WO2021169421A1 - Rolling apparatus - Google Patents
Rolling apparatus Download PDFInfo
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- WO2021169421A1 WO2021169421A1 PCT/CN2020/129103 CN2020129103W WO2021169421A1 WO 2021169421 A1 WO2021169421 A1 WO 2021169421A1 CN 2020129103 W CN2020129103 W CN 2020129103W WO 2021169421 A1 WO2021169421 A1 WO 2021169421A1
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- rotating shaft
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/06—Bending into helical or spiral form; Forming a succession of return bends, e.g. serpentine form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/22—Auxiliary equipment, e.g. positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
- B21F3/02—Coiling wire into particular forms helically
- B21F3/04—Coiling wire into particular forms helically externally on a mandrel or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F35/00—Making springs from wire
Definitions
- This application relates to the technical field of spiral workpiece manufacturing, for example, to a rolling device.
- parts with spiral structures such as spiral springs are often produced by rolling equipment.
- the rolling equipment rolls the to-be-processed piece in a ribbon-like structure or a filament-like structure into a spiral structure.
- the rolling precision is low.
- the pitch of the spiral structure is difficult to control, which also results in low accuracy of the spiral structure.
- the present application provides a rolling equipment to improve the precision of the spiral structure produced by it.
- a rolling equipment including:
- the driving part includes a rotating shaft, the rotating shaft can rotate around its own axis, and one end of the workpiece to be processed is detachably connected to the rotating shaft;
- a center rod, one end of the center rod is arranged on the rotation axis and coaxially arranged with the rotation axis, and the workpiece to be processed and the center rod are at a preset angle;
- Limiting component the other end of the workpiece to be processed is inserted into the limiting component
- An adjusting tool is arranged on the lower side of the center rod, and the adjusting tool can abut the root part of the workpiece to be processed, which is connected to the rotating shaft, to the center rod.
- the limiting tool can reciprocate along the axis of the center rod, the limiting tool is provided with a center hole, and the other end of the center rod can be inserted into the center The hole can be rotated in the central hole.
- the limit component is arranged on the side of the center bar, and includes an upper limit member and a lower limit member, the upper limit member and the lower limit member are arranged up and down, the upper limit member and the lower limit member
- the space between the lower limit parts is a limit space, and the other end of the to-be-processed part is inserted into the limit space.
- the upper limit member and the lower limit member both include a limit connecting arm and a limit plate, the limit connecting arm is connected to the upper end surface or the lower end surface of the limit plate, and the two The space between the limiting plates is the limiting space.
- At least one of the upper limit member and the lower limit member can move up and down.
- the adjusting tool can be moved horizontally to adjust the distance between the adjusting tool and the shaft end of the rotating shaft.
- the adjusting tool includes an adjusting connecting arm and an adjusting plate, the adjusting connecting arm is connected to the adjusting plate, and the adjusting plate can abut the root of the workpiece to the center rod .
- the rotating shaft includes a first half shaft and a second half shaft that are detachably connected, the center rod is connected to the first half shaft, and one end of the workpiece to be processed can be fixed to the first half shaft. Between the half shaft and the second half shaft.
- a accommodating groove is opened on the plane where the second half shaft and the first half shaft are in contact, and one end of the workpiece to be processed can be accommodated in the accommodating groove.
- the driving member further includes an output shaft, the rotation shaft is arranged coaxially with the output shaft, the second half shaft is connected with a fixed block, and the fixed block is connected with the output shaft through a connecting piece.
- One end of the workpiece to be processed is connected to the rotating shaft and rotates with the rotating shaft.
- the other end of the workpiece to be processed can be inserted into the limit assembly, so only one end of the workpiece to be processed can rotate.
- the winding section is gradually spirally wound on the central rod from the end close to the rotating shaft to the end far away from the rotating shaft.
- the limit component can limit the other end of the workpiece to be processed from swinging greatly, thereby improving the accuracy of the spiral structure.
- the preset pitch can be obtained by controlling the angle between the workpiece to be processed and the center rod, which makes the pitch of the spiral structure easy to control, and achieves the purpose of improving the pitch accuracy of the spiral structure.
- the adjusting tool can abut the root of the workpiece connected with the rotating shaft to the central rod, that is, the workpiece to be processed is bent at the position where it abuts with the adjusting tool, and is wound on the central rod, further improving the accuracy of the spiral structure.
- FIG. 1 is a schematic diagram of the structure of a to-be-processed part provided by an embodiment of the present application
- FIG. 2 is a schematic diagram of the structure of the workpiece to be processed after being rolled according to an embodiment of the present application
- Figure 3 is a schematic structural diagram of a rolling device provided by an embodiment of the present application.
- Fig. 4 is a schematic diagram of a part of the structure of a rolling device provided by an embodiment of the present application.
- FIG. 5 is a schematic structural diagram of a limit component provided by an embodiment of the present application.
- Fig. 6 is a schematic diagram of the structure of a limiting tool provided by an embodiment of the present application.
- Limiting components 731. Limiting parts; 732. Lower limiting parts; 733. Limiting connecting arm; 734. Limiting plate;
- the "on" or “under” of the first feature of the second feature may include direct contact between the first and second features, or may include the first and second features Not in direct contact but through other features between them.
- the "above”, “above” and “above” of the first feature on the second feature include the first feature directly above and obliquely above the second feature, or it simply means that the first feature is higher in level than the second feature.
- the “below”, “below” and “below” of the second feature of the first feature include the first feature directly below and obliquely below the second feature, or it simply means that the level of the first feature is smaller than the second feature.
- connection shall be interpreted broadly, for example, they may be fixedly connected, detachably connected, or integrated. ; It can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components or the interaction relationship between two components.
- connection shall be interpreted broadly, for example, they may be fixedly connected, detachably connected, or integrated. ; It can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components or the interaction relationship between two components.
