WO2020259312A1 - 一种洗衣机减速离合装置及洗衣机 - Google Patents
一种洗衣机减速离合装置及洗衣机 Download PDFInfo
- Publication number
- WO2020259312A1 WO2020259312A1 PCT/CN2020/095720 CN2020095720W WO2020259312A1 WO 2020259312 A1 WO2020259312 A1 WO 2020259312A1 CN 2020095720 W CN2020095720 W CN 2020095720W WO 2020259312 A1 WO2020259312 A1 WO 2020259312A1
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- WIPO (PCT)
- Prior art keywords
- brake wheel
- washing machine
- shaft
- input shaft
- washing
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/30—Driving arrangements
- D06F37/40—Driving arrangements for driving the receptacle and an agitator or impeller, e.g. alternatively
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F23/00—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry
- D06F23/04—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry and rotating or oscillating about a vertical axis
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
Definitions
- the invention relates to the technical field of washing machines, in particular to a decelerating clutch device for washing machines and washing machines.
- Washing machine as a kind of household appliance, has gradually become an indispensable part of people's life, and fully automatic pulsator washing machine, as a main type of washing machine, has a wider range of applications.
- the working mode of the existing fully automatic pulsator washing machine is generally that during washing and rinsing, the driving device drives the pulsator of the washing machine forward and reverse through the deceleration clutch device, and during dehydration, the driving device drives the pulsator and washing tub of the washing machine through the deceleration clutch device. Synchronous high-speed rotation.
- the application number is 02804912.8, which is named a transmission mechanism for generating two-way rotation, a washing machine and method for generating two-way washing, and related inner tubs and agitators.
- Chinese invention patent which discloses a two-way drive transmission mechanism suitable for use in washing machines. It includes a power input end and two power output ends, one of which is connected to an agitator shaft (10 ) Is connected to make the agitator shaft rotate in a first direction; and the other power output end is connected to an inner barrel shaft (11), and the inner barrel shaft rotates in a second direction opposite to the first direction.
- a washing machine for producing two-way washing and a washing method capable of producing two-way washing in the washing machine.
- An agitator and inner tub for washing machines discloses a transmission mechanism that enables the washing machine to generate bidirectional drive.
- the specific structure of the transmission mechanism is disclosed in the specification.
- the patent solves the existing problems to a certain extent.
- the automatic pulsator washing machine has a single power driving mode during washing, but the disclosed transmission mechanism has a complex structure, high manufacturing and assembly difficulties, and high manufacturing costs.
- the deceleration clutch device of the existing pulsator washing machine adopts structures such as a wrap spring, a ratchet wheel, a pawl, etc., which makes the overall structure relatively complicated, and the movement is complicated and the stability is poor in the process of switching working states.
- the present invention aims to provide a washing machine decelerating clutch device with simple structure, low cost and high stability, which can realize diversified driving of the existing fully automatic pulsator washing machine during washing.
- the first objective of the present invention is to provide a decelerating clutch device for a washing machine. Specifically, the following technical solutions are adopted:
- a deceleration clutch device for washing machine including:
- the brake wheel shaft is sleeved on the outside of the input shaft and one end cover is fixed to the open end of the brake wheel;
- the wheel train is set in the internal cavity of the brake wheel
- the clutch mechanism is used to lock only the brake wheel shaft so that the input shaft rotates alone, or release the brake wheel shaft and connect the brake wheel shaft with the input shaft, so that the input shaft and the brake wheel rotate synchronously.
- the clutch mechanism locks the brake wheel shaft so that the brake wheel does not rotate with the input shaft. At this time, the washing machine performs a normal washing process. When dehydration is required, the clutch mechanism releases the brake wheel shaft and connects the brake wheel shaft with the input shaft, so that the rotation of the input shaft drives the brake wheel shaft and the brake wheel to rotate integrally.
- the clutch mechanism includes a torque transmission sleeve, a coupling disc, and a positioning disc
- the torque transmission sleeve is sleeved on the input shaft and rotates integrally with it
- the positioning disc is sleeved on the outside of the brake wheel shaft.
- Fixed the coupling disc is sleeved on the brake wheel shaft, is located between the torque transmission sleeve and the positioning disc and can only slide in the axial direction.
- the coupling disc slides toward the positioning disc and is connected to the positioning disc, the positioning disc
- the brake wheel shaft is locked by the coupling disc, so that the input shaft rotates alone.
- the torque transmission sleeve When the coupling disc slides toward the torque transmission sleeve and is connected to the torque transmission sleeve, the torque transmission sleeve is linked with the brake shaft through the coupling disc, so that the input shaft and the brake The axles rotate synchronously.
- the coupling disc includes a connecting hole, an inner spline is arranged on the inner wall of the connecting hole, an outer spline is arranged on the brake wheel shaft, and the connecting disc is splined with the brake wheel shaft,
- the positioning disc restricts the rotation of the coupling disc in the circumferential direction, thereby locking the brake wheel shaft;
- the positioning disc slides towards the torque transmission sleeve and is connected to the torque transmission sleeve ,
- the torque transmission sleeve and the coupling disc are linked in the circumferential direction, and the torque transmission sleeve drives the brake wheel shaft to rotate through the coupling disc.
- the brake wheel shaft and the coupling disc are connected by splines, then the brake wheel and the coupling disc rotate in the circumferential direction, and the coupling disc can slide along the axis of the brake axle, when the coupling disc slides to one side
- the positioning disk and the coupling disk are integrated in the circumferential direction.
- the position of the positioning disk is fixed, and the coupling disk is locked in the circumferential direction. Therefore, the brake wheel shaft is also locked and cannot be rotated.
- the input shaft When rotating, the brake wheel shaft and brake wheel will not follow the rotation, but keep their positions fixed; when the coupling disc slides to the other side to connect with the torque transmission sleeve, the torque transmission sleeve and the coupling disc are linked in the circumferential direction , When the input shaft rotates, the torque transmission sleeve rotates integrally, and the coupling disc, brake wheel shaft, and brake wheel also rotate integrally.
- the two ends of the coupling disc are respectively provided with meshing teeth for meshing with the torque transmission sleeve and the positioning disc.
- the coupling disc slides toward the positioning disc, the coupling disc engages with the positioning disc, and the positioning disc restricts the coupling disc in the circumferential direction.
- the torque transmission sleeve, the coupling disc and the brake wheel shaft are linked in the direction of rotation.
- the coupling disc includes an upper annular body and a lower annular body connected to the bottom of the upper annular body and arranged coaxially.
- the diameter of the upper annular body is larger than the diameter of the lower annular body, and one end of the upper annular body away from the lower annular body is provided with a round engagement.
- the teeth are used for meshing with the positioning plate, and one end of the lower ring body away from the upper ring body is provided with a round of meshing teeth for meshing with the meshing teeth on the torque transmission sleeve.
- the coupling disc is sleeved on the outside of the brake wheel shaft, and the torque transmission sleeve is sleeved on the input shaft. Therefore, the size of the coupling disc is larger than the torque transmission sleeve, and the meshing teeth at both ends of the coupling disc need to be separately adjusted
- the meshing parts are arranged. Therefore, the present invention sets the coupling disc as an upper ring body and a lower ring body.
- the upper ring body has a large diameter, so it is provided with meshing teeth for matching with the positioning disc, and the lower ring body has a small diameter, so it is set for Through the structural design of the meshing teeth engaged by the torque transfer sleeve, the switching state of the clutch mechanism is more stable.
- the deceleration clutch device includes an outer casing fixedly arranged on the washing tub of the washing machine, the brake wheel is installed in the outer casing, and the positioning disc is fixedly installed on the outer casing.
- the outer casing is directly fixed to the outer tub of the washing tub of the washing machine, so the outer casing and the outer tub of the washing machine are integrally fixed, and the positioning plate is installed on the outer casing, so the position is fixed.
- the outer shell includes an upper end shell and a lower end shell, the upper end shell is fixed on the washing tub, and the lower end shell is installed on the upper end shell and forms a cavity for accommodating the brake wheel between the upper end shell
- the bottom of the lower end shell is provided with a mounting hole
- the positioning disk includes a circular through groove
- the positioning disk is covered and installed on the bottom of the lower end housing, and the circular through groove is coaxial with the mounting hole, so The brake wheel shaft passes through the mounting hole and the circular through groove sequentially from the inside of the chamber to the outside.
- the positioning disc is installed on the bottom of the lower end shell to cover the coupling disc, which is beneficial to cooperate with the coupling disc and lock the coupling disc.
- a bearing seat is protrudingly provided at the bottom of the lower end shell, the brake wheel is provided through the bearing seat, the positioning disk is sleeved outside the bearing seat, and the circular through groove of the positioning disk is connected to the
- the bearing seat is coaxial, and the circular through groove is provided with meshing teeth on a circumference.
- the lower end shell includes a barrel-shaped side peripheral wall, one end of the side peripheral wall is an open end, and the other end is folded toward the center to form an annular bottom wall, and the bearing seat includes an inner edge of the annular bottom wall protruding outward
- the outer edge of the sleeve portion is provided with a bent edge that is bent toward the center, and the bent edge is used to limit the installation position of the bearing.
- the positioning plate includes an annular body, and the inner edge of the annular body faces a The side protrudes to form a sleeve portion, the end of the sleeve portion is bent toward the center to form an annular edge, and a round gear is arranged on the annular edge; the annular body is in a fit connection with the annular bottom wall, and the sleeve The cylinder part is sleeved on the shaft sleeve part, and the circular edge covers the bending edge.
- the annular body of the positioning disk is fixed on the annular bottom wall of the lower end shell by fasteners, so that the positioning disk and the lower end shell are integrated.
- Another object of the present invention is to provide a washing machine using the aforementioned deceleration clutch device, including a washing tub, a pulsator, and a deceleration clutch device, the deceleration clutch device comprising:
- the brake wheel shaft is sleeved on the outside of the input shaft and one end cover is fixed to the open end of the brake wheel;
- the wheel train is set in the internal cavity of the brake wheel
- the clutch mechanism is used to lock only the brake wheel shaft so that the input shaft rotates alone, or release the brake wheel shaft and connect the brake wheel shaft with the input shaft, so that the input shaft and the brake wheel rotate synchronously.
- the deceleration clutch device of the washing machine of the present invention includes: an input shaft; a brake wheel with an open internal chamber; a brake wheel shaft sleeved on the outside of the input shaft and one end cover fixed on the open end of the brake wheel;
- the wheel train is arranged in the inner chamber of the brake wheel; the clutch mechanism is used to lock only the brake wheel shaft so that the input shaft rotates alone, or release the brake wheel shaft and connect the brake wheel shaft to the input shaft to make the input The shaft and brake wheel rotate synchronously.
- the washing machine of the invention realizes the independent rotation of the input shaft and the integral rotation of the input shaft and the brake wheel through the clutch mechanism locking the brake wheel shaft or releasing the brake wheel shaft.
- the clutch mechanism has simple structure, reasonable design, stable mechanical structure performance, and extended deceleration clutch The life of the appliance and washing machine.
- Figure 1 is a schematic diagram of a deceleration clutch device for a washing machine of the present invention
- FIG. 2 is a cross-sectional view of the deceleration clutch device of the washing machine of the present invention
- Figure 3 is an exploded view of the deceleration clutch device of the washing machine of the present invention.
- Figure 4 is a diagram of the matching structure of the coupling plate, the positioning plate and the torque transmission sleeve;
- Figure 5 is a three-dimensional structure diagram of the deceleration clutch device of the washing machine
- Figure 6 is a schematic structural diagram of the shift fork of the present invention.
- Fig. 7 is a schematic diagram of the structure of the rotary push block of the present invention.
- Lower end shell 261. Side wall; 262, bearing seat; 27, shift fork spring; 28, shift fork; 281, clamping part; 282, spherical boss; 29, spring gland; 30, coupling disc spring; 31, second gear shaft; 32. Drive motor; 33. Torque sleeve; 331. Upper ring body; 332. Lower ring body; 34. Shift fork coupling pin; 36. Input shaft gear.
- this embodiment discloses a decelerating clutch device for a washing machine, including:
- Brake wheel shaft 2 sleeved on the outside of input shaft 1, and one end cover is fixed on the open end of the brake wheel;
- the wheel train is set in the internal cavity of the brake wheel
- the clutch mechanism is used to lock only the brake wheel shaft 2 so that the input shaft 1 rotates alone, or release the brake wheel shaft 2 and connect the brake wheel shaft 2 with the input shaft 1 so that the input shaft 1 and the brake wheel 17 are synchronized Rotate.
