WO2021045429A1 - Composition de résine thermoplastique et produit moulé associé - Google Patents
Composition de résine thermoplastique et produit moulé associé Download PDFInfo
- Publication number
- WO2021045429A1 WO2021045429A1 PCT/KR2020/011328 KR2020011328W WO2021045429A1 WO 2021045429 A1 WO2021045429 A1 WO 2021045429A1 KR 2020011328 W KR2020011328 W KR 2020011328W WO 2021045429 A1 WO2021045429 A1 WO 2021045429A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- weight
- resin composition
- thermoplastic resin
- aromatic vinyl
- graft copolymer
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 54
- 229920005992 thermoplastic resin Polymers 0.000 title claims abstract description 54
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 56
- 229920005989 resin Polymers 0.000 claims abstract description 52
- 239000011347 resin Substances 0.000 claims abstract description 52
- 229920000578 graft copolymer Polymers 0.000 claims abstract description 36
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 25
- 230000003746 surface roughness Effects 0.000 claims abstract description 24
- 239000005060 rubber Substances 0.000 claims abstract description 21
- 239000004952 Polyamide Substances 0.000 claims abstract description 19
- 229920002647 polyamide Polymers 0.000 claims abstract description 19
- 125000003118 aryl group Chemical group 0.000 claims abstract description 14
- 229920000193 polymethacrylate Polymers 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims description 32
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 22
- 150000001875 compounds Chemical class 0.000 claims description 20
- 239000002245 particle Substances 0.000 claims description 17
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 claims description 15
- -1 aromatic vinyl compound Chemical class 0.000 claims description 14
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 14
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 14
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 12
- DEAKWVKQKRNPHF-UHFFFAOYSA-N methyl 2-methylprop-2-enoate;prop-2-enenitrile;styrene Chemical compound C=CC#N.COC(=O)C(C)=C.C=CC1=CC=CC=C1 DEAKWVKQKRNPHF-UHFFFAOYSA-N 0.000 claims description 10
- 229920001577 copolymer Polymers 0.000 claims description 7
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 4
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 4
- 239000000178 monomer Substances 0.000 claims description 3
- 230000003287 optical effect Effects 0.000 claims description 3
- 206010016322 Feeling abnormal Diseases 0.000 abstract description 5
- 230000000694 effects Effects 0.000 description 25
- 229920002302 Nylon 6,6 Polymers 0.000 description 10
- 230000008901 benefit Effects 0.000 description 9
- 238000012662 bulk polymerization Methods 0.000 description 8
- 238000007720 emulsion polymerization reaction Methods 0.000 description 8
- 239000008188 pellet Substances 0.000 description 8
- 230000000704 physical effect Effects 0.000 description 8
- 229920002292 Nylon 6 Polymers 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 7
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 6
- IWYDHOAUDWTVEP-UHFFFAOYSA-N mandelic acid Chemical compound OC(=O)C(O)C1=CC=CC=C1 IWYDHOAUDWTVEP-UHFFFAOYSA-N 0.000 description 6
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 5
- 229920000572 Nylon 6/12 Polymers 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229920006128 poly(nonamethylene terephthalamide) Polymers 0.000 description 4
- 229920000638 styrene acrylonitrile Polymers 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000010557 suspension polymerization reaction Methods 0.000 description 4
- 229920000299 Nylon 12 Polymers 0.000 description 3
- 229920006121 Polyxylylene adipamide Polymers 0.000 description 3
- 238000010556 emulsion polymerization method Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- 101000576320 Homo sapiens Max-binding protein MNT Proteins 0.000 description 2
- 229920000393 Nylon 6/6T Polymers 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 125000005250 alkyl acrylate group Chemical group 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000002296 dynamic light scattering Methods 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000010559 graft polymerization reaction Methods 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920006111 poly(hexamethylene terephthalamide) Polymers 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000003643 water by type Substances 0.000 description 2
- JZHGRUMIRATHIU-UHFFFAOYSA-N 1-ethenyl-3-methylbenzene Chemical compound CC1=CC=CC(C=C)=C1 JZHGRUMIRATHIU-UHFFFAOYSA-N 0.000 description 1
