WO2021226892A1 - Manufacturing method for computer-simulated training of operation of waste-to-energy plant - Google Patents

Manufacturing method for computer-simulated training of operation of waste-to-energy plant Download PDF

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WO2021226892A1
WO2021226892A1 PCT/CN2020/090094 CN2020090094W WO2021226892A1 WO 2021226892 A1 WO2021226892 A1 WO 2021226892A1 CN 2020090094 W CN2020090094 W CN 2020090094W WO 2021226892 A1 WO2021226892 A1 WO 2021226892A1
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module
model
grate
monitoring
collect
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PCT/CN2020/090094
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French (fr)
Chinese (zh)
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彭本坤
金远龙
殷得文
何座成
钟日钢
刘汉俊
冉从华
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深圳市能源环保有限公司
深圳市深能环保东部有限公司
潮州深能环保有限公司
桂林市深能环保有限公司
单县深能环保有限公司
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Priority to PCT/CN2020/090094 priority Critical patent/WO2021226892A1/en
Publication of WO2021226892A1 publication Critical patent/WO2021226892A1/en

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B9/00Simulators for teaching or training purposes

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  • the invention relates to a power plant operation simulation training method, in particular to a computer simulation training manufacturing method for the operation of a garbage incineration power plant.
  • waste incineration power plants Compared with coal-fired power plants, waste incineration power plants have a smaller power generation capacity but are more widely distributed. At present, due to factors such as production arrangements and the level of teaching teachers, the training level of waste incineration power plant operating units is uneven. Conventional operation training methods can no longer meet the comprehensive training needs of operators. In addition, ordinary students cannot directly operate electrical equipment operations in normal production, and cannot provide practical training opportunities, nor can they verify the effects of training. Therefore, new employees are unfamiliar and afraid of electrical operations.
  • waste incineration power plants have their own unique operating methods. Therefore, its operating procedures Different from the operating procedures of coal-fired power plants.
  • the incineration grate furnace type structure of the waste incineration power plant is relatively special.
  • the incinerator is equipped with a mechanical grate action device.
  • combustion control There are many factors influencing combustion control, coupled with the particularity of waste incineration fuel and the volatility of calorific value, which leads to the complexity of combustion adjustment and control.
  • Timely and effective feedback of the combustion situation in the furnace is important for ensuring the full combustion of waste fuel and improving the training effect of firemen.
  • the demand is prominent.
  • ensuring the legal and qualified emission of flue gas is a prerequisite for the survival of incinerators.
  • the present invention proposes a computer simulation training method for the operation and operation of waste incineration power plants, including the establishment of a remote login module and an on-site station deep immersive operation module.
  • the in-situ station depth simulation operation module also includes a grate temperature monitoring picture (flame monitoring) module, an environmental protection monitoring data abnormal mark picture display module, and a 3D model of the operation switch and its operation module.
  • a set of complete operation simulation training methods that can fit the actual combination of the operation of the grate of the waste incineration power plant and the process flow are established to meet the practical training of the new recruits of the waste incineration power plant.
  • the technical solution adopted by the present invention to solve the technical problem is a computer simulation training method for the operation and operation of waste incineration power plants.
  • the depth simulation operation module of the ground station also includes the grate temperature monitoring picture (flame monitoring) module, the environmental protection monitoring data abnormal mark module and the electrical picture model module;
  • the establishment of the remote login usage module includes the following steps:
  • Establishing the grate temperature monitoring picture (flame monitoring) module includes the following steps:
  • the establishment of the environmental protection monitoring data abnormal mark module includes the following steps:
  • the establishment of the electrical picture model module includes the following steps:
  • the preferred solution of the present invention is that in the fifth item of establishing the remote login usage module, it also includes the establishment of a school hour recording system based on the student account.
  • the preferred solution of the present invention is that in the fourth item of the module for establishing the grate temperature monitoring picture (flame monitoring), the color corresponds to the following: below 300°C is black, 301-500°C is yellow, and 501-700°C is orange, 701-900°C is bright red, 901-1100 is black-red.
  • the preferred solution of the present invention is that in the first item of establishing the environmental monitoring data abnormal mark module, the types of factors include: vertical flue temperature middle, upper measuring point, economizer outlet oxygen, chimney outlet HCL, SO 2. NO X , CO, dust and incinerator status, etc.
  • the preferred solution of the present invention is to establish the third item of the environmental protection monitoring data abnormal marking module, including marking and displaying in the model on-site screen with a single furnace as the unit, according to the two major categories of incinerator status and CEMS data , The limit of each factor is listed after the factor name (if any) for easy reference.
  • a computer simulation training method for the operation of the waste incineration power plant proposed by the present invention includes the establishment of a remote login module and an on-site station.
  • a deep immersive operation module includes a grate temperature monitoring picture (flame monitoring) module, an environmental protection monitoring data abnormal mark picture display module, and a 3D model of the operation switch and its operation module.
  • FIG. 1 is a flow chart of the method for realizing remote login in the waste-to-energy simulation system of the present invention
  • Fig. 2 is a flow chart of the grate monitoring system (flame monitoring system) in the simulated local operation module of the present invention
  • Fig. 3 is The flow chart of the environmental protection monitoring factor marking system in the simulated on-site operation module of the present invention.
