WO2022061766A1 - Polar plate connecting method for lead-acid storage battery - Google Patents
Polar plate connecting method for lead-acid storage battery Download PDFInfo
- Publication number
- WO2022061766A1 WO2022061766A1 PCT/CN2020/117898 CN2020117898W WO2022061766A1 WO 2022061766 A1 WO2022061766 A1 WO 2022061766A1 CN 2020117898 W CN2020117898 W CN 2020117898W WO 2022061766 A1 WO2022061766 A1 WO 2022061766A1
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- WIPO (PCT)
- Prior art keywords
- mold
- lead
- liquid lead
- cavity
- welded
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 29
- 239000002253 acid Substances 0.000 title claims abstract description 18
- 239000007788 liquid Substances 0.000 claims abstract description 68
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 238000003466 welding Methods 0.000 claims description 22
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- PIJPYDMVFNTHIP-UHFFFAOYSA-L lead sulfate Chemical compound [PbH4+2].[O-]S([O-])(=O)=O PIJPYDMVFNTHIP-UHFFFAOYSA-L 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 229910000464 lead oxide Inorganic materials 0.000 description 4
- 229910001338 liquidmetal Inorganic materials 0.000 description 4
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
- H01M10/12—Construction or manufacture
- H01M10/14—Assembling a group of electrodes or separators
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the invention relates to the field of lead-acid battery manufacturing.
- connection process of lead-acid battery plates adopts manual welding, which will produce a large amount of toxic gas, which is not conducive to health, and also seriously affects production efficiency.
- the welding method of casting welding machine is usually used. In order to achieve the effect of casting and welding, before casting and welding, it is necessary to brush the surface of the electrode plate and the lug, which is low in efficiency and high in cost.
- the present invention provides a method for connecting pole plates of a lead-acid battery, which includes: injecting liquid lead into a mold; inserting the tabs of the pole group into the mold; cooling the liquid lead and connecting it with the tabs as a Integral; demoulding, characterized in that after the liquid lead is injected into the mold, it also includes the step of electrifying the liquid lead.
- the step of energizing the liquid lead is arranged after the step of penetrating the pole ears of the pole group into the mold.
- liquid lead is powered off, and the liquid lead is cooled and integrated with the tab.
- the method of injecting the liquid lead into the mold is to sink the liquid lead.
- the method of injecting the liquid lead into the mold is to inject through the injection port in the mold.
- the present invention also protects a mold and a welding method for bodies to be welded.
- the electrode plate connection method of the present invention has high efficiency and low cost.
- Fig. 1 is the schematic diagram that the lead-acid battery of the present invention removes the battery cover
- Fig. 2 is the schematic diagram of the single pole group of lead-acid battery of the present invention.
- Fig. 3 is the sectional view of the mould of the present invention.
- FIG. 4 is the schematic diagram of lead-acid battery tab welding of the present invention
- Fig. 5 is the schematic diagram of the mold installation of another embodiment of the present invention
- FIG. 6 is a schematic diagram of a mold according to another embodiment of the present invention.
- the lead-acid battery of the present invention comprises a battery case 1, a pole group 2 placed in the battery case 1, the pole group 2 and a pole plate are formed, and the pole plate is provided with a pole lug 3, and the pole lug is carried out.
- Connected busbars 10 Connected busbars 10 .
- the mold 4 includes a mold shell 5, and a cavity 6 is provided in the shell 5.
- the cavity 6 is used to receive the body to be welded, such as the body to be welded, such as the pole group 2, and the cavity 6 is used to receive liquid.
- Lead 7, the liquid lead can be injected through the injection port 20, or the mold can be immersed in the liquid lead.
- a positive electrical connection port 8 and a negative electrical connection port 9 are formed on the shell 5 of the mold 4.
- the positive electrical connection port 8 and the negative electrical connection port 9 can form an electrical connection with the liquid lead, and the positive electrical connection port 8 and the negative electrical connection port 9 pass through to the outside.
- the wires are electrically connected to an external power source.
- a method for connecting a pole plate of a lead-acid battery includes the following steps: injecting liquid lead 7 into a cavity 6 of a mold 4;
- the liquid lead 7 can be shown in FIG. 4, the tabs 3 have not yet penetrated into the bottom of the cavity 6); connect the positive electrical connection port 8 and the negative electrical connection port 9 on the housing 5 to an external power supply through wires (not shown in the figure).