- This embodiment provides a rolling device for rolling the workpiece 4 shown in FIG. 1 to form a spiral shaft as shown in FIG. 2.
- the spiral structure 44 of the spiral shaft is rolled by the rolling device.
- the rolling equipment can also be used to roll the filament structure into a spiral structure to improve the accuracy of the spiral structure.
- the workpiece 4 provided in this embodiment includes a connecting portion 42, a rolling section 41 and a fixing section 43 that are connected in sequence.
- the connecting portion 42 and the rolling section 41 are arranged at an angle, such as an angle of 45°, and of course, other angles are also possible.
- the rolling device provided in this embodiment can roll the rolling section 41 into a spiral structure 44.
- the rolling equipment provided in this embodiment includes a driving member 71, a center rod 72, an adjusting knife 74 and a limiting component 73.
- the driving member 71 includes a rotating shaft 711 that can rotate around its own axis.
- the driving member 71 may be a motor, and the motor drives the rotating shaft 711 to rotate.
- One end of the central rod 72 is arranged on the rotating shaft 711 and coaxially arranged with the rotating shaft 711, the fixed section 43 of the workpiece 4 to be processed is detachably connected to the rotating shaft 711, and the workpiece 4 to be processed and the central rod 72 form a preset angle .
- the preset included angle between the coiled section 41 of the workpiece 4 and the center rod 72 determines the pitch of the spiral structure 44.
- the preset pitch can be obtained by controlling the angle between the workpiece 4 to be processed and the center rod 72, which makes the pitch of the spiral structure 44 easy to control, and achieves the purpose of improving the pitch accuracy of the spiral structure 44.
- the connecting portion 42 of the workpiece 4 to be processed is inserted into the limiting component 73.
- the connecting portion 42 can be translated within the limiting component 73, and the limiting component 73 can restrict the connecting portion 42 from swinging greatly, thereby improving The accuracy of the spiral structure 44.
- the fixed section 43 of the workpiece 4 to be processed is connected to the rotating shaft 711 and rotates with the rotating shaft 711.
- the connecting portion 42 of the workpiece 4 to be processed is inserted into the limit assembly 73, so that only one end of the workpiece 4 to be processed can rotate. Also, because the workpiece 4 to be processed and the central rod 72 have a preset included angle, as the rotating shaft 711 rotates, the winding section 41 is gradually spirally wound around the central rod from an end close to the rotating shaft 711 to an end far away from the rotating shaft 711 72 on.
- the adjusting tool 74 is provided on the lower side of the center rod 72, and the adjusting tool 74 can abut the root portion of the workpiece 4 connected to the rotating shaft 711 to the center rod 72. It can be understood that the root of the workpiece 4 to be processed is a part of the shaft end of the workpiece 4 close to the rotating shaft 711, and this part has a certain length.
- the connecting portion 42 can translate in the limiting component 73, this results in the connecting portion 42 being able to move up and down within a small distance in the limiting component 73, which in turn causes the root of the workpiece 4 to be processed cannot be quickly wound as required.
- the adjusting tool 74 can abut against the root of the workpiece 4 to be processed, so that the workpiece 4 to be processed bends at the position where it abuts the adjusting tool 74 and is wound on the central rod 72 to further improve the accuracy of the spiral structure 44.
- the winding section 41 and the central rod 72 are at a preset angle. Therefore, only one end of the winding section 41 and the central rod 72 need to be rotated to realize the winding of the winding section 41, and the rotating shaft 711 does not have to move in the horizontal direction, that is, It is not necessary to provide a driving structure for driving the rotating shaft 711 to move horizontally, so that the structure of the rolling device is simple.
- the adjusting tool 74 can move horizontally to adjust the distance between the adjusting tool 74 and the shaft end of the rotating shaft 711.
- the pitch of the spiral structure 44 is relatively large, the distance between the adjusting tool 74 and the shaft end of the rotating shaft 711 can be increased; and vice versa.
- the adjusting tool 74 includes an adjusting connecting arm 741 and an adjusting plate 742.
- the adjusting connecting arm 741 is connected to the adjusting plate 742, and the root of the workpiece 4 to be processed can abut against the adjusting plate 742.
- the rolling device may further include a bracket, and the adjusting connecting arm 741 is slidably arranged on the bracket.
- the rotating shaft 711 includes a first half shaft 7111 and a second half shaft 7112 that are detachably connected.
- the center rod 72 is connected to the first half shaft 7111.
- One end of the workpiece 4 can be fixed to the first half shaft.
- the connection of the first half shaft 7111 and the second half shaft 7112 can fix the workpiece 4 to be processed; after the first half shaft 7111 and the second half shaft 7112 are separated, the workpiece 4 to be processed can be removed.
- the driving member 71 further includes an output shaft 712, the rotating shaft 711 and the output shaft 712 are arranged coaxially, the second half shaft 7112 is connected with a fixed block 713, and the fixed block 713 is connected with the output shaft 712 through a connecting member.
- a mounting groove is formed along the axial direction of the output shaft 712. The bottom of the mounting groove is flat, and the bottom of the groove is provided with an upper threaded hole, and the fixed block 713 is provided with a lower threaded hole. .
- the screw is screwed into the upper threaded hole and the lower threaded hole to fix the fixing block 713 in the installation groove.
- the plane where the second half shaft 7112 contacts the first half shaft 7111 is provided with a receiving groove, and one end of the workpiece 4 can be received in the receiving groove.
- the depth of the accommodating groove is slightly less than or equal to the thickness of the workpiece 4 to be processed, so as to prevent the workpiece 4 from shaking in the vertical direction.
- the limiting component 73 is disposed on the side of the center rod 72 and includes an upper limiting member 731 and a lower limiting member 732.
- the upper limit piece 731 and the lower limit piece 732 are arranged up and down, and the space between the upper limit piece 731 and the lower limit piece 732 is a limit space.
