WO2022008008A1 - Verfahren zur herstellung eines vernetzten lignins mit hoher spezifischer oberfläche, vernetztes lignin und technische gummiartikel oder reifen umfassend vernetztes lignin - Google Patents
Verfahren zur herstellung eines vernetzten lignins mit hoher spezifischer oberfläche, vernetztes lignin und technische gummiartikel oder reifen umfassend vernetztes lignin Download PDFInfo
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- WO2022008008A1 WO2022008008A1 PCT/DE2021/100602 DE2021100602W WO2022008008A1 WO 2022008008 A1 WO2022008008 A1 WO 2022008008A1 DE 2021100602 W DE2021100602 W DE 2021100602W WO 2022008008 A1 WO2022008008 A1 WO 2022008008A1
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- WIPO (PCT)
- Prior art keywords
- lignin
- crosslinker
- liquid
- crosslinked
- less
- Prior art date
Links
- 229920005610 lignin Polymers 0.000 title claims abstract description 398
- 229920001971 elastomer Polymers 0.000 title claims abstract description 59
- 239000005060 rubber Substances 0.000 title claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 192
- 239000002245 particle Substances 0.000 claims abstract description 120
- 239000004971 Cross linker Substances 0.000 claims abstract description 112
- 238000000034 method Methods 0.000 claims abstract description 70
- 239000002243 precursor Substances 0.000 claims abstract description 43
- 238000010335 hydrothermal treatment Methods 0.000 claims abstract description 36
- 230000009477 glass transition Effects 0.000 claims abstract description 21
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 16
- 239000000945 filler Substances 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims description 69
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 55
- 239000007787 solid Substances 0.000 claims description 50
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 38
- 239000002253 acid Substances 0.000 claims description 32
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 30
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 29
- 230000002378 acidificating effect Effects 0.000 claims description 27
- 238000010438 heat treatment Methods 0.000 claims description 27
- 238000005406 washing Methods 0.000 claims description 24
- 239000003431 cross linking reagent Substances 0.000 claims description 22
- 150000001299 aldehydes Chemical class 0.000 claims description 15
- 239000003599 detergent Substances 0.000 claims description 15
- 241000196324 Embryophyta Species 0.000 claims description 14
- 238000001704 evaporation Methods 0.000 claims description 11
- 238000002156 mixing Methods 0.000 claims description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 10
- 230000008020 evaporation Effects 0.000 claims description 10
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 10
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 claims description 10
- 239000000806 elastomer Substances 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 9
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical compound O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 claims description 8
- 238000011065 in-situ storage Methods 0.000 claims description 8
- 239000011159 matrix material Substances 0.000 claims description 8
- 229920000642 polymer Polymers 0.000 claims description 8
- 244000043261 Hevea brasiliensis Species 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 150000008065 acid anhydrides Chemical class 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 6
- 150000002118 epoxides Chemical class 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 6
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 5
- 235000019253 formic acid Nutrition 0.000 claims description 5
- 229920003052 natural elastomer Polymers 0.000 claims description 5
- 229920001194 natural rubber Polymers 0.000 claims description 5
- 229920001228 polyisocyanate Polymers 0.000 claims description 4
- 239000005056 polyisocyanate Substances 0.000 claims description 4
- 229920001195 polyisoprene Polymers 0.000 claims description 4
- 239000006229 carbon black Substances 0.000 claims description 3
- 229920005862 polyol Polymers 0.000 claims description 3
- 150000003077 polyols Chemical class 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 229920003051 synthetic elastomer Polymers 0.000 claims description 3
- 239000005061 synthetic rubber Substances 0.000 claims description 3
- 241000245665 Taraxacum Species 0.000 claims description 2
- 235000005187 Taraxacum officinale ssp. officinale Nutrition 0.000 claims description 2
- 238000011066 ex-situ storage Methods 0.000 claims description 2
- 239000011256 inorganic filler Substances 0.000 claims description 2
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 2
- 238000010952 in-situ formation Methods 0.000 claims 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims 1
- 235000012239 silicon dioxide Nutrition 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 2
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 147
- 239000008098 formaldehyde solution Substances 0.000 description 33
- 238000001914 filtration Methods 0.000 description 23
- 230000008569 process Effects 0.000 description 22
- 239000007789 gas Substances 0.000 description 21
- 239000000126 substance Substances 0.000 description 21
- 238000001035 drying Methods 0.000 description 20
- 239000000706 filtrate Substances 0.000 description 19
- 238000004364 calculation method Methods 0.000 description 18
- 238000001556 precipitation Methods 0.000 description 18
- 230000029087 digestion Effects 0.000 description 17
- 239000002655 kraft paper Substances 0.000 description 17
- 239000000654 additive Substances 0.000 description 16
- 238000007605 air drying Methods 0.000 description 16
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 15
- 230000000996 additive effect Effects 0.000 description 14
- 238000002474 experimental method Methods 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 12
- 239000000047 product Substances 0.000 description 12
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 11
- 238000003763 carbonization Methods 0.000 description 8
- 238000009826 distribution Methods 0.000 description 8
- 125000000524 functional group Chemical group 0.000 description 8
- 125000003118 aryl group Chemical group 0.000 description 7
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 238000005259 measurement Methods 0.000 description 7
- WGCNASOHLSPBMP-UHFFFAOYSA-N Glycolaldehyde Chemical compound OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 6
- 125000001931 aliphatic group Chemical group 0.000 description 6
- 239000000523 sample Substances 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 238000004132 cross linking Methods 0.000 description 5
- -1 ethanol Chemical compound 0.000 description 5
- 239000011148 porous material Substances 0.000 description 5
- 238000011084 recovery Methods 0.000 description 5
- 239000000725 suspension Substances 0.000 description 5
- 238000004679 31P NMR spectroscopy Methods 0.000 description 4
- 230000001588 bifunctional effect Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000005119 centrifugation Methods 0.000 description 4
- 125000005442 diisocyanate group Chemical group 0.000 description 4
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 4
- 230000020477 pH reduction Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 239000011260 aqueous acid Substances 0.000 description 3
- 239000003575 carbonaceous material Substances 0.000 description 3
- 239000001913 cellulose Substances 0.000 description 3
- 229920002678 cellulose Polymers 0.000 description 3
- 239000007822 coupling agent Substances 0.000 description 3
- 150000002009 diols Chemical class 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- 239000012065 filter cake Substances 0.000 description 3
- 150000007522 mineralic acids Chemical class 0.000 description 3
- 150000007524 organic acids Chemical class 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 2
- NOEGNKMFWQHSLB-UHFFFAOYSA-N 5-hydroxymethylfurfural Chemical compound OCC1=CC=C(C=O)O1 NOEGNKMFWQHSLB-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 2
- MNQZXJOMYWMBOU-VKHMYHEASA-N D-glyceraldehyde Chemical compound OC[C@@H](O)C=O MNQZXJOMYWMBOU-VKHMYHEASA-N 0.000 description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 2
- 229920002488 Hemicellulose Polymers 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 150000001720 carbohydrates Chemical class 0.000 description 2
- 235000014633 carbohydrates Nutrition 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000012767 functional filler Substances 0.000 description 2
- 238000007306 functionalization reaction Methods 0.000 description 2
- 239000008103 glucose Substances 0.000 description 2
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 2
- RJGBSYZFOCAGQY-UHFFFAOYSA-N hydroxymethylfurfural Natural products COC1=CC=C(C=O)O1 RJGBSYZFOCAGQY-UHFFFAOYSA-N 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 229910001867 inorganic solvent Inorganic materials 0.000 description 2
- 239000003049 inorganic solvent Substances 0.000 description 2
- CKFGINPQOCXMAZ-UHFFFAOYSA-N methanediol Chemical compound OCO CKFGINPQOCXMAZ-UHFFFAOYSA-N 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- SATCULPHIDQDRE-UHFFFAOYSA-N piperonal Chemical compound O=CC1=CC=C2OCOC2=C1 SATCULPHIDQDRE-UHFFFAOYSA-N 0.000 description 2
- FFNMBRCFFADNAO-UHFFFAOYSA-N pirenzepine hydrochloride Chemical compound [H+].[H+].[Cl-].[Cl-].C1CN(C)CCN1CC(=O)N1C2=NC=CC=C2NC(=O)C2=CC=CC=C21 FFNMBRCFFADNAO-UHFFFAOYSA-N 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000002444 silanisation Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- RGHHSNMVTDWUBI-UHFFFAOYSA-N 4-hydroxybenzaldehyde Chemical compound OC1=CC=C(C=O)C=C1 RGHHSNMVTDWUBI-UHFFFAOYSA-N 0.000 description 1
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical class CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 1
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical class C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 1
- SXRSQZLOMIGNAQ-UHFFFAOYSA-N Glutaraldehyde Chemical compound O=CCCCC=O SXRSQZLOMIGNAQ-UHFFFAOYSA-N 0.000 description 1
- 101000685990 Homo sapiens Specifically androgen-regulated gene protein Proteins 0.000 description 1
- 229920001732 Lignosulfonate Polymers 0.000 description 1
- 102100023355 Specifically androgen-regulated gene protein Human genes 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000004380 ashing Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000000035 biogenic effect Effects 0.000 description 1
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 1
- 238000009993 causticizing Methods 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical group C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 229960000587 glutaral Drugs 0.000 description 1
- 229940015043 glyoxal Drugs 0.000 description 1
- 238000005087 graphitization Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229920005611 kraft lignin Polymers 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000010943 off-gassing Methods 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 150000001282 organosilanes Chemical class 0.000 description 1
- 229940081310 piperonal Drugs 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- KCDXJAYRVLXPFO-UHFFFAOYSA-N syringaldehyde Chemical compound COC1=CC(C=O)=CC(OC)=C1O KCDXJAYRVLXPFO-UHFFFAOYSA-N 0.000 description 1
- COBXDAOIDYGHGK-UHFFFAOYSA-N syringaldehyde Natural products COC1=CC=C(C=O)C(OC)=C1O COBXDAOIDYGHGK-UHFFFAOYSA-N 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 238000002411 thermogravimetry Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- MWOOGOJBHIARFG-UHFFFAOYSA-N vanillin Chemical compound COC1=CC(C=O)=CC=C1O MWOOGOJBHIARFG-UHFFFAOYSA-N 0.000 description 1
- FGQOOHJZONJGDT-UHFFFAOYSA-N vanillin Natural products COC1=CC(O)=CC(C=O)=C1 FGQOOHJZONJGDT-UHFFFAOYSA-N 0.000 description 1
- 235000012141 vanillin Nutrition 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08H—DERIVATIVES OF NATURAL MACROMOLECULAR COMPOUNDS
- C08H6/00—Macromolecular compounds derived from lignin, e.g. tannins, humic acids
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07G—COMPOUNDS OF UNKNOWN CONSTITUTION
- C07G1/00—Lignin; Lignin derivatives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L97/00—Compositions of lignin-containing materials
- C08L97/005—Lignin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
Definitions
- Lignin from deciduous wood, coniferous wood and annual plants shows a high solubility in many polar and alkaline media after extraction in the form of, for example, kraft lignin, lignosulfonate or hydrolysis lignin.
