WO2021027220A1 - Submarine photoelectric composite cable - Google Patents

Submarine photoelectric composite cable Download PDF

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Publication number
WO2021027220A1
WO2021027220A1 PCT/CN2019/127197 CN2019127197W WO2021027220A1 WO 2021027220 A1 WO2021027220 A1 WO 2021027220A1 CN 2019127197 W CN2019127197 W CN 2019127197W WO 2021027220 A1 WO2021027220 A1 WO 2021027220A1
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WO
WIPO (PCT)
Prior art keywords
conductor
optical fiber
layer
composite cable
photoelectric composite
Prior art date
Application number
PCT/CN2019/127197
Other languages
French (fr)
Chinese (zh)
Inventor
邱兴宇
顾春飞
蔡炳余
谢书鸿
孙杰
蒋峰
刘邓
顾浩然
Original Assignee
中天科技海缆股份有限公司
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Publication of WO2021027220A1 publication Critical patent/WO2021027220A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/14Submarine cables
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/4436Heat resistant
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/44384Means specially adapted for strengthening or protecting the cables the means comprising water blocking or hydrophobic materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/22Metal wires or tapes, e.g. made of steel
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • H01B7/282Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
    • H01B7/285Preventing penetration of fluid, e.g. water or humidity, into conductor or cable by completely or partially filling interstices in the cable
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/005Power cables including optical transmission elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/02Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/02Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
    • H01B9/028Power cables with screens or conductive layers, e.g. for avoiding large potential gradients with screen grounding means, e.g. drain wires

Definitions

  • the invention relates to the field of cable manufacturing, in particular to a submarine photoelectric composite cable.
  • the submarine photoelectric composite cable is generally used to realize the transmission of electric energy and information loop between the underwater main node and branch node equipment.
  • the existing submarine photoelectric composite cable realizes the information loop transmission through optical fiber, and the electrical energy loop through the conductor assembly transmission.
  • Most submarine optoelectronic composite cables are equipped with backup cores for fault backup.
  • the existing submarine optoelectronic composite cable cannot effectively draw short-circuit current, which may cause multiple conductor components to break down or current at the same time It is too large to damage the backup core in the submarine photoelectric composite cable and the underwater equipment connected with the submarine photoelectric composite cable.
  • An embodiment of the present invention provides a submarine photoelectric composite cable, which includes an optical fiber assembly, a conductor layer, a shielding layer, a protective layer, an armor layer, and an outer coating layer that are sequentially covered and arranged from the inside to the outside.
  • the conductor layer includes a conductor. Component, the conductor component is twisted outside the optical fiber component, the submarine photoelectric composite cable further includes a ground wire component, the ground wire component is filled between the conductor layer and the shielding layer and/or the conductor layer And the gap between the optical fiber components, the conductor component includes a conductor, and the cross section of each conductor along the radial direction of the conductor component is taken as the first cross section, and the ground wire component includes a second conductor.
  • the cross-section of the second conductor along the radial direction of the ground wire assembly is a second cross-section, and any one of the first cross-sectional areas is smaller than the second cross-sectional area.
  • the optical fiber assembly includes an optical fiber unit and a heat insulation layer. The thermal layer is coated outside the optical fiber unit.
  • the submarine photoelectric composite cable further includes a water blocking material filled in the stranding gap between the optical fiber component, the conductor component, and the ground wire component.
  • the ground wire assembly further includes a semi-conductive protective layer, and the semi-conductive protective layer covers the second conductor.
  • optical fiber units are distributed at the axial position of the submarine photoelectric composite cable.
  • the optical fiber unit includes an optical fiber tube and a first protective layer, the first protective layer is wrapped outside the optical fiber tube, and the heat insulation layer is wrapped outside the first protective layer.
  • the optical fiber tube includes an optical fiber, a water blocking grease and a stainless steel tube, the optical fiber is installed in the stainless steel tube, and the water blocking grease is filled in the stainless steel tube.
  • the conductor assembly further includes an insulating layer, and the insulating layer covers the conductor.
  • the armor layer includes a reinforcement member which is twisted and arranged outside the armor layer to form an armor structure.
  • the number of layers of the armor structure is 1 to 6 layers.
  • the gaps of the armor structure are filled with water blocking asphalt.
  • the ground wire component is filled in the gap between the conductor layer and the shielding layer and/or the gap between the conductor layer and the optical fiber component, and the first cross-sectional area is smaller than
  • the second cross-sectional area is such that the amount of current carried by the ground wire component is greater than or equal to the amount of current passed by any of the conductor components, so as to effectively derive the short-circuit current when an insulation breakdown occurs, thereby protecting the backup core and underwater equipment.
  • the heat insulation layer is wrapped around the optical fiber unit to effectively block the temperature emitted by the conductor layer during operation, so that the temperature of the optical fiber is in a lower range.
  • Fig. 1 is a structural diagram of a submarine photoelectric composite cable in an embodiment of the present invention.
  • Fig. 2 is a structural diagram of an optical fiber unit in an embodiment of the present invention.
