulation effect, ultra-long service life, ultra-high shock resistance and so on.
- the house can also be directly made of foam glass into a whole house, and the house can be directly transported to the site for hoisting, placement, and burying and fixing.
- the house can enable the construction industry to realize factory production operations. Building a house by using the foam glass can make the building higher and expand people's living space.
- the foam material foaming machine of the present invention can make the material form a combination of bubbles and nanoparticles.
- the material not only has many nanomaterial characteristics, but also has many characteristics that nanomaterials do not have.
- the foam material foaming machine of the present invention will create a kind of Unprecedented wonder material - nanofoam.
- the size of the bubble particles is reduced to microns, so that the material forms a combination of micron bubbles and finer nanoparticles, and the strength and performance of the material can be greatly improved.
- the size of the bubble particles is reduced to within the range of 1-100 nanometers, so that the material forms a combination of nanobubbles and nanoparticles.
- the material not only has many nanomaterial characteristics, but also has many characteristics that nanomaterials do not have.
- This material can also be called The gas nano-foam material is a combination of gas material nanoparticles and solid material nanoparticles.
- the material makes various gases also become material components, which can expand the material resource space.
- the same solid material composition in the material chooses different gas content ratios and different gas material compositions, which will produce different material performance characteristics; the same gas material composition in the material chooses different solid material content ratios and different solid compositions, It also produces different material performance characteristics; nano-foam materials can increase the variety of materials infinitely, and the material properties will be expanded to the greatest extent.
- the glass made of this material has good light transmittance and can be used as flat glass.
- Nano-scale, lightweight and foaming are the inevitable trends of material development. Nano-foam materials are a combination of nano-materials and gas materials. The material is lightweight, which maximizes the surface area of the nanoparticles and maximizes the surface physical effects of the particles.
- the material can create new uses in many technical fields such as computers, electronics, information, superconducting materials, lasers, optics, catalysis, atoms, energy, optoelectronics, electricity storage, construction machinery materials, aerospace, detection, detection, biology, medicine, etc. , nano-foam materials will become the world's leading materials.
- Using conductive materials and gas that emits light after being electrified to make foam materials or nano-foam materials can create brand-new lamps and so on.
- Superconducting materials can be produced by using conductive materials and conductive gases (metal vapors, ionized gases, etc.) to make foams or nanofoams.
- insulating materials and insulating gases to make foams or nanofoams can create super-insulating materials.
- shielding materials and gases to make foam materials or nano-foam materials can produce ultra-shielding materials, which can be used to shield magnetic fields, electric fields, electromagnetic radiation, nuclear radiation, and the like.
- mixing graphite powder can make self-lubricating materials
- mixing copper water can make materials with copper ion bactericidal effect
- mixing phosphor powder can make luminescent materials, etc.
- Nano-foam materials can be used to manufacture brand-new luminescent materials, laser materials, strong magnetic materials, magnetically conductive materials, thermally conductive materials, thermal insulation materials, wear-resistant materials, self-lubricating materials, abrasive materials, catalytic materials, etc. It will create many materials with high hardness, high toughness, high elasticity, high strength, wear resistance, temperature resistance, heat preservation, shielding radiation, insulation, sound insulation, corrosion resistance, anti-aging and other advantages.
- the foam material foaming machine produces foam materials
- the volume of the material is expanded to more than 10,000 times, the structure of the material is still uniform, and a grid-like structure with linear connections will be formed inside the material, and the fineness of the connecting lines can reach or exceed nanometers.
- the voids in the material are interconnected grid-like structures rather than foam structures. It has many material properties that foam materials do not have. It is a brand new material, which should be defined as grid materials and nano-grid materials. .
- the material has better elasticity, toughness, thermal insulation performance, moisturizing performance, and has a variety of special and unknown material properties.
- This kind of material made of glass material has good water permeability, the material can absorb air and water vapor, can well avoid water evaporation, and can be used for ground covering to keep warm and moisturizing. It can be used for ground cover of crop cultivation, heat preservation, moisturizing, weeding, improving soil microbial activity, improving soil nutrient conversion, and realizing soil no-till crop cultivation. Crop straw, organic matter after rotten branches and leaves, organic fertilizer, chemical fertilizer, etc. can infiltrate materials with rainfall.
- the soil can reduce the amount of irrigation.
- Water-saving irrigation methods such as sprinkler irrigation and drip irrigation can be used. Fertilization can be done by piercing fertilization. Using it to build a greenhouse instead of plastic film can better heat preservation, lighting, rain leakage, can use natural rainfall, can build a permanent greenhouse with lower cost, can achieve a large span of the greenhouse, and can greatly improve the mechanization of greenhouse cultivation.
- a large area of land can be cultivated in protected areas, natural light sources can be maximized, large-scale greenhouseization of the land can be realized, and crops can be cultivated in large-area protected areas and facilities, greatly improving crop yields and maximizing agricultural benefits.
- the greenhouse can be used as a housing to realize a complete rural residence, so that human beings can completely return to nature. It can also be used to cover the desert. It only needs to cover the material with a thickness of about 1-10 mm to achieve the effect of heat preservation and moisture retention.
- the method of mulching can be used. Coverage costs are fairly cheap. It can achieve rapid and comprehensive coverage of deserts with very few materials, completely fix mobile dunes, achieve complete sand fixation, and completely eliminate sandstorms. Digging holes in the covering material to plant trees, plant desert plants, etc., can create vegetation in the desert, and can turn the desert into an oasis and a forest.
- the material can be used to cover the ground to completely control soil erosion, and to cover steep slopes with serious soil erosion, it can avoid soil erosion and promote vegetation restoration.
- the material is made into balls, which can be used as a microbial culture medium, and can form a microbial culture hotbed on the inner surface of the foam, which can better cultivate microbial flora, and can be used in many fields such as biological fermentation and sewage treatment that need to cultivate a large number of flora. ;
- the material is made into granules and mixed into the soil, which can be used as a water-retaining agent, which can absorb water well, store water, adjust soil water content, adjust soil aggregate structure, improve soil microbial activity, improve soil fertility, and improve soil.
- a grid-shaped isolation circle can be made of foam glass. Plants can be grown by mixing the material into the sand in the isolation circle, and the desert can be turned into an oasis.
- the produced foam glass profiles have good toughness, elasticity, and mechanical strength, good thermal expansion stability, good thermal shock resistance, and can be rolled, cut, processed, riveted and drilled. , grinding, spraying paint, bonding, welding. Welding can be done by laser welding, high-temperature gas baking welding and other methods, and various existing glass welding technologies can also be used. It can be used to make houses, furniture, doors and windows, floors, decorative materials, mechanical parts, pipes, aerospace materials, wire insulation (never aging), etc.
- the foam glass profile can completely eliminate the steel structure profile.
- the foam glass can be used as the wall panel to realize the construction of the foam glass structure.
- the wall panel and the profile can be welded together, which can greatly improve the overall structural strength.
- foam material foaming machine When using the foam material foaming machine to produce foam glass material and foam glass fiber material, adding raw materials of other components to the raw materials of foam glass can further change the properties of foam glass.
- the clothing fabrics and thermal clothing made of the foam fibers of various materials produced by the foam material foaming machine have better ventilation and heat preservation performance, and the clothing is lighter.
- Foamed ceramics and foamed refractory materials made of ceramic materials, tungsten alloys and other high temperature resistant materials have higher temperature resistance and thermal insulation properties and higher structural strength, and can be used in machinery manufacturing, engines, refractory materials and many other fields. The cost of cars made of foam glass materials can be greatly reduced.
- the car body and window glass are made of nano-foam glass materials with 10-100 times of volume foaming, and the car body is made of foamed glass materials with 1000-10,000 times of volume foaming.
- Motor vehicles made of interior materials, tires, seats, etc. can greatly reduce the weight of the vehicle.
- Using hydrogen, helium or water vapor as the foaming gas can further reduce the weight of the vehicle, or even reduce the weight of the vehicle to zero weight.
- the strength of the car body can have the effect of bulletproof car, it can have a better mute effect, the driving energy consumption can be greatly reduced, the tires can be greatly widened, and the diversion device can be added, which can greatly improve the vehicle handling performance and safety performance.
- the tire can be made into a solid elastic foam glass material, which can completely prevent the occurrence of tire blowout.
- the insulation skin, interior trim and seats in the car are all made of foam glass, which can make the vehicle never age and greatly improve the service life of the vehicle.
- the outer skin of the car is paint-free, and the interior and outer skin of the car body only need to be waxed to keep the vehicle as bright as new. Small scratches and rubs do not damage the vehicle. Due to the extremely light body, high strength and elasticity of the body, the vehicle's anti-collision, anti-rollover, speed-up, braking and other capabilities are greatly improved, and the safety performance is greatly improved. Motorized car parking can be manually moved and placed at will like parking a bicycle, making parking more convenient and fast.
- Foam materials will be widely used in the field of aircraft manufacturing. Using helium or high-temperature water vapor as the foaming gas can make a floating material lighter than air, which can float in the air like a balloon, and the aircraft made of this material can be more energy-efficient. It can also run like an airship and become a veritable spaceship; a house made of this material can float in the air, and an anchor rope can be set on the ground to stabilize it. Eliminating natural disasters such as earthquakes and tsunamis can greatly expand the living space of human beings.
- the material can be used to build floating weather stations, television launch stations, signal stations, radar stations, navigation stations, astronomical observatories, sightseeing stations, space launch platforms, etc.
- the foam material foaming machine When used as a foam material production equipment, it can make the foam material become the leading material in the world, can change the whole world, and can make most of the artificial materials foamed, which can greatly save the amount of raw materials and resources. , it can make full use of the silicon oxide resources that exist in large quantities in nature, and can obtain a large number of cheap, environmentally friendly and high-quality materials, which can make the material resources extremely sufficient.
- Silica can become the most widely used raw material for basic materials, and foam glass can become the leading material, which can completely solve the problem of material resources. Everything in the world is made of materials, and with the birth of new materials, a whole new world can be created. The age of human civilization is defined by the dominant materials used.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
A foam material foaming machine, comprising a housing (1) and a transmission device (2). The transmission device (2) is provided on the housing (1); a housing cavity (3) is provided in the housing (1); a rotary grinding foaming roller (4) is provided in the housing cavity (3); the transmission device (2) is connected to the rotary grinding foaming roller (4); one surface of the rotary grinding foaming roller (4) is provided with a rotary grinding foaming movable disc surface (5); the housing cavity (3) is provided with a housing cavity inlet (6) corresponding to the middle of the rotary grinding foaming movable disc surface (5); the inner wall of the housing cavity (3) surrounding the housing cavity inlet (6) is provided with a rotary grinding foaming stationary disc surface (7); the rotary grinding foaming movable disc surface (5) is fitted and gets close to the rotary grinding foaming stationary disc surface (7); a rotary grinding foaming cavity (8) is provided between the rotary grinding foaming movable disc surface (5) and the rotary grinding foaming stationary disc surface (7); at least one outlet (9) is provided on the periphery of the housing cavity (3). The foam material foaming machine can produce foam materials of various materials that can replace steel, alloy, wood, etc., can change glass into a broad spectrum material, and can solve the problem of shortage of material resources.
Description
本发明涉及材料生产设备领域,具体是一种泡沫材料发泡机。可作为泡沫材料生产设备使用,可生产全新的多种泡沫材料,可生产全新的纳米泡沫材料(气泡粒径100纳米以内)、微米泡沫材料(气泡粒径1微米以内)、毫米泡沫材料(气泡粒径1毫米以内)、超纳米泡沫材料(气泡粒径1纳米以内)等,该泡沫材料泡沫颗粒大小均匀、排列均匀,材料整体强度大幅提高,该材料可代替钢铁、木材、塑料、橡胶、陶瓷、砖石、混凝土等诸多材料。The invention relates to the field of material production equipment, in particular to a foam material foaming machine. It can be used as foam material production equipment, can produce a variety of new foam materials, and can produce new nano foam materials (with bubble size within 100 nanometers), micro foam materials (with bubble size within 1 micron), and millimeter foam materials (with bubble size within 1 micron). particle size within 1 mm), ultra-nano foam material (bubble particle size within 1 nm), etc., the foam particles of this foam material are uniform in size and arrangement, and the overall strength of the material is greatly improved. This material can replace steel, wood, plastic, rubber, Ceramics, masonry, concrete and many other materials.
现有的泡沫材料生产设备存在无法生产均匀气泡的泡沫材料,无法控制气泡大小、气泡分布均匀度、气泡数量以及气泡所占体积比例等诸多问题,特别是泡沫金属、泡沫玻璃生产工艺更是原始落后,致使性能优良的泡沫材料得不到应有的性能发挥、廉价生产和广泛应用。现有技术更无法生产纳米泡沫材料、泡沫金属玻璃等性能更优异的材料。现有的纳米材料在生产过程中,对纳米颗粒造成破坏,致使材料性能大大折扣。现有材料生产过程普遍缺少了一个材料制造过程中的重要环节——材料泡沫化,普遍只利用了材料的简单的原始结晶结构,忽略了材料泡沫化、纳米化、软硬结合复合化构造的诸多优点,材料向泡沫化、纳米化、软硬结合复合化发展是必然趋势。The existing foam material production equipment has many problems such as the inability to produce foam materials with uniform bubbles, the inability to control the size of bubbles, the uniformity of bubble distribution, the number of bubbles and the volume ratio of bubbles, especially the production process of foam metal and foam glass. Backwards, resulting in excellent performance of the foam material can not play due to performance, cheap production and wide application. The existing technology is even more unable to produce materials with better properties such as nano-foam materials and foamed metal glass. In the production process of existing nanomaterials, the nanoparticle is damaged, resulting in greatly reduced material properties. The existing material production process generally lacks an important link in the material manufacturing process - material foaming, generally only using the simple original crystalline structure of the material, ignoring the material foaming, nanotechnology, soft-hard composite structure. With many advantages, it is an inevitable trend to develop materials to foam, nano, and soft and hard combination.
