WO2021018317A1 - 一种新型传动结构 - Google Patents

一种新型传动结构 Download PDF

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Publication number
WO2021018317A1
WO2021018317A1 PCT/CN2020/113993 CN2020113993W WO2021018317A1 WO 2021018317 A1 WO2021018317 A1 WO 2021018317A1 CN 2020113993 W CN2020113993 W CN 2020113993W WO 2021018317 A1 WO2021018317 A1 WO 2021018317A1
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WO
WIPO (PCT)
Prior art keywords
transmission
wheel
rope
transmission wheel
structure according
Prior art date
Application number
PCT/CN2020/113993
Other languages
English (en)
French (fr)
Inventor
郭美繁
Original Assignee
亿腾科技(无锡)有限公司
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Filing date
Publication date
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Publication of WO2021018317A1 publication Critical patent/WO2021018317A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G9/00Ropes or cables specially adapted for driving, or for being driven by, pulleys or other gearing elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H19/00Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion
    • F16H19/02Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion
    • F16H19/06Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion comprising flexible members, e.g. an endless flexible member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H19/00Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion
    • F16H19/02Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion
    • F16H19/06Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion comprising flexible members, e.g. an endless flexible member
    • F16H19/0645Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion comprising flexible members, e.g. an endless flexible member the flexible push or pull member having guiding means, i.e. the flexible member being supported at least partially by a guide to transmit the reciprocating movement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H19/00Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion
    • F16H19/02Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion
    • F16H19/06Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion comprising flexible members, e.g. an endless flexible member
    • F16H19/0672Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion comprising flexible members, e.g. an endless flexible member characterised by means for tensioning the flexible member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H7/00Gearings for conveying rotary motion by endless flexible members
    • F16H7/04Gearings for conveying rotary motion by endless flexible members with ropes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H7/00Gearings for conveying rotary motion by endless flexible members
    • F16H7/08Means for varying tension of belts, ropes, or chains
    • F16H7/0829Means for varying tension of belts, ropes, or chains with vibration damping means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H7/00Gearings for conveying rotary motion by endless flexible members
    • F16H7/08Means for varying tension of belts, ropes, or chains
    • F16H2007/0802Actuators for final output members
    • F16H2007/0806Compression coil springs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H7/00Gearings for conveying rotary motion by endless flexible members
    • F16H7/08Means for varying tension of belts, ropes, or chains
    • F16H2007/0802Actuators for final output members
    • F16H2007/0821Actuators for final output members working with gravity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H7/00Gearings for conveying rotary motion by endless flexible members
    • F16H7/08Means for varying tension of belts, ropes, or chains
    • F16H2007/0842Mounting or support of tensioner
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H7/00Gearings for conveying rotary motion by endless flexible members
    • F16H7/08Means for varying tension of belts, ropes, or chains
    • F16H2007/0863Finally actuated members, e.g. constructional details thereof
    • F16H2007/087Sprockets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H7/00Gearings for conveying rotary motion by endless flexible members
    • F16H7/08Means for varying tension of belts, ropes, or chains
    • F16H2007/0889Path of movement of the finally actuated member
    • F16H2007/0891Linear path
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H19/00Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion
    • F16H19/02Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion
    • F16H19/06Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion comprising flexible members, e.g. an endless flexible member
    • F16H2019/0681Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion comprising flexible members, e.g. an endless flexible member the flexible member forming a closed loop

Definitions

  • the invention relates to the technical field of transmission devices, in particular to a new type of transmission structure.
  • the applicant provides a new type of transmission structure with a reasonable structure, so as to solve the technical problems of large noise and high cost of chain or timing belt transmission.
  • a new type of transmission structure includes a transmission wheel assembly.
  • the transmission wheel assembly includes at least two wheels arranged at intervals and a transmission rope.
  • the transmission rope is provided with a plurality of transmission blocks.
  • the wheels form an open-loop structure or a closed-loop structure.
  • the transmission rope is made of metal or non-metal material, and the transmission block is made of metal or non-metal material; the structure of the transmission rope is: a rope body with a plurality of said transmission blocks; or at least two spaced apart A rope body, and the at least two spaced rope bodies are connected into one body through a transmission block.
  • the transmission wheel assembly of the closed-loop structure includes a first transmission wheel, and a second transmission wheel is spaced apart from it.
