WO2022041878A1 - Automatic photovoltaic module cleaning apparatus and cleaning method - Google Patents
Automatic photovoltaic module cleaning apparatus and cleaning method Download PDFInfo
- Publication number
- WO2022041878A1 WO2022041878A1 PCT/CN2021/095749 CN2021095749W WO2022041878A1 WO 2022041878 A1 WO2022041878 A1 WO 2022041878A1 CN 2021095749 W CN2021095749 W CN 2021095749W WO 2022041878 A1 WO2022041878 A1 WO 2022041878A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- water
- cleaning
- water tank
- fixedly connected
- photovoltaic module
- Prior art date
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 160
- 238000007789 sealing Methods 0.000 claims abstract description 13
- 238000003466 welding Methods 0.000 claims abstract description 6
- 239000010865 sewage Substances 0.000 claims description 57
- 239000007921 spray Substances 0.000 claims description 43
- 238000009434 installation Methods 0.000 claims description 38
- 238000000746 purification Methods 0.000 claims description 22
- 238000011010 flushing procedure Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000007791 dehumidification Methods 0.000 claims description 8
- 230000017525 heat dissipation Effects 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 6
- 229910052786 argon Inorganic materials 0.000 claims description 3
- 230000001680 brushing effect Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 239000002351 wastewater Substances 0.000 abstract 11
- 238000010891 electric arc Methods 0.000 abstract 1
- 238000005507 spraying Methods 0.000 description 6
- 210000004027 cell Anatomy 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000003850 cellular structure Anatomy 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/20—Prevention of biofouling
Definitions
- the invention belongs to the field of photovoltaic components, in particular to an automatic photovoltaic component cleaning device and a cleaning method.
- Photovoltaic modules generally refer to solar cell modules. Due to the low output voltage of monolithic solar cells and the fact that the electrodes of unpackaged cells are easy to fall off due to the influence of the environment, a certain number of monolithic cells must be sealed in series and parallel to form solar cell modules. , in order to avoid corrosion of battery electrodes and interconnecting lines, and packaging also avoids battery fragmentation, which is convenient for outdoor installation. The quality of packaging determines the service life and reliability of solar cell components.
- An automatic photovoltaic module cleaning device and cleaning method are provided to solve the above problems existing in the prior art.
- An automatic photovoltaic module cleaning equipment includes side slats, the lower end of the side slats is provided with a sewage tank, the sewage tank is arranged in the shape of a rectangular box, the interior of the sewage tank is provided with a flow groove, and the sewage tank A sewage pipe is arranged on the upper part, and the sewage pipe and the sewage tank are connected by manual arc welding, an electric valve is arranged on the sewage pipe, a sealing ring is arranged at the lower end of the electric valve, and a purification box is arranged at the lower end of the sealing ring , the interior of the purification box is provided with a filter sterilizer, the filter sterilizer is connected with the electric valve through a water pipe, and the water pipe and the sealing ring are arranged to fit together, and a sewage purifier is provided on one side of the lower end of the filter sterilizer, The sewage purifier is connected to the filter and sterilizer through a water pipe, and a drain pipe is arranged on one side of the
- an equipment top plate is provided on the upper end of the side slats, the equipment top plate and the side slats are connected by argon arc welding, an equipment box is arranged on the upper end of the equipment top plate, and the equipment box is connected to the equipment
- the top plate is fixedly connected, the equipment box is provided with heat dissipation grooves, and a plurality of heat dissipation grooves are provided, the thickness of the equipment case is set to be consistent with the depth of the heat dissipation groove, and the lower end of the equipment top plate is provided with a flushing drain, so
- the flushing row is provided with multiple, the flushing row is fixedly connected with the top plate of the equipment, the flushing row is provided with high-pressure nozzles, the high-pressure nozzles are provided with multiple groups, and each group of the high-pressure nozzles is provided with multiple , a group of high-pressure nozzles are arranged on the flushing row, and the cleaning of the photovoltaic modules can be
- an RS485 control module is provided inside the equipment box, a data memory is provided on one side of the RS485 control module, the data memory is electrically connected with the RS485 control module, and the RS485 control module is The other side is provided with a battery pack, the front end of the RS485 control module is provided with a wireless transmission module, the wireless transmission module is electrically connected with the RS485 control module, and the entire automatic photovoltaic module cleaning equipment can be realized through the setting of each structure. opening and closing control.
- the rear end of the equipment box is provided with a water tank seat
- the water tank seat is fixedly connected with the equipment top plate
- the water tank seat is provided with an installation slot
- the installation slot is provided with
- a tank cover, the water tank cover is fixedly connected with the installation clip
- the water tank base is provided with a water storage tank inside
- the water storage tank and the water tank base are arranged to fit together
- the water tank cover is connected to the water tank
- the seat is set to fit, and the water tank cover and the water tank seat are connected with the installation card slot through the installation clip, and the cleaning water can be processed and the water storage tank can be fixed through the arrangement of each structure.
- a front main board is provided on one side of the rear end of the side slats, the front main board is arranged in a rectangular shape, the front main board is fixedly connected with the side slats, and the upper end of the front main board is provided with a A pre-spray water box, the pre-spray water box is fixedly connected with the front main board, and a water-spraying row is arranged on the pre-spraying water box, and the water-spraying row is fixedly connected with the pre-spraying water box.
- the front end is provided with a fixed block, there are two fixed blocks, the fixed block is fixedly connected with the front main board, the upper end of the fixed block is provided with an infrared detector, the infrared detector is fixedly connected with the fixed block, the The infrared detector is electrically connected with the RS485 control module.
- the lower end of the front main board is provided with a brush piece, and the brush piece is pasted and connected to the front main board, and the pre-water spraying of the photovoltaic modules can be realized through the setting of each structure. At the same time, it can also realize the sensing and detection of the moving conditions of the photovoltaic modules.
- the lower end of the purification box is provided with a fixed bottom plate
- the fixed bottom plate is set in a rectangular plate shape
- the fixed bottom plate is fixedly connected with the purification box
- one side of the lower end of the fixed bottom plate is provided with a universal
- the lower end of the screening column is provided with a screening box, and one side of the front end of the side slat is provided with a fixed plate, four of the fixed plates are arranged, and the fixed plates are arranged in a rectangular plate shape , the fixing plate is fixedly connected with the side slats, the fixing plate is provided with a fixing column, the fixing column is fixedly connected with the fixing plate, the rear end of the fixing column is provided with a connecting block, and the connecting block is connected with the fixing plate.
- the column is set to fit, the lower end of the fixed column is provided with an auxiliary pulley, the auxiliary pulley and the fixed column are set to fit, one side of the auxiliary pulley is provided with a water storage backboard, and the water storage backboard is set
- It is in the shape of a rectangular plate, the rear end of the water storage back plate is provided with a connecting strip, the connecting strip is arranged in a rectangular strip shape, the connecting strip is fixedly connected with the water storage back plate, and one side of the water storage back plate is
- the side slats are provided with a driving plate, two of the driving plates are provided, a driving wheel is provided inside the driving plate, a rotating shaft is provided on the driving wheel, and the driving
- the rear end of the plate is provided with a motor protective shell, the interior of the motor protective shell is provided with a driving motor, and the driving motor is connected with the rotating shaft through a coupling, the rear end of the motor protective shell is provided with a rear main board, and the rear main board It is fixedly connected with the side slats, the lower end of the rear main board is provided with a water wiping sheet, the water wiping sheet is pasted and connected with the rear main board, one side of the water wiping sheet is provided with a dehumidifying sheet, and the dehumidifying sheet is connected to the rear main board.
- the adhesive connection can improve the cleaning efficiency of the cleaning device during cleaning through the arrangement of each structure.
- a cleaning method for automated photovoltaic module cleaning equipment comprising the following steps:
- Step 1 Connect the water storage tank to the pre-spray water tank and the flushing drain respectively through the water pipe. After the connection is completed, place the entire cleaning equipment on the photovoltaic module, and ensure that the driving wheel is located in the outer frame of the photovoltaic module, and the auxiliary pulley is pasted. Fitted to the outer frame of the photovoltaic module, after confirming that the installation is complete, the entire cleaning equipment can be turned on;
- Step 2 Through the control of the RS485 control module and the CC1101 wireless transmission module, the motor inside the motor housing will be driven to drive the rotating shaft to rotate, thereby driving the driving wheel to rotate, so that the entire cleaning device can move on the photovoltaic module.
- the photovoltaic modules are cleaned by high-pressure nozzles and water jets;
- Step 3 During the cleaning process, the water jet first sprays water to clean the photovoltaic modules, and along with the movement of the cleaning equipment, the brush will brush the dust on the surface of the photovoltaic modules. After the brushing is completed, it will pass the high-pressure nozzle. After the cleaning is completed, the cleaning liquid sprayed out will be removed by the moving dehumidifier, and the remaining water stains on the surface of the photovoltaic modules will be removed by the water wiper, and the cleaning of the photovoltaic modules will be completed. .
- the invention uses the sewage tank and the purification box.
- the sewage generated by the cleaning device during the cleaning process can be collected and processed through the sewage tank, and the sewage generated by the cleaning device can be collected and processed through the water pipe. It is sent into the purification box, and the purification treatment of sewage is realized through the internal operation of the purification box, which can relieve the user's pressure to a certain extent;
- the user can realize the water storage through the mutual cooperation between the water tank seat and the water tank cover.
- the installation of the tank is fixed, and the cleaning water for cleaning can be stored and processed through the setting of the water storage tank, thereby improving the working efficiency of the entire cleaning device during cleaning to a certain extent;
- the user can realize the pre-wet treatment of the photovoltaic module through the water spray, and at the same time Then, the surface of the photovoltaic module is dedusted, wiped and water stained by the dehumidification sheet, the water wiper and the brush sheet, which can improve the cleaning degree of the entire cleaning device to a certain extent, so that the user can carry out the cleaning device for a long time. time use.