- the clutch mechanism locks the brake wheel shaft 2 so that the brake wheel 17 will not rotate with the input shaft 1.
- the washing machine performs a normal washing process.
- the clutch mechanism releases the brake wheel shaft 2 and connects the brake wheel shaft 2 with the input shaft 1, so that the rotation of the input shaft 1 drives the brake wheel shaft 2 and the brake wheel to rotate in one body.
- the clutch mechanism includes a torque transmission sleeve 33, a coupling disc 3, and a positioning disc 4.
- the torque transmission sleeve 33 is sleeved on the input shaft 1 and rotates integrally with it
- the positioning disc 4 is sleeved on the brake axle 2
- the coupling disc 3 is sleeved on the brake wheel shaft 2, located between the torque transmission sleeve 33 and the positioning disc 4 and can only slide in the axial direction.
- the coupling disc 3 faces the positioning disc 4 4
- the positioning disk 4 locks the brake wheel shaft 2 through the coupling disk 3, so that the input shaft 1 rotates alone.
- the coupling disc 3 When the coupling disk 3 slides toward the torque transmission sleeve 33 and is connected to the torque transmission sleeve 33, the transmission The moment sleeve 33 is linked with the brake wheel shaft 2 through the coupling disc 3 so that the input shaft 1 and the brake wheel shaft 2 rotate synchronously.
- the coupling disc 3 includes a connecting hole, an inner spline is arranged on the inner wall of the connecting hole, an outer spline is arranged on the brake axle 2, and the coupling disc 3 is connected to the brake axle 2. Key connection.
- the positioning disk 4 restricts the rotation of the coupling disk 3 in the circumferential direction, thereby locking the brake wheel shaft 2; when the positioning disk 4 transmits torque
- the shaft sleeve 33 is slidably connected to the torque transmission sleeve 33, the torque transmission sleeve 33 and the coupling disk 3 are linked in the circumferential direction, and the torque transmission sleeve 33 drives the brake wheel shaft 2 through the coupling disk 3 to rotate.
- the brake wheel shaft 2 and the coupling disk 3 are connected by splines, the brake wheel and the connecting disk rotate integrally in the circumferential direction, and the coupling disk 3 can slide along the axial direction of the brake wheel shaft 2, when the coupling disk 3 slides to one side
- the positioning disc 4 and the coupling disc 3 are integrated in the circumferential direction.
- the positioning disc 4 is fixed in position, and the coupling disc 3 is locked in the circumferential direction, so the brake axle 2 is also locked.
- the two ends of the coupling disc 3 respectively have meshing teeth for meshing with the torque transmission sleeve 33 and the positioning disc 4.
- the coupling disc 3 slides toward the positioning disc 4, the coupling disc 3 meshes with the positioning disc 4, and the positioning disc 4 is on the circumference.
- the rotation of the coupling disc 3 is restricted in the direction.
- the coupling disc 3 slides toward the torque transmission sleeve 33 and engages with the torque transmission sleeve 33, the torque transmission sleeve 33, the coupling disc 3 and the brake wheel shaft 2 are linked in the rotation direction. In this solution, the state is switched through the meshing teeth, the switching process is fast, and the stability is high.
- the coupling disc 3 includes an upper ring body and a lower ring body connected to the bottom of the upper ring body and arranged coaxially.
- the diameter of the upper ring body is larger than the diameter of the lower ring body.
- the end of the upper ring body away from the lower ring body is provided with a round of meshing teeth.
- one end of the lower annular body away from the upper annular body is provided with a round of meshing teeth for meshing with the meshing teeth on the torque transmission sleeve 33.
- the coupling disc 3 is sleeved on the outside of the brake wheel shaft 2, and the torque transmission sleeve 33 is sleeved on the input shaft 1.
- the size of the coupling disc 3 is larger than the torque transmission sleeve 33, and the meshing teeth at both ends of the coupling disc 3 need to be separately It is set for the parts that need to be meshed. Therefore, the present invention sets the coupling disk 3 as an upper ring body and a lower ring body.
- the upper ring body has a large diameter, so the meshing teeth for matching with the positioning disk 4 are provided, and the lower ring body has a small diameter.
- the meshing teeth for meshing with the torque transmission sleeve 33 are provided, and through this structural design, the process of switching states of the clutch mechanism is more stable.
- the deceleration clutch device includes an outer casing fixedly arranged on the washing tub of the washing machine, the brake wheel is installed in the outer casing, and the positioning disk 4 is fixedly installed on the outer casing.
- the outer casing is directly fixed with the outer tub of the washing tub of the washing machine, so the outer casing and the outer tub of the washing machine are integrally fixed, and the positioning plate 4 is installed on the outer casing, so the position is fixed.
- the outer shell includes an upper end shell 20 and a lower end shell 26, the upper end shell is fixed on the washing tub, the lower end shell is installed on the upper end shell and the upper end shell forms a cavity containing the brake wheel
- the bottom of the lower end shell is provided with a mounting hole
- the positioning disk 4 includes a circular through groove
- the positioning disk 4 is covered and installed on the bottom of the lower end housing, and the circular through groove is coaxial with the mounting hole
- the brake wheel shaft 2 passes through the mounting hole and the circular through groove from the inside of the chamber to the outside in sequence.
- the positioning disk 4 is covered and installed on the bottom of the lower end shell to facilitate the cooperation with the coupling disk 3 and lock the coupling disk 3.
- the bottom of the lower end shell is protrudingly provided with a bearing seat 262, the brake wheel is disposed through the bearing seat 262, the positioning disk 4 is sleeved outside the bearing seat, and the circular through groove of the positioning disk 4 is
- the bearing seat is coaxial, and the circular groove is provided with meshing teeth on a circle.
- the lower end shell 26 includes a barrel-shaped side peripheral wall 261.
- One end of the side peripheral wall is an open end, and the other end is folded toward the center to form an annular bottom wall.
- the bearing seat 261 includes an inner edge of the annular bottom wall that protrudes outward.
- the outer edge of the sleeve portion is provided with a bent edge that is bent toward the center, and the bent edge is used to limit the bearing installation position.
- the positioning disk 4 includes an annular body, and the inner edge of the annular body faces One side protrudes to form a sleeve portion, the end of the sleeve portion is bent toward the center to form an annular edge, and a round gear is provided on the annular edge; the annular body is in a fit connection with the annular bottom wall, and The sleeve part is sleeved on the shaft sleeve part, and the circular edge covers the bent edge.
- the annular body of the positioning disk 4 is fixed on the annular bottom wall of the lower end shell 26 by fasteners, so that the positioning disk 4 and the lower end shell are integrated.
- the second embodiment further provides a decelerating clutch device for a washing machine.
- the second embodiment further describes the clutch mechanism in detail.
- the clutch mechanism includes: a coupling disc 3 and a driving part.
- the coupling disc 3 has a first position that locks the brake wheel shaft 2 so that the input shaft 1 can rotate independently and releases the brake wheel and connects the brake wheel to the input shaft 1.
- the driving component drives the coupling plate 3 to move between the first position and the second position.
- the driving part of the clutch mechanism can realize the independent rotation of the input shaft 1 and the synchronous rotation of the input shaft 1 and the brake wheel by driving the coupling disk 3 to move.
- This embodiment has simple structure, reasonable design and stable mechanical performance. .
- the clutch mechanism includes a shift fork 28, one end of the shift fork 28 extends to the drive member, and the other end extends to the coupling plate 3, the drive member drives one end of the shift fork 28 to move up and down, the shift fork 28 The other end of the switch moves the coupling plate 3 between the first position and the second position.
- the middle part of the shift fork 28 is rotatably mounted on a shift fork bracket 41
- the driving component includes a rotating motor 24, the output shaft of the rotating motor 24 is connected with a rotating push block 25, and the rotating push block 25
- a pushing part is provided, one end of the shift fork 28 abuts against the pushing part, the rotating motor 24 drives the rotary push block to rotate, the push part on the rotary push block rotates, and pushes the corresponding end of the shift fork 28 to move up and down, The other end of the shift fork 28 is made to move the coupling disc 3 between the first position and the second position.
- a pushing part is provided on the rotating push block, and the rotation of the rotating push block can drive the pushing part to rotate to realize the movement of the drive coupling disc 3.
- This driving solution has a simple and compact structure and low energy consumption.
- one end of the shift fork 28 maintains abutting state with the pushing part.
- the realization principle may be realized by connecting the shift fork 28 with a return spring, or may be realized by other structures, which will be described in detail below.
- the rotary push block includes a cylindrical body 251, one end of the cylindrical body 251 is connected to the drive shaft of the rotating motor 24, the other end of the cylindrical body is provided with the pushing part, and the pushing part has a spiral surface extending along the circumferential direction of the cylinder. 2521, the cylinder rotates, the spiral surface 2521 automatically pushes the corresponding end of the shift fork 28 to move up and down, so that the other end of the shift fork 28 moves the coupling plate 3 between the first position and the second position movement.
- the pushing portion includes a convex strip 252 extending along the circumferential direction from a circular surface edge of one end of the cylindrical body.
- the convex strip 252 has a gap at the beginning and the end, and the convex strip extends from one end to the other end.
- the upper surface of the convex strip is shaped to gradually rise from the circular surface, and after rising to the highest point, it gradually descends to the spiral surface 2521 on the circular surface, and the fork 28 corresponds to A spherical boss 282 is provided on the end of the, and the spherical boss 282 is in contact with the spiral surface.
- the convex strip is designed as a symmetrical structure, so that the rotating motor 24 drives the cylinder to rotate 180° to switch the state of the washing machine.
- the gap between the head and tail of the convex strip is the initial position, when the rotating motor 24 drives the cylinder to rotate 180° Then the protruding bar pushes one end of the shift fork 28 to rotate downward, and the other end of the shift fork 28 moves the coupling plate 3 upward, so that the coupling plate 3 engages with the positioning plate 4.
- the washing machine can perform the washing process.
- the rotating motor 24 drives the cylinder to continue to rotate 180°, then one end of the shift fork 28 matched with the push top returns upwards, and the other end of the shift fork 28 moves the coupling plate 3 downwards and the torque transmission shaft
- the sleeve 33 is engaged.
- the input shaft 1 drives the brake wheel to rotate as a whole for dehydration or light kneading.
- the washing machine includes a drive motor 32.
- the output end of the drive motor 32 is connected to the input shaft 1.
- the rotation of the motor 32 executes the dehydration process or lightly rubbing and washing.
- the difference between the two is mainly the difference in the rotation speed and the rotation direction.
- the rotating motor 24 and the rotating push block are arranged in order from top to bottom.
- the top of the rotating push block is drivingly connected to the rotating motor 24, the bottom of the rotating push block is provided with the pushing part, and the shift fork 28 corresponds to the pushing One end of the part is bent upward to extend, and the spherical boss at the end is in contact with the spiral surface on the pushing part.
- the deceleration clutch device of the washing machine includes a large reducer plate (see the upper end cover 20 of the first embodiment) installed on the washing tub of the washing machine, and the large reducer plate includes a first mounting part and a second mounting part that are arranged adjacently,
- the brake wheel is mounted on the first mounting portion
- the driving component is mounted on the second mounting portion
- one end of the shift fork 28 extends to the second mounting portion, and is connected to the drive The drive end of the component touches.
- the middle part of the shift fork 28 is rotatably mounted on a shift fork bracket 41, and the drive component includes a traction motor, which is connected to one end of the shift fork 28 through a drawstring. , The traction motor retracts/releases the pull rope to drive the shift fork 28 to rotate, so that the other end of the shift fork 28 moves the coupling plate 3 between the first position and the second position.
- the clutch mechanism includes a torque transmission sleeve 33 and a positioning disc 4, the torque transmission sleeve 33 is sleeved on the input shaft 1 and rotates integrally with it, and the positioning disc 4 is sleeved outside the brake wheel shaft 2 and has a fixed position.
- the coupling disk 3 is sleeved on the brake wheel shaft 2 and is located between the torque transmission sleeve 33 and the positioning disk 4 and can only slide in the axial direction.
- the positioning disk 4 is protrudingly provided with a fork bracket 41 ,
- the middle part of the shift fork 28 is rotatably mounted on the shift fork support 41, one end of the shift fork 28 extends to the driving part, and the other end extends to the coupling disc 3.
- annular boss is provided on the coupling disc 3, and one end of the fork 28 extending to the coupling disc 3 is provided with a semi-annular clamping portion, and the fork 28 is clamped by the semi-annular clamping portion 281. Held on the annular boss.
- the clamping portion 281 of the shift fork 28 is clamped on the annular boss of the coupling disc 3 to facilitate the movement of the coupling disc 3 up and down.