  • the transmission rope sequentially bypasses the first transmission wheel and the second transmission wheel to form a closed loop; the transmission blocks are distributed on the entire length of the transmission rope, And the second transmission wheel adopts a sprocket type structure; or the transmission block is distributed on a section of the transmission rope that matches with the first transmission wheel, and the second transmission wheel adopts a rope wheel structure.
  • the transmission wheel assembly of the closed loop structure includes four first transmission wheels arranged at intervals in a plane, the transmission rope sequentially bypasses the four first transmission wheels to form a closed loop, and the four first transmission wheels are driven to rotate by the driving mechanism.
  • the transmission wheel assembly of the open-loop structure includes two first transmission wheels arranged at intervals, the transmission rope passes around the two first transmission wheels in turn, and free ends are respectively formed at both ends, and weights are connected to the free ends .
  • the first transmission wheel adopts a sprocket structure. On the circumferential side of the first transmission wheel, there are a plurality of grooves extending in the axial direction and meshing and driving with the transmission block. The distance between the two transmission blocks is equal.
  • each groove has a baffle extending in the radial direction.
  • a slider clutch assembly is fixedly installed on the transmission rope.
  • the first transmission wheel and the second transmission wheel are respectively installed at two ends of the guide rail through a wheel seat, the slider clutch assembly is slidably installed on the guide rail, and the first transmission wheel is connected with a driving mechanism.
  • a first tensioning mechanism is installed on the side of the first transmission wheel or the second transmission wheel, and its structure is as follows: includes a bracket, on which a fixed piece is installed, and a tooth hole is opened in the middle of the fixed piece; it also includes a tensioning rack with one end Extend the tooth hole and clamp it with the tooth hole through serrations. The other end is fixed on the wheel seat of the first transmission wheel or the second transmission wheel; the tension rack is connected to one end of a tension spring, The other end of the tension spring is fixed on a fixing piece or a bracket located on one side of the tooth hole.
  • the bracket has a trough-shaped structure, and the trough-shaped structure is integrally provided with a fixing piece; the two sides of the trough-shaped structure are respectively provided with ear hooks that cooperate with the guide rail; the tensioning rack and the second transmission wheel or the first transmission wheel
  • One end of the seat fixedly connected has a connecting end extending in the width direction, and the connecting end is connected to one end of the tension spring through a through hole.
  • a second tensioning mechanism connected to the slider clutch assembly is fixedly installed on the transmission rope made of non-metallic material. Its structure is as follows: including a retainer, and in a pre-tensioned state, the retainer is fixed on the loose end of the transmission rope , The holder is connected with one end of a tightening belt, and the other end of the tightening belt is connected with one end of the slider clutch assembly.
  • the invention has a compact and reasonable structure and low transmission noise. It is suitable for torque synchronous transmission, such as the driving of electric doors and windows, industrial equipment, household appliances and household products, etc., and especially improves the transmission torque. And the application effect in the working environment with slow motion speed, and significantly reduce the cost.
  • the present invention also has the following advantages:
  • the transmission block set on the transmission rope meshes with the groove on the first transmission wheel to ensure that the transmission rope does not slip during transmission and reduces noise; the baffle restricts the transmission rope on the circumferential surface of the middle of the wheel to prevent Its derailment improves the stability of operation.
  • Both the transmission rope and the transmission block can be made of metal or non-metal materials, with a wide range of materials and low cost; there are two different settings for the transmission rope and the transmission block: the transmission block is distributed on the entire transmission rope, and the second The transmission wheel also adopts a sprocket structure, which can synchronously drive power to the second transmission wheel, and the entire section of the transmission rope with the transmission block has simple processing technology and high efficiency; or the transmission blocks are distributed in the matching with the first transmission wheel On one section, the other section still uses a smooth transmission rope, while the second transmission wheel adopts a rope wheel structure, which can effectively reduce costs.
  • the first tensioning mechanism composed of tensioning rack and tensioning spring can adaptively buckle into the tooth hole of the fixed plate through the tensioning rack when the transmission rope of non-metallic material is seriously slack.
  • the first tensioning mechanism composed of tensioning rack and tensioning spring can adaptively buckle into the tooth hole of the fixed plate through the tensioning rack when the transmission rope of non-metallic material is seriously slack.
