WO2021040133A1 - Hot spinning apparatus for shaping pipe into small-sized cylinder - Google Patents

Hot spinning apparatus for shaping pipe into small-sized cylinder Download PDF

Info

Publication number
WO2021040133A1
WO2021040133A1 PCT/KR2019/014978 KR2019014978W WO2021040133A1 WO 2021040133 A1 WO2021040133 A1 WO 2021040133A1 KR 2019014978 W KR2019014978 W KR 2019014978W WO 2021040133 A1 WO2021040133 A1 WO 2021040133A1
Authority
WO
WIPO (PCT)
Prior art keywords
pipe
forming
path
molding
roller
Prior art date
Application number
PCT/KR2019/014978
Other languages
French (fr)
Korean (ko)
Inventor
김동규
Original Assignee
김동규
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 김동규 filed Critical 김동규
Publication of WO2021040133A1 publication Critical patent/WO2021040133A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • B21D22/18Spinning using tools guided to produce the required profile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/16Heating or cooling

Definitions

  • the present invention relates to a hot spinning device for forming a small cylinder using a pipe, and more particularly, by using a pipe made of SUS316L, the forming means of the hot spinning device performs a nonlinear operation along a preset movement path. It relates to a spinning apparatus capable of forming different thicknesses of the neck portion and the thickness of the pipe body portion.
  • Spinning is a manufacturing process in which a part is molded by subjecting it to a molding stress exerted by the roller(s) several times.
  • Each metallic element is formed by bringing it to the plastically deformed region of the material for a very short period of time. This process is repeated as many times as necessary.
  • the ability to mold parts almost infinitely gives spinning operations a significant advantage over other processes such as press forming operations. Some parts can only be manufactured by means of a spinning process in order to be technically and commercially acceptable in practice.
  • a spinning molding method is known in which a plate material, such as a steel material, an aluminum alloy, or pure titanium, is rotated around a predetermined rotation axis and a processing tool is brought into contact with the plate material to process and form the plate material.
  • a plate material such as a steel material, an aluminum alloy, or pure titanium
  • the spinning molding method makes it possible to process more complex products more easily, and because the thickness can be adjusted, it is possible to omit or shorten the process before and after, and because it is rotational, it has excellent roundness compared to other plastic machining and does not generate machining chips. It has the advantage of being very effective in improving material efficiency.
  • the pressure-resistant cylinder manufacturing method consists of two steps: round molding and extrusion molding, and the spinning roller performing spinning has a rectangular or elliptical cross section with the same diameter on one side and the other. There was no problem.
  • the neck portion As the spinning roller is formed into the above-described shape, surface contact is achieved, and the result is that the thickness of the formed pipe is the same as the neck portion and the inlet portion.
  • the present invention was conceived to solve the above problems, and manufactured a small cylinder using a spinning process capable of improving precision by using a forming means having a trapezoidal shape with a smaller cross section from the front to the rear. It is an object of the present invention to provide an equipment capable of forming a small cylinder by repeatedly performing the operation of forming the neck portion to be thicker than the body portion.
  • the spindle on which the pipe is mounted and the front end of the pipe are It comprises a heating means for locally heating from the lower side and a molding means for molding by pressing the front end of the heated pipe with the roller installed at one end, the molding means repeatedly performing a non-linear operation according to a preset movement path
  • the heated front end of the pipe is formed, but the thickness of the neck portion and the inlet portion (d1, d1') of the formed pipe is formed to be thicker than the thickness (d2) of the body portion of the pipe.
  • the roller is characterized in that it is formed in a trapezoidal shape by forming a smaller cross section from the front to the rear.
  • the pipe is provided to be moldable at a temperature of 1,150 ⁇ 1,250 °C by the heating means, characterized in that further provided with a detection sensor capable of sensing the temperature.
  • the movement path includes a first movement path for forming the neck portion by forming the front end of the pipe into a closed curved shape, and a second movement path for forming the inlet portion by protruding the central portion of the curved surface forward while the neck portion is formed. It is characterized in that it is performed as a movement path.
  • the contact processing surface of the roller is in contact with the upper front side of the pipe to correspond to the rotation of the pipe and moves to a position in which the roller rotates, but the contact is made according to the repeated molding.
  • the front end of the pipe is pushed forward by pressing the pipe through non-linear repeated movement toward the front and lower portions based on the first start path and the first start path, which are located by moving backward by a predetermined distance in stages. It is characterized by including a first molding path for forming the closed curved neck portion.
  • the first molding path is characterized in that the inclination angle moving toward the front and lower portions is gradually formed rapidly according to the repetitive molding.
  • the contact processing surface of the roller is brought into contact with the starting point of the curved surface and moves to a position in which the roller rotates in correspondence with the rotation of the pipe.
  • the contact processing surface is moved to the rear by a predetermined distance step by step and presses the neck portion through a nonlinear repetitive movement toward the front and lower sides based on the second starting path and the second starting path.
  • a second molding path protruding forward from the front end portion of the neck portion to form an inlet portion, wherein the diameter of the outer peripheral surface of the inlet portion is determined according to the end point of the second molding path.
  • the thickness of the neck portion can be formed thicker than the body portion through a hot spinning device for forming a small cylinder using a pipe, so that it is used to store and transport volatile, toxic, and unsafe substances such as gases and liquids. It is possible to manufacture a sampling cylinder used as a high-pressure cylinder of, and there is an effect of improving the precision by processing using a roller having a trapezoidal cross section.
  • FIG. 1 is a view showing the shape of a hot spinning apparatus according to a preferred embodiment of the present invention.
  • Figure 2 is a photograph showing the state of the spindle according to a preferred embodiment of the present invention.
  • Figure 3 is a photograph showing the appearance of the molding means according to a preferred embodiment of the present invention.
  • Figure 4 is a view showing the movement path of the roller installed in the forming means according to a preferred embodiment of the present invention.
  • FIG. 5 is a view showing a first moving path of the roller installed in the forming means according to a preferred embodiment of the present invention.
  • FIG. 6 is a view showing a second moving path of the roller installed in the forming means according to a preferred embodiment of the present invention.
  • FIG. 7 is a photograph showing a hot forming process diagram according to a preferred embodiment of the present invention.
  • FIG. 8 is a view showing cylinders having different thicknesses for each part after molding is completed according to a preferred embodiment of the present invention.
  • FIG. 9 is a photograph showing a pipe before molding and a cylinder as a finished product after molding according to a preferred embodiment of the present invention.
  • FIG. 1 is a view showing the shape of a hot spinning device according to a preferred embodiment of the present invention
  • Figure 2 is a photograph showing the state of the spindle according to a preferred embodiment of the present invention
  • Figure 3 is a preferred embodiment of the present invention This is a picture showing the shape of the molding means according to the.
  • a hot spinning device for manufacturing a small cylinder 101 consisting of a neck portion 110, an inlet portion 120, and a body portion 130 by forming a pipe 100 made of SUS316L material.
  • the spindle 200 on which the pipe 100 is mounted in front, the heating means 300 for locally heating the front end of the pipe 100 from below, and the roller 410 installed at one end are heated.
  • It comprises a molding means 400 for pressing and molding the front end of the pipe 100, the molding means 400 is heated by repeatedly performing a non-linear operation according to a preset movement path 500
  • the front end of the pipe 100 is formed, but the thickness (d1, d1') of the neck portion 110 and the inlet portion 120 of the formed pipe 100 is the body portion 130 of the pipe 100 It is configured to be formed to be thicker than the thickness (d2) of.
  • Spinning means that a thin disk-shaped material is fixed to the cross section of a rotating shaft, and when pressure is slowly applied to the material with a forming tool (scoop jaw), the material rotates together with the rotating shaft, and the same as a frame (mold). It is a kind of rotational plastic processing to produce shaped products.
  • the SUS316L material used as the material of the pipe 100 is a product with high corrosion resistance due to the addition of nickel and molybdenum, and is a material used as a raw material for the sampling cylinder because less carbide is generated during hot forming and no chromium deficiency occurs. to be.
  • a material such as steel material, aluminum alloy, and pure titanium may be used, and of course, it may be used in various ways according to the specifications desired by the user, such as usage and internal pressure.
  • the spindle 200 may be provided to rotate at high speed by a rotation motor 210 provided at the rear.
  • the rotational motor 210 is preferably provided by calculating a capacity to rotate at a speed of 3,000 RPM, and a reducer (not shown) may be further provided on one side of the rotational motor 210 Of course, it may be provided so that a suitable speed can be adjusted according to the size and load of the pipe 100.
  • a pipe holder 220 for setting and fixing the pipe 100 is positioned so that the pipe 100 is rotated together with the spindle 200 at high speed. It plays the role of firmly fixing it so that it does not come off.
  • one end of the pipe 100 may be fixed to the pipe holder 220 and the other end may be fixed by a pipe holder 250.
  • the pipe holder 250 When the pipe 100 rotates together with the rotation center axis of the spindle 200, the pipe holder 250 allows the center of the other end of the pipe 100 to be placed on the rotation center axis so that eccentricity does not occur on the other side. It plays the role of fixing the value.
  • a rotation means (not shown) may be further provided so that one end of the pipe holder 250 is fixed together with the pipe 100 to be rotated.
  • the pipe holder 220 and the spindle 200 are made of special steel, which is a material having excellent heat resistance so as to withstand high temperature heat by a heating means 300 to be described later and not to expand easily.
  • the heating means 300 is coupled to the pipe holder 220 while the spindle 200 into which the pipe 100 is rotated and exposed to the front end of the pipe 100 with high temperature heat.
  • the pipe 100 is locally heated from below, and a detection sensor 310 is further provided to check the temperature of the heated portion during heating.
  • the heating temperature may be increased to a target temperature of 1150 to 1250° C. so that the pipe 100 can be locally heated from below by the heating means 300.
  • it may be provided to maintain the target temperature by setting it to 1200°C.
  • the heating means 300 is provided so that the heating range for heating the pipe 100 is 60 mm, the pressure is set to 0.8 bar based on LPG and 8 bar based on oxygen, so that LPG gas and oxygen can be combined and heated. It is desirable.
  • the material When the temperature exceeds 1200° C. by the heating means 300, the material may be broken or damaged. Conversely, when molding is performed at 1200° C. or lower, the heating portion of the pipe 100 does not sufficiently reach the firing area. As a result, there is a problem that the defect rate may increase due to poor molding.
  • the detection sensor 310 attached to one side of the heating means 300 checks the temperature of the heated pipe 100 in real time to determine whether to continuously heat, and allows the user to It may be provided to adjust the temperature of.
  • the molding means 400 is provided so that the roller 410 installed at one end presses the front end of the heated pipe 100 to be molded.
  • the molding means 400 is located on the first rail 450 provided on the floor, is provided to be moved back and forth, and can move in the vertical direction along the second rail 451 provided at the rear end of the molding means. It can be provided so that.
  • the forming means 400 is disposed so as to be inclined at an angle of 45° with respect to the longitudinal direction of the first rail 450 so as to be processed from the side when forming the pipe 100.
  • the molding means 400 along the first and second rails 450 and 451 can move in the X-axis and Y-axis, and move along the path set by the user to form the pipe 100. It moves up, down, left and right to be able to.
  • a roller cradle 420 may be provided at the front end of the forming means 400 to attach the roller 410, and as an example, the roller cradle 420 is provided with at least one at the front end of the molding means. It is preferable that it is provided so as to perform the molding of the pipe at various angles.
  • the roller 410 may be provided in a trapezoidal shape by forming a smaller cross section from the front to the rear.
  • the neck portion 110 is formed, and the contact processing surface 411 which is an inclined surface located between the surface of the large diameter and the other surface. ) Can be used to shape the inlet portion 120 of the pipe 100.
  • the roller 410 is not connected to a separate power unit, but is inserted into the pipe holder 220 and contacts the pipe 100 to rotate, and the roller 410 is rotated as the pipe 100 rotates. ) Also rotates with this.
  • the roller 410 is a part that directly presses the high-temperature pipe 100 to contact it, it is preferable that there is no thermal deformation, and is preferably provided with a material having excellent heat resistance, and water to cool the high-temperature heat. It is preferable that water is supplied to the contacting surface 411 of the roller 410 while the roller 410 rotates through the supply nozzle 430 to cool the roller 410.
  • Figure 4 is a picture showing the movement path of the roller installed in the forming means according to a preferred embodiment of the present invention
  • Figure 5 is a first movement path of the roller installed in the forming means according to a preferred embodiment of the present invention.
  • Fig. 6 is a drawing showing a second moving path of a roller installed in a forming means according to a preferred embodiment of the present invention.
  • the shaping means 400 may be provided to perform a non-linear operation according to the preset movement path 500.
  • a moving motor 440 that provides power to move the molding means 400 may be attached to one end of the molding means 400.
  • the forming means 400 driven by the moving motor 440 repeatedly performs a non-linear operation along the preset moving path 500 on the first and second rails 450 and 451, thereby heating the pipe (100)
  • the front end is formed, but the thickness (d1, d1') of the neck portion 110 and the inlet portion 120 of the formed pipe 100 is It can be formed to be thicker than the thickness d2.
  • the movement path 500 includes a first movement path 510 for forming the neck portion 110 by forming the front end of the pipe 100 into a curved shape by the forming means 400, and the neck portion ( After 110) is formed, the central portion of the curved surface protrudes forward so that the molding means 400 moves along the second movement path 520 forming the inlet portion 120.
  • the end of the contact processing surface 411 of the roller 410 is in contact with an upper portion of the front one side of the pipe 100 to correspond to the rotation of the pipe 100 so that the roller
  • the first start path 511 and the first start are moved to a position in which 410 is rotated, but the contact processing surface 411 is gradually moved backward by a predetermined distance according to repeated molding.
  • the first which presses the pipe 100 through repeated movement non-linearly toward the front and lower portions based on the path 511 to form the neck portion 110 of the curved shape with the front end of the pipe 100 blocked.
  • the molding means 400 moves along the molding path 512.
  • the first molding path 512 is characterized in that the inclination angle moving toward the front and lower portions of the pipe 100 is gradually and rapidly formed according to repeated molding.
  • the first starting path 511 is different from the first molding path by setting a coordinate value to be moved from the contact processing surface 411 to the rear along the length direction of the pipe 100 at 0.1 mm intervals. It can be designed to be able to perform the task according to (512).
  • the pressure, the contact time, and the speed at which the upper portion of the front side of the pipe 100 contacts the contact processing surface 411 can also be set by the operator.
  • the forming means 400 follows the second movement path 520 to shape the inlet portion 120.
  • the second movement path 520 corresponds to the rotation of the pipe 100 by contacting the contact processing surface 411 of the roller 410 on the starting point of the curved surface after the neck portion 110 is formed.
  • the roller 410 is moved to a position in which the roller 410 rotates, but the contact processing surface 102 is stepwise moved to the rear by a predetermined distance according to repeated molding, and a second start path 521 and the The front-end center of the neck part 110 protrudes forward to form the inlet part 120 by pressing the neck part 110 by repeatedly moving non-linearly toward the front lower part based on the second start path 521
  • the second molding path 522 is included, and the diameter of the outer circumferential surface of the inlet 120 may be determined according to the end point 523 of the second molding path 522.
  • the forming means 400 forms the neck portion 110 having a curved front end of the pipe 100 along the path of the first moving mirror 510 and then the second moving path ( It is performed so that the inlet portion 120 can be molded along 520.
  • the length and diameter of the inlet part 120 may be determined by the molding means 400 according to the repetitive molding operation moving to the end point 523 along the second molding path 522.
  • the pressure, contact time, and speed that the contact processing surface 411 contacts with the curved shape of the pipe 100 can also be set by the operator.
  • FIG. 7 is a photograph showing a hot forming process diagram according to a preferred embodiment of the present invention.
  • (a) is the pipe 100 is rotating at high speed with the spindle 200, the temperature of the pipe 100 by the heating means 300 is 1200 °C
  • the heating means 300 continuously supplies heat in order to increase to.
  • the roller 410 presses the front end of the pipe 100 along the first moving path 510 to perform a repeated molding process so that the end of the pipe 100 is rounded.
  • the end of the pipe 100 is finally closed as the end of the pipe 100 is deformed into a hemispherical shape through the continuous repetitive operation of the roller 410, and the body portion of the pipe 100 in a plastic state
  • the material that has been pushed toward the neck portion 110 from 130 is accumulated in the neck portion 110 to increase its thickness.
  • 7C is a photograph in which the roller 410 presses the neck portion 110 along the second movement path 520 to form the inlet portion 120.
  • the inlet part 120 may determine the length of the inlet part 120 of the pipe 100 according to the end point 523 of the second molding path 522.
  • the length of the inlet portion 120 is also increased. Conversely, when the end point 523 is formed short in the forward direction, the inlet portion 120 Instead of shortening the length, it can be designed to be thicker.
  • FIG. 8 is a view showing cylinders having different thicknesses for each part after molding is completed according to a preferred embodiment of the present invention.
  • the cylinder 101 formed by the above method has a shape in which the neck portion thickness d1 and the inlet portion thickness d1' are thicker than the body portion thickness d2. Show.
  • one end of the pipe 100 fixed to the pipe holder 220 of the spindle 200 and the same process is repeated so that both ends of the neck part 110 and the inlet part 120
  • it can be manufactured so that it can be formed.
  • the cylinder 101 molded by the above method may have a working pressure of 124 bar, and the neck portion 110 and the inlet portion 120 may have a thickness of 19 mm or more.
  • FIG. 9 is a photograph showing a pipe before molding and a cylinder as a finished product after molding according to a preferred embodiment of the present invention.
  • the pipe 110 has the inlet portion on both sides of the cylinder 101 that has undergone surface and internal acid treatment as shown in FIG. 9 (b) through a hot spinning process. 120 can be formed and made into a final product.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