- Fig. 1 is the structural representation of the present invention
- Fig. 2 is the bottom view structure schematic diagram of the present invention.
- Fig. 3 is the structural representation of the water tank cover of the present invention.
- Fig. 4 is the structural representation of the sewage tank of the present invention.
- Fig. 5 is the internal structure schematic diagram of the equipment box of the present invention.
- FIG. 6 is a schematic diagram of the internal structure of the purification box of the present invention.
- an automatic photovoltaic module cleaning equipment comprising a side slat 6 , a sewage tank 14 is arranged at the lower end of the side slat 6 , and the sewage tank 14 is arranged in a rectangular box shape , the inside of the sewage tank 14 is provided with a flow tank 15, the sewage tank 14 is provided with a sewage pipe 16, the sewage pipe 16 and the sewage tank 14 are connected by manual arc welding, the sewage pipe 16 is provided with an electric valve 17, the lower end of the electric valve 17 A sealing ring 18 is provided, a purification box 19 is provided at the lower end of the sealing ring 18, and a filter sterilizer 20 is arranged inside the purification box 19.
- the filter sterilizer 20 is connected with the electric valve 17 through a water pipe, and the water pipe and the sealing ring 18 are set to One side of the lower end of the filter sterilizer 20 is provided with a sewage purifier 21, the sewage purifier 21 is connected with the filter sterilizer 20 through a water pipe, and one side of the sewage purifier 21 is provided with a drain pipe 22, which can be drained through the water tank 15.
- the sewage is recycled and processed, and the sewage is conveyed through the sewage pipe 16 and the water pipe.
- the sewage is filtered, sterilized and purified through the filter sterilizer 20 and the sewage purifier 21 respectively, which can alleviate the use to a certain extent. user pressure.
- the upper end of the side slats 6 is provided with an equipment top plate 30, the equipment top plate 30 and the side slats 6 are connected by argon arc welding, the upper end of the equipment top plate 30 is provided with an equipment box 33, and the equipment box 33 is fixedly connected with the equipment top plate 30, the equipment
- the box 33 is provided with a heat dissipation groove, and there are multiple heat dissipation grooves.
- the thickness of the equipment box 33 is set to be consistent with the depth of the heat dissipation groove.
- the lower end of the equipment top plate 30 is provided with a flushing row 31.
- the flushing row 31 is fixedly connected with the equipment top plate 30, the flushing row 31 is provided with a high-pressure nozzle 32, the high-pressure nozzles 32 are provided with multiple groups, each group is provided with multiple high-pressure nozzles 32, and one flushing row 31 is provided with a group of
- the high-pressure spray head 32 can improve the cleaning efficiency of the entire cleaning device by providing a plurality of flushing drains 31 and the high-pressure spray head 32 .
- the inside of the equipment box 33 is provided with an RS485 control module 37
- one side of the RS485 control module 37 is provided with a data memory 35
- the data memory 35 is electrically connected with the RS485 control module 37
- the other side of the RS485 control module 37 is provided with a battery Group 34
- the front end of the RS485 control module 37 is provided with a wireless transmission module 36
- the wireless transmission module 36 is electrically connected with the RS485 control module 37
- the RS485 control module 37 can be used to control the entire cleaning device.
- the group 34 is used to supply power to the equipment inside the cleaning device, and then the wireless transmission module 36 is used to realize data transmission between the internal devices of the cleaning device, and the data memory 35 is used to store and process the data flowing through the cleaning device.
- the rear end of the equipment box 33 is provided with a water tank seat 38, the water tank seat 38 is fixedly connected with the equipment top plate 30, the water tank seat 38 is provided with an installation card slot 39, and two installation card slots 39 are provided.
- the interior of 39 is provided with installation clips 40, two installation clips 40 are provided, the installation clips 40 and the installation slot 39 are set to fit together, the upper end of the installation clip 40 is provided with a water tank cover 41, the water tank cover 41 It is fixedly connected with the installation clip 40, the water tank base 38 is provided with a water storage tank 42, the water storage tank 42 is set to fit with the water tank base 38, the water tank cover 41 is set to fit with the water tank base 38, and the water tank The tank cover 41 and the water tank seat 38 are connected with the installation card slot 39 by the installation clip 40, and the fixing between the water tank cover 41 and the water tank seat 38 can be ensured by the mutual fit of the installation clip 40 and the installation card slot 39. , and at the same time, the cleaning water can also be pre-stored through
- one side of the rear end of the side slats 6 is provided with a front main board 1, the front main board 1 is arranged in a rectangular plate shape, the front main board 1 is fixedly connected with the side slats 6, and the upper end of the front main board 1 is provided with a pre-spray water tank 2, which is pre-
- the water spray box 2 is fixedly connected with the front main board 1, the pre-spray water box 2 is provided with a water spray row 3, the water spray row 3 is fixedly connected with the pre-spray water box 2, and the front end of the pre-spray water box 2 is provided with a fixing block 4,
- the water spray row 3 and the pre-spray water tank 2 can cooperate with each other to realize the pre-spraying of the photovoltaic modules.
- the infrared detector 5 can detect and process the road conditions of the photovoltaic modules when the cleaning equipment moves.
- the lower end of the purification box 19 is provided with a fixed bottom plate 43, the fixed bottom plate 43 is arranged in a rectangular plate shape, the fixed bottom plate 43 is fixedly connected with the purification box 19, and one side of the lower end of the fixed bottom plate 43 is provided with a universal wheel 44, the universal wheel 44 Four universal wheels 44 are provided, and the four universal wheels 44 are arranged at the four corners of the rectangle at the bottom end of the fixed bottom plate 43.
- the universal wheels 44 are fixedly connected with the fixed bottom plate 43, and the movement of the purification box 19 can be realized by the setting of the universal wheels 44. adjust.
- one side of the front end of the side slats 6 is provided with a fixing plate 7, four fixing plates 7 are provided, the fixing plates 7 are arranged in a rectangular plate shape, the fixing plate 7 is fixedly connected with the side slats 6, and the fixing plate 7 is provided with
- the fixing column 9 is fixedly connected with the fixing plate 7, the rear end of the fixing column 9 is provided with a connecting block 8, the connecting block 8 and the fixing column 9 are arranged to fit together, the lower end of the fixing column 9 is provided with an auxiliary pulley 10, an auxiliary pulley 10 is arranged at the lower end of the fixing column 9,
- the pulley 10 and the fixed column 9 are arranged to fit together, one side of the auxiliary pulley 10 is provided with a water storage back plate 11, the water storage back plate 11 is arranged in the shape of a rectangular plate, and the rear end of the water storage back plate 11 is provided with a connecting bar 13,
- the connecting strip 13 is arranged in the shape of a rectangular strip, and the connecting strip 13 is fixed
- the side slats 6 are provided with driving boards 23, two driving boards 23 are provided, a driving wheel 24 is provided inside the driving board 23, a rotating shaft is provided on the driving wheel 24, and the rear end of the driving board 23 is provided with a motor guard Shell 25, the interior of the motor protective shell 25 is provided with a driving motor, and the driving motor is connected with the rotating shaft through a coupling.
- the lower end of the main board 26 is provided with a water wiping sheet 27, the water wiping sheet 27 is pasted and connected with the rear main board 26, one side of the water wiping sheet 27 is provided with a dehumidification sheet 28, and the dehumidification sheet 28 is pasted and connected with the rear main board 26, and can pass through the motor protective shell.
- the drive motor provided inside 25 drives the drive wheel 24 to rotate, so as to realize the moving processing of the entire cleaning equipment, and at the same time, the cleaning effect of the entire cleaning equipment can be greatly improved by the provided water wiper 27 and dehumidification sheet 28 .
- a cleaning method for automated photovoltaic module cleaning equipment comprising the following steps:
- Step 1 Connect the water storage tank 42 to the pre-spray water tank 2 and the flushing row 31 respectively through water pipes. After the connection is completed, place the entire cleaning device on the photovoltaic module, and ensure that the driving wheel 24 is located in the photovoltaic module outer frame. , the auxiliary pulley 10 is attached to the outer frame of the photovoltaic module. After confirming that the installation is completed, the entire cleaning equipment can be turned on;
- Step 2 Through the control of the RS485 control module 37 and the CC1101 wireless transmission module 36, the motor inside the motor housing 25 will be driven to drive the rotating shaft to rotate, thereby driving the driving wheel 24 to rotate, so that the entire cleaning device can be performed on the photovoltaic module.
- the photovoltaic module is cleaned by the high-pressure spray head 32 and the water spray row 3;
- Step 3 During the cleaning process, the water jet 3 first sprays water to clean the photovoltaic modules, and along with the movement of the cleaning equipment, the brush 29 will brush the dust on the surface of the photovoltaic modules.
- the high-pressure nozzle 32 performs secondary cleaning on it. After the cleaning is completed, the sprayed cleaning liquid will be removed by the moving dehumidifier 28, and the remaining water stains on the surface of the photovoltaic module will be removed by the water wiper 27. Cleaning of photovoltaic modules.
- the cleaning equipment and then controlled by the RS485 control module 37 and the CC1101 wireless transmission module 36, will drive the motor inside the motor housing 25 to drive the shaft to rotate, thereby driving the driving wheel 24 to rotate, so that the entire cleaning device can be installed on the photovoltaic module.
- the photovoltaic modules are cleaned by the high-pressure nozzle 32 and the water spray row 3.
- the water spray row 3 first sprays water on the photovoltaic modules, and then When the cleaning equipment moves, the brush sheet 29 will brush the dust on the surface of the photovoltaic module. After the brushing is completed, it will be cleaned twice by the high-pressure nozzle 32.
- the moving dehumidification sheet 28 will spray the dust
- the cleaning solution is removed, and at the same time, the remaining water stains on the surface of the photovoltaic modules are removed by the water wiper 27 to complete the cleaning of the photovoltaic modules.
