WO2021184622A1 - Floor mat unit, method for manufacturing floor mat unit, and combined floor mat having spliced straight seams - Google Patents

Floor mat unit, method for manufacturing floor mat unit, and combined floor mat having spliced straight seams Download PDF

Info

Publication number
WO2021184622A1
WO2021184622A1 PCT/CN2020/103260 CN2020103260W WO2021184622A1 WO 2021184622 A1 WO2021184622 A1 WO 2021184622A1 CN 2020103260 W CN2020103260 W CN 2020103260W WO 2021184622 A1 WO2021184622 A1 WO 2021184622A1
Authority
WO
WIPO (PCT)
Prior art keywords
floor mat
monomer
fastener
fasteners
floor
Prior art date
Application number
PCT/CN2020/103260
Other languages
French (fr)
Chinese (zh)
Inventor
姚聪明
Original Assignee
太仓力九和塑胶工业有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 太仓力九和塑胶工业有限公司 filed Critical 太仓力九和塑胶工业有限公司
Publication of WO2021184622A1 publication Critical patent/WO2021184622A1/en

Links

Images

Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00—Floor fabrics; Fastenings therefor
    • A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
    • A47G27/0293—Mat modules for interlocking engagement
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06—Homopolymers or copolymers of vinyl chloride
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24—Acids; Salts thereof
    • C08K3/26—Carbonates; Bicarbonates
    • C08K2003/265—Calcium, strontium or barium carbonate

