WO2022036911A1 - Method for preparing natural antibacterial tampon - Google Patents
Method for preparing natural antibacterial tampon Download PDFInfo
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- WO2022036911A1 WO2022036911A1 PCT/CN2020/131463 CN2020131463W WO2022036911A1 WO 2022036911 A1 WO2022036911 A1 WO 2022036911A1 CN 2020131463 W CN2020131463 W CN 2020131463W WO 2022036911 A1 WO2022036911 A1 WO 2022036911A1
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- absorber
- absorbent
- bending
- absorbent core
- bending part
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/20—Tampons, e.g. catamenial tampons; Accessories therefor
- A61F13/2082—Apparatus or processes of manufacturing
- A61F13/2085—Catamenial tampons
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/20—Tampons, e.g. catamenial tampons; Accessories therefor
- A61F13/2002—Tampons, e.g. catamenial tampons; Accessories therefor characterised by the use
- A61F13/202—Catamenial tampons
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/20—Tampons, e.g. catamenial tampons; Accessories therefor
- A61F13/2051—Tampons, e.g. catamenial tampons; Accessories therefor characterised by the material or the structure of the inner absorbing core
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/20—Tampons, e.g. catamenial tampons; Accessories therefor
- A61F13/2082—Apparatus or processes of manufacturing
- A61F13/2085—Catamenial tampons
- A61F13/2094—Catamenial tampons rolling a web material to form a tampon
Definitions
- the invention relates to the production field of disposable sanitary products, in particular to a method for preparing a natural antibacterial cotton sliver.
- a tampon is a menstrual hygiene product that can prevent menstrual flow from the vaginal opening by contacting the female vaginal cavity and absorbing menstrual flow.
- the built-in use of tampons makes it capable of It has the advantages of sufficient absorption and no side leakage, keeping the vagina clean, and the comfort is significantly stronger than that of sanitary napkins with a masking plastic backing, and it does not affect clothing and movement during use.
- tampons are mostly prepared from ordinary cotton fibers.
- Chinese patent application 201780037499.5 published on April 26, 2019 discloses a tampon comprising a substantially cylindrical absorbent body. Compressed peripherally and contained in a pack or applicator, the absorbent body is formed from a rolled up rectangular strip of absorbent material and includes: a front end in the direction of tampon insertion, a rear end extending beyond the removal line, and The side surface, the entire outer surface of the absorbent body, corresponding to the front end, the rear end, and the side surface is formed of an absorbent nonwoven surface layer.
- this technical solution can avoid the discomfort caused by the absorbent fibers adhering to the inner wall of the vagina by setting a layer of absorbent non-woven fabric on the outside. , and can be removed more smoothly.
- the absorbent body as described above is formed from a rolled up rectangular strip of absorbent material, and the absorbent body includes an absorbent core and an absorbent nonwoven topsheet, when the absorbent nonwoven topsheet is rolled up with the absorbent core to form
- the surface layer of the absorbent non-woven fabric forms the entire outer surface of the absorbent body and completely hides the absorbent core fibers of the absorbent core.
- This structure also enables the absorbent non-woven fabric to be wrapped in the middle of the absorbent core.
- the absorbent non-woven fabric acts as a barrier, making the integrity of the absorbent core in the columnar absorbent body poor, affecting the liquid infiltration speed and the water-locking effect, and the traditional tampon is in order to improve the absorption of liquid.
- the penetration rate is usually formed on the outer surface of the tampon by hot pressing to form grooves along its axial direction. This process increases the hardness of the surface of the tampon, which greatly affects the comfort of use.
- the built-in structure and use of tampons also make it easier to form a closed anaerobic and anoxic environment in the vagina, allowing anaerobic bacteria to appear and multiply, bringing different degrees of private parts infection to menstrual women. and gynecological diseases.
- the present invention provides a method for preparing a natural antibacterial tampon, which mainly solves the problems of poor antibacterial effect and poor comfort of sanitary tampons in the prior art.
- a method for preparing a natural antibacterial cotton sliver comprising the following steps:
- the absorbent core 1 is a cotton-containing non-woven fabric, and the components of the non-woven fabric are cotton fiber, bamboo fiber and hemp fiber, wherein the proportion of bamboo fiber and hemp fiber is 40% to 80%. %, the fiber fineness is 1.5 ⁇ 4dtex;
- the width dimension of the second absorption core is 2 times larger than the width dimension of the first absorption core
- the absorbent core 2 made in step 2 is transported and divided into single absorbent body 1, and the absorbent body 1 is added to the upper surface of the absorbent core 1 at intervals along the longitudinal direction, and one end of the horizontal line of the absorbent body 1 is connected to the absorbent body 1.
- One lateral end of the core 1 is aligned, and the other lateral end of the core one extends outward and is added with a pull cord;
- step 8 The product of step 8 is pressed inward at the junction of the second bending part and the second absorber through the top plate, so that the free end of the second bending part is wrapped down on the second absorption body and compacted by a compacting device to form a columnar structure, the free end of the first bending part abuts against the free end of the second bending part;
- step 9 The product of step 9 is slit to form a single tampon product, and the slitting line is located between the two absorbent bodies.
- grooves 1 and 2 distributed in the longitudinal direction are press-fitted on both lateral sides of the bending line A and the bending line B on the absorber 2, and the grooves 1 and 2 are inclined in opposite directions. set up.
- the absorbent core 1 includes a first layer, a second layer and a third layer in sequence from top to bottom, and the proportions of hemp fibers, bamboo fibers, and cotton fibers on the first layer are distributed as 40%, 20%. %, 40%, the proportion of hemp fiber, bamboo fiber and cotton fiber on the second layer is 30%, 30%, 40%, and the hemp fiber, bamboo fiber, cotton fiber on the third layer The proportions are distributed as 20%, 20% and 60%.
