WO2021004339A1 - Laser resistor trimmer - Google Patents

Laser resistor trimmer Download PDF

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Publication number
WO2021004339A1
WO2021004339A1 PCT/CN2020/099441 CN2020099441W WO2021004339A1 WO 2021004339 A1 WO2021004339 A1 WO 2021004339A1 CN 2020099441 W CN2020099441 W CN 2020099441W WO 2021004339 A1 WO2021004339 A1 WO 2021004339A1
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WO
WIPO (PCT)
Prior art keywords
resistance
laser
resistor
axis guide
guide rail
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PCT/CN2020/099441
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French (fr)
Chinese (zh)
Inventor
许根夫
Original Assignee
深圳市杰普特光电股份有限公司
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Publication of WO2021004339A1 publication Critical patent/WO2021004339A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C17/00Apparatus or processes specially adapted for manufacturing resistors
    • H01C17/22Apparatus or processes specially adapted for manufacturing resistors adapted for trimming
    • H01C17/24Apparatus or processes specially adapted for manufacturing resistors adapted for trimming by removing or adding resistive material
    • H01C17/242Apparatus or processes specially adapted for manufacturing resistors adapted for trimming by removing or adding resistive material by laser

Definitions

  • the present disclosure relates to the technical field of resistance production, and in particular to a laser resistance trimmer.
  • the resistance In the resistance production industry, in order to make the resistance reach a certain precision resistance value, the resistance needs to be micro-cut to fine-tune the resistance value of the resistance; the resistance adjustment of the metal material resistance is traditionally realized by mechanical processing; but mechanical processing Method When adjusting the resistance of metal materials, the final resistance value obtained is low in accuracy, which cannot meet the increasingly higher requirements of modern production for resistance value accuracy.
  • the purpose of the present disclosure is, for example, to provide a laser resistance trimmer to solve the technical problem of low resistance trimming accuracy of metal materials in the prior art to a certain extent.
  • the present disclosure provides a laser resistance adjusting machine including a laser cutting head, a first multi-axis guide rail and a fixture; the fixture is configured to fix the resistance to be adjusted; the laser cutting head is connected with the first multi-axis guide rail, and the first multi-axis guide
  • the shaft guide rail can drive the laser cutting head to move in a three-dimensional space, so that the laser cutting head can move above the resistor on the jig for cutting resistance adjustment.
  • the laser resistance trimmer also includes a silo and a material picking and unloading mechanism; the silo is configured to store resistors, and the silo has an open end, and the resistors can be put into or taken out of the silo through the open end;
  • the mechanism is equipped with a reclaiming end, which can pick up the resistance in the silo and move the resistance to the jig.
  • a feeding part and a feeding part are provided in the silo; the feeding part is configured to store the resistance before the resistance adjustment, and the feeding part is configured to store the resistance after the resistance adjustment; Move the resistance on the jig to cut and adjust the resistance; the picking and unwinding mechanism can move the resistance adjusted on the jig to the unloading part.
  • the loading part and the unloading part both include a material tray and a lifting device; the material tray is configured as a holding resistor, and the movable end of the lifting device is connected with the corresponding material tray, and is configured to drive the material tray to rise and fall to make the material The resistance on the disk reaches the open end.
  • the picking and unloading mechanism includes a second multi-axis guide rail and a manipulator; the manipulator is connected to the second multi-axis guide rail, and the second multi-axis guide rail can drive the manipulator to move in the three-dimensional space, so that the manipulator can pick up or release the materials located
  • the resistance on the bin and the fixture one end of the manipulator forms the reclaiming end; a vacuum chamber is formed in the reclaiming end, and the vacuum chamber is configured to communicate with the vacuum equipment; the vacuum chamber is provided with at least one communicating with it
  • the adsorption tube is configured as an adsorption resistance.
  • a plurality of adsorption tubes are provided, and the plurality of adsorption tubes extend along a straight line, where the straight line extends in the length direction of the resistor provided on the jig.
  • each vacuum chamber is configured to communicate with a vacuum device, and each vacuum chamber is provided with at least one adsorption tube.
  • the number of manipulators is two; the two manipulators are arranged side by side on the second multi-axis guide rail, and one of the two manipulators is configured to absorb the resistance in the silo and move it to the jig; The other manipulator in the two manipulators is configured to absorb the resistance on the fixture and move it into the silo.
  • the laser trimmer also includes a protective cover
  • the protective cover is arranged on the outside of the silo, the material picking and unloading mechanism, the laser cutting head, the first multi-axis guide rail and the fixture;
  • the protective cover is provided with an opening, and a closed door is movably connected to the protective cover, and the closed door is configured to open or close the opening.
  • an observation window is provided on the closed door, and the observation window is made of a laser protective transparent plate.
  • the closed door and the protective cover are connected by a door lock.
  • the laser trimmer further includes a tray and a rotating drive device; the fixture is located on the tray, and the movable end of the rotating drive device is connected with the tray, and is configured to drive the tray and the fixture to rotate in a horizontal plane.
  • the laser trimmer also includes a positioning camera, the positioning camera is arranged on the first multi-axis guide rail, the first multi-axis guide rail can drive the positioning camera to move in the three-dimensional space; the positioning camera is configured to collect the resistance on the fixture To obtain the position information of the resistor, and transmit the position information to the rotary drive device, the rotary drive device can drive the resistor to rotate according to the position information so that the resistor is located at the preset position.
  • the laser trimmer also includes a positioning camera; the positioning camera is located on the first multi-axis guide rail, and the first multi-axis guide rail can drive the positioning camera to move above the resistor on the jig.
  • the laser trimmer also includes a slag discharge channel; a slag discharge port is provided on the fixture corresponding to the position where the resistor is placed, one end of the slag discharge channel is connected to the slag discharge port, and the other end of the slag discharge channel is configured to be connected to the lead The wind equipment is connected.
  • the laser cutting head is provided with an inert gas connection port; one end of the inert gas connection port is connected with the nozzle of the laser cutting head, and the other end of the inert gas connection port is configured to communicate with the inert gas supply device.
  • the laser resistance trimming machine further includes a pressing piece, which is connected to an operating table of the jig, and a clamping space configured to clamp the resistor is formed between the pressing piece and the operating table.
  • two pressing pieces are provided, and the two pressing pieces are arranged at intervals, and are configured to respectively resist the two sides of the resistor on the jig.
  • the laser trimmer further includes a lifting drive device, and the lifting end of the lifting drive device is connected to the pressing member, and is configured to drive the pressing member close to or away from the operating table.
  • the laser resistance trimmer further includes a control system, and the laser cutting head, the first multi-axis guide rail and the jig are all communicatively connected with the control system.
  • the beneficial effects of the present disclosure include, for example:
  • the laser resistance trimming machine includes a laser cutting head, a first multi-axis guide rail and a fixture; when the resistance is cut and trimmed, the resistance is placed on the operating table of the fixture, and the fixture can be used to The resistance is fixed to prevent it from moving during the cutting process, which affects the precision and accuracy of cutting resistance.
  • the laser cutting head can emit a high-power laser beam; the laser cutting head is located on the first multi-axis guide, the X-axis guide, Y-axis guide and Z-axis guide of the first multi-axis guide jointly define a three-dimensional space.
  • the guide rail can drive the laser cutting head to move in the three-dimensional space; the fixture is located in the three-dimensional space, so after fixing the resistance to be adjusted on the fixture, the first multi-axis guide can drive the laser cutting head to move to the The position of the laser cutting head is further accurately adjusted to make the laser cutting head move to the position where the resistance to be adjusted requires laser cutting, and then the laser cutting head is turned on to emit a laser beam to laser the resistance Cutting resistance.
  • FIG. 1 is a schematic diagram of a partial structure of a laser trimmer provided by an embodiment of the disclosure from a first perspective;
  • FIG. 2 is a schematic structural diagram of a silo of a laser trimmer provided by an embodiment of the disclosure from a first perspective;
  • Figure 3 is a cross-sectional view at A-A in Figure 2;
  • FIG. 4 is a schematic structural view from a first angle of view of the picking and unloading mechanism and the silo in the laser resistance trimming machine provided by the embodiments of the disclosure;
  • FIG. 5 is a schematic diagram of the structure of the reclaiming end of the reclaiming and discharging mechanism in the laser resistance trimmer provided by an embodiment of the disclosure
  • FIG. 6 is a schematic structural diagram of the jig of the laser resistance trimmer provided by the embodiment of the disclosure from a first perspective;
  • FIG. 7 is a schematic diagram of the structure of the first multi-axis guide rail, the laser cutting head and the jig in the laser trimmer provided by the embodiments of the disclosure;
  • FIG. 8 is a schematic structural diagram of a laser trimmer provided by an embodiment of the disclosure from a first perspective.
  • 1-laser cutting head 11-inert gas nozzle, 2-first multi-axis guide, 3-fixture, 31-press, 32-slag discharge channel, 4-silo, 41-feeding part, 42- Unloading part, 43- tray, 44- lifting device, 5- picking and unwinding mechanism, 51- second multi-axis guide, 52- manipulator, 53- reclaiming end, 54- adsorption tube, 6-rotating drive device, 61-tray, 7-positioning camera, 8-protection cover, 81-closed door, 82-observation window.
  • connection should be interpreted broadly. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
  • connection should be interpreted broadly. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
  • the present disclosure provides a laser resistance trimming machine, as shown in Figures 1 to 7, comprising a laser cutting head 1, a first multi-axis guide rail 2 and a fixture 3; the fixture 3 is configured to fix the resistance to be trimmed; laser
  • the cutting head 1 is connected to the first multi-axis guide rail 2.
  • the first multi-axis guide rail 2 can drive the laser cutting head 1 to move in the three-dimensional space, so that the laser cutting head 1 can move to above the resistance on the jig 3 to Cut and adjust the resistance.
  • the first multi-axis guide rail 2 can drive the laser cutting head 1 to move in a three-dimensional space, thereby driving the laser cutting head 1 to move relative to the resistance located on the jig 3 to cut the resistance.
  • the resistance value can be changed, so that the resistance can be adjusted by cutting.
  • the laser trimming machine includes a laser cutting head 1, a first multi-axis guide rail 2 and a fixture 3.
  • the resistor When cutting and trimming the resistor, the resistor is placed on the operating table of the fixture 3, and the fixture 3 can The resistor placed on it is fixed to prevent it from moving during the cutting process and affect the precision and accuracy of cutting resistance.
  • the fixture 3 can also release the fixing of the resistor, so that the resistor can be removed from the fixture 3 when the resistance cutting is not performed, and it is convenient to replace a new resistor.
  • high-power lasers When performing laser cutting and resistance adjustment on the resistance of metal materials, high-power lasers can be used.
  • the high-power lasers have strong penetrating power and can be equipped with a laser cutting head 1.