Definitions

  • the invention relates to the field of floor mats, in particular to a single floor mat, a method for making a single floor mat, and a combined floor mat used for straight seam splicing.
  • Floor mats have a wide range of uses, such as floor liners, sports mats, children's play mats, industrial mats, etc. Thinner floor mats are generally whole sheets and can be rolled up when not in use. The thicker whole piece of floor mat cannot be rolled up, and the mode of block unit splicing must be adopted, that is, it is spliced into a floor mat when in use, and it is disassembled into a unit stack when not in use.
  • the splicing floor mat of the existing product is composed of multiple units, and adjacent units are connected by teeth.
  • the prior art has the following defects:
  • the present invention provides a floor mat monomer, a method for making a floor mat monomer, and a combined floor mat for straight seam splicing, which can effectively prevent moisture/moisture, dust, garbage, etc. from the side or Intrusion into the gap on the back, the technical solution is as follows:
  • the present invention provides a floor mat monomer.
  • the floor mat monomer includes a monomer body, a plurality of fasteners arranged on at least one side of the monomer body and extending outward, and a plurality of fasteners arranged on the single body. Multiple card slots on at least one side of the body;
  • the card slot is provided on the lower surface of the floor mat monomer, and the card slot is used to cooperate with the fasteners of the adjacent floor mat monomers when a plurality of floor mat monomers are spliced, so that the adjacent two A single straight line joint is formed between the individual floor mats;
  • the outer contour shape of the fastener corresponds to the inner contour shape of the mating groove, the depth of the fastener is less than the thickness of the monomer body, and the lower surface of the fastener is flush with the lower surface of the monomer body Flat, and keep a distance between the upper surface of the fastener and the upper surface of the monomer body;
  • a hollow space is formed between every two adjacent fasteners on one side of the single body, and a protruding tongue that matches the hollow space is formed between every two adjacent grooves on one side of the single body,
  • the hollow space and the protruding tongue are arranged in one-to-one correspondence, and the protruding tongue has an upright wall located at the edge of the monomer body;
  • the sum of the depth of the fastener and the thickness of the corresponding slot bottom is equal to the thickness of the single body, so that the upper surfaces of the multiple floor mats are all on the same horizontal plane , And the inner side wall of the hollow space on the floor mat unit is attached to the vertical wall of the corresponding protruding tongue located in the adjacent unit body;
  • the lower surface of the monomer body is provided with a plurality of slots, and the openings of the slots face downward.
  • the single body has a square structure, the first side and the second side of the single body are both provided with a plurality of fasteners extending outward, the third side and the fourth side of the single body Each is provided with a plurality of card slots, the first side and the second side are arranged adjacently, and the third side and the fourth side are arranged adjacently.
  • the height of the fastener is equal to the depth of the slot.
  • the height of the vertical wall is equal to the height of the inner side wall of the corresponding hollow space.
  • the upper surface of the monomer body is provided with anti-slip lines, and the upper surface of the anti-slip lines is coated with a transparent flexible coating.
  • the fastener has a T-shaped structure, and the plurality of slots are arranged in a matrix.
  • weight range of the material for making the floor mat monomer is as follows:
  • the fiber diameter range of the glass fiber is set to 9-13 ⁇ m.
  • the present invention provides a method for manufacturing a single floor mat, which includes the following steps:
  • the obtained particles are injection-molded by an injection machine to obtain a finished product of the floor mat monomer, wherein the temperature range of the injection molding is set to 160-190°C, and the processing time range is set to 15-30S.
  • the present invention provides a combined floor mat for straight seam splicing. Fasteners cooperate with splicing.
  • Figure 1 is a bottom view of a single floor mat provided by an embodiment of the present invention.
  • Figure 2 is a top view of a single floor mat provided by an embodiment of the present invention.
  • Fig. 3 is a top view of two adjacent floor mats provided by an embodiment of the present invention after being spliced.
  • the reference signs are: 1-monomer body, 2-fastener, 21-through hole, 22-outer side wall of the fastener, 3-card slot, 31-fastener, 32-inner side wall of the card slot, 4-Slot, 5-Hollow space, 51-Inner side wall of hollow space, 6-Tongue, 61-Vertical wall, 7-Linear splicing seam.
  • a floor mat monomer is provided.
  • the floor mat monomer includes a monomer body 1 and is arranged on at least one side of the monomer body 1 and outward A plurality of extended fasteners 2 and a plurality of card slots 3 provided on at least one side of the single body 1.
  • the monomer body 1 has a variety of structural forms, such as rectangular, square, hexagonal, octagonal, and other achievable structural forms.
  • the floor mat monomer has an upper surface and a lower surface that are arranged opposite to each other.
  • the upper surface refers to the side facing the user, and the lower surface refers to the side contacting the ground.
  • the card slot 3 is provided under the floor mat monomer. On the surface, the card slot 3 is used when multiple floor mat monomers are spliced to cooperate with the fasteners 2 of adjacent floor mat monomers, so that a single straight line splicing is formed between two adjacent floor mat monomers. Seam 7, see Figure 3.
  • both the fastener 2 and the card slot 3 will be hidden on the lower surface of the floor mat monomer (the buckle when in use) 2 and the card slot 3 face the ground), that is, the fastener 2 of a single floor mat will be covered by the card slot 3 of another single floor mat, and the fastener 2 and the card cannot be seen from the upper surface of the single floor mat.
  • the contacting side walls of two adjacent floor mat monomers are closely attached (that is, there is no gap between the two adjacent floor mat monomers).
  • the outer contour shape of the fastener 2 corresponds to the inner contour shape of the corresponding card slot 3.
  • the outer side wall 22 of the fastener 2 can be aligned with the corresponding card slot 3.
  • the inner side wall 32 of the 2 is in contact with each other, so that the two floor mats are firmly connected, and the two floor mats are not easy to move relative to each other.
  • the fastener 2 can have a variety of structures.
  • the fastener 2 is preferably a T-shaped structure, the outer side wall 22 of the fastener 2 is linear, and the inner side wall 32 of the card slot 3 is linear.
  • the outer side wall of the fastener can contact and fit with the inner side wall of the slot 3, which is not only stable in connection, but also convenient for mold production.
  • the sides of the single body are all straight, and a single body is provided with multiple fasteners 2 on the same side, and the distance between each two adjacent fasteners is maintained, and the other single body
  • the same side of the body body is provided with a plurality of clamping slots 3, and the spacing between each two adjacent clamping slots 3 is maintained, and the clamping slots 3 are matched with the corresponding fasteners 2.
  • a hollow space 5 is formed between the two fasteners 2, and a tongue 6 that matches the hollow space 5 is formed between every two adjacent grooves 3 on the same side of the monomer body.
  • the tongues 6 are arranged in one-to-one correspondence, and the protruding tongues 6 have a standing wall 61 located at the edge of the single body 1, and the standing wall 61 has a certain height.
  • the sum of the depth of the fastener 2 and the thickness of the bottom of the corresponding slot 3 is equal to the thickness of the single body 1, so that the upper surfaces of the multiple floor mats are uniform.
  • the thickness of the tongue 6 (the distance between the upper end and the lower end, that is, the height of the standing wall 61) is equal to the thickness of the single body 1, that is, the thickness of the tongue 6 is equal to the inner side wall 51 of the corresponding hollow space.
  • the outer contour shape of the protruding tongue 6 corresponds to the inner contour shape of the corresponding hollow space.
  • the protruding tongue 6 is preferably an inwardly recessed groove, such as a T-shaped structure, which can reduce the weight of a single floor mat. And breathable.
  • the protruding tongue 6 may also be a solid planar structure.
  • the depth of the fastener 2 on the monomer body 1 is less than the thickness of the monomer body 1, the lower surface of the fastener 2 is flush with the lower surface of the monomer body, and the fastener The piece 2 is used for contacting the ground.
  • the upper surface of the fastener 2 and the upper surface of the single body 1 are spaced apart, and the distance range is set to 1-10 mm.
  • the height of the upper surface of the fastener 2 is lower than the height of the upper surface of the monomer body by about 2 mm, that is, the distance between the fastener 2 and the upper surface of the monomer body 1 is about 2 mm.
  • the sum of the depth of the fastener 2 on the floor mat monomer and the thickness of the bottom of the corresponding slot 3 on the adjacent floor mat monomer is equal to the monomer body
  • the thickness of 1 (the card slot 3 has a groove bottom, and the groove bottom has a preset thickness)
  • the overall lower surface is a horizontal plane that can be attached to the ground
  • the overall upper surface is on the same horizontal plane, that is, a combination of multiple floor mats.
  • the floor mat is a horizontal structure (that is, the upper surfaces of multiple floor mat monomers are located on the same horizontal plane), and there will be no unevenness.
  • the fastener 2 near the corner is preferably arranged in an L-shaped structure, which saves space and is convenient for splicing.
  • the multiple fasteners 2 located on the same side of the single body 1 are arranged at equal intervals, and the multiple clamping slots 3 located on the same side of the single body 1 are arranged at equal intervals, which is convenient for mold opening production.
  • a fastener 31 is provided in the locking groove 3, and the fastener 31 is preferably provided in the center of the locking groove 3; the fastener 2 is provided with a through hole 21 that matches with the fastener 31.
  • the fastener 31 has a cylindrical shape, a cubic structure or a polyhedral structure (such as a prism, or the upper and lower surfaces are both pentagonal, hexagonal, etc.), and the corresponding through hole 21 has a circular structure, a square structure or a polygonal structure.
  • the height of the fastener 31 is equal to the depth of the groove 3, so that the two adjacent floor mats are joined together to be flat, firm, and not easy to separate.
  • the upper surface of the single body 1 is provided with anti-slip lines (the anti-slip lines are not marked in the drawings), the anti-slip lines play an anti-slip function and prevent slippage during use.
  • the anti-slip lines have stone lines and pyramid lines. , Leather pattern, copper coin pattern, etc., the maximum static friction coefficient range of the anti-slip pattern is set to 0.2-0.6, preferably 0.35.
  • the upper surface of the anti-slip pattern is coated with a transparent flexible coating
  • the transparent flexible coating plays a role of moisture proof and protection of the floor mat monomer
  • the transparent flexible coating is an acrylic coating, a silicone coating, and a polyurethane coating.
  • the lower surface of the single body 1 (away from the middle position of the fastener 2 and the card slot 3) is provided with a plurality of slots 4, the openings of the slots 4 face downward (towards the ground), and the plurality of slots 4 is preferably arranged in a matrix;
  • the slot 4 is a hollow structure, the slot 4 has a ring-shaped side wall, preferably a rectangular structure, similar to a foot, the bottom of the ring-shaped side wall (the end with an opening) is in contact with the ground to support It also reduces the contact area between the floor mat monomer and the ground, which can prevent dust during the paving process; the addition of a slot can reduce the overall weight of the floor mat monomer and is air-permeable.
  • the monomer body 1 has a rectangular structure or a square structure, which has a simple structure and is convenient for industrial production. Both the first side and the second side of the single body 1 are provided with a plurality of fasteners 2 extending outward, and the third side and the fourth side of the single body 1 are both provided with a plurality of clamping slots 3, The first side and the second side are arranged adjacently, and the third side and the fourth side are arranged adjacently.
  • the single body 1 has a square structure, and the specific implementation of the splicing of two adjacent floor mats is as follows: if the fastener on the first side of one single body and the slot on the third side of the other single body After mating and splicing, a hollow space 5 is formed between every two adjacent fasteners 2 on the first side of a single body, and between every two adjacent slots 3 on the third side of the other body A tongue 6 that matches with the hollow space 5 is formed.
  • the weight share of the materials for the single floor mat is as follows:
  • the weight share of the materials for the single floor mat is as follows:
  • the weight share of the materials for the single floor mat is as follows:
  • Glass fiber is a kind of reinforcing material that can improve the performance and dimensional stability of the floor mat monomer, is not easy to cause splicing gaps, has good moisture and weather resistance, and is not easy to deform.
  • Glass fiber is formed by high temperature melting of quartz sand, and its fiber diameter is set to 9-13 ⁇ m.
  • the shrinkage rate of the floor mat monomer when glass fiber is not added is 0.5-0.6%, and the shrinkage rate of the floor mat monomer after glass fiber is added is 0.2-0.3%.
  • the present invention also provides a method for manufacturing the above-mentioned floor mat monomer, which includes the following steps:
  • the obtained particles are injection-molded by an injection machine to obtain a finished product of the floor mat monomer, wherein the temperature range of the injection molding is set to 160-190°C, and the processing time range is set to 15-30S.
  • the first side and the second side of the single floor mat obtained by the manufacturing method provided by the present application have a plurality of fasteners, and the third side and the fourth side thereof are pressed to have a plurality of clamping grooves.
  • the present invention provides a combined floor mat for straight seam splicing. Pieces cooperate with splicing.
  • the above-mentioned raw materials are banned, extruded, and pelletized, and then the floor mat monomer is obtained by injection molding.
  • the upper and lower surfaces of the floor mat monomers will no longer retain a trace of voids, which can effectively prevent back moisture/moisture, dust and garbage from entering the gaps on the side or back, and at the same time prevent moisture Good weather resistance and not easy to deform.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Floor Finish (AREA)

Abstract

A floor mat unit, a method for manufacturing the floor mat unit, and a combined floor mat having spliced straight seams. The floor mat unit comprises a unit body (1), a plurality of fasteners (2) which are provided on at least one side of the unit body (1) and extend outwards, and a plurality of clamping grooves (3) which are provided on at least one side of the unit body (1); the clamping grooves (3) are provided on the lower surface of the floor mat unit, and the clamping grooves (3) are used for fitting the fasteners (2) of an adjacent floor mat unit when a plurality of floor mat units are spliced, so that a single straight splicing seam (7) is formed between two adjacent floor mat units; and the outer profile shape of the fasteners (2) corresponds to the inner profile shape of the fitted clamping grooves (3), and the depth of the fasteners (2) is smaller than the thickness of the unit body (1). After a plurality of floor mat units are spliced, the upper and lower surfaces of the floor mat units do not have any gap, thereby effectively preventing water/moisture, dust and garbage, etc. from entering from sides or back gaps; in addition, the floor mat unit has good moisture-proof and weather-resistant properties, and is not easy to deform.

