WO2020250439A1 - Rotation speed detector - Google Patents
Rotation speed detector Download PDFInfo
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- WO2020250439A1 WO2020250439A1 PCT/JP2019/023729 JP2019023729W WO2020250439A1 WO 2020250439 A1 WO2020250439 A1 WO 2020250439A1 JP 2019023729 W JP2019023729 W JP 2019023729W WO 2020250439 A1 WO2020250439 A1 WO 2020250439A1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/244—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
- G01D5/245—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains using a variable number of pulses in a train
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/20—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature
- G01D5/2006—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature by influencing the self-induction of one or more coils
- G01D5/2013—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature by influencing the self-induction of one or more coils by a movable ferromagnetic element, e.g. a core
Definitions
- the present invention relates to a rotation speed detector that detects the rotation speed of a rotating body.
- Patent Document 1 includes a magnetic wire that causes magnetization reversal due to a large bulkhausen effect based on a change in a magnetic field, and a coil that is wound around the magnetic wire and generates an induced voltage according to the magnetization reversal of the magnetic wire. Number detectors are disclosed.
- the magnetic wire and the coil face the magnet in the direction perpendicular to the rotation axis of the rotating body, so that the distance between the end of the magnetic wire and the magnet is set between the center of the magnetic wire and the magnet. It will be longer than the interval. Therefore, the magnetic flux from the magnet is weaker at the end of the magnetic wire than at the center of the magnetic wire. Since the large bulkhausen effect is more stable at the center of the magnetic wire than at the end of the magnetic wire, the magnetic flux is weakened at the end of the magnetic wire rather than at the center of the magnetic wire, thereby stabilizing the generation of the induced voltage. .. As a result, the rotation speed detector can reduce the variation in the amount of power generation.
- the present invention has been made in view of the above, and an object of the present invention is to obtain a rotation speed detector capable of improving the reliability of rotation speed detection.
- the rotation speed detector has a magnet attached to a rotating body rotating around a rotation axis and an induced voltage according to a change in a magnetic field due to the rotation of the magnet. It has a power generation element that generates the above, and detects the number of rotations of the rotating body based on the induced voltage.
- the power generation element includes a magnetic wire, a coil wound between the first end and the second end of the magnetic wire, which are both ends of the magnetic wire, and a soft magnetic material, which is the first end and the first end. It has a cylinder provided at each of the two ends.
- the magnet has a plurality of magnetic poles arranged in the direction of rotation of the magnet. Each of the plurality of magnetic poles has a first region and a second region in which the strengths of the magnetic forces are different from each other.
- the rotation speed detector according to the present invention has the effect of improving the reliability of rotation speed detection.
- the figure which shows the rotation speed detector which concerns on Embodiment 1 of this invention Top view showing a magnet and a power generation element included in the rotation speed detector according to the first embodiment. The figure which shows the example of the relationship between the rotation angle of a magnet, and the magnetic flux density in the rotation speed detector which concerns on Embodiment 1. Top view showing a magnet and a power generation element included in the rotation speed detector according to the second embodiment of the present invention. The figure which shows the example of the relationship between the rotation angle of a magnet, and the magnetic flux density in the rotation speed detector which concerns on Embodiment 2. The figure which shows the rotation speed detector which concerns on Embodiment 3 of this invention. The figure which shows the rotation speed detector which concerns on Embodiment 4 of this invention. Top view showing a magnet and a power generation element included in the rotation speed detector according to the fourth embodiment. The figure which shows the rotation speed detector which concerns on Embodiment 5 of this invention.
- FIG. 1 is a diagram showing a rotation speed detector according to the first embodiment of the present invention.
- the rotation speed detector 1 according to the first embodiment is a magnetic rotation speed detector that detects the rotation speed of a rotating body based on an induced voltage generated according to a change in a magnetic field.
- the rotation speed detector 1 detects the number of times the rotating body rotates.
- the rotation speed detector 1 processes the magnet 2 attached to the shaft 4, the power generation element 3 that generates an induced voltage according to the change in the magnetic field due to the rotation of the magnet 2, and outputs a signal, and the signal from the power generation element 3. It has a processing unit 5.
- the magnet 2 is a flat plate having a circular shape.
- the magnet 2 is a permanent magnet.
- the shaft 4 is a rotating body that rotates around a rotating shaft 9. The magnet 2 is fixed to the tip of the shaft 4 by adhesion, screwing, or press fitting.
