WO2021200425A1 - Method and facility for manufacturing reformed coal - Google Patents
Method and facility for manufacturing reformed coal Download PDFInfo
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- WO2021200425A1 WO2021200425A1 PCT/JP2021/012113 JP2021012113W WO2021200425A1 WO 2021200425 A1 WO2021200425 A1 WO 2021200425A1 JP 2021012113 W JP2021012113 W JP 2021012113W WO 2021200425 A1 WO2021200425 A1 WO 2021200425A1
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- coal
- inner cylinder
- heating chamber
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- stirring member
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B47/00—Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
- C10B47/28—Other processes
- C10B47/30—Other processes in rotary ovens or retorts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L9/00—Treating solid fuels to improve their combustion
- C10L9/08—Treating solid fuels to improve their combustion by heat treatments, e.g. calcining
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K1/00—Preparation of lump or pulverulent fuel in readiness for delivery to combustion apparatus
- F23K1/04—Heating fuel prior to delivery to combustion apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories, or equipment peculiar to rotary-drum furnaces
- F27B7/36—Arrangements of air or gas supply devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
Definitions
- the present invention relates to a method for producing reformed coal and a production facility.
- Patent Document 1 Conventionally, as a method for producing reformed coal by carbonizing coal to produce reformed coal, the method described in Patent Document 1 below is known.
- the thermal efficiency is improved by using the carbonization gas as a heat source for carbonization.
- the dry distillation gas contains tar as a high boiling point component, for example, this tar adheres to the pipe to block the pipe, and the dry distillation equipment is used. The operating rate may decrease. Therefore, in the production method described in Patent Document 1 below, adhesion of tar to piping or the like is suppressed by mixing low-temperature heating gas and waste heat gas with dry distillation gas.
- the conventional method for producing reformed coal has a problem that the configuration of a carbonization device for carbonizing coal becomes complicated and the operation becomes complicated.
- the present invention has been made in view of the above-mentioned circumstances, and an object of the present invention is to simplify the device configuration of a carbonization device in a reformed coal manufacturing facility and facilitate operation.
- An inner cylinder that rotates around the axis, a heating chamber that covers the inner cylinder from the outside in the radial direction of the inner cylinder, and a plurality of inner cylinders are arranged in the axial direction and penetrate the inner cylinder in the radial direction.
- a dry distillation device having an exhaust pipe that opens into a heating chamber is provided, and coal is supplied from an end located on the upstream side along the axial direction in the inner cylinder, and coal is supplied from an end located on the downstream side along the axial direction.
- a temperature control unit that supplies oxygen-containing gas to the heating chamber to control the temperature in the heating chamber, and a flue that discharges the gas in the heating chamber.
- the temperature control unit controls the temperature for each control zone formed by dividing the heating chamber into a plurality of control zones in the axial direction, and the flue is connected to the most upstream control zone among the plurality of control zones.
- the stirring member arranged in the thermal decomposition zone on the downstream side inside the inner cylinder has a larger inclination angle with respect to the axis than the stirring member arranged in the water evaporation zone on the upstream side, according to [4].
- Modified coal manufacturing equipment. [6] The modified coal manufacturing facility according to [5], wherein the inclination angle of the stirring member arranged in the water evaporation zone with respect to the axis is 0.
- An inner cylinder that rotates around the axis, a heating chamber that covers the inner cylinder from the outside in the radial direction of the inner cylinder, and a plurality of inner cylinders are arranged in the axial direction and penetrate the inner cylinder in the radial direction.
- a carbonization device having an exhaust pipe that opens into the heating chamber, coal is supplied from the end located on the upstream side along the axial direction in the inner cylinder, and the end located on the downstream side along the axial direction.
- a method for producing reformed coal which comprises, and in the gas discharge process, discharges gas only from the end located on the upstream side in the heating chamber.
- the temperature is controlled for each control zone formed by dividing the heating chamber into a plurality of parts in the axial direction.
- FIG. 3 is a cross-sectional view taken along the line AA of the inner cylinder shown in FIG. 3 in an unexpanded state.
- FIG. 3 is a cross-sectional view taken along line BB of the inner cylinder shown in FIG. 3 in an unexpanded state.
- It is a front view of the stirring plate in the example shown in FIG. It is a side view of the stirring plate in the example shown in FIG.
- the reformed coal production facility 10 includes a drying device 11, a carbonization device 12, a cooling device 13, and an exhaust gas system 14.
- This production facility 10 can be suitably used for reforming low-grade coal having a high water content, such as lignite and subbituminous coal.
- the drying device 11 dries coal.
- the drying device 11 dries the coal until, for example, the water content of the coal is 15% by weight or less, preferably 10% by weight or less.
- the carbonization device 12 dry-distills the dried coal.
- the carbonization apparatus 12 dry-distills the coal until, for example, the temperature of the coal reaches 500 ° C. or higher, specifically 550 ° C. to 800 ° C., to obtain reformed coal.
- the cooling device 13 cools the reformed coal that has been carbonized.
- the cooling device 13 cools the coal until, for example, the temperature of the coal is 70 ° C. or lower, preferably 60 ° C. or lower.
- the exhaust gas system 14 releases the dry distillation gas discharged from the dry distillation apparatus 12, the dry distillation gas primarily burned by partial combustion (oxidation), and the pulverized coal accompanying a small amount of the gas to the atmosphere as exhaust gas after complete combustion.
- the exhaust gas system 14 includes a secondary combustion device 15, a steam generator 16, a dust removing device 17, a suction fan 18, and an exhaust gas treatment device 19.
- the secondary combustion device 15 secondarily burns the primary burned carbonization gas to completely burn it. If NO x is generated until it exceeds the environmental standard at the stage of complete combustion, it is preferable to install a NO x removal device in the subsequent stage.
- the steam generator 16 generates steam by recovering waste heat from steam and dry distillation gas that has been completely burned. The steam generator 16 supplies a part or all of the recovered steam to the drying device 11 as a heat source for drying coal.
- the dust remover 17 removes fine ash and the like accompanying the gas that has passed through the steam generator 16.
- the suction fan 18 sucks the gas from the dust removing device 17 so that the pressure in the heating chamber of the carbonization device 12 becomes constant, and sends it to the exhaust gas treatment device 19.
- the exhaust gas treatment device 19 purifies the exhaust gas by removing SO x and the like from the gas, and releases the exhaust gas to the atmosphere.
- the carbonization device 12 is a so-called external heat type rotary kiln. As shown in FIG. 2, the carbonization device 12 includes an inner cylinder 21, a heating chamber 22, and a temperature control unit 23.
- coal passes through the inside of the inner cylinder 21 in the axis O direction of the inner cylinder 21.
- coal is supplied in a fixed amount from an end located on the upstream side D1 along the axis O direction, and reformed coal is discharged from an end located on the downstream side D2.
- the end of the upstream side D1 of the inner cylinder 21 is connected to the drying device 11, and the end of the downstream side D2 of the inner cylinder 21 is connected to the cooling device 13.
- the axis O of the inner cylinder 21 is inclined and extends in the horizontal direction. Specifically, the axis O of the inner cylinder 21 is provided with a gentle downward slope from the upstream side D1 to the downstream side D2 along the axis O direction.
- the inner cylinder 21 is formed so as to be rotatable around the axis O.
- the coal supplied from the end of the upstream side D1 of the inner cylinder 21 is transmitted along the inner peripheral surface of the inner cylinder 21 by the inner cylinder 21 being inclined toward the downstream side and rotating around the axis O. It gradually moves toward the downstream side D2 over a predetermined residence time.
- the heating chamber 22 covers the inner cylinder 21 from the outside in the radial direction (hereinafter, referred to as “diameter direction”) of the inner cylinder 21.
- An inner cylinder 21 is inserted into the heating chamber 22 in the axis O direction, and both ends of the inner cylinder 21 in the axis O direction project from the heating chamber 22 in the axis O direction.
- the inner cylinder 21 is provided with an exhaust pipe 24, and a so-called cornered kiln is adopted as the carbonization device 12.
- a plurality of exhaust pipes 24 are arranged in the inner cylinder 21 in the axis O direction.
- the exhaust pipe 24 penetrates the inner cylinder 21 in the radial direction and opens into the heating chamber 22.
- the exhaust pipe 24 is provided in the heating chamber portion 21a, which is a portion of the inner cylinder 21 located in the heating chamber 22.
- the exhaust pipe 24 is provided over the entire length of the heating chamber portion 21a in the axis O direction.
- a plurality of exhaust pipes 24 are arranged at equal intervals in the axis O direction.
- the exhaust pipe 24 discharges the dry distillation gas containing water vapor, which is a gas generated from coal inside the inner cylinder 21, and tar, which is a high boiling point component, into the heating chamber 22.
- the temperature control unit 23 supplies air into the heating chamber 22 to control the temperature inside the heating chamber 22.
- the temperature control unit 23 heats the inside of the heating chamber 22 by partially burning (oxidizing) the dry distillation gas containing tar, which is a high boiling point component, discharged from the exhaust pipe 24 into the heating chamber 22 by air.
- the oxygen-containing gas means a gas that contains oxygen and can burn (oxidize) the carbonization gas.
- oxygen-containing gas in addition to air, for example, oxygen-containing exhaust gas, oxygen-enriched air, and the like can be used.
- the temperature control unit 23 is formed so that the inside of the heating chamber 22 can be heated by a heat source outside the heating chamber 22, that is, fuel gas. Further, as the fuel gas, natural gas, LPG gas, or the like can be used, and it is also used for preheating the system at the time of start-up.
- the temperature control unit 23 controls the temperature for each of the control zones Z1 to Z3.
- the control zones Z1 to Z3 are divided into a plurality of control zones Z1 to Z3 in the axis O direction in the heating chamber 22.
- the control zones Z1 to Z3 are divided into three, and the first control zone Z1, the second control zone Z2, and the third control zone Z3 are in this order from the upstream side D1 to the downstream side D2. It is partitioned.
- the temperature control unit 23 is provided with a plurality of control systems 25 corresponding to the plurality of control zones Z1 to Z3, respectively.
