WO2020257348A1 - Chlorine resistant membrane with sericin cross-linked graphen oxide compound and method for making the same - Google Patents
Chlorine resistant membrane with sericin cross-linked graphen oxide compound and method for making the same Download PDFInfo
- Publication number
- WO2020257348A1 WO2020257348A1 PCT/US2020/038232 US2020038232W WO2020257348A1 WO 2020257348 A1 WO2020257348 A1 WO 2020257348A1 US 2020038232 W US2020038232 W US 2020038232W WO 2020257348 A1 WO2020257348 A1 WO 2020257348A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- selectively permeable
- graphene oxide
- permeable membrane
- membrane element
- protective coating
- Prior art date
Links
- 239000012528 membrane Substances 0.000 title claims abstract description 179
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 126
- 229910052801 chlorine Inorganic materials 0.000 title claims abstract description 48
- 239000000460 chlorine Substances 0.000 title claims abstract description 48
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 title claims abstract description 45
- 150000001875 compounds Chemical class 0.000 title claims abstract description 43
- 108010013296 Sericins Proteins 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims description 26
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 122
- 239000011253 protective coating Substances 0.000 claims abstract description 64
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 56
- 230000015556 catabolic process Effects 0.000 claims abstract description 7
- 238000004132 cross linking Methods 0.000 claims abstract description 7
- 238000006731 degradation reaction Methods 0.000 claims abstract description 7
- 239000004971 Cross linker Substances 0.000 claims description 51
- 239000000203 mixture Substances 0.000 claims description 34
- -1 poly(ethylene glycol) Polymers 0.000 claims description 24
- 150000003839 salts Chemical class 0.000 claims description 23
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 19
- 239000001110 calcium chloride Substances 0.000 claims description 19
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 19
- FZQSLXQPHPOTHG-UHFFFAOYSA-N [K+].[K+].O1B([O-])OB2OB([O-])OB1O2 Chemical compound [K+].[K+].O1B([O-])OB2OB([O-])OB1O2 FZQSLXQPHPOTHG-UHFFFAOYSA-N 0.000 claims description 12
- 235000011148 calcium chloride Nutrition 0.000 claims description 11
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 claims description 9
- 229920001223 polyethylene glycol Polymers 0.000 claims description 9
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 7
- 238000010612 desalination reaction Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 230000002829 reductive effect Effects 0.000 claims description 5
- 210000004379 membrane Anatomy 0.000 claims 22
- 239000007800 oxidant agent Substances 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 37
- 230000004907 flux Effects 0.000 description 25
- 239000000758 substrate Substances 0.000 description 25
- 239000012530 fluid Substances 0.000 description 24
- 239000000463 material Substances 0.000 description 19
- 238000001223 reverse osmosis Methods 0.000 description 14
- 239000010410 layer Substances 0.000 description 11
- 238000000576 coating method Methods 0.000 description 9
- 238000004891 communication Methods 0.000 description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 8
- 125000001424 substituent group Chemical group 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 7
- 230000000670 limiting effect Effects 0.000 description 7
- 239000004952 Polyamide Substances 0.000 description 6
- 239000002131 composite material Substances 0.000 description 6
- 239000002114 nanocomposite Substances 0.000 description 6
- 229920002647 polyamide Polymers 0.000 description 6
- QDHHCQZDFGDHMP-UHFFFAOYSA-N Chloramine Chemical compound ClN QDHHCQZDFGDHMP-UHFFFAOYSA-N 0.000 description 5
- 239000010408 film Substances 0.000 description 5
- 229920002492 poly(sulfone) Polymers 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 229920001222 biopolymer Polymers 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000011780 sodium chloride Substances 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 4
- 239000000356 contaminant Substances 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- 239000003651 drinking water Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 239000012510 hollow fiber Substances 0.000 description 3
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical class Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000011241 protective layer Substances 0.000 description 3
- NHYCGSASNAIGLD-UHFFFAOYSA-N Chlorine monoxide Chemical class Cl[O] NHYCGSASNAIGLD-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 230000005791 algae growth Effects 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 150000001413 amino acids Chemical class 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 125000004429 atom Chemical group 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 229910052794 bromium Inorganic materials 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 210000004027 cell Anatomy 0.000 description 2
- 238000005119 centrifugation Methods 0.000 description 2
- 229910001902 chlorine oxide Inorganic materials 0.000 description 2
- 230000001627 detrimental effect Effects 0.000 description 2
- 235000020188 drinking water Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 125000005842 heteroatom Chemical group 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000012038 nucleophile Substances 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 230000036961 partial effect Effects 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000013535 sea water Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 238000004065 wastewater treatment Methods 0.000 description 2
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- 239000004695 Polyether sulfone Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 125000005631 S-sulfonamido group Chemical group 0.000 description 1
- MTCFGRXMJLQNBG-UHFFFAOYSA-N Serine Natural products OCC(N)C(O)=O MTCFGRXMJLQNBG-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 125000002252 acyl group Chemical group 0.000 description 1
- 125000004423 acyloxy group Chemical group 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000005599 alkyl carboxylate group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 125000000304 alkynyl group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000004104 aryloxy group Chemical group 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 235000012206 bottled water Nutrition 0.000 description 1
- 125000001246 bromo group Chemical group Br* 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 230000001010 compromised effect Effects 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 125000004093 cyano group Chemical group *C#N 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002118 epoxides Chemical group 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012527 feed solution Substances 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000012010 growth Effects 0.000 description 1
- 125000004438 haloalkoxy group Chemical group 0.000 description 1
- 125000001188 haloalkyl group Chemical group 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 125000004404 heteroalkyl group Chemical group 0.000 description 1
- 125000001072 heteroaryl group Chemical group 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 125000002346 iodo group Chemical group I* 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000000269 nucleophilic effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 210000002381 plasma Anatomy 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Inorganic materials [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000000527 sonication Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000004646 sulfenyl group Chemical group S(*)* 0.000 description 1
- 125000000475 sulfinyl group Chemical group [*:2]S([*:1])=O 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- 125000002813 thiocarbonyl group Chemical group *C(*)=S 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- 125000005423 trihalomethanesulfonamido group Chemical group 0.000 description 1
- 125000005152 trihalomethanesulfonyl group Chemical group 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/02—Inorganic material
- B01D71/021—Carbon
- B01D71/0211—Graphene or derivates thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
- B01D67/0006—Organic membrane manufacture by chemical reactions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/02—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/10—Supported membranes; Membrane supports
- B01D69/105—Support pretreatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/12—Composite membranes; Ultra-thin membranes
- B01D69/125—In situ manufacturing by polymerisation, polycondensation, cross-linking or chemical reaction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/14—Dynamic membranes
- B01D69/141—Heterogeneous membranes, e.g. containing dispersed material; Mixed matrix membranes
- B01D69/142—Heterogeneous membranes, e.g. containing dispersed material; Mixed matrix membranes with "carriers"
- B01D69/144—Heterogeneous membranes, e.g. containing dispersed material; Mixed matrix membranes with "carriers" containing embedded or bound biomolecules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/30—Cross-linking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/30—Chemical resistance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/025—Reverse osmosis; Hyperfiltration
Definitions
- Reverse osmosis membranes have been used for the generation of potable water from saline water.
- TFC thin-film composite
- a thin aromatic polyamide selective layer on top of a microporous substrate, typically a polysulfone membrane on a non-woven polyester.
- these membranes can provide excellent salt rejection and high-water flux, the reverse osmosis processes in which they are used lack desired energy efficiency.
- Reverse osmosis membranes can also be compromised by fouling resulting from algae growth, which may cause a decrease of water flux and higher energy consumption.
- One current response to fouling resulting from algae growth has been to incorporate chlorine or chloramine into the aqueous feed solution in order to suppress the growth of biological species on the reverse osmosis membrane surface.
- chlorine and chloramine even if used at low levels, may be detrimental to the reverse osmosis membrane structure and cause a decrease in salt rejection and water flux.
- a selectively permeable membrane element includes a membrane or porous support, and a protective coating including a crosslinked mixture of a graphene oxide compound and a crosslinker including sericin.
- the protective coating is disposed on a surface of the membrane or porous support and is effective for protecting the membrane or porous support from chlorine degradation.
- a desalination method includes applying to a selectively permeable membrane element a saline solution including at least one salt and water in a manner effective for providing a portion of the solution that passes through the selectively permeable membrane element with a lower salt content.
- the selectively permeable membrane element includes a membrane or porous support, and a protective coating including a crosslinked mixture of a graphene oxide compound and a crosslinker including sericin.
- the protective coating is disposed on a surface of the membrane or porous support and is effective for protecting the membrane or porous support from chlorine degradation.
- a method of making a selectively permeable membrane element includes the steps of (1) mixing a graphene oxide compound and sericin; (2) applying the resulting mixture on a membrane or porous support to form a protective coating on said membrane or said porous support; and (3) curing the selectively permeable membrane element to facilitate crosslinking within the mixture.
- FIG. 1 is a schematic illustration of a protective coated selectively permeable membrane element.
- FIG. 2 is a schematic illustration of one non-limiting process for making a selectively permeable membrane element.
- FIG. 3 is a schematic illustration of a test cell in which a selectively permeable membrane element may be placed for mechanical strength and salt rejection testing.
- the present disclosure generally relates to a selectively permeable membrane element. More particularly, but not exclusively, the present disclosure relates to a selectively permeable membrane element which includes a protective coating which is effective for protecting the membrane element from chlorine degradation.
- the protective coating may be disposed on a surface of a membrane or porous support, and it may include a crosslinked mixture of a graphene oxide compound and a sericin.
- Certain graphene materials have properties which may be desirable for various applications. Among these is a 2-dimentional sheet-like structure having nanometer scale thickness and high mechanical strength.
- Graphene oxide which may be prepared from the exfoliative oxidation of graphite, can be mass produced at a low cost.
- Graphene oxide is unique in that it contains oxygen groups on its surface that can readily react with various nucleophiles to create a more functionalized surface.
- the oxygen groups of graphene oxide are generally hydroxyl groups, carboxyl groups, or epoxide groups which can react with a variety of molecules including but not limited to amines, amides, alcohols, carboxylic acids and sulfonic acids.
- graphene oxide membranes Unlike traditional membranes, where water is transported through the pores of the material, in graphene oxide membranes the transportation of water can be between the interlayer spaces.
- the capillary effect of graphene oxide may result in long water slip lengths that offer fast water transportation rates.
- the selectivity and water flux of a graphene oxide membrane may be tuned by manipulating the interlayer distance of the graphene sheets. In some cases, this manipulation may be accomplished by crosslinking.
- the surface of graphene oxide contains a large number of carbon-carbon double bonds, which can chemically react with and absorb chlorine and chloramine.
- the present disclosure relates to a selectively permeable membrane element which includes a hydrophilic composite material with resistance to chlorine fouling, low organic compound permeability, and desired mechanical and chemical stability and which may be useful in a reverse osmosis membrane.
- the composite material is highly hydrophilic and provides high mechanical and chemical stability.
- the selectively permeable membrane elements disclosed herein may be suitable for purifying drinking water, or for waste water treatment, amongst other possibilities.
- Some selectively permeable membrane elements described herein are graphene oxide-based membrane elements having a high- water flux along with resistance to detrimental effects to the membrane structure caused by chlorine and chloramine (hereinafter referred to as "chlorine fouling", which may result in improved efficiency of the reverse osmosis membranes and improved water recovery/separation efficiency.
- a graphene oxide-based membrane element may include one or more filtering layers, where at least one layer may include a composite protective coating which includes a graphene oxide compound crosslinked with a hydrophilic biopolymer.
- the hydrophilic biopolymer may be the silk protein sericin.
- the protective coating may be formed by reacting a graphene oxide compound with a crosslinker including sericin. It is believed that crosslinking a graphene oxide compound with sericin may protect the membrane elements from chlorine fouling.
- the membrane elements described herein may be prepared using water as a solvent, reducing environmental impact and increasing cost effectiveness of the related manufacturing process.
- a selectively permeable membrane element described herein may be suitable for the desalination of seawater or purification of unprocessed fluids.
