WO2021249412A1 - 一种网孔式提花纱架双贾卡网布及其制作方法 - Google Patents
一种网孔式提花纱架双贾卡网布及其制作方法 Download PDFInfo
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- WO2021249412A1 WO2021249412A1 PCT/CN2021/099032 CN2021099032W WO2021249412A1 WO 2021249412 A1 WO2021249412 A1 WO 2021249412A1 CN 2021099032 W CN2021099032 W CN 2021099032W WO 2021249412 A1 WO2021249412 A1 WO 2021249412A1
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- jacquard
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/10—Open-work fabrics
- D04B21/12—Open-work fabrics characterised by thread material
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/16—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
- D04B21/165—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads with yarns stitched through one or more layers or tows, e.g. stitch-bonded fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Definitions
- the invention relates to the technical field of jacquard mesh fabrics, in particular to a mesh type jacquard creel double jacquard mesh fabric and a manufacturing method thereof.
- creel jacquard fabrics are all single-layer structures, and most of them have monotonous patterns.
- the double-layer creel product has serious wrinkling and foaming problems, which is not conducive to making shoes.
- the purpose of the present invention is to overcome the above shortcomings and provide a mesh type jacquard creel double jacquard fabric, which uses the principle of the double jacquard machine and the wonderful process design to make the creel mesh products more abundant and can be Using 2 jacquards for mesh jacquard, it not only retains the original transparency of the creel, but also increases the diversity of the mesh of the creel product, which relieves the original old-fashioned creel product can only have simple and regular meshes on the face and bottom. , Or use the electronic traverse system to design different mesh gradations on the face and bottom, and successfully use 2 jacquard meshes to make the creel type mesh products more colorful, innovative, and have better three-dimensional effects. Effectively solve the problems of double-layer creel products, such as easy wrinkling, blistering, and curling of cloth edges.
- a mesh type jacquard creel double jacquard mesh including a mesh body integrally woven by a warp knitting machine, the mesh body including a surface layer, The bottom layer, the surface layer is woven from polyester monofilament transparent yarn, the bottom layer is woven from polyester low-elastic yarn, and a net woven from polyester low-elastic light mesh is arranged between the surface layer and the bottom layer.
- a perforated jacquard layer, the mesh jacquard layer is woven on the surface layer to form meshes, and the meshes penetrate from the upper surface of the surface layer to the upper surface of the bottom layer.
- a mesh jacquard layer that penetrates from the upper surface of the surface layer to the upper surface of the bottom layer is provided, and various kinds of jacquard layers are formed on the surface layer.
- Various meshes make the structure of the mesh fabric more stable, stronger in three-dimensionality, soft to the touch, non-wrinkle, non-foaming, non-curling, abrasion resistance, etc., good air permeability, good shape retention, and support performance good.
- a pattern jacquard layer woven from CD low-elastic yarn is provided between the surface layer and the mesh jacquard layer, the pattern jacquard layer forms a jacquard structure on the surface layer, and the jacquard structure is from the surface layer The upper surface penetrates to the upper surface of the mesh jacquard layer.
- a pattern jacquard layer woven from CD low-elastic yarn is provided between the bottom layer and the mesh jacquard layer, the pattern jacquard layer forms a jacquard structure on the bottom layer, and the jacquard structure penetrates from the lower surface of the bottom layer To the bottom surface of the mesh jacquard layer.
- the jacquard effect is better, the aesthetics is increased, and the air permeability is good.
- a pattern jacquard layer woven by CD low-elastic yarn is provided between the surface layer and the bottom layer.
- the pattern jacquard layer forms a jacquard structure on the surface layer and the bottom layer, and the jacquard structure is formed from the surface layer.
- the upper surface penetrates to the lower surface of the bottom layer.
- a wool layer woven by polyester monofilament transparent yarn is arranged between the surface layer and the bottom layer, and the wool layer penetrates from the lower surface of the surface layer to the upper surface of the bottom layer.
- the polyester monofilament yarn can be 30D, 40D, 64D polyester Monofilament yarn.
- a fixing layer woven from polyester monofilament transparent yarn is arranged between the surface layer and the bottom layer, and the fixing layer penetrates from the lower surface of the surface layer to the upper surface of the bottom layer.
- the present invention also provides a method for manufacturing double jacquard net cloth of the mesh type jacquard creel, which includes the following steps:
- the warp knitting machine has at least 4 bars, and the 4 bars are set as ground bar bars GB1 and Jia from the front needle bed to the back needle bed.
- the ground bar GB1 is threaded in a full-threaded manner.
- the Jacquard bar JB3 and Jacquard-bar JB4 are threaded in a 1-through and 1 empty manner, and the ground comb GB8 is fully threaded.
- the gear let-off amount corresponding to the ground bar bar GB1 is 1300 ⁇ 1800mm/lace
- the gear let-off amount corresponding to the jacquard bar JB3 is 2300 ⁇ 3200mm/lace
- the jacquard bar JB4 The corresponding gear let-off amount is 2300 ⁇ 3200mm/lace
- the corresponding gear let-off amount of ground bar bar GB8 is 2800 ⁇ 3800mm/lace;
- Ground bar GB1 is laid on the front needle bed to form the surface layer
- Jacquard bar JB3 and Jacquard bar JB4 are laid on the front needle bed and/or back needle bed to form the mesh jacquard Layer
- the ground bar GB8 is laid on the back needle bed to form the bottom layer
- Jacquard bar JB3 Weft insertion weave 0-0/0-0/2-2/2-2/// or warp flat weave 1-0/1-1/1-2/1-1//
- Jacquard comb JB4 Weft insertion weave 0-0/0-0/2-2/2-2/// or warp and flat weave 1-0/1-1/1-2/1-1//
- ground comb bar GB8 is heavy Organized 0-2/2-2/3-1/1-1//.
- a method for manufacturing double jacquard mesh fabric of a mesh type jacquard creel includes the following steps:
- the warp knitting machine has at least 6 bars, and the 6 bars are set as ground bar bars GB1 and Jia from the front needle bed to the back needle bed.
- Threading The ground bar GB1 is threaded in a full-threaded manner, and the Jacquard bar JB3 and Jacquard-bar JB4 are threaded in a 1-through and one-empty manner. Jacquard bar JB5, Jacquard The bar JB6 is threaded in a way of 1 thread and 1 empty, and the ground bar GB8 is threaded in a full thread.
- the gear warp amount corresponding to the ground bar GB1 is 1300 ⁇ 1800mm/lack, Jia
- the gear let-off amount corresponding to the card bar JB3 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to the Jacquard bar JB4 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to the Jacquard bar JB5 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to the Jacquard bar JB6 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to the ground bar GB8 is 2800 ⁇ 3800mm/lace
- Ground bar GB1 is laid on the front needle bed to form the surface layer
- Jacquard bar JB3 and Jacquard bar JB4 are laid on the front needle bed and/or back needle bed to form the mesh jacquard Layer
- Jacquard bar JB5 and Jacquard bar JB6 are laid on the front needle bed and/or the rear needle bed to form the pattern jacquard layer
- the ground bar GB8 is laid on the rear needle bed to form the bottom layer.
- a method for manufacturing double jacquard mesh fabric of a mesh type jacquard creel includes the following steps:
- the warp knitting machine has at least 7 bars, and 6 bars are set as ground bar bars GB1 and ground from the front needle bed to the back needle bed.
- Jacquard bar JB5 and Jacquard bar JB6 are both threaded in a way of 1 thread and 1 empty, and the ground bar GB8 is threaded in a full thread, and the ground bar GB1 corresponds to
- the gear let-off amount of the gear is 1300 ⁇ 1800mm/lace
- the gear let-off amount corresponding to the ground bar GB2 is 6000-8000mm/lace
- the gear let-off amount corresponding to the Jacquard bar JB3 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to Jacquard bar JB4 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to Jacquard bar JB5 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to Jacquard bar JB6 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to the ground bar bar GB8 is 2800 ⁇ 3800mm/lace;
- the ground bar GB1 is laid on the front needle bed to form the surface layer
- the ground bar GB2 is laid on the front needle bed and/or the rear needle bed to form the high layer of wool.
- Jacquard bar JB3 and The jacquard bar JB4 is laid on the front needle bed and/or the rear needle bed to form the mesh jacquard layer
- the Jacquard bar JB5 and Jacquard bar JB6 are laid on the front needle bed and/or the rear needle bed to form the jacquard layer.
- the patterned jacquard layer, the ground bar GB8 is laid on the back needle bed to form the bottom layer, the ground bar GB1 walking chain weave 1-0/0-0/0-1/1-1//, the ground bar Bar GB2 warp flat weave 1-0/2-1/2-3/1-2//, Jacquard bar JB3 weft insertion weave 0-0/0-0/2-2/2-2/ / Or warp level weave 1-0/1-1/1-2/1-1//, Jacquard bar JB4 weft insertion weave 0-0/0-0/2-2/2-2/// Or the Jingping organization 1-0/1-1/1-2/1-1//, Jacquard JB5 Jingping organization 1-0/1-0/1-2/1-2///, Jacquard comb JB6 walks warp level organization 1-0/1-0/1-2/1-2///, ground comb bar GB8 walks heavy warp organization 0-2/2-2/3-1/1- 1//.
- a method for manufacturing double jacquard mesh fabric of a mesh type jacquard creel includes the following steps:
- the warp knitting machine has at least 8 bars, and 6 bars are set as ground bar bars GB1 and ground from the front needle bed to the back needle bed.
- Threading the ground bar GB1 is threaded in a fully threaded manner, and the ground comb GB2 is threaded in a fully threaded manner.
- Jacquard bar JB3 and Jacquard bar JB4 are both threaded with 1 thread and 1 empty.
- Jacquard bar JB5 and Jacquard bar JB6 are both threaded in a 1 thread and 1 empty way, the ground bar GB7 is threaded in a fully threaded manner, and the ground bar GB8 is both threaded.
- the yarn is threaded in a fully threaded manner.
- the gear let-off amount corresponding to the ground bar GB1 is 1300 ⁇ 1800mm/lack
- the gear let-off amount corresponding to the ground bar GB2 is 6000-8000mm/lace, jacquard comb
- the gear let-off amount corresponding to the bar JB3 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to the Jacquard bar JB4 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to the Jacquard bar JB5 is 2300 ⁇ 3200mm/ Rack
- Jacquard bar JB6 corresponds to a gear let-off amount of 2300 ⁇ 3200mm/lace
- ground bar bar GB7 corresponds to a gear let-off amount of 1500-2300mm/lace
- ground bar bar GB8 corresponds to a gear let-off
- the amount is 2800 ⁇ 3800mm/rac;
- the ground bar GB1 is laid on the front needle bed to form the surface layer
- the ground bar GB2 is laid on the front needle bed and/or the rear needle bed to form the high layer of wool.