- the shaft 4 is a drive shaft of the motor. In FIG. 1, the motor body that rotates the shaft 4 is not shown.
- the processing unit 5 counts the number of pulses generated by power generation based on the signal from the power generation element 3.
- the processing unit 5 detects the rotation speed of the shaft 4 by counting the number of pulses. Since the processing unit 5 can operate using the induced voltage, the rotation speed can be detected without a power source.
- the power generation element 3 is arranged to face the magnet 2 in a direction parallel to the rotation axis 9.
- the power generation element 3 faces the surface of the magnet 2 opposite to the surface fixed to the shaft 4.
- the power generation element 3 may be arranged so as to face the surface of the magnet 2 on the side fixed to the shaft 4.
- the power generation element 3 includes a magnetic wire 6, a coil 7 wound around the magnetic wire 6, and ferrite beads provided on each of the first end portion 6a and the second end portion 6b, which are both ends of the magnetic wire 6. Has 8 and.
- the magnetic wire 6 is a magnetic material processed into a wire shape.
- the magnetic wire 6 causes magnetization reversal due to the large Barkhausen effect based on the change in the magnetic field.
- the large Barkhausen effect is a phenomenon in which the magnetization direction is reversed in a short time by moving the domain wall inside the magnetic material at once when the magnetic material is magnetized.
- the coil 7 is wound between the first end portion 6a and the second end portion 6b. That is, the coil 7 is provided between the ferrite beads 8 provided at the first end portion 6a and the ferrite beads 8 provided at the second end portion 6b.
- the coil 7 is a pickup coil.
- Ferrite beads 8 are cylinders made of soft magnetic material.
- the magnetic permeability of the ferrite beads 8 is higher than the magnetic permeability of the magnetic wire 6.
- One ferrite bead 8 covers the first end portion 6a.
- the other ferrite bead 8 covers the second end portion 6b.
- the cylinder provided at the first end portion 6a and the second end portion 6b may be a soft magnetic material other than the ferrite beads 8, or may be a cylinder made of a soft magnetic material such as iron. ..
- a steel material such as SS400 or S45C, a magnetic stainless steel material such as SUS430 or SUS440, or a high magnetic permeability material such as permalloy or permendur may be used as the soft magnetic material.
- a steel material such as SS400 or S45C
- a magnetic stainless steel material such as SUS430 or SUS440
- a high magnetic permeability material such as permalloy or permendur
- FIG. 2 is a plan view showing a magnet and a power generation element included in the rotation speed detector according to the first embodiment.
- FIG. 2 shows a view of the magnet 2 and the power generation element 3 in a direction parallel to the rotating shaft 9 and from a side opposite to the shaft 4.
- the power generation element 3 is arranged so as to face the magnet 2 at a position away from the center of the circular shape of the magnet 2.
- the rotation speed detector 1 is generally used in combination with an angle detector that detects the rotation angle of the rotating body.
- the angle detection unit includes an optical detection disk on which an optical slit is formed, a light emitting unit that generates light, and a light receiving unit that emits light from the light emitting unit and detects light that has passed through the optical slit.
- the disk is fixed to the rotating body on the upper surface side of the magnet 2.
- the light emitting unit and the light receiving unit are provided at positions facing the optical slit. In FIGS. 1 and 2, the angle detection unit is not shown.
- the magnet 2 has a plurality of magnetic poles arranged in the rotation direction of the magnet 2.
- the magnet 2 has two magnetic poles, a first magnetic pole and a second magnetic pole.
- the first magnetic pole and the second magnetic pole are two magnetic poles having different magnetizing directions.
- the magnet 2 is bisected into an N pole 2N, which is the first magnetic pole, and an S pole 2S, which is the second magnetic pole, with the diameter of the circle as a boundary.
- the magnet 2 is magnetized in a direction parallel to the rotation axis 9.
- the magnet 2 is not limited to one having a pair of N poles 2N and S pole 2S, and may have two or more pairs of N poles 2N and S poles 2S. That is, the magnet 2 may have four or more magnetic poles. Further, the magnet 2 is not limited to a flat plate having a circular shape, and may be a cylindrical body having an opening at the center.
- the N pole 2N has two strongly magnetized regions Na1 and Na2, which are the first regions, and one weakly magnetized region Nb, which is the second region.