发明内容SUMMARY OF THE INVENTION
本发明提供一种泡沫材料发泡机,采用全新的发泡方法和结构,充分利用了流体运动,利用一静一动两个紧邻平面相互之间形成的旋磨形成的分离、拉伸、掺混作用,将气体与熔液充分掺混均匀。旋磨中的相邻粒子轴向和径向的线速度均不同,从而对气体和熔液形成全方位分离、拉伸、掺混,旋磨使熔液被拉伸,熔液粘性大,不容易拉断,旋磨使气体被拉伸分离成一个个微小气泡颗粒,气体粘性小,容易被拉断形成更多的小气泡,旋磨使气泡与熔液逐渐掺混均匀,形成气泡颗粒均匀分布的泡沫体。甚至熔液可以被拉伸成众多的单分子或单原子连接的纤维或薄膜,纤维或薄膜相互连接形成一个夹杂气泡的泡沫体,可将气泡壁做的很薄,甚至可以将气泡壁做成单分子或单原子连接的薄膜。将该泡沫体直接压轧、铸造或挤铸成型,冷却凝固后即可形成所需泡沫材料。可生产多种材质的泡沫材料,可生产出全新的纳米泡沫材料,该材料中的气泡都是粒径100纳米以内的纳米气泡,气泡壁更薄,气泡壁可以看成是纳米颗粒的结合体,材料是靠自然凝结结合在一起的,对纳米颗粒不造成损害,该材料才是真正意义上的纳米材料,该材料具有诸多神奇的材料性能。可生产纳米泡沫玻璃、微 米泡沫玻璃、毫米泡沫玻璃等,该材料造价低廉,生产过程节能环保,永不老化、不生锈、不怕腐蚀、耐高温、高强度、高韧性、可加工、可焊接等,几乎可成为万能的广普材料,用它可替代多种材料使用,可大幅节省材料用量,可最大限度的节省资源。可以将自然界大量存在的氧化硅资源充分利用,可以获得大量廉价、节能、环保、优质的多种材料,可使材料资源变得无比充足,可彻底解决材料资源问题。可用该材料建房、修路、造车、造飞行器、造空中楼阁、造机械、建窑炉、做衣服、造无机纸、治理荒漠、治理海河、改善环境、提高农作物产量、大面积建造设施农业、铺海造田建人造陆地、彻底治理风暴、海啸、飓风等自然灾害,该材料可创造出一个全新的世界。泡沫材料发泡机也可对各种可熔融的材料进行发泡,可生产泡沫氧化铝、泡沫氧化锆、泡沫铝、泡沫铜、泡沫铁、泡沫塑料等。The invention provides a foam material foaming machine, which adopts a brand-new foaming method and structure, makes full use of fluid motion, and utilizes the separation, stretching and blending formed by rotational grinding formed between two adjacent planes, one static and one dynamic. It can fully mix the gas and the melt evenly. The axial and radial linear velocities of adjacent particles in the rotary milling are different, so that the gas and the melt are separated, stretched and blended in all directions. It is easy to be broken, and the gas is stretched and separated into tiny bubble particles by rotary grinding. The gas has low viscosity and is easy to be broken to form more small bubbles. Distributed foam. Even the melt can be stretched into a large number of single-molecule or single-atom-connected fibers or films, and the fibers or films are connected to each other to form a foam with bubbles. The bubble wall can be made very thin, or even the bubble wall can be made Single-molecule or single-atom-linked films. The foam body can be directly pressed, cast or extruded, cooled and solidified to form the desired foam material. It can produce foam materials of various materials, and can produce brand-new nano-foam materials. The bubbles in this material are nano-bubbles with a particle size of less than 100 nanometers. The bubble wall is thinner, and the bubble wall can be regarded as a combination of nanoparticles. , The material is combined by natural condensation, and does not cause damage to the nanoparticles. This material is the real nanomaterial, and the material has many magical material properties. It can produce nano-foam glass, micro-foam glass, millimeter-foam glass, etc. The material has low cost, energy saving and environmental protection in the production process, never aging, no rust, no fear of corrosion, high temperature resistance, high strength, high toughness, machinability, and weldability It can be used as an almost universal material, which can be used to replace a variety of materials, which can greatly save the amount of materials and save resources to the greatest extent. It can make full use of the abundant silicon oxide resources in nature, and can obtain a large number of cheap, energy-saving, environmentally friendly and high-quality materials, which can make the material resources extremely sufficient, and can completely solve the problem of material resources. This material can be used to build houses, roads, cars, aircrafts, castles in the sky, machinery, kilns, clothes, inorganic paper, desert control, Haihe River control, environmental improvement, crop yield improvement, and large-scale construction of facility agriculture , to build man-made land by building sea and land, thoroughly controlling natural disasters such as storms, tsunamis, hurricanes, etc., this material can create a whole new world. The foam material foaming machine can also foam various meltable materials, and can produce foamed alumina, foamed zirconia, foamed aluminum, foamed copper, foamed iron, foamed plastic, etc.
本发明为实现上述目的,通过以下技术方案实现:The present invention is achieved by the following technical solutions in order to achieve the above object:
泡沫材料发泡机,包括壳体和传动装置,壳体上设置传动装置,壳体内设置壳体腔,壳体腔内设置旋磨发泡轮,传动装置与旋磨发泡轮连接,旋磨发泡轮一面设置旋磨发泡动盘面,壳体腔对应旋磨发泡动盘面中部设置壳体腔进口,环绕壳体腔进口的壳体腔内壁设置旋磨发泡静盘面,旋磨发泡动盘面顺应贴近旋磨发泡静盘面,旋磨发泡动盘面与旋磨发泡静盘面之间设置旋磨发泡腔,壳体腔***至少设置一个出料口。The foam material foaming machine includes a casing and a transmission device, a transmission device is arranged on the casing, a casing cavity is arranged in the casing, a rotational foaming wheel is arranged in the casing cavity, the transmission device is connected with the rotational foaming wheel, and the rotational foaming is performed. One side of the wheel is provided with a rotating foaming moving disk surface, the shell cavity is provided with a shell cavity inlet corresponding to the middle of the rotating grinding foaming moving disk surface, the inner wall of the shell cavity surrounding the shell cavity entrance is provided with a rotating grinding foaming static disk surface, and the rotating grinding foaming moving disk surface conforms to the close rotation. The surface of the foaming static disc is ground, a foaming cavity is arranged between the moving disc surface of the foaming and the surface of the static disc, and at least one discharge port is arranged on the periphery of the shell cavity.
旋磨发泡动盘面上设置多个增压凹坑。A plurality of pressurized dimples are arranged on the rotating disc of the foamed rotating disc.
旋磨发泡静盘面上至少设置一个进气口,进气口穿过旋磨发泡静盘面连通高压气体供给装置。At least one air inlet is arranged on the surface of the rotary foaming static disc, and the air inlet is connected to the high-pressure gas supply device through the rotary foaming static disc surface.
进气口内的旋磨发泡静盘面上设置气流通道。Air flow channels are arranged on the surface of the rotary-milled foaming static disc in the air inlet.
壳体腔外壁设置保温装置。The outer wall of the shell cavity is provided with a thermal insulation device.
壳体上设置旋磨发泡腔轴向间隙调节装置。A rotary grinding foaming cavity axial gap adjusting device is arranged on the shell.
旋磨发泡静盘面上环绕壳体腔进口至少设置一道进气流道。At least one air intake flow channel is arranged around the inlet of the casing cavity on the surface of the rotary foaming static disc.
旋磨发泡轮外周设置多个泡沫体拨动增压装置。A plurality of foam-boosting pressurizing devices are arranged on the periphery of the rotational-grinding foaming wheel.
旋磨发泡轮上设置旋转稳定轴,旋转稳定轴连接旋转稳定装置。A rotational stabilization shaft is arranged on the rotational foaming wheel, and the rotational stabilization shaft is connected with the rotational stabilization device.
壳体腔内靠近出料口的旋磨发泡轮旋转方向下游一侧设置壳体腔环流隔断体,壳体腔环流隔断体贴近旋磨发泡轮外沿。A casing cavity circulation partition body is arranged on the downstream side of the rotation direction of the rotational grinding foaming wheel close to the discharge port in the casing cavity, and the casing cavity circulating flow blocking body is close to the outer edge of the rotational grinding foaming wheel.
本发明的优点在于:利用全新的结构、利用全新的旋磨掺混发泡方法,充分利用了旋磨对流体的掺混、拉伸作用,使气团被分离成一个个小气泡,使熔液与气泡充分掺混均匀,形成泡沫,泡沫冷却凝固后即可形成气泡大小均匀、排列均匀的泡沫材料。本泡沫材料发泡机作为材料生产设备可生产全新的更高强度的泡沫材料,该材料可广泛用于材料产业、机械 产业、建筑产业等行业。本泡沫材料发泡机可生产出全新的纳米泡沫材料,该材料才是真正意义上的纳米材料,该材料具有纳米材料和泡沫材料的双重优点,具有诸多神奇的材料性能。可以获得大量廉价、节能、环保、优质的多种材料,可使材料资源变得无比充足,可彻底解决材料资源问题。材料纳米化最大限度的提高了材料性能,材料泡沫化最大限度的减少了资源用量。泡沫材料成为软硬结合的复合材料,可最大限度的拓展材料应用范围和应用空间。同一种发泡原料,不同的发泡倍数和气泡大小可产生不同的硬度、强度、比重等材料物理性能,致使可以用一种原材料生产出多种不同性能的材料,可大大拓展材料应用空间。The advantages of the present invention lie in: using a brand-new structure and a brand-new mixing and foaming method of rotary milling, and making full use of the mixing and stretching effects of the rotary milling on the fluid, the air mass is separated into small bubbles, and the molten liquid is separated into small bubbles. It is fully mixed with the bubbles to form a foam, and after the foam is cooled and solidified, a foam material with a uniform size of the bubbles and a uniform arrangement can be formed. As a material production equipment, this foam material foaming machine can produce new and higher strength foam materials, which can be widely used in material industry, machinery industry, construction industry and other industries. This foam material foaming machine can produce a brand new nano foam material, which is the real nano material. This material has the dual advantages of nano material and foam material, and has many magical material properties. A large number of cheap, energy-saving, environmentally friendly and high-quality materials can be obtained, which can make material resources extremely sufficient and can completely solve the problem of material resources. Material nanoization maximizes material properties, and material foam minimizes resource consumption. The foam material becomes a composite material with a combination of soft and hard, which can maximize the application scope and application space of the material. The same foaming raw material, different foaming multiples and bubble sizes can produce different physical properties such as hardness, strength, specific gravity, etc., so that a variety of materials with different properties can be produced from one raw material, which can greatly expand the application space of materials.
附图1是本发明泡沫材料发泡机主体结构剖面示意图; Accompanying drawing 1 is the sectional schematic diagram of the main structure of the foam material foaming machine of the present invention;
附图2是本发明泡沫材料发泡机实施例之一的主视结构剖面示意图;2 is a schematic cross-sectional view of the front structure of one of the embodiments of the foam foaming machine of the present invention;
附图3是附图2的A-A剖面示意图; Accompanying drawing 3 is the A-A sectional schematic diagram of accompanying drawing 2;
附图4是本发明泡沫材料发泡机实施例之二的主视结构剖面示意图;4 is a schematic cross-sectional view of the front structure of the second embodiment of the foam material foaming machine of the present invention;
附图5是本发明泡沫材料发泡机实施例之三的主视结构剖面示意图;5 is a schematic cross-sectional view of the front structure of the third embodiment of the foam foaming machine of the present invention;
附图6是附图5的B-B剖面示意图; Accompanying drawing 6 is the B-B sectional schematic diagram of accompanying drawing 5;
附图7是本发明泡沫材料发泡机实施例之四的主视结构剖面示意图;7 is a schematic cross-sectional view of the front structure of the fourth embodiment of the foam material foaming machine of the present invention;
附图8是本发明泡沫材料发泡机实施例之五的主视结构剖面示意图;8 is a schematic cross-sectional view of the front structure of the fifth embodiment of the foam foaming machine of the present invention;
附图9是本发明泡沫材料发泡机实施例之六的主视结构剖面示意图;9 is a schematic cross-sectional view of the front structure of the sixth embodiment of the foam foaming machine of the present invention;
附图10是附图9的C-C剖面示意图; Accompanying drawing 10 is the C-C sectional schematic diagram of accompanying drawing 9;
附图11是本发明泡沫材料发泡机实施例之七的主视结构剖面示意图;11 is a schematic cross-sectional view of the front structure of the seventh embodiment of the foam foaming machine of the present invention;
附图12是附图11的D-D剖面示意图;Accompanying drawing 12 is the D-D sectional schematic diagram of accompanying drawing 11;
附图13是本发明泡沫材料发泡机实施例之八的主视结构剖面示意图;13 is a schematic cross-sectional view of the front structure of the eighth embodiment of the foam foaming machine of the present invention;
附图14是本发明泡沫材料发泡机实施例之九的主视结构剖面示意图;14 is a schematic cross-sectional view of the front structure of Embodiment 9 of the foam foaming machine of the present invention;
附图15是附图14的E-E剖面示意图。FIG. 15 is a schematic cross-sectional view taken along the line E-E of FIG. 14 .
本发明泡沫材料发泡机的主体结构包括壳体1和传动装置2,壳体1上设置传动装置2,壳体1内设置壳体腔3,壳体腔3内设置旋磨发泡轮4,传动装置2与旋磨发泡轮4连接,旋磨发泡轮4一面设置旋磨发泡动盘面5,壳体腔3对应旋磨发泡动盘面5中部设置壳体腔进口6,环绕壳体腔进口6的壳体腔3内壁设置旋磨发泡静盘面7,旋磨发泡动盘面5顺应贴近旋磨发泡静盘面7,旋磨发泡动盘面5与旋磨发泡静盘面7之间设置旋磨发泡腔8,壳体腔3***至少设置一个出料口9。The main structure of the foam material foaming machine of the present invention includes a casing 1 and a transmission device 2. A transmission device 2 is arranged on the casing 1, a casing cavity 3 is arranged in the casing 1, and a rotational grinding foaming wheel 4 is arranged in the casing cavity 3. The device 2 is connected to the rotational foaming wheel 4. The rotational foaming wheel 4 is provided with a rotational foaming moving disc surface 5 on one side. The inner wall of the shell cavity 3 is provided with a rotary foaming static disk surface 7, the rotary foaming moving disk surface 5 conforms to the rotary foaming static disk surface 7, and a rotary foaming static disk surface 7 is provided between the rotary foaming moving disk surface 5 and the rotary foaming static disk surface 7. The grinding foam cavity 8 and the shell cavity 3 are provided with at least one discharge port 9 on the periphery.
