WO2021208189A1 - Online automatic cleaning and oil removing device - Google Patents
Online automatic cleaning and oil removing device Download PDFInfo
- Publication number
- WO2021208189A1 WO2021208189A1 PCT/CN2020/092302 CN2020092302W WO2021208189A1 WO 2021208189 A1 WO2021208189 A1 WO 2021208189A1 CN 2020092302 W CN2020092302 W CN 2020092302W WO 2021208189 A1 WO2021208189 A1 WO 2021208189A1
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- WO
- WIPO (PCT)
- Prior art keywords
- fixedly installed
- air outlet
- equipment box
- outlet pipe
- exhaust pipe
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/04—Cleaning filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
Definitions
- the utility model relates to the technical field of online cleaning devices, in particular to an online automatic cleaning and degreasing device.
- the purpose of the present invention is to provide an on-line automatic cleaning and degreasing device to solve the problem of inconvenient cleaning of the filter inside the exhaust gas pipeline proposed in the above background art, waste of human resources and reduced equipment work efficiency.
- the present invention provides the following technical solutions: including an exhaust pipe, the inside of the exhaust pipe is clamped with a filter screen, the outer surface of the exhaust pipe is fixedly installed with a clamp, and the clamp An equipment box is fixedly installed on the upper surface, a cleaning liquid tank is fixedly installed in the middle of the inner upper surface of the equipment box, a heating plate is fixedly installed on the inner lower surface of the cleaning liquid tank, and the inner side of the equipment box is fixedly installed There is a water pump, the water inlet end of the water pump is in communication with the cleaning liquid tank, the water outlet end of the water pump is fixedly installed with a water outlet pipe, and the other end of the water outlet pipe is fixedly installed with an atomizing nozzle.
- An air pump is fixedly installed on one side of the inner lower surface of the equipment box, a pressure tank is fixedly installed at the middle position of the inner lower surface of the equipment box, and the air inlet end of the pressure tank is in communication with the air pump, and the pressure tank
- the outlet end of the outlet pipe is fixedly installed with an outlet pipe, one end of the outlet pipe is fixedly installed with a solenoid valve, and the other end of the outlet pipe is fixedly installed with an outlet cover.
- An oil pollution detector is fixedly installed on the inner side of the equipment box, a controller is fixedly installed on the inner side of the equipment box, the oil pollution detector is electrically connected to the controller, and the controller is electrically connected to the The heating plate, the water pump, the air pump and the solenoid valve.
- one end of the air outlet pipe penetrates the exhaust pipe and extends to an inner middle position of the exhaust pipe to be fixedly connected with the air outlet hood.
- one end of the water outlet pipe penetrates the air outlet pipe and extends to the inside of the air outlet pipe, and the atomizing nozzle at one end of the water outlet pipe is located in the middle position of the inside of the air outlet hood.
- the detection end of the oil pollution detector penetrates the exhaust pipe and extends to the inside of the exhaust pipe.
- the cleaning liquid tank is made of heat-insulating and high-temperature resistant material, and the upper end of the cleaning liquid tank is fixedly installed with a liquid inlet, and the upper end of the liquid inlet penetrates the equipment box and extends to the The outside of the equipment box.
- the upper end of one side of the equipment box is uniformly provided with heat dissipation holes.
- a heat dissipation fan is fixedly installed inside the equipment box on one side of the heat dissipation hole, and the heat dissipation fan is electrically connected to the controller.
- the utility model is equipped with an oil pollution detector, so that when the oil pollution detector detects oil pollution, the heating plate, water pump and air pump are turned on through the controller, and the solenoid valve is opened intermittently, so that the cleaning liquid inside the cleaning liquid tank passes through the mist
- the chemical nozzle sprays the filter screen, and the air outlet pipe sprays the high-pressure gas to the filter screen intermittently.
- the cleaning liquid decomposes the oil on the surface of the filter screen.
- the exhaust pipe is discharged to improve the cleaning effect of the filter.
- the utility model is equipped with an oil pollution detector, and the water outlet pipe and the air outlet pipe are both extended to the inside of the exhaust pipe to realize automatic cleaning, and there is no need to shut down the equipment during cleaning, avoiding the need to shut down and remove the filter for cleaning. , Thereby reducing human resources and improving equipment efficiency.
- Figure 1 is a front cross-sectional view of the structure of the utility model.
- Figure 2 is a schematic diagram of the structure of the utility model.
- Figure 3 is the electrical connection diagram of the structure of the utility model.