- Jacquard bar JB3 and The jacquard bar JB4 is laid on the front needle bed and/or the rear needle bed to form the mesh jacquard layer
- the Jacquard bar JB5 and Jacquard bar JB6 are laid on the front needle bed and/or the rear needle bed to form the jacquard layer.
- the pattern jacquard layer, the ground bar GB7 is laid on the front needle bed and/or the rear needle bed to form the fixed layer, the ground bar GB8 is laid on the rear needle bed to form the bottom layer, and the ground bar GB1 goes Knitting organization 1-0/0-0/0-1/1-1//, ground comb bar GB2 warp and flat organization 1-0/2-1/2-3/1-2//, Jacquard Bar JB3 weft insertion weave 0-0/0-0/2-2/2-2/// or warp flat weave 1-0/1-1/1-2/1-1//, Jacquard comb Comb JB4 weft insertion weave 0-0/0-0/2-2/2-2/// or warp flat weave 1-0/1-1/1-2/1-1//, Jacquard comb JB5 walks the peace organization 1-0/1-0/1-2/1-2///, Jacquard JB6 walks the peace organization 1-0/1-0/1-0/1-2/1-2//, Ground bar bar GB7 walking chain organization 1-0/1-1/0-1/1-1//,
- the present invention uses the characteristics of polyester monofilament transparent yarn to knit to form a surface layer, and a mesh jacquard layer that penetrates from the upper surface of the surface layer to the upper surface of the bottom layer is provided between the surface layer and the bottom layer.
- a variety of meshes are formed on the top, which makes the structure of the mesh more stable, has a stronger three-dimensional effect, a soft hand, and has the characteristics of no wrinkle, no blistering, no curling, abrasion resistance, etc., good air permeability, and shape retention Good, good support performance.
- the present invention uses the characteristics of low elastic yarn to knit to form a patterned jacquard layer, and forms a rich jacquard structure on both the surface layer and the bottom layer, which makes the mesh on the mesh more diversified, the jacquard effect is better, and the appearance is increased Good air permeability.
- the present invention uses the characteristics of polyester monofilament yarns to knit to form a high layer of wool to adjust the thickness of the mesh, thereby adjusting the support performance and shape retention of the mesh.
- the polyester monofilament yarns can be 30D, 40D, and 64D. Polyester monofilament yarn.
- the present invention uses the characteristics of polyester monofilament transparent yarn to knit to form a fixed layer to increase the stability of the mesh structure.
- the present invention uses the principle of double jacquard machine and the wonderful process design to make the creel mesh products more abundant.
- Two jacquards can be used for mesh jacquard, which not only retains the original transparency of the creel, but also increases
- the mesh diversity of creel products is eliminated, and the original old-fashioned creel products can only have simple and regular meshes on the face and bottom, or use the electronic traverse system to design different size mesh gradients on the face and bottom, and successfully use 2
- the jacquard jacquard mesh makes the creel type mesh products more colorful, innovative, and has better three-dimensional effects. At the same time, it also effectively solves the problems of double-layer creel products such as easy wrinkling, blistering, and edge curling. .
- the production method of the present invention is simple, and takes advantage of the special process design, the flexibility of the Jacquard bar, and the flexible variability of the yarn feed rate of the creel.
- the large and small meshes can be designed to make the tension uniform and make it difficult to face Problems such as uneven bottom tension contraction or local tension imbalance make the mesh design more flexible and changeable, making the creel products more colorful and able to follow the trend of market fashion.
- Figure 1 is a cross-sectional view of the present invention
- Figure 2 is a cross-sectional view of Embodiment 2 of the present invention.
- Figure 3 is a cross-sectional view 1 of Embodiment 3 of the present invention.
- Figure 4 is a second cross-sectional view of Embodiment 3 of the present invention.
- Figure 5 is a third cross-sectional view of Embodiment 3 of the present invention.
- Fig. 6 is a cross-sectional view of Embodiment 4 of the present invention.
- a mesh jacquard double jacquard mesh fabric includes a mesh body integrally woven by a warp knitting machine.
- the mesh body includes a surface layer 1, a bottom layer 2, and the surface Layer 1 is woven by polyester monofilament transparent yarn, the bottom layer 2 is woven by polyester low-elastic yarn, and meshes woven by polyester low-elastic light mesh are arranged between the surface layer 1 and bottom layer 2
- the jacquard layer 3, the mesh jacquard layer 3 is woven on the surface layer 1 to form meshes 31, and the meshes 31 penetrate from the upper surface of the surface layer 1 to the upper surface of the bottom layer 2.
- a mesh jacquard layer 3 that penetrates from the upper surface of the surface layer 1 to the upper surface of the bottom layer 2 is arranged, and Various meshes 31 are formed on the surface layer 1, which makes the structure of the mesh fabric more stable, has a stronger three-dimensional effect, a soft hand, and has the characteristics of no wrinkle, no blistering, no curling, abrasion resistance, etc., and good air permeability. , Good shape retention and good support performance.
- This embodiment also provides a method for manufacturing double jacquard mesh fabric of the mesh jacquard creel, which includes the following steps:
- the warp knitting machine has at least 4 bars, and the 4 bars are set as ground bar bars GB1 and Jia from the front needle bed to the back needle bed.
- the ground bar GB1 is threaded in a full-threaded manner.
- the Jacquard bar JB3 and Jacquard-bar JB4 are threaded in a 1-through and 1 empty manner, and the ground comb GB8 is fully threaded.
- the gear let-off amount corresponding to the ground bar bar GB1 is 1300 ⁇ 1800mm/lace
- the gear let-off amount corresponding to the jacquard bar JB3 is 2300 ⁇ 3200mm/lace
- the jacquard bar JB4 The corresponding gear let-off amount is 2300 ⁇ 3200mm/lace
- the corresponding gear let-off amount of ground bar bar GB8 is 2800 ⁇ 3800mm/lace;
- ground bar GB1 is laid on the front needle bed to form the surface layer 1
- the Jacquard bar JB3 and Jacquard bar JB4 are laid on the front needle bed and/or the rear needle bed to form the mesh.
- Jacquard layer 3 is laid on the rear needle bed to form the bottom layer 2, ground bar GB1 walking chain organization 1-0/0-0/0-1/1-1//
- Jacquard Bar JB3 weft insertion weave 0-0/0-0/2-2/2-2/// or warp flat weave 1-0/1-1/1-2/1-1//
- Jacquard comb Comb JB4 weft insertion weave 0-0/0-0/2-2/2-2/// or warp flat weave 1-0/1-1/1-2/1-1//
- ground comb bar GB8 takes heavy economic organization 0-2/2-2/3-1/1-1//.
- the mesh fabric of this embodiment and the mesh fabric produced by the production method in this embodiment have the following characteristics: the mesh 31 on the surface of the mesh fabric is diversified, the jacquard structure 41 is rich and colorful, the structure is stable, and the transparency is high. Good perspective, three-dimensionality and touch.
- a mesh jacquard double jacquard mesh fabric includes a mesh body integrally woven by a warp knitting machine.
- the mesh body includes a surface layer 1, a bottom layer 2, and the surface Layer 1 is woven by polyester monofilament transparent yarn, the bottom layer 2 is woven by polyester low-elastic yarn, and meshes woven by polyester low-elastic light mesh are arranged between the surface layer 1 and bottom layer 2
- the jacquard layer 3, the mesh jacquard layer 3 is woven on the surface layer 1 to form meshes 31, and the meshes 31 penetrate from the upper surface of the surface layer 1 to the upper surface of the bottom layer 2.
- a mesh jacquard layer 3 that penetrates from the upper surface of the surface layer 1 to the upper surface of the bottom layer 2 is arranged, and Various meshes 31 are formed on the surface layer 1, which makes the structure of the mesh fabric more stable, has a stronger three-dimensional effect, a soft hand, and has the characteristics of no wrinkle, no blistering, no curling, abrasion resistance, etc., and good air permeability. , Good shape retention and good support performance.
- a pattern jacquard layer 4 knitted by CD low-elastic yarns, and the pattern jacquard layer 4 forms a jacquard structure 41 on the surface layer 1.
- the jacquard structure 41 penetrates from the upper surface of the surface layer 1 to the upper surface of the mesh jacquard layer 3.
- the pattern jacquard layer 4 is knitted by using the characteristics of low-elastic yarns, and a rich jacquard structure 41 is formed on the surface layer 1, so that the mesh 31 on the mesh cloth is more diversified, the jacquard effect is better, and the aesthetics is increased.
- the jacquard layer 4 As shown in Figure 3, between the bottom layer 1 and the mesh jacquard layer 3, there is a pattern jacquard layer 4 woven by CD low elastic yarn.
- the pattern jacquard layer 4 forms a jacquard structure 41 on the bottom layer 2.
- the jacquard structure 41 penetrates from the lower surface of the bottom layer 2 to the lower surface of the mesh jacquard layer 3. Utilizing the characteristics of low-elastic yarns to weave the pattern jacquard layer 4, and form a rich jacquard structure 41 on the bottom layer 2, making the mesh on the mesh more diversified, the jacquard effect is better, the aesthetics are increased, and the air permeability is good .
- the pattern jacquard layer 4 forms a jacquard structure on the surface layer 1 and the bottom layer 2. 41.
- the jacquard structure 41 penetrates from the upper surface of the surface layer 1 to the lower surface of the bottom layer 2.
- the pattern jacquard layer 4 is formed by weaving the characteristics of low-elastic yarns, and a rich jacquard structure 41 is formed on both the surface layer 1 and the bottom layer 2, which makes the mesh 31 on the mesh more diversified, and the jacquard effect is better. Beautiful, good air permeability.
- This embodiment also provides a method for manufacturing double jacquard mesh fabric of the mesh jacquard creel, which includes the following steps:
- the warp knitting machine has at least 6 bars, and the 6 bars are set as ground bar bars GB1 and Jia from the front needle bed to the back needle bed.
- Threading The ground bar GB1 is threaded in a full-threaded manner, and the Jacquard bar JB3 and Jacquard-bar JB4 are threaded in a 1-through and one-empty manner. Jacquard bar JB5, Jacquard The bar JB6 is threaded in a way of 1 thread and 1 empty, and the ground bar GB8 is threaded in a full thread.