- lignins show a glass transition at temperatures of mostly 80°C - 150°C. The softening changes the microscopic structure of lignin particles even at low temperatures. Materials containing lignin are therefore usually not stable at elevated temperatures or their properties change.
- the solubility of lignin in polar solvents such as dioxane and acetone with e.g.
- lignin means in particular the sum of clason lignin and acid-soluble lignin.
- the dry matter can also contain other organic and inorganic components.
- a stabilized lignin by hydrothermal carbonization or hydrothermal treatment, which is characterized by a softening temperature (glass transition temperature) of more than 200°C (WO2015018944A1).
- a stabilized lignin with a defined particle size distribution can be obtained by adjusting the pH value (WO2015018944A1).
- lignin as a raw material for the production of particulate carbon materials, which can be used, for example, as functional fillers in elastomers (WO2017085278A1).
- An essential quality parameter for functional fillers is the outer surface of the particulate carbon material, which is determined by measuring the STSA.
- Such methods use a hydrothermal carbonization of a liquid containing lignin, usually at temperatures between 150°C and 250°C. Due to the high reactivity of lignin at such temperatures, fine tuning between pH, ionic strength and lignin content of the lignin-containing liquid as well as the temperature and time of hydrothermal carbonization is required to achieve high specific surface areas. This is achieved by adjusting the pH in the alkaline range, usually to values above 7.
- the disadvantage of this process is the low yield, which is usually between 40% and 60%.
- Another disadvantage of this method is the great effort involved in adapting the properties of the liquid containing lignin (pH value, ionic strength, lignin content) to the process parameters of hydrothermal carbonization (temperature and residence time) in order to achieve higher specific surfaces.
- the lignin-containing liquid must have an electrical conductivity of less than 25 mS/cm.
- the achievement of specific surface areas of more than 40 m 2 /g is more possible in the laboratory than on an industrial scale due to the required sensitivity of the above adjustment. It can be assumed that such an adaptation with the aim of increasing the specific surface area leads to a reduction in the yield.
- Kan et al. proposes the addition of 37g formaldehyde based on 100g dry lignin at a solids concentration of 20% (100ml of a 2.8% formaldehyde solution based on 25 g dry matter obtained by drying black liquor with 30% lignin content based on dry matter).
- the aim of the present invention is to describe a method which leads to a cross-linked lignin suitable for material applications in high yield.
- the object of the invention is to specify a method which reduces the solubility of the lignin in alkaline and/or polar media, increases or eliminates the glass transition temperature of the lignin, leads to a crosslinked or stabilized lignin with advantageous particle properties and has a high yield.
- the task was in particular to provide a method for producing lignin particles with a high specific surface area, for example a BET surface area >20 m 2 /g, preferably >30 m 2 /g, or a corresponding STSA surface area, which simplifies processing of black liquor as a starting material.
- a high specific surface area for example a BET surface area >20 m 2 /g, preferably >30 m 2 /g, or a corresponding STSA surface area, which simplifies processing of black liquor as a starting material.
- the object could be achieved by a method for producing a crosslinked lignin in particle form, the method comprising the following steps: a) providing a black liquor with a dry matter content of 5 to 50 wt .-%, b) producing a liquid, the lignin and contains at least one crosslinker and/or a crosslinker precursor, with the following properties:
- step d) and, if appropriate, the used detergent obtained in step e) are preferably fed to a processing plant in order to obtain lye from the constituents contained and/or to obtain energy.
- the object of the present invention was also to provide lignin, in particular lignin particles, which is or are better crosslinked, in particular better stabilized, and are particularly suitable as an improved, crosslinked, stabilized filler for rubber articles, in particular technical rubber articles or tires.
- the inclusion of the lignin particles according to the invention in the rubber article based on natural and synthetic rubber, such as technical rubber articles or tires, as a filler is intended to improve the properties of the rubber article, in particular special properties such as
- a liquid can, as usual, also be a solution or a suspension, for example.
- a black liquor is provided.
- Black liquor is, in particular, a liquid containing lignin that occurs as waste liquor in an alkaline fractionation process for woody biomass, e.g. in a KRAFT process, in cellulose production or a sodium hydroxide process.
- the pH of the black liquor is in the alkaline range, typically at a pH of 12-14.
- black liquor can also contain other organic and inorganic components. It is characteristic of black liquor that the lignin content of the organic dry matter is more than 50%, in particular more than 60% or even more than 70%, and is thus significantly higher than the lignin content of woody biomass, which is 15% - 35%.
- the lignin content means the sum of clason lignin and acid-soluble lignin.
- black liquor produced as waste liquor during alkaline digestion in pulp production is also concentrated in evaporation plants.
- black liquor can be removed or provided from an evaporation plant.
- the black liquor used in the process has in particular a dry matter content of 5 to 50% by weight, preferably 5 to 40% by weight, more preferably 10 to 40% by weight, based on the total weight of the black liquor.
- the method according to the invention comprises the production of a liquid from the black liquor, which liquid contains lignin and at least one crosslinking agent and/or a precursor of the crosslinking agent.
- the properties of the liquid obtained in step b) are described below.
- the preparation of the liquid from the black liquor according to step b) comprises at least the following steps i) mixing the black liquor with an acid and/or an acidic gas to lower the pH and ii) mixing the black liquor or a product derived therefrom with the at least a crosslinker and/or the precursor of the crosslinker and iii) optionally adding a liquid to lower the dry matter content,
- the product derived from the black liquor can be a product obtained by working up the black liquor, for example the solid lignin raw material which can be obtained according to variant b2) described below.
- All customary inorganic solvents such as water, or organic solvents, such as alcohol, are suitable as the liquid for lowering the dry matter content, with water being preferred.
- Suitable embodiments for the acid and/or the acidic gas are the same as those described below for the specific variants b1) and b2).
- Suitable embodiments for the crosslinker and/or crosslinker precursor are also described below.
- step b) The formation of the liquid from the black liquor according to step b) can preferably take place via a step b1) or via an alternative step b2).
- b1) is obtained from the black liquor a liquid containing lignin and at least one crosslinker and / a precursor of the crosslinker by the black liquor with i) an acid and / or an acidic gas to lower the pH and ii) mixed with at least one crosslinker and/or a crosslinker precursor.