壳体1的范围包括机座、机壳、防护罩等。The scope of the housing 1 includes a base, a casing, a protective cover, and the like.
传动装置2包括传动轴、轴承或轴瓦、轴座、支架、动力装置等,传动装置2上可采用常规轴承或轴瓦,可设立冷却装置对传动装置2冷却,使轴承或轴瓦正常工作。传动装置2的传动轴也可设置冷却装置,可用喷水冷却传动轴等,可更好地保证传动装置2正常工作。也可在传动轴上设置冷却盘,可避免水流入轴承,也可在冷却盘***设置接水装置,可实现水循环冷却。也可在传动轴设置绝热材料或绝热装置,可使轴承或轴瓦更好的正常工作、可方便传动轴端与动力装置连接实现动力输入。可根据需要具体确定传动轴横置、竖置、斜置,传动轴竖置时,可以更好的提高发泡效果。传动装置2实现动力输入,带动泡沫材料发泡机工作,动力装置可以使用电机、发动机等,可通过连轴器或减速机、皮带、链条等装置连接实现动力输入。The transmission device 2 includes a transmission shaft, a bearing or a bearing bush, a shaft seat, a bracket, a power device, etc., a conventional bearing or a bearing pad can be used on the transmission device 2, and a cooling device can be set up to cool the transmission device 2, so that the bearing or bearing pad can work normally. The transmission shaft of the transmission device 2 can also be provided with a cooling device, and the transmission shaft can be cooled by spraying water, etc., which can better ensure the normal operation of the transmission device 2 . A cooling plate can also be arranged on the transmission shaft to prevent water from flowing into the bearing, and a water receiving device can also be arranged on the periphery of the cooling plate to realize water circulation cooling. Heat insulating material or heat insulating device can also be arranged on the transmission shaft, which can make the bearing or bearing bush work better, and can facilitate the connection between the end of the transmission shaft and the power device to realize power input. The horizontal, vertical and oblique positions of the drive shaft can be determined according to the needs. When the drive shaft is placed vertically, the foaming effect can be better improved. The transmission device 2 realizes power input and drives the foam material foaming machine to work. The power device can use motors, engines, etc., and can realize power input through couplings or reducers, belts, chains and other devices.
壳体1上设置传动装置2。传动装置2与壳体1可直接制成一体或通过各种连接方式连接为一体。传动装置可使用调速设备,调节转速,可使泡沫材料发泡机发出的泡沫体的流量、压力任意调节。A transmission device 2 is arranged on the casing 1 . The transmission device 2 and the housing 1 can be directly made into one piece or connected into one piece through various connection methods. The transmission device can use a speed regulating device to adjust the rotation speed, so that the flow rate and pressure of the foam body emitted by the foam material foaming machine can be adjusted arbitrarily.
壳体1内设置壳体腔3。壳体腔3可做成横截面为圆形或蜗壳形的腔体,壳体腔3可为泡沫体收集增压提供空间,壳体腔3可起到安全防护作用,可更方便设置保温装置,可使设备运行更加可靠。壳体腔3内壁可采用耐磨、耐高温材料、耐高温保温材料、耐高温泡沫材料等制造。也可在壳体腔3外壁包裹保温材料层,保温材料层可采用耐高温保温材料,可采用保温棉等,可同时利用保温材料层提高传动装置2的传动轴与壳体之间的密封。保温材料层可避免热量的散失,可更好地保证泡沫材料发泡机正常工作。壳体腔3采用耐高温泡沫材料制造时,可同时具有保温效果。也可在保温材料层内设置加热装置,可更好地保温、加温,可更好地保证泡沫材料发泡机正常工作,加热装置可采用电加热装置,可采用自动控温装置,可更好地控制温度。也可设置火道或燃烧室等装置采用燃料加热,太原始,一般不用。A housing cavity 3 is provided in the housing 1 . The shell cavity 3 can be made into a circular or volute-shaped cavity in cross section. The shell cavity 3 can provide space for foam collection and pressurization. Make equipment run more reliably. The inner wall of the housing cavity 3 can be made of wear-resistant, high-temperature-resistant materials, high-temperature-resistant thermal insulation materials, and high-temperature-resistant foam materials. It is also possible to wrap a thermal insulation material layer on the outer wall of the housing cavity 3, and the thermal insulation material layer can be made of high-temperature-resistant thermal insulation materials, such as thermal insulation cotton, etc. At the same time, the thermal insulation material layer can be used to improve the sealing between the transmission shaft of the transmission device 2 and the housing. The thermal insulation material layer can avoid the loss of heat, which can better ensure the normal operation of the foam foaming machine. When the shell cavity 3 is made of high temperature resistant foam material, it can have thermal insulation effect at the same time. A heating device can also be arranged in the thermal insulation material layer, which can better keep warm and warm, and can better ensure the normal operation of the foam material foaming machine. Control the temperature well. It is also possible to set up a fire channel or a combustion chamber and other devices to use fuel heating, which is too primitive and generally not used.
壳体腔3内设置旋磨发泡轮4。将旋磨发泡轮4设置在壳体腔3的中轴线上即可,使旋磨发泡轮外缘与壳体腔3内壁之间留出一定的合理间隙即可。一般情况下将旋磨发泡轮4设置成一个整体即可,可将旋磨发泡轮4设置成空心结构或实心结构,旋磨发泡轮4采用实心结构,可简化结构,旋磨发泡轮4也可采用空心结构,可降低造价。旋磨发泡轮4可以根据需要选用不同的材料制造:转速要求高的,可以选用高强材料制造;需要发泡的熔液温度高的,选用耐高温的高强材料;有腐蚀性的熔液采用耐腐材料;旋磨发泡轮4可使用金属、陶瓷、玻璃、碳化硅、氮化硅、耐高温不锈钢、耐高温合金、钨钼合金、石墨、泡沫材料、纳米泡沫材料、纳米材料等制造,可采用铸造、粉末冶金铸造、烧结、焊接、压铸、冲压铆 焊等方法制造。A rotational grinding foaming wheel 4 is arranged in the housing cavity 3 . The rotational foaming wheel 4 can be arranged on the central axis of the casing cavity 3 , and a certain reasonable gap can be left between the outer edge of the rotational grinding foaming wheel and the inner wall of the casing cavity 3 . In general, the rotational foaming wheel 4 can be set as a whole. The rotational foaming wheel 4 can be set to a hollow structure or a solid structure. The rotational foaming wheel 4 adopts a solid structure, which can simplify the structure. The bubble wheel 4 can also adopt a hollow structure, which can reduce the cost. The rotary foaming wheel 4 can be made of different materials according to the needs: high-strength materials can be used for high rotational speed requirements; high-temperature-resistant high-strength materials are used for the melt that needs to be foamed at a high temperature; corrosive melts are made of high-strength materials. Corrosion-resistant materials; the rotational foaming wheel 4 can be made of metal, ceramics, glass, silicon carbide, silicon nitride, high-temperature-resistant stainless steel, high-temperature alloys, tungsten-molybdenum alloys, graphite, foam materials, nano-foam materials, nano-materials, etc. , can be manufactured by casting, powder metallurgy casting, sintering, welding, die casting, stamping riveting welding and other methods.
传动装置2与旋磨发泡轮4连接。传动装置2的传动轴要连接固定在旋磨发泡轮4中心,保证旋磨发泡轮4旋转平衡稳定。传动轴也可以与旋磨发泡轮4制造成一体,可采用同一材料制造为一个整体,可简化结构,旋磨发泡轮4采用粉末冶金或烧结工艺制造时,比较适用。也可在旋磨发泡轮4两端均设置传动装置2使旋磨发泡轮旋转更加稳定,将传动轴穿过旋磨发泡轮4即可,也可在旋磨发泡轮4两端的传动装置2上均设置动力装置,可实现动力从旋磨发泡轮4两端同步输入,可提高动力,降低传动轴受力。也可在一端的传动装置2上设置动力装置,另一端的传动装置2上可不设动力装置,只设置轴承或轴瓦,使传动轴旋转稳定,可提高旋磨发泡轮4的旋转稳定性、降低连接动力装置端的传动轴长度。也可在壳体1与传动装置2之间设置传动装置轴向位置调节装置,传动装置位置调节装置可设置螺杆、螺母等,可将传动装置轴向位置调节装置设置在壳体1的安装台上,调节螺杆、螺母即可调节传动装置2轴向位置,可将螺母固定在壳体1的安装台上,调节螺杆即可。可设置两组调节螺杆、螺母实现轴向双向调节,可轴向来回调节传动装置2轴向位置,可调节旋磨发泡轮4的轴向位置,可更好的调节发泡效果、提高发泡效果。The transmission device 2 is connected with the rotational grinding foaming wheel 4 . The transmission shaft of the transmission device 2 should be connected and fixed at the center of the rotational foaming wheel 4 to ensure the rotational balance and stability of the rotational foaming wheel 4 . The drive shaft can also be made into one body with the rotational foaming wheel 4, and can be made of the same material as a whole, which can simplify the structure. It is also possible to set the transmission device 2 at both ends of the rotary foaming wheel 4 to make the rotation of the rotary foaming wheel 4 more stable, and pass the transmission shaft through the rotary foaming wheel 4. The transmission device 2 at the end is provided with a power device, which can realize the synchronous input of power from both ends of the rotational grinding foaming wheel 4, which can increase the power and reduce the force on the transmission shaft. It is also possible to set a power device on the transmission device 2 at one end, and there may be no power device on the transmission device 2 at the other end, but only a bearing or a bearing bush is provided to stabilize the rotation of the transmission shaft, which can improve the rotational stability of the rotational foaming wheel 4. Reduce the length of the drive shaft connecting the power unit end. A transmission device axial position adjustment device can also be set between the housing 1 and the transmission device 2. The transmission device position adjustment device can be provided with screws, nuts, etc., and the transmission device axial position adjustment device can be set on the installation platform of the housing 1. The axial position of the transmission device 2 can be adjusted by adjusting the screw and the nut, and the nut can be fixed on the mounting table of the housing 1, and the screw can be adjusted. Two sets of adjusting screws and nuts can be set to achieve axial bidirectional adjustment, the axial position of the transmission device 2 can be adjusted back and forth in the axial direction, and the axial position of the rotary grinding foaming wheel 4 can be adjusted, which can better adjust the foaming effect and improve the foaming effect. bubble effect.
旋磨发泡轮4一面设置旋磨发泡动盘面5。可将旋磨发泡轮4一面设置成平面或曲面作为旋磨发泡动盘面5,通常旋磨发泡动盘面5表面设置成平面效果更好,表面越平整效果越好。旋磨发泡动盘面5朝上时可更好地平衡重力实现均匀发泡。One side of the rotational foaming wheel 4 is provided with a rotational foaming rotating disc surface 5 . One side of the rotational foaming wheel 4 can be set as a flat surface or a curved surface as the rotational foaming moving disk surface 5. Usually, the surface of the rotational foaming moving disk surface 5 is set to be flat, and the smoother the surface, the better the effect. When the rotary foaming rotor surface 5 faces upwards, the gravity can be better balanced to achieve uniform foaming.
壳体腔3对应旋磨发泡动盘面5中部设置壳体腔进口6。可在壳体腔3一端对应旋磨发泡动盘面5中部设置一个或多个壳体腔进口6,可利用离心力使熔液和气体进入壳体腔进口6内。也可在壳体腔进口6设置熔液导流口,熔液导流口可设置在壳体腔进口6附近,可使熔液更方便的自动流入壳体腔进口6内。使用高温气体时,也可以在壳体腔进口6附近设置燃料嘴,燃料嘴喷出的燃料与助燃气体点燃后形成高温气体,高温气体吸入壳体腔进口6后最终完成与熔液的掺混。也可以在壳体腔进口6附近设置电加热装置,可对吸入壳体腔进口6的气体加热。The shell cavity 3 is provided with a shell cavity inlet 6 corresponding to the middle of the rotary grinding foam moving disk surface 5 . One or more shell cavity inlets 6 can be provided at one end of the shell cavity 3 corresponding to the middle of the rotating grinding foaming disk surface 5 , and centrifugal force can be used to make the melt and gas enter the shell cavity inlet 6 . A melt guide port can also be provided at the shell cavity inlet 6, and the melt guide port can be arranged near the shell cavity inlet 6, so that the melt can flow into the shell cavity inlet 6 more conveniently and automatically. When using high-temperature gas, a fuel nozzle can also be provided near the inlet 6 of the casing cavity. The fuel sprayed from the fuel nozzle and the combustion-supporting gas are ignited to form a high-temperature gas. An electric heating device can also be arranged near the inlet 6 of the housing cavity, which can heat the gas sucked into the inlet 6 of the housing cavity.
环绕壳体腔进口6的壳体腔3内壁设置旋磨发泡静盘面7。可将环绕壳体腔进口6的壳体腔3内壁设置成平面或曲面作为旋磨发泡静盘面7,通常旋磨发泡静盘面7表面设置成平面效果更好,表面越平整效果越好。The inner wall of the casing cavity 3 surrounding the casing cavity inlet 6 is provided with a rotary grinding foaming static disk surface 7 . The inner wall of the shell cavity 3 surrounding the shell cavity inlet 6 can be set as a plane or curved surface as the rotary foaming static disk surface 7, usually the surface of the rotary foaming static disk surface 7 is set to be flat, and the smoother the surface, the better the effect.
旋磨发泡动盘面5顺应贴近旋磨发泡静盘面7。使旋磨发泡动盘面5与旋磨发泡静盘面7相互顺应设置,使旋磨发泡动盘面5贴近旋磨发泡静盘面7即可。The rotary foaming moving disk surface 5 conforms to be close to the rotary foaming static disk surface 7 . The rotating foaming moving disk surface 5 and the rotating foaming static disk surface 7 are arranged in compliance with each other, so that the rotating foaming moving disk surface 5 is close to the rotating foaming static disk surface 7 .