Description

地垫单体、地垫单体制作方法及用于直缝拼接的组合地垫Single floor mat, method for making single floor mat, and combined floor mat for straight seam splicing 技术领域Technical field
本发明涉及地垫领域，特别涉及一种地垫单体、地垫单体制作方法及用于直缝拼接的组合地垫。The invention relates to the field of floor mats, in particular to a single floor mat, a method for making a single floor mat, and a combined floor mat used for straight seam splicing.
背景技术Background technique
地垫用途广泛，如地板衬垫、体育运动地垫、儿童游戏地垫、工业用垫等。较薄的地垫一般为整张，不用时可以卷起。而较厚的整张地垫无法卷起，必须采用块状单元拼接的模式，即使用时拼接成地垫，不用时将其拆成单元堆叠。Floor mats have a wide range of uses, such as floor liners, sports mats, children's play mats, industrial mats, etc. Thinner floor mats are generally whole sheets and can be rolled up when not in use. The thicker whole piece of floor mat cannot be rolled up, and the mode of block unit splicing must be adopted, that is, it is spliced into a floor mat when in use, and it is disassembled into a unit stack when not in use.
现有产品的拼接地垫由多个单元组成，相邻单元之间由卡齿连接，现有技术具有以下缺陷：The splicing floor mat of the existing product is composed of multiple units, and adjacent units are connected by teeth. The prior art has the following defects:
1、现有地垫不管是多少片拼接，拼接处的卡齿总是裸露在外面，既不美观也不易清理卫生；2、现有产品的每个单元由卡齿连接，因卡齿相连部分拼接时会出现或大或小的缝隙；3、在使用过程中，卡齿相连部分的缝隙不断松动，会导致缝隙越来越大，容易绊脚，同时影响美观性；4、拼接垫卡齿缝隙部分容易进入灰尘，藏污纳垢，不易清理，产生室内卫生死角。1. No matter how many pieces of the existing floor mats are spliced, the teeth at the splicing place are always exposed, which is neither beautiful nor easy to clean and hygienic; 2. Each unit of the existing product is connected by the teeth, and the parts are connected by the teeth. Large or small gaps will appear during splicing; 3. During use, the gaps between the connecting parts of the teeth will continue to loosen, which will cause the gaps to become larger and larger, easy to trip, and affect the aesthetics; 4. The gap part is easy to enter dust, hide dirt and hold dirt, and is not easy to clean, resulting in indoor hygiene dead corners.
发明内容Summary of the invention
为了解决现有技术的问题，本发明提供了一种地垫单体、地垫单体制作方法及用于直缝拼接的组合地垫，其能有效阻止水分/潮气、灰尘垃圾等从侧面或背面的缝隙中侵入，技术方案如下：In order to solve the problems of the prior art, the present invention provides a floor mat monomer, a method for making a floor mat monomer, and a combined floor mat for straight seam splicing, which can effectively prevent moisture/moisture, dust, garbage, etc. from the side or Intrusion into the gap on the back, the technical solution is as follows:
一方面，本发明提供了一种地垫单体，所述地垫单体包括单体本体、设置在所述单体本体至少一侧并向外延伸的多个扣件及设置在所述单体本体至少一侧的多个卡槽；In one aspect, the present invention provides a floor mat monomer. The floor mat monomer includes a monomer body, a plurality of fasteners arranged on at least one side of the monomer body and extending outward, and a plurality of fasteners arranged on the single body. Multiple card slots on at least one side of the body;
所述卡槽设置在所述地垫单体的下表面，所述卡槽用于多个地垫单体拼接时与相邻的地垫单体的扣件相配合，使相邻的两个地垫单体之间形成单一的直 线拼接缝；The card slot is provided on the lower surface of the floor mat monomer, and the card slot is used to cooperate with the fasteners of the adjacent floor mat monomers when a plurality of floor mat monomers are spliced, so that the adjacent two A single straight line joint is formed between the individual floor mats;
所述扣件的外轮廓形状与配合的卡槽的内轮廓形状相对应，所述扣件的深度小于所述单体本体的厚度，所述扣件的下表面与单体本体的下表面齐平，且所述扣件的上表面与单体本体的上表面之间保持间距；The outer contour shape of the fastener corresponds to the inner contour shape of the mating groove, the depth of the fastener is less than the thickness of the monomer body, and the lower surface of the fastener is flush with the lower surface of the monomer body Flat, and keep a distance between the upper surface of the fastener and the upper surface of the monomer body;
所述单体本体的一侧上每相邻两个扣件之间形成中空空间，所述单体本体的一侧上每相邻两个卡槽之间形成与中空空间相配合的凸舌，所述中空空间与凸舌一一对应设置，所述凸舌具有位于单体本体边沿的立壁；A hollow space is formed between every two adjacent fasteners on one side of the single body, and a protruding tongue that matches the hollow space is formed between every two adjacent grooves on one side of the single body, The hollow space and the protruding tongue are arranged in one-to-one correspondence, and the protruding tongue has an upright wall located at the edge of the monomer body;
当多个地垫单体拼接时，所述扣件的深度与对应的卡槽槽底的厚度之和等于所述单体本体的厚度，使得多个地垫单体的上表面均位于同一水平面，且所述地垫单体上中空空间的内侧壁与位于相邻单体本体的对应的凸舌的立壁贴合；When multiple floor mats are spliced together, the sum of the depth of the fastener and the thickness of the corresponding slot bottom is equal to the thickness of the single body, so that the upper surfaces of the multiple floor mats are all on the same horizontal plane , And the inner side wall of the hollow space on the floor mat unit is attached to the vertical wall of the corresponding protruding tongue located in the adjacent unit body;
所述单体本体的下表面设置有多个开槽，所述开槽的开口朝下。The lower surface of the monomer body is provided with a plurality of slots, and the openings of the slots face downward.
进一步地，所述单体本体为方形结构，所述单体本体的第一侧和第二侧均设置有向外延伸的多个扣件，所述单体本体的第三侧和第四侧均设置有多个卡槽，所述第一侧和第二侧相邻设置，所述第三侧和第四侧相邻设置。Further, the single body has a square structure, the first side and the second side of the single body are both provided with a plurality of fasteners extending outward, the third side and the fourth side of the single body Each is provided with a plurality of card slots, the first side and the second side are arranged adjacently, and the third side and the fourth side are arranged adjacently.
进一步地，所述卡槽内设置有紧固件，所述扣件上设置有与所述紧固件相配合的通孔。Further, a fastener is provided in the slot, and a through hole that matches with the fastener is provided on the fastener.
进一步地，所述紧固件的高度与所述卡槽的深度相等。Further, the height of the fastener is equal to the depth of the slot.
进一步地，所述立壁的高度与对应的中空空间的内侧壁的高度相等。Further, the height of the vertical wall is equal to the height of the inner side wall of the corresponding hollow space.
进一步地，所述单体本体的上表面设置有止滑纹路，所述止滑纹路的上表面涂覆有透明柔性涂层。Further, the upper surface of the monomer body is provided with anti-slip lines, and the upper surface of the anti-slip lines is coated with a transparent flexible coating.
进一步地，所述扣件为T型结构，所述多个开槽呈矩阵排列。Further, the fastener has a T-shaped structure, and the plurality of slots are arranged in a matrix.
进一步地，所述地垫单体的制作材料的重量份额范围为：Further, the weight range of the material for making the floor mat monomer is as follows:
Figure PCTCN2020103260-appb-000001
Figure PCTCN2020103260-appb-000001
所述玻璃纤维的纤维直径范围设置为9-13μm。The fiber diameter range of the glass fiber is set to 9-13 μm.
另一方面，本发明提供了一种地垫单体的制作方法，其包括如下步骤：On the other hand, the present invention provides a method for manufacturing a single floor mat, which includes the following steps:
S1、将地垫单体的制作原料按照一定配比混合后，放入密炼机混炼后密炼，其中，密炼时的温度范围设置为100-120℃，加工时间范围设置为9-15MIN；S1. After mixing the raw materials of the floor mat monomers according to a certain ratio, put them into an internal mixer for mixing and then banbury. The temperature range during banburying is set to 100-120℃, and the processing time range is set to 9- 15MIN;
S2、将密炼后的原料挤出造粒，得到粒子，其中，造粒温度范围设置为120-160℃，螺杆转速范围设置为20-30RPM；S2. Extruding and granulating the raw materials after banburying to obtain particles, wherein the granulation temperature range is set to 120-160°C, and the screw speed range is set to 20-30 RPM;
S3、将获得的粒子经注射机注塑成型，得到地垫单体成品，其中，注塑成型的温度范围设置为160-190℃，加工时间范围设置为15-30S。S3. The obtained particles are injection-molded by an injection machine to obtain a finished product of the floor mat monomer, wherein the temperature range of the injection molding is set to 160-190°C, and the processing time range is set to 15-30S.