- the utility model provides an on-line automatic cleaning and degreasing device as shown in Figures 1-3, which includes an exhaust pipe 1, a filter screen 2 is clamped inside the exhaust pipe 1, and the outer surface of the exhaust pipe 1 is fixedly installed There is a clamp 3, an equipment box 4 is fixedly installed on the upper surface of the clamp 3, a cleaning liquid tank 5 is fixedly installed in the middle of the inner upper surface of the equipment box 4, and a heating sheet 6 is fixedly installed on the inner lower surface of the cleaning liquid tank 5.
- a water pump 7 is fixedly installed on the inner side of the equipment box 4, the inlet end of the water pump 7 is connected with the cleaning liquid tank 5, the outlet end of the water pump 7 is fixedly installed with an outlet pipe 8, and the other end of the outlet pipe 8 is fixedly installed with atomization
- the spray head 9 and one end of the water outlet pipe 8 penetrate the air outlet pipe 12 and extend to the inside of the air outlet pipe 12.
- An air pump 10 is fixedly installed on one side of the inner lower surface of the equipment box 4, and a pressure tank 11 is fixedly installed at the middle position of the inner lower surface of the equipment box 4.
- An air outlet pipe 12 is fixedly installed. One end of the air outlet pipe 12 penetrates the exhaust pipe 1 and extends to the inner middle position of the exhaust pipe 1 to be fixedly connected with the air outlet hood 14. One end of the air outlet pipe 12 is fixedly installed with a solenoid valve 13 inside.
- An air outlet hood 14 is fixedly installed at the other end of the air outlet pipe 12.
- An oil pollution detector 15 is fixedly installed on the inner side of the equipment box 4.
- the model of the oil pollution detector 15 is preferably: Clean Line CI.
- the detection end of the oil pollution detector 15 penetrates the exhaust pipe 1 and extends to the inside of the exhaust pipe 1.
- the controller 16 is fixedly installed on the inner side of the equipment box 4.
- the oil pollution detector 15 is electrically connected to the controller 16.
- the model of the controller 16 is preferably: SPC-CFMC-D20N24A, and the controller 16 is electrically connected to the heater 6, Water pump 7, air pump 10 and solenoid valve 13.
- the cleaning liquid tank 5 is made of heat-insulating and high-temperature resistant material, and the upper end of the cleaning liquid tank 5 is fixedly installed with a liquid inlet 17 which penetrates through the equipment box 4 and extends to the outside of the equipment box 4.
- the upper end of one side of 4 is uniformly provided with heat dissipation holes 18, the inside of the equipment box 4 is located on one side of the heat dissipation holes 18, and a heat dissipation fan 19 is fixedly installed, and the heat dissipation fan 19 is electrically connected to the controller 16.
- the equipment box 4 is installed on the upper surface of the exhaust pipe 1 through a clamp 3, and the air outlet hood 14 is located in the middle of the exhaust pipe 1 and on the side of the air intake of the filter 2.
- the air outlet hood 14 is located in the middle of the exhaust pipe 1 and on the side of the air intake of the filter 2.
- the high-pressure gas sprayed from the air outlet pipe 12 is directly sprayed to the filter screen 2
- the atomizing nozzle 9 is located in the inner middle position of the air outlet hood 14, so that when the atomizing nozzle 9 sprays the atomized cleaning liquid, the atomized cleaning
- the liquid is evenly sprayed on the surface of the filter screen 2 to decompose the oil on the filter screen 2.
- the high-pressure gas flushes the decomposed oil from the filter screen 2 and passes through the exhaust pipe 1 to be discharged with the exhaust gas to achieve automatic Clean up online.
- the working principle of the utility model when the utility model is used, the utility model is fixedly installed on the exhaust pipe 1 through the clamp 3, and the exhaust pipe 12 penetrates the exhaust pipe 1 and extends to the inner middle position of the exhaust pipe 1
- the air outlet hood 14 is located on the side of the air inlet surface of the filter screen 2
- the oil contamination detector 15 is located on the side of the air outlet surface of the filter screen 2, and the cleaning fluid is injected into the cleaning fluid tank 5 through the liquid inlet 17, and
- the detector 15 detects that there is more oil on the filter 2
- the oil detector 15 transmits the electrical signal to the controller 16, and the controller 16 turns on the heating plate 6, the water pump 7, the air pump 10 and the cooling fan 19, and opens the solenoid valve intermittently 13.
- the heating plate 6 heats the cleaning liquid inside the cleaning liquid tank 5 to increase the temperature of the cleaning liquid.