- Each control system 25 includes at least an air supply unit 26, a heating unit 27, a temperature detection unit 29, and a control main body unit 30.
- the air supply unit 26 can be rephrased as an oxygen-containing gas supply unit, including the case where an oxygen-containing gas other than air is supplied.
- the air supply unit 26 supplies air into the heating chamber 22.
- the air supply unit 26 includes a driving air fan 31 that supplies air to the heating chamber 22, a first pipe 32 that connects the driving air fan 31 into the heating chamber 22, and a first control interposed in the first pipe 32. It is provided with a valve 33.
- the first pipe 32 is connected to the upper wall and the lower wall portion of the heating chamber 22 so that the pipes on the upper wall side and the lower wall side face each other and after the pipes on the upper wall and the lower wall are branched into a plurality of pipes. Has been done.
- a supply air amount control method in which the motor of the driving air fan 31 is changed in rotation speed by using an inverter can also be applied.
- the heating unit 27 heats the inside of the heating chamber 22 with the fuel gas (heat source) outside the heating chamber 22.
- the heating unit 27 is interposed in a burner 34 that heats the heating chamber 22, a burner fan 36 that supplies air to the burner 34, a second pipe 37 that connects the burner fan 36 to the burner 34, and a second pipe 37.
- a second control valve 38, a third pipe 39 for supplying fuel gas to the burner 34, and a third control valve 40 interposed in the third pipe 39 are provided.
- the burner 34 mixes the air supplied from the supply unit with the fuel gas and burns the fuel gas.
- the burner 34 is provided on the lower wall portion of the heating chamber 22, and is provided in the same direction as the lower wall portion installation pipe of the first pipe 32.
- the steam supply unit 28 supplies steam into the heating chamber 22 to cool the inside of the heating chamber 22.
- the steam supply unit 28 supplies steam of, for example, about 150 ° C. into the heating chamber 22.
- the steam supply unit 28 includes a fourth pipe 41 that supplies steam into the heating chamber 22, and a fourth control valve 42 interposed in the fourth pipe 41.
- the fourth pipe 41 is connected to the lower wall of the heating chamber 22 in the same direction as the lower wall portion installation pipe of the first pipe 32.
- the temperature detection unit 29 detects the temperature inside the heating chamber 22.
- the temperature detection unit 29 can be configured by, for example, a temperature sensor.
- the control main body 30 controls the air supply unit 26, the heating unit 27, and the steam supply unit 28 based on the detection result of the temperature detection unit 29. In the illustrated example, the control main body 30 controls the air supply unit 26, the heating unit 27, and the steam supply unit 28 by controlling the first to fourth control valves 33, 38, 40, and 42.
- the control main body 30 may be configured by a control device such as a PLC (Programmable Logic Controller) and may be implemented as a distributed control system (DCS).
- PLC Programmable Logic Controller
- the heating chamber 22 is provided with a flue 43 for discharging gas from the heating chamber 22.
- the flue 43 is connected to the heating chamber 22 and connects the inside of the heating chamber 22 to the secondary combustion device 15. At this time, the flue 43 is connected only to the end portion of the heating chamber 22 located on the upstream side D1. As a result, the gas in the heating chamber 22 is discharged only from the end located on the upstream side D1 in the heating chamber 22.
- the flue 43 is connected to a first control zone Z1 located on the most upstream side D1 among the plurality of control zones Z1 to Z3.
- the method for producing reformed coal using the reformed coal production facility 10 includes a drying step for drying the coal, a carbonization step for carbonizing the dried coal, and a cooling step for cooling the carbonized coal. ..
- the drying step is carried out by the drying device 11, the dry distillation step is carried out by the dry distillation device 12, and the cooling step is carried out by the cooling device 13.
- a preheating step of preheating the heating chamber 22 is carried out.
- the inside of the heating chamber 22 is heated by the heating unit 27 of the temperature control unit 23.
- coal is supplied from the end of D1 on the upstream side of the inner cylinder 21, and reformed coal is discharged from the end of D2 on the downstream side.
- the dry distillation gas containing tar having a high boiling point component is generated from the coal passing through the inside of the inner cylinder 21, the dry distillation gas is discharged from the inside of the inner cylinder 21 into the heating chamber 22 through the exhaust pipe 24.
- temperature control is performed by supplying air into the heating chamber 22 to control the temperature inside the heating chamber 22 (temperature control step).
- the dry distillation gas is partially burned (oxidized) in the heating chamber 22 by air to raise the temperature in the heating chamber 22 and heat the coal passing through the inside of the inner cylinder 21 through the inner cylinder 21. be able to.
- the temperature inside the heating chamber 22 can be raised to such an extent that tar does not adhere to the wall surface of the heating chamber 22 or the wall surface of the flue 43.
- the temperature control unit 23 controls all the temperatures of the plurality of control zones Z1 to Z3 to 600 ° C. or higher.
- the temperature control unit 23 controls the temperature inside the heating chamber 22 within the range in which the carbonization device 12 can operate without excessively increasing the temperature inside the heating chamber 22.
- the temperature control unit 23 can control the temperature of the heating chamber 22 by controlling only the amount of air supplied from the air supply unit 26. Further, the temperature control unit 23 can control the temperature of the heating chamber 22 by controlling not only the air supply unit 26 but also the heating unit 27 and the steam supply unit 28. Further, the temperature control unit 23 may perform temperature control so that the temperature in the flue 43 is maintained at 600 ° C. or higher.
- the temperature in the heating chamber 22 can be appropriately changed depending on, for example, the use of the reformed coal to be produced.
- the temperature in the heating chamber 22 can be set based on, for example, the target temperature of the reformed coal, which is the target temperature of the reformed coal discharged from the inner cylinder 21.
- the temperature in the heating chamber 22 can be set in a range of 100 ° C. to 150 ° C. higher than the target temperature of the reformed coal. It should be noted that the range of 100 ° C. to 150 ° C. higher than the target temperature of reformed coal is not an essential condition, and can be applied as long as the temperature is equal to or higher than the target temperature of reformed coal.
- the volatile content (VM) of coal is set to 5 to 15% by mass, and the reformed coal is anthracite equivalent coal or semi-anthracite equivalent coal. Can be done. Further, for example, by setting the target temperature of the reformed coal to 550 ° C to 750 ° C, the volatile content (VM) of the coal can be set to 10 to 30% by mass, and the reformed coal can be suitably used as steam coal equivalent coal. ..
- the water content in the coal evaporates at the stage where the coal supplied from the end of the upstream side D1 to the inner cylinder 21 is heated to about 150 ° C.
- the amount of heat required for heating coal increases in the portion located on the upstream side D1 because the amount of heat required for evaporation of water is added, and the amount of heat required for heating coal increases in the portion located on the downstream side D2.
- the amount of heat required to heat the coal is reduced because the amount of heat required for heating the coal is reduced. Therefore, inside the inner cylinder 21, the temperature of coal and the atmosphere is unlikely to rise in the portion located on the upstream side D1.
- the amount of carbonization gas discharged from the exhaust pipe 24 into the heating chamber 22 is less on the upstream side D1 than on the downstream side D2. Therefore, even in the heating chamber 22, the temperature of the portion located on the upstream side D1 is difficult to rise because the calorie of the atmospheric gas is low.
- the gas is discharged so that the gas is discharged only from the end located on the upstream side D1 in the heating chamber 22 (gas discharge step). That is, the gas in the heating chamber 22 is discharged only from the flue 43 installed at the end located on the upstream side D1.
- a large amount of carbonization gas generated in the portion located on the downstream side D2 in the heating chamber 22 passes through the portion located on the upstream side D1 in the heating chamber 22 in the process of being discharged from the heating chamber 22.
- the temperature of the portion located on the upstream side D1 in the heating chamber 22 can be surely raised.
- the carbonization gas is partially burned (oxidized) in the heating chamber 22.
- the temperature inside the heating chamber 22 can be raised. Therefore, by raising the temperature in the heating chamber 22 to such an extent that tar does not adhere to the wall surface of the heating chamber 22 and the wall surface of the flue 43, the operating rate of the carbonization device 12 in the reformed coal production facility 10 is secured. , The apparatus configuration of the carbonization apparatus 12 in the reformed coal production facility 10 can be simplified and the operation can be facilitated.
- the temperature control unit 23 controls the temperature inside the flue 43 to be 600 ° C. or higher and the temperature inside the heating chamber 22 to be 600 ° C. or higher, the wall surface of the heating chamber 22 or the flue 43 It is possible to reliably prevent tar from adhering to the wall surface. As a result, the operating rate of the carbonization device 12 in the reformed coal manufacturing facility 10 can be reliably secured.
- the temperature control unit 23 controls the temperature for each of the control zones Z1 to Z3, the temperature inside the heating chamber 22 is surely raised to the extent that tar does not adhere to the wall surface of the heating chamber 22 or the wall surface of the flue 43. Can be done.
- the dry distillation gas is suppressed from being excessively partially burned (oxidized), and the unburned gas is transferred to the upstream side.
- the dry distillation gas containing the unburned gas from the downstream side can be positively partially burned (oxidized).
- the operating rate of the carbonization device 12 in the reformed coal manufacturing facility 10 can be reliably secured.
- the steam recovered by the steam generator 16 is supplied to the drying device 11 as a heat source, but the heat source may be supplied to the drying device 11 from a device different from the steam generator 16.
- the temperature control unit 23 controls the temperature for each of the control zones Z1 to Z3, but the temperature control unit 23 may integrally control the temperature in the heating chamber 22.
- air is supplied into the heating chamber 22, but like air, an oxygen-containing gas different from air may be supplied into the heating chamber 22.
- the oxygen-containing gas means a gas that contains oxygen and can burn (oxidize) the carbonization gas.
- oxygen-containing gas in addition to air, for example, oxygen-containing exhaust gas, oxygen-enriched air, and the like can be used.
- oxygen-containing exhaust gas oxygen-containing exhaust gas, oxygen-enriched air, and the like
- the first verification test In the first verification test, the temperature inside the heating chamber 22 based on the difference in the position of the flue 43 in the axis O direction was verified.
- two types of carbonization devices 12 were used as Test Example A1 and Test Example B1.