- the acid for the admixture in step b1) can be, for example, an inorganic acid such as sulfuric acid or an organic acid such as acetic acid or formic acid, the acid being a technical acid with a water content of less than 10% by weight, preferably less than 5% by weight, or can be added as an aqueous acid.
- the acidic gas for the admixture in step b1) can be selected, for example, from CO2, H2S or a mixture of CO2 and H2S. The acidic gas is expediently simply introduced into the black liquor.
- the order in which the individual components are added to one another in order to obtain the liquid containing lignin and crosslinking agent and/or its precursor is arbitrary.
- the components can be combined simultaneously, one after the other and/or in portions be mixed.
- the liquid can be agitated to mix, for example by stirring or circulating the liquid.
- the dry matter content of the black liquor provided in step a) is preferably more than 10% and preferably less than 30%, more preferably less than 25%. If in step a) a black liquor is provided with a dry matter content which is above the preferred range, a liquid can also be added to the black liquor in step b1) in order to adjust the dry matter content of the liquid.
- a liquid is produced from the black liquor that contains lignin and at least one crosslinker and/or a precursor of the crosslinker by treating the black liquor with an acid or an acidic gas to lower the pH to form a solid lignin -raw material is mixed in the black liquor; the solid lignin raw material is separated from the black liquor; the separated solid lignin raw material is mixed with i) a liquid and ii) with the at least one crosslinking agent and/or the precursor of the crosslinking agent, an acid and/or an acidic gas also being optionally added to further lower the pH value.
- the acid for admixing in step b2) which is used for admixing with the black liquor and/or for the optional further pH reduction, can be, for example, an inorganic acid such as sulfuric acid or an organic acid such as acetic acid or formic acid , It being possible for the acid to be added as a technical acid with a water content of less than 10% by weight, preferably less than 5% by weight, or as an aqueous acid.
- the acidic gas for admixing in step b2) which is used for admixing with the black liquor and/or for the optional further pH reduction, can be selected from CO2, H2S or a mixture of CO2 and H2S, for example. The acidic gas is expediently simply introduced into the black liquor or into the pH-lowering liquid.
- the pH of the black liquor is lowered, preferably to a pH in the range from 9.5 to 10.5.
- a solid lignin raw material is formed or precipitated in the black liquor.
- the precipitated solid lignin raw material is separated from the black liquor or its liquid components, preferably by filtration.
- the dry mass of the separated solid lignin raw material can contain other organic and/or inorganic materials in addition to lignin contain components.
- the amount of lignin on the dry matter is, for example, at least 60%, preferably at least 70%. However, the amount of lignin on the dry matter is, for example, a maximum of 90%.
- the separated solid lignin raw material is mixed with i) a liquid and ii) with the at least one crosslinker and/or the precursor of the crosslinker, with an acid and/or an acidic gas also being optionally added to further lower the pH .
- a liquid containing lignin and at least one crosslinker and/or a precursor of the crosslinker is formed from the black liquor.
- the order in which the individual components are added to one another in order to obtain the liquid containing lignin and crosslinking agent and/or its precursor is arbitrary.
- the components can be mixed together simultaneously, one after the other and/or in portions.
- the liquid can be agitated to mix, e.g., by stirring or circulating the liquid.
- the liquid added to the separated solid lignin raw material may be an inorganic solvent such as water and/or an organic solvent such as an alcohol such as ethanol, the liquid preferably being water.
- an acid and/or an acidic gas in addition to the added liquid, such as water, an acid and/or an acidic gas is also mixed in to further lower the pH.
- the liquid such as water and the acid such as sulfuric acid or acetic acid and/or the acidic gas may be separately mixed with the solid lignin raw material.
- liquid such as water
- acid such as sulfuric acid or acetic acid or the acidic gas
- mixture with the solid lignin raw material
- a subset of the liquid such as water as add such to the solid lignin raw material and mix in another portion of the liquid, such as water, mixed with the acid, such as sulfuric acid or acetic acid, or the acidic gas separately as the aqueous acid.
- the solid lignin raw material is obtained from black liquor, for example as the first step in the LignoBoost process.
- lignin is precipitated by acidification using CO2 (introduction of CO2 into the black liquor).
- precipitation means in particular a predominant conversion of more than 35%, preferably more than 40%, particularly preferably more than 45% of the lignin dissolved in the black liquor.
- the precipitated lignin can be filtered off and the lignin-containing solid can be obtained in this way.
- a pH value of 9.5 - 10.5 is established in the black liquor, which is sufficient for lignin precipitation.
- the filtrate from the dewatering of the CC>2 lignin is alkaline and can easily be returned to the liquor recovery system of a pulp mill.
- the ash contained in the CC lignin (approx. 15 - 25%), which is present as dissolved ash after step c), can largely be separated from the cross-linked lignin particles with the liquid after step d) and then returned to the in the liquor recovery of the pulp mill.
- Dissolved ash is understood to mean, in particular, the inorganic salts dissolved in the liquid.
- the filtrate from an H2SC>4 acidification as a further sub-step of the LignoBoost process is acidic and has to be neutralized after being returned to the pulp mill. Furthermore, supplied sulfur has to be separated in the pulp mill. Furthermore, the recovery of cross-linked lignin particles from lignin obtained from a LigninBoost process requires the addition of NaOH to raise the pH from 2 to pH > 7.
- lignin-containing solid precipitated from black liquor in the presence of CO2 as the starting material for the present process is therefore favorable in comparison to other lignin solids such as lignin from the LignoBoost process.
- lignin from the LignoBoost process it has been shown that such a raw material is suitable for the production of crosslinked lignin particles if a crosslinker is added in step b) and the properties according to the invention of the liquid containing lignin and at least one crosslinker and/or a precursor of the crosslinker are set will.
- step b which contains lignin and at least one crosslinker and/or a precursor of the crosslinker, are given below, the information being given in the same way both for the formation of the liquid via step b1 ) as well as via the alternative step b2) apply unless expressly stated otherwise.
- the acid for the admixture in step b) can be, for example, an inorganic acid such as sulfuric acid or an organic acid such as acetic acid or formic acid.
- the acidic gas for the admixing in step b) (b1) or b2)) can be selected, for example, from CO2, H2S or a mixture of CO2 and H2S.
- the lignin in the liquid obtained in step b) includes lignin that can be determined as clason lignin and acid-soluble lignin.
- clason lignin describes T 222 om-02 (https://www.tappi.org/content/SARG/T222.pdf) is an analytical metric after treatment in 72% H 2 SO 4 and is the product to be quantified in this analytical method.
- the lignin has functional groups through which crosslinking is possible.
- the lignin may have phenolic aromatics, aromatic and aliphatic hydroxy groups, and/or carboxy groups as crosslinkable moieties suitable for reaction with a crosslinker.
- step b) at least part of the lignin is dissolved in the liquid and/or during the heating of the liquid produced in step b) to the temperature for the hydrothermal treatment at least part of the lignin in the liquid is dissolved.
- the proportion of dissolved lignin is usually increased by heating the liquid. Such heating is required anyway for the hydrothermal treatment of the liquid.
- undissolved lignin can also be dispersed in the liquid obtained in step b). It is therefore not necessary for the present method that all of the lignin is dissolved in the liquid.
- step b) (general step ii) or b1) or b2)), at least one crosslinker and/or a precursor of the crosslinker is admixed, so that the liquid obtained in step b) contains at least one crosslinker and/or a precursor thereof .
- a precursor of the crosslinker is understood here to mean a compound which is not itself a crosslinker but forms the crosslinker in situ under the conditions of the process according to the invention before or during the hydrothermal treatment in step c), e.g. by a thermal decomposition reaction.
- the following information on the crosslinker also applies to crosslinkers formed in situ from a precursor, where applicable.
- the crosslinker has at least one functional group that can react with the crosslinkable groups of the lignin.
- the crosslinker preferably has at least one functional group selected from aldehyde, carboxylic acid anhydride, epoxide, hydroxyl and isocyanate groups or a combination thereof.
- the crosslinker has a functional group that can react with two crosslinkable groups of the lignin, such as an aldehyde, acid anhydride or epoxide group, such a functional group is sufficient. Otherwise, the crosslinker at least two functional groups, such as hydroxyl or isocyanate groups, which can react with the crosslinkable groups of the lignin.
- the at least one crosslinker is selected from at least one aldehyde, epoxide, acid anhydride, polyisocyanate or polyol, with the at least one crosslinker preferably being selected from aldehydes, particularly preferably formaldehyde, furfural or sugar aldehydes.
- a polyisocyanate is a compound having at least two isocyanate groups, with a diisocyanate or triisocyanate being preferred.
- a polyol is a compound having at least two hydroxyl groups, with a diol or triol being preferred.
