WO2021130845A1 - Sintering furnace - Google Patents
Sintering furnace Download PDFInfo
- Publication number
- WO2021130845A1 WO2021130845A1 PCT/JP2019/050544 JP2019050544W WO2021130845A1 WO 2021130845 A1 WO2021130845 A1 WO 2021130845A1 JP 2019050544 W JP2019050544 W JP 2019050544W WO 2021130845 A1 WO2021130845 A1 WO 2021130845A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- radiant tube
- furnace chamber
- furnace
- sintering
- sintered
- Prior art date
Links
- 238000005245 sintering Methods 0.000 title claims abstract description 69
- 230000007723 transport mechanism Effects 0.000 claims description 18
- 239000000567 combustion gas Substances 0.000 claims description 16
- 239000007789 gas Substances 0.000 claims description 15
- 230000007246 mechanism Effects 0.000 claims description 14
- 238000002485 combustion reaction Methods 0.000 claims description 5
- 238000010304 firing Methods 0.000 claims 2
- 230000007423 decrease Effects 0.000 description 14
- 239000002184 metal Substances 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 8
- 238000009826 distribution Methods 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- 239000011449 brick Substances 0.000 description 4
- 239000002737 fuel gas Substances 0.000 description 4
- 238000009827 uniform distribution Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000005238 degreasing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000012255 powdered metal Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 238000010583 slow cooling Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000003779 heat-resistant material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/12—Radiant burners
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
- F27B3/20—Arrangements of heating devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/36—Arrangements of heating devices
Definitions
- the present invention relates to a sintering furnace for sintering an object to be sintered, and more particularly to a continuous type or batch type sintering furnace using a gas radiant tube burner.
- a molded product placed on a mesh belt is transported in a furnace and heated by an electric heater such as a silicon carbide heating element to be sintered.
- a furnace is provided (see, eg, Patent Document 1).
- a sintering furnace using a gas as a heat source using a gas radiant tube burner or the like is being studied.
- the gas radiant tube burner causes a high-temperature combustion gas generated by combustion of gas to flow into a pipe and releases radiant heat from the heated pipe (see Patent Document 2).
- the combustion gas that heats the pipe flows along the pipe, the combustion gas is gradually cooled to generate a temperature gradient in the pipe, and the amount of heat of radiant heat emitted from the pipe also has a gradient along the pipe. It sometimes had a distribution. Therefore, when a gas radiant tube burner is used to heat the sintering furnace, it is difficult to keep the inside of the furnace at a uniform temperature.
- the present invention has been proposed in view of the above circumstances, and an object of the present invention is to provide a sintering furnace in which a gas radiant tube burner is used and the temperature inside the furnace is kept uniform.
- the sintering furnace is a sintering furnace that continuously sinters objects to be sintered, and is formed so as to penetrate from the inlet to the outlet of the sintering furnace.
- a plurality of radiant tube burners, including a burner, are arranged in parallel so that the directions extending from the base to the tip of the adjacent radiant tube and the radiant tube burner are reversed.
- the plurality of radiant tube burners may be arranged in the furnace chamber so that the longitudinal direction from the base to the tip of each radiant tube is substantially orthogonal to the direction in which the sintered object is conveyed.
- the furnace chamber includes a floor and a ceiling, and a plurality of radiant tube burners may be arranged along the floor and the ceiling of the furnace chamber.
- the plurality of radiant tube burners may be arranged at opposite positions along the floor and ceiling of the furnace chamber with the transport mechanism in between, so that the directions of the facing radiant tubes are reversed.
- the transport mechanism may be a roller type transport mechanism.
- the furnace chamber may include a plurality of compartments separated by movable doors along a transport mechanism for transporting the sintered object.
- the number of radiant tube burners placed in each compartment may be equal in the opposite directions.
- the radiant tube burners arranged in each compartment may be arranged at substantially equal intervals along the direction in which the sintered object is conveyed along the floor and ceiling of the furnace chamber.
- the transport mechanism may be a mesh belt type transport mechanism.
- the transport mechanism may be a push tray type transport mechanism.
- the furnace chamber may be formed by a furnace wall surrounding a transport mechanism for transporting the sintered object.
- the sintering furnace is a sintering furnace that sinters an object to be sintered in a batch manner, and has a furnace chamber that can be opened and closed by a door and a support member that supports the object to be sintered in the furnace chamber. And a plurality of radiant tube burners arranged in the furnace chamber to heat the sintered object supported by the support member, the plurality of radiant tube burners from the base of the adjacent radiant tube and radiant tube burner. They are arranged in parallel so that the directions extending to the tip are reversed.
- the plurality of radiant tube burners may be arranged so that the longitudinal direction from the base to the tip of each radiant tube is substantially orthogonal to the direction from the door of the furnace chamber to the back.
- the furnace chamber includes a side wall, and a plurality of radiant tube burners may be arranged along the side wall of the furnace chamber.
- the plurality of gas radiant tube burners may be arranged along the side wall of the furnace chamber so that the longitudinal direction is substantially vertical.
- the plurality of radiant tube burners may be arranged at positions facing each other on the side walls of the furnace chamber with the support member interposed therebetween so that the directions of the facing radiant tube burners are reversed.
