WO2021148033A1 - 换电***及换电***控制方法 - Google Patents
换电***及换电***控制方法 Download PDFInfo
- Publication number
- WO2021148033A1 WO2021148033A1 PCT/CN2021/073658 CN2021073658W WO2021148033A1 WO 2021148033 A1 WO2021148033 A1 WO 2021148033A1 CN 2021073658 W CN2021073658 W CN 2021073658W WO 2021148033 A1 WO2021148033 A1 WO 2021148033A1
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- WIPO (PCT)
- Prior art keywords
- power
- battery
- exchange
- swapping
- limit
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 58
- 238000009434 installation Methods 0.000 claims description 12
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/80—Exchanging energy storage elements, e.g. removable batteries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S5/00—Servicing, maintaining, repairing, or refitting of vehicles
- B60S5/06—Supplying batteries to, or removing batteries from, vehicles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
Definitions
- the invention relates to a power exchange system.
- the invention also relates to a control method for a power exchange system.
- the existing battery replacement system uses a battery replacement trolley (ie, a battery replacement device) to replace the battery pack of an electric vehicle.
- the replacement process includes unlocking the battery pack from the bottom of the electric vehicle, unloading and transporting the battery pack to the palletizer, and The battery pack of the palletizer is transported to the electric vehicle, and the battery pack is installed on the electric vehicle.
- the technical problem to be solved by the present invention is to overcome the defect that the battery swap trolley is difficult to align with the electric vehicle in the prior art, and provide a battery swap system and a control method for the battery swap system.
- a power exchange system which includes:
- a walking channel where a battery exchange position is provided
- a battery swapping device which is used to move along the walking path to the battery swapping position.
- the battery swapping device can be aligned with the electric vehicle, completing the disassembly or installation of the battery pack, and improving the operational stability of the battery swapping system.
- the switch position is provided with an alignment origin
- the switch device is provided with an alignment sensor
- the switch position is provided with an alignment sensor
- the switch device is provided with an alignment origin
- the alignment sensor is used to detect whether the power exchange device reaches the alignment origin.
- the alignment sensor is used to detect the position of the alignment origin.
- the alignment sensor detects the alignment origin, it means that the replacement device has reached the replacement position, so that the replacement device can accurately stop at the replacement position. .
- the battery swapping device is used to move along the walking path to the swap position, and the battery swapping device is also used to swap the battery pack to the Battery compartment.
- the battery replacement device can be stopped at the exchange position, and the disassembled battery pack is placed in the battery compartment in the exchange position, and the charged battery pack is taken out of the battery compartment to realize the exchange of the battery pack .
- the exchange position is provided with an exchange origin
- an exchange sensor is provided on the power exchange device, or an exchange sensor is provided at the exchange position
- an exchange origin is provided on the power exchange device, and the exchange sensor It is used to detect whether the swapping device reaches the swap origin.
- the battery exchange device can be accurately positioned at the exchange position, and the operation of the exchange battery pack can be ensured to run stably.
- the walking channel is connected to the battery compartment and the power exchange position, the walking channel is provided with a deceleration positioning point, and the power exchange equipment is provided with a deceleration sensor corresponding to the deceleration positioning point ,
- the deceleration sensor is used to detect whether the power swapping device reaches the deceleration positioning point, and the power swapping device is also used to move along the walking path toward the power swap position and then decelerate after passing the deceleration positioning point.
- the replacement equipment moves between the battery compartment and the replacement position, and the replacement equipment moves quickly before reaching the deceleration positioning point to improve operating efficiency; the replacement equipment decelerates after passing the deceleration positioning point to ensure positioning Accuracy, reduce the difficulty of control, and improve the operational safety of the replacement equipment.
- the walking passage has a first waiting position, the first waiting position is located between the power swapping position and the swapping position, and the power swapping device is used to stop at the first waiting position.
- the walking passage has a second waiting position
- the power swapping position is located between the second waiting position and the swapping position
- the power swapping device is used to stop at the second waiting position
- the number of the power exchange equipment is two, the two of the power exchange equipment are the first power exchange equipment and the second power exchange equipment, and the walking channel is provided with the first power exchange equipment
- the first rail connects the battery compartment and the battery swap position, and the second rail connects the battery compartment and the battery compartment. Change the battery position.
- the two battery swapping devices perform the operations of removing the battery pack and installing the battery pack respectively, thereby increasing the speed of battery swapping.
- the second battery pack can take out the charged battery pack from the battery compartment.
- the second battery replacement device can move the battery pack to the battery replacement position and install the battery pack on the electric vehicle.
- the first battery replacement device can complete the exchange of new and old batteries in the battery compartment, and the two battery replacement devices can be used separately Running on the first track and the second track respectively, the efficiency of power exchange is higher.
- the first track and the second track are independent of each other, or the first track and the second track are the same track.
- the two switching equipment can move independently, and the operation efficiency is high; if the first track and the second track are the same track, the two switching equipment Reusing the same track can reduce the cost of the replacement system.
- the second track is provided with a waiting positioning point, and the second power swapping device is used to stop at the waiting positioning point when the first power swapping device stops at the power swapping position.