The present invention relates to a hot spinning apparatus for shaping a pipe into a small-sized cylinder and, more specifically, to a hot spinning apparatus wherein a shaping means of the hot spinning apparatus can perform a non-linear operation along a predetermined moving path to shape a pipe, made of an SUS316L material, such that the neck portion of the pipe has a different thickness from the thickness of the mouth portion of the pipe.

Description

파이프를 이용한 소형 실린더를 성형하는 열간스피닝 장치Hot spinning device for forming small cylinders using pipes
본 발명은 파이프를 이용한 소형 실린더를 성형하는 열간스피닝 장치에 관한 것으로 보다 상세하게는, SUS316L 소재의 파이프를 이용하여 열간스피닝 장치의 성형수단이 기설정된 이동경로를 따라 비선형적 동작을 수행하여 파이프의 넥부 두께와 파이프 몸체부 두께를 달리 성형할 수 있도록 하는 스피닝 장치에 관한 것이다.The present invention relates to a hot spinning device for forming a small cylinder using a pipe, and more particularly, by using a pipe made of SUS316L, the forming means of the hot spinning device performs a nonlinear operation along a preset movement path. It relates to a spinning apparatus capable of forming different thicknesses of the neck portion and the thickness of the pipe body portion.
스피닝 가공은 롤러(들)에 의해 가해지는 성형 응력을 여러 번 받게 함으로써 부품을 성형하는 제조 공정이다.Spinning is a manufacturing process in which a part is molded by subjecting it to a molding stress exerted by the roller(s) several times.
각각의 금속 요소를 매우 짧은 시간 동안 그 재료의 소성 변형 영역에 이르게 하여 성형한다. 이 공정은 필요한 만큼 여러 번 반복된다. 부품을 거의 무한 번 성형할 수 있는 능력은 프레스 성형 가공과 같은 다른 공정에 비해 상당한 이점을 스피닝 가공에 부여한다. 몇몇 부품은 실제로 기술적 및 상업적으로 허용될 수 있도록 하기 위해 스피닝 가공 공정에 의해서만 제조될 수 있다.Each metallic element is formed by bringing it to the plastically deformed region of the material for a very short period of time. This process is repeated as many times as necessary. The ability to mold parts almost infinitely gives spinning operations a significant advantage over other processes such as press forming operations. Some parts can only be manufactured by means of a spinning process in order to be technically and commercially acceptable in practice.
철강 재료, 알루미늄 합금, 순수 티타늄 등의 판재를 소정의 회전축 주위로 회전시키면서 해당 판재에 가공 도구를 접촉시킴으로써 해당 판재를 가공하여 성형하는 스피닝 성형 방법이 알려져 있다.A spinning molding method is known in which a plate material, such as a steel material, an aluminum alloy, or pure titanium, is rotated around a predetermined rotation axis and a processing tool is brought into contact with the plate material to process and form the plate material.
스피닝 성형 방법은 프레스성형에 비해 복잡한 제품도 쉽게 가공이 가능하고, 두께 조정이 가능하여 전후 공정의 생략, 단축이 가능하며, 회전가공이므로 다른 소성가공과 비교하여 진원도가 뛰어나고 가공칩이 발생하지 않으므로 재료효율 개선에 매우 효과적이라는 장점이 있다.Compared to press molding, the spinning molding method makes it possible to process more complex products more easily, and because the thickness can be adjusted, it is possible to omit or shorten the process before and after, and because it is rotational, it has excellent roundness compared to other plastic machining and does not generate machining chips. It has the advantage of being very effective in improving material efficiency.
종래의 스피닝공정을 이용항 내압실린더 제조방법은 라운드성형과 압출성형 2단계로 이루어지고 스피닝 성형을 수행하는 스피닝 롤러가 일면과 타면의 지름이 같은 단면이 직사각형 형태 또는 타원 형태로서 정밀한 가공을 할 수 없다는 문제점이 있었다.Using the conventional spinning process, the pressure-resistant cylinder manufacturing method consists of two steps: round molding and extrusion molding, and the spinning roller performing spinning has a rectangular or elliptical cross section with the same diameter on one side and the other. There was no problem.
또한, 종래에는 넥부를 성형하는데 있어서, 스피닝롤러가 상기와 같은 형상으로 성형함에 따라 면접촉이 이루어지고, 성형된 파이프의 두께가 넥부와 입구부가 동일하게 성형되는 결과가 나타났다.In addition, conventionally, in forming the neck portion, as the spinning roller is formed into the above-described shape, surface contact is achieved, and the result is that the thickness of the formed pipe is the same as the neck portion and the inlet portion.
하지만, 고압 실린더의 경우 넥부에 많은 압력을 받음에 따라, 넥부의 두께를 더 두껍게 성형해야 하는 필요성이 대두되고, 이에 따른 개발이 절실한 실정이다. However, in the case of a high-pressure cylinder, as a lot of pressure is applied to the neck portion, the necessity to mold the neck portion to be thicker has emerged, and development accordingly is urgently needed.
본 발명은 상기와 같은 문제점을 해결하기 위해 안출된 것으로, 전방에서 후방으로 갈수록 단면이 더 작게 형성되어 사다리꼴 형상을 가지는 성형수단을 이용하여 정밀성을 향상시킬 수 있는 스피닝공정을 이용한 소형실린더를 제조하되, 넥부의 두께를 몸체부와 달리 더 두껍게 성형하는 동작을 반복 수행함으로써 소형 실린더를 성형할 수 있는 장비를 제공하는데 그 목적이 있다.The present invention was conceived to solve the above problems, and manufactured a small cylinder using a spinning process capable of improving precision by using a forming means having a trapezoidal shape with a smaller cross section from the front to the rear. It is an object of the present invention to provide an equipment capable of forming a small cylinder by repeatedly performing the operation of forming the neck portion to be thicker than the body portion.
상기 목적을 달성하기 위해 본 발명에 따른 SUS316L 소재의 파이프를 성형하여 넥부, 입구부, 몸체부로 이루어지는 소형 실린더를 제작하는 열간스피닝 장치에 있어서, 전방에 상기 파이프가 장착되는 스핀들과 상기 파이프의 전단을 하방에서 국부적으로 가열시키는 가열수단과 일단에 설치된 상기 롤러가 가열된 상기 파이프의 전단을 가압하여 성형하는 성형수단을 포함하여 이루어지되, 상기 성형수단은 기설정된 이동경로에 따라 비선형적 동작을 반복 수행하여 가열된 상기 파이프 전단을 성형하되, 성형된 상기 파이프의 넥부와 입구부의 두께(d1,d1')가 상기 파이프의 몸체부의 두께(d2)보다 두껍게 성형되도록 하는 것을 특징으로 한다. In order to achieve the above object, in the hot spinning apparatus for manufacturing a small cylinder consisting of a neck part, an inlet part, and a body part by forming a pipe made of SUS316L material according to the present invention, the spindle on which the pipe is mounted and the front end of the pipe are It comprises a heating means for locally heating from the lower side and a molding means for molding by pressing the front end of the heated pipe with the roller installed at one end, the molding means repeatedly performing a non-linear operation according to a preset movement path The heated front end of the pipe is formed, but the thickness of the neck portion and the inlet portion (d1, d1') of the formed pipe is formed to be thicker than the thickness (d2) of the body portion of the pipe.
또한, 상기 롤러는 전방에서 후방으로 갈수록 단면이 더 작게 형성되어 사다리꼴 형상으로 형성되는 것을 특징으로 한다. In addition, the roller is characterized in that it is formed in a trapezoidal shape by forming a smaller cross section from the front to the rear.
또한, 상기 가열수단에 의해 상기 파이프가 1,150 ~ 1,250℃ 의 온도에서 성형가능하도록 구비되되, 온도를 감지할 수 있는 감지센서를 더 구비하는 것을 특징으로 한다.In addition, the pipe is provided to be moldable at a temperature of 1,150 ~ 1,250 ℃ by the heating means, characterized in that further provided with a detection sensor capable of sensing the temperature.
또한, 상기 이동경로는, 상기 파이프의 전단을 막힌 곡면 형상으로 성형하여 상기 넥부를 형성시키는 제 1이동경로와, 상기 넥부가 형성된 상태에서 상기 곡면 중심부가 전방으로 돌출되어 상기 입구부를 형성시키는 제 2이동경로로 수행되는 것을 특징으로 한다.In addition, the movement path includes a first movement path for forming the neck portion by forming the front end of the pipe into a closed curved shape, and a second movement path for forming the inlet portion by protruding the central portion of the curved surface forward while the neck portion is formed. It is characterized in that it is performed as a movement path.
또한, 제 1이동경로는, 상기 롤러의 접촉가공면이 상기 파이프의 전방 일측 상부에 접촉되어 상기 파이프의 회전과 대응되어 상기 롤러가 회전하는 상태의 위치로 이동하되, 반복되는 성형에 따라 상기 접촉가공면이 단계적으로 소정의 거리만큼 후방으로 이동되어 위치되는 제1시작경로와 상기 제1시작경로를 기준으로 전방 하부를 향하여 비선형적으로 반복 이동을 통한 상기 파이프를 가압하여 상기 파이프의 전단을 전방이 막힌 곡면 형상의 넥부를 형성하는 제1성형경로를 포함하여 이루어지는 것을 특징으로 한다. In addition, the first movement path, the contact processing surface of the roller is in contact with the upper front side of the pipe to correspond to the rotation of the pipe and moves to a position in which the roller rotates, but the contact is made according to the repeated molding. The front end of the pipe is pushed forward by pressing the pipe through non-linear repeated movement toward the front and lower portions based on the first start path and the first start path, which are located by moving backward by a predetermined distance in stages. It is characterized by including a first molding path for forming the closed curved neck portion.
또한, 상기 제1성형경로는 반복적인 성형에 따라 전방 하부를 향하여 이동하는 경사각이 점차적으로 급하게 형성되는 것을 특징으로 한다. In addition, the first molding path is characterized in that the inclination angle moving toward the front and lower portions is gradually formed rapidly according to the repetitive molding.