- the number of radiant tube burners facing each other may be equal.
- At least a part of the plurality of radiant tube burners may be arranged at substantially equal intervals along the direction from the door of the furnace chamber to the back.
- the furnace chamber may be formed by a furnace wall surrounding a support member that supports the sintered object.
- Multiple radiant tube burners include a double tube of an inner tube extending from the base to the tip and an outer tube with a closed tip, and inside the inner tube, combustion gas is generated by combustion from the base to the tip.
- the outer pipe may be heated to generate radiant heat by returning the combustion gas discharged from the tip of the pipe to the base through the gap between the outer pipe and the inner pipe.
- a gas radiant tube burner can be used in the sintering furnace to keep the temperature inside the furnace uniform.
- the continuous sintering furnace using the roller type conveying mechanism is referred to as the first embodiment
- the continuous type sintering furnace using the mesh belt type conveying mechanism is referred to as the second embodiment.
- the embodiment and the batch type sintering furnace will be described in detail with reference to the drawings as the third embodiment.
- a sintering furnace for sintering a sintered object formed by molding a powder metal will be described as an example, but the present invention is not limited to this, and the present invention can be applied to sintering other sintered objects.
- the gas radiant tube burner will be simply referred to as a radiant tube burner.
- FIG. 1 is a diagram showing a continuous sintering furnace 10 using a roller type conveying mechanism.
- FIG. 1 (a) is a cross-sectional view of the sintering furnace 10 with a substantially horizontally extending cut surface
- FIG. 1 (b) is a substantially vertical view shown by I (b) -I (b) in FIG. 1 (a). It is a cross-sectional view by a cut surface extending to.
- the cut surface of the cross-sectional view of FIG. 1 (a) is shown by I (a) -I (a).
- a furnace chamber 12 is formed so as to penetrate the furnace body, and in the furnace chamber 12, a plurality of metal or ceramic materials for carrying the sintered object from the inlet 12a to the outlet 12b are placed and conveyed.
- a roller 13 is provided.
- the continuous sintering furnace 10 using such a roller type conveying mechanism is sometimes called a roller hearth furnace.
- the furnace chamber 12 is formed by a furnace wall 11 made of refractory bricks or the like constructed so as to surround the rollers 13 provided along the transport path of the sintered object from the top, bottom, left and right, and the rollers 13 are formed on the floor 12c of the furnace chamber 12. It is surrounded from all sides by the right side wall 12e and the left side wall 12f from the ceiling 12d and the entrance 12a toward the exit 12b.
- the furnace chamber 12 is provided with a plurality of movable doors 14 that can move up and down to open or close the furnace chamber 12 along a transport path for the sintered object.
- movable door 14 furnace chamber 12 from the inlet 12a towards the outlet 12b, first section 12 1, divided into each section of the second compartment 12, second and third sections 12, third and fourth compartments 12 4 Has been done.
- the movable door 14 may be normally closed and opened when the sintered object conveyed by the roller 13 passes so as to maintain an atmosphere such as the temperature of each section.
- FIG. 2 is a cross-sectional view showing a schematic configuration of the radiant tube burner 15.
- the radiant tube burner 15 has a double tube of an inner tube 1 and an outer tube 2 made of a heat-resistant material such as silicon carbide or nickel.
- a plurality of through holes 1a are formed in the inner pipe 1, and the outer pipe 2 is closed by providing a predetermined gap with the opening at the tip of the inner pipe 1.
- the fuel gas supplied from the fuel supply passage 5 is ejected from the burner 3 provided in the pipe, and air is supplied from the air supply passage 6.
- the mixture of fuel gas and air is ignited by the spark emitted from the spark rod 4 of the burner 3, the burning flame extends toward the tip of the inner pipe 1, and the high-temperature combustion gas is discharged from the opening at the tip of the inner pipe 1. , A part of the gas is discharged through the through hole 1a of the inner pipe 1.
- the combustion gas discharged from the inner pipe 1 passes through the gap between the outer pipe 2 having a closed tip and the inner pipe 1, and returns to the base from the tip of the outer pipe 2 while heating the outer pipe 2.
- the combustion gas that has returned to the base through the gap between the outer pipe 2 and the inner pipe 1 is discharged through the exhaust passage 7.
- the radiant heat released from the outer pipe 2 heated by the combustion gas to the surroundings is used for heating.
- the combustion gas discharged from the inner pipe 1 progresses while heating the outer pipe 2 from the tip toward the base, and the temperature gradually decreases, and the temperature gradually decreases toward the base from the tip of the outer pipe 2.
- the temperature gradually decreases and a temperature gradient occurs. Therefore, the distribution of the amount of radiant heat emitted from the radiant tube burner 15 also has a gradient that gradually decreases from the tip to the base.
- the through hole 1a formed in the inner tube 1 of the radiant tube burner 15 has an effect of gentlening the inclination of the temperature gradient.
- the double pipes of the inner pipe 1 and the outer pipe 2 are inserted into the furnace chamber 12 from the outside of the sintering furnace 10 through the holes formed in the furnace wall 11 of the sintering furnace 10 to be exposed, and the radiant heat is radiated.
- the outer pipe 2 for discharging the above material is installed so as to extend directly below or directly above the transport path of the object to be sintered by the roller 13 provided in the furnace chamber 12.
