WO2021017486A1 - 一种机械设备除尘装置 - Google Patents

一种机械设备除尘装置 Download PDF

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Publication number
WO2021017486A1
WO2021017486A1 PCT/CN2020/079826 CN2020079826W WO2021017486A1 WO 2021017486 A1 WO2021017486 A1 WO 2021017486A1 CN 2020079826 W CN2020079826 W CN 2020079826W WO 2021017486 A1 WO2021017486 A1 WO 2021017486A1
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WO
WIPO (PCT)
Prior art keywords
guide plate
collection
inner cavity
support frame
frame
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Application number
PCT/CN2020/079826
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English (en)
French (fr)
Inventor
冯亮
卫智
Original Assignee
南京涵曦月自动化科技有限公司
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Publication of WO2021017486A1 publication Critical patent/WO2021017486A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B25/00Accessories or auxiliary equipment for turning-machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage

Definitions

  • the present invention relates to the technical field related to waste dust of mechanical equipment, in particular to a dust removal device for mechanical equipment.
  • Mechanical equipment is to use lathes, milling machines, drilling machines, polishing and other machinery to process metal raw materials into various parts according to the drawings or samples of the customer; the existing mechanical equipment process will produce a lot of waste residues and intermediate metal parts. It can also be recycled again. Most of the existing processing is scattered directly on the ground, and cleaning and collection will not be carried out until the processing is completed. This will easily cause metal debris to be contaminated and easy to hurt people, and the metal debris is often mixed. Too much cutting fluid and more metal chips are heavy and inconvenient to collect and transfer.
  • a dust removal device for mechanical equipment is designed to solve the above problems.
  • the purpose of the present invention is to provide a dust removal device for mechanical equipment to solve the above-mentioned background art problems.
  • a mechanical equipment dust removal device including a collection frame, a hollow support frame and a pump body
  • the inner cavity of the collection frame is a hollow cavity without an upper cover
  • the hollow support The two ends of the frame are fixedly welded to the side walls of the middle section on the left and right sides of the opening at the top of the collection frame.
  • the inner cavity of the hollow support frame is provided with main liquid steel pipes on the left and right sides.
  • the outer wall of the hollow support frame is connected with several Nozzle, the left end of the main liquid steel pipe penetrates the left end of the hollow support frame and is connected to the outlet of the pump body.
  • the pump body is fixedly installed at the middle position of the left end surface of the collecting frame.
  • the right end of the collecting frame is provided with A rectangular insertion hole communicated with the hollow cavity of the frame, the collecting frame is inserted with a collecting box located in the hollow cavity of the collecting frame through the rectangular insertion hole, and the inner cavity of the collecting box is a hollow structure without upper and lower covers, so
  • the bottom end surface of the inner cavity of the hollow cavity of the collection frame is provided with a liquid collection tank, and the liquid collection tank is connected with the inlet of the pump body through a pipe.
  • the front and rear ends of the hollow support frame are both inclined downward by 30 degrees and provided with a first guide plate And a second guide plate.
  • Discharge ports are provided between the tips of the first and second guide plates and the front and rear side walls of the hollow cavity of the collection frame, and the first guide plate and The left and right end faces of the second material guide plate are fixedly welded to the left and right side walls of the inner cavity of the hollow cavity.
  • the side view of the hollow support frame is a regular triangle structure.
  • each of the nozzles has a fan-shaped cross-section in a plan view.
  • the front and back sides of the outer wall of the main fluid steel pipe are horizontally connected with a plurality of branch catheters, and each branch catheter penetrates the outer wall of the hollow support frame, and is connected with a shunt hose, each of the shunt hoses
  • the tips are connected with nozzles, and they are all embedded on the curved surface of the tip of the nozzle.
  • a plurality of horizontal and evenly spaced support rods are arranged between the front and rear side walls at the bottom end of the inner cavity of the collection box.
  • the inner cavity of the collection box is provided with a HEPA filter on the upper end surface of a plurality of support rods, and the side wall of the HEPA filter is attached to the peripheral side wall of the inner cavity of the collection box.
  • the side view structure of the HEPA filter is a zigzag structure.
  • waist-shaped grooves are embedded in the centers of the left and right ends of the collection box.
  • the horizontal distance between the right end surface of the liquid collection tank and the rectangular insertion hole of the collection frame is 2 cm.