又一方面，本发明提供了一种用于直缝拼接的组合地垫，其包括多个所述的地垫单体，所述地垫单体的卡槽与相邻的地垫单体的扣件配合拼接。In another aspect, the present invention provides a combined floor mat for straight seam splicing. Fasteners cooperate with splicing.
本发明提供的技术方案带来的有益效果如下：The beneficial effects brought by the technical solution provided by the present invention are as follows:
1)本发明提供的多个地垫单体拼接后，地垫单体上下表面均不再保留一丝空隙，能有效阻止水分/潮气、灰尘垃圾等从侧面或背面的缝隙中侵入；1) After the multiple floor mat monomers provided by the present invention are spliced, no gaps remain on the upper and lower surfaces of the floor mat monomers, which can effectively prevent moisture/moisture, dust, garbage, etc. from intruding into the gaps on the side or back;
2)同时防潮耐候性能好，不容易变形。2) At the same time, it has good moisture and weather resistance and is not easy to deform.
附图说明Description of the drawings
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。In order to explain the technical solutions in the embodiments of the present invention more clearly, the following will briefly introduce the drawings needed in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1是本发明实施例提供的地垫单体的仰视图；Figure 1 is a bottom view of a single floor mat provided by an embodiment of the present invention;
图2是本发明实施例提供的地垫单体的俯视图；Figure 2 is a top view of a single floor mat provided by an embodiment of the present invention;
图3是本发明实施例提供的相邻两个地垫单体拼接后的俯视图。Fig. 3 is a top view of two adjacent floor mats provided by an embodiment of the present invention after being spliced.
其中，附图标记为：1-单体本体，2-扣件，21-通孔，22-扣件的外侧壁，3-卡槽，31-紧固件，32-卡槽的内侧壁，4-开槽，5-中空空间，51-中空空间的内侧壁，6-凸舌，61-立壁，7-直线拼接缝。Wherein, the reference signs are: 1-monomer body, 2-fastener, 21-through hole, 22-outer side wall of the fastener, 3-card slot, 31-fastener, 32-inner side wall of the card slot, 4-Slot, 5-Hollow space, 51-Inner side wall of hollow space, 6-Tongue, 61-Vertical wall, 7-Linear splicing seam.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明方案，下面将结合本发明实施 例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分的实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only It is a part of the embodiments of the present invention, but not all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
需要说明的是，本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象，而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换，以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外，术语“包括”和“具有”以及他们的任何变形，意图在于覆盖不排他的包含，例如，包含了一系列步骤或单元的过程、方法、装置、产品或设备不必限于清楚地列出的那些步骤或单元，而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first" and "second" in the description and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances so that the embodiments of the present invention described herein can be implemented in a sequence other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations of them are intended to cover non-exclusive inclusions. For example, a process, method, device, product, or device that includes a series of steps or units is not necessarily limited to those clearly listed. Those steps or units may include other steps or units that are not clearly listed or are inherent to these processes, methods, products, or equipment.
在本发明的一个实施例中，提供了一种地垫单体，如图1所示，所述地垫单体包括单体本体1、设置在所述单体本体1至少一侧并向外延伸的多个扣件2及设置在所述单体本体1至少一侧的多个卡槽3。所述单体本体1为多种结构形式，如长方形、正方形、六边形、八边形等多种可实现的结构形式。In one embodiment of the present invention, a floor mat monomer is provided. As shown in FIG. 1, the floor mat monomer includes a monomer body 1 and is arranged on at least one side of the monomer body 1 and outward A plurality of extended fasteners 2 and a plurality of card slots 3 provided on at least one side of the single body 1. The monomer body 1 has a variety of structural forms, such as rectangular, square, hexagonal, octagonal, and other achievable structural forms.
所述地垫单体具有上下相对设置的上表面和下表面，上表面指朝向使用者的一面，下表面指与地面接触的一面，所述卡槽3设置在所述地垫单体的下表面，所述卡槽3用于多个地垫单体拼接时与相邻的地垫单体的扣件2相配合，使相邻的两个地垫单体之间形成单一的直线拼接缝7，参见图3。一个地垫单体的扣件2放置在另一个地垫单体的对应的一个卡槽3内时，扣件2和卡槽3均会被隐藏在地垫单体的下表面(使用时扣件2和卡槽3朝向地面)，即一片地垫单体的扣件2会被另一片地垫单体的卡槽3遮盖，从地垫单体的上表面看不到扣件2和卡槽3，，相邻的两个地垫单体的相接触的侧壁紧密贴合(即相邻的两个地垫单体之间不会产生间距)。The floor mat monomer has an upper surface and a lower surface that are arranged opposite to each other. The upper surface refers to the side facing the user, and the lower surface refers to the side contacting the ground. The card slot 3 is provided under the floor mat monomer. On the surface, the card slot 3 is used when multiple floor mat monomers are spliced to cooperate with the fasteners 2 of adjacent floor mat monomers, so that a single straight line splicing is formed between two adjacent floor mat monomers. Seam 7, see Figure 3. When the fastener 2 of a single floor mat is placed in the corresponding slot 3 of the other single floor mat, both the fastener 2 and the card slot 3 will be hidden on the lower surface of the floor mat monomer (the buckle when in use) 2 and the card slot 3 face the ground), that is, the fastener 2 of a single floor mat will be covered by the card slot 3 of another single floor mat, and the fastener 2 and the card cannot be seen from the upper surface of the single floor mat. In the groove 3, the contacting side walls of two adjacent floor mat monomers are closely attached (that is, there is no gap between the two adjacent floor mat monomers).
所述扣件2的外轮廓形状与对应的卡槽3的内轮廓形状相对应，扣件2放置对应的卡槽3内时，所述扣件2的外侧壁22可与对应的卡槽3的内侧壁32接触贴合，使得两个地垫单体连接牢固，两个地垫单体不易发生相对移动。具体地，所述扣件2可为多种结构，所述扣件2优选为T型结构，所述扣件2的 外侧壁22为直线形，所述卡槽3的内侧壁32为直线形，当扣件2放置在对应的卡槽3内时，扣件的外侧壁可与卡槽3的内侧壁接触贴合，不仅连接稳固，且便于开模生产。The outer contour shape of the fastener 2 corresponds to the inner contour shape of the corresponding card slot 3. When the fastener 2 is placed in the corresponding card slot 3, the outer side wall 22 of the fastener 2 can be aligned with the corresponding card slot 3. The inner side wall 32 of the 2 is in contact with each other, so that the two floor mats are firmly connected, and the two floor mats are not easy to move relative to each other. Specifically, the fastener 2 can have a variety of structures. The fastener 2 is preferably a T-shaped structure, the outer side wall 22 of the fastener 2 is linear, and the inner side wall 32 of the card slot 3 is linear. When the fastener 2 is placed in the corresponding slot 3, the outer side wall of the fastener can contact and fit with the inner side wall of the slot 3, which is not only stable in connection, but also convenient for mold production.