- one end of the shift fork 28 needs to be in abutment state with the pushing part.
- the realization principle can be realized by connecting the shift fork 28 with a return spring, or it can be realized by pushing the coupling disc 3.
- a spring 30 is compressed and arranged between the coupling disk 3 and the positioning disk 4/lower end cover, or a spring pressing cover 29 is installed on the positioning disk or the lower end cover, and the top of the spring 30 abuts against the spring pressing cover On the upper side, the bottom end of the spring contacts the coupling disc and pushes the coupling disc downward.
- the coupling disc 3 has a downward movement tendency under the action of the spring 30, and one end of the shift fork 28 abuts on the pushing part, and the other end acts on the coupling disc 3.
- the shift fork 28 cooperates with the coupling disc.
- one end of the yoke moves downward to engage with the torque transmission sleeve 33, while the other end of the shift fork moves upward to abut the bottom end of the protruding bar on the top of the pusher.
- the input shaft 1 of the washing machine It can only be turned alone, and the washing machine performs the washing process.
- a deceleration clutch device for a washing machine in this embodiment includes a deceleration mechanism, and the deceleration mechanism includes:
- the first fixed-axis gear train including the first inner ring gear 9;
- the second fixed shaft gear train
- the output shaft 22 is connected with the first inner ring gear 9 and is in transmission connection with the second fixed shaft gear train;
- the deceleration clutch device of the washing machine in this embodiment adopts two fixed-axis gear trains, a first fixed-axis gear train and a second fixed-axis gear train, to decelerate and distribute the power input by the input shaft 1 to the output shaft 22 and the output sleeve 21.
- a simple and stable fixed-axis gear train can achieve the effect of one power input and two power outputs.
- the output shaft 22 and the output shaft sleeve 21 can be output during the washing/rinsing process of the washing machine.
- the inner tub and the pulsator are respectively driven to move in opposite directions to achieve the dual-power washing effect, increase the diversity of washing water flow, and improve the washing effect;
- the output shaft 22 and the output shaft sleeve 21 rotate at the same speed and in the same direction, respectively Drive the inner tub and the pulsator to rotate at the same speed and in the same direction to achieve a gentle washing effect with less friction on clothes.
- the first fixed-axis gear train described in this embodiment includes a first fixed-axis gear set, and the first inner ring gear 9 is in meshing transmission with the first fixed-axis gear set.
- the first fixed-axis gear train of this embodiment uses the first fixed-axis gear set and the first ring gear 9 to mesh and drive to achieve deceleration.
- the overall structure is simpler and easy to assemble.
- the power is reduced by the first ring gear 9
- the torque is transmitted to the output shaft 22 and the torque transmission is more stable.
- the first fixed-axis gear set in this embodiment includes a primary fixed-axis gear set and a secondary fixed-axis gear set.
- the primary fixed-axis gear set 8-1 and the secondary fixed-axis gear set 8 -2 External meshing transmission, the secondary fixed-shaft gear set 8-2 and the internal gear 9 meshing transmission.
- the first fixed-axis gear set 8-1 of this embodiment adopts two-stage fixed-axis gear external meshing transmission, which not only realizes deceleration, but also has the function of reversing.
- the first-stage fixed-axis gear set 8-1 includes a fixed first fixed-axis wheel carrier 6 and a plurality of first-stage fixed-axis gears rotatably mounted on the first fixed-axis wheel carrier 6, so
- the input shaft 1 transmits power to the primary shaft gear set 8-1, and is output to the output shaft after being decelerated by the primary fixed shaft gear set 8-1, the secondary fixed shaft gear set 8-2, and the first ring gear 9 twenty two.
- the secondary fixed-axis gear set in this embodiment includes a fixed-axis wheel carrier fixedly arranged and a plurality of secondary fixed-axis gears rotatably mounted on the fixed-axis wheel carrier.
- the secondary fixed-axis gear is rotatably mounted on the first fixed-axis wheel carrier 6; that is, the primary fixed-axis gear set 8-1 and the secondary fixed-axis gear set 8-2 share the same fixed shaft
- the wheel frame has a simpler overall structure, which is convenient for manufacturing and assembly.
- the first fixed-axis wheel carrier 6 of this embodiment includes a plurality of first gear shafts 7, and the first-stage fixed-axis gear and the second-stage fixed-axis gear are respectively rotatably mounted on the first gear shaft 7.
- the first fixed axle wheel carrier 6 includes a first fixed axle wheel carrier body and a first fixed axle wheel carrier cover 10.
- the number of the second-stage fixed-axis gears is the same as the number of the first-stage fixed-axis gears, and there is a one-to-one correspondence. In this way, the rotation transmission of the entire first fixed-axis gear train is more stable.
- the first fixed shaft gear train further includes an input shaft gear 36, which is fixedly sleeved on the input shaft 1 and engages with the first fixed shaft gear set for transmission.
- the input shaft gear is externally meshed with the primary fixed shaft gear set.
- the input shaft gear 36 is integrated with the input shaft 1.
- the first fixed shaft gear train in this embodiment includes a first torque transmission plate 11 fixedly mounted on the first ring gear 9.
- the output shaft 22 is fixedly connected to the first torque wheel 11.
- the second fixed axle gear train includes a second inner ring gear 13, a fixed second fixed axle wheel carrier 12, and a rotatably mounted on the second fixed axle wheel carrier 12.
- the output shaft 22 and the second fixed-axis gear set 23 transmit the output of the first fixed-axis gear to the second fixed-axis gear at the same time.
- the second fixed-axis gear The internal meshing transmission between the group 23 and the second inner gear 13 drives the rotation of the second inner gear 13, and the second inner gear 13 is fixedly connected with the output shaft sleeve 21 to drive it to rotate.
- the output shaft 22 is creatively used as the power output of the washing machine pulsator on the one hand, and on the other hand as the power input of the second fixed-shaft gear train; in addition, the introduction of the second ring gear 13 realizes the conversion of power transmission. So that the output shaft sleeve 21 and the output shaft 22 have opposite rotations, that is, the washing tub of the washing machine connected to the output shaft sleeve 21 and the pulsator of the washing machine connected to the output shaft 22 have opposite directions to realize washing/rinsing of the washing machine. The two-way water flow in the process improves the washing effect.
- the second fixed shaft gear train includes a sun gear 14 fixedly mounted on the output shaft 21, and the second fixed shaft gear carrier 12 includes A plurality of second gear shafts 31, the second fixed shaft gear set includes second fixed shaft gears respectively rotatably mounted on each second gear shaft 31, and the sun gear 14 externally meshes with all the second fixed shaft gears For transmission, all the second fixed shaft gears are internally meshed with the second ring gear 13 for transmission.
- the second gear shaft 31 includes four, and each second gear shaft is provided with a second fixed shaft gear respectively, so as to ensure the transmission stability of the output shaft 22 and the second fixed shaft gear, and ensure the speed reduction The overall volume of the clutch device.
- the second fixed axle wheel carrier 12 includes a second fixed axle wheel carrier body and a second fixed axle wheel carrier cover 15.
- a toothing is provided at one end of the output shaft 22 in this embodiment, a central gear tooth groove is arranged inside the central gear 14, and the toothing of the output shaft 22 is inserted into the center
- the fixed installation of the output shaft 21 and the sun gear 14 is realized in the gear tooth groove.
- the decelerating clutch device of the washing machine of this embodiment includes a brake wheel 17 and a brake wheel shaft 2.
- the brake wheel 17 has an open internal chamber inside, and the brake wheel shaft 2 is sleeved outside the input shaft 1 at one end
- the cover is fixed on the open end of the brake wheel 17; the first fixed-axis wheel train and the second fixed-axis wheel train are respectively arranged in the inner cavity of the brake wheel 17, and the The first fixed axle wheel carrier 6 is fixed on the brake wheel shaft 2 or the brake wheel 17.
- the second fixed axle wheel carrier 12 of the second fixed axle gear train is fixed on the first fixed axle wheel carrier 6 or the brake axle 2 or the brake wheel 17.
- the deceleration clutch device of a washing machine in this embodiment also includes a clutch mechanism for controlling the independent rotation of the switching input shaft and the synchronous rotation of the input shaft and the brake wheel shaft.
- the clutch mechanism can realize the relative reverse rotation of the output shaft and the output sleeve. , Perform dual-power washing conditions; rotate at the same speed and same direction at low speed, perform gentle washing conditions; perform high-speed rotation at the same speed and same direction, perform dehydration conditions.
- the clutch structure controls the input shaft 1 to rotate alone
- the input shaft 1 transmits power to the first fixed-axis gear train
- the first fixed-axis gear train outputs the power to the output shaft 22
- the output shaft 22 simultaneously transmits power to the second fixed-axis gear train.
- the shaft gear train, the second fixed shaft gear train outputs power to the output shaft sleeve 21, and the output shaft 22 and the output shaft sleeve 21 rotate in opposite directions;
- the clutch structure controls the input shaft 1 and the brake wheel shaft 2 to rotate synchronously
- the input shaft 1 and the brake wheel shaft 2 drive the brake wheel 17 and the internal first and second fixed-axis gear trains to rotate synchronously
- the output shaft 22 and the output shaft sleeve 21 rotate at the same speed and in the same direction.
- the deceleration device described in this embodiment is composed of a first fixed-axis gear train I and a second fixed-axis gear train II connected to two sets of fixed-axis gear trains, the input shaft input speed, through the first fixed-axis gear train I decelerated by The output speed of the output shaft drives the washing machine's pulsator to run. At the same time, the output shaft transmits power to the second fixed-axis gear train II. After being decelerated by the second fixed-axis gear train II, the output shaft sleeve outputs the speed to drive the washing machine's inner tub to run. Power input, after deceleration, the output shaft and the output sleeve output two powers in two directions, and the two powers with a constant transmission ratio realize the dual drive function of the washing machine.
- the deceleration clutch device of the washing machine of the present invention has a reasonable structure.
- the reducer is composed of two sets of fixed shaft gear trains.
- the two sets of fixed shaft gear trains decelerate and transmit power respectively.
- the output shaft and the output sleeve output two powers to satisfy the deceleration.
- the ratio, the output shaft and the output shaft sleeve are opposite to the fixed transmission ratio rotation and bearing capacity, which overcomes the disadvantages of poor bearing capacity and high noise of the existing dual-power clutch deceleration device.
- This embodiment also provides a washing machine including a washing tub, a pulsator, and a deceleration clutch device.
- the deceleration clutch device includes:
- the first fixed shaft gear train including the first internal gear ring
- the second fixed shaft gear train
- the output shaft is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
- the rotating motor can drive the output shaft and the output shaft sleeve through the deceleration clutch device to achieve dual power drive to improve the washing effect.
- the rotating motor drives the output shaft and the output shaft through the deceleration clutch device Sets to run at the same speed and in the same direction for gentle washing or dehydration conditions.
- This embodiment provides a method for controlling a washing machine, which specifically includes: during the washing process of the washing machine, the inner tub and the pulsator are in a relatively static state when rotating.
- the washing machine in this embodiment is a washing machine with a pulsator
- the inner tub is a washing tub
- the inner tub may be a perforated inner tub or a non-perforated inner tub.
- the pulsator is set at the bottom of the inner barrel.
- the pulsator rotates to drive the water flow to wash the clothes.
- the inner tub and pulsator can rotate during the washing process at the same time, and the water flow generated is stronger than when only the pulsator rotates. It is powerful, but only includes a relatively single washing water stream, the washing effect is limited, and the improvement is not significant.
- This embodiment can realize that the inner tub and the pulsator are in a relatively static state during the washing process, thereby increasing the water flow pattern under the same direction and the same speed of the inner tub and the pulsator, increasing the variety of washing water flows, and realizing gentle washing. Improve the washing effect of clothes.
- the washing process of the washing machine includes a first operating state and/or a second operating state; in the first operating state, the inner tub and the pulsator are in relative motion when rotating, and in the second operating state, the inner tub and the pulsator The wheel is relatively stationary when rotating.
- the relative movement of the inner barrel and the pulsator includes: the inner barrel and the pulsator rotate in opposite directions with the same or different rotation speeds.
- the inner barrel and the pulsator are in a relatively static state including: the inner barrel and the pulsator rotate in the same direction and at the same speed; specifically, the inner barrel and the pulsator rotate in a clockwise or counterclockwise direction at the same rotation speed.
- the washing machine can always keep the inner tub and the pulsator in a relatively static state when rotating; it can also keep in a relative motion state; it can also perform a relatively static state for only part of the time, and a relative motion for part of the time. It can be switched between to achieve a variety of water flows and further increase the washing effect.