- the second battery swapping device can wait at the waiting position, so that it will not cause the consequences of interference between the two battery swapping devices at the battery swapping position. , It will not affect other battery swapping devices in the battery compartment because the second battery swapping device stops at the swap position.
- the walking passage has a waiting position
- the power swapping position is located between the waiting position and the swapping position
- the power swapping device is used to stop at the waiting position
- the first battery swapping device and/or the second battery swapping device are controlled to drive to the waiting position.
- the walking channel is provided with a limit position
- the power exchange device is also used to stop moving when moving along the walking channel to the limit position.
- the power-swap equipment is limited by setting limit positions to prevent the power-swap equipment from driving out of the working area, provide a working area boundary for the power-swap equipment, and avoid the danger of the power-swap equipment running out of control.
- the limit position is provided with a limit positioning point
- the switching device is provided with a limit sensor corresponding to the limit positioning point, and the limit sensor is used to detect whether the switching device reaches the Limit anchor point.
- the power swapping device stops moving to prevent the power swapping device from exceeding the limit position and causing danger.
- the limit position includes a first limit position
- the first limit position is set on the other side of the power swap position along the traveling direction of the power swap device, and the first limit position is provided with a first limit position.
- a first limit sensor is provided on the battery swapping device.
- the first limit position is used to prevent the power swapping device from moving out of the work area from one side of the power swap position, and the first limit positioning point and the first limit sensor are used to cooperate to achieve the above purpose.
- the power exchange device is used to move along the walking path to the exchange position
- the limit position further includes a second limit position
- the second limit position is The walking direction of the battery swapping device is set on the other side of the swap position
- the second limit position is provided with a second limit positioning point
- the battery swapping device is provided with a second limit sensor.
- the second limit position is used to prevent the switching equipment from moving out of the working area from the side of the exchange position, and the second limit positioning point is used in cooperation with the second limit sensor to achieve the above purpose.
- the distance between the first limit positioning point and the switching position does not exceed 60 mm, and the distance between the second limit positioning point and the switching position does not exceed 60 mm.
- the distances between the first limit positioning point and the power exchange position, and between the second limit positioning point and the exchange position are set to be small, so as to limit the moving range of the power exchange equipment and reduce the impact of the power exchange system on the site. Space requirements.
- the present invention also provides a method for controlling a battery swapping system.
- the battery swapping system includes a walking channel and a battery swapping device.
- the battery swapping device is used for disassembling and assembling a battery pack of an electric vehicle.
- the battery swapping system control method includes The following steps:
- the battery exchange device When a battery removal or battery installation signal is received, the battery exchange device is controlled to move along the walking channel to the exchange potential position.
- the stroke of the battery swapping device is controlled according to the battery swapping signal, which is beneficial to improve the accuracy of the battery swapping device moving to a designated position.
- the switch position is provided with an alignment origin
- the switch device is provided with an alignment sensor
- the switch position is provided with an alignment sensor
- the switch device is provided with an alignment origin
- controlling the battery swapping device to move to the battery swapping position along the walking path includes the following steps:
- the alignment sensor When the alignment sensor detects the alignment origin, it controls the battery swapping device to stop moving.
- the alignment sensor and the alignment origin are used to achieve the accurate stop of the battery swapping device at the battery swapping position.
- controlling the battery swapping device to move to the battery swapping position along the walking path includes the following steps:
- the battery exchange device When the battery exchange signal is received, the battery exchange device is controlled to move along the walking path to the battery exchange position.
- the battery replacement device can be stopped at the exchange position, and the disassembled battery pack can be placed in the battery compartment at the exchange position, and the charged battery pack can be taken out of the battery compartment. Realize the exchange of battery packs.
- the battery replacement device when a battery removal or battery installation signal is received, the battery replacement device is controlled to move to the battery replacement position along the walking path, and then further includes the following steps:
- the battery replacement device can complete the removal of the battery pack from the electric vehicle and transport the battery pack to the exchange location.
- an exchange origin is provided at the exchange location, an exchange sensor is provided on the power exchange device, or an exchange sensor is provided at the exchange location, and an exchange origin is provided on the power exchange device;
- Controlling the movement of the battery swapping device from the battery swapping position to the swapping position includes the following steps:
- the power exchange device is controlled to stop moving.
- the swap sensor and the swap origin can be used to accurately move the swapping device to the swap position, ensuring that the swapping device can transport the battery pack to the battery compartment.
- the walking channel is connected to the battery compartment and the power exchange position, and a deceleration positioning point is provided on the walking channel;
- Controlling the battery swapping device to move along the walking path to the battery swapping position also includes the following steps:
- the power swapping device moves toward the power swapping position along the walking path, it is determined whether the power swapping device reaches the deceleration positioning point, and if so, the power swapping device decelerates and moves until it reaches the Stop after changing the battery position.
- the battery replacement device can be moved quickly and accurately positioned.
- controlling the power swapping device to move along the walking path to the power swapping position further includes the following steps:
- the power replacement device can be controlled to gradually approach the power replacement position.
- the walking channel has a first waiting position, and the first waiting position is located between the power exchange position and the exchange position;
- the control method of the power exchange system further includes:
- control the power exchange device When receiving the first waiting signal, control the power exchange device to move along the walking path to the first waiting position.