  • the laser beam emitted by the laser cutting head 1 can cut the resistance ;
  • the galvanometer cannot be used to control the movement of the laser beam; therefore, the present disclosure directly moves the laser cutting head 1 to the resistor to be adjusted to cut and adjust the resistance.
  • the laser cutting head 1 can emit a high-power laser beam; the laser cutting head 1 is located on the first multi-axis guide 2, and the X-axis guide, Y-axis guide and Z-axis guide of the first multi-axis guide 2 jointly define a three-dimensional space.
  • the first multi-axis guide rail 2 can drive the laser cutting head 1 to move in the three-dimensional space, that is, the first multi-axis guide rail 2 can drive the laser cutting head 1 to move in the x-axis, y-axis and z-axis directions; fixture 3 Located in the three-dimensional space, so after fixing the resistor to be adjusted on the fixture 3, the first multi-axis guide 2 can drive the laser cutting head 1 to move above the resistor on the fixture 3, and further accurately adjust The position of the laser cutting head 1 moves the laser cutting head 1 to the position where the resistance to be adjusted requires laser cutting, and then the laser cutting head 1 is turned on to emit a laser beam to perform laser cutting and resistance adjustment on the resistance.
  • the position of the laser cutting head 1 can be moved in sequence according to the different positions where the metal resistance needs to be cut to complete the resistance adjustment; and the laser cutting head 1 can be quickly and accurately moved to the specified position through the first multi-axis guide 2 , The laser cutting head 1 is quickly and accurately positioned, thereby improving the precision and efficiency of resistance adjustment.
  • a pressing piece 31 is formed on the operating table of the jig 3, and the number of pressing pieces 31 can be two.
  • the two pressing pieces 31 are arranged opposite to each other. The two sides in the width direction of the resistance are pressed to fix the resistance on the operating table; and each pressing member 31 is connected to a movable end of a lifting driving device, and the lifting driving device can drive the lifting of the pressing member 31.
  • the two pressing pieces 31 are first driven to move away from the operating table of the fixture 3 through the lifting drive device, so that the pressing piece 31 and the operating table have a distance between them.
  • the clamping space is formed, and then the resistance is inserted between the operating table and the pressing piece 31 from one side, and then the two pressing pieces 31 are driven by the lifting drive device to move closer to the operating table to reduce the clamping space and use
  • the pressing piece 31 presses the resistor between the pressing piece 31 and the operating table, thereby firmly pressing the resistor on the jig 3 to prevent it from moving during the resistance adjustment process, which affects the accuracy and efficiency of the resistance adjustment.
  • the number of pressing members 31 may not be limited to two, and may also be one, three, or four.
  • the laser trimmer also includes a silo 4 and a material picking and unloading mechanism 5; the silo 4 is configured to store resistors, and the upper side of the silo 4 is an open end, The open end is filled with resistors in the silo before the resistance adjustment work starts; in the process of the resistance adjustment work, the resistance to be adjusted can be taken out through the open end for subsequent resistance adjustment operations.
  • the picking and unwinding mechanism 5 can reciprocate between the silo 4 and the jig 3, and one end of the picking and unwinding mechanism 5 is formed with a picking end 53, which can pick up through the picking end 53
  • the resistance to be adjusted in the silo 4 is moved to the jig 3 for subsequent cutting and resistance adjustment.
  • the material picking and discharging mechanism 5 can be used to remove the resistance that has been adjusted from the jig 3.
  • a certain number of resistors to be adjusted can be arranged in a layered manner, and the material taking and discharging mechanism 5 takes out the resistors in order from top to bottom.
  • the silo 4 is provided with a feeding part 41 and a feeding part 42 at intervals; the feeding part 41 and the feeding part 42 each include a feeding tray 43 and a lifting device 44,
  • the tray 43 is configured to place a resistor.
  • the tray 43 of the loading part 41 is configured to place the resistor before adjusting the resistance
  • the tray 43 of the feeding part 42 is configured to place the resistance after adjusting the resistance.
  • the trays 43 of the loading part 41 and the unloading part 42 are both connected to their respective lifting devices 44, and the lifting devices 44 are configured to drive the trays 43 up and down, thereby increasing or reducing the height of the resistance.
  • the lifting device 44 of the loading portion 41 can be used to drive the tray 43 of the loading portion 41 to rise, so that it is located there.
  • the resistance on the upper reaches the open end of the silo 4, so that it is convenient for the feeding and unwinding mechanism 5 to take out the resistance in the feeding part 41; the resistance adjusted on the jig 3 needs to be put back through the feeding and unwinding mechanism 5
  • the lifting device 44 of the blanking part 42 can be used to drive the feeding tray 43 corresponding to the blanking part 42 to the open end, and the feeding and unloading mechanism 5 is used to adjust the resistance.
  • the lifting device 44 After placing the resistor of ⁇ on the tray 43, the lifting device 44 is used to lower the tray 43 back into the bin 4.
  • the resistor can be stored in the silo 4, the resistor is not easily contaminated, and the resistor does not protrude from the silo 4, which will not interfere with the resistance adjustment operation of the resistor.
  • the resistance to be adjusted can be placed at the same time, and the resistance after the adjustment can be recovered, and the entire operation process does not need to be manually repeated, thereby improving work efficiency , Reduce the labor intensity of the operator.
  • the laser trimmer also includes a control system.
  • the laser cutting head 1, the first multi-axis guide 2, the fixture 3, the silo 4, and the picking and unloading mechanism 5 are all communicatively connected to the control system, for example, laser cutting
  • the head 1, the first multi-axis guide rail 2, the fixture 3, the silo 4 and the material picking and unloading mechanism 5 are all electrically connected to the control system through wires, or through wireless networks and local area networks; the control system can accurately control the components Work, realize automatic operation, thereby improve work efficiency and reduce labor intensity.
  • the picking and unloading mechanism 5 includes a second multi-axis guide rail 51 and a manipulator 52; the manipulator 52 is connected to the second multi-axis guide rail 51, and the X of the second multi-axis guide rail 51
  • the axis guide rail, the Y axis guide rail and the Z axis guide rail jointly define a three-dimensional space.
  • the manipulator 52 located on the second multi-axis guide rail 51 can move in the three-dimensional space, that is, the second multi-axis guide rail 51 can drive the manipulator 52 in x Axis, y-axis, and z-axis.
  • the silo 4 and the jig 3 are also located in the three-dimensional space, so the manipulator 52 can be driven to reciprocate between the silo 4 and the jig 3 through the second multi-axis guide rail 51 to efficiently and accurately complete the resistance conveying work.
  • one end of the manipulator 52 is formed with a reclaiming end 53, through which the reclaiming end 53 can pick up the resistance located on the silo 4 or the jig 3.
  • a vacuum chamber is formed in the take-out end 53, and the vacuum chamber is in communication with the vacuum device, and the gas in the vacuum chamber is extracted by the vacuum device to form a negative pressure environment.
  • At least one adsorption tube 54 is provided at the lower end of the taking end 53, one end of the adsorption tube 54 is connected to the vacuum chamber, and the other end is configured to be in contact with the resistor to adsorb the resistor; when the number of adsorption tubes 54 is more than one At this time, a plurality of adsorption tubes 54 are arranged at intervals along a linear direction, which can extend along the length of the resistor, so that the manipulator 52 can absorb the resistor more firmly and stably, and prevent the manipulator 52 from dropping the resistor during the movement of the resistor. Situation, improve safety.
  • the number of vacuum chambers in the take-out end 53 is two, and the two vacuum chambers are arranged in the take-out end 53 at intervals and are independent of each other, and the two vacuum chambers are both connected with the vacuum equipment.
  • a plurality of adsorption tubes 54 are arranged below each vacuum chamber, so that when one of the vacuum chambers leaks and cannot form negative pressure and cannot complete the work of suction resistance, the other vacuum chamber and the corresponding adsorption tube can be passed 54 Complete the work; enable the entire laser cutting resistance adjustment work to continue smoothly without affecting work efficiency.
  • the number of manipulators 52 is two, and the two manipulators 52 are arranged side by side on the second multi-axis guide rail 51.
  • the picking and unloading mechanism 5 moves to the top of the silo 4, one of them
  • the manipulator 52 is directly facing the lower feeding part 41
  • the other manipulator 52 can be directly facing the lower feeding part 42.
  • the manipulator 52 when one of the two manipulators 52 on the picking and unloading mechanism 5 picks up the resistance after adjusting the resistance and moves to the top of the silo 4, the manipulator 52 can place the resistance on the unloading part 42, And the other of the two manipulators 52 is just aligned with the loading part 41, so that the resistance to be adjusted on the loading part 41 can be picked up, so as to complete the actions of reclaiming and loading at the same time, improving efficiency.
  • a resistor to be adjusted is adsorbed on the suction end 53 of one of the two manipulators 52, and the resistance to be adjusted on the jig 3 is first adjusted by the manipulator 52 that does not absorb the resistor to be adjusted. After the rear resistor is taken out, another manipulator 52 is used to put in the resistor to be adjusted which is adsorbed on the suction end thereof.
  • the two manipulators 52 move to the top of the silo 4 together, the manipulator 52 with the resistance after resistance adjustment is located above the unloading part 42, and the other manipulator 52 is located above the feeding part 41; after the resistance adjustment is completed At the same time as the placement of the resistor, complete the absorption of another resistor to be adjusted; then move to the fixture 3 again and repeat the above process. Therefore, by setting two manipulators 52 to simultaneously complete the fetching and placing work of the resistance to be adjusted and the resistance after the adjustment, the work efficiency is further improved.
  • the laser trimmer further includes a tray 61 and a rotating drive device 6.
  • the rotating drive device 6 can drive the tray 61 to rotate in a horizontal plane; the jig 3 is placed on the tray 61 and used as the jig
  • the pallet 61 can be driven to rotate by starting the rotary drive device 6, and the fixture 3 and the resistor on it rotate in the horizontal plane with the pallet 61; at the same time, the rotation drive device 6 can accurately control its rotation Angle, so as to realize the precise adjustment of the placement angle of the resistor, thereby improving the accuracy of the adjustment of the resistance value.
  • the laser resistance trimmer also includes a positioning camera 7. Before cutting and adjusting the resistance on the fixture 3, the resistance on the fixture 3 needs to be accurately positioned by the positioning camera 7
  • the positioning camera 7 is located on the first multi-axis guide rail 2.