  • the chips produced by lathe processing are scattered on the front and rear ends of the first and second guide plates, because the first and second guide plates are along the front and rear ends of the hollow support frame They are all set at a 30-degree downward slope, and can be slid into the inner cavity of the collection box through the discharge port for easy collection;
  • each spray head of the present invention has a fan-shaped cross section when viewed from above.
  • the sprayed liquid surface is also distributed in a fan-shaped structure, which can reduce the number of nozzles installed, and can realize that the sprayed liquid surface can cover the surface of the first and second guide plates to facilitate the use of nozzles
  • the sprayed liquid flushes the chips remaining on the surfaces of the first and second guide plates, replacing the operation of the staff;
  • the present invention is a dust removal device for mechanical equipment.
  • the chips By arranging the first guide plate and the second guide plate along the front and rear ends of the hollow support frame, the chips can be slid in through the discharge port.
  • the inner cavity of the collection box facilitates the collection of waste and dust in the process of mechanical equipment, which can reduce the workload of the staff and improve the processing efficiency.
  • the cooling liquid in the inner cavity of the liquid collection tank can be pumped through the pump body, and sprayed out through the nozzle of the spray head, which can wash away the chips remaining on the first and second guide plates , No need for staff to clean up, convenient for centralized collection and processing, convenient and quick.
  • Another advantage of using coolant to flush is to reduce the scraping between the chips and the surface of the first and second guide plates during the cleaning process .
  • the side wall of the HEPA filter is attached to the side wall of the inner cavity of the collection box to prevent chips from being unfiltered Flowing into the inner cavity of the sump will cause the coolant to have impurities and cannot be used again.
  • Each nozzle of the present invention has a fan-shaped cross-section in the top view, so the sprayed liquid surface is also distributed in a fan-shaped structure, which can reduce the number of nozzles installed.
  • Figure 1 is an exploded view of the main structure of the present invention
  • Figure 2 is an exploded view of the collection box structure of the present invention
  • Figure 3 is a cross-sectional view of the collection box of the present invention.
  • Figure 4 is a cross-sectional view of the hollow support frame of the present invention from the top structure
  • FIG. 5 is a cross-sectional view of the top structure of the collecting frame of the present invention.
  • the embodiments of the present application solve the problems raised in the prior art by providing a dust removal device for mechanical equipment.
  • This embodiment provides a dust removal device for mechanical equipment, which includes a collection frame 1, a hollow support frame 5 and a pump body 7.
  • the inner cavity of the collection frame 1 is a hollow cavity 2 without an upper cover and is hollow.
  • the two ends of the support frame 5 are fixedly welded to the side walls of the middle section on the left and right sides of the top opening of the collection frame 1.
  • the hollow support frame 5 is provided with main liquid steel pipes 13 on the left and right sides of the inner cavity, and the outer wall of the hollow support frame 5 is connected in the horizontal direction.
  • Several nozzles 4 the left end of the main liquid steel pipe 13 penetrates the left end surface of the hollow support frame 5, and is connected with the outlet of the pump body 7.
  • the pump body 7 is fixedly installed at the middle position of the left end surface of the collection frame 1, and the right end surface of the collection frame 1 is opened There is a rectangular insertion hole communicating with the hollow cavity 2 of the collection frame 1.
  • the collection frame 1 is inserted into the collection box 10 located in the hollow cavity 2 of the collection frame 1 through the rectangular insertion hole, and the inner cavity of the collection box 10 is a hollow structure, There is no upper and lower cover.
  • the bottom end of the inner cavity of the hollow cavity 2 of the collection frame 1 is provided with a liquid collection tank 17, and the liquid collection tank 17 is connected with the inlet of the pump body 7 through a pipe.
  • the front and rear ends of the hollow support frame 5 are inclined downward 30
  • the first material guide plate 6 and the second material guide plate 3 are provided.
  • the tips of the first material guide plate 6 and the second material guide plate 3 are arranged between the front and back side walls of the hollow cavity 2 of the collection frame 1 A discharge port 8 is provided, and the left and right end surfaces of the first material guide plate 6 and the second material guide plate 3 are fixedly welded to the left and right side walls of the inner cavity of the hollow cavity 2.
  • the side view of the hollow support frame 5 is a regular triangle structure, so that the chips slide down along the slopes of the front and rear sides of the hollow support frame 5, reducing the amount of residue retained.
  • Each nozzle 4 has a fan-shaped cross-section in the top view.