  • the second tensioning mechanism composed of the tightening belt and the retainer, in the pre-tensioned state, the two ends are fixed on a length of the loose end of the transmission rope.
  • the tightening belt can be contracted to ensure The transmission rope always has a certain tension to avoid slippage or wrong groove.
  • the transmission structure of the present invention can be an open-loop or closed-loop structure.
  • the weight of the open-loop structure plays a tensioning role, and it is widely used in the vertical lifting or lateral transmission of objects by using the characteristics of reciprocating motion;
  • the transmission wheel assembly of the closed-loop structure can For two or more wheels, when driving multiple wheels to move synchronously, it can be used to control the synchronous work of various mechanisms in industrial equipment.
  • Fig. 1 is a schematic structural diagram of an embodiment of the present invention as a closed-loop structure.
  • Fig. 2 is a schematic diagram of the structure of Fig. 1 with the wheel seat and part of the slider clutch assembly removed.
  • Fig. 3 is an enlarged view of part A in Fig. 2.
  • Fig. 4 is a schematic diagram of the structure of the transmission block of the present invention partially distributed on the transmission rope.
  • Fig. 5 is a schematic diagram of the structure of the first tensioning mechanism connected to the side of the second transmission wheel of the present invention.
  • Fig. 6 is a schematic structural diagram of the first tensioning mechanism in Fig. 5.
  • Fig. 7 is a schematic diagram of the structure in Fig. 1 after the guide rail is installed.
  • Fig. 8 is a structural schematic diagram of the transmission rope of the present invention having at least two spaced rope bodies.
  • FIG. 9 is a schematic structural diagram of another embodiment of the present invention which is a closed loop structure.
  • FIG. 10 is a schematic diagram of the structure of the present invention as an open-loop structure.
  • the new transmission structure of this embodiment includes a transmission wheel assembly, which includes at least two wheel members arranged at intervals, and also includes a transmission rope 2 on which is provided A plurality of transmission blocks 3 and a transmission rope 2 go around the wheels in turn to form an open-loop structure or a closed-loop structure.
  • the transmission rope 2 is made of metal or non-metal material
  • the transmission block 3 is made of metal or non-metal material
  • the structure of the transmission rope 2 is: a rope body 21 is provided with a plurality of transmission blocks 3 Or have at least two spaced rope bodies 21, and at least two spaced rope bodies 21 are connected into one body through the transmission block 3; the rope body 21 is a long cylindrical or elliptical cylindrical structure, and the transmission block 3 Adopt bead or column structure.
  • the closed-loop structure of the transmission wheel assembly includes: a first transmission wheel 1 with a second transmission wheel 4 interposed therebetween, and the transmission rope 2 sequentially bypasses the first transmission wheel 1 and the second transmission wheel 4 forms a closed loop; the transmission block 3 is distributed on the entire section of the transmission rope 2, and the second transmission wheel 4 adopts a sprocket structure; or the transmission block 3 is distributed on the section of the transmission rope 2 that matches the first transmission wheel 1, And the second transmission wheel 4 adopts a rope wheel structure.
  • the transmission wheel assembly of the closed-loop structure includes four first transmission wheels 1 spaced apart in a plane.
  • the transmission rope 2 turns around the four first transmission wheels 1 to form a closed loop.
  • the wheel 1 is driven to rotate by a driving mechanism.
  • the transmission wheel assembly of the open-loop structure includes two first transmission wheels 1 arranged at intervals, and the transmission rope 2 sequentially passes around the two first transmission wheels 1 and forms free ends at both ends.
  • a heavy hammer 9 is connected to the free end.
  • the first transmission wheel 1 adopts a sprocket structure, and a plurality of grooves 11 extending in the axial direction are opened on the circumferential side of the first transmission wheel 1 and meshing and driving with the transmission block 3.
  • the distance between the two grooves 11 is equal to the distance between two adjacent transmission blocks 3.
  • each groove 11 has a baffle 12 extending in the radial direction.
  • a slider clutch assembly 5 is fixedly installed on the transmission rope 2.
  • the first transmission wheel 1 and the second transmission wheel 4 are respectively installed at both ends of the guide rail 6 through wheel seats.