- the gear warp amount corresponding to the ground bar GB1 is 1300 ⁇ 1800mm/lack, Jia
- the gear let-off amount corresponding to the card bar JB3 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to the Jacquard bar JB4 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to the Jacquard bar JB5 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to the Jacquard bar JB6 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to the ground bar GB8 is 2800 ⁇ 3800mm/lace
- the ground bar GB1 is laid on the front needle bed to form the surface layer 1, and the Jacquard bar JB3 and Jacquard bar JB4 are laid on the front needle bed and/or the rear needle bed to form the mesh.
- Jacquard layer 3 Jacquard bar JB5 and Jacquard bar JB6 are laid on the front needle bed and/or rear needle bed to form the pattern jacquard layer 4
- ground bar GB8 is laid on the rear needle bed to form the bottom layer 2.
- the mesh fabric of this embodiment and the mesh fabric produced by the production method in this embodiment have the following characteristics: the mesh 31 on the surface of the mesh fabric is diversified, the jacquard structure 41 is rich and colorful, the structure is stable, and the transparency is high. Good perspective, three-dimensionality and touch.
- a mesh jacquard double jacquard mesh fabric includes a mesh body integrally woven by a warp knitting machine.
- the mesh body includes a surface layer 1, a bottom layer 2, and the surface Layer 1 is woven by polyester monofilament transparent yarn, the bottom layer 2 is woven by polyester low-elastic yarn, and meshes woven by polyester low-elastic light mesh are arranged between the surface layer 1 and bottom layer 2
- the jacquard layer 3, the mesh jacquard layer 3 is woven on the surface layer 1 to form meshes 31, and the meshes 31 penetrate from the upper surface of the surface layer 1 to the upper surface of the bottom layer 2.
- a mesh jacquard layer 3 that penetrates from the upper surface of the surface layer 1 to the upper surface of the bottom layer 2 is arranged, and Various meshes 31 are formed on the surface layer 1, which makes the structure of the mesh fabric more stable, has a stronger three-dimensional effect, a soft hand, and has the characteristics of no wrinkle, no blistering, no curling, abrasion resistance, etc., and good air permeability. , Good shape retention and good support performance.
- a pattern jacquard layer 4 knitted by CD low-elastic yarns, and the pattern jacquard layer 4 forms a jacquard structure 41 on the surface layer 1.
- the jacquard structure 41 penetrates from the upper surface of the surface layer 1 to the upper surface of the mesh jacquard layer 3.
- the pattern jacquard layer 4 is knitted by using the characteristics of low-elastic yarns, and a rich jacquard structure 41 is formed on the surface layer 1, so that the mesh 31 on the mesh cloth is more diversified, the jacquard effect is better, and the aesthetics is increased.
- the jacquard layer 4 As shown in Figure 3, between the bottom layer 1 and the mesh jacquard layer 3, there is a pattern jacquard layer 4 woven by CD low elastic yarn.
- the pattern jacquard layer 4 forms a jacquard structure 41 on the bottom layer 2.
- the jacquard structure 41 penetrates from the lower surface of the bottom layer 2 to the lower surface of the mesh jacquard layer 3. Utilizing the characteristics of low-elastic yarns to knit to form the patterned jacquard layer 4, and form a rich jacquard structure 41 on the bottom layer 2, making the mesh 31 on the mesh more diversified, the jacquard effect is better, and the aesthetics and breathability are increased. good.
- the pattern jacquard layer 4 forms a jacquard structure on the surface layer 1 and the bottom layer 2. 41.
- the jacquard structure 41 penetrates from the upper surface of the surface layer 1 to the lower surface of the bottom layer 2.
- the pattern jacquard layer 4 is formed by weaving the characteristics of low-elastic yarns, and a rich jacquard structure 41 is formed on both the surface layer 1 and the bottom layer 2, which makes the mesh 31 on the mesh more diversified, and the jacquard effect is better. Beautiful, good air permeability.
- the polyester monofilament yarn can be 30D, 40D, 64D polyester monofilament Yarn.
- This embodiment also provides a method for manufacturing double jacquard mesh fabric of the mesh jacquard creel, which includes the following steps:
- the warp knitting machine has at least 7 bars, and 6 bars are set as ground bar bars GB1 and ground from the front needle bed to the back needle bed.
- Jacquard bar JB5 and Jacquard bar JB6 are both threaded in a way of 1 thread and 1 empty, and the ground bar GB8 is threaded in a full thread, and the ground bar GB1 corresponds to
- the gear let-off amount of the gear is 1300 ⁇ 1800mm/lace
- the gear let-off amount corresponding to the ground bar GB2 is 6000-8000mm/lace
- the gear let-off amount corresponding to the Jacquard bar JB3 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to Jacquard bar JB4 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to Jacquard bar JB5 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to Jacquard bar JB6 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to the ground bar bar GB8 is 2800 ⁇ 3800mm/lace;
- the ground bar GB1 is laid on the front needle bed to form the surface layer 1
- the ground bar GB2 is laid on the front needle bed and/or the rear needle bed to form the wool high layer 5.
- Jacquard bar JB3 and Jacquard bar JB4 are laid on the front needle bed and/or rear needle bed to form the mesh jacquard layer 3
- Jacquard bar JB5 and Jacquard bar JB6 are laid on the front needle bed and/or rear needle bed.
- the yarn forms the pattern jacquard layer 4, the ground bar GB8 is laid on the back needle bed to form the bottom layer 2, and the ground bar GB1 walk-knitting chain structure 1-0/0-0/0-1/1-1 //, Ground bar bar GB2 warp and flat weave 1-0/2-1/2-3/1-2//, Jacquard bar JB3 weft insertion weave 0-0/0-0/2-2 /2-2//Or warp level weave 1-0/1-1/1-2/1-1//, Jacquard bar JB4 weft insertion weave 0-0/0-0/2-2/ 2-2/// or Jingping organization 1-0/1-1/1-2/1-1//, Jacquard JB5 Jingping organization 1-0/1-0/1-2/1 -2//, Jacquard bar JB6 walking warp level organization 1-0/1-0/1-2/1-2//, ground bar bar GB8 walking weight warp organization 0-2/2-2/3 -1/1-1//.
- the mesh fabric of this embodiment and the mesh fabric produced by the production method in this embodiment have the following characteristics: the mesh 31 on the surface of the mesh fabric is diversified, the jacquard structure 41 is rich and colorful, the structure is stable, and the transparency is high. Good perspective, three-dimensionality and touch. The thickness and stiffness of the mesh can be adjusted by the top layer to meet the needs of different products.
- a mesh jacquard double jacquard mesh fabric includes a mesh body integrally woven by a warp knitting machine.
- the mesh body includes a surface layer 1, a bottom layer 2, and the surface Layer 1 is woven by polyester monofilament transparent yarn, the bottom layer 2 is woven by polyester low-elastic yarn, and meshes woven by polyester low-elastic light mesh are arranged between the surface layer 1 and bottom layer 2
- the jacquard layer 3, the mesh jacquard layer 3 is woven on the surface layer 1 to form meshes 31, and the meshes 31 penetrate from the upper surface of the surface layer 1 to the upper surface of the bottom layer 2.
- a mesh jacquard layer 3 that penetrates from the upper surface of the surface layer 1 to the upper surface of the bottom layer 2 is arranged, and Various meshes 31 are formed on the surface layer 1, which makes the structure of the mesh fabric more stable, has a stronger three-dimensional effect, a soft hand, and has the characteristics of no wrinkle, no blistering, no curling, abrasion resistance, etc., and good air permeability. , Good shape retention and good support performance.
- a pattern jacquard layer 4 knitted by CD low-elastic yarns, and the pattern jacquard layer 4 forms a jacquard structure 41 on the surface layer 1.
- the jacquard structure 41 penetrates from the upper surface of the surface layer 1 to the upper surface of the mesh jacquard layer 3.
- the pattern jacquard layer 4 is formed by weaving the characteristics of low-elastic yarns, and a rich jacquard structure 41 is formed on the surface layer 1, so that the mesh 31 on the mesh cloth is more diversified, the jacquard effect is better, and the aesthetics is increased.
- the jacquard layer 4 As shown in Figure 3, between the bottom layer 1 and the mesh jacquard layer 3, there is a pattern jacquard layer 4 woven by CD low elastic yarn.
- the pattern jacquard layer 4 forms a jacquard structure 41 on the bottom layer 2.
- the jacquard structure 41 penetrates from the lower surface of the bottom layer 2 to the lower surface of the mesh jacquard layer 3. Utilizing the characteristics of low-elastic yarns to knit to form the patterned jacquard layer 4, and form a rich jacquard structure 41 on the bottom layer 2, making the mesh 31 on the mesh more diversified, the jacquard effect is better, and the aesthetics and breathability are increased. good.
- the pattern jacquard layer 4 forms a jacquard structure on the surface layer 1 and the bottom layer 2. 41.
- the jacquard structure 41 penetrates from the upper surface of the surface layer 1 to the lower surface of the bottom layer 2.
- the pattern jacquard layer 4 is formed by weaving the characteristics of low-elastic yarns, and a rich jacquard structure 41 is formed on both the surface layer 1 and the bottom layer 2, which makes the mesh 31 on the mesh more diversified, and the jacquard effect is better. Beautiful, good air permeability.
- the polyester monofilament yarn can be 30D, 40D, 64D polyester monofilament Yarn.
- a fixed layer 6 woven from polyester monofilament transparent yarn, and the fixed layer 6 penetrates from the lower surface of the surface layer 1 to the upper surface of the bottom layer 2. surface.
- This embodiment also provides a method for manufacturing double jacquard mesh fabric of the mesh jacquard creel, which includes the following steps:
- the warp knitting machine has at least 8 bars, and 6 bars are set as ground bar bars GB1 and ground from the front needle bed to the back needle bed.
- Threading the ground bar GB1 is threaded in a fully threaded manner, and the ground comb GB2 is threaded in a fully threaded manner.
- Jacquard bar JB3 and Jacquard bar JB4 are both threaded with 1 thread and 1 empty.
- Jacquard bar JB5 and Jacquard bar JB6 are both threaded in a 1 thread and 1 empty way, the ground bar GB7 is threaded in a fully threaded manner, and the ground bar GB8 is both threaded.
- the yarn is threaded in a fully threaded manner.