  • the sprayed liquid surface is also distributed in a fan-shaped structure, which can reduce the number of nozzles 4 installed.
  • each branch guide tube 15 penetrates the outer wall of the hollow support frame 5, and is connected with a shunt hose 16, each of the shunt hose 16
  • the tips are all connected with nozzles 14, and they are all embedded in the arc-shaped surface of the tip of the spray head 4, which is convenient for spraying the fan-shaped liquid surface and washing away the chips remaining on the first guide plate 6 and the second guide plate 3. .
  • the inner cavity of the collection box 10 is provided with a number of horizontally evenly spaced support rods 11 between the front and rear side walls.
  • the inner cavity of the collection box 10 is provided with a HEPA filter 12 located on the upper end of the support rods 11, and the HEPA
  • the side wall of the filter 12 is attached to the surrounding side walls of the inner cavity of the collection box 10, and the HEPA filter 12 is supported by the support rod 11, and is filtered by the HEPA filter 12 at the same time.
  • the side wall of the HEPA filter 12 and the collection box 10 The side walls around the inner cavity are attached to prevent chips from flowing into the inner cavity of the collecting tank 17 without being filtered, resulting in impurities in the coolant and unable to be used again.
  • the side view structure of the HEPA filter 12 is a zigzag structure, which is convenient for filtering the chips, so that the cooling liquid flows through the HEPA filter 12 into the inner cavity of the sump 17, which is convenient for second use.
  • a waist-shaped groove 9 is embedded in the center of the left and right ends of the collection box 10, and the collection box 10 can be easily drawn through the waist-shaped groove 9.
  • the horizontal distance between the right end surface of the liquid collection tank 17 and the rectangular insertion hole of the collection frame 1 is 2 cm, so as to prevent the coolant from overflowing along the rectangular insertion hole of the collection frame 1.
  • the overall structure of the collection frame 1 when in use, the overall structure of the collection frame 1 is placed on the pallet between the front and rear guide rails of the lathe for cutting chips in data machinery and equipment, and the inner cavity of the tank liquid collection tank 17 is filled with coolant;
  • the chips produced by lathe processing are scattered on the upper end faces of the first and second guide plates 6 and 3 distributed in the front and rear, because the first and second guide plates 6 and 3 are both along the front and rear ends of the hollow support frame 5.
  • Each spray head 4 of the present invention has a fan-shaped cross-section in a plan view, so the sprayed liquid level is also distributed in a fan-shaped structure, which can reduce the number of spray heads. 4
  • the number of installations, and the liquid surface sprayed by the nozzle 4 can cover the upper surface of the first guide plate 6 and the second guide plate 3, so that the liquid surface sprayed by the nozzle 4 remains on the first guide plate 6 and the chips on the upper surface of the second guide plate 3 are flushed instead of the operation of the staff.
  • Another advantage of using coolant to flush is to reduce the chip and the first guide plate 6 and the second guide plate during the cleaning process.
  • the scraping between the upper surface of the plate 3 protects the first and second guide plates 6 and 3 from being scratched; the liquid surface sprayed by the nozzle 4 remains on the first and second guide plates 6 and 3
  • the chips on the upper surface of the material plate 3 are washed so that the mixture of chips and coolant flows into the inner cavity of the collection box 10, and the HEPA filter 12 filters the chips, so that the coolant can flow back to the liquid collection tank 17 through the HEPA filter 12
  • the inner cavity is convenient to be extracted and used again by the pump body 7 to realize cyclic flushing and use, which is efficient and convenient, and the chips remain on the upper end surface of the HEPA filter 12 to facilitate the extraction of the collection box 10 for centralized processing.
  • the present invention is convenient for the mechanical equipment process
  • the collection and centralized treatment of waste and dust can reduce the workload of staff and improve processing efficiency.