- this embodiment provides a washing machine control method, which specifically includes:
- the washing machine only executes the first operating state, or only executes the second operating state.
- the inner tub and the pulsator can only perform the first operating state, the inner tub and the pulsator move relative to each other, and perform the same direction and different speed or reverse rotation movement, which can form a stronger water flow, which is beneficial to improve Washing effect.
- the inner tub and the pulsator can also only perform the second operating state.
- the inner tub and the pulsator always remain relatively static, that is to say, the inner tub and the pulsator rotate at the same speed and in the same direction during the washing process.
- the new form of water flow is conducive to gentle washing of soft-textured clothes.
- the conditions of the inner tub and the pulsator rotating at the same speed and direction during the washing process include:
- Case 1 The inner tub and the pulsator rotate in the same direction and speed in the clockwise direction during the washing process;
- Case 3 The inner tub and the pulsator are switched between rotating clockwise at the same speed and in the same direction and rotating counterclockwise at the same speed and in the same direction during the washing process.
- the inner tub and the pulsator have been kept relatively stationary, realizing the water flow form of the inner tub and the pulsator rotating in the same direction and at the same speed, which can be washed more gently and improve the quality of the soft clothes. Wash care effect.
- this embodiment provides a washing machine control method, which specifically includes:
- the washing process of the washing machine includes a first operating state and a second operating state, and the first operating state and the second operating state can be switched;
- the inner barrel and the pulsator are in a relative motion state when rotating, and in the second operating state, the inner barrel and the pulsator are in a relatively static state when rotating.
- the two operating states can be switched during the washing process, and different washing water flows can be generated in the two operating states. This increases the variety of washing water flows, which can improve the washing efficiency and washing of clothes. ratio.
- the two operating states in the washing process include the relative static state of the inner tub and the pulsator and the relative motion state of the inner tub and the pulsator; the direction of water flow formed when the inner tub and the pulsator are in a relatively static state during rotation Consistent, the flow rate is stable, so that the pulling force or drafting force on the clothes is small, which can reduce the wear on the clothes and realize gentle washing; and when the inner tub and the pulsator move relative to each other, the strength of the water flow formed is greater.
- These states can be switched for washing and cooperate with each other to not only improve the washing effect, but also protect the clothes, reduce the wear and deformation of the clothes, and meet the needs of users.
- the inner tub and the pulsator are in a relatively static state, including: the inner tub and the pulsator rotate in the same direction and at the same speed.
- the inner barrel and the pulsator can rotate in a clockwise direction at the same rotation speed at the same time, and can also rotate in a counterclockwise direction.
- both the inner tub and the pulsator are rotating, their movements are completely synchronized, and the two are relatively static.
- the water flow formed in the inner tub flows in the same direction at the same stable speed, and the clothes in the inner tub follow this way.
- the movement of the water stream has the least pulling force. For clothes that are easily deformed such as silk and wool, this gentle washing process is more suitable.
- the inner barrel and the pulsator can be in a relative motion state in a variety of ways. Different ways can form a relatively different and strong water flow.
- the first operating state and the second operating state form The water flows cooperate with each other for washing.
- the movement mode of the inner tub and the pulsator in the first operating state can include the following schemes:
- the inner bucket and the pulsator rotate in opposite directions.
- the rotation speed of the inner bucket and the pulsator are the same, forming two water streams that rotate in opposite directions. Where the two water streams meet, a stronger rotating water stream is formed, which will cause greater washing of the clothes and ensure Washing effect and cleanliness rate.
- the rotation speeds are different and the rotation speed difference is a fixed value or a variable value.
- a certain intensity of water flow can be preset, which is suitable for most clothes. It can not only ensure high washing efficiency, but also avoid damage to clothes.
- Solution 3 In the first operating state, the inner tub and the pulsator rotate in the same direction, and the rotation speed of the inner tub and the pulsator are different. When the inner tub and the pulsator rotate in the same direction but at different speeds, a stronger rotating stream can be formed to ensure washing. effectiveness.
- the inner tub and the pulsator rotate at different speeds in the same direction, and the difference in rotation speed between the inner tub and the pulsator is a fixed value or a variable value; in this way, a certain intensity of water flow can be preset, which is also conducive to forming a stable washing program.
- the difference between the rotational speeds of the inner tub and the pulsator when the inner tub and the pulsator rotate in reverse is not greater than the difference between the rotational speeds when the inner tub and the pulsator rotate in the same direction and at different speeds. In this way, a relatively suitable strength and relatively stable water flow can be formed, and the washing effect and cleanliness rate can be improved.
- the specific method may include but not limited to the following specific solutions:
- Solution 1 In the same washing process, the washing machine sequentially executes the first operating state/second operating state and the second operating state/first operating state.
- the washing machine executes the first operating state once and executes the second operating state once.
- the first operating state may be executed first and then the second operating state, or the second operating state may be executed before the first operating state.
- the operating time of the first operating state and the second operating state can be preset as needed. For example, after the user chooses to run the washing program, the washing machine first controls to execute the first operating state to reach T1 time, and then executes the second operating state to reach T2 time, where T1 time and T2 time can be the same or different, and can be preset according to needs. Set or set by the user.
- Solution 2 The washing machine controls the first operating state and the second operating state to switch multiple times, and alternately executes the first operating state and the second operating state.
- the washing machine executes the first operation state and the second operation state n times, the first operation state and the second operation state alternately operate, and the washing machine switches between the two regularly or irregularly.
- the water flow formed in the washing process is more diversified, and the two operating states cooperate with each other to achieve the purpose of high washing efficiency and high cleanliness rate of clothes, and also greatly reduce the wear on clothes.
- a further solution is to alternately execute the first operating state and the second operating state during the same washing process, and each time in the first operating state, the pulsator and the inner tub rotate in reverse or both the pulsator and the inner tub rotate in the same direction and at different speeds
- the inner barrel and the pulsator rotate in the same direction and at the same speed in a clockwise or counterclockwise direction.
- the operating state of the inner tub and the pulsator may be the same or different each time, for example, the inner tub and the pulsator are reversed each time Rotate in the same direction, or move at different speeds in the same direction each time, so that the operation is more regular and the rotation direction of the clothes is also more regular, which can reduce the entanglement of the clothes.
- the inner tub and the pulsator rotate in the opposite direction at the previous time, and the inner tub and the pulsator rotate in the same direction at different speeds in the next time, so that a more diversified water flow can be formed and the cleaning rate of clothes can be improved.
- the inner barrel and the pulsator rotate in the same direction and the same speed.
- the inner barrel and the pulsator can rotate at the same or different speed as the previous one, and can rotate in a clockwise direction. It can also be rotated counterclockwise.
- the washing machine alternately executes the first operating state and the second operating state, and each time in the first operating state, the pulsator and the inner tub rotate in reverse each time, and the pulsator and the inner tub
- the speed difference is a fixed value.
- the pulsator and the inner barrel rotate in the clockwise direction in the same direction and speed each time. In this way, the operation of the inner tub and the pulsator is more regular, and the rotation direction of the clothes is also more regular, which can reduce the entanglement of the clothes.
- the pulsator and the inner tub rotate in the same direction, and the rotational speed is both V1, and the V1 is not less than the smaller value of the rotational speed when the inner barrel and the pulsator rotate in the first operating state.
- the washing efficiency and washing ratio of the clothes can be improved, and the abrasion on the clothes can be reduced, and gentle washing can be realized, so as to meet the needs of users.
- this embodiment provides a washing machine control method.
- the washing process runs in the first state, or runs in the second operating state, or runs in the first and second operating states.
- the inner barrel and the pulsator are in a relative motion state when rotating
- the inner barrel and the pulsator are in a relatively static state when rotating.
- the second operating state may be added to the washing process of the ordinary washing program of the existing washing machine, or the soft washing mode may be separately set on the existing washing machine, the soft washing mode may be added, and the soft washing process may be performed separately.
- the washing machine switches between the first operating state and the second operating state during the washing process, or executes the second operating state alone.
- the gentle washing program can be set separately, adding washing programs selectable by the user, enriching the washing machine program, and enhancing the user experience, including:
- the existing washing machines include ordinary washing programs, quick washing programs, etc.
- the washing machines also include soft washing programs and powerful washing programs.
- the washing machine can only perform the second operating state, or Switch to execute the first operating state and the second operating state; during the washing process of the strong washing program, the washing machine executes the first operating state.
- the inner tub and the pulsator rotate in reverse to form a stronger water flow and improve the washing effect .
- the soft washing program is an additional program on the basis of the existing washing machine.
- the washing machine can only perform the second operating state alone, and the inner tub and the pulsator can be at the same speed The same direction rotates in a clockwise and/or counterclockwise direction, and when the user selects a strong washing program next time, it switches to the first operating state to perform the washing process.
- the gentle washing program can also be switched between the first operating state and the second operating state, so that the stronger water flow and the softer water flow can be switched to run, so as to achieve the purpose of enriching the washing water flow, improving the washing effect, and avoiding clothing deformation.
- the washing machine's programs include not only ordinary washing programs, but also powerful washing programs and gentle washing programs. Users can independently select appropriate washing programs according to the texture of the clothes and the degree of soiling, and can be between different washing programs/operating states. Switching, not only enriches the washing program of the washing machine, enriches the washing water flow, and enhances the user experience, but also achieves the purpose of improving the effect of washing and protecting clothes.
- the fifth embodiment provides a washing machine with the deceleration clutch device in the first embodiment, the second embodiment, and the third embodiment.
- the washing machine has two washing states in the third embodiment. That is, the first operating state and the second operating state, and the washing machine also has a dehydration state.
- the washing machine includes a drive motor 32, which is connected to the input shaft 1.
- the washing machine controls the drive component to drive the coupling plate to move upward to engage with the positioning plate.
- the positioning plate is locked by the coupling plate.
- the driving wheel shaft in this way, the drive motor drives the input shaft to rotate.
- the input shaft 1 transmits power to the first fixed-axis gear train.
- the first fixed-axis gear train outputs the power to the output shaft 22, and the output shaft 22 transmits the power to the second
- the fixed-axis gear train, the second fixed-axis gear train outputs power to the output sleeve 21, and the output shaft and the output sleeve 21 rotate in opposite directions.
- the washing machine control drive component drives the coupling disc to move downward to engage with the torque transmission sleeve 33 on the input shaft, and the motor drives the input shaft 1 to rotate, and the input shaft 1 engages with the brake.
- the wheel shaft 2 rotates synchronously, the input shaft 1 and the brake wheel shaft 2 drive the brake wheel 17 and the internal first and second fixed-axis gear trains to rotate synchronously.
- the output shaft 21 and the output sleeve 21 rotate at the same speed and in the same direction .
- the difference between the dehydration state and the second operating state is mainly due to the difference in speed.
- the washing machine controls the motor to rotate at a high speed
- the washing machine controls the motor to rotate at a low speed.
- another difference is that in the dehydration state, the washing machine controls the motor to rotate in one direction to achieve dehydration, while in the second operating state, the washing machine controls the motor to perform the cycle of forward and reverse cycles to achieve the The light rubbing and washing can achieve a good cleaning effect.