- the strong magnetization regions Na1 and Na2 and the weak magnetization regions Nb have the same magnetizing direction and different magnetic force strengths.
- the weakly magnetized region Nb is a region having a weaker magnetic force than the strongly magnetized regions Na1 and Na2. That is, the surface magnetic flux density of the weakly magnetized region Nb is smaller than the surface magnetic flux density of the strongly magnetized regions Na1 and Na2.
- the surface magnetic flux density of the strong magnetization region Na1 and the surface magnetic flux density of the strong magnetization region Na2 are about the same.
- the S pole 2S has two strongly magnetized regions Sa1 and Sa2, which are the first regions, and one weakly magnetized region Sb, which is the second region.
- the strongly magnetized regions Sa1 and Sa2 and the weakly magnetized regions Sb have the same magnetizing direction and different magnetic force strengths.
- the weakly magnetized region Sb is a region having a weaker magnetic force than the strongly magnetized regions Sa1 and Sa2. That is, the surface magnetic flux density of the weakly magnetized region Sb is smaller than the surface magnetic flux density of the strongly magnetized regions Sa1 and Sa2.
- the surface magnetic flux density of the strong magnetization region Sa1 and the surface magnetic flux density of the strong magnetization region Sa2 are about the same.
- the boundary between the strongly magnetized regions Na1, Na2, Sa1, Sa2 and the weakly magnetized regions Nb and Sb is represented by a solid line.
- the weak magnetization region Nb is provided between the strong magnetization region Na1 and the strong magnetization region Na2 in the rotation direction. That is, the weakly magnetized region Nb is arranged so as to be sandwiched between the strongly magnetized regions Na1 and Na2 in the rotation direction.
- the weakly magnetized region Nb is arranged at the center of the N pole 2N in the rotation direction.
- the weak magnetization region Sb is provided between the strong magnetization region Sa1 and the strong magnetization region Sa2 in the rotation direction. That is, the weakly magnetized region Sb is arranged so as to be sandwiched between the strongly magnetized regions Sa1 and Sa2 in the rotation direction.
- the weakly magnetized region Sb is arranged at the center of the S pole 2S in the rotation direction.
- the strong magnetization region Na1 and the strong magnetization region Sa1 are adjacent to each other in the rotation direction.
- the strong magnetization region Na2 and the strong magnetization region Sa2 are adjacent to each other in the rotation direction.
- the strong magnetization regions Na1, Na2, Sa1, and Sa2 are provided at the boundary between the N pole 2N and the S pole 2S in the magnet 2.
- the strong magnetization regions Na1 and Na2 and the weak magnetization region Nb of the N pole 2N and the strong magnetization regions Sa1 and Sa2 and the weak magnetization region Sb of the S pole 2S are magnetized when the magnet 2 is magnetized. This is achieved by changing the strength of the external magnetic field applied to each region of the magnet 2. Two types of materials having different magnetic permeabilitys are used for the yoke core portion of the magnetizing yoke used when magnetizing the magnet 2.
- the power generation element 3 faces the strong magnetization region Na1 and the strong magnetization region Sa1.
- the entire power generation element 3 is in a region in which the strong magnetization region Na1 and the strong magnetization region Sa1 are combined.
- FIG. 3 is a diagram showing an example of the relationship between the rotation angle of the magnet and the magnetic flux density in the rotation speed detector according to the first embodiment.
- the angle “0 degree” is assumed to be when the magnet 2 is in the state shown in FIG.
- the horizontal axis of the graph shown in FIG. 3 represents the rotation angle when the magnet 2 is rotated in the counterclockwise direction in FIG.
- the vertical axis of the graph shown in FIG. 3 represents the magnetic flux density in the magnetic wire 6.
- the curve M1 represents the relationship between the angle and the magnetic flux density when the magnet 2 of the first embodiment is rotated.
- the curve M2 represents the relationship between the angle and the magnetic flux density when the magnet 2 of the comparative example is rotated. It is assumed that the magnet 2 of the comparative example has a pair of north and south poles consisting of only a strong magnetization region.
- the direction of the magnetic flux is parallel to the length direction of the magnetic wire 6.
- the magnetic flux density when the angle is 0 degrees is a maximum value.
- the direction of the magnetic flux is opposite to that when the angle is 0 degrees.
- the magnetic flux density when the angle is 180 degrees is a minimum value.