对直线拼接缝进行进一步解释：单体本体的侧边均为直线形状，一个单体本体的同一侧设置有多个扣件2，每相邻两个扣件之间保持间距，另一个单体本体的同一侧设置有多个卡槽3，每相邻两个卡槽3之间保持间距，卡槽3与对应的扣件2相配合，所述单体本体的同一侧上每相邻两个扣件2之间形成中空空间5，所述单体本体的同一侧上每相邻两个卡槽3之间形成与中空空间5相配合的凸舌6，所述中空空间5与凸舌6一一对应设置，所述凸舌6具有位于单体本体1边沿的立壁61，立壁61具有一定高度。当多个地垫单体拼接时，所述扣件2的深度与对应的卡槽3槽底的厚度之和等于所述单体本体1的厚度，使得多个地垫单体的上表面均位于同一水平面。所述凸舌6的厚度(上端部与下端部之间的间距，即立壁61的高度)与单体本体1的厚度相等，即所述凸舌6的厚度与对应的中空空间的内侧壁51的高度相等，所述地垫单体上中空空间5的内侧壁51与位于相邻地垫单体对应的凸舌6的立壁61贴合后，使得直线拼接缝不会产生空隙，且使得多个地垫单体的上表面均位于同一水平面。拼接后地垫单体上下表面均不再保留一丝缝隙，能有效阻止水分/潮气、灰尘垃圾等从侧面或背面的缝隙中侵入；不容易进入灰尘，不会藏污纳垢，美观易清理，不会产生室内卫生死角；同时防潮耐候性能好，不容易变形；所述卡槽均藏于地垫单体没有设置扣件的两边的正下方，在所述地垫单体上表面无法看到卡槽和扣件，只看到直线拼接缝，使用者不会踩到扣件，不会导致缝隙变大，地垫单体表面为平面结构，使用感觉良好；在使用过程中，所述扣件与卡槽紧密配合，多个地垫单体之间不会松动，不会导致直线拼接缝变大而产生间隙。所述凸舌6的外轮廓形状与对应的中空空间的内轮廓形状相对应，所述凸舌6优选为向内凹进的凹槽，如T型结构，可减轻地垫单体的重量，且透气。所述凸舌6也可为实心的平面结构。To further explain the straight line joints: the sides of the single body are all straight, and a single body is provided with multiple fasteners 2 on the same side, and the distance between each two adjacent fasteners is maintained, and the other single body The same side of the body body is provided with a plurality of clamping slots 3, and the spacing between each two adjacent clamping slots 3 is maintained, and the clamping slots 3 are matched with the corresponding fasteners 2. A hollow space 5 is formed between the two fasteners 2, and a tongue 6 that matches the hollow space 5 is formed between every two adjacent grooves 3 on the same side of the monomer body. The hollow space 5 and the convex The tongues 6 are arranged in one-to-one correspondence, and the protruding tongues 6 have a standing wall 61 located at the edge of the single body 1, and the standing wall 61 has a certain height. When multiple floor mats are spliced together, the sum of the depth of the fastener 2 and the thickness of the bottom of the corresponding slot 3 is equal to the thickness of the single body 1, so that the upper surfaces of the multiple floor mats are uniform. Located on the same level. The thickness of the tongue 6 (the distance between the upper end and the lower end, that is, the height of the standing wall 61) is equal to the thickness of the single body 1, that is, the thickness of the tongue 6 is equal to the inner side wall 51 of the corresponding hollow space. After the inner side wall 51 of the hollow space 5 on the floor mat monomer is attached to the vertical wall 61 of the tongue 6 corresponding to the adjacent floor mat monomer, no gap is generated in the straight splicing seam, and The upper surfaces of the multiple floor mat monomers are all located on the same horizontal plane. After splicing, the upper and lower surfaces of the floor mats no longer retain a trace of gaps, which can effectively prevent moisture/moisture, dust and garbage from entering the gaps on the side or back; it is not easy to enter dust, does not hide dirt, and is beautiful and easy to clean. No indoor sanitary corners are generated; at the same time, it has good moisture and weather resistance and is not easy to deform; the card slots are hidden directly under the two sides of the floor mat monomer without fasteners, and cannot be seen on the upper surface of the floor mat monomer The card slot and the fasteners only see the straight splicing seam, the user will not step on the fasteners, and will not cause the gap to become larger. The surface of the floor mat is a flat structure, and the use feels good; in the process of use, the The fasteners are tightly matched with the card grooves, and the multiple floor mats will not be loosened, and the linear splicing joints will not become larger and cause gaps. The outer contour shape of the protruding tongue 6 corresponds to the inner contour shape of the corresponding hollow space. The protruding tongue 6 is preferably an inwardly recessed groove, such as a T-shaped structure, which can reduce the weight of a single floor mat. And breathable. The protruding tongue 6 may also be a solid planar structure.
本发明实施例中的所述单体本体1上的扣件2的深度小于所述单体本体1的厚度，所述扣件2的下表面与单体本体的下表面齐平，所述扣件2用于与地面接触，所述扣件2的上表面与单体本体1的上表面之间保持间距，间距范围 设置为1-10mm。优选地，所述扣件2的上表面高度低于单体本体的上表面高度约2mm，即扣件2与单体本体1上表面的距离约2mm。当相邻两个地垫单体拼接时，所述地垫单体上的扣件2的深度与相邻地垫单体上对应的卡槽3槽底的厚度之和等于所述单体本体1的厚度(卡槽3具有槽底，槽底具有预设厚度)，整体下表面为水平平面可与地面贴合，整体上表面位于同一水平面，即多个地垫单体拼接后形成的组合地垫是水平结构(即多个地垫单体上表面位于同一水平面)，不会出现凹凸情况。In the embodiment of the present invention, the depth of the fastener 2 on the monomer body 1 is less than the thickness of the monomer body 1, the lower surface of the fastener 2 is flush with the lower surface of the monomer body, and the fastener The piece 2 is used for contacting the ground. The upper surface of the fastener 2 and the upper surface of the single body 1 are spaced apart, and the distance range is set to 1-10 mm. Preferably, the height of the upper surface of the fastener 2 is lower than the height of the upper surface of the monomer body by about 2 mm, that is, the distance between the fastener 2 and the upper surface of the monomer body 1 is about 2 mm. When two adjacent floor mat monomers are spliced, the sum of the depth of the fastener 2 on the floor mat monomer and the thickness of the bottom of the corresponding slot 3 on the adjacent floor mat monomer is equal to the monomer body The thickness of 1 (the card slot 3 has a groove bottom, and the groove bottom has a preset thickness), the overall lower surface is a horizontal plane that can be attached to the ground, and the overall upper surface is on the same horizontal plane, that is, a combination of multiple floor mats. The floor mat is a horizontal structure (that is, the upper surfaces of multiple floor mat monomers are located on the same horizontal plane), and there will be no unevenness.
若地垫单体整体尺寸有要求，在靠近边角(一侧边的端部)的扣件2优选设置为L型结构，节约空间，便于拼接。位于所述单体本体1同一侧的多个扣件2等间距设置，位于所述单体本体1同一侧的多个卡槽3等间距设置，便于开模生产。If the overall size of the floor mat is required, the fastener 2 near the corner (the end of one side) is preferably arranged in an L-shaped structure, which saves space and is convenient for splicing. The multiple fasteners 2 located on the same side of the single body 1 are arranged at equal intervals, and the multiple clamping slots 3 located on the same side of the single body 1 are arranged at equal intervals, which is convenient for mold opening production.
进一步地，所述卡槽3内设置有紧固件31，紧固件31优选设置在卡槽3的中心；所述扣件2上设置有与所述紧固件31相配合的通孔21，所述紧固件31为圆柱状、方体结构或多面体结构(如棱柱，或上下表面均为五边形、六边形等)，对应的通孔21为圆形结构、方形结构或多边形结构，当扣件2设置在卡槽3内，通过紧固件31***通孔21内，在水平方向上向相反方向分别拉两个地垫单体无法分开两者，使得相邻两个地垫单体连接牢固，进而使得拼接缝不会产生空隙，能有效阻止水分/潮气、灰尘垃圾等直线拼接缝中侵入。Further, a fastener 31 is provided in the locking groove 3, and the fastener 31 is preferably provided in the center of the locking groove 3; the fastener 2 is provided with a through hole 21 that matches with the fastener 31. , The fastener 31 has a cylindrical shape, a cubic structure or a polyhedral structure (such as a prism, or the upper and lower surfaces are both pentagonal, hexagonal, etc.), and the corresponding through hole 21 has a circular structure, a square structure or a polygonal structure. Structure, when the fastener 2 is set in the slot 3, the fastener 31 is inserted into the through hole 21, and the two floor mats cannot be separated by pulling the two floor mats in opposite directions in the horizontal direction, so that the two adjacent floor mats cannot be separated. The individual pads are firmly connected, so that the joints will not produce gaps, which can effectively prevent the intrusion of water/moisture, dust and garbage into the straight joints.
优选地，所述紧固件31的高度与所述卡槽3的深度相等，使得相邻两个地垫单体拼接后整体平整，且牢固，不易分离。Preferably, the height of the fastener 31 is equal to the depth of the groove 3, so that the two adjacent floor mats are joined together to be flat, firm, and not easy to separate.
所述单体本体1的上表面设置有止滑纹路(附图中未标记止滑纹路)，止滑纹路起到止滑功能，防止使用滑倒，所述止滑纹路有石头纹、金字塔纹、皮革纹、铜钱纹等，所述止滑纹路的最大静摩擦系数范围设置为0.2-0.6，优选为0.35。The upper surface of the single body 1 is provided with anti-slip lines (the anti-slip lines are not marked in the drawings), the anti-slip lines play an anti-slip function and prevent slippage during use. The anti-slip lines have stone lines and pyramid lines. , Leather pattern, copper coin pattern, etc., the maximum static friction coefficient range of the anti-slip pattern is set to 0.2-0.6, preferably 0.35.