- the movement route of the battery swapping device can be coordinated when the battery swapping system is working, so as to prevent interference and collision of the battery swapping device.
- the walking channel has a second waiting position, and the power exchange position is located between the second waiting position and the exchange position;
- the control method of the power exchange system further includes:
- the movement route of the battery swapping device can be coordinated when the battery swapping system is working, so as to prevent interference and collision of the battery swapping device.
- the number of the power exchange equipment is two, the two of the power exchange equipment are the first power exchange equipment and the second power exchange equipment, and the walking channel is provided with the first power exchange equipment A first track for walking and a second track for the second switching device to travel;
- the control method of the power exchange system further includes:
- the first power swapping device is controlled to move along the first rail to the power swap position for disassembly of the battery pack
- the second power swapping device is controlled to move along the second rail to the battery pack.
- the first track and the second track are two different tracks
- the first track and the second track are the same track.
- the two power exchange equipment can move independently, and the operation efficiency is high; if the first track and the second track are the same track, the two power exchange equipment Reusing the same track can reduce the cost of the replacement system.
- control method of the power exchange system further includes:
- the first power exchange device is controlled to drive to the exchange position.
- the first battery swapping device can be controlled to drive to the swap position, so that the first battery swapping device enters the battery compartment.
- the walking channel has a waiting position, and the power exchange position is located between the waiting position and the exchange position;
- the control method of the power exchange system further includes:
- the second battery swapping device can be controlled to drive to the waiting position.
- control method of the power exchange system further includes the following steps:
- the second battery swapping device is controlled to remove the battery pack adapted to the electric vehicle from the battery compartment, and then wait for the first battery swapping device.
- the electrical equipment moves away from the switch position.
- the second track is provided with a waiting positioning point
- the second power swapping device is provided with a waiting positioning sensor for detecting the waiting positioning point
- the second power swapping device is provided with a waiting positioning point
- the second track is provided with a waiting position sensor for detecting the waiting position point
- the second battery swapping device is controlled to remove the battery pack adapted to the electric vehicle from the battery compartment, and then wait for the first battery swapping device.
- the driving of the electrical equipment away from the replacement position includes the following steps:
- the second power swapping device stops at the waiting location.
- the second power swapping device can use the waiting positioning point to wait for the first power swapping device to leave the power swapping position.
- the walking channel is provided with a limit position
- the control method of the power exchange system further includes:
- the limit position includes a first limit position, and the first limit position is provided on the other side of the power swap position along the traveling direction of the power swap device, and the first limit position is provided with a A limit positioning point, a first limit sensor is provided on the power swapping device, or a first limit sensor is provided on the first limit position, and a first limit positioning point is provided on the power swapping device;
- Controlling the battery swapping device to stop at the limit position of the walking channel includes:
- the first limit sensor When the first limit sensor detects the first limit positioning point, it controls the battery swapping device to stop moving.
- the first limit position can prevent the battery swapping device from moving out of the working area from the side of the battery swap position, and the first limit positioning point and the first limit sensor can be used to cooperate to achieve the above purpose .
- the limit position further includes a second limit position.
- the second limit position is The walking direction of the battery swapping device is set on the other side of the swap position, the second limit position is provided with a second limit positioning point, and the battery swapping device is provided with a second limit sensor, or the second limit position A second limit sensor is provided, and a second limit positioning point is provided on the battery swapping device;
- Controlling the battery swapping device to stop at the limit position of the walking channel includes:
- the battery replacement device is controlled to stop moving.
- the second limit position can prevent the battery swapping device from moving out of the working area from the two sides of the battery swap position, and the second limit positioning point and the second limit sensor can be used to cooperate to achieve the above purpose .
- the positive progress effect of the present invention is that the power swap system and the power swap system control method of the present invention can realize rapid power swap operations, improve power swap efficiency and stability of power swap operations.
- FIG. 1 is a schematic diagram of the structure of a power exchange system according to Embodiment 1 of the present invention.
- FIG. 2 is a schematic diagram of the steps of the control method of the power exchange system according to Embodiment 3 of the present invention.
- FIG. 3 is a schematic diagram of the steps of the control method of the power exchange system according to Embodiment 5 of the present invention.
- the present invention provides a power exchange system.
- the power exchange system includes a walking channel 2 and a power exchange device 1.
- the walking channel 2 is provided with a power exchange position 4.
- the battery swapping device 1 moves along the walking channel 2 to the battery swapping position 4.
- the battery swapping device 1 can be aligned with the electric vehicle 3 to complete the disassembly or installation of the battery pack, and improve the operating stability of the battery swapping system.
- the replacement position 4 is provided with an alignment origin
- the replacement device 1 is provided with an alignment sensor, which is used to detect whether the replacement device 1 has reached the alignment origin.
- the alignment sensor is used to detect the position of the alignment origin. When the alignment sensor detects the alignment origin, it means that the power swapping device 1 has reached the power swapping position 4, so that the power swapping device 1 can accurately stop at the power swapping position 4.
- the setting positions of the alignment origin and the alignment sensor can also be interchanged, that is, the alignment origin can be set on the battery swapping device 1, and the alignment sensor can be set at the battery swapping position, which can also achieve the above Effect.