- the cleaning equipment can be cleaned by the sewage tank 14.
- the sewage generated in the cleaning process is collected and processed, and sent into the purification box 19 through the water pipe, and the filter sterilizer 20 and the sewage purifier 21 inside the purification box 19 are operated to realize the filter sterilization and purification treatment of the sewage , which can relieve the user's pressure to a certain extent.
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- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
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Abstract
An automatic photovoltaic module cleaning apparatus and cleaning method. The cleaning apparatus comprises a side batten (6), wherein a waste water tank (14) is arranged at a lower end of the side batten (6); the waste water tank (14) is configured to be rectangular and box-shaped; a flowing water trough (15) is provided inside the waste water tank (14); a waste water pipe (16) is arranged on the waste water tank (14); the waste water pipe (16) is connected to the waste water tank (14) by means of manual electric arc welding; an electric valve (17) is arranged on the waste water pipe (16); a sealing ring (18) is arranged at a lower end of the electric valve (17); a purifying box (19) is arranged at a lower end of the sealing ring (18); a filter sterilizer (20) is arranged inside the purifying box (19); the filter sterilizer (20) is connected to the electric valve (17) by means of a water pipe, and the water pipe is attached to the sealing ring (18); a waste water purifier (21) is arranged on one side of a lower end of the filter sterilizer (20); the waste water purifier (21) is connected to the filter sterilizer (20) by means of a water pipe; and a drainage pipe (22) is arranged on one side of the waste water purifier (21).
Description
本发明属于光伏组件相关领域,尤其是一种自动化光伏组件清洗设备及清洗方法。 The invention belongs to the field of photovoltaic components, in particular to an automatic photovoltaic component cleaning device and a cleaning method.
光伏组件一般指太阳电池组件由于单片太阳电池输出电压较低,加之未封装的电池由于环境的影响电极容易脱落,因此必须将一定数量的单片电池采用串、并联的方式密封成太阳电池组件,以避免电池电极和互连线受到腐蚀,另外封装也避免了电池碎裂,方便了户外安装,封装质量的好坏决定了太阳电池组件的使用寿命及可靠性。Photovoltaic modules generally refer to solar cell modules. Due to the low output voltage of monolithic solar cells and the fact that the electrodes of unpackaged cells are easy to fall off due to the influence of the environment, a certain number of monolithic cells must be sealed in series and parallel to form solar cell modules. , in order to avoid corrosion of battery electrodes and interconnecting lines, and packaging also avoids battery fragmentation, which is convenient for outdoor installation. The quality of packaging determines the service life and reliability of solar cell components.
现有光伏组件多安置于干燥地域,因其光照较足,光照时间长而可以极大程度的体现光伏组件的作用,但因其地域的特殊性,较易在光伏组件的表面留存大量的灰尘,而大量灰尘会极大程度的阻碍整个光伏组件的工作效率,于是用于光伏组件的清洗装置便应运而生。Existing photovoltaic modules are mostly placed in dry areas. Because of their sufficient light and long exposure time, they can reflect the role of photovoltaic modules to a great extent. However, due to the particularity of the region, it is easy to retain a large amount of dust on the surface of photovoltaic modules. , and a large amount of dust will greatly hinder the working efficiency of the entire photovoltaic module, so the cleaning device for photovoltaic modules came into being.
而现有的光伏组件清洗设备在进行使用时,常常会因为光伏组件的安装位置较高,从而难以对光伏组件进行等高清洗,同时在清洗过程中产生的污水也难以进行统一的收集处理;因此市场急需研制一种自动化光伏组件清洗设备及清洗方法来帮助人们解决现有的问题。When the existing photovoltaic module cleaning equipment is used, it is often difficult to clean the photovoltaic modules at the same height because the installation position of the photovoltaic modules is high, and the sewage generated during the cleaning process is also difficult to be uniformly collected and processed; Therefore, the market urgently needs to develop an automatic photovoltaic module cleaning equipment and cleaning method to help people solve the existing problems.
提供一种自动化光伏组件清洗设备及清洗方法,以解决现有技术存在的上述问题。An automatic photovoltaic module cleaning device and cleaning method are provided to solve the above problems existing in the prior art.
一种自动化光伏组件清洗设备,包括侧板条,所述侧板条的下端设置有污水箱,所述污水箱设置为矩形箱状,所述污水箱的内部设置有流水槽,所述污水箱上设置有污水管,所述污水管与污水箱通过手工电弧焊连接,所述污水管上设置有电动阀门,所述电动阀门的下端设置有密封圈,所述密封圈的下端设置有净化箱,所述净化箱的内部设置有过滤杀菌器,所述过滤杀菌器与电动阀门通过水管连接,且水管与密封圈设置为贴合,所述过滤杀菌器下端的一侧设置有污水净化器,所述污水净化器与过滤杀菌器通过水管连接,所述污水净化器的一侧设置有排水管,能够通过各结构的设置,来实现对整个清洗装置清洗完成的污水进行回收净化处理。An automatic photovoltaic module cleaning equipment includes side slats, the lower end of the side slats is provided with a sewage tank, the sewage tank is arranged in the shape of a rectangular box, the interior of the sewage tank is provided with a flow groove, and the sewage tank A sewage pipe is arranged on the upper part, and the sewage pipe and the sewage tank are connected by manual arc welding, an electric valve is arranged on the sewage pipe, a sealing ring is arranged at the lower end of the electric valve, and a purification box is arranged at the lower end of the sealing ring , the interior of the purification box is provided with a filter sterilizer, the filter sterilizer is connected with the electric valve through a water pipe, and the water pipe and the sealing ring are arranged to fit together, and a sewage purifier is provided on one side of the lower end of the filter sterilizer, The sewage purifier is connected to the filter and sterilizer through a water pipe, and a drain pipe is arranged on one side of the sewage purifier, and the sewage that has been cleaned by the entire cleaning device can be recovered and purified through the arrangement of each structure.
在进一步的实施例中,所述侧板条的上端设置有设备顶板,所述设备顶板与侧板条通过氩弧焊连接,所述设备顶板的上端设置有设备箱,所述设备箱与设备顶板固定连接,所述设备箱上设置有散热槽,且散热槽设置有多个,所述设备箱的厚度与散热槽的深度设置为一致,所述设备顶板的下端设置有冲水排,所述冲水排设置有多个,所述冲水排与设备顶板固定连接,所述冲水排上设置有高压喷头,所述高压喷头设置有多组,所述高压喷头每组设置有多个,一个所述冲水排上设置有一组高压喷头,能够通过各结构的设置,来实现对光伏组件的清洗。In a further embodiment, an equipment top plate is provided on the upper end of the side slats, the equipment top plate and the side slats are connected by argon arc welding, an equipment box is arranged on the upper end of the equipment top plate, and the equipment box is connected to the equipment The top plate is fixedly connected, the equipment box is provided with heat dissipation grooves, and a plurality of heat dissipation grooves are provided, the thickness of the equipment case is set to be consistent with the depth of the heat dissipation groove, and the lower end of the equipment top plate is provided with a flushing drain, so The flushing row is provided with multiple, the flushing row is fixedly connected with the top plate of the equipment, the flushing row is provided with high-pressure nozzles, the high-pressure nozzles are provided with multiple groups, and each group of the high-pressure nozzles is provided with multiple , a group of high-pressure nozzles are arranged on the flushing row, and the cleaning of the photovoltaic modules can be realized through the arrangement of each structure.
在进一步的实施例中,所述设备箱的内部设置有RS485控制模块,所述RS485控制模块的一侧设置有数据存储器,所述数据存储器与RS485控制模块电性连接,所述RS485控制模块的另一侧设置有蓄电池组,所述RS485控制模块的前端设置有无线传输模块,所述无线传输模块与RS485控制模块电性连接,能够通过各结构的设置,来实现对整个自动化光伏组件清洗设备的开闭进行控制。In a further embodiment, an RS485 control module is provided inside the equipment box, a data memory is provided on one side of the RS485 control module, the data memory is electrically connected with the RS485 control module, and the RS485 control module is The other side is provided with a battery pack, the front end of the RS485 control module is provided with a wireless transmission module, the wireless transmission module is electrically connected with the RS485 control module, and the entire automatic photovoltaic module cleaning equipment can be realized through the setting of each structure. opening and closing control.
在进一步的实施例中,所述设备箱的后端设置有水罐座,所述水罐座与设备顶板固定连接,所述水罐座上设置有安装卡槽,所述安装卡槽设置有两个,所述安装卡槽的内部设置有安装卡条,所述安装卡条设置有两个,所述安装卡条与安装卡槽设置为贴合,所述安装卡条的上端设置有水罐盖,所述水罐盖与安装卡条固定连接,所述水罐座的内部设置有存水罐,所述存水罐与水罐座设置为贴合,所述水罐盖与水罐座设置为贴合,所述水罐盖与水罐座通过安装卡条与安装卡槽连接,能够通过各结构的设置,来实现对清洗水进行处理以及对存水罐的固定处理。In a further embodiment, the rear end of the equipment box is provided with a water tank seat, the water tank seat is fixedly connected with the equipment top plate, the water tank seat is provided with an installation slot, and the installation slot is provided with There are two installation clips inside the installation clips, and there are two installation clips. A tank cover, the water tank cover is fixedly connected with the installation clip, the water tank base is provided with a water storage tank inside, the water storage tank and the water tank base are arranged to fit together, and the water tank cover is connected to the water tank The seat is set to fit, and the water tank cover and the water tank seat are connected with the installation card slot through the installation clip, and the cleaning water can be processed and the water storage tank can be fixed through the arrangement of each structure.