  • the positioning camera 7 can also move in the three-dimensional space defined by the X-axis guide rail, Y-axis guide rail and Z-axis guide rail of the first multi-axis guide rail 2, so that the positioning camera 7 can Move to the top of the resistor on the fixture 3; move the positioning camera 7 to take a multi-point shot of the resistor to obtain the position of the resistor's multi-points, and judge whether the length and width of the resistor are respectively toward the X-axis guide rail according to the multi-point positioning If the resistance is inclined to a certain angle, adjust the direction of the resistance through the rotary drive device 6 under the jig 3 so that the length and width directions of the resistance are towards the direction of the X-axis guide and the Y-axis respectively The direction of the guide rail extends to complete the positioning of the resistance, so that the resistance is located at the preset position; through the cooperation of the positioning camera 7 and the rotary drive device 6, the resistance can be accurately positioned before cutting and adjusting the resistance, enabling the laser cutting head
  • both the positioning camera 7 and the rotation driving device 6 are in communication connection with the control system, and the working state of the positioning camera 7 and the rotation driving device 6 are controlled by the control system, so that the two cooperate to complete the positioning of the resistance.
  • the positioning camera 7 and the rotation driving device 6 may be electrically connected to the control system through a wire, or a communication connection may be realized through a wireless network.
  • the laser trimmer also includes a slag discharge channel 32; the operating table of the jig 3 is provided with a slag discharge port corresponding to the position where the resistor is placed, and one end of the slag discharge channel 32 is connected to the slag discharge port.
  • the residue generated during the cutting and adjusting process can fall into the slag discharge channel 32 through the slag discharge port; the other end of the slag discharge channel 32 is connected with the air induction device, and the suction force is formed by the air induction device to make
  • the residues generated by cutting can all fall into the slag discharge channel 32, thereby preventing the residues from accumulating on the resistor, affecting the positioning of the resistor, and thus affecting the cutting resistance of the resistor.
  • the laser cutting head 1 is also provided with an inert gas connection port 11 through which the inert gas connection port 11 communicates with an inert gas source, and the inert gas connection port 11 is connected to the laser cutting head
  • the nozzle is connected, so that the inert gas can be ejected from the nozzle of the laser cutting head 1, thereby purging the resistance in the cutting resistance adjustment process, so that more residues generated during the resistance adjustment process fall into the lower slag discharge channel 32 Inside, so as not to affect the cutting resistance of the resistance.
  • the laser trimmer also includes a protective cover 8. Because the resistance of metal materials is cut by a high-power laser, the high-power laser has strong penetrating power and high risk.
  • the laser resistance trimmer of the present disclosure adopts a fully enclosed design.
  • the silo 4, the material picking and unloading mechanism 5, the laser cutting head 1, the first multi-axis guide rail 2 and the jig 3 are all placed in the protective cover 8, so that the resistance is adjusted. The work is carried out in a closed environment.
  • the protective cover 8 is provided with a closed door 81 on the side close to the silo 4. Before and at the end of the resistance adjustment operation, the closed door 81 can be opened to take out the resistance adjusted resistance in the silo 4, and Put in a new batch of resistors that need to be adjusted; the closed door 81 is locked by a safety door lock during the entire resistance adjustment process. At the same time, the closed door 81 is also provided with an observation window 82.
  • the observation window 82 adopts a laser protective transparent plate. Through the observation window 82, it can be observed whether the resistance adjustment work in the protective cover 8 is smoothly performed.
  • the present disclosure provides a laser resistance trimmer with high resistance trimming accuracy.

Abstract

The present disclosure relates to the field of resistor production technology, and in particular, to a laser resistor trimmer. The laser resistor trimmer comprises a laser cutting head, a first multi-axis guide rail and a jig. The jig is able to secure a resistor placed thereon, preventing the resistor from moving during cutting, and affecting the precision and accuracy of cutting and trimming. The laser cutting head is connected to the first multi-axis guide rail, and the laser cutting head is driven by means of the first multi-axis guide rail to move in a three-dimensional space. By means of the first multi-axis guide rail, the laser cutting head can be accurately moved to above the resistor on the jig, and the laser cutting head is further adjusted to a position on the resistor where cutting is needed, and a high-power laser beam is emitted by means of the laser cutting head to perform cutting and trimming on the resistor. By means of the first multi-axis guide rail, the laser cutting head can be quickly and accurately moved to a designated position, and the laser cutting head is quickly and accurately positioned, thereby improving the trimming precision and efficiency of the laser resistor trimmer.

Description

激光调阻机Laser trimming machine
相关申请的交叉引用Cross references to related applications
本公开要求于2019年07月09日提交中国专利局的申请号为2019106155564、名称为“激光调阻机”的中国专利申请的优先权。This disclosure claims the priority of the Chinese patent application filed with the Chinese Patent Office on July 9, 2019, with the application number 2019106155564 and the name "Laser Trimming Machine".
技术领域Technical field
本公开涉及电阻生产技术领域,具体而言,涉及一种激光调阻机。The present disclosure relates to the technical field of resistance production, and in particular to a laser resistance trimmer.
背景技术Background technique
电阻生产行业中,为了使电阻达到一定精度的电阻值,需要对电阻进行微切割以对电阻的阻值进行微调;对于金属材料电阻的阻值调整,传统上利用机械加工方法实现;但机械加工方法在对金属材料的电阻调阻时,最后获得的电阻阻值精度低,无法满足现代生产对电阻阻值精度越来越高的要求。In the resistance production industry, in order to make the resistance reach a certain precision resistance value, the resistance needs to be micro-cut to fine-tune the resistance value of the resistance; the resistance adjustment of the metal material resistance is traditionally realized by mechanical processing; but mechanical processing Method When adjusting the resistance of metal materials, the final resistance value obtained is low in accuracy, which cannot meet the increasingly higher requirements of modern production for resistance value accuracy.
发明内容Summary of the invention
本公开的目的在于,例如,提供一种激光调阻机,以在一定程度上解决现有技术中对金属材料的电阻调阻精度低的技术问题。The purpose of the present disclosure is, for example, to provide a laser resistance trimmer to solve the technical problem of low resistance trimming accuracy of metal materials in the prior art to a certain extent.
本公开的实施例是这样实现的:The embodiments of the present disclosure are implemented as follows:
本公开提供了一种激光调阻机包括激光切割头、第一多轴导轨和治具;治具配置成固定待调阻的电阻;激光切割头与第一多轴导轨相连接,第一多轴导轨能够带动激光切割头在三维空间内运动,使激光切割头能够移动至治具上的电阻的上方进行切割调阻。The present disclosure provides a laser resistance adjusting machine including a laser cutting head, a first multi-axis guide rail and a fixture; the fixture is configured to fix the resistance to be adjusted; the laser cutting head is connected with the first multi-axis guide rail, and the first multi-axis guide The shaft guide rail can drive the laser cutting head to move in a three-dimensional space, so that the laser cutting head can move above the resistor on the jig for cutting resistance adjustment.
可选的,激光调阻机还包括料仓和取放料机构;料仓配置成存放电阻,料仓设有敞口端,电阻能够经由敞口端被放入或取出料仓;取放料机构设有取料端,取料端能够拾取料仓内的电阻,将电阻移动至治具上。Optionally, the laser resistance trimmer also includes a silo and a material picking and unloading mechanism; the silo is configured to store resistors, and the silo has an open end, and the resistors can be put into or taken out of the silo through the open end; The mechanism is equipped with a reclaiming end, which can pick up the resistance in the silo and move the resistance to the jig.
可选的,料仓内设置有上料部和下料部;上料部配置成存放调阻前的电阻,下料部配置成存放调阻后的电阻;取放料机构能够将上料部内的电阻移动至治具上进行切割调阻;取放料机构能够将治具上的调阻后的电阻移动至下料部内。Optionally, a feeding part and a feeding part are provided in the silo; the feeding part is configured to store the resistance before the resistance adjustment, and the feeding part is configured to store the resistance after the resistance adjustment; Move the resistance on the jig to cut and adjust the resistance; the picking and unwinding mechanism can move the resistance adjusted on the jig to the unloading part.
可选的,上料部和下料部均包括料盘和升降装置;料盘配置成盛放电阻, 升降装置的活动端与对应的料盘相连接,配置成驱动料盘升降,以使料盘上的电阻到达敞口端。Optionally, the loading part and the unloading part both include a material tray and a lifting device; the material tray is configured as a holding resistor, and the movable end of the lifting device is connected with the corresponding material tray, and is configured to drive the material tray to rise and fall to make the material The resistance on the disk reaches the open end.
可选的,取放料机构包括第二多轴导轨和机械手;机械手与第二多轴导轨相连接,第二多轴导轨能够带动机械手在三维空间内运动,以使机械手能够拾取或者释放位于料仓和治具上的电阻;机械手的一端形成取料端;取料端内形成有真空腔室,真空腔室配置成与真空设备相连通;真空腔室的下方设置有至少一个与其相连通的吸附管,吸附管配置成吸附电阻。Optionally, the picking and unloading mechanism includes a second multi-axis guide rail and a manipulator; the manipulator is connected to the second multi-axis guide rail, and the second multi-axis guide rail can drive the manipulator to move in the three-dimensional space, so that the manipulator can pick up or release the materials located The resistance on the bin and the fixture; one end of the manipulator forms the reclaiming end; a vacuum chamber is formed in the reclaiming end, and the vacuum chamber is configured to communicate with the vacuum equipment; the vacuum chamber is provided with at least one communicating with it The adsorption tube is configured as an adsorption resistance.
可选的,吸附管设置有多个,多个吸附管沿直线延伸,其中,直线与设于治具上的电阻的长度方向延伸。Optionally, a plurality of adsorption tubes are provided, and the plurality of adsorption tubes extend along a straight line, where the straight line extends in the length direction of the resistor provided on the jig.
可选的,取料端设置有两个相互独立的真空腔室,每个真空腔室均配置成与真空设备连通,每个真空腔室设有至少一个吸附管。Optionally, two mutually independent vacuum chambers are provided at the taking end, each vacuum chamber is configured to communicate with a vacuum device, and each vacuum chamber is provided with at least one adsorption tube.
可选的,机械手的数量为两个;两个机械手并排设置于第二多轴导轨上,且两个机械手中的一个机械手配置成吸取料仓内的电阻,并将其移动至治具上;两个机械手中的另一个机械手配置成吸取治具上的电阻,并将其移动至料仓内。Optionally, the number of manipulators is two; the two manipulators are arranged side by side on the second multi-axis guide rail, and one of the two manipulators is configured to absorb the resistance in the silo and move it to the jig; The other manipulator in the two manipulators is configured to absorb the resistance on the fixture and move it into the silo.
可选的,激光调阻机还包括防护罩;Optionally, the laser trimmer also includes a protective cover;
防护罩罩设于料仓、取放料机构、激光切割头、第一多轴导轨和治具的外侧;The protective cover is arranged on the outside of the silo, the material picking and unloading mechanism, the laser cutting head, the first multi-axis guide rail and the fixture;
防护罩设有开口,防护罩上活动连接有封闭门,封闭门配置成开启或者关闭开口。The protective cover is provided with an opening, and a closed door is movably connected to the protective cover, and the closed door is configured to open or close the opening.
可选的,封闭门上设置有观察窗,观察窗采用激光防护透明板制成。Optionally, an observation window is provided on the closed door, and the observation window is made of a laser protective transparent plate.