- the gear let-off amount corresponding to the ground bar GB1 is 1300 ⁇ 1800mm/lack
- the gear let-off amount corresponding to the ground bar GB2 is 6000-8000mm/lace
- jacquard comb The gear let-off amount corresponding to comb JB3 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to Jacquard bar JB4 is 2300 ⁇ 3200mm/lace
- the gear let-off amount corresponding to Jacquard bar JB5 is 2300 ⁇ 3200mm/ Rack
- Jacquard bar JB6 corresponds to a gear let-off amount of 2300 ⁇ 3200mm/lace
- ground bar bar GB7 corresponds to a gear let-off amount of 1500-2300mm/lace
- ground bar bar GB8 corresponds to a gear let-off
- the amount is 2800 ⁇ 3800mm/rac;
- the ground bar GB1 is laid on the front needle bed to form the surface layer 1
- the ground bar GB2 is laid on the front needle bed and/or the rear needle bed to form the wool high layer 5.
- Jacquard bar JB3 and Jacquard bar JB4 are laid on the front needle bed and/or rear needle bed to form the mesh jacquard layer 3
- Jacquard bar JB5 and Jacquard bar JB6 are laid on the front needle bed and/or rear needle bed.
- the mesh fabric of this embodiment and the mesh fabric produced by the production method in this embodiment have the following characteristics: the mesh 31 on the surface of the mesh fabric is diversified, the jacquard structure 41 is rich and colorful, the structure is stable, and the transparency is high. Good perspective, three-dimensionality and touch. The thickness and stiffness of the mesh can be adjusted by the top layer to meet the needs of different products.
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Abstract
一种网孔式提花纱架双贾卡网布,包括由经编机一体编织而成的网布本体,所述网布本体包括面层(1)、底层(2),所述面层(1)由涤纶单丝透明纱编织而成,所述底层(2)由涤纶低弹纱编织而成,所述面层(1)与底层(2)之间设有由涤纶低弹轻网纱编织而成的网孔提花层(3),网孔提花层(3)在面层(1)上编织形成网孔(31),网孔(31)从面层(1)的上表面贯穿至底层(2)的上表面;利用双贾卡机台的原理和工艺设计,使得纱架网布产品更加的丰富,可以利用2把贾卡进行网孔提花,既保留了纱架原来的透明度,还增加了纱架产品的网孔多样性,同时也解决了双层纱架产品容易起皱、起泡、布边卷边等问题。
Description
本发明涉及提花网布技术领域,尤其涉及的是一种网孔式提花纱架双贾卡网布及其制作方法。
随着市场的需求,生活水平的提高,人们对纺织面料的质感和舒适要求越来越高,对网布加工精度要求也越来越高,同时,还要求纺织面料时尚美观。现有市场上的纺织面料存在以下几个问题:
1.现有市场上纱架贾卡网布都是单层结构,且大多为单调花纹。
2.目前纱架产品双层具有起皱、起泡问题严重,不利于制作鞋。
3.因市场上的纱架产品网布因其工艺局限性,虽然保留了纱架的透明立体效果,都是纱架网布面部网孔简单,单一。
4.因市场上的纱架产品网布因其机台局限性,网布网孔简单,单一。
发明内容
本发明的目的在于克服上述不足,提供一种网孔式提花纱架双贾卡网布,其利用双贾卡机台的原理,奇妙的工艺设计,使得纱架网布产品更加的丰富,可以利用2把贾卡进行网孔提花,既保留了纱架原来的透明度,还增加了纱架产品的网孔多样性,解除了原老式纱架产品只能面部和底部有做简单规律的网孔,或利用电子横移***面部和底部设计不同大小网孔渐变,成功地利用2把贾卡提花网孔,使得纱架类型网布产品更加丰富多彩,富有创新性,立体效果更佳,同时也有效解决了双层纱架产品容易起皱、起泡、布边卷边等问题。
为实现上述目的,本发明的技术解决方案是:一种网孔式提花纱架双贾卡网布,包括由经编机一体编织而成的网布本体,所述网布本体包括面层、底层,所述面层由涤纶单丝透明纱编织而成,所述底层由涤纶低弹纱编织而成,所述面层与底层之间设有由涤纶低弹轻网纱编织而成的网孔提花层,所述网孔提花 层在面层上编织形成网孔,所述网孔从面层的上表面贯穿至底层的上表面。利用了涤纶单丝透明纱的特性来编织形成面层,且还在面层与底层之间设有从面层上表面贯穿至底层上表面的网孔提花层,并在面层上形成各种各样的网孔,使得网布的结构更加稳定,立体感更强,手感柔软,具有不皱、不易起泡、不易卷边、耐磨等特点,透气效果好,保型性良好,支撑性能好。
优选的,所述面层与网孔提花层之间设有由CD低弹纱编织而成的花纹提花层,所述花纹提花层在面层上形成提花结构,所述提花结构从面层的上表面贯穿至网孔提花层的上表面。利用低弹纱线的特性编织形成花纹提花层,且在面层上形成丰富的提花结构,使得网布上的网孔更加多样化,提花效果更好,增加了美观性。
优选的,所述底层与网孔提花层之间设有由CD低弹纱编织而成的花纹提花层,所述花纹提花层在底层上形成提花结构,所述提花结构从底层的下表面贯穿至网孔提花层的下表面。利用低弹纱线的特性编织形成花纹提花层,且在底层上形成丰富的提花结构,使得网布上的网孔更加多样化,提花效果更好,增加了美观性,透气性能良好。
优选的,所述面层与底层之间设有由CD低弹纱编织而成的花纹提花层,所述花纹提花层在面层上和底层上形成提花结构,所述提花结构从面层的上表面贯穿至底层的下表面。利用低弹纱线的特性编织形成花纹提花层,且在面层和底层上均形成丰富的提花结构,使得网布上的网孔更加多样化,提花效果更好,增加了美观性,透气性能良好。
优选的,所述面层与底层之间设有由涤纶单丝透明纱编织而成的毛高层,所述毛高层从面层的下表面贯穿至底层的上表面。利用涤纶单丝纱线的特性编织形成毛高层,来调节网布的厚度及硬挺度,从而调节网布的支撑性能和保型 性,其中涤纶单丝纱线可以为30D、40D、64D的涤纶单丝纱线。
优选的,所述面层与底层之间设有由涤纶单丝透明纱编织而成的固定层,所述固定层从面层的下表面贯穿至底层的上表面。通过利用涤纶单丝透明纱线的特性编织形成固定层,来增加网布结构的稳定性。
本发明还提供了一种网孔式提花纱架双贾卡网布的制作方法,包括以下步骤:
A.梳栉设置:选用双针床双贾卡经编机进行编织,经编机至少具有4把梳栉,4把梳栉从前针床至后针床依次设为地梳梳栉GB1、贾卡梳栉JB3、贾卡梳栉JB4、地梳梳栉GB8,其中贾卡梳栉JB3和贾卡梳栉JB4均为半机号贾卡梳栉;
B.整经:地梳梳栉GB1整经64D涤纶单丝透明纱线,6个盘头每个盘头512根纱,地梳梳栉GB1涤纶单丝透明纱含量占1.403%左右,贾卡梳栉JB3整经150D涤纶低弹轻网纱线,纱架1536根纱,贾卡梳栉JB3涤纶低弹轻网纱线含量占17.826%左右,贾卡梳栉JB4整经150D涤纶低弹轻网纱线,纱架1536根纱,贾卡梳栉JB4涤纶低弹轻网纱线含量占17.2826%左右,地梳梳栉GB8整经150D涤纶低弹纱线,6个盘头每个盘头512根纱,地梳梳栉GB8涤纶低弹纱含量占7.533%左右;
C.穿纱:地梳梳栉GB1以满穿的方式进行穿纱,贾卡梳栉JB3、贾卡梳栉JB4均以1穿1空的方式进行穿纱,地梳梳栉GB8均以满穿的方式进行穿纱,地梳梳栉GB1对应的齿轮送经量为1300~1800mm/腊克,贾卡梳栉JB3对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB4对应的齿轮送经量为2300~3200mm/腊克,地梳梳栉GB8对应的齿轮送经量为2800~3800mm/腊克;
D.编织:地梳梳栉GB1在前针床上垫纱形成所述面层,贾卡梳栉JB3和贾卡梳栉JB4在前针床和/或后针床上垫纱形成所述网孔提花层,地梳梳栉GB8在后针床上垫纱形成所述底层,地梳梳栉GB1走编链组织1-0/0-0/0-1/1-1//,贾卡 梳栉JB3走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB4走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,地梳梳栉GB8走重经组织0-2/2-2/3-1/1-1//。
优选的,一种网孔式提花纱架双贾卡网布的制作方法,包括以下步骤:
A.梳栉设置:选用双针床双贾卡经编机进行编织,经编机至少具有6把梳栉,6把梳栉从前针床至后针床依次设为地梳梳栉GB1、贾卡梳栉JB3、贾卡梳栉JB4、贾卡梳栉JB5、贾卡梳栉JB6、地梳梳栉GB8,其中贾卡梳栉JB3和贾卡梳栉JB4均为半机号贾卡梳栉;