- bifunctional crosslinkers When bifunctional crosslinkers are used, two moles of crosslinkable units are available per mole of bifunctional crosslinker. Correspondingly, when using trifunctional crosslinking agents, three moles of crosslinkable units are available per mole of trifunctional crosslinking agent, etc. It should be noted here that despite the multiple functionality of the crosslinking agent, often only some of the available groups react, since the reactivity decreases as the groups react, on the one hand due to steric hindrance, on the other hand due to the shifting of charges.
- a crosslinkable moiety of the crosslinker refers to a moiety that can react with a crosslinkable moiety of the lignin.
- the crosslinking agent is preferably metered into the liquid obtained in step b) in such a way that a maximum of 4 mol, preferably a maximum of 3 mol, more preferably a maximum of 2.5 mol, particularly preferably a maximum of 2 mol, moreover preferably a maximum of 1.75, in particular a maximum of 1.5 mol of crosslinkable units of the crosslinker per mole of crosslinkable units of the lignin used.
- the crosslinking agent is preferably metered into the liquid obtained in step b) in such a way that at least 0.2 mol, preferably at least 0.5 mol, more preferably at least 0.75 mol, more preferably at least 1 mol, particularly preferably at least 1 1 mol, in particular at least 1.15 mol, of crosslinkable units of the crosslinker are present per mole of crosslinkable units of the lignin used.
- the dosage of crosslinker in the liquid obtained in step b) is preferably in the range from 0.2 mol to 4 mol, more preferably 0.5 mol to 3 mol, particularly preferably 1 to 2 mol of crosslinkable units of the crosslinker per mole of crosslinkable units Units of the lignin used.
- Crosslinkers can react in the lignin on phenolic rings in the free ortho and/or para position (phenolic guaiacyl groups and p-hydroxyphenyl groups).
- suitable crosslinkers for reacting at free ortho and para positions of phenolic rings are aldehydes such as formaldehyde, furfural, 5-hydroxymethylfurfural (5-HMF), hydroxybenzaldehyde, vanillin, syringaldehyde, piperonal, glyoxal, glutaraldehyde or sugar aldehydes.
- Preferred crosslinkers for the reaction on phenolic rings are formaldehyde, furfural and sugar aldehydes (ethanals and/or propenals) such as glyceraldehyde and glycolaldehyde.
- crosslinkers can react with aromatic and aliphatic OH groups (phenolic guaiacyl groups, p-hydroxyphenyl groups, syringyl groups) in the lignin.
- aromatic and aliphatic OH groups phenolic guaiacyl groups, p-hydroxyphenyl groups, syringyl groups
- preferably bifunctional and also polyfunctional compounds with epoxide groups such as glycidyl ether, isocyanate groups such as diisocyanate or oligomeric diisocyanate, or acid anhydrides can be used for this purpose.
- Preferred crosslinkers for the reaction on aromatic and aliphatic OH groups are polyisocyanates, especially diisocyanates or triisocyanates, and acid anhydrides.
- Crosslinkers can also react with carboxy groups.
- diols and triols can be used for this purpose.
- Preferred crosslinkers for reaction with carboxy groups are diols.
- crosslinkers can react with phenolic rings, aromatic and aliphatic OH groups and carboxy groups.
- preferably bifunctional and also polyfunctional compounds with at least two of the abovementioned functional crosslinking groups can be used for this purpose.
- crosslinkable units of the lignin used mean phenolic guaiacyl groups and p-hydroxyphenyl groups.
- concentration of crosslinkable units is determined, for example, via 31 P NMR spectroscopy (Podschun et al., European Polymer Journal, 2015, 67, 1-11), with guaiacyl groups being one crosslinkable unit and p-hydroxyphenyl groups being two crosslinkable units contain.
- crosslinkable units of the lignin used mean all aromatic and aliphatic OH groups.
- concentration of crosslinkable units (mmol/g) is determined, for example, via 31 P NMR spectroscopy, with one OH group corresponding to one crosslinkable unit.
- Crosslinkable units of the lignin used mean all carboxy groups when using crosslinkers that react with carboxy groups.
- concentration of crosslinkable units (mmol/g) is determined, for example, via 31 P NMR spectroscopy, with one carboxy group corresponding to one crosslinkable unit.
- the amount of crosslinker in the liquid obtained in step b) is preferably at most 35 g/100 g lignin, preferably at most 30 g/100 g lignin, particularly preferably at most 25 g/100 g lignin.
- the amount of crosslinking agent, preferably formaldehyde, in the liquid obtained in step b) is preferably at most 25 g/100 g lignin, preferably at most 20 g/100 g lignin, particularly preferably at most 15 g/100 g lignin, in particular maximum 12g / 100g lignin.
- the amount of added crosslinker, preferably formaldehyde can be in a range from 1 to 20 g/100 g lignin, preferably from 5 to 15 g/100 g lignin, particularly preferably from 6 to 12 g/100 g lignin. It is also possible instead to add some or all of the precursors of crosslinkers, such as formaldehyde or other aldehydes, to the liquid, from which the actual crosslinker is formed in situ.
- the specific surface area of the crosslinked lignin particles obtained can be significantly increased by adjusting the amount of crosslinking agent as mentioned above.
- a precursor of the crosslinker can be used, which produces the crosslinker in situ before and/or during the hydrothermal treatment.
- the advantage of generating a crosslinker in situ is that the amount of crosslinker added can be reduced or eliminated entirely.
- suitable precursors of the crosslinker are carbohydrates, preferably cellulose, hemicelluloses or glucose, or lignin, each of which can be dispersed or dissolved in the liquid.
- carbohydrates preferably cellulose, hemicelluloses or glucose
- lignin an aldehyde, preferably glyceraldehyde or glycolaldehyde
- an aldehyde preferably glyceraldehyde or glycolaldehyde
- lignin as a precursor, in particular an aldehyde, preferably methanediol or glycolaldehyde, can be generated from it in situ in the method according to the invention, which then functions as a crosslinking agent.
- the proportion of lignin based on the total mass of the liquid containing the lignin obtained in step b) is advantageously between 3% and 25%, preferably less than 20%, particularly preferably less than 18%, based on the weight of the in step b) liquid obtained without the crosslinker and/or the precursor of the crosslinker.
- the amount of lignin is that obtained in step b). Liquid in the range of 3 to 25% by weight, preferably 7 to 18% by weight, based on the weight of the liquid obtained in step b) without the crosslinker and/or the precursor of the crosslinker.
- the solids content of the liquid obtained in step b) is in the range from 5 to 25% by weight.
- the ash content of the liquid obtained in step b), based on the dry matter, is in the range from 10 to 45% by weight.
- the ash content is determined according to DIN 51719, with the ashing temperature being set at 915°C. pH of the liquid obtained in step bl
- the pH of the liquid obtained in step b) (or b1) or b2)), which contains lignin and at least one crosslinker and/or a precursor of the crosslinker, is preferably in the range from more than 6.5 to less than 10 from more than 7 to below 10 and more preferably from more than 7.5 to below 10, preferably 8 to 9.5, particularly preferably 8 to 9.
- a pH of about 8.5 to 9 are most suitable, at pH values below 6.5 or below 7.5 or significantly above 9 the achievable BET and STSA surface areas are noticeably reduced.
- pH values are achieved by lowering the pH by adding the acid and/or the acidic gas to the black liquor in step b1) or by adding acid and/or acidic gas to the black liquor and optionally adding more acid and/or further acidic ones Gas set to the separated solid lignin raw material in step b2).
- the pH of the liquid obtained in step b) can be determined directly after the preparation of the liquid according to step b) and relates in particular to the pH before the hydrothermal treatment according to step c).
- the pH is determined at room temperature (23°C).
- an acid or an acidic gas is added to the separated solid lignin raw material to lower the pH further.
- the amount of the acid e.g. sulfuric acid or acetic acid or formic acid, which is admixed to form the liquid produced in step b)
- the amount of the acid e.g. sulfuric acid or acetic acid or formic acid, which is admixed to form the liquid produced in step b)
- the liquid produced according to b1) or b2) in step b), which contains lignin and at least one crosslinker and/or a precursor of the crosslinker, has an electrical conductivity in a range from more than 15 mS/cm to 400 mS/cm. Despite the high electrical conductivity of the liquid, lignin particles with a high specific surface area can be produced using the method according to the invention.
- the liquid obtained in step b) has an electrical conductivity greater than 25 mS/cm and/or at most 100 mS/cm, preferably at most 80 mS/cm, more preferably at most 60 mS/cm, particularly preferably at most 40 mS /cm on.
- the electrical conductivity of the liquid obtained in step b) can, for example, preferably be more than 25 mS/cm to 200 mS/cm, preferably in the range of greater than 25 mS/cm to 80 mS/cm or 25 mS/cm to 60 mS/cm or 25 to 40 mS/cm. However, it can also be, for example, in the range from 30 mS/cm to 80 mS/cm or 40 to 60 mS/cm.