- the walking channel 2 has an exchange position 6, and the power exchange device 1 is used to move along the walking channel 2 to the exchange position 6, and the power exchange device 1 is also used to exchange the battery pack to the battery compartment 5 at the exchange position 6.
- the battery replacement device can deliver the battery to the battery transfer device, and then the battery transfer device puts the battery into the battery compartment 5, and the battery compartment 5 can be used to store the battery pack and can also be used to charge the battery pack.
- the battery replacement device 1 can be stopped at the exchange position 6, and the disassembled battery pack is placed in the battery compartment 5 in the exchange position 6, and the charged battery pack is taken out of the battery compartment 5 to realize the exchange of the battery pack.
- the exchange position 6 is provided with an exchange origin, and the exchange device 1 is equipped with an exchange sensor, and the exchange sensor is used to detect whether the exchange device 1 reaches the exchange origin.
- the exchange sensor By using the exchange sensor to detect the exchange origin, the battery exchange device 1 can be accurately positioned at the exchange position 6 to ensure stable operation of the battery pack exchange operation.
- the walking channel 2 is connected to the battery compartment 5 and the power replacement position 4.
- the walking channel 2 is provided with a deceleration positioning point
- the power replacement device 1 is equipped with a deceleration sensor corresponding to the deceleration positioning point.
- the deceleration sensor is used to detect whether the power replacement device 1 is Reaching the deceleration positioning point, the replacement equipment 1 moves along the walking channel 2 toward the replacement position and then decelerates after passing the deceleration positioning point.
- the battery swapping device 1 moves between the battery compartment 5 and the battery swapping position 4.
- the battery swapping device 1 moves quickly before reaching the deceleration positioning point to improve operating efficiency; the battery swapping device 1 moves at a slower speed after the deceleration positioning point to ensure battery replacement
- the equipment can be accurately parked to the power replacement position, which reduces the difficulty of control and improves the operational safety of the power replacement device 1.
- the walking channel 2 has a first waiting position, the first waiting position is located between the power swapping position 4 and the swapping position 6, and the power swapping device 1 is used to stop at the first waiting position.
- the battery swapping device 1 Before the electric car is parked in place, the battery swapping device 1 can stay in the first waiting position in advance. After the electric car is parked in place, the battery swapping device 1 can enter the battery swapping position 4 from the first waiting position for battery disassembly and assembly. There may be multiple battery swapping devices 1 in the battery swapping system at the same time. When there is a battery swapping device 1 at the battery swapping position 4 for battery disassembly and assembly, other battery swapping devices 1 can stop at the first waiting position. By setting the first waiting position, the time required for the horizontal movement of the battery replacement device 1 when it enters the bottom of the vehicle for battery disassembly and assembly can be reduced, and the battery replacement efficiency can be improved.
- the walking channel 2 also has a second waiting position
- the power exchange position 4 is located between the second waiting position and the exchange position 6, and the power exchange device 1 is used to stop at the second waiting position.
- the battery swapping device 1 moves along the walking channel 2 to the battery swapping position 4 for battery removal and assembly, it continues to move forward along the original walking direction to the second waiting position, so as to perform the next battery swapping action. For example, after removing the battery, you can wait for another battery replacement device to move along the same walking path to the battery replacement position to perform the battery loading action, or after the battery is installed, move to the second waiting position and wait for the electric vehicle to leave.
- the number of power swapping devices 1 is two, and the two power swapping devices 1 are the first power swapping device 11 and the second power swapping device 12, and the walking channel 2 is provided with the first power swapping device 11 The first rail 21 for walking and the second rail 22 for the second switching device 12 to travel.
- the two battery swapping devices 1 perform the operations of removing the battery pack and installing the battery pack respectively, thereby improving the battery swapping speed. For example, when the first battery swapping device 11 removes the battery pack at the battery swapping position 4, the second battery swapping device 12 can take out the charged battery pack from the battery compartment 5.
- the second battery swapping device 12 can move the battery pack to the battery swapping position 4 and install the battery pack on the electric vehicle. At this time, the first battery swapping device 11 can complete the new and old batteries in the battery compartment 5.
- the two power swapping devices 1 can run on the first rail 21 and the second rail 22 respectively, and the power swapping efficiency is relatively high.
- the first rail 21 and the second rail 22 are independent of each other, the first rail 21 connects the power exchange position 4 and the battery compartment 5, and the second rail 22 connects the power exchange position 4 and In the other battery compartment 5, the two battery replacement devices 1 can be moved independently, and the operation efficiency is high.
- the first track 21 and the second track 22 may also be the same track, and the two power switching devices 1 reuse the same track, which can reduce the cost of the power switching system.
- the second track 22 is provided with a waiting location point.
- the second power swapping device 12 is provided with a waiting location sensor for detecting the waiting location point, and the second power swapping device 12 is used to stop the first battery at the power swap position 4. Stop waiting for the positioning point when replacing the power device 11.
- the second power-swap device 12 can wait at the waiting point. In this way, it will not cause interference between the two power-swap devices 1 in the power-swap position 4. It will not affect other battery swapping devices 1 in the battery compartment 5 because the second battery swapping device 12 stops at the swap position 6.