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Abstract
一种洗衣机减速离合装置及洗衣机,包括:输入轴(1);制动轮(17),内部具有敞口的内部腔室;制动轮轴(2),套设在输入轴(1)外部且一端封盖固定在制动轮(17)的敞口端;轮系,设置在制动轮(17)的内部腔室内;离合机构,用于仅锁定制动轮轴(2),使得输入轴(1)单独转动,或者释放制动轮轴(2),并将制动轮轴(2)与输入轴(1)连接,使得输入轴(1)、制动轮(17)同步转动。该洗衣机通过离合机构锁定制动轮轴(2)或释放制动轮轴(2)实现切换输入轴(1)单独转动和输入轴(1)与制动轮(17)一体转动,该离合机构结构简单、设计合理,机械结构性能稳定,延长了减速离合装置和洗衣机的寿命。
Description
本发明涉及洗衣机技术领域,具体地,涉及一种洗衣机减速离合装置及洗衣机。
洗衣机,作为一种家用电器,逐渐成为人们生活中不可或缺的一部分,而全自动波轮洗衣机作为一种主要的洗衣机类型,其应用范围也越来越广泛。现有全自动波轮洗衣机的工作方式一般为,洗涤和漂洗时,驱动装置通过减速离合装置驱动洗衣机的波轮正反转,脱水时,驱动装置通过减速离合装置驱动洗衣机的波轮和洗涤桶同步高速转动。
然而随着科技的高速发展,现有全自动波轮洗衣机单纯依靠波轮搅拌水流的洗涤方式对于衣物洗涤效果的提升越发有限,因此,如何增加全自动波轮洗衣机的洗涤多样性,以提升洗涤效果成为一个急需解决的技术问题。
现已有一些专利针对这一问题提出了解决方案,例如申请号为:02804912.8,名称为一种用于产生双向转动的传动机构、用于产生双向洗涤的洗衣机和方法及相关的内桶和搅拌器的中国发明专利,该专利公开了一种适合于在洗衣机中使用的产生双向驱动的传动机构,其包括一个动力输入端和两个动力输出端,其中一个动力输出端与一个搅拌器轴(10)相连,并使搅拌器轴沿一第一方向转动;而其另一动力输出端与一个内桶轴(11)相连,并使内桶轴沿与第一方向相反的第二方向转动。一种用于产生双向洗涤的洗衣机以及一种能够在洗衣机中产生双向洗涤的洗涤方法。一种用于洗衣机的搅拌器和内桶。该专利公开了一种可使洗衣机产生双向驱动的传动机构,同时在说明书中公开了该传动机构的具体结构,由说明书和附图的内容可知,该专利在某种程度上解决了现有全自动波轮洗衣机洗涤时动力驱动方式单一的问题,但是其公开的传动机构结构复杂,制造装配难度高,制造成本高等问题。
再者,现有波轮洗衣机的减速离合装置采用抱簧、棘轮、棘爪等结构,使得整体结构比较复杂,在切换工作状态的过程中,动作复杂,稳定性差。
因此,有鉴于此,本发明旨在提供一种结构简单、成本低、稳定性高的能实现现有 全自动波轮洗衣机洗涤时驱动多样化的洗衣机减速离合装置。
发明内容
为了解决上述问题,本发明的第一发明目的是提供一种洗衣机减速离合装置,具体地,采用了如下的技术方案:
一种洗衣机减速离合装置,包括:
输入轴;
制动轮,内部具有敞口的内部腔室;
制动轮轴,套设在输入轴外部且一端封盖固定在制动轮的敞口端;
轮系,设置在制动轮的内部腔室内;
离合机构,用于仅锁定制动轮轴,使得输入轴单独转动,或者释放所述制动轮轴,并将制动轮轴与输入轴连接,使得输入轴、制动轮同步转动。
在上述方案中,离合机构锁定制动轮轴,使得制动轮不会随着输入轴转动,此时洗衣机执行普通洗涤过程。而需要脱水时,离合机构释放所述制动轮轴,并将制动轮轴与输入轴连接,使得输入轴转动带动制动轮轴和制动轮一体转动。
优选的,所述离合机构包括传矩轴套、联接盘和定位盘,所述传矩轴套套装在输入轴上且与其一体转动,所述定位盘套设在所述制动轮轴外部且位置固定,所述联接盘套装在制动轮轴上,位于所述传矩轴套和定位盘之间且仅可沿轴向滑动,当所述联接盘向定位盘滑动与定位盘连接时,定位盘通过联接盘锁定制动轮轴,使得输入轴单独转动,当联接盘向传矩轴套滑动与传矩轴套连接时,传矩轴套通过联接盘与制动轮轴联动,使得输入轴和制动轮轴同步转动。
优选的,所述联接盘包括有连接孔,所述连接孔内壁上设置有内花键,所述制动轮轴上设置有外花键,所述联接盘与所述制动轮轴花键连接,当所述联接盘向定位盘滑动与定位盘连接时,定位盘在圆周方向上限制联接盘转动,从而锁定所述制动轮轴;当定位盘向传矩轴套滑动与传矩轴套连接时,传矩轴套与联接盘在圆周方向上联动,传矩轴套通过联接盘带动制动轮轴转动。
在上述方案中,制动轮轴与联接盘通过花键连接,则制动轮与连接盘在圆周方向一体转动,而联接盘可沿着制动轮轴的轴向滑动,当联接盘向一侧滑动与定位盘连接时,则定位盘和联接盘在圆周方向上为一体,定位盘位置固定,则联接盘在圆周方向上被锁 定位置,因此制动轮轴也同样被锁定不可转动,此时输入轴转动时,制动轮轴、制动轮并不会跟随转动,而是保持位置固定;当联接盘向另一侧滑动与传矩轴套连接时,传矩轴套与联接盘在圆周方向上联动,则输入轴转动时,传矩轴套一体转动,进而联接盘、制动轮轴、制动轮也一体转动。
优选的,所述联接盘的两端分别具有与传矩轴套和定位盘啮合的啮合齿,当联接盘向定位盘滑动时,联接盘与定位盘啮合,定位盘在圆周方向上限制联接盘转动,当联接盘向传矩轴套滑动与传矩轴套啮合时,传矩轴套、联接盘和制动轮轴在转动方向上联动。
在上述方案中通过啮合齿实现状态的切换,切换过程快,且稳定性高。
优选的,所述联接盘包括上部环形体和与上部环形体底部连接且同轴设置的下部环形体,上部环形体直径大于下部环形体直径,上部环形体远离下部环形体的一端设置有一周啮合齿用于与所述定位盘啮合,所述下部环形体的远离上部环形体的一端设置有一周啮合齿,用于与传矩轴套上的啮合齿啮合。
在上述方案中,联接盘是套在制动轮轴外部,而传矩轴套是套装在输入轴上的,因此联接盘的尺寸大于传矩轴套,则联接盘两端的啮合齿需要分别针对需要啮合的部件设置,因此本发明将联接盘设置为上部环形体和下部环形体,上部环形体直径大,因此设置用于与定位盘配合的啮合齿,下部环形体直径小,因此设置用于与传矩轴套啮合的啮合齿,通过该结构设计,使得离合机构切换状态的过程更加稳定。
优选的,减速离合装置包括固定设置在洗衣机的洗涤桶上的外部壳体,所述制动轮安装在所述外部壳体内,所述定位盘固定安装在所述外部壳体上。
在上述方案中,外部壳体直接与洗衣机洗涤桶的外桶固定,因此外部壳体和洗衣机的外桶一体固定,定位盘安装在该外部壳体上,因此位置固定。
优选的,所述外部壳体包括上端壳和下端壳,所述上端壳固定在所述洗涤桶上,所述下端壳安装在所述上端壳上与上端壳之间形成容纳制动轮的腔室,所述下端壳底部开设有安装孔,所述定位盘包括圆形透槽,所述定位盘覆盖安装在所述下端壳的底部,且圆形透槽与所述安装孔同轴,所述制动轮轴由所述腔室内部向外依次穿过所述安装孔和圆形透槽。
该方案中,定位盘覆盖安装在下端壳底部,利于与联接盘配合,锁定所述联接盘。
优选的,所述下端壳底部凸出设置有轴承座,所述制动轮贯穿所述轴承座设置,所述定位盘套装在所述轴承座外部,且定位盘的圆形透槽与所述轴承座同轴,所述圆形透 槽一周设置有啮合齿,所述联接盘向所述轴承座方向滑动时,联接盘顶部的啮合齿与所述圆形透槽一周的啮合齿啮合。
优选的,所述下端壳包括圆桶状的侧周壁,侧周壁的一端为敞口端,另一端向中心收拢形成环形底壁,所述轴承座包括由所述环形底壁内边沿向外凸出设置的轴套部,轴套部的外边沿设有向中心弯折的弯折边,该弯折边用于限制轴承安装位置,所述定位盘包括环形体,环形体的内边沿向一侧凸出形成套筒部,套筒部末端向中心弯折形成有圆环边,所述圆环边上设置有一周齿轮;所述环形体与所述环形底壁贴合连接,所述套筒部套装在所述轴套部上,所述圆环边覆盖在所述弯折边上。
在上述方案中,定位盘的环形体一周通过紧固件固定在下端壳的环形底壁上,从而使得定位盘与下端壳结构一体。
本发明的另一目的在于提供一种采用上述减速离合装置的洗衣机,包括洗涤桶、波轮和减速离合装置,所述减速离合装置包括:
输入轴;
制动轮,内部具有敞口的内部腔室;
制动轮轴,套设在输入轴外部且一端封盖固定在制动轮的敞口端;
轮系,设置在制动轮的内部腔室内;
离合机构,用于仅锁定制动轮轴,使得输入轴单独转动,或者释放所述制动轮轴,并将制动轮轴与输入轴连接,使得输入轴、制动轮同步转动。
本发明的洗衣机减速离合装置,包括:输入轴;制动轮,内部具有敞口的内部腔室;制动轮轴,套设在输入轴外部且一端封盖固定在制动轮的敞口端;轮系,设置在制动轮的内部腔室内;离合机构,用于仅锁定制动轮轴,使得输入轴单独转动,或者释放所述制动轮轴,并将制动轮轴与输入轴连接,使得输入轴、制动轮同步转动。本发明的洗衣机通过离合机构锁定制动轮轴或释放制动轮轴实现切换输入轴单独转动和输入轴与制动轮一体转动,该离合机构结构简单、设计合理,机械结构性能稳定,延长了减速离合装置和洗衣机的寿命。
图1是本发明洗衣机减速离合装置的原理图;
图2是本发明洗衣机减速离合装置的剖视图;
图3是本发明洗衣机减速离合装置的***图;
图4是联接盘、定位盘、传矩轴套三者的配合结构图;
图5是洗衣机减速离合装置的立体结构图;
图6是本发明拨叉的结构示意图;
图7是本发明旋转推块的结构示意图。
1、输入轴;2、制动轮轴;3、联接盘;4、定位盘;41、拨叉支架;5、第一滚动轴承;6、第一定轴轮架;7、第一齿轮轴;8、第一定轴齿轮组;9、第一内齿圈;10、第一定轴轮架盖;11、第一传矩盘;12、第二定轴轮架;13、第二内齿圈;14、中心齿轮;15、第二定轴轮架盖;16、第二传矩盘;17、制动轮;18、第二滚动轴承;19、第三滚动轴承;20、上端壳;21、输出轴套;22、输出轴;23、第二定轴齿轮组;24、旋转电机;25、旋转推块;251、圆柱体;252、凸条;2521、螺旋面;26、下端壳;261、侧周壁;262、轴承座;27、拨叉弹簧;28、拨叉;281、夹持部;282、球形凸台;29、弹簧压盖;30、联接盘弹簧;31、第二齿轮轴;32、驱动电机;33、传矩轴套;331、上部环形体;332、下部环形体;34、拨叉联接销;36、输入轴齿轮。
下面结合附图对本发明的一种洗衣机减速离合装置及洗衣机进行详细描述:
实施例一
参见图1-图7所示,本实施例公开一种洗衣机减速离合装置,包括:
输入轴1;
制动轮,内部具有敞口的内部腔室;
制动轮轴2,套设在输入轴1外部且一端封盖固定在制动轮的敞口端;
轮系,设置在制动轮的内部腔室内;
离合机构,用于仅锁定制动轮轴2,使得输入轴1单独转动,或者释放所述制动轮轴2,并将制动轮轴2与输入轴1连接,使得输入轴1、制动轮17同步转动。
本实施例中,离合机构锁定制动轮轴2,使得制动轮17不会随着输入轴1转动,此时洗衣机执行普通洗涤过程。而需要脱水时,离合机构释放所述制动轮轴2,并将制动轮轴2与输入轴1连接,使得输入轴1转动带动制动轮轴2和制动轮一体转动。