- the contact area between the first and second bending portions forms a recessed portion located in the middle of the side of the insertion end of the outer tube and extending away from the insertion end of the outer tube, and the recessed portion is along the axis of the tampon.
- the depth dimension in the direction is 5 mm to 20 mm, and the width dimension of the recessed portion along the radial direction of the tampon is 1 mm to 8 mm.
- the ratio of the distance dimension between two adjacent absorbent bodies along the longitudinal direction and the width dimension of the absorbent body 1 along the longitudinal direction is 1-3:1.
- the beneficial effects of the present invention are: in the preparation method of the natural antibacterial cotton sliver, the absorption body formed by the provision of two absorbent cores and the absorbent core are compounded and folded by the above-mentioned folding method and absorbing water.
- the non-woven fabric is wrapped on it, and the diameter of the insertion end is smaller than the diameter of the rear, which is conducive to the insertion of the tampon, and improves the liquid absorption and reduces the amount of liquid. It is beneficial to the infiltration of liquid, and has better softness compared with the previous hot pressing groove, which improves the comfort of use.
- the preparation method is simple, the use effect is good, and the production efficiency is greatly improved. In the following:
- a bending line A and a bending line B By forming a bending line A and a bending line B on both sides of the longitudinal center axis of the absorbent core 2 respectively, and folding the two ends along the bending line A and the bending line B in turn, and then folded down and attached to the bending part 1 And on the second bending part, it forms a structure with a cross-section similar to an ellipse, and it can be squeezed under the contraction of the muscle group at the vagina when inserted into the vagina, so that the tampon is deformed, so as to better fit the vagina.
- the side wall is in contact, which is conducive to the insertion of the tampon and the improvement of the liquid absorption capacity, and combined with the cooperation of the absorber 1 to improve the liquid absorption capacity and the application effect of the tampon;
- the outer part of the contact area of the bending part 1 and the bending part 2 forms a concave part, which is conducive to the infiltration of liquid, and the position where the inner part is in contact with the absorbing layer 1 forms an axial through hole, and is in the composite absorbent body 1.
- the through hole is closed after being bent by the function of the absorber 1, forming a better axial infiltration effect and improving the absorption speed of the liquid;
- This bending method reduces the amount of deformation of the material during the bending process of the absorbent layer 1 and the absorbent body 1, maintains the amount of absorption generated by the absorbing layer as much as possible, and has better flexibility.
- FIG. 1 is a schematic structural diagram of the process flow of an absorbent body one being compounded with an absorbent core one in an embodiment of the present invention
- FIG. 2 is a schematic structural diagram of the bending process of the second absorber according to the embodiment of the present invention.
- Fig. 3 is the sectional structure schematic diagram of the tampon product in the embodiment of the present invention.
- Fig. 4 is the structural representation of the tampon product in the embodiment of the present invention.
- FIG. 5 is a schematic structural diagram of the first groove and the second groove distributed in the absorber two in the embodiment of the present invention.
- a method for preparing a natural antibacterial cotton sliver comprising the following steps:
- absorbent core-1 is a cotton-containing non-woven fabric, and the components of this non-woven fabric are cotton fiber, bamboo fiber and hemp fiber, wherein the proportion of bamboo fiber and hemp fiber is 53% , the fiber fineness is 2.7dtex;
- step 3 Continuously transporting the absorbent core-1 made in step 1, defining the transport direction along the absorbent core-1 as the longitudinal direction, and extending along its width direction as the transverse direction;
- the absorbent core 2 made in step 2 is transported and divided into a single absorbent body 2, and the absorbent body 1 is added to the upper surface of the absorbent core 1 at intervals along the longitudinal direction, One end of the transverse line of the absorbent body-2 is aligned with one end of the transverse line of the absorbent core-1, and the other end b of the transverse direction extends outward and is added with a drawstring 3;
- the lateral side of the absorber two 4 in step 6 is bent upward and attached to the upper surface of the absorber two 4 to form a bending part one 5, and the bending line A is along the Distributed in the longitudinal direction and located between the longitudinal center axis e of the absorber two 4 and the bending part one 5;
- step 7 Bend the other lateral side of the absorber two 4 in step 7 upwards, so that the bending part one 5 and the absorber two 4 are both lifted upwards, and the free end of the bending part one 5 is wrapped downward , corresponding to the bending part one 5 is the bending part two 6, the bending line B is distributed along the longitudinal direction and is symmetrically distributed with the bending line A with the longitudinal center axis e of the absorber two 4 as the axis;
- step 8 the product of step 8 is pushed inward through the top plate 7 at the junction of the folded part 2 6 and the absorber 2 4, so that the free end of the folded part 2 6 is wrapped downward on the absorbent body.
- the second 4 is compacted by a compacting device to form a columnar structure.
- the contact area forms a concave portion 8 located in the middle of the side of the insertion end of the outer tube and extending in a direction away from the insertion end of the outer tube.
- the width dimension of the recessed portion 8 along the radial direction of the tampon is 1mm-8mm, preferably 5mm;
- step 10 The product of step 10 is cut to form a single tampon product 9, and the cutting line f is located between the two absorbent bodies-2.
- grooves 1 11 and 2 12 distributed in the longitudinal direction are formed on the absorber 2 4 on both lateral sides of the bending line A and the bending line B.
- the grooves 11 and 12 are distributed in the longitudinal direction.
- the first groove 11 and the second groove 12 are inclined in opposite directions. When bending along the bending line A or the bending line B, the first groove 11 and the second groove 12 form a vacant effect, so that the material at the bending place is compressed.
- the amount of deformation is small, maintaining its softness, and the first groove 11 and the second groove 12 form an axial gap for the infiltration of liquid and improve the absorption speed.