- the waiting positioning point can also be set at other positions of the walking channel 2 and is not limited to the track. In some preferred embodiments, it is also possible to set the waiting location point on the second battery swapping device 12, and set the waiting location sensor on the walking channel 2, so that the above effects can also be achieved.
- the walking channel 2 has a waiting position
- the power exchange position 4 is located between the waiting position and the exchange position 6, and the power exchange device 1 is used to stop at the waiting position.
- the second battery swapping device 12 finishes installing the battery pack, the first battery swapping device 11 and/or the second battery swapping device 12 are controlled to drive to the waiting position.
- the walking channel 2 is provided with an extreme position, and the power exchange device 1 is also used to stop moving when moving along the walking channel 2 to the extreme position.
- the limit position is set to limit the battery swapping device 1 to prevent the battery swapping device 1 from moving out of the working area, providing a working area boundary for the battery swapping device 1 and avoiding the danger of the battery swapping device 1 running out of control.
- the limit position is provided with a limit positioning point
- the power replacement device 1 is provided with a limit sensor corresponding to the limit positioning point
- the limit sensor is used to detect whether the power replacement device 1 reaches the limit positioning point.
- the limit sensor detects the limit positioning point
- the battery swapping device 1 stops moving to prevent the battery swapping device 1 from exceeding the limit position and causing danger.
- the limit locating point can also be set on the battery swapping device 1, and accordingly, the limit sensor is set at the limit position, which can also achieve the above-mentioned effects.
- the limit position includes the first limit position, the first limit position is set on the other side of the battery swapping position 4 along the walking direction of the battery swapping device 1, the first limit position is provided with a first limit positioning point, and the battery swapping device 1 is provided with a first limit position.
- the first limit position is used to prevent the power swapping device 1 from moving out of the working area from one side of the power swap position 4, and the first limit positioning point and the first limit sensor are used to cooperate to achieve the above purpose.
- the positions of the first limit positioning point and the first limit sensor can be exchanged.
- the extreme position also includes a second extreme position.
- the second extreme position is set on the other side of the exchange position 6 along the traveling direction of the power exchange device 1, and the second extreme position is provided with a second extreme positioning point.
- Two limit sensors are used to prevent the swapping device 1 from moving out of the working area from one side of the swap position 6, and the second limit positioning point is used in cooperation with the second limit sensor to achieve the above purpose.
- the positions of the second limit positioning point and the second limit sensor can be interchanged.
- the distance between the first limit positioning point and the switching position 4 does not exceed 60 mm, and the distance between the second limit positioning point and the switching position 6 does not exceed 60 mm.
- the distances between the first limit positioning point and the swapping position 4, and the second limit positioning point and the swapping position 6 are set to be small to limit the moving range of the swapping device 1 and reduce the space requirements of the swapping system. .
- the present invention also provides a control method for a battery swap system.
- the battery swap system includes a walking channel 2 and a battery swap device 1.
- the battery swap device 1 is used for disassembly and assembly of the battery pack of an electric vehicle 3.
- the battery swap system control method includes the following steps :
- the controller of the battery replacement device controls the battery replacement device 1 to move along the walking path 2 to the battery replacement position.
- the power exchange position 4 is provided with an alignment origin
- the power exchange device 1 is provided with an alignment sensor.
- the alignment sensor may also be set at the battery swapping position 4, and the alignment origin can be set on the battery swapping device 1.
- S10 includes the following steps:
- the alignment sensor and the alignment origin are used to realize that the battery swapping device 1 is accurately stopped at the battery swapping position 4.
- the control method of the power exchange system also includes the following steps:
- the controller of the battery swapping device controls the battery swapping device 1 to move along the walking channel 2 to the battery swapping position 6.
- the battery swapping device 1 can be stopped at the swapping position 6, and The disassembled battery pack is placed in the battery compartment 5 at the exchange position 6, and the charged battery pack is taken out of the battery compartment 5 to realize the exchange of the battery pack.
- control method of the power exchange system of this embodiment is shown in FIG. 2, and the following steps are added on the basis of Embodiment 2.
- S1002 Control the power exchange device 1 to move from the power exchange position 4 to the exchange position 6.
- the battery replacement device 1 can complete the removal of the battery pack from the electric vehicle 3 and transport the battery pack to the exchange position 6.
- the exchange point 6 is provided with an exchange origin
- the power exchange device 1 is provided with an exchange sensor; in other embodiments, the exchange origin and the position of the exchange sensor can also be reversed.
- S1002 includes the following steps:
- the swap sensor and the swap origin can be used to accurately move the battery swapping device 1 to the swap position 6 to ensure that the battery swapping device 1 can transport the battery pack to the battery compartment 5.
- the control method of the battery exchange system in this embodiment adds the following steps on the basis of the third embodiment.
- the walking channel 2 is connected to the battery compartment 5 and the battery replacement position 4, and the walking channel 2 is provided with a deceleration positioning point.
- S10 also includes the following steps:
- the battery replacement device 1 can be moved quickly and can be accurately positioned.
- S10010 also includes the following steps:
- the power swapping device 1 can be controlled to gradually approach the power swapping position 4 to ensure that the power swapping device can be accurately parked to the power swapping position.