所述离合机构包括传矩轴套33、联接盘3和定位盘4,所述传矩轴套33套装在输入轴1上且与其一体转动,所述定位盘4套设在所述制动轮轴2外部且位置固定,所述联接盘3套装在制动轮轴2上,位于所述传矩轴套33和定位盘4之间且仅可沿轴向滑 动,当所述联接盘3向定位盘4滑动与定位盘4连接时,定位盘4通过联接盘3锁定制动轮轴2,使得输入轴1单独转动,当联接盘3向传矩轴套33滑动与传矩轴套33连接时,传矩轴套33通过联接盘3与制动轮轴2联动,使得输入轴1和制动轮轴2同步转动。其中,所述联接盘3包括有连接孔,所述连接孔内壁上设置有内花键,所述制动轮轴2上设置有外花键,所述联接盘3与所述制动轮轴2花键连接,当所述联接盘3向定位盘4滑动与定位盘4连接时,定位盘4在圆周方向上限制联接盘3转动,从而锁定所述制动轮轴2;当定位盘4向传矩轴套33滑动与传矩轴套33连接时,传矩轴套33与联接盘3在圆周方向上联动,传矩轴套33通过联接盘3带动制动轮轴2转动。
制动轮轴2与联接盘3通过花键连接,则制动轮与连接盘在圆周方向一体转动,而联接盘3可沿着制动轮轴2的轴向滑动,当联接盘3向一侧滑动与定位盘4连接时,则定位盘4和联接盘3在圆周方向上为一体,定位盘4位置固定,则联接盘3在圆周方向上被锁定位置,因此制动轮轴2也同样被锁定不可转动,此时输入轴1转动时,制动轮轴2、制动轮并不会跟随转动,而是保持位置固定;当联接盘3向另一侧滑动与传矩轴套33连接时,传矩轴套33与联接盘3在圆周方向上联动,则输入轴1转动时,传矩轴套33一体转动,进而联接盘3、制动轮轴2、制动轮也一体转动。
所述联接盘3的两端分别具有与传矩轴套33和定位盘4啮合的啮合齿,当联接盘3向定位盘4滑动时,联接盘3与定位盘4啮合,定位盘4在圆周方向上限制联接盘3转动,当联接盘3向传矩轴套33滑动与传矩轴套33啮合时,传矩轴套33、联接盘3和制动轮轴2在转动方向上联动。该方案中通过啮合齿实现状态的切换,切换过程快,且稳定性高。
所述联接盘3包括上部环形体和与上部环形体底部连接且同轴设置的下部环形体,上部环形体直径大于下部环形体直径,上部环形体远离下部环形体的一端设置有一周啮合齿用于与所述定位盘4啮合,所述下部环形体的远离上部环形体的一端设置有一周啮合齿,用于与传矩轴套33上的啮合齿啮合。联接盘3是套在制动轮轴2外部,而传矩轴套33是套装在输入轴1上的,因此联接盘3的尺寸大于传矩轴套33,则联接盘3两端的啮合齿需要分别针对需要啮合的部件设置,因此本发明将联接盘3设置为上部环形体和下部环形体,上部环形体直径大,因此设置用于与定位盘4配合的啮合齿,下部环形体直径小,因此设置用于与传矩轴套33啮合的啮合齿,通过该结构设计,使得离合机构切换状态的过程更加稳定。
优选的,减速离合装置包括固定设置在洗衣机的洗涤桶上的外部壳体,所述制动轮安装在所述外部壳体内,所述定位盘4固定安装在所述外部壳体上。外部壳体直接与洗衣机洗涤桶的外桶固定,因此外部壳体和洗衣机的外桶一体固定,定位盘4安装在该外部壳体上,因此位置固定。
所述外部壳体包括上端壳20和下端壳26,所述上端壳固定在所述洗涤桶上,所述下端壳安装在所述上端壳上与上端壳之间形成容纳制动轮的腔室,所述下端壳底部开设有安装孔,所述定位盘4包括圆形透槽,所述定位盘4覆盖安装在所述下端壳的底部,且圆形透槽与所述安装孔同轴,所述制动轮轴2由所述腔室内部向外依次穿过所述安装孔和圆形透槽。定位盘4覆盖安装在下端壳底部,利于与联接盘3配合,锁定所述联接盘3。
所述下端壳底部凸出设置有轴承座262,所述制动轮贯穿所述轴承座262设置,所述定位盘4套装在所述轴承座外部,且定位盘4的圆形透槽与所述轴承座同轴,所述圆形透槽一周设置有啮合齿,所述联接盘3向所述轴承座方向滑动时,联接盘3顶部的啮合齿与所述圆形透槽一周的啮合齿啮合。
所述下端壳26包括圆桶状的侧周壁261,侧周壁的一端为敞口端,另一端向中心收拢形成环形底壁,所述轴承座261包括由所述环形底壁内边沿向外凸出设置的轴套部,轴套部的外边沿设有向中心弯折的弯折边,该弯折边用于限制轴承安装位置,所述定位盘4包括环形体,环形体的内边沿向一侧凸出形成套筒部,套筒部末端向中心弯折形成有圆环边,所述圆环边上设置有一周齿轮;所述环形体与所述环形底壁贴合连接,所述套筒部套装在所述轴套部上,所述圆环边覆盖在所述弯折边上。
在上述方案中,定位盘4的环形体一周通过紧固件固定在下端壳26的环形底壁上,从而使得定位盘4与下端壳结构一体。
实施例二
参见图1-图7所述,在实施例一的基础上,本实施例二进一步提供洗衣机减速离合装置,该实施例二对离合机构进行进一步详细说明。
具体的,离合机构包括:包括联接盘3和驱动部件,联接盘3具有锁定制动轮轴2,使得输入轴1可单独转动的第一位置和释放制动轮并将制动轮与输入轴1连接使得两者联动的第二位置,所述驱动部件驱动所述联接盘3在所述第一位置和第二位置之间运动。
在上述方案中,离合机构的驱动部件通过驱动所述联接盘3运动即可实现切换输入 轴1单独转动和输入轴1和制动轮同步转动,该实施方案结构简单,设计合理,机械性能稳定。
所述离合机构包括拨叉28,拨叉28一端延伸至所述驱动部件,另一端延伸至所述的联接盘3,所述驱动部件驱动所述拨叉28的一端上下拨动,拨叉28的另一端拨动所述联接盘3在所述第一位置和第二位置之间运动。
优选的,所述拨叉28中部可转动的安装在一拨叉支架41上,所述驱动部件包括旋转电机24,旋转电机24的输出轴连接有旋转推块25,所述旋转推块25上设置有推动部,拨叉28的一端与所述推动部抵接,所述旋转电机24驱动旋转推块转动,旋转推块上的推动部自转,推动所述拨叉28相应的一端上下运动,使得拨叉28另一端拨动所述联接盘3在所述第一位置和第二位置之间运动。该方案中,在旋转推块上设置推动部,通过旋转推块转动,带动推动部自转即可实现驱动联接盘3运动,该驱动方案结构简单精巧,且能耗小。
进一步的,拨叉28的一端与推动部保持抵接状态,实现原理可以是拨叉28连接复位弹簧实现,也可以通过其他结构实现,具体将在下文中详细说明。
所述旋转推块包括圆柱体251,圆柱体251的一端与旋转电机24的驱动轴连接,圆柱体的另一端设置有所述的推动部,推动部具有沿着圆柱体圆周方向延伸的螺旋面2521,所述圆柱体转动,所述螺旋面2521自转推动拨叉28相应的端部上下运动,使得拨叉28另一端拨动所述联接盘3在所述第一位置和第二位置之间运动。
具体的,所述推动部包括由所述圆柱体一端的圆形面边沿,沿着圆周方向延伸设置的凸条252,凸条252的首尾具有间隙,所述凸条上由一端向另一端延伸方向上,凸条的上表面成型为由所述圆形面逐渐升高,并在升高至最高点后,又逐渐下降至所述圆形面上的螺旋面2521,所述拨叉28相应的端部上设置有球形凸台282,所述球形凸台282与所述螺旋面接触配合。进一步的,凸条设计为对称结构,如此则旋转电机24带动圆柱体每转动180°进行一次洗衣机状态的切换,如将凸条首尾间隙处为初始位置,当旋转电机24驱动圆柱体转动180°则凸条推动拨叉28的一端向下转动,拨叉28的另一端向上拨动联接盘3,使得联接盘3与定位盘4啮合,此时洗衣机可执行洗涤过程,当需要执行脱水过程/轻揉洗时,则旋转电机24驱动圆柱体继续转动180°,则与推顶部配合的拨叉28的一端向上回复,拨叉28的另一端则拨动联接盘3向下运动与传矩轴套33啮合,此时输入轴1带动制动轮一体转动进行脱水或轻揉洗,需要说明的是,洗衣机包 括驱动电机32,驱动电机32输出端与所述输入轴1连接,洗衣机通过控制驱动电机32的转动执行所述脱水过程或轻揉洗,两者的区别主要是转速和转动方向的区别。
所述旋转电机24和旋转推块由上至下依次设置,旋转推块的顶部与旋转电机24驱动连接,旋转推块的底部设置有所述的推动部,所述拨叉28对应所述推动部的一端向上弯折延伸,且端部的球形凸台与所述推动部上的螺旋面接触。
洗衣机减速离合装置包括安装在洗衣机的洗涤桶上的减速器大板(参见实施例一种的上端盖20),所述减速器大板包括相邻设置的第一安装部和第二安装部,所述制动轮安装在所述第一安装部上,所述驱动部件安装在所述第二安装部上,所述拨叉28的一端延伸至所述第二安装部上,与所述驱动部件的驱动端接触。
在另一种并列的实施方案中,所述拨叉28中部可转动的安装在一拨叉支架41上,所述驱动部件包括牵引电机,牵引电机通过拉绳与所述拨叉28的一端连接,牵引电机收/放所述拉绳带动所述拨叉28转动,使得拨叉28另一端拨动所述联接盘3在所述第一位置和第二位置之间运动。
所述离合机构包括传矩轴套33和定位盘4,所述传矩轴套33套装在输入轴1上且与其一体转动,所述定位盘4套装在所述制动轮轴2外部且位置固定,所述联接盘3套装在制动轮轴2上,位于所述传矩轴套33和定位盘4之间且仅可沿轴向滑动,所述定位盘4上凸出设置有拨叉支架41,拨叉28中部可转动的安装在该拨叉支架41上,拨叉28的一端延伸至所述驱动部件,另一端延伸至所述的联接盘3。
优选的,所述联接盘3上设置有环形凸台,所述拨叉28延伸至所述联接盘3的一端设置有半环形夹持部,拨叉28通过所述半环形夹持部281夹持在所述环形凸台上。
在上述方案中,拨叉28的夹持部281夹持在所述联接盘3的环形凸台上,方便带动所述联接盘3上下运动。
再者,本实施例中,拨叉28的一端需要与推动部保持抵接状态,实现原理可以是拨叉28连接复位弹簧实现,也可以通过联接盘3的推动实现。具体的,所述联接盘3与定位盘4/下端盖之间压缩配置有弹簧30,或者在定位盘或者下端盖上安装有弹簧压盖29,弹簧30的顶端抵接在所述弹簧压盖上,弹簧的底端与所述联接盘接触,向下推动联接盘。联接盘3在弹簧30的作用下具有向下运动的趋势,而拨叉28的一端抵接在推动部上,另一端作用于该联接盘3,在正常状态下,拨叉28与联接盘配合的一端在弹簧30的作用下,向下运动与传矩轴套33啮合,而拨叉的另一端则向上运动抵接在推顶部 的凸条上的最底端,此时洗衣机的输入轴1只能单独转动,洗衣机执行洗涤过程。
而当旋转电机24驱动圆柱体转动旋转180°后,则拨叉28的端部在凸条252的推动下向下运动,则拨叉28的另一端推动拨动联接盘3向上运动,联接盘3在推动部的作用下,压缩弹簧30向上运动与定位盘4啮合,此时输入轴1和制动轮17联动,洗衣机此时可执行脱水或轻揉洗过程。
实施例三
如图1和图2所示,本实施例的一种洗衣机减速离合装置,包括减速机构,所述的减速机构包括:
输入轴1;
第一定轴轮系,包括第一内齿圈9;
第二定轴轮系;
输出轴22,与所述第一内齿圈9连接,并与第二定轴轮系传动连接;
及输出轴套21,套设在输出轴22上,与第二定轴轮系连接。
本实施例的洗衣机减速离合装置通过采用第一定轴轮系、第二定轴轮系两套定轴轮系,将输入轴1输入的动力进行减速分配至输出轴22及输出轴套21,采用简单稳定的定轴轮系即可实现一个动力的输入,两个动力的输出的效果。
这样,本实施例的洗衣机减速离合装置应用在洗衣机上后,可以实现洗衣机在洗涤/漂洗过程中输出轴22及输出轴套21两个动力输出,当输出轴22和输出轴套21的两个转向相对相反时,分别带动内桶和波轮相对反向运动,实现双动力洗涤效果,增加洗涤水流的多样性,提高洗涤效果;当输出轴22和输出轴套21同速同向转动时,分别带动内桶和波轮同速同向转动,实现对衣物较小摩擦的轻柔洗效果。