- QEDJMOONZLUIMC-UHFFFAOYSA-N 1-tert-butyl-4-ethenylbenzene Chemical compound CC(C)(C)C1=CC=C(C=C)C=C1 QEDJMOONZLUIMC-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- CHNGPLVDGWOPMD-UHFFFAOYSA-N 2-ethylbutyl 2-methylprop-2-enoate Chemical compound CCC(CC)COC(=O)C(C)=C CHNGPLVDGWOPMD-UHFFFAOYSA-N 0.000 description 1
- TVONJMOVBKMLOM-UHFFFAOYSA-N 2-methylidenebutanenitrile Chemical compound CCC(=C)C#N TVONJMOVBKMLOM-UHFFFAOYSA-N 0.000 description 1
- CCMZKOAOMQSOQA-UHFFFAOYSA-N 3-methyl-2-methylidenebutanenitrile Chemical compound CC(C)C(=C)C#N CCMZKOAOMQSOQA-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- 101100323621 Drosophila melanogaster Drip gene Proteins 0.000 description 1
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920003189 Nylon 4,6 Polymers 0.000 description 1
- 229920000305 Nylon 6,10 Polymers 0.000 description 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 239000003831 antifriction material Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 229920006038 crystalline resin Polymers 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000006078 metal deactivator Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- KCAMXZBMXVIIQN-UHFFFAOYSA-N octan-3-yl 2-methylprop-2-enoate Chemical compound CCCCCC(CC)OC(=O)C(C)=C KCAMXZBMXVIIQN-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920006131 poly(hexamethylene isophthalamide-co-terephthalamide) Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000001235 sensitizing effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/08—Copolymers of styrene
- C08L25/12—Copolymers of styrene with unsaturated nitriles
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/10—Homopolymers or copolymers of methacrylic acid esters
- C08L33/12—Homopolymers or copolymers of methyl methacrylate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/04—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
Definitions
- the present invention relates to a thermoplastic resin composition and a molded article thereof, and more particularly, while maintaining equal or higher mechanical properties and processability compared to the conventional ASA-based resin, excellent weather resistance, low surface roughness value, and emotionally soft feeling. It relates to a low-gloss thermoplastic resin composition and a molded article thereof having an even surface gloss.
- Acrylate compound-styrene-acrylonitrile copolymer (hereinafter referred to as'ASA resin') has weather resistance, aging resistance, chemical resistance, stiffness, impact resistance and processability. It is widely used in fields, etc.
- the low gloss ASA resin a crystalline resin such as nylon was used to achieve low gloss, but there was a limit to improving weatherability and texture of the surface, which are important physical properties for exterior materials as well as low gloss.
- Patent Literature 1 KR 2009-0095764 A
- the present invention maintains the mechanical properties and processability equal or higher than that of the conventional ASA-based resin, has excellent weather resistance, has a low surface roughness value, and gives an emotionally soft feel, and the surface It is an object of the present invention to provide a low-gloss thermoplastic resin composition with even gloss and a molded article thereof.
- the present invention is A-1) 10 to 30% by weight of an acrylate-aromatic vinyl compound-vinyl cyan compound graft copolymer containing an acrylate rubber having an average particle diameter of 0.05 to 0.15 ⁇ m, A- 2) 20 to 40% by weight of an acrylate-aromatic vinyl compound-vinyl cyan compound graft copolymer containing an acrylate rubber having an average particle diameter of 0.3 to 0.5 ⁇ m, B) 0 to 35% by weight of an aromatic vinyl polymer and C) polymetha 100 parts by weight of the base resin consisting of 10 to 60% by weight of acrylate; And D) 0.5 to 10 parts by weight of polyamide.
- thermoplastic resin composition of the present disclosure and a molded article thereof will be described in detail.
- the present inventors want to achieve a matte effect by adding polyamide to the ASA resin, the present inventors control the morphology of the ASA resin and use methyl methacrylate-styrene-acrylonitrile copolymer or polymethyl methacrylate as an essential component.
- the composition ratio of it is possible to obtain a low-gloss thermoplastic resin composition with an even surface gloss and emotionally soft due to improved weather resistance while maintaining equal or higher mechanical properties and processability compared to conventional ASA-based resins, and lowering the surface roughness value. It was confirmed that the present invention was completed by further focusing on research based on this.