또한, 제 2이동경로는, 상기 넥부가 성형된 이후, 상기 롤러의 접촉가공면이 상기 곡면의 시작점 상에 접촉되어 상기 파이프의 회전과 대응되어 상기 롤러가 회전하는 상태의 위치로 이동하되, 반복되는 성형에 따라 상기 접촉가공면이 단계적으로 소정의 거리만큼 후방으로 이동되어 위치되는 제2시작경로와 상기 제2시작경로를 기준으로 전방 하부를 향하여 비선형적으로 반복 이동을 통한 상기 넥부를 가압하여 상기 넥부의 전단 중심부가 전방으로 돌출되어 입구부를 형성시키는 제2성형경로를 포함하여 이루어지되, 상기 제2성형경로의 종착지점에 따라 상기 입구부 외주면의 직경이 결정되는 것을 특징으로 한다. In addition, in the second movement path, after the neck is formed, the contact processing surface of the roller is brought into contact with the starting point of the curved surface and moves to a position in which the roller rotates in correspondence with the rotation of the pipe. According to the molding, the contact processing surface is moved to the rear by a predetermined distance step by step and presses the neck portion through a nonlinear repetitive movement toward the front and lower sides based on the second starting path and the second starting path. And a second molding path protruding forward from the front end portion of the neck portion to form an inlet portion, wherein the diameter of the outer peripheral surface of the inlet portion is determined according to the end point of the second molding path.
본 발명에 의하면 파이프를 이용한 소형실린더를 성형하는 열간스피닝 장치를 통하여, 넥부의 두께를 몸체부보다 두껍게 성형할 수 있도록 하여, 기체와 액체 등의 휘발성, 유독성, 불안전한 물질을 보관 이송하기 위한 용도의 고압 실린더로 사용되는 샘플링 실린더를 제조할 수 있으며, 단면이 사다리꼴형상인 롤러를 이용하여 가공하여 정밀도를 향상시킬 수 있는 효과가 있다.According to the present invention, the thickness of the neck portion can be formed thicker than the body portion through a hot spinning device for forming a small cylinder using a pipe, so that it is used to store and transport volatile, toxic, and unsafe substances such as gases and liquids. It is possible to manufacture a sampling cylinder used as a high-pressure cylinder of, and there is an effect of improving the precision by processing using a roller having a trapezoidal cross section.
도 1은 본 발명의 바람직한 실시예에 따른 열간 스피닝 장치의 형상을 도시한 도면이다.1 is a view showing the shape of a hot spinning apparatus according to a preferred embodiment of the present invention.
도 2는 본 발명의 바람직한 실시예에 따른 스핀들의 모습을 나타낸 사진이다. Figure 2 is a photograph showing the state of the spindle according to a preferred embodiment of the present invention.
도 3은 본 발명의 바람직한 실시예에 따른 성형수단의 모습을 나타낸 사진이다. Figure 3 is a photograph showing the appearance of the molding means according to a preferred embodiment of the present invention.
도 4는 본 발명의 바람직한 실시예에 따른 성형수단에 설치된 롤러의 이동경로를 나타낸 도면이다. Figure 4 is a view showing the movement path of the roller installed in the forming means according to a preferred embodiment of the present invention.
도 5는 본 발명의 바람직한 실시예에 따른 성형수단에 설치된 롤러의 제 1이동경로를 나타낸 도면이다.5 is a view showing a first moving path of the roller installed in the forming means according to a preferred embodiment of the present invention.
도 6은 본 발명의 바람직한 실시예에 따른 성형수단에 설치된 롤러의 제 2이동경로를 나타낸 도면이다.6 is a view showing a second moving path of the roller installed in the forming means according to a preferred embodiment of the present invention.
도 7은 본 발명의 바람직한 실시예에 따른 열간성형공정도를 나타낸 사진이다. 7 is a photograph showing a hot forming process diagram according to a preferred embodiment of the present invention.
도 8은 본 발명의 바람직한 실시예에 따라 성형이 완료된 후 부위별 서로 다른 두께를 가지는 실린더를 나타낸 도면이다. 8 is a view showing cylinders having different thicknesses for each part after molding is completed according to a preferred embodiment of the present invention.
도 9는 본 발명의 바람직한 실시예에 따른 성형 전 파이프와 성형 후 완제품인 실린더를 나타낸 사진이다. 9 is a photograph showing a pipe before molding and a cylinder as a finished product after molding according to a preferred embodiment of the present invention.
<부호의 설명><Explanation of code>
10: 열간스피닝 장치 10: hot spinning device
100: 파이프100: pipe
101: 실린더101: cylinder
110: 넥부110: neck
120: 입구부120: inlet
130: 몸체부130: body part
200: 스핀들200: spindle
210: 회전용모터210: rotation motor
220: 파이프홀더220: pipe holder
250: 파이프고정대250: pipe holder
300: 가열수단300: heating means
310: 감지센서310: detection sensor
400: 성형수단400: molding means
410: 롤러410: roller
411: 접촉가공면411: contact surface
420: 롤러거치대420: roller cradle
430: 물공급 노즐430: water supply nozzle
440: 이동용모터440: mobile motor
450: 제 1레일450: first rail
451: 제 2레일451: second rail
500: 이동경로 500: travel path
510: 제 1이동경로510: first movement path
511: 제 1시작경로 511: first starting path
512: 제 1성형경로512: first molding path
520: 제 2이동경로 520: second movement path
521: 제 2시작경로 521: second starting path
522: 제 2성형경로522: second molding path
523: 종착지점523: destination
d1: 넥부 두께d1: neck thickness
d1': 입구부 두께 d1': inlet thickness
d2: 몸체부 두께d2: body thickness
본 발명의 이점 및 특징, 그리고 그것들을 달성하는 방법은 첨부되는 도면과함께 상세하게 후술되어 있는 실시예들을 참조하면 명확해질 것이다. 그러나 본 발명은 이하에서 개시되는 실시예들에 한정되는 것이 아니라 서로 다른 다양한 형태로 구현될 것이며, 단지 본 실시예들은 본 발명의 개시가 완전하도록 하며, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 발명의 범주를 완전하게 알려주기 위해 제공되는 것이며, 본 발명은 청구항의 범주에 의해 정의될 뿐이다. Advantages and features of the present invention, and a method of achieving them will become apparent with reference to the embodiments described below in detail together with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, but will be implemented in various different forms. It is provided to completely inform the scope of the invention to the possessor, and the invention is only defined by the scope of the claims.
아래 첨부된 도면을 참조하여 본 발명의 실시를 위한 구체적인 내용을 상세히 설명한다. 도면에 관계없이 동일한 부재번호는 동일한 구성요소를 지칭하며, "및/또는"은 언급된 아이템들의 각각 및 하나 이상의 모든 조합을 포함한다.With reference to the accompanying drawings below will be described in detail for the implementation of the present invention. Regardless of the drawings, the same reference numerals refer to the same elements, and "and/or" includes each and all combinations of one or more of the recited items.
비록 제1, 제2 등이 다양한 구성요소들을 서술하기 위해서 사용되나, 이들 구성요소들은 이들 용어에 의해 제한되지 않음은 물론이다. 이들 용어들은 단지 하나의 구성요소를 다른 구성요소와 구별하기 위하여 사용하는 것이다. 따라서, 이하에서 언급되는 제1 구성요소는 본 발명의 기술적 사상 내에서 제2 구성요소일 수도있음은 물론이다. Although the first, second, and the like are used to describe various components, it goes without saying that these components are not limited by these terms. These terms are only used to distinguish one component from another component. Therefore, it goes without saying that the first component mentioned below may be the second component within the technical idea of the present invention.
본 명세서에서 사용된 용어는 실시예들을 설명하기 위한 것이며, 본 발명을 제한하고자 하는 것은 아니다. 본 명세서에서, 단수형은 문구에서 특별히 언급하지 않는 한 복수형도 포함한다. 명세서에서 사용되는 "포함한다(comprises)" 및/또는 "포함하는(comprising)"은 언급된 구성요소 외에 하나 이상의 다른 구성요소의 존재 또는 추가를 배제하지 않는다.The terms used in the present specification are for describing exemplary embodiments, and are not intended to limit the present invention. In this specification, the singular form also includes the plural form unless specifically stated in the phrase. As used herein, “comprises” and/or “comprising” do not exclude the presence or addition of one or more other elements other than the mentioned elements.
다른 정의가 없다면, 본 명세서에서 사용되는 모든 용어(기술 및 과학적 용어를 포함)는 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 공통적으로 이해될 수 있는 의미로 사용될 수 있을 것이다. 또 일반적으로 사용되는 사전에 정의되어 있는 용어들은 명백하게 특별히 정의되어 있지 않는 한 이상적으로 또는 과도하게 해석되지 않는다.Unless otherwise defined, all terms (including technical and scientific terms) used in the present specification may be used with meanings that can be commonly understood by those of ordinary skill in the art to which the present invention belongs. In addition, terms defined in a commonly used dictionary are not interpreted ideally or excessively unless explicitly defined specifically.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 상세히 설명하기로 한다. Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명의 바람직한 실시예에 따른 열간 스피닝 장치의 형상을 도시한 도면이고, 도 2는 본 발명의 바람직한 실시예에 따른 스핀들의 모습을 나타낸 사진이고, 도 3은 본 발명의 바람직한 실시예에 따른 성형수단의 모습을 나타낸 사진이다. 1 is a view showing the shape of a hot spinning device according to a preferred embodiment of the present invention, Figure 2 is a photograph showing the state of the spindle according to a preferred embodiment of the present invention, Figure 3 is a preferred embodiment of the present invention This is a picture showing the shape of the molding means according to the.