可选的,封闭门与防护罩通过门锁连接。Optionally, the closed door and the protective cover are connected by a door lock.
可选的,激光调阻机还包括托盘和旋转驱动装置;治具位于托盘上,旋转驱动装置的活动端与托盘相连接,配置成驱动托盘和治具在水平面内转动。Optionally, the laser trimmer further includes a tray and a rotating drive device; the fixture is located on the tray, and the movable end of the rotating drive device is connected with the tray, and is configured to drive the tray and the fixture to rotate in a horizontal plane.
可选的,激光调阻机还包括定位相机,定位相机设于第一多轴导轨上,第一多轴导轨能够驱动定位相机在三维空间内运动;定位相机配置成采集位于治具上的电阻的图像以获取电阻的位置信息,并将位置信息传输至旋转驱动装置,旋转驱动装置能够依据位置信息带动电阻旋转以使电阻位于预设位置。Optionally, the laser trimmer also includes a positioning camera, the positioning camera is arranged on the first multi-axis guide rail, the first multi-axis guide rail can drive the positioning camera to move in the three-dimensional space; the positioning camera is configured to collect the resistance on the fixture To obtain the position information of the resistor, and transmit the position information to the rotary drive device, the rotary drive device can drive the resistor to rotate according to the position information so that the resistor is located at the preset position.
可选的,激光调阻机还包括定位相机;定位相机位于第一多轴导轨上,第 一多轴导轨能够带动定位相机移动到治具上的电阻的上方。Optionally, the laser trimmer also includes a positioning camera; the positioning camera is located on the first multi-axis guide rail, and the first multi-axis guide rail can drive the positioning camera to move above the resistor on the jig.
可选的,激光调阻机还包括排渣通道;治具上对应放置电阻的位置开设有排渣口,排渣通道的一端与排渣口相连通,排渣通道的另一端配置成与引风设备相连通。Optionally, the laser trimmer also includes a slag discharge channel; a slag discharge port is provided on the fixture corresponding to the position where the resistor is placed, one end of the slag discharge channel is connected to the slag discharge port, and the other end of the slag discharge channel is configured to be connected to the lead The wind equipment is connected.
可选的,激光切割头上设置有惰性气体接管口;惰性气体接管口的一端与激光切割头的喷嘴相连通,惰性气体接管口的另一端配置成与惰性气体供气设备相连通。Optionally, the laser cutting head is provided with an inert gas connection port; one end of the inert gas connection port is connected with the nozzle of the laser cutting head, and the other end of the inert gas connection port is configured to communicate with the inert gas supply device.
可选的,激光调阻机还包括压件,压件与治具的操作台连接,压件与操作台之间形成配置成夹持电阻的夹持空间。Optionally, the laser resistance trimming machine further includes a pressing piece, which is connected to an operating table of the jig, and a clamping space configured to clamp the resistor is formed between the pressing piece and the operating table.
可选的,压件设置有两个,两个压件间隔设置,配置成分别与位于治具上的电阻的两侧抵持。Optionally, two pressing pieces are provided, and the two pressing pieces are arranged at intervals, and are configured to respectively resist the two sides of the resistor on the jig.
可选的,激光调阻机还包括升降驱动装置,升降驱动装置的升降端与压件连接,配置成驱动压件靠近或者远离操作台。Optionally, the laser trimmer further includes a lifting drive device, and the lifting end of the lifting drive device is connected to the pressing member, and is configured to drive the pressing member close to or away from the operating table.
可选的,激光调阻机还包括控制***,激光切割头、第一多轴导轨以及治具均与控制***通信连接。Optionally, the laser resistance trimmer further includes a control system, and the laser cutting head, the first multi-axis guide rail and the jig are all communicatively connected with the control system.
与现有技术相比,本公开的有益效果包括,例如:Compared with the prior art, the beneficial effects of the present disclosure include, for example:
本公开提供的激光调阻机包括激光切割头、第一多轴导轨和治具;在对电阻进行切割调阻时,电阻放置于治具的操作台上,治具能够对放置于其上的电阻进行固定,防止其在切割过程中发生移动,影响切割调阻的精度和准确性。激光切割头能够发出高功率的激光束;激光切割头位于第一多轴导轨上,第一多轴导轨的X轴导轨、Y轴导轨和Z轴导轨共同限定出一个三维空间,第一多轴导轨能够带动激光切割头在该三维空间内运动;治具位于该三维空间内,因此在将待调阻的电阻固定在治具上后,第一多轴导轨能够带动激光切割头移动至位于治具上的电阻的上方,并进一步精确调整激光切割头的位置,使激光切割头移动至待调阻的电阻需要进行激光切割的位置,然后开启激光切割头使其发出激光束,对电阻进行激光切割调阻。在完成一次切割调阻后,可以继续移动激光切割头至下一处需要切割的位置继续切割调阻的工作;从而,可以根据金属电阻需要切割的不同位置,依次移动激光切割头的位置,完成对其的阻值调整;并且通过第一多轴导轨能够快速且精确地移动激光切割头至指定位置,对激光切割头进行快速且精确定位,从而提高调阻的精度和效率。The laser resistance trimming machine provided by the present disclosure includes a laser cutting head, a first multi-axis guide rail and a fixture; when the resistance is cut and trimmed, the resistance is placed on the operating table of the fixture, and the fixture can be used to The resistance is fixed to prevent it from moving during the cutting process, which affects the precision and accuracy of cutting resistance. The laser cutting head can emit a high-power laser beam; the laser cutting head is located on the first multi-axis guide, the X-axis guide, Y-axis guide and Z-axis guide of the first multi-axis guide jointly define a three-dimensional space. The guide rail can drive the laser cutting head to move in the three-dimensional space; the fixture is located in the three-dimensional space, so after fixing the resistance to be adjusted on the fixture, the first multi-axis guide can drive the laser cutting head to move to the The position of the laser cutting head is further accurately adjusted to make the laser cutting head move to the position where the resistance to be adjusted requires laser cutting, and then the laser cutting head is turned on to emit a laser beam to laser the resistance Cutting resistance. After completing a cutting and adjusting resistance, you can continue to move the laser cutting head to the next position that needs to be cut to continue cutting and adjusting the resistance; thus, you can move the position of the laser cutting head in turn according to the different positions where the metal resistance needs to be cut to complete The resistance value is adjusted; and the laser cutting head can be quickly and accurately moved to the specified position through the first multi-axis guide rail, and the laser cutting head can be quickly and accurately positioned, thereby improving the precision and efficiency of resistance adjustment.
附图说明Description of the drawings
为了更清楚地说明本公开具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本公开的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly describe the specific embodiments of the present disclosure or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the specific embodiments or the description of the prior art. Obviously, the appendix in the following description The drawings are some embodiments of the present disclosure. For those of ordinary skill in the art, other drawings may be obtained based on these drawings without creative work.
图1为本公开实施例提供的激光调阻机第一视角下的部分结构示意图;FIG. 1 is a schematic diagram of a partial structure of a laser trimmer provided by an embodiment of the disclosure from a first perspective;
图2为本公开实施例提供的激光调阻机的料仓的第一视角下的结构示意图;2 is a schematic structural diagram of a silo of a laser trimmer provided by an embodiment of the disclosure from a first perspective;
图3为图2中A-A处剖视图;Figure 3 is a cross-sectional view at A-A in Figure 2;
图4为本公开实施例提供的激光调阻机中取放料机构和料仓的第一视角下的结构示意图;4 is a schematic structural view from a first angle of view of the picking and unloading mechanism and the silo in the laser resistance trimming machine provided by the embodiments of the disclosure;
图5为本公开实施例提供的激光调阻机中取放料机构的取料端的结构示意图;FIG. 5 is a schematic diagram of the structure of the reclaiming end of the reclaiming and discharging mechanism in the laser resistance trimmer provided by an embodiment of the disclosure;
图6为本公开实施例提供的激光调阻机的治具的第一视角下的结构示意图;6 is a schematic structural diagram of the jig of the laser resistance trimmer provided by the embodiment of the disclosure from a first perspective;
图7为本公开实施例提供的激光调阻机中第一多轴导轨、激光切割头和治具的结构示意图;FIG. 7 is a schematic diagram of the structure of the first multi-axis guide rail, the laser cutting head and the jig in the laser trimmer provided by the embodiments of the disclosure;
图8为本公开实施例提供的激光调阻机第一视角下的结构示意图。FIG. 8 is a schematic structural diagram of a laser trimmer provided by an embodiment of the disclosure from a first perspective.
附图标记:Reference signs:
1-激光切割头,11-惰性气体接管口,2-第一多轴导轨,3-治具,31-压件,32-排渣通道,4-料仓,41-上料部,42-下料部,43-料盘,44-升降装置,5-取放料机构,51-第二多轴导轨,52-机械手,53-取料端,54-吸附管,6-旋转驱动装置,61-托盘,7-定位相机,8-防护罩,81-封闭门,82-观察窗。1-laser cutting head, 11-inert gas nozzle, 2-first multi-axis guide, 3-fixture, 31-press, 32-slag discharge channel, 4-silo, 41-feeding part, 42- Unloading part, 43- tray, 44- lifting device, 5- picking and unwinding mechanism, 51- second multi-axis guide, 52- manipulator, 53- reclaiming end, 54- adsorption tube, 6-rotating drive device, 61-tray, 7-positioning camera, 8-protection cover, 81-closed door, 82-observation window.
具体实施方式Detailed ways
下面将结合附图对本公开的技术方案进行清楚、完整地描述,显然,所描述的实施例是本公开一部分实施例,而不是全部的实施例。The technical solutions of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present disclosure, rather than all of the embodiments.
通常在此处附图中描述和显示出的本公开实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本公开的实施例的详细描述并非旨在限制要求保护的本公开的范围,而是仅仅表示本公开的选定实施 例。The components of the embodiments of the present disclosure generally described and shown in the drawings herein may be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present disclosure provided in the accompanying drawings is not intended to limit the scope of the claimed present disclosure, but merely represents selected embodiments of the present disclosure.
基于本公开中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present disclosure.
在本公开的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present disclosure, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present disclosure and simplifying the description, and does not indicate or imply that the pointed device or element must have a specific orientation or a specific orientation. The structure and operation cannot therefore be construed as limiting the present disclosure. In addition, the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
在本公开的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本公开中的具体含义。In the description of the present disclosure, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be interpreted broadly. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present disclosure can be understood in specific situations.
下面参照图1至图8描述根据本公开一些实施例所述的激光调阻机。Hereinafter, the laser trimmer according to some embodiments of the present disclosure will be described with reference to FIGS. 1 to 8.