  • the model of pump body 7 is 150QJ10-50/7, which can also be freely selected according to actual use requirements.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Auxiliary Devices For Machine Tools (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

一种机械设备除尘装置,包括收集框架(1)、中空支撑架(5)和泵体(7),中空支撑架(5)的两端固定焊接在收集框架(1)顶端开口左右两侧中段侧壁,中空支撑架(5)内腔左右两侧设有主导液钢管(13),中空支撑架(5)外壁前后两侧水平方向均连接有若干个喷头(4),主导液钢管(13)的左端贯穿中空支撑架(5)左端面,且与泵体(7)的出口连接,泵体(7)固定安装在收集框架(1)的左端面中段位置,收集框架(1)通过矩形插接孔插接有位于收集框架(1)的中空腔(2)的收集盒(10),收集框架(1)的中空腔(2)内腔底端面设有液集槽(17),且液集槽(17)通过导管与泵体(7)的进口连接,中空支撑架(5)前后两端面均向下倾斜30度设有第一导料板(6)和第二导料板(3);该除尘装置能对机械设备中的废料污尘收集和集中处理,从而减轻工作人员的工作量,提高加工效率。

Description

一种机械设备除尘装置 技术领域
本发明涉及机械设备废料污尘相关技术领域,具体为一种机械设备除尘装置。
背景技术
机械设备就是将金属原材料用车床、铣床、钻床、抛光等等机械按客户的图纸或样品加工成为各种各样的零件;现有的机械设备过程中,会产生很多的废料残渣,中间金属部分还能够再次回收利用,现有的加工中多是直接散落在地面上,等到加工完成后才会进行清扫收集,这样容易造成金属碎屑被污染,也容易伤人,而且金属屑中往往混杂较多的切削液,较多的金属屑重量较大,不方便收集转移,这里设计了一种机械设备除尘装置,以便于解决上述问题。
技术问题
本发明的目的在于提供一种机械设备除尘装置,以解决上述背景技术中提出的问题。
技术解决方案
为实现上述目的,本发明提供如下技术方案:一种机械设备除尘装置,包括收集框架、中空支撑架和泵体,所述收集框架的内腔为中空腔,且无上盖,所述中空支撑架的两端固定焊接在收集框架顶端开口左右两侧中段侧壁,所述中空支撑架内腔左右两侧设有主导液钢管,所述中空支撑架外壁前后两侧水平方向均连接有若干个喷头,所述主导液钢管的左端贯穿中空支撑架左端面,且与泵体的出口连接,所述泵体固定安装在收集框架的左端面中段位置,所述收集框架的右端面开设有与收集框架的中空腔连通的矩形插接孔,所述收集框架通过矩形插接孔插接有位于收集框架的中空腔的收集盒,所述收集盒的内腔为中空结构,且无上下盖,所述收集框架的中空腔内腔底端面设有液集槽,且液集槽通过导管与泵体的进口连接,所述中空支撑架前后两端面均向下倾斜30度设有第一导料板和第二导料板,所述第一导料板和第二导料板尖端与收集框架的中空腔内腔前后两侧侧壁之间均设有排料口,且第一导料板和第二导料板的左右两端面与中空腔内腔左右侧壁固定焊接。
优选的,所述中空支撑架的侧面截图呈正三角形结构。
优选的,每个所述喷头俯视截面均为扇形结构。
优选的,所述主导液钢管外壁前后两侧水平方向连接有若干个分支导液管,每个分支导液管分别贯穿中空支撑架外壁,且连接有分流软管,每个所述分流软管的尖端均连接有喷嘴,且均内嵌在喷头的尖端弧形面上。
优选的,所述收集盒的内腔底端面前后侧壁之间设有若干个水平均匀间隔分布的支撑杆。
优选的,所述收集盒的内腔设有位于若干个支撑杆上端面的HEPA过滤网,且HEPA过滤网的侧壁与所述收集盒的内腔四周侧壁贴合。
优选的,所述HEPA过滤网侧视结构为锯齿形结构。
优选的,所述收集盒的左右两端面中心均内嵌有腰型槽。
优选的,所述液集槽的右端面距离收集框架的矩形插接孔的水平距离为2cm。
优选的,其具体使用步骤为:
(A1)、使用时,将收集框架整体结构置于车床前后导轨之间的托板上,用于数据机械设备时的切屑,同时箱液集槽内腔灌装冷却液;