도 1 내지 도 3에 도시된 바와 같이, SUS316L 소재의 파이프(100)를 성형하여 넥부(110), 입구부(120), 몸체부(130)로 이루어지는 소형 실린더(101)를 제작하는 열간스피닝 장치(10)에 있어서, 전방에 상기 파이프(100)가 장착되는 스핀들(200)과 상기 파이프(100)의 전단을 하방에서 국부적으로 가열시키는 가열수단(300)과 일단에 설치된 롤러(410)가 가열된 상기 파이프(100)의 전단을 가압하여 성형하는 성형수단(400)을 포함하여 이루어지되, 상기 성형수단(400)은 기설정된 이동경로(500)에 따라 비선형적 동작을 반복 수행하여 가열된 상기 파이프(100) 전단을 성형하되, 성형된 상기 파이프(100)의 상기 넥부(110)와 상기 입구부(120)의 두께(d1,d1')가 상기 파이프(100)의 상기 몸체부(130)의 두께(d2)보다 두껍게 성형되도록 하는 것을 특징으로 구성된다. As shown in Figs. 1 to 3, a hot spinning device for manufacturing a small cylinder 101 consisting of a neck portion 110, an inlet portion 120, and a body portion 130 by forming a pipe 100 made of SUS316L material. In (10), the spindle 200 on which the pipe 100 is mounted in front, the heating means 300 for locally heating the front end of the pipe 100 from below, and the roller 410 installed at one end are heated. It comprises a molding means 400 for pressing and molding the front end of the pipe 100, the molding means 400 is heated by repeatedly performing a non-linear operation according to a preset movement path 500 The front end of the pipe 100 is formed, but the thickness (d1, d1') of the neck portion 110 and the inlet portion 120 of the formed pipe 100 is the body portion 130 of the pipe 100 It is configured to be formed to be thicker than the thickness (d2) of.
우선, 스피닝 가공(Spinning)이란 회전하는 축의 단면에 얇은 원판형 소재를 고정하고, 성형공구(주걱턱)로 천천히 소재에 압력을 가하면, 회전하는 축과 함께 소재도 같이 회전하면서 틀(금형)과 같은 형태의 제품을 제작하는 회전 소성가공의 일종이다.First of all, Spinning means that a thin disk-shaped material is fixed to the cross section of a rotating shaft, and when pressure is slowly applied to the material with a forming tool (scoop jaw), the material rotates together with the rotating shaft, and the same as a frame (mold). It is a kind of rotational plastic processing to produce shaped products.
상기 파이프(100)의 소재로 사용되는 SUS316L소재는 니켈과 몰리브덴이 첨가되어 내부식성이 높은 제품으로, 열간 성형과정에서 탄화물이 적게 생성되고, 크롬결핍이 일어나지 않아 Sampling Cylinder의 원소재로 사용되고 있는 소재이다.The SUS316L material used as the material of the pipe 100 is a product with high corrosion resistance due to the addition of nickel and molybdenum, and is a material used as a raw material for the sampling cylinder because less carbide is generated during hot forming and no chromium deficiency occurs. to be.
일예로, 상기 파이프(100)의 소재로는 철강재료, 알루미늄 합금, 순수 티타늄 등의 소재를 사용할 수 있으며, 사용용도, 내부 압력 등 사용자가 원하는 규격에 따라 다양하게 사용될 수 있음은 물론이다. As an example, as the material of the pipe 100, a material such as steel material, aluminum alloy, and pure titanium may be used, and of course, it may be used in various ways according to the specifications desired by the user, such as usage and internal pressure.
상기 스핀들(200)은 후방에 구비되는 회전용모터(210)에 의해 고속으로 회전할 수 있도록 구비될 수 있다. The spindle 200 may be provided to rotate at high speed by a rotation motor 210 provided at the rear.
일예로, 상기 회전용모터(210)는 3,000 RPM의 속도로 회전할 수 있도록 용량을 산정하여 구비되는 것이 바람직하며, 상기 회전용모터(210)의 일측에는 감속기(미도시)가 더 구비될 수 있음은 물론이며, 또한, 상기 파이프(100)의 크기와 하중에 따라 적합한 속도가 조절될 수 있도록 구비될 수 있다. As an example, the rotational motor 210 is preferably provided by calculating a capacity to rotate at a speed of 3,000 RPM, and a reducer (not shown) may be further provided on one side of the rotational motor 210 Of course, it may be provided so that a suitable speed can be adjusted according to the size and load of the pipe 100.
한편, 상기 스핀들(200)의 전방에는 상기 파이프(100)를 세팅하여 고정하는 파이프홀더(220)가 위치하여 상기 파이프(100)가 상기 스핀들(200)과 함께 고속 회전에도 상기 스핀들(200)에서 이탈되지 않도록 단단히 고정해 주는 역할을 수행한다. Meanwhile, in front of the spindle 200, a pipe holder 220 for setting and fixing the pipe 100 is positioned so that the pipe 100 is rotated together with the spindle 200 at high speed. It plays the role of firmly fixing it so that it does not come off.
또한, 상기 파이프(100)의 일단은 상기 파이프홀더(220)에 고정되고 타단은 파이프고정대(250)에 의해 고정이 될 수 있다. In addition, one end of the pipe 100 may be fixed to the pipe holder 220 and the other end may be fixed by a pipe holder 250.
상기 파이프고정대(250)는 상기 파이프(100)가 상기 스핀들(200)의 회전중심축과 함께 회전할 때 상기 파이프(100)의 타단 중심 또한 회전 중심축상에 놓일 수 있도록 하여 편심이 발생하지 않도록 타측을 고정해 주는 역할을 수행한다. When the pipe 100 rotates together with the rotation center axis of the spindle 200, the pipe holder 250 allows the center of the other end of the pipe 100 to be placed on the rotation center axis so that eccentricity does not occur on the other side. It plays the role of fixing the value.
일예로, 상기 파이프고정대(250)의 일단은 상기 파이프(100)와 함께 고정되어 회전될 수 있도록 회동수단(미도시)이 더 구비될 수 있음은 물론이다. As an example, a rotation means (not shown) may be further provided so that one end of the pipe holder 250 is fixed together with the pipe 100 to be rotated.
상기 파이프홀더(220)와 상기 스핀들(200)은 후술할 가열수단(300)에 의해 고온의 열에 견딜 수 있고, 쉽게 팽창되지 않도록 내열성이 우수한 재질인 특수강으로 구비되는 것이 바람직하다. It is preferable that the pipe holder 220 and the spindle 200 are made of special steel, which is a material having excellent heat resistance so as to withstand high temperature heat by a heating means 300 to be described later and not to expand easily.
다음으로, 상기 가열수단(300)은 상기 파이프(100)가 삽입된 상기 스핀들(200)이 회전하는 동안 상기 파이프홀더(220)에 결합되어 노출되어 있는 상기 파이프(100)의 전단에 고온의 열을 이용하여 상기 파이프(100)를 하방에서 국부적으로 가열하며, 가열되는 동안 가열되는 부분의 온도를 체크 할 수 있도록 감지센서(310)가 더 구비된다.Next, the heating means 300 is coupled to the pipe holder 220 while the spindle 200 into which the pipe 100 is rotated and exposed to the front end of the pipe 100 with high temperature heat. The pipe 100 is locally heated from below, and a detection sensor 310 is further provided to check the temperature of the heated portion during heating.
일예로, 상기 가열수단(300)에 의해 상기 파이프(100)를 하방에서 국부적으로 가열할 수 있도록 가열 온도는 목표온도인 1150~1250℃까지 상승시킬 수 있다. As an example, the heating temperature may be increased to a target temperature of 1150 to 1250° C. so that the pipe 100 can be locally heated from below by the heating means 300.
더욱 바람직하게는, 목표온도를 1200℃로 설정하여 유지할 수 있도록 구비될 수 있다. More preferably, it may be provided to maintain the target temperature by setting it to 1200°C.
이때, 상기 가열수단(300)은 상기 파이프(100)를 가열할 수 있는 가열범위 60mm, 압력은 LPG 기준 0.8bar, 산소 기준 8bar로 설정하여, LPG가스와 산소를 복합하여 가열할 수 있도록 구비되는 것이 바람직하다. At this time, the heating means 300 is provided so that the heating range for heating the pipe 100 is 60 mm, the pressure is set to 0.8 bar based on LPG and 8 bar based on oxygen, so that LPG gas and oxygen can be combined and heated. It is desirable.
상기 가열수단(300)에 의해 온도가 1200℃를 초과하면, 소재가 깨지거나 파손될 수 있으며, 반대로 1200℃ 이하에서 성형이 될 경우, 상기 파이프(100)의 가열부분이 소성영역에 충분히 도달하지 않게 됨으로써 성형이 잘 되지 않아 불량률이 증가할 수 있는 문제점이 발생한다.When the temperature exceeds 1200° C. by the heating means 300, the material may be broken or damaged. Conversely, when molding is performed at 1200° C. or lower, the heating portion of the pipe 100 does not sufficiently reach the firing area. As a result, there is a problem that the defect rate may increase due to poor molding.
이때, 상기 가열수단(300)의 일측에 부착된 상기 감지센서(310)는 가열된 상기 파이프(100)의 온도를 실시간으로 확인하여 지속적으로 가열할지 판단하고, 사용자로 하여금 상기 가열수단(300)의 온도를 조절할 수 있도록 구비될 수 있다.At this time, the detection sensor 310 attached to one side of the heating means 300 checks the temperature of the heated pipe 100 in real time to determine whether to continuously heat, and allows the user to It may be provided to adjust the temperature of.
다음으로, 상기 성형수단(400)은 일단에 설치된 상기 롤러(410)가 가열된 상기 파이프(100)의 전단을 가압하여 성형할 수 있도록 구비된다.Next, the molding means 400 is provided so that the roller 410 installed at one end presses the front end of the heated pipe 100 to be molded.
상기 성형수단(400)은 바닥에 구비되는 제 1레일(450)위에 위치하여, 전후 이동이 가능하도록 구비되며, 상기 성형수단의 후단에 구비되는 제 2레일(451)을 따라 상하 방향으로 이동할 수 있도록 구비될 수 있다.The molding means 400 is located on the first rail 450 provided on the floor, is provided to be moved back and forth, and can move in the vertical direction along the second rail 451 provided at the rear end of the molding means. It can be provided so that.
또한, 상기 성형수단(400)은 상기 제 1레일(450)의 길이방향에 대해 45ㅀ각도로 경사지게 위치하여 상기 파이프(100)를 성형하는데 있어서, 측면에서 가공이 이루어지도록 구비되는 것이 바람직하다. In addition, it is preferable that the forming means 400 is disposed so as to be inclined at an angle of 45° with respect to the longitudinal direction of the first rail 450 so as to be processed from the side when forming the pipe 100.
즉, 제 1, 2레일(450,451)을 따라 상기 성형수단(400)은 X축 및 Y축으로 이동을 할 수 있게 되고, 사용자에 의해 설정한 경로를 따라 이동하여 상기 파이프(100)를 성형할 수 있도록 상하좌우로 움직이게 된다. That is, the molding means 400 along the first and second rails 450 and 451 can move in the X-axis and Y-axis, and move along the path set by the user to form the pipe 100. It moves up, down, left and right to be able to.
상기 성형수단(400)의 전단에는 상기 롤러(410)를 부착할 수 있도록 롤러거치대(420)가 구비될 수 있으며, 일예로, 상기 롤러거치대(420)는 상기 성형수단의 전단에 적어도 하나 이상 구비되며, 다양한 각도에서 상기 파이프의 성형을 수행할 수 있도록 구비되는 것이 바람직하다.A roller cradle 420 may be provided at the front end of the forming means 400 to attach the roller 410, and as an example, the roller cradle 420 is provided with at least one at the front end of the molding means. It is preferable that it is provided so as to perform the molding of the pipe at various angles.