本公开提供了一种激光调阻机,如图1至图7所示,包括激光切割头1、第一多轴导轨2和治具3;治具3配置成固定待调阻的电阻;激光切割头1与第一多轴导轨2相连接,第一多轴导轨2能够带动激光切割头1在三维空间内运动,使激光切割头1能够移动至位于治具3上的电阻的上方,以对电阻进行切割调阻。换句话说,第一多轴导轨2能够带动激光切割头1在三维空间内运动,从而带动激光切割头1相对于位于治具3上的电阻运动,以对电阻进行切割,切割后的电阻的阻值能够发生改变,从而通过切割实现对电阻的调阻。The present disclosure provides a laser resistance trimming machine, as shown in Figures 1 to 7, comprising a laser cutting head 1, a first multi-axis guide rail 2 and a fixture 3; the fixture 3 is configured to fix the resistance to be trimmed; laser The cutting head 1 is connected to the first multi-axis guide rail 2. The first multi-axis guide rail 2 can drive the laser cutting head 1 to move in the three-dimensional space, so that the laser cutting head 1 can move to above the resistance on the jig 3 to Cut and adjust the resistance. In other words, the first multi-axis guide rail 2 can drive the laser cutting head 1 to move in a three-dimensional space, thereby driving the laser cutting head 1 to move relative to the resistance located on the jig 3 to cut the resistance. The resistance value can be changed, so that the resistance can be adjusted by cutting.
本公开提供的激光调阻机包括激光切割头1、第一多轴导轨2和治具3;在对电阻进行切割调阻时,电阻放置于治具3的操作台上,治具3能够对放置于其上的电阻进行固定,防止其在切割过程中发生移动,影响切割调阻的精度和准确性。同时,治具3还能够解除对电阻的固定,从而在不进行电阻切割时将电阻从治具3上取下,以及便于更换新的电阻。The laser trimming machine provided by the present disclosure includes a laser cutting head 1, a first multi-axis guide rail 2 and a fixture 3. When cutting and trimming the resistor, the resistor is placed on the operating table of the fixture 3, and the fixture 3 can The resistor placed on it is fixed to prevent it from moving during the cutting process and affect the precision and accuracy of cutting resistance. At the same time, the fixture 3 can also release the fixing of the resistor, so that the resistor can be removed from the fixture 3 when the resistance cutting is not performed, and it is convenient to replace a new resistor.
在对金属材料的电阻进行激光切割调阻时,可以采用高功率的激光,高功率的激光穿透力强,可以配备激光切割头1,通过激光切割头1发出的激光束来对电阻进行切割;且由于激光功率高,无法利用振镜来控制激光束移动;因此,本公开通过直接移动激光切割头1至待调阻的电阻处来对电阻进行切割调阻。When performing laser cutting and resistance adjustment on the resistance of metal materials, high-power lasers can be used. The high-power lasers have strong penetrating power and can be equipped with a laser cutting head 1. The laser beam emitted by the laser cutting head 1 can cut the resistance ; And because the laser power is high, the galvanometer cannot be used to control the movement of the laser beam; therefore, the present disclosure directly moves the laser cutting head 1 to the resistor to be adjusted to cut and adjust the resistance.
激光切割头1能够发出高功率的激光束;激光切割头1位于第一多轴导轨2上,第一多轴导轨2的X轴导轨、Y轴导轨和Z轴导轨共同限定出一个三维空间,第一多轴导轨2能够带动激光切割头1在该三维空间内运动,也即第一多轴导轨2能够带动激光切割头1在x轴、y轴和z轴的方向上运动;治具3位于该三维空间内,因此在将待调阻的电阻固定在治具3上后,第一多轴导轨2能够带动激光切割头1移动至位于治具3上的电阻的上方,并进一步精确调整激光切割头1的位置,使激光切割头1移动至待调阻的电阻需要进行激光切割的位置,然后开启激光切割头1使其发出激光束,对电阻进行激光切割调阻。在完成一次切割调阻后,可以继续移动激光切割头1至下一处需要切割的位置继续切割调阻的工作。从而,可以根据金属电阻需要切割的不同位置,依次移动激光切割头1的位置,完成对其的阻值调整;并且通过第一多轴导轨2能够快速和精确地移动激光切割头1至指定位置,对激光切割头1进行快速和精确定位,从而提高调阻的精度和效率。The laser cutting head 1 can emit a high-power laser beam; the laser cutting head 1 is located on the first multi-axis guide 2, and the X-axis guide, Y-axis guide and Z-axis guide of the first multi-axis guide 2 jointly define a three-dimensional space. The first multi-axis guide rail 2 can drive the laser cutting head 1 to move in the three-dimensional space, that is, the first multi-axis guide rail 2 can drive the laser cutting head 1 to move in the x-axis, y-axis and z-axis directions; fixture 3 Located in the three-dimensional space, so after fixing the resistor to be adjusted on the fixture 3, the first multi-axis guide 2 can drive the laser cutting head 1 to move above the resistor on the fixture 3, and further accurately adjust The position of the laser cutting head 1 moves the laser cutting head 1 to the position where the resistance to be adjusted requires laser cutting, and then the laser cutting head 1 is turned on to emit a laser beam to perform laser cutting and resistance adjustment on the resistance. After finishing a cutting and adjusting resistance, you can continue to move the laser cutting head 1 to the next position to be cut to continue cutting and adjusting resistance. Therefore, the position of the laser cutting head 1 can be moved in sequence according to the different positions where the metal resistance needs to be cut to complete the resistance adjustment; and the laser cutting head 1 can be quickly and accurately moved to the specified position through the first multi-axis guide 2 , The laser cutting head 1 is quickly and accurately positioned, thereby improving the precision and efficiency of resistance adjustment.
请参阅图6,可选的,治具3的操作台上形成有压件31,压件31的数量可以为两个,两个压件31间隔相对设置,通过两个压件31能够分别对电阻宽度方向的两侧进行压制,以对操作台上的电阻进行固定;且每个压件31均与一个升降驱动装置的活动端相连接,通过升降驱动装置能够驱动压件31的升降。当需要将电阻放置于治具3的操作台上时,先通过升降驱动装置驱动两个压件31向远离治具3的操作台的方向运动,使压件31与操作台之间具有间距以形成夹持空间,然后将电阻从一侧置入操作台和压件31之间,然后再次通过升降驱动装置驱动使两个压件31向靠近操作台的方向运动,使夹持空间缩小,利用压件31将电阻压紧于压件31和操作台之间,从而将电阻稳固地压制在治具3上,防止其在调阻过程中发生窜动,影响调阻的精度和效率。Referring to FIG. 6, optionally, a pressing piece 31 is formed on the operating table of the jig 3, and the number of pressing pieces 31 can be two. The two pressing pieces 31 are arranged opposite to each other. The two sides in the width direction of the resistance are pressed to fix the resistance on the operating table; and each pressing member 31 is connected to a movable end of a lifting driving device, and the lifting driving device can drive the lifting of the pressing member 31. When the resistance needs to be placed on the operating table of the fixture 3, the two pressing pieces 31 are first driven to move away from the operating table of the fixture 3 through the lifting drive device, so that the pressing piece 31 and the operating table have a distance between them. The clamping space is formed, and then the resistance is inserted between the operating table and the pressing piece 31 from one side, and then the two pressing pieces 31 are driven by the lifting drive device to move closer to the operating table to reduce the clamping space and use The pressing piece 31 presses the resistor between the pressing piece 31 and the operating table, thereby firmly pressing the resistor on the jig 3 to prevent it from moving during the resistance adjustment process, which affects the accuracy and efficiency of the resistance adjustment.
显然,还可以通过设置一个升降驱动装置来同时控制两个压件31的升降运动。Obviously, it is also possible to control the lifting movement of the two pressing members 31 at the same time by setting a lifting drive device.
此外,压件31的数量可以不限于是两个,还可以是一个、三个或者四个等。In addition, the number of pressing members 31 may not be limited to two, and may also be one, three, or four.
在本公开中,如图1至图5所示,激光调阻机还包括料仓4和取放料机构5;料仓4配置成存放电阻,且料仓4的上方为敞口端,通过该敞口端,在调阻工作开始前,将电阻装填与料仓内;在调阻工作进行的过程中,通过该敞口端可以取出待调阻的电阻以进行后续的调阻作业。In the present disclosure, as shown in Figures 1 to 5, the laser trimmer also includes a silo 4 and a material picking and unloading mechanism 5; the silo 4 is configured to store resistors, and the upper side of the silo 4 is an open end, The open end is filled with resistors in the silo before the resistance adjustment work starts; in the process of the resistance adjustment work, the resistance to be adjusted can be taken out through the open end for subsequent resistance adjustment operations.
请结合图5,可选的,取放料机构5能够在料仓4和治具3之间往复移动,且取放料机构5的一端形成有取料端53,通过取料端53能够拾取料仓4内的待调阻的电阻,并将待调阻的电阻移动至治具3上,以进行后续的切割调阻工作。且在调阻作业完成后,可以利用取放料机构5从治具3上将完成调阻的电 阻取下。Please refer to Figure 5, optionally, the picking and unwinding mechanism 5 can reciprocate between the silo 4 and the jig 3, and one end of the picking and unwinding mechanism 5 is formed with a picking end 53, which can pick up through the picking end 53 The resistance to be adjusted in the silo 4 is moved to the jig 3 for subsequent cutting and resistance adjustment. And after the resistance adjustment operation is completed, the material picking and discharging mechanism 5 can be used to remove the resistance that has been adjusted from the jig 3.
在进行激光调阻作业前,可以将一定数量的需要调阻的电阻装填于料仓4内,然后通过取放料机构5依次逐个将待调阻的电阻移动至治具3上进行调阻,从而提高工作效率,降低操作人员的劳动强度。Before the laser trimming operation, a certain number of resistors that need to be trimmed can be loaded into the silo 4, and then the resistors to be trimmed are moved to the fixture 3 one by one through the picking and unloading mechanism 5. Thereby improving work efficiency and reducing the labor intensity of operators.
可选的,一定数量待调阻的电阻可以以层叠的方式排布,取放料机构5从上至下依次取出电阻。Optionally, a certain number of resistors to be adjusted can be arranged in a layered manner, and the material taking and discharging mechanism 5 takes out the resistors in order from top to bottom.
在本公开中,如图2和图3所示,料仓4内间隔设置有上料部41和下料部42;上料部41和下料部42均包括料盘43和升降装置44,其中料盘43配置成放置电阻,可选的,上料部41的料盘43配置成放置调阻前的电阻,下料部42的料盘43配置成放置调阻后的电阻。上料部41和下料部42的料盘43均与各自的升降装置44相连接,升降装置44配置成驱动料盘43升降,从而提升或者降低电阻的高度。In the present disclosure, as shown in Figs. 2 and 3, the silo 4 is provided with a feeding part 41 and a feeding part 42 at intervals; the feeding part 41 and the feeding part 42 each include a feeding tray 43 and a lifting device 44, The tray 43 is configured to place a resistor. Optionally, the tray 43 of the loading part 41 is configured to place the resistor before adjusting the resistance, and the tray 43 of the feeding part 42 is configured to place the resistance after adjusting the resistance. The trays 43 of the loading part 41 and the unloading part 42 are both connected to their respective lifting devices 44, and the lifting devices 44 are configured to drive the trays 43 up and down, thereby increasing or reducing the height of the resistance.