- the water pump 7 pumps the high-temperature cleaning liquid into the outlet pipe 8 and sprays it through the atomizing nozzle 9 to make the high temperature
- the cleaning liquid is evenly sprayed on one side of the filter screen 2 to decompose the oil on the filter screen 2, and the air pump 10 pressurizes the pressure tank 11 so that the gas in the pressure tank 11 is in a high-pressure state, and the electromagnetic is turned on intermittently
- the valve 13 enables the solenoid valve 13 to open the gas outlet pipe 12 intermittently, so that high-pressure gas is intermittently sprayed through the gas outlet hood 14 to form high-pressure pulse gas, which is blown to the filter screen 2, so that the oil on the filter screen 2 decomposed by the cleaning liquid is Flush down and pass through the exhaust pipe 1 to discharge with the exhaust gas to realize automatic cleaning.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Ventilation (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
An online automatic cleaning and oil removing device, comprising an exhaust pipe (1) and a filter screen (2) clamped inside the exhaust pipe (1), and being provided with an oil contamination detector (15), a controller (16), a cleaning liquid tank (5), a heating piece (6), a water pump (7), an atomization spray head (9), an air pump (10), a pressure tank (11), an electromagnetic valve (13), an air outlet pipe (12) etc. When the oil contamination detector (15) detects the oil contamination, the controller (16) turns on the heating piece (6), the water pump (7) and the air pump (10), and intermittently turns on the electromagnetic valve (13), such that a cleaning liquid inside the cleaning liquid tank (5) is sprayed towards the filter screen (2) by means of the atomization spray head (9) to decompose the oil contamination on the surface of the filter screen (2), and the air outlet pipe (12) intermittently sprays high-pressure air towards the filter screen (2) to flush the decomposed oil contamination, achieving automatic cleaning of the filter screen (2).
Description
本实用新型涉及在线清洗装置技术领域,特别涉及一种在线自动清洗除油装置。The utility model relates to the technical field of online cleaning devices, in particular to an online automatic cleaning and degreasing device.
在废气的排放时,需要使用到排气管道,在排气管道内,为了进一步对废气进行过滤,往往在排气管道的内部卡接有滤网,而在长时间使用时,滤网的表面会吸附废气中较多的灰尘和油污,使得滤网的过滤能力降低,且影响排气管道的排气,需要对滤网进行定时的清理,而现有技术中,在对废气的排气管道内部的滤网进行清洗时,需要靠人工进行停机,然后在把滤网拆卸下来,进行人工清洗,使得清洗困难,且每过一段时间,工作人员就要对滤网进行清洗,而每次清洗都要停下机器,不仅浪费人力资源,也会影响设备的工作效率。When exhaust gas is discharged, it is necessary to use an exhaust pipe. In the exhaust pipe, in order to further filter the exhaust gas, a filter screen is often clamped inside the exhaust pipe. When used for a long time, the surface of the filter screen It will absorb more dust and oil in the exhaust gas, which reduces the filtering capacity of the filter and affects the exhaust of the exhaust pipe. The filter needs to be cleaned regularly. However, in the prior art, the exhaust pipe of the exhaust gas When the internal filter is cleaned, it needs to be shut down manually, and then the filter is disassembled and cleaned manually, which makes it difficult to clean. And every time, the staff must clean the filter, and each time it is cleaned The machine must be stopped, which not only wastes human resources, but also affects the efficiency of the equipment.
本实用新型的目的在于提供一种在线自动清洗除油装置,以解决上述背景技术中提出的对废气管道内部的滤网不便于清洗,且浪费人力资源和降低设备工作效率的问题。The purpose of the present invention is to provide an on-line automatic cleaning and degreasing device to solve the problem of inconvenient cleaning of the filter inside the exhaust gas pipeline proposed in the above background art, waste of human resources and reduced equipment work efficiency.