- both the upper limit member 731 and the lower limit member 732 can move up and down, so as to facilitate the placement of the connecting portion 42 in the limit space and the removal of the to-be-processed part 4 connected to the rotating shaft 711.
- one of the upper limit member 731 and the lower limit member 732 can move up and down, and the other is fixed on the bracket.
- Both the upper limit member 731 and the lower limit member 732 include a limit connection arm 733 and a limit plate 734, and the limit connection arm 733 is slidably arranged on the bracket.
- the limit connecting arm 733 of the upper limit member 731 is connected to the upper end surface of the limit plate 734 of the upper limit member 731
- the limit connection arm 733 of the lower limit member 732 is connected to the lower end surface of the limit plate 734 of the lower limit member 732.
- the space between the two limiting plates 734 is a limiting space.
- the connecting portion 42 and the rolling section 41 are arranged at an angle, so that the connecting portion 42 can be confined in the limiting space, and the limiting component 73 will not interfere with the center rod 72.
- the rolling equipment also includes a limiting tool 75, which can reciprocate along the axis of the center rod 72, and the limiting tool 75 A central hole 751 is opened, and the other end of the central rod 72 can be inserted into the central hole 751 and can rotate in the central hole 751.
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Abstract
A rolling apparatus, comprising a driving part (71), a central rod (72), a limiting assembly (73) and an adjusting tool (74). The driving part (71) comprises a rotating shaft (711), the rotating shaft (711) can rotate around the axis of the rotating shaft, and one end of a workpiece (4) to be machined is detachably connected to the rotating shaft (711); one end of the central rod (72) is arranged on the rotating shaft (711) and is coaxial with the rotating shaft (711), and a preset included angle is formed between the workpiece (4) to be machined and the central rod (72); the other end of the workpiece (4) to be machined is inserted into the limiting assembly (73); and the adjusting tool (74) is arranged on the lower side of the central rod (72), and the adjusting tool (74) can make the root portion where the rotating shaft (711) is connected to the workpiece (4) to be machined abut against the central rod (72).
Description
本公开要求在2020年02月27日提交中国专利局、申请号为202020219772.5的中国专利申请的优先权,以上申请的全部内容通过引用结合在本公开中。This disclosure claims the priority of a Chinese patent application filed with the Chinese Patent Office with an application number of 202020219772.5 on February 27, 2020, and the entire content of the above application is incorporated into this disclosure by reference.
本申请涉及螺旋工件制造技术领域,例如涉及一种卷制设备。This application relates to the technical field of spiral workpiece manufacturing, for example, to a rolling device.
相关技术中螺旋弹簧等螺旋结构的部件往往采用卷制设备进行生产。卷制设备将呈带状结构或丝状结构的待加工件卷制成螺旋结构。由于待加工件在卷制过程中往往发生摆动,从而造成卷制精度低。另外,螺旋结构的螺距难以控制,也造成螺旋结构的精度低。In the related art, parts with spiral structures such as spiral springs are often produced by rolling equipment. The rolling equipment rolls the to-be-processed piece in a ribbon-like structure or a filament-like structure into a spiral structure. As the workpiece to be processed tends to swing during the rolling process, the rolling precision is low. In addition, the pitch of the spiral structure is difficult to control, which also results in low accuracy of the spiral structure.
发明内容Summary of the invention
本申请提供一种卷制设备,以提高其生产的螺旋结构的精度。The present application provides a rolling equipment to improve the precision of the spiral structure produced by it.
本申请采用以下技术方案:This application adopts the following technical solutions:
一种卷制设备,包括:A rolling equipment, including:
驱动件,包括旋转轴,所述旋转轴能够绕其自身轴线旋转,待加工件的一端可拆卸地连接于所述旋转轴;The driving part includes a rotating shaft, the rotating shaft can rotate around its own axis, and one end of the workpiece to be processed is detachably connected to the rotating shaft;
中心棒,所述中心棒的一端设置于所述旋转轴上并与所述旋转轴同轴设置,所述待加工件与所述中心棒呈预设夹角;A center rod, one end of the center rod is arranged on the rotation axis and coaxially arranged with the rotation axis, and the workpiece to be processed and the center rod are at a preset angle;
限位组件,所述待加工件的另一端插设于所述限位组件内;Limiting component, the other end of the workpiece to be processed is inserted into the limiting component;
调节刀具,设置于所述中心棒的下侧,所述调节刀具能够将所述待加工件的与所述旋转轴连接的根部抵接于所述中心棒。An adjusting tool is arranged on the lower side of the center rod, and the adjusting tool can abut the root part of the workpiece to be processed, which is connected to the rotating shaft, to the center rod.
作为可选,还包括限位刀具,所述限位刀具能够沿所述中心棒的轴线往复移动,所述限位刀具开设有中心孔,所述中心棒的另一端能够插设于所述中心孔并能够在所述中心孔内旋转。Optionally, it also includes a limiting tool, the limiting tool can reciprocate along the axis of the center rod, the limiting tool is provided with a center hole, and the other end of the center rod can be inserted into the center The hole can be rotated in the central hole.
作为可选,所述限位组件设置于所述中心棒的侧方,包括上限位件和下限位件,所述上限位件和所述下限位件上下设置,所述上限位件和所述下限位件之间的空间为限位空间,所述待加工件的另一端插设于所述限位空间。Optionally, the limit component is arranged on the side of the center bar, and includes an upper limit member and a lower limit member, the upper limit member and the lower limit member are arranged up and down, the upper limit member and the lower limit member The space between the lower limit parts is a limit space, and the other end of the to-be-processed part is inserted into the limit space.