  • the slider clutch assembly 5 is slidably mounted on the guide rail 6, and the first transmission wheel 1 is connected with a driving mechanism .
  • a first tensioning mechanism is installed on the side of the first transmission wheel 1 or the second transmission wheel 4.
  • the structure includes a bracket 14 on which a fixing piece 19 is installed, and a clamping tooth is provided in the middle of the fixing piece 19 Hole 191; also includes a tension rack 18, one end of which extends out of the tooth hole 191, and is clamped with the tooth hole 191 through serrations, and the other end is fixed on the wheel seat of the first transmission wheel 1 or the second transmission wheel 4
  • the tension rack 18 is connected to one end of a tension spring 13, and the other end of the tension spring 13 is fixed on the fixing piece 19 or the bracket 14 located on the side of the tooth hole 191.
  • the bracket 14 has a groove-shaped structure, and the groove-shaped structure is integrally provided with a fixing piece 19; the two sides of the groove-shaped structure are respectively provided with ear hooks 141 that cooperate with the guide rail 6; the tensioning rack 18 and the second transmission wheel 4 or A connecting end 181 extends in the width direction at one end of the wheel base of the first transmission wheel 1 that is fixedly connected, and the connecting end 181 is connected to one end of the tension spring 13 through a through hole.
  • a second tensioning mechanism connected to the slider clutch assembly 5 is fixedly installed on the transmission rope 2 made of non-metallic material. Its structure is as follows: including a retainer 16, in a pre-tensioned state Next, the retainer 16 is fixed on one side of the loose end of the transmission rope 2, the retainer 16 is connected to one end of a tightening belt 17, and the other end of the tightening belt 17 is connected to one end of the slider clutch assembly 5.
  • the transmission block 3 of this embodiment cooperates with the groove 11 on the first transmission wheel 1, and is widely applicable to various low-speed transmission occasions;
  • the transmission rope 2 is made of metal or non-metal material, such as steel rope or nylon rope, etc., and the transmission block 3 can be Use metal or non-metal, such as zinc alloy, aluminum alloy or polyoxymethylene, polycarbonate, nylon, etc. in plastic materials;
  • the first transmission wheel 1 can be made of metal material such as steel, aluminum alloy, zinc alloy, etc., or non-metal Such as polyoxymethylene, nylon, etc.;
  • the second transmission wheel 4 can be the same non-slip structure as the driving sprocket 1, or an ordinary tension wheel structure, and the material of the second transmission wheel 4 is the same as that of the first transmission wheel 1. .
  • the first transmission wheel 1 is connected to the driving device; the guide rail 6 is installed between the wheel seats of the first transmission wheel 1 and the second transmission wheel 4,
  • the slider clutch assembly 5 is connected with the door and window connector, and moves along the guide rail 6 with the transmission rope 2 to realize the opening and closing of the door and window.
  • the first tensioning mechanism composed of the tensioning rack 18, the tensioning spring 13 and the bracket 14 can perform adaptive tensioning when the transmission rope 9 is severely slack: one end of the tensioning rack 18 and the tooth hole 191 With cooperation, when the transmission rope 9 is severely slack, the tooth direction of the tension rack 18 is further adaptively buckled in the tooth hole 191 to ensure that the power belt always has a proper tension.
  • One end of the tension spring 13 and one end of the tension rack 18 constitute a lever structure to ensure that the tension rack 18 is clamped on one side of the clamping tooth hole 191, which improves the stability;
  • Non-metallic transmission rope 2 is used, and there will be a certain length change as the transmission tension changes.
  • the second tensioning mechanism composed of the retainer 16 and in the pre-tensioned state, the two ends of the retainer 16 are fixed on a section of the loose end of the transmission rope 9.
  • the tightening belt 17 can be Shrink to ensure that the transmission rope 9 always has a certain tension to avoid slippage or wrong groove.
  • a common tensioning device or the first tensioning mechanism of this embodiment can be used beside the second transmission wheel 4 as required.
  • the open-loop structure with two first transmission wheels 4 can be tensioned by the heavy hammer 9.