- the electrical conductivity is used here as a measure of the ion content of the liquid. It refers to the electrical conductivity of the liquid at 23°C and can be determined using standard conductivity measuring devices, e.g. a pH meter designed for this purpose. The electrical conductivity was determined with the measuring probe of the device PCE-PH D1 (pH meter from PCE Instruments) (determined as conductivity at 20°C to 25°C). The electrical conductivity of the liquid obtained in step b) can be determined directly after the preparation of the liquid in step b), in particular before the hydrothermal treatment.
- the method according to the invention also comprises, as step c), the hydrothermal treatment of the liquid obtained in step b), which contains lignin and/or at least one crosslinker and/or a precursor of the crosslinker, at a temperature in the range from 150°C to 270°C with the formation of cross-linked lignin particles in the liquid.
- the temperature of the hydrothermal treatment is advantageously less than 270°C, preferably less than 260°C, more preferably less than 250°C, in individual cases less than 240°C.
- the temperature of the hydrothermal treatment is more than 150° C., preferably at least 160° C., more preferably at least 170° C., preferably more than 180° C., moreover preferably more than 190° C. in particular at more than 200°C, in individual cases at more than 210°C.
- the hydrothermal treatment is carried out at a temperature in the range from 180°C to 250°C, preferably from 210°C to 250°C.
- the duration of the hydrothermal treatment is advantageously at least 10 minutes, more preferably at least 30 minutes, particularly preferably at least 45 minutes, even more preferably at least 90 minutes, and/or less than 600 minutes, preferably less than 480 minutes, particularly preferably less than 450 minutes, more preferably less than 300 minutes, in particular less than 180 minutes, in individual cases less than 150 minutes.
- the hydrothermal treatment is carried out at overpressure.
- the hydrothermal treatment is preferably carried out in a pressure-tight container, in particular in a reactor or autoclave.
- the pressure during the hydrothermal treatment is preferably at least 1 bar, more preferably at least 2 bar and preferably at most 10 bar above the saturated vapor pressure of the liquid containing the lignin.
- the liquid can be agitated during the hydrothermal treatment, e.g., by stirring or circulating the liquid.
- lignin is crosslinked by the crosslinker to form crosslinked lignin particles in the liquid. Partial conversion of lignin with the crosslinking agent can also take place before the hydrothermal treatment while the liquid is being heated.
- the crosslinked lignin particles obtained by the hydrothermal treatment are stabilized lignin particles and will be described in detail below.
- the method according to the invention also comprises step d), in which the crosslinked lignin particles formed in step c) are separated from the liquid.
- All conventional solid-liquid separation processes can be used to separate the crosslinked lignin particles formed from the liquid.
- the liquid is preferably separated from the particles by filtration or centrifugation.
- a dry matter content of more than 15%, preferably more than 20%, more preferably more than 25%, particularly preferably more than 30% and preferably of less than 60%, preferably less than 55%, more preferably less than 50%, particularly preferably less than 45% more preferably less than 40%.
- Another way of separating the lignin particles is to evaporate the liquid, for example at elevated temperature and/or reduced pressure.
- the method according to the invention also comprises step e), in which the crosslinked lignin particles separated in step d) are washed with a detergent or a washing liquid.
- the separated crosslinked lignin particles can be washed one or more times with detergent.
- the spent detergent is returned to an evaporation plant for black liquor.
- the pH of the detergent used is greater than 4, preferably greater than 6, and less than 10, preferably less than 9.
- a suitable detergent is, for example, water, such as tap water or preferably demineralized water, which may also contain additives, for example an acid or base, may be included.
- Inorganic compounds can be removed from the particles by washing, so that the ash content of the crosslinked lignin particles is noticeably reduced. This improves the properties of the particles.
- the washed lignin particles are typically dried, with at least part of the residual liquid preferably being removed by evaporating them, e.g., by heating and/or reducing the pressure. It is preferred to obtain dried or dry crosslinked lignin particles as the end product.
- the dry matter content is preferably more than 90%, more preferably more than 92%, in particular more than 95%.
- dry particles are understood as meaning particles with a dry matter content of more than 90%, more preferably more than 92%, in particular more than 95%.
- step d) and, if appropriate, the used detergent obtained in step e) are preferably fed to a processing plant in order to obtain lye from the constituents contained and/or to obtain energy.
- step d) Optional recycling of the liquid separated off in step d) and/or the used detergent from step e) for the recovery of lye and/or energy
- the liquid separated off in step d) and, if appropriate, the used detergent obtained in step e) are optionally and preferably fed to a processing plant, in particular an evaporation plant for black liquor, in order to remove from contained Components to win lye and / or energy.
- the components come from the black liquor used.
- a black liquor evaporation plant is part of the treatment plant.
- such a treatment plant usually includes a caustic recovery boiler and causticizing.
- the black liquor provided in step a) is removed from an evaporation plant for black liquor and the liquid separated off in step d) and, if appropriate, the spent detergent obtained in step e) are returned to the evaporation plant at a point which is downstream of the removal point of the Black liquor lies so that no cycle can occur.
- the heating rate for the liquid obtained in step b), which contains lignin and at least one crosslinker and/or a precursor thereof, to reach the temperature for the hydrothermal treatment and/or for the intermediate treatment described below, which may be carried out, is preferably less than 15 Kelvin per minute, more preferably less than 10 Kelvin per minute, particularly preferably less than 5 Kelvin per minute.
- step b) it may be expedient to keep the liquid obtained in step b) at a lower temperature for a certain period of time before the hydrothermal treatment, which is hereinafter referred to as the intermediate treatment.
- the liquid obtained in step b) before the hydrothermal treatment carried out in step c) for a period of at least 5 minutes, preferably at least 10 minutes, more preferably at least 15 minutes, and less than 300 minutes, more preferably less than 60 minutes, at a temperature in the range 50°C to below 150°C, more preferably 60°C to 130°C, most preferably 70°C to below 100°C.
- At least part of the lignin or more lignin can be dissolved in the liquid during the heating and any intermediate treatment carried out on the liquid obtained in step b).
- crosslinker molecule can be attached to lignin at one point, a second attachment point Crosslinker molecule to lignin with the formation of crosslinking is not or only partially done.
- a dissolved modified lignin is understood in particular to mean that the aromatics in the lignin are still primarily connected via ether bonds, the proportion of para-substituted phenolic rings in the total proportion of aromatic rings is greater than 95%, preferably greater than 97%, particularly preferably greater than 99% and the content of free phenol is below 200 ppm, preferably below 100 ppm, more preferably below 75 ppm, particularly preferably below 50 ppm,
- the Klason lignin content is at least 70%, preferably at least 75%, particularly preferably at least 80%, in particular at least 85%.
- the content of free phenol is determined according to DIN ISO 8974.
- the content of clason lignin is determined as acid-insoluble lignin according to TAPPI T 222.
- the quantification and qualification of the phenolic OH groups is determined using 31P-NMR according to M. Zawadzki, A. Ragauskas (Holzaba 2001, 55, 3).
- the reaction of the crosslinking agent with the lignin dissolved in the liquid during heating and/or in the optional intermediate treatment can ensure a higher selectivity of the reaction and a dissolved modified lignin can be obtained in a targeted manner, which is then converted into crosslinked lignin particles in the hydrothermal treatment .
- Realizing the heating at the heating rates mentioned and/or the optional intermediate treatment of the liquid obtained in step b) reduces or completely suppresses the polymerization of the crosslinker with the lignin and possibly the carbonization products formed from the lignin.
- the particle properties of the crosslinked or stabilized lignin particles can be specifically influenced. In this way, advantageous particle properties can be set.
- the temperature of the optional intermediate treatment is advantageously more than 50°C, preferably more than 60°C, particularly preferably more than 70°C and less than 180°C, preferably less than 150°C, more preferably less than 130°C, more preferably less than 100°C.
- the average residence time in the optional intermediate treatment is advantageously at least 5 minutes, more preferably at least 10 minutes, more preferably at least 15 minutes, particularly preferably at least 30 minutes, in particular at least 45 minutes, but less than 300 minutes.
- An advantageous combination of time and temperature window for the optional intermediate treatment is a minimum temperature of 50°C and a maximum temperature of below 150°C with a residence time of at least 15 minutes, preferably at least 20 minutes, more preferably at least 30 minutes, particularly preferably at least 45 minutes .
- An alternative advantageous combination of time and temperature window for the optional intermediate treatment is a minimum temperature of 50°C and a maximum temperature of 130°C with a residence time of at least 10 minutes, preferably at least 15 minutes, more preferably at least 20 minutes, particularly preferably at least 30 minutes , especially at least 45 minutes.