作为可选,所述上限位件和所述下限位件均包括限位连接臂和限位平板,所述限位连接臂连接于所述限位平板的上端面或下端面,两个所述限位平板之间的空间为所述限位空间。Optionally, the upper limit member and the lower limit member both include a limit connecting arm and a limit plate, the limit connecting arm is connected to the upper end surface or the lower end surface of the limit plate, and the two The space between the limiting plates is the limiting space.
作为可选,所述上限位件和所述下限位件中至少之一能够上下移动。Optionally, at least one of the upper limit member and the lower limit member can move up and down.
作为可选,所述调节刀具能够水平移动,以调节所述调节刀具与所述旋转轴的轴端的间距。Optionally, the adjusting tool can be moved horizontally to adjust the distance between the adjusting tool and the shaft end of the rotating shaft.
作为可选,所述调节刀具包括调节连接臂和调节板,所述调节连接臂连接于所述调节板,所述调节板能够将所述待加工件的所述根部抵接于所述中心棒。Optionally, the adjusting tool includes an adjusting connecting arm and an adjusting plate, the adjusting connecting arm is connected to the adjusting plate, and the adjusting plate can abut the root of the workpiece to the center rod .
作为可选,所述旋转轴包括可拆卸连接的第一半轴和第二半轴,所述中心棒连接于所述第一半轴,所述待加工件的一端能够固定于所述第一半轴和所述第二半轴之间。Optionally, the rotating shaft includes a first half shaft and a second half shaft that are detachably connected, the center rod is connected to the first half shaft, and one end of the workpiece to be processed can be fixed to the first half shaft. Between the half shaft and the second half shaft.
作为可选,所述第二半轴与所述第一半轴接触的平面上开设有容置槽,所述待加工件的一端能够容置于所述容置槽内。Optionally, a accommodating groove is opened on the plane where the second half shaft and the first half shaft are in contact, and one end of the workpiece to be processed can be accommodated in the accommodating groove.
作为可选,所述驱动件还包括输出轴,所述旋转轴与所述输出轴同轴设置,所述第二半轴连接有固定块,所述固定块与所述输出轴通过连接件连接。Optionally, the driving member further includes an output shaft, the rotation shaft is arranged coaxially with the output shaft, the second half shaft is connected with a fixed block, and the fixed block is connected with the output shaft through a connecting piece. .
本申请具有如下优点:This application has the following advantages:
待加工件的一端连接在旋转轴上,并随旋转轴旋转,待加工件的另一端能够插设于限位组件内,因此待加工件只有一端能够旋转。又由于待加工件与中心棒呈预设夹角,因此,随着旋转轴的旋转,卷制段从靠近旋转轴的一端向远离旋转轴的一端逐渐螺旋缠绕在中心棒上。限位组件可以限制待加工件的另一端发生大幅度摆动,进而提高螺旋结构的精度。One end of the workpiece to be processed is connected to the rotating shaft and rotates with the rotating shaft. The other end of the workpiece to be processed can be inserted into the limit assembly, so only one end of the workpiece to be processed can rotate. In addition, because the workpiece to be processed and the central rod have a preset included angle, as the rotating shaft rotates, the winding section is gradually spirally wound on the central rod from the end close to the rotating shaft to the end far away from the rotating shaft. The limit component can limit the other end of the workpiece to be processed from swinging greatly, thereby improving the accuracy of the spiral structure.
通过控制待加工件与中心棒夹角即可得到预设的螺距,这使得螺旋结构的螺距易于控制,达到了提高螺旋结构的螺距精度的目的。The preset pitch can be obtained by controlling the angle between the workpiece to be processed and the center rod, which makes the pitch of the spiral structure easy to control, and achieves the purpose of improving the pitch accuracy of the spiral structure.
调节刀具能够将待加工件的与旋转轴连接的根部抵接于中心棒,即待加工件在与调节刀具抵接的位置发生弯曲,并缠绕在中心棒上,进一步提高螺旋结构的精度。The adjusting tool can abut the root of the workpiece connected with the rotating shaft to the central rod, that is, the workpiece to be processed is bent at the position where it abuts with the adjusting tool, and is wound on the central rod, further improving the accuracy of the spiral structure.
图1是本申请实施例提供的待加工件的结构示意图;FIG. 1 is a schematic diagram of the structure of a to-be-processed part provided by an embodiment of the present application;
图2是本申请实施例提供的待加工件卷制后的结构示意图;2 is a schematic diagram of the structure of the workpiece to be processed after being rolled according to an embodiment of the present application;
图3是本申请实施例提供的卷制设备的结构示意图;Figure 3 is a schematic structural diagram of a rolling device provided by an embodiment of the present application;
图4是本申请实施例提供的卷制设备的部分结构示意图;Fig. 4 is a schematic diagram of a part of the structure of a rolling device provided by an embodiment of the present application;
图5是本申请实施例提供的限位组件的结构示意图;FIG. 5 is a schematic structural diagram of a limit component provided by an embodiment of the present application;
图6是本申请实施例提供的限位刀具的结构示意图。Fig. 6 is a schematic diagram of the structure of a limiting tool provided by an embodiment of the present application.
图中:In the picture:
4、待加工件;41、卷制段;42、衔接部;43、固定段;44、螺旋结构;4. Pieces to be processed; 41. Rolling section; 42. Connecting section; 43. Fixed section; 44. Spiral structure;
71、驱动件;711、旋转轴;7111、第一半轴;7112、第二半轴;712、输出轴;713、固定块;71. Drive; 711, rotating shaft; 7111, first half shaft; 7112, second half shaft; 712, output shaft; 713, fixed block;
72、中心棒;72. Center rod;
73、限位组件;731、上限位件;732、下限位件;733、限位连接臂;734、限位平板;73. Limiting components; 731. Limiting parts; 732. Lower limiting parts; 733. Limiting connecting arm; 734. Limiting plate;
74、调节刀具;741、调节连接臂;742、调节板;74. Adjust the cutter; 741. Adjust the connecting arm; 742. Adjust the plate;
75、限位刀具;751、中心孔。75. Limit tool; 751. Center hole.