为实现上述目的,本实用新型提供如下技术方案:包括排气管,所述排气管的内部卡接有滤网,所述排气管的外表面固定安装有卡箍,所述卡箍的上表面固定安装有设备箱,所述设备箱的内部上表面中间位置固定安装有清洗液箱,所述清洗液箱的内部下表面固定安装有加热片,所述设备箱的内部一侧固定安装有水泵,所述水泵的进水端与所述清洗液箱向连通,所述水泵的出水端固定安装有出水管,所述出水管的另一端固定安装有雾化喷头。In order to achieve the above object, the present invention provides the following technical solutions: including an exhaust pipe, the inside of the exhaust pipe is clamped with a filter screen, the outer surface of the exhaust pipe is fixedly installed with a clamp, and the clamp An equipment box is fixedly installed on the upper surface, a cleaning liquid tank is fixedly installed in the middle of the inner upper surface of the equipment box, a heating plate is fixedly installed on the inner lower surface of the cleaning liquid tank, and the inner side of the equipment box is fixedly installed There is a water pump, the water inlet end of the water pump is in communication with the cleaning liquid tank, the water outlet end of the water pump is fixedly installed with a water outlet pipe, and the other end of the water outlet pipe is fixedly installed with an atomizing nozzle.
所述设备箱的内部下表面一侧固定安装有气泵,所述设备箱的内部下表面中间位置固定安装有压力罐,所述压力罐的进气端与所述气泵相连通,所述压力罐的出气端固定安装有出气管,所述出气管的一端内部固定安装有电磁阀,所述出气管的另一端固定安装有出气罩。An air pump is fixedly installed on one side of the inner lower surface of the equipment box, a pressure tank is fixedly installed at the middle position of the inner lower surface of the equipment box, and the air inlet end of the pressure tank is in communication with the air pump, and the pressure tank The outlet end of the outlet pipe is fixedly installed with an outlet pipe, one end of the outlet pipe is fixedly installed with a solenoid valve, and the other end of the outlet pipe is fixedly installed with an outlet cover.
所述设备箱的内部一侧固定安装有油污检测仪,所述设备箱的内部一侧固定安装有控制器,所述油污检测仪电性连接所述控制器,所述控制器电性连接所述加热片、所述水泵、所述气泵和所述电磁阀。An oil pollution detector is fixedly installed on the inner side of the equipment box, a controller is fixedly installed on the inner side of the equipment box, the oil pollution detector is electrically connected to the controller, and the controller is electrically connected to the The heating plate, the water pump, the air pump and the solenoid valve.
优选的,所述出气管的一端贯穿所述排气管,并延伸至所述排气管的内部中间位置与所述出气罩相固定连接。Preferably, one end of the air outlet pipe penetrates the exhaust pipe and extends to an inner middle position of the exhaust pipe to be fixedly connected with the air outlet hood.
优选的,所述出水管的一端贯穿所述出气管,并延伸至所述出气管的内部,所述出水管一端的所述雾化喷头位于所述出气罩的内部中间位置。Preferably, one end of the water outlet pipe penetrates the air outlet pipe and extends to the inside of the air outlet pipe, and the atomizing nozzle at one end of the water outlet pipe is located in the middle position of the inside of the air outlet hood.
优选的,所述油污检测仪的检测端贯穿所述排气管,并延伸至所述排气管的内部。Preferably, the detection end of the oil pollution detector penetrates the exhaust pipe and extends to the inside of the exhaust pipe.
优选的,所述清洗液箱采用隔热耐高温材质制成,且所述清洗液箱的上端固定安装有进液口,所述进液口的上端贯穿所述设备箱,并延伸至所述设备箱的外部。Preferably, the cleaning liquid tank is made of heat-insulating and high-temperature resistant material, and the upper end of the cleaning liquid tank is fixedly installed with a liquid inlet, and the upper end of the liquid inlet penetrates the equipment box and extends to the The outside of the equipment box.
优选的,所述设备箱的一侧上端均匀开设有散热孔。Preferably, the upper end of one side of the equipment box is uniformly provided with heat dissipation holes.
优选的,所述设备箱的内部位于所述散热孔的一侧固定安装有散热扇,且所述散热扇与所述控制器相电性连接。Preferably, a heat dissipation fan is fixedly installed inside the equipment box on one side of the heat dissipation hole, and the heat dissipation fan is electrically connected to the controller.
本实用新型的技术效果和优点。The technical effects and advantages of the utility model.
1、本实用新型通过设有油污检测仪,使得当油污检测仪检测到油污后,通过控制器开启加热片、水泵和气泵,且间歇性开启电磁阀,使得清洗液箱内部的清洗液通过雾化喷头喷向滤网,出气管间歇性将高压气体喷向滤网,清洗液对滤网表面的油污进行分解,高压气体对分解后的油污进行冲刷,将油污从滤网上冲下,并经过排气管排出,提高滤网的清洗效果。1. The utility model is equipped with an oil pollution detector, so that when the oil pollution detector detects oil pollution, the heating plate, water pump and air pump are turned on through the controller, and the solenoid valve is opened intermittently, so that the cleaning liquid inside the cleaning liquid tank passes through the mist The chemical nozzle sprays the filter screen, and the air outlet pipe sprays the high-pressure gas to the filter screen intermittently. The cleaning liquid decomposes the oil on the surface of the filter screen. The exhaust pipe is discharged to improve the cleaning effect of the filter.