- the absorbent core 1 includes a first layer, a second layer and a third layer in sequence from top to bottom, and the proportion of hemp fibers, bamboo fibers and cotton fibers on the first layer is distributed as 40%. %, 20%, 40%, the proportion of hemp fiber, bamboo fiber, cotton fiber on the second layer is 30%, 30%, 40%, the hemp fiber, bamboo fiber, The proportion of cotton fiber is 20%, 20% and 60%.
- the absorption core 1 includes hemp fiber, bamboo fiber and cotton fiber, which can inhibit the growth of bacteria and maintain good absorption performance.
- a larger proportion of hemp fibers and bamboo fibers are arranged, so that there is a large gap for storing oxygen, preventing anaerobic reaction, and locking in the second layer and the third layer.
- the oxygen in the lining can form a better antibacterial environment, and the hemp fiber and bamboo fiber set have antibacterial effect and improve the antibacterial effect; at the same time, the proportion of the first layer of cotton fiber set is small, so that the absorption capacity is relatively weak.
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Abstract
A method for preparing a natural antibacterial tampon. The method mainly solves the problems of poor antibacterial effect and poor comfort of the tampon in the prior art, and comprises the following steps: 1) preparing a first absorbent core; 2) preparing a second absorbent core; 3) continuously transporting the first absorbent core prepared in step 1; 4) transporting the second absorbent core prepared in step 2 and cutting the same into individual first absorbers, and adding the first absorbers to the upper surface of the first absorbent core at intervals in the longitudinal direction; 5) bending downwards the areas of the first absorbers in step 4 that are not in contact with the first absorbent core and wrapping the same on the lower surface of the first absorbent core; 6) unwinding a finished rolled absorbent non-woven fabric and wrapping the same on the product in step 4 to form a second absorber; and 7) bending upwards the traverse side of the second absorber in step 6 and attaching the traverse side to the upper surface of the second absorber to form a first bending portion, a bending line A being distributed in the longitudinal direction and located between the longitudinal center axis of the second absorber and the first bending portion.
Description
本发明涉及一次性卫生用品生产领域,尤其涉及一种天然抑菌棉条制备方法。The invention relates to the production field of disposable sanitary products, in particular to a method for preparing a natural antibacterial cotton sliver.
卫生棉条是一种经期卫生用品,可通过与女性***内腔通过接触并吸收月经流来防止月经流出***口,相对于传统的卫生巾,卫生棉条这种内置式的使用方式使得它具备吸收充分不会侧漏、保持***的干净的优点,而且舒适感显著强于具有遮蔽塑料背衬的卫生巾,使用时也不影响衣着和运动。A tampon is a menstrual hygiene product that can prevent menstrual flow from the vaginal opening by contacting the female vaginal cavity and absorbing menstrual flow. Compared with traditional sanitary napkins, the built-in use of tampons makes it capable of It has the advantages of sufficient absorption and no side leakage, keeping the vagina clean, and the comfort is significantly stronger than that of sanitary napkins with a masking plastic backing, and it does not affect clothing and movement during use.
现有的卫生棉条大多采用普通棉纤维制备而成,如公布日为2019年04月26日的中国专利申请201780037499.5公开一种卫生棉条,其包括基本上圆柱形的吸收体,该吸收体被周边压缩并容纳在包装物或施放器中,吸收体由卷起的矩形吸收性材料条带形成,并包括:在卫生棉条***方向上的前端、延伸出移除线的后端、以及侧表面,吸收体的整个外表面,对应于前端、后端和侧表面由吸收性无纺布表层形成。针对卫生棉条在经血量较少的时候难以取出或者与***摩擦引起的不适,该技术方案通过在外侧设置一层吸收性无纺布,可以避免吸收性纤维粘附在***内壁引起的不适,并且可以更滑顺地移除。Existing tampons are mostly prepared from ordinary cotton fibers. For example, Chinese patent application 201780037499.5 published on April 26, 2019 discloses a tampon comprising a substantially cylindrical absorbent body. Compressed peripherally and contained in a pack or applicator, the absorbent body is formed from a rolled up rectangular strip of absorbent material and includes: a front end in the direction of tampon insertion, a rear end extending beyond the removal line, and The side surface, the entire outer surface of the absorbent body, corresponding to the front end, the rear end, and the side surface is formed of an absorbent nonwoven surface layer. Aiming at the discomfort caused by the difficulty in taking out the tampon when the amount of menstrual blood is small or rubbing against the vagina, this technical solution can avoid the discomfort caused by the absorbent fibers adhering to the inner wall of the vagina by setting a layer of absorbent non-woven fabric on the outside. , and can be removed more smoothly.
但是,如上述所述的吸收体由卷起的矩形吸收性材料条带形成,并且吸收体包括吸收芯和吸收性无纺布表层,当吸收性无纺布表层随吸收芯被卷起以形成一柱形吸收体时,吸收性无纺布表层形成了吸收体的整个外表面,完全隐藏了吸收芯的吸收芯纤维,该种结构也使得吸收性无纺布被包覆于吸收芯的中部,吸收性无纺布起到隔层的作用,使得呈柱状的吸收体内的吸收芯的整体性较差, 影响液体的内渗速度以及锁水效果,并且传统的卫生棉条为了提高液体的下渗速度通常在其外表面通过热压形成沿其轴向的凹槽,通过该种工艺使得卫生棉条表面的硬度增加,极大的影响使用的舒适性。However, the absorbent body as described above is formed from a rolled up rectangular strip of absorbent material, and the absorbent body includes an absorbent core and an absorbent nonwoven topsheet, when the absorbent nonwoven topsheet is rolled up with the absorbent core to form In the case of a cylindrical absorbent body, the surface layer of the absorbent non-woven fabric forms the entire outer surface of the absorbent body and completely hides the absorbent core fibers of the absorbent core. This structure also enables the absorbent non-woven fabric to be wrapped in the middle of the absorbent core. , the absorbent non-woven fabric acts as a barrier, making the integrity of the absorbent core in the columnar absorbent body poor, affecting the liquid infiltration speed and the water-locking effect, and the traditional tampon is in order to improve the absorption of liquid. The penetration rate is usually formed on the outer surface of the tampon by hot pressing to form grooves along its axial direction. This process increases the hardness of the surface of the tampon, which greatly affects the comfort of use.