- One or more of the selectively permeable membrane elements may be useful for solute removal from an unprocessed fluid, for example in waste water treatment.
- one or more of the selectively permeable membrane elements may be suitable for fluid streams exposed to chlorinated solutions.
- the selectively permeable membrane elements disclosed herein can be useful in preventing chlorine fouling.
- the selectively permeable membrane elements described herein may be useful in the removal of water/water vapor from an unprocessed fluid.
- the selectively permeable membrane elements disclosed herein may have a high rate of water flux.
- the selectively permeable membrane elements disclosed herein may have a high level of salt rejection.
- one or more of the selectively permeable membrane elements described herein may include a protective coating, and the protective coating may chemically absorb chlorine and resist chlorine degradation.
- a selectively permeable membrane element may include a porous support and a protective coating
- the protective coating may include a crosslinked graphene oxide compound.
- the crosslinked graphene oxide compound may be formed by reacting a mixture of a graphene oxide compound and a sericin crosslinker.
- the protective coating mixture may be disposed on a surface of the membrane or porous support, and the protective coating may protect the membrane or porous support from chlorine fouling.
- a selectively permeable membrane element 100 includes a membrane or porous support 120 and a protective coating 110 is coated or disposed onto the membrane or porous support 120.
- the membrane or porous support 120 may be a polymer.
- the polymer may be polyethylene, polypropylene, polysulfone, polyether sulfone, polyvinylidene fluoride, polyamide, polyimide, and/or mixtures thereof, just to provide a few examples.
- the polymer may be polysulfone.
- the membrane or porous support may include a polyamide.
- the polyamide may include a selective membrane.
- the polyamide may include ESPA.
- the membrane or porous support may be a reverse osmosis membrane.
- the membrane or porous support may include hollow fibers.
- the hollow fibers may, for example, be cast or extruded.
- the hollow fibers may be made according to a variety of techniques, including for example those described in United States Patent Numbers 4,900,626 and 6,805,730 and United States Patent Application Publication No. 2015/0165389.
- the membrane or porous support may include a surface for fluid communication or contact with a chlorine solution (e.g., the protective coating).
- a protective coating can be disposed upon the membrane or porous support's surface, which is in fluid communication with a chlorine solution.
- the protective coating may include a crosslinked graphene oxide compound in some forms.
- the crosslinked graphene oxide compound may be formed by reacting a mixture of a graphene oxide compound with a hydrophilic biopolymer crosslinker.
- the hydrophilic biopolymer may include sericin.
- the crosslinked graphene oxide compound can be formed by reacting a mixture of a graphene oxide compound with a crosslinker including sericin.
- the protective coating may include an optionally substituted graphene oxide compound and a sericin crosslinker in fluid communication.
- the protective coating including an optionally substituted graphene oxide material and a sericin crosslinker can be disposed on a surface of the membrane or porous support.
- the graphene oxide compound and the sericin crosslinker are crosslinked.
- the fluid passing through the selectively permeable membrane element travels through all of the components regardless of whether they are in physical communication or order of arrangement.
- the protective coating includes a graphene oxide compound.
- the graphene oxide compound may include graphene oxide, a reduced graphene oxide, a functionalized graphene oxide, or combinations thereof.
- the graphene oxide compound may be an optionally substituted graphene oxide.
- the optionally substituted graphene oxide may be arranged amongst the crosslinker material in such a manner as to create an exfoliated nanocomposite, an intercalated nanocomposite, or a phase-separated micro-composite.
- a phase-separated micro-composite phase may occur when, although mixed, the optionally substituted graphene oxide exists as a separate and distinct phase apart from the crosslinker.
- An intercalated nanocomposite may occur when the crosslinker compounds begin to intermingle amongst or between the graphene platelets, but the graphene material may not be distributed throughout the crosslinker.
- an exfoliated nanocomposite phase the individual graphene platelets may be distributed within or throughout the crosslinker.
- An exfoliated nanocomposite phase may be achieved by chemically exfoliating the graphene material by a modified Hummer's method, a process known to persons skill in the art.
- the majority of the graphene material may be staggered to create an exfoliated nanocomposite as a dominant material phase.
- a graphene oxide may include any graphene having hydroxyl substituents and saturated carbon atoms.
- a modified graphene may include a functionalized graphene base.
- more than about 90%, about 80-90%, about 70-80%, about 60-70%, about 50-60%, about 40-50%, about 30-40%, about 20-30%, or about 10-20%, or any other percentage in a range bounded by these values, of the optionally substituted graphene oxide may be functionalized.
- the majority of optionally substituted graphene oxide may be functionalized.
- substantially all the optionally substituted graphene oxide may be functionalized.
- the functionalized graphene oxide may include a graphene base and functional compound.
- a graphene base may be "functionalized," becoming functionalized graphene when there are one or more types of functional groups present.
- the graphene oxide compound may be functionalized as a result of synthesis reactions, such as in graphene oxide where epoxide- based functional groups are formed.
- the graphene oxide compound may be selected from reduced graphene oxide and/or graphene oxide.
- the graphene oxide compound may be graphene oxide, reduced-graphene oxide, functionalized graphene oxide, functionalized reduced-graphene oxide or combinations thereof.
- the optionally substituted graphene oxide may be in the form of sheets, planes or flakes.
- the graphene material may have a surface area of between about 100 m 2 /grn to about 5000 m 2 /grn.
- the graphene material may have a surface area of about 100-200 m 2 /gm, about 200-300 m 2 /gm, about 300-400 m 2 /gm, about 400-500 m 2 /gm, about 500-600 m 2 /gm, about 600-700 m 2 /gm, about 700-800 m 2 /gm, about 800-900 m 2 /gm, about 900-1000 m 2 /gm, about 1000-2000 m 2 /gm, about 2000-3000 m 2 /gm, about 3000-4000 m 2 /gm, or about 4000-5000 m 2 /gm, or any surface area in a range bounded by these surface areas.
- the graphene oxide may be in the form of platelets having one or more dimensions in the nanometer to micron range.
- the platelets may have dimensions in the x, y and/or z dimension.
- the platelets may have: an average x dimension between about 0.05 pm to about 50 pm, about 0.05-0.1 pm, about 0.1- 0.2 pm, about 0.2-0.3 pm, about 0.3-0.4 pm, about 0.4-0.5 pm, about 0.5-0.6 pm, about 0.6- 0.7 pm, about 0.7-0.8 pm, about 0.8-0.9 pm, about 0.9-1 pm, about 1-2 pm, about 2-5 pm, about 5-10 pm, about 10-20 pm, about 20-30 pm, about 30-40 pm, about 40-50 pm, about 0.05-1 pm, or any value in a range bounded by any of these lengths; an average y dimension between about 0.05 pm to about 50 pm, about 0.05-0.1 pm, about 0.1-0.2 pm, about 0.2-0.3 pm, about 0.3-0.4 pm, about
- the platelets include an average size of about 0.05 miti to about 50 miti, about 0.05-0.1 miti, about 0.1-0.2 miti, about 0.2-0.3 miti, about 0.3- 0.4 miti, about 0.4-0.5 miti, about 0.5-0.6 miti, about 0.6-0.7 miti, about 0.7-0.8 miti, about 0.8- 0.9 miti, about 0.9-1 miti, about 1-2 miti, about 2-5 miti, about 5-10 miti, about 10-20 miti, about 20-30 miti, about 30-40 miti, about 40-50 miti, about 0.05-1 miti, or any size in a range bounded by any of these values.
- the optionally substituted graphene oxide may be unsubstituted. In some embodiments, the optionally substituted graphene oxide may comprise a non-functionalized graphene base. In some embodiments, the graphene material may comprise a functionalized graphene base prepared by any suitable method.
- the mass percentage of the graphene oxide base relative to the total composition of the protective coating can be between about 1 wt% and about 95 wt%. In some embodiments, the mass percentage of the graphene oxide base relative to the total composition of the graphene material containing layer can be about 1-2 wt%, about 2-5 wt%, about 5-10 wt%, about 10-20 wt%, about 20-30 wt%, about 30-40 wt%, about 40-50 wt%, about 50-60 wt%, about 60-70 wt%, about 70-80 wt%, about 80-90 wt%, or about 90- 95 wt%.
- the sericin crosslinker contains a combination of polar side groups, such as hydroxyl groups and amine groups. Sericin comprises 18 different amino acids, and about 32% of the amino acids are serine. The sericin chain contains numerous free amino and free hydroxyl nucleophilic pendent groups which may covalently crosslink with graphene oxide.
- the crosslinked graphene oxide-sericin protective layer may have chlorine-reactive sites such as amide linkages (-CON H-), free hydroxyl groups (-OH), and free amine groups (-N H2). These reactive functional groups may act as chlorine-sensitive or chlorine-reactive sites on the graphene oxide-sericin protective layer and therefore operate as sacrificial sites for chlorine reactivity, allowing for the extended durability of the polyamide layer.
- Graphene oxide may also have a high aspect ratio which provides a large available gas/water diffusion surface over that of other materials and has the ability to decrease the effective pore diameter of any substrate supporting material to minimize contaminant infusion while retaining flux rates.
- the epoxy or hydroxyl groups of graphene oxide may increase the hydrophilicity of the materials, and thus contribute to the increase in water vapor permeability and selectivity of the membrane.
- a compound or chemical structure such as graphene oxide
- optionally substituted it includes a compound or chemical structure that has no substituents (i.e., unsubstituted), or has one or more substituents (i.e., substituted).
- substituted includes a moiety that replaces one or more hydrogen atoms attached to a parent compound or structure.
- a substituent may be any type of group that may be present on a structure of an organic compound, which may have a molecular weight (e.g., the sum of the atomic masses of the atoms of the substituent) of about 15-50 g/mol, about 15-100 g/mol, about 15-150 g/mol, about 15-200 g/mol, about 15-300 g/mol, or about 15-500 g/mol.
- a molecular weight e.g., the sum of the atomic masses of the atoms of the substituent
- a substituent comprises or consists of: about 0-30, about 0-20, about 0-10 or about 0-5 carbon atoms: and about 0-30, about 0-20, about 0-10 or about 0-5 heteroatoms, wherein each heteroatom may independently be: N, O, S, Si, F, Cl, Br, or I: provided that the substituent includes one C, N, O, S, Si, F, Cl, Br, or I atom.
- substituents include, but are not limited to, alkyl, alkenyl, alkynyl, heteroalkyl, heteroalkenyl, heteroalkynyl, aryl, heteroaryl, hydroxy, alkoxy, aryloxy, acyl, acyloxy, alkylcarboxylate, thiol, a I kylthio, cyano, halo, thiocarbonyl, O-carbamyl, N-carbamyl, O-thiocarbamyl, N-thiocarbamyl, C-amido, N-amido, S-sulfonamido, N-sulfonamido, isocyanato, thiocyanato, isothiocyanato, nitro, silyl, sulfenyl, sulfinyl, sulfonyl, haloalkyl, haloalkoxyl, trihalomethanesulfonyl,
- molecular weight may be used with respect to a moiety or part of a molecule to indicate the sum of the atomic masses of the atoms in the moiety or part of the molecule, even though it may not be a complete molecule.
- fluid means any substance that continually deforms, or flows, under an applied shear stress, such as gases, liquids, and/or plasmas.
- fluid communication means that the individual components, membranes, or layers, referred to as being in fluid communication are arranged such that a fluid passing through the membrane travels through all the identified components regardless of whether they are in physical communication or order of arrangement.
- chlorine resistant refers to the permeable membrane having a substantially similar or reduced membrane activity loss when exposed to chlorine, chloramine or hypochlorites in the fluid medium.
- the protective coating may further include at least one additional crosslinker.
- the at least one additional crosslinker may be calcium chloride (CaCh), potassium tetraborate (K2B4O7, or KBO), poly(ethylene glycol) diglycidyl ether (PEG-DE), and/or combinations thereof.
- the mass ratio of a graphene oxide compound to sericin in the protective coating may be from about 1:100 to about 15:1.