- thermoplastic resin composition of the present invention is A-1) 10 to 30% by weight of an acrylate-aromatic vinyl compound-vinyl cyan compound graft copolymer containing an acrylate rubber having an average particle diameter of 0.05 to 0.15 ⁇ m, A-2) an average particle diameter An acrylate-aromatic vinyl compound-vinyl cyan compound graft copolymer containing 0.3 to 0.5 ⁇ m of acrylate rubber 20 to 40% by weight, B) 0 to 35% by weight of an aromatic vinyl polymer and C) 10 to polymethacrylate 100 parts by weight of the base resin consisting of 60% by weight; And D) 0.5 to 10 parts by weight of polyamide, and in this case, while maintaining the mechanical properties and processability equal to or higher than that of the conventional ASA-based resin, it has excellent weather resistance, low gloss, and even surface gloss.
- thermoplastic resin composition that has a low surface roughness value and gives an emotionally soft feel.
- thermoplastic resin composition of the present disclosure will be described in detail.
- the acrylate rubber of the A-1) graft copolymer may have, for example, an average particle diameter of 0.05 to 0.15 ⁇ m, preferably 0.1 to 0.15 ⁇ m, more preferably 0.12 to 0.15 ⁇ m, and even more preferably 0.12 to It is 0.14 ⁇ m, or 0.13 to 0.15 ⁇ m, and excellent weather resistance, colorability, impact strength, chemical resistance, and surface gloss properties can be imparted to the final thermoplastic resin composition within this range.
- the acrylate rubber may preferably be a core.
- the average particle diameter can be measured using dynamic light scattering, and in detail, it can be measured using Nicomp 380 equipment (product name, manufacturer: PSS).
- the average particle diameter may mean an arithmetic average particle diameter in a particle size distribution measured by a dynamic light scattering method, specifically, an average particle diameter of a scattering intensity.
- the A-1) graft copolymer is, for example, 10 to 30% by weight, preferably 15 to 25% by weight, more preferably 15 to 20% by weight, and within this range, weather resistance, fluidity, tensile strength and impact strength Has an excellent effect.
- the A-1) graft copolymer may include, for example, 40 to 60% by weight of an acrylate rubber, 25 to 45% by weight of an aromatic vinyl compound, and 10 to 20% by weight of a vinyl cyan compound, and weather resistance within this range , Fluidity, tensile strength and impact strength are excellent.
- the A-1) graft copolymer may include 45 to 55% by weight of an acrylate rubber, 30 to 50% by weight of an aromatic vinyl compound, and 5 to 20% by weight of a vinyl cyan compound, within this range. It has excellent effects in weather resistance, fluidity, tensile strength and impact strength.
- the A-1) graft copolymer may comprise 45 to 55% by weight of an acrylate rubber, 30 to 40% by weight of an aromatic vinyl compound, and 10 to 20% by weight of a vinyl cyan compound, within this range. It has excellent effects in weather resistance, fluidity, tensile strength and impact strength.
- a polymer comprising a compound refers to a polymer polymerized including the compound, and the unit in the polymerized polymer is derived from the compound.
- the A-1) graft copolymer may be prepared by emulsion polymerization as an example, and in this case, it has excellent effects in chemical resistance, weather resistance, fluidity, tensile strength and impact strength.
- the emulsion polymerization is not particularly limited in the case of using the emulsion graft polymerization method commonly carried out in the technical field to which the present invention belongs.
- the acrylate may be, for example, one or more selected from the group consisting of alkyl acrylates having 2 to 8 carbon atoms in the alkyl group, preferably alkyl acrylates having 4 to 8 carbon atoms in the alkyl group, and more preferably butyl acrylic Rate or ethylhexyl acrylate.
- the aromatic vinyl compound may be, for example, one or more selected from the group consisting of styrene, ⁇ -methylstyrene, m-methylstyrene, p-methylstyrene, and p-tert-butylstyrene, preferably styrene.
- the vinyl cyan compound may be one or more selected from the group consisting of acrylonitrile, metanitroonitrile, ethyl acrylonitrile, and isopropyl acrylonitrile, for example, and is preferably acrylonitrile.