  • Submarine photoelectric composite cable 100 Fiber optic components 10 Fiber Unit 11 Fiber optic tube 111 optical fiber 1111 Water blocking ointment 1112 stainless steel pipe 1113 First protective layer 112 heat insulation 12 Conductor layer 20 Conductor assembly twenty one conductor 211 Insulation 212 Shield 30 Ground wire components 40 Second conductor 41 Semi-conductive sheath 42 Protective layer 50 Armor layer 60 Reinforcement 61 Outer layer 70
  • the submarine photoelectric composite cable 100 includes an optical fiber assembly 10, a conductor layer 20, a shielding layer 30, a protective layer 50, an armor layer 60 and an outer coating layer 70 that are sequentially covered and arranged from the inside to the outside.
  • the submarine photoelectric composite cable 100 also includes a number of ground wire components 40, which are filled between the conductor layer 20 and the shielding layer 30 and/or between the conductor layer 20 and the optical fiber component 10 In the gap, the short-circuit current can be effectively derived when insulation breakdown occurs, thereby protecting the backup core and underwater equipment.
  • the optical fiber assembly 10 includes an optical fiber unit 11 and a thermal insulation layer 12, and the thermal insulation layer 12 covers each optical fiber unit 11.
  • the optical fiber units 11 are generally distributed at the axial position of the submarine photoelectric composite cable 100.
  • the optical fiber unit 11 includes an optical fiber tube 111 and a first protective layer 112 that are sequentially coated from the inside to the outside.
  • the optical fiber tube 111 includes an optical fiber 1111, a water blocking grease 1112, and a stainless steel tube 1113.
  • the optical fiber 1111 is installed in the stainless steel tube 1113, and the number of cores of the optical fiber 1111 is 1 to 192 cores.
  • the water blocking ointment 1112 is filled in the stainless steel tube 1113 to improve the water blocking performance of the optical fiber tube 111.
  • the first protective layer 112 is used to protect the optical fiber tube 111.
  • the optical fiber assembly 10 includes one optical fiber unit 11. It can be understood that the number of the optical fiber units 11 is not limited to one in this embodiment, and can be adjusted according to specific requirements.
  • the first protective layer 112 is made of one or more of polyethylene, polypropylene, polyvinyl chloride and other equivalent materials.
  • the stainless steel tube 1113 is seamlessly welded by stainless steel strips.
  • the heat insulation layer 12 is wrapped around the first protective layer 112 to effectively block the temperature emitted by the conductor layer 20 during operation, so that the temperature of the optical fiber 1111 is in a lower range, thereby avoiding the high temperature of the optical fiber. This results in a reduction in service life and an increase in fiber loss, thereby avoiding a reduction in the transmission performance of the optical fiber 1111.
  • the thermal insulation layer 12 is made of one or more of mica, asbestos and other equivalent materials.
  • the conductor layer 20 includes a plurality of conductor components 21, the conductor components 21 are twisted and arranged outside the optical fiber component 10, and the peripheral side of each conductor component 21 is tangent to the peripheral side of the optical fiber component 10.
  • the conductor assembly 21 includes a plurality of conductors 211 and an insulating layer 212 from the inside to the outside. In one embodiment, the conductor layer 20 includes six conductor components 21, and the conductor components 21 are uniformly arranged on the peripheral side of the optical fiber component 10.
  • the conductor 211 is made of one or more of copper, aluminum and other equivalent materials.
  • the insulating layer 212 is made of one or more of polyethylene, polypropylene, polyvinyl chloride and other equivalent materials.
  • the shielding layer 30 covers the conductor layer 20. Specifically, the inner wall of the shielding layer 30 is tangent to each of the conductor components 21.
  • the ground wire assembly 40 is filled in the gap between the conductor assembly 21 and the shielding layer 30 and/or between the conductor assembly 21 and the optical fiber assembly 10.
  • the submarine photoelectric composite cable 100 also includes a water blocking material (not shown), which is filled in the stranding gap between the optical fiber assembly 10, the conductor assembly 21, and the ground wire assembly 40 , To improve the water blocking performance of the submarine photoelectric composite cable 100.
  • the ground wire assembly 40 is connected to the ground electrode of the underwater equipment or directly connected to water to form an effective ground, so that the conductor short-circuit current is effective when the conductor assembly 21 breaks down.
  • the ground wire assembly 40 includes a second conductor 41 and a semi-conductive protective layer 42 from the inside to the outside. Taking the cross section of each conductor 211 along the radial direction of the conductor assembly 21 as the first cross section, and taking the cross section of the second conductor 41 along the radial direction of the ground wire assembly 40 as the second cross section, any one of the first A cross-sectional area is smaller than the second cross-sectional area.
  • the ground wire assembly 40 can be prevented from being broken by the short-circuit current when an insulation breakdown occurs.
  • the submarine photoelectric composite cable 100 includes 6 ground wire assemblies 40, and each of the ground wire assemblies 40 is respectively filled in a gap close to the shielding layer 30.
  • the shielding layer 30 is made of metal plastic composite tape, metal plastic composite foil and other equivalent materials.
  • the second conductor 41 is made of one or more of copper, aluminum and other equivalent materials. It is understandable that the structure of the ground wire assembly 40 can be adjusted according to specific requirements.
  • the ground wire assembly 40 only includes the second conductor 41, and the second conductor 41 is made of a metal conductor.
  • the protective layer 50 is extruded outside the shielding layer 30.
  • the protective layer 50 is made of one of polyethylene, polypropylene, polyvinyl chloride, ethylene propylene rubber, polyurethane and other equivalent materials. kind or more made.