- the diameter of the inner cylinder 21 is 500 mm
- the size of the heating chamber portion 21a of the inner cylinder 21 in the axis O direction is 3000 mm
- the angle was 1.0 degree
- the rotation speed of the inner cylinder 21 was 3.1 rpm.
- the water content of the coal supplied to the inner cylinder 21 was set to 11.8% by weight, and the supply speed of the coal supplied to the inner cylinder 21 was set to 280 kg / h to 290 kg / h. Further, based on the temperature of the second control zone Z2, the supply rate of the amount of air supplied from each control system 25 to each of the control zones Z1 to Z3 was set. At this time, the supply speed of the amount of air supplied to each control zone Z1 to Z3 was set to be the same, and the supply speed of the total amount of air in the three zones was set to 280 Nm 3 / h to 285 Nm 3 / h.
- the positions of the flue 43 in the axis O direction were different between Test Example A1 and Test Example B1.
- the flue 43 was connected only to the control zone Z1 at the end of the upstream side D1 of the heating chamber 22, as in the above embodiment.
- Test Example B1 the flue 43 was connected only to the control zone Z3 at the end of D2 on the downstream side of the heating chamber 22.
- the temperature of each of the first to third control zones Z3 and the discharged coal temperature which is the temperature of the coal discharged from the inner cylinder 21, were measured. The results are shown in Table 1 below.
- the water content of the coal supplied to the inner cylinder 21 was set to 12.3% by weight, and the supply speed of the coal supplied to the inner cylinder 21 was set to 275 kg / h to 280 kg / h. Further, the flue 43 was connected only to the control zone Z1 at the end of the upstream side D1 of the heating chamber 22.
- the target temperature of the second control zone Z2 was made different in order to compare the influence of tar adhesion on the operating temperature of the heating chamber 22.
- the temperature of the second control zone Z2 was set to about 630 ° C
- the temperature of the second control zone Z2 was set to about 550 ° C.
- the supply speed of the amount of air supplied from each control system 25 to each of the control zones Z1 to Z3 was set based on the target temperature of each of the second control zones Z2. At this time, in each of Test Example A2 and Test Example B2, the supply speed of the amount of air supplied to each of the control zones Z1 to Z3 was set to be the same.
- the total supply rate of air in each of the control zones Z1 to Z3 is 215 Nm 3 / h
- the total supply rate of air in each of the control zones Z1 to Z3 is 163 Nm. It was set to 3 / h.
- the temperature and the discharged coal temperature of each of the first to third control zones Z3 in this case are shown in Table 2 below.
- each of Test Example A2 and Test Example B2 was operated continuously for 5 days, and the pressure loss between the inner cylinder 21 and the secondary combustion device 15 on the first day and the pressure loss on the fifth day The pressure loss between the inner cylinder 21 and the secondary combustion device 15 was measured.
- the pressure loss between the inner cylinder 21 and the secondary combustion device 15 is measured by the pressure difference of the gas between the end of the downstream side D2 of the inner cylinder 21 and the end of the secondary combustion device 15 side. do.
- the third verification test In the third verification test, the difference in the volatile content of coal by controlling the temperature in each of the control zones Z1 to Z3 was verified.
- two types of carbonization devices 12 were used as Test Example A3 and Test Example B3.
- the diameter of the inner cylinder 21 is 500 mm
- the size of the heating chamber portion 21a of the inner cylinder 21 in the axis O direction is 3000 mm
- the angle was 1.0 degree
- the rotation speed of the inner cylinder 21 was 3.1 rpm.
- the water content of the coal supplied to the inner cylinder 21 was set to 12.1% by weight, and the supply speed of the coal supplied to the inner cylinder 21 was set to 220 kg / h to 225 kg / h.
- the flue 43 was connected only to the control zone Z1 at the end of the upstream side D1 of the heating chamber 22. Then, based on the emission reformed coal temperature, the supply speed of the air supplied from each control system 25 to each of the control zones Z1 to Z3 was set. At this time, each control system 25 was controlled so that the discharged coal temperature was around 655 ° C.
- the temperature distribution in the heating chamber 22 was different between Test Example A3 and Test Example B3. That is, in Test Example A3, the temperature control unit 23 controlled the temperature of the heating chamber 22 so that the temperatures of the control zones Z1 to Z3 were substantially the same (see Table 3). At this time, in Test Example A3, the supply speed of the amount of air from each control system 25 is changed to supply air to the first control zone Z1 at 120 Nm 3 / h and to the second control zone Z2 at 70 Nm 3 /. Air was supplied at h, and air was supplied to the third control zone Z3 at 35 Nm 3 / h.
- Test Example B3 the air supply speed from each control system 25 was made equal, and air was supplied to each of the control zones Z1 to Z3 at a supply speed of 75 Nm 3 / h.
- the temperatures of the control zones Z1 to Z3 varied as shown in Table 3.
- FIG. 3 is a developed view of the inner peripheral surface of the inner cylinder in the carbonization device according to the second embodiment of the present invention.
- the inside of the inner cylinder 21 is further divided into a feed region 211 and a heating region 212 from the upstream side to the downstream side, and the heating region 212 is further divided into a water evaporation zone 212A and a thermal decomposition zone 212B.
- the downstream side of the thermal decomposition zone 212B is the outlet region 213.
- the stirring plates 51 and 52 for stirring coal project from the inner peripheral surface 21c of the inner cylinder 21 toward the axis O (see FIG. 2) in the water evaporation zone 212A and the thermal decomposition zone 212B, respectively.
- the feed region 211 is provided with a feed lifter 211L for feeding coal to the heating region 212, and the outlet region 213 is not provided with a stirring plate and a lifter.
- the stirring plates 51 and 52 are separated from the exhaust pipes 24 arranged by changing the direction of the inner cylinder 21 at 90 ° intervals, and at predetermined intervals (45 ° intervals in the illustrated example) in the circumferential direction of the inner cylinder 21. ).
- each of the plurality of stirring plates 51 arranged in the circumferential direction extends parallel to the axis O. That is, the inclination angle of the stirring plate 51 of the water evaporation zone 212A with respect to the axis O is 0.
- FIG. 4A is a cross-sectional view taken along the line AA of FIG.
- each stirring plate 51 is an inner peripheral surface 21c of the inner cylinder 21.
- An example is shown in which the inner cylinder 21 protrudes from the axis O toward the axis O and is arranged at equal intervals in the circumferential direction of the inner cylinder 21.
- the stirring plate 51 is attached to the inner peripheral surface 21c via the bracket 53 at the end opposite to the axis O.
- the stirring plates 51 adjacent to each other in the direction of the axis O are arranged so as to be offset from each other by 1/2 (22.5 ° in the illustrated example) of the circumferential direction of the inner cylinder 21.
- the stirring plates 51 of the water evaporation zone 212A are arranged in, for example, four rows in the direction of the axis O.
- each of the plurality of stirring plates 52 arranged in the circumferential direction has an inclination angle ⁇ (see FIG. 3) with respect to the axis O.
- the magnitude of the inclination angle ⁇ is, for example, about 4.3 ° to 4.5 °.
- FIG. 4B is a cross-sectional view taken along the line BB of FIG.
- each stirring plate 52 is an inner peripheral surface 21c of the inner cylinder 21.
- An example is shown in which not only the end face but also the plate surface is visible because the inner cylinder 21 is arranged at equal intervals in the circumferential direction of the inner cylinder 21 and has an inclination angle ⁇ with respect to the axis O.
- the stirring plates 52 of the thermal decomposition zone 212B are arranged in, for example, eight rows in the direction of the axis O.
- the stirring plate 52 in the thermal decomposition zone 212B is attached to the inner peripheral surface 21c via the bracket 53 as shown in FIGS. 5A and 5B, and is between the stirring plate 52 and the inner peripheral surface 21c of the inner cylinder 21.
- a gap 54 is formed in the.
- the stirring plates 51 and 52 as described above are arranged in the entire heating region 212 including the water evaporation zone 212A and the thermal decomposition zone 212B in the direction of the axis O.
- the inner cylinder 21 is rotated around the axis O by driving a drive unit (not shown), and the inside of the heating chamber 22 is heated by the heating unit 27. Then, when the inside of the inner cylinder 21 reaches a predetermined high temperature, coal is put into the inside of the inner cylinder 21 and carbonized by the high heat in the heating chamber 22.
- the coal When coal is put into the rotating inner cylinder 21, the coal is conveyed to the water evaporation zone 212A of the heating region 212 by the feed lifter 211L of the feed region 211, and the water contained in the coal is evaporated.
- the stirring plate 51 Since the stirring plate 51 is arranged parallel to the axis O of the inner cylinder 21, coal particles are conveyed along the inner peripheral surface 21c of the inner cylinder 21 while being stirred by the stirring plate 51. It is transported to the thermal decomposition zone 212B.
- the stirring plate 52 is rotated by the rotation of the inner cylinder 21, and coal is stirred and mixed by the stirring plate 52 inside the inner cylinder 21. At that time, some coal is lifted by the stirring plate 52, and some other coal is not lifted by the stirring plate 52 but falls from the gap 54 and flows on the inner peripheral surface 21c. Since the entire coal on the stirring plate 52 does not fall to the axis O side, the amount of scattering due to stirring can be suppressed.
- the stirring plate 52 arranged in the thermal decomposition zone 212B has a height ha of the stirring plate 52 (dimension in the radial direction of the inner cylinder 21 with reference to the inner peripheral surface 21c). It is preferably designed to be 60% to 90% with respect to the filling height hm of coal. If the filling height hm of the coal is too small with respect to the height ha of the stirring plate 52, the stirring effect is small, and conversely, if it is too large, the scattering of coal increases. The amount of coal charged into the inner cylinder 21 may be adjusted so that the height ha of the stirring plate 52 is within the above range with respect to the filling height hm of coal. Further, as shown in FIG.
- the height ha is defined as the height ha
- the height of the gap 54 that is, the distance from the intersection of the inner peripheral surface 21c and the extension surface of the stirring plate 52 to the end of the stirring plate 52 on the inner peripheral surface 21c side is defined as the height hb. If so, the height hb of the gap 54 is preferably in the range of 10% to 25%, more preferably 10% to 20% of the height ha of the stirring plate 52.