(A2)、通过车床加工产生的切屑散落在前后分布的第一导料板和第二导料板上端面,由于第一导料板和第二导料板均沿着中空支撑架前后两端均向下倾斜30度设置,可通过排料口滑进收集盒的内腔,便于收集;
(A3)、实际使用过程中,会有切屑残留在第一导料板和第二导料板上,需要工装人员清理,很是不便,所以通过启动泵体,抽取液集槽内腔的冷却液,并排至中空支撑架内腔的主导液钢管,然后利用每个分支导液管输送到每个分流软管,然后在通过喷头的喷嘴喷出,本发明的每个喷头俯视截面均为扇形结构,,所以喷出的液面也呈扇形结构分布,可以减少喷头安装数量,且可实现喷头喷出的液面能够覆盖第一导料板和第二导料板上表面,以便于利用喷头喷出的液面对残留在第一导料板和第二导料板上表面的切屑进行冲洗,代替了工作人员操作;
(A4)、通过喷头喷出的液面对残留在第一导料板和第二导料板上表面的切屑进行冲洗,使得切屑和冷却液混合物流进收集盒的内腔,并HEPA过滤网过滤切屑,使得冷却液可透过HEPA过滤网回流至液集槽的内腔,以便于利用泵体再次抽取使用,实现循环冲洗使用,高效方便,而切屑则残留在HEPA过滤网上端面,以便于抽出收集盒集中处理。
有益效果
1.本发明为一种机械设备除尘装置,通过将第一导料板和第二导料板均沿着中空支撑架前后两端均向下倾斜30度设置,切屑可通过排料口滑进收集盒的内腔,便于对机械设备过程中废料污尘进行收集,可减轻工作人员的工作量,提高加工效率。
2.本发明在使用过程中,可通过泵体抽取液集槽内腔的冷却液,通过喷头的喷嘴喷出,可将残留在第一导料板和第二导料板上的切屑冲洗掉,无需工作人员清理,便于集中收集处理,方便快捷,利用冷却液冲洗的另一个好处就是,减小清理过程中,切屑与第一导料板和第二导料板上表面之间的刮擦,保护第一导料板和第二导料板不被刮花,同时通过HEPA过滤网过滤,HEPA过滤网的侧壁与收集盒的内腔四周侧壁贴合,以防有切屑未经过滤流进集液槽内腔,造成冷却液有杂质,无法二次使用。
3.本发明的每个喷头俯视截面均为扇形结构,所以喷出的液面也呈扇形结构分布,可以减少喷头安装数量。
附图说明
图1为本发明主体结构***图;
图2为本发明的收集盒结构***图;
图3为本发明的收集盒剖视图;
图4为本发明的中空支撑架俯视结构剖视图;
图5为本发明的收集框架俯视结构剖视图。
图中:1、收集框架;2、中空腔;3、第二导料板;4、喷头;5、中空支撑架;6、第一导料板;7、泵体;8、排料口;9、腰型槽;10、收集盒;11、支撑杆;12、HEPA过滤网;13、主导液钢管;14、喷嘴;15、分支导液管;16、分流软管;17、液集槽。
本发明的实施方式
本申请实施例通过提供一种机械设备除尘装置,解决了现有技术中提出的问题。
下面将结合本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1-5,本实施例提供了一种机械设备除尘装置,包括收集框架1、中空支撑架5和泵体7,收集框架1的内腔为中空腔2,且无上盖,中空支撑架5的两端固定焊接在收集框架1顶端开口左右两侧中段侧壁,中空支撑架5内腔左右两侧设有主导液钢管13,中空支撑架5外壁前后两侧水平方向均连接有若干个喷头4,主导液钢管13的左端贯穿中空支撑架5左端面,且与泵体7的出口连接,泵体7固定安装在收集框架1的左端面中段位置,收集框架1的右端面开设有与收集框架1的中空腔2连通的矩形插接孔,收集框架1通过矩形插接孔插接有位于收集框架1的中空腔2的收集盒10,收集盒10的内腔为中空结构,且无上下盖,收集框架1的中空腔2内腔底端面设有液集槽17,且液集槽17通过导管与泵体7的进口连接,中空支撑架5前后两端面均向下倾斜30度设有第一导料板6和第二导料板3,第一导料板6和第二导料板3尖端与收集框架1的中空腔2内腔前后两侧侧壁之间均设有排料口8,且第一导料板6和第二导料板3的左右两端面与中空腔2内腔左右侧壁固定焊接。
中空支撑架5的侧面截图呈正三角形结构,使得切屑沿着中空支撑架5前后两侧斜面滑落,减少残渣滞留量。
每个喷头4俯视截面均为扇形结构,通过将每个喷头4俯视截面均为扇形结构,所以喷出的液面也呈扇形结构分布,可以减少喷头4的安装数量。