  • the armor layer 60 includes a reinforcing member 61 which is twisted and arranged outside the protective layer 50 to form a multilayer armor structure (not shown) to protect the submarine photoelectric Composite cable 100.
  • the reinforcing member 61 is made of steel wire or non-metallic reinforcing material. In other embodiments, the reinforcing member 61 is made of one or more of steel strips, steel wires, non-metallic reinforcing materials, and other equivalent materials.
  • the number of layers of the armor structure is 1 to 6 layers.
  • the gaps of the armor structure are filled with water blocking asphalt to improve the water blocking capability of the submarine photoelectric composite cable 100.
  • the outer coating layer 70 is wrapped around the armor layer 60 to protect the submarine photoelectric composite cable 100.
  • the outer layer 70 is twisted outside the armor layer 60 by polypropylene rope.
  • the outer coating layer 70 is extruded outside the armor layer 60 by one or more of polyethylene, polyurethane, polypropylene and other equivalent materials.
  • the submarine photoelectric composite cable 100 When the submarine photoelectric composite cable 100 is in use, it can be connected to the corresponding conductor assembly 21 according to different power requirements to realize the use of different powers.
  • the ground wire assembly 40 is connected to the ground electrode. When an insulation breakdown occurs, the short-circuit current is discharged through the ground wire assembly 40 to protect the backup core and underwater equipment.
  • the ground wire assembly 40 is filled in the gap between the conductor layer 20 and the shielding layer 30 and/or the gap between the conductor layer 20 and the optical fiber assembly 10, so as to When insulation breakdown occurs, the short-circuit current is effectively derived, thereby protecting the backup core and underwater equipment.
  • the area of any one of the first cross-sections is smaller than the total area of the second cross-section, so that the amount of current carried by the ground wire assembly 40 is greater than or equal to the amount of current passed by any of the conductor assemblies 21, thereby protecting the backup core and Underwater equipment.
  • the heat insulation layer 12 is wrapped around the first protective layer 112 to effectively block the temperature emitted by the conductor layer 20 during operation, so that the temperature of the optical fiber 1111 is in a lower range, thereby preventing the optical fiber from being caused by high temperature.
  • the service life is reduced and the loss of the optical fiber is increased, thereby avoiding the reduction of the transmission performance of the optical fiber 1111.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Communication Cables (AREA)
  • Insulated Conductors (AREA)

Abstract

A submarine photoelectric composite cable (100), comprising: an optical fiber assembly (10), a conductor layer (20), a shielding layer (30), a protective layer (50), an armor layer (60) and an outer sheath layer (70) which are sequentially cladded from inside to outside; the conductor layer (20) comprises conductor assemblies (21), the conductor assemblies (21) are twisted outside the optical fiber assembly (10); the submarine photoelectric composite cable (100) further comprises ground wire assemblies (40), the ground wire assemblies (40) are filled between the conductor layer (20) and the shielding layer (30) and/or in gaps between the conductor layer (20) and the optical fiber assembly (10), each of the conductor assemblies (21) comprises a conductor (211), the cross section of each of the conductors (211) in the radial direction of each of the conductor assemblies (21) is taken as a first cross section, each of the ground wire assemblies (40) comprises a second conductor (41), the cross section of each of the second conductors (41) in the radial direction of each of the ground wire assemblies (40) is taken as a second cross section, the area of any one of the first cross sections is smaller than the area of the second cross section; and the optical fiber assembly (10) comprises an optical fiber unit (11) and a heat insulation layer (12), the heat insulation layer (12) being cladded outside the optical fiber unit (11). The submarine photoelectric composite cable (100) can effectively lead out a short circuit current and prevent the optical fiber from being in a high-temperature environment.

Description

海底光电复合缆Submarine photoelectric composite cable 技术领域Technical field
本发明涉及电缆制造领域,尤其涉及一种海底光电复合缆。The invention relates to the field of cable manufacturing, in particular to a submarine photoelectric composite cable.
背景技术Background technique
在海底观测网***中,一般采用海底光电复合缆实现水下主节点与分支节点设备之间的电能和信息回路传输,现有海底光电复合缆通过光纤实现信息回路传输,通过导体组件实现电能回路传输。海底光电复合缆大都设有备份线芯用于故障备份,但当海底光电复合缆发生绝缘击穿时,现有海底光电复合缆无法有效导出短路电流,可能导致多个导体组件同时击穿或电流过大从而损坏海底光电复合缆内的备份线芯及与海底光电复合缆连接的水下设备。并且现有的光电复合缆长时间工作情况下,因通电情况下线路损耗散发热量造成温度上升,在长时间高温环境内,会造成光纤使用寿命降低、光纤损耗增大,从而影响缆的使用寿命及信号传输质量。In the submarine observation network system, the submarine photoelectric composite cable is generally used to realize the transmission of electric energy and information loop between the underwater main node and branch node equipment. The existing submarine photoelectric composite cable realizes the information loop transmission through optical fiber, and the electrical energy loop through the conductor assembly transmission. Most submarine optoelectronic composite cables are equipped with backup cores for fault backup. However, when the submarine optoelectronic composite cable has an insulation breakdown, the existing submarine optoelectronic composite cable cannot effectively draw short-circuit current, which may cause multiple conductor components to break down or current at the same time It is too large to damage the backup core in the submarine photoelectric composite cable and the underwater equipment connected with the submarine photoelectric composite cable. In addition, when the existing photoelectric composite cable works for a long time, the temperature rises due to the loss of the line under the power-on condition and the heat is emitted. In a long-term high temperature environment, the service life of the optical fiber will be reduced and the loss of the optical fiber will increase, thereby affecting the service life of the cable And signal transmission quality.