- the supply of fuel gas to the radiant tube burner 15 through the fuel supply path 5 and the supply of air through the air supply path 6 are controlled by a solenoid valve (not shown), and the degree of combustion intensity of the burner 3 and ignition and fire extinguishing are controlled. Will be done.
- the furnace chamber Radiant tube burners 15 are arranged along the floor 12c and the ceiling 12d of the twelve. Further, in the fourth compartment 12 4, radiant tube burner 15 along the floor 12c of the furnace chamber 12 is arranged. In these radiant tube burners 15, the longitudinal direction from the base to the tip of the radiant tube burner 15 is such that the longitudinal direction is orthogonal to the direction of the transport path in which the sintered object is conveyed by the roller 13. Have been placed. When the transport path is in a substantially horizontal plane, the longitudinal direction may be in a substantially horizontal plane.
- the left-facing radiant tube burner 15 installed on the right side wall 12e of the furnace chamber 12 and the tip facing the left side wall 12f, and the furnace chamber 12
- a right-facing radiant tube burner 15 installed on the left side wall 12f and whose tip faces the right wall 12e.
- the radiant tube burner 15 arranged along the floor 12c of the furnace chamber 12 is directed from the inlet 12a of the furnace chamber 12 toward the outlet 12b so that the directions of the radiant tube burner 15 and the adjacent radiant tube burner 15 are opposite to each other in the right direction and the left direction.
- Radiant tube burners 15 facing right and facing left are alternately arranged in parallel along a transport path through which the object to be sintered is transported.
- the parallel arrangement may be a substantially parallel arrangement with a predetermined distance between them, and the parallel arrangement in the opposite direction may be referred to as antiparallel.
- the radiant tube burner 15 arranged along the ceiling 12d of the furnace chamber 12 has an inlet 12a to an outlet 12b of the furnace chamber 12 so that the directions of the radiant tube burner 15 and the adjacent radiant tube burner 15 are opposite to each other in the right direction and the left direction.
- Radiant tube burners 15 facing right and facing left are alternately arranged in parallel along a transport path in which the object to be sintered is conveyed toward.
- the first compartment 12 1 of the furnace chamber 12, in the second compartment 12, second and third sections 12 3, radiant tube burners 15 arranged along the floor 12c and the ceiling 12d of the furnace chamber 12 is at least partially baked It is arranged at approximately equal intervals along the direction of the transport path for transporting the object to be connected.
- the first compartment 12 1 of the furnace chamber 12, in the second compartment 12, second and third sections 12 3, radiant tube burners 15, sandwiched therebetween in the furnace chamber 12 bed conveyance path of the sintered object by roller 13 They are arranged in parallel at opposite positions of the 12c and the ceiling 12d so that the directions of the right direction and the left direction are opposite to each other.
- first section 12 1 of the furnace chamber 12, in each compartment to the second compartment 12, second and third sections 12 3, the radiant tube burner 15 located in the radiant tube burner 15 and left disposed rightward The numbers are equal.
- first section 12 1 a second compartment 12, second and third sections 12, third and fourth by radiant tube burner 15 located in compartment 12 4, sintered metal objects powder molded product is baked appropriately
- Each compartment is maintained at a suitable uniform temperature so that it is tied.
- the first compartment 12 1 is maintained at about 800 ° C. as a degreasing zone for removing the resin contained in the metal powder molded product
- the second compartment 12 2 is maintained at about 950 ° C. as a pretropical zone
- the third compartment 12 3 is maintained. is maintained substantially 1150 ° C. as the sintering zone
- the fourth compartment 12 4 may be maintained in a substantially 650 ° C. as slow cooling zone.
- the radiant tube burners 15 are arranged in parallel so that the directions of the adjacent radiant tube burners 15 are reversed with respect to the direction in which the radiant tube burners 15 extend from the base to the tip. Therefore, with respect to the radiant tube burner 15 in which the temperature gradually decreases from the tip to the base and the distribution of the amount of heat of radiant heat also gradually decreases from the tip to the base, the pair of adjacent radiant tube burners 15 compensate each other, and the pair The radiant tube burner 15 can emit radiant heat with a substantially uniform distribution of heat in the longitudinal direction.
- the radiant tube burner 15 faces right and left along the transport path in which the sintered object is conveyed from the inlet 12a to the outlet 12b of the furnace chamber 12 along the floor 12c or the ceiling 12d of the furnace chamber 12.
- Radiant tube burners 15 are arranged in parallel alternately. Therefore, a pair of adjacent radiant tube burners 15 compensate each other, and the furnace chamber 12 is maintained at a uniform temperature in the width direction. Therefore, it is guaranteed that the object to be sintered placed on the roller 13 is uniformly sintered even if the position is deviated from the center of the roller 13 to either the right side wall 12e or the left side wall 12f of the furnace chamber 12. Will be done.
- some radiant tube burners 15 are arranged in parallel so that the right direction and the left direction are opposite to each other at the positions facing the floor 12c and the ceiling 12d of the furnace chamber 12 with the roller 13 interposed therebetween.