  • the transmission wheel assembly of the closed loop structure of the first transmission wheel 1 can also be three, five, etc. multiple wheel components. When multiple wheel components are driven to move synchronously, they can be used to control the synchronous work of various mechanisms in industrial equipment.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transmission Devices (AREA)
  • Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)

Abstract

一种新型传动结构,包括传动轮组件,所述传动轮组件包括间隔设置的至少两个轮件,还包括传动绳(2),所述传动绳(2)上设有多个传动块(3),传动绳(2)依次绕过所述轮件,形成开环结构或闭环结构。所述传动结构结构紧凑、合理,传动噪音小,适用于具有扭力同步传动,如电动门、窗的驱动,工业设备,家用电器,家居产品等领域的传动场景,结构稳定,显著降低了成本。

Description

一种新型传动结构 技术领域
本发明涉及传动装置技术领域,尤其是一种新型传动结构。
背景技术
对于两个轴距较远的转动体进行动力同步传动时,通常采用的方法是使用链条传动或同步带传动,结构简单,操作方便,但是成本高、噪音大,且在具有一定传送扭力和运动速度较慢的工作环境中应用效果差。
技术问题
本申请人针对上述现有生产技术中的缺点,提供一种结构合理的新型传动结构,从而解决解决链条或同步带传动噪音大、成本高的技术问题。
技术解决方案
本发明所采用的技术方案如下:
一种新型传动结构,包括传动轮组件,所述传动轮组件包括间隔设置的至少两个轮件,还包括传动绳,所述传动绳上设有多个传动块,传动绳依次绕过所述轮件,形成开环结构或闭环结构。
作为上述技术方案的进一步改进:
传动绳采用金属材质或非金属材质,传动块采用金属材质或非金属材质;传动绳的结构为:具有一条绳本体,其上设有多个所述传动块;或者具有至少两条间隔设置的绳本体,并通过传动块将所述至少两条间隔设置的绳本体连接成一体。
闭环结构的传动轮组件为:包括第一传动轮,与其间隔设有第二传动轮,传动绳依次绕过第一传动轮和第二传动轮形成闭环;传动块分布在整段传动绳上,且第二传动轮采用链轮式结构;或者传动块分布在传动绳上与第一传动轮相配合的一段上,且第二传动轮采用绳轮式结构。
闭环结构的传动轮组件为:包括在平面内间隔设置的四个第一传动轮,传动绳依次绕过四个第一传动轮形成闭环,四个第一传动轮由驱动机构驱动旋转。
开环结构的传动轮组件为:包括间隔设置的两个第一传动轮,传动绳依次绕过两个第一传动轮,并在两端分别形成自由端,所述自由端上连接有重锤。
第一传动轮采用链轮式结构,在第一传动轮的圆周侧面上开有多个沿轴向延伸的、与所述传动块啮合传动的凹槽,相邻两凹槽的间距与相邻两传动块的间距相等。
每个凹槽的顶部边缘或底部边缘沿径向延伸有挡板。
传动绳上固定安装有滑块离合组件。
第一传动轮、第二传动轮分别通过轮座安装在导轨的两端,所述滑块离合组件滑动安装在导轨上,第一传动轮连接有驱动机构。
第一传动轮或第二传动轮一旁安装有第一张紧机构,其结构为:包括支架,其上安装有固定片,固定片中部开有卡齿孔;还包括张紧齿条,其一端伸出所述卡齿孔,并通过锯齿与卡齿孔卡接,另一端固定在第一传动轮或第二传动轮的轮座上;张紧齿条与一根张紧弹簧的一端连接,张紧弹簧的另一端固定在位于卡齿孔一侧的固定片或支架上。