한편, 상기 롤러(410)는 전방에서 후방으로 갈수록 단면이 더 작게 형성되어 사다리꼴 형상으로 구비될 수 있다.On the other hand, the roller 410 may be provided in a trapezoidal shape by forming a smaller cross section from the front to the rear.
이는, 종래의 일면과 타면의 지름이 같은 단면인 직사각형 형태 또는 타원 형태로서 정밀한 가공을 할 수 없다는 문제점을 사다리꼴 형상인 상기 롤러(410)를 사용하여 점 접촉에 의한 가공으로써 정밀성을 향상 시킬 수 있으며, 제품 표면이 깨끗하게 가공될 수 있는 장점이 있다.This can improve precision by processing by point contact using the roller 410 having a trapezoidal shape, and a problem in that precise processing cannot be performed as a rectangular shape or an ellipse shape having the same cross-section with the diameter of the conventional one side and the other side. , It has the advantage that the product surface can be processed cleanly.
즉, 상기 롤러(410) 지름이 큰면의 가장자리 끝단을 이용하여 상기 파이프(100)를 가공함으로써, 상기 넥부(110)를 성형하게 되고, 지름이 큰면과 타면 사이에 위치한 경사면인 접촉가공면(411)을 이용하여 상기 파이프(100)의 상기 입구부(120)를 성형할 수 있게 된다. That is, by processing the pipe 100 using the edge end of the surface of the large diameter surface of the roller 410, the neck portion 110 is formed, and the contact processing surface 411 which is an inclined surface located between the surface of the large diameter and the other surface. ) Can be used to shape the inlet portion 120 of the pipe 100.
한편, 상기 롤러(410)는 별도의 동력장치와 연결되어 있지 않고, 상기 파이프홀더(220)에 삽입되어 회전하는 상기 파이프(100)와 접촉하여 상기 파이프(100)가 회전함에 따라 상기 롤러(410)도 이와 함께 회전하게 된다. On the other hand, the roller 410 is not connected to a separate power unit, but is inserted into the pipe holder 220 and contacts the pipe 100 to rotate, and the roller 410 is rotated as the pipe 100 rotates. ) Also rotates with this.
일예로, 상기 롤러(410)는 고온의 상기 파이프(100)를 직접 가압하여 접촉을 하는 부위이기 때문에 열적변형이 없고, 내열성이 우수한 재질로 구비되는 것이 바람직하며, 고온의 열을 식힐 수 있도록 물공급 노즐(430)을 통해 상기 롤러(410)가 회전하는 동안 상기 롤러(410)의 상기 접촉가몽면(411)에 물이 공급되어 상기 롤러(410)를 냉각할 수 있도록 구비되는 것이 바람직하다.For example, since the roller 410 is a part that directly presses the high-temperature pipe 100 to contact it, it is preferable that there is no thermal deformation, and is preferably provided with a material having excellent heat resistance, and water to cool the high-temperature heat. It is preferable that water is supplied to the contacting surface 411 of the roller 410 while the roller 410 rotates through the supply nozzle 430 to cool the roller 410.
다음으로, 도 4는 본 발명의 바람직한 실시예에 따른 성형수단에 설치된 롤러의 이동경로를 나타낸 그림이며, 도 5는 본 발명의 바람직한 실시예에 따른 성형수단에 설치된 롤러의 제 1이동경로를 나타낸 그림이고, 도 6은 본 발명의 바람직한 실시예에 따른 성형수단에 설치된 롤러의 제 2이동경로를 나타낸 그림이다.Next, Figure 4 is a picture showing the movement path of the roller installed in the forming means according to a preferred embodiment of the present invention, Figure 5 is a first movement path of the roller installed in the forming means according to a preferred embodiment of the present invention. Fig. 6 is a drawing showing a second moving path of a roller installed in a forming means according to a preferred embodiment of the present invention.
도 4내지 도 6에 도시된 바와 같이, 상기 성형수단은(400) 기설정된 상기 이동경로(500)에 따라 비선형적 동작을 수행할 수 있도록 구비될 수 있다.As shown in FIGS. 4 to 6, the shaping means 400 may be provided to perform a non-linear operation according to the preset movement path 500.
일예로, CAD로 설계한 상기 이동경로(500)를 따라 CNC 프로그램의 좌표값 그래프로 변환되고 설비로 송신되어, 좌표값에 따라 상기 성형수단(400)이 상기 이동경로(500)를 따라 이동할 수 있도록 구비되는 것이 바람직하다. As an example, it is converted into a coordinate value graph of a CNC program along the movement path 500 designed in CAD and transmitted to the facility, so that the molding means 400 can move along the movement path 500 according to the coordinate value. It is desirable to be provided so that.
또한, 상기 성형수단(400)이 이동할 수 있도록 동력을 제공하는 이동용모터(440)가 상기 성형수단(400)의 일단에 부착될 수 있다. In addition, a moving motor 440 that provides power to move the molding means 400 may be attached to one end of the molding means 400.
상기 이동용모터(440)에 의해 구동되는 상기 성형수단(400)은 상기 제 1, 2레일(450, 451)위에서 기설정된 상기 이동경로(500)를 따라 비선형적 동작을 반복 수행하여 가열된 상기 파이프(100) 전단을 성형하되, 성형된 상기 파이프(100)의 상기 넥부(110)와 상기 입구부(120)의 두께(d1,d1')가 상기 파이프(100)의 상기 몸체부(130)의 두께(d2)보다 두껍게 성형될 수 있도록 할 수 있다. The forming means 400 driven by the moving motor 440 repeatedly performs a non-linear operation along the preset moving path 500 on the first and second rails 450 and 451, thereby heating the pipe (100) The front end is formed, but the thickness (d1, d1') of the neck portion 110 and the inlet portion 120 of the formed pipe 100 is It can be formed to be thicker than the thickness d2.
즉, 상기 이동경로(500)는 상기 성형수단(400)이 상기 파이프(100)의 전단을 막힌 곡면 형상으로 성형하여 상기 넥부(110)를 형성시키는 제 1이동경로(510)와, 상기 넥부(110)가 형성된 이후에 상기 곡면 중심부가 전방으로 돌출되어 상기 입구부(120)를 형성시키는 제 2이동경로(520)를 따라 상기 성형수단(400)이 이동하게 된다. That is, the movement path 500 includes a first movement path 510 for forming the neck portion 110 by forming the front end of the pipe 100 into a curved shape by the forming means 400, and the neck portion ( After 110) is formed, the central portion of the curved surface protrudes forward so that the molding means 400 moves along the second movement path 520 forming the inlet portion 120.
한편, 제 1이동경로(510)는, 상기 롤러(410)의 접촉가공면(411)의 끝단이 상기 파이프(100)의 전방 일측 상부에 접촉되어 상기 파이프(100)의 회전과 대응되어 상기 롤러(410)가 회전하는 상태의 위치로 이동하되, 반복되는 성형에 따라 상기 접촉가공면(411)이 단계적으로 소정의 거리만큼 후방으로 이동되어 위치되는 제1시작경로(511)와 상기 제1시작경로(511)를 기준으로 전방 하부를 향하여 비선형적으로 반복 이동을 통한 상기 파이프(100)를 가압하여 상기 파이프(100)의 전단을 전방이 막힌 곡면 형상의 상기 넥부(110)를 형성하는 제1성형경로(512)를 따라 상기 성형수단(400)이 이동하게 된다. On the other hand, in the first movement path 510, the end of the contact processing surface 411 of the roller 410 is in contact with an upper portion of the front one side of the pipe 100 to correspond to the rotation of the pipe 100 so that the roller The first start path 511 and the first start are moved to a position in which 410 is rotated, but the contact processing surface 411 is gradually moved backward by a predetermined distance according to repeated molding. The first which presses the pipe 100 through repeated movement non-linearly toward the front and lower portions based on the path 511 to form the neck portion 110 of the curved shape with the front end of the pipe 100 blocked. The molding means 400 moves along the molding path 512.
이때, 상기 제1성형경로(512)는 반복적인 성형에 따라 상기 파이프(100)의 전방 하부를 향하여 이동하는 경사각이 점차적으로 급하게 형성되는 것을 특징으로 한다.In this case, the first molding path 512 is characterized in that the inclination angle moving toward the front and lower portions of the pipe 100 is gradually and rapidly formed according to repeated molding.
이는, 상기 제 1성형경로(512)에 따라 상기 파이프(100)의 끝단이 반구 형태인 닫힌 상태로 성형하기 위한 과정이며, 반구 형태로 성형이 되어야 상기 넥부(110)가 성형되는 과정에서 내측으로 두께가 증대될 수 있도록 하기 위한 과정이다. This is a process for forming the end of the pipe 100 in a closed state in a hemispherical shape according to the first forming path 512, and the neck portion 110 is formed inwardly in the process of forming the neck portion 110 only when it is formed in a hemispherical shape. This is a process to increase the thickness.
일예로, 상기 제 1시작경로(511)는 상기 접촉가공면(411)으로부터 상기 파이프(100)의 길이 방향을 따라 후방으로 0.1mm 간격으로 이동되도록 좌표값을 설정하여 서로 다른 상기 제 1성형경로(512)를 따라 작업을 수행할 수 있도록 설계할 수 있다. As an example, the first starting path 511 is different from the first molding path by setting a coordinate value to be moved from the contact processing surface 411 to the rear along the length direction of the pipe 100 at 0.1 mm intervals. It can be designed to be able to perform the task according to (512).
또 다른 예로는, 상기 파이프(100)의 전방 일측 상부가 상기 접촉가공면(411)과 접촉하는 압력 및 접촉 시간, 속도 또한 작업자로 하여금 설정할 수 있음은 물론이다. As another example, it goes without saying that the pressure, the contact time, and the speed at which the upper portion of the front side of the pipe 100 contacts the contact processing surface 411 can also be set by the operator.
상기 제 1이동경로(510)를 따라 상기 넥부(110)를 형성한 이후, 상기 성형수단(400)은 상기 입구부(120)을 성형하기 위해 상기 제 2이동경로(520)를 따르게 된다.After forming the neck portion 110 along the first movement path 510, the forming means 400 follows the second movement path 520 to shape the inlet portion 120.