所述止滑纹路的上表面涂覆有透明柔性涂层，透明柔性涂层起到防潮及保护地垫单体的作用，所述透明柔性涂层为丙烯酸酯涂层、有机硅涂层、聚氨酯涂层、环氧树脂涂层中的一种或多种。The upper surface of the anti-slip pattern is coated with a transparent flexible coating, the transparent flexible coating plays a role of moisture proof and protection of the floor mat monomer, and the transparent flexible coating is an acrylic coating, a silicone coating, and a polyurethane coating. One or more of coating and epoxy coating.
所述单体本体1的下表面(远离扣件2和卡槽3的中部位置)设置有多个开槽4，所述开槽4的开口朝下(朝向地面)，所述多个开槽4优选呈矩阵排列； 所述开槽4为空心结构，开槽4具有环形侧壁，优选为矩形结构，类似垫脚，环形侧壁的底部(具有开口的端部)与地面接触，起到支撑作用，并减少地垫单体与地面的接触面积，可防止铺装过程中的扬尘现象；另外设置开槽可减轻地垫单体的整体重量，并透气。The lower surface of the single body 1 (away from the middle position of the fastener 2 and the card slot 3) is provided with a plurality of slots 4, the openings of the slots 4 face downward (towards the ground), and the plurality of slots 4 is preferably arranged in a matrix; the slot 4 is a hollow structure, the slot 4 has a ring-shaped side wall, preferably a rectangular structure, similar to a foot, the bottom of the ring-shaped side wall (the end with an opening) is in contact with the ground to support It also reduces the contact area between the floor mat monomer and the ground, which can prevent dust during the paving process; the addition of a slot can reduce the overall weight of the floor mat monomer and is air-permeable.
在本发明提供的一个实施例中，所述单体本体1为长方形结构或正方形结构，结构简单，便于工业化生产。所述单体本体1的第一侧和第二侧均设置有向外延伸的多个扣件2，所述单体本体1的第三侧和第四侧均设置有多个卡槽3，所述第一侧和第二侧相邻设置，所述第三侧和第四侧相邻设置。In an embodiment provided by the present invention, the monomer body 1 has a rectangular structure or a square structure, which has a simple structure and is convenient for industrial production. Both the first side and the second side of the single body 1 are provided with a plurality of fasteners 2 extending outward, and the third side and the fourth side of the single body 1 are both provided with a plurality of clamping slots 3, The first side and the second side are arranged adjacently, and the third side and the fourth side are arranged adjacently.
所述单体本体1为方形结构，相邻两个地垫单体拼接的具体实施方式如下：若一个单体本体的第一侧的扣件与另一个单体本体的第三侧的卡槽配合后相拼接，一个单体本体的第一侧上每相邻两个扣件2之间形成中空空间5，而另一个单体本体的第三侧上每相邻两个卡槽3之间形成与中空空间5相配合的凸舌6，当一个地垫单体的扣件2放置在另一个地垫单体的对应的一个卡槽3内时，一单体本体上所述中空空间5的内侧壁与相邻的另一单体本体上对应的凸舌6的立壁接触，使得这两个地垫单体紧密贴合，这两个侧壁均为直线形，因此，两个地垫单体的上表面可看到一条直线形状的拼接缝。The single body 1 has a square structure, and the specific implementation of the splicing of two adjacent floor mats is as follows: if the fastener on the first side of one single body and the slot on the third side of the other single body After mating and splicing, a hollow space 5 is formed between every two adjacent fasteners 2 on the first side of a single body, and between every two adjacent slots 3 on the third side of the other body A tongue 6 that matches with the hollow space 5 is formed. When the fastener 2 of a single floor mat is placed in a corresponding slot 3 of another single floor mat, the hollow space 5 on a single body The inner side wall of the adjacent body is in contact with the corresponding vertical wall of the tongue 6 on the adjacent body, so that the two floor mats are in close contact with each other. The two side walls are linear. Therefore, the two floor mats A straight-line splicing seam can be seen on the upper surface of the monomer.
在本发明的一个实施例中，所述地垫单体的制作材料的重量份额范围为：In an embodiment of the present invention, the weight portion of the material of the floor mat monomer is in the range of:
Figure PCTCN2020103260-appb-000002
Figure PCTCN2020103260-appb-000002
在其他可选的实施例中，所述地垫单体的制作材料的重量份额如下：In other optional embodiments, the weight share of the materials for the single floor mat is as follows:
Figure PCTCN2020103260-appb-000003
Figure PCTCN2020103260-appb-000003
Figure PCTCN2020103260-appb-000004
Figure PCTCN2020103260-appb-000004
在其他可选的实施例中，所述地垫单体的制作材料的重量份额如下：In other optional embodiments, the weight share of the materials for the single floor mat is as follows:
Figure PCTCN2020103260-appb-000005
Figure PCTCN2020103260-appb-000005
在其他可选的实施例中，所述地垫单体的制作材料的重量份额如下：In other optional embodiments, the weight share of the materials for the single floor mat is as follows:
Figure PCTCN2020103260-appb-000006
Figure PCTCN2020103260-appb-000006
玻璃纤维是一种增强材料，可以提高地垫单体的性能及尺寸稳定性，不易引起拼接缝隙，防潮耐候性能好，不容易变形。玻璃纤维由石英砂经过高温熔化形成，其纤维直径范围设置为9-13μm。Glass fiber is a kind of reinforcing material that can improve the performance and dimensional stability of the floor mat monomer, is not easy to cause splicing gaps, has good moisture and weather resistance, and is not easy to deform. Glass fiber is formed by high temperature melting of quartz sand, and its fiber diameter is set to 9-13μm.
不添加玻璃纤维时地垫单体的收缩率范围为0.5-0.6％，加入玻璃纤维后地垫单体的收缩率范围为0.2-0.3％。The shrinkage rate of the floor mat monomer when glass fiber is not added is 0.5-0.6%, and the shrinkage rate of the floor mat monomer after glass fiber is added is 0.2-0.3%.
本发明还提供一种上述的地垫单体的制作方法，其包括如下步骤：The present invention also provides a method for manufacturing the above-mentioned floor mat monomer, which includes the following steps:
S1、将地垫单体的制作原料按照一定配比混合后，放入密炼机混炼后密炼，其中，密炼时的温度范围设置为100-120℃，加工时间范围设置为9-15MIN；S1. After mixing the raw materials of the floor mat monomers according to a certain ratio, put them into an internal mixer for mixing and then banbury. The temperature range during banburying is set to 100-120℃, and the processing time range is set to 9- 15MIN;
S2、将密炼后的原料挤出造粒，得到粒子，其中，造粒温度范围设置为120-160℃，螺杆转速范围设置为20-30RPM；S2. Extruding and granulating the raw materials after banburying to obtain particles, wherein the granulation temperature range is set to 120-160°C, and the screw speed range is set to 20-30 RPM;
S3、将获得的粒子经注射机注塑成型，得到地垫单体成品，其中，注塑成型的温度范围设置为160-190℃，加工时间范围设置为15-30S。S3. The obtained particles are injection-molded by an injection machine to obtain a finished product of the floor mat monomer, wherein the temperature range of the injection molding is set to 160-190°C, and the processing time range is set to 15-30S.
通过本申请提供的制作方法得到的地垫单体的第一侧和第二侧具有多个扣件，其第三侧和第四侧压制具有多个卡槽。The first side and the second side of the single floor mat obtained by the manufacturing method provided by the present application have a plurality of fasteners, and the third side and the fourth side thereof are pressed to have a plurality of clamping grooves.
又一方面，本发明提供一种用于直缝拼接的组合地垫，其包括多个所述的地垫单体，所述地垫单体的卡槽与相邻的地垫单体的扣件配合拼接。In another aspect, the present invention provides a combined floor mat for straight seam splicing. Pieces cooperate with splicing.
本发明提供的无缝拼接组合地垫，将上述原料经密炼、挤出、造粒后，经注塑得地垫单体。注塑得到的多个地垫单体拼接后，地垫单体上表面和下表面均不再保留一丝空隙，能有效阻止背部水分/潮气、灰尘垃圾等从侧面或背面的缝隙中侵入，同时防潮耐候性能好，不容易变形。In the seamless splicing combined floor mat provided by the present invention, the above-mentioned raw materials are banned, extruded, and pelletized, and then the floor mat monomer is obtained by injection molding. After the multiple floor mat monomers obtained by injection molding are spliced, the upper and lower surfaces of the floor mat monomers will no longer retain a trace of voids, which can effectively prevent back moisture/moisture, dust and garbage from entering the gaps on the side or back, and at the same time prevent moisture Good weather resistance and not easy to deform.
以上所述仅为本发明的较佳实施例，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection of the present invention. Within range.