- the acrylate rubber of the A-2) graft copolymer may have, for example, an average particle diameter of 0.3 to 0.5 ⁇ m, preferably 0.35 to 0.5 ⁇ m, more preferably 0.4 to 0.5 ⁇ m, more preferably 0.45 to It is 0.50 ⁇ m, and within this range, it has good weather resistance and excellent mechanical strength such as fluidity, tensile strength, and impact strength.
- the acrylate rubber may preferably be a core.
- the A-2) graft copolymer is, for example, 20 to 40% by weight, preferably 25 to 35% by weight, more preferably 30 to 35% by weight, and within this range, weather resistance, fluidity, tensile strength and impact strength Has an excellent effect.
- the A-2) graft copolymer may include, for example, 40 to 60% by weight of an acrylate rubber, 25 to 45% by weight of an aromatic vinyl compound, and 10 to 20% by weight of a vinyl cyan compound, and weather resistance within this range , Fluidity, tensile strength and impact strength are excellent.
- the A-2) graft copolymer may comprise 45 to 55% by weight of an acrylate rubber, 30 to 40% by weight of an aromatic vinyl compound, and 10 to 20% by weight of a vinyl cyan compound, within this range It has excellent effects in weather resistance, fluidity, tensile strength and impact strength.
- the A-1) graft copolymer may preferably be included in a smaller amount than the A-2) graft copolymer, and more preferably the A-1) graft copolymer and the A-2) graft
- the weight ratio of the copolymer is 1:1.1 to 1:4, more preferably 1:1.2 to 1:2, and within this range, weather resistance, fluidity, tensile strength and impact strength are excellent.
- the sum of the weights of the A-1) graft copolymer and A-2) graft copolymer is preferably 40 to 60% by weight, more preferably 45 to 55% by weight, and even more preferably 47 with respect to the base resin. To 53% by weight, and weather resistance, fluidity, tensile strength and impact strength are excellent within this range.
- the A-2) graft copolymer may be prepared by emulsion polymerization as an example, and in this case, it has excellent effects in weather resistance, fluidity, tensile strength and impact strength.
- the emulsion polymerization is not particularly limited in the case of using the emulsion graft polymerization method commonly carried out in the technical field to which the present invention belongs.
- the B) aromatic vinyl polymer may be, for example, 0 to 35% by weight, preferably 10 to 35% by weight, more preferably less than 10% by weight, even more preferably less than 5% by weight, Most preferably, it is not included, and the weather resistance is excellent within this range, and in particular, the surface roughness value is greatly lowered, so that the gloss is even and there is an advantage of having a soft feeling when touched by hand.
- the B) aromatic vinyl polymer is preferably composed of 65 to 80% by weight of an aromatic vinyl compound and 20 to 35% by weight of a vinyl cyan compound, and has excellent effects in chemical resistance and impact strength within this range.
- the B) aromatic vinyl polymer for example, has a weight average molecular weight of 80,000 to 180,000 g/mol, preferably 80,000 to 160,000 g/mol, and has excellent effects such as tensile strength and impact strength within this range.
- the B) aromatic vinyl polymer is, for example, an aromatic vinyl compound-vinyl cyan compound copolymer, and a preferred example is a styrene-acrylonitrile copolymer (SAN resin), an alpha-methylstyrene-acrylonitrile copolymer (heat-resistant SAN resin) or It may be a mixture of these, and in this case, there is an excellent effect such as heat resistance.
- SAN resin styrene-acrylonitrile copolymer
- alpha-methylstyrene-acrylonitrile copolymer heat-resistant SAN resin
- the styrene-acrylonitrile copolymer may preferably be 15 to 35% by weight, more preferably 15 to 25% by weight, and within this range, heat resistance and the like have excellent effects.
- the styrene-acrylonitrile copolymer is preferably made of 65 to 80% by weight of styrene and 20 to 35% by weight of acrylonitrile, and within this range, the processability and impact strength are excellent.
- the styrene-acrylonitrile copolymer has, for example, a weight average molecular weight of 100,000 to 180,000 g/mol, preferably 100,000 to 150,000 g/mol, and has excellent effects such as heat resistance within this range.
- the alpha-methylstyrene-acrylonitrile copolymer may preferably be 10 to 20% by weight, more preferably 12 to 18% by weight, and within this range, heat resistance and the like are excellent.