  • FIG. 4 is a flow chart of using the 3D model to simulate the electrical screen in the present invention.
  • FIG. 1 is a flow chart of the method for realizing remote login in the waste-to-energy simulation system of the present invention
  • Fig. 2 is a flow chart of the grate monitoring system (flame monitoring system) in the simulated local operation module of the present invention
  • Fig. 3 is The flow chart of the environmental protection monitoring factor marking system in the simulated on-site operation module of the present invention.
  • FIG. 4 is a flow chart of using the 3D model to simulate the electrical screen in the present invention.
  • a computer simulation training method for the operation and operation of a waste incineration power plant includes the establishment of a remote login module and an on-site station deep immersive operation module.
  • the on-site station deep immersive operation module also Including the grate temperature monitoring picture (flame monitoring) module, the environmental protection monitoring data abnormal mark picture display module, and the operation switch 3D model and its operation module.
  • Figure 1 shows that the establishment of the remote login usage module includes the following steps:
  • the establishment of the remote login usage module can be combined with video remote teaching assistance to realize remote login usage, so that trainees distributed in different regions can achieve synchronous training.
  • Figure 2 shows that the establishment of the grate temperature monitoring picture (flame monitoring) module includes the following steps:
  • grate temperature monitoring picture flame monitoring
  • the movement mode or movement of the incineration grate can be adjusted in time. Combustion air volume to achieve the purpose of combustion adjustment.
  • the reference black and red corresponding temperature is about 1000 degrees, indicating that the burnout of the incinerator is not good.
  • the sliding of the end grate should be stopped, and the frequency of end grate flipping and the air volume at the end should be increased.
  • the temperature of the end grate turns orange (below 700°C)
  • Figure 3 shows that the establishment of the environmental monitoring data abnormality marking module includes the following steps:
  • the types of factors required to be marked for collecting environmental protection data such as vertical flue temperature, upper measuring point, economizer outlet oxygen, chimney outlet HCL, SO 2 , NO X , CO, dust, and incinerator status, etc.;
  • the establishment of the environmental protection monitoring data abnormality marking module can enable the trainees to simulate the actual state of operation according to the environmental protection monitoring data, and perform correct and standard abnormal data marking operations in accordance with environmental protection requirements.
  • Figure 4 shows that the establishment of the electrical screen model module includes the following steps:
  • the electrical picture model module is established, 3D model technology is used, and the actual operation picture of the field equipment is highly restored, and various operation steps are associated and consistent with the actual situation.

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  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Business, Economics & Management (AREA)
  • Educational Administration (AREA)
  • Educational Technology (AREA)
  • Automation & Control Theory (AREA)
  • Incineration Of Waste (AREA)
  • Testing And Monitoring For Control Systems (AREA)

Abstract

In order to solve the problem of training new employees in the existing waste-to-energy plants, the present invention provides a manufacture method for computer-simulated training of an operation of a waste-to-energy plant, comprising: establishing a remote login module and a local control station depth simulation operation module, the local control station depth simulation operation module further comprising a fire grate temperature monitoring picture (flame monitoring) module, an environment-protection monitoring data anomaly marking picture display module, and an operation switch 3D model and an operation module thereof. By establishing said modules, a complete operating simulation training method capable of realistically combining waste-to-energy plant grate operating and process flow is established, so as to satisfy the requirements of realistic training of new employees in waste-to-energy plants.

Description

一种垃圾焚烧发电厂运行操作的计算机仿真培训制作方法Manufacturing method for computer simulation training of operation and operation of garbage incineration power plant 技术领域Technical field
本发明涉及电厂运行仿真培训方法,尤其涉及一种垃圾焚烧发电厂运行操作的计算机仿真培训制作方法。The invention relates to a power plant operation simulation training method, in particular to a computer simulation training manufacturing method for the operation of a garbage incineration power plant.
背景技术Background technique
垃圾焚烧发电厂相对于燃煤发电厂,虽然单厂的发电量小,但分布更广泛。目前,受限于生产安排和教学师资水平等因素,垃圾焚烧发电厂运营单位的培训水平参差不齐。常规的运行操作培训方式已无法满足运行人员***全面的培训需求。并且电气设备类操作在正常生产中一般学员无法直接操作,无法提供实操的培训作机会,也无法验证培训效果。因此,新入厂的员工对于电气操作比较陌生和畏惧。Compared with coal-fired power plants, waste incineration power plants have a smaller power generation capacity but are more widely distributed. At present, due to factors such as production arrangements and the level of teaching teachers, the training level of waste incineration power plant operating units is uneven. Conventional operation training methods can no longer meet the comprehensive training needs of operators. In addition, ordinary students cannot directly operate electrical equipment operations in normal production, and cannot provide practical training opportunities, nor can they verify the effects of training. Therefore, new employees are unfamiliar and afraid of electrical operations.