Claims (10)

  1. 一种地垫单体，其特征在于，所述地垫单体包括单体本体(1)、设置在所述单体本体(1)至少一侧并向外延伸的多个扣件(2)及设置在所述单体本体(1)至少一侧的多个卡槽(3)；A floor mat monomer, characterized in that the floor mat monomer includes a monomer body (1), a plurality of fasteners (2) arranged on at least one side of the monomer body (1) and extending outward And a plurality of card slots (3) provided on at least one side of the monomer body (1);
    所述卡槽(3)设置在所述地垫单体的下表面，所述卡槽(3)用于多个地垫单体拼接时与相邻的地垫单体的扣件(2)相配合，使相邻的两个地垫单体之间形成单一的直线拼接缝(7)；The card slot (3) is provided on the lower surface of the floor mat monomer, and the card slot (3) is used for the fasteners (2) of the adjacent floor mat monomers when a plurality of floor mat monomers are spliced together. Work together to form a single straight line joint (7) between two adjacent floor mat monomers;
    所述扣件(2)的外轮廓形状与配合的卡槽(3)的内轮廓形状相对应，所述扣件(2)的深度小于所述单体本体(1)的厚度，所述扣件(2)的下表面与单体本体(1)的下表面齐平，且所述扣件(2)的上表面与单体本体(1)的上表面之间保持间距；The outer contour shape of the fastener (2) corresponds to the inner contour shape of the mating groove (3), the depth of the fastener (2) is less than the thickness of the single body (1), and the buckle The lower surface of the piece (2) is flush with the lower surface of the monomer body (1), and the upper surface of the fastener (2) and the upper surface of the monomer body (1) are spaced apart;
    所述单体本体(1)的一侧上每相邻两个扣件(2)之间形成中空空间(5)，所述单体本体(1)的一侧上每相邻两个卡槽(3)之间形成与中空空间(5)相配合的凸舌(6)，所述中空空间(5)与凸舌(6)一一对应设置，所述凸舌(6)具有位于单体本体(1)边沿的立壁(61)；A hollow space (5) is formed between every two adjacent fasteners (2) on one side of the single body (1), and every two adjacent clamping slots on one side of the single body (1) (3) There is formed a protruding tongue (6) matching the hollow space (5), the hollow space (5) and the protruding tongue (6) are arranged in one-to-one correspondence, and the protruding tongue (6) has a single body The standing wall (61) on the edge of the body (1);
    当多个地垫单体拼接时，所述扣件(2)的深度与对应的卡槽(3)槽底的厚度之和等于所述单体本体(1)的厚度，使得多个地垫单体的上表面均位于同一水平面，且所述地垫单体上中空空间(5)的内侧壁(51)与位于相邻地垫单体对应的凸舌(6)的立壁(61)贴合；When multiple floor mats are joined together, the sum of the depth of the fastener (2) and the thickness of the bottom of the corresponding slot (3) is equal to the thickness of the single body (1), so that the multiple floor mats The upper surfaces of the monomers are all on the same horizontal plane, and the inner side wall (51) of the hollow space (5) on the floor mat monomer is attached to the vertical wall (61) of the corresponding protruding tongue (6) of the adjacent floor mat monomer. combine;
    所述单体本体(1)的下表面设置有多个开槽(4)，所述开槽(4)的开口朝下。A plurality of slots (4) are provided on the lower surface of the monomer body (1), and the openings of the slots (4) face downward.
  2. 根据权利要求1所述的地垫单体，其特征在于，所述单体本体(1)为方形结构，所述单体本体(1)的第一侧和第二侧均设置有向外延伸的多个扣件(2)，所述单体本体(1)的第三侧和第四侧均设置有多个卡槽(3)，所述第一侧和第二侧相邻设置，所述第三侧和第四侧相邻设置。The floor mat monomer according to claim 1, wherein the monomer body (1) has a square structure, and both the first side and the second side of the monomer body (1) are provided with outwardly extending A plurality of fasteners (2), the third side and the fourth side of the single body (1) are provided with a plurality of clamping slots (3), the first side and the second side are arranged adjacently, so The third side and the fourth side are arranged adjacent to each other.
  3. 根据权利要求1所述的地垫单体，其特征在于，所述卡槽(3)内设置 有紧固件(31)，所述扣件(2)上设置有与所述紧固件(31)相配合的通孔(21)。The floor mat monomer according to claim 1, characterized in that a fastener (31) is provided in the slot (3), and the fastener (2) is provided with the fastener ( 31) Matching through holes (21).
  4. 根据权利要求3所述的地垫单体，其特征在于，所述紧固件(31)的高度与所述卡槽(3)的深度相等。The floor mat monomer according to claim 3, characterized in that the height of the fastener (31) is equal to the depth of the groove (3).
  5. 根据权利要求1所述的地垫单体，其特征在于，所述立壁(61)的高度与对应的中空空间的内侧壁(51)的高度相等。The single floor mat according to claim 1, wherein the height of the standing wall (61) is equal to the height of the inner side wall (51) of the corresponding hollow space.
  6. 根据权利要求1所述的地垫单体，其特征在于，所述单体本体(1)的上表面设置有止滑纹路，所述止滑纹路的上表面涂覆有透明柔性涂层。The floor mat monomer according to claim 1, wherein the upper surface of the monomer body (1) is provided with anti-slip lines, and the upper surface of the anti-slip lines is coated with a transparent flexible coating.
  7. 根据权利要求1所述的地垫单体，其特征在于，所述扣件(2)为T型结构，所述多个开槽(4)呈矩阵排列。The floor mat monomer according to claim 1, wherein the fastener (2) has a T-shaped structure, and the plurality of slots (4) are arranged in a matrix.
  8. 根据权利要求1所述的地垫单体，其特征在于，所述地垫单体的制作材料的重量份额范围为：The floor mat monomer according to claim 1, wherein the weight ratio of the material of the floor mat monomer is in the range of:
    Figure PCTCN2020103260-appb-100001
    Figure PCTCN2020103260-appb-100001
    所述玻璃纤维的纤维直径范围设置为9-13μm。The fiber diameter range of the glass fiber is set to 9-13 μm.
  9. 一种基于权利要求1-8中任意一项所述的地垫单体的制作方法，其特征在于，包括如下步骤：A method for making a floor mat monomer according to any one of claims 1-8, characterized in that it comprises the following steps:
    S1、将地垫单体的制作原料按照一定配比混合后，放入密炼机混炼后密炼，其中，密炼时的温度范围设置为100-120℃，加工时间范围设置为9-15MIN；S1. After mixing the raw materials of the floor mat monomers according to a certain ratio, put them into an internal mixer for mixing and then banbury. The temperature range during banburying is set to 100-120℃, and the processing time range is set to 9- 15MIN;
    S2、将密炼后的原料挤出造粒，得到粒子，其中，造粒温度范围设置为120-160℃，螺杆转速范围设置为20-30RPM；S2. Extruding and granulating the raw materials after banburying to obtain particles, wherein the granulation temperature range is set to 120-160°C, and the screw speed range is set to 20-30 RPM;
    S3、将获得的粒子经注射机注塑成型，得到地垫单体成品，其中，注塑成型的温度范围设置为160-190℃，加工时间范围设置为15-30S。S3. The obtained particles are injection-molded by an injection machine to obtain a finished product of the floor mat monomer, wherein the temperature range of the injection molding is set to 160-190°C, and the processing time range is set to 15-30S.
  10. 一种用于直缝拼接的组合地垫，其特征在于，包括多个如权利要求1-8中任意一项所述的地垫单体，所述地垫单体的卡槽(3)与相邻的地垫单体的扣件(2)配合拼接。A combined floor mat for straight seam splicing, which is characterized by comprising a plurality of floor mat monomers according to any one of claims 1-8, and the card groove (3) of the floor mat monomer is connected to The single fasteners (2) of adjacent floor mats are matched and spliced.
PCT/CN2020/103260 2020-03-17 2020-07-21 Floor mat unit, method for manufacturing floor mat unit, and combined floor mat having spliced straight seams WO2021184622A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202010185222.0 2020-03-17
CN202010185222.0A CN111329317A (en) 2020-03-17 2020-03-17 Floor mat single body, floor mat single body manufacturing method and combined floor mat for straight seam splicing