- the alpha-methylstyrene-acrylonitrile copolymer is preferably composed of 70 to 75% by weight of alpha-methylstyrene and 25 to 30% by weight of acrylonitrile, more preferably 60 to 75% by weight of alpha-methylstyrene %, consisting of 0 to 10% by weight of styrene and 20 to 30% by weight of acrylonitrile, or containing 60 to 70% by weight of alpha-methylstyrene, 0 to 10% by weight of styrene and 25 to 30% by weight of acrylonitrile And more preferably 60 to 75% by weight of alpha-methylstyrene, 5 to 10% by weight of styrene, and 20 to 30% by weight of acrylonitrile, or 60 to 70% by weight of alpha-methylstyrene, 5 to 10% by weight of styrene and 25 to 30% by weight of acrylonitrile may be included, and within this range, heat resistance and the like are excellent.
- the alpha-methylstyrene-acrylonitrile copolymer preferably has a weight average molecular weight of 80,000 to 120,000 g/mol, and has excellent effects such as heat resistance within this range.
- the weight average molecular weight can be measured using GPC (Gel Permeation Chromatography, waters breeze) unless otherwise defined, and as a specific example, GPC (Gel Permeation Chromatography, waters breeze) using THF (tetrahydrofuran) as the eluate ) Can be measured relative to the standard PS (standard polystyrene) sample.
- GPC Gel Permeation Chromatography, waters breeze
- THF tetrahydrofuran
- the B) aromatic vinyl polymer may be prepared by, for example, suspension polymerization, emulsion polymerization, solution polymerization, or bulk polymerization, and in this case, heat resistance and fluidity are excellent.
- the suspension polymerization, emulsion polymerization, solution polymerization, and bulk polymerization are not particularly limited when each of the solution polymerization and block polymerization methods commonly performed in the technical field to which the present invention belongs.
- the C) polymethacrylate may be, for example, 10 to 60% by weight, preferably 25 to 55% by weight, more preferably 25 to 50% by weight, even more preferably 30 to 50% by weight, even more preferably 35 To 50% by weight, most preferably 45 to 50% by weight, and within this range, the weather resistance is greatly improved while the mechanical properties and processability are maintained equal or higher than those of the conventional ASA-based resin, and the surface roughness value is very low. There is a soft advantage.
- the C) polymethacrylate preferably contains 55% by weight or more of a methacrylate monomer, preferably 60% by weight or more, most preferably 65% by weight or more, and the weather resistance is greatly improved within this range, The surface roughness value is very low, so there is an emotionally soft effect.
- the methacrylate monomer may be, for example, an alkyl methacrylate having 1 to 15 carbon atoms in the alkyl group, and specific examples are methyl methacrylate, ethyl methacrylate, butyl methacrylate, 2-ethylbutyl methacrylate, 2 -It may be one or more selected from the group consisting of ethylhexyl methacrylate and lauryl methacrylate, preferably an alkyl methacrylate containing a chain alkyl group having 1 to 4 carbon atoms, more preferably methyl methacrylate It may be a acrylate.
- the C) polymethacrylate is preferably at least one selected from the group consisting of a polymethylmethacrylate resin and a methylmethacrylate-styrene-acrylonitrile copolymer, and preferably a polymethylmethacrylate resin or It is a methyl methacrylate-styrene-acrylonitrile copolymer, more preferably a polymethyl methacrylate resin, and within this range, the weather resistance is more excellent, and the surface roughness value is low, so that there is an emotionally soft effect.
- the polymethyl methacrylate resin may have a weight average molecular weight of 35,000 to 200,000 g/mol, preferably 50,000 to 200,000 g/mol, and within this range, it is more excellent in weather resistance, flowability, and tensile It has excellent strength and impact strength, and has a low surface roughness value, so it has an emotionally soft effect.
- the polymethyl methacrylate resin has a weight average molecular weight of 50,000 to 200,000 g/mol (hereinafter referred to as'high molecular weight PMMA resin') and a weight average molecular weight of 35,000 to 45,000 g/mol It may be a mixture of mol polymethyl methacrylate resin (hereinafter referred to as'low molecular weight PMMA resin').