- the magnetic flux density decreases uniformly in the range of about 30 degrees to about 150 degrees while the magnet 2 is rotated from 0 degrees to 180 degrees. Further, while rotating the magnet from 180 degrees to 360 degrees, the magnetic flux density increases uniformly in the range from around 210 degrees to around 330 degrees.
- the magnetic flux density decreases from the maximum value to zero in the range from about 30 degrees to about 70 degrees.
- the magnetic flux density remains zero in the range from around 70 degrees to around 120 degrees, and decreases from zero to the minimum value in the range from around 120 degrees to around 160 degrees.
- the magnetic flux density decreases in a narrower angle range than in the case of the comparative example. That is, in the case of the first embodiment, the magnetic flux density changes sharply with the change of the angle as compared with the case of the comparative example.
- the magnetic flux density increases from the minimum value to zero in the range from about 200 degrees to about 250 degrees.
- the magnetic flux density remains zero in the range from around 250 degrees to around 300 degrees and increases from zero to the maximum value in the range from around 300 degrees to around 340 degrees.
- the magnetic flux density increases in a narrower angle range than in the case of the comparative example. That is, in the case of the first embodiment, the magnetic flux density changes sharply with the change of the angle as compared with the case of the comparative example.
- the weakly magnetized region Sb reaches a position facing the second end portion 6b. Further, by rotating the magnet 2, the strong magnetization regions Na1 and Sa1 are separated from the position facing the power generation element 3, and the weak magnetization region Sb reaches the position facing the power generation element 3.
- the change in magnetic flux density when the weakly magnetized region Sb passes through the position facing the power generation element 3 is smaller than the change in magnetic flux density when the strong magnetization region Sa1 passes through the position facing the power generation element 3. Therefore, in the case of the first embodiment, the magnetic flux density does not change in the angle range including 90 degrees.
- the weakly magnetized region Sb moves away from the position facing the power generation element 3, and the strong magnetization regions Sa2 and Na2 reach the position facing the power generation element 3.
- the magnetic flux density sharply decreases from zero to the minimum value.
- the change in the magnetic flux density when the magnet 2 rotates from 180 degrees to 360 degrees is the same as the change in the magnetic flux density when the magnet 2 rotates from 0 degrees to 180 degrees, except that the positive and negative of the magnetic flux density are different.
- the magnetic flux density is reduced in one rotation of the magnet 2 by providing the strong magnetization regions Na1, Na2, Sa1, and Sa2 at the boundary between the N pole 2N and the S pole 2S of the magnet 2.
- the angle range to be magnetized and the angle range to increase the magnetic flux density are limited.
- the magnetization reversal in the magnetic wire 6 occurs in an angle range from about 120 degrees to about 160 degrees and an angle range from about 200 degrees to about 250 degrees.
- the angle range in which the magnetization reversal occurs can be limited as compared with the case of the comparative example.
- the power generation element 3 can suppress variations in the timing of outputting the induced voltage due to the rotation of the magnet 2.
- the power generation element 3 can reduce variations in power generation timing each time the magnet 2 rotates.
- the power generation element 3 can increase the amount of power generation as compared with the case of the comparative example because the change in the magnetic flux density with respect to the change in the angle is steep.
- the magnetic flux from the magnet 2 can be applied to the entire magnetic wire 6 by the power generation element 3 facing the magnet 2 in the direction parallel to the rotation axis 9. Therefore, the power generation element 3 can increase the amount of power generation as compared with the case where the magnetic flux is applied only to the central portion of the magnetic wire 6.
- the change in magnetic flux density of the first end portion 6a and the second end portion 6b of the magnetic wire 6 is unstable as compared with the portion of the magnetic wire 6 between the first end portion 6a and the second end portion 6b. Easy to become.
- the magnetic wire 6 is manufactured by cutting a wire-like material into a size suitable for the power generation element 3. Since stress is applied to the first end portion 6a and the second end portion 6b at the time of cutting, the state of the tissue is changed from the portion between the first end portion 6a and the second end portion 6b. In some cases.
- the change in the state of the tissue can be one of the factors that make the change in the magnetic flux density unstable.
- the power generation element 3 receives the magnetic flux from the magnet 2 toward the first end portion 6a.