具体地,本实施例所述的第一定轴轮系包括第一定轴齿轮组,所述的第一内齿圈9与第一定轴齿轮组内啮合传动。本实施例的第一定轴轮系采用第一定轴齿轮组与第一内齿圈9啮合传动的方式实现减速的作用,整体结构更加简单,易于装配,通过第一内齿圈9将动力传递至输出轴22,扭矩的传递更加稳定。
进一步地,本实施例所述的第一定轴齿轮组包括一级定轴齿轮组和二级定轴齿轮组,所述的一级定轴齿轮组8-1与二级定轴齿轮组8-2外啮合传动,所述的二级定轴齿轮组8-2与内齿圈9内啮合传动。本实施例的第一定轴齿轮组8-1采用两级定轴齿轮外啮合传动,不仅实现了减速,而且兼具换向功能。
进一步地,所述的一级定轴齿轮组8-1包括固定设置的第一定轴轮架6以及可转动的安装在第一定轴轮架6上的多个一级定轴齿轮,所述输入轴1将动力传输至一级轴齿轮组8-1,经一级定轴齿轮组8-1、二级定轴齿轮组8-2、第一内齿圈9减速后输出至输出轴22。
本实施例所述的二级定轴齿轮组包括固定设置的定轴轮架以及可转动的安装在定轴轮架上的多个二级定轴齿轮。
优选地,所述的二级定轴齿轮可转动的安装在第一定轴轮架6上;即一级定轴齿轮组8-1与二级定轴齿轮组8-2共用同一个定轴轮架,整体结构更加简单,便于加工制造及装配。
本实施例的第一定轴轮架6包括多个第一齿轮轴7,所述的一级定轴齿轮和二级定轴齿轮分别可转动的安装在第一齿轮轴7上。第一定轴轮架6包括第一定轴轮架主体和第一定轴轮架盖10。
优选地,所述的二级定轴齿轮的数量与一级定轴齿轮的数量相同,且一一对应。这样,整个第一定轴轮系的转动传动更加的稳定。
进一步地,所述的第一定轴轮系还包括输入轴齿轮36,输入轴齿轮36固定套装在输入轴1上与第一定轴齿轮组外啮合传动。具体地,所述的输入轴齿轮与一级定轴齿轮组外啮合传动。
优选地,所述的输入轴齿轮36与输入轴1一体设置。
为了实现第一内齿圈9与输出轴22之间的连接,本实施例所述的第一定轴轮系包括固定安装在第一内齿圈9上的第一传矩盘11,所述的输出轴22与第一传矩盘11固定连接。
作为本实施例的一种实施方式,所述的第二定轴轮系包括第二内齿圈13、固定设置的第二定轴轮架12以及可转动的安装在第二定轴轮架12上的第二定轴齿轮组23,所述的输出轴22与第二定轴齿轮组23传动配合将第一定轴轮系的输出同时传递至第二定轴轮系,第二定轴齿轮组23与第二内齿圈13内啮合传动带动第二内齿圈13转动,第二内齿圈13与所述的输出轴套21固定连接带动其转动。
本实施例创造性的采用输出轴22一方面作为洗衣机波轮的动力输出,另一方面作为第二定轴轮系的动力输入;另外,通过第二内齿圈13的引入实现了动力传递的换向,使得输出轴套21与输出轴22具有相反的转动反向,即输出轴套21连接的洗衣机的洗 涤桶与输出轴22连接的洗衣机的波轮具有相反的转向,以实现洗衣机洗涤/漂洗过程中的双向水流,提升洗涤效果。
为了实现第二定轴齿轮组与输出轴22之间的传动,所述的第二定轴轮系包括固定安装在输出轴21上的中心齿轮14,所述的第二定轴轮架12包括多个第二齿轮轴31,第二定轴齿轮组包括分别可转动的安装在各第二齿轮轴31上的第二定轴齿轮,所述的中心齿轮14与所有第二定轴齿轮外啮合传动,所有所述第二定轴齿轮与第二内齿圈13内啮合传动。
进一步优选地,所述的第二齿轮轴31包括四个,每一个第二齿轮轴上分别设置第二定轴齿轮,从而保证输出轴22与第二定轴齿轮的传动稳定性,且保证减速离合装置的整体的体积。
第二定轴轮架12包括第二定轴轮架主体和第二定轴轮架盖15。
为了实现中心齿轮14固定安装在输出轴22上,本实施例所述输出轴22的一端设置插齿,所述的中心齿轮14内部设置中心齿轮齿槽,所述输出轴22的插齿***中心齿轮齿槽内实现输出轴21与中心齿轮14的固定安装。
进一步地,本实施例的洗衣机减速离合装置,包括制动轮17和制动轮轴2,制动轮17内部具有敞开的内部腔室,所述的制动轮轴2套装在输入轴1外部且一端封盖固定在制动轮17的敞口端;所述的第一定轴轮系和第二定轴轮系分别设置在制动轮17的内部腔室内,所述第一定轴轮系的第一定轴轮架6固定在制动轮轴2或者制动轮17上。
优选地,所述的第二定轴轮系的第二定轴轮架12固定在第一定轴轮架6或者制动轮轴2或者制动轮17上。
本实施例的一种洗衣机减速离合装置,还包离合机构,用于控制切换输入轴单独转动和输入轴、制动轮轴同步转动,通过离合机构可以实现输出轴与输出轴套的相对反向转动,进行双动力洗涤工况;同速同向低速转动,进行轻柔洗工况;同速同向高速转动,进行脱水工况。
当离合结构控制输入轴1单独转动时,输入轴1将动力传输至第一定轴轮系,第一定轴轮系将动力输出至输出轴22,输出轴22同时将动力传输至第二定轴轮系,第二定轴轮系将动力输出至输出轴套21,输出轴22与输出轴套21反向转动;
当离合结构控制输入轴1与制动轮轴2同步转动时,输入轴1与制动轮轴2带动制动轮17以及内部的第一定轴轮系和第二定轴轮系同步转动,输出轴22与输出轴套21 同速同向转动。
本实施例所述的减速装置由第一定轴轮系I和第二定轴轮系II两套定轴轮系相连接组成,输入轴输入转速,通过第一定轴轮系I减速后由输出轴输出转速,带动洗衣机波轮运转,同时输出轴传递动力给第二定轴轮系II,由第二定轴轮系II减速后由输出轴套输出转速,带动洗衣机的内桶运转,实现一个动力输入,减速后由输出轴与输出轴套输出两个方向,并且传动比恒定的两个动力,实现洗衣机双驱动功能。
本发明的洗衣机减速离合装置结构设置合理,所述的减速器由两套定轴轮系组成,两套定轴轮系分别减速传递动力,由输出轴和输出轴套输出两个动力,满足减速比、输出轴与输出轴套相对反向定传动比转动和承载能力,克服了现有双动力离合器减速装置承载能力差、噪音大等缺陷。
本实施例同时提供一种洗衣机,包括洗涤桶、波轮和减速离合装置,减速离合装置包括:
输入轴;
第一定轴轮系,包括第一内齿圈;
第二定轴轮系;
输出轴,与所述第一内齿圈连接,并与第二定轴轮系传动连接;
及输出轴套,套设在输出轴上,与第二定轴轮系连接。
本实施例的洗衣机,洗涤时,旋转电机经过减速离合装置可带动输出轴和输出轴套运转,实现双动力驱动,以提升洗涤效果,脱水时,旋转电机经过减速离合装置带动输出轴和输出轴套同速同向运转,以进行轻柔洗工况或者脱水工况。
实施例四
本实施例提供一种洗衣机的控制方法,具体包括:洗衣机的洗涤过程中包括内桶和波轮在旋转时处于相对静止的状态。
本实施例中的洗衣机为带有波轮的洗衣机,内桶为洗涤桶,内桶可以为有孔内桶也可以为无孔内桶。波轮设置在内桶的底部。一般的洗衣机在洗涤过程中,波轮旋转带动水流运转,对衣物进行冲刷清洗,对于双动力的洗衣机,内桶和波轮可以同时在洗涤过程中旋转,产生的水流比仅波轮旋转时更加强有力,但也仅包括较为单一的洗涤水流,洗涤效果有限,提高并不显著。
本实施例在洗涤过程中可以实现内桶和波轮在旋转时处于相对静止的状态,从而增 加内桶和波轮同向同速转动下的水流形式,增加了洗涤水流的多样性,实现轻柔洗涤,提高对衣物的洗护效果。
具体的,洗衣机的洗涤过程中包括第一运行状态和/或第二运行状态;在第一运行状态下,内桶和波轮在旋转时处于相对运动状态,在第二运行状态下,内桶和波轮在旋转时处于相对静止状态。
在第一运行状态下,内桶和波轮处于相对运动状态包括:内桶和波轮进行反向旋转,转速相同或者不同。第二运行状态下,内桶和波轮处于相对静止状态包括:内桶和波轮同向且同速转动;具体的,内桶和波轮以相同的转速同时沿顺时针方向或者逆时针方向旋转。
在同一洗涤过程中,洗衣机既可以一直保持内桶和波轮在旋转时处于相对静止的状态;也可以一直保持相对运动状态;也可以仅部分时间执行相对静止状态,部分时间相对运动,不同状态之间可以进行切换,实现多种水流,进一步增加洗涤效果。
作为本实施例的一种实施方式,本实施例提供一种洗衣机的控制方法,具体包括:
同一洗涤过程中,洗衣机仅执行第一运行状态,或者,仅执行第二运行状态。
本实施例中,同一洗涤过程中,内桶和波轮可以仅执行第一运行状态,内桶和波轮相对运动,进行同向不同速或者反向旋转运动,可以形成较强劲的水流,有利于提高洗涤效果。
另外,同一洗涤过程中,内桶和波轮也可以仅执行第二运行状态时,内桶和波轮一直保持相对静止的状态,也就是说内桶和波轮在洗涤过程中同速同向旋转,形成新形式的水流,有利于对轻柔质地的衣物进行轻柔洗涤。
内桶和波轮在洗涤过程中同速同向旋转的情况包括:
情况1:内桶和波轮在洗涤过程中一直按照顺时针方向同向同速旋转;
情况2:内桶和波轮在洗涤过程中一直按照逆时针方向同向同速旋转;
情况3:内桶和波轮在洗涤过程中在同速同向顺时针旋转和同速同向逆时针旋转之间切换执行。
不论哪种情况,在同一洗涤过程中,内桶和波轮一直处于保持相对静止的状态,实现了内桶和波轮同向同速转动下的水流形式,能够更加轻柔洗涤,提高对轻柔质地衣物的洗护效果。
作为本实施例的一种实施方式,本实施例提供一种洗衣机的控制方法,具体包括:
洗衣机的洗涤过程包括第一运行状态和第二运行状态,且第一运行状态和第二运行状态之间可进行切换;
其中,在第一运行状态下,内桶和波轮在旋转时处于相对运动状态,在第二运行状态下,内桶和波轮在旋转时处于相对静止状态。
本方案中,在洗涤过程中可以在两种运行状态之间进行切换,两种运行状态下可以产生不同的洗涤水流,如此增加洗涤水流的多样性,可以能够提高对衣物的洗涤效率和洗净比。
具体的,洗涤过程中的两种运行状态包括内桶与波轮相对静止的状态和内桶与波轮相对运动的状态;当内桶与波轮在旋转过程中处于相对静止状态下时,形成的水流方向一致,流速稳定,如此衣物受到的拉扯力或者牵伸力小,能够降低对衣物的磨损,实现轻柔洗涤;而内桶与波轮相对运动的状态下,形成的水流强度较大,如此,这两种状态进行切换洗涤,相互配合,既能够提高洗涤效果,还能够达到保护衣物,降低衣物磨损形变的作用,满足用户的需求。
洗涤过程中,在第二运行状态下,内桶和波轮处于相对静止状态包括:内桶和波轮同向且同速转动。其中,内桶和波轮可以同时以相同的转速沿顺时针方向旋转,也可以沿着逆时针方向旋转。如此,尽管内桶和波轮都在旋转,但两者的运动完全同步,两者相对静止,内桶中形成的水流则以同样的稳定的速度朝着同一方向流动,内桶中的衣物随着如此的水流运动,受到的拉扯力最小,对于丝质、毛质等容易形变的衣物来说,此种轻柔洗涤过程更加适宜。
而在第一运行状态下,内桶和波轮处于相对运动状态的方式可以包括多种,不同的方式可以形成较为不同的强度大的水流,本实施例中第一运行状态与第二运行状态形成的水流相互配合进行洗涤,第一运行状态下内桶和波轮的运动方式可以包括以下几种方案:
方案1,内桶和波轮进行反向旋转,同时内桶和波轮的转速相同;
内桶和波轮反向旋转,内桶和波轮的转速相同,形成两股沿相反方向旋转的水流,两股水流的相遇之处形成较强有力的旋转水流,对衣物造成较大的冲刷,保证洗涤效果和洁净率。
方案2,内桶和波轮进行反向旋转,同时内桶和波轮的转速不同,与方案1效果一样,内桶和波轮的旋转能够形成较强有力的旋转水流,对衣物造成较大的冲刷和拉力, 保证洗涤效果和洁净率。