目前,垃圾焚烧发电仿真培训还处于起步和摸索阶段,垃圾焚烧发电厂的运行操作虽然有一部份可以借鉴燃煤发电厂,但垃圾焚烧发电厂有自已独特的运行方式,因此,其运行操作规程有别于燃煤发电厂的操作规程。At present, the simulation training of waste incineration power generation is still in its infancy and exploratory stage. Although part of the operation and operation of waste incineration power plants can be borrowed from coal-fired power plants, waste incineration power plants have their own unique operating methods. Therefore, its operating procedures Different from the operating procedures of coal-fired power plants.
垃圾焚烧发电厂的焚烧炉排炉型结构较为特殊,如焚烧炉配置了机械炉排动作装置。燃烧控制影响因素较多,加上垃圾焚烧燃料的特殊性和热值波动性,导致了燃烧调整控制的复杂性,及时有效的反馈炉膛燃烧情况对保证垃圾燃料充分燃烧和提升司炉员培训效果的需求凸显。而且,伴随着垃圾焚烧发电行业国家环保指标监测的日趋严格,保证烟气合法合格排放是焚烧炉生存的前提条件。顺应国家“装、树、联”及加强自动检测数据管理要求,环保数据及时标记需求凸显,但目前在线监测平台运行中无法直接进行标记的操作培训,存在着因员工错误标记导致环保事件误发的可能。The incineration grate furnace type structure of the waste incineration power plant is relatively special. For example, the incinerator is equipped with a mechanical grate action device. There are many factors influencing combustion control, coupled with the particularity of waste incineration fuel and the volatility of calorific value, which leads to the complexity of combustion adjustment and control. Timely and effective feedback of the combustion situation in the furnace is important for ensuring the full combustion of waste fuel and improving the training effect of firemen. The demand is prominent. Moreover, with the increasingly strict monitoring of national environmental protection indicators in the waste incineration power generation industry, ensuring the legal and qualified emission of flue gas is a prerequisite for the survival of incinerators. Comply with the national requirements for “installation, tree, and association” and the strengthening of automatic detection data management, the need for timely labeling of environmental data has been highlighted, but the current online monitoring platform cannot directly carry out labeling operation training, and there are environmental incidents caused by misrepresentation of environmental protection incidents due to employee mislabeling Possible.
目前,还没有一套能够贴合实际地结合垃圾焚烧发电厂炉排运行及工艺流程的完整运行仿真培训方法,以满足垃圾焚烧发电厂新入职员工贴近实际的培训。At present, there is no set of complete operation simulation training methods that can fit the actual combination of the grate operation and process flow of waste incineration power plants to meet the practical training of new recruits in waste incineration power plants.
发明内容Summary of the invention
为了克服现有垃圾焚烧发电厂新入职员工的培训问题,本发明提出的一种垃圾焚烧发电厂运行操作的计算机仿真培训制作方法,包括建立远程登陆使用模块和就地站深度拟真操作模块,所述就地站深度拟真操作模块还包括炉排温度监控画面(火焰监控)模块、环保监测数据异常标记画面显示模块以及操作开关3D模型及其操作模块。通过建立上述模块从而建立起一套能够贴合实际地结合垃圾焚烧发电厂炉排运行及工艺流程的完整运行仿真培训方法,以满足垃圾焚烧发电厂新入职员工贴近实际的培训。In order to overcome the training problems of new employees in existing waste incineration power plants, the present invention proposes a computer simulation training method for the operation and operation of waste incineration power plants, including the establishment of a remote login module and an on-site station deep immersive operation module. The in-situ station depth simulation operation module also includes a grate temperature monitoring picture (flame monitoring) module, an environmental protection monitoring data abnormal mark picture display module, and a 3D model of the operation switch and its operation module. Through the establishment of the above-mentioned modules, a set of complete operation simulation training methods that can fit the actual combination of the operation of the grate of the waste incineration power plant and the process flow are established to meet the practical training of the new recruits of the waste incineration power plant.