B.整经:地梳梳栉GB1整经64D涤纶单丝透明纱线,6个盘头每个盘头512根纱,地梳梳栉GB1涤纶单丝透明纱含量占1.403%左右,贾卡梳栉JB3整经150D涤纶低弹轻网纱线,纱架1536根纱,贾卡梳栉JB3涤纶低弹轻网纱线含量占17.826%左右,贾卡梳栉JB4整经150D涤纶低弹轻网纱线,纱架1536根纱,贾卡梳栉JB4涤纶低弹轻网纱线含量占17.2826%左右,贾卡梳栉JB5整经200D CD低弹纱线,纱架1536根纱,贾卡梳栉JB5CD低弹纱线含量占23.767%左右,贾卡梳栉JB6整经200D CD低弹纱线,纱架1536根纱,贾卡梳栉JB6CD低弹纱线含量占23.767%左右,地梳梳栉GB8整经150D涤纶低弹纱线,6个盘头每个盘头512根纱,地梳梳栉GB8涤纶低弹纱含量占7.533%左右;
C.穿纱:地梳梳栉GB1以满穿的方式进行穿纱,贾卡梳栉JB3、贾卡梳栉JB4均以1穿1空的方式进行穿纱,贾卡梳栉JB5、贾卡梳栉JB6均以1穿1空的方式进行穿纱,地梳梳栉GB8均以满穿的方式进行穿纱,地梳梳栉GB1对应的齿轮送经量为1300~1800mm/腊克,贾卡梳栉JB3对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB4对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB5对应的齿轮送经量2300~3200mm/腊克,贾卡梳栉JB6对应的齿轮送经量2300~3200mm/腊克,地梳梳栉GB8对应的齿轮送经量为2800~3800mm/腊克;
D.编织:地梳梳栉GB1在前针床上垫纱形成所述面层,贾卡梳栉JB3和贾卡梳栉 JB4在前针床和/或后针床上垫纱形成所述网孔提花层,贾卡梳栉JB5和贾卡梳栉JB6在前针床和/或后针床上垫纱形成所述花纹提花层,地梳梳栉GB8在后针床上垫纱形成所述底层,地梳梳栉GB1走编链组织1-0/0-0/0-1/1-1//,贾卡梳栉JB3走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB4走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB5走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB6走经平组织1-0/1-0/1-2/1-2//,地梳梳栉GB8走重经组织0-2/2-2/3-1/1-1//。
优选的,一种网孔式提花纱架双贾卡网布的制作方法,包括以下步骤:
A.梳栉设置:选用双针床双贾卡经编机进行编织,经编机至少具有7把梳栉,6把梳栉从前针床至后针床依次设为地梳梳栉GB1、地梳梳栉GB2、贾卡梳栉JB3、贾卡梳栉JB4、贾卡梳栉JB5、贾卡梳栉JB6、地梳梳栉GB8,其中贾卡梳栉JB3和贾卡梳栉JB4均为半机号贾卡梳栉;
B.整经:地梳梳栉GB1整经64D涤纶单丝透明纱线,6个盘头每个盘头512根纱,地梳梳栉GB1涤纶单丝透明纱含量占1.403%左右,地梳梳栉GB2整经30D涤纶单丝透明纱线,6个盘头每个盘头512根纱,地梳梳栉GB2涤纶单丝透明纱含量占6.066%左右,贾卡梳栉JB3整经150D涤纶低弹轻网纱线,纱架1536根纱,贾卡梳栉JB3涤纶低弹轻网纱线含量占17.826%左右,贾卡梳栉JB4整经150D涤纶低弹轻网纱线,纱架1536根纱,贾卡梳栉JB4涤纶低弹轻网纱线含量占17.2826%左右,贾卡梳栉JB5整经200D CD低弹纱线,纱架1536根纱,贾卡梳栉JB5CD低弹纱线含量占23.767%左右,贾卡梳栉JB6整经200D CD低弹纱线,纱架1536根纱,贾卡梳栉JB6CD低弹纱线含量占23.767%左右,地梳梳栉GB8整经150D涤纶低弹纱线,6个盘头每个盘头512根纱,地梳梳栉GB8涤纶低弹纱含量占7.533%左右;
C.穿纱:地梳梳栉GB1以满穿的方式进行穿纱,地梳梳栉GB2以满穿的方式进行 穿纱,贾卡梳栉JB3、贾卡梳栉JB4均以1穿1空的方式进行穿纱,贾卡梳栉JB5、贾卡梳栉JB6均以1穿1空的方式进行穿纱,地梳梳栉GB8均以满穿的方式进行穿纱,地梳梳栉GB1对应的齿轮送经量为1300~1800mm/腊克,地梳梳栉GB2对应的齿轮送经量为6000~8000mm/腊克,贾卡梳栉JB3对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB4对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB5对应的齿轮送经量2300~3200mm/腊克,贾卡梳栉JB6对应的齿轮送经量2300~3200mm/腊克,地梳梳栉GB8对应的齿轮送经量为2800~3800mm/腊克;
D.编织:地梳梳栉GB1在前针床上垫纱形成所述面层,地梳梳栉GB2在前针床和/或后针床上垫纱形成所述毛高层,贾卡梳栉JB3和贾卡梳栉JB4在前针床和/或后针床上垫纱形成所述网孔提花层,贾卡梳栉JB5和贾卡梳栉JB6在前针床和/或后针床上垫纱形成所述花纹提花层,地梳梳栉GB8在后针床上垫纱形成所述底层,地梳梳栉GB1走编链组织1-0/0-0/0-1/1-1//,地梳梳栉GB2走经平组织1-0/2-1/2-3/1-2//,贾卡梳栉JB3走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB4走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB5走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB6走经平组织1-0/1-0/1-2/1-2//,地梳梳栉GB8走重经组织0-2/2-2/3-1/1-1//。
优选的,一种网孔式提花纱架双贾卡网布的制作方法,包括以下步骤:
A.梳栉设置:选用双针床双贾卡经编机进行编织,经编机至少具有8把梳栉,6把梳栉从前针床至后针床依次设为地梳梳栉GB1、地梳梳栉GB2、贾卡梳栉JB3、贾卡梳栉JB4、贾卡梳栉JB5、贾卡梳栉JB6、地梳梳栉GB7、地梳梳栉GB8,其中贾卡梳栉JB3和贾卡梳栉JB4均为半机号贾卡梳栉;
B.整经:地梳梳栉GB1整经64D涤纶单丝透明纱线,6个盘头每个盘头512根纱,地梳梳栉GB1涤纶单丝透明纱含量占1.403%左右,地梳梳栉GB2整经30D涤纶 单丝透明纱线,6个盘头每个盘头512根纱,地梳梳栉GB2涤纶单丝透明纱含量占6.066%左右,贾卡梳栉JB3整经150D涤纶低弹轻网纱线,纱架1536根纱,贾卡梳栉JB3涤纶低弹轻网纱线含量占17.826%左右,贾卡梳栉JB4整经150D涤纶低弹轻网纱线,纱架1536根纱,贾卡梳栉JB4涤纶低弹轻网纱线含量占17.2826%左右,贾卡梳栉JB5整经200D CD低弹纱线,纱架1536根纱,贾卡梳栉JB5CD低弹纱线含量占23.767%左右,贾卡梳栉JB6整经200D CD低弹纱线,纱架1536根纱,贾卡梳栉JB6CD低弹纱线含量占23.767%左右,地梳梳栉GB7整经64D涤纶单丝透明纱线,6个盘头每个盘头512根纱,地梳梳栉GB7涤纶单丝透明纱含量占1.811%左右,地梳梳栉GB8整经150D涤纶低弹纱线,6个盘头每个盘头512根纱,地梳梳栉GB8涤纶低弹纱含量占7.533%左右;
C.穿纱:地梳梳栉GB1以满穿的方式进行穿纱,地梳梳栉GB2以满穿的方式进行穿纱,贾卡梳栉JB3、贾卡梳栉JB4均以1穿1空的方式进行穿纱,贾卡梳栉JB5、贾卡梳栉JB6均以1穿1空的方式进行穿纱,地梳梳栉GB7均以满穿的方式进行穿纱,地梳梳栉GB8均以满穿的方式进行穿纱,地梳梳栉GB1对应的齿轮送经量为1300~1800mm/腊克,地梳梳栉GB2对应的齿轮送经量为6000~8000mm/腊克,贾卡梳栉JB3对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB4对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB5对应的齿轮送经量2300~3200mm/腊克,贾卡梳栉JB6对应的齿轮送经量2300~3200mm/腊克,地梳梳栉GB7对应的齿轮送经量为1500~2300mm/腊克,地梳梳栉GB8对应的齿轮送经量为2800~3800mm/腊克;
D.编织:地梳梳栉GB1在前针床上垫纱形成所述面层,地梳梳栉GB2在前针床和/或后针床上垫纱形成所述毛高层,贾卡梳栉JB3和贾卡梳栉JB4在前针床和/或后针床上垫纱形成所述网孔提花层,贾卡梳栉JB5和贾卡梳栉JB6在前针床和/或后针床上垫纱形成所述花纹提花层,地梳梳栉GB7在前针床和/或后针床上垫纱形成所述固定层,地梳梳栉GB8在后针床上垫纱形成所述底层,地 梳梳栉GB1走编链组织1-0/0-0/0-1/1-1//,地梳梳栉GB2走经平组织1-0/2-1/2-3/1-2//,贾卡梳栉JB3走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB4走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB5走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB6走经平组织1-0/1-0/1-2/1-2//,地梳梳栉GB7走编链组织1-0/1-1/0-1/1-1//,地梳梳栉GB8走重经组织0-2/2-2/3-1/1-1//。
通过采用上述的技术方案,本发明的有益效果是:
1.本发明利用了涤纶单丝透明纱的特性来编织形成面层,且还在面层与底层之间设有从面层上表面贯穿至底层上表面的网孔提花层,并在面层上形成各种各样的网孔,使得网布的结构更加稳定,立体感更强,手感柔软,具有不皱、不易起泡、不易卷边、耐磨等特点,透气效果好,保型性良好,支撑性能好。
2.本发明利用低弹纱线的特性编织形成花纹提花层,且在面层和底层上均形成丰富的提花结构,使得网布上的网孔更加多样化,提花效果更好,增加了美观性,透气性能良好。
3.本发明利用涤纶单丝纱线的特性编织形成毛高层,来调节网布的厚度,从而调节网布的支撑性能和保型性,其中涤纶单丝纱线可以为30D、40D、64D的涤纶单丝纱线。
4.本发明通过利用涤纶单丝透明纱线的特性编织形成固定层,来增加网布结构的稳定性。
5.本发明利用双贾卡机台的原理,奇妙的工艺设计,使得纱架网布产品更加的丰富,可以利用2把贾卡进行网孔提花,既保留了纱架原来的透明度,还增加了纱架产品的网孔多样性,解除了原老式纱架产品只能面部和底部有做简单规律的网孔,或利用电子横移***面部和底部设计不同大小网孔渐变,成功地利用2把贾卡提花网孔,使得纱架类型网布产品更加丰富多彩,富有创新性,立体效果更佳,同时也有效解决了双层纱架产品容易起皱、起泡、布边卷边等问题。