- the liquid lead in the cavity 6 of the mold 4 is energized, at this time the electrode lug fused with the liquid lead passes the current and the electrode surface resistance of the current through the current is large, so that the temperature of the electrode through the current rises, and the oxidation of the surface of the electrode Lead and lead sulfate will fall off from the surface of the tab, which is conducive to the fusion and welding of liquid lead and the tab of the electrode plate.
- the density of lead oxide and lead sulfate is lower than that of liquid lead, they will eventually float on the surface of liquid lead; disconnect the external connection Power supply; after the liquid lead is cooled and solidified with the tabs, the mold 4 is demolded.
- Lead oxide and lead sulfate will eventually form on the surface of the busbar formed after the liquid lead is cooled, and have little effect on electrical conductivity.
- the tabs of the pole group can also be penetrated into the mold first, and then liquid lead is injected into the mold to form electricity, which can also achieve the purpose of the present invention.
- the liquid lead 7 when the liquid lead 7 is injected into the cavity 6 of the mold 4, the liquid lead in the cavity 6 of the mold 4 is energized, so that the temperature of the liquid lead can be maintained. Treatment of lead oxide and lead sulfate on ear surface.
- the pole group 2 of the present invention can be put into the battery case 1 for all the grooves, and then the pole lugs 3 of the pole group 2 are deeply inserted into the cavity 6 of the mold 4 for mold welding; it can also be the pole lugs of the pole group 2 3 After welding and demoulding, put it into the battery case 1 and put it all into the groove.
- the way for the pole lugs 3 of the pole group 2 of the present invention to penetrate into the cavity 6 of the mold 4 is preferably the mold 4 to the pole group 2. The direction of the tabs 3 is moved.
- the mold 4 is preferably located below the tabs 3 of the pole group 2.
- the way that the tabs 3 of the pole group 2 of the present invention go deep into the cavity 6 of the mold 4 can also be that the mold 4 moves from the upper direction toward the tabs 3 of the pole group 2.
- liquid lead (not shown in the figure) can be injected into the cavity 6, the cavity 6 has a bottom 12, and a pole ear hole 11 is formed on the bottom 12, and the mold 4 is directed to the pole ear 3 of the pole group 2 from above.
- the mold 4 can be installed on the battery case or on the body to be welded, such as a tab, or fixed by other means.
- the invention ensures the welding effect by energizing the liquid lead to effectively remove impurities such as lead oxide and lead sulfate on the surface of the tab, and avoids the disadvantage that the traditional welding machine needs to polish the surface of the tab.
- the use method of the mold of the present invention the first implementation method: injecting liquid lead into the mold; inserting the body to be welded into the cavity of the mold; cooling the liquid lead and connecting it with the body to be welded; demoulding; injecting liquid lead into the mold After the lead is removed, the liquid lead is energized.
- the body to be welded can also be penetrated into the cavity of the mold first, and then the liquid lead is injected into the mold, which can also achieve the purpose of the present invention.
- the welding method of the present invention can be used not only for welding battery tabs, but also for other occasions where welding is required. In other applications, it is only necessary to insert the body to be welded into the cavity of the mold, that is, to ensure that the welding part of the body to be welded goes deep into the cavity, and the liquid metal set in the cavity of the mold is cooled; After solidification, demould.
- the way that the body to be welded penetrates into the cavity of the mold is preferably to move the mold from below to the body to be welded located above. In the welding method of the present invention, the body to be welded can also be deeply inserted into the cavity of the mold, and then liquid lead is injected into the mold.
- the liquid metal of the present invention can be in the same cavity as the to-be-welded part of the body to be welded, or in a different cavity, as long as the communication between the cavities is ensured, the liquid metal can flow and can realize welding.
- the mold has a first cavity and a second cavity, a fusible metal such as lead is located in the first cavity, the to-be-welded portion of the body to be welded is located in the second cavity, and the first cavity is connected to the second cavity.
- the cavities are connected, and the liquid metal can flow into the second cavity from the first cavity, so as to realize the welding of the body to be welded.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Connection Of Batteries Or Terminals (AREA)
Abstract
Description
图4是本发明铅酸蓄电池极耳焊接的示意图;
图5是本发明另一种实施方式的模具安装的示意图;
图6是本发明另一种实施方式的模具示意图。[Correction 28.10.2020 under Rule 91]
Fig. 4 is the schematic diagram of lead-acid battery tab welding of the present invention;
Fig. 5 is the schematic diagram of the mold installation of another embodiment of the present invention;
FIG. 6 is a schematic diagram of a mold according to another embodiment of the present invention.