- the pair of the radiant tube burners 15 facing each other compensate each other, and the furnace chamber 12 is maintained at a uniform temperature in the height direction. Therefore, the height of the object to be sintered placed on the roller 13 is large, and it is guaranteed that the object to be sintered is uniformly sintered even if the object to be sintered extends from the mounting surface of the roller 13 in the height direction.
- FIG. 3 (a) is a cross-sectional view of the sintering furnace 20 with a substantially horizontally extending cut surface
- FIG. 3 (b) is a substantially vertical view shown by III (b) -III (b) in FIG. 3 (a).
- FIG. 4 is a cross-sectional view taken along the cut surface extending substantially vertically shown by IV-IV in FIG. 3 (a).
- III (a) -III (a) the cut surface of the cross-sectional view of FIG. 3 (a) is shown by III (a) -III (a).
- a furnace chamber 22 is formed so as to penetrate the furnace body, and the furnace chamber 22 is provided with a mesh belt 23 on which an object to be sintered is placed and conveyed from the inlet 22a to the outlet 22b.
- a metal or ceramic muffle 27 is formed in a tunnel shape surrounding the mesh belt 23 so as to cover the transport path of the sintered object conveyed by the mesh belt 23, and the sintered object by the mesh belt 23 is formed.
- the transport path extends within the muffle 27.
- the furnace chamber 22 is formed by a furnace wall 21 made of refractory bricks or the like constructed so as to surround the muffle 27 extending from above, below, left and right so as to cover the transport path of the sintered object.
- the muffle 27 is surrounded from all sides by the floor 22c of the furnace chamber 22, the ceiling 22d, the right side wall 22e and the left side wall 22f from the inlet 22a toward the outlet 22b, and further by the inlet side wall 22g of the inlet 22a and the outlet side wall 22h of the outlet 22b. Is also surrounded.
- support walls 26 having a predetermined height are formed at predetermined intervals along the transport path of the sintered object to support the bottom of the muffle 27.
- the muffle 27 isolates the atmosphere of the transport path in the muffle 27 to which the object to be sintered is transported by the mesh belt 23 from the atmosphere of the furnace chamber 22.
- the atmosphere in the muffle 27 can be set to a desired atmosphere suitable for the object to be sintered.
- the sintered object placed on the mesh belt 23 in the muffle 27 and conveyed is heated by the radiant heat emitted from the wall surface of the muffle 27.
- the furnace chamber 22 is provided with a radiant tube burner 25.
- the radiant tube burner 25 has the same configuration as the radiant tube burner 15 of the first embodiment shown in FIG.
- the radiant tube burner 25 has a double pipe of an inner pipe and an outer pipe, and the burning flame extends toward the tip of the inner pipe, and high-temperature combustion gas is discharged from the opening at the tip of the inner pipe, and a part thereof Gas is discharged through the through hole of the inner pipe.
- the combustion gas discharged from the inner pipe passes through the gap between the outer pipe and the inner pipe whose tip is closed, returns to the base from the tip of the outer pipe while heating the outer pipe, and the temperature gradually decreases from the tip to the base. Then a temperature gradient is generated. Therefore, the distribution of the amount of radiant heat emitted from the radiant tube burner 25 also has a gradient that gradually decreases from the tip to the base.
- the radiant tube burner 25 is inserted into the furnace chamber 22 from the outside of the sintering furnace 20 through a hole formed in the furnace wall 21 of the sintering furnace 20 to be exposed, and crosses directly below or directly above the muffle 27 in the furnace chamber 22. It is installed so as to extend.
- the supply of fuel gas and the supply of air to the radiant tube burner 25 are controlled by an electromagnetic valve (not shown), and the degree of combustion intensity, ignition and fire extinguishing of the radiant tube burner 25 are controlled.
- a radiant tube burner 25 is arranged along the floor 22c and the ceiling 22d of the furnace chamber 22 so as to sandwich the muffle 27 from above and below.
- the longitudinal direction of these radiant tube burners 25 from the base to the tip of the radiant tube burner 25 is orthogonal to the direction of the transport path in which the object to be sintered is transported by the mesh belt 23 in the muffle 27. It is arranged so that it faces the direction.
- the longitudinal direction may be in a substantially horizontal plane.
- the direction of extending from the base of the radiant tube burner 25 to the tip is the left-facing radiant tube burner 25 installed on the right side wall 22e of the furnace chamber 22 and the tip facing the left side wall 22f, and the furnace chamber 22.
- a radiant tube burner 25 that is installed on the left side wall 22f and whose tip faces the right side wall 22e and faces to the right.
- the radiant tube burner 25 arranged along the floor 22c of the furnace chamber 22 is directed from the inlet 22a of the furnace chamber 22 toward the outlet 22b so that the direction of the adjacent radiant tube burner 25 is opposite to that of the adjacent radiant tube burner 25 in the right direction and the left direction.
- Right-facing and left-facing radiant tube burners 25 are alternately arranged in parallel in the muffle 27 along a transport path through which the sintered object is transported.
- the parallel arrangement may be a substantially parallel arrangement with a predetermined distance between them, and the parallel arrangement in the opposite direction may be referred to as antiparallel.