- the high molecular weight PMMA resin and the low molecular weight PMMA resin may have a weight ratio of 1: 0.1 to 2.0 as an example, preferably 1: 1.3 to 1.7, more preferably 1: 1.4 to 1.6, and flowability within this range, It has excellent tensile strength and impact strength, is more excellent in weather resistance, and has a low surface roughness value, so it has an emotionally soft effect.
- the weight ratio of A and B means the weight ratio of A:B.
- the methyl methacrylate-styrene-acrylonitrile copolymer comprises, for example, 65 to 85% by weight of methyl methacrylate, 5 to 30% by weight of styrene, and 5 to 10% by weight of acrylonitrile, within this range
- the weather resistance is more excellent and the surface roughness value is low, so there is an emotionally soft effect.
- the methyl methacrylate-styrene-acrylonitrile copolymer may have, for example, a weight average molecular weight of 70,000 to 140,000 g/mol, and as another example, 70,000 to 90,000 g/mol, or more than 90,000 g/mol to 140,000 g/ It may be mol or less, and within this range, weatherability is better, fluidity, tensile strength, and impact strength are excellent, and a surface roughness value is low, so that there is an emotionally soft effect.
- the methyl methacrylate-styrene-acrylonitrile copolymer is a methyl methacrylate-styrene-acrylonitrile copolymer having a weight average molecular weight of 70,000 to 90,000 g/mol (hereinafter referred to as'low molecular weight SAMMA resin'. ) And a methyl methacrylate-styrene-acrylonitrile copolymer having a weight average molecular weight of 120,000 to 140,000 g/mol (hereinafter referred to as'high molecular weight SAMMA resin') may be mixed.
- a methyl methacrylate-styrene-acrylonitrile copolymer having a weight average molecular weight of 120,000 to 140,000 g/mol hereinafter referred to as'high molecular weight SAMMA resin'
- the low molecular weight SAMMA resin and the high molecular weight SAMMA resin may have a weight ratio of 1: 0.1 to 0.45, preferably 1: 0.2 to 0.45, more preferably 1: 0.3 to 0.45, and more preferably 1: It may be 0.35 to 0.45, and there is an advantage of excellent weather resistance within this range.
- the C) polymethacrylate may be prepared by, for example, solution polymerization, bulk polymerization, emulsion polymerization or suspension polymerization, and the solution polymerization, bulk polymerization, emulsion polymerization and suspension polymerization are each commonly used in the technical field to which the present invention belongs.
- the emulsion polymerization and suspension polymerization method to be carried out it is not particularly limited.
- the D) polyamide is, for example, 0.5 to 10 parts by weight, preferably 1 to 8 parts by weight, more preferably 4 to 8 parts by weight, and even more preferably 4 to 6 parts by weight based on 100 parts by weight of the base resin.
- the gloss is lowered within this range so that the matte effect is large and the physical property balance is excellent.
- the D) polyamide refers to a thermoplastic polymer containing an amide bond, and specific examples are polyamide 6, polyamide 66 (PA 6.6), polyamide 46, polyamide ll, polyamide 12, polyamide 610, polyamide 612 , Polyamide 6/66, Polyamide 6/612, Polyamide MXD6, Polyamide 6/MXD6, Polyamide 66/MXD6, Polyamide 6T, Polyamide 6I, Polyamide 6/6T, Polyamide 6/6I, Poly Amide 66/6T, Polyamide 66/6I, Polyamide 6/6T/6I, Polyamide 66/6T/6I, Polyamide 9T, Polyamide 9I, Polyamide 6/9T, Polyamide 6/9I, Polyamide 66 /9T, polyamide 6/12/9T, polyamide 6/12/9I, and polyamide 66/12/6I may be one or more selected from the group consisting of, preferably polyamide 66 (PA 6.6).
- the D) polyamide is preferably used having a melting point of 230°C or higher, preferably 240°C or higher, more preferably 250°C or higher, and still more preferably 260 to 270°C.
- the D) polyamide is preferably used having a relative viscosity (a 96% sulfuric acid solution) of 2.0 to 4.0, preferably 2.0 to 3.5, more preferably 2.0 to 3.0, and even more preferably 2.4 to 2.7.
- the relative viscosity can be measured with a Ubbelohde viscometer by the ISO 307 sulfuric acid method.