并且,卫生棉条这种内置式的结构和使用功能方式也使得其更容易使***形成密闭的无氧缺氧环境,使得厌氧菌出现和大量繁殖,给经期妇女带来不同程度的私处感染和妇科疾病。In addition, the built-in structure and use of tampons also make it easier to form a closed anaerobic and anoxic environment in the vagina, allowing anaerobic bacteria to appear and multiply, bringing different degrees of private parts infection to menstrual women. and gynecological diseases.
发明内容SUMMARY OF THE INVENTION
因此,针对上述的问题,本发明提供一种天然抑菌棉条制备方法,它主要解决了现有技术中卫生棉条的抑菌效果差以及舒适性差的问题。Therefore, in view of the above problems, the present invention provides a method for preparing a natural antibacterial tampon, which mainly solves the problems of poor antibacterial effect and poor comfort of sanitary tampons in the prior art.
为实现上述目的,本发明采用了以下技术方案:To achieve the above object, the present invention has adopted the following technical solutions:
一种天然抑菌棉条制备方法,包括以下步骤:A method for preparing a natural antibacterial cotton sliver, comprising the following steps:
1)制备吸收芯一,所述吸收芯一为含棉无纺布,该无纺布的组分为棉纤维、竹纤维和麻纤维,其中竹纤维、麻纤维的占比为40%~80%,纤维细度为1.5~4dtex;1) Preparation of absorbent core 1, the absorbent core 1 is a cotton-containing non-woven fabric, and the components of the non-woven fabric are cotton fiber, bamboo fiber and hemp fiber, wherein the proportion of bamboo fiber and hemp fiber is 40% to 80%. %, the fiber fineness is 1.5~4dtex;
2)制备吸收芯二,所述吸收芯二的宽度尺寸比吸收芯一的宽度尺寸大2倍;2) preparing the second absorption core, the width dimension of the second absorption core is 2 times larger than the width dimension of the first absorption core;
3)将步骤1制成的吸收芯一连续输送,定义沿吸收芯一的输送方向为纵向方向,沿其宽度方向延伸为横向方向;3) Continuously transport the absorbent core 1 made in step 1, define the transport direction along the absorbent core 1 as the longitudinal direction, and extend along its width direction as the transverse direction;
4)将步骤2制成的吸收芯二输送并分切成单个吸收体一,并将该吸收体一沿纵向方向间隔添加于吸收芯一的上表面上,吸收体一的横线一端与吸收芯一的横向一端对齐,其横向另一端向外延伸并添加有拉绳;4) The absorbent core 2 made in step 2 is transported and divided into single absorbent body 1, and the absorbent body 1 is added to the upper surface of the absorbent core 1 at intervals along the longitudinal direction, and one end of the horizontal line of the absorbent body 1 is connected to the absorbent body 1. One lateral end of the core 1 is aligned, and the other lateral end of the core one extends outward and is added with a pull cord;
5)将步骤4的吸收体一未与吸收芯一接触的区域向下弯折且包覆于吸收芯一的下表面上;5) bending the area of the absorber one in step 4 that is not in contact with the absorber core one downward and wrapping it on the lower surface of the absorber core one;
6)将已加工完成的卷状的吸水性无纺布放卷,并包覆于步骤4的制品上形 成吸收体二;6) unwinding the processed roll-shaped water-absorbing nonwoven fabric, and wrapping on the product of step 4 to form absorber two;
7)将步骤6的吸收体二的横向一侧向上弯折且贴附在吸收体二的上表面上形成弯折部一,该弯折线A沿纵向方向分布且位于吸收体二的纵向中轴线与弯折部一之间;7) Bend the lateral side of the absorber two in step 6 upwards and attach it to the upper surface of the absorber two to form a bending part one, the bending line A is distributed along the longitudinal direction and is located at the longitudinal center axis of the absorber two between the bending part one;
8)将步骤7的吸收体二的横向另一侧向上弯折,使得弯折部一和吸收体二均向向上翘起,并将弯折部一的自由端向下包覆,与弯折部一相对应为弯折部二,该弯折线B沿纵向方向分布并以吸收体二的纵向中轴线为轴与弯折线A对称分布;8) Bend the other lateral side of the absorber two in step 7 upwards, so that the bending part one and the absorber two are both lifted upwards, and the free end of the bending part one is covered down, and the bending part The first part corresponds to the bending part two, and the bending line B is distributed along the longitudinal direction and symmetrically distributed with the bending line A with the longitudinal center axis of the absorber two as the axis;
9)将步骤8的制品通过顶板向内顶住弯折部二与吸收体二的交界处,使得弯折部二的自由端向下包覆于吸收体二上并通过压实装置压实形成柱状结构,所述弯折部一的自由端和弯折部二的自由端相抵靠;9) The product of step 8 is pressed inward at the junction of the second bending part and the second absorber through the top plate, so that the free end of the second bending part is wrapped down on the second absorption body and compacted by a compacting device to form a columnar structure, the free end of the first bending part abuts against the free end of the second bending part;
10)将步骤9的制品分切形成单个的卫生棉条制品,该分切线位于两吸收体一之间。10) The product of step 9 is slit to form a single tampon product, and the slitting line is located between the two absorbent bodies.
进一步的,所述吸收体二上位于弯折线A、弯折线B的横向两侧均压合出沿纵向分布的凹槽一和凹槽二,所述凹槽一、凹槽二沿相反方向倾斜设置。Further, grooves 1 and 2 distributed in the longitudinal direction are press-fitted on both lateral sides of the bending line A and the bending line B on the absorber 2, and the grooves 1 and 2 are inclined in opposite directions. set up.