具体使用时,当需要取出料仓4内的位于上料部41上的待调阻的电阻时,可以通过上料部41的升降装置44驱动上料部41的料盘43上升,使位于其上的电阻到达料仓4的敞口端,从而方便取放料机构5取出位于上料部41内的电阻;位于治具3上的调阻后的电阻需要通过取放料机构5放回料仓4的下料部42进行存放时,可以先将利用下料部42的升降装置44驱动下料部42对应的料盘43升起至敞口端,利用取放料机构5将调阻后的电阻放置于料盘43上后,再利用升降装置44使料盘43下降回料仓4内。如此设置,电阻能够收纳至料仓4中,电阻不易被污染,且电阻没有凸出料仓4,不会干扰电阻的调阻作业。In specific use, when the resistance to be adjusted on the loading portion 41 in the silo 4 needs to be taken out, the lifting device 44 of the loading portion 41 can be used to drive the tray 43 of the loading portion 41 to rise, so that it is located there. The resistance on the upper reaches the open end of the silo 4, so that it is convenient for the feeding and unwinding mechanism 5 to take out the resistance in the feeding part 41; the resistance adjusted on the jig 3 needs to be put back through the feeding and unwinding mechanism 5 When the blanking part 42 of the bin 4 is stored, the lifting device 44 of the blanking part 42 can be used to drive the feeding tray 43 corresponding to the blanking part 42 to the open end, and the feeding and unloading mechanism 5 is used to adjust the resistance. After placing the resistor of φ on the tray 43, the lifting device 44 is used to lower the tray 43 back into the bin 4. With this arrangement, the resistor can be stored in the silo 4, the resistor is not easily contaminated, and the resistor does not protrude from the silo 4, which will not interfere with the resistance adjustment operation of the resistor.
在进行切割调阻作业时,首先将需要调阻的电阻放置于料仓4的上料部41处,通过取放料机构5拾取该待调阻的电阻,并将其移动至治具3上,完成后续的切割调阻作业;一个电阻完成切割调阻后,取放料机构5拾取位于治具3上的电阻,并将其放回料仓4的下料部42内,然后再重新将另一个位于上料部41内的待调阻的电阻放置到治具3上;从而逐个完成对料仓4内的待调阻的电阻的激光切割调阻,和调阻后电阻的存放。When cutting and adjusting the resistance, first place the resistance to be adjusted at the loading part 41 of the silo 4, pick up the resistance to be adjusted by the picking and unloading mechanism 5, and move it to the fixture 3 , To complete the subsequent cutting and resistance adjustment operations; after a resistor completes the cutting and resistance adjustment, the pick-and-place mechanism 5 picks up the resistor on the fixture 3 and puts it back into the blanking section 42 of the silo 4, and then re Another resistor to be adjusted in the loading part 41 is placed on the jig 3; thus, the laser cutting and adjustment of the resistors to be adjusted in the silo 4 and the storage of the resistors after the adjustment are completed one by one.
因此,通过在料仓4内设置上料部41和下料部42,能够同时放置待调阻的电阻,并能够对调阻后的电阻进行回收,整个作业过程无需人工反复操作,从而提高工作效率,降低操作人员的劳动强度。Therefore, by providing the loading part 41 and the unloading part 42 in the silo 4, the resistance to be adjusted can be placed at the same time, and the resistance after the adjustment can be recovered, and the entire operation process does not need to be manually repeated, thereby improving work efficiency , Reduce the labor intensity of the operator.
需要说明的是,激光调阻机还包括控制***,激光切割头1、第一多轴导轨2、治具3、料仓4和取放料机构5均与控制***通信连接,例如,激光切割头1、第一多轴导轨2、治具3、料仓4和取放料机构5均与控制***通过 导线电连接,或者通过无线网以及局域网连接;通过控制***能够精确地控制各部件的工作,实现自动化操作,从而提高作业效率,降低劳动强度。It should be noted that the laser trimmer also includes a control system. The laser cutting head 1, the first multi-axis guide 2, the fixture 3, the silo 4, and the picking and unloading mechanism 5 are all communicatively connected to the control system, for example, laser cutting The head 1, the first multi-axis guide rail 2, the fixture 3, the silo 4 and the material picking and unloading mechanism 5 are all electrically connected to the control system through wires, or through wireless networks and local area networks; the control system can accurately control the components Work, realize automatic operation, thereby improve work efficiency and reduce labor intensity.
在本公开中,如图4和图5所示,取放料机构5包括第二多轴导轨51和机械手52;机械手52与第二多轴导轨51相连接,第二多轴导轨51的X轴导轨、Y轴导轨和Z轴导轨共同限定出一个三维空间,位于第二多轴导轨51上的机械手52能够在该三维空间内运动,也即第二多轴导轨51能够带动机械手52在x轴、y轴和z轴方向上运动。同时料仓4和治具3也位于该三维空间内,因此通过第二多轴导轨51能够带动机械手52在料仓4和治具3之间往复运动,高效及准确地完成电阻的输送工作。In the present disclosure, as shown in FIGS. 4 and 5, the picking and unloading mechanism 5 includes a second multi-axis guide rail 51 and a manipulator 52; the manipulator 52 is connected to the second multi-axis guide rail 51, and the X of the second multi-axis guide rail 51 The axis guide rail, the Y axis guide rail and the Z axis guide rail jointly define a three-dimensional space. The manipulator 52 located on the second multi-axis guide rail 51 can move in the three-dimensional space, that is, the second multi-axis guide rail 51 can drive the manipulator 52 in x Axis, y-axis, and z-axis. At the same time, the silo 4 and the jig 3 are also located in the three-dimensional space, so the manipulator 52 can be driven to reciprocate between the silo 4 and the jig 3 through the second multi-axis guide rail 51 to efficiently and accurately complete the resistance conveying work.
可选的,机械手52的一端形成取料端53,通过取料端53能够拾取位于料仓4或治具3上的电阻。取料端53内形成有真空腔室,真空腔室与真空设备相连通,通过真空设备抽取真空腔室内的气体,使其形成负压环境。Optionally, one end of the manipulator 52 is formed with a reclaiming end 53, through which the reclaiming end 53 can pick up the resistance located on the silo 4 or the jig 3. A vacuum chamber is formed in the take-out end 53, and the vacuum chamber is in communication with the vacuum device, and the gas in the vacuum chamber is extracted by the vacuum device to form a negative pressure environment.
可选的,取料端53的下端设置有至少一个吸附管54,吸附管54的一端与真空腔室相连通,另一端配置成与电阻接触从而吸附电阻;当吸附管54的数量为多个时,多个吸附管54沿直线方向间隔排布,该直线方向可以沿电阻的长度方向延伸,从而使机械手52对电阻的吸附更牢固稳定,防止机械手52在移动电阻的过程中发生电阻掉落的情况,提高安全性。Optionally, at least one adsorption tube 54 is provided at the lower end of the taking end 53, one end of the adsorption tube 54 is connected to the vacuum chamber, and the other end is configured to be in contact with the resistor to adsorb the resistor; when the number of adsorption tubes 54 is more than one At this time, a plurality of adsorption tubes 54 are arranged at intervals along a linear direction, which can extend along the length of the resistor, so that the manipulator 52 can absorb the resistor more firmly and stably, and prevent the manipulator 52 from dropping the resistor during the movement of the resistor. Situation, improve safety.
当通过机械手52拾取电阻时,移动机械手52,使取料端53位于电阻的上方,并使吸附管54朝向电阻的一端贴附于电阻上,开启真空设备,真空腔室和吸附管54内形成负压,从而将电阻吸附于取料端53上。When picking up the resistor by the manipulator 52, move the manipulator 52 so that the take-out end 53 is located above the resistor, and the adsorption tube 54 is attached to the resistor toward the end of the resistor, and the vacuum device is turned on. The vacuum chamber and the adsorption tube 54 are formed Negative pressure, so that the resistor is adsorbed on the take-out end 53.
可选的,取料端53内的真空腔室的数量为两个,两个真空腔室间隔地设置于取料端53内且相互独立,且两个真空腔室均与真空设备相连通。每个真空腔室的下方均设置有多个吸附管54,从而在其中一个真空腔室发生泄露无法形成负压且无法完成吸取电阻的工作时,可以通过另一个真空腔室和对应的吸附管54完成该项工作;使整个激光切割调阻工作能够继续顺利进行,不影响工作效率。Optionally, the number of vacuum chambers in the take-out end 53 is two, and the two vacuum chambers are arranged in the take-out end 53 at intervals and are independent of each other, and the two vacuum chambers are both connected with the vacuum equipment. A plurality of adsorption tubes 54 are arranged below each vacuum chamber, so that when one of the vacuum chambers leaks and cannot form negative pressure and cannot complete the work of suction resistance, the other vacuum chamber and the corresponding adsorption tube can be passed 54 Complete the work; enable the entire laser cutting resistance adjustment work to continue smoothly without affecting work efficiency.
在本公开中,如图4所示,机械手52的数量为两个,两个机械手52并排设置于第二多轴导轨51上,当取放料机构5移动至料仓4上方,且其中一个机械手52正对下方的上料部41时,另一个机械手52能够正对下方的下料部42。换句话说,当取放料机构5上的两个机械手52中的一个拾取完成调阻后的电阻并移动至料仓4的上方时,该机械手52可以将电阻放置于下料部42上,且两个机械手52中的另一个刚好与上料部41对准,从而能够将上料部41上的待调阻的电阻拾取,从而同时完成取料和上料的动作,提高效率。In the present disclosure, as shown in FIG. 4, the number of manipulators 52 is two, and the two manipulators 52 are arranged side by side on the second multi-axis guide rail 51. When the picking and unloading mechanism 5 moves to the top of the silo 4, one of them When the manipulator 52 is directly facing the lower feeding part 41, the other manipulator 52 can be directly facing the lower feeding part 42. In other words, when one of the two manipulators 52 on the picking and unloading mechanism 5 picks up the resistance after adjusting the resistance and moves to the top of the silo 4, the manipulator 52 can place the resistance on the unloading part 42, And the other of the two manipulators 52 is just aligned with the loading part 41, so that the resistance to be adjusted on the loading part 41 can be picked up, so as to complete the actions of reclaiming and loading at the same time, improving efficiency.