本发明解决技术问题采用的技术方案是,一种垃圾焚烧发电厂运行操作的计算机仿真培训制作方法,包括建立远程登陆使用模块和就地站深度拟真操作模块,其特征是,建立所述就地站深度拟真操作模块还包括炉排温度监控画面(火焰监控)模块、环保监测数据异常标记模块及电气画面模型模块;The technical solution adopted by the present invention to solve the technical problem is a computer simulation training method for the operation and operation of waste incineration power plants. The depth simulation operation module of the ground station also includes the grate temperature monitoring picture (flame monitoring) module, the environmental protection monitoring data abnormal mark module and the electrical picture model module;
建立所述远程登陆使用模块包括以下步骤:The establishment of the remote login usage module includes the following steps:
第一、收集适合教学和练习的标准工况和各专业涉及的常见故障等培训知识并搭建成仿真模型;First, collect training knowledge of standard working conditions suitable for teaching and practice and common faults involved in various majors and build a simulation model;
第二、根据***启停操作及事故处理编写操作卡,模型中依据操作卡中的步骤分配得分点,形成练习和自动评分***;Second, write operation cards based on system start-up and shutdown operations and accident handling. In the model, points are allocated according to the steps in the operation card to form an exercise and automatic scoring system;
第三、准备一套具有仿真模型的服务器并将本步骤中第一、第二项内容存储至服务器中;Third, prepare a set of servers with simulation models and store the first and second items in this step in the server;
第四、搭设一套具备与仿真模型服务器进行数据交换和解析的远程运行平台;Fourth, set up a remote operation platform capable of data exchange and analysis with the simulation model server;
第五、在远程运行平台中设置登陆账号作为学员账号,并设置若干教练员账号供教学使用;Fifth, set up a login account as a student account in the remote operation platform, and set up a number of trainer accounts for teaching use;
第六、准备可实现远程登陆的终端机;Sixth, prepare a terminal that can realize remote login;
第七、利用终端机登陆远程运行平台,通过以太网连接仿真模型服务器,实现远程操作和监视;Seventh, use the terminal to log in to the remote operation platform, and connect to the simulation model server via Ethernet to realize remote operation and monitoring;
第八、调试效果并最终完善;Eighth, debugging effect and final improvement;
建立所述炉排温度监控画面(火焰监控)模块包括以下步骤:Establishing the grate temperature monitoring picture (flame monitoring) module includes the following steps:
第一、收集模型原型一次风量与炉排上料层压差对应逻辑关系,以此判断炉排料层厚度;First, collect the corresponding logical relationship between the primary air volume of the model prototype and the difference of the grate loading layer to determine the thickness of the grate layer;
第二、收集模型原型炉排上料层厚度、一次风量与炉膛温度的逻辑关系;Second, collect the logical relationship between the thickness of the material layer on the model prototype grate, the primary air volume and the furnace temperature;
第三、根据本步骤中第一、第二项逻辑关系在模型中对焚烧炉排***进行调试,使其与原型基本一致;Third, debug the incineration grate system in the model according to the first and second logical relationships in this step to make it basically consistent with the prototype;
第四、根据不同温度区间选择具有明显色差的颜色进行一一对应;Fourth, select colors with obvious color differences for one-to-one correspondence according to different temperature ranges;
第五、搭建炉排温度监控画面(模拟火焰监控)动态模型;并将颜色与温度对照卡列于显示画面中;Fifth, build a dynamic model of the grate temperature monitoring screen (simulated flame monitoring); and list the color and temperature comparison cards in the display screen;
第六、调试效果并最终完善;Sixth, debugging effect and final improvement;
建立所述环保监测数据异常标记模块包括以下步骤:The establishment of the environmental protection monitoring data abnormal mark module includes the following steps:
第一、收集环保数据要求标记的因子种类;First, the types of factors required to be marked in the collection of environmental protection data;
第二、收集环保因子判断为需要标记的因素类别、限值或顺序;Second, collect environmental protection factors to determine the category, limit or order of the factors that need to be marked;
第三、根据本步骤中第一、第二项收集内容在模型搭建中予以实现;Third, according to the first and second items collected in this step, it will be realized in the model building;
第四、调试效果并最终完善;Fourth, the debugging effect and final improvement;
建立所述电气画面模型模块包括以下步骤:The establishment of the electrical picture model module includes the following steps:
第一、收集需3D建模开关外部外形、内部结构照片;First, collect photos of the external shape and internal structure of the switch that needs 3D modeling;
第二、收集需3D建模开关外部、内部各空开、开关位置、压板、保险、保护与开关操作的逻辑;Second, collect the logic of the external and internal circuit breakers, switch positions, pressure plates, insurance, protection, and switch operations that require 3D modeling;
第三、收集各开关之间的打开、闭锁的逻辑关系;Third, collect the open and closed logical relationship between the switches;
第四、根据开关内外部照片建立3D模型,将开关各部位逻辑关系进行关联;Fourth, build a 3D model based on the photos inside and outside the switch, and associate the logical relationship of each part of the switch;
第五、在模型中将各开关之间的打开、闭锁逻辑进行关联;Fifth, associate the opening and locking logic between the switches in the model;
第六、调试效果并最终完善。Sixth, debug the effect and finally improve it.
本发明的优选方案是,在建立所述远程登陆使用模块的第五项中,还包括建立以学员账号为基础,搭设一套学时记录***的。The preferred solution of the present invention is that in the fifth item of establishing the remote login usage module, it also includes the establishment of a school hour recording system based on the student account.
本发明的优选方案是,在建立所述炉排温度监控画面(火焰监控)模块的第四项中,颜色对应如下: 300℃以下为黑色,301-500℃为黄色,501-700℃橙色,701-900℃为鲜红色,901-1100为黑红色。The preferred solution of the present invention is that in the fourth item of the module for establishing the grate temperature monitoring picture (flame monitoring), the color corresponds to the following: below 300°C is black, 301-500°C is yellow, and 501-700°C is orange, 701-900℃ is bright red, 901-1100 is black-red.
本发明的优选方案是,在建立所述环保监测数据异常标记模块的第一项中,因子种类包括:竖直烟道温度中、上部测点、省煤器出口氧量、烟囱出口HCL、SO 2、NO X、CO、粉尘以及焚烧炉状态等。 The preferred solution of the present invention is that in the first item of establishing the environmental monitoring data abnormal mark module, the types of factors include: vertical flue temperature middle, upper measuring point, economizer outlet oxygen, chimney outlet HCL, SO 2. NO X , CO, dust and incinerator status, etc.