- the coal when the coal is carbonized in the thermal decomposition zone 212B of the inner cylinder 21, the coal can be prevented from being fused or agglomerated by stirring with the stirring plate 52. As a result, the temperature deviation of the coal deposited inside the inner cylinder 21 is reduced, and the heat from the heating chamber 22 is efficiently transferred. Further, by providing the gap 54, it is possible to suppress the scattering of coal during stirring and to prevent the particles of carbide, which is a non-volatile component, from being discharged from the exhaust pipe 24.
- the coal charged into the inner cylinder 21 is the pyrolysis zone 212B.
- the time to stay in the water is, for example, about 50 minutes.
- the stirring plate 52 having the inclination angle ⁇ is provided in the pyrolysis zone 212B as in the present embodiment, the time for coal to stay in the pyrolysis zone 212B is extended by about 20% to 60. This will increase the heat receiving area of coal by about 8%. That is, in the above example, the heat transfer efficiency to coal in the carbonization apparatus is improved by about 8% because the stirring plate 52 has the inclination angle ⁇ .
- the stirring plate 51 of the water evaporation zone 212A is installed parallel to the axis O, but the stirring plate 51 in the water evaporation zone 212A may also be arranged with an inclination angle with respect to the axis O.
- the inclination angle of the stirring plate 51 with respect to the axis O is preferably set smaller than the inclination angle ⁇ of the stirring plate 52.
- the installation intervals of the stirring plates 52 arranged in the circumferential direction of the inner cylinder 21 are preferably equal intervals, but may be unequal intervals.
- the stirring plate 52 can be installed in the range of 4 to 12, more preferably 6 to 10, depending on the inner diameter of the inner cylinder 21.
- the number of stirring plates 52 installed in the circumferential direction of the inner peripheral surface 21c can be appropriately set within a range in which the mixing and stirring effect of coal can be improved. It is not preferable because it is divided into small pieces and the mixing ratio is lowered.
- the stirring plate 52 is formed with a bent portion 52b that is inclined with respect to the radial direction of the inner cylinder 21.
- the stirring plate 52 is formed with a bent portion 52b that is inclined with respect to the radial direction of the inner cylinder 21.
- the distance to the end is defined as the height ha, and the height of the gap 54, that is, the distance from the intersection of the inner peripheral surface 21c and the extension surface of the stirring plate 52 to the end of the stirring plate 52 on the inner peripheral surface 21c side is increased.
- the height hc is defined as the distance from the inner peripheral surface 21c of the boundary between the bent portion 52b formed on the axis O side of the stirring plate 52 and the other portion
- the height hc is the height ha. It is preferably in the range of 30% to 70%. That is, the bent portion 52b is preferably formed in a range of 30% or more to 70% or less of the height of the stirring plate 52 with respect to the inner peripheral surface 21c of the inner cylinder 21 on the axis O side of the stirring plate 52. .. Further, the inclination angle ⁇ of the bent portion 52b with respect to the radial direction of the inner cylinder 21 is preferably 10 ° or more and 45 ° or less.
- the coal on the bent portion 52b falls in advance, so that, for example, the coal is removed from the end of the agitated plate 52 in which the bent portion is not formed (inner cylinder). It is possible to suppress the scattering of coal as compared with the case where the stirring plate 52 is dropped all at once (when the angle of the stirring plate 52 exceeds the horizontal due to the rotation of 21).
- Test Example A4 and Test Example A5 a thermal decomposition test was carried out using lignite having a volatile content of about 50 wt% crushed to 5 mm or less and dried as a coking coal.
- the relationship between the heating temperature of the coking coal and the VM value (volatile matter) of the produced reformed coal is shown in the graph of FIG.
- the rate of temperature rise of coal was set to 7 ° C./min, and in Test Example A5, the rate of temperature rise was 25 ° C./min.
- Test Example A9 a stirring plate having no inclination angle was installed up to a range of 600 mm from the upstream end of the inner cylinder in the heating region, and after that, a stirring plate having an inclination angle of 6 ° was installed.
- the coal input amount was 280 kg / h
- the rotation speed of the inner cylinder was 3.1 rpm
- the height of the stirring plate was 90 mm
- the target temperature of the charcoal at the downstream end of the inner cylinder was 640 ° C.
- Test Example B5 For Test Examples A8 and A9, the measured residence time (min), the overall heat transfer coefficient (kcal / m 2 h ° C.), and the coal volatilization content (%) after carbonization were measured. The results are shown in Table 5.
- the measured values of the total heat transfer coefficient inside the inner cylinder were tested.
- the amount of coal input is 190 kg / h to 280 kg / h
- the rotation speed of the inner cylinder is 2.2 rpm to 3.0 rpm
- the combustion temperature of the heating chamber is 790 ° C to 840 ° C
- the filling height hm of coal inside the inner cylinder is 100 mm. It was set in the range of ⁇ 140 mm.
- Test Example B6 no stirring plate is provided, in Test Example A10, two stirring plates are arranged in the circumferential direction (180 ° interval), and in Test Example A11, four stirring plates are arranged in the circumferential direction (90 ° interval). Then, in Test Example A12, eight stirring plates (45 ° intervals) were arranged in the circumferential direction. The height ha of the stirring plate was 75 mm in each case. For each test example, the arrangement length of the stirring plates was changed, and carbonization was performed while changing the value K obtained by dividing the number of stirring plates in the circumferential direction ⁇ the total length of the stirring plates by the heating length L, and carbonizing the entire inner cylinder. The overall heat transfer coefficient U (kcal / m 2 h ° C.) based on the area of the inner peripheral surface was measured.
- FIG. 9 is a graph showing the measurement results of the overall heat transfer coefficient according to the seventh verification test. As shown in the graph, it was confirmed that the total heat transfer coefficient increased by installing the stirring plate and as the number of stirring plates in the circumferential direction and the total area increased. This result shows that the stirring and mixing of coal inside the inner cylinder is promoted by installing the stirring plate and increasing the number of sheets and the total area in the circumferential direction.
- the stirring plate of Test Example B7 has a flat plate shape extending in the radial direction of the inner cylinder, and the stirring plate of Test Example A13 has a shape having a bent portion at the upper part of the stirring plate as shown in FIG.
- no gap is formed between the stirring plate and the inner peripheral surface of the inner cylinder.
- the amount of coal particles agitated by the stirring plate while the inner cylinder rotates three times is calculated as a function of the distance from the central axis of the inner cylinder to the inner peripheral surface. bottom. The results are shown in Table 6.
- the water content of the coal charged into the inner cylinder was set to 12.50%, and the rotation speed of the inner cylinder was set to 3.1 rpm.
- predicted values of reformed coal emissions after carbonization were calculated using a known yield function from the coal input and the temperature after heating. The difference between this predicted value and the measured value of the amount of reformed coal discharged from the inner cylinder is regarded as the amount of coal particles scattered inside the inner cylinder and discharged from the exhaust pipe, and the scattering rate was calculated. The results are shown in Table 7.
- FIG. 10 is a graph showing the relationship between the size of the gap between the inner peripheral surface of the inner cylinder and the stirring plate, the scattering rate of coal, and the overall heat transfer coefficient for the results of the ninth and tenth verification tests. Is. As shown in the graph, the scattering rate of coal particles decreases as the gap becomes larger, while the heat transfer coefficient becomes maximum when the gap is a predetermined value (15 mm in this example), and when the gap becomes too large. descend. For example, assuming that the range in which the total heat transfer coefficient exceeds 10 kcal / m 2 h ° C in the graph is an appropriate range, the size of the gap is 9 mm to 23 mm, that is, the range of 10% to 25% of the height ha of the stirring plate. Is preferable, and it can be said that a range of 10% to 20% of the height ha is more preferable.
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Abstract
Description
ところで、この種の改質石炭の製造方法において、乾留ガスには高沸点成分のタールが含まれていることから、例えば、このタールが配管に付着して配管を閉塞する等し、乾留設備の稼働率が低下するおそれがある。
そこで、下記特許文献1に記載の製造方法では、低温加熱ガスおよび廃熱ガスを乾留ガスに混合することで、タールの配管などへの付着を抑制している。 Conventionally, as a method for producing reformed coal by carbonizing coal to produce reformed coal, the method described in
By the way, in the method for producing this kind of reformed coal, since the dry distillation gas contains tar as a high boiling point component, for example, this tar adheres to the pipe to block the pipe, and the dry distillation equipment is used. The operating rate may decrease.