作为一种优选的方案,所述的内桶和波轮反向旋转时,转速不同且转速差值为定值或者变值,如此可以预先设置一定强度的水流,该水流的强度适合大多数衣物,既能够保证达到较高的洗涤效率,又能够避免损坏衣物。
方案3,在第一运行状态下,内桶和波轮同向旋转,内桶和波轮的转速不同,内桶和波轮同向但不同速旋转时,也能够形成强度较大的旋转流水,保障洗涤效率。
进一步的,内桶和波轮同向不同速旋转,且内桶和波轮的转速差值为定值或变值;如此可以预先设置一定强度的水流,也有利于形成稳定的洗涤程序。
在第一运行状态下,内桶和波轮反向旋转时的转速差值不大于当内桶和波轮同向不同速旋转时的转速差值。如此能够形成强度较为适宜,较为稳定的水流,提高洗涤效果和洁净率。
另外,本实施例中,当在同一洗涤过程中切换执行第一运行状态和第二运行状态时,具体的方法可以包括但不限于以下几种具体方案:
方案1,在同一洗涤过程中,洗衣机依次执行第一运行状态/第二运行状态和第二运行状态/第一运行状态。
本方案中,洗衣机执行一次第一运行状态,并执行一次第二运行状态,可以先执行第一运行状态再执行第二运行状态,也可以先执行第二运行状态再执行第一运行状态。第一运行状态和第二运行状态的运行时间可以根据需要进行预先设定。例如,用户选择运行洗涤程序后,洗衣机先控制执行第一运行状态达到T1时间,然后再执行第二运行状态达到T2时间,其中T1时间和T2时间可以相同也可以不同,具体可以根据需要预先设定或者由用户自行设定。
方案2,洗衣机控制第一运行状态和第二运行状态之间进行多次切换,交替执行第一运行状态和第二运行状态。
本方案中,洗衣机执行n次第一运行状态和第二运行状态,第一运行状态和第二运行状态交替运行,洗衣机定时或者不定时在两者之间进行切换。如此,洗涤过程中形成的水流更加多样化,两种运行状态相互配合,达到对衣物高洗涤效率和高洁净率的目的,也能够大大降低对衣物的磨损。
进一步的方案,在同一洗涤过程中交替执行第一运行状态和第二运行状态,在每次处于第一运行状态中时,波轮和内桶反向旋转或者波轮和内桶均同向不同速旋转,处于 第二运行状态时,内桶和波轮同向同速沿顺时针方向或者逆时针方向旋转。
洗衣机在交替执行多次第一运行状态和第二运行状态时,第一运行状态下,每一次的内桶和波轮的运行状态可以相同,也可以不相同,例如内桶和波轮每一次都反向转动,或者每一次都同向不同速运动,如此运行较为规律,衣物的旋转方向也较为规律,可以减少衣物的缠绕。或者,前一次内桶和波轮反向转动,后一次内桶和波轮同向不同速转动,如此能够形成更加多样化的水流,提高对衣物的清洁率。第二运行状态下,内桶和波轮同向同转速旋转,每一次切换执行第二运行状态时,内桶和波轮可以采用与前一次相同或者不同的转速旋转,可以沿着顺时针方向旋转,也可以沿着逆时针方向旋转。
进一步的方案,在同一洗涤过程中,洗衣机交替执行第一运行状态和第二运行状态,在每次处于第一运行状态中时,波轮和内桶每次均反向旋转,并且波轮和内桶的转速差值为定值。在每次处于第二运行状态中时,波轮和内桶每次均同向同速沿顺时针方向进行旋转。如此内桶和波轮的运行较为规律,衣物的旋转方向也较为规律,可以减少衣物的缠绕。
进一步的方案,第二运行状态下,波轮和内桶同向旋转,且转速均为V1,所述V1不小于第一运行状态下内桶和波轮旋转时转速的较小值。如此,既能够提高对衣物的洗涤效率和洗净比,又能够降低对衣物的磨损,实现轻柔洗涤,满足用户的需求。
作为本实施例的一种实施方式,本实施例提供一种洗衣机的控制方法,本实施例中洗涤过程运行第一状态、或者运行第二运行状态,或者运行第一运行状态和第二运行状态。在第一运行状态下,内桶和波轮在旋转时处于相对运动状态,在第二运行状态下,内桶和波轮在旋转时处于相对静止状态。
本实施例中,既可以在现有的洗衣机的普通洗涤程序的洗涤过程中增加第二运行状态,也可以在现有洗衣机上单独设置轻柔洗涤模式,增加轻柔洗模式,单独执行轻柔洗过程。当用户选择了洗涤过程可切换的普通洗涤程序或者轻柔洗涤模式后,洗衣机在洗涤过程中则切换执行第一运行状态和第二运行状态,或者单独执行第二运行状态。
具体的,本实施例可以在现有的洗衣机程序的基础上,单独设置轻柔洗程序,增加用户可选择的洗涤程序,丰富洗衣机程序,提升用户的体验,具体包括:
为了便于用户选择,已有的洗衣机包括普通洗涤程序,快速洗涤程序等,洗衣机还包括轻柔洗程序和强力洗程序,在轻柔洗程序的洗涤过程中,洗衣机可以只执行第二运行状态,或者可以切换执行第一运行状态和第二运行状态;在强力洗程序的洗涤过程中, 洗衣机执行第一运行状态,运行过程中,内桶和波轮反向旋转,形成较为强有力的水流,提高洗衣效果。
该轻柔洗涤程序为在现有洗衣机的基础上额外增加的程序,针对质地柔软的衣物,当用户选择轻柔洗涤程序并运行后,洗衣机可以单独只执行第二运行状态,内桶和波轮可以同速同向按照顺时针和/或逆时针的方向进行旋转,当用户在下一次选择了强力洗程序时,切换至第一运行状态执行洗涤过程。轻柔洗涤程序也可以在第一运行状态和第二运行状态切换,使较强的水流和较轻柔的水流切换运行,达到丰富洗衣水流,提高洗涤效果,避免衣物形变的目的。
如此,洗衣机的程序中不仅包括普通洗涤程序,还包括强力洗涤程序和轻柔洗涤程序,用户可以根据衣物质地以及脏污程度等自主选择合适的洗涤程序,能够在不同的洗涤程序/运行状态之间进行切换,不仅丰富了洗衣机的洗涤程序,丰富了洗衣水流,提升用户体验,也能够达到提高洗衣和护衣效果的目的。
实施例五
参见图1-图7所示,本实施例五中提供一种具有上述实施例一、实施例二和实施例三中的减速离合装置的洗衣机,该洗衣机具有实施例三中两种洗涤状态,即第一运行状态和第二运行状态,同时该洗衣机还具有脱水状态。
该洗衣机包括驱动电机32,驱动电机32与所述输入轴1连接,在洗涤过程需要进入第一运行状态时,洗衣机控制驱动部件驱动联接盘向上运动与定位盘啮合,定位盘通过联接盘锁定制动轮轴,如此则驱动电机驱动输入轴转动,输入轴1将动力传输至第一定轴轮系,第一定轴轮系将动力输出至输出轴22,输出轴22同时将动力传输至第二定轴轮系,第二定轴轮系将动力输出至输出轴套21,输出轴与输出轴套21反向转动。当需要进入脱水阶段或需要进入第二运行状态时,洗衣机控制驱动部件驱动联接盘向下运动与输入轴上的传矩轴套33啮合,则电机驱动输入轴1转动,输入轴1与制动轮轴2同步转动,输入轴1与制动轮轴2带动制动轮17以及内部的第一定轴轮系和第二定轴轮系同步转动,输出轴21与输出轴套21同速同向转动。
其中,需要说明的是,脱水状态和所述第二运行状态的不同主要在于转速不同,在要进入脱水状态时,洗衣机控制电机高速旋转,而在要进入第二运行状态时,洗衣机控制电机低速转动,再者,另一不同之处在于,脱水状态中,洗衣机控制电机向一个方向转动,实现脱水,而在第二运行状态中,洗衣机控制电机间隔循环的执行正反转过程, 实现对衣物的轻揉洗,达到良好的清洗效果。
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。
Claims (10)
- 一种洗衣机减速离合装置,其特征在于,包括:输入轴;制动轮,内部具有敞口的内部腔室;制动轮轴,套设在输入轴外部且一端封盖固定在制动轮的敞口端;轮系,设置在制动轮的内部腔室内;离合机构,用于仅锁定制动轮轴,使得输入轴单独转动,或者释放所述制动轮轴,并将制动轮轴与输入轴连接,使得输入轴、制动轮同步转动。
- 根据权利要求1所述的一种洗衣机减速离合装置,其特征在于,所述离合机构包括传矩轴套、联接盘和定位盘,所述传矩轴套套装在输入轴上且与其一体转动,所述定位盘套设在所述制动轮轴外部且位置固定,所述联接盘套装在制动轮轴上,位于所述传矩轴套和定位盘之间且仅可沿轴向滑动以与所述定位盘或传矩轴套连接。
- 根据权利要求2所述的一种洗衣机减速离合装置,其特征在于,所述联接盘包括有连接孔,所述连接孔内壁上设置有内花键,所述制动轮轴上设置有外花键,所述联接盘与所述制动轮轴花键连接。
- 根据权利要求3所述的一种洗衣机减速离合装置,其特征在于,所述联接盘的两端分别具有与传矩轴套和定位盘啮合的啮合齿,当联接盘向定位盘滑动时,联接盘与定位盘啮合,定位盘在圆周方向上限制联接盘转动,当联接盘向传矩轴套滑动与传矩轴套啮合时,传矩轴套、联接盘和制动轮轴在转动方向上联动。
- 根据权利要求4所述的一种洗衣机减速离合装置,其特征在于,所述联接盘包括上部环形体和与上部环形体底部连接且同轴设置的下部环形体,上部环形体直径大于下部环形体直径,上部环形体远离下部环形体的一端设置有一周啮合齿用于与所述定位盘啮合,所述下部环形体的远离上部环形体的一端设置有一周啮合齿,用于与传矩轴套上的啮合齿啮合。
- 根据权利要求2-5任一所述的一种洗衣机减速离合装置,其特征在于,包括固定设置在洗衣机的洗涤桶上的外部壳体,所述制动轮安装在所述外部壳体内,所述定位盘固定安装在所述外部壳体上。
- 根据权利要求6所述的一种洗衣机减速离合装置,其特征在于,所述外部壳体包括上端壳和下端壳,所述上端壳固定在所述洗涤桶上,所述下端壳安装在所述上端壳 上与上端壳之间形成容纳制动轮的腔室,所述下端壳底部开设有安装孔,所述定位盘包括圆形透槽,所述定位盘覆盖安装在所述下端壳的底部,且圆形透槽与所述安装孔同轴,所述制动轮轴由所述腔室内部向外依次穿过所述安装孔和圆形透槽。
- 根据权利要求7所述的一种洗衣机减速离合装置,其特征在于,所述下端壳底部凸出设置有轴承座,所述制动轮贯穿所述轴承座设置,所述定位盘套装在所述轴承座外部,且定位盘的圆形透槽与所述轴承座同轴,所述圆形透槽一周设置有啮合齿,所述联接盘向所述轴承座方向滑动时,联接盘顶部的啮合齿与所述圆形透槽一周的啮合齿啮合。
- 根据权利要求8所述的一种洗衣机减速离合装置,其特征在于,所述下端壳包括圆桶状的侧周壁,侧周壁的一端为敞口端,另一端向中心收拢形成环形底壁,所述轴承座包括由所述环形底壁内边沿向外凸出设置的轴套部,轴套部的外边沿设有向中心弯折的弯折边,该弯折边用于限制轴承安装位置,所述定位盘包括环形体,环形体的内边沿向一侧凸出形成套筒部,套筒部末端向中心弯折形成有圆环边,所述圆环边上设置有一周齿轮;所述环形体与所述环形底壁贴合连接,所述套筒部套装在所述轴套部上,所述圆环边覆盖在所述弯折边上。
- 一种洗衣机,其特征在于,包括洗涤桶、波轮和减速离合装置,所述减速离合装置包括:输入轴;制动轮,内部具有敞口的内部腔室;制动轮轴,套设在输入轴外部且一端封盖固定在制动轮的敞口端;轮系,设置在制动轮的内部腔室内;离合机构,用于仅锁定制动轮轴,使得输入轴单独转动,或者释放所述制动轮轴,并将制动轮轴与输入轴连接,使得输入轴、制动轮同步转动。
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JP2001190889A (ja) * | 2000-01-12 | 2001-07-17 | Matsushita Electric Ind Co Ltd | 洗濯機 |
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