本发明的优选方案是,在建立所述环保监测数据异常标记模块的第三项中,包括在模型就地画面中分别以单炉为单位,按照焚烧炉状态、CEMS数据两大类别进行标记显示,每个因子的限值列在因子名称后(如有),便于参考。The preferred solution of the present invention is to establish the third item of the environmental protection monitoring data abnormal marking module, including marking and displaying in the model on-site screen with a single furnace as the unit, according to the two major categories of incinerator status and CEMS data , The limit of each factor is listed after the factor name (if any) for easy reference.
本发明的有益效果:为了克服现有垃圾焚烧发电厂新入职员工的培训问题,本发明提出的一种垃圾焚烧发电厂运行操作的计算机仿真培训制作方法,包括建立远程登陆使用模块和就地站深度拟真操作模块,所述就地站深度拟真操作模块还包括炉排温度监控画面(火焰监控)模块、环保监测数据异常标记画面显示模块以及操作开关3D模型及其操作模块。通过建立上述模块从而建立起一套能够贴合实际地结合垃圾焚烧发电厂炉排运行及工艺流程的完整运行仿真培训方法,以满足垃圾焚烧发电厂新入职员工贴近实际的培训。The beneficial effects of the present invention: in order to overcome the training problem of new employees in the existing waste incineration power plant, a computer simulation training method for the operation of the waste incineration power plant proposed by the present invention includes the establishment of a remote login module and an on-site station. A deep immersive operation module. The on-site station deep immersive operation module also includes a grate temperature monitoring picture (flame monitoring) module, an environmental protection monitoring data abnormal mark picture display module, and a 3D model of the operation switch and its operation module. Through the establishment of the above-mentioned modules, a set of complete operation simulation training methods that can fit the actual combination of the operation of the grate of the waste incineration power plant and the process flow are established to meet the practical training of the new recruits of the waste incineration power plant.
附图说明Description of the drawings
图1-图4为本发明提出的一个实施例的流程示意图。其中,图1是本发明中垃圾发电仿真***中实现远程登陆使用方法的流程图,图2是本发明中模拟就地操作模块中炉排监控***(火焰监控***)的流程图,图3是本发明中模拟就地操作模块中环保监测因子标记***的流程图,图4是本发明中利用3D模型模拟电气画面的流程图。Figures 1 to 4 are schematic flowcharts of an embodiment of the present invention. Among them, Fig. 1 is a flow chart of the method for realizing remote login in the waste-to-energy simulation system of the present invention, Fig. 2 is a flow chart of the grate monitoring system (flame monitoring system) in the simulated local operation module of the present invention, and Fig. 3 is The flow chart of the environmental protection monitoring factor marking system in the simulated on-site operation module of the present invention. FIG. 4 is a flow chart of using the 3D model to simulate the electrical screen in the present invention.
具体实施方式Detailed ways
图1-图4为本发明提出的一个实施例的流程示意图。其中,图1是本发明中垃圾发电仿真***中实现远程登陆使用方法的流程图,图2是本发明中模拟就地操作模块中炉排监控***(火焰监控***)的流程图,图3是本发明中模拟就地操作模块中环保监测因子标记***的流程图,图4是本发明中利用3D模型模拟电气画面的流程图。Figures 1 to 4 are schematic flowcharts of an embodiment of the present invention. Among them, Fig. 1 is a flow chart of the method for realizing remote login in the waste-to-energy simulation system of the present invention, Fig. 2 is a flow chart of the grate monitoring system (flame monitoring system) in the simulated local operation module of the present invention, and Fig. 3 is The flow chart of the environmental protection monitoring factor marking system in the simulated on-site operation module of the present invention. FIG. 4 is a flow chart of using the 3D model to simulate the electrical screen in the present invention.
图中显示,本例中,一种垃圾焚烧发电厂运行操作的计算机仿真培训制作方法,包括建立远程登陆使用模块和就地站深度拟真操作模块,所述就地站深度拟真操作模块还包括炉排温度监控画面(火焰监控)模块、环保监测数据异常标记画面显示模块以及操作开关3D模型及其操作模块。As shown in the figure, in this example, a computer simulation training method for the operation and operation of a waste incineration power plant includes the establishment of a remote login module and an on-site station deep immersive operation module. The on-site station deep immersive operation module also Including the grate temperature monitoring picture (flame monitoring) module, the environmental protection monitoring data abnormal mark picture display module, and the operation switch 3D model and its operation module.