Therefore, in the production method described in
[1]軸線の回りに回転する内筒と、内筒を、内筒の径方向の外側から覆う加熱室と、内筒に、軸線方向に複数配置され、内筒を径方向に貫通して加熱室内に開口する排気管と、を有する乾留装置を備え、内筒において、軸線方向に沿った上流側に位置する端部から石炭が供給され、軸線方向に沿った下流側に位置する端部から改質石炭が排出される改質石炭の製造設備であって、加熱室内に酸素含有ガスを供給して加熱室内の温度を制御する温度制御部と、加熱室内のガスを排出する煙道と、を更に備え、煙道は、加熱室において上流側に位置する端部にのみ接続されている、改質石炭の製造設備。
[2]温度制御部は、煙道内の温度が600℃以上を維持し、かつ加熱室内の温度を600℃以上となるように制御する、[1]に記載の改質石炭の製造設備。
[3]温度制御部は、加熱室内を軸線方向に複数に区画してなる制御ゾーンごとに温度を制御し、煙道は、複数の制御ゾーンのうち、最も上流側の制御ゾーンに接続されている、[1]または[2]に記載の改質石炭の製造設備。
[4]内筒の内周面から軸線に向かって突出し、石炭を撹拌する撹拌部材をさらに備える、[1]から[3]のいずれか1項に記載の改質石炭の製造設備。
[5]内筒の内部で下流側の熱分解ゾーンに配置される撹拌部材は、上流側の水分蒸発ゾーンに配置される撹拌部材よりも、軸線に対する傾斜角が大きい、[4]に記載の改質石炭の製造設備。
[6]水分蒸発ゾーンに配置される撹拌部材の軸線に対する傾斜角が0である、[5]に記載の改質石炭の製造設備。
[7]撹拌部材は、軸線方向について、水分蒸発ゾーンおよび熱分解ゾーンからなる加熱領域の90%を超える範囲に配置される、[5]または[6]に記載の改質石炭の製造設備。
[8]撹拌部材と内筒の内周面との間に隙間が形成されている、[4]から[7]のいずれか1項に記載の改質石炭の製造設備。
[9]隙間の大きさは、内筒の径方向における撹拌部材の寸法の10%~25%である、[8]に記載の改質石炭の製造設備。
[10]撹拌部材は、内筒の径方向に対して傾斜する折り曲げ部を有する、[4]から[8]のいずれか1項に記載の改質石炭の製造設備。
[11]折り曲げ部は、撹拌部材の軸線側で内筒の内周面を基準にした撹拌部材の高さの30%以上~70%以下の範囲に形成され、
折り曲げ部の内筒の径方向に対する傾斜角は10°以上45°以下である、[10]に記載の改質石炭の製造設備。
[12]軸線の回りに回転する内筒と、内筒を、内筒の径方向の外側から覆う加熱室と、内筒に、軸線方向に複数配置され、内筒を径方向に貫通して加熱室内に開口する排気管と、を有する乾留装置を用いて、内筒において軸線方向に沿った上流側に位置する端部から石炭を供給し、軸線方向に沿った下流側に位置する端部から改質石炭を排出する改質石炭の製造方法であって、加熱室内に酸素含有ガスを供給して加熱室内の温度を制御する温度制御工程と、加熱室内のガスを排出するガス排出工程と、を含み、ガス排出工程では、加熱室において上流側に位置する端部からのみガスを排出する、改質石炭の製造方法。
[13]温度制御工程は、加熱室内の温度を600℃以上となるように制御する、[12]に記載の改質石炭の製造方法。
[14]温度制御工程は、加熱室内を軸線方向に複数に区画してなる制御ゾーンごとに温度を制御し、
ガス排出工程は、複数の制御ゾーンのうち、最も上流側の制御ゾーンからガスを排出する、[12]または[13]に記載の改質石炭の製造方法。
[15]内筒の内周面から軸線に向かって突出する撹拌部材を用いて石炭を撹拌する、[12]から[14]のいずれか1項に記載の改質石炭の製造方法。
[16]少なくとも内筒の内部で下流側の熱分解ゾーンに配置される撹拌部材が軸線に対する傾斜角を有し、石炭を上流側に押し戻すように撹拌する、[15]に記載の改質石炭の製造方法。
[17]撹拌部材と内筒の内周面との間に隙間が形成され、撹拌部材によって撹拌された石炭を隙間から落下させる、[15]または[16]に記載の改質石炭の製造方法。
[18]撹拌部材は内筒の径方向に対して傾斜する折り曲げ部を有し、撹拌部材によって撹拌された石炭を折り曲げ部から落下させる、[15]から[17]のいずれか1項に記載の改質石炭の製造方法。 In order to solve the above problems, the present invention proposes the following means.
[1] An inner cylinder that rotates around the axis, a heating chamber that covers the inner cylinder from the outside in the radial direction of the inner cylinder, and a plurality of inner cylinders are arranged in the axial direction and penetrate the inner cylinder in the radial direction. A dry distillation device having an exhaust pipe that opens into a heating chamber is provided, and coal is supplied from an end located on the upstream side along the axial direction in the inner cylinder, and coal is supplied from an end located on the downstream side along the axial direction. A temperature control unit that supplies oxygen-containing gas to the heating chamber to control the temperature in the heating chamber, and a flue that discharges the gas in the heating chamber. A modified coal production facility in which the flue is connected only to the upstream end of the heating chamber.
[2] The modified coal manufacturing equipment according to [1], wherein the temperature control unit controls the temperature in the flue to be 600 ° C. or higher and the temperature in the heating chamber to be 600 ° C. or higher.
[3] The temperature control unit controls the temperature for each control zone formed by dividing the heating chamber into a plurality of control zones in the axial direction, and the flue is connected to the most upstream control zone among the plurality of control zones. The modified coal production facility according to [1] or [2].
[4] The equipment for producing reformed coal according to any one of [1] to [3], further comprising a stirring member that protrudes from the inner peripheral surface of the inner cylinder toward the axis and stirs the coal.
[5] The stirring member arranged in the thermal decomposition zone on the downstream side inside the inner cylinder has a larger inclination angle with respect to the axis than the stirring member arranged in the water evaporation zone on the upstream side, according to [4]. Modified coal manufacturing equipment.
[6] The modified coal manufacturing facility according to [5], wherein the inclination angle of the stirring member arranged in the water evaporation zone with respect to the axis is 0.
[7] The equipment for producing reformed coal according to [5] or [6], wherein the stirring member is arranged in a range exceeding 90% of a heating region including a water evaporation zone and a thermal decomposition zone in the axial direction.
[8] The equipment for producing reformed coal according to any one of [4] to [7], wherein a gap is formed between the stirring member and the inner peripheral surface of the inner cylinder.
[9] The modified coal manufacturing equipment according to [8], wherein the size of the gap is 10% to 25% of the size of the stirring member in the radial direction of the inner cylinder.
[10] The equipment for producing modified coal according to any one of [4] to [8], wherein the stirring member has a bent portion inclined in the radial direction of the inner cylinder.
[11] The bent portion is formed on the axis side of the stirring member in a range of 30% or more to 70% or less of the height of the stirring member with respect to the inner peripheral surface of the inner cylinder.
The modified coal manufacturing equipment according to [10], wherein the inclination angle of the inner cylinder of the bent portion with respect to the radial direction is 10 ° or more and 45 ° or less.
[12] An inner cylinder that rotates around the axis, a heating chamber that covers the inner cylinder from the outside in the radial direction of the inner cylinder, and a plurality of inner cylinders are arranged in the axial direction and penetrate the inner cylinder in the radial direction. Using a carbonization device having an exhaust pipe that opens into the heating chamber, coal is supplied from the end located on the upstream side along the axial direction in the inner cylinder, and the end located on the downstream side along the axial direction. A method for producing reformed coal that discharges reformed coal from a coal, a temperature control step that supplies oxygen-containing gas to the heating chamber to control the temperature in the heating chamber, and a gas discharge step that discharges the gas in the heating chamber. A method for producing reformed coal, which comprises, and in the gas discharge process, discharges gas only from the end located on the upstream side in the heating chamber.
[13] The method for producing reformed coal according to [12], wherein the temperature control step controls the temperature in the heating chamber to be 600 ° C. or higher.
[14] In the temperature control step, the temperature is controlled for each control zone formed by dividing the heating chamber into a plurality of parts in the axial direction.
The method for producing reformed coal according to [12] or [13], wherein the gas discharge step discharges gas from the most upstream control zone among the plurality of control zones.
[15] The method for producing modified coal according to any one of [12] to [14], wherein the coal is agitated using a stirring member protruding from the inner peripheral surface of the inner cylinder toward the axis.
[16] The modified coal according to [15], wherein the stirring member arranged in the thermal decomposition zone on the downstream side at least inside the inner cylinder has an inclination angle with respect to the axis and stirs the coal so as to push it back to the upstream side. Manufacturing method.
[17] The method for producing modified coal according to [15] or [16], wherein a gap is formed between the stirring member and the inner peripheral surface of the inner cylinder, and the coal stirred by the stirring member is dropped from the gap. ..
[18] The item according to any one of [15] to [17], wherein the stirring member has a bent portion that is inclined with respect to the radial direction of the inner cylinder, and coal that has been stirred by the stirring member is dropped from the bent portion. How to make reformed coal.
以下、図面を参照し、本発明の第1の実施形態に係る改質石炭の製造設備を説明する。
図1に示すように、改質石炭の製造設備10は、乾燥装置11と、乾留装置12と、冷却装置13と、排ガスシステム14と、を備えている。この製造設備10は、例えば、褐炭や亜瀝青炭のような水分含有量の多い低品位炭を改質するのに好適に用いることができる。 (First Embodiment)
Hereinafter, the modified coal manufacturing equipment according to the first embodiment of the present invention will be described with reference to the drawings.