进一步的,所述吸收芯一从上到下依次包括第一层、第二层和第三层,所述第一层上的麻纤维、竹纤维、棉纤维的占比分布为40%、20%、40%,所述第二层上的麻纤维、竹纤维、棉纤维的占比分布为30%、30%、40%,所述第三层上的麻纤维、竹纤维、棉纤维的占比分布为20%、20%、60%。Further, the absorbent core 1 includes a first layer, a second layer and a third layer in sequence from top to bottom, and the proportions of hemp fibers, bamboo fibers, and cotton fibers on the first layer are distributed as 40%, 20%. %, 40%, the proportion of hemp fiber, bamboo fiber and cotton fiber on the second layer is 30%, 30%, 40%, and the hemp fiber, bamboo fiber, cotton fiber on the third layer The proportions are distributed as 20%, 20% and 60%.
进一步的,所述弯折部一和弯折部二相接触区域形成位于外管***端的那一侧中部向远离外管***端方向延伸的一凹陷部,所述凹陷部沿卫生棉条的轴向方向的深度尺寸为5mm~20mm,所述凹陷部沿卫生棉条的径向方向的宽度尺寸为1mm~8mm。Further, the contact area between the first and second bending portions forms a recessed portion located in the middle of the side of the insertion end of the outer tube and extending away from the insertion end of the outer tube, and the recessed portion is along the axis of the tampon. The depth dimension in the direction is 5 mm to 20 mm, and the width dimension of the recessed portion along the radial direction of the tampon is 1 mm to 8 mm.
进一步的,上述步骤4中,沿纵向方向上相邻的两吸收体一之间的距离尺寸与吸收体一沿纵向方向上的宽度尺寸的比值为1~3:1。Further, in the above step 4, the ratio of the distance dimension between two adjacent absorbent bodies along the longitudinal direction and the width dimension of the absorbent body 1 along the longitudinal direction is 1-3:1.
通过采用前述技术方案,本发明的有益效果是:本天然抑菌棉条制备方法,通过设置的吸收芯二分切形成的吸收体一与吸收芯一复合通过上述的翻折方式翻折并通过吸水性无纺布包覆其上,形成***端的直径小于后部的直径,有利于卫生棉条的***,并且提高液体吸收量以及降低,同时通过该种翻折方式使得卫生棉条的天然形成凹陷部,有利于液体的下渗,与以往通过热压凹槽相比具有较好的柔软性,提高使用的舒适性,同时该种制备方式简便,使用效果好,大大提高了生产效率,具体体现在如下:By adopting the aforementioned technical solutions, the beneficial effects of the present invention are: in the preparation method of the natural antibacterial cotton sliver, the absorption body formed by the provision of two absorbent cores and the absorbent core are compounded and folded by the above-mentioned folding method and absorbing water. The non-woven fabric is wrapped on it, and the diameter of the insertion end is smaller than the diameter of the rear, which is conducive to the insertion of the tampon, and improves the liquid absorption and reduces the amount of liquid. It is beneficial to the infiltration of liquid, and has better softness compared with the previous hot pressing groove, which improves the comfort of use. At the same time, the preparation method is simple, the use effect is good, and the production efficiency is greatly improved. In the following:
通过在吸收芯二的纵向中轴线两侧分别形成弯折线A和弯折线B,并对两端依次沿弯折线A和弯折线B翻折,再向下其翻折贴附在弯折部一和弯折部二上,使其形成横截面类似于椭圆形的结构,在******中能够较好在***处肌肉群的收缩下挤压,使得卫生棉条形成形变,从而较好的与***侧壁接触,有利于卫生棉条的***、以及提高液体的吸收能力,并结合吸收体一的配合提高液体吸收量和卫生棉条的施放效果;By forming a bending line A and a bending line B on both sides of the longitudinal center axis of the absorbent core 2 respectively, and folding the two ends along the bending line A and the bending line B in turn, and then folded down and attached to the bending part 1 And on the second bending part, it forms a structure with a cross-section similar to an ellipse, and it can be squeezed under the contraction of the muscle group at the vagina when inserted into the vagina, so that the tampon is deformed, so as to better fit the vagina. The side wall is in contact, which is conducive to the insertion of the tampon and the improvement of the liquid absorption capacity, and combined with the cooperation of the absorber 1 to improve the liquid absorption capacity and the application effect of the tampon;
并且弯折后,弯折部一和弯折部二接触区域的外部形成凹陷部有利于液体的下渗,其内部与吸收层一相接触的位置形成轴向通孔,并在复合吸收体一处通过吸收体一的作用使其弯折后该通孔闭合,形成较好的轴向下渗作用,提高液体的吸收速度;And after bending, the outer part of the contact area of the bending part 1 and the bending part 2 forms a concave part, which is conducive to the infiltration of liquid, and the position where the inner part is in contact with the absorbing layer 1 forms an axial through hole, and is in the composite absorbent body 1. The through hole is closed after being bent by the function of the absorber 1, forming a better axial infiltration effect and improving the absorption speed of the liquid;
该种弯折方式,减小吸收层一和吸收体一在弯折过程中对材料的形变量,尽量的保持了其所产生的吸收量,并且其柔软性较好。This bending method reduces the amount of deformation of the material during the bending process of the absorbent layer 1 and the absorbent body 1, maintains the amount of absorption generated by the absorbing layer as much as possible, and has better flexibility.
图1是本发明实施例中吸收体一复合于吸收芯一的流程结构示意图;FIG. 1 is a schematic structural diagram of the process flow of an absorbent body one being compounded with an absorbent core one in an embodiment of the present invention;
图2是本发明实施例中吸收体二的弯折流程结构示意图;2 is a schematic structural diagram of the bending process of the second absorber according to the embodiment of the present invention;
图3是本发明实施例中卫生棉条制品的剖视结构示意图;Fig. 3 is the sectional structure schematic diagram of the tampon product in the embodiment of the present invention;
图4是本发明实施例中卫生棉条制品的结构示意图;Fig. 4 is the structural representation of the tampon product in the embodiment of the present invention;
图5是本发明实施例中凹槽一、凹槽二分布于吸收体二的结构示意图。FIG. 5 is a schematic structural diagram of the first groove and the second groove distributed in the absorber two in the embodiment of the present invention.