- the magnetic flux from the magnet 2 toward the second end 6b is guided to the ferrite beads 8. Since the magnetic permeability of the ferrite beads 8 is higher than the magnetic permeability of the magnetic wire 6, the magnetic flux toward the first end portion 6a and the magnetic flux toward the second end portion 6b can be attracted to the ferrite beads 8.
- the power generation element 3 does not allow magnetic flux to act on the first end portion 6a and the second end portion 6b, but allows magnetic flux to act on the magnetic wire 6 through the ferrite beads 8.
- the power generation element 3 can suppress variations in the timing at which magnetization reversal occurs due to the rotation of the magnet 2 and variations in the amount of power generation. As a result, the power generation element 3 can reduce the variation in the timing of power generation each time the magnet 2 rotates, and reduce the variation in the amount of power generation each time the magnet 2 rotates.
- the power generation element 3 faces the magnet 2 in the direction parallel to the rotation axis 9, and the strong magnetization regions Na1, Na2, Sa1, Sa2 and the weak magnetization regions Nb, Sb
- the rotation speed detector 1 can suppress the variation in the timing of power generation and the variation in the amount of power generation by providing a cylinder which is a soft magnetic material at both ends of the magnetic wire 6. As described above, the rotation speed detector 1 has an effect that the reliability of the rotation speed detection can be improved.
- FIG. 4 is a plan view showing a magnet and a power generation element included in the rotation speed detector according to the second embodiment of the present invention.
- the magnet 2 of the second embodiment is provided with weakly magnetized regions Nb1, Nb2, Sb1, Sb2 at the boundary between the N pole 2N and the S pole 2S.
- the same components as those in the first embodiment are designated by the same reference numerals, and the configurations different from those in the first embodiment will be mainly described.
- FIG. 4 shows a view of the magnet 2 and the power generation element 3 in a direction parallel to the rotating shaft 9 and from a side opposite to the shaft 4.
- the magnet 2 of the second embodiment is a cylindrical body having an opening 11 at the center.
- the magnet 2 may be a flat plate having a circular shape, as in the case of the first embodiment.
- the N pole 2N has one strong magnetization region Na which is the first region and two weak magnetization regions Nb1 and Nb2 which are the second regions.
- the strong magnetization region Na and the weak magnetization regions Nb1 and Nb2 have the same magnetizing direction and different magnetic force strengths.
- the weakly magnetized regions Nb1 and Nb2 are regions in which the magnetic force is weaker than that of the strongly magnetized region Na. That is, the surface magnetic flux densities of the weakly magnetized regions Nb1 and Nb2 are smaller than the surface magnetic flux densities of the strongly magnetized regions Na.
- the surface magnetic flux density of the weakly magnetized region Nb1 and the surface magnetic flux density of the weakly magnetized region Nb2 are about the same.
- the S pole 2S has one strong magnetization region Sa which is the first region and two weak magnetization regions Sb1 and Sb2 which are the second regions.
- the strong magnetization region Sa and the weak magnetization regions Sb1 and Sb2 have the same magnetizing direction and different magnetic force strengths.
- the weakly magnetized regions Sb1 and Sb2 are regions in which the magnetic force is weaker than the strongly magnetized region Sa. That is, the surface magnetic flux densities of the weakly magnetized regions Sb1 and Sb2 are smaller than the surface magnetic flux densities of the strongly magnetized regions Sa.
- the surface magnetic flux density of the weakly magnetized region Sb1 and the surface magnetic flux density of the weakly magnetized region Sb2 are about the same.
- the boundary between the strongly magnetized regions Na and Sa and the weakly magnetized regions Nb1, Nb2, Sb1 and Sb2 is represented by a solid line.
- the strong magnetization region Na is provided between the weak magnetization region Nb1 and the weak magnetization region Nb2 in the rotation direction. That is, the weakly magnetized regions Nb1 and Nb2 are arranged so as to sandwich the strongly magnetized region Na.
- the strong magnetization region Na is arranged at the center of the N pole 2N in the rotation direction.
- the strong magnetization region Sa is provided between the weak magnetization region Sb1 and the weak magnetization region Sb2 in the rotation direction. That is, the weakly magnetized regions Sb1 and Sb2 are arranged so as to sandwich the strongly magnetized region Sa.
- the strong magnetization region Sa is arranged at the center of the S pole 2S in the rotation direction.
- the weakly magnetized region Nb1 and the weakly magnetized region Sb1 are adjacent to each other in the rotation direction.