- the weight ratio of optionally substituted graphene oxide to optionally substituted crosslinker may be from about 1:100 to about 15:1 (e.g. 15 mg graphene oxide and 1 mg sericin), about 1:90, about 1:80, about 1:70, about 1:60, about 1:50, about 1:40, about 1:30, about 1:20, about 1:10, about 1:1, about 2:1, about 3:1, about 4:1, about 5:1, about 10:1, about 15:1, or any ratio in a range bounded by any of these values.
- the weight ratio of optionally substituted graphene oxide to optionally substituted crosslinker may be about 1:11, about 1:2.3, about 1:1.45, about 1:1, about 1.04:1; about 1.58:1, or about 2.5:1.
- the sericin can be about 15-95 wt%, about 20-30 wt%, about 30-40 wt%, about 40-50 wt%, about 50-60 wt%, about 60-70 wt%, about 70-80 wt%, about 80-90 wt%, about 90-95 wt%, or any weight percentage in a range bounded by any of these values, of the total weight percentage of the protective coating.
- the ranges may encompass about 28 wt%, about 38 wt%, about 48 wt%, about 50 wt%, about 58 wt%, about 68 wt%, about 78 wt%, or about 88 wt%.
- the graphene oxide may be about 5-75 wt%, about 5-15 wt%, about 15-25 wt%, about 25-35 wt%, about 35-45 wt%, about 45-55 wt% about 55-65 wt%, about 65-75 wt%, or any weight percentage in a range bounded by any of these values, of the total weight of the protective coating.
- the ranges may encompass about 8 wt%, about 30 wt%, about 40 wt%, about 50 wt%, about 60 wt%, or about 70 wt%.
- the additional crosslinker may include calcium chloride (CaCh).
- the calcium chloride may be about 0-10 wt%, about 0-1 wt%, about 1-8 wt%, about 1-10 wt%, about 1-2 wt%, about 2-3 wt%, about 3-4 wt%, about 4-5 wt%, about 5-6 wt%, about 6-7 wt%, about 7-8 wt%, about 8-9 wt%, about 9-10 wt%, about 1-3 wt%, about 3-5 wt%, or any weight percentage in a range bounded by any of these values, of the total weight of the protective coating.
- the ranges may encompass one or more of the following weight percentages: about 2 wt% and about 4 wt%.
- the additional crosslinker may include potassium tetraborate (K2B4O7).
- the potassium tetraborate can be about 0-10 wt%, about 0-1 wt%, about 1-8 wt%, about 1-10 wt%, about 1-2 wt%, about 2-3 wt%, about 3-4 wt%, about 4-5 wt%, about 5-6 wt%, about 6-7 wt%, about 7-8 wt%, about 8-9 wt%, about 9-10 wt%, about 1-3 wt%, about 3-5 wt%, or any weight percentage in a range bounded by any of these values, of the total weight percentage of the protective coating.
- the ranges may encompass one or more of the following weight percentages: about 2 wt% and about 4 wt%.
- the additional crosslinker may include poly(ethylene glycol) diglycidyl ether (PEG-DE).
- PEG-DE poly(ethylene glycol) diglycidyl ether
- the PEG-DE can be about 0-10 wt%, about 0-1 wt%, about 1-8 wt%, about 1-10 wt%, about 1-2 wt%, about 2-3 wt%, about 3-4 wt%, about 4-5 wt%, about 5-6 wt%, about 6-7 wt%, about 7-8 wt%, about 8-9 wt%, about 9-10 wt%, about 1-3 wt%, about 3-5 wt%, or any weight percentage in a range bounded by any of these values, of the total weight percentage of the protective coating.
- the ranges may encompass one or more of the following weight percentages: about 2 wt% and about 4 wt%.
- a selectively permeable membrane element e.g., selectively permeable membrane element 100 in FIG. 1, include a membrane or porous support and a protective coating.
- the selectively permeable membrane element may include a membrane or porous support, e.g., membrane or porous support 120, and a protective coating, e.g., protective coating 110.
- the selectively permeable membrane may comprise a protective coating, and the protective coating can protect the components of the membrane or porous support from chlorinated environments and/or solutions.
- the protective coating may include graphene oxide cross-linked with sericin. In some embodiments, the protective coating may be disposed on the surface of the membrane or porous support. The surface of the element can be exposed to, or in fluid communication with, a solution containing chlorine, hypochlorites, or other chlorine oxides.
- the membrane or porous support may include any of the previously described copolymers.
- the selectively permeable membrane element may include a separate salt rejection layer of a membrane construct. In some embodiments, the membrane or porous support may contain polyamide.
- a selectively permeable membrane element may be permeable to water while being impermeable to gas, solute, or liquid material from passing therethrough.
- the selectively permeable membrane element may provide a durable desalination system that can be selectively permeable to water, and less permeable to salts.
- the selectively permeable membrane element may provide a durable reverse osmosis system that may effectively filter or desalinate saline/polluted water or feed fluids.
- the selectively permeable membrane element with a protective coating may provide any or all of the above-mentioned functions.
- the selectively permeable membrane element with a protective coating can provide substantially similar flux and/or salt rejection during or after contact with a chlorinated solution.
- a protective coating including a graphene oxide/sericin mixture can also include at least one additional crosslinker.
- the at least one additional crosslinker may be CaCh, K2B4O7, PEG-DE and/or a combination thereof.
- the weight ratio of the additional crosslinker to graphene oxide can be from about 1:35 (e.g., 1 mg of additional crosslinker to 35 mg of graphene oxide) to about 1:2, about 1:35 to about 1:30, about 1:30 to about 1:25, about 1:25 to about 1:20, about 1:20 to about 1:15, about 1:15 to about 1:10, about 1:10 to about 1:5, about 1:5 to about 1:2, or about 1:2, about 1:15, about 1:20, about 1:25, about 1:30, about 1:35, or any weight ratio in a range bounded by any of these values.
- 1:35 e.g., 1 mg of additional crosslinker to 35 mg of graphene oxide
- the additional crosslinker may be about 0.5-6 wt%, about 1-5 wt%, about 2-4 wt%, about 0.5-1 wt%, about 1-2 wt%, about 2-3 wt%, about 3-4 wt%, about 4-5 wt%, or about 5-6 wt% of the total weight of the protective coating, or any wt% in a range bounded by any of these values. In some forms the ranges may encompass one or more of the following weight percentages: about 2 wt%, about 3 wt%, about 4 wt% and about 5 wt%.
- the protective coating may have a thickness ranging from about 5-2500 nm, about 50- 2500 nm, about 500-1000 nm, about 1000-1500 nm, about 1500-2000 nm, about 2000-2500 nm, about 10-1000 nm, about 50-900 nm, about 50-800 nm, about 50-700 nm, about 50-600 nm, about 50-500 nm, about 50-400 nm, about 50-300 nm, about 100-200 nm, about 200- 300 nm, about 300-400 nm, about 400-500 nm, about 500-600 nm, about 600-700 nm, about 700-800 nm, about 800-900 nm, about 900-1000 nm, 1000-1100 nm, about 1100-1200 nm, about 1200-1300 nm, about 1300-1400 nm, about 1400-1500 nm, about 1500-1600 nm, about 1600-1700 nm,
- the ranges may encompass the following thicknesses: about 600 nm, about 1300-1400 nm, about 1500-1600 nm, about 1700-1800 nm, about 1800-1900 nm, about 2100-2200 nm and about 2200-2300 nm.
- the selectively permeable membrane element can provide a flux of about greater than at least 5 gallons per square feet per day (GFD), at least about 5-10 GFD, at least about 10-20 GFD, at least about 20-30 GFD, at least about 30-40 GFD, at least about 40-50 GFD, at least about 50-60 GFD, at least about 60-70 GFD, or at least about 5.0 GFD, or any flux in a range bounded by any of these values.
- GFD gallons per square feet per day
- the selectively permeable membrane element can provide a resistance to chlorine deterioration.
- the selectively permeable membrane may maintain at least 75%, 75-80%, 80-85%, 85-90%, 90-95% 95-100%, or at least 100% of the original flux rate over a period of time, e.g., of at least about 100 hours, about 100-200 hours, about 200-300 hours, about 300-400 hours, about 400-500 hours, about 500- 600 hours, about 600-700 hours, about 700-800 hours, about 800-900 hours, about 900-1000 hours, about 1000-1200 hours, about 12-00-1400 hours, about 1400-1600 hours, about 1600- 1800 hours, about 1800-2000 hours, about 2000-4000 hours, about 4000-6000 hours, about 6000-8000 hours, about 8000-10000 hours, or at least about 10,000 hours, or any time period in a range bounded by any of these time periods.
- the selectively permeable membrane may maintain at least about 75%, about 75-80%, about 80-85%, about 85-90%, about 90-95%, about 95-100%, or at least about 100% of the original flux rate after being in contact with an amount of chlorine exposure, e.g., of at least about 100 ppm-h, about 100-200 ppm-h, about 200-300 ppm-h, about 300-400 ppm-h, about 400-500 ppm-h, about 500-600 ppm-h, about 600-700 ppm-h, about 700-800 ppm-h, about 800-900 ppm-h, about 900-1000 ppm-h, about 1000-1200 ppm-h, about 1200-1400 ppm-h, about 1400-1600 ppm-h, about 1600-1800 ppm-h, about 1800-2000 ppm-h, about 2000-4000 ppm-h, about 4000-6000 ppm-h, about 6000-8000 ppm-h
- the selectively permeable membrane may maintain at least about 75%, about 75-80%, about 80-85%, about 85-90%, about 90-95%, or about 95-100%, or at least about 80% of the original salt rejection rate after being in contact with an amount of chlorine exposure, e.g., of at least about 100 ppm-h, about 100-200 ppm-h, about 200-300 ppm-h, about 300-400 ppm-h, about 400-500 ppm-h, about 500-600 ppm-h, about 600-700 ppm-h, about 700-800 ppm-h, about 800-900 ppm-h, about 900-1000 ppm-h, about 1000- 1200 ppm-h, about 1200-1400 ppm-h, about 1400-1600 ppm-h, about 1600-1800 ppm-h, about 1800-2000 ppm-h, about 2000-4000 ppm-h, about 4000-6000 ppm-h, about 6000-8000
- a method for preparation of the aforedescribed selectively permeable membrane element includes applying a protective coating (which may include one material or a mixture of materials) to a membrane or porous support by any suitable coating method, and then exposing the resulting membrane to a temperature of about 70 °C to about 120 °C for about 30 seconds to about 15 minutes.
- a protective coating which may include one material or a mixture of materials
- a selectively permeable membrane element described herein may be used in an arrangement where it is disposed between or separates a fluidly communicated first fluid reservoir and a second fluid reservoir.
- the first reservoir may contain an unprocessed fluid, e.g., a feed fluid or solution, upstream and/or at the membrane.
- the feed fluid or solution may include chlorine, hypochlorites, or other chlorine oxides.
- the second reservoir may contain a processed fluid downstream and/or at the membrane.
- the selectively permeable membrane element can allow passing of water therethrough while retaining the solute or contaminant fluid material.
- the selectively permeable membrane element may allow filtering to selectively remove solute and/or suspended contaminants from feed fluid.
- the selectively permeable membrane element may provide a desired flow rate.
- the selectively permeable membrane element may provide a desired flux rate.
- the selectively permeable membrane element can provide the desired flow rate and/or flux rate over a desired period of time, e.g., as described elsewhere herein.
- the selectively permeable membrane element can maintain the desired salt rejection rate over a desired period of time, e.g., as described elsewhere herein.
- the selectively permeable membrane element may comprise ultrafiltration material.
- the selectively permeable membrane element may comprise additional crosslinkers described herein.
- a method of desalinating water includes applying a saline water that includes one or more salts and water to a selectively permeable membrane element described herein.
- the saline water is applied to the selectively permeable membrane element so that some of the water passes through the element, while at least some of the salt does not pass through the element, to yield water with a lower salt content.
- step (1) further includes the addition of an additional crosslinker comprising calcium chloride (CaCh), potassium tetraborate (K2B4O7), poly(ethylene glycol) diglycidyl ether (PEG-DE), or a combination thereof.
- the desired thickness may be, for example, between about 100 nm and about 2500 nm.
- the curing may be performed at a temperature of 70 °C to 120 °C for 30 seconds to 15 minutes.