图1显示,建立所述远程登陆使用模块包括以下步骤:Figure 1 shows that the establishment of the remote login usage module includes the following steps:
第一、收集适合教学和练习的标准工况和各专业涉及的常见故障等培训知识并搭建成仿真模型;First, collect training knowledge of standard working conditions suitable for teaching and practice and common faults involved in various majors and build a simulation model;
第二、根据***启停操作及事故处理编写操作卡,模型中依据操作卡中的步骤分配得分点,形成练习和自动评分***;Second, write operation cards based on system start-up and shutdown operations and accident handling. In the model, points are allocated according to the steps in the operation card to form an exercise and automatic scoring system;
第三、准备一套具有仿真模型的服务器并将本步骤中第一、第二项内容存储至服务器中;Third, prepare a set of servers with simulation models and store the first and second items in this step in the server;
第四、搭设一套具备与仿真模型服务器进行数据交换和解析的远程运行平台;Fourth, set up a remote operation platform capable of data exchange and analysis with the simulation model server;
第五、在远程运行平台中设置登陆账号作为学员账号,并设置若干教练员账号供教学使用;以学员账号为基础,搭设一套学时记录***;Fifth, set up a login account in the remote operation platform as a student account, and set up a number of trainer accounts for teaching use; based on the student’s account, set up a school hour record system;
第六、准备可实现远程登陆的终端机;Sixth, prepare a terminal that can realize remote login;
第七、利用终端机登陆远程运行平台,通过以太网连接仿真模型服务器,实现远程操作和监视;Seventh, use the terminal to log in to the remote operation platform, and connect to the simulation model server via Ethernet to realize remote operation and monitoring;
第八、调试效果并最终完善。Eighth, debug the effect and finally improve it.
建立所述远程登陆使用模块可以结合视频远程教学辅助,实现远程登陆使用,使得不同地域分布的学员实现同步培训,The establishment of the remote login usage module can be combined with video remote teaching assistance to realize remote login usage, so that trainees distributed in different regions can achieve synchronous training.
图2显示,建立所述炉排温度监控画面(火焰监控)模块包括以下步骤:Figure 2 shows that the establishment of the grate temperature monitoring picture (flame monitoring) module includes the following steps:
第一、收集模型原型一次风量与炉排上料层压差对应逻辑关系,以此判断炉排料层厚度;First, collect the corresponding logical relationship between the primary air volume of the model prototype and the difference of the grate loading layer to determine the thickness of the grate layer;
第二、收集模型原型炉排上料层厚度、一次风量与炉膛温度的逻辑关系;Second, collect the logical relationship between the thickness of the material layer on the model prototype grate, the primary air volume and the furnace temperature;
第三、根据本步骤中第一、第二项逻辑关系在模型中对焚烧炉排***进行调试,使其与原型基本一致;Third, debug the incineration grate system in the model according to the first and second logical relationships in this step to make it basically consistent with the prototype;
第四、根据不同温度区间选择具有明显色差的颜色进行一一对应,如:300℃以下为黑色,301-500℃为黄色,501-700℃橙色,701-900℃为鲜红色,901-1100为黑红色;Fourth, according to different temperature ranges, choose colors with obvious color difference for one-to-one correspondence, such as: below 300°C is black, 301-500°C is yellow, 501-700°C is orange, 701-900°C is bright red, 901-1100 Black and red
第五、搭建炉排温度监控画面(模拟火焰监控)动态模型;并将颜色与温度对照卡列于显示画面中;Fifth, build a dynamic model of the grate temperature monitoring screen (simulated flame monitoring); and list the color and temperature comparison cards in the display screen;
第六、调试效果并最终完善;Sixth, debugging effect and final improvement;
建立所述炉排温度监控画面(火焰监控)模块,利用上述方法将监视画面完成并与焚烧炉排***有效关联后,当监视到炉排温度异常时,可以及时的调整焚烧炉排运动方式或燃烧风量,以达到燃烧调整的目的。Establish the grate temperature monitoring picture (flame monitoring) module, and use the above method to complete the monitoring picture and effectively associate it with the incineration grate system. When the grate temperature is abnormal, the movement mode or movement of the incineration grate can be adjusted in time. Combustion air volume to achieve the purpose of combustion adjustment.
例如在焚烧炉排末端温度显示为黑红色时,参考黑红色对应温度为1000度左右,说明焚烧炉燃尽度不好,应停止末端炉排滑动,增加末端炉排翻动频率和末端一次风量。当末端炉排温度变为橙色(700℃以下)时,则判断垃圾燃尽度较好,可以恢复末端滑动炉排动作。通过图像颜色的显示形象表征炉膛焚烧状态,增强培训直观效果。For example, when the temperature at the end of the incinerator grate is displayed in black and red, the reference black and red corresponding temperature is about 1000 degrees, indicating that the burnout of the incinerator is not good. The sliding of the end grate should be stopped, and the frequency of end grate flipping and the air volume at the end should be increased. When the temperature of the end grate turns orange (below 700°C), it is judged that the garbage burnout is good, and the end sliding grate can be restored. Through the display of image color, the burning status of the furnace can be represented, and the intuitive effect of training can be enhanced.
图3显示,建立所述环保监测数据异常标记模块包括以下步骤:Figure 3 shows that the establishment of the environmental monitoring data abnormality marking module includes the following steps:
第一、收集环保数据要求标记的因子种类,如竖直烟道温度中、上部测点、省煤器出口氧量、烟囱出口HCL、SO 2、NO X、CO、粉尘以及焚烧炉状态等; First, the types of factors required to be marked for collecting environmental protection data, such as vertical flue temperature, upper measuring point, economizer outlet oxygen, chimney outlet HCL, SO 2 , NO X , CO, dust, and incinerator status, etc.;
第二、收集环保因子判断为需要标记的因素类别、限值或顺序;Second, collect environmental protection factors to determine the category, limit or order of the factors that need to be marked;
第三、根据本步骤中第一、第二项收集内容在模型搭建中予以实现,在模型就地画面中分别以单炉为单位,按照焚烧炉状态、CEMS数据两大类别进行标记显示,每个因子的限值列在因子名称后(如有),便于参考;Third, according to the first and second items collected in this step, it will be realized in the model building. In the local screen of the model, the single furnace is used as the unit, and the two categories of incinerator status and CEMS data are marked and displayed. The limits of each factor are listed after the factor name (if any) for easy reference;
第四、调试效果并最终完善。Fourth, debug the effect and finally improve it.