As shown in FIG. 1, the reformed
蒸気発生装置16は、水蒸気および完全燃焼された乾留ガスからの廃熱回収により蒸気を発生させる。蒸気発生装置16は、回収した蒸気の一部もしくは全部を乾燥装置11に石炭の乾燥用熱源として供給する。除塵装置17は、蒸気発生装置16を通過したガスに同伴する微粉灰などを除去する。吸引ファン18は、除塵装置17からのガスを乾留装置12の加熱室内の圧力が一定となるように吸引し、排ガス処理装置19に送出する。排ガス処理装置19は、ガスからSOx等を除去することで排ガスを精製し、この排ガスを大気に放出する。 The
The
排気管24は、内筒21に、軸線O方向に複数配置されている。排気管24は、内筒21を径方向に貫通して加熱室22内に開口している。排気管24は、内筒21において、加熱室22内に位置する部分である加熱室内部分の21aに設けられている。図示された例において、排気管24は、加熱室内部分21aにおける軸線O方向の全長にわたって設けられている。排気管24は、軸線O方向に同等の間隔をあけて複数配置されている。排気管24は、内筒21の内部で石炭から発生したガスである水蒸気や高沸点成分のタールを含む乾留ガスを、加熱室22内に排出する。 Here, the
A plurality of
制御本体部30は、温度検出部29の検出結果に基づいて、空気供給部26、加熱部27および蒸気供給部28を制御する。図示の例では、制御本体部30は、第1~第4制御弁33、38、40、42を制御することで、空気供給部26、加熱部27および蒸気供給部28を制御する。制御本体部30は、例えばPLC(Programmable Logic Controller)などの制御装置により構成され、分散制御システム(DCS:Distributed Control System)として実装されてもよい。 The
The control
改質石炭の製造設備10を用いた改質石炭の製造方法は、石炭を乾燥する乾燥工程と、乾燥した石炭を乾留する乾留工程と、乾留した石炭を冷却する冷却工程と、を備えている。乾燥工程は乾燥装置11により実施され、乾留工程は乾留装置12により実施され、冷却工程は冷却装置13により実施される。 Next, the operations of the reformed
The method for producing reformed coal using the reformed
また、内筒21の上流側D1の端部から石炭を供給し、下流側D2の端部から改質石炭を排出する。このとき、内筒21の内部を通過する石炭から高沸点成分のタールを含む乾留ガスが発生すると、この乾留ガスが、内筒21の内部から排気管24を通して加熱室22内に排出される。 Here, in the carbonization step, first, a preheating step of preheating the
Further, coal is supplied from the end of D1 on the upstream side of the
第1の検証試験では、煙道43の軸線O方向の位置の違いに基づく加熱室22内の温度について検証した。第1の検証試験では、試験例A1および試験例B1として2種類の乾留装置12を用いた。これらの2つの乾留装置12はいずれも、内筒21の直径は500mmとし、内筒21の加熱室内部分21aの軸線O方向の大きさは3000mmとし、内筒21の軸線Oの水平方向に対する傾斜角度は1.0度とし、内筒21の回転速度は3.1rpmとした。また、内筒21に供給される石炭の水分を11.8重量%とし、内筒21に供給される石炭の供給速度を、280kg/h~290kg/hとした。さらに、第2制御ゾーンZ2の温度に基づいて、各制御系25から制御ゾーンZ1~Z3それぞれに供給される空気量の供給速度を設定した。このとき、各制御ゾーンZ1~Z3に供給する空気量の供給速度を同等とし、3ゾーン合計の空気量の供給速度は280Nm3/h~285Nm3/hとした。 (First verification test)
In the first verification test, the temperature inside the
試験例A1では、上記の実施形態と同様に、煙道43を、加熱室22の上流側D1の端部の制御ゾーンZ1のみに接続した。試験例B1では、煙道43を、加熱室22の下流側D2の端部の制御ゾーンZ3のみに接続した。
この第1の検証試験では、第1~第3制御ゾーンZ3それぞれの温度と、内筒21から排出される石炭の温度である排出石炭温度と、を測定した。結果を以下表1に示す。 Here, the positions of the
In Test Example A1, the
In this first verification test, the temperature of each of the first to third control zones Z3 and the discharged coal temperature, which is the temperature of the coal discharged from the
第2の検証試験では、加熱室22内の温度の違いに基づくタールの付着について検証した。第2の検証試験では、試験例A2および試験例B2として2種類の乾留装置12を用いた。これらの2つの乾留装置12はいずれも、内筒21の直径は500mmとし、内筒21の加熱室内部分21aの軸線O方向の大きさは3000mmとし、内筒21の軸線Oの水平方向に対する傾斜角度は1.0度とし、内筒21の回転速度は3.1rpmとした。また、内筒21に供給される石炭の水分を12.3重量%とし、内筒21に供給される石炭の供給速度を、275kg/h~280kg/hとした。さらに、煙道43を、加熱室22の上流側D1の端部の制御ゾーンZ1のみに接続した。 (Second verification test)
In the second verification test, the adhesion of tar based on the difference in temperature in the
この結果から、試験例A2では、試験例B1よりも煙道43の圧力損失が小さく、タールの付着が抑えられていることが確認された。 In both Test Example A2 and Test Example B2, the pressure loss of the
From this result, it was confirmed that in Test Example A2, the pressure loss of the
第3の検証試験では、制御ゾーンZ1~Z3ごとに温度を制御することによる石炭の揮発分の違いについて検証した。第3の検証試験では、試験例A3および試験例B3として2種類の乾留装置12を用いた。これらの2つの乾留装置12はいずれも、内筒21の直径は500mmとし、内筒21の加熱室内部分21aの軸線O方向の大きさは3000mmとし、内筒21の軸線Oの水平方向に対する傾斜角度は1.0度とし、内筒21の回転速度は3.1rpmとした。また、内筒21に供給される石炭の水分を12.1重量%とし、内筒21に供給される石炭の供給速度を、220kg/h~225kg/hとした。さらに、煙道43を、加熱室22の上流側D1の端部の制御ゾーンZ1のみに接続した。そして、排出改質石炭温度に基づいて、各制御系25から制御ゾーンZ1~Z3それぞれに供給される空気の供給速度を設定した。このとき、排出石炭温度が655℃前後となるように、各制御系25を制御した。 (Third verification test)
In the third verification test, the difference in the volatile content of coal by controlling the temperature in each of the control zones Z1 to Z3 was verified. In the third verification test, two types of
すなわち、試験例A3では、温度制御部23により、各制御ゾーンZ1~Z3の温度がほぼ同等になるように、加熱室22の温度を制御した(表3参照)。このとき試験例A3では、各制御系25からの空気量の供給速度を異ならせて、第1制御ゾーンZ1には120Nm3/hで空気を供給し、第2制御ゾーンZ2には70Nm3/hで空気を供給し、第3制御ゾーンZ3には35Nm3/hで空気を供給した。
一方、試験例B3では、各制御系25からの空気の供給速度を同等にして、各制御ゾーンZ1~Z3に各々75Nm3/hで空気量の供給速度で空気を供給した。その結果、各制御ゾーンZ1~Z3の温度は、表3に示すように各ゾーンの温度がばらついた。 The temperature distribution in the
That is, in Test Example A3, the
On the other hand, in Test Example B3, the air supply speed from each
この結果から、試験例A3では、排出石炭温度が試験例B3と同等であるにも関わらず試験例B3よりも揮発度が小さく、効果的に乾留されていることが確認された。 In this third verification test, the volatile content of the reformed coal discharged from the
From this result, it was confirmed that in Test Example A3, although the discharged coal temperature was the same as that of Test Example B3, the volatility was smaller than that of Test Example B3 and carbonization was effectively performed.
次に、本発明の第2の実施形態について説明する。本実施形態でも上記の第1の実施形態と同様の外熱式ロータリーキルンの乾留装置を含む製造設備を用いて改質石炭が製造される。本実施形態では、以下で説明するように乾留装置の内筒の中で石炭を撹拌するための撹拌部材が設けられる。なお、それ以外の点については上記の第1の実施形態の例に限らず一般的な外熱式ロータリーキルンの構成を採用することが可能であり、例えば加熱室において煙道は必ずしも上流側の端部にのみ接続されなくてもよい。 (Second Embodiment)
Next, a second embodiment of the present invention will be described. In this embodiment as well, reformed coal is produced using a production facility including a carbonization device for an externally heated rotary kiln similar to that in the first embodiment. In the present embodiment, as described below, a stirring member for stirring coal in the inner cylinder of the carbonization device is provided. Regarding other points, it is possible to adopt a general external heat type rotary kiln configuration, not limited to the example of the first embodiment described above. For example, in a heating chamber, the flue is not necessarily the upstream end. It does not have to be connected only to the unit.
次に、本発明の第2の実施形態に係る検証試験の結果について説明する。第4の検証試験では、試験例A4および試験例A5として、揮発分が50wt%程度の褐炭を5mm以下に粉砕して乾燥させたものを原料炭として用いて熱分解試験を実施した。原料炭の加熱温度と生成された改質石炭のVM値(揮発分)との関係を図8のグラフに示す。試験例A4では石炭の昇温速度を7℃/分とし、試験例A5では25℃/分とした、それぞれ1分間保持した。試験例A4,A5のそれぞれで石炭温度が550℃、650℃、750℃の時にVM値を測定すると、昇温速度が低い試験例A4の場合の方が試験例A5と比較してVM値が低いという結果が得られた。この結果から、石炭の最終到達温度が同じであっても、昇温速度を比較的低く設定して熱分解ゾーンでの加熱(滞留)時間を長く維持することによって石炭のVM値を低減し、乾留炭の揮発を促進できることがわかる。 (Fourth verification test)
Next, the result of the verification test according to the second embodiment of the present invention will be described. In the fourth verification test, as Test Example A4 and Test Example A5, a thermal decomposition test was carried out using lignite having a volatile content of about 50 wt% crushed to 5 mm or less and dried as a coking coal. The relationship between the heating temperature of the coking coal and the VM value (volatile matter) of the produced reformed coal is shown in the graph of FIG. In Test Example A4, the rate of temperature rise of coal was set to 7 ° C./min, and in Test Example A5, the rate of temperature rise was 25 ° C./min. When the VM value was measured when the coal temperatures were 550 ° C, 650 ° C, and 750 ° C in each of Test Examples A4 and A5, the VM value in Test Example A4, which had a lower heating rate, was higher than that in Test Example A5. The result was low. From this result, even if the final temperature of coal is the same, the VM value of coal is reduced by setting the heating rate relatively low and maintaining the heating (retention) time in the pyrolysis zone for a long time. It can be seen that the volatilization of dry distillation coal can be promoted.
第5の検証試験では、内筒の内径φ500mm×加熱長L=3000mm(水分蒸発ゾーンおよび熱分解ゾーンを合わせた加熱領域の長さ)の外熱式ロータリーキルンを用いて石炭の乾留を行った。加熱領域の全長にわたって内筒の内周面周方向について4枚の撹拌板を配置し、撹拌板の傾斜角が0.0°(試験例B4)、4.0°(試験例A6)、6.0°(試験例A7)の3通りについて実験を行った。実験では、石炭投入量280kg/h、内筒の回転数を3.1rpm、内筒の下り勾配角度1.0°、撹拌板の高さha=90mmとし、試験例B4および試験例A6,A7について、実測滞留時間(min)および総括伝熱係数(kcal/m2h℃)とを測定した。結果を表4に示す。 (Fifth verification test)
In the fifth verification test, coal was carbonized using an externally heated rotary kiln having an inner cylinder inner diameter of φ500 mm × heating length L = 3000 mm (the length of the heating region including the water evaporation zone and the pyrolysis zone). Four stirring plates are arranged in the circumferential direction of the inner peripheral surface of the inner cylinder over the entire length of the heating region, and the inclination angles of the stirring plates are 0.0 ° (Test Example B4), 4.0 ° (Test Example A6), 6 Experiments were carried out in three ways of 0.0 ° (Test Example A7). In the experiment, the amount of coal input was 280 kg / h, the rotation speed of the inner cylinder was 3.1 rpm, the downward gradient angle of the inner cylinder was 1.0 °, and the height of the stirring plate was ha = 90 mm. The measured residence time (min) and the overall heat transfer coefficient (kcal / m 2 h ° C.) were measured. The results are shown in Table 4.