旋磨发泡动盘面5与旋磨发泡静盘面7之间设置旋磨发泡腔8,旋磨发泡动盘面5与 旋磨发泡静盘面7之间留出一定间隙形成旋磨发泡腔8,旋磨发泡腔8轴向空间越小,发泡的气泡越细小,发泡效果越好,旋磨发泡轮4直径越大,旋磨发泡轮4***线速度越高,发泡效果越好。旋磨发泡静盘面7静止,旋转的旋磨发泡动盘面5与静止的旋磨发泡静盘面7对流体产生相互作用力,对旋磨发泡腔8内的流体形成旋磨,实现熔液与气体的充分掺混,可实现旋磨发泡,可使泡沫更加均匀细小。旋磨发泡腔8轴向空间尺寸越小,发泡气泡越小,旋磨发泡腔8轴向空间尺寸1毫米以下时即可制出纳米泡沫材料。旋磨发泡轮4旋转产生离心力,使泡沫体向旋磨发泡轮4***运动,使泡沫体从旋磨发泡腔8***甩出。也可在壳体1上设置旋磨发泡腔轴向间隙调节装置,旋磨发泡腔轴向间隙调节装置可设置螺杆、螺母等,可设置两组调节螺杆、螺母实现双向调节,可来回调节旋磨发泡动盘面5或旋磨发泡静盘面7的轴向位置,可更好的调节旋磨发泡腔8轴向空间,可更好的调节发泡效果、提高发泡效果。使用时,可在开机状态下,调节旋磨发泡腔轴向间隙调节装置上的调节螺杆,即可微调旋磨发泡动盘面5或旋磨发泡静盘面7的轴向位置。通常可将旋磨发泡静盘面7设置成可以轴向调节活动的,调节旋磨发泡静盘面7的轴向位置即可,可简化结构。A rotary foaming cavity 8 is set between the rotary foaming moving disc surface 5 and the rotary foaming static disc surface 7, and a certain gap is left between the rotary foaming moving disc surface 5 and the rotary foaming static disc surface 7 to form a rotary foaming hair. Foam cavity 8, the smaller the axial space of the rotational foaming cavity 8, the finer the foamed bubbles, the better the foaming effect, the larger the diameter of the rotational foaming wheel 4, the higher the peripheral line speed of the rotational foaming wheel 4 , the better the foaming effect. The rotary foaming static disc surface 7 is stationary, the rotating rotary foaming moving disc surface 5 and the static rotary foaming static disc surface 7 produce an interaction force on the fluid, and the fluid in the rotary foaming cavity 8 is formed rotary grinding to realize The sufficient mixing of the melt and the gas can realize rotational foaming and make the foam more uniform and finer. The smaller the axial space size of the rotational foaming cavity 8, the smaller the foaming bubbles, and the nano-foam material can be produced when the axial space size of the rotational foaming cavity 8 is less than 1 mm. The rotation of the rotational foaming wheel 4 generates centrifugal force, so that the foam moves to the periphery of the rotational foaming wheel 4 , so that the foam is thrown out from the periphery of the rotational foaming cavity 8 . A rotary grinding foaming cavity axial clearance adjusting device can also be set on the shell 1, and the rotary grinding foaming cavity axial clearance adjusting device can be provided with screws, nuts, etc., and two sets of adjusting screws and nuts can be set to realize two-way adjustment, which can be back and forth. Adjusting the axial position of the rotary foaming moving disc surface 5 or the rotary foaming static disc surface 7 can better adjust the axial space of the rotary foaming cavity 8, and can better adjust the foaming effect and improve the foaming effect. When in use, the adjusting screw on the axial gap adjustment device of the rotational foaming cavity can be adjusted in the power-on state to fine-tune the axial position of the rotational foaming moving disc surface 5 or the rotational foaming static disc surface 7 . Usually, the rotary foaming static disc surface 7 can be set to be movable in an axial direction, and the axial position of the rotary foaming static disc surface 7 can be adjusted, which can simplify the structure.
壳体腔3***至少设置一个出料口9。可在壳体腔3***设置一个或多个出料口9,通常设置一个出料口9即可,可实现固定的泡沫体流量和压力;设置多个出料口9时,可设置多个过流面积不同的出料口9,可根据需要选择一个出料口9工作,关闭其它出料口9,可实现泡沫体流量和压力的不同选择。出料口9也可以设置流量控制调节装置,流量调节装置可采用耐高温阀门或可拆卸的不同口径的流嘴、流口等装置,可更好的调节泡沫体流量,可更好地调节发泡效果。也可在出料口9处设置加温装置,加热装置可采用火嘴加热或电加热装置,加热装置可更好地避免出料口9处结焦。At least one discharge port 9 is arranged on the periphery of the housing cavity 3 . One or more discharge ports 9 can be set on the periphery of the shell cavity 3, usually one discharge port 9 can be set, which can realize a fixed foam flow and pressure; when multiple discharge ports 9 are set, multiple discharge ports 9 can be set. For the discharge ports 9 with different flow areas, one discharge port 9 can be selected to work according to the needs, and the other discharge ports 9 can be closed to realize different choices of foam flow and pressure. The discharge port 9 can also be provided with a flow control and adjustment device. The flow adjustment device can adopt high temperature resistant valves or detachable nozzles and nozzles of different diameters, which can better adjust the flow of foam and better adjust the flow rate of the foam. bubble effect. A heating device can also be provided at the discharge port 9, and the heating device can be heated by a burner or an electric heating device, and the heating device can better avoid coking at the discharge port 9.
本主体结构的泡沫材料发泡机结构简化,可作为基本泡沫材料发泡设备使用。安装时,可使传动装置2的传动轴竖置,可更好地发泡。使用时,可对壳体腔3加热,使壳体腔3内保持一定温度,可更好的提高发泡效果,可使设备更稳定的运行。旋磨发泡轮4转速越高,可更好地提高掺混、发泡效果,可制造出泡沫颗粒更小、体积膨胀倍数更大的材料。发出的泡沫体也可以送入增压输送装置输出,可采用耐高温的螺杆输送器输出,可实现挤铸,螺杆输送器外部可设置加温装置保温加温,可更好的保证设备正常运行。本泡沫材料发泡机可采用耐高温陶瓷泡沫材料制造,可降低设备造价、提高设备强度、耐磨性。制造时,可先采用耐高温钨钼合金做成泡沫材料发泡机,用该设备对硅酸岩熔液发泡浇铸制成设备部件,可制造出硅酸岩泡沫材料材质的泡沫材料发泡机;对氧化铝、氧化锆等更耐高温的材料熔液发泡浇铸制成设备部件,可制造出耐更高温度的具有更高强度的泡沫材料材质的泡沫材料发 泡机。The foam material foaming machine of the main structure has a simplified structure and can be used as a basic foam material foaming device. During installation, the transmission shaft of the transmission device 2 can be placed vertically, which can better foam. When in use, the shell cavity 3 can be heated to maintain a certain temperature in the shell cavity 3, which can better improve the foaming effect and make the equipment operate more stably. The higher the rotational speed of the rotational foaming wheel 4, the better the effect of blending and foaming can be improved, and the material with smaller foam particles and larger volume expansion ratio can be produced. The emitted foam can also be sent to a pressurized conveying device for output, and a high-temperature-resistant screw conveyor can be used for output, which can realize extrusion casting. A heating device can be set outside the screw conveyor for heat preservation and heating, which can better ensure the normal operation of the equipment. . The foam material foaming machine can be made of high temperature resistant ceramic foam material, which can reduce equipment cost and improve equipment strength and wear resistance. When manufacturing, the high temperature resistant tungsten-molybdenum alloy can be used to make a foam material foaming machine, and the equipment can be used to foam and cast the silicate rock melt to make equipment parts, and the foam material foam material of the silicate rock foam material can be produced. Machines; foaming and casting of alumina, zirconia and other more high temperature resistant materials into equipment parts, which can produce foam foaming machines with higher temperature resistance and higher strength foam materials.
本发明实施例之一的结构是:在主体结构基础上,旋磨发泡动盘面5上设置多个增压凹坑10。可在旋磨发泡动盘面5上任意设置多个任意结构的增压凹坑10,通常可交错均匀设置多个条状或弧状增压凹坑10,增压凹坑10深度可相等或不等或两端浅中间深,增压凹坑10具有一定深度,可使泡沫体进入增压凹坑10内在离心力作用下向旋磨发泡静盘面7***甩出,交错均匀设置多个增压凹坑10可避免泡沫体短路,可使泡沫体实现连续的增压-旋磨-增压-旋磨……。泡沫体流动性较差,增压凹坑10可使泡沫体更顺畅的从旋磨发泡腔8内甩出,可避免泡沫体在旋磨发泡腔8内甩不出来造成发泡工作无法进行,也可降低旋磨发泡腔8的轴向空间,可提高旋磨效果,提高发泡效果。The structure of one of the embodiments of the present invention is as follows: on the basis of the main structure, a plurality of pressurized dimples 10 are arranged on the rotating disk surface 5 of the foamed rotary grinding. A plurality of pressurized pits 10 of any structure can be arbitrarily arranged on the rotating grinding foam moving disc surface 5, usually a plurality of strip-shaped or arc-shaped pressurized pits 10 can be arranged evenly in a staggered manner, and the depth of the pressurized pits 10 can be equal or different. Equal or shallow at both ends and deep in the middle, the pressurized pit 10 has a certain depth, so that the foam can enter the pressurized pit 10 and be thrown out to the periphery of the rotary foaming static disc surface 7 under the action of centrifugal force, and multiple pressurizations are evenly arranged in a staggered manner. The dimples 10 can avoid the short circuit of the foam, and enable the foam to achieve continuous pressurization-rotational grinding-pressurization-rotational ... . The fluidity of the foam is poor, and the pressurized pit 10 can make the foam more smoothly thrown out of the rotational foaming cavity 8, which can prevent the foam from being thrown out of the rotational foaming cavity 8 and cause the foaming to fail. It can also reduce the axial space of the rotational grinding foaming cavity 8, and can improve the rotational grinding effect and the foaming effect.
本实施例可保证发泡工作顺畅进行,可提高发泡效果。This embodiment can ensure that the foaming work is carried out smoothly, and can improve the foaming effect.
本发明实施例之二的结构是:在主体结构基础上,旋磨发泡静盘面7上至少设置一个进气口11,进气口11穿过旋磨发泡静盘面7连通高压气体供给装置12。可以在旋磨发泡静盘面7上设置一个或多个进气口11,进气口11离开壳体腔进口6一定距离即可,也可以离开壳体腔进口6不同距离设置多个进气口11,可实现逐级发泡,可提高发泡倍数。进气口11穿过旋磨发泡静盘面7连通高压气体供给装置12实现进气,高压气体供给装置12通过进气口11向旋磨发泡腔8内送入高压气体,可更好地提高发泡效果。高压气体供给装置12上设置气体增压装置、流量压力调节装置,也可增设气体加温温控装置,调节进气压力、进气量和进气温度可更好地提高发泡效果。The structure of the second embodiment of the present invention is as follows: on the basis of the main structure, at least one air inlet 11 is provided on the rotary foaming static disc surface 7, and the air inlet 11 passes through the rotary foaming static disc surface 7 and communicates with the high-pressure gas supply device 12. One or more air inlets 11 can be provided on the rotary foaming static disc surface 7, and the air inlets 11 can be separated from the shell cavity inlet 6 at a certain distance, or multiple air inlets 11 can be set at different distances from the shell cavity inlet 6. , which can realize step-by-step foaming and increase the foaming ratio. The air inlet 11 is connected to the high-pressure gas supply device 12 through the rotary foaming static disc surface 7 to realize air intake. Improve foaming effect. The high-pressure gas supply device 12 is provided with a gas booster device, a flow pressure adjustment device, and a gas temperature control device can also be added to adjust the intake pressure, intake volume and intake temperature to better improve the foaming effect.
本实施例可更好地调节控制进气量、进气压力和进气温度,可更好地提高发泡效果。也可实现逐级发泡,可提高发泡倍数。This embodiment can better adjust and control the intake air volume, the intake air pressure and the intake air temperature, and can better improve the foaming effect. It can also realize step-by-step foaming, which can increase the foaming ratio.
本发明实施例之三的结构是:在实施例之二的结构基础上,进气口11内的旋磨发泡静盘面7上设置气流通道13。可在进气口11内的旋磨发泡静盘面7上设置一道或多道气流通道13,气流通道13可设置成环绕轴心的圆环形,圆环形上也可再设置多道径向通道可提高发泡效果。The structure of the third embodiment of the present invention is as follows: on the basis of the structure of the second embodiment, an air flow channel 13 is provided on the rotary grinding foaming static disk surface 7 in the air inlet 11 . One or more air flow channels 13 can be set on the rotary grinding foaming static disk surface 7 in the air inlet 11, and the air flow channels 13 can be set in a circular ring around the axis, and the circular ring can also be set with multiple diameters. To the channel can improve the foaming effect.
本实施例可更好地向旋磨发泡腔8内进气,可更好地提高发泡效果。In this embodiment, air can be better entered into the rotational grinding foaming cavity 8, and the foaming effect can be better improved.
本发明实施例之四的结构是:在以上结构基础上,壳体腔3外壁设置保温装置14。可在壳体腔3外壁包裹保温装置14,保温装置14可采用耐高温保温材料,可在保温装置14最外层设置保护壳,可采用保温岩棉等在保护壳内填充即可,可同时利用保温材料层提高传动轴与壳体之间的密封。保温装置14可避免热量的散失,可更好地保证泡沫材料发泡机正常工作。也可在保温装置14内设置加温装置,可更好地保温、加温,可更好地保证泡沫材 料发泡机正常工作,加温装置可采用电加温装置,可采用自动控温装置,可更好地控制温度。The structure of the fourth embodiment of the present invention is: on the basis of the above structure, the outer wall of the housing cavity 3 is provided with a heat preservation device 14 . The thermal insulation device 14 can be wrapped around the outer wall of the shell cavity 3, and the thermal insulation device 14 can be made of high-temperature-resistant thermal insulation materials. The layer of insulating material improves the seal between the drive shaft and the housing. The heat preservation device 14 can avoid the loss of heat, and can better ensure the normal operation of the foam foaming machine. A heating device can also be set in the thermal insulation device 14, which can better keep warm and warm, and can better ensure the normal operation of the foam material foaming machine. The heating device can be an electric heating device or an automatic temperature control device. , for better temperature control.