- the radiant tube burner 25 arranged along the ceiling 22d of the furnace chamber 22 has an inlet 22a to an outlet 22b of the furnace chamber 22 so that the directions of the radiant tube burner 25 and the adjacent radiant tube burner 25 are opposite to each other in the right direction and the left direction.
- Radiant tube burners 25 facing right and facing left are alternately arranged in parallel along the transport path in which the object to be sintered is transported in the muffle 27.
- the radiant tube burners 25 arranged along the floor 22c and the ceiling 22d of the furnace chamber 22 are arranged at substantially equal intervals along the direction of the transport path in which the sintered object is conveyed in the muffle 27. Have been placed. Further, in the furnace chamber 22, the radiant tube burner 25 faces right and left at opposite positions of the floor 22c and the ceiling 22d of the furnace chamber 22 with the muffle 27 covering the conveying path of the sintered object interposed therebetween. They are arranged in parallel so that they are reversed. Therefore, in the furnace chamber 22, the number of the radiant tube burners 25 arranged to the right and the number of the radiant tube burners 25 arranged to the left are equal.
- the furnace chamber 22 is maintained at an appropriate uniform temperature so that the metal powder molded product of the object to be sintered is appropriately sintered by the radiant tube burner 25 arranged in the furnace chamber 22. Further, in the furnace chamber 22, the transport path in which the object to be sintered is placed on the mesh belt 23 and transported is covered with a tunnel-shaped muffle 27. The atmosphere inside the muffle 27 can be set to an atmosphere suitable for the metal powder molded product of the sintered object.
- the radiant tube burners 25 are arranged in parallel so that the directions of the adjacent radiant tube burners 25 are reversed with respect to the direction in which the radiant tube burners 25 extend from the base to the tip. Therefore, with respect to the radiant tube burner 25 in which the temperature gradually decreases from the tip to the base and the distribution of the amount of heat of radiant heat also gradually decreases from the tip to the base, the pair of adjacent radiant tube burners 25 compensate each other and the pair The radiant tube burner 25 can emit radiant heat with a substantially uniform distribution of heat in the longitudinal direction.
- the radiant tube burner 25 is carried along the floor 22c or the ceiling 22d of the furnace chamber 22 from the inlet 22a to the outlet 22b of the furnace chamber 22 along the transport path in which the sintered object is conveyed in the muffle 27.
- the right-facing and left-facing radiant tube burners 25 are alternately arranged in parallel. Therefore, the pair of adjacent radiant tube burners 25 compensate each other, the furnace chamber 22 is maintained at a uniform temperature in the width direction, and the wall surface of the muffle 27 is also irradiated with uniform radiant heat in the width direction.
- the radiant tube burner 25 is arranged in parallel at positions facing the floor 22c and the ceiling 22d of the furnace chamber 22 with the roller 23 interposed therebetween so that the right and left directions are opposite to each other.
- the pair of radiant tube burners 25 facing each other compensate each other, the furnace chamber 22 is maintained at a uniform temperature in the height direction, and the temperature is kept uniform in the height direction from the wall surface of the muffle 27 in the height direction. Uniform radiant heat is applied. Therefore, the height of the sintered object mounted on the mesh belt 23 and conveyed in the muffle 27 is large, and even if the sintered object extends in the height direction from the mounting surface of the mesh belt 23, it is uniform. Guaranteed to be sintered.
- the transport path of the sintered object to be transported by placing it on the mesh belt 23 from the inlet 22a to the outlet 22b of the furnace chamber 22 is the muffle 27. It was covered by, but it is not limited to such a configuration.
- the muffle 27 may not be provided in the furnace chamber 22 of the sintering furnace 20, and the transfer mechanism of the sintered object by the mesh belt 23 may be exposed in the furnace chamber 22.
- the radiant tube burner 25 directly faces the object to be sintered, so that the object to be sintered can be efficiently heated by the radiant heat emitted from the radiant tube burner 25. ..
- the tray on which the object to be sintered is placed is continuously pushed from the inlet 22a of the furnace chamber 22 by the tray pusher so that the object to be sintered is inside the muffle 27.
- FIG. 5 is a diagram showing a batch type sintering furnace 30.
- FIG. 5 (a) is a cross-sectional view of the sintering furnace 30 with a substantially horizontally extending cut surface
- FIG. 5 (b) is a substantially vertical view shown by V (b) -V (b) in FIG. 5 (a). It is a cross-sectional view by a cut surface extending to.
- the cut surface of the cross-sectional view of FIG. 5 (a) is shown by V (a) -V (a).
- the sintering furnace 30 is formed with a furnace chamber 32 that can be opened and closed by a door 39.
- the furnace chamber 32 is constructed by a furnace wall 31 made of refractory bricks or the like, and faces the right wall 32c, the left wall 32d, and the door 39 from the floor 32a, the ceiling 32b, and the door 39 of the furnace wall 31 toward the back of the furnace chamber 32. It is surrounded by the innermost wall 32e.
- a base 36 made of refractory bricks or the like is provided for placing an object to be sintered.
- the furnace chamber 32 is provided with a radiant tube burner 35 for heating the furnace chamber 32.
- the radiant tube burner 35 has the same configuration as the radiant tube burner 15 of the first embodiment shown in FIG.