现结合附图和具体实施方式对本发明进一步说明。The present invention will now be further described with reference to the accompanying drawings and specific embodiments.
本发明实施例为:The embodiment of the present invention is:
一种天然抑菌棉条制备方法,包括以下步骤:A method for preparing a natural antibacterial cotton sliver, comprising the following steps:
1)制备吸收芯一1,所述吸收芯一1为含棉无纺布,该无纺布的组分为棉纤维、竹纤维和麻纤维,其中竹纤维、麻纤维的占比为53%,纤维细度为2.7dtex;;1) Preparation of absorbent core-1, described absorbent core-1 is a cotton-containing non-woven fabric, and the components of this non-woven fabric are cotton fiber, bamboo fiber and hemp fiber, wherein the proportion of bamboo fiber and hemp fiber is 53% , the fiber fineness is 2.7dtex;
2)制备吸收芯二,所述吸收芯二的宽度尺寸比吸收芯一1的宽度尺寸大2倍;2) Prepare absorbent core 2, the width dimension of absorbent core 2 is 2 times larger than the width dimension of absorbent core 1;
3)将步骤1制成的吸收芯一1连续输送,定义沿吸收芯一1的输送方向为纵向方向,沿其宽度方向延伸为横向方向;3) Continuously transporting the absorbent core-1 made in step 1, defining the transport direction along the absorbent core-1 as the longitudinal direction, and extending along its width direction as the transverse direction;
4)参考图1所示,将步骤2制成的吸收芯二输送并分切成单个吸收体一2,并将该吸收体一2沿纵向方向间隔添加于吸收芯一1的上表面上,吸收体一2的横线一端与吸收芯一1的横向一端对齐a,其横向另一端b向外延伸并添加有拉绳3;4) Referring to Figure 1, the absorbent core 2 made in step 2 is transported and divided into a single absorbent body 2, and the absorbent body 1 is added to the upper surface of the absorbent core 1 at intervals along the longitudinal direction, One end of the transverse line of the absorbent body-2 is aligned with one end of the transverse line of the absorbent core-1, and the other end b of the transverse direction extends outward and is added with a drawstring 3;
5)将步骤4的吸收体一2未与吸收芯一1接触的区域向下弯折且包覆于吸收芯一1的下表面上,沿纵向方向上相邻的两吸收体一2之间的距离尺寸c与吸收体一2沿纵向方向上的宽度尺寸d的比值为2:1,使得吸收体一2分布于吸收层一1后能够形成较好的结构与***内腔配合,提高使用的舒适性;5) Bend the area of the absorbent body-2 in step 4 that is not in contact with the absorbent core-1 downward and wrap it on the lower surface of the absorbent core-1, between two adjacent absorbent bodies-2 in the longitudinal direction The ratio of the distance dimension c to the width dimension d of the absorbent body-2 along the longitudinal direction is 2:1, so that the absorbent body-2 can form a better structure after being distributed in the absorbent layer-1 to cooperate with the vaginal cavity, improving the use of comfort;
6)将已加工完成的卷状的吸水性无纺布放卷,并包覆于步骤4的制品上形 成吸收体二4;6) unwinding the processed roll-shaped water-absorbing nonwoven fabric, and wrapping on the product of step 4 to form absorber two 4;
7)参考图2、图3所示,将步骤6的吸收体二4的横向一侧向上弯折且贴附在吸收体二4的上表面上形成弯折部一5,该弯折线A沿纵向方向分布且位于吸收体二4的纵向中轴线e与弯折部一5之间;7) Referring to FIG. 2 and FIG. 3, the lateral side of the absorber two 4 in step 6 is bent upward and attached to the upper surface of the absorber two 4 to form a bending part one 5, and the bending line A is along the Distributed in the longitudinal direction and located between the longitudinal center axis e of the absorber two 4 and the bending part one 5;
8)将步骤7的吸收体二4的横向另一侧向上弯折,使得弯折部一5和吸收体二4均向向上翘起,并将弯折部一5的自由端向下包覆,与弯折部一5相对应为弯折部二6,该弯折线B沿纵向方向分布并以吸收体二4的纵向中轴线e为轴与弯折线A对称分布;8) Bend the other lateral side of the absorber two 4 in step 7 upwards, so that the bending part one 5 and the absorber two 4 are both lifted upwards, and the free end of the bending part one 5 is wrapped downward , corresponding to the bending part one 5 is the bending part two 6, the bending line B is distributed along the longitudinal direction and is symmetrically distributed with the bending line A with the longitudinal center axis e of the absorber two 4 as the axis;
9)参考图4所示,将步骤8的制品通过顶板7向内顶住弯折部二6与吸收体二4的交界处,使得弯折部二6的自由端向下包覆于吸收体二4上并通过压实装置压实形成柱状结构,所述弯折部一5的自由端和弯折部二6的自由端相抵靠,所述弯折部一5和弯折部二6相接触区域形成位于外管***端的那一侧中部向远离外管***端方向延伸的一凹陷部8,所述凹陷部8沿卫生棉条的轴向方向的深度尺寸为5mm~20mm优选的为12mm,所述凹陷部8沿卫生棉条的径向方向的宽度尺寸为1mm~8mm,优选的为5mm;9) Referring to FIG. 4, the product of step 8 is pushed inward through the top plate 7 at the junction of the folded part 2 6 and the absorber 2 4, so that the free end of the folded part 2 6 is wrapped downward on the absorbent body. The second 4 is compacted by a compacting device to form a columnar structure. The contact area forms a concave portion 8 located in the middle of the side of the insertion end of the outer tube and extending in a direction away from the insertion end of the outer tube. , the width dimension of the recessed portion 8 along the radial direction of the tampon is 1mm-8mm, preferably 5mm;
10)在步骤9的制品的外表面上热合包覆一层无纺布10;10) heat-sealing a layer of non-woven fabric 10 on the outer surface of the product in step 9;
11)将步骤10的制品分切形成单个的卫生棉条制品9,该分切线f位于两吸收体一2之间。11) The product of step 10 is cut to form a single tampon product 9, and the cutting line f is located between the two absorbent bodies-2.