本实施例的泡沫材料发泡机可更好地保证泡沫材料发泡机正常工作,可提高发泡效果。The foam foaming machine of this embodiment can better ensure the normal operation of the foam foaming machine, and can improve the foaming effect.
本发明实施例之五的结构是:在以上结构基础上,壳体1上设置旋磨发泡腔轴向间隙调节装置15。可在壳体1上设置旋磨发泡腔轴向间隙调节装置15,旋磨发泡腔轴向间隙调节装置15可设置螺杆、螺母等,可设置两组调节螺杆、螺母实现双向调节,可来回调节旋磨发泡动盘面5或旋磨发泡静盘面7的轴向位置,可更好的调节旋磨发泡腔8轴向空间,可更好的调节发泡效果、提高发泡效果。使用时,可在开机状态下,调节旋磨发泡腔轴向间隙调节装置15上的调节螺杆,即可微调旋磨发泡动盘面5或旋磨发泡静盘面7的轴向位置。通常可将旋磨发泡静盘面7设置成可以轴向调节活动的,调节旋磨发泡静盘面7的轴向位置即可,可简化结构。泡沫材料发泡机因为是在高温下工作,旋磨发泡动盘面5与旋磨发泡静盘面7会出现热膨胀,导致旋磨发泡腔8的轴向空间发生变化,旋磨发泡腔轴向间隙调节装置15可更方便的解决问题。泡沫材料发泡机长期使用后,会造成旋磨发泡动盘面5与旋磨发泡静盘面7之间磨损,造成旋磨发泡腔8轴向空间增大,适时调节旋磨发泡腔轴向间隙调节装置15即可使旋磨发泡腔8轴向空间经常保持理想间隙,可大大提高设备使用寿命。The structure of the fifth embodiment of the present invention is as follows: on the basis of the above structure, the casing 1 is provided with an axial gap adjusting device 15 for the rotational grinding foaming cavity. The axial clearance adjusting device 15 of the rotational grinding foaming cavity can be provided on the casing 1, and the axial clearance adjusting device 15 of the rotational grinding foaming cavity can be provided with screws, nuts, etc., and two sets of adjusting screws and nuts can be set to realize two-way adjustment. Adjusting the axial position of the rotary foaming moving disc surface 5 or the rotary foaming static disc surface 7 back and forth can better adjust the axial space of the rotary foaming cavity 8, which can better adjust the foaming effect and improve the foaming effect. . When in use, the adjusting screw on the axial clearance adjusting device 15 of the rotational foaming cavity can be adjusted in the power-on state to fine-tune the axial position of the rotational foaming moving disc surface 5 or the rotational foaming static disc surface 7 . Usually, the rotary foaming static disc surface 7 can be set to be movable in an axial direction, and the axial position of the rotary foaming static disc surface 7 can be adjusted, which can simplify the structure. Because the foam material foaming machine works at high temperature, thermal expansion will occur on the rotary foaming moving disc surface 5 and the rotary foaming static disc surface 7, which will cause the axial space of the rotary foaming cavity 8 to change, and the rotary foaming cavity will undergo thermal expansion. The axial clearance adjusting device 15 can solve the problem more conveniently. After the foam material foaming machine is used for a long time, it will cause wear between the rotary foaming moving disc surface 5 and the rotary foaming static disc surface 7, resulting in an increase in the axial space of the rotary foaming cavity 8. Adjust the rotary foaming cavity in time. The axial clearance adjusting device 15 can keep the ideal clearance in the axial space of the rotational foaming cavity 8, which can greatly improve the service life of the equipment.
本实施例的泡沫材料发泡机可更好地提高发泡效果、调节发泡效果和提高设备使用寿命。The foaming machine of this embodiment can better improve the foaming effect, adjust the foaming effect and improve the service life of the equipment.
本发明实施例之六的结构是:在以上结构基础上,旋磨发泡静盘面7上环绕壳体腔进口6至少设置一道进气流道16。可在旋磨发泡静盘面7上环绕壳体腔进口6设置一道或多道沿径向或与径向成一定倾斜角度的进气流道16,每道进气流道16上也可再设置多道横向流道可提高进气效果。进气流道16具有一定深度,可使气体沿进气流道16更顺畅的进入旋磨发泡腔8,可提高发泡效果。The structure of the sixth embodiment of the present invention is as follows: on the basis of the above structure, at least one air inlet flow channel 16 is arranged on the rotating foaming static disk surface 7 around the casing cavity inlet 6 . One or more air intake runners 16 along the radial direction or at a certain inclination angle to the radial direction can be arranged on the rotary foaming static disk surface 7 around the casing cavity inlet 6, and each air intake runner 16 can also be provided with multiple channels. The lateral flow channel can improve the air intake effect. The intake flow channel 16 has a certain depth, so that the gas can enter the rotational foaming cavity 8 more smoothly along the intake flow channel 16, which can improve the foaming effect.
本实施例可更好地向旋磨发泡腔8内进气,可更好地提高发泡效果。In this embodiment, air can be better entered into the rotational grinding foaming cavity 8, and the foaming effect can be better improved.
本发明实施例之七的结构是:在以上结构基础上,旋磨发泡轮4外周设置多个泡沫体拨动增压装置17。可在旋磨发泡轮4外周设置多个叶片或齿牙作为泡沫体拨动增压装置17,泡沫体拨动增压装置17可对泡沫体拨动,可提高泡沫体线速度,可提高旋磨发泡轮4***的壳体腔3内的泡沫体压力,可更好地使泡沫体从壳体腔3内挤出。The structure of the seventh embodiment of the present invention is as follows: on the basis of the above structure, a plurality of foam-boosting pressurizing devices 17 are arranged on the outer periphery of the rotational grinding and foaming wheel 4 . A plurality of blades or teeth can be arranged on the outer circumference of the rotational foaming wheel 4 as the foam body toggling the booster device 17. The foam body toggle booster device 17 can push the foam body, which can increase the linear speed of the foam body and can increase the speed of the foam body. The pressure of the foam in the shell cavity 3 on the periphery of the foaming wheel 4 can be better extruded from the shell cavity 3 .
本实施例可提高泡沫体压力,可更好地使泡沫体从壳体腔3内挤出。In this embodiment, the pressure of the foam can be increased, and the foam can be extruded from the shell cavity 3 better.
本发明实施例之八的结构是:在以上结构基础上,旋磨发泡轮4上设置旋转稳定轴18,旋转稳定轴18连接旋转稳定装置19。可在旋磨发泡轮4上设置旋转稳定轴18,旋转稳 定轴18也可以与旋磨发泡轮4制成一体,旋转稳定轴18连接旋转稳定装置19,旋转稳定装置19可设置轴承、轴座、支架等,旋转稳定装置19可设置在旋磨发泡轮4另一端的壳体上,将旋转稳定轴18安装在旋转稳定装置19上即可。旋转稳定装置19可使旋磨发泡轮4旋转更加稳定、可降低连接动力装置端的传动轴长度。The structure of the eighth embodiment of the present invention is: on the basis of the above structure, a rotational stabilization shaft 18 is provided on the rotational atherectomy foam wheel 4 , and the rotational stabilization shaft 18 is connected to the rotational stabilization device 19 . The rotational stabilization shaft 18 can be provided on the rotational atherectomy foaming wheel 4, and the rotational stabilization shaft 18 can also be made into one body with the rotational foaming wheel 4. The rotational stabilization shaft 18 is connected to the rotational stabilization device 19, and the rotational stabilization device 19 can be provided with bearings, Shaft seat, bracket, etc., the rotation stabilization device 19 can be arranged on the casing at the other end of the rotational atherectomy foam wheel 4 , and the rotation stabilization shaft 18 can be installed on the rotation stabilization device 19 . The rotation stabilization device 19 can make the rotation of the rotational foaming wheel 4 more stable, and can reduce the length of the transmission shaft connected to the end of the power device.
本实施例的泡沫材料发泡机可使旋磨发泡轮4旋转更加稳定。可使传动装置2远离壳体腔3,可给保温留出更大的空间,可更好地做好保温。The foam material foaming machine of this embodiment can make the rotation of the rotational foaming wheel 4 more stable. The transmission device 2 can be kept away from the housing cavity 3, which can leave more space for heat preservation and better heat preservation.
本发明实施例之九的结构是:在以上结构基础上,壳体腔3内靠近出料口9的旋磨发泡轮4旋转方向下游一侧设置壳体腔环流隔断体20,壳体腔环流隔断体20贴近旋磨发泡轮4外沿。可在壳体腔3内靠近出料口9的旋磨发泡轮4旋转方向下游一侧设置壳体腔环流隔断体20,壳体腔环流隔断体20将环绕旋磨发泡轮4***的壳体腔3隔断开,将壳体腔环流隔断体20贴近旋磨发泡轮4外沿可更好地实现隔断。壳体腔环流隔断体20可使泡沫体更顺畅的从壳体腔3内沿出料口9挤出,可大幅提高泡沫体压力。The structure of the ninth embodiment of the present invention is as follows: on the basis of the above structure, the casing cavity 3 is provided with a casing cavity circulation partition body 20 on the downstream side of the rotation direction of the rotational foaming wheel 4 close to the discharge port 9, and the casing cavity circulation flow partition body 20 is close to the outer edge of the rotational foaming wheel 4. The casing cavity circulation partition body 20 can be arranged on the downstream side of the rotational direction of the rotational foaming wheel 4 near the discharge port 9 in the casing cavity 3 . The partition can be better achieved by placing the casing cavity circulation partition body 20 close to the outer edge of the rotational grinding foaming wheel 4 . The casing cavity circulation partition body 20 can make the foam more smoothly extrude from the casing cavity 3 along the discharge port 9, which can greatly increase the foam pressure.
本实施例的泡沫材料发泡机可使泡沫体更顺畅的从壳体腔3内沿出料口9挤出,可大幅提高泡沫体压力。The foam foaming machine of this embodiment can make the foam more smoothly extrude from the casing cavity 3 along the discharge port 9, which can greatly increase the pressure of the foam.
工作原理和使用方法以及使用效果:本发明泡沫材料发泡机使用时,传动装置带动旋磨发泡轮4旋转,一般情况下采用常规转速即可。将需要发泡的材料采用多种方法熔化成熔液,对泡沫材料发泡机进行加热提温后,开始供给熔液,熔液与高温气体同步供应即可。旋磨发泡轮4旋转使高温气体和需要发泡的材料熔液自动从壳体腔进口6吸入旋磨发泡腔8内,高速旋转的旋磨发泡轮4使熔液和气体在旋磨发泡腔8内完成气体与熔液的拉伸、分离、掺混形成泡沫体,泡沫体在旋磨发泡轮4旋转的离心力作用下向旋磨发泡腔8***运动,泡沫体在运动过程中进一步均化,形成气泡细小、大小均匀、排列均匀的泡沫体,该泡沫体最终从旋磨发泡腔8***甩出进入旋磨发泡轮4***的壳体腔3,最终从出料口9挤出。泡沫体冷却凝固后即可形成所需泡沫材料,即可直接压轧、铸造或吹铸成型,也可制成泡沫材料锭,二次加热上轧机轧成型材。本泡沫材料发泡机可大大提高泡沫材料的发泡效率、发泡效果和发泡倍数,可实现多种发泡倍数,只要调节气体和熔液供给量的比例即可调节发泡倍数。生产泡沫材料时,需输入高温气体,如果输入常温气体,会对发泡过程造成太多影响,会使高温熔液在泡沫材料发泡机内快速增加粘稠度,将影响发泡效果,甚至造成设备故障,造成停车事故。泡沫材料发泡机完成作业后,继续通入高温气体,直至将剩余泡沫全部排出泡沫材料发泡机后,停止通入高温气体,使泡沫材料发泡机继续旋转,直至泡沫材料发泡机彻底冷却后停转即可。本泡沫材料发泡机可以生产多种泡沫材料,可生产玻璃、陶瓷、钢铁、合 金、塑料、橡胶等多种材质的泡沫材料。该泡沫材料具有均匀的泡沫结构,可轻松控制泡沫颗粒大小、泡沫个数、泡沫所占体积比率等,可将材料体积发泡多种倍数。Working principle, use method and use effect: when the foam material foaming machine of the present invention is used, the transmission device drives the rotary grinding foaming wheel 4 to rotate, and the normal rotation speed can be used under normal circumstances. The material that needs to be foamed is melted into a molten liquid by various methods. After heating and warming the foam material foaming machine, the molten liquid is supplied, and the molten liquid and the high-temperature gas can be supplied synchronously. The rotation of the rotational foaming wheel 4 makes the high-temperature gas and the material melt to be foamed automatically sucked into the rotational foaming cavity 8 from the shell cavity inlet 6, and the high-speed rotating rotational foaming wheel 4 makes the melt and gas in the rotational grinding process. In the foaming cavity 8, the stretching, separation and mixing of the gas and the melt are completed to form a foam body. The foam body moves to the periphery of the rotary foaming cavity 8 under the action of the centrifugal force of the rotation of the rotary foaming wheel 4, and the foam body moves. In the process, it is further homogenized to form a foam with small bubbles, uniform size, and uniform arrangement. The foam is finally thrown out from the periphery of the rotational foaming cavity 8 and enters the shell cavity 3 on the periphery of the rotational foaming wheel 4, and finally discharged from the material. Mouth 9 extrusion. After the foam body is cooled and solidified, the desired foam material can be formed, which can be directly pressed, cast or blown, or made into a foam material ingot, which is then rolled on a rolling mill by secondary heating. The foam material foaming machine can greatly improve the foaming efficiency, foaming effect and foaming multiple of the foamed material, and can realize various foaming multiples. The foaming multiple can be adjusted only by adjusting the ratio of gas and melt supply. When producing foam materials, it is necessary to input high temperature gas. If the normal temperature gas is input, it will have too much influence on the foaming process, and the high temperature melt will rapidly increase the viscosity in the foam material foaming machine, which will affect the foaming effect and even Cause equipment failure, resulting in parking accidents. After the foam material foaming machine completes the operation, continue to introduce high-temperature gas until all the remaining foam is discharged from the foam material foaming machine, stop feeding the high-temperature gas, and continue to rotate the foam material foaming machine until the foam material foaming machine is completely Stop after cooling down. This foam material foaming machine can produce a variety of foam materials, and can produce foam materials of glass, ceramics, steel, alloy, plastic, rubber and other materials. The foam material has a uniform foam structure, and can easily control the size of foam particles, the number of foams, the volume ratio of the foam, etc., and the volume of the material can be foamed in multiple times.