第6の検証試験では、内筒の内径φ500mm、加熱長L=3000mm、内筒の下り勾配角度1.0°の外熱式ロータリーキルンを用いて石炭の乾留を行った。試験例B5では加熱領域の全長に渡って軸線に対して傾斜角をもたない撹拌板を設置し、試験例A8では加熱領域のうち内筒の上流側の端部から600mmの範囲までは傾斜角のない撹拌板を設置し、それ以降は傾斜角4°の撹拌板を設置した。試験例A9では加熱領域のうち内筒の上流側の端部から600mmの範囲までは傾斜角のない撹拌板を設置し、それ以降は傾斜角6°の撹拌板を設置した。実験では、石炭投入量280kg/h、内筒の回転数を3.1rpm、撹拌板の高さha=90mm、内筒の下流側の端部における炭化物の目標温度を640℃とし、試験例B5および試験例A8,A9について、実測滞留時間(min)、総括伝熱係数(kcal/m2h℃)および乾留後の石炭揮発分(%)を測定した。結果を表5に示す。 (6th verification test)
In the sixth verification test, coal was carbonized using an externally heated rotary kiln having an inner cylinder having an inner diameter of φ500 mm, a heating length of L = 3000 mm, and an inner cylinder having a downward gradient angle of 1.0 °. In Test Example B5, a stirring plate having no inclination angle with respect to the axis is installed over the entire length of the heating region, and in Test Example A8, the heating region is inclined up to a range of 600 mm from the upstream end of the inner cylinder. A stirring plate without an angle was installed, and thereafter, a stirring plate with an inclination angle of 4 ° was installed. In Test Example A9, a stirring plate having no inclination angle was installed up to a range of 600 mm from the upstream end of the inner cylinder in the heating region, and after that, a stirring plate having an inclination angle of 6 ° was installed. In the experiment, the coal input amount was 280 kg / h, the rotation speed of the inner cylinder was 3.1 rpm, the height of the stirring plate was 90 mm, the target temperature of the charcoal at the downstream end of the inner cylinder was 640 ° C., and Test Example B5 For Test Examples A8 and A9, the measured residence time (min), the overall heat transfer coefficient (kcal / m 2 h ° C.), and the coal volatilization content (%) after carbonization were measured. The results are shown in Table 5.
第7の検証試験では、内筒の内径φ500mm、加熱長L=3000mm、内筒の下り勾配角度1.0°の外熱式ロータリーキルンを用いて石炭の乾留を行い、撹拌板の有無と設置数の違いによる内筒の内部の総括伝熱係数の測定値について試験した。石炭投入量190kg/h~280kg/h、内筒の回転数を2.2rpm~3.0rpm、加熱室の燃焼温度を790℃~840℃、内筒の内部における石炭の充填高さhmを100mm~140mmの範囲に設定した。試験例B6では撹拌板を設けず、試験例A10では撹拌板を周方向に2枚(180°間隔)で配置し、試験例A11では撹拌板を周方向に4枚(90°間隔)で配置し、試験例A12では撹拌板を周方向に8枚(45°間隔)で配置した。撹拌板の高さhaはいずれも75mmとした。各試験例について、撹拌板の配置長さを変更し、撹拌板の周方向の枚数×撹拌板の全長を加熱長Lで除した値Kを変化させながら石炭の乾留を行い、内筒の全内周面の面積を基準とする総括伝熱係数U(kcal/m2h℃)を測定した。 (7th verification test)
In the seventh verification test, coal was carbonized using an externally heated rotary kiln with an inner cylinder inner diameter of φ500 mm, a heating length of L = 3000 mm, and an inner cylinder with a downward gradient angle of 1.0 °. The measured values of the total heat transfer coefficient inside the inner cylinder were tested. The amount of coal input is 190 kg / h to 280 kg / h, the rotation speed of the inner cylinder is 2.2 rpm to 3.0 rpm, the combustion temperature of the heating chamber is 790 ° C to 840 ° C, and the filling height hm of coal inside the inner cylinder is 100 mm. It was set in the range of ~ 140 mm. In Test Example B6, no stirring plate is provided, in Test Example A10, two stirring plates are arranged in the circumferential direction (180 ° interval), and in Test Example A11, four stirring plates are arranged in the circumferential direction (90 ° interval). Then, in Test Example A12, eight stirring plates (45 ° intervals) were arranged in the circumferential direction. The height ha of the stirring plate was 75 mm in each case. For each test example, the arrangement length of the stirring plates was changed, and carbonization was performed while changing the value K obtained by dividing the number of stirring plates in the circumferential direction × the total length of the stirring plates by the heating length L, and carbonizing the entire inner cylinder. The overall heat transfer coefficient U (kcal / m 2 h ° C.) based on the area of the inner peripheral surface was measured.
第8の検証試験では、内筒の内径φ2700mm、加熱長L=3000mmの外熱式ロータリーキルンにおける撹拌板の折り曲げ部の有無による石炭の飛散位置の違いをDEM(Discrete Element Method)による計算で求めた。内筒の回転数は2.7rpm、内筒の内部における石炭模擬粒子の充填高さhmは690mmとした。撹拌板は試験例B7、試験例A13ともに周方向に60°間隔で6枚配置した。試験例B7の撹拌板は内筒の径方向に延びる平板形状であり、試験例A13の撹拌板は図6に示すように撹拌板の上部に折り曲げ部を有する形状である。試験例B7、試験例A13とも、撹拌板と内筒の内周面との間には隙間が形成されない。試験例B7、試験例A13のそれぞれで、内筒が3回転する間に撹拌板によって撹拌された石炭の粒子が飛散する量を、内筒の中心軸線から内周面までの距離の関数として演算した。その結果を表6に示す。 (8th verification test)
In the eighth verification test, the difference in the scattering position of coal depending on the presence or absence of a bent portion of the stirring plate in an externally heated rotary kiln having an inner cylinder inner diameter of φ2700 mm and a heating length of L = 3000 mm was calculated by DEM (Discrete Element Method). .. The rotation speed of the inner cylinder was 2.7 rpm, and the filling height hm of the coal simulated particles inside the inner cylinder was 690 mm. Six stirring plates were arranged at intervals of 60 ° in the circumferential direction in both Test Example B7 and Test Example A13. The stirring plate of Test Example B7 has a flat plate shape extending in the radial direction of the inner cylinder, and the stirring plate of Test Example A13 has a shape having a bent portion at the upper part of the stirring plate as shown in FIG. In both Test Example B7 and Test Example A13, no gap is formed between the stirring plate and the inner peripheral surface of the inner cylinder. In each of Test Example B7 and Test Example A13, the amount of coal particles agitated by the stirring plate while the inner cylinder rotates three times is calculated as a function of the distance from the central axis of the inner cylinder to the inner peripheral surface. bottom. The results are shown in Table 6.
第9の検証試験では、内筒の内径φ500mm、加熱長L=3000mmの外熱式ロータリーキルンを用いて石炭の乾留を行い、撹拌板と内筒の内周面との間の隙間の有無による石炭の飛散状況を試験した。それぞれの例において撹拌板は内筒の内周面から上端までの高さhaが90mmであり、上部に折り曲げ部を有する形状である。撹拌板と内周面との間の隙間の大きさは、試験例B8では0(隙間なし)、試験例A14では15mm、試験例B9では高さ35mmとした。内筒に投入される石炭の含有水分を12.50%とし、内筒の回転数を3.1rpmとした。試験では、石炭の投入量および加熱後の温度から既知の収率関数を用いて、乾留後の改質石炭の排出量の予測値を計算した。この予測値と、内筒から排出された改質石炭の排出量の実測値との差分を、内筒の内部で飛散して排気管から排出された石炭粒子の量であるとみなして飛散率を算出した。結果を表7に示す。 (9th verification test)
In the ninth verification test, coal was carbonized using an externally heated rotary kiln having an inner cylinder inner diameter of φ500 mm and a heating length of L = 3000 mm, and coal was carbonized by the presence or absence of a gap between the stirring plate and the inner peripheral surface of the inner cylinder. The scattering situation was tested. In each example, the stirring plate has a height ha from the inner peripheral surface to the upper end of the inner cylinder of 90 mm, and has a shape having a bent portion at the upper portion. The size of the gap between the stirring plate and the inner peripheral surface was 0 (no gap) in Test Example B8, 15 mm in Test Example A14, and 35 mm in height in Test Example B9. The water content of the coal charged into the inner cylinder was set to 12.50%, and the rotation speed of the inner cylinder was set to 3.1 rpm. In the test, predicted values of reformed coal emissions after carbonization were calculated using a known yield function from the coal input and the temperature after heating. The difference between this predicted value and the measured value of the amount of reformed coal discharged from the inner cylinder is regarded as the amount of coal particles scattered inside the inner cylinder and discharged from the exhaust pipe, and the scattering rate Was calculated. The results are shown in Table 7.
第10の検証試験では、内筒の内径φ500mm、加熱長L=3000mmの外熱式ロータリーキルンを用いて石炭の乾留を行い、撹拌板と内筒の内周面との間に隙間がある場合とない場合とにおける総括伝熱係数を実測した。それぞれの例において撹拌板は内筒の内周面から上端までの高さhaが90mmであり、撹拌板と内周面との間の隙間の大きさは、試験例B10では0(隙間なし)、試験例A15では15mm、試験例B11では35mmである。内筒の回転数は2.7rpm、石炭投入量は280kg/h、内筒の内部における石炭の充填高さhmは150mmとした。それぞれの例における総括伝熱係数の算出結果を表8に示す。 (10th verification test)
In the tenth verification test, coal was carbonized using an externally heated rotary kiln with an inner cylinder inner diameter of φ500 mm and a heating length of L = 3000 mm, and there was a gap between the stirring plate and the inner peripheral surface of the inner cylinder. The overall heat transfer coefficient was measured with and without it. In each example, the height ha of the stirring plate from the inner peripheral surface to the upper end of the inner cylinder is 90 mm, and the size of the gap between the stirring plate and the inner peripheral surface is 0 (no gap) in Test Example B10. , 15 mm in Test Example A15 and 35 mm in Test Example B11. The rotation speed of the inner cylinder was 2.7 rpm, the coal input amount was 280 kg / h, and the coal filling height hm inside the inner cylinder was 150 mm. Table 8 shows the calculation results of the overall heat transfer coefficient in each example.