在针对治具3作业时,两个机械手52中的一个的吸附端53上吸附有一个待调阻的电阻,先通过没有吸附待调阻的电阻的机械手52将位于治具3上的调阻后电阻取出后,然后通过另一个机械手52放入吸附于其吸附端的待调阻的电阻。When working on the jig 3, a resistor to be adjusted is adsorbed on the suction end 53 of one of the two manipulators 52, and the resistance to be adjusted on the jig 3 is first adjusted by the manipulator 52 that does not absorb the resistor to be adjusted. After the rear resistor is taken out, another manipulator 52 is used to put in the resistor to be adjusted which is adsorbed on the suction end thereof.
随后,两个机械手52一同移动至料仓4的上方,吸附有调阻后电阻的机械手52位于下料部42的上方,另一个机械手52位于上料部41的上方;在完成对调阻后的电阻的放置作业的同时,完成对另一个待调阻的电阻的吸取作业;然后再一次移动到治具3处,重复上述过程。从而,通过设置两个机械手52同时完成对待调阻的电阻和调阻后电阻的取放工作,进一步地提高了工作效率。Subsequently, the two manipulators 52 move to the top of the silo 4 together, the manipulator 52 with the resistance after resistance adjustment is located above the unloading part 42, and the other manipulator 52 is located above the feeding part 41; after the resistance adjustment is completed At the same time as the placement of the resistor, complete the absorption of another resistor to be adjusted; then move to the fixture 3 again and repeat the above process. Therefore, by setting two manipulators 52 to simultaneously complete the fetching and placing work of the resistance to be adjusted and the resistance after the adjustment, the work efficiency is further improved.
在本公开中,如图6所示,激光调阻机还包括托盘61和旋转驱动装置6,旋转驱动装置6能够驱动托盘61在水平面内转动;治具3放置于托盘61上,当治具3上固定夹持有电阻时,通过启动旋转驱动装置6能够带动托盘61转动,治具3和位于其上的电阻随托盘61在水平面内转动;同时通过旋转驱动装置6能够精确地控制其旋转角度,从而实现对电阻的放置角度的精确调整,进而提高电阻阻值调整的精确度。In the present disclosure, as shown in FIG. 6, the laser trimmer further includes a tray 61 and a rotating drive device 6. The rotating drive device 6 can drive the tray 61 to rotate in a horizontal plane; the jig 3 is placed on the tray 61 and used as the jig When a resistor is fixed and clamped on 3, the pallet 61 can be driven to rotate by starting the rotary drive device 6, and the fixture 3 and the resistor on it rotate in the horizontal plane with the pallet 61; at the same time, the rotation drive device 6 can accurately control its rotation Angle, so as to realize the precise adjustment of the placement angle of the resistor, thereby improving the accuracy of the adjustment of the resistance value.
在本公开中,如图7所示,激光调阻机还包括定位相机7,在对治具3上的电阻进行切割调阻前,需要通过定位相机7对治具3上的电阻进行精准定位;定位相机7位于第一多轴导轨2上,定位相机7也能够在第一多轴导轨2的X轴导轨、Y轴导轨和Z轴导轨共同限定的三维空间内运动,使定位相机7能够移动至治具3上的电阻上方;移动定位相机7,对电阻进行多点拍摄,获取电阻多点所在的位置,根据多点定位判断该电阻的长度和宽度方向是否是分别朝着X轴导轨的方向和Y轴导轨的方向延伸;如果电阻倾斜了一定角度,通过治具3下方的旋转驱动装置6,调整电阻的方向,使其长度和宽度方向分别朝着X轴导轨的方向和Y轴导轨的方向延伸,从而完成对电阻的定位,使电阻位于预设位置;通过定位相机7和旋转驱动装置6的配合作用,能够对电阻在切割调阻前进行精准定位,能够使激光切割头1在对电阻进行切割时,快速精准地移动至需要切割的位置,从而提高生产效率。In the present disclosure, as shown in FIG. 7, the laser resistance trimmer also includes a positioning camera 7. Before cutting and adjusting the resistance on the fixture 3, the resistance on the fixture 3 needs to be accurately positioned by the positioning camera 7 The positioning camera 7 is located on the first multi-axis guide rail 2. The positioning camera 7 can also move in the three-dimensional space defined by the X-axis guide rail, Y-axis guide rail and Z-axis guide rail of the first multi-axis guide rail 2, so that the positioning camera 7 can Move to the top of the resistor on the fixture 3; move the positioning camera 7 to take a multi-point shot of the resistor to obtain the position of the resistor's multi-points, and judge whether the length and width of the resistor are respectively toward the X-axis guide rail according to the multi-point positioning If the resistance is inclined to a certain angle, adjust the direction of the resistance through the rotary drive device 6 under the jig 3 so that the length and width directions of the resistance are towards the direction of the X-axis guide and the Y-axis respectively The direction of the guide rail extends to complete the positioning of the resistance, so that the resistance is located at the preset position; through the cooperation of the positioning camera 7 and the rotary drive device 6, the resistance can be accurately positioned before cutting and adjusting the resistance, enabling the laser cutting head 1 When cutting the resistor, move it to the position that needs to be cut quickly and accurately, thereby improving production efficiency.
需要说明的是,定位相机7和旋转驱动装置6均与控制***通信连接,通过控制***控制定位相机7和旋转驱动装置6的工作状态,使二者配合完成对电阻的定位。定位相机7和旋转驱动装置6可以通过导线与控制***电连接,或者通过无线网实现通信连接。It should be noted that both the positioning camera 7 and the rotation driving device 6 are in communication connection with the control system, and the working state of the positioning camera 7 and the rotation driving device 6 are controlled by the control system, so that the two cooperate to complete the positioning of the resistance. The positioning camera 7 and the rotation driving device 6 may be electrically connected to the control system through a wire, or a communication connection may be realized through a wireless network.
在本公开中,如图6所示,激光调阻机还包括排渣通道32;治具3的操作台对应放置电阻的位置处开设有排渣口,排渣通道32的一端与排渣口相连通,在切割调阻过程中产生的残渣能够经过排渣口落入到排渣通道32内;排 渣通道32的另一端与引风设备相连通,通过引风设备形成抽吸力,使切割产生的残渣能够全部落入排渣通道32内,从而防止残渣堆积在电阻上,影响电阻的定位,从而影响电阻的切割调阻。In the present disclosure, as shown in FIG. 6, the laser trimmer also includes a slag discharge channel 32; the operating table of the jig 3 is provided with a slag discharge port corresponding to the position where the resistor is placed, and one end of the slag discharge channel 32 is connected to the slag discharge port. Are connected to each other, the residue generated during the cutting and adjusting process can fall into the slag discharge channel 32 through the slag discharge port; the other end of the slag discharge channel 32 is connected with the air induction device, and the suction force is formed by the air induction device to make The residues generated by cutting can all fall into the slag discharge channel 32, thereby preventing the residues from accumulating on the resistor, affecting the positioning of the resistor, and thus affecting the cutting resistance of the resistor.
在本公开中,如图7所示,激光切割头1上还设置有惰性气体接管口11,通过该惰性气体接管口11与惰性气体气源相连通,且惰性气体接管口11与激光切割头的喷嘴连通,使惰性气体能够从激光切割头1的喷嘴喷出,从而对切割调阻中的电阻进行吹扫,使调阻过程中产生的残渣更多地落入到下方的排渣通道32内,以免影响电阻的切割调阻。In the present disclosure, as shown in FIG. 7, the laser cutting head 1 is also provided with an inert gas connection port 11 through which the inert gas connection port 11 communicates with an inert gas source, and the inert gas connection port 11 is connected to the laser cutting head The nozzle is connected, so that the inert gas can be ejected from the nozzle of the laser cutting head 1, thereby purging the resistance in the cutting resistance adjustment process, so that more residues generated during the resistance adjustment process fall into the lower slag discharge channel 32 Inside, so as not to affect the cutting resistance of the resistance.
在本公开中,如图8所示,激光调阻机还包括防护罩8;由于对金属材料的电阻的切割采用的是高功率的激光,高功率激光穿透力强,危险性大,因此本公开的激光调阻机采用全封闭的设计,将料仓4、取放料机构5、激光切割头1、第一多轴导轨2和治具3均放置于防护罩8内,使得调阻的作业在封闭式环境下进行。In the present disclosure, as shown in Fig. 8, the laser trimmer also includes a protective cover 8. Because the resistance of metal materials is cut by a high-power laser, the high-power laser has strong penetrating power and high risk. The laser resistance trimmer of the present disclosure adopts a fully enclosed design. The silo 4, the material picking and unloading mechanism 5, the laser cutting head 1, the first multi-axis guide rail 2 and the jig 3 are all placed in the protective cover 8, so that the resistance is adjusted. The work is carried out in a closed environment.
可选的,防护罩8在靠近料仓4的一侧设置有封闭门81,在调阻作业开始前和结束时,可以开启封闭门81,取出料仓4内的调阻后的电阻,并放入新的一批需要调阻的电阻;在整个调阻的过程中封闭门81均通过一个安全门锁进行锁合。同时封闭门81上还设有观察窗82,可选的,观察窗82采用激光防护透明板,通过观察窗82可以观察防护罩8内调阻工作是否顺利进行。Optionally, the protective cover 8 is provided with a closed door 81 on the side close to the silo 4. Before and at the end of the resistance adjustment operation, the closed door 81 can be opened to take out the resistance adjusted resistance in the silo 4, and Put in a new batch of resistors that need to be adjusted; the closed door 81 is locked by a safety door lock during the entire resistance adjustment process. At the same time, the closed door 81 is also provided with an observation window 82. Optionally, the observation window 82 adopts a laser protective transparent plate. Through the observation window 82, it can be observed whether the resistance adjustment work in the protective cover 8 is smoothly performed.
最后应说明的是:以上各实施例仅用以说明本公开的技术方案,而非对其限制;尽管参照前述各实施例对本公开进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本公开各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure, not to limit them; although the present disclosure has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: It is still possible to modify the technical solutions described in the foregoing embodiments, or equivalently replace some or all of the technical features; these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present disclosure. range.
工业实用性:Industrial applicability:
综上所述,本公开提供了一种激光调阻机,电阻调阻精度高。In summary, the present disclosure provides a laser resistance trimmer with high resistance trimming accuracy.

Claims (20)

  1. 一种激光调阻机,其特征在于,包括激光切割头、第一多轴导轨和治具;A laser resistance trimmer, characterized in that it comprises a laser cutting head, a first multi-axis guide rail and a fixture;
    所述治具配置成固定待调阻的电阻;The fixture is configured to fix the resistance to be adjusted;
    所述激光切割头与所述第一多轴导轨相连接,所述第一多轴导轨能够带动所述激光切割头在三维空间内运动,使所述激光切割头能够移动至所述治具上的所述电阻的上方进行切割调阻。The laser cutting head is connected to the first multi-axis guide rail, and the first multi-axis guide rail can drive the laser cutting head to move in a three-dimensional space, so that the laser cutting head can move to the jig Cut and adjust the resistance above the resistor.