支架成槽形结构,槽形结构内一体式设有固定片;槽形结构的两侧面上分别设有与导轨配合的耳钩;张紧齿条与第二传动轮或第一传动轮的轮座固定连接的一端沿宽度方向延伸有连接端,连接端上通过通孔与所述张紧弹簧的一端连接。
采用非金属材质的传动绳上固定安装有与滑块离合组件连接的第二张紧机构,其结构为:包括固定器,在预拉紧的状态下,固定器固定在传动绳松端的一侧,固定器与一根收紧带的一端连接,收紧带的另一端与所述滑块离合组件的一端连接。
有益效果
本发明结构紧凑、合理,传动噪音小,适用于具有扭力同步传动,如电动门、窗的驱动,工业设备,家用电器以及家居产品等行领域的传动工作场景,特别是提高了具有一定传送扭力和运动速度较慢的工作环境中的应用效果,并显著降低了成本。
同时,本发明还具有如下优点:
1、传动绳上设置的传动块与第一传动轮上的凹槽啮合传动,确保传动过程中传动绳不打滑,且降低了噪音;挡板将传动绳限制在轮中部的圆周面上,防止其脱轨,提高运行的稳定性。
2、传动绳和传动块均可采用金属或非金属材质,材料选择范围广,成本低;传动绳和传动块有两种不同的设置方式:传动块分布在整段传动绳上,同时第二传动轮也采用链轮式结构,这种结构可以给第二传动轮同步传动动力,且整段带传动块的传动绳加工工艺简单,效率高;或者传动块分布在与第一传动轮配合的一段上,而另一段仍采用圆滑的传动绳,同时第二传动轮则采用绳轮式结构,该结构更能有效降低成本。
3、张紧齿条、张紧弹簧组成的第一张紧机构,可以在采用非金属材质的传动绳严重松弛时,通过张紧齿条向固定片的卡齿孔内自适应的进扣,达到自动张进的目的,确保动力机构始终有合适的张紧力,防止伸缩率大的化纤绳因为时间长使用造成的松弛。
4、收紧带、固定器组成的第二张紧机构,在预拉紧的状态下,两端固定在传动绳松端的一段长度上,当松端松弛时,收紧带可以收缩,以保证传动绳始终有一定的张紧力以避免打滑或错槽。
5、本发明的传动结构可以是开环或闭环结构,开环结构的重锤起张紧作用,利用往复运动的特点,广泛适用于物体的纵向起吊或横向传送;闭环结构的传动轮组件可以为两个及以上的轮件,驱动多个轮件同步运动时,可应用于控制工业设备内各机构的同步工作。
附图说明
图1为本发明为闭环结构的一种实施方式的结构示意图。
图2为图1中拆去轮座和部分滑块离合组件的结构示意图。
图3为图2中A部的放大图。
图4为本发明传动块部分分布在传动绳上的结构示意图。
图5为本发明第二传动轮一旁连接第一张紧机构的结构示意图。
图6为图5中第一张紧机构的结构示意图。
图7为图1中的结构安装好导轨后的结构示意图。
图8为本发明的传动绳具有至少两条间隔设置的绳本体的结构示意图。
图9为本发明为闭环结构的另一种实施方式的结构示意图。
图10为本发明为开环结构的结构示意图。
其中:1、第一传动轮;2、传动绳;3、传动块;4、第二传动轮;5、滑块离合组件;6、导轨; 9、重锤;11、凹槽;12、挡板;13、张紧弹簧;14、支架;16、固定器;17、收紧带;18、张紧齿条;19、固定片;21、绳本体;141、耳钩;181、连接端;191、卡齿孔。
本发明的实施方式
下面结合附图,说明本发明的具体实施方式。
如图1、图9和图10所示,本实施例的新型传动结构,包括传动轮组件,传动轮组件包括间隔设置的至少两个轮件,还包括传动绳2,传动绳2上设有多个传动块3,传动绳2依次绕过轮件,形成开环结构或闭环结构。
如图8所示,传动绳2采用金属材质或非金属材质,传动块3采用金属材质或非金属材质;传动绳2的结构为:具有一条绳本体21,其上设有多个传动块3;或者具有至少两条间隔设置的绳本体21,并通过传动块3将至少两条间隔设置的绳本体21连接成一体;绳本体21为长条的圆柱形或椭圆柱形结构,传动块3采用珠状或柱状结构。
如图2-图4所示,闭环结构的传动轮组件为:包括第一传动轮1,与其间隔设有第二传动轮4,传动绳2依次绕过第一传动轮1和第二传动轮4形成闭环;传动块3分布在整段传动绳2上,且第二传动轮4采用链轮式结构;或者传动块3分布在传动绳2上与第一传动轮1相配合的一段上,且第二传动轮4采用绳轮式结构。