상기 제 2이동경로(520)는, 상기 넥부(110)가 성형된 이후, 상기 롤러(410)의 접촉가공면(411)이 상기 곡면의 시작점 상에 접촉되어 상기 파이프(100)의 회전과 대응되어 상기 롤러(410)가 회전하는 상태의 위치로 이동하되, 반복되는 성형에 따라 상기 접촉가공면(102)이 단계적으로 소정의 거리만큼 후방으로 이동되어 위치되는 제2시작경로(521)와 상기 제2시작경로(521)를 기준으로 전방 하부를 향하여 비선형적으로 반복 이동을 통한 상기 넥부(110)를 가압하여 상기 넥부(110)의 전단 중심부가 전방으로 돌출되어 상기 입구부(120)를 형성시키는 제2성형경로(522)를 포함하여 이루어지되, 상기 제2성형경로(522)의 종착지점(523)에 따라 상기 입구부(120) 외주면의 직경이 결정되도록 설계할 수 있다.The second movement path 520 corresponds to the rotation of the pipe 100 by contacting the contact processing surface 411 of the roller 410 on the starting point of the curved surface after the neck portion 110 is formed. The roller 410 is moved to a position in which the roller 410 rotates, but the contact processing surface 102 is stepwise moved to the rear by a predetermined distance according to repeated molding, and a second start path 521 and the The front-end center of the neck part 110 protrudes forward to form the inlet part 120 by pressing the neck part 110 by repeatedly moving non-linearly toward the front lower part based on the second start path 521 The second molding path 522 is included, and the diameter of the outer circumferential surface of the inlet 120 may be determined according to the end point 523 of the second molding path 522.
다시 말해서, 상기 성형수단(400)은 상기 제 1이동경(510)로를 따라 상기 파이프(100)의 전단을 전방이 막힌 곡면 형상의 상기 넥부(110)를 형성한 이후에 상기 제 2이동경로(520)를 따라 상기 입구부(120)를 성형할 수 있도록 수행되는 것이다.In other words, the forming means 400 forms the neck portion 110 having a curved front end of the pipe 100 along the path of the first moving mirror 510 and then the second moving path ( It is performed so that the inlet portion 120 can be molded along 520.
한편, 상기 제 2성형경로(522)를 따라 상기 종착지점(523)까지 이동하는 반복 성형 작업에 따라 상기 성형수단(400)에 의해 상기 입구부(120)의 길이 및 직경이 결정될 수 있다.Meanwhile, the length and diameter of the inlet part 120 may be determined by the molding means 400 according to the repetitive molding operation moving to the end point 523 along the second molding path 522.
일예로, 상기 파이프(100)의 곡면 형상에 상기 접촉가공면(411)이 접촉하는 압력 및 접촉 시간, 속도 또한 작업자로 하여금 설정할 수 있음은 물론이다. As an example, it goes without saying that the pressure, contact time, and speed that the contact processing surface 411 contacts with the curved shape of the pipe 100 can also be set by the operator.
도 7은 본 발명의 바람직한 실시예에 따른 열간성형공정도를 나타낸 사진이다. 7 is a photograph showing a hot forming process diagram according to a preferred embodiment of the present invention.
도 7에 도시된 사진과 같이, (a)는 상기 파이프(100)가 상기 스핀들(200)과 함께 고속으로 회전하고 있으며, 상기 가열수단(300)에 의해 상기 파이프(100)의 온도를 1200℃까지 상승시키기 위해 상기 가열수단(300)은 지속적으로 열을 공급하게 된다. As shown in the picture shown in Figure 7, (a) is the pipe 100 is rotating at high speed with the spindle 200, the temperature of the pipe 100 by the heating means 300 is 1200 ℃ The heating means 300 continuously supplies heat in order to increase to.
이때, 상기 롤러(410)는 상기 제 1이동경로(510)를 따라 상기 파이프(100)의 전단을 가압함으로써 상기 파이프(100) 끝단이 라운드 되도록 반복되는 성형과정을 수행하게 된다. At this time, the roller 410 presses the front end of the pipe 100 along the first moving path 510 to perform a repeated molding process so that the end of the pipe 100 is rounded.
도 7의 (b)와 같이 상기 롤러(410)의 지속적인 반복작업을 통해 상기 파이프(100)의 끝단은 반구 형태로 변형됨에 따라 최종적으로 닫히게 되고, 소성 상태의 상기 파이프(100)의 상기 몸체부(130)로부터 상기 넥부(110)측으로 밀려온 소재는 상기 넥부(110)의 내측으로 쌓이면서 그 두께를 증대시키게 된다. As shown in (b) of FIG. 7, the end of the pipe 100 is finally closed as the end of the pipe 100 is deformed into a hemispherical shape through the continuous repetitive operation of the roller 410, and the body portion of the pipe 100 in a plastic state The material that has been pushed toward the neck portion 110 from 130 is accumulated in the neck portion 110 to increase its thickness.
도 7의 (c)는 상기 롤러(410)가 상기 제 2이동경로(520)를 따라 상기 넥부(110)를 가압하여 상기 입구부(120)를 형성하는 사진이다.7C is a photograph in which the roller 410 presses the neck portion 110 along the second movement path 520 to form the inlet portion 120.
이때, 상기 넥부(110)의 내측에 적층된 두께의 일부는 상기 입구부(120)로 이동하게 되고, 도 7의 (d)와 같이 상기 성형수단(400)의 순차적인 반복 작업에 따라 상기 파이프(100)의 상기 입구부(120)를 형성할 수 있게 된다.At this time, a part of the thickness stacked on the inside of the neck part 110 moves to the inlet part 120, and the pipe according to the sequential repetitive operation of the forming means 400 as shown in FIG. 7(d). It is possible to form the inlet portion 120 of (100).
일예로, 상기 입구부(120)는 상기 제 2성형경로(522)의 상기 종착지점(523)에 따라 상기 파이프(100)의 상기 입구부(120) 길이를 결정할 수 있음은 물론이다.As an example, the inlet part 120 may determine the length of the inlet part 120 of the pipe 100 according to the end point 523 of the second molding path 522.
다시 말해서, 상기 종착지점(523)을 전방으로 길게 형성하는 경우 상기 입구부(120)의 길이 또한 증대되며, 반대로, 상기 종착지점(523)을 전방으로 짧게 형성하는 경우, 상기 입구부(120)의 길이는 짧아지는 대신, 두껍게 형성할 수 있도록 설계 할 수 있다.In other words, when the end point 523 is formed long in the front, the length of the inlet portion 120 is also increased. Conversely, when the end point 523 is formed short in the forward direction, the inlet portion 120 Instead of shortening the length, it can be designed to be thicker.
도 8은 본 발명의 바람직한 실시예에 따라 성형이 완료된 후 부위별 서로 다른 두께를 가지는 실린더를 나타낸 도면이다.8 is a view showing cylinders having different thicknesses for each part after molding is completed according to a preferred embodiment of the present invention.
도 8에 도시된 바와 같이, 상기의 방법으로 성형된 실린더(101)는 상기 몸체부 두께(d2)에 비해 상기 넥부 두께(d1)와 상기 입구부 두께(d1')가 더 두껍게 성형된 모습을 나타낸다. As shown in Fig. 8, the cylinder 101 formed by the above method has a shape in which the neck portion thickness d1 and the inlet portion thickness d1' are thicker than the body portion thickness d2. Show.
일예로, 상기 스핀들(200)의 상기 파이프홀더(220)에 고정되어 있는 상기 파이프(100)의 일단 또한 상기와 같은 과정을 반복하여 양단 모두가 상기 넥부(110)와 상기 입구부(120)가 형성될 수 있도록 제작할 수 있음은 물론이다. As an example, one end of the pipe 100 fixed to the pipe holder 220 of the spindle 200 and the same process is repeated so that both ends of the neck part 110 and the inlet part 120 Of course, it can be manufactured so that it can be formed.
이로써, 기체와 액체 등의 휘발성, 유독성, 불안전한 물질을 보관 이송하기 위한 용도로 사용될 수 있으며, 초고압 물질을 대상으로 사용할 경우 상기 실린더(101)의 전체적인 무게는 경량화 하면서, 상대적으로 압력에 취약한 상기 넥부(110)와 나사부(미도시)가 구비되는 상기 입구부(120)의 두께를 증대시킬 수 있으며, 밸브 체결시와 외부 충격에 대한 강도 또한 향상시킬 수 있음은 물론이다. As a result, it can be used for storage and transport of volatile, toxic, and unsafe substances such as gases and liquids, and when using an ultra-high pressure substance, the overall weight of the cylinder 101 is lightened and relatively vulnerable to pressure. It goes without saying that it is possible to increase the thickness of the inlet part 120 provided with the neck part 110 and the screw part (not shown), and also improve the strength of the valve fastening and external impact.
일예로, 상기의 방법으로 성형된 상기 실린더(101)는 사용압력 124bar, 상기 넥부(110) 및 상기 입구부(120)의 두께는 19mm 이상으로 제작될 수 있다. As an example, the cylinder 101 molded by the above method may have a working pressure of 124 bar, and the neck portion 110 and the inlet portion 120 may have a thickness of 19 mm or more.
도 9는 본 발명의 바람직한 실시예에 따른 성형 전 파이프와 성형 후 완제품인 실린더를 나타낸 사진이다. 9 is a photograph showing a pipe before molding and a cylinder as a finished product after molding according to a preferred embodiment of the present invention.
도 9에 (a)에 도시된 바와 같이, 상기 파이프(110)는 열간스피닝 공정을 통하여 도 9의 (b)와 같이 표면 및 내측 산처리 과정을 거친 상기 실린더(101)가 양측에 상기 입구부(120)가 형성되어 최종 제품으로 제작될 수 있다. As shown in (a) in FIG. 9, the pipe 110 has the inlet portion on both sides of the cylinder 101 that has undergone surface and internal acid treatment as shown in FIG. 9 (b) through a hot spinning process. 120 can be formed and made into a final product.
이상의 설명은 본 발명의 기술 사상을 예시적으로 설명한 것에 불과한 것으로서, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자라면 본 발명의 본질적인 특성에서 벗어나지 않는 범위 내에서 다양한 수정, 변경 및 치환이 가능할 것이다. 따라서, 본 발명에 개시된 실시예 및 첨부된 도면들은 본 발명의 기술 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이고, 이러한 실시예 및 첨부된 도면에 의하여 본 발명의 기술 사상의 범위가 한정되는 것은 아니다. 본 발명의 보호 범위는 아래의 청구범위에 의하여 해석되어야 하며, 그와 동등한 범위 내에 있는 모든 기술 사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.The above description is merely illustrative of the technical idea of the present invention, and those of ordinary skill in the technical field to which the present invention belongs can make various modifications, changes, and substitutions within the scope not departing from the essential characteristics of the present invention. will be. Accordingly, the embodiments disclosed in the present invention and the accompanying drawings are not intended to limit the technical idea of the present invention, but are for illustrative purposes, and the scope of the technical idea of the present invention is not limited by these embodiments and the accompanying drawings. . The scope of protection of the present invention should be interpreted by the following claims, and all technical ideas within the scope equivalent thereto should be construed as being included in the scope of the present invention.