下面结合附图并通过具体实施方式来进一步说明本申请的技术方案。可以理解的是,此处所描述的具体实施例仅仅用于解释本申请,而非对本申请的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本申请相关的部分而非全部。The technical solutions of the present application will be further described below in conjunction with the drawings and specific implementations. It can be understood that the specific embodiments described here are only used to explain the application, but not to limit the application. In addition, it should be noted that, for ease of description, the drawings only show parts related to the present application, but not all of them.
本申请中限定了一些方位词,在未作出相反说明的情况下,所使用的方位词如“上”、“下”、“左”、“右”、“内”、“外”这些方位词是为了便于理解而采用的,因而不构成对本申请保护范围的限制。This application defines some localization words. In the case of no explanation to the contrary, the localization words used are such as "上", "下", "左", "RIGHT", "内", "外". It is adopted for the convenience of understanding, and thus does not constitute a limitation to the protection scope of this application.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless expressly stipulated and defined otherwise, the "on" or "under" of the first feature of the second feature may include direct contact between the first and second features, or may include the first and second features Not in direct contact but through other features between them. Moreover, the "above", "above" and "above" of the first feature on the second feature include the first feature directly above and obliquely above the second feature, or it simply means that the first feature is higher in level than the second feature. The “below”, “below” and “below” of the second feature of the first feature include the first feature directly below and obliquely below the second feature, or it simply means that the level of the first feature is smaller than the second feature.
在本申请的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域 的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, unless expressly stipulated and limited otherwise, the terms "connected", "connected", and "fixed" shall be interpreted broadly, for example, they may be fixedly connected, detachably connected, or integrated. ; It can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in this application can be understood under specific circumstances.
本实施例提供了一种卷制设备,用于将如图1所示的待加工件4卷制形成如图2所示的螺旋转轴,该螺旋转轴的螺旋结构44为经过卷制设备卷制而成的,该卷制设备还可以用于将丝状结构卷制成螺旋结构,以提高螺旋结构的精度。This embodiment provides a rolling device for rolling the workpiece 4 shown in FIG. 1 to form a spiral shaft as shown in FIG. 2. The spiral structure 44 of the spiral shaft is rolled by the rolling device As a result, the rolling equipment can also be used to roll the filament structure into a spiral structure to improve the accuracy of the spiral structure.
如图1所示,本实施例提供的待加工件4包括依次连接的衔接部42、卷制段41和固定段43。衔接部42与卷制段41呈角度设置,如可以呈45°夹角,当然,还可以为其他角度。如图2所示,本实施例提供的卷制设备可以将卷制段41卷制为螺旋结构44。As shown in FIG. 1, the workpiece 4 provided in this embodiment includes a connecting portion 42, a rolling section 41 and a fixing section 43 that are connected in sequence. The connecting portion 42 and the rolling section 41 are arranged at an angle, such as an angle of 45°, and of course, other angles are also possible. As shown in FIG. 2, the rolling device provided in this embodiment can roll the rolling section 41 into a spiral structure 44.
如图3所示,本实施例提供的卷制设备包括驱动件71、中心棒72、调节刀具74和限位组件73。驱动件71包括旋转轴711,旋转轴711能够绕其自身轴线旋转,驱动件71可以为电机,电机驱动旋转轴711旋转。中心棒72的一端设置于旋转轴711上并与旋转轴711同轴设置,待加工件4的固定段43可拆卸地连接于旋转轴711,待加工件4与中心棒72呈预设夹角。可以理解的是,待加工件4的卷制段41与中心棒72的预设夹角的大小决定了螺旋结构44的螺距的大小,预设夹角越大螺距越小,预设夹角越小,螺距则越大。通过控制待加工件4与中心棒72夹角即可得到预设的螺距,这使得螺旋结构44的螺距易于控制,达到了提高螺旋结构44的螺距精度的目的。As shown in FIG. 3, the rolling equipment provided in this embodiment includes a driving member 71, a center rod 72, an adjusting knife 74 and a limiting component 73. The driving member 71 includes a rotating shaft 711 that can rotate around its own axis. The driving member 71 may be a motor, and the motor drives the rotating shaft 711 to rotate. One end of the central rod 72 is arranged on the rotating shaft 711 and coaxially arranged with the rotating shaft 711, the fixed section 43 of the workpiece 4 to be processed is detachably connected to the rotating shaft 711, and the workpiece 4 to be processed and the central rod 72 form a preset angle . It is understandable that the preset included angle between the coiled section 41 of the workpiece 4 and the center rod 72 determines the pitch of the spiral structure 44. The larger the preset included angle, the smaller the pitch, the greater the preset included angle. The smaller the pitch, the larger the pitch. The preset pitch can be obtained by controlling the angle between the workpiece 4 to be processed and the center rod 72, which makes the pitch of the spiral structure 44 easy to control, and achieves the purpose of improving the pitch accuracy of the spiral structure 44.
待加工件4的衔接部42插设于限位组件73,在卷制过程中,衔接部42可以在限位组件73内平移,限位组件73可以限制衔接部42发生大幅度摆动,进而提高螺旋结构44的精度。The connecting portion 42 of the workpiece 4 to be processed is inserted into the limiting component 73. During the rolling process, the connecting portion 42 can be translated within the limiting component 73, and the limiting component 73 can restrict the connecting portion 42 from swinging greatly, thereby improving The accuracy of the spiral structure 44.