6.本发明制作方法简单,利用了特殊工艺设计、贾卡梳栉的灵活性、以及纱架供纱送经量的灵活变动性,可以通过设计大小网孔使其张力均匀,使其不易面底张力收缩不均或局部张力失调等问题,使得网孔设计更加的灵活、多变,使得纱架产品更加的丰富多彩,能够顺应市场时尚的潮流。
图1为本发明的剖视图;
图2为本发明实施例2的剖视图;
图3为本发明实施例3的剖视图一;
图4为本发明实施例3的剖视图二;
图5为本发明实施例3的剖视图三;
图6为本发明实施例4的剖视图。
主要附图标记说明:(1、面层;2、底层;3、网孔提花层;31、网孔;4、花纹提花层;41、提花结构;5、毛高层;6、固定层)。
以下结合具体实施例来进一步说明本发明。
实施例1
如图1所示,一种网孔式提花纱架双贾卡网布,包括由经编机一体编织而成的网布本体,所述网布本体包括面层1、底层2,所述面层1由涤纶单丝透明纱编织而成,所述底层2由涤纶低弹纱编织而成,所述面层1与底层2之间设有由涤纶低弹轻网纱编织而成的网孔提花层3,所述网孔提花层3在面层1上编织形成网孔31,所述网孔31从面层1的上表面贯穿至底层2的上表面。利用了涤纶单丝透明纱的特性来编织形成面层1,且还在面层1与底层2之间设有从面层1上表面贯穿至底层2上表面的网孔提花层3,并在面层1上形成各种各样的网孔31,使得网布的结构更加稳定,立体感更强,手感柔软,具有不皱、不易起泡、不易卷边、 耐磨等特点,透气效果好,保型性良好,支撑性能好。
本实施例还提供了一种网孔式提花纱架双贾卡网布的制作方法,包括以下步骤:
A.梳栉设置:选用双针床双贾卡经编机进行编织,经编机至少具有4把梳栉,4把梳栉从前针床至后针床依次设为地梳梳栉GB1、贾卡梳栉JB3、贾卡梳栉JB4、地梳梳栉GB8,其中贾卡梳栉JB3和贾卡梳栉JB4均为半机号贾卡梳栉;
B.整经:地梳梳栉GB1整经64D涤纶单丝透明纱线,6个盘头每个盘头512根纱,地梳梳栉GB1涤纶单丝透明纱含量占1.403%左右,贾卡梳栉JB3整经150D涤纶低弹轻网纱线,纱架1536根纱,贾卡梳栉JB3涤纶低弹轻网纱线含量占17.826%左右,贾卡梳栉JB4整经150D涤纶低弹轻网纱线,纱架1536根纱,贾卡梳栉JB4涤纶低弹轻网纱线含量占17.2826%左右,地梳梳栉GB8整经150D涤纶低弹纱线,6个盘头每个盘头512根纱,地梳梳栉GB8涤纶低弹纱含量占7.533%左右;
C.穿纱:地梳梳栉GB1以满穿的方式进行穿纱,贾卡梳栉JB3、贾卡梳栉JB4均以1穿1空的方式进行穿纱,地梳梳栉GB8均以满穿的方式进行穿纱,地梳梳栉GB1对应的齿轮送经量为1300~1800mm/腊克,贾卡梳栉JB3对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB4对应的齿轮送经量为2300~3200mm/腊克,地梳梳栉GB8对应的齿轮送经量为2800~3800mm/腊克;
D.编织:地梳梳栉GB1在前针床上垫纱形成所述面层1,贾卡梳栉JB3和贾卡梳栉JB4在前针床和/或后针床上垫纱形成所述网孔提花层3,地梳梳栉GB8在后针床上垫纱形成所述底层2,地梳梳栉GB1走编链组织1-0/0-0/0-1/1-1//,贾卡梳栉JB3走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB4走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,地梳梳栉GB8走重经组织0-2/2-2/3-1/1-1//。
本实施例的网布及通过本实施例中制作方法制作获得的网布具有如下特 点:网布表面的网孔31具有多样化,提花结构41丰富多彩,结构稳定性强,透明度高,具有很好的透视感、立体感及触摸感。
实施例2
如图1所示,一种网孔式提花纱架双贾卡网布,包括由经编机一体编织而成的网布本体,所述网布本体包括面层1、底层2,所述面层1由涤纶单丝透明纱编织而成,所述底层2由涤纶低弹纱编织而成,所述面层1与底层2之间设有由涤纶低弹轻网纱编织而成的网孔提花层3,所述网孔提花层3在面层1上编织形成网孔31,所述网孔31从面层1的上表面贯穿至底层2的上表面。利用了涤纶单丝透明纱的特性来编织形成面层1,且还在面层1与底层2之间设有从面层1上表面贯穿至底层2上表面的网孔提花层3,并在面层1上形成各种各样的网孔31,使得网布的结构更加稳定,立体感更强,手感柔软,具有不皱、不易起泡、不易卷边、耐磨等特点,透气效果好,保型性良好,支撑性能好。
如图2所示,所述面层1与网孔提花层3之间设有由CD低弹纱编织而成的花纹提花层4,所述花纹提花层4在面层1上形成提花结构41,所述提花结构41从面层1的上表面贯穿至网孔提花层3的上表面。利用低弹纱线的特性编织形成花纹提花层4,且在面层1上形成丰富的提花结构41,使得网布上的网孔31更加多样化,提花效果更好,增加了美观性。
如图3所示,所述底层1与网孔提花层3之间设有由CD低弹纱编织而成的花纹提花层4,所述花纹提花层4在底层2上形成提花结构41,所述提花结构41从底层2的下表面贯穿至网孔提花层3的下表面。利用低弹纱线的特性编织形成花纹提花层4,且在底层2上形成丰富的提花结构41,使得网布上的网孔更加多样化,提花效果更好,增加了美观性,透气性能良好。
如图4所示,所述面层1与底层2之间设有由CD低弹纱编织而成的花纹提花层 4,所述花纹提花层4在面层1上和底层2上形成提花结构41,所述提花结构41从面层1的上表面贯穿至底层2的下表面。利用低弹纱线的特性编织形成花纹提花层4,且在面层1和底层2上均形成丰富的提花结构41,使得网布上的网孔31更加多样化,提花效果更好,增加了美观性,透气性能良好。
本实施例还提供了一种网孔式提花纱架双贾卡网布的制作方法,包括以下步骤:
A.梳栉设置:选用双针床双贾卡经编机进行编织,经编机至少具有6把梳栉,6把梳栉从前针床至后针床依次设为地梳梳栉GB1、贾卡梳栉JB3、贾卡梳栉JB4、贾卡梳栉JB5、贾卡梳栉JB6、地梳梳栉GB8,其中贾卡梳栉JB3和贾卡梳栉JB4均为半机号贾卡梳栉;
B.整经:地梳梳栉GB1整经64D涤纶单丝透明纱线,6个盘头每个盘头512根纱,地梳梳栉GB1涤纶单丝透明纱含量占1.403%左右,贾卡梳栉JB3整经150D涤纶低弹轻网纱线,纱架1536根纱,贾卡梳栉JB3涤纶低弹轻网纱线含量占17.826%左右,贾卡梳栉JB4整经150D涤纶低弹轻网纱线,纱架1536根纱,贾卡梳栉JB4涤纶低弹轻网纱线含量占17.2826%左右,贾卡梳栉JB5整经200D CD低弹纱线,纱架1536根纱,贾卡梳栉JB5CD低弹纱线含量占23.767%左右,贾卡梳栉JB6整经200D CD低弹纱线,纱架1536根纱,贾卡梳栉JB6CD低弹纱线含量占23.767%左右,地梳梳栉GB8整经150D涤纶低弹纱线,6个盘头每个盘头512根纱,地梳梳栉GB8涤纶低弹纱含量占7.533%左右;
C.穿纱:地梳梳栉GB1以满穿的方式进行穿纱,贾卡梳栉JB3、贾卡梳栉JB4均以1穿1空的方式进行穿纱,贾卡梳栉JB5、贾卡梳栉JB6均以1穿1空的方式进行穿纱,地梳梳栉GB8均以满穿的方式进行穿纱,地梳梳栉GB1对应的齿轮送经量为1300~1800mm/腊克,贾卡梳栉JB3对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB4对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB5对 应的齿轮送经量2300~3200mm/腊克,贾卡梳栉JB6对应的齿轮送经量2300~3200mm/腊克,地梳梳栉GB8对应的齿轮送经量为2800~3800mm/腊克;
D.编织:地梳梳栉GB1在前针床上垫纱形成所述面层1,贾卡梳栉JB3和贾卡梳栉JB4在前针床和/或后针床上垫纱形成所述网孔提花层3,贾卡梳栉JB5和贾卡梳栉JB6在前针床和/或后针床上垫纱形成所述花纹提花层4,地梳梳栉GB8在后针床上垫纱形成所述底层2,地梳梳栉GB1走编链组织1-0/0-0/0-1/1-1//,贾卡梳栉JB3走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB4走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB5走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB6走经平组织1-0/1-0/1-2/1-2//,地梳梳栉GB8走重经组织0-2/2-2/3-1/1-1//。
本实施例的网布及通过本实施例中制作方法制作获得的网布具有如下特点:网布表面的网孔31具有多样化,提花结构41丰富多彩,结构稳定性强,透明度高,具有很好的透视感、立体感及触摸感。
实施例3
如图1所示,一种网孔式提花纱架双贾卡网布,包括由经编机一体编织而成的网布本体,所述网布本体包括面层1、底层2,所述面层1由涤纶单丝透明纱编织而成,所述底层2由涤纶低弹纱编织而成,所述面层1与底层2之间设有由涤纶低弹轻网纱编织而成的网孔提花层3,所述网孔提花层3在面层1上编织形成网孔31,所述网孔31从面层1的上表面贯穿至底层2的上表面。利用了涤纶单丝透明纱的特性来编织形成面层1,且还在面层1与底层2之间设有从面层1上表面贯穿至底层2上表面的网孔提花层3,并在面层1上形成各种各样的网孔31,使得网布的结构更加稳定,立体感更强,手感柔软,具有不皱、不易起泡、不易卷边、耐磨等特点,透气效果好,保型性良好,支撑性能好。
如图2所示,所述面层1与网孔提花层3之间设有由CD低弹纱编织而成的花纹提花层4,所述花纹提花层4在面层1上形成提花结构41,所述提花结构41从面层1的上表面贯穿至网孔提花层3的上表面。利用低弹纱线的特性编织形成花纹提花层4,且在面层1上形成丰富的提花结构41,使得网布上的网孔31更加多样化,提花效果更好,增加了美观性。
如图3所示,所述底层1与网孔提花层3之间设有由CD低弹纱编织而成的花纹提花层4,所述花纹提花层4在底层2上形成提花结构41,所述提花结构41从底层2的下表面贯穿至网孔提花层3的下表面。利用低弹纱线的特性编织形成花纹提花层4,且在底层2上形成丰富的提花结构41,使得网布上的网孔31更加多样化,提花效果更好,增加了美观性,透气性能良好。