本发明泡沫材料发泡机使用时,调整泡沫材料发泡机转速、气体供给量即可生产出各种不同要求的泡沫材料。将高温气体和各种材料熔液一并送入泡沫材料发泡机,可利用重力将高温材料熔液送入泡沫材料发泡机,将高温气体一并吸入或送入泡沫材料发泡机内,材料熔液和高温气体在泡沫材料发泡机内快速掺混完成发泡。高温气体供给量一定时,熔液流动性和供给量一定时,泡沫材料发泡机转速越高、旋磨发泡轮4直径越大时,可以使气泡被打得越均匀细小,最终形成的泡沫材料材质越好。本泡沫材料发泡机也可与三D打印技术结合,可直接打印出多种物体。用玻璃材料制成泡沫材料可制作各种家具,可直接用模具做成各种家具、门窗等,还可作为多种装饰材料使用,更加环保,使用寿命更长。用玻璃作为主要原料可充分利用自然界大量存在的氧化硅资源,永远不存在资源紧缺问题,不存在环境污染问题。When the foam material foaming machine of the present invention is used, various foam materials with different requirements can be produced by adjusting the rotational speed and gas supply of the foam material foaming machine. The high-temperature gas and various material melts are sent into the foam material foaming machine together, and the high-temperature material melt can be sent to the foam material foaming machine by gravity, and the high-temperature gas is inhaled or sent into the foam material foaming machine. , the material melt and high temperature gas are rapidly mixed in the foam material foaming machine to complete the foaming. When the supply of high temperature gas is constant, the fluidity and supply of the melt are constant, the higher the rotational speed of the foam material foaming machine and the larger the diameter of the rotational foaming wheel 4, the more uniform and finer bubbles can be beaten, and the final formed The better the foam material. The foam material foaming machine can also be combined with 3D printing technology to directly print a variety of objects. Foam materials made of glass materials can be used to make various furniture, and can be directly made into various furniture, doors and windows, etc. with molds, and can also be used as a variety of decorative materials, which are more environmentally friendly and have a longer service life. Using glass as the main raw material can make full use of the abundant silicon oxide resources in nature, and there will never be the problem of resource shortage and environmental pollution.
[根据细则26改正20.12.2021]
本泡沫材料发泡机使用时,生产泡沫玻璃时可使用任意玻璃料,对玻璃料纯度没有要求。将玻璃料用气炉或电炉熔化成熔液后,输入泡沫材料发泡机发泡即可,也可与玻璃熔炉实现联产。采用泡沫玻璃可减轻建筑物重量,建筑物重量可减轻十倍甚至百倍、千倍以上,可提高建筑物保温性能、透气性能、结构强度、抗震能力等,墙体可钻孔、打膨胀螺丝,粘贴装饰材料等,可实现快速建房。窗子用的采光玻璃可采用洁净的泡沫玻璃,不影响采光,可提高保温性能,保温性能可超过现有的保温玻璃,可降低窗子造价。可将窗子分为采光区和观光区,观光区采用现在的平板玻璃、真空玻璃等即可。可将玻璃体积发泡到十倍、百倍、千倍以上,可做出超轻质墙体,用泡沫玻璃型材做框架,可工厂化作业生产房屋部件,实现现场快速粘接、焊接、拼装房屋,使房屋成为可以快速安装的集成房屋,可实现房屋建设模块化。该房屋具有超高强度、超轻重量、超高保温效果、超长使用寿命、超高防震能力等诸多优点。房屋也可以直接用泡沫玻璃制成一个整体房屋,直接将房屋运到现场吊装、安放、埋压固定即可,该房屋可使建筑业实现工厂化生产作业。采用本泡沫玻璃建房可使楼盖得更高,可拓展人们的居住空间。[Corrected 20.12.2021 according to Rule 26]
When the foam material foaming machine is used, any glass frit can be used in the production of foam glass, and there is no requirement for the purity of the glass frit. After the glass frit is melted into a molten liquid in a gas furnace or an electric furnace, it can be input into a foaming machine for foaming, and it can also be co-produced with a glass melting furnace. The use of foam glass can reduce the weight of the building, the weight of the building can be reduced by ten times or even a hundred times or more than a thousand times, and it can improve the thermal insulation performance, air permeability, structural strength, and earthquake resistance of the building. Paste decorative materials, etc., to achieve rapid house building. The lighting glass used in the window can be made of clean foam glass, which does not affect the lighting and can improve the thermal insulation performance. The thermal insulation performance can exceed the existing thermal insulation glass and can reduce the cost of the window. The windows can be divided into a lighting area and a sightseeing area. The sightseeing area can use the current flat glass, vacuum glass, etc. The glass volume can be foamed to more than ten times, a hundred times, and a thousand times, and an ultra-light wall can be made, and the foam glass profile can be used as a frame. , so that the house becomes an integrated house that can be quickly installed, and the modularization of house construction can be realized. The house has many advantages such as ultra-high strength, ultra-light weight, ultra-high thermal insulation effect, ultra-long service life, ultra-high shock resistance and so on. The house can also be directly made of foam glass into a whole house, and the house can be directly transported to the site for hoisting, placement, and burying and fixing. The house can enable the construction industry to realize factory production operations. Building a house by using the foam glass can make the building higher and expand people's living space.
本泡沫材料发泡机使用时,生产泡沫玻璃时可使用任意玻璃料,对玻璃料纯度没有要求。将玻璃料用气炉或电炉熔化成熔液后,输入泡沫材料发泡机发泡即可,也可与玻璃熔炉实现联产。采用泡沫玻璃可减轻建筑物重量,建筑物重量可减轻十倍甚至百倍、千倍以上,可提高建筑物保温性能、透气性能、结构强度、抗震能力等,墙体可钻孔、打膨胀螺丝,粘贴装饰材料等,可实现快速建房。窗子用的采光玻璃可采用洁净的泡沫玻璃,不影响采光,可提高保温性能,保温性能可超过现有的保温玻璃,可降低窗子造价。可将窗子分为采光区和观光区,观光区采用现在的平板玻璃、真空玻璃等即可。可将玻璃体积发泡到十倍、百倍、千倍以上,可做出超轻质墙体,用泡沫玻璃型材做框架,可工厂化作业生产房屋部件,实现现场快速粘接、焊接、拼装房屋,使房屋成为可以快速安装的集成房屋,可实现房屋建设模块化。该房屋具有超高强度、超轻重量、超高保温效果、超长使用寿命、超高防震能力等诸多优点。房屋也可以直接用泡沫玻璃制成一个整体房屋,直接将房屋运到现场吊装、安放、埋压固定即可,该房屋可使建筑业实现工厂化生产作业。采用本泡沫玻璃建房可使楼盖得更高,可拓展人们的居住空间。[Corrected 20.12.2021 according to Rule 26]
When the foam material foaming machine is used, any glass frit can be used in the production of foam glass, and there is no requirement for the purity of the glass frit. After the glass frit is melted into a molten liquid in a gas furnace or an electric furnace, it can be input into a foaming machine for foaming, and it can also be co-produced with a glass melting furnace. The use of foam glass can reduce the weight of the building, the weight of the building can be reduced by ten times or even a hundred times or more than a thousand times, and it can improve the thermal insulation performance, air permeability, structural strength, and earthquake resistance of the building. Paste decorative materials, etc., to achieve rapid house building. The lighting glass used in the window can be made of clean foam glass, which does not affect the lighting and can improve the thermal insulation performance. The thermal insulation performance can exceed the existing thermal insulation glass and can reduce the cost of the window. The windows can be divided into a lighting area and a sightseeing area. The sightseeing area can use the current flat glass, vacuum glass, etc. The glass volume can be foamed to more than ten times, a hundred times, and a thousand times, and an ultra-light wall can be made, and the foam glass profile can be used as a frame. , so that the house becomes an integrated house that can be quickly installed, and the modularization of house construction can be realized. The house has many advantages such as ultra-high strength, ultra-light weight, ultra-high thermal insulation effect, ultra-long service life, ultra-high shock resistance and so on. The house can also be directly made of foam glass into a whole house, and the house can be directly transported to the site for hoisting, placement, and burying and fixing. The house can enable the construction industry to realize factory production operations. Building a house by using the foam glass can make the building higher and expand people's living space.
本发明泡沫材料发泡机可使材料形成气泡与纳米颗粒的结合体,该材料不但具有很多纳米材料特性,同时具有很多纳米材料不具备的特性,本发明泡沫材料发泡机将创造出一种前所未有的神奇材料——纳米泡沫材料。气泡越小,材料性能越好,将气泡颗粒大小缩小到微米,使材料形成微米气泡与更细小的纳米颗粒的结合体,该材料强度性能可大幅提高。将气泡颗粒大小缩小到1-100纳米范围内,使材料形成纳米气泡与纳米颗粒的结合体,该材料不但具有很多纳米材料特性,同时具有很多纳米材料不具备的特性,该材料也可以称作气体纳米泡沫材料,该材料是气体材料纳米颗粒与固体材料纳米颗粒的结合体,该材料使各种气体也成为材料成分,可拓展材料资源空间。该材料中同样的固体材料成分选用不同的气体含量比例以及不同的气体材料成分,将产生不同的材料性能特点;该材料中同样的气体材料成分选用不同的固体材料含量比例以及不同的固体成分,同样产生不同的材料性能特点;纳米泡沫材料可以使材料品种无限增加,材料性能将得到最大限度的无限拓展。用该材料制成的玻璃具有良好的透光性,可作为平板玻璃应用,它同时具有防弹玻璃的强度和良好的保温性能,是名符其实的纳米防弹保温玻璃。用氧化铝或氧化锆等作为原材料制造的泡沫材料可以具有比玻璃材料更高的结构强度和更高的耐温性能。气体成份和固体成份两者组合,可创造出无数种同一种材质的不同性能特点的材料。纳米化、轻量化和泡沫化是材料发展的必然趋势,纳米泡沫材料是纳米材料跟气体材料的结合体,它最大限度的节省了资源用量,最大限度的发挥了材料性能,最大限度的实现了材料轻量化,最大限度的提高了纳米颗粒的表面积,最大限度的提高了颗粒的表面物理效应。该材料可在计算机、电子、信息、超导材料、激光、光学、催化、原子、能源、光电、蓄电、工程机械材料、航天、检测、探测、生物、医药等诸多技术领域创造全新的用途,纳米泡沫材料必将成为世界的主导材料。用导电材料与通电后发光的气体制成泡沫材料或纳米泡沫材料可以制造出全新的灯具等。用导电材料与导电气体(金属蒸汽、电离气体等)制成泡沫材料或纳米泡沫材料可以制造出超导材料。用绝缘材料与绝缘气体制成泡沫材料或纳米泡沫材料可以制造出超绝缘材料。用屏蔽材料与气体制成泡沫材料或纳米泡沫材料可以制造出超屏蔽材料,可用于屏蔽磁场、电场、电磁辐射、核辐射等。发泡时掺入石墨粉可制出自润滑材料,掺入铜水可制出铜离子具有杀菌效果的材料,掺入荧光粉可制出发光材料等。用纳米泡沫材料可以制造出全新的发光材料、激光材料、强磁材料、导磁材料、导热材料、隔热材料、耐磨材料、自润滑材料、磨具材料、催化材料等。将创造出高硬度、高韧性、高弹性、高强度、耐磨、耐温、保温、屏蔽辐射、绝缘、隔音、抗腐蚀、抗老化等优点的诸多材料。The foam material foaming machine of the present invention can make the material form a combination of bubbles and nanoparticles. The material not only has many nanomaterial characteristics, but also has many characteristics that nanomaterials do not have. The foam material foaming machine of the present invention will create a kind of Unprecedented wonder material - nanofoam. The smaller the bubbles, the better the performance of the material. The size of the bubble particles is reduced to microns, so that the material forms a combination of micron bubbles and finer nanoparticles, and the strength and performance of the material can be greatly improved. The size of the bubble particles is reduced to within the range of 1-100 nanometers, so that the material forms a combination of nanobubbles and nanoparticles. The material not only has many nanomaterial characteristics, but also has many characteristics that nanomaterials do not have. This material can also be called The gas nano-foam material is a combination of gas material nanoparticles and solid material nanoparticles. The material makes various gases also become material components, which can expand the material resource space. The same solid material composition in the material chooses different gas content ratios and different gas material compositions, which will produce different material performance characteristics; the same gas material composition in the material chooses different solid material content ratios and different solid compositions, It also produces different material performance characteristics; nano-foam materials can increase the variety of materials infinitely, and the material properties will be expanded to the greatest extent. The glass made of this material has good light transmittance and can be used as flat glass. It has the strength of bulletproof glass and good thermal insulation performance at the same time. It is a veritable nano bulletproof thermal insulation glass. Foam materials made of alumina or zirconia as raw materials can have higher structural strength and higher temperature resistance than glass materials. Combining both gaseous and solid components can create countless materials with different performance characteristics of the same material. Nano-scale, lightweight and foaming are the inevitable trends of material development. Nano-foam materials are a combination of nano-materials and gas materials. The material is lightweight, which maximizes the surface area of the nanoparticles and maximizes the surface physical effects of the particles. The material can create new uses in many technical fields such as computers, electronics, information, superconducting materials, lasers, optics, catalysis, atoms, energy, optoelectronics, electricity storage, construction machinery materials, aerospace, detection, detection, biology, medicine, etc. , nano-foam materials will become the world's leading materials. Using conductive materials and gas that emits light after being electrified to make foam materials or nano-foam materials can create brand-new lamps and so on. Superconducting materials can be produced by using conductive materials and conductive gases (metal vapors, ionized gases, etc.) to make foams or nanofoams. Using insulating materials and insulating gases to make foams or nanofoams can create super-insulating materials. Using shielding materials and gases to make foam materials or nano-foam materials can produce ultra-shielding materials, which can be used to shield magnetic fields, electric fields, electromagnetic radiation, nuclear radiation, and the like. When foaming, mixing graphite powder can make self-lubricating materials, mixing copper water can make materials with copper ion bactericidal effect, mixing phosphor powder can make luminescent materials, etc. Nano-foam materials can be used to manufacture brand-new luminescent materials, laser materials, strong magnetic materials, magnetically conductive materials, thermally conductive materials, thermal insulation materials, wear-resistant materials, self-lubricating materials, abrasive materials, catalytic materials, etc. It will create many materials with high hardness, high toughness, high elasticity, high strength, wear resistance, temperature resistance, heat preservation, shielding radiation, insulation, sound insulation, corrosion resistance, anti-aging and other advantages.