  2. 根据权利要求1所述的激光调阻机,其特征在于,还包括料仓和取放料机构;The laser resistance trimmer according to claim 1, further comprising a silo and a material picking and unloading mechanism;
    所述料仓配置成存放所述电阻,所述料仓设有敞口端,所述电阻能够经由所述敞口端被放入所述料仓或从所述料仓内取出;The silo is configured to store the resistor, and the silo is provided with an open end, and the resistor can be put into or taken out of the silo via the open end;
    所述取放料机构设有取料端,所述取料端能够拾取所述料仓内的所述电阻,将所述电阻移动至所述治具上。The picking and unloading mechanism is provided with a picking end, and the picking end can pick up the resistor in the silo and move the resistor to the jig.
  3. 根据权利要求2所述的激光调阻机,其特征在于,所述料仓内设置有上料部和下料部;The laser resistance trimming machine according to claim 2, characterized in that a loading part and an unloading part are provided in the bin;
    所述上料部配置成存放调阻前的所述电阻,所述下料部配置成存放调阻后的所述电阻;The loading part is configured to store the resistance before the resistance adjustment, and the unloading part is configured to store the resistance after the resistance adjustment;
    所述取放料机构能够将所述上料部内的所述电阻移动至所述治具上;所述取放料机构能够将所述治具上的调阻后的所述电阻移动至所述下料部内。The picking and unloading mechanism can move the resistor in the loading part to the jig; the picking and unloading mechanism can move the resistor after adjusting the resistance on the jig to the jig In the blanking department.
  4. 根据权利要求3所述的激光调阻机,其特征在于,所述上料部和所述下料部均包括料盘和升降装置;所述料盘配置成盛放所述电阻,所述升降装置的活动端与对应的所述料盘相连接,配置成驱动所述料盘升降,以使所述料盘上的所述电阻到达所述敞口端。The laser resistance trimmer according to claim 3, wherein the loading part and the unloading part both comprise a material tray and a lifting device; the material tray is configured to hold the resistor, and the lifting device The movable end of the device is connected with the corresponding material tray, and is configured to drive the material tray up and down so that the resistance on the material tray reaches the open end.
  5. 根据权利要求2-4中任一项所述的激光调阻机,其特征在于,所述取放料机构包括第二多轴导轨和机械手;The laser resistance trimming machine according to any one of claims 2-4, wherein the picking and unloading mechanism comprises a second multi-axis guide rail and a manipulator;
    所述机械手与所述第二多轴导轨相连接,所述第二多轴导轨能够带动所述机械手在三维空间内运动,以使所述机械手能够拾取或者释放位于所述料仓和所述治具上的所述电阻;The manipulator is connected to the second multi-axis guide rail, and the second multi-axis guide rail can drive the manipulator to move in a three-dimensional space, so that the manipulator can pick up or release the silo and the treatment. The resistance on the tool;
    所述机械手的一端形成所述取料端;所述取料端内形成有真空腔室,所述真空腔室配置成与真空设备相连通;One end of the manipulator forms the take-out end; a vacuum chamber is formed in the take-out end, and the vacuum chamber is configured to communicate with vacuum equipment;
    所述真空腔室的下方设置有至少一个与其相连通的吸附管,所述吸附管配置成吸附所述电阻。At least one adsorption tube communicating with the vacuum chamber is provided below the vacuum chamber, and the adsorption tube is configured to adsorb the resistor.
  6. 根据权利要求5所述的激光调阻机,其特征在于,所述吸附管设置有多个,多个所述吸附管沿直线延伸,其中,所述直线与设于所述治具上的电阻的长度方向延伸。The laser resistance trimmer according to claim 5, wherein a plurality of said adsorption tubes are provided, and the plurality of said adsorption tubes extend along a straight line, wherein the straight line is consistent with the resistance provided on the jig The length direction extends.
  7. 根据权利要求5或者6所述的激光调阻机,其特征在于,所述取料端设置有两个相互独立的真空腔室,每个所述真空腔室均配置成与真空设备连通,每个所述真空腔室设有至少一个所述吸附管。The laser trimmer according to claim 5 or 6, characterized in that the reclaiming end is provided with two mutually independent vacuum chambers, each of the vacuum chambers is configured to communicate with a vacuum device, each At least one adsorption tube is provided in each of the vacuum chambers.
  8. 根据权利要求5-7中任一项所述的激光调阻机,其特征在于,所述机械手的数量为两个;The laser resistance trimmer according to any one of claims 5-7, wherein the number of the manipulators is two;
    两个所述机械手并排设置于所述第二多轴导轨上,且两个所述机械手中的一个所述机械手配置成吸取所述料仓内的所述电阻,并将其移动至所述治具上;The two manipulators are arranged side by side on the second multi-axis guide rail, and one of the two manipulators is configured to suck the resistance in the bin and move it to the treatment With
    两个所述机械手中的另一个所述机械手配置成吸取所述治具上的所述电阻,并将其移动至所述料仓内。The other manipulator of the two manipulators is configured to suck the resistance on the jig and move it into the bin.
  9. 根据权利要求2-8中任一项所述的激光调阻机,其特征在于,还包括防护罩;The laser resistance trimmer according to any one of claims 2-8, further comprising a protective cover;
    所述防护罩罩设于所述料仓、所述取放料机构、所述激光切割头、所述第一多轴导轨和所述治具的外侧;The protective cover is arranged on the outer side of the storage bin, the picking and unloading mechanism, the laser cutting head, the first multi-axis guide rail and the jig;
    所述防护罩设有开口,所述防护罩上活动连接有封闭门,所述封闭门配置成开启或者关闭所述开口。The protective cover is provided with an opening, and a closed door is movably connected to the protective cover, and the closed door is configured to open or close the opening.
  10. 根据权利要求9所述的激光调阻机,其特征在于,所述封闭门上设置有观察窗,所述观察窗采用激光防护透明板制成。The laser resistance trimmer according to claim 9, wherein an observation window is provided on the closed door, and the observation window is made of a laser protective transparent plate.
  11. 根据权利要求9或者10所述的激光调阻机,其特征在于,所述封闭门与所述防护罩通过门锁连接。The laser resistance trimmer according to claim 9 or 10, wherein the closed door and the protective cover are connected by a door lock.
  12. 根据权利要求1-11中任一项所述的激光调阻机,其特征在于,还包括托盘和旋转驱动装置;The laser trimmer according to any one of claims 1-11, further comprising a tray and a rotating drive device;
    所述治具位于所述托盘上,所述旋转驱动装置与所述托盘相连接,配置成驱动所述托盘和所述治具在水平面内转动。The jig is located on the tray, and the rotation driving device is connected with the tray and is configured to drive the tray and the jig to rotate in a horizontal plane.
  13. 根据权利要求12所述的激光调阻机,其特征在于,还包括定位相机,所述定位相机设于所述第一多轴导轨上,所述第一多轴导轨能够驱动所述定位相机在三维空间内运动;所述定位相机配置成采集位于所述治具上的电阻的图像以获取所述电阻的位置信息,并将所述位置信息传输至所述旋转驱动装置,所述旋转驱动装置能够依据所述位置信息带动所述电阻旋转以使所述电阻位于预设位置。The laser resistance trimmer of claim 12, further comprising a positioning camera, the positioning camera is provided on the first multi-axis guide rail, the first multi-axis guide rail can drive the positioning camera in Movement in a three-dimensional space; the positioning camera is configured to collect an image of a resistor located on the jig to obtain position information of the resistor, and transmit the position information to the rotation driving device, the rotation driving device The resistance can be driven to rotate according to the position information so that the resistance is located at a preset position.
  14. 根据权利要求1-13中任一项所述的激光调阻机,其特征在于,还包括定位相机;The laser trimming machine according to any one of claims 1-13, further comprising a positioning camera;
    所述定位相机位于所述第一多轴导轨上,所述第一多轴导轨能够带动所述定位相机移动到所述治具上的所述电阻的上方。The positioning camera is located on the first multi-axis guide rail, and the first multi-axis guide rail can drive the positioning camera to move above the resistor on the jig.
  15. 根据权利要求1-14中任一项所述的激光调阻机,其特征在于,还包括排渣通道;The laser trimming machine according to any one of claims 1-14, further comprising a slag discharge channel;
    所述治具上对应放置所述电阻的位置开设有排渣口,所述排渣通道的一端与所述排渣口相连通,所述排渣通道的另一端配置成与引风设备相连通。A slag discharge port is provided on the fixture corresponding to the position where the resistor is placed, one end of the slag discharge channel is connected to the slag discharge port, and the other end of the slag discharge channel is configured to be connected to an induced draft device .
  16. 根据权利要求1-15中任一项所述的激光调阻机,其特征在于,所述激光切割头上设置有惰性气体接管口;The laser resistance trimmer according to any one of claims 1-15, wherein the laser cutting head is provided with an inert gas nozzle;
    所述惰性气体接管口的一端与所述激光切割头的喷嘴相连通,所述惰性气体接管口的另一端配置成与惰性气体供气设备相连通。One end of the inert gas nozzle is communicated with the nozzle of the laser cutting head, and the other end of the inert gas nozzle is configured to communicate with an inert gas supply device.
  17. 根据权利要求1-16中任一项所述的激光调阻机,其特征在于,所述激光调阻机还包括压件,所述压件与所述治具的操作台连接,所述压件与所述操作台之间形成配置成夹持所述电阻的夹持空间。The laser trimming machine according to any one of claims 1-16, wherein the laser trimming machine further comprises a pressing piece, the pressing piece is connected with the operating table of the jig, and the pressing A clamping space configured to clamp the resistor is formed between the piece and the operating table.
  18. 根据权利要求17所述的激光调阻机,其特征在于,所述压件设置有两个,两个所述压件间隔设置,配置成分别与位于所述治具上的所述电阻的两侧抵持。The laser resistance trimmer according to claim 17, characterized in that there are two pressing pieces provided, and the two pressing pieces are arranged at intervals, and are arranged to be respectively connected with two of the resistors on the jig. Side resistance.
  19. 根据权利要求17或者18所述的激光调阻机,其特征在于,所述激光调阻机还包括升降驱动装置,所述升降驱动装置的升降端与所述压件连接,配置成驱动所述压件靠近或者远离所述操作台。The laser trimmer according to claim 17 or 18, wherein the laser trimmer further comprises a lifting drive device, and the lifting end of the lifting drive device is connected to the pressing member and configured to drive the The pressing piece is close to or away from the operating table.
  20. 根据权利要求1-19中任一项所述的激光调阻机,其特征在于,还包括 控制***,所述激光切割头、所述第一多轴导轨以及所述治具均与所述控制***通信连接。The laser resistance trimming machine according to any one of claims 1-19, further comprising a control system, the laser cutting head, the first multi-axis guide rail and the jig are all connected with the control System communication connection.
PCT/CN2020/099441 2019-07-09 2020-06-30 Laser resistor trimmer WO2021004339A1 (en)

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