2、本实用新型通过设有油污检测仪,且出水管与出气管均延伸至排气管的内部,实现自动化进行清洗,且在清洗时无需对设备进行停机,避免需要停机拆卸滤网进行清洗,进而降低人力资源和提高设备的工作效率。2. The utility model is equipped with an oil pollution detector, and the water outlet pipe and the air outlet pipe are both extended to the inside of the exhaust pipe to realize automatic cleaning, and there is no need to shut down the equipment during cleaning, avoiding the need to shut down and remove the filter for cleaning. , Thereby reducing human resources and improving equipment efficiency.
图1为本实用新型结构的正剖视图。Figure 1 is a front cross-sectional view of the structure of the utility model.
图2为本实用新型结构的结构示意图。Figure 2 is a schematic diagram of the structure of the utility model.
图3为本实用新型结构的电性连接关系图。Figure 3 is the electrical connection diagram of the structure of the utility model.
图中:1、排气管;2、滤网;3、卡箍;4、设备箱;5、清洗液箱;6、加热片;7、水泵;8、出水管;9、雾化喷头;10、气泵;11、压力罐;12、出气管;13、电磁阀;14、出气罩;15、油污检测仪;16、控制器;17、进液口;18、散热孔;19、散热扇。In the picture: 1. Exhaust pipe; 2. Filter; 3. Clamp; 4. Equipment box; 5. Cleaning liquid tank; 6. Heating film; 7. Water pump; 8. Water outlet pipe; 9. Atomizing nozzle; 10. Air pump; 11. Pressure tank; 12. Air outlet pipe; 13. Solenoid valve; 14. Air outlet hood; 15. Oil pollution detector; 16. Controller; 17, Liquid inlet; 18. Heat dissipation hole; 19. Cooling fan .
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the scope of protection of the present utility model.
本实用新型提供了如图1-3所示的一种在线自动清洗除油装置,包括排气管1,排气管1的内部卡接有滤网2,排气管1的外表面固定安装有卡箍3,卡箍3的上表面固定安装有设备箱4,设备箱4的内部上表面中间位置固定安装有清洗液箱5,清洗液箱5的内部下表面固定安装有加热片6,设备箱4的内部一侧固定安装有水泵7,水泵7的进水端与清洗液箱5向连通,水泵7的出水端固定安装有出水管8,出水管8的另一端固定安装有雾化喷头9,出水管8的一端贯穿出气管12,并延伸至出气管12的内部,出水管8一端的雾化喷头9位于出气罩14的内部中间位置。The utility model provides an on-line automatic cleaning and degreasing device as shown in Figures 1-3, which includes an exhaust pipe 1, a filter screen 2 is clamped inside the exhaust pipe 1, and the outer surface of the exhaust pipe 1 is fixedly installed There is a clamp 3, an equipment box 4 is fixedly installed on the upper surface of the clamp 3, a cleaning liquid tank 5 is fixedly installed in the middle of the inner upper surface of the equipment box 4, and a heating sheet 6 is fixedly installed on the inner lower surface of the cleaning liquid tank 5. A water pump 7 is fixedly installed on the inner side of the equipment box 4, the inlet end of the water pump 7 is connected with the cleaning liquid tank 5, the outlet end of the water pump 7 is fixedly installed with an outlet pipe 8, and the other end of the outlet pipe 8 is fixedly installed with atomization The spray head 9 and one end of the water outlet pipe 8 penetrate the air outlet pipe 12 and extend to the inside of the air outlet pipe 12.
设备箱4的内部下表面一侧固定安装有气泵10,设备箱4的内部下表面中间位置固定安装有压力罐11,压力罐11的进气端与气泵10相连通,压力罐11的出气端固定安装有出气管12,出气管12的一端贯穿排气管1,并延伸至排气管1的内部中间位置与出气罩14相固定连接,出气管12的一端内部固定安装有电磁阀13,出气管12的另一端固定安装有出气罩14。An air pump 10 is fixedly installed on one side of the inner lower surface of the equipment box 4, and a pressure tank 11 is fixedly installed at the middle position of the inner lower surface of the equipment box 4. An air outlet pipe 12 is fixedly installed. One end of the air outlet pipe 12 penetrates the exhaust pipe 1 and extends to the inner middle position of the exhaust pipe 1 to be fixedly connected with the air outlet hood 14. One end of the air outlet pipe 12 is fixedly installed with a solenoid valve 13 inside. An air outlet hood 14 is fixedly installed at the other end of the air outlet pipe 12.