- the weakly magnetized region Nb2 and the weakly magnetized region Sb2 are adjacent to each other in the rotation direction.
- the weakly magnetized regions Nb1, Nb2, Sb1, Sb2 are provided at the boundary between the N pole 2N and the S pole 2S of the magnet 2.
- the strong magnetization region Na and the weak magnetization region Nb1 and Nb2 of the N pole 2N and the strong magnetization region Sa and the weak magnetization region Sb1 and Sb2 of the S pole 2S are magnetized when the magnet 2 is magnetized. This is achieved by changing the strength of the external magnetic field applied to each region of the magnet 2.
- the portion of the power generation element 3 between the first end portion 6a and the second end portion 6b faces the weakly magnetized region Nb1 and the weakly magnetized region Sb1.
- the first end portion 6a faces the strong magnetization region Na.
- the second end portion 6b faces the strong magnetization region Sa.
- the range of the strong magnetization region Na in the rotation direction is larger than the range of the combined region of the weak magnetization region Nb1 and the weak magnetization region Sb1 in the rotation direction, and the weak magnetization region Nb2 and the weak magnetization region Sb2 in the rotation direction are formed. Greater than the combined area range.
- the range of the strong magnetization region Sa in the rotation direction is larger than the range of the combined region of the weak magnetization region Nb1 and the weak magnetization region Sb1 in the rotation direction, and the weak magnetization region Nb2 and the weak magnetization region Sb2 in the rotation direction are combined. Greater than the combined area range.
- FIG. 5 is a diagram showing an example of the relationship between the rotation angle of the magnet and the magnetic flux density in the rotation speed detector according to the second embodiment.
- the angle “0 degree” is assumed to be when the magnet 2 is in the state shown in FIG.
- the horizontal axis of the graph shown in FIG. 5 represents the rotation angle when the magnet 2 is rotated in the counterclockwise direction in FIG.
- the vertical axis of the graph shown in FIG. 5 represents the magnetic flux density in the magnetic wire 6.
- the curve M3 represents the relationship between the angle and the magnetic flux density when the magnet 2 of the second embodiment is rotated.
- the curve M2 represents the relationship between the angle and the magnetic flux density when the magnet 2 of the comparative example is rotated, as in the case of the first embodiment.
- the magnetic flux density starts to decrease from the maximum value at around 30 degrees and reaches the minimum value at around 150 degrees.
- the magnetic flux density starts to decrease from the maximum value at around 60 degrees and reaches the minimum value at around 120 degrees.
- the magnetic flux density decreases in a narrower angle range than in the case of the comparative example. That is, in the case of the second embodiment, the magnetic flux density changes sharply with the change of the angle as compared with the case of the comparative example.
- the magnetic flux density starts to increase from the minimum value at around 200 degrees and reaches the maximum value at around 340 degrees while rotating the magnet 2 from 180 degrees to 360 degrees. ..
- the magnetic flux density starts to increase from the minimum value at around 220 degrees and reaches the maximum value at around 310 degrees.
- the magnetic flux density increases in a narrower angle range than in the case of the comparative example. That is, in the case of the second embodiment, the magnetic flux density changes sharply with the change of the angle as compared with the case of the comparative example.
- the strong magnetization region Sa reaches the position facing the power generation element 3. Further, by rotating the magnet 2, the strong magnetization region Sa moves away from the position facing the power generation element 3, and the weak magnetization regions Sb2 and Nb2 reach the position facing the power generation element 3. Since the range of the combined weakly magnetized regions Sb2 and Nb2 is smaller than the range of the strongly magnetized region Sa, the magnetic flux density sharply decreases.
- the change in the magnetic flux density when the magnet 2 rotates from 180 degrees to 360 degrees is the same as the change in the magnetic flux density when the magnet 2 rotates from 0 degrees to 180 degrees, except that the positive and negative of the magnetic flux density are different.
- the weak magnetization regions Nb1, Nb2, Sb1, Sb2 are provided at the boundary between the N pole 2N and the S pole 2S of the magnet 2, so that the magnetic flux density is reduced while the magnet 2 is rotated once.
- the angle range to be magnetized and the angle range to increase the magnetic flux density are limited.
- the angle range in which the magnetization reversal occurs can be limited as compared with the case of the comparative example.
- the power generation element 3 can suppress variations in the timing of outputting the induced voltage due to the rotation of the magnet 2.