发明内容Summary of the invention
有鉴于此,有必要提供一种能有效导出短路电流并避免光纤处于高温环境的海底光电复合缆。In view of this, it is necessary to provide a submarine photoelectric composite cable that can effectively derive the short-circuit current and avoid the optical fiber being in a high temperature environment.
本发明的一实施方式提供一种海底光电复合缆,包括由内而外依次包覆设置的光纤组件、导体层、屏蔽层、护层、铠装层及外被层,所述导体层包括导体组件,所述导体组件绞合于所述光纤组件外,所述海底光电复合缆还包括地线组件,所述地线组件填充于所述导体层及屏蔽层之间和/或所述导体层及所述光纤组件之间的间隙中,所述导体组件包括导体,以每一个所述导体沿所述导体组件径向的截面为第一截面,所述地线组件包括第二导体,以所述第二导体沿所述地线 组件径向的截面为第二截面,任一个所述第一截面面积小于所述第二截面面积,所述光纤组件包括光纤单元及隔热层,所述隔热层包覆于所述光纤单元外。An embodiment of the present invention provides a submarine photoelectric composite cable, which includes an optical fiber assembly, a conductor layer, a shielding layer, a protective layer, an armor layer, and an outer coating layer that are sequentially covered and arranged from the inside to the outside. The conductor layer includes a conductor. Component, the conductor component is twisted outside the optical fiber component, the submarine photoelectric composite cable further includes a ground wire component, the ground wire component is filled between the conductor layer and the shielding layer and/or the conductor layer And the gap between the optical fiber components, the conductor component includes a conductor, and the cross section of each conductor along the radial direction of the conductor component is taken as the first cross section, and the ground wire component includes a second conductor. The cross-section of the second conductor along the radial direction of the ground wire assembly is a second cross-section, and any one of the first cross-sectional areas is smaller than the second cross-sectional area. The optical fiber assembly includes an optical fiber unit and a heat insulation layer. The thermal layer is coated outside the optical fiber unit.
进一步的,所述海底光电复合缆还包括阻水材料,所述阻水材料填充于所述光纤组件、所述导体组件及所述地线组件之间的绞合间隙中。Further, the submarine photoelectric composite cable further includes a water blocking material filled in the stranding gap between the optical fiber component, the conductor component, and the ground wire component.
进一步的,所述地线组件还包括半导电护层,所述半导电护层包覆于所述第二导体外。Further, the ground wire assembly further includes a semi-conductive protective layer, and the semi-conductive protective layer covers the second conductor.
进一步的,所述光纤单元分布于所述海底光电复合缆的轴线位置。Further, the optical fiber units are distributed at the axial position of the submarine photoelectric composite cable.
进一步的,所述光纤单元包括光纤管及第一护层,所述第一护层包覆于所述光纤管外,所述隔热层包覆于所述第一护层外。Further, the optical fiber unit includes an optical fiber tube and a first protective layer, the first protective layer is wrapped outside the optical fiber tube, and the heat insulation layer is wrapped outside the first protective layer.
进一步的,所述光纤管包括光纤、阻水油膏及不锈钢管,所述光纤装设于所述不锈钢管内,所述阻水油膏填充于所述不锈钢管内。Further, the optical fiber tube includes an optical fiber, a water blocking grease and a stainless steel tube, the optical fiber is installed in the stainless steel tube, and the water blocking grease is filled in the stainless steel tube.
进一步的,所述导体组件还包括绝缘层,所述绝缘层包覆于所述导体外。Further, the conductor assembly further includes an insulating layer, and the insulating layer covers the conductor.
进一步的,所述铠装层包括加强件,所述加强件绞合设置于所述护层外形成铠装结构。Further, the armor layer includes a reinforcement member which is twisted and arranged outside the armor layer to form an armor structure.
进一步的,所述铠装结构层数为1~6层。Further, the number of layers of the armor structure is 1 to 6 layers.
进一步的,所述铠装结构的间隙中填充有阻水沥青。Further, the gaps of the armor structure are filled with water blocking asphalt.
上述海底光电复合缆中,所述地线组件填充于所述导体层及屏蔽层之间和/或所述导体层及所述光纤组件之间的间隙中,任一个所述第一截面面积小于所述第二截面面积,使所述地线组件承受的电流量大于等于任一个所述导体组件通过的电流量,以在发生绝缘击穿时有效导出短路电流,进而保护备份线芯及水下设备。所述隔热层包覆于所述光纤单元外,以有效阻隔所述导体层工作时散发的温度,使所述光纤的温度处于较低范围内。In the above-mentioned submarine photoelectric composite cable, the ground wire component is filled in the gap between the conductor layer and the shielding layer and/or the gap between the conductor layer and the optical fiber component, and the first cross-sectional area is smaller than The second cross-sectional area is such that the amount of current carried by the ground wire component is greater than or equal to the amount of current passed by any of the conductor components, so as to effectively derive the short-circuit current when an insulation breakdown occurs, thereby protecting the backup core and underwater equipment. The heat insulation layer is wrapped around the optical fiber unit to effectively block the temperature emitted by the conductor layer during operation, so that the temperature of the optical fiber is in a lower range.