- the control method of the battery replacement system of this embodiment adds the following steps on the basis of the second embodiment.
- the walking channel 2 has a first waiting position, and the first waiting position is located between the power exchange position 4 and the exchange position 6.
- the control method of the power exchange system also includes:
- the controller of the battery swapping device 1 controls the battery swapping device 1 to move along the walking channel 2 to the first waiting position.
- the battery swapping device 1 It can stay in the first waiting position in advance.
- the battery replacement device 1 can enter the battery replacement position from the first waiting position. 4
- the battery can be disassembled and assembled. If there can be multiple replacements in one battery replacement system.
- the electrical device 1 when there is a battery replacement device 1 at the battery replacement position 4 to disassemble and assemble the battery, other battery replacement devices 1 can stop at the first waiting position.
- the time required for the horizontal movement of the battery replacement device 1 when it enters the bottom of the vehicle for battery disassembly and assembly can be reduced, and the battery replacement efficiency can be improved.
- the walking channel 2 also has a second waiting position, and the power exchange position 4 is located between the second waiting position and the exchange position 6.
- the control method of the power exchange system also includes:
- the controller of the battery swapping device 1 controls the battery swapping device 1 to move along the walking path 2 to the second waiting position.
- the battery swapping device 1 can stop in the second waiting position. Location. After the battery swapping device 1 moves along the walking channel 2 to the battery swapping position 4 for battery removal and assembly, it continues to move forward along the original walking direction to the second waiting position, so as to perform the next battery swapping action. For example, after removing the battery, you can wait for another battery replacement device to move along the same walking path to the battery replacement position to perform the battery loading action, or after the battery is installed, move to the second waiting position and wait for the electric vehicle to leave.
- the control method of the battery replacement system of this embodiment adds the following steps on the basis of the second embodiment.
- the number of power swapping devices 1 is two, and the two power swapping devices 1 are the first power swapping device 11 and the second power swapping device 12.
- the walking channel 2 is provided with a first track 21 for the first power swapping device 11 to travel. And a second track 22 for the second battery swapping device 12 to travel.
- the control method of the power exchange system also includes:
- control the first power swap device 11 When receiving the disassembly signal, control the first power swap device 11 to move along the first track 21 to the power swap position 4 to disassemble the battery pack, and control the second power swap device 12 to move along the second rail 22 to the swap position 6 to obtain the corresponding model Battery pack.
- the first battery swapping device 11 and the second battery swapping device 12 receive the disassembly signal, the first battery swapping device 11 is controlled to move along the first track 21 to the battery swapping position 4 to remove the battery pack, and control the second battery swapping device 12 moves along the second track 22 to the exchange position 6 to obtain the battery pack of the corresponding model.
- the first rail 21 and the second rail 22 can be two different rails.
- the first rail 21 connects the power exchange position 4 and the battery compartment 5
- the second rail 22 connects the power exchange position 4 and the other battery compartment 5.
- Each power exchange device 1 can move independently, and the operation efficiency is high.
- the first track 21 and the second track 22 may also be the same track, and the two power switching devices 1 reuse the same track, which can reduce the cost of the power switching system.
- the control method of the battery exchange system of this embodiment adds the following steps on the basis of the seventh embodiment.
- the control method of the power exchange system also includes:
- the first power exchange device 11 When the exchange signal is received, the first power exchange device 11 is controlled to drive to the exchange position 6.
- the first power swapping device 11 When the first power swapping device 11 receives the swap signal, it controls the first power swapping device 11 to drive to the swap position 6. Through the above steps, the first battery swapping device 11 can be controlled to drive to the swap position 6, so that the first battery swapping device 11 enters the battery compartment 5.
- the walking channel 2 has a waiting position, and the power exchange position 4 is located between the waiting position and the exchange position 6;
- the control method of the power exchange system also includes:
- the second battery swapping device 12 can be controlled to travel to the waiting position.
- the control method of the power exchange system also includes the following steps:
- the second track 22 is provided with a waiting location point, and correspondingly, the second power swapping device 12 is provided with a waiting location sensor for detecting the waiting location point.
- the waiting positioning point can also be set at other positions of the walking channel 2 and is not limited to the track.
- the waiting location point may also be set on the second battery swapping device 12, and the waiting location sensor may be set on the walking channel 2.
- S100101 includes the following steps:
- the second power swapping device 12 stops at a waiting point for positioning.
- the second power swapping device 12 can use the waiting location to wait for the first power swapping device 11 to leave the power swapping position 4.
- the control method of the battery replacement system of this embodiment adds the following steps on the basis of the second embodiment.
- the walking channel 2 is provided with a limit position, and the control method of the power exchange system also includes:
- the limit position includes a first limit position
- the first limit position is set on the other side of the battery swapping position 4 along the traveling direction of the battery swapping device 1
- the first limit position is provided with a first limit positioning point
- the battery swapping device 1 There is a first limit sensor on it.
- the positions of the first limit positioning point and the first limit sensor can be exchanged.
- the first limit position can prevent the power swapping device 1 from moving out of the working area from the side of the power swap position 4, and the first limit positioning point and the first limit sensor can be used to cooperate to achieve the above purpose.