- a temperature of from 50°C to below 150°C is maintained for a residence time of at least 20 minutes, preferably at least 60 minutes.
- the temperature is maintained at from 70° C. to 130° C. for a residence time of at least 10 minutes, preferably at least 50 minutes.
- the optional intermediate treatment can be carried out at atmospheric or superatmospheric pressure, preferably at superatmospheric pressure.
- a crosslinked lignin in particle form is produced by the method according to the invention.
- the lignin obtained by the method according to the invention is therefore present as crosslinked lignin particles, the end product obtained in the method preferably being a powder, in particular a dry powder. It is therefore a question of solid particles which can be present in a dispersed form in a liquid or as a dried or dry powder.
- the yield of crosslinked lignin particles, based on the lignin used, is preferably more than 60%, preferably more than 70%, particularly preferably more than 80%, in particular more than 85%.
- the crosslinked lignin particles obtained are, in particular, stabilized lignin particles.
- the stabilization by crosslinking and hydrothermal treatment leads to improved properties, for example an increased specific surface area, reduced solubility in alkaline liquids and/or an increased glass transition point or no measurable glass transition point.
- the received Crosslinked or stabilized lignin particles preferably have a glass transition temperature of more than 160°C, preferably more than 180°C, particularly preferably more than 200°C, in particular more than 250°C.
- no glass transition temperature can be measured in the crosslinked lignin particles obtained, ie there is no glass transition temperature.
- the glass transition temperature is measured after solid-liquid separation, washing and drying on dry, cross-linked lignin particles in accordance with DIN 53765.
- the stabilized lignin particles that are obtained by the process according to the invention also have other advantageous particle properties that enable them to be used in material applications.
- the crosslinked lignin particles obtained by the process preferably have a d50 value (volume average) of the particle size distribution of less than 500 ⁇ m, preferably less than 300 ⁇ m, more preferably less than 200 ⁇ m, in particular less than 100 ⁇ m, particularly preferably less than 50 ⁇ m.
- the d50 value (volume average) of the grain size distribution is preferably greater than 0.5 ⁇ m, preferably greater than 1 ⁇ m, particularly preferably greater than 2 ⁇ m.
- the particle size distribution of the crosslinked or stabilized lignin is measured in a suspension with distilled water using laser diffraction according to ISO 13320. Before and/or during the measurement of the particle size distribution, the sample to be measured is dispersed with ultrasound until a particle size distribution that is stable over several measurements is obtained will. This stability is achieved when the individual measurements in a series of measurements, e.g. from the d50, do not deviate from one another by more than 5%.
- the crosslinked lignin particles obtained have an STSA or STSA surface area of at least 10 m 2 /g, more preferably at least 20 m 2 /g, more preferably at least 30 m 2 /g, even more preferably at least 40 m 2 /g , most preferably at least 50 m 2 /g.
- the STSA is preferably less than 200 m 2 /g, preferably less than 180 m 2 /g.
- STSA Statistical Thickness Surface Area
- the STSA surface area has values of at least 10 m 2 /g to 180 m 2 /g, preferably at least 20 m 2 /g to 180 m 2 /g, more preferably from 30 m 2 /g to 180 m 2 /g, particularly preferably from 40 m 2 /g to 180 m 2 /g.
- the BET surface area of the present crosslinked or stabilized lignin only deviates by a maximum of 20%, preferably by a maximum of 15%, more preferably by a maximum of 10% STSA surface.
- the BET surface is determined as the total surface of the outer and inner surface using nitrogen adsorption according to Brunauer, Emmett and Teller.
- the BET surface area and the STSA surface area are determined in accordance with the ASTM D 6556-14 standard. In the present invention, in contrast to this, the sample preparation/outgassing for the STSA and BET measurement takes place at 150°C.
- the crosslinked lignin particles formed in the method according to the invention preferably have an ash content of less than 5% by mass, preferably less than 3% by mass, and more than 1% by mass.
- the crosslinked lignin particle obtained is preferably not very porous.
- the pore volume of the crosslinked or stabilized lignin is advantageously ⁇ 0.1 cm 3 /g, more preferably ⁇ 0.01 cm 3 /g, particularly preferably ⁇ 0.005 cm 3 /g. This distinguishes the present crosslinked or stabilized lignin from finely divided porous materials such as ground biogenic powdered activated carbon, which, in addition to a BET surface area of usually more than 500 m 2 /g, also has an STSA surface area of at most 10 m 2 /g may have.
- the crosslinked lignin particles obtained differ in particular by the preferred advantageous particle properties, for example the d50 value of the particle size distribution of less than 500 ⁇ m or the STSA of more than 10 m 2 /g, preferably more than 20 m 2 /g, from lignin based resins, which are generated by a reaction with formaldehyde and are converted from the solution via the gel state into a duromer.
- the preferred advantageous particle properties for example the d50 value of the particle size distribution of less than 500 ⁇ m or the STSA of more than 10 m 2 /g, preferably more than 20 m 2 /g, from lignin based resins, which are generated by a reaction with formaldehyde and are converted from the solution via the gel state into a duromer.
- the crosslinked lignin particles obtained are preferably only partially soluble in alkaline liquids.
- the solubility of the undissolved, stabilized lignin is preferably less than 30%, preferably less than 25%, particularly preferably less than 20%.
- the alkaline solubility of the crosslinked or stabilized lignin particles is determined as follows:
- the lignin particles are separated from the liquid by centrifugation or filtration and washed with distilled water.
- the product from 1 is dried at 105°C for 24 hours.
- the solubility is determined in triplicate. For this purpose, 4 g of dry filler are weighed into 80 g of 0.1 M NaOH in a 100 ml Erlenmeyer flask. 5. The alkaline suspension is shaken at room temperature (23°C) for 2 hours at a speed of 200 shakers per minute. If the liquid touches the lid, the number of shakers should be reduced so that this does not happen.
- the filter paper is slightly moistened under vacuum before filtration.
- the pH value of the filtrate water is measured and noted.
- the Erlenmeyer flask is then rinsed with 40 ml of distilled water in order to transfer the last residue of any remaining material to the Buchner funnel and at the same time to clean the filter cake of soluble substances such as the NaOH used. It is filtered until the filter cake is dry again.
- the Büchner funnel is dried in the drying oven at 105°C for at least 24 hours until the weight remains constant.
- the invention further relates to crosslinked lignin particles obtainable by the process according to the invention, the crosslinked lignin particles preferably having an STSA surface area of at least 10 m 2 /g, more preferably at least 20 m 2 /g, more preferably at least 30 m 2 /g more preferably at least 40 m 2 /g, most preferably at least 50 m 2 /g.
- the lignin particles obtained by the method according to the invention preferably have the following properties: an STSA of at least 10 m 2 /g, preferably at least 20 m 2 /g, more preferably at least 30 m 2 /g, even more preferably at least 40 m 2 /g, most preferably at least 50 m 2 /g.
- the STSA is preferably less than 200 m 2 /g, preferably less than 180 m 2 /g, with a signal in the solid state 13 C-NMR at 0 to 50 ppm, preferably at 10 to 40 ppm, particularly preferably at 25 to 35 ppm an intensity compared to the signal of the methoxy groups at 54 to 58 ppm of 1-80%, preferably 5-60%, particularly preferably 5-50% and a 13 C-NMR signal at 125 to 135 ppm, preferably at 127 to 133 ppm , which is increased compared to the lignin used a 14 C content that corresponds to that of renewable raw materials, preferably greater than 0.20 Bq/g carbon, particularly preferably greater than 0.23 Bq/g carbon, but preferably less than 0.45 Bq/g carbon in each case; a carbon content based on the ash-free dry substance between 60% by weight and 80% by weight, preferably between 65% by weight and 75% by weight, a glass transition temperature of more than 160°
- a pore volume of the crosslinked or stabilized lignin of less than 0.1 cm 3 /g, more preferably less than 0.01 cm 3 /g, particularly preferably less than 0.005 cm 3 /g.
- the invention further relates to crosslinked lignin particles which have a glass transition temperature Tg of at least 160°C or no glass transition temperature.
- the crosslinked lignin particles have an STSA surface area of at least 10 m 2 /g.
- the crosslinked lignin particles are lignin particles which are crosslinked with a crosslinker, suitable crosslinkers being those described above, in particular formaldehyde.
- the crosslinked lignin particles have an STSA or STSA surface area of at least 20 m 2 /g, more preferably at least 30 m 2 /g, even more preferably at least 40 m 2 /g, most preferably at least 50 m 2 /g, exhibit.
- the STSA is preferably less than 200 m 2 /g, preferably less than 180 m 2 /g.