建立所述环保监测数据异常标记模块可以使学员能根据环保监测数据仿真运行实际状态、按照环保要求进行正确和标准的异常数据标记操作,The establishment of the environmental protection monitoring data abnormality marking module can enable the trainees to simulate the actual state of operation according to the environmental protection monitoring data, and perform correct and standard abnormal data marking operations in accordance with environmental protection requirements.
图4显示,建立所述电气画面模型模块包括以下步骤:Figure 4 shows that the establishment of the electrical screen model module includes the following steps:
第一、收集需3D建模开关外部外形、内部结构照片;First, collect photos of the external shape and internal structure of the switch that needs 3D modeling;
第二、收集需3D建模开关外部、内部各空开、开关位置、压板、保险、保护与开关操作的逻辑;Second, collect the logic of the external and internal circuit breakers, switch positions, pressure plates, insurance, protection, and switch operations that require 3D modeling;
第三、收集各开关之间的打开、闭锁的逻辑关系;Third, collect the open and closed logical relationship between the switches;
第四、根据开关内外部照片建立3D模型,将开关各部位逻辑关系进行关联。Fourth, build a 3D model based on the photos inside and outside the switch, and associate the logical relationship of each part of the switch.
第五、在模型中将各开关之间的打开、闭锁逻辑进行关联;Fifth, associate the opening and locking logic between the switches in the model;
第六、调试效果并最终完善。Sixth, debug the effect and finally improve it.
建立所述电气画面模型模块,采用3D模型技术,按照现场设备实际操作画面进行高度还原,将各种操作步骤进行关联且与实际一致。The electrical picture model module is established, 3D model technology is used, and the actual operation picture of the field equipment is highly restored, and various operation steps are associated and consistent with the actual situation.

Claims (5)

  1. 一种垃圾焚烧发电厂运行操作的计算机仿真培训制作方法,包括建立远程登陆使用模块和就地站深度拟真操作模块,其特征是,建立所述就地站深度拟真操作模块还包括炉排温度监控画面(火焰监控)模块、环保监测数据异常标记模块及电气画面模型模块;A computer simulation training method for the operation and operation of a garbage incineration power plant, including the establishment of a remote login usage module and an on-site station deep immersive operation module, characterized in that the establishment of the on-site station deep immersive operation module also includes a grate Temperature monitoring picture (flame monitoring) module, environmental protection monitoring data abnormal mark module and electrical picture model module;
    建立所述远程登陆使用模块包括以下步骤:The establishment of the remote login usage module includes the following steps:
    第一、收集适合教学和练习的标准工况和各专业涉及的常见故障等培训知识并搭建成仿真模型;First, collect training knowledge of standard working conditions suitable for teaching and practice and common faults involved in various majors and build a simulation model;
    第二、根据***启停操作及事故处理编写操作卡,模型中依据操作卡中的步骤分配得分点,形成练习和自动评分***;Second, write operation cards based on system start-up and shutdown operations and accident handling. In the model, points are allocated according to the steps in the operation card to form an exercise and automatic scoring system;
    第三、准备一套具有仿真模型的服务器并将本步骤中第一、第二项内容存储至服务器中;Third, prepare a set of servers with simulation models and store the first and second items in this step in the server;
    第四、搭设一套具备与仿真模型服务器进行数据交换和解析的远程运行平台;Fourth, set up a remote operation platform capable of data exchange and analysis with the simulation model server;
    第五、在远程运行平台中设置登陆账号作为学员账号,并设置若干教练员账号供教学使用;Fifth, set up a login account as a student account in the remote operation platform, and set up a number of trainer accounts for teaching use;
    第六、准备可实现远程登陆的终端机;Sixth, prepare a terminal that can realize remote login;
    第七、利用终端机登陆远程运行平台,通过以太网连接仿真模型服务器,实现远程操作和监视;Seventh, use the terminal to log in to the remote operation platform, and connect to the simulation model server via Ethernet to realize remote operation and monitoring;
    第八、调试效果并最终完善;Eighth, debugging effect and final improvement;
    建立所述炉排温度监控画面(火焰监控)模块包括以下步骤:Establishing the grate temperature monitoring picture (flame monitoring) module includes the following steps:
    第一、收集模型原型一次风量与炉排上料层压差对应逻辑关系,以此判断炉排料层厚度;First, collect the corresponding logical relationship between the primary air volume of the model prototype and the difference of the grate loading layer to determine the thickness of the grate layer;
    第二、收集模型原型炉排上料层厚度、一次风量与炉膛温度的逻辑关系;Second, collect the logical relationship between the thickness of the material layer on the model prototype grate, the primary air volume and the furnace temperature;
    第三、根据本步骤中第一、第二项逻辑关系在模型中对焚烧炉排***进行调试,使其与原型基本一致;Third, debug the incineration grate system in the model according to the first and second logical relationships in this step to make it basically consistent with the prototype;