附图说明Description of the drawings
图1为本发明一实施例中的海底光电复合缆的结构图。Fig. 1 is a structural diagram of a submarine photoelectric composite cable in an embodiment of the present invention.
图2为本发明一实施例中的光纤单元的结构图。Fig. 2 is a structural diagram of an optical fiber unit in an embodiment of the present invention.
主要元件符号说明Symbol description of main components
海底光电复合缆Submarine photoelectric composite cable 100100
光纤组件Fiber optic components 1010
光纤单元 Fiber Unit 1111
光纤管Fiber optic tube 111111
光纤 optical fiber 11111111
阻水油膏 Water blocking ointment 11121112
不锈钢管 stainless steel pipe 11131113
第一护层First protective layer 112112
隔热层 heat insulation 1212
导体层 Conductor layer 2020
导体组件Conductor assembly 21twenty one
导体 conductor 211211
绝缘层 Insulation 212212
屏蔽层 Shield 3030
地线组件 Ground wire components 4040
第二导体 Second conductor 4141
半导电护层 Semi-conductive sheath 4242
护层 Protective layer 5050
铠装层 Armor layer 6060
加强件 Reinforcement 6161
外被层 Outer layer 7070
如下具体实施方式将结合上述附图进一步说明本发明。The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings.
具体实施方式detailed description
为了能够更清楚地理解本发明实施例的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行详细描述。需要说明的是,在不冲突的情况下,本申请的实施方式中的特征可以相互组合。In order to be able to understand the above objectives, features and advantages of the embodiments of the present invention more clearly, the present invention will be described in detail below with reference to the accompanying drawings and specific implementations. It should be noted that, if there is no conflict, the features in the embodiments of the present application can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本发明实施例,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本发明实施例保护的范围。In the following description, many specific details are set forth in order to fully understand the embodiments of the present invention. The described embodiments are part of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative work shall fall within the protection scope of the embodiments of the present invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明实施例的技术领域的技术人员通常理解的含义相同。在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明实施例。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the embodiments of the present invention. The terminology used in the specification of the present invention is only for the purpose of describing specific embodiments, and is not intended to limit the embodiments of the present invention.
请参阅图1,所述海底光电复合缆100包括由内而外依次包覆设置的光纤组件10、导体层20、屏蔽层30、护层50、铠装层60及外被层70。所述海底光电复合缆100还包括若干地线组件40,所述地线组件40填充于所述导体层20及屏蔽层30之间和/或所述导体层20及所述光纤组件10之间的间隙中,以在发生绝缘击穿时有效导出短路电流,进而保护备份线芯及水下设备。Referring to FIG. 1, the submarine photoelectric composite cable 100 includes an optical fiber assembly 10, a conductor layer 20, a shielding layer 30, a protective layer 50, an armor layer 60 and an outer coating layer 70 that are sequentially covered and arranged from the inside to the outside. The submarine photoelectric composite cable 100 also includes a number of ground wire components 40, which are filled between the conductor layer 20 and the shielding layer 30 and/or between the conductor layer 20 and the optical fiber component 10 In the gap, the short-circuit current can be effectively derived when insulation breakdown occurs, thereby protecting the backup core and underwater equipment.
请一并参阅图1及图2,所述光纤组件10包括光纤单元11及隔热层12,所述隔热层12包覆于每一所述光纤单元11外。所述光纤单元11大体分布于所述海底光电复合缆100的轴线位置。所述光纤单元11包括由内而外依次包覆设置的光纤管111及第一护层112。具体的,所述光纤管111包括光纤1111、阻水油膏1112及不锈钢管1113。所述光纤1111装设于所述不锈钢管1113内,所述光纤1111芯数为1~192芯。所述阻水油膏1112填充于所述不锈钢管1113内,以提高所述光纤管111的阻水性能。所述第一护层112用于保护所述光纤管111。在一实施方式中,所述光纤组件10包括1个光纤单元11。可以 理解的,所述光纤单元11的数量不限于本实施方式中的一个,可以根据具体需求调整。所述第一护层112由聚乙烯、聚丙烯、聚氯乙烯及其他等效材料中的一种或多种制成。所述不锈钢管1113通过不锈钢带无缝焊接而成。Please refer to FIG. 1 and FIG. 2 together. The optical fiber assembly 10 includes an optical fiber unit 11 and a thermal insulation layer 12, and the thermal insulation layer 12 covers each optical fiber unit 11. The optical fiber units 11 are generally distributed at the axial position of the submarine photoelectric composite cable 100. The optical fiber unit 11 includes an optical fiber tube 111 and a first protective layer 112 that are sequentially coated from the inside to the outside. Specifically, the optical fiber tube 111 includes an optical fiber 1111, a water blocking grease 1112, and a stainless steel tube 1113. The optical fiber 1111 is installed in the stainless steel tube 1113, and the number of cores of the optical fiber 1111 is 1 to 192 cores. The water blocking ointment 1112 is filled in the stainless steel tube 1113 to improve the water blocking performance of the optical fiber tube 111. The first protective layer 112 is used to protect the optical fiber tube 111. In one embodiment, the optical fiber assembly 10 includes one optical fiber unit 11. It can be understood that the number of the optical fiber units 11 is not limited to one in this embodiment, and can be adjusted according to specific requirements. The first protective layer 112 is made of one or more of polyethylene, polypropylene, polyvinyl chloride and other equivalent materials. The stainless steel tube 1113 is seamlessly welded by stainless steel strips.