本发明的极群2可以先放进电池壳体1进行全部入槽,再将极群2的极耳3深入模具4的空腔6内,进行模具焊接;也可以是极群2的极耳3焊接脱模后,再放入电池壳体1内全部入槽。另外,由于模具的重量远远轻于待焊接本体如极群的重量,因此本发明的极群2的极耳3深入模具4的空腔6内的方式最好是模具4向极群2的极耳3的方向移动,另外为了避免焊接时液态铅滴落到待焊接本体上如极群上,最好模具4位于极群2的极耳3的下方。当然本发明的极群2的极耳3深入模具4的空腔6内的方式也可以是模具4从上方向极群2的极耳3的方向移动,如图5、图6所示,模具4具有空腔6,空腔6内可注入液态铅(图中未显示),空腔6具有底部12,底部12上形成极耳孔11,模具4从上方向极群2的极耳3的方向移动,即极耳3穿过极耳孔11,空腔6的底部12将待焊接的极耳与下方的极耳实现隔离密封。模具4可以根据需要安装在电池壳体上也可以安装在待焊接本体如极耳上或者通过其他装置固定。本发明通过对液态铅通电有效去除极耳表面的氧化铅、硫酸铅等杂质保证了焊接效果,免去了传统焊接机需要对极耳表面进行打磨的缺点。[Correction 28.10.2020 under Rule 91]
The
Claims (11)
- 一种铅酸蓄电池的极板连接方法,包括,在模具内注入液态铅;将极群的极耳深入模具内;液态铅冷却并与所述极耳连为一体;脱模,其特征在于,在所述模具内注入液态铅后,还包括对所述液态铅进行通电的步骤。A method for connecting pole plates of a lead-acid battery, comprising: injecting liquid lead into a mold; inserting a pole lug of a pole group into the mold; cooling the liquid lead and connecting the pole lug into one; demoulding, characterized in that: After the liquid lead is injected into the mold, the step of electrifying the liquid lead is also included.
- 如权利要求1所述的一种铅酸蓄电池的极板连接方法,其特征在于,所述在模具内注入液态铅的步骤由所述将极群的极耳深入模具内步骤代替,所述将极群的极耳深入模具内步骤由所述在模具内注入液态铅的步骤代替。The method for connecting the pole plates of a lead-acid battery according to claim 1, wherein the step of injecting liquid lead into the mold is replaced by the step of digging the tabs of the pole group into the mold, and the step of inserting the electrode into the mold The step of digging the tabs of the pole group into the mold is replaced by the step of injecting liquid lead into the mold.
- 如权利要求1或2所述的一种铅酸蓄电池的极板连接方法,其特征在于,通过对所述液态铅进行断电,所述液态铅冷却并与所述极耳连为一体。The method for connecting the pole plates of a lead-acid battery according to claim 1 or 2, wherein the liquid lead is cooled and connected to the tabs as a whole by powering off the liquid lead.
- 如权利要求1或2所述的一种铅酸蓄电池的极板连接方法,其特征在于,所述模具内注入液态铅的方式为整体沉入液态铅中。The method for connecting pole plates of a lead-acid battery according to claim 1 or 2, wherein the method of injecting liquid lead into the mold is to sink the whole into the liquid lead.
- 如权利要求1或2所述的一种铅酸蓄电池的极板连接方法,其特征在于,所述模具内注入液态铅的方式为通过模具内的注入口注入。The method for connecting pole plates of a lead-acid battery according to claim 1 or 2, wherein the method of injecting liquid lead into the mold is injection through an injection port in the mold.
- 一种模具,包括壳体、壳体内形成有空腔,所述空腔用于接收液态铅,其特征在于,所述壳体上设置有正负电连接端口,所述正负电连接端口可与所述液态铅形成电连接。A mold includes a shell, and a cavity is formed in the shell, the cavity is used for receiving liquid lead, and it is characterized in that the shell is provided with positive and negative electrical connection ports, and the positive and negative electrical connection ports can be An electrical connection is made with the liquid lead.
- 如权利要求6所述的模具,其特征在于,所述模具应用于铅酸 蓄电池的极群焊接。The mold according to claim 6, wherein the mold is used for pole group welding of lead-acid batteries.