待加工件4的固定段43连接在旋转轴711上,并随旋转轴711旋转,待加工件4的衔接部42插设于限位组件73内,因此待加工件4只有一端能够旋转。又由于待加工件4与中心棒72呈预设夹角,因此,随着旋转轴711的旋转,卷制段41从靠近旋转轴711的一端向远离旋转轴711的一端逐渐螺旋缠绕在中心棒72上。The fixed section 43 of the workpiece 4 to be processed is connected to the rotating shaft 711 and rotates with the rotating shaft 711. The connecting portion 42 of the workpiece 4 to be processed is inserted into the limit assembly 73, so that only one end of the workpiece 4 to be processed can rotate. Also, because the workpiece 4 to be processed and the central rod 72 have a preset included angle, as the rotating shaft 711 rotates, the winding section 41 is gradually spirally wound around the central rod from an end close to the rotating shaft 711 to an end far away from the rotating shaft 711 72 on.
调节刀具74设置于中心棒72的下侧,调节刀具74能够将待加工件4的与旋转轴711连接的根部抵接于中心棒72。可以理解的是,待加工件4的根部为待加工件4靠近旋转轴711的轴端的一部分,该部分具有一定的长度。The adjusting tool 74 is provided on the lower side of the center rod 72, and the adjusting tool 74 can abut the root portion of the workpiece 4 connected to the rotating shaft 711 to the center rod 72. It can be understood that the root of the workpiece 4 to be processed is a part of the shaft end of the workpiece 4 close to the rotating shaft 711, and this part has a certain length.
由于衔接部42可以在限位组件73内平移,这就导致了衔接部42能够在限位组件73内有小距离的上下方向的运动,进而导致了待加工件4的根部不能按照要求快速缠绕在中心棒72上。调节刀具74能够抵接于待加工件4的根部, 从而使得待加工件4在与调节刀具74抵接的位置发生弯曲,并缠绕在中心棒72上,进一步提高螺旋结构44的精度。Since the connecting portion 42 can translate in the limiting component 73, this results in the connecting portion 42 being able to move up and down within a small distance in the limiting component 73, which in turn causes the root of the workpiece 4 to be processed cannot be quickly wound as required. On the center rod 72. The adjusting tool 74 can abut against the root of the workpiece 4 to be processed, so that the workpiece 4 to be processed bends at the position where it abuts the adjusting tool 74 and is wound on the central rod 72 to further improve the accuracy of the spiral structure 44.
卷制段41与中心棒72呈预设夹角,因此,只需要卷制段41的一端和中心棒72旋转即可以实现卷制段41的卷制,旋转轴711不必沿水平方向运动,即不必设置驱动旋转轴711水平移动的驱动结构,使得卷制设备的结构简单。The winding section 41 and the central rod 72 are at a preset angle. Therefore, only one end of the winding section 41 and the central rod 72 need to be rotated to realize the winding of the winding section 41, and the rotating shaft 711 does not have to move in the horizontal direction, that is, It is not necessary to provide a driving structure for driving the rotating shaft 711 to move horizontally, so that the structure of the rolling device is simple.
调节刀具74能够水平移动,以调节调节刀具74与旋转轴711的轴端的间距。当螺旋结构44的螺距较大时,可以增大调节刀具74与旋转轴711的轴端的间距;反之,亦然。The adjusting tool 74 can move horizontally to adjust the distance between the adjusting tool 74 and the shaft end of the rotating shaft 711. When the pitch of the spiral structure 44 is relatively large, the distance between the adjusting tool 74 and the shaft end of the rotating shaft 711 can be increased; and vice versa.
在一实施例中,调节刀具74包括调节连接臂741和调节板742,调节连接臂741连接于调节板742,待加工件4的根部能够抵接于调节板742。In an embodiment, the adjusting tool 74 includes an adjusting connecting arm 741 and an adjusting plate 742. The adjusting connecting arm 741 is connected to the adjusting plate 742, and the root of the workpiece 4 to be processed can abut against the adjusting plate 742.
卷制设备还可以包括支架,调节连接臂741滑动设置在支架上。The rolling device may further include a bracket, and the adjusting connecting arm 741 is slidably arranged on the bracket.
如图4所示,旋转轴711包括可拆卸连接的第一半轴7111和第二半轴7112,中心棒72连接于第一半轴7111,待加工件4的一端能够固定于第一半轴7111和第二半轴7112之间。第一半轴7111和第二半轴7112连接可以使待加工件4固定;将第一半轴7111和第二半轴7112拆分后,便可以取下待加工件4。As shown in Figure 4, the rotating shaft 711 includes a first half shaft 7111 and a second half shaft 7112 that are detachably connected. The center rod 72 is connected to the first half shaft 7111. One end of the workpiece 4 can be fixed to the first half shaft. Between 7111 and the second half shaft 7112. The connection of the first half shaft 7111 and the second half shaft 7112 can fix the workpiece 4 to be processed; after the first half shaft 7111 and the second half shaft 7112 are separated, the workpiece 4 to be processed can be removed.
驱动件71还包括输出轴712,旋转轴711与输出轴712同轴设置,第二半轴7112连接有固定块713,固定块713与输出轴712通过连接件连接。为使固定块713稳定地与输出轴712连接,沿输出轴712的轴向开设有安装槽,安装槽的槽底为平面,槽底开设有上螺纹孔,固定块713上开设有下螺纹孔。螺钉螺接于上螺纹孔和下螺纹孔,以将固定块713固定于安装槽内。The driving member 71 further includes an output shaft 712, the rotating shaft 711 and the output shaft 712 are arranged coaxially, the second half shaft 7112 is connected with a fixed block 713, and the fixed block 713 is connected with the output shaft 712 through a connecting member. In order to connect the fixed block 713 with the output shaft 712 stably, a mounting groove is formed along the axial direction of the output shaft 712. The bottom of the mounting groove is flat, and the bottom of the groove is provided with an upper threaded hole, and the fixed block 713 is provided with a lower threaded hole. . The screw is screwed into the upper threaded hole and the lower threaded hole to fix the fixing block 713 in the installation groove.