Claims (7)

  1. SUS316L 소재의 파이프를 성형하여 넥부, 입구부, 몸체부로 이루어지는 소형 실린더를 제작하는 열간스피닝 장치에 있어서, In a hot spinning device for manufacturing a small cylinder consisting of a neck, an inlet, and a body by forming a pipe made of SUS316L,
    전방에 상기 파이프가 장착되는 스핀들;A spindle on which the pipe is mounted in front;
    상기 파이프의 전단을 하방에서 국부적으로 가열시키는 가열수단;Heating means for locally heating the front end of the pipe from below;
    일단에 설치된 상기 롤러가 가열된 상기 파이프의 전단을 가압하여 성형하는 성형수단;을 포함하여 이루어지되, Containing a; forming means for forming by pressing the front end of the heated pipe, the roller installed at one end
    상기 성형수단은,The molding means,
    기설정된 이동경로에 따라 비선형적 동작을 반복 수행하여 가열된 상기 파이프 전단을 성형하되, 성형된 상기 파이프의 넥부와 입구부의 두께(d1,d1')가 상기 파이프 몸체부의 두께(d2)보다 두껍게 성형되도록 하는 것을 특징으로 하는 파이프를 이용한 소형 실린더를 성형하는 열간스피닝 장치.The heated pipe shear is formed by repeatedly performing a nonlinear operation according to a preset movement path, but the thickness (d1, d1') of the neck portion and the inlet portion of the formed pipe is formed thicker than the thickness (d2) of the pipe body portion. Hot spinning device for forming a small cylinder using a pipe, characterized in that to be.
  2. 제1항에 있어서,The method of claim 1,
    상기 롤러는,The roller,
    전방에서 후방으로 갈수록 단면이 더 작게 형성되어 사다리꼴 형상으로 형성되는 것을 특징으로 하는 파이프를 이용한 소형 실린더를 성형하는 열간스피닝 장치.Hot spinning apparatus for forming a small cylinder using a pipe, characterized in that the cross-section is formed to be smaller in the front to the rear and is formed in a trapezoidal shape.
  3. 제 1항에 있어서, The method of claim 1,
    상기 가열수단에 의해 상기 파이프가 1,150 ~ 1,250℃ 의 온도에서 성형가능하도록 구비되되, 온도를 감지할 수 있는 감지센서를 더 구비하는 것을 특징으로 하는 파이프를 이용한 소형 실린더를 성형하는 열간스피닝 장치.The hot spinning apparatus for forming a small cylinder using a pipe, characterized in that the pipe is provided to be moldable at a temperature of 1,150 to 1,250°C by the heating means, and further comprises a sensing sensor capable of detecting the temperature.
  4. 제 1항에 있어서, The method of claim 1,
    상기 이동경로는, The movement path,
    상기 파이프의 전단을 막힌 곡면 형상으로 성형하여 상기 넥부를 형성시키는 제 1이동경로와, 상기 넥부가 형성된 상태에서 상기 곡면 중심부가 전방으로 돌출되어 상기 입구부를 형성시키는 제 2이동경로로 수행되는 것을 특징으로 하는 파이프를 이용한 소형 실린더를 성형하는 열간스피닝 장치.A first movement path for forming the neck portion by forming the front end of the pipe into a closed curved shape, and a second movement path for forming the inlet portion by protruding the central portion of the curved surface forward when the neck portion is formed. A hot spinning device that forms a small cylinder using a pipe.
  5. 제 4항에 있어서, The method of claim 4,
    제 1이동경로는, The first movement path is,
    상기 롤러의 접촉가공면이 상기 파이프의 전방 일측 상부에 접촉되어 상기 파이프의 회전과 대응되어 상기 롤러가 회전하는 상태의 위치로 이동하되, 반복되는 성형에 따라 상기 접촉가공면이 단계적으로 소정의 거리만큼 후방으로 이동되어 위치되는 제1시작경로; The contact processing surface of the roller is brought into contact with an upper portion of the front one side of the pipe and moves to a position in which the roller rotates in correspondence with the rotation of the pipe. A first start path that is moved to the rear and positioned;
    상기 제1시작경로를 기준으로 전방 하부를 향하여 비선형적으로 반복 이동을 통한 상기 파이프를 가압하여 상기 파이프의 전단을 전방이 막힌 곡면 형상의 넥부를 형성하는 제1성형경로;를 포함하여 이루어지는 것을 특징으로 하는 파이프를 이용한 소형 실린더를 성형하는 열간스피닝 장치.And a first molding path that presses the pipe through repeated movements non-linearly toward the front and lower portions based on the first starting path to form a curved neck portion in which the front end of the pipe is blocked. A hot spinning device that forms a small cylinder using a pipe.
  6. 제 5항에 있어서, The method of claim 5,
    상기 제1성형경로는 반복적인 성형에 따라 전방 하부를 향하여 이동하는 경사각이 점차적으로 급하게 형성되는 것을 특징으로 하는 파이프를 이용한 소형 실린더를 성형하는 열간스피닝 장치.The first forming path is a hot spinning apparatus for forming a small cylinder using a pipe, characterized in that the inclination angle that moves toward the front and lower portion is gradually formed rapidly according to repeated forming.
  7. 제4항에 있어서,The method of claim 4,
    제 2이동경로는, The second movement path is:
    상기 넥부가 성형된 이후, After the neck portion is molded,
    상기 롤러의 접촉가공면이 상기 곡면의 시작점 상에 접촉되어 상기 파이프의 회전과 대응되어 상기 롤러가 회전하는 상태의 위치로 이동하되, 반복되는 성형에 따라 상기 접촉가공면이 단계적으로 소정의 거리만큼 후방으로 이동되어 위치되는 제2시작경로;The contact processing surface of the roller is brought into contact with the starting point of the curved surface and moves to a position in which the roller rotates in correspondence with the rotation of the pipe. A second start path that is moved to the rear and positioned;
    상기 제2시작경로를 기준으로 전방 하부를 향하여 비선형적으로 반복 이동을 통한 상기 넥부를 가압하여 상기 넥부의 전단 중심부가 전방으로 돌출되어 입구부를 형성시키는 제2성형경로;를 포함하여 이루어지되, 상기 제2성형경로의 종착지점에 따라 상기 입구부 외주면의 직경이 결정되는 것을 특징으로 하는 파이프를 이용한 소형 실린더를 성형하는 열간스피닝 장치.And a second molding path for pressing the neck portion through repeated movement non-linearly toward the front and lower portions based on the second starting path so that the front end center portion of the neck portion protrudes forward to form an inlet portion, and the Hot spinning apparatus for forming a small cylinder using a pipe, characterized in that the diameter of the outer peripheral surface of the inlet is determined according to the end point of the second molding path.
PCT/KR2019/014978 2019-08-27 2019-11-06 Hot spinning apparatus for shaping pipe into small-sized cylinder WO2021040133A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR20190105385 2019-08-27
KR10-2019-0105385 2019-08-27