- the protective coating mixture may be blade coated on a permeable substrate to create a thin film between about 100 nm to about 2500 nm, e.g., and may then cast on a substrate to form a partial element.
- the mixture may be disposed upon the substrate— which may be permeable, or porous— by spray coating, dip coating, spin coating and/or other methods for deposition of the mixture on a substrate known to those skilled in the art.
- the casting may be done by co extrusion, film deposition, blade coating or any other suitable method for deposition of a film on a substrate.
- the mixture is cast onto a substrate by blade coating (or tape casting) by using a doctor blade and dried to form a partial element.
- the thickness of the resulting cast tape may be adjusted by changing the gap between the doctor blade and the moving substrate.
- the gap between the doctor blade and the moving substrate is in the range of about 0.002 mm to about 1.0 mm, although other variations are contemplated.
- the gap between the doctor blade and the moving substrate is preferably between about 0.20 mm to about 0.50 mm.
- the gap between the doctor blade and the moving substrate is about 10 mil.
- the speed of the moving substrate may have a rate in the range of about 30 cm/min to about 600 cm/min. By adjusting the moving substrate speed and the gap between the blade and moving substrate, the thickness of the resulting protective coating layer may be expected to be between about 400 nm and about 2500 nm although other variations are possible.
- Graphene Oxide Solution Preparation Graphene oxide (GO) was prepared from graphite using a modified Hummers method. Graphite flake (2.0 g MilliporeSigma, 100 mesh) was oxidized in a mixture of NaN03 (2.0 g), KMn04 (10 g) and concentrated 98% H2SO4 (96 mL) at 50 °C for 15 hrs. The resulting pasty mixture was poured into ice (400 g) followed by the addition of 30% hydrogen peroxide (20 mL). The solution was then stirred for two (2) hours to reduce manganese dioxide, then filtered through filter paper and washed with Dl water.
- the solid was collected and dispersed in Dl water by stirring followed by centrifugation at 6,300 rpm for 40 minutes. Following the centrifugation, the aqueous layer was decanted. The remaining solid was dispersed in Dl water and the washing step was repeated four (4) more times. The purified GO was then dispersed in Dl water under sonication (20 W) for 2.5 hours, resulting in a 0.4 % GO dispersion.
- Example 1.1.2 GO-Sericin coating preparations:
- Composition GO/Sericin 50/50 (Tl): In a vial, 7.62 mL of GO solution (0.4 % in water), 0.61 mL of sericin solution (5 % in water), and 0.04 mL water were added, and the resulting solution was stirred for 15 minutes. Once mixed, the solution was poured on to a ESPA2+ substrate (Hydranautics, Oceanside, CA, USA) which was mounted on a coating station under vacuum and coated onto the substrate with a 10 mil spacer. The coated sample was then allowed to dry under vacuum for at least 20 minutes and finally baked inside an oven at 110 °C for 8 minutes.
- ESPA2+ substrate Hydranautics, Oceanside, CA, USA
- Composition GO/Sericin/KBO 50/48/2 (T2): In a vial, 7.82 mL of GO solution (0.4 % in water), 0.6 mL of sericin solution (5 % in water), and 0.062 mL KBO solution (2 % in water) were added, and the resulting solution was stirred for 15 minutes. Once mixed, the solution was poured on to an ESPA2+ substrate (Hydranautics, Oceanside, CA, USA) which was mounted on a coating station under vacuum and coated onto the substrate with a 10 mil spacer. The coated sample was then allowed to dry under vacuum for at least 20 minutes and finally baked inside an oven at 110 °C for 8 minutes.
- ESPA2+ substrate Hydranautics, Oceanside, CA, USA
- Composition GO/Sericin/CaCl2 50/48/2 (T3-A): In a vial, 7.82 mL of GO solution (0.4 % in water), 0.6 mL of sericin solution (5 % in water), and 0.062 mL CaCh solution (2 % in water) were added, and the resulting solution was stirred for 15 minutes. Once mixed, the solution was poured on to an ESPA2+ substrate (Hydranautics, Oceanside, CA, USA) which was mounted on a coating station under vacuum and coated onto the substrate with a 10 mil spacer. The coated sample was then allowed to dry under vacuum for at least 20 minutes and finally baked inside an oven at 110 °C for 8 minutes.
- ESPA2+ substrate Hydranautics, Oceanside, CA, USA
- Composition GO/Sericin/PEG-DE 50/48/2 (T4-C): In a vial, 7.82 mL of GO solution (0.4 % in water), 0.6 mL of sericin solution (5 % in water), and 0.062 mL PEG-DE solution (2 % in water) were added, and the resulting solution was stirred for 15 minutes. Once mixed, the solution was poured on to an ESPA2+ substrate (Hydranautics, Oceanside, CA, USA) which was mounted on a coating station under vacuum and coated onto the substrate with a 10 mil spacer. The coated sample was then allowed to dry under vacuum for at least 20 minutes and finally baked inside an oven at 110 °C for 8 minutes.
- ESPA2+ substrate Hydranautics, Oceanside, CA, USA
- the membranes were tested by placing them into a laboratory apparatus similar to the one shown in FIG 3. Once secured in the test apparatus, the membrane was exposed to the unprocessed fluid at a gauge pressure of 50 PSI. The water flux through the membrane was recorded at different time intervals to see the flux over time. The initial water flux was recorded, shown in Table 1. From the data collected, it was shown that the graphene oxide-sericin based membrane can withstand reverse osmosis pressures while providing sufficient flux.
- a selectively permeable membrane element comprising:
- a protective coating including a crosslinked mixture of a graphene oxide compound and a crosslinker including a sericin; wherein the protective coating is disposed on a surface of the membrane or porous support and is effective for protecting the membrane or porous support from chlorine degradation.
- Embodiment 2 The selectively permeable membrane element of embodiment 1, wherein the graphene oxide compound includes a graphene oxide, a reduced graphene oxide, a functionalized graphene oxide, or a combination thereof.
- Embodiment 3 The selectively permeable membrane element of embodiment 1 or 2, wherein the graphene oxide compound is graphene oxide.
- Embodiment 4 The selectively permeable membrane element of any one of embodiments 1-3, further comprising at least one additional crosslinker.
- Embodiment s The selectively permeable membrane element of embodiment 4, wherein the additional crosslinker comprises calcium chloride, potassium tetraborate, poly(ethylene glycol) diglycidyl ether (PEG-DE), or a combination thereof.
- the additional crosslinker comprises calcium chloride, potassium tetraborate, poly(ethylene glycol) diglycidyl ether (PEG-DE), or a combination thereof.
- Embodiment 6 The selectively permeable membrane element of embodiment 4 or 5, wherein the additional crosslinker comprises calcium chloride.
- Embodiment ? The selectively permeable membrane element of any one of embodiments 4-6 wherein the additional crosslinker comprises potassium tetraborate.
- Embodiment s The selectively permeable membrane element of any one of embodiments 4-7, wherein the additional crosslinker comprises poly(ethylene glycol) diglycidyl ether (PEG-DE).
- PEG-DE poly(ethylene glycol) diglycidyl ether
- Embodiment s The selectively permeable membrane element of any one of embodiments 4-8, wherein the additional crosslinker is present in an amount of about 1-8 wt% of the total weight of the protective coating.
- Embodiment 10 The selectively permeable membrane element of any one of embodiments 1-9, wherein the weight ratio of graphene oxide to the crosslinker is about 1:100 to about 15:1.
- Embodiment 11 The selectively permeable membrane element of any one of embodiments 1-10 7 wherein the weight ratio of graphene oxide to the crosslinker is about 1:11 to about 2.5:1.
- Embodiment 12 The selectively permeable membrane element of any one embodiments 1-11, wherein the graphene oxide comprises platelets having a size between about 50 nm to about 1,000 nm.
- Embodiment 13 The selectively permeable membrane element of any one of embodiments 1-12, wherein the protective coating comprises a thickness of about 400 nm to about 2,500 nm.
- Embodiment 14 A desalination method, comprising applying to the selectively permeable membrane element of any one of embodiments 1-13 a saline solution including at least one salt and water in a manner effective for providing a portion of the solution that passes through the selectively permeable membrane element with a lower salt content.
- Embodiment 15 A method of making a selectively permeable membrane element, comprising the steps of:
- Embodiment 16 The method of embodiment 15, wherein the curing is performed at a temperature of 70 °C to 120 °C for 30 seconds to 15 minutes.
- Embodiment 17 The method of embodiment 15, further comprising repeating step (2) as necessary to achieve a desired thickness of the protective coating.
- Embodiment 18 The method of embodiment 17, wherein the desired thickness is between about 100 nm and about 2500 nm.
- Embodiment 19 The method of embodiment 15, wherein step (1) further comprises mixing at least one of calcium chloride (CaCh), potassium tetraborate (K2B4O7), poly(ethylene glycol)diglycidyl ether (PEG-DE), or a combination thereof with the graphene oxide compound and sericin.
- CaCh calcium chloride
- K2B4O7 potassium tetraborate
- PEG-DE poly(ethylene glycol)diglycidyl ether
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Abstract
In one form, a selectively permeable membrane is protected from degradation due to exposure to chlorine-based oxidants. Some embodiments include selectively permeable membrane elements having a protective coating comprising graphene oxide and sericin that are permeable to water but impermeable to solutes. In one form, the graphene oxide and sericin are crosslinked, and the protective coating may include one or more other crosslinking compounds.
Description
CHLORINE RESISTANT MEMBRANE WITH SERICIN CROSS-LINKED
GRAPHEN OXIDE COMPOUND AND METHOD FOR MAKING THE SAME
Inventors: Shijun Zheng, Weiping Lin, Tissa Sajoto, Isamu Kitahara, Ozair Siddiqui, Wan- Yun Hsieh, Bita Bagge, Peng Wang, Takashi Kondo, and Yuji Yamashiro
CROSS-REFERENCE TO RELATED APPLICATIONS
This application claims the benefit of U.S. Provisional Patent Application No. 62/864,366, filed June 20, 2019, the contents of which are incorporated herein by reference in their entirety.
BACKGROUND
As the human population increases, there has been a corresponding demand for safe drinking water. There has also been interest in new technologies for the desalination of sea water and purification of waste water streams. Reverse osmosis membranes have been used for the generation of potable water from saline water. However, these membranes suffer from various shortcomings. Many current reverse osmosis membranes have a thin-film composite (TFC) configuration with a thin aromatic polyamide selective layer on top of a microporous substrate, typically a polysulfone membrane on a non-woven polyester. Although these membranes can provide excellent salt rejection and high-water flux, the reverse osmosis processes in which they are used lack desired energy efficiency.
Reverse osmosis membranes can also be compromised by fouling resulting from algae growth, which may cause a decrease of water flux and higher energy consumption. One current response to fouling resulting from algae growth has been to incorporate chlorine or chloramine into the aqueous feed solution in order to suppress the growth of biological species on the reverse osmosis membrane surface. However, chlorine and chloramine, even if used at low levels, may be detrimental to the reverse osmosis membrane structure and cause a decrease in salt rejection and water flux. Thus, there remains a need for additional contributions in this technology.
The subject matter claimed herein is not limited to implementations that solve any disadvantages or that operate only in environments such as those described above. Rather, this background is only provided to illustrate one example technology area where some implementations described herein may be practiced.
SUMMARY
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential characteristics of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
In one embodiment, a selectively permeable membrane element includes a membrane or porous support, and a protective coating including a crosslinked mixture of a graphene oxide compound and a crosslinker including sericin. The protective coating is disposed on a surface of the membrane or porous support and is effective for protecting the membrane or porous support from chlorine degradation.
In another embodiment, a desalination method includes applying to a selectively permeable membrane element a saline solution including at least one salt and water in a manner effective for providing a portion of the solution that passes through the selectively permeable membrane element with a lower salt content. The selectively permeable membrane element includes a membrane or porous support, and a protective coating including a crosslinked mixture of a graphene oxide compound and a crosslinker including sericin. The protective coating is disposed on a surface of the membrane or porous support and is effective for protecting the membrane or porous support from chlorine degradation.