为了避免待加工件4发生转动,第二半轴7112与第一半轴7111接触的平面上开设有容置槽,待加工件4的一端能够容置于容置槽内。可选地,容置槽的深度略小于或等于待加工件4的厚度,从而避免待加工件4沿竖直方向晃动。In order to prevent the workpiece 4 from rotating, the plane where the second half shaft 7112 contacts the first half shaft 7111 is provided with a receiving groove, and one end of the workpiece 4 can be received in the receiving groove. Optionally, the depth of the accommodating groove is slightly less than or equal to the thickness of the workpiece 4 to be processed, so as to prevent the workpiece 4 from shaking in the vertical direction.
如图5所示,限位组件73设置于中心棒72的侧方,包括上限位件731和下限位件732。上限位件731和下限位件732上下设置,上限位件731和下限位件732之间的空间为限位空间。可选地,上限位件731和下限位件732均能够上下移动,从而方便将衔接部42放置于限位空间内以及方便将连接在旋转轴711上的待加工件4取下。当然,在其他实施例中还可以是,上限位件731和下限位件732中的一个可以上下移动,另一个固定在支架上。As shown in FIG. 5, the limiting component 73 is disposed on the side of the center rod 72 and includes an upper limiting member 731 and a lower limiting member 732. The upper limit piece 731 and the lower limit piece 732 are arranged up and down, and the space between the upper limit piece 731 and the lower limit piece 732 is a limit space. Optionally, both the upper limit member 731 and the lower limit member 732 can move up and down, so as to facilitate the placement of the connecting portion 42 in the limit space and the removal of the to-be-processed part 4 connected to the rotating shaft 711. Of course, in other embodiments, one of the upper limit member 731 and the lower limit member 732 can move up and down, and the other is fixed on the bracket.
上限位件731和下限位件732均包括限位连接臂733和限位平板734,限位连接臂733滑动设置在支架上。上限位件731的限位连接臂733连接于上限位 件731的限位平板734的上端面,下限位件732的限位连接臂733连接于下限位件732的限位平板734的下端面,两个限位平板734之间的空间为限位空间。Both the upper limit member 731 and the lower limit member 732 include a limit connection arm 733 and a limit plate 734, and the limit connection arm 733 is slidably arranged on the bracket. The limit connecting arm 733 of the upper limit member 731 is connected to the upper end surface of the limit plate 734 of the upper limit member 731, and the limit connection arm 733 of the lower limit member 732 is connected to the lower end surface of the limit plate 734 of the lower limit member 732. The space between the two limiting plates 734 is a limiting space.
衔接部42与卷制段41呈角度设置,从而使得衔接部42可以限制在限位空间内,且限位组件73不会对中心棒72产生干涉。The connecting portion 42 and the rolling section 41 are arranged at an angle, so that the connecting portion 42 can be confined in the limiting space, and the limiting component 73 will not interfere with the center rod 72.
如图3和图6所示,为防止卷制过程中,中心棒72发生抖动,卷制设备还包括限位刀具75,限位刀具75能够沿中心棒72的轴线往复移动,限位刀具75开设有中心孔751,中心棒72的另一端能够插设于中心孔751并能够在中心孔751内旋转。As shown in Figures 3 and 6, in order to prevent the center rod 72 from shaking during the rolling process, the rolling equipment also includes a limiting tool 75, which can reciprocate along the axis of the center rod 72, and the limiting tool 75 A central hole 751 is opened, and the other end of the central rod 72 can be inserted into the central hole 751 and can rotate in the central hole 751.
Claims (10)
- 一种卷制设备,包括:A rolling equipment, including:驱动件(71),包括旋转轴(711),所述旋转轴(711)能够绕其自身轴线旋转,待加工件(4)的一端可拆卸地连接于所述旋转轴(711);The driving member (71) includes a rotating shaft (711), the rotating shaft (711) can rotate around its own axis, and one end of the workpiece (4) to be processed is detachably connected to the rotating shaft (711);中心棒(72),所述中心棒(72)的一端设置于所述旋转轴(711)上并与所述旋转轴(711)同轴设置,所述待加工件(4)与所述中心棒(72)呈预设夹角;A central rod (72), one end of the central rod (72) is arranged on the rotating shaft (711) and coaxially arranged with the rotating shaft (711), and the workpiece (4) is connected to the center The rod (72) assumes a preset angle;限位组件(73),所述待加工件(4)的另一端插设于所述限位组件(73)内;A limit component (73), the other end of the workpiece (4) is inserted into the limit component (73);调节刀具(74),设置于所述中心棒(72)的下侧,所述调节刀具(74)能够将所述待加工件(4)的与所述旋转轴(711)连接的根部抵接于所述中心棒(72)。The adjusting tool (74) is arranged on the lower side of the center rod (72), and the adjusting tool (74) can abut the root of the workpiece (4) connected with the rotating shaft (711) On the center rod (72).
- 根据权利要求1所述的卷制设备,还包括限位刀具(75),所述限位刀具(75)能够沿所述中心棒(72)的轴线往复移动,所述限位刀具(75)开设有中心孔(751),所述中心棒(72)的另一端能够插设于所述中心孔(751)并能够在所述中心孔(751)内旋转。The rolling device according to claim 1, further comprising a limit cutter (75), the limit cutter (75) can reciprocate along the axis of the center rod (72), the limit cutter (75) A central hole (751) is opened, and the other end of the central rod (72) can be inserted into the central hole (751) and can rotate in the central hole (751).
- 根据权利要求1所述的卷制设备,其中,所述限位组件(73)设置于所述中心棒(72)的侧方,包括上限位件(731)和下限位件(732),所述上限位件(731)和所述下限位件(732)上下设置,所述上限位件(731)和所述下限位件(732)之间的空间为限位空间,所述待加工件(4)的另一端插设于所述限位空间。The rolling equipment according to claim 1, wherein the limit component (73) is arranged on the side of the center rod (72), and includes an upper limit member (731) and a lower limit member (732), so The upper limit piece (731) and the lower limit piece (732) are arranged up and down, the space between the upper limit piece (731) and the lower limit piece (732) is a limit space, and the part to be processed The other end of (4) is inserted in the limit space.