- 如权利要求6或7所述的模具使用方法,在模具内注入液态铅;将待焊本体深入所述模具空腔内;液态铅冷却并与所述待焊本体连为一体;脱模,其特征在于,在所述模具内注入液态铅后,还包括对所述液态铅进行通电的步骤。The mold using method according to claim 6 or 7, injecting liquid lead into the mold; inserting the body to be welded deep into the cavity of the mold; cooling the liquid lead and connecting with the body to be welded as a whole; demoulding, its It is characterized in that, after the liquid lead is injected into the mold, the step of electrifying the liquid lead is further included.
- 如权利要求6或7所述的模具使用方法,将待焊本体深入所述模具空腔内;在模具内注入液态铅;液态铅冷却并与所述待焊本体连为一体;脱模,其特征在于,在所述模具内注入液态铅后,还包括对所述液态铅进行通电的步骤。The mold using method according to claim 6 or 7, the body to be welded is deep into the cavity of the mold; the liquid lead is injected into the mold; the liquid lead is cooled and integrated with the body to be welded; It is characterized in that, after the liquid lead is injected into the mold, the step of electrifying the liquid lead is further included.
- 一种待焊接本体的焊接方法,其特征在于,在模具内注入液态铅;将待焊本体深入所述模具空腔内;液态铅冷却并与所述待焊本体连为一体;脱模,其特征在于,在所述模具内注入液态铅后,还包括对所述液态铅进行通电的步骤。A welding method for a body to be welded, which is characterized in that: injecting liquid lead into a mold; inserting the body to be welded deep into the cavity of the mold; cooling the liquid lead and connecting the body to be welded into one; It is characterized in that, after the liquid lead is injected into the mold, the step of electrifying the liquid lead is further included.
- 如权利要求10所述的一种铅酸蓄电池的极板连接方法,其特征在于,所述在模具内注入液态铅的步骤由所述将待焊本体深入所述模具空腔内的步骤代替,所述将待焊本体深入所述模具空腔内的步骤由所述在模具内注入液态铅的步骤代替。The method for connecting pole plates of a lead-acid battery according to claim 10, wherein the step of injecting liquid lead into the mold is replaced by the step of penetrating the body to be welded into the cavity of the mold, The step of penetrating the body to be welded into the cavity of the mold is replaced by the step of injecting liquid lead into the mold.
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PCT/CN2020/117898 WO2022061766A1 (en) | 2020-09-25 | 2020-09-25 | Polar plate connecting method for lead-acid storage battery |
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PCT/CN2020/117898 WO2022061766A1 (en) | 2020-09-25 | 2020-09-25 | Polar plate connecting method for lead-acid storage battery |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS55148366A (en) * | 1979-05-10 | 1980-11-18 | Furukawa Battery Co Ltd:The | Welder for cell plate lug groups and cast strap |
JPH06290770A (en) * | 1993-03-30 | 1994-10-18 | Japan Storage Battery Co Ltd | Forming method of strap for lead acid battery |
JPH11345603A (en) * | 1998-06-01 | 1999-12-14 | Japan Storage Battery Co Ltd | Forming method of strap for lead-acid battery |
CN101290981A (en) * | 2008-05-06 | 2008-10-22 | 浙江超威电源有限公司 | Connecting process of polar plate of lead acid batteries |
CN103560222A (en) * | 2013-10-31 | 2014-02-05 | 河南超威电源有限公司 | Connection method of lead-acid storage battery polar plates and device used for connection method |
CN104078638A (en) * | 2013-03-29 | 2014-10-01 | 松下蓄电池(沈阳)有限公司 | Lead storage battery |
-
2020
- 2020-09-25 WO PCT/CN2020/117898 patent/WO2022061766A1/en active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS55148366A (en) * | 1979-05-10 | 1980-11-18 | Furukawa Battery Co Ltd:The | Welder for cell plate lug groups and cast strap |
JPH06290770A (en) * | 1993-03-30 | 1994-10-18 | Japan Storage Battery Co Ltd | Forming method of strap for lead acid battery |
JPH11345603A (en) * | 1998-06-01 | 1999-12-14 | Japan Storage Battery Co Ltd | Forming method of strap for lead-acid battery |
CN101290981A (en) * | 2008-05-06 | 2008-10-22 | 浙江超威电源有限公司 | Connecting process of polar plate of lead acid batteries |
CN104078638A (en) * | 2013-03-29 | 2014-10-01 | 松下蓄电池(沈阳)有限公司 | Lead storage battery |
CN103560222A (en) * | 2013-10-31 | 2014-02-05 | 河南超威电源有限公司 | Connection method of lead-acid storage battery polar plates and device used for connection method |
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