In still another embodiment, a method of making a selectively permeable membrane element includes the steps of (1) mixing a graphene oxide compound and sericin; (2) applying the resulting mixture on a membrane or porous support to form a protective coating on said membrane or said porous support; and (3) curing the selectively permeable membrane element to facilitate crosslinking within the mixture.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the invention. The features and advantages of the invention may be realized and obtained by means of the instruments and combinations particularly pointed out in the appended claims. These and other features of the present invention will become more fully
apparent from the following description and appended claims, or may be learned by the practice of the invention as set forth hereinafter.
BRIEF DESCRIPTION OF THE DRAWINGS
To further clarify the above and other advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail through the use of the accompanying drawings.
FIG. 1 is a schematic illustration of a protective coated selectively permeable membrane element.
FIG. 2 is a schematic illustration of one non-limiting process for making a selectively permeable membrane element.
FIG. 3 is a schematic illustration of a test cell in which a selectively permeable membrane element may be placed for mechanical strength and salt rejection testing.
DETAILED DESCRIPTION
Reference will now be made to the drawings to describe various aspects of example embodiments of the invention. It is to be understood that the drawings are diagrammatic and schematic representations of such example embodiments, and are not limiting of the present invention, nor are they necessarily drawn to scale.
The present disclosure generally relates to a selectively permeable membrane element. More particularly, but not exclusively, the present disclosure relates to a selectively permeable membrane element which includes a protective coating which is effective for protecting the membrane element from chlorine degradation. The protective coating may be disposed on a surface of a membrane or porous support, and it may include a crosslinked mixture of a graphene oxide compound and a sericin. It will be appreciated that embodiments disclosed herein may be employed in fields and/or operating environments where the
functionality disclosed herein may be useful in addition to or in lieu of those disclosed herein. Accordingly, the scope of the invention should not be construed to be limited to the exemplary implementations and operating environments disclosed herein.
Certain graphene materials have properties which may be desirable for various applications. Among these is a 2-dimentional sheet-like structure having nanometer scale thickness and high mechanical strength. Graphene oxide, which may be prepared from the exfoliative oxidation of graphite, can be mass produced at a low cost. Graphene oxide is unique in that it contains oxygen groups on its surface that can readily react with various nucleophiles to create a more functionalized surface. The oxygen groups of graphene oxide are generally hydroxyl groups, carboxyl groups, or epoxide groups which can react with a variety of molecules including but not limited to amines, amides, alcohols, carboxylic acids and sulfonic acids. Unlike traditional membranes, where water is transported through the pores of the material, in graphene oxide membranes the transportation of water can be between the interlayer spaces. The capillary effect of graphene oxide may result in long water slip lengths that offer fast water transportation rates. Additionally, the selectivity and water flux of a graphene oxide membrane may be tuned by manipulating the interlayer distance of the graphene sheets. In some cases, this manipulation may be accomplished by crosslinking. In addition, the surface of graphene oxide contains a large number of carbon-carbon double bonds, which can chemically react with and absorb chlorine and chloramine.
The present disclosure relates to a selectively permeable membrane element which includes a hydrophilic composite material with resistance to chlorine fouling, low organic compound permeability, and desired mechanical and chemical stability and which may be useful in a reverse osmosis membrane. In one aspect, the composite material is highly hydrophilic and provides high mechanical and chemical stability. The selectively permeable membrane elements disclosed herein may be suitable for purifying drinking water, or for waste water treatment, amongst other possibilities. Some selectively permeable membrane elements described herein are graphene oxide-based membrane elements having a high- water flux along with resistance to detrimental effects to the membrane structure caused by chlorine and chloramine (hereinafter referred to as "chlorine fouling", which may result in
improved efficiency of the reverse osmosis membranes and improved water recovery/separation efficiency.
A graphene oxide-based membrane element may include one or more filtering layers, where at least one layer may include a composite protective coating which includes a graphene oxide compound crosslinked with a hydrophilic biopolymer. In some embodiments, the hydrophilic biopolymer may be the silk protein sericin. In some embodiments, the protective coating may be formed by reacting a graphene oxide compound with a crosslinker including sericin. It is believed that crosslinking a graphene oxide compound with sericin may protect the membrane elements from chlorine fouling. In addition, the membrane elements described herein may be prepared using water as a solvent, reducing environmental impact and increasing cost effectiveness of the related manufacturing process.
In some embodiments, a selectively permeable membrane element described herein may be suitable for the desalination of seawater or purification of unprocessed fluids. One or more of the selectively permeable membrane elements may be useful for solute removal from an unprocessed fluid, for example in waste water treatment. In some forms, one or more of the selectively permeable membrane elements may be suitable for fluid streams exposed to chlorinated solutions. In some embodiments, the selectively permeable membrane elements disclosed herein can be useful in preventing chlorine fouling. The selectively permeable membrane elements described herein may be useful in the removal of water/water vapor from an unprocessed fluid. In some forms, the selectively permeable membrane elements disclosed herein may have a high rate of water flux. In some forms, the selectively permeable membrane elements disclosed herein may have a high level of salt rejection. In some embodiments, one or more of the selectively permeable membrane elements described herein may include a protective coating, and the protective coating may chemically absorb chlorine and resist chlorine degradation.
In some embodiments, a selectively permeable membrane element may include a porous support and a protective coating, and the protective coating may include a crosslinked graphene oxide compound. The crosslinked graphene oxide compound may be formed by reacting a mixture of a graphene oxide compound and a sericin crosslinker. In some embodiments, the protective coating mixture may be disposed on a surface of the membrane
or porous support, and the protective coating may protect the membrane or porous support from chlorine fouling. For example, as illustrated in FIG. 1, a selectively permeable membrane element 100 includes a membrane or porous support 120 and a protective coating 110 is coated or disposed onto the membrane or porous support 120.
In some embodiments, the membrane or porous support 120 may be a polymer. In some embodiments, the polymer may be polyethylene, polypropylene, polysulfone, polyether sulfone, polyvinylidene fluoride, polyamide, polyimide, and/or mixtures thereof, just to provide a few examples. In one particular but non-limiting forms, the polymer may be polysulfone. In some forms, the membrane or porous support may include a polyamide. In some embodiments, the polyamide may include a selective membrane. In one particular but non-limiting form, the polyamide may include ESPA. In some embodiments, the membrane or porous support may be a reverse osmosis membrane.
In some embodiments, the membrane or porous support may include hollow fibers. The hollow fibers may, for example, be cast or extruded. The hollow fibers may be made according to a variety of techniques, including for example those described in United States Patent Numbers 4,900,626 and 6,805,730 and United States Patent Application Publication No. 2015/0165389.
In some embodiments, the membrane or porous support may include a surface for fluid communication or contact with a chlorine solution (e.g., the protective coating). In some embodiments, a protective coating can be disposed upon the membrane or porous support's surface, which is in fluid communication with a chlorine solution. The protective coating may include a crosslinked graphene oxide compound in some forms. The crosslinked graphene oxide compound may be formed by reacting a mixture of a graphene oxide compound with a hydrophilic biopolymer crosslinker. In some embodiments, the hydrophilic biopolymer may include sericin. In some forms, the crosslinked graphene oxide compound can be formed by reacting a mixture of a graphene oxide compound with a crosslinker including sericin. In some embodiments, the protective coating may include an optionally substituted graphene oxide compound and a sericin crosslinker in fluid communication. In some forms, the protective coating including an optionally substituted graphene oxide material and a sericin crosslinker can be disposed on a surface of the membrane or porous support. In some embodiments,
the graphene oxide compound and the sericin crosslinker are crosslinked. In some embodiments, the fluid passing through the selectively permeable membrane element travels through all of the components regardless of whether they are in physical communication or order of arrangement.
In some embodiments, the protective coating includes a graphene oxide compound. In some embodiments, the graphene oxide compound may include graphene oxide, a reduced graphene oxide, a functionalized graphene oxide, or combinations thereof. In some embodiments, the graphene oxide compound may be an optionally substituted graphene oxide. In some forms, the optionally substituted graphene oxide may be arranged amongst the crosslinker material in such a manner as to create an exfoliated nanocomposite, an intercalated nanocomposite, or a phase-separated micro-composite. A phase-separated micro-composite phase may occur when, although mixed, the optionally substituted graphene oxide exists as a separate and distinct phase apart from the crosslinker. An intercalated nanocomposite may occur when the crosslinker compounds begin to intermingle amongst or between the graphene platelets, but the graphene material may not be distributed throughout the crosslinker. In an exfoliated nanocomposite phase, the individual graphene platelets may be distributed within or throughout the crosslinker. An exfoliated nanocomposite phase may be achieved by chemically exfoliating the graphene material by a modified Hummer's method, a process known to persons skill in the art. In some embodiments, the majority of the graphene material may be staggered to create an exfoliated nanocomposite as a dominant material phase.
As used herein, a graphene oxide may include any graphene having hydroxyl substituents and saturated carbon atoms. In some embodiments, a modified graphene may include a functionalized graphene base. In some embodiments, more than about 90%, about 80-90%, about 70-80%, about 60-70%, about 50-60%, about 40-50%, about 30-40%, about 20-30%, or about 10-20%, or any other percentage in a range bounded by these values, of the optionally substituted graphene oxide may be functionalized. In other embodiments, the majority of optionally substituted graphene oxide may be functionalized. In still other embodiments, substantially all the optionally substituted graphene oxide may be functionalized. In some embodiments, the functionalized graphene oxide may include a
graphene base and functional compound. In some embodiments, a graphene base may be "functionalized," becoming functionalized graphene when there are one or more types of functional groups present. In some embodiments, the graphene oxide compound may be functionalized as a result of synthesis reactions, such as in graphene oxide where epoxide- based functional groups are formed. In some embodiments, the graphene oxide compound may be selected from reduced graphene oxide and/or graphene oxide. In some embodiments, the graphene oxide compound may be graphene oxide, reduced-graphene oxide, functionalized graphene oxide, functionalized reduced-graphene oxide or combinations thereof.
In some embodiments, the optionally substituted graphene oxide may be in the form of sheets, planes or flakes. In some embodiments, the graphene material may have a surface area of between about 100 m2/grn to about 5000 m2/grn. In some embodiments, the graphene material may have a surface area of about 100-200 m2/gm, about 200-300 m2/gm, about 300-400 m2/gm, about 400-500 m2/gm, about 500-600 m2/gm, about 600-700 m2/gm, about 700-800 m2/gm, about 800-900 m2/gm, about 900-1000 m2/gm, about 1000-2000 m2/gm, about 2000-3000 m2/gm, about 3000-4000 m2/gm, or about 4000-5000 m2/gm, or any surface area in a range bounded by these surface areas.
In some embodiments, the graphene oxide may be in the form of platelets having one or more dimensions in the nanometer to micron range. In some embodiments, the platelets may have dimensions in the x, y and/or z dimension. For example, the platelets may have: an average x dimension between about 0.05 pm to about 50 pm, about 0.05-0.1 pm, about 0.1- 0.2 pm, about 0.2-0.3 pm, about 0.3-0.4 pm, about 0.4-0.5 pm, about 0.5-0.6 pm, about 0.6- 0.7 pm, about 0.7-0.8 pm, about 0.8-0.9 pm, about 0.9-1 pm, about 1-2 pm, about 2-5 pm, about 5-10 pm, about 10-20 pm, about 20-30 pm, about 30-40 pm, about 40-50 pm, about 0.05-1 pm, or any value in a range bounded by any of these lengths; an average y dimension between about 0.05 pm to about 50 pm, about 0.05-0.1 pm, about 0.1-0.2 pm, about 0.2-0.3 pm, about 0.3-0.4 pm, about 0.4-0.5 pm, about 0.5-0.6 pm, about 0.6-0.7 pm, about 0.7-0.8 pm, about 0.8-0.9 pm, about 0.9-1 pm, about 1-2 pm, about 2-5 pm, about 5-10 pm, about 10-20 pm, about 20-30 pm, about 30-40 pm, about 40-50 pm, about 0.05-1 pm, or any value in a range bounded by any of these lengths; and an average z dimension between about 0.3
nm to about 50 miti, about 0.3-0.4 nm, about 0.4-0.5 nm, about 0.5-1 nm, about 1-10 nm, about 10-50 nm, about 0.05-0.1 miti, about 0.1-0.2 miti, about 0.2-0.3 miti, about 0.3-0.4 miti, about 0.4-0.5 miti, about 0.5-0.6 miti, about 0.6-0.7 miti, about 0.7-0.8 miti, about 0.8-0.9 miti, about 0.9-1 miti, about 1-2 miti, about 2-5 miti, about 5-10 miti, about 10-20 miti, about 20-30 miti, about 30-40 miti, about 40-50 miti, about 0.05-1 miti, or any value in a range bounded by any of these lengths. In some embodiments, the platelets include an average size of about 0.05 miti to about 50 miti, about 0.05-0.1 miti, about 0.1-0.2 miti, about 0.2-0.3 miti, about 0.3- 0.4 miti, about 0.4-0.5 miti, about 0.5-0.6 miti, about 0.6-0.7 miti, about 0.7-0.8 miti, about 0.8- 0.9 miti, about 0.9-1 miti, about 1-2 miti, about 2-5 miti, about 5-10 miti, about 10-20 miti, about 20-30 miti, about 30-40 miti, about 40-50 miti, about 0.05-1 miti, or any size in a range bounded by any of these values.