本实施例中,参考图5所示,所述吸收体二4上位于弯折线A、弯折线B的横向两侧均压合出沿纵向分布的凹槽一11和凹槽二12,所述凹槽一11、凹槽二12沿相反方向倾斜设置,在沿弯折线A或者弯折线B弯折时,凹槽一11和凹槽二12形成让位作用,使得弯折处的材料被压缩的形变量小,保持其柔软性,并且凹槽一11和凹槽二12形成轴向的间隙供液体的下渗,提高吸收速度。In this embodiment, as shown in FIG. 5 , grooves 1 11 and 2 12 distributed in the longitudinal direction are formed on the absorber 2 4 on both lateral sides of the bending line A and the bending line B. The grooves 11 and 12 are distributed in the longitudinal direction. The first groove 11 and the second groove 12 are inclined in opposite directions. When bending along the bending line A or the bending line B, the first groove 11 and the second groove 12 form a vacant effect, so that the material at the bending place is compressed. The amount of deformation is small, maintaining its softness, and the first groove 11 and the second groove 12 form an axial gap for the infiltration of liquid and improve the absorption speed.
本实施例中,所述吸收芯一1从上到下依次包括第一层、第二层和第三层,所述第一层上的麻纤维、竹纤维、棉纤维的占比分布为40%、20%、40%,所述第二层上的麻纤维、竹纤维、棉纤维的占比分布为30%、30%、40%,所述第三层上的麻纤维、竹纤维、棉纤维的占比分布为20%、20%、60%,通过吸收芯一1上包括麻纤维、竹纤维、棉纤维,起到抑制细菌生长的作用,并且保持较好的吸收性能,在第一层与***内壁接触区域中通过设置较多占比的麻纤维和竹纤维,使其存在较大的间隙用于储存氧气,防止厌氧反应,并结合第二层、第三层内锁住的氧气形成较好的抑菌环境,并且通过设置的麻纤维和竹纤维具有抑菌作用,提高抑菌效果;同时设置的第一层棉纤维的占比小,使其吸收能力相对较弱,避免因经血较少的情况下与***内壁接触时,快速吸收形成***内壁上分泌的分泌物,造成卫生棉条吸附其上,造成舒适性下降的问题。In this embodiment, the absorbent core 1 includes a first layer, a second layer and a third layer in sequence from top to bottom, and the proportion of hemp fibers, bamboo fibers and cotton fibers on the first layer is distributed as 40%. %, 20%, 40%, the proportion of hemp fiber, bamboo fiber, cotton fiber on the second layer is 30%, 30%, 40%, the hemp fiber, bamboo fiber, The proportion of cotton fiber is 20%, 20% and 60%. The absorption core 1 includes hemp fiber, bamboo fiber and cotton fiber, which can inhibit the growth of bacteria and maintain good absorption performance. In the contact area between the first layer and the inner wall of the vagina, a larger proportion of hemp fibers and bamboo fibers are arranged, so that there is a large gap for storing oxygen, preventing anaerobic reaction, and locking in the second layer and the third layer. The oxygen in the lining can form a better antibacterial environment, and the hemp fiber and bamboo fiber set have antibacterial effect and improve the antibacterial effect; at the same time, the proportion of the first layer of cotton fiber set is small, so that the absorption capacity is relatively weak. To avoid the problem of rapid absorption of secretions secreted on the inner wall of the vagina when contacting with the inner wall of the vagina due to less menstrual blood, causing the tampon to be adsorbed on it, resulting in decreased comfort.
尽管结合优选实施方案具体展示和介绍了本发明,但所属领域的技术人员应该明白,在不脱离所附权利要求书所限定的本发明的精神和范围内,在形式上和细节上可以对本发明做出各种变化,均为本发明的保护范围。Although the present invention has been particularly shown and described in connection with preferred embodiments, it will be understood by those skilled in the art that changes in form and detail may be made to the present invention without departing from the spirit and scope of the invention as defined by the appended claims. Various changes are made within the protection scope of the present invention.