设备箱4的内部一侧固定安装有油污检测仪15,油污检测仪15的型号优选为:Clean Line CI,油污检测仪15的检测端贯穿排气管1,并延伸至排气管1的内部,设备箱4的内部一侧固定安装有控制器16,油污检测仪15电性连接控制器16,控制器16的型号优选为:SPC-CFMC-D20N24A,控制器16电性连接加热片6、水泵7、气泵10和电磁阀13。An oil pollution detector 15 is fixedly installed on the inner side of the equipment box 4. The model of the oil pollution detector 15 is preferably: Clean Line CI. The detection end of the oil pollution detector 15 penetrates the exhaust pipe 1 and extends to the inside of the exhaust pipe 1. The controller 16 is fixedly installed on the inner side of the equipment box 4. The oil pollution detector 15 is electrically connected to the controller 16. The model of the controller 16 is preferably: SPC-CFMC-D20N24A, and the controller 16 is electrically connected to the heater 6, Water pump 7, air pump 10 and solenoid valve 13.
清洗液箱5采用隔热耐高温材质制成,且清洗液箱5的上端固定安装有进液口17,进液口17的上端贯穿设备箱4,并延伸至设备箱4的外部,设备箱4的一侧上端均匀开设有散热孔18,设备箱4的内部位于散热孔18的一侧固定安装有散热扇19,且散热扇19与控制器16相电性连接。The cleaning liquid tank 5 is made of heat-insulating and high-temperature resistant material, and the upper end of the cleaning liquid tank 5 is fixedly installed with a liquid inlet 17 which penetrates through the equipment box 4 and extends to the outside of the equipment box 4. The upper end of one side of 4 is uniformly provided with heat dissipation holes 18, the inside of the equipment box 4 is located on one side of the heat dissipation holes 18, and a heat dissipation fan 19 is fixedly installed, and the heat dissipation fan 19 is electrically connected to the controller 16.
结合图1和图2所示,设备箱4通过卡箍3安装在排气管1的上表面,且出气罩14位于排气管1的内部中间位置,且位于滤网2进气的一侧,使得出气管12喷出的高压气体直接喷向滤网2,且雾化喷头9位于出气罩14的内部中间位置,使得当雾化喷头9喷出雾化的清洗液时,雾化的清洗液被均匀的喷洒在滤网2的表面,对滤网2上的油污进行分解,高压气体将分解后的油污从滤网2上冲下,并经过排气管1,随废气排出,实现自动在线清理。As shown in Figure 1 and Figure 2, the equipment box 4 is installed on the upper surface of the exhaust pipe 1 through a clamp 3, and the air outlet hood 14 is located in the middle of the exhaust pipe 1 and on the side of the air intake of the filter 2. , So that the high-pressure gas sprayed from the air outlet pipe 12 is directly sprayed to the filter screen 2, and the atomizing nozzle 9 is located in the inner middle position of the air outlet hood 14, so that when the atomizing nozzle 9 sprays the atomized cleaning liquid, the atomized cleaning The liquid is evenly sprayed on the surface of the filter screen 2 to decompose the oil on the filter screen 2. The high-pressure gas flushes the decomposed oil from the filter screen 2 and passes through the exhaust pipe 1 to be discharged with the exhaust gas to achieve automatic Clean up online.