In some embodiments, the optionally substituted graphene oxide may be unsubstituted. In some embodiments, the optionally substituted graphene oxide may comprise a non-functionalized graphene base. In some embodiments, the graphene material may comprise a functionalized graphene base prepared by any suitable method.
In some embodiments, the mass percentage of the graphene oxide base relative to the total composition of the protective coating can be between about 1 wt% and about 95 wt%. In some embodiments, the mass percentage of the graphene oxide base relative to the total composition of the graphene material containing layer can be about 1-2 wt%, about 2-5 wt%, about 5-10 wt%, about 10-20 wt%, about 20-30 wt%, about 30-40 wt%, about 40-50 wt%, about 50-60 wt%, about 60-70 wt%, about 70-80 wt%, about 80-90 wt%, or about 90- 95 wt%.
In some aspects, there may be a large number (~30%) of nucleophiles such as epoxy groups and carboxyl groups on the graphene oxide, which may be readily reactive with amino and/or hydroxyl groups at elevated temperatures. Typically, the sericin crosslinker contains a combination of polar side groups, such as hydroxyl groups and amine groups. Sericin comprises 18 different amino acids, and about 32% of the amino acids are serine. The sericin chain contains numerous free amino and free hydroxyl nucleophilic pendent groups which may covalently crosslink with graphene oxide. The crosslinked graphene oxide-sericin protective layer may have chlorine-reactive sites such as amide linkages (-CON H-), free
hydroxyl groups (-OH), and free amine groups (-N H2). These reactive functional groups may act as chlorine-sensitive or chlorine-reactive sites on the graphene oxide-sericin protective layer and therefore operate as sacrificial sites for chlorine reactivity, allowing for the extended durability of the polyamide layer. Graphene oxide may also have a high aspect ratio which provides a large available gas/water diffusion surface over that of other materials and has the ability to decrease the effective pore diameter of any substrate supporting material to minimize contaminant infusion while retaining flux rates. The epoxy or hydroxyl groups of graphene oxide may increase the hydrophilicity of the materials, and thus contribute to the increase in water vapor permeability and selectivity of the membrane.
Unless otherwise indicated, when a compound or chemical structure, such as graphene oxide, is referred to as being "optionally substituted," it includes a compound or chemical structure that has no substituents (i.e., unsubstituted), or has one or more substituents (i.e., substituted). The term "substituent" includes a moiety that replaces one or more hydrogen atoms attached to a parent compound or structure. In some embodiments, a substituent may be any type of group that may be present on a structure of an organic compound, which may have a molecular weight (e.g., the sum of the atomic masses of the atoms of the substituent) of about 15-50 g/mol, about 15-100 g/mol, about 15-150 g/mol, about 15-200 g/mol, about 15-300 g/mol, or about 15-500 g/mol. In some embodiments, a substituent comprises or consists of: about 0-30, about 0-20, about 0-10 or about 0-5 carbon atoms: and about 0-30, about 0-20, about 0-10 or about 0-5 heteroatoms, wherein each heteroatom may independently be: N, O, S, Si, F, Cl, Br, or I: provided that the substituent includes one C, N, O, S, Si, F, Cl, Br, or I atom. Examples of substituents include, but are not limited to, alkyl, alkenyl, alkynyl, heteroalkyl, heteroalkenyl, heteroalkynyl, aryl, heteroaryl, hydroxy, alkoxy, aryloxy, acyl, acyloxy, alkylcarboxylate, thiol, a I kylthio, cyano, halo, thiocarbonyl, O-carbamyl, N-carbamyl, O-thiocarbamyl, N-thiocarbamyl, C-amido, N-amido, S-sulfonamido, N-sulfonamido, isocyanato, thiocyanato, isothiocyanato, nitro, silyl, sulfenyl, sulfinyl, sulfonyl, haloalkyl, haloalkoxyl, trihalomethanesulfonyl, trihalomethanesulfonamido, amino, etc.
For the sake of clarity, and as suggested above, the term "molecular weight" may be used with respect to a moiety or part of a molecule to indicate the sum of the atomic masses
of the atoms in the moiety or part of the molecule, even though it may not be a complete molecule.
As used herein the term "fluid" means any substance that continually deforms, or flows, under an applied shear stress, such as gases, liquids, and/or plasmas.
As used herein, the term "fluid communication" means that the individual components, membranes, or layers, referred to as being in fluid communication are arranged such that a fluid passing through the membrane travels through all the identified components regardless of whether they are in physical communication or order of arrangement.
As used herein the term "chlorine resistant" refers to the permeable membrane having a substantially similar or reduced membrane activity loss when exposed to chlorine, chloramine or hypochlorites in the fluid medium.
In some embodiments, the protective coating may further include at least one additional crosslinker. In some embodiments, the at least one additional crosslinker may be calcium chloride (CaCh), potassium tetraborate (K2B4O7, or KBO), poly(ethylene glycol) diglycidyl ether (PEG-DE), and/or combinations thereof.
In some embodiments, the mass ratio of a graphene oxide compound to sericin in the protective coating may be from about 1:100 to about 15:1. In some embodiments, the weight ratio of optionally substituted graphene oxide to optionally substituted crosslinker may be from about 1:100 to about 15:1 (e.g. 15 mg graphene oxide and 1 mg sericin), about 1:90, about 1:80, about 1:70, about 1:60, about 1:50, about 1:40, about 1:30, about 1:20, about 1:10, about 1:1, about 2:1, about 3:1, about 4:1, about 5:1, about 10:1, about 15:1, or any ratio in a range bounded by any of these values. In some forms, the weight ratio of optionally substituted graphene oxide to optionally substituted crosslinker may be about 1:11, about 1:2.3, about 1:1.45, about 1:1, about 1.04:1; about 1.58:1, or about 2.5:1.
In some embodiments, the sericin can be about 15-95 wt%, about 20-30 wt%, about 30-40 wt%, about 40-50 wt%, about 50-60 wt%, about 60-70 wt%, about 70-80 wt%, about 80-90 wt%, about 90-95 wt%, or any weight percentage in a range bounded by any of these values, of the total weight percentage of the protective coating. In some more particular but
non-limiting forms, the ranges may encompass about 28 wt%, about 38 wt%, about 48 wt%, about 50 wt%, about 58 wt%, about 68 wt%, about 78 wt%, or about 88 wt%.
In some embodiments, the graphene oxide may be about 5-75 wt%, about 5-15 wt%, about 15-25 wt%, about 25-35 wt%, about 35-45 wt%, about 45-55 wt% about 55-65 wt%, about 65-75 wt%, or any weight percentage in a range bounded by any of these values, of the total weight of the protective coating. In some more particular but non-limiting forms, the ranges may encompass about 8 wt%, about 30 wt%, about 40 wt%, about 50 wt%, about 60 wt%, or about 70 wt%.
In some embodiments, the additional crosslinker may include calcium chloride (CaCh). The calcium chloride may be about 0-10 wt%, about 0-1 wt%, about 1-8 wt%, about 1-10 wt%, about 1-2 wt%, about 2-3 wt%, about 3-4 wt%, about 4-5 wt%, about 5-6 wt%, about 6-7 wt%, about 7-8 wt%, about 8-9 wt%, about 9-10 wt%, about 1-3 wt%, about 3-5 wt%, or any weight percentage in a range bounded by any of these values, of the total weight of the protective coating. In some forms, the ranges may encompass one or more of the following weight percentages: about 2 wt% and about 4 wt%.
In some embodiments, the additional crosslinker may include potassium tetraborate (K2B4O7). The potassium tetraborate can be about 0-10 wt%, about 0-1 wt%, about 1-8 wt%, about 1-10 wt%, about 1-2 wt%, about 2-3 wt%, about 3-4 wt%, about 4-5 wt%, about 5-6 wt%, about 6-7 wt%, about 7-8 wt%, about 8-9 wt%, about 9-10 wt%, about 1-3 wt%, about 3-5 wt%, or any weight percentage in a range bounded by any of these values, of the total weight percentage of the protective coating. In some forms, the ranges may encompass one or more of the following weight percentages: about 2 wt% and about 4 wt%.
In some embodiments, the additional crosslinker may include poly(ethylene glycol) diglycidyl ether (PEG-DE). The PEG-DE can be about 0-10 wt%, about 0-1 wt%, about 1-8 wt%, about 1-10 wt%, about 1-2 wt%, about 2-3 wt%, about 3-4 wt%, about 4-5 wt%, about 5-6 wt%, about 6-7 wt%, about 7-8 wt%, about 8-9 wt%, about 9-10 wt%, about 1-3 wt%, about 3-5 wt%, or any weight percentage in a range bounded by any of these values, of the total weight percentage of the protective coating. In some forms, the ranges may encompass one or more of the following weight percentages: about 2 wt% and about 4 wt%.
Some examples of a selectively permeable membrane element, e.g., selectively permeable membrane element 100 in FIG. 1, include a membrane or porous support and a protective coating. In some embodiments, the selectively permeable membrane element may include a membrane or porous support, e.g., membrane or porous support 120, and a protective coating, e.g., protective coating 110. In some embodiments, as shown in FIG. 1, the selectively permeable membrane may comprise a protective coating, and the protective coating can protect the components of the membrane or porous support from chlorinated environments and/or solutions. In some embodiments, the protective coating may include graphene oxide cross-linked with sericin. In some embodiments, the protective coating may be disposed on the surface of the membrane or porous support. The surface of the element can be exposed to, or in fluid communication with, a solution containing chlorine, hypochlorites, or other chlorine oxides. In some embodiments, the membrane or porous support may include any of the previously described copolymers. In some embodiments, the selectively permeable membrane element may include a separate salt rejection layer of a membrane construct. In some embodiments, the membrane or porous support may contain polyamide.
In some embodiments, a selectively permeable membrane element may be permeable to water while being impermeable to gas, solute, or liquid material from passing therethrough. In some embodiments, as a result of the layers, the selectively permeable membrane element may provide a durable desalination system that can be selectively permeable to water, and less permeable to salts. In some embodiments, as a result of the layers, the selectively permeable membrane element may provide a durable reverse osmosis system that may effectively filter or desalinate saline/polluted water or feed fluids. In some forms, the selectively permeable membrane element with a protective coating may provide any or all of the above-mentioned functions. In some examples, the selectively permeable membrane element with a protective coating can provide substantially similar flux and/or salt rejection during or after contact with a chlorinated solution.
In some embodiments, a protective coating including a graphene oxide/sericin mixture can also include at least one additional crosslinker. In some embodiments, the at least one additional crosslinker may be CaCh, K2B4O7, PEG-DE and/or a combination thereof.