在进一步的实施例中,所述侧板条后端的一侧设置有前主板,所述前主板设置为矩形板状,所述前主板与侧板条固定连接,所述前主板的上端设置有预喷水箱,所述预喷水箱与前主板固定连接,所述预喷水箱上设置有喷水排,所述喷水排与预喷水箱固定连接,所述预喷水箱的前端设置有固定块,所述固定块设置有两个,所述固定块与前主板固定连接,所述固定块的上端设置有红外探测器,所述红外探测器与固定块固定连接,所述红外探测器与RS485控制模块电性连接,所述前主板的下端设置有毛刷片,所述毛刷片与前主板粘贴连接,能够通过各结构的设置,来实现对光伏组件的预喷水处理,同时也可以实现对光伏组件的移动工况进行感应与探测。In a further embodiment, a front main board is provided on one side of the rear end of the side slats, the front main board is arranged in a rectangular shape, the front main board is fixedly connected with the side slats, and the upper end of the front main board is provided with a A pre-spray water box, the pre-spray water box is fixedly connected with the front main board, and a water-spraying row is arranged on the pre-spraying water box, and the water-spraying row is fixedly connected with the pre-spraying water box. The front end is provided with a fixed block, there are two fixed blocks, the fixed block is fixedly connected with the front main board, the upper end of the fixed block is provided with an infrared detector, the infrared detector is fixedly connected with the fixed block, the The infrared detector is electrically connected with the RS485 control module. The lower end of the front main board is provided with a brush piece, and the brush piece is pasted and connected to the front main board, and the pre-water spraying of the photovoltaic modules can be realized through the setting of each structure. At the same time, it can also realize the sensing and detection of the moving conditions of the photovoltaic modules.
在进一步的实施例中,所述净化箱的下端设置有固定底板,所述固定底板设置为矩形板状,所述固定底板与净化箱固定连接,所述固定底板下端的一侧设置有万向轮,所述万向轮设置有四个,四个所述万向轮设置在固定底板的底端矩形四角处,所述万向轮与固定底板固定连接,能够通过各结构的设置,来实现对净化箱的可移动性。In a further embodiment, the lower end of the purification box is provided with a fixed bottom plate, the fixed bottom plate is set in a rectangular plate shape, the fixed bottom plate is fixedly connected with the purification box, and one side of the lower end of the fixed bottom plate is provided with a universal There are four universal wheels, and the four universal wheels are arranged at the four corners of the rectangle at the bottom end of the fixed base plate. Mobility to the decontamination box.
在进一步的实施例中,所述筛选柱的下端设置有筛选箱,所述侧板条前端的一侧设置有固定板,所述固定板设置有四个,所述固定板设置为矩形板状,所述固定板与侧板条固定连接,所述固定板上设置有固定柱,所述固定柱与固定板固定连接,所述固定柱的后端设置有连接块,所述连接块与固定柱设置为贴合,所述固定柱的下端设置有辅滑轮,所述辅滑轮与固定柱设置为贴合,所述辅滑轮的一侧设置有蓄水背板,所述蓄水背板设置为矩形板状,所述蓄水背板的后端设置有连接条,所述连接条设置为矩形条状,所述连接条与蓄水背板固定连接,所述蓄水背板的一侧设置有连接片,所述连接片设置有两个,所述连接片与蓄水背板固定连接,所述连接片与污水箱通过螺栓连接,能够通过各结构的设置,来实现污水箱的连接与对整个清洗装置移动时的辅助。In a further embodiment, the lower end of the screening column is provided with a screening box, and one side of the front end of the side slat is provided with a fixed plate, four of the fixed plates are arranged, and the fixed plates are arranged in a rectangular plate shape , the fixing plate is fixedly connected with the side slats, the fixing plate is provided with a fixing column, the fixing column is fixedly connected with the fixing plate, the rear end of the fixing column is provided with a connecting block, and the connecting block is connected with the fixing plate. The column is set to fit, the lower end of the fixed column is provided with an auxiliary pulley, the auxiliary pulley and the fixed column are set to fit, one side of the auxiliary pulley is provided with a water storage backboard, and the water storage backboard is set It is in the shape of a rectangular plate, the rear end of the water storage back plate is provided with a connecting strip, the connecting strip is arranged in a rectangular strip shape, the connecting strip is fixedly connected with the water storage back plate, and one side of the water storage back plate is There are two connecting pieces, the connecting pieces are fixedly connected with the water storage backboard, and the connecting pieces are connected with the sewage tank by bolts, and the connection of the sewage tank can be realized through the arrangement of each structure. With the aid of the movement of the entire cleaning unit.
在进一步的实施例中,所述侧板条上设置有驱动板,所述驱动板设置有两个,所述驱动板的内部设置有驱动轮,所述驱动轮上设置有转轴,所述驱动板的后端设置有电机护壳,所述电机护壳的内部设置有驱动电机,且驱动电机与转轴通过联轴器连接,所述电机护壳的后端设置有后主板,所述后主板与侧板条固定连接,所述后主板的下端设置有抹水片,所述抹水片与后主板粘贴连接,所述抹水片的一侧设置有除湿片,所述除湿片与后主板粘贴连接,能够通过各结构的设置,来提高清洗装置清洗时的清洗效率。In a further embodiment, the side slats are provided with a driving plate, two of the driving plates are provided, a driving wheel is provided inside the driving plate, a rotating shaft is provided on the driving wheel, and the driving The rear end of the plate is provided with a motor protective shell, the interior of the motor protective shell is provided with a driving motor, and the driving motor is connected with the rotating shaft through a coupling, the rear end of the motor protective shell is provided with a rear main board, and the rear main board It is fixedly connected with the side slats, the lower end of the rear main board is provided with a water wiping sheet, the water wiping sheet is pasted and connected with the rear main board, one side of the water wiping sheet is provided with a dehumidifying sheet, and the dehumidifying sheet is connected to the rear main board. The adhesive connection can improve the cleaning efficiency of the cleaning device during cleaning through the arrangement of each structure.
一种自动化光伏组件清洗设备的清洗方法,包括如下步骤:A cleaning method for automated photovoltaic module cleaning equipment, comprising the following steps:
步骤一:将存水罐通过水管分别与预喷水箱和冲水排进行连接,连接完成后,将整个清洗设备放置在光伏组件上,并保证驱动轮位于光伏组件外框内,辅滑轮贴合于光伏组件的外边框,确认安装完成后,即可开启整个清洗设备;Step 1: Connect the water storage tank to the pre-spray water tank and the flushing drain respectively through the water pipe. After the connection is completed, place the entire cleaning equipment on the photovoltaic module, and ensure that the driving wheel is located in the outer frame of the photovoltaic module, and the auxiliary pulley is pasted. Fitted to the outer frame of the photovoltaic module, after confirming that the installation is complete, the entire cleaning equipment can be turned on;
步骤二:通过RS485控制模块与CC1101无线传输模块的控制,会驱动电机护壳内部的电机带动转轴进行转动,从而驱动驱动轮进行转动,以实现整个清洗装置可以在光伏组件上进行移动,而在光伏组件移动的过程中,通过高压喷头与喷水排来对光伏组件进行清洗;Step 2: Through the control of the RS485 control module and the CC1101 wireless transmission module, the motor inside the motor housing will be driven to drive the rotating shaft to rotate, thereby driving the driving wheel to rotate, so that the entire cleaning device can move on the photovoltaic module. During the movement of photovoltaic modules, the photovoltaic modules are cleaned by high-pressure nozzles and water jets;
步骤三:在清洗的过程中,喷水排首先对光伏组件进行喷水清洗,而伴随着清洗设备的移动,毛刷片会对光伏组件表面的灰尘进行刷洗,刷洗完成后,会通过高压喷头对其进行二次清洗,清洗完成后,会通过移动的除湿片将喷出的清洁液进行去除,同时通过抹水片将光伏组件表面残留的水渍进行清除,即可完成对光伏组件的清洗。Step 3: During the cleaning process, the water jet first sprays water to clean the photovoltaic modules, and along with the movement of the cleaning equipment, the brush will brush the dust on the surface of the photovoltaic modules. After the brushing is completed, it will pass the high-pressure nozzle. After the cleaning is completed, the cleaning liquid sprayed out will be removed by the moving dehumidifier, and the remaining water stains on the surface of the photovoltaic modules will be removed by the water wiper, and the cleaning of the photovoltaic modules will be completed. .
1、该发明通过污水箱与净化箱的设置,使用者在对该光伏组件清洗设备进行使用时,可以通过污水箱来将清洗装置在清洗过程中产生的污水进行收集处理,并通过水管将其送入净化箱内,通过净化箱内部操作,来实现对污水的净化处理,可以在一定程度上缓解使用者的使用压力;1. The invention uses the sewage tank and the purification box. When the user uses the photovoltaic module cleaning equipment, the sewage generated by the cleaning device during the cleaning process can be collected and processed through the sewage tank, and the sewage generated by the cleaning device can be collected and processed through the water pipe. It is sent into the purification box, and the purification treatment of sewage is realized through the internal operation of the purification box, which can relieve the user's pressure to a certain extent;
2、该发明通过水罐座、水罐盖与存水罐的设置,使用者在使用该光伏组件清洗设备的过程中,使用者可以通过水罐座与水罐盖相互配合来实现对存水罐的安装固定,同时再通过存水罐的设置,可以对清洗用的清洁水进行存储处理,从而可以在一定程度上提高整个清洁装置在清洁时的工作效率;2. In this invention, through the arrangement of the water tank seat, the water tank cover and the water storage tank, when the user uses the photovoltaic module to clean the equipment, the user can realize the water storage through the mutual cooperation between the water tank seat and the water tank cover. The installation of the tank is fixed, and the cleaning water for cleaning can be stored and processed through the setting of the water storage tank, thereby improving the working efficiency of the entire cleaning device during cleaning to a certain extent;
该发明通过喷水排、除湿片、抹水片与毛刷片的设置,使用者对该光伏组件清洗设备进行使用时,使用者可以通过喷水排来实现对光伏组件的预湿处理,同时再通过除湿片、抹水片与毛刷片来对光伏组件的表面进行除尘、擦拭与去水渍的处理,可以在一定程度上提高整个清洁装置的清洁程度,以便使用者对清洁装置进行长时间使用。In the invention, through the arrangement of water spray, dehumidification sheet, water wiper and brush sheet, when the user uses the photovoltaic module cleaning equipment, the user can realize the pre-wet treatment of the photovoltaic module through the water spray, and at the same time Then, the surface of the photovoltaic module is dedusted, wiped and water stained by the dehumidification sheet, the water wiper and the brush sheet, which can improve the cleaning degree of the entire cleaning device to a certain extent, so that the user can carry out the cleaning device for a long time. time use.