Claims (5)
- 一种天然抑菌棉条制备方法,其特征在于:包括以下步骤:A method for preparing a natural antibacterial cotton sliver, comprising the following steps:1)制备吸收芯一,所述吸收芯一为含棉无纺布,该无纺布的组分为棉纤维、竹纤维和麻纤维,其中竹纤维、麻纤维的占比为40%~80%,纤维细度为1.5~4dtex;1) Preparation of absorbent core 1, the absorbent core 1 is a cotton-containing non-woven fabric, and the components of the non-woven fabric are cotton fiber, bamboo fiber and hemp fiber, wherein the proportion of bamboo fiber and hemp fiber is 40% to 80%. %, the fiber fineness is 1.5~4dtex;2)制备吸收芯二,所述吸收芯二的宽度尺寸比吸收芯一的宽度尺寸大2倍;2) preparing the second absorption core, the width dimension of the second absorption core is 2 times larger than the width dimension of the first absorption core;3)将步骤1制成的吸收芯一连续输送,定义沿吸收芯一的输送方向为纵向方向,沿其宽度方向延伸为横向方向;3) Continuously transport the absorbent core 1 made in step 1, define the transport direction along the absorbent core 1 as the longitudinal direction, and extend along its width direction as the transverse direction;4)将步骤2制成的吸收芯二输送并分切成单个吸收体一,并将该吸收体一沿纵向方向间隔添加于吸收芯一的上表面上,吸收体一的横线一端与吸收芯一的横向一端对齐,其横向另一端向外延伸并添加有拉绳;4) The absorbent core 2 made in step 2 is transported and divided into single absorbent body 1, and the absorbent body 1 is added to the upper surface of the absorbent core 1 at intervals along the longitudinal direction, and one end of the horizontal line of the absorbent body 1 is connected to the absorbent body 1. One lateral end of the core 1 is aligned, and the other lateral end of the core one extends outward and is added with a pull cord;5)将步骤4的吸收体一未与吸收芯一接触的区域向下弯折且包覆于吸收芯一的下表面上;5) bending the area of the absorber one in step 4 that is not in contact with the absorber core one downward and wrapping it on the lower surface of the absorber core one;6)将已加工完成的卷状的吸水性无纺布放卷,并包覆于步骤4的制品上形成吸收体二;6) unwinding the processed roll-shaped water-absorbent non-woven fabric, and wrapping it on the product of step 4 to form absorber two;7)将步骤6的吸收体二的横向一侧向上弯折且贴附在吸收体二的上表面上形成弯折部一,该弯折线A沿纵向方向分布且位于吸收体二的纵向中轴线与弯折部一之间;7) Bend the lateral side of the absorber two in step 6 upwards and attach it to the upper surface of the absorber two to form a bending part one, the bending line A is distributed along the longitudinal direction and is located at the longitudinal center axis of the absorber two between the bending part one;8)将步骤7的吸收体二的横向另一侧向上弯折,使得弯折部一和吸收体二均向向上翘起,并将弯折部一的自由端向下包覆,与弯折部一相对应为弯折部二,该弯折线B沿纵向方向分布并以吸收体二的纵向中轴线为轴与弯折线A对称分布;8) Bend the other lateral side of the absorber two in step 7 upwards, so that the bending part one and the absorber two are both lifted upwards, and the free end of the bending part one is covered down, and the bending part The first part corresponds to the bending part two, and the bending line B is distributed along the longitudinal direction and symmetrically distributed with the bending line A with the longitudinal center axis of the absorber two as the axis;9)将步骤8的制品通过顶板向内顶住弯折部二与吸收体二的交界处,使得弯折部二的自由端向下包覆于吸收体二上并通过压实装置压实形成柱状结构, 所述弯折部一的自由端和弯折部二的自由端相抵靠;9) The product of step 8 is pressed inward at the junction of the second bending part and the second absorber through the top plate, so that the free end of the second bending part is wrapped down on the second absorption body and compacted by a compacting device to form a columnar structure, the free end of the first bending part abuts against the free end of the second bending part;10)将步骤9的制品分切形成单个的卫生棉条制品,该分切线位于两吸收体一之间。10) The product of step 9 is slit to form a single tampon product, and the slitting line is located between the two absorbent bodies.
- 根据权利要求1所述的天然抑菌棉条制备方法,其特征在于:所述吸收体二上位于弯折线A、弯折线B的横向两侧均压合出沿纵向分布的凹槽一和凹槽二,所述凹槽一、凹槽二沿相反方向倾斜设置。The method for preparing a natural antibacterial tampon according to claim 1, wherein the absorber 2 is located on the lateral sides of the bending line A and the bending line B. Both grooves 1 and 1 and grooves distributed along the longitudinal direction are pressed together. For the second groove, the first groove and the second groove are inclined in opposite directions.
- 根据权利要求1或2所述的天然抑菌棉条制备方法,其特征在于:所述吸收芯一从上到下依次包括第一层、第二层和第三层,所述第一层上的麻纤维、竹纤维、棉纤维的占比分布为40%、20%、40%,所述第二层上的麻纤维、竹纤维、棉纤维的占比分布为30%、30%、40%,所述第三层上的麻纤维、竹纤维、棉纤维的占比分布为20%、20%、60%。The method for preparing a natural antibacterial tampon according to claim 1 or 2, wherein the absorbent core 1 comprises a first layer, a second layer and a third layer in order from top to bottom, and the first layer is on the first layer. The proportion of hemp fiber, bamboo fiber and cotton fiber is 40%, 20%, 40%, and the proportion of hemp fiber, bamboo fiber and cotton fiber on the second layer is 30%, 30%, 40% %, the proportions of hemp fiber, bamboo fiber, and cotton fiber on the third layer are distributed as 20%, 20%, and 60%.
- 根据权利要求3所述的天然抑菌棉条制备方法,其特征在于:所述弯折部一和弯折部二相接触区域形成位于外管***端的那一侧中部向远离外管***端方向延伸的一凹陷部,所述凹陷部沿卫生棉条的轴向方向的深度尺寸为5mm~20mm,所述凹陷部沿卫生棉条的径向方向的宽度尺寸为1mm~8mm。The method for preparing a natural antibacterial tampon according to claim 3, wherein the first bending part and the two-phase contact area of the bending part are formed in the middle part of the side of the insertion end of the outer tube and away from the insertion end of the outer tube. An extended concave portion, the depth dimension of the concave portion along the axial direction of the tampon is 5mm-20mm, and the width dimension of the concave portion along the radial direction of the tampon is 1mm-8mm.
- 根据权利要求4所述的天然抑菌棉条制备方法,其特征在于:上述步骤4中,沿纵向方向上相邻的两吸收体一之间的距离尺寸与吸收体一沿纵向方向上的宽度尺寸的比值为1~3:1。The method for preparing a natural antibacterial tampon according to claim 4, wherein in the above step 4, the distance between two adjacent absorbers along the longitudinal direction is the same as the width of the absorber one along the longitudinal direction. The size ratio is 1 to 3:1.
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