- the radiant tube burner 35 has a double pipe of an inner pipe and an outer pipe, and the burning flame extends toward the tip of the inner pipe, and high-temperature combustion gas is discharged from the opening at the tip of the inner pipe, and a part thereof. Gas is discharged through the through hole of the inner pipe.
- the combustion gas discharged from the inner pipe passes through the gap between the outer pipe and the inner pipe whose tip is closed, returns to the base from the tip of the outer pipe while heating the outer pipe, and the temperature gradually decreases from the tip to the base. Then a temperature gradient is generated. Therefore, the distribution of the amount of radiant heat emitted from the radiant tube burner 35 also has a gradient that gradually decreases from the tip to the base.
- the radiant tube burner 35 is arranged along the right side wall 32c and the left side wall 32d of the furnace chamber 32.
- the radiant tube burner 35 is arranged so that the direction from the base to the tip of the radiant tube burner 35 is the longitudinal direction, and the longitudinal direction thereof is orthogonal to the direction from the door 39 to the back of the furnace chamber 32. ..
- the longitudinal direction of the radiant tube burner 35 may be a substantially vertical direction.
- the radiant tube burner 35 installed on the floor 32a of the furnace chamber 32 and upward in the substantially vertical direction so that the tip faces the ceiling 32b,
- a radiant tube burner 35 which is installed on the ceiling 32b of the furnace chamber 32 and whose tip is directed downward in a substantially vertical direction toward the floor 32a.
- the radiant tube burner 35 arranged along the right side wall 32c of the furnace chamber 32 faces from the door 39 of the furnace chamber 32 toward the back so that the direction of the radiant tube burner 35 is opposite to that of the adjacent radiant tube burner 35.
- the upward and downward radiant tube burners 35 are alternately arranged in parallel.
- the radiant tube burner 35 arranged along the right side wall 32c of the furnace chamber 32 is located behind the door 39 of the furnace chamber 32 so that the direction of the radiant tube burner 35 is opposite to that of the adjacent radiant tube burner 35. Radiant tube burners 35 facing upward and downward are alternately arranged in parallel.
- the radiant tube burners 35 arranged along the right side wall 32c and the left side wall 32d of the furnace chamber 32 are arranged at substantially equal intervals from the door 39 of the furnace chamber 32 toward the back. Further, in the furnace chamber 32, the radiant tube burner 35 is arranged in parallel at positions facing the right side wall 32c and the left side wall 32d of the furnace chamber 32 so that the upward and downward directions are opposite to each other. There is. Therefore, in the furnace chamber 32, the numbers of the radiant tube burners 35 arranged upward and the radiant tube burners 35 arranged downward are equal.
- the radiant tube burner 35 arranged in this way maintains the furnace chamber 32 at an appropriate uniform temperature so that the metal powder molded product of the object to be sintered is properly sintered.
- the degreasing step of removing the resin contained in the metal powder molded product in the first step is maintained at about 800 ° C.
- the preheating step of the second step is maintained at about 950 ° C.
- the sintering step of the third step is omitted.
- a plurality of steps may be sequentially carried out so as to maintain the temperature at 1150 ° C. and maintain the temperature at a desired temperature at predetermined time intervals so as to maintain the temperature at about 650 ° C. as the slow cooling step of the fourth step.
- the radiant tube burners 35 are arranged in parallel so that the directions of the adjacent radiant tube burners 35 are reversed with respect to the direction in which the radiant tube burners 35 extend from the base to the tip. Therefore, for the radiant tube burner 35 in which the temperature gradually decreases from the tip to the base and the distribution of the amount of heat of radiant heat also gradually decreases from the tip to the base, the pair of adjacent radiant tube burners 35 compensate each other and the pair.
- the radiant tube burner 35 can emit radiant heat with a substantially uniform distribution of heat in the longitudinal direction.
- the radiant tube burner 35 is arranged along the right side wall 32c or the left side wall 32d of the furnace chamber 32, and the radiant tube burners 35 facing upward and downward are alternately arranged in parallel from the door 39 of the furnace chamber 32 toward the back. Has been done. Therefore, even if a pair of adjacent radiant tube burners 35 compensate each other and the position of the sintered object placed on the table 36 moves toward the back from the door 39 of the furnace chamber 32, the furnace chamber 32 remains in this position. It is guaranteed to be uniformly sintered because it is kept at a uniform temperature in the direction.
- the radiant tube burner 35 is arranged in parallel at positions facing the right side wall 32c and the left side wall 32d of the furnace chamber 32 so that the upward and downward directions are opposite to each other.
- the pair of the radiant tube burners 35 facing each other compensate each other, and the sintered object placed on the table 36 is between the right side wall 32c and the left side wall 32d of the furnace chamber 32. Even if the position is moved, the furnace chamber 32 is maintained at a uniform temperature in this direction, so that it is guaranteed that the furnace chamber 32 is uniformly sintered.
- the present invention can be used for sintering an object to be sintered, for example, sintering a powdered metal molded product.