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明的仰视结构示意图;Fig. 2 is the bottom view structure schematic diagram of the present invention;
图3是本发明的水罐盖的结构示意图;Fig. 3 is the structural representation of the water tank cover of the present invention;
图4是本发明的污水箱的结构示意图;Fig. 4 is the structural representation of the sewage tank of the present invention;
图5是本发明的设备箱的内部结构示意图;Fig. 5 is the internal structure schematic diagram of the equipment box of the present invention;
图6是本发明的净化箱的内部结构示意图。6 is a schematic diagram of the internal structure of the purification box of the present invention.
图中:前主板 1、预喷水箱 2、喷水排 3、固定块 4、红外探测器 5、侧板条 6、固定板 7、连接块 8、固定柱 9、辅滑轮 10、蓄水背板 11、连接片 12、连接条 13、污水箱 14、流水槽 15、污水管 16、电动阀门 17、密封圈 18、净化箱 19、过滤杀菌器 20、污水净化器 21、排水管 22、驱动板 23、驱动轮 24、电机护壳 25、后主板 26、抹水片 27、除湿片 28、毛刷片 29、设备顶板 30、冲水排 31、高压喷头 32、设备箱 33、蓄电池组 34、数据存储器 35、CC1101无线传输模块 36、RS485控制模块 37、水罐座 38、安装卡槽 39、安装卡条 40、水罐盖 41、存水罐 42、固定底板 43、万向轮 44。In the figure: front main board 1, pre-spray tank 2, spray row 3, fixing block 4, infrared detector 5, side slat 6, fixing plate 7, connecting block 8, fixing column 9, auxiliary pulley 10, water storage Backplane 11, connecting piece 12, connecting strip 13, sewage tank 14, water tank 15, sewage pipe 16, electric valve 17, sealing ring 18, purification box 19, filter sterilizer 20, sewage purifier 21, drain pipe 22, Drive plate 23, drive wheel 24, motor shield 25, rear main board 26, wiper sheet 27, dehumidifier sheet 28, brush sheet 29, equipment top plate 30, flushing drain 31, high-pressure nozzle 32, equipment box 33, battery pack 34. Data storage 35, CC1101 wireless transmission module 36, RS485 control module 37, water tank seat 38, installation card slot 39, installation card strip 40, water tank cover 41, water storage tank 42, fixed bottom plate 43, universal wheel 44 .
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
请参阅图1-6,本发明提供的一种实施例:一种自动化光伏组件清洗设备,包括侧板条6,侧板条6的下端设置有污水箱14,污水箱14设置为矩形箱状,污水箱14的内部设置有流水槽15,污水箱14上设置有污水管16,污水管16与污水箱14通过手工电弧焊连接,污水管16上设置有电动阀门17,电动阀门17的下端设置有密封圈18,密封圈18的下端设置有净化箱19,净化箱19的内部设置有过滤杀菌器20,过滤杀菌器20与电动阀门17通过水管连接,且水管与密封圈18设置为贴合,过滤杀菌器20下端的一侧设置有污水净化器21,污水净化器21与过滤杀菌器20通过水管连接,污水净化器21的一侧设置有排水管22,可以通过流水槽15来对污水进行回收处理,并通过污水管16与水管来实现对污水的输送,同时再通过过滤杀菌器20与污水净化器21来分别对污水进行过滤杀菌与净化处理,进而可以在一定程度上缓解使用者的使用压力。Please refer to FIGS. 1-6 , an embodiment provided by the present invention: an automatic photovoltaic module cleaning equipment, comprising a side slat 6 , a sewage tank 14 is arranged at the lower end of the side slat 6 , and the sewage tank 14 is arranged in a rectangular box shape , the inside of the sewage tank 14 is provided with a flow tank 15, the sewage tank 14 is provided with a sewage pipe 16, the sewage pipe 16 and the sewage tank 14 are connected by manual arc welding, the sewage pipe 16 is provided with an electric valve 17, the lower end of the electric valve 17 A sealing ring 18 is provided, a purification box 19 is provided at the lower end of the sealing ring 18, and a filter sterilizer 20 is arranged inside the purification box 19. The filter sterilizer 20 is connected with the electric valve 17 through a water pipe, and the water pipe and the sealing ring 18 are set to One side of the lower end of the filter sterilizer 20 is provided with a sewage purifier 21, the sewage purifier 21 is connected with the filter sterilizer 20 through a water pipe, and one side of the sewage purifier 21 is provided with a drain pipe 22, which can be drained through the water tank 15. The sewage is recycled and processed, and the sewage is conveyed through the sewage pipe 16 and the water pipe. At the same time, the sewage is filtered, sterilized and purified through the filter sterilizer 20 and the sewage purifier 21 respectively, which can alleviate the use to a certain extent. user pressure.
进一步,侧板条6的上端设置有设备顶板30,设备顶板30与侧板条6通过氩弧焊连接,设备顶板30的上端设置有设备箱33,设备箱33与设备顶板30固定连接,设备箱33上设置有散热槽,且散热槽设置有多个,设备箱33的厚度与散热槽的深度设置为一致,设备顶板30的下端设置有冲水排31,冲水排31设置有多个,冲水排31与设备顶板30固定连接,冲水排31上设置有高压喷头32,高压喷头32设置有多组,高压喷头32每组设置有多个,一个冲水排31上设置有一组高压喷头32,能够通过设置的多个冲水排31与高压喷头32来提高整个清洗装置的清洗效率。Further, the upper end of the side slats 6 is provided with an equipment top plate 30, the equipment top plate 30 and the side slats 6 are connected by argon arc welding, the upper end of the equipment top plate 30 is provided with an equipment box 33, and the equipment box 33 is fixedly connected with the equipment top plate 30, the equipment The box 33 is provided with a heat dissipation groove, and there are multiple heat dissipation grooves. The thickness of the equipment box 33 is set to be consistent with the depth of the heat dissipation groove. The lower end of the equipment top plate 30 is provided with a flushing row 31. , the flushing row 31 is fixedly connected with the equipment top plate 30, the flushing row 31 is provided with a high-pressure nozzle 32, the high-pressure nozzles 32 are provided with multiple groups, each group is provided with multiple high-pressure nozzles 32, and one flushing row 31 is provided with a group of The high-pressure spray head 32 can improve the cleaning efficiency of the entire cleaning device by providing a plurality of flushing drains 31 and the high-pressure spray head 32 .
进一步,设备箱33的内部设置有RS485控制模块37,RS485控制模块37的一侧设置有数据存储器35,数据存储器35与RS485控制模块37电性连接,RS485控制模块37的另一侧设置有蓄电池组34,RS485控制模块37的前端设置有无线传输模块36,无线传输模块36与RS485控制模块37电性连接,能够通过RS485控制模块37来对整个清洗装置内部的设备进行控制处理,同时通过蓄电池组34来对清洗装置内部的设备进行供电处理,再通过无线传输模块36来实现清洗装置内部设备之间的数据传输,并通过数据存储器35来对清洗装置流经的数据进行存储处理。Further, the inside of the equipment box 33 is provided with an RS485 control module 37, one side of the RS485 control module 37 is provided with a data memory 35, the data memory 35 is electrically connected with the RS485 control module 37, and the other side of the RS485 control module 37 is provided with a battery Group 34, the front end of the RS485 control module 37 is provided with a wireless transmission module 36, the wireless transmission module 36 is electrically connected with the RS485 control module 37, and the RS485 control module 37 can be used to control the entire cleaning device. The group 34 is used to supply power to the equipment inside the cleaning device, and then the wireless transmission module 36 is used to realize data transmission between the internal devices of the cleaning device, and the data memory 35 is used to store and process the data flowing through the cleaning device.
进一步,设备箱33的后端设置有水罐座38,水罐座38与设备顶板30固定连接,水罐座38上设置有安装卡槽39,安装卡槽39设置有两个,安装卡槽39的内部设置有安装卡条40,安装卡条40设置有两个,安装卡条40与安装卡槽39设置为贴合,安装卡条40的上端设置有水罐盖41,水罐盖41与安装卡条40固定连接,水罐座38的内部设置有存水罐42,存水罐42与水罐座38设置为贴合,水罐盖41与水罐座38设置为贴合,水罐盖41与水罐座38通过安装卡条40与安装卡槽39连接,可以通过相互贴合的安装卡条40与安装卡槽39来保证水罐盖41与水罐座38之间的固定,同时通过存水罐42也可以对清洗水进行预存储处理。Further, the rear end of the equipment box 33 is provided with a water tank seat 38, the water tank seat 38 is fixedly connected with the equipment top plate 30, the water tank seat 38 is provided with an installation card slot 39, and two installation card slots 39 are provided. The interior of 39 is provided with installation clips 40, two installation clips 40 are provided, the installation clips 40 and the installation slot 39 are set to fit together, the upper end of the installation clip 40 is provided with a water tank cover 41, the water tank cover 41 It is fixedly connected with the installation clip 40, the water tank base 38 is provided with a water storage tank 42, the water storage tank 42 is set to fit with the water tank base 38, the water tank cover 41 is set to fit with the water tank base 38, and the water tank The tank cover 41 and the water tank seat 38 are connected with the installation card slot 39 by the installation clip 40, and the fixing between the water tank cover 41 and the water tank seat 38 can be ensured by the mutual fit of the installation clip 40 and the installation card slot 39. , and at the same time, the cleaning water can also be pre-stored through the water storage tank 42 .