所述隔热层12包覆于所述第一护层112外,以有效阻隔所述导体层20工作时散发的温度,使所述光纤1111的温度处于较低范围内,从而避免光纤因高温造成使用寿命降低、光纤损耗增大,进而避免所述光纤1111的传输性能降低。在一实施方式中,所述隔热层12由云母、石棉及其他等效材料中的一种或多种制成。The heat insulation layer 12 is wrapped around the first protective layer 112 to effectively block the temperature emitted by the conductor layer 20 during operation, so that the temperature of the optical fiber 1111 is in a lower range, thereby avoiding the high temperature of the optical fiber. This results in a reduction in service life and an increase in fiber loss, thereby avoiding a reduction in the transmission performance of the optical fiber 1111. In one embodiment, the thermal insulation layer 12 is made of one or more of mica, asbestos and other equivalent materials.
所述导体层20包括若干导体组件21,所述导体组件21绞合设置于所述光纤组件10外,每一所述导体组件21周侧与所述光纤组件10周侧相切。所述导体组件21由内而外依次包括若干导体211及绝缘层212。在一实施方式中,所述导体层20包括6个导体组件21,所述导体组件21均匀排列于所述光纤组件10周侧。所述导体211由铜、铝及其他等效材料中的一种或多种制成。所述绝缘层212由聚乙烯、聚丙烯、聚氯乙烯及其他等效材料中的一种或多种制成。The conductor layer 20 includes a plurality of conductor components 21, the conductor components 21 are twisted and arranged outside the optical fiber component 10, and the peripheral side of each conductor component 21 is tangent to the peripheral side of the optical fiber component 10. The conductor assembly 21 includes a plurality of conductors 211 and an insulating layer 212 from the inside to the outside. In one embodiment, the conductor layer 20 includes six conductor components 21, and the conductor components 21 are uniformly arranged on the peripheral side of the optical fiber component 10. The conductor 211 is made of one or more of copper, aluminum and other equivalent materials. The insulating layer 212 is made of one or more of polyethylene, polypropylene, polyvinyl chloride and other equivalent materials.
所述屏蔽层30包覆于所述导体层20外,具体的,所述屏蔽层30内壁与每一所述导体组件21相切。所述地线组件40填充于所述导体组件21及屏蔽层30之间和/或所述导体组件21及所述光纤组件10之间的间隙中。所述海底光电复合缆100还包括阻水材料(未示出),所述阻水材料填充于所述光纤组件10、所述导体组件21及所述地线组件40之间的绞合间隙中,以提高所述海底光电复合缆100的阻水性能。The shielding layer 30 covers the conductor layer 20. Specifically, the inner wall of the shielding layer 30 is tangent to each of the conductor components 21. The ground wire assembly 40 is filled in the gap between the conductor assembly 21 and the shielding layer 30 and/or between the conductor assembly 21 and the optical fiber assembly 10. The submarine photoelectric composite cable 100 also includes a water blocking material (not shown), which is filled in the stranding gap between the optical fiber assembly 10, the conductor assembly 21, and the ground wire assembly 40 , To improve the water blocking performance of the submarine photoelectric composite cable 100.
所述地线组件40连接于水下设备接地极或直接与水连接,形成有效接地,从而在所述导体组件21击穿时有效导体短路电流。所述地线组件40由内而外依次包括第二导体41及半导电护层42。以每一所述导体211沿所述导体组件21径向的截面为第一截面,以所述第二导体41沿所述地线组件40径向的截面为第二截面,任一所述第一截面面积小于所述第二截面面积。以使所述地线组件40承受的电 流量大于等于任一所述导体组件21通过的电流量,进而防止在发生绝缘击穿时短路电流烧断所述地线组件40。在一实施方式中,所述海底光电复合缆100包括6个地线组件40,每一所述地线组件40分别填充于靠近所述屏蔽层30的间隙中。所述屏蔽层30由金属塑料复合带、金属塑料复合箔及其他等效材料制成。所述第二导体41由铜、铝及其他等效材料中的一种或多种制成。可以理解的,所述地线组件40结构可以根据具体需求调整,所述地线组件40仅包括所述第二导体41,所述第二导体41由金属导体制成。The ground wire assembly 40 is connected to the ground electrode of the underwater equipment or directly connected to water to form an effective ground, so that the conductor short-circuit current is effective when the conductor assembly 21 breaks down. The ground wire assembly 40 includes a second conductor 41 and a semi-conductive protective layer 42 from the inside to the outside. Taking the cross section of each conductor 211 along the radial direction of the conductor assembly 21 as the first cross section, and taking the cross section of the second conductor 41 along the radial direction of the ground wire assembly 40 as the second cross section, any one of the first A cross-sectional area is smaller than the second cross-sectional area. In order to make the current flow of the ground wire assembly 40 greater than or equal to the amount of current passed by any of the conductor components 21, the ground wire assembly 40 can be prevented from being broken by the short-circuit current when an insulation breakdown occurs. In one embodiment, the submarine photoelectric composite cable 100 includes 6 ground wire assemblies 40, and each of the ground wire assemblies 40 is respectively filled in a gap close to the shielding layer 30. The shielding layer 30 is made of metal plastic composite tape, metal plastic composite foil and other equivalent materials. The second conductor 41 is made of one or more of copper, aluminum and other equivalent materials. It is understandable that the structure of the ground wire assembly 40 can be adjusted according to specific requirements. The ground wire assembly 40 only includes the second conductor 41, and the second conductor 41 is made of a metal conductor.