本实用工作原理:当使用本实用新型时,将本实用新型通过卡箍3固定安装在排气管1上,且将出气管12贯穿排气管1,延伸至排气管1的内部中间位置,且使得出气罩14位于滤网2进气面的一侧,油污检测仪15位于滤网2出气面的一侧,将清洗液通过进液口17注入到清洗液箱5内,且当油污检测仪15检测到滤网2上的油污较多时,油污检测仪15将电信号传输至控制器16,控制器16开启加热片6、水泵7、气泵10和散热扇19以及间隙性开启电磁阀13,加热片6对清洗液箱5内部的清洗液进行加热,使得清洗液温度增高,水泵7将高温的清洗液抽入到出水管8内,并经过雾化喷头9喷出,使得高温的清洗液均匀的喷洒在滤网2的一侧,对滤网2上的油污进行分解,且气泵10对压力罐11进行加压,使得压力罐11内的气体处于高压状态,且间歇性开启电磁阀13,使得电磁阀13间歇性开启出气管12,使得高压气体间隙性经过出气罩14喷出,形成高压脉冲气体,吹向滤网2,使得滤网2上被清洗液分解后的油污被冲下,并经过排气管1,随废气排出,实现自动化进行清洗,且在清洗时无需对设备进行停机,避免需要停机拆卸滤网进行清洗,进而降低人力资源和提高设备的工作效率。The working principle of the utility model: when the utility model is used, the utility model is fixedly installed on the exhaust pipe 1 through the clamp 3, and the exhaust pipe 12 penetrates the exhaust pipe 1 and extends to the inner middle position of the exhaust pipe 1 The air outlet hood 14 is located on the side of the air inlet surface of the filter screen 2, and the oil contamination detector 15 is located on the side of the air outlet surface of the filter screen 2, and the cleaning fluid is injected into the cleaning fluid tank 5 through the liquid inlet 17, and When the detector 15 detects that there is more oil on the filter 2, the oil detector 15 transmits the electrical signal to the controller 16, and the controller 16 turns on the heating plate 6, the water pump 7, the air pump 10 and the cooling fan 19, and opens the solenoid valve intermittently 13. The heating plate 6 heats the cleaning liquid inside the cleaning liquid tank 5 to increase the temperature of the cleaning liquid. The water pump 7 pumps the high-temperature cleaning liquid into the outlet pipe 8 and sprays it through the atomizing nozzle 9 to make the high temperature The cleaning liquid is evenly sprayed on one side of the filter screen 2 to decompose the oil on the filter screen 2, and the air pump 10 pressurizes the pressure tank 11 so that the gas in the pressure tank 11 is in a high-pressure state, and the electromagnetic is turned on intermittently The valve 13 enables the solenoid valve 13 to open the gas outlet pipe 12 intermittently, so that high-pressure gas is intermittently sprayed through the gas outlet hood 14 to form high-pressure pulse gas, which is blown to the filter screen 2, so that the oil on the filter screen 2 decomposed by the cleaning liquid is Flush down and pass through the exhaust pipe 1 to discharge with the exhaust gas to realize automatic cleaning. There is no need to shut down the equipment during cleaning, avoiding the need to shut down and disassemble the filter for cleaning, thereby reducing human resources and improving the work efficiency of the equipment.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, it is for those skilled in the art , It can still modify the technical solutions described in the foregoing embodiments, or equivalently replace some of the technical features. Any modification, equivalent replacement, improvement, etc., made within the spirit and principle of the present utility model, All should be included in the scope of protection of the utility model.
Claims (7)
- 一种在线自动清洗除油装置,包括排气管(1),其特征在于:所述排气管(1)的内部卡接有滤网(2),所述排气管(1)的外表面固定安装有卡箍(3),所述卡箍(3)的上表面固定安装有设备箱(4),所述设备箱(4)的内部上表面中间位置固定安装有清洗液箱(5),所述清洗液箱(5)的内部下表面固定安装有加热片(6),所述设备箱(4)的内部一侧固定安装有水泵(7),所述水泵(7)的进水端与所述清洗液箱(5)向连通,所述水泵(7)的出水端固定安装有出水管(8),所述出水管(8)的另一端固定安装有雾化喷头(9);An online automatic cleaning and degreasing device, comprising an exhaust pipe (1), characterized in that: the inside of the exhaust pipe (1) is clamped with a filter screen (2), and the outside of the exhaust pipe (1) A clamp (3) is fixedly installed on the surface, an equipment box (4) is fixedly installed on the upper surface of the clamp (3), and a cleaning liquid tank (5) is fixedly installed on the inner upper surface of the equipment box (4). ), a heating plate (6) is fixedly installed on the inner lower surface of the cleaning liquid tank (5), a water pump (7) is fixedly installed on the inner side of the equipment box (4), and the inlet of the water pump (7) The water end is in communication with the cleaning liquid tank (5), the water outlet end of the water pump (7) is fixedly installed with a water outlet pipe (8), and the other end of the water outlet pipe (8) is fixedly installed with an atomizing nozzle (9) );所述设备箱(4)的内部下表面一侧固定安装有气泵(10),所述设备箱(4)的内部下表面中间位置固定安装有压力罐(11),所述压力罐(11)的进气端与所述气泵(10)相连通,所述压力罐(11)的出气端固定安装有出气管(12),所述出气管(12)的一端内部固定安装有电磁阀(13),所述出气管(12)的另一端固定安装有出气罩(14);An air pump (10) is fixedly installed on one side of the inner lower surface of the equipment box (4), and a pressure tank (11) is fixedly installed at the middle of the inner lower surface of the equipment box (4), and the pressure tank (11) The air inlet end of the air outlet is connected with the air pump (10), the air outlet end of the pressure tank (11) is fixedly installed with an air outlet pipe (12), and one end of the air outlet pipe (12) is fixedly installed with a solenoid valve (13). ), the other end of the air outlet pipe (12) is fixedly installed with an air outlet hood (14);所述设备箱(4)的内部一侧固定安装有油污检测仪(15),所述设备箱(4)的内部一侧固定安装有控制器(16),所述油污检测仪(15)电性连接所述控制器(16),所述控制器(16)电性连接所述加热片(6)、所述水泵(7)、所述气泵(10)和所述电磁阀(13)。An oil pollution detector (15) is fixedly installed on the inner side of the equipment box (4), a controller (16) is fixedly installed on the inner side of the equipment box (4), and the oil pollution detector (15) is electrically fixed. The controller (16) is electrically connected, and the controller (16) is electrically connected with the heating plate (6), the water pump (7), the air pump (10) and the solenoid valve (13).