    第四、根据不同温度区间选择具有明显色差的颜色进行一一对应;Fourth, select colors with obvious color differences for one-to-one correspondence according to different temperature ranges;
    第五、搭建炉排温度监控画面(模拟火焰监控)动态模型;并将颜色与温度对照卡列于显示画面中;Fifth, build a dynamic model of the grate temperature monitoring screen (simulated flame monitoring); and list the color and temperature comparison cards in the display screen;
    第六、调试效果并最终完善;Sixth, debugging effect and final improvement;
    建立所述环保监测数据异常标记模块包括以下步骤:The establishment of the environmental protection monitoring data abnormal mark module includes the following steps:
    第一、收集环保数据要求标记的因子种类;First, the types of factors required to be marked in the collection of environmental protection data;
    第二、收集环保因子判断为需要标记的因素类别、限值或顺序;Second, collect environmental protection factors to determine the category, limit or order of the factors that need to be marked;
    第三、根据本步骤中第一、第二项收集内容在模型搭建中予以实现;Third, according to the first and second items collected in this step, it will be realized in the model building;
    第四、调试效果并最终完善;Fourth, the debugging effect and final improvement;
    建立所述电气画面模型模块包括以下步骤:The establishment of the electrical picture model module includes the following steps:
    第一、收集需3D建模开关外部外形、内部结构照片;First, collect photos of the external shape and internal structure of the switch that needs 3D modeling;
    第二、收集需3D建模开关外部、内部各空开、开关位置、压板、保险、保护与开关操作的逻辑;Second, collect the logic of the external and internal circuit breakers, switch positions, pressure plates, insurance, protection, and switch operations that require 3D modeling;
    第三、收集各开关之间的打开、闭锁的逻辑关系;Third, collect the open and closed logical relationship between the switches;
    第四、根据开关内外部照片建立3D模型,将开关各部位逻辑关系进行关联;Fourth, build a 3D model based on the photos inside and outside the switch, and associate the logical relationship of each part of the switch;
    第五、在模型中将各开关之间的打开、闭锁逻辑进行关联;Fifth, associate the opening and locking logic between the switches in the model;
    第六、调试效果并最终完善。Sixth, debug the effect and finally improve it.
  2. 根据权利要求1所述的一种垃圾焚烧发电厂运行操作的计算机仿真培训制作方法,其特征是,在建立所述远程登陆使用模块的第五项中,还包括建立以学员账号为基础,搭设一套学时记录***的。The method for making computer simulation training on the operation and operation of a waste incineration power plant according to claim 1, characterized in that, in the fifth item of establishing the remote login usage module, it also includes establishing a student account based on A set of hours recording system.
  3. 根据权利要求1所述的一种垃圾焚烧发电厂运行操作的计算机仿真培训制作方法,其特征是,在建立所述炉排温度监控画面(火焰监控)模块的第四项中,颜色对应如下:300℃以下为黑色,301-500℃为黄色,501-700℃橙色,701-900℃为鲜红色,901-1100为黑红色。A computer simulation training method for the operation of a waste incineration power plant according to claim 1, wherein in the fourth item of the module for establishing the grate temperature monitoring picture (flame monitoring), the colors correspond to the following: Below 300℃ is black, 301-500℃ is yellow, 501-700℃ is orange, 701-900℃ is bright red, and 901-1100 is black-red.
  4. 根据权利要求1所述的一种垃圾焚烧发电厂运行操作的计算机仿真培训制作方法,其特征是,在建立所述环保监测数据异常标记模块的第一项中,因子种类包括:竖直烟道温度中、上部测点、省煤器出口氧量、烟囱出口HCL、SO 2、NO X、CO、粉尘以及焚烧炉状态等。 The computer simulation training method for the operation and operation of a waste incineration power plant according to claim 1, characterized in that, in the first item of establishing the environmental protection monitoring data abnormality marking module, the types of factors include: vertical flue Temperature middle and upper measuring points, economizer outlet oxygen content, chimney outlet HCL, SO 2 , NO X , CO, dust and incinerator status, etc.
  5. 根据权利要求1所述的一种垃圾焚烧发电厂运行操作的计算机仿真培训制作方法,其特征是,在建立所述环保监测数据异常标记模块的第三项中,包括在模型就地画面中分别以单炉为单位,按照焚烧炉状态、CEMS数据两大类别进行标记显示,每个因子的限值列在因子名称后。The computer simulation training method for the operation of a waste incineration power plant according to claim 1, wherein the third item in the establishment of the environmental monitoring data anomaly marking module includes the respective in-situ screens of the model. Take a single furnace as a unit, mark and display in accordance with the two major categories of incinerator status and CEMS data, and the limit of each factor is listed after the factor name.
PCT/CN2020/090094 2020-05-13 2020-05-13 Manufacturing method for computer-simulated training of operation of waste-to-energy plant WO2021226892A1 (en)

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