进一步,侧板条6后端的一侧设置有前主板1,前主板1设置为矩形板状,前主板1与侧板条6固定连接,前主板1的上端设置有预喷水箱2,预喷水箱2与前主板1固定连接,预喷水箱2上设置有喷水排3,喷水排3与预喷水箱2固定连接,预喷水箱2的前端设置有固定块4,固定块4设置有两个,固定块4与前主板1固定连接,固定块4的上端设置有红外探测器5,红外探测器5与固定块4固定连接,红外探测器5与RS485控制模块37电性连接,前主板1的下端设置有毛刷片29,毛刷片29与前主板1粘贴连接,可以通过喷水排3与预喷水箱2相互配合,来实现对光伏组件的预喷水处理,同时通过红外探测器5可以对清洗设备进行移动时的光伏组件路况进行探测处理。Further, one side of the rear end of the side slats 6 is provided with a front main board 1, the front main board 1 is arranged in a rectangular plate shape, the front main board 1 is fixedly connected with the side slats 6, and the upper end of the front main board 1 is provided with a pre-spray water tank 2, which is pre- The water spray box 2 is fixedly connected with the front main board 1, the pre-spray water box 2 is provided with a water spray row 3, the water spray row 3 is fixedly connected with the pre-spray water box 2, and the front end of the pre-spray water box 2 is provided with a fixing block 4, There are two fixed blocks 4, the fixed block 4 is fixedly connected with the front main board 1, the upper end of the fixed block 4 is provided with an infrared detector 5, the infrared detector 5 is fixedly connected with the fixed block 4, and the infrared detector 5 is connected with the RS485 control module 37 Electrical connection, the lower end of the front main board 1 is provided with a brush piece 29, and the brush piece 29 is attached to the front main board 1. The water spray row 3 and the pre-spray water tank 2 can cooperate with each other to realize the pre-spraying of the photovoltaic modules. At the same time, the infrared detector 5 can detect and process the road conditions of the photovoltaic modules when the cleaning equipment moves.
进一步,净化箱19的下端设置有固定底板43,固定底板43设置为矩形板状,固定底板43与净化箱19固定连接,固定底板43下端的一侧设置有万向轮44,万向轮44设置有四个,四个万向轮44设置在固定底板43的底端矩形四角处,万向轮44与固定底板43固定连接,可以通过万向轮44的设置,来实现净化箱19的移动调节。Further, the lower end of the purification box 19 is provided with a fixed bottom plate 43, the fixed bottom plate 43 is arranged in a rectangular plate shape, the fixed bottom plate 43 is fixedly connected with the purification box 19, and one side of the lower end of the fixed bottom plate 43 is provided with a universal wheel 44, the universal wheel 44 Four universal wheels 44 are provided, and the four universal wheels 44 are arranged at the four corners of the rectangle at the bottom end of the fixed bottom plate 43. The universal wheels 44 are fixedly connected with the fixed bottom plate 43, and the movement of the purification box 19 can be realized by the setting of the universal wheels 44. adjust.
进一步,侧板条6前端的一侧设置有固定板7,固定板7设置有四个,固定板7设置为矩形板状,固定板7与侧板条6固定连接,固定板7上设置有固定柱9,固定柱9与固定板7固定连接,固定柱9的后端设置有连接块8,连接块8与固定柱9设置为贴合,固定柱9的下端设置有辅滑轮10,辅滑轮10与固定柱9设置为贴合,辅滑轮10的一侧设置有蓄水背板11,蓄水背板11设置为矩形板状,蓄水背板11的后端设置有连接条13,连接条13设置为矩形条状,连接条13与蓄水背板11固定连接,蓄水背板11的一侧设置有连接片12,连接片12设置有两个,连接片12与蓄水背板11固定连接,连接片12与污水箱14通过螺栓连接,可以通过辅滑轮10的设置,来辅助整个清洗设备进行移动,同时通过连接条13与蓄水背板11的设置,可以对整个污水箱14进行固定处理。Further, one side of the front end of the side slats 6 is provided with a fixing plate 7, four fixing plates 7 are provided, the fixing plates 7 are arranged in a rectangular plate shape, the fixing plate 7 is fixedly connected with the side slats 6, and the fixing plate 7 is provided with The fixing column 9 is fixedly connected with the fixing plate 7, the rear end of the fixing column 9 is provided with a connecting block 8, the connecting block 8 and the fixing column 9 are arranged to fit together, the lower end of the fixing column 9 is provided with an auxiliary pulley 10, an auxiliary pulley 10 is arranged at the lower end of the fixing column 9, The pulley 10 and the fixed column 9 are arranged to fit together, one side of the auxiliary pulley 10 is provided with a water storage back plate 11, the water storage back plate 11 is arranged in the shape of a rectangular plate, and the rear end of the water storage back plate 11 is provided with a connecting bar 13, The connecting strip 13 is arranged in the shape of a rectangular strip, and the connecting strip 13 is fixedly connected with the water storage back plate 11 . The plate 11 is fixedly connected, and the connecting piece 12 and the sewage tank 14 are connected by bolts. The auxiliary pulley 10 can be set to assist the entire cleaning equipment to move. The box 14 is fixed.
进一步,侧板条6上设置有驱动板23,驱动板23设置有两个,驱动板23的内部设置有驱动轮24,驱动轮24上设置有转轴,驱动板23的后端设置有电机护壳25,电机护壳25的内部设置有驱动电机,且驱动电机与转轴通过联轴器连接,电机护壳25的后端设置有后主板26,后主板26与侧板条6固定连接,后主板26的下端设置有抹水片27,抹水片27与后主板26粘贴连接,抹水片27的一侧设置有除湿片28,除湿片28与后主板26粘贴连接,可以通过电机护壳25内部设置的驱动电机来驱动驱动轮24进行转动,从而实现对整个清洗设备的移动处理,同时通过设置的抹水片27与除湿片28也可以极大的提高整个清洗设备的清洗效果。Further, the side slats 6 are provided with driving boards 23, two driving boards 23 are provided, a driving wheel 24 is provided inside the driving board 23, a rotating shaft is provided on the driving wheel 24, and the rear end of the driving board 23 is provided with a motor guard Shell 25, the interior of the motor protective shell 25 is provided with a driving motor, and the driving motor is connected with the rotating shaft through a coupling. The lower end of the main board 26 is provided with a water wiping sheet 27, the water wiping sheet 27 is pasted and connected with the rear main board 26, one side of the water wiping sheet 27 is provided with a dehumidification sheet 28, and the dehumidification sheet 28 is pasted and connected with the rear main board 26, and can pass through the motor protective shell. The drive motor provided inside 25 drives the drive wheel 24 to rotate, so as to realize the moving processing of the entire cleaning equipment, and at the same time, the cleaning effect of the entire cleaning equipment can be greatly improved by the provided water wiper 27 and dehumidification sheet 28 .
一种自动化光伏组件清洗设备的清洗方法,包括如下步骤:A cleaning method for automated photovoltaic module cleaning equipment, comprising the following steps:
步骤一:将存水罐42通过水管分别与预喷水箱2和冲水排31进行连接,连接完成后,将整个清洗设备放置在光伏组件上,并保证驱动轮24位于光伏组件外框内,辅滑轮10贴合于光伏组件的外边框,确认安装完成后,即可开启整个清洗设备;Step 1: Connect the water storage tank 42 to the pre-spray water tank 2 and the flushing row 31 respectively through water pipes. After the connection is completed, place the entire cleaning device on the photovoltaic module, and ensure that the driving wheel 24 is located in the photovoltaic module outer frame. , the auxiliary pulley 10 is attached to the outer frame of the photovoltaic module. After confirming that the installation is completed, the entire cleaning equipment can be turned on;
步骤二:通过RS485控制模块37与CC1101无线传输模块36的控制,会驱动电机护壳25内部的电机带动转轴进行转动,从而驱动驱动轮24进行转动,以实现整个清洗装置可以在光伏组件上进行移动,而在光伏组件移动的过程中,通过高压喷头32与喷水排3来对光伏组件进行清洗;Step 2: Through the control of the RS485 control module 37 and the CC1101 wireless transmission module 36, the motor inside the motor housing 25 will be driven to drive the rotating shaft to rotate, thereby driving the driving wheel 24 to rotate, so that the entire cleaning device can be performed on the photovoltaic module. During the movement of the photovoltaic module, the photovoltaic module is cleaned by the high-pressure spray head 32 and the water spray row 3;
步骤三:在清洗的过程中,喷水排3首先对光伏组件进行喷水清洗,而伴随着清洗设备的移动,毛刷片29会对光伏组件表面的灰尘进行刷洗,刷洗完成后,会通过高压喷头32对其进行二次清洗,清洗完成后,会通过移动的除湿片28将喷出的清洁液进行去除,同时通过抹水片27将光伏组件表面残留的水渍进行清除,即可完成对光伏组件的清洗。Step 3: During the cleaning process, the water jet 3 first sprays water to clean the photovoltaic modules, and along with the movement of the cleaning equipment, the brush 29 will brush the dust on the surface of the photovoltaic modules. The high-pressure nozzle 32 performs secondary cleaning on it. After the cleaning is completed, the sprayed cleaning liquid will be removed by the moving dehumidifier 28, and the remaining water stains on the surface of the photovoltaic module will be removed by the water wiper 27. Cleaning of photovoltaic modules.