- 根据权利要求1所述的一种在线自动清洗除油装置,其特征在于:所述出气管(12)的一端贯穿所述排气管(1),并延伸至所述排气管(1)的内部中间位置与所述出气罩(14)相固定连接。The online automatic cleaning and degreasing device according to claim 1, characterized in that: one end of the air outlet pipe (12) penetrates the exhaust pipe (1) and extends to the exhaust pipe (1) The inner middle position of the hood is fixedly connected with the air outlet hood (14).
- 根据权利要求1所述的一种在线自动清洗除油装置,其特征在于:所述出水管(8)的一端贯穿所述出气管(12),并延伸至所述出气管(12)的内部,所述出水管(8)一端的所述雾化喷头(9)位于所述出气罩(14)的内部中间位置。The online automatic cleaning and degreasing device according to claim 1, characterized in that: one end of the water outlet pipe (8) penetrates the air outlet pipe (12) and extends to the inside of the air outlet pipe (12) , The atomizing nozzle (9) at one end of the water outlet pipe (8) is located in the inner middle position of the air outlet hood (14).
- 根据权利要求1所述的一种在线自动清洗除油装置,其特征在于:所述油污检测仪(15)的检测端贯穿所述排气管(1),并延伸至所述排气管(1)的内部。The online automatic cleaning and degreasing device according to claim 1, characterized in that: the detection end of the oil pollution detector (15) penetrates the exhaust pipe (1) and extends to the exhaust pipe ( 1) The interior.
- 根据权利要求1所述的一种在线自动清洗除油装置,其特征在于:所述清洗液箱(5)采用隔热耐高温材质制成,且所述清洗液箱(5)的上端固定安装有进液口(17),所述进液口(17)的上端贯穿所述设备箱(4),并延伸至所述设备箱(4)的外部。The online automatic cleaning and degreasing device according to claim 1, characterized in that: the cleaning liquid tank (5) is made of heat-insulating and high-temperature resistant material, and the upper end of the cleaning liquid tank (5) is fixedly installed There is a liquid inlet (17), and the upper end of the liquid inlet (17) penetrates the equipment box (4) and extends to the outside of the equipment box (4).
- 根据权利要求1所述的一种在线自动清洗除油装置,其特征在于:所述设备箱(4)的一侧上端均匀开设有散热孔(18)。The online automatic cleaning and degreasing device according to claim 1, characterized in that: the upper end of one side of the equipment box (4) is evenly provided with heat dissipation holes (18).
- 根据权利要求6所述的一种在线自动清洗除油装置,其特征在于:所述设备箱(4)的内部位于所述散热孔(18)的一侧固定安装有散热扇(19),且所述散热扇(19)与所述控制器(16)相电性连接。The online automatic cleaning and degreasing device according to claim 6, characterized in that: the inside of the equipment box (4) is located on one side of the heat dissipation hole (18), and a heat dissipation fan (19) is fixedly installed, and The cooling fan (19) is electrically connected to the controller (16).
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CN114288766A (en) * | 2021-12-03 | 2022-04-08 | 江苏德玛勒环保设备有限公司 | Industrial high-efficient oil mist oil smoke filter |
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