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Abstract
Description
図1は、ローラー式搬送機構を用いた連続式の焼結炉10を示す図である。図1(a)は焼結炉10の略水平に延びる切断面による断面図であり、図1(b)は図1(a)におけるI(b)-I(b)で示された略鉛直に延びる切断面による断面図である。図1(b)には、図1(a)の断面図の切断面がI(a)-I(a)により示されている。 (First Embodiment)
FIG. 1 is a diagram showing a
図3及び図4は、メッシュベルト式搬送機構を用いた連続式の焼結炉20を示す図である。図3(a)は焼結炉20の略水平に延びる切断面による断面図であり、図3(b)は図3(a)におけるIII(b)-III(b)で示された略鉛直に延びる切断面による断面図であり、図4は図3(a)におけるIV-IVで示された略鉛直に伸びる切断面による断面図である。図3(b)には、図3(a)の断面図の切断面がIII(a)-III(a)により示されている。 (Second Embodiment)
3 and 4 are views showing a
図5は、バッチ式の焼結炉30を示す図である。図5(a)は焼結炉30の略水平に延びる切断面による断面図であり、図5(b)は図5(a)におけるV(b)-V(b)で示された略鉛直に延びる切断面による断面図である。図5(b)には、図5(a)の断面図の切断面がV(a)-V(a)により示されている。 (Third Embodiment)
FIG. 5 is a diagram showing a batch
11 炉壁
12 炉室
12a 入口
12b 出口
12c 床
12d 天井
12e 右側壁
12f 左側壁
14 可動扉
15 ラジアントチューブバーナー 10
Claims (21)
- 焼結対象物を連続式に焼結する焼結炉であって、
焼結炉の入口から出口まで貫通するように形成された炉室と、
焼結対象物を前記入口から前記出口まで前記炉室を通って搬送する搬送機構と、
前記搬送機構によって搬送される焼結対象物を加熱するように前記炉室に配置された複数のラジアントチューブバーナーと
を含み、
前記複数のラジアントチューブバーナーは、隣接するラジアントチューブとラジアントチューブバーナーの基部から先端に延びる向きが逆になるよう並行して配置された焼結炉。 A sintering furnace that continuously sinters objects to be sintered.
A furnace chamber formed so as to penetrate from the inlet to the outlet of the sintering furnace,
A transport mechanism for transporting the object to be sintered from the inlet to the outlet through the furnace chamber,
Including a plurality of radiant tube burners arranged in the furnace chamber so as to heat the sintered object conveyed by the transfer mechanism.
The plurality of radiant tube burners are sintering furnaces arranged in parallel so that the directions extending from the base to the tip of the adjacent radiant tube and the radiant tube burner are opposite to each other. - 前記複数のラジアントチューブバーナーは、各ラジアントチューブの基部から先端に向かう長手方向が前記焼結対象物の搬送される方向に略直交するように前記炉室に配置された請求項1に記載の焼結炉。 The firing according to claim 1, wherein the plurality of radiant tube burners are arranged in the furnace chamber so that the longitudinal direction from the base to the tip of each radiant tube is substantially orthogonal to the direction in which the sintered object is conveyed. Sintering.
- 前記炉室は、床及び天井を含み、前記複数のラジアントチューブバーナーは、前記炉室の床及び天井に沿って配置された請求項1又は2に記載の焼結炉。 The sintering furnace according to claim 1 or 2, wherein the furnace chamber includes a floor and a ceiling, and the plurality of radiant tube burners are arranged along the floor and ceiling of the furnace chamber.
- 前記複数のラジアントチューブバーナーは、前記搬送機構を挟んで前記炉室の床及び天井に沿った対向する位置に、当該対向するラジアントチューブの向きが逆になるように配置された請求項3に記載の焼結炉。 The third aspect of claim 3, wherein the plurality of radiant tube burners are arranged at positions facing each other along the floor and ceiling of the furnace chamber with the transport mechanism interposed therebetween so that the directions of the facing radiant tubes are reversed. Sintering furnace.
- 前記搬送機構は、ローラー式搬送機構である請求項1から4のいずれか一項に記載の焼結炉。 The sintering furnace according to any one of claims 1 to 4, wherein the transfer mechanism is a roller type transfer mechanism.
- 前記炉室は、前記焼結対象物を搬送する搬送機構に沿って可動扉によって区切られた複数の区画を含む請求項5に記載の焼結炉。 The sintering furnace according to claim 5, wherein the furnace chamber includes a plurality of compartments separated by a movable door along a transport mechanism for transporting the sintered object.
- 各区画に配置されたラジアントチューブバーナーは、互いに逆に向いたものの数が等しい請求項6に記載の焼結炉。 The sintering furnace according to claim 6, wherein the radiant tube burners arranged in each section have the same number of burners facing in opposite directions.
- 各区画に配置されたラジアントチューブバーナーは、前記炉室の床及び天井に沿って前記焼結対象物が搬送される方向に沿って略等しい間隔で配置された請求項6又は7に記載の焼結炉。 The firing according to claim 6 or 7, wherein the radiant tube burners arranged in each section are arranged at substantially equal intervals along the floor and ceiling of the furnace chamber along the direction in which the sintered object is conveyed. Sintering.
- 前記搬送機構は、メッシュベルト式搬送機構である請求項1から4のいずれか一項に記載の焼結炉。 The sintering furnace according to any one of claims 1 to 4, wherein the transfer mechanism is a mesh belt type transfer mechanism.