- the limit position also includes a second limit position.
- the second limit position is set on the other side of the exchange position 6 along the walking direction of the power exchange device 1, and the second limit position is provided with a second limit positioning point.
- Two limit sensors In other preferred embodiments, the positions of the second limit positioning point and the second limit sensor can be interchanged.
- S11 also includes:
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Transportation (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
- Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
Abstract
Description
Claims (20)
- 一种换电***,其特征在于,所述换电***包括:行走通道,所述行走通道上设有换电位置;换电设备,所述换电设备用于沿所述行走通道移动至所述换电位置。
- 如权利要求1所述的换电***,其特征在于,所述换电位置设有对位原点,所述换电设备上设有对位传感器,或所述换电位置设有对位传感器,所述换电设备设有对位原点,所述对位传感器用于检测所述换电设备是否到达所述对位原点。
- 如权利要求1或2所述的换电***,其特征在于,所述行走通道上具有交换位置,所述换电设备用于沿所述行走通道移动至所述交换位置,所述换电设备还用于在所述交换位置将电池包交换至电池仓。
- 如权利要求3所述的换电***,其特征在于,所述交换位置设有交换原点,所述换电设备上设有交换传感器,或所述交换位置处设有交换传感器,所述换电设备上设有交换原点,所述交换传感器用于检测所述换电设备是否到达所述交换原点。
- 如权利要求3或4所述的换电***,其特征在于,所述行走通道连接所述电池仓和所述换电位置,所述行走通道上设置有减速定位点,所述换电设备上设有与所述减速定位点相对应的减速传感器,所述减速传感器用于检测所述换电设备是否到达所述减速定位点,所述换电设备还用于沿所述行走通道朝向所述换电位置移动经过所述减速定位点后减速移动。
- 如权利要求3-5中至少一项所述的换电***,其特征在于,所述行走通道具有第一等待位置,所述第一等待位置位于所述换电位置和所述交换位置之间,所述换电设备用于停在所述第一等待位置;和/或,所述行走通道具有第二等待位置,所述换电位置位于所述第二等待位置和所述交换位置之间,所述换电设备用于停在所述第二等待位置。
- 如权利要求3-6中至少一项所述的换电***,其特征在于,所述换电设备的数量为两个,两个所述换电设备为第一换电设备和第二换电设备,所述行走通道内布设有供所 述第一换电设备行走的第一轨道和供所述第二换电设备行走的第二轨道,所述第一轨道连接所述电池仓和所述换电位置,所述第二轨道连接所述电池仓和所述换电位置;优选地,所述第一轨道和所述第二轨道相互独立,或,所述第一轨道和所述第二轨道为同一轨道。
- 如权利要求7所述的换电***,其特征在于,所述第二轨道设有等待定位点,所述第二换电设备用于在所述换电位置停有所述第一换电设备时停止在所述等待定位点。
- 如权利要求3-8中至少一项所述的换电***,其特征在于,所述行走通道具有等待位置,所述换电位置位于所述等待位置和所述交换位置之间,所述换电设备用于停在所述等待位置。
- 如权利要求1-9中至少一项所述的换电***,其特征在于,所述行走通道设置有极限位置,所述换电设备还用于沿所述行走通道移动至所述极限位置时停止移动;优选地,所述极限位置设置有极限定位点,所述换电设备上设有与所述极限定位点相对应的极限传感器,所述极限传感器用于检测所述换电设备是否到达所述极限定位点;优选地,所述极限位置包括第一极限位置,所述第一极限位置沿所述换电设备行走方向设于所述换电位置的另一侧,所述第一极限位置设有第一极限定位点,所述换电设备上设有第一极限传感器;优选地,所述行走通道上具有交换位置,所述换电设备用于沿所述行走通道移动至所述交换位置,所述极限位置还包括第二极限位置,所述第二极限位置沿所述换电设备行走方向设于交换位置的另一侧,所述第二极限位置设有第二极限定位点,所述换电设备上设有第二极限传感器。
- 一种换电***控制方法,所述换电***包括行走通道和换电设备,所述换电设备用于电动汽车的电池包的拆装,其特征在于,所述换电***控制方法,包括以下步骤:收到电池拆卸或电池安装信号时,控制所述换电设备沿所述行走通道移动至换电位置。
- 如权利要求11所述的换电***控制方法,其特征在于,所述换电位置设有对位原点,所述换电设备设有对位传感器,或所述换电位置设有对位传感器,所述换电设备设 有对位原点;收到电池拆卸或电池安装信号时,控制所述换电设备沿所述行走通道移动至换电位置,包括以下步骤:当所述对位传感器检测到所述对位原点时,控制所述换电设备停止移动。