所述护层50挤塑于所述屏蔽层30外,在一实施方式中,所述护层50由聚乙烯、聚丙烯、聚氯乙烯、乙丙橡胶、聚氨酯及其他等效材料中的一种或多种制成。The protective layer 50 is extruded outside the shielding layer 30. In one embodiment, the protective layer 50 is made of one of polyethylene, polypropylene, polyvinyl chloride, ethylene propylene rubber, polyurethane and other equivalent materials. Kind or more made.
在一实施方式中,所述铠装层60包括加强件61,所述加强件61绞合设置于所述护层50外形成多层铠装结构(未示出),以保护所述海底光电复合缆100。在一实施方式中,所述加强件61由钢丝或非金属增强材料材料制成。在其他实施方式中,所述加强件61由钢带、钢丝、非金属增强材料及其他等效材料中的一种或多种制成。所述铠装结构层数为1~6层。所述铠装结构的间隙中填充有阻水沥青,以提高所述海底光电复合缆100的阻水能力。In one embodiment, the armor layer 60 includes a reinforcing member 61 which is twisted and arranged outside the protective layer 50 to form a multilayer armor structure (not shown) to protect the submarine photoelectric Composite cable 100. In one embodiment, the reinforcing member 61 is made of steel wire or non-metallic reinforcing material. In other embodiments, the reinforcing member 61 is made of one or more of steel strips, steel wires, non-metallic reinforcing materials, and other equivalent materials. The number of layers of the armor structure is 1 to 6 layers. The gaps of the armor structure are filled with water blocking asphalt to improve the water blocking capability of the submarine photoelectric composite cable 100.
所述外被层70包覆于所述铠装层60外,以保护所述海底光电复合缆100。在一实施方式中,所述外被层70通过聚丙烯绳绞合于所述铠装层60外。在其他实施方式中,所述外被层70通过聚乙烯、聚氨酯、聚丙烯及其他等效材料中的一种或多种挤塑于所述铠装层60外。The outer coating layer 70 is wrapped around the armor layer 60 to protect the submarine photoelectric composite cable 100. In one embodiment, the outer layer 70 is twisted outside the armor layer 60 by polypropylene rope. In other embodiments, the outer coating layer 70 is extruded outside the armor layer 60 by one or more of polyethylene, polyurethane, polypropylene and other equivalent materials.
所述海底光电复合缆100在使用时,可根据不同的电力需求接入对应的导体组件21,以实现不同功率的使用。所述地线组件40连接于接地极,在发生绝缘击穿时,短路电流通过所述地线组件40实现排流,从而保护备份线芯及水下设备。When the submarine photoelectric composite cable 100 is in use, it can be connected to the corresponding conductor assembly 21 according to different power requirements to realize the use of different powers. The ground wire assembly 40 is connected to the ground electrode. When an insulation breakdown occurs, the short-circuit current is discharged through the ground wire assembly 40 to protect the backup core and underwater equipment.
上述海底光电复合缆100中,所述地线组件40填充于所述导体层20及屏蔽层30之间和/或所述导体层20及所述光纤组件10之间 的间隙中,以在发生绝缘击穿时有效导出短路电流,进而保护备份线芯及水下设备。任一所述第一截面面积小于所述第二截面的总面积,以使所述地线组件40承受的电流量大于等于任一所述导体组件21通过的电流量,进而保护备份线芯及水下设备。所述隔热层12包覆于所述第一护层112外,有效阻隔所述导体层20工作时散发的温度,使所述光纤1111的温度处于较低范围内,从而避免光纤因高温造成使用寿命降低、光纤损耗增大,进而避免所述光纤1111的传输性能降低。In the above-mentioned submarine photoelectric composite cable 100, the ground wire assembly 40 is filled in the gap between the conductor layer 20 and the shielding layer 30 and/or the gap between the conductor layer 20 and the optical fiber assembly 10, so as to When insulation breakdown occurs, the short-circuit current is effectively derived, thereby protecting the backup core and underwater equipment. The area of any one of the first cross-sections is smaller than the total area of the second cross-section, so that the amount of current carried by the ground wire assembly 40 is greater than or equal to the amount of current passed by any of the conductor assemblies 21, thereby protecting the backup core and Underwater equipment. The heat insulation layer 12 is wrapped around the first protective layer 112 to effectively block the temperature emitted by the conductor layer 20 during operation, so that the temperature of the optical fiber 1111 is in a lower range, thereby preventing the optical fiber from being caused by high temperature. The service life is reduced and the loss of the optical fiber is increased, thereby avoiding the reduction of the transmission performance of the optical fiber 1111.