- 前記搬送機構は、プッシュトレー式搬送機構である請求項1から4のいずれか一項に記載の焼結炉。 The sintering furnace according to any one of claims 1 to 4, wherein the transfer mechanism is a push tray type transfer mechanism.
- 前記搬送機構によって搬送される焼結対象物の搬送路を取り囲んで覆うように形成されたマッフルをさらに含む請求項9又は10に記載の焼結炉。 The sintering furnace according to claim 9 or 10, further comprising a muffle formed so as to surround and cover a transport path of a sintered object transported by the transfer mechanism.
- 前記炉室は、前記焼結対象物を搬送する前記搬送機構を取り囲む炉壁によって形成された請求項1から11のいずれか一項に記載の焼結炉。 The sintering furnace according to any one of claims 1 to 11, wherein the furnace chamber is formed by a furnace wall surrounding the transport mechanism for transporting the sintered object.
- 焼結対象物をバッチ式に焼結する焼結炉であって、
扉で開閉可能な炉室と、
炉室内で焼結対象物を支持する支持部材と、
前記支持部材によって支持された焼結対象物を加熱するように前記炉室に配置された複数のラジアントチューブバーナーと
を含み、前記複数のラジアントチューブバーナーは、隣接するラジアントチューブとラジアントチューブバーナーの基部から先端に延びる向きが逆になるように並行して配置された焼結炉。 A sintering furnace that batch-sinters objects to be sintered.
A furnace room that can be opened and closed with a door,
A support member that supports the object to be sintered in the furnace chamber,
The plurality of radiant tube burners include a plurality of radiant tube burners arranged in the furnace chamber so as to heat the sintered object supported by the support member, and the plurality of radiant tube burners are the bases of adjacent radiant tubes and radiant tube burners. Sintering furnaces arranged in parallel so that the direction extending from the tip to the tip is reversed. - 前記複数のラジアントチューブバーナーは、各ラジアントチューブの基部から先端に向かう長手方向が前記炉室の扉から奥に向かう方向に略直交するように配置された請求項13に記載の焼結炉。 The sintering furnace according to claim 13, wherein the plurality of radiant tube burners are arranged so that the longitudinal direction from the base to the tip of each radiant tube is substantially orthogonal to the direction from the door of the furnace chamber to the back.
- 前記炉室は、側壁を含み、前記複数のラジアントチューブバーナーは、前記炉室の側壁に沿って配置された請求項13又は14に記載の焼結炉。 The sintering furnace according to claim 13 or 14, wherein the furnace chamber includes a side wall, and the plurality of radiant tube burners are arranged along the side wall of the furnace chamber.
- 前記複数のガスラジアントチューブバーナーは、長手方向が略鉛直方向になるように前記炉室の側壁に沿って配置された請求項15に記載の焼結炉。 The sintering furnace according to claim 15, wherein the plurality of gas radiant tube burners are arranged along the side wall of the furnace chamber so that the longitudinal direction is substantially vertical.
- 前記複数のラジアントチューブバーナーは、前記支持部材を挟んで前記炉室の側壁の対向する位置に、当該対向するラジアントチューブバーナーの向きが逆になるように配置された請求項15又は16に記載の焼結炉。 The 15 or 16 according to claim 15, wherein the plurality of radiant tube burners are arranged at positions facing the side walls of the furnace chamber with the support member interposed therebetween so that the directions of the facing radiant tube burners are reversed. Sintering furnace.
- 前記複数のラジアントチューブバーナーは、互いに逆に向いたものの数が等しい請求項13から17のいずれか一項に記載の焼結炉。 The sintering furnace according to any one of claims 13 to 17, wherein the plurality of radiant tube burners have the same number of burners facing in opposite directions.
- 前記複数のラジアントチューブバーナーの少なくとも一部は、前記炉室の扉から奥に向かう方向に沿って略等しい間隔で配置された請求項13から18のいずれか一項に記載の焼結炉。 The sintering furnace according to any one of claims 13 to 18, wherein at least a part of the plurality of radiant tube burners is arranged at substantially equal intervals along the direction from the door of the furnace chamber toward the back.
- 前記炉室は、前記焼結対象物を支持する前記支持部材を取り囲む炉壁によって形成された請求項13から19のいずれか一項に記載の焼結炉。 The sintering furnace according to any one of claims 13 to 19, wherein the furnace chamber is formed by a furnace wall surrounding the support member that supports the sintering object.
- 前記複数のラジアントチューブバーナーは、基部から先端に向けて延びる内管及び先端が閉じた外管の二重管を含み、前記内管の内部で基部から先端に向けて燃焼により燃焼ガスを発生させ、前記内管の先端から排出された燃焼ガスを前記外管と前記内管との間隙を通して基部に戻すことにより前記外管を加熱して輻射熱を発生させる請求項1から20のいずれか一項に記載の焼結炉。
The plurality of radiant tube burners include a double pipe of an inner pipe extending from the base toward the tip and an outer pipe having a closed tip, and generate combustion gas by combustion from the base to the tip inside the inner pipe. Any one of claims 1 to 20, wherein the combustion gas discharged from the tip of the inner pipe is returned to the base through the gap between the outer pipe and the inner pipe to heat the outer pipe and generate radiant heat. The sintering furnace described in.
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