本泡沫材料发泡机生产泡沫材料时,将材料体积膨胀到万倍以上,该材料结构照样保持均匀一致,材料内部将形成线型连接的网格状结构,连接线细度可达到或超过纳米级别,材料里面的空隙是相互连通的网格状结构而不是泡沫结构,它具有泡沫材料不具有的诸多材料特性,是一种全新的材料,该材料应该定义为网格材料和纳米网格材料。该材料具有更好的弹性、韧性、保温性能、保湿性能,具有多种特殊的、未知的材料性能,该材料将最大限度的节省材料用量,最大限度的拓展材料性能,用它可做成性能优良的保温材料、保水材料、渗水材料、过滤材料、弹性材料、透光材料、防护材料、渗透材料、活性材料、微生物培养基材料、蓄电池电极板材料等。用玻璃材质制成的该种材料,具有很好的透水性,材料可以吸附空气、水蒸气,可很好的避免水分蒸发,用于地面覆盖可很好的保温、保湿。可用于农作物栽培地面覆盖,可保温、保湿、除草、提高土壤微生物活性、提高土壤养分转化、实现土壤免耕作物栽培,作物秸秆、枝叶腐烂后的有机质、有机肥料、化肥等可随降雨渗入材料下方的土壤中,不会造成土壤缺肥。土壤可减少灌溉量,可采用喷灌、滴灌等节水灌溉方法,施肥可采用穿刺施肥,可用尖锐施肥器刺入土壤中完成施肥。用它建造大棚代替塑料薄膜可更好的保温、采光、漏雨,可利用自然降雨,可建造造价更低廉的永久性温室,可实现温室超大跨度,可大幅提高温室栽培机械化。可将大片土地实现保护地栽培,可最大限度的利用自然光源,实现土地的大面积温室化,实现农作物的大面积保护地栽培和设施栽培,大幅提高农作物产量,最大幅度的提高农业效益。同时可利用该温室作为住房,实现彻底的田园住宅,使人类可以彻底回归自然。也可用它覆盖沙漠,只需覆盖1-10毫米左右厚的该材料即可达到保温、保湿效果,可采用地膜覆盖的方式。覆盖成本相当低廉。可用极少的材料实现沙漠快速全面覆盖,可彻底的固定流动沙丘,可实现彻底固沙,可彻底消灭沙尘暴。在覆盖材料上掏洞植树、种植沙漠植物等,可在沙漠中创造植被,可以将沙漠变为绿洲、森林。可用它覆盖地面,可彻底治理水土流失,用它覆盖水土流失严重的陡坡,可避免水土流失,促进植被恢复。将该材料做成球块状,可作为微生物培养基,可在泡沫内表面形成微生物培养温床,可更好的培养微生物菌群,可用于生物发酵、污水处理等诸多需要培植大量菌群的领域;用该材料制成颗粒,掺入土壤中,可作为保水剂,可很好的吸收水分,储存水分,调节土壤含水量,调节土壤团粒结构,提高土壤微生物活性,提高土壤肥力,可改良土壤,可大幅度提高农作物产量,农作物产量保守估计可提高30%以上;也可用它制作轻质土壤,可广泛用于土壤覆盖绿化、作物栽培、无土栽培、园艺栽培等诸多领域;也可用它进行草原地面覆盖或掺入土壤进行土壤改良,可保水保肥,提高牧草产量;也可用它进行沙漠土壤改良,可将它掺入沙土中,可在沙土中形成保水层,同样可起到报水保温作用,用该材料可更好地 促进草木生长。固定流动沙丘时可采用泡沫玻璃做成方格状隔离圈,在隔离圈内沙土中掺入该材料即可种植物,可将沙漠治理成绿洲。When the foam material foaming machine produces foam materials, the volume of the material is expanded to more than 10,000 times, the structure of the material is still uniform, and a grid-like structure with linear connections will be formed inside the material, and the fineness of the connecting lines can reach or exceed nanometers. Level, the voids in the material are interconnected grid-like structures rather than foam structures. It has many material properties that foam materials do not have. It is a brand new material, which should be defined as grid materials and nano-grid materials. . The material has better elasticity, toughness, thermal insulation performance, moisturizing performance, and has a variety of special and unknown material properties. Excellent thermal insulation materials, water-retaining materials, permeable materials, filter materials, elastic materials, light-transmitting materials, protective materials, permeable materials, active materials, microbial culture medium materials, battery electrode plate materials, etc. This kind of material made of glass material has good water permeability, the material can absorb air and water vapor, can well avoid water evaporation, and can be used for ground covering to keep warm and moisturizing. It can be used for ground cover of crop cultivation, heat preservation, moisturizing, weeding, improving soil microbial activity, improving soil nutrient conversion, and realizing soil no-till crop cultivation. Crop straw, organic matter after rotten branches and leaves, organic fertilizer, chemical fertilizer, etc. can infiltrate materials with rainfall. In the soil below, it will not cause the soil to be deficient in fertilizer. The soil can reduce the amount of irrigation. Water-saving irrigation methods such as sprinkler irrigation and drip irrigation can be used. Fertilization can be done by piercing fertilization. Using it to build a greenhouse instead of plastic film can better heat preservation, lighting, rain leakage, can use natural rainfall, can build a permanent greenhouse with lower cost, can achieve a large span of the greenhouse, and can greatly improve the mechanization of greenhouse cultivation. A large area of land can be cultivated in protected areas, natural light sources can be maximized, large-scale greenhouseization of the land can be realized, and crops can be cultivated in large-area protected areas and facilities, greatly improving crop yields and maximizing agricultural benefits. At the same time, the greenhouse can be used as a housing to realize a complete rural residence, so that human beings can completely return to nature. It can also be used to cover the desert. It only needs to cover the material with a thickness of about 1-10 mm to achieve the effect of heat preservation and moisture retention. The method of mulching can be used. Coverage costs are fairly cheap. It can achieve rapid and comprehensive coverage of deserts with very few materials, completely fix mobile dunes, achieve complete sand fixation, and completely eliminate sandstorms. Digging holes in the covering material to plant trees, plant desert plants, etc., can create vegetation in the desert, and can turn the desert into an oasis and a forest. It can be used to cover the ground to completely control soil erosion, and to cover steep slopes with serious soil erosion, it can avoid soil erosion and promote vegetation restoration. The material is made into balls, which can be used as a microbial culture medium, and can form a microbial culture hotbed on the inner surface of the foam, which can better cultivate microbial flora, and can be used in many fields such as biological fermentation and sewage treatment that need to cultivate a large number of flora. ; The material is made into granules and mixed into the soil, which can be used as a water-retaining agent, which can absorb water well, store water, adjust soil water content, adjust soil aggregate structure, improve soil microbial activity, improve soil fertility, and improve soil. , can greatly increase crop yield, and crop yield can be conservatively estimated to increase by more than 30%; it can also be used to make light soil, which can be widely used in many fields such as soil mulching, greening, crop cultivation, soilless cultivation, horticultural cultivation, etc.; It can be used for grassland ground cover or mixed with soil for soil improvement, which can retain water and fertilizer, and increase the yield of forage grass; it can also be used for desert soil improvement, and it can be mixed into sandy soil to form a water-retaining layer in the sandy soil, which can also play a role in reporting Water insulation effect, the use of this material can better promote the growth of grass. When fixing the moving sand dunes, a grid-shaped isolation circle can be made of foam glass. Plants can be grown by mixing the material into the sand in the isolation circle, and the desert can be turned into an oasis.
本泡沫材料发泡机生产泡沫材料时,生产出的泡沫玻璃型材具有很好的韧性、弹性、和机械强度,热膨胀稳定性好、抗热振能力好,可轧制、切割、加工、铆钻、打磨、喷涂油漆、粘接、焊接。焊接可用激光焊接、高温气体烘烤焊接等多种方法,也可采用现有的多种玻璃焊接技术。可用它制作房屋、家具、门窗、地板、装饰材料、机械部件、管道、航空航天材料、电线绝缘皮(永不老化)等。泡沫玻璃型材可彻底淘汰钢结构型材,用泡沫玻璃作成墙板可使房屋实现泡沫玻璃结构建造,墙板与型材可焊接在一起,可大大提高整体结构强度。将泡沫玻璃表面抛光打磨后,是很好的地面、墙面铺装材料,可作为地板、地板砖、墙面砖等使用;将泡沫玻璃表面上釉,可制出新型陶瓷产品;本泡沫玻璃做门窗可使门窗保温性能更好,使用寿命也远远超过铝合金门窗,可实现万年不坏;用本泡沫材料发泡机生产的泡沫玻璃纤维,韧性、弹性更好,可用它制作多种面料,可作为装饰材料、服装面料、工业面料、无机纸张等使用,可更加环保,可大大节省木材等生物自然资源用量,可更好地保护环境。无机纸张可永久保存书画、记录文明,作为装饰材料、壁纸等使用具有更优越的性能。When the foam material foaming machine produces foam materials, the produced foam glass profiles have good toughness, elasticity, and mechanical strength, good thermal expansion stability, good thermal shock resistance, and can be rolled, cut, processed, riveted and drilled. , grinding, spraying paint, bonding, welding. Welding can be done by laser welding, high-temperature gas baking welding and other methods, and various existing glass welding technologies can also be used. It can be used to make houses, furniture, doors and windows, floors, decorative materials, mechanical parts, pipes, aerospace materials, wire insulation (never aging), etc. The foam glass profile can completely eliminate the steel structure profile. The foam glass can be used as the wall panel to realize the construction of the foam glass structure. The wall panel and the profile can be welded together, which can greatly improve the overall structural strength. After polishing and polishing the surface of foam glass, it is a good paving material for ground and wall, which can be used as floor, floor tiles, wall tiles, etc.; glaze the surface of foam glass to make new ceramic products; this foam glass Making doors and windows can make doors and windows have better thermal insulation performance, and their service life is far longer than that of aluminum alloy doors and windows, and can be durable for ten thousand years. It can be used as decorative materials, clothing fabrics, industrial fabrics, inorganic paper, etc., which can be more environmentally friendly, can greatly save the consumption of biological natural resources such as wood, and can better protect the environment. Inorganic paper can permanently preserve paintings and calligraphy, record civilization, and has better performance as decorative materials and wallpapers.
用本泡沫材料发泡机生产泡沫玻璃材料、泡沫玻璃纤维材料时,在制造泡沫玻璃的原料中加入其它成分的原料,可进一步改变泡沫玻璃性能。用本泡沫材料发泡机生产的多种材质的泡沫纤维做成的服装面料、保暖服装透气保暖性能更好,服装更轻。用陶瓷材料、钨合金等耐高温材料制成的泡沫陶瓷、泡沫耐火材料等具有更高的耐温保温特性和更高的结构强度,可用于机械制造、发动机、耐火材料等诸多领域。用泡沫玻璃材料制造的小汽车造价可大幅降低,采用体积发泡10-100倍的纳米泡沫玻璃材料制作车体、车窗玻璃等,采用体积发泡1000-10000倍的泡沫玻璃材料制作车体内饰材料、轮胎、座椅等制造的机动小汽车,车重可大大降低,用氢气、氦气或水蒸汽作为发泡气体可进一步降低车重,甚至可使车重降低至零重量。车体强度可具有防弹车效果,可具有更好的静音效果,行车能耗可大大降低,可大幅度加宽轮胎、增加导流装置,可大幅提高车辆操控性能、安全性能。可将轮胎做成实体的有弹性的泡沫玻璃材料,可彻底杜绝爆胎事故发生。车内线路绝缘皮、内饰、座椅等均采用泡沫玻璃材料,可使车辆永不老化,可大大提高车辆使用寿命。车体外皮免漆,车体内饰、外皮只需打蜡即可保持车辆光亮如新。小刮、小蹭对车辆毫发无损。因车体极轻、车体强度和弹性极高,大大提高了车辆的抗碰撞、抗翻滚、提速、刹车等能力,安全性能大幅提高。机动小汽车停车可像停放自行车一样实现人工随意移动、摆放,停车更方便快捷。用泡 沫材料制造的飞行器只要不超载,发动机空中停火后飞行器可以像降落伞一样缓缓飘落,可彻底杜绝空难发生,泡沫材料将广泛用于飞行器制造领域。用氦气或高温水蒸汽作为发泡气体可制成比空气还轻的飘浮材料,该材料可像气球一样飘浮在空中,用该材料制成的飞行器可更加节能,用该材料制成的飞行器也可以向飞艇一样运行,成为名符其实的飞船;用该材料制成的房子可飘浮在空中,在地面设置锚绳稳定即可,可真正建造出空中楼阁,可使人们住在天上,可彻底杜绝地震、海啸等自然灾害,可大大拓展人类的生存空间。用该材料可建造漂在空中的气象站、电视发射台、信号台、雷达台、导航台、天文台、观光台、航天发射平台等。When using the foam material foaming machine to produce foam glass material and foam glass fiber material, adding raw materials of other components to the raw materials of foam glass can further change the properties of foam glass. The clothing fabrics and thermal clothing made of the foam fibers of various materials produced by the foam material foaming machine have better ventilation and heat preservation performance, and the clothing is lighter. Foamed ceramics and foamed refractory materials made of ceramic materials, tungsten alloys and other high temperature resistant materials have higher temperature resistance and thermal insulation properties and higher structural strength, and can be used in machinery manufacturing, engines, refractory materials and many other fields. The cost of cars made of foam glass materials can be greatly reduced. The car body and window glass are made of nano-foam glass materials with 10-100 times of volume foaming, and the car body is made of foamed glass materials with 1000-10,000 times of volume foaming. Motor vehicles made of interior materials, tires, seats, etc. can greatly reduce the weight of the vehicle. Using hydrogen, helium or water vapor as the foaming gas can further reduce the weight of the vehicle, or even reduce the weight of the vehicle to zero weight. The strength of the car body can have the effect of bulletproof car, it can have a better mute effect, the driving energy consumption can be greatly reduced, the tires can be greatly widened, and the diversion device can be added, which can greatly improve the vehicle handling performance and safety performance. The tire can be made into a solid elastic foam glass material, which can completely prevent the occurrence of tire blowout. The insulation skin, interior trim and seats in the car are all made of foam glass, which can make the vehicle never age and greatly improve the service life of the vehicle. The outer skin of the car is paint-free, and the interior and outer skin of the car body only need to be waxed to keep the vehicle as bright as new. Small scratches and rubs do not damage the vehicle. Due to the extremely light body, high strength and elasticity of the body, the vehicle's anti-collision, anti-rollover, speed-up, braking and other capabilities are greatly improved, and the safety performance is greatly improved. Motorized car parking can be manually moved and placed at will like parking a bicycle, making parking more convenient and fast. As long as the aircraft made of foam materials is not overloaded, the aircraft can slowly fall like a parachute after the engine ceases fire in the air, which can completely prevent the occurrence of air accidents. Foam materials will be widely used in the field of aircraft manufacturing. Using helium or high-temperature water vapor as the foaming gas can make a floating material lighter than air, which can float in the air like a balloon, and the aircraft made of this material can be more energy-efficient. It can also run like an airship and become a veritable spaceship; a house made of this material can float in the air, and an anchor rope can be set on the ground to stabilize it. Eliminating natural disasters such as earthquakes and tsunamis can greatly expand the living space of human beings. The material can be used to build floating weather stations, television launch stations, signal stations, radar stations, navigation stations, astronomical observatories, sightseeing stations, space launch platforms, etc.