- 如权利要求11或12所述的换电***控制方法,其特征在于,所述行走通道上具有交换位置;换电***控制方法还包括以下步骤:收到电池交换信号时,控制所述换电设备沿所述行走通道移动至电池交换位置。
- 如权利要求13所述的换电***控制方法,其特征在于,收到电池拆卸或电池安装信号时,控制所述换电设备沿所述行走通道移动至换电位置,之后,还包括以下步骤:控制所述换电设备从所述电动汽车上卸载电池包;控制所述换电设备从所述换电位置移动到所述交换位置;优选地,所述交换位置处设有交换原点,所述换电设备上设有交换传感器,或所述交换位置处设有交换传感器,所述换电设备上设有交换原点;控制所述换电设备从换电位置移动到交换位置,包括以下步骤:当所述交换传感器检测到所述交换原点时,控制所述换电设备停止移动。
- 如权利要求14所述的换电***控制方法,其特征在于,所述行走通道连接电池仓和所述换电位置,所述行走通道上设置有减速定位点;控制所述换电设备沿所述行走通道移动至换电位置,还包括以下步骤:在所述换电设备沿所述行走通道朝向所述换电位置移动的过程中,判断所述换电设备是否到达所述减速定位点,若是则所述换电设备减速移动,直至到达所述换电位置后停止;优选地,控制所述换电设备沿所述行走通道移动至换电位置,还包括以下步骤:S1、预存所述行走通道的总距离、以及所述电池仓到所述减速定位点的第一距离;S2、控制所述换电设备以第一速度行走所述第一距离;S3、控制所述换电设备以第二速度行走第二距离,所述第二距离小于所述行走通道的总距离与所述第一距离之差,所述第一速度大于所述第二速度;S4、判断所述换电设备是否到达所述换电位置;若是,则执行S5;若否则执行S3;S5、控制所述换电设备停止行走。
- 如权利要求13-15中至少一项所述的换电***控制方法,其特征在于,所述行走通道具有第一等待位置,所述第一等待位置位于所述换电位置和所述交换位置之间;所述换电***控制方法还包括:收到第一等待信号时,控制所述换电设备沿所述行走通道移动至所述第一等待位置;和/或,所述行走通道具有第二等待位置,所述换电位置位于第二等待位置和所述交换位置之间;所述换电***控制方法还包括:收到第二等待信号时,控制所述换电设备沿所述行走通道移动至所述第二等待位置。
- 如权利要求13-16中至少一项所述的换电***控制方法,其特征在于,所述换电设备的数量为两个,两个所述换电设备为第一换电设备和第二换电设备,所述行走通道内布设有供所述第一换电设备行走的第一轨道和供所述第二换电设备行走的第二轨道;所述换电***控制方法还包括:收到拆卸信号时,控制所述第一换电设备沿所述第一轨道移动至所述换电位置进行电池包的拆卸,控制所述第二换电设备沿所述第二轨道移动至所述交换位置获取相应型号的电池包;优选地,所述第一轨道和所述第二轨道为不同的两个轨道,或,所述第一轨道和所述第二轨道为同一轨道。
- 如权利要求17所述的换电***控制方法,其特征在于,所述换电***控制方法还包括:收到交换信号时,控制所述第一换电设备行驶到所述交换位置;和/或,所述行走通道具有等待位置,所述换电位置位于所述等待位置和所述交换位置之间;所述换电***控制方法还包括:当所述第二换电设备完成安装电池包,控制所述第一换电设备和/或第二换电设备行驶到等待位置。
- 如权利要求17所述的换电***控制方法,其特征在于,所述换电***控制方法还包括以下步骤:在所述第一换电设备驶离所述换电位置之前,控制所述第二换电设备从所述电池仓取下与所述电动汽车适配的电池包,然后等待所述第一换电设备驶离所述换电位置;优选地,所述第二轨道设有等待定位点,所述第二换电设备设有用于检测所述等待定位点的等待定位传感器,或所述第二换电设备设有等待定位点,所述第二轨道设有用于检测所述等待定位点的等待定位传感器;在所述第一换电设备驶离所述换电位置之前,控制所述第二换电设备从所述电池仓取下与所述电动汽车适配的电池包,然后等待所述第一换电设备驶离所述换电位置,包括以下步骤:在所述第一换电设备驶离所述换电位置之前,控制所述第二换电设备停在所述等待定位点。
- 如权利要求12-19中至少一项所述的换电***控制方法,其特征在于,所述行走通道设有极限位置,所述换电***控制方法还包括:控制所述换电设备在所述行走通道的极限位置停止;优选地,所述极限位置包括第一极限位置,所述第一极限位置沿所述换电设备行走方向设于所述换电位置的另一侧,所述第一极限位置设有第一极限定位点,所述换电设备上设有第一极限传感器,或所述第一极限位置设有第一极限传感器,所述换电设备上设有第一极限定位点;控制所述换电设备在所述行走通道的极限位置停止,包括:所述第一极限传感器检测到第一极限定位点时,控制所述换电设备停止移动;优选地,所述行走通道上具有交换位置,所述极限位置还包括第二极限位置,当所述换电设备沿所述行走通道移动至所述交换位置时,所述第二极限位置沿所述换电设备 行走方向设于交换位置的另一侧,所述第二极限位置设有第二极限定位点,所述换电设备上设有第二极限传感器,或所述第二极限位置设有第二极限传感器,所述换电设备上设有第二极限定位点;控制所述换电设备在所述行走通道的极限位置停止,包括:所述第二极限传感器检测到第二极限定位点时,控制所述换电设备停止移动。
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US17/794,675 US20230065026A1 (en) | 2020-01-23 | 2021-01-25 | Battery replacement system and control method for battery replacement system |
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