主导液钢管13外壁前后两侧水平方向连接有若干个分支导液管15,每个分支导液管15分别贯穿中空支撑架5外壁,且连接有分流软管16,每个分流软管16的尖端均连接有喷嘴14,且均内嵌在喷头4的尖端弧形面上,便于喷出扇形液面,对残留在第一导料板6和第二导料板3上的切屑进行洗掉。
收集盒10的内腔底端面前后侧壁之间设有若干个水平均匀间隔分布的支撑杆11,收集盒10的内腔设有位于若干个支撑杆11上端面的HEPA过滤网12,且HEPA过滤网12的侧壁与收集盒10的内腔四周侧壁贴合,通过支撑杆11对HEPA过滤网12支撑,同时通过HEPA过滤网12过滤,HEPA过滤网12的侧壁与收集盒10的内腔四周侧壁贴合,以防有切屑未经过滤流进集液槽17内腔,造成冷却液有杂质,无法二次使用。
HEPA过滤网12侧视结构为锯齿形结构,便于过滤切屑,使得冷却液透过HEPA过滤网12流进集液槽17内腔,便于二次使用。
收集盒10的左右两端面中心均内嵌有腰型槽9,通过腰型槽9便于抽拉收集盒10。
液集槽17的右端面距离收集框架1的矩形插接孔的水平距离为2cm,这样设置以防有冷却液沿着收集框架1的矩形插接孔溢出。
本发明实施例中,使用时,将收集框架1整体结构置于车床前后导轨之间的托板上,用于数据机械设备时的切屑,同时箱液集槽17内腔灌装冷却液;通过车床加工产生的切屑散落在前后分布的第一导料板6和第二导料板3上端面,由于第一导料板6和第二导料板3均沿着中空支撑架5前后两端均向下倾斜30度设置,可通过排料口8滑进收集盒10的内腔,便于收集;实际使用过程中,会有切屑残留在第一导料板6和第二导料板3上,需要工装人员清理,很是不便,所以通过启动泵体7,抽取液集槽17内腔的冷却液,并排至中空支撑架5内腔的主导液钢管13,然后利用每个分支导液管15输送到每个分流软管16,然后在通过喷头4的喷嘴14喷出,本发明的每个喷头4俯视截面均为扇形结构,所以喷出的液面也呈扇形结构分布,可以减少喷头4安装数量,且可实现喷头4喷出的液面能够覆盖第一导料板6和第二导料板3上表面,以便于利用喷头4喷出的液面对残留在第一导料板6和第二导料板3上表面的切屑进行冲洗,代替了工作人员操作,利用冷却液冲洗的另一个好处就是,减小清理过程中,切屑与第一导料板6和第二导料板3上表面之间的刮擦,保护第一导料板6和第二导料板3不被刮花;通过喷头4喷出的液面对残留在第一导料板6和第二导料板3上表面的切屑进行冲洗,使得切屑和冷却液混合物流进收集盒10的内腔,并HEPA过滤网12过滤切屑,使得冷却液可透过HEPA过滤网12回流至液集槽17的内腔,以便于利用泵体7再次抽取使用,实现循环冲洗使用,高效方便,而切屑则残留在HEPA过滤网12上端面,以便于抽出收集盒10集中处理,本发明便于对机械设备过程中废料污尘进行收集和集中处理,可减轻工作人员的工作量,提高加工效率。
其中,泵体7的型号为150QJ10-50/7,也可根据实际使用需求来自由选定。
本发明的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或者位置关系为基于附图所示的方位或者位置关系,仅是为了便于描述本发明和简化描述,而不是指示或者暗示所指的装置或者元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,“第一”、“第二”、“第三”、“第四”仅用于描述目的,而不能理解为指示或者暗示相对重要性。
本发明的描述中,还需要说明的是,除非另有明确的规定和限制,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接,可以是机械连接,也可以是电连接,可以是直接连接,也可以是通过中间媒介相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。

Claims (10)