如图9所示,闭环结构的传动轮组件为:包括在平面内间隔设置的四个第一传动轮1,传动绳2依次绕过四个第一传动轮1形成闭环,四个第一传动轮1由驱动机构驱动旋转。
如图10所示,开环结构的传动轮组件为:包括间隔设置的两个第一传动轮1,传动绳2依次绕过两个第一传动轮1,并在两端分别形成自由端,自由端上连接有重锤9。
如图3所示,第一传动轮1采用链轮式结构,在第一传动轮1的圆周侧面上开有多个沿轴向延伸的、与传动块3啮合传动的凹槽11,相邻两凹槽11的间距与相邻两传动块3的间距相等。
每个凹槽11的顶部边缘或底部边缘沿径向延伸有挡板12。
如图4和图5所示,传动绳2上固定安装有滑块离合组件5。
如图7所示,第一传动轮1、第二传动轮4分别通过轮座安装在导轨6的两端,滑块离合组件5滑动安装在导轨6上,第一传动轮1连接有驱动机构。
如图6所示,第一传动轮1或第二传动轮4一旁安装有第一张紧机构,其结构为:包括支架14,其上安装有固定片19,固定片19中部开有卡齿孔191;还包括张紧齿条18,其一端伸出卡齿孔191,并通过锯齿与卡齿孔191卡接,另一端固定在第一传动轮1或第二传动轮4的轮座上;张紧齿条18与一根张紧弹簧13的一端连接,张紧弹簧13的另一端固定在位于卡齿孔191一侧的固定片19或支架14上。
支架14成槽形结构,槽形结构内一体式设有固定片19;槽形结构的两侧面上分别设有与导轨6配合的耳钩141;张紧齿条18与第二传动轮4或第一传动轮1的轮座固定连接的一端沿宽度方向延伸有连接端181,连接端181上通过通孔与张紧弹簧13的一端连接。
如图1和图2所示,采用非金属材质的传动绳2上固定安装有与滑块离合组件5连接的第二张紧机构,其结构为:包括固定器16,在预拉紧的状态下,固定器16固定在传动绳2松端的一侧,固定器16与一根收紧带17的一端连接,收紧带17的另一端与滑块离合组件5的一端连接。
本实施例的传动块3和第一传动轮1上的凹槽11配合,广泛适用于各种低速传动场合;传动绳2采用金属或非金属材质,如钢丝绳或尼龙绳等,传动块3可采用金属或非金属,如锌合金、铝合金或者塑料材质中的聚甲醛、聚碳酸酯、尼龙等;第一传动轮1可以是金属材质如钢、铝合金、锌合金等,也可以是非金属如聚甲醛、尼龙等;第二传动轮4根据需要可以是和主动链轮1采用一样的防滑结构,也可以是普通张紧轮结构,第二传动轮4材质和第一传动轮1材质一样。
具有第一传动轮1和第二传动轮4的闭环结构的在实施过程中:第一传动轮1连接驱动装置;第一传动轮1、第二传动轮4的轮座之间安装导轨6,滑块离合组件5与门窗连接件连接,随传动绳2沿导轨6运动,实现门窗的开闭。
传动绳9若采用伸缩率大的化纤绳,可能因为长时间使用而松弛。由张紧齿条18、张紧弹簧13和支架14构成的第一张紧机构,可以在传动绳9严重松弛时,进行自适应的张紧:张紧齿条18的一端与卡齿孔191配合,当传动绳9严重松弛时,张紧齿条18的齿向卡齿孔191中进一步自适应的进扣,确保动力带始终有合适的张紧力。张紧弹簧13的一端和张紧齿条18的一端构成杠杆结构,保证张紧齿条18卡紧在卡齿孔191的一侧,提高了稳定性;
采用非金属材质传动绳2,随着传动张力的变化会有一定的长度变化,为了防止传动张力大时,松边过度松弛,可以选择增加一个冗余量大的张紧结构:收紧带17和固定器16组成的第二张紧机构,在预拉紧的状态下,固定器16两端固定在传动绳9松端的一段上,当传动绳9的松端松弛时,收紧带17可以收缩,以保证传动绳9始终有一定的张紧力以避免打滑或错槽。
如图1-图4和图5所示,根据需要第二传动轮4一旁可采用普通的张紧装置或采用本实施例的第一张紧机构。
如图9和图10所示,具有两个第一传动轮4的开环结构可通过重锤9起张紧作用,利用往复运动的特点,广泛适用于物体的纵向起吊或横向传送;具有四个第一传动轮1的闭环结构的传动轮组件,还可以为三个、五个等多个轮件,驱动多个轮件同步运动时,可应用于控制工业设备内各机构的同步工作。