- 根据权利要求3所述的卷制设备,其中,所述上限位件(731)和所述下限位件(732)均包括限位连接臂(733)和限位平板(734),所述限位连接臂(733)连接于所述限位平板(734)的上端面或下端面,两个所述限位平板(734)之间的空间为所述限位空间。The rolling device according to claim 3, wherein the upper limit member (731) and the lower limit member (732) each include a limit connecting arm (733) and a limit plate (734), and the limit The position connecting arm (733) is connected to the upper end surface or the lower end surface of the limit plate (734), and the space between the two limit plates (734) is the limit space.
- 根据权利要求3所述的卷制设备,其中,所述上限位件(731)和所述下限位件(732)中至少之一能够上下移动。The rolling device according to claim 3, wherein at least one of the upper limit member (731) and the lower limit member (732) can move up and down.
- 根据权利要求1所述的卷制设备,其中,所述调节刀具(74)能够水平移动,以调节所述调节刀具(74)与所述旋转轴(711)的轴端的间距。The rolling device according to claim 1, wherein the adjusting knife (74) can be moved horizontally to adjust the distance between the adjusting knife (74) and the shaft end of the rotating shaft (711).
- 根据权利要求1所述的卷制设备,其中,所述调节刀具(74)包括调节连接臂(741)和调节板(742),所述调节连接臂(741)连接于所述调节板(742),所述调节板(742)能够将所述待加工件(4)的所述根部抵接于所述中心棒(72)。The rolling device according to claim 1, wherein the adjusting knife (74) comprises an adjusting connecting arm (741) and an adjusting plate (742), and the adjusting connecting arm (741) is connected to the adjusting plate (742). ), the adjusting plate (742) can abut the root of the workpiece (4) to the center rod (72).
- 根据权利要求1所述的卷制设备,其中,所述旋转轴(711)包括可拆卸连接的第一半轴(7111)和第二半轴(7112),所述中心棒(72)连接于所述第一半轴(7111),所述待加工件(4)的一端能够固定于所述第一半轴(7111)和所述第二半轴(7112)之间。The rolling device according to claim 1, wherein the rotating shaft (711) comprises a first half shaft (7111) and a second half shaft (7112) that are detachably connected, and the center rod (72) is connected to For the first half shaft (7111), one end of the workpiece (4) can be fixed between the first half shaft (7111) and the second half shaft (7112).
- 根据权利要求8所述的卷制设备,其中,所述第二半轴(7112)与所述第一半轴(7111)接触的平面上开设有容置槽,所述待加工件(4)的一端能够容置于所述容置槽内。The rolling equipment according to claim 8, wherein the plane where the second half shaft (7112) contacts the first half shaft (7111) is provided with a containing groove, and the workpiece (4) One end can be accommodated in the accommodating groove.
- 根据权利要求8所述的卷制设备,其中,所述驱动件(71)还包括输出轴(712),所述旋转轴(711)与所述输出轴(712)同轴设置,所述第二半轴(7112)连接有固定块(713),所述固定块(713)与所述输出轴(712)通过连接件连接。The rolling device according to claim 8, wherein the driving member (71) further comprises an output shaft (712), the rotation shaft (711) and the output shaft (712) are arranged coaxially, and the first The second half shaft (7112) is connected with a fixing block (713), and the fixing block (713) is connected with the output shaft (712) through a connecting piece.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN202020219772.5U CN211938558U (en) | 2020-02-27 | 2020-02-27 | Rolling equipment |
CN202020219772.5 | 2020-02-27 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5927123A (en) * | 1998-08-19 | 1999-07-27 | Liu; Ching-Liang | Coil spring shaper |
JP2016198406A (en) * | 2015-04-14 | 2016-12-01 | 鉄也 平林 | Apparatus for manufacturing coil spring, method for manufacturing coil spring and set for manufacturing coil spring |
CN207358011U (en) * | 2017-09-29 | 2018-05-15 | 周梅荣 | A kind of spring coiling machine that can improve spring sizes precision |
CN208230739U (en) * | 2018-04-07 | 2018-12-14 | 惠安县新宏泰物流有限公司 | A kind of shaping equipment for spring production |
CN209272341U (en) * | 2018-11-27 | 2019-08-20 | 九江福欧特电子有限公司 | Enameled wire automatically makes coiling machine |
CN209849758U (en) * | 2019-04-25 | 2019-12-27 | 苏州易固特精密五金有限公司 | Torsional spring forming tool |
-
2020
- 2020-02-27 CN CN202020219772.5U patent/CN211938558U/en active Active
- 2020-11-16 WO PCT/CN2020/129103 patent/WO2021169421A1/en active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5927123A (en) * | 1998-08-19 | 1999-07-27 | Liu; Ching-Liang | Coil spring shaper |
JP2016198406A (en) * | 2015-04-14 | 2016-12-01 | 鉄也 平林 | Apparatus for manufacturing coil spring, method for manufacturing coil spring and set for manufacturing coil spring |
CN207358011U (en) * | 2017-09-29 | 2018-05-15 | 周梅荣 | A kind of spring coiling machine that can improve spring sizes precision |
CN208230739U (en) * | 2018-04-07 | 2018-12-14 | 惠安县新宏泰物流有限公司 | A kind of shaping equipment for spring production |
CN209272341U (en) * | 2018-11-27 | 2019-08-20 | 九江福欧特电子有限公司 | Enameled wire automatically makes coiling machine |
CN209849758U (en) * | 2019-04-25 | 2019-12-27 | 苏州易固特精密五金有限公司 | Torsional spring forming tool |
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