  1. 一种机械设备除尘装置,包括收集框架(1)、中空支撑架(5)和泵体(7),其特征在于:所述收集框架(1)的内腔为中空腔(2),且无上盖,所述中空支撑架(5)的两端固定焊接在收集框架(1)顶端开口左右两侧中段侧壁,所述中空支撑架(5)内腔左右两侧设有主导液钢管(13),所述中空支撑架(5)外壁前后两侧水平方向均连接有若干个喷头(4),所述主导液钢管(13)的左端贯穿中空支撑架(5)左端面,且与泵体(7)的出口连接,所述泵体(7)固定安装在收集框架(1)的左端面中段位置,所述收集框架(1)的右端面开设有与收集框架(1)的中空腔(2)连通的矩形插接孔,所述收集框架(1)通过矩形插接孔插接有位于收集框架(1)的中空腔(2)的收集盒(10),所述收集盒(10)的内腔为中空结构,且无上下盖,所述收集框架(1)的中空腔(2)内腔底端面设有液集槽(17),且液集槽(17)通过导管与泵体(7)的进口连接,所述中空支撑架(5)前后两端面均向下倾斜30度设有第一导料板(6)和第二导料板(3),所述第一导料板(6)和第二导料板(3)尖端与收集框架(1)的中空腔(2)内腔前后两侧侧壁之间均设有排料口(8),且第一导料板(6)和第二导料板(3)的左右两端面与中空腔(2)内腔左右侧壁固定焊接。
  2. 根据权利要求1所述的一种机械设备除尘装置,其特征在于:所述中空支撑架(5)的侧面截图呈正三角形结构。
  3. 根据权利要求1所述的一种机械设备除尘装置,其特征在于:每个所述喷头(4)俯视截面均为扇形结构。
  4. 根据权利要求1所述的一种机械设备除尘装置,其特征在于:所述主导液钢管(13)外壁前后两侧水平方向连接有若干个分支导液管(15),每个分支导液管(15)分别贯穿中空支撑架(5)外壁,且连接有分流软管(16),每个所述分流软管(16)的尖端均连接有喷嘴(14),且均内嵌在喷头(4)的尖端弧形面上。
  5. 根据权利要求1所述的一种机械设备除尘装置,其特征在于:所述收集盒(10)的内腔底端面前后侧壁之间设有若干个水平均匀间隔分布的支撑杆(11)。
  6. 根据权利要求1所述的一种机械设备除尘装置,其特征在于:所述收集盒(10)的内腔设有位于若干个支撑杆(11)上端面的HEPA过滤网(12),且HEPA过滤网(12)的侧壁与所述收集盒(10)的内腔四周侧壁贴合。
  7. 根据权利要求6所述的一种机械设备除尘装置,其特征在于:所述HEPA过滤网(12)侧视结构为锯齿形结构。
  8. 根据权利要求1所述的一种机械设备除尘装置,其特征在于:所述收集盒(10)的左右两端面中心均内嵌有腰型槽(9)。
  9. 根据权利要求1所述的一种机械设备除尘装置,其特征在于:所述液集槽(17)的右端面距离收集框架(1)的矩形插接孔的水平距离为2cm。
  10. 根据权利要求1所述的一种机械设备除尘装置,其具体使用步骤为:
    (A1)、使用时,将收集框架(1)整体结构置于车床前后导轨之间的托板上,用于数据机械设备时的切屑,同时箱液集槽(17)内腔灌装冷却液;
    (A2)、通过车床加工产生的切屑散落在前后分布的第一导料板(6)和第二导料板(3)上端面,由于第一导料板(6)和第二导料板(3)均沿着中空支撑架(5)前后两端均向下倾斜30度设置,可通过排料口(8)滑进收集盒(10)的内腔,便于收集;
    (A3)、实际使用过程中,会有切屑残留在第一导料板(6)和第二导料板(3)上,需要工装人员清理,很是不便,所以通过启动泵体(7),抽取液集槽(17)内腔的冷却液,并排至中空支撑架(5)内腔的主导液钢管(13),然后利用每个分支导液管(15)输送到每个分流软管(16),然后在通过喷头(4)的喷嘴(14)喷出,本发明的每个喷头(4)俯视截面均为扇形结构,,所以喷出的液面也呈扇形结构分布,可以减少喷头(4)安装数量,且可实现喷头(4)喷出的液面能够覆盖第一导料板(6)和第二导料板(3)上表面,以便于利用喷头(4)喷出的液面对残留在第一导料板(6)和第二导料板(3)上表面的切屑进行冲洗,代替了工作人员操作;
    (A4)、通过喷头(4)喷出的液面对残留在第一导料板(6)和第二导料板(3)上表面的切屑进行冲洗,使得切屑和冷却液混合物流进收集盒(10)的内腔,并HEPA过滤网(12)过滤切屑,使得冷却液可透过HEPA过滤网(12)回流至液集槽(17)的内腔,以便于利用泵体(7)再次抽取使用,实现循环冲洗使用,高效方便,而切屑则残留在HEPA过滤网(12)上端面,以便于抽出收集盒(10)集中处理。
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