Claims (18)
- 軸線の回りに回転する内筒と、
前記内筒を、前記内筒の径方向の外側から覆う加熱室と、
前記内筒に、前記軸線方向に複数配置され、前記内筒を前記径方向に貫通して前記加熱室内に開口する排気管と、を有する乾留装置を備え、
前記内筒において、前記軸線方向に沿った上流側に位置する端部から石炭が供給され、前記軸線方向に沿った下流側に位置する端部から改質石炭が排出される改質石炭の製造設備であって、
前記加熱室内に酸素含有ガスを供給して前記加熱室内の温度を制御する温度制御部と、
前記加熱室内のガスを排出する煙道と、を更に備え、
前記煙道は、前記加熱室において前記上流側に位置する端部にのみ接続されている、改質石炭の製造設備。 An inner cylinder that rotates around the axis and
A heating chamber that covers the inner cylinder from the outside in the radial direction of the inner cylinder, and
The inner cylinder is provided with a carbonization device having a plurality of exhaust pipes arranged in the axial direction and having an exhaust pipe that penetrates the inner cylinder in the radial direction and opens into the heating chamber.
Production of reformed coal in which coal is supplied from an end located on the upstream side along the axial direction of the inner cylinder and reformed coal is discharged from an end located on the downstream side along the axial direction. It ’s a facility,
A temperature control unit that supplies oxygen-containing gas to the heating chamber to control the temperature in the heating chamber,
Further provided with a flue for discharging gas in the heating chamber.
A facility for producing reformed coal, wherein the flue is connected only to an end located on the upstream side in the heating chamber. - 前記温度制御部は、前記煙道内の温度が600℃以上を維持し、かつ前記加熱室内の温度を600℃以上となるように制御する、請求項1に記載の改質石炭の製造設備。 The modified coal manufacturing equipment according to claim 1, wherein the temperature control unit controls the temperature in the flue to be 600 ° C. or higher and the temperature in the heating chamber to be 600 ° C. or higher.
- 前記温度制御部は、前記加熱室内を前記軸線方向に複数に区画してなる制御ゾーンごとに温度を制御し、
前記煙道は、複数の前記制御ゾーンのうち、最も前記上流側の制御ゾーンに接続されている、請求項1または請求項2に記載の改質石炭の製造設備。 The temperature control unit controls the temperature for each control zone formed by dividing the heating chamber into a plurality of sections in the axial direction.
The modified coal manufacturing facility according to claim 1 or 2, wherein the flue is connected to the most upstream control zone among the plurality of control zones. - 前記内筒の内周面から前記軸線に向かって突出し、前記石炭を撹拌する撹拌部材をさらに備える、請求項1から請求項3のいずれか1項に記載の改質石炭の製造設備。 The modified coal manufacturing equipment according to any one of claims 1 to 3, further comprising a stirring member that protrudes from the inner peripheral surface of the inner cylinder toward the axis and stirs the coal.
- 前記内筒の内部で前記下流側の熱分解ゾーンに配置される前記撹拌部材は、前記上流側の水分蒸発ゾーンに配置される前記撹拌部材よりも、前記軸線に対する傾斜角が大きい、請求項4に記載の改質石炭の製造設備。 4. The stirring member arranged in the thermal decomposition zone on the downstream side inside the inner cylinder has a larger inclination angle with respect to the axis than the stirring member arranged in the water evaporation zone on the upstream side. The modified coal manufacturing equipment described in.
- 前記水分蒸発ゾーンに配置される前記撹拌部材の前記軸線に対する傾斜角が0である、請求項5に記載の改質石炭の製造設備。 The modified coal manufacturing equipment according to claim 5, wherein the inclination angle of the stirring member arranged in the water evaporation zone with respect to the axis is 0.
- 前記撹拌部材は、前記軸線方向について、前記水分蒸発ゾーンおよび前記熱分解ゾーンからなる加熱領域の90%を超える範囲に配置される、請求項5または請求項6に記載の改質石炭の製造設備。 The modified coal manufacturing equipment according to claim 5 or 6, wherein the stirring member is arranged in a range exceeding 90% of a heating region including the water evaporation zone and the thermal decomposition zone in the axial direction. ..
- 前記撹拌部材と前記内筒の内周面との間に隙間が形成されている、請求項4から請求項7のいずれか1項に記載の改質石炭の製造設備。 The modified coal manufacturing equipment according to any one of claims 4 to 7, wherein a gap is formed between the stirring member and the inner peripheral surface of the inner cylinder.
- 前記隙間の大きさは、前記内筒の径方向における前記撹拌部材の寸法の10%~25%である、請求項8に記載の改質石炭の製造設備。 The modified coal manufacturing equipment according to claim 8, wherein the size of the gap is 10% to 25% of the dimension of the stirring member in the radial direction of the inner cylinder.
- 前記撹拌部材は、前記内筒の径方向に対して傾斜する折り曲げ部を有する、請求項4から請求項8のいずれか1項に記載の改質石炭の製造設備。 The modified coal manufacturing equipment according to any one of claims 4 to 8, wherein the stirring member has a bent portion that is inclined with respect to the radial direction of the inner cylinder.
- 前記折り曲げ部は、前記撹拌部材の前記軸線側で前記内筒の内周面を基準にした前記撹拌部材の高さの30%以上~70%以下の範囲に形成され、
前記折り曲げ部の前記内筒の径方向に対する傾斜角は10°以上45°以下である、請求項10に記載の改質石炭の製造設備。 The bent portion is formed on the axis side of the stirring member in a range of 30% or more to 70% or less of the height of the stirring member with respect to the inner peripheral surface of the inner cylinder.
The modified coal manufacturing equipment according to claim 10, wherein the inclination angle of the bent portion with respect to the radial direction of the inner cylinder is 10 ° or more and 45 ° or less. - 軸線の回りに回転する内筒と、前記内筒を、前記内筒の径方向の外側から覆う加熱室と、前記内筒に、前記軸線方向に複数配置され、前記内筒を前記径方向に貫通して前記加熱室内に開口する排気管と、を有する乾留装置を用いて、前記内筒において前記軸線方向に沿った上流側に位置する端部から石炭を供給し、前記軸線方向に沿った下流側に位置する端部から改質石炭を排出する改質石炭の製造方法であって、
前記加熱室内に酸素含有ガスを供給して前記加熱室内の温度を制御する温度制御工程と、
前記加熱室内のガスを排出するガス排出工程と、を含み、
前記ガス排出工程では、前記加熱室において前記上流側に位置する端部からのみガスを排出する、改質石炭の製造方法。 A plurality of inner cylinders that rotate around an axis, a heating chamber that covers the inner cylinders from the outside in the radial direction of the inner cylinders, and a plurality of the inner cylinders are arranged in the inner cylinders in the axial direction, and the inner cylinders are arranged in the radial direction. Using a carbonization device having an exhaust pipe that penetrates and opens into the heating chamber, coal is supplied from an end located on the upstream side of the inner cylinder along the axial direction, and coal is supplied along the axial direction. It is a method for producing reformed coal that discharges reformed coal from the end located on the downstream side.
A temperature control step of supplying an oxygen-containing gas to the heating chamber to control the temperature in the heating chamber, and
Including a gas discharge step of discharging gas in the heating chamber.
In the gas discharge step, a method for producing reformed coal, in which gas is discharged only from an end located on the upstream side in the heating chamber. - 前記温度制御工程は、前記加熱室内の温度を600℃以上となるように制御する、請求項12に記載の改質石炭の製造方法。 The method for producing reformed coal according to claim 12, wherein the temperature control step controls the temperature in the heating chamber to be 600 ° C. or higher.
- 前記温度制御工程は、前記加熱室内を前記軸線方向に複数に区画してなる制御ゾーンごとに温度を制御し、
前記ガス排出工程は、複数の前記制御ゾーンのうち、最も前記上流側の制御ゾーンからガスを排出する、請求項12または請求項13に記載の改質石炭の製造方法。 In the temperature control step, the temperature is controlled for each control zone formed by dividing the heating chamber into a plurality of parts in the axial direction.
The method for producing reformed coal according to claim 12 or 13, wherein the gas discharge step discharges gas from the most upstream control zone among the plurality of control zones. - 前記内筒の内周面から前記軸線に向かって突出する撹拌部材を用いて前記石炭を撹拌する、請求項12から請求項14のいずれか1項に記載の改質石炭の製造方法。 The method for producing modified coal according to any one of claims 12 to 14, wherein the coal is agitated using a stirring member protruding from the inner peripheral surface of the inner cylinder toward the axis.
- 少なくとも前記内筒の内部で前記下流側の熱分解ゾーンに配置される前記撹拌部材が前記軸線に対する傾斜角を有し、前記石炭を前記上流側に押し戻すように撹拌する、前記請求項15に記載の改質石炭の製造方法。 13. How to make reformed coal.
- 前記撹拌部材と前記内筒の内周面との間に隙間が形成され、前記撹拌部材によって撹拌された石炭を前記隙間から落下させる、請求項15または請求項16に記載の改質石炭の製造方法。 The production of the modified coal according to claim 15 or 16, wherein a gap is formed between the stirring member and the inner peripheral surface of the inner cylinder, and the coal stirred by the stirring member is dropped from the gap. Method.
- 前記撹拌部材は前記内筒の径方向に対して傾斜する折り曲げ部を有し、前記撹拌部材によって撹拌された石炭を前記折り曲げ部から落下させる、請求項15から請求項17のいずれか1項に記載の改質石炭の製造方法。 The stirring member has a bent portion inclined in the radial direction of the inner cylinder, and the coal stirred by the stirring member is dropped from the bent portion, according to any one of claims 15 to 17. The method for producing reformed coal according to the description.
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