Claims (12)

  1. 一种新型传动结构,其特征在于:包括传动轮组件,所述传动轮组件包括间隔设置的至少两个轮件,还包括传动绳(2),所述传动绳(2)上设有多个传动块(3),传动绳(2)依次绕过所述轮件,形成开环结构或闭环结构。
  2. 如权利要求1所述的新型传动结构,其特征在于:传动绳(2)采用金属材质或非金属材质,传动块(3)采用金属材质或非金属材质;
    传动绳(2)的结构为:具有一条绳本体(21),其上设有多个所述传动块(3);或者具有至少两条间隔设置的绳本体(21),并通过传动块(3)将所述至少两条间隔设置的绳本体(21)连接成一体。
  3. 如权利要求2所述的新型传动结构,其特征在于:闭环结构的传动轮组件为:包括第一传动轮(1),与其间隔设有第二传动轮(4),传动绳(2)依次绕过第一传动轮(1)和第二传动轮(4)形成闭环;
    传动块(3)分布在整段传动绳(2)上,且第二传动轮(4)采用链轮式结构;或者传动块(3)分布在传动绳(2)上与第一传动轮(1)相配合的一段上,且第二传动轮(4)采用绳轮式结构。
  4. 如权利要求2所述的新型传动结构,其特征在于:闭环结构的传动轮组件为:包括在平面内间隔设置的四个第一传动轮(1),传动绳(2)依次绕过四个第一传动轮(1)形成闭环,四个第一传动轮(1)由驱动机构驱动旋转。
  5. 如权利要求2所述的新型传动结构,其特征在于:开环结构的传动轮组件为:包括间隔设置的两个第一传动轮(1),传动绳(2)依次绕过两个第一传动轮(1),并在两端分别形成自由端,所述自由端上连接有重锤(9)。
  6. 如权利要求3或4或5所述的新型传动结构,其特征在于:第一传动轮(1)采用链轮式结构,在第一传动轮(1)的圆周侧面上开有多个沿轴向延伸的、与所述传动块(3)啮合传动的凹槽(11),相邻两凹槽(11)的间距与相邻两传动块(3)的间距相等。
  7. 如权利要求6所述的新型传动结构,其特征在于:每个凹槽(11)的顶部边缘或底部边缘沿径向延伸有挡板(12)。
  8. 如权利要求3所述的新型传动结构,其特征在于:传动绳(2)上固定安装有滑块离合组件(5)。
  9. 如权利要求8所述的新型传动结构,其特征在于:第一传动轮(1)、第二传动轮(4)分别通过轮座安装在导轨(6)的两端,所述滑块离合组件(5)滑动安装在导轨(6)上,第一传动轮(1)连接有驱动机构。
  10. 如权利要求8所述的新型传动结构,其特征在于:第一传动轮(1)或第二传动轮(4)一旁安装有第一张紧机构,其结构为:包括支架(14),其上安装有固定片(19),固定片(19)中部开有卡齿孔(191);还包括张紧齿条(18),其一端伸出所述卡齿孔(191),并通过锯齿与卡齿孔(191)卡接,另一端固定在第一传动轮(1)或第二传动轮(4)的轮座上;张紧齿条(18)与一根张紧弹簧(13)的一端连接,张紧弹簧(13)的另一端固定在位于卡齿孔(191)一侧的固定片(19)或支架(14)上。
  11. 如权利要求10所述的新型传动结构,其特征在于:支架(14)成槽形结构,槽形结构内一体式设有固定片(19);槽形结构的两侧面上分别设有与导轨(6)配合的耳钩(141);张紧齿条(18)与第二传动轮(4)或第一传动轮(1)的轮座固定连接的一端沿宽度方向延伸有连接端(181),连接端(181)上通过通孔与所述张紧弹簧(13)的一端连接。
  12. 如权利要求8所述的新型传动结构,其特征在于:采用非金属材质的传动绳(2)上固定安装有与滑块离合组件(5)连接的第二张紧机构,其结构为:包括固定器(16),在预拉紧的状态下,固定器(16)固定在传动绳(2)松端的一侧,固定器(16)与一根收紧带(17)的一端连接,收紧带(17)的另一端与所述滑块离合组件(5)的一端连接。
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