工作原理:使用时,先对整个自动化光伏组件清洗设备进行检查,使用者确认检查无误后,接通电源,开启设备,将存水罐42通过水管分别与预喷水箱2和冲水排31进行连接,连接完成后,将整个清洗设备放置在光伏组件上,并保证驱动轮24位于光伏组件外框内,辅滑轮10贴合于光伏组件的外边框,确认安装完成后,即可开启整个清洗设备,再通过RS485控制模块37与CC1101无线传输模块36的控制,会驱动电机护壳25内部的电机带动转轴进行转动,从而驱动驱动轮24进行转动,以实现整个清洗装置可以在光伏组件上进行移动,而在光伏组件移动的过程中,通过高压喷头32与喷水排3来对光伏组件进行清洗,在清洗的过程中,喷水排3首先对光伏组件进行喷水清洗,而伴随着清洗设备的移动,毛刷片29会对光伏组件表面的灰尘进行刷洗,刷洗完成后,会通过高压喷头32对其进行二次清洗,清洗完成后,会通过移动的除湿片28将喷出的清洁液进行去除,同时通过抹水片27将光伏组件表面残留的水渍进行清除,即可完成对光伏组件的清洗,而在该清洗设备使用的过程中,可以通过污水箱14来将清洗设备在清洗过程中产生的污水进行收集处理,并通过水管将其送入净化箱19内,通过净化箱19内部的过滤杀菌器20与污水净化器21操作,来实现对污水的过滤杀菌与净化处理,可以在一定程度上缓解使用者的使用压力。Working principle: When using, first check the entire automatic photovoltaic module cleaning equipment. After the user confirms that the inspection is correct, turn on the power supply, turn on the equipment, and connect the water storage tank 42 to the pre-spray water tank 2 and the flushing drain 31 through the water pipe. After the connection is completed, place the entire cleaning device on the photovoltaic module, and ensure that the driving wheel 24 is located in the outer frame of the photovoltaic module, and the auxiliary pulley 10 is attached to the outer frame of the photovoltaic module. The cleaning equipment, and then controlled by the RS485 control module 37 and the CC1101 wireless transmission module 36, will drive the motor inside the motor housing 25 to drive the shaft to rotate, thereby driving the driving wheel 24 to rotate, so that the entire cleaning device can be installed on the photovoltaic module. In the process of moving the photovoltaic modules, the photovoltaic modules are cleaned by the high-pressure nozzle 32 and the water spray row 3. During the cleaning process, the water spray row 3 first sprays water on the photovoltaic modules, and then When the cleaning equipment moves, the brush sheet 29 will brush the dust on the surface of the photovoltaic module. After the brushing is completed, it will be cleaned twice by the high-pressure nozzle 32. After the cleaning is completed, the moving dehumidification sheet 28 will spray the dust The cleaning solution is removed, and at the same time, the remaining water stains on the surface of the photovoltaic modules are removed by the water wiper 27 to complete the cleaning of the photovoltaic modules. During the use of the cleaning equipment, the cleaning equipment can be cleaned by the sewage tank 14. The sewage generated in the cleaning process is collected and processed, and sent into the purification box 19 through the water pipe, and the filter sterilizer 20 and the sewage purifier 21 inside the purification box 19 are operated to realize the filter sterilization and purification treatment of the sewage , which can relieve the user's pressure to a certain extent.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
Claims (9)
- 一种自动化光伏组件清洗设备,包括侧板条(6),其特征在于:所述侧板条(6)的下端设置有污水箱(14),所述污水箱(14)设置为矩形箱状,所述污水箱(14)的内部设置有流水槽(15),所述污水箱(14)上设置有污水管(16),所述污水管(16)与污水箱(14)通过手工电弧焊连接,所述污水管(16)上设置有电动阀门(17),所述电动阀门(17)的下端设置有密封圈(18),所述密封圈(18)的下端设置有净化箱(19),所述净化箱(19)的内部设置有过滤杀菌器(20),所述过滤杀菌器(20)与电动阀门(17)通过水管连接,且水管与密封圈(18)设置为贴合,所述过滤杀菌器(20)下端的一侧设置有污水净化器(21),所述污水净化器(21)与过滤杀菌器(20)通过水管连接,所述污水净化器(21)的一侧设置有排水管(22)。An automatic photovoltaic module cleaning device, comprising a side slat (6), characterized in that: a sewage tank (14) is arranged at the lower end of the side slat (6), and the sewage tank (14) is arranged in a rectangular box shape , the sewage tank (14) is provided with a water flow groove (15) inside, the sewage tank (14) is provided with a sewage pipe (16), and the sewage pipe (16) and the sewage tank (14) pass through a manual arc Welded connection, the sewage pipe (16) is provided with an electric valve (17), the lower end of the electric valve (17) is provided with a sealing ring (18), and the lower end of the sealing ring (18) is provided with a purification box ( 19), the interior of the purification box (19) is provided with a filter sterilizer (20), the filter sterilizer (20) and the electric valve (17) are connected through a water pipe, and the water pipe and the sealing ring (18) are set to stick to each other. In combination, a sewage purifier (21) is provided on one side of the lower end of the filter sterilizer (20), the sewage purifier (21) is connected with the filter sterilizer (20) through a water pipe, and the sewage purifier (21) A drain pipe (22) is arranged on one side of the .
- 根据权利要求1所述的一种自动化光伏组件清洗设备,其特征在于:所述侧板条(6)的上端设置有设备顶板(30),所述设备顶板(30)与侧板条(6)通过氩弧焊连接,所述设备顶板(30)的上端设置有设备箱(33),所述设备箱(33)与设备顶板(30)固定连接,所述设备箱(33)上设置有散热槽,且散热槽设置有多个,所述设备箱(33)的厚度与散热槽的深度设置为一致,所述设备顶板(30)的下端设置有冲水排(31),所述冲水排(31)设置有多个,所述冲水排(31)与设备顶板(30)固定连接,所述冲水排(31)上设置有高压喷头(32),所述高压喷头(32)设置有多组,所述高压喷头(32)每组设置有多个,一个所述冲水排(31)上设置有一组高压喷头(32)。The automatic photovoltaic module cleaning equipment according to claim 1, characterized in that: the upper end of the side slats (6) is provided with an equipment top plate (30), and the equipment top plate (30) is connected to the side slats (6). ) are connected by argon arc welding, the upper end of the equipment top plate (30) is provided with an equipment box (33), the equipment box (33) is fixedly connected with the equipment top plate (30), and the equipment box (33) is provided with There are a plurality of heat dissipation grooves, the thickness of the equipment box (33) is set to be consistent with the depth of the heat dissipation groove, and the lower end of the equipment top plate (30) is provided with a flushing row (31), the A plurality of water drains (31) are provided, the flushing drains (31) are fixedly connected with the equipment top plate (30), and high-pressure spray heads (32) are arranged on the flushing drains (31), and the high-pressure spray heads (32) ) is provided with multiple groups, each group of the high-pressure spray heads (32) is provided with multiple groups, and a group of high-pressure spray heads (32) is provided on one of the flushing rows (31).
- 根据权利要求2所述的一种自动化光伏组件清洗设备,其特征在于:所述设备箱(33)的内部设置有RS485控制模块(37),所述RS485控制模块(37)的一侧设置有数据存储器(35),所述数据存储器(35)与RS485控制模块(37)电性连接,所述RS485控制模块(37)的另一侧设置有蓄电池组(34),所述RS485控制模块(37)的前端设置有无线传输模块(36),所述无线传输模块(36)与RS485控制模块(37)电性连接。The automatic photovoltaic module cleaning equipment according to claim 2, characterized in that: an RS485 control module (37) is arranged inside the equipment box (33), and a side of the RS485 control module (37) is arranged with a a data memory (35), the data memory (35) is electrically connected with the RS485 control module (37), the other side of the RS485 control module (37) is provided with a battery pack (34), the RS485 control module (37) The front end of 37) is provided with a wireless transmission module (36), and the wireless transmission module (36) is electrically connected with the RS485 control module (37).
- 根据权利要求2所述的一种自动化光伏组件清洗设备,其特征在于:所述设备箱(33)的后端设置有水罐座(38),所述水罐座(38)与设备顶板(30)固定连接,所述水罐座(38)上设置有安装卡槽(39),所述安装卡槽(39)设置有两个,所述安装卡槽(39)的内部设置有安装卡条(40),所述安装卡条(40)设置有两个,所述安装卡条(40)与安装卡槽(39)设置为贴合,所述安装卡条(40)的上端设置有水罐盖(41),所述水罐盖(41)与安装卡条(40)固定连接,所述水罐座(38)的内部设置有存水罐(42),所述存水罐(42)与水罐座(38)设置为贴合,所述水罐盖(41)与水罐座(38)设置为贴合,所述水罐盖(41)与水罐座(38)通过安装卡条(40)与安装卡槽(39)连接。The automatic photovoltaic module cleaning equipment according to claim 2, characterized in that: the rear end of the equipment box (33) is provided with a water tank seat (38), and the water tank seat (38) is connected to the equipment top plate ( 30) Fixed connection, the water tank seat (38) is provided with installation card slots (39), the installation card grooves (39) are provided with two, and the installation card grooves (39) are provided with installation cards inside There are two installation clips (40), the installation clips (40) and the installation slot (39) are arranged to fit together, and the upper end of the installation clips (40) is provided with A water tank cover (41), the water tank cover (41) is fixedly connected with the mounting clip (40), and a water storage tank (42) is arranged inside the water tank seat (38), and the water storage tank ( 42) Set to fit with the water tank seat (38), the water tank cover (41) is set to fit with the water tank seat (38), and the water tank cover (41) and the water tank seat (38) pass through The installation clip (40) is connected to the installation slot (39).