- the crosslinked lignin particles can have, for example, an STSA surface area of at least 10 m 2 /g to 180 m 2 /g, preferably at least 20 m 2 /g to 180 m 2 /g, more preferably from 30 m 2 /g to 180 m 2 /g. g, particularly preferably from 40 m 2 /g to 180 m 2 /g.
- the crosslinked lignin particles preferably have a glass transition temperature of more than 180°C, more preferably more than 200°C, especially more than 250°C. Preferably no glass transition temperature can be measured in the case of the crosslinked lignin particles.
- the crosslinked lignin particles are characterized, among other things, by a reduced solubility in alkaline liquids.
- the crosslinked lignin particles have an alkaline solubility in 0.1 M NaOH at 23° C. of less than 30%, preferably less than 25%, more preferably less than 20%.
- the alkaline solubility is determined by the method described above.
- the crosslinked lignin particles have a 14 C content in a range of 0.20 to 0.45 Bq/g carbon.
- the material to be examined was sent to the Poznah Radiocarbon Laboratory, Foundation of the A. Mickiewicz University, ul. Rubiez 46, 61-612 Poznah for the purpose of determining the 14 C content.
- the method used is described by the head of the laboratory, Tomasz Goslar, on the institute's website.
- the essential contents for lignin are summarized below: Procedure for 14 C-dating using AMS technology with the following steps: a) chemical pre-treatment according to Brock et al. , 2010, Radiocarbon, 52, 102-112.
- the analysis gives the age of the carbon sample for archaeological purposes. However, the measurement result can also be given as a specific activity.
- the crosslinked particles according to the invention can also have all the other properties that were described above under “crosslinked lignin particles I”, for example with regard to grain size distribution, ash content and/or pore volume, so that reference is made thereto.
- the crosslinked lignin particles according to the invention can be functionalized, in particular silanized. This means a surface modification of the crosslinked lignin particles with a coupling agent.
- the coupling reagent has a functional group via which chemical bonding to the surface of the crosslinked lignin particles takes place.
- Silanization can in particular bring about an improved connection, eg chemical connection, to a polymer serving as matrix material, in particular a rubber elastomer.
- coupling agents or surface modifiers are known per se to those skilled in the art of fillers.
- Suitable examples of coupling agents are, in particular, organosilanes, e.g.
- the functionalization or silanization of the crosslinked lignin particles is preferably carried out ex situ, i.e. before mixing with a polymer, in particular a rubber.
- the crosslinked lignin particles are lignin particles which can be obtained by a method according to the invention as described above.
- Rubber items in particular technical rubber items or tires, containing crosslinked lignin particles
- the invention also relates to a rubber article, in particular a technical rubber article or tire, which comprises crosslinked lignin particles as described above as filler and at least one polymer, in particular a rubber elastomer, as matrix or matrix material. It is known to those skilled in the art that rubber articles can contain a number of additives, such as fillers.
- the polymer contained in the rubber article as matrix or matrix material is in particular a rubber elastomer.
- the rubber elastomer can be formed from one or more rubbers.
- the rubber elastomer can be formed from, for example, natural rubber (1,4 polyisoprene), e.g., from the rubber tree "Hevea Basiliensis” or from dandelion, synthetic natural rubber or synthetic rubbers or mixtures thereof, which are converted into the rubber matrix by vulcanization.
- the crosslinked lignin according to the invention can be present in the rubber article, in particular the technical rubber article or tire, for example in an amount of 10% by weight to 150% by weight, preferably 20% by weight to 120% by weight, more preferably 40% by weight. % to 100% by weight, particularly preferably 50% by weight to 80% by weight, based on the weight of the rubber used for the rubber article.
- Rubber articles, in particular technical rubber articles or tires are articles based on rubber or a rubber elastomer, ie vulcanized rubber, which serves as matrix material for the article. Rubber items, in particular technical rubber items or tires, are sometimes also referred to as rubber goods, caoutchouc items or caoutchouc goods.
- MRG abbreviation The technical term for technical rubber articles is "Mechanical Rubber Goods" (MRG abbreviation).
- rubber items in particular technical rubber items or tires, are vehicle tires, sealing profiles, belts, belts, conveyor belts, hoses, spring elements, rubber-metal parts, roller coverings, molded items, rubber seals and cables.
- the rubber article in particular the technical rubber article or tire, can contain further fillers, in particular carbon black and/or silica and/or other inorganic or surface-treated inorganic fillers such as chalk and silica.
- crosslinked lignin particles contained in the rubber article according to the invention are in particular crosslinked lignin particles according to the invention as described under “crosslinked lignin particles II”.
- the crosslinked lignin particles are particularly preferably obtainable by the process according to the invention as described above.
- the BET is given instead of the STSA.
- BET and STSA do not differ by more than 10% for the undissolved stabilized lignin produced here.
- the lignin content of the raw material results from the raw material mass minus the anhydrous ash content.
- the raw material is a lignin obtained by means of CC>2 precipitation from a black liquor from a Kraft digestion.
- the anhydrous ash content of the raw material was determined to be 19.3%.
- the solid was converted into a liquid containing the dissolved lignin, the dry matter content of which was 18.6% and the pH of which was 10, by adding water. 30 each g of this liquid containing dissolved lignin, the amounts of formaldehyde defined in Table 1 were added in the form of a 23.5% formaldehyde solution.
- the liquid containing the dissolved lignin and the formaldehyde solution were homogenized and hydrothermally treated for the times and temperatures given in Table 1.
- the undissolved stabilized lignin was recovered by filtration.
- the raw material is a lignin obtained by means of C0 2 precipitation from a black liquor from a Kraft digestion.
- the anhydrous ash content of the raw material was determined to be 19.3%.
- the solid was converted into a liquid containing the dissolved lignin, the dry matter content of which was 19.1% and the pH of which was 9, by adding water and sulfuric acid.
- the amounts of formaldehyde defined in Table 2 in the form of a 23.5% formaldehyde solution were added to each 30 g of this liquid containing dissolved lignin.
- the liquid containing the dissolved lignin and the formaldehyde solution were homogenized and hydrothermally treated for the times and temperatures given in Table 2.
- the undissolved stabilized lignin was recovered by filtration.
- the raw material is a lignin obtained by means of C0 2 precipitation from a black liquor from a Kraft digestion.
- the anhydrous ash content of the raw material was determined to be 19.3%.
- the solid was converted into a liquid containing the dissolved lignin, the dry matter content of which was 19.2% and the pH of which was 8.8.
- the amounts of formaldehyde defined in Table 3 in the form of a 23.5% formaldehyde solution were added to each 30 g of this liquid containing dissolved lignin.
- the liquid containing the dissolved lignin and the formaldehyde solution were homogenized and hydrothermally treated for the times and temperatures given in Table 3.
- the undissolved stabilized lignin was recovered by filtration.
- the raw material is a lignin obtained by means of C0 2 precipitation from a black liquor from a Kraft digestion.
- the anhydrous ash content of the raw material was determined to be 19.3%.
- the solid was converted into a liquid containing the dissolved lignin, the dry substance content of which was 14.8% and the pH of which was 10, by adding water.
- the amounts of formaldehyde defined in Table 4 in the form of a 23.5% formaldehyde solution were added to each 30 g of this liquid containing dissolved lignin.
- the liquid containing the dissolved lignin and the formaldehyde solution were homogenized and hydrothermally treated for the times and temperatures given in Table 4.
- the undissolved stabilized lignin was recovered by filtration.
- the raw material is a lignin obtained by means of CC>2 precipitation from a black liquor from a Kraft digestion.
- the anhydrous ash content of the raw material was determined to be 19.3%.
- the solid was converted into a liquid containing the dissolved lignin, the dry matter content of which was 15.3% and the pH of which was 9.2.
- the amounts of formaldehyde defined in Table 5 in the form of a 23.5% formaldehyde solution were added to each 30 g of this liquid containing dissolved lignin.
- the liquid containing the dissolved lignin and the formaldehyde solution were homogenized and hydrothermally treated for the times and temperatures given in Table 5.
- the undissolved stabilized lignin was recovered by filtration.
- the raw material is a lignin obtained by means of CC>2 precipitation from a black liquor from a Kraft digestion.
- the anhydrous ash content of the raw material was determined to be 19.3%.
- the solid was converted into a liquid containing the dissolved lignin, the dry matter content of which was 15.5% and the pH of which was 8.5.
- the amounts of formaldehyde defined in Table 6 in the form of a 23.5% formaldehyde solution were added to each 30 g of this liquid containing dissolved lignin.
- the liquid containing the dissolved lignin and the formaldehyde solution were homogenized and hydrothermally treated for the times and temperatures given in Table 6.
- the undissolved stabilized lignin was recovered by filtration.