In forms where the protective coating includes at least one additional crosslinker, the weight ratio of the additional crosslinker to graphene oxide can be from about 1:35 (e.g., 1 mg of additional crosslinker to 35 mg of graphene oxide) to about 1:2, about 1:35 to about 1:30, about 1:30 to about 1:25, about 1:25 to about 1:20, about 1:20 to about 1:15, about 1:15 to about 1:10, about 1:10 to about 1:5, about 1:5 to about 1:2, or about 1:2, about 1:15, about 1:20, about 1:25, about 1:30, about 1:35, or any weight ratio in a range bounded by any of these values.
In some embodiments where the protective coating includes the at least one additional crosslinker, the additional crosslinker may be about 0.5-6 wt%, about 1-5 wt%, about 2-4 wt%, about 0.5-1 wt%, about 1-2 wt%, about 2-3 wt%, about 3-4 wt%, about 4-5 wt%, or about 5-6 wt% of the total weight of the protective coating, or any wt% in a range bounded by any of these values. In some forms the ranges may encompass one or more of the following weight percentages: about 2 wt%, about 3 wt%, about 4 wt% and about 5 wt%.
The protective coating may have a thickness ranging from about 5-2500 nm, about 50- 2500 nm, about 500-1000 nm, about 1000-1500 nm, about 1500-2000 nm, about 2000-2500 nm, about 10-1000 nm, about 50-900 nm, about 50-800 nm, about 50-700 nm, about 50-600 nm, about 50-500 nm, about 50-400 nm, about 50-300 nm, about 100-200 nm, about 200- 300 nm, about 300-400 nm, about 400-500 nm, about 500-600 nm, about 600-700 nm, about 700-800 nm, about 800-900 nm, about 900-1000 nm, 1000-1100 nm, about 1100-1200 nm, about 1200-1300 nm, about 1300-1400 nm, about 1400-1500 nm, about 1500-1600 nm, about 1600-1700 nm, about 1700-1800 nm, about 1800-1900 nm, about 1900-2000 nm, about 2000-2100 nm, about 2100-2200 nm, about 2200-2300 nm, or about 600 nm, about 1300 nm, about 1400 nm, about 1500 nm, about 1600 nm, about 1700 nm, about 1800 nm, about 1900 nm, about 2000 nm, about 2100 nm, about 2200 nm, about 2300 nm, or any thickness in a range bounded by any of these values. In some forms, the ranges may encompass the following thicknesses: about 600 nm, about 1300-1400 nm, about 1500-1600 nm, about 1700-1800 nm, about 1800-1900 nm, about 2100-2200 nm and about 2200-2300 nm.
In some embodiments, the selectively permeable membrane element can provide a flux of about greater than at least 5 gallons per square feet per day (GFD), at least about 5-10
GFD, at least about 10-20 GFD, at least about 20-30 GFD, at least about 30-40 GFD, at least about 40-50 GFD, at least about 50-60 GFD, at least about 60-70 GFD, or at least about 5.0 GFD, or any flux in a range bounded by any of these values.
In some embodiments the selectively permeable membrane element can provide a resistance to chlorine deterioration. In some embodiments, the selectively permeable membrane may maintain at least 75%, 75-80%, 80-85%, 85-90%, 90-95% 95-100%, or at least 100% of the original flux rate over a period of time, e.g., of at least about 100 hours, about 100-200 hours, about 200-300 hours, about 300-400 hours, about 400-500 hours, about 500- 600 hours, about 600-700 hours, about 700-800 hours, about 800-900 hours, about 900-1000 hours, about 1000-1200 hours, about 12-00-1400 hours, about 1400-1600 hours, about 1600- 1800 hours, about 1800-2000 hours, about 2000-4000 hours, about 4000-6000 hours, about 6000-8000 hours, about 8000-10000 hours, or at least about 10,000 hours, or any time period in a range bounded by any of these time periods.
In some embodiments, the selectively permeable membrane may maintain at least about 75%, about 75-80%, about 80-85%, about 85-90%, about 90-95%, about 95-100%, or at least about 100% of the original flux rate after being in contact with an amount of chlorine exposure, e.g., of at least about 100 ppm-h, about 100-200 ppm-h, about 200-300 ppm-h, about 300-400 ppm-h, about 400-500 ppm-h, about 500-600 ppm-h, about 600-700 ppm-h, about 700-800 ppm-h, about 800-900 ppm-h, about 900-1000 ppm-h, about 1000-1200 ppm-h, about 1200-1400 ppm-h, about 1400-1600 ppm-h, about 1600-1800 ppm-h, about 1800-2000 ppm-h, about 2000-4000 ppm-h, about 4000-6000 ppm-h, about 6000-8000 ppm-h, 8 about 000-10000 ppm-h, about 10000-12000 ppm-h, about 12000-14000 ppm-h, about 14000-16000 ppm-h, about 16000-18000 ppm-h, about 18000-20000 ppm-h, about 20000-30000 ppm-h, about 30000-40000 ppm-h, or at least about 40000 ppm-h, or any amount of chlorine exposure in a range bounded by any of these values.
In some embodiments, the selectively permeable membrane may maintain at least about 75%, about 75-80%, about 80-85%, about 85-90%, about 90-95%, or about 95-100%, or at least about 80% of the original salt rejection rate after being in contact with an amount of chlorine exposure, e.g., of at least about 100 ppm-h, about 100-200 ppm-h, about 200-300 ppm-h, about 300-400 ppm-h, about 400-500 ppm-h, about 500-600 ppm-h, about 600-700
ppm-h, about 700-800 ppm-h, about 800-900 ppm-h, about 900-1000 ppm-h, about 1000- 1200 ppm-h, about 1200-1400 ppm-h, about 1400-1600 ppm-h, about 1600-1800 ppm-h, about 1800-2000 ppm-h, about 2000-4000 ppm-h, about 4000-6000 ppm-h, about 6000-8000 ppm-h, about 8000-10000 ppm-h, about 10000-12000 ppm-h, about 12000-14000 ppm-h, about 14000-16000 ppm-h, about 16000-18000 ppm-h, about 18000-20000 ppm-h, about 20000-30000 ppm-h, about 30000-40000 ppm-h, or about 40000-43000 ppm-h, or any amount of chlorine exposure in a range bounded by any of these values.
In one embodiment, a method for preparation of the aforedescribed selectively permeable membrane element includes applying a protective coating (which may include one material or a mixture of materials) to a membrane or porous support by any suitable coating method, and then exposing the resulting membrane to a temperature of about 70 °C to about 120 °C for about 30 seconds to about 15 minutes.
In some embodiments, a selectively permeable membrane element described herein may be used in an arrangement where it is disposed between or separates a fluidly communicated first fluid reservoir and a second fluid reservoir. In some forms, the first reservoir may contain an unprocessed fluid, e.g., a feed fluid or solution, upstream and/or at the membrane. In some embodiments, the feed fluid or solution may include chlorine, hypochlorites, or other chlorine oxides. In some forms, the second reservoir may contain a processed fluid downstream and/or at the membrane. In some embodiments, the selectively permeable membrane element can allow passing of water therethrough while retaining the solute or contaminant fluid material. In some embodiments, the selectively permeable membrane element may allow filtering to selectively remove solute and/or suspended contaminants from feed fluid. In some embodiments, the selectively permeable membrane element may provide a desired flow rate. In some embodiments, the selectively permeable membrane element may provide a desired flux rate. In some embodiments, the selectively permeable membrane element can provide the desired flow rate and/or flux rate over a desired period of time, e.g., as described elsewhere herein. In some embodiments, the selectively permeable membrane element can maintain the desired salt rejection rate over a desired period of time, e.g., as described elsewhere herein. In some embodiments, the selectively permeable membrane element may comprise ultrafiltration material. In some
embodiments , the selectively permeable membrane element may comprise additional crosslinkers described herein.
In one embodiment a method of desalinating water includes applying a saline water that includes one or more salts and water to a selectively permeable membrane element described herein. In one form, the saline water is applied to the selectively permeable membrane element so that some of the water passes through the element, while at least some of the salt does not pass through the element, to yield water with a lower salt content.
Other embodiments include a method of making a selectively permeable membrane element which includes the steps of: (1) mixing a graphene oxide compound and a sericin crosslinker to form a protective coating mixture; (2) applying the resulting mixture on a membrane or porous support to form a protective coating on the membrane or porous support; (3) repeating step (2) as necessary to achieve a protective layer in a desired thickness; and (4) curing the protective coated membrane or porous support to facilitate crosslinking within the mixture. In some embodiments, step (1) further includes the addition of an additional crosslinker comprising calcium chloride (CaCh), potassium tetraborate (K2B4O7), poly(ethylene glycol) diglycidyl ether (PEG-DE), or a combination thereof. In one form, the desired thickness may be, for example, between about 100 nm and about 2500 nm. In this or another form, the curing may be performed at a temperature of 70 °C to 120 °C for 30 seconds to 15 minutes.
In some embodiments, the protective coating mixture may be blade coated on a permeable substrate to create a thin film between about 100 nm to about 2500 nm, e.g., and may then cast on a substrate to form a partial element. In some embodiments, the mixture may be disposed upon the substrate— which may be permeable, or porous— by spray coating, dip coating, spin coating and/or other methods for deposition of the mixture on a substrate known to those skilled in the art. In some embodiments, the casting may be done by co extrusion, film deposition, blade coating or any other suitable method for deposition of a film on a substrate. In some embodiments, the mixture is cast onto a substrate by blade coating (or tape casting) by using a doctor blade and dried to form a partial element. The thickness of the resulting cast tape may be adjusted by changing the gap between the doctor blade and the moving substrate. In some embodiments, the gap between the doctor blade and the
moving substrate is in the range of about 0.002 mm to about 1.0 mm, although other variations are contemplated. In some embodiments, the gap between the doctor blade and the moving substrate is preferably between about 0.20 mm to about 0.50 mm. In some embodiments, the gap between the doctor blade and the moving substrate is about 10 mil. The speed of the moving substrate may have a rate in the range of about 30 cm/min to about 600 cm/min. By adjusting the moving substrate speed and the gap between the blade and moving substrate, the thickness of the resulting protective coating layer may be expected to be between about 400 nm and about 2500 nm although other variations are possible.
EXAMPLES
The following examples are intended to be illustrative, and are not intended to limit the scope or underlying principles disclosed herein in any way.
Example 1.1.1: Preparation of Protective Coating Mixture.
Graphene Oxide Solution Preparation: Graphene oxide (GO) was prepared from graphite using a modified Hummers method. Graphite flake (2.0 g MilliporeSigma, 100 mesh) was oxidized in a mixture of NaN03 (2.0 g), KMn04 (10 g) and concentrated 98% H2SO4 (96 mL) at 50 °C for 15 hrs. The resulting pasty mixture was poured into ice (400 g) followed by the addition of 30% hydrogen peroxide (20 mL). The solution was then stirred for two (2) hours to reduce manganese dioxide, then filtered through filter paper and washed with Dl water. The solid was collected and dispersed in Dl water by stirring followed by centrifugation at 6,300 rpm for 40 minutes. Following the centrifugation, the aqueous layer was decanted. The remaining solid was dispersed in Dl water and the washing step was repeated four (4) more times. The purified GO was then dispersed in Dl water under sonication (20 W) for 2.5 hours, resulting in a 0.4 % GO dispersion.
Example 1.1.2: GO-Sericin coating preparations:
Composition GO/Sericin = 50/50 (Tl): In a vial, 7.62 mL of GO solution (0.4 % in water), 0.61 mL of sericin solution (5 % in water), and 0.04 mL water were added, and the resulting solution was stirred for 15 minutes. Once mixed, the solution was poured on to a ESPA2+ substrate (Hydranautics, Oceanside, CA, USA) which was mounted on a coating station under vacuum and coated onto the substrate with a 10 mil spacer. The coated sample was then allowed to dry under vacuum for at least 20 minutes and finally baked inside an oven at 110 °C for 8 minutes.
Composition GO/Sericin/KBO = 50/48/2 (T2): In a vial, 7.82 mL of GO solution (0.4 % in water), 0.6 mL of sericin solution (5 % in water), and 0.062 mL KBO solution (2 % in water) were added, and the resulting solution was stirred for 15 minutes. Once mixed, the solution was poured on to an ESPA2+ substrate (Hydranautics, Oceanside, CA, USA) which was mounted on a coating station under vacuum and coated onto the substrate with a 10 mil
spacer. The coated sample was then allowed to dry under vacuum for at least 20 minutes and finally baked inside an oven at 110 °C for 8 minutes.