- 根据权利要求1所述的一种自动化光伏组件清洗设备,其特征在于:所述侧板条(6)后端的一侧设置有前主板(1),所述前主板(1)设置为矩形板状,所述前主板(1)与侧板条(6)固定连接,所述前主板(1)的上端设置有预喷水箱(2),所述预喷水箱(2)与前主板(1)固定连接,所述预喷水箱(2)上设置有喷水排(3),所述喷水排(3)与预喷水箱(2)固定连接,所述预喷水箱(2)的前端设置有固定块(4),所述固定块(4)设置有两个,所述固定块(4)与前主板(1)固定连接,所述固定块(4)的上端设置有红外探测器(5),所述红外探测器(5)与固定块(4)固定连接,所述红外探测器(5)与RS485控制模块(37)电性连接,所述前主板(1)的下端设置有毛刷片(29),所述毛刷片(29)与前主板(1)粘贴连接。The automatic photovoltaic module cleaning equipment according to claim 1, characterized in that: a front main board (1) is arranged on one side of the rear end of the side slats (6), and the front main board (1) is arranged as a rectangular plate The front main board (1) is fixedly connected with the side slats (6), the upper end of the front main board (1) is provided with a pre-spray water tank (2), and the pre-spray water tank (2) is connected to the front main board. (1) Fixed connection, the pre-spray water tank (2) is provided with a water spray row (3), the water spray row (3) is fixedly connected with the pre-spray water tank (2), and the pre-spray water tank (2) is fixedly connected. The front end of (2) is provided with a fixed block (4), two of the fixed blocks (4) are provided, the fixed block (4) is fixedly connected with the front main board (1), and the upper end of the fixed block (4) An infrared detector (5) is provided, the infrared detector (5) is fixedly connected with the fixing block (4), the infrared detector (5) is electrically connected with the RS485 control module (37), and the front main board ( The lower end of 1) is provided with a brush piece (29), and the brush piece (29) is adhesively connected with the front main board (1).
- 根据权利要求1所述的一种自动化光伏组件清洗设备,其特征在于:所述净化箱(19)的下端设置有固定底板(43),所述固定底板(43)设置为矩形板状,所述固定底板(43)与净化箱(19)固定连接,所述固定底板(43)下端的一侧设置有万向轮(44),所述万向轮(44)设置有四个,四个所述万向轮(44)设置在固定底板(43)的底端矩形四角处,所述万向轮(44)与固定底板(43)固定连接。The automatic photovoltaic module cleaning equipment according to claim 1, characterized in that: the lower end of the purification box (19) is provided with a fixed bottom plate (43), and the fixed bottom plate (43) is set in a rectangular plate shape, so The fixed bottom plate (43) is fixedly connected with the purification box (19), and one side of the lower end of the fixed bottom plate (43) is provided with a universal wheel (44), and the universal wheel (44) is provided with four, four The universal wheel (44) is arranged at the four corners of the bottom rectangle of the fixed bottom plate (43), and the universal wheel (44) is fixedly connected with the fixed bottom plate (43).
- 根据权利要求1所述的一种自动化光伏组件清洗设备,其特征在于:所述侧板条(6)前端的一侧设置有固定板(7),所述固定板(7)设置有四个,所述固定板(7)设置为矩形板状,所述固定板(7)与侧板条(6)固定连接,所述固定板(7)上设置有固定柱(9),所述固定柱(9)与固定板(7)固定连接,所述固定柱(9)的后端设置有连接块(8),所述连接块(8)与固定柱(9)设置为贴合,所述固定柱(9)的下端设置有辅滑轮(10),所述辅滑轮(10)与固定柱(9)设置为贴合,所述辅滑轮(10)的一侧设置有蓄水背板(11),所述蓄水背板(11)设置为矩形板状,所述蓄水背板(11)的后端设置有连接条(13),所述连接条(13)设置为矩形条状,所述连接条(13)与蓄水背板(11)固定连接,所述蓄水背板(11)的一侧设置有连接片(12),所述连接片(12)设置有两个,所述连接片(12)与蓄水背板(11)固定连接,所述连接片(12)与污水箱(14)通过螺栓连接。The automatic photovoltaic module cleaning equipment according to claim 1, characterized in that: one side of the front end of the side slats (6) is provided with a fixing plate (7), and the fixing plate (7) is provided with four , the fixing plate (7) is arranged in the shape of a rectangular plate, the fixing plate (7) is fixedly connected with the side slats (6), and the fixing plate (7) is provided with a fixing column (9), the fixing The column (9) is fixedly connected with the fixing plate (7), the rear end of the fixing column (9) is provided with a connecting block (8), and the connecting block (8) and the fixing column (9) are arranged to fit together, so The lower end of the fixing column (9) is provided with an auxiliary pulley (10), the auxiliary pulley (10) and the fixing column (9) are arranged to fit together, and a water storage back plate is arranged on one side of the auxiliary pulley (10). (11), the water storage back plate (11) is arranged in a rectangular plate shape, the rear end of the water storage back plate (11) is provided with a connecting bar (13), and the connecting bar (13) is arranged as a rectangular bar The connecting strip (13) is fixedly connected to the water storage backboard (11), one side of the water storage backboard (11) is provided with a connecting piece (12), and the connecting piece (12) is provided with two One, the connecting piece (12) is fixedly connected with the water storage backboard (11), and the connecting piece (12) is connected with the sewage tank (14) by bolts.
- 根据权利要求1所述的一种自动化光伏组件清洗设备,其特征在于:所述侧板条(6)上设置有驱动板(23),所述驱动板(23)设置有两个,所述驱动板(23)的内部设置有驱动轮(24),所述驱动轮(24)上设置有转轴,所述驱动板(23)的后端设置有电机护壳(25),所述电机护壳(25)的内部设置有驱动电机,且驱动电机与转轴通过联轴器连接,所述电机护壳(25)的后端设置有后主板(26),所述后主板(26)与侧板条(6)固定连接,所述后主板(26)的下端设置有抹水片(27),所述抹水片(27)与后主板(26)粘贴连接,所述抹水片(27)的一侧设置有除湿片(28),所述除湿片(28)与后主板(26)粘贴连接。The automatic photovoltaic module cleaning equipment according to claim 1, characterized in that: the side slats (6) are provided with driving boards (23), and two driving boards (23) are provided, the A drive wheel (24) is arranged inside the drive plate (23), a rotating shaft is arranged on the drive wheel (24), and a motor protective shell (25) is arranged at the rear end of the drive plate (23), and the motor protects A drive motor is arranged inside the shell (25), and the drive motor is connected with the rotating shaft through a coupling. The slats (6) are fixedly connected, the lower end of the rear main board (26) is provided with a water wiping sheet (27), the water wiping sheet (27) is glued and connected with the rear main board (26), and the water wiping sheet (27) ) is provided with a dehumidification sheet (28) on one side, and the dehumidification sheet (28) is attached to the rear main board (26) by sticking.
- 一种自动化光伏组件清洗设备的清洗方法,基于权利要求1-8任意一项自动化光伏组件清洗设备实现,其特征在于,包括如下步骤:A cleaning method for an automated photovoltaic module cleaning device, implemented based on any one of the automated photovoltaic module cleaning devices in claims 1-8, characterized in that it comprises the following steps:步骤一:将存水罐(42)通过水管分别与预喷水箱(2)和冲水排(31)进行连接,连接完成后,将整个清洗设备放置在光伏组件上,并保证驱动轮(24)位于光伏组件外框内,辅滑轮(10)贴合于光伏组件的外边框,确认安装完成后,即可开启整个清洗设备;Step 1: Connect the water storage tank (42) to the pre-spray water tank (2) and the flushing drain (31) respectively through water pipes. 24) Located in the outer frame of the photovoltaic module, the auxiliary pulley (10) is attached to the outer frame of the photovoltaic module. After the installation is confirmed, the entire cleaning equipment can be turned on;步骤二:通过RS485控制模块(37)与CC1101无线传输模块(36)的控制,会驱动电机护壳(25)内部的电机带动转轴进行转动,从而驱动驱动轮(24)进行转动,以实现整个清洗装置可以在光伏组件上进行移动,而在光伏组件移动的过程中,通过高压喷头(32)与喷水排(3)来对光伏组件进行清洗;Step 2: Through the control of the RS485 control module (37) and the CC1101 wireless transmission module (36), the motor inside the motor protective shell (25) will be driven to drive the rotating shaft to rotate, thereby driving the driving wheel (24) to rotate, so as to realize the entire The cleaning device can be moved on the photovoltaic module, and during the movement of the photovoltaic module, the photovoltaic module is cleaned by the high-pressure spray head (32) and the water spray discharge (3);步骤三:在清洗的过程中,喷水排(3)首先对光伏组件进行喷水清洗,而伴随着清洗设备的移动,毛刷片(29)会对光伏组件表面的灰尘进行刷洗,刷洗完成后,会通过高压喷头(32)对其进行二次清洗,清洗完成后,会通过移动的除湿片(28)将喷出的清洁液进行去除,同时通过抹水片(27)将光伏组件表面残留的水渍进行清除,即可完成对光伏组件的清洗。Step 3: During the cleaning process, the water jet (3) first sprays water to clean the photovoltaic modules, and along with the movement of the cleaning equipment, the brush (29) will brush the dust on the surface of the photovoltaic modules, and the brushing is completed. After cleaning, the high-pressure nozzle (32) will be used for secondary cleaning. After the cleaning is completed, the sprayed cleaning liquid will be removed by the moving dehumidifier (28). The remaining water stains are removed to complete the cleaning of the photovoltaic modules.
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CN110746017A (en) * | 2019-12-07 | 2020-02-04 | 新晃县污水处理有限责任公司 | Sewage purification device |
CN112246737A (en) * | 2020-08-27 | 2021-01-22 | 南京涵铭置智能科技有限公司 | Automatic photovoltaic module cleaning equipment and cleaning method |
Cited By (1)
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WO2024055350A1 (en) * | 2022-09-13 | 2024-03-21 | 王松子 | Household-use photovoltaic panel cleaning robot |
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