本泡沫材料发泡机作为泡沫材料生产设备使用时,可使泡沫材料成为世界的主导材料,可改变整个世界,可使绝大部分的人造材料都采用泡沫化,可大幅节省原料用量,节省资源,可以将自然界大量存在的氧化硅资源充分利用,可以获得大量廉价、环保、优质的多种材料,可使材料资源变得无比充足。氧化硅可成为用量最广泛的主导基础材料原料,泡沫玻璃可成为主导材料,可彻底解决材料资源问题。世界万物都是由材料构成的,随着新材料的诞生,可以创造出一个全新的世界。人类的文明时代是依据使用的主导材料界定的,人类文明从石器时代、青铜器时代,到铁器时代,直到今天,依然用钢铁作为主导材料,今天依然是铁器时代。纳米泡沫玻璃大量应用后,人类文明将步入一个全新的文明时代——泡沫玻璃时代,人类文明将步上一个新台阶,新的文明时代将开始。When the foam material foaming machine is used as a foam material production equipment, it can make the foam material become the leading material in the world, can change the whole world, and can make most of the artificial materials foamed, which can greatly save the amount of raw materials and resources. , it can make full use of the silicon oxide resources that exist in large quantities in nature, and can obtain a large number of cheap, environmentally friendly and high-quality materials, which can make the material resources extremely sufficient. Silica can become the most widely used raw material for basic materials, and foam glass can become the leading material, which can completely solve the problem of material resources. Everything in the world is made of materials, and with the birth of new materials, a whole new world can be created. The age of human civilization is defined by the dominant materials used. Human civilization has grown from the Stone Age, the Bronze Age, to the Iron Age, and until today, steel is still used as the dominant material, and today is still the Iron Age. After the large-scale application of nano-foam glass, human civilization will enter a new era of civilization - the era of foam glass, human civilization will step to a new level, and a new era of civilization will begin.
本发明的技术方案并不限制于本发明所述的实施例的范围内。本发明未详尽描述的技术内容均为公知技术。The technical solutions of the present invention are not limited to the scope of the embodiments described in the present invention. The technical contents not described in detail in the present invention are all known technologies.
Claims (10)
- 泡沫材料发泡机,包括壳体(1)和传动装置(2),其特征在于:壳体(1)上设置传动装置(2),壳体(1)内设置壳体腔(3),壳体腔(3)内设置旋磨发泡轮(4),传动装置(2)与旋磨发泡轮(4)连接,旋磨发泡轮(4)一面设置旋磨发泡动盘面(5),壳体腔(3)对应旋磨发泡动盘面(5)中部设置壳体腔进口(6),环绕壳体腔进口(6)的壳体腔(3)内壁设置旋磨发泡静盘面(7),旋磨发泡动盘面(5)顺应贴近旋磨发泡静盘面(7),旋磨发泡动盘面(5)与旋磨发泡静盘面(7)之间设置旋磨发泡腔(8),壳体腔(3)***至少设置一个出料口(9)。A foam material foaming machine, comprising a casing (1) and a transmission device (2), is characterized in that a transmission device (2) is arranged on the casing (1), a casing cavity (3) is arranged in the casing (1), and the casing (1) is provided with a casing cavity (3). A rotational foaming wheel (4) is arranged in the body cavity (3), the transmission device (2) is connected with the rotational foaming wheel (4), and one side of the rotational foaming wheel (4) is provided with a rotational foaming moving disc surface (5) , the shell cavity (3) is provided with a shell cavity inlet (6) corresponding to the middle of the rotary grinding foam moving disc surface (5), and the inner wall of the shell cavity (3) surrounding the shell cavity inlet (6) is provided with a rotary grinding foaming static disc surface (7), The surface (5) of the rotating foaming moving disk is adapted to be close to the surface (7) of the rotating foaming static disk, and a rotating foaming cavity (8) is arranged between the rotating foaming moving disk surface (5) and the surface (7) of the rotating foaming static disk. ), at least one discharge port (9) is arranged on the periphery of the casing cavity (3).
- 根据权利要求1所述的泡沫材料发泡机,其特征在于:旋磨发泡动盘面(5)上设置多个增压凹坑(10)。The foam material foaming machine according to claim 1, characterized in that: a plurality of pressurized dimples (10) are arranged on the surface (5) of the rotary foaming rotor.
- 根据权利要求1所述的泡沫材料发泡机,其特征在于:旋磨发泡静盘面(7)上至少设置一个进气口(11),进气口(11)穿过旋磨发泡静盘面7连通高压气体供给装置(12)。The foam material foaming machine according to claim 1, characterized in that: at least one air inlet (11) is provided on the surface (7) of the rotary foaming static disk, and the air inlet (11) passes through the rotary foaming static disk surface (7). The disk surface 7 communicates with a high-pressure gas supply device (12).
- 根据权利要求3所述的泡沫材料发泡机,其特征在于:进气口(11)内的旋磨发泡静盘面(7)上设置气流通道(13)。The foam material foaming machine according to claim 3, characterized in that: an air flow channel (13) is arranged on the rotary grinding foaming static disc surface (7) in the air inlet (11).
- 根据权利要求1所述的泡沫材料发泡机,其特征在于;壳体腔(3)外壁设置保温装置(14)。The foam material foaming machine according to claim 1, characterized in that: a heat preservation device (14) is arranged on the outer wall of the casing cavity (3).
- 根据权利要求1所述的泡沫材料发泡机,其特征在于:壳体(1)上设置旋磨发泡腔轴向间隙调节装置(15)。The foam material foaming machine according to claim 1, characterized in that: an axial gap adjusting device (15) for a rotational grinding foaming cavity is arranged on the casing (1).
- 根据权利要求1所述的泡沫材料发泡机,其特征在于;旋磨发泡静盘面(7)上环绕壳体腔进口(6)至少设置一道进气流道(16)。The foam material foaming machine according to claim 1, characterized in that: at least one air inlet flow channel (16) is arranged on the rotary foaming static disc surface (7) around the casing cavity inlet (6).
- 根据权利要求1所述的泡沫材料发泡机,其特征在于:旋磨发泡轮(4)外周设置多个泡沫体拨动增压装置(17)。The foam material foaming machine according to claim 1, characterized in that: a plurality of foam-boosting pressurizing devices (17) are arranged on the outer periphery of the rotational grinding foaming wheel (4).
- 根据权利要求1所述的泡沫材料发泡机,其特征在于:旋磨发泡轮(4)上设置旋转稳定轴(18),旋转稳定轴(18)连接旋转稳定装置(19)。The foam material foaming machine according to claim 1, characterized in that: a rotational stabilization shaft (18) is provided on the rotational foaming wheel (4), and the rotational stabilization shaft (18) is connected to the rotational stabilization device (19).
- 根据权利要求1、2、3、4、5、6、7、8或9任一项所述所述的泡沫材料发泡机,其特征在于:壳体腔(3)内靠近出料口(9)的旋磨发泡轮(4)旋转方向下游一侧设置壳体腔环流隔断体(20),壳体腔环流隔断体(20)贴近旋磨发泡轮(4)外沿。The foam material foaming machine according to any one of claims 1, 2, 3, 4, 5, 6, 7, 8 or 9, characterized in that: the shell cavity (3) is close to the discharge port (9). A casing cavity circulation partition body (20) is arranged on the downstream side in the rotational direction of the rotational milling foaming wheel (4) of the
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011068397 | 2020-10-08 | ||
CN202011068397.X | 2020-10-08 | ||
CN202011406731.8 | 2020-12-05 | ||
CN202011406731 | 2020-12-05 | ||
CN202110299197.3 | 2021-03-21 | ||
CN202110299197.3A CN114085029A (en) | 2020-10-08 | 2021-03-21 | Foam material foaming machine |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2022073434A1 true WO2022073434A1 (en) | 2022-04-14 |
Family
ID=80295987
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2021/120948 WO2022073434A1 (en) | 2020-10-08 | 2021-09-27 | Foam material foaming machine |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN114085029A (en) |
WO (1) | WO2022073434A1 (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2882772Y (en) * | 2005-12-19 | 2007-03-28 | 庄翠娣 | High sheared stirring foam maker |
CN105235067A (en) * | 2015-11-17 | 2016-01-13 | 泰山石膏股份有限公司 | Continuous uniform fine foaming machine for producing plasterboards |
CN105344261A (en) * | 2014-11-30 | 2016-02-24 | 陈久斌 | Foam material generator |
CN106455859A (en) * | 2014-06-25 | 2017-02-22 | 雀巢产品技术援助有限公司 | Pumping and foaming device |
WO2018143788A1 (en) * | 2017-01-31 | 2018-08-09 | САДУАКАСОВ, Медербай | Device for preparing a foamed concrete mixture |
CN108867251A (en) * | 2018-08-28 | 2018-11-23 | 山东大山路桥工程有限公司 | Foam asphalt generators |
-
2021
- 2021-03-21 CN CN202110299197.3A patent/CN114085029A/en active Pending
- 2021-09-27 WO PCT/CN2021/120948 patent/WO2022073434A1/en active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2882772Y (en) * | 2005-12-19 | 2007-03-28 | 庄翠娣 | High sheared stirring foam maker |
CN106455859A (en) * | 2014-06-25 | 2017-02-22 | 雀巢产品技术援助有限公司 | Pumping and foaming device |
CN105344261A (en) * | 2014-11-30 | 2016-02-24 | 陈久斌 | Foam material generator |
CN105235067A (en) * | 2015-11-17 | 2016-01-13 | 泰山石膏股份有限公司 | Continuous uniform fine foaming machine for producing plasterboards |
WO2018143788A1 (en) * | 2017-01-31 | 2018-08-09 | САДУАКАСОВ, Медербай | Device for preparing a foamed concrete mixture |
CN108867251A (en) * | 2018-08-28 | 2018-11-23 | 山东大山路桥工程有限公司 | Foam asphalt generators |
Also Published As
Publication number | Publication date |
---|---|
CN114085029A (en) | 2022-02-25 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN205182532U (en) | Foam material generator | |
CN102384091A (en) | Circulator | |
CN105694629B (en) | Nano transparent insulating coating and preparation method thereof | |
CN102734175A (en) | Axial flow device | |
CN105348892B (en) | A kind of radiation refrigeration double-layer nanometer coating and preparation method thereof | |
CN103920887B (en) | A kind of method preparing WC-Co powder used for hot spraying | |
CN102848683A (en) | Coating-type light conversion film and preparation method thereof | |
WO2014067467A1 (en) | Foam material generator | |
CN107759932A (en) | A kind of light scattering inorganic microsphere and preparation method for crops plastic greenhouse film | |
WO2022073434A1 (en) | Foam material foaming machine | |
CN108855356A (en) | A kind of machining stone crushing device | |
CN204159238U (en) | Double-deck jet powder body mixing arrangement | |
CN109052631A (en) | The long-acting processing unit of flowable state or large-scale black and odorous water | |
CN106116293A (en) | Antibacterial Antique Imitation Tiles of baking-free and preparation method thereof | |
CN107990455A (en) | A kind of mobile solar atomization temperature-reduction device and its application process | |
CN110183929A (en) | A kind of thin ice powder coating and preparation method thereof | |
CN206078391U (en) | Drip irrigation system for apple planting | |
CN110437520A (en) | A kind of energy-saving plastic mulch with photothermal conversion and heat preservation heat accumulation effect | |
CN207056245U (en) | Air cleaning unit | |
CN104494395A (en) | Evaporative cooling automobile air-condition system for cooling tires and brake pads | |
CN206216995U (en) | A kind of cooling system of synthetic resin watt production line | |
CN102229776A (en) | Liquid heat insulation film and preparation method thereof | |
CN204662705U (en) | Sunlight greenhouse heating assists body of wall | |
CN210787502U (en) | Stone material rubbing crusher of real mineral varnish production usefulness | |
CN104147876A (en) | Construction scheme of giant wind energy generation dust removal tower |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 21876952 Country of ref document: EP Kind code of ref document: A1 |