以上实施方式仅用以说明本发明实施例的技术方案而非限制,尽管参照以上较佳实施方式对本发明实施例进行了详细说明,本领域的普通技术人员应当理解,可以对本发明实施例的技术方案进行修改或等同替换都不应脱离本发明实施例的技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the embodiments of the present invention and not to limit them. Although the embodiments of the present invention are described in detail with reference to the above preferred embodiments, those of ordinary skill in the art should understand that the technology of the embodiments of the present invention can be Modifications or equivalent replacements of the solutions should not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (10)

  1. 一种海底光电复合缆,包括由内而外依次包覆设置的光纤组件、导体层、屏蔽层、护层、铠装层及外被层,其特征在于:所述导体层包括导体组件,所述导体组件绞合于所述光纤组件外,所述海底光电复合缆还包括地线组件,所述地线组件填充于所述导体层及屏蔽层之间和/或所述导体层及所述光纤组件之间的间隙中,所述导体组件包括导体,以每一个所述导体沿所述导体组件径向的截面为第一截面,所述地线组件包括第二导体,以所述第二导体沿所述地线组件径向的截面为第二截面,任一个所述第一截面面积小于所述第二截面面积,所述光纤组件包括光纤单元及隔热层,所述隔热层包覆于所述光纤单元外。A submarine photoelectric composite cable, comprising an optical fiber component, a conductor layer, a shielding layer, a protective layer, an armor layer and an outer coating layer which are sequentially covered and arranged from the inside to the outside, and is characterized in that the conductor layer includes a conductor component, and The conductor component is twisted outside the optical fiber component, and the submarine photoelectric composite cable further includes a ground wire component, which is filled between the conductor layer and the shielding layer and/or the conductor layer and the In the gap between the optical fiber components, the conductor component includes conductors, and the cross section of each conductor along the radial direction of the conductor component is taken as the first cross section, and the ground wire component includes a second conductor. The cross-section of the conductor along the radial direction of the ground wire assembly is a second cross-section, any one of the first cross-sectional area is smaller than the second cross-sectional area, the optical fiber assembly includes an optical fiber unit and a heat insulation layer, and the heat insulation layer covers Cover the optical fiber unit.
  2. 根据权利要求1所述的海底光电复合缆,其特征在于:所述海底光电复合缆还包括阻水材料,所述阻水材料填充于所述光纤组件、所述导体组件及所述地线组件之间的绞合间隙中。The submarine photoelectric composite cable according to claim 1, wherein the submarine photoelectric composite cable further comprises a water blocking material, and the water blocking material is filled in the optical fiber component, the conductor component, and the ground wire component The stranding gap between.
  3. 根据权利要求1所述的海底光电复合缆,其特征在于:所述地线组件还包括半导电护层,所述半导电护层包覆于所述第二导体外。The submarine photoelectric composite cable according to claim 1, wherein the ground wire assembly further comprises a semi-conductive sheath, and the semi-conductive sheath is wrapped outside the second conductor.
  4. 根据权利要求1所述的海底光电复合缆,其特征在于:所述光纤单元分布于所述海底光电复合缆的轴线位置。The submarine photoelectric composite cable according to claim 1, wherein the optical fiber unit is distributed at the axis position of the submarine photoelectric composite cable.
  5. 根据权利要求4所述的海底光电复合缆,其特征在于:所述光纤单元包括光纤管及第一护层,所述第一护层包覆于所述光纤管外,所述隔热层包覆于所述第一护层外。The submarine optoelectronic composite cable according to claim 4, wherein the optical fiber unit includes an optical fiber tube and a first sheath, the first sheath is coated outside the optical fiber tube, and the heat insulation layer covers Covering the first protective layer.
  6. 根据权利要求5所述的海底光电复合缆,其特征在于,所述光纤管包括光纤、阻水油膏及不锈钢管,所述光纤装设于所述不锈钢管内,所述阻水油膏填充于所述不锈钢管内。The submarine photoelectric composite cable according to claim 5, wherein the optical fiber tube comprises an optical fiber, a water blocking grease and a stainless steel tube, the optical fiber is installed in the stainless steel tube, and the water blocking grease is filled in Inside the stainless steel tube.
  7. 根据权利要求1所述的海底光电复合缆,其特征在于:所述导体组件还包括绝缘层,所述绝缘层包覆于所述导体外。The submarine photoelectric composite cable according to claim 1, wherein the conductor assembly further comprises an insulating layer, and the insulating layer covers the conductor.
  8. 根据权利要求1所述的海底光电复合缆,其特征在于,所述 铠装层包括加强件,所述加强件绞合设置于所述护层外形成铠装结构。The submarine photoelectric composite cable according to claim 1, wherein the armor layer comprises a reinforcement member, and the reinforcement member is twisted and arranged outside the protective layer to form an armor structure.
  9. 根据权利要求8所述的海底光电复合缆,其特征在于:所述铠装结构层数为1~6层。The submarine photoelectric composite cable according to claim 8, wherein the number of layers of the armor structure is 1 to 6.
  10. 根据权利要求9所述的海底光电复合缆,其特征在于:所述铠装结构的间隙中填充有阻水沥青。The submarine photoelectric composite cable according to claim 9, wherein the gaps of the armor structure are filled with water blocking asphalt.
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