- the raw material is a lignin obtained by means of CC>2 precipitation from a black liquor from a Kraft digestion.
- the anhydrous ash content of the raw material was determined to be 19.3%.
- the solid was converted into a liquid containing the dissolved lignin, the dry matter content of which was 9.8% and the pH of which was 10, by adding water.
- the amounts of formaldehyde defined in Table 7 in the form of a 23.5% formaldehyde solution were added to each 30 g of this liquid containing dissolved lignin.
- the liquid containing the dissolved lignin and the formaldehyde solution were homogenized and hydrothermally treated for the times and temperatures given in Table 7.
- the undissolved stabilized lignin was recovered by filtration.
- the raw material is a lignin obtained by means of CC>2 precipitation from a black liquor from a Kraft digestion.
- the anhydrous ash content of the raw material was determined to be 19.3%.
- the solid was converted into a liquid containing the dissolved lignin, the dry matter content of which was 9.4% and the pH of which was 8.8.
- the amounts of formaldehyde defined in Table 8 in the form of a 23.5% formaldehyde solution were added to each 30 g of this liquid containing dissolved lignin.
- the liquid containing the dissolved lignin and the formaldehyde solution were homogenized and hydrothermally treated for the times and temperatures given in Table 8.
- the undissolved stabilized lignin was recovered by filtration.
- the raw material is a lignin obtained by means of CC>2 precipitation from a black liquor from a Kraft digestion.
- the anhydrous ash content of the raw material was determined to be 19.3%.
- the solid was converted into a liquid containing the dissolved lignin, the dry matter content of which was 10.3% and the pH of which was 8.6.
- the amounts of formaldehyde defined in Table 9 in the form of a 23.5% formaldehyde solution were added to each 30 g of this liquid containing dissolved lignin.
- the liquid containing the dissolved lignin and the formaldehyde solution were homogenized and hydrothermally treated for the times and temperatures given in Table 9.
- the undissolved stabilized lignin was recovered by filtration.
- the raw material is a lignin obtained by means of CC>2 precipitation from a black liquor from a Kraft digestion.
- the anhydrous ash content of the raw material was determined to be 19.3%.
- the solid was converted into a liquid containing the dissolved lignin, the dry matter content of which was 10.4% and the pH of which was 8.6.
- the amounts of formaldehyde defined in Table 10 in the form of a 23.5% formaldehyde solution were added to each 30 g of this liquid containing dissolved lignin.
- the liquid containing the dissolved lignin and the formaldehyde solution were homogenized and hydrothermally treated for the times and temperatures given in Table 10.
- the undissolved stabilized lignin was recovered by filtration.
- the raw material is a lignin obtained by means of CC>2 precipitation from a black liquor from a Kraft digestion.
- the anhydrous ash content of the raw material was determined to be 27.2%.
- the solid was converted into a liquid containing the dissolved lignin, the dry matter content of which was 11.5% and the pH of which was 8.7.
- the amounts of formaldehyde defined in Table 11 in the form of a 23.5% formaldehyde solution were added to each 30 g of this liquid containing dissolved lignin.
- the liquid containing the dissolved lignin and the formaldehyde solution were homogenized and hydrothermally treated for the times and temperatures given in Table 11.
- the undissolved stabilized lignin was recovered by filtration.
- the raw material is a lignin obtained by means of CC>2 precipitation from a black liquor from a Kraft digestion.
- the anhydrous ash content of the raw material was determined to be 21.2%.
- the solid was converted into a liquid containing the dissolved lignin, the dry matter content of which was 10.6% and the pH of which was 8.6.
- the amounts of formaldehyde defined in Table 12 in the form of a 23.5% formaldehyde solution were added to each 30 g of this liquid containing dissolved lignin.
- the liquid containing the dissolved lignin and the formaldehyde solution were homogenized and hydrothermally treated for the times and temperatures given in Table 12.
- the undissolved stabilized lignin was recovered by filtration.
- the raw material is a lignin obtained by means of CC>2 precipitation from a black liquor from a Kraft digestion.
- the anhydrous ash content of the raw material was determined to be 19.3%.
- the solid was converted into a liquid containing the dissolved lignin, the dry matter content of which was 10.1% and the pH of which was 8.4.
- the amounts of formaldehyde defined in Table 13 in the form of a 23.5% formaldehyde solution were added to each 700 g of this liquid containing dissolved lignin.
- the liquid containing the dissolved lignin and the formaldehyde solution were homogenized and hydrothermally treated for the times and temperatures given in Table 13.
- the undissolved stabilized lignin was recovered by filtration.
- the raw material is a lignin obtained by means of CC>2 precipitation from a black liquor from a Kraft digestion.
- the anhydrous ash content of the raw material was determined to be 19.3%.
- the solid was converted into a liquid containing the dissolved lignin, the dry matter content of which was 10.1% and the pH of which was 7.9.
- the amounts of formaldehyde defined in Table 14 in the form of a 23.5% formaldehyde solution were added to each 700 g of this liquid containing dissolved lignin.
- the liquid containing the dissolved lignin and the formaldehyde solution were homogenized and hydrothermally treated for the times and temperatures given in Table 14.
- the undissolved stabilized lignin was recovered by filtration.
- the raw material is a lignin obtained by means of CC>2 precipitation from a black liquor from a Kraft digestion.
- the anhydrous ash content of the raw material was determined to be 21.2%.
- the solid was converted into a liquid containing the dissolved lignin, the dry matter content of which was 10.6% and the pH of which was 8.6.
- the amounts of formaldehyde defined in Table 15 in the form of a 23.5% formaldehyde solution were added to 700 g of this liquid containing dissolved lignin.
- the liquid containing the dissolved lignin and the formaldehyde solution were homogenized and hydrothermally treated for the time and temperature given in Table 15.
- the undissolved stabilized lignin was recovered by filtration.
- the raw material is a lignin obtained by means of CC>2 precipitation from a black liquor from a Kraft digestion.
- the anhydrous ash content of the raw material was determined to be 21.2%.
- the solid was converted into a liquid containing the dissolved lignin, the dry matter content of which was 10.5% and the pH of which was 7.1.
- the amounts of formaldehyde defined in Table 16 in the form of a 23.5% formaldehyde solution were added to 11600 g of this liquid containing dissolved lignin.
- the liquid containing the dissolved lignin and the formaldehyde solution were homogenized and hydrothermally treated for the time and temperature given in Table 16.
- the undissolved stabilized lignin was recovered by filtration.
- the alkaline solubility of the undissolved stabilized lignin obtained was determined to be 9.1% in 0.1 M NaOH according to the measuring method described above.
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KR1020237004998A KR20230039695A (ko) | 2020-07-10 | 2021-07-09 | 높은 고비표면적을 갖는 가교된 리그닌의 제조방법, 가교된 리그닌 및 가교된 리그닌을 포함하는 공업용 고무제품 또는 타이어 |
JP2023501284A JP2023532802A (ja) | 2020-07-10 | 2021-07-09 | 高比表面積を有する架橋リグニンの製造方法、架橋リグニン、及び架橋リグニン含有工業用ゴム製物品又はタイヤ |
AU2021304246A AU2021304246A1 (en) | 2020-07-10 | 2021-07-09 | Method for producing a crosslinked lignin with a highly specified surface area, crosslinked lignin, and technical rubber articles or tires comprising crosslinked lignin |
US18/004,745 US20230192966A1 (en) | 2020-07-10 | 2021-07-09 | Method for producing a crosslinked lignin with a highly specified surface area, crosslinked lignin, and technical rubber articles or tires comprising crosslinked lignin |
CN202180048523.1A CN116194427A (zh) | 2020-07-10 | 2021-07-09 | 制备具有高比表面积的交联木质素的方法、交联木质素和包含其的工业橡胶制品或轮胎 |
EP21763002.9A EP4179008A1 (de) | 2020-07-10 | 2021-07-09 | Verfahren zur herstellung eines vernetzten lignins mit hoher spezifischer oberfläche, vernetztes lignin und technische gummiartikel oder reifen umfassend vernetztes lignin |
MX2023000363A MX2023000363A (es) | 2020-07-10 | 2021-07-09 | Procedimiento para la produccion de una lignina reticulada con elevada superficie especifica, lignina reticulada y articulos industriales de goma o neumaticos que comprenden lignina reticulada. |
BR112023000260A BR112023000260A2 (pt) | 2020-07-10 | 2021-07-09 | Método para a produção de lignina reticulada com alta superfície específica, lignina reticulada e artigos industriais de borracha ou pneus, incluindo lignina reticulada |
CA3189043A CA3189043A1 (en) | 2020-07-10 | 2021-07-09 | A method for producing a cross-linked lignin having a high specific surface area, a cross-linked lignin and technical rubber articles or tires comprising cross-linked lignin |
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