- the method for preparing D) polyamide is not particularly limited if it is a polymerization method commonly practiced in the technical field to which the present invention belongs, and may be purchased and used commercially if it meets the definition of polyamide according to the present invention.
- thermoplastic resin composition of the present disclosure may have a surface roughness value of 4 or less, preferably 3.5 or less, more preferably 3 or less, and even more preferably 2.5 or less, measured by 5 points with an optical profiler system.
- thermoplastic resin composition may have a weather resistance ( ⁇ E) of 4.0 or less, preferably 3.5 or less, more preferably 3.2 or less, and even more preferably 3.0 or less, as measured by the SAE J1960 method for 2000 hours.
- ⁇ E weather resistance
- the thermoplastic resin composition has a flow index (MI) (220° C., load 10 kg) of 3 g/10 min or more, preferably 7 g/10 min or more, and more preferably 10 g/10 min or more according to ASTM D1238, for example. And, more preferably 12 g/10min or more, and a specific example may be 12 to 15 g/10min.
- MI flow index
- the thermoplastic resin composition for example, has a tensile strength (1/8 inch) of 290 kg/cm2 or more, preferably 380 kg/cm2 or more, more preferably 400 kg/cm2 or more, and even more preferably according to ASTM 638. It may be 470 kg/cm 2 or more, and a specific example may be 380 to 490 kg/cm 2.
- thermoplastic resin composition has an Izod impact strength (1/4 inch) according to ASTM 256, for example, 7 kg ⁇ cm/cm or more, preferably 9 kg ⁇ cm/cm or more, and a specific example 7 to 11 kg ⁇ cm /Cm or 8 to 11 kg ⁇ cm/cm.
- thermoplastic resin composition has a film gloss of 14 or less, 11 or less, or 10.5 or less, preferably 9.5 or less, and more preferably 9.3 or less, as measured at 60° with a gloss meter VG7000, as an example. 4.8 to 14.0 or 4.8 to 11.0, and within this range, there is an effect of having excellent matte properties and excellent balance of physical properties. Therefore, the thermoplastic resin composition of the present disclosure may also be referred to as a matte thermoplastic resin composition.
- thermoplastic resin composition may optionally be used as a heat stabilizer, light stabilizer, dye, pigment, colorant, releasing agent, antistatic agent, antibacterial agent, processing aid, metal deactivator, flame retardant, inhibitor, drip inhibitor, anti-friction agent, and anti-wear agent. 0.01 to 5 parts by weight, 0.05 to 3 parts by weight, 0.1 to 2 parts by weight, or 0.5 to 1 parts by weight of at least one selected from the group consisting of, and within this range, the physical properties of the thermoplastic resin composition of the present disclosure There is an effect that the required physical properties are well implemented without deteriorating the value.
- the method for preparing the thermoplastic resin composition of the present invention is, for example, A-1) 10 to 30% by weight of an acrylate-aromatic vinyl compound-vinyl cyan compound graft copolymer containing an acrylate rubber having an average particle diameter of 0.05 to 0.15 ⁇ m, A -2) 20 to 40% by weight of an acrylate-aromatic vinyl compound-vinyl cyan compound graft copolymer containing an acrylate rubber having an average particle diameter of 0.3 to 0.5 ⁇ m, B) 0 to 35% by weight of an aromatic vinyl polymer and C) poly 100 parts by weight of the base resin consisting of 10 to 60% by weight of methacrylate; And D) 0.5 to 10 parts by weight of polyamide; and then preparing a pellet using an extrusion kneader under conditions of 220 to 280° C.
- thermoplastic resin composition that provides an emotionally soft feeling due to excellent weather resistance, low gloss, even surface gloss, and low surface roughness value while maintaining equal or higher physical properties and processability.
- thermoplastic resin composition shares all the technical characteristics of the above-described thermoplastic resin composition. Therefore, a description of the overlapping part will be omitted.
- the step of preparing the pellets using the extrusion kneader may be performed under preferably 220 to 280 °C, more preferably 240 to 280 °C, wherein the temperature refers to a temperature set in the cylinder.
- the extrusion kneader is not particularly limited if it is an extrusion kneader commonly used in the technical field to which the present invention belongs, and may preferably be a twin-screw extrusion kneader.