Publications (1)

Publication Number Publication Date
WO2021040133A1 true WO2021040133A1 (en) 2021-03-04

Family

ID=74685906

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2019/014978 WO2021040133A1 (en) 2019-08-27 2019-11-06 Hot spinning apparatus for shaping pipe into small-sized cylinder

Country Status (1)

Country Link
WO (1) WO2021040133A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102021109866B3 (en) 2021-04-20 2022-08-11 Thyssenkrupp Steel Europe Ag Process for manufacturing a pressure vessel

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5218849A (en) * 1990-05-18 1993-06-15 Zeppelin-Metallwerke Gmbh Process and device for metal spinning
KR101254225B1 (en) * 2013-01-08 2013-04-18 김재수 A manufacturing device of long neck flange which is applied roller spinning and manufacturing process of long neck flange using it
JP2016016433A (en) * 2014-07-09 2016-02-01 大豊精機株式会社 Method for manufacturing wall-thickened formed product
JP2018103221A (en) * 2016-12-27 2018-07-05 株式会社旭製作所 Material processing method of spinning machine
JP2018144063A (en) * 2017-03-03 2018-09-20 株式会社三五 Spinning machining method and cylindrical body having head-cut cone part at end part

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5218849A (en) * 1990-05-18 1993-06-15 Zeppelin-Metallwerke Gmbh Process and device for metal spinning
KR101254225B1 (en) * 2013-01-08 2013-04-18 김재수 A manufacturing device of long neck flange which is applied roller spinning and manufacturing process of long neck flange using it
JP2016016433A (en) * 2014-07-09 2016-02-01 大豊精機株式会社 Method for manufacturing wall-thickened formed product
JP2018103221A (en) * 2016-12-27 2018-07-05 株式会社旭製作所 Material processing method of spinning machine
JP2018144063A (en) * 2017-03-03 2018-09-20 株式会社三五 Spinning machining method and cylindrical body having head-cut cone part at end part

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102021109866B3 (en) 2021-04-20 2022-08-11 Thyssenkrupp Steel Europe Ag Process for manufacturing a pressure vessel
WO2022223358A1 (en) 2021-04-20 2022-10-27 Thyssenkrupp Steel Europe Ag Method for producing a pressure vessel

Similar Documents

Publication Publication Date Title
KR101204519B1 (en) Titanium stretch forming apparatus and method
WO2021040133A1 (en) Hot spinning apparatus for shaping pipe into small-sized cylinder
WO2010074438A2 (en) Dies for shear drawing
CN107879606B (en) Automatic transferring, loading and unloading device for high-temperature forming die, efficient processing system for 3D cover plate glass and processing method of efficient processing system
WO2019221347A1 (en) Atypical curved panel forming apparatus and atypical curved panel forming method using same
WO2016024702A1 (en) Multi-tube manufacturing device and method for manufacturing multi-tube using same
JPH01157425A (en) Manufacture device for glass molded article
CN108611473A (en) End hardening testing machine
JP2002503568A (en) Method and apparatus for forming a socket in a pipe made of thermoplastic material
CN105834283B (en) A kind of smoke pipe punching punch press with automatic feed mechanism
WO2014137059A1 (en) Method for producing membrane wall, pipe bending device for manufacturing transfer duct and method for manufacturing transfer duct using same
CN1114923A (en) Wax mould quick forming method for precision casting and its quick forming mould
KR100910755B1 (en) Automatic apparatus for removing gate or burr of injection molding product and thereof method
CN214529152U (en) Seamless steel pipe roller bottom type sampling device after heat treatment
WO2023234663A1 (en) Magnesium alloy molded product and molding device therefor
WO2019084965A1 (en) Hand tool and manufacturing method therefor
EP0293162B1 (en) Methods and apparatus for flanging tubular polymer articles
WO2014171630A1 (en) Moulding method for double-pipe elbow
JPH01154825A (en) Bending method for stainless steel pipe
JP3159003B2 (en) Extrusion molding equipment
CN211394303U (en) Metal sintering tool for improving glass surface finish
CN116038894B (en) Hoop device
CN220264340U (en) Fireproof brick clamping manipulator
CN116274826A (en) Automatic material taking and discharging equipment for forging processing
WO2022045406A1 (en) Device for performing laser processing of lithium metal battery by using chamber

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 19943560

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 19943560

Country of ref document: EP

Kind code of ref document: A1