如图4所示,所述面层1与底层2之间设有由CD低弹纱编织而成的花纹提花层4,所述花纹提花层4在面层1上和底层2上形成提花结构41,所述提花结构41从面层1的上表面贯穿至底层2的下表面。利用低弹纱线的特性编织形成花纹提花层4,且在面层1和底层2上均形成丰富的提花结构41,使得网布上的网孔31更加多样化,提花效果更好,增加了美观性,透气性能良好。
如图5所示,所述面层1与底层2之间设有由涤纶单丝透明纱编织而成的毛高层5,所述毛高层5从面层1的下表面贯穿至底层2的上表面。利用涤纶单丝纱线的特性编织形成毛高层5,来调节网布的厚度,从而调节网布的支撑性能和保型性,其中涤纶单丝纱线可以为30D、40D、64D的涤纶单丝纱线。
本实施例还提供了一种网孔式提花纱架双贾卡网布的制作方法,包括以下步骤:
A.梳栉设置:选用双针床双贾卡经编机进行编织,经编机至少具有7把梳栉,6把梳栉从前针床至后针床依次设为地梳梳栉GB1、地梳梳栉GB2、贾卡梳栉 JB3、贾卡梳栉JB4、贾卡梳栉JB5、贾卡梳栉JB6、地梳梳栉GB8,其中贾卡梳栉JB3和贾卡梳栉JB4均为半机号贾卡梳栉;
B.整经:地梳梳栉GB1整经64D涤纶单丝透明纱线,6个盘头每个盘头512根纱,地梳梳栉GB1涤纶单丝透明纱含量占1.403%左右,地梳梳栉GB2整经30D涤纶单丝透明纱线,6个盘头每个盘头512根纱,地梳梳栉GB2涤纶单丝透明纱含量占6.066%左右,贾卡梳栉JB3整经150D涤纶低弹轻网纱线,纱架1536根纱,贾卡梳栉JB3涤纶低弹轻网纱线含量占17.826%左右,贾卡梳栉JB4整经150D涤纶低弹轻网纱线,纱架1536根纱,贾卡梳栉JB4涤纶低弹轻网纱线含量占17.2826%左右,贾卡梳栉JB5整经200D CD低弹纱线,纱架1536根纱,贾卡梳栉JB5CD低弹纱线含量占23.767%左右,贾卡梳栉JB6整经200D CD低弹纱线,纱架1536根纱,贾卡梳栉JB6CD低弹纱线含量占23.767%左右,地梳梳栉GB8整经150D涤纶低弹纱线,6个盘头每个盘头512根纱,地梳梳栉GB8涤纶低弹纱含量占7.533%左右;
C.穿纱:地梳梳栉GB1以满穿的方式进行穿纱,地梳梳栉GB2以满穿的方式进行穿纱,贾卡梳栉JB3、贾卡梳栉JB4均以1穿1空的方式进行穿纱,贾卡梳栉JB5、贾卡梳栉JB6均以1穿1空的方式进行穿纱,地梳梳栉GB8均以满穿的方式进行穿纱,地梳梳栉GB1对应的齿轮送经量为1300~1800mm/腊克,地梳梳栉GB2对应的齿轮送经量为6000~8000mm/腊克,贾卡梳栉JB3对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB4对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB5对应的齿轮送经量2300~3200mm/腊克,贾卡梳栉JB6对应的齿轮送经量2300~3200mm/腊克,地梳梳栉GB8对应的齿轮送经量为2800~3800mm/腊克;
D.编织:地梳梳栉GB1在前针床上垫纱形成所述面层1,地梳梳栉GB2在前针床和/或后针床上垫纱形成所述毛高层5,贾卡梳栉JB3和贾卡梳栉JB4在前针床和/或后针床上垫纱形成所述网孔提花层3,贾卡梳栉JB5和贾卡梳栉JB6在前 针床和/或后针床上垫纱形成所述花纹提花层4,地梳梳栉GB8在后针床上垫纱形成所述底层2,地梳梳栉GB1走编链组织1-0/0-0/0-1/1-1//,地梳梳栉GB2走经平组织1-0/2-1/2-3/1-2//,贾卡梳栉JB3走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB4走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB5走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB6走经平组织1-0/1-0/1-2/1-2//,地梳梳栉GB8走重经组织0-2/2-2/3-1/1-1//。
本实施例的网布及通过本实施例中制作方法制作获得的网布具有如下特点:网布表面的网孔31具有多样化,提花结构41丰富多彩,结构稳定性强,透明度高,具有很好的透视感、立体感及触摸感,网布的厚度及硬挺度可以通过毛高层进行调节,满足不同产品的需求。
实施例4
如图1所示,一种网孔式提花纱架双贾卡网布,包括由经编机一体编织而成的网布本体,所述网布本体包括面层1、底层2,所述面层1由涤纶单丝透明纱编织而成,所述底层2由涤纶低弹纱编织而成,所述面层1与底层2之间设有由涤纶低弹轻网纱编织而成的网孔提花层3,所述网孔提花层3在面层1上编织形成网孔31,所述网孔31从面层1的上表面贯穿至底层2的上表面。利用了涤纶单丝透明纱的特性来编织形成面层1,且还在面层1与底层2之间设有从面层1上表面贯穿至底层2上表面的网孔提花层3,并在面层1上形成各种各样的网孔31,使得网布的结构更加稳定,立体感更强,手感柔软,具有不皱、不易起泡、不易卷边、耐磨等特点,透气效果好,保型性良好,支撑性能好。
如图2所示,所述面层1与网孔提花层3之间设有由CD低弹纱编织而成的花纹提花层4,所述花纹提花层4在面层1上形成提花结构41,所述提花结构41从面层1的上表面贯穿至网孔提花层3的上表面。利用低弹纱线的特性编织形成花纹提 花层4,且在面层1上形成丰富的提花结构41,使得网布上的网孔31更加多样化,提花效果更好,增加了美观性。
如图3所示,所述底层1与网孔提花层3之间设有由CD低弹纱编织而成的花纹提花层4,所述花纹提花层4在底层2上形成提花结构41,所述提花结构41从底层2的下表面贯穿至网孔提花层3的下表面。利用低弹纱线的特性编织形成花纹提花层4,且在底层2上形成丰富的提花结构41,使得网布上的网孔31更加多样化,提花效果更好,增加了美观性,透气性能良好。
如图4所示,所述面层1与底层2之间设有由CD低弹纱编织而成的花纹提花层4,所述花纹提花层4在面层1上和底层2上形成提花结构41,所述提花结构41从面层1的上表面贯穿至底层2的下表面。利用低弹纱线的特性编织形成花纹提花层4,且在面层1和底层2上均形成丰富的提花结构41,使得网布上的网孔31更加多样化,提花效果更好,增加了美观性,透气性能良好。
如图5所示,所述面层1与底层2之间设有由涤纶单丝透明纱编织而成的毛高层5,所述毛高层5从面层1的下表面贯穿至底层2的上表面。利用涤纶单丝纱线的特性编织形成毛高层5,来调节网布的厚度,从而调节网布的支撑性能和保型性,其中涤纶单丝纱线可以为30D、40D、64D的涤纶单丝纱线。
如图6所示,所述面层1与底层2之间设有由涤纶单丝透明纱编织而成的固定层6,所述固定层6从面层1的下表面贯穿至底层2的上表面。通过利用涤纶单丝透明纱线的特性编织形成固定层6,来增加网布结构的稳定性。
本实施例还提供了一种网孔式提花纱架双贾卡网布的制作方法,包括以下步骤:
A.梳栉设置:选用双针床双贾卡经编机进行编织,经编机至少具有8把梳栉,6把梳栉从前针床至后针床依次设为地梳梳栉GB1、地梳梳栉GB2、贾卡梳栉 JB3、贾卡梳栉JB4、贾卡梳栉JB5、贾卡梳栉JB6、地梳梳栉GB7、地梳梳栉GB8,其中贾卡梳栉JB3和贾卡梳栉JB4均为半机号贾卡梳栉;
B.整经:地梳梳栉GB1整经64D涤纶单丝透明纱线,6个盘头每个盘头512根纱,地梳梳栉GB1涤纶单丝透明纱含量占1.403%左右,地梳梳栉GB2整经30D涤纶单丝透明纱线,6个盘头每个盘头512根纱,地梳梳栉GB2涤纶单丝透明纱含量占6.066%左右,贾卡梳栉JB3整经150D涤纶低弹轻网纱线,纱架1536根纱,贾卡梳栉JB3涤纶低弹轻网纱线含量占17.826%左右,贾卡梳栉JB4整经150D涤纶低弹轻网纱线,纱架1536根纱,贾卡梳栉JB4涤纶低弹轻网纱线含量占17.2826%左右,贾卡梳栉JB5整经200D CD低弹纱线,纱架1536根纱,贾卡梳栉JB5CD低弹纱线含量占23.767%左右,贾卡梳栉JB6整经200D CD低弹纱线,纱架1536根纱,贾卡梳栉JB6CD低弹纱线含量占23.767%左右,地梳梳栉GB7整经64D涤纶单丝透明纱线,6个盘头每个盘头512根纱,地梳梳栉GB7涤纶单丝透明纱含量占1.811%左右,地梳梳栉GB8整经150D涤纶低弹纱线,6个盘头每个盘头512根纱,地梳梳栉GB8涤纶低弹纱含量占7.533%左右;
C.穿纱:地梳梳栉GB1以满穿的方式进行穿纱,地梳梳栉GB2以满穿的方式进行穿纱,贾卡梳栉JB3、贾卡梳栉JB4均以1穿1空的方式进行穿纱,贾卡梳栉JB5、贾卡梳栉JB6均以1穿1空的方式进行穿纱,地梳梳栉GB7均以满穿的方式进行穿纱,地梳梳栉GB8均以满穿的方式进行穿纱,地梳梳栉GB1对应的齿轮送经量为1300~1800mm/腊克,地梳梳栉GB2对应的齿轮送经量为6000~8000mm/腊克,贾卡梳栉JB3对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB4对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB5对应的齿轮送经量2300~3200mm/腊克,贾卡梳栉JB6对应的齿轮送经量2300~3200mm/腊克,地梳梳栉GB7对应的齿轮送经量为1500~2300mm/腊克,地梳梳栉GB8对应的齿轮送经量为2800~3800mm/腊克;
D.编织:地梳梳栉GB1在前针床上垫纱形成所述面层1,地梳梳栉GB2在前针床 和/或后针床上垫纱形成所述毛高层5,贾卡梳栉JB3和贾卡梳栉JB4在前针床和/或后针床上垫纱形成所述网孔提花层3,贾卡梳栉JB5和贾卡梳栉JB6在前针床和/或后针床上垫纱形成所述花纹提花层4,地梳梳栉GB7在前针床和/或后针床上垫纱形成所述固定层6,地梳梳栉GB8在后针床上垫纱形成所述底层2,地梳梳栉GB1走编链组织1-0/0-0/0-1/1-1//,地梳梳栉GB2走经平组织1-0/2-1/2-3/1-2//,贾卡梳栉JB3走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB4走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB5走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB6走经平组织1-0/1-0/1-2/1-2//,地梳梳栉GB7走编链组织1-0/1-1/0-1/1-1//,地梳梳栉GB8走重经组织0-2/2-2/3-1/1-1//。