Composition GO/Sericin/CaCl2= 50/48/2 (T3-A): In a vial, 7.82 mL of GO solution (0.4 % in water), 0.6 mL of sericin solution (5 % in water), and 0.062 mL CaCh solution (2 % in water) were added, and the resulting solution was stirred for 15 minutes. Once mixed, the solution was poured on to an ESPA2+ substrate (Hydranautics, Oceanside, CA, USA) which was mounted on a coating station under vacuum and coated onto the substrate with a 10 mil spacer. The coated sample was then allowed to dry under vacuum for at least 20 minutes and finally baked inside an oven at 110 °C for 8 minutes.
Composition GO/Sericin/PEG-DE= 50/48/2 (T4-C): In a vial, 7.82 mL of GO solution (0.4 % in water), 0.6 mL of sericin solution (5 % in water), and 0.062 mL PEG-DE solution (2 % in water) were added, and the resulting solution was stirred for 15 minutes. Once mixed, the solution was poured on to an ESPA2+ substrate (Hydranautics, Oceanside, CA, USA) which was mounted on a coating station under vacuum and coated onto the substrate with a 10 mil spacer. The coated sample was then allowed to dry under vacuum for at least 20 minutes and finally baked inside an oven at 110 °C for 8 minutes.
Additional coatings were prepared according to the above examples except the ratios of additives listed in Table 1, below, were adjusted accordingly.
Example 1.1.3: Measurement of Selectively Permeable Elements
Mechanical Strength Testing: The water flux of graphene oxide-sericin based protective coated porous/support substrates were found to be very high, which is comparable with porous polysulfone substrates which are widely used in current reverse osmosis membranes.
To test the mechanical strength capability, the membranes were tested by placing them into a laboratory apparatus similar to the one shown in FIG 3. Once secured in the test apparatus, the membrane was exposed to the unprocessed fluid at a gauge pressure of 50 PSI. The water flux through the membrane was recorded at different time intervals to see the flux over time. The initial water flux was recorded, shown in Table 1. From the data
collected, it was shown that the graphene oxide-sericin based membrane can withstand reverse osmosis pressures while providing sufficient flux.
Chlorine resistance of GO-Sericin Coated Membranes:
To test the chlorine resistance of the GO-sericin coated membranes, an aqueous chlorine solution was prepared using 200 ppm chlorine and 500 ppm CaCh. Commercially available Clorox® chlorine bleach was employed as the chlorine source. For each film with a 3" diameter treatment area, the top surface of the film was placed in contact with one liter of the aqueous chlorine solution. The concentration of the aqueous chlorine solution was regularly checked and adjusted to 200 ppm of chlorine, if needed. The unit of measurement of the chlorine treatment unit is ppm-h (for example, treatment of the film for 10 hours with 200 ppm concentration solution (200 ppm * 10 hours = 2,000 ppm-h)). The water flux of the GO-sericin based membrane coated on a porous support was observed to be very high, which is comparable with porous polysulfone substrate widely used in current reverse osmosis membranes.
After treatment with the aqueous chlorine solution, the flux and the salt rejection capability of the chlorine-exposed reverse osmosis membranes were tested in a test cell similar to that shown in FIG. 3. To test the chlorine-exposed membranes' ability to reject salt and retain adequate water flux, the membranes were exposed to a 1500 ppm NaCI solution at 225 psi. After approximately 120 minutes when the membrane reached steady state, the salt rejection and the water flux was recorded. Results are shown in Table 2. The chlorine- exposed membranes coated with GO-sericin and GO-sericin plus an additional crosslinker demonstrated high NaCI salt rejection and good water flux as compared to the comparative membrane.
Table 1. Initial salt rejection and water flux of GO-Sericin coated Membranes
Embodiments
The following specific embodiments are specifically contemplated:
Embodiment 1. A selectively permeable membrane element, comprising:
a membrane or porous support; and
a protective coating including a crosslinked mixture of a graphene oxide compound and a crosslinker including a sericin;
wherein the protective coating is disposed on a surface of the membrane or porous support and is effective for protecting the membrane or porous support from chlorine degradation.
Embodiment 2. The selectively permeable membrane element of embodiment 1, wherein the graphene oxide compound includes a graphene oxide, a reduced graphene oxide, a functionalized graphene oxide, or a combination thereof.
Embodiment 3. The selectively permeable membrane element of embodiment 1 or 2, wherein the graphene oxide compound is graphene oxide.
Embodiment 4. The selectively permeable membrane element of any one of embodiments 1-3, further comprising at least one additional crosslinker.
Embodiment s. The selectively permeable membrane element of embodiment 4, wherein the additional crosslinker comprises calcium chloride, potassium tetraborate, poly(ethylene glycol) diglycidyl ether (PEG-DE), or a combination thereof.
Embodiment 6. The selectively permeable membrane element of embodiment 4 or 5, wherein the additional crosslinker comprises calcium chloride.
Embodiment ?. The selectively permeable membrane element of any one of embodiments 4-6 wherein the additional crosslinker comprises potassium tetraborate.
Embodiment s. The selectively permeable membrane element of any one of embodiments 4-7, wherein the additional crosslinker comprises poly(ethylene glycol) diglycidyl ether (PEG-DE).
Embodiment s. The selectively permeable membrane element of any one of embodiments 4-8, wherein the additional crosslinker is present in an amount of about 1-8 wt% of the total weight of the protective coating.
Embodiment 10. The selectively permeable membrane element of any one of embodiments 1-9, wherein the weight ratio of graphene oxide to the crosslinker is about 1:100 to about 15:1.
Embodiment 11. The selectively permeable membrane element of any one of embodiments 1-107 wherein the weight ratio of graphene oxide to the crosslinker is about 1:11 to about 2.5:1.
Embodiment 12. The selectively permeable membrane element of any one embodiments 1-11, wherein the graphene oxide comprises platelets having a size between about 50 nm to about 1,000 nm.
Embodiment 13. The selectively permeable membrane element of any one of embodiments 1-12, wherein the protective coating comprises a thickness of about 400 nm to about 2,500 nm.
Embodiment 14. A desalination method, comprising applying to the selectively permeable membrane element of any one of embodiments 1-13 a saline solution including at least one salt and water in a manner effective for providing a portion of the solution that passes through the selectively permeable membrane element with a lower salt content.
Embodiment 15. A method of making a selectively permeable membrane element, comprising the steps of:
(1) mixing a graphene oxide compound and sericin;
(2) applying the resulting mixture on a membrane or porous support to form a protective coating on said membrane or said porous support; and
(3) curing the selectively permeable membrane element to facilitate crosslinking within the mixture.
Embodiment 16. The method of embodiment 15, wherein the curing is performed at a temperature of 70 °C to 120 °C for 30 seconds to 15 minutes.
Embodiment 17. The method of embodiment 15, further comprising repeating step (2) as necessary to achieve a desired thickness of the protective coating.
Embodiment 18. The method of embodiment 17, wherein the desired thickness is between about 100 nm and about 2500 nm.
Embodiment 19. The method of embodiment 15, wherein step (1) further comprises mixing at least one of calcium chloride (CaCh), potassium tetraborate (K2B4O7), poly(ethylene glycol)diglycidyl ether (PEG-DE), or a combination thereof with the graphene oxide compound and sericin.
Unless otherwise indicated, all numbers expressing quantities of ingredients, properties such as molecular weight, reaction conditions, and so forth used in the specification and claims are to be understood as being modified in all instances by the term "about." Accordingly, unless indicated to the contrary, the numerical parameters set forth in the specification and attached claims are approximations that may vary depending upon the desired properties sought to be obtained. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques.
The terms "a," "an," "the" and similar referents used in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. All methods described herein may be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., "such as") provided herein is intended merely to better illuminate the invention and does not pose a limitation on the scope of any claim. No language in the specification should be construed as indicating any non-claimed element essential to the practice of the invention.
Groupings of alternative elements or embodiments disclosed herein are not to be construed as limitations. Each group member may be referred to and claimed individually or in any combination with other members of the group or other elements found herein. It is anticipated that one or more members of a group may be included in, or deleted from, a group for reasons of convenience and/or patentability.
Certain embodiments are described herein, including the best mode known to the inventors for carrying out the invention. Of course, variations on these described embodiments will become apparent to those of ordinary skill in the art upon reading the
foregoing description. The inventor expects skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than specifically described herein. Accordingly, the claims include all modifications and equivalents of the subject matter recited in the claims as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is contemplated unless otherwise indicated herein or otherwise clearly contradicted by context.
In closing, it is to be understood that the embodiments disclosed herein are illustrative of the principles of the claims. Other modifications that may be employed are within the scope of the claims. Thus, by way of example, but not of limitation, alternative embodiments may be utilized in accordance with the teachings herein. Accordingly, the claims are not limited to embodiments precisely as shown and described.
Claims
1. A selectively permeable membrane element, comprising:
a membrane or porous support; and
a protective coating including a crosslinked mixture of a graphene oxide compound and a crosslinker including sericin;
wherein the protective coating is disposed on a surface of the membrane or porous support and is effective for protecting the membrane or porous support from chlorine degradation.
2. The selectively permeable membrane element of claim 1, wherein the graphene oxide compound includes a graphene oxide, a reduced graphene oxide, a functionalized graphene oxide, or a combination thereof.
3. The selectively permeable membrane element of claim 1 or 2, wherein the graphene oxide compound is graphene oxide.
4. The selectively permeable membrane element of any one of claims 1-3, further comprising at least one additional crosslinker.
5. The selectively permeable membrane element of claim 4, wherein the additional crosslinker comprises calcium chloride, potassium tetraborate, poly(ethylene glycol) diglycidyl ether (PEG-DE), or a combination thereof.
6. The selectively permeable membrane element of claim 4 or 5, wherein the additional crosslinker comprises calcium chloride.
7. The selectively permeable membrane element of any one of claims 4-6 wherein the additional crosslinker comprises potassium tetraborate.
8. The selectively permeable membrane element of any one of claims 4-7, wherein the additional crosslinker comprises poly(ethylene glycol) diglycidyl ether (PEG-DE).
9. The selectively permeable membrane element of any one of claims 4-8, wherein the additional crosslinker is present in an amount of about 1-8 wt% of the total weight of the protective coating.
10. The selectively permeable membrane element of any one of claims 1-9, wherein the weight ratio of graphene oxide to the crosslinker is about 1:100 to about 15:1.
11. The selectively permeable mem brane element of any one of claims 1-10, wherein the weight ratio of graphene oxide to the crosslinker is about 1:11 to about 2.5:1.
12. The selectively permeable membrane element of anyone claims 1-11, wherein the graphene oxide comprises platelets having a size between about 50 nm to about 1,000 nm.
13. The selectively permeable mem brane element of any one of claims 1-12, wherein the protective coating comprises a thickness of about 400 nm to about 2,500 nm.
14. A desalination method, comprising applying to the selectively permeable membrane element of any one of claims 1-13, a saline solution including at least one salt and water in a manner effective for providing a portion of the solution that passes through the selectively permeable membrane element with a lower salt content.
15. A method of making a selectively permeable membrane element, comprising the steps of:
(1) mixing a graphene oxide compound and sericin;
(2) applying the resulting mixture on a membrane or porous support to form a protective coating on said membrane or said porous support; and
(3) curing the selectively permeable membrane element to facilitate crosslinking within the mixture.
16. The method of claim 15, wherein the curing is performed at a temperature of 70 °C to 120 °C for 30 seconds to 15 minutes.
17. The method of claim 15, further comprising repeating step (2) as necessary to achieve a desired thickness of the protective coating.
18. The method of claim 17, wherein the desired thickness is between about 100 nm and about 2500 nm.
19. The method of claim 15, wherein step (1) further comprises mixing at least one of calcium chloride (CaCh), potassium tetraborate (K2B4O7), poly(ethylene glycol)diglycidyl ether (PEG-DE), or a combination thereof with the graphene oxide compound and sericin.
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