Publications (1)

Publication Number Publication Date
WO2021184622A1 true WO2021184622A1 (en) 2021-09-23

Family

ID=71174539

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/103260 WO2021184622A1 (en) 2020-03-17 2020-07-21 Floor mat unit, method for manufacturing floor mat unit, and combined floor mat having spliced straight seams

Country Status (2)

Country Link
CN (1) CN111329317A (en)
WO (1) WO2021184622A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111329317A (en) * 2020-03-17 2020-06-26 太仓力九和塑胶工业有限公司 Floor mat single body, floor mat single body manufacturing method and combined floor mat for straight seam splicing
CN114573888B (en) * 2022-03-07 2024-01-12 广州同欣体育股份有限公司 Coiled material and preparation method thereof, prefabricated coiled material and processing method thereof, assembled coiled material and application

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0669738B2 (en) * 1991-09-28 1994-09-07 森田産業株式会社 Rug such as artificial grass and processing method
CN2326120Y (en) * 1998-01-06 1999-06-30 陈蔡秋兰 Combined floor mat
CN2523847Y (en) * 2001-12-03 2002-12-04 陈忠谷 Combined ground pad with composite tiles
CN201730034U (en) * 2009-06-29 2011-02-02 南京工业大学 Plate splicing node structure
CN204579241U (en) * 2015-04-28 2015-08-26 陈炼杰 A kind of quick seamless spliced lawn
CN105111632A (en) * 2015-09-24 2015-12-02 界首市芮齐塑胶有限公司 Novel modified polyvinyl chloride plastics
CN204839029U (en) * 2015-07-16 2015-12-09 苏州恒瑞达家用地垫有限公司 Concatenation ground mat
CN205109007U (en) * 2015-07-28 2016-03-30 苏州恒瑞达家用地垫有限公司 Splicing floor mat
CN105949659A (en) * 2016-06-15 2016-09-21 安徽扬帆充气游乐设备制造有限公司 High-strength waterproof PVC inflatable boat material
CN207949573U (en) * 2017-08-05 2018-10-12 南京乐拓数码科技有限公司 It is a kind of to splice ground cushion without latch with buttferfly-type buckle
CN111329317A (en) * 2020-03-17 2020-06-26 太仓力九和塑胶工业有限公司 Floor mat single body, floor mat single body manufacturing method and combined floor mat for straight seam splicing

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0669738B2 (en) * 1991-09-28 1994-09-07 森田産業株式会社 Rug such as artificial grass and processing method
CN2326120Y (en) * 1998-01-06 1999-06-30 陈蔡秋兰 Combined floor mat
CN2523847Y (en) * 2001-12-03 2002-12-04 陈忠谷 Combined ground pad with composite tiles
CN201730034U (en) * 2009-06-29 2011-02-02 南京工业大学 Plate splicing node structure
CN204579241U (en) * 2015-04-28 2015-08-26 陈炼杰 A kind of quick seamless spliced lawn
CN204839029U (en) * 2015-07-16 2015-12-09 苏州恒瑞达家用地垫有限公司 Concatenation ground mat
CN205109007U (en) * 2015-07-28 2016-03-30 苏州恒瑞达家用地垫有限公司 Splicing floor mat
CN105111632A (en) * 2015-09-24 2015-12-02 界首市芮齐塑胶有限公司 Novel modified polyvinyl chloride plastics
CN105949659A (en) * 2016-06-15 2016-09-21 安徽扬帆充气游乐设备制造有限公司 High-strength waterproof PVC inflatable boat material
CN207949573U (en) * 2017-08-05 2018-10-12 南京乐拓数码科技有限公司 It is a kind of to splice ground cushion without latch with buttferfly-type buckle
CN111329317A (en) * 2020-03-17 2020-06-26 太仓力九和塑胶工业有限公司 Floor mat single body, floor mat single body manufacturing method and combined floor mat for straight seam splicing

Also Published As

Publication number Publication date
CN111329317A (en) 2020-06-26

Similar Documents

Publication Publication Date Title
WO2021184622A1 (en) Floor mat unit, method for manufacturing floor mat unit, and combined floor mat having spliced straight seams
US6751912B2 (en) Modular tile and tile flooring system
US7984600B2 (en) Groutless tile system and method for making the same
US7299592B2 (en) Structural support system for floor tiles
JPH03169967A (en) Set-laying floor material
CA2663050A1 (en) Interlocking floor system
US11498357B2 (en) Randomized surface panel kit and surface panel system
JP3173625U (en) Plastic flooring
US20050214502A1 (en) Removable tile spacer
CN2523847Y (en) Combined ground pad with composite tiles
CN201424789Y (en) Base for floor and floor structure comprising same
US20150300028A1 (en) Self Aligning Plastic Wall Tile System
JPS6217261A (en) Profile extrusion molded product and floor material comprising said product
CN201141194Y (en) Novel floor brick convenient for dismounting
JPS5844152A (en) Plastic tile
CN101922222B (en) Bases for floor board and floor board structure comprising same
CN211911243U (en) Ground mat monomer and be used for combination ground mat of transversal joint concatenation
CN201981763U (en) Plastic locking and fastening floor
CN205976324U (en) Fastener and composite floor
JP3018123U (en) Synthetic resin tiles
JPH079948Y2 (en) Floor material
CN201424788Y (en) Type of base
JP2002097774A (en) Tile unit
JP3008852U (en) Mating tiles
JP2000220275A (en) Floor member end finishing structure and end finishing member

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20925794

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20925794

Country of ref document: EP

Kind code of ref document: A1