本实施例的网布及通过本实施例中制作方法制作获得的网布具有如下特点:网布表面的网孔31具有多样化,提花结构41丰富多彩,结构稳定性强,透明度高,具有很好的透视感、立体感及触摸感,网布的厚度及硬挺度可以通过毛高层进行调节,满足不同产品的需求。
以上所述的,仅为本发明的较佳实施例而已,不能限定本发明实施的范围,凡是依本发明申请专利范围所作的均等变化与装饰,皆应仍属于本发明涵盖的范围内。
Claims (10)
- 一种网孔式提花纱架双贾卡网布,包括由经编机一体编织而成的网布本体,所述网布本体包括面层、底层,其特征在于:所述面层由涤纶单丝透明纱编织而成,所述底层由涤纶低弹纱编织而成,所述面层与底层之间设有由涤纶低弹轻网纱编织而成的网孔提花层,所述网孔提花层在面层上编织形成网孔,所述网孔从面层的上表面贯穿至底层的上表面。
- 根据权利要求1所述的一种网孔式提花纱架双贾卡网布,其特征在于:所述面层与网孔提花层之间设有由CD低弹纱编织而成的花纹提花层,所述花纹提花层在面层上形成提花结构,所述提花结构从面层的上表面贯穿至网孔提花层的上表面。
- 根据权利要求1所述的一种网孔式提花纱架双贾卡网布,其特征在于:所述底层与网孔提花层之间设有由CD低弹纱编织而成的花纹提花层,所述花纹提花层在底层上形成提花结构,所述提花结构从底层的下表面贯穿至网孔提花层的下表面。
- 根据权利要求1所述的一种网孔式提花纱架双贾卡网布,其特征在于:所述面层与底层之间设有由CD低弹纱编织而成的花纹提花层,所述花纹提花层在面层上和底层上形成提花结构,所述提花结构从面层的上表面贯穿至底层的下表面。
- 根据权利要求1所述的一种网孔式提花纱架双贾卡网布,其特征在于:所述面层与底层之间设有由涤纶单丝透明纱编织而成的毛高层,所述毛高层从面层的下表面贯穿至底层的上表面。
- 根据权利要求1所述的一种网孔式提花纱架双贾卡网布,其特征在于:所述面层与底层之间设有由涤纶单丝透明纱编织而成的固定层,所述固定层从面层的下表面贯穿至底层的上表面。
- 一种如权利要求1-6中任意一项所述的网孔式提花纱架双贾卡网布的制作方法,其特征在于:包括以下步骤:A.梳栉设置:选用双针床双贾卡经编机进行编织,经编机至少具有4把梳栉,4把梳栉从前针床至后针床依次设为地梳梳栉GB1、贾卡梳栉JB3、贾卡梳栉JB4、地梳梳栉GB8;B.整经;C.穿纱:地梳梳栉GB1以满穿的方式进行穿纱,贾卡梳栉JB3、贾卡梳栉JB4均以1穿1空的方式进行穿纱,地梳梳栉GB8均以满穿的方式进行穿纱,地梳梳栉GB1对应的齿轮送经量为1300~1800mm/腊克,贾卡梳栉JB3对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB4对应的齿轮送经量为2300~3200mm/腊克,地梳梳栉GB8对应的齿轮送经量为2800~3800mm/腊克;D.编织:地梳梳栉GB1在前针床上垫纱形成所述面层,贾卡梳栉JB3和贾卡梳栉JB4在前针床和/或后针床上垫纱形成所述网孔提花层,地梳梳栉GB8在后针床上垫纱形成所述底层,地梳梳栉GB1走编链组织1-0/0-0/0-1/1-1//,贾卡梳栉JB3走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB4走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,地梳梳栉GB8走重经组织0-2/2-2/3-1/1-1//。
- 一种如权利要求1-6中任意一项所述的网孔式提花纱架双贾卡网布的制作方法,其特征在于:包括以下步骤:A.梳栉设置:选用双针床双贾卡经编机进行编织,经编机至少具有6把梳栉,6把梳栉从前针床至后针床依次设为地梳梳栉GB1、贾卡梳栉JB3、贾卡梳栉JB4、贾卡梳栉JB5、贾卡梳栉JB6、地梳梳栉GB8;B.整经;C.穿纱:地梳梳栉GB1以满穿的方式进行穿纱,贾卡梳栉JB3、贾卡梳栉JB4均以1穿1空的方式进行穿纱,贾卡梳栉JB5、贾卡梳栉JB6均以1穿1空的方式进行穿纱,地梳梳栉GB8均以满穿的方式进行穿纱,地梳梳栉GB1对应的齿轮送经量为1300~1800mm/腊克,贾卡梳栉JB3对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB4对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB5对应的齿轮送经量2300~3200mm/腊克,贾卡梳栉JB6对应的齿轮送经量2300~3200mm/腊克,地梳梳栉GB8对应的齿轮送经量为2800~3800mm/腊克;D.编织:地梳梳栉GB1在前针床上垫纱形成所述面层,贾卡梳栉JB3和贾卡梳栉JB4在前针床和/或后针床上垫纱形成所述网孔提花层,贾卡梳栉JB5和贾卡梳栉JB6在前针床和/或后针床上垫纱形成所述花纹提花层,地梳梳栉GB8在后针床上垫纱形成所述底层,地梳梳栉GB1走编链组织1-0/0-0/0-1/1-1//,贾卡梳栉JB3走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB4走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB5走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB6走经平组织1-0/1-0/1-2/1-2//,地梳梳栉GB8走重经组织0-2/2-2/3-1/1-1//。
- 一种如权利要求1-6中任意一项所述的网孔式提花纱架双贾卡网布的制作方法,其特征在于:包括以下步骤:A.梳栉设置:选用双针床双贾卡经编机进行编织,经编机至少具有7把梳栉,6把梳栉从前针床至后针床依次设为地梳梳栉GB1、地梳梳栉GB2、贾卡梳栉JB3、贾卡梳栉JB4、贾卡梳栉JB5、贾卡梳栉JB6、地梳梳栉GB8;B.整经;C.穿纱:地梳梳栉GB1以满穿的方式进行穿纱,地梳梳栉GB2以满穿的方式 进行穿纱,贾卡梳栉JB3、贾卡梳栉JB4均以1穿1空的方式进行穿纱,贾卡梳栉JB5、贾卡梳栉JB6均以1穿1空的方式进行穿纱,地梳梳栉GB8均以满穿的方式进行穿纱,地梳梳栉GB1对应的齿轮送经量为1300~1800mm/腊克,地梳梳栉GB2对应的齿轮送经量为6000~8000mm/腊克,贾卡梳栉JB3对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB4对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB5对应的齿轮送经量2300~3200mm/腊克,贾卡梳栉JB6对应的齿轮送经量2300~3200mm/腊克,地梳梳栉GB8对应的齿轮送经量为2800~3800mm/腊克;D.编织:地梳梳栉GB1在前针床上垫纱形成所述面层,地梳梳栉GB2在前针床和/或后针床上垫纱形成所述毛高层,贾卡梳栉JB3和贾卡梳栉JB4在前针床和/或后针床上垫纱形成所述网孔提花层,贾卡梳栉JB5和贾卡梳栉JB6在前针床和/或后针床上垫纱形成所述花纹提花层,地梳梳栉GB8在后针床上垫纱形成所述底层,地梳梳栉GB1走编链组织1-0/0-0/0-1/1-1//,地梳梳栉GB2走经平组织1-0/2-1/2-3/1-2//,贾卡梳栉JB3走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB4走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB5走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB6走经平组织1-0/1-0/1-2/1-2//,地梳梳栉GB8走重经组织0-2/2-2/3-1/1-1//。
- 一种如权利要求1-6中任意一项所述的网孔式提花纱架双贾卡网布的制作方法,其特征在于:包括以下步骤:A.梳栉设置:选用双针床双贾卡经编机进行编织,经编机至少具有8把梳栉,6把梳栉从前针床至后针床依次设为地梳梳栉GB1、地梳梳栉GB2、贾卡梳栉JB3、贾卡梳栉JB4、贾卡梳栉JB5、贾卡梳栉JB6、地梳梳栉GB7、地梳梳栉GB8;B.整经;C.穿纱:地梳梳栉GB1以满穿的方式进行穿纱,地梳梳栉GB2以满穿的方式进行穿纱,贾卡梳栉JB3、贾卡梳栉JB4均以1穿1空的方式进行穿纱,贾卡梳栉JB5、贾卡梳栉JB6均以1穿1空的方式进行穿纱,地梳梳栉GB7均以满穿的方式进行穿纱,地梳梳栉GB8均以满穿的方式进行穿纱,地梳梳栉GB1对应的齿轮送经量为1300~1800mm/腊克,地梳梳栉GB2对应的齿轮送经量为6000~8000mm/腊克,贾卡梳栉JB3对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB4对应的齿轮送经量为2300~3200mm/腊克,贾卡梳栉JB5对应的齿轮送经量2300~3200mm/腊克,贾卡梳栉JB6对应的齿轮送经量2300~3200mm/腊克,地梳梳栉GB7对应的齿轮送经量为1500~2300mm/腊克,地梳梳栉GB8对应的齿轮送经量为2800~3800mm/腊克;D.编织:地梳梳栉GB1在前针床上垫纱形成所述面层,地梳梳栉GB2在前针床和/或后针床上垫纱形成所述毛高层,贾卡梳栉JB3和贾卡梳栉JB4在前针床和/或后针床上垫纱形成所述网孔提花层,贾卡梳栉JB5和贾卡梳栉JB6在前针床和/或后针床上垫纱形成所述花纹提花层,地梳梳栉GB7在前针床和/或后针床上垫纱形成所述固定层,地梳梳栉GB8在后针床上垫纱形成所述底层,地梳梳栉GB1走编链组织1-0/0-0/0-1/1-1//,地梳梳栉GB2走经平组织1-0/2-1/2-3/1-2//,贾卡梳栉JB3走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB4走衬纬组织0-0/0-0/2-2/2-2//或走经平组织1-0/1-1/1-2/1-1//,贾卡梳栉JB5走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB6走经平组织1-0/1-0/1-2/1-2//,地梳梳栉GB7走编链组织1-0/1-1/0-1/1-1//,地梳梳栉GB8走重经组织0-2/2-2/3-1/1-1//。
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