- the molded article of the present substrate is characterized by containing the thermoplastic resin composition of the present substrate, and in this case, the mechanical properties and processability are maintained equal or higher than that of the conventional molded article, while excellent weather resistance, low gloss, and even surface gloss.
- the low surface roughness value has the advantage of giving an emotionally soft feel.
- the molded article may be, for example, an extrusion molded product or an injection molded product, preferably a building exterior material, and more preferably siding, sliding doors, or windows.
- the molded article may preferably be prepared by extruding or injecting the thermoplastic resin composition of the present disclosure at a molding temperature of 190 to 250° C., and there is an advantage in that an excellent matte effect is expressed within this range.
- thermoplastic resin composition of the present disclosure its manufacturing method, and molded article, it is stated that other conditions or equipment that are not explicitly described can be appropriately selected within the range commonly practiced in the art, and are not particularly limited. do.
- the first graft copolymer of the emulsion polymerization method (50% by weight of a butyl acrylate polymer having an average particle diameter of 100 nm, shell: 36% by weight of styrene, 14% by weight of acrylonitrile)
- each of the components and contents shown in Table 1 below were kneaded and extruded at 280° C. in a twin screw extruder to prepare pellets.
- the melt index was measured with the prepared pellets.
- a sheet of 0.15T was prepared from the prepared pellets at a molding temperature of 220° C., and the film gloss and surface roughness values were measured. Further, the prepared pellets were injected at a molding temperature of 220° C. to prepare a specimen for measuring physical properties, and the tensile strength and impact strength were measured using this.
- MI Melt index
- thermoplastic resin composition (refer to Examples 1 to 10) according to the present invention has mechanical properties such as flow index, tensile strength and impact strength compared to Comparative Examples 1 and 2 that do not contain a polymethacrylate resin. While maintaining the same or more physical properties, it was confirmed that the weather resistance was excellent, the surface roughness value was low, giving an emotionally soft feeling, and the surface gloss was even and low.
- a polymethacrylate resin was prepared.
- the surface roughness value is 3.0 or less, specifically 2.0 to 3.0, and weather resistance ( ⁇ E ) Is 3.1 or less, specifically 1.3 to 3.3, which is very excellent compared to Comparative Examples 1 and 2, confirming that a high quality sensitive resin was prepared.
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Abstract
La présente invention concerne une composition de résine thermoplastique et un produit moulé associé et, plus spécifiquement, une composition de résine thermoplastique et un produit moulé associé, la composition de résine thermoplastique comprenant : 100 parties en poids d'une résine de base constituée de A-1) 10 à 30 % en poids d'un copolymère greffé acrylate-composé vinylique aromatique-composé de cyanure de vinyle comprenant un caoutchouc acrylate présentant un diamètre moyen de 0,05 à 0,15 µm, A-2) 20 à 40 % en poids d'un copolymère greffé acrylate-composé vinylique aromatique-composé de cyanure de vinyle comprenant un caoutchouc acrylate présentant un diamètre moyen de 0,3 à 0,5 µm, B) 0 à 35 % en poids d'un polymère vinylique aromatique et C) 10 à 60 % en poids d'un polyméthacrylate ; et D) 0,5 à 10 parties en poids d'un polyamide. La présente invention concerne : une composition de résine thermoplastique à faible brillance dotée de propriétés mécaniques, d'une aptitude au traitement et analogues, qui sont au moins équivalentes à celles d'une résine classique à base d'ASA, et qui présente également une excellente résistance aux intempéries, une faible valeur de rugosité de surface pour une sensation de douceur, et un brillant de surface uniforme ; et un produit moulé associé.
Priority Applications (4)
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JP2021535152A JP2022514577A (ja) | 2019-09-06 | 2020-08-25 | 熱可塑性樹脂組成物及びその成形品 |
US17/298,523 US11884810B2 (en) | 2019-09-06 | 2020-08-25 | Thermoplastic resin composition and molded article including the same |
EP20861457.8A EP3872132A4 (fr) | 2019-09-06 | 2020-08-25 | Composition de résine thermoplastique et produit moulé associé |
CN202080006748.6A CN113166520B (zh) | 2019-09-06 | 2020-08-25 | 热塑性树脂组合物和包含该热塑性树脂组合物的模制品 |
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