- the power generation element 3 can reduce variations in power generation timing each time the magnet 2 rotates.
- the power generation element 3 can increase the amount of power generation as compared with the case of the comparative example because the change in the magnetic flux density with respect to the change in the angle is steep.
- the rotation speed detector 1 increases the amount of power generation in the power generation element 3 by providing the strong magnetization regions Na and Sa and the weak magnetization regions Nb1, Nb2, Sb1 and Sb2 in the magnet 2. It is possible to suppress variations in the timing of power generation. As a result, the rotation speed detector 1 has the effect of improving the reliability of the rotation speed detection.
- the strong magnetization regions Na1, Na2, Sa1, Sa2 which are the first regions of the magnet 2 of the first embodiment, the weak magnetization regions Nb and Sb which are the second regions, and the second magnet 2 of the second embodiment.
- the strong magnetization regions Na and Sa, which are the first regions, and the weak magnetization regions Nb1, Nb2, Sb1, Sb2, which are the second regions, are realized by changing the strength of the external magnetic field applied at the time of magnetization. Not limited to things.
- the first region and the second region may be realized by the shape of the magnet 2 or the material of the magnet 2. The case where the first region and the second region are realized by the shape of the magnet 2 or the material of the magnet 2 will be described in the third and subsequent embodiments.
- FIG. 6 is a diagram showing a rotation speed detector according to the third embodiment of the present invention.
- the rotation speed detector 20 according to the third embodiment has the same configuration as the rotation speed detector 1 according to the first embodiment, except that a magnet 21 is provided instead of the magnet 2 shown in FIG.
- the same components as those in the first and second embodiments are designated by the same reference numerals, and the configurations different from those of the first and second embodiments will be mainly described. Note that in FIG. 6, the processing unit 5 is not shown.
- the strong magnetization regions Na1, Na2, Sa1, Sa2, which are the first regions, and the weak magnetization regions Nb, Sb, which are the second regions, have different thicknesses in the direction parallel to the rotation axis 9.
- the length of the strong magnetization regions Na1, Na2, Sa1, Sa2 in the direction parallel to the rotation axis 9 of the magnet 21 is longer than the length of the weak magnetization regions Nb, Sb in the direction parallel to the rotation axis 9 of the magnet 21. ..
- the arrangement of the strong magnetization regions Na1, Na2, Sa1, Sa2 and the weak magnetization regions Nb, Sb in the magnet 21 is the same as that of the magnet 2 shown in FIG.
- the magnet 21 is a deformed cylindrical body so that the thickness differs between the first region and the second region.
- the magnet 21 may not be provided with the opening 11.
- the magnet 21 may be a deformed disk so that the thickness differs between the first region and the second region.
- the first region which is a region having a large total magnetic flux amount
- the second region which is a region having a small total magnetic flux amount
- the first region is brought into close contact with the yoke core portion, while a gap is provided between the second region and the yoke core portion. Occurs.
- the magnet 21 is formed with a first region having a large total magnetic flux amount and a second region having a small total magnetic flux amount.
- the magnet 21 has the strong magnetization regions Na and Sa, which are the first regions, and the weak magnetization regions Nb1, Nb2, which are the second regions, as in the case of the magnet 2 shown in FIG. , Sb1 and Sb2 may be provided.
- FIG. 7 is a diagram showing a rotation speed detector according to the fourth embodiment of the present invention.
- FIG. 8 is a plan view showing a magnet and a power generation element included in the rotation speed detector according to the fourth embodiment.
- the rotation speed detector 30 according to the fourth embodiment has the same configuration as the rotation speed detector 1 according to the first embodiment, except that a magnet 31 is provided instead of the magnet 2 shown in FIG.
- the same components as those in the first to third embodiments are designated by the same reference numerals, and the configurations different from those in the first to third embodiments will be mainly described.
- FIG. 8 shows a view of the magnet 31 and the power generation element 3 from a direction parallel to the rotation axis 9. Note that in FIG. 7, the processing unit 5 is not shown.
- the strong magnetization regions Na1, Na2, Sa1, Sa2, which are the first regions, and the weakly magnetized regions Nb, Sb, which are the second regions, have different lengths in the radial direction.
- the lengths of the strong magnetization regions Na1, Na2, Sa1 and Sa2 in the radial direction of the circle centered on the rotation axis 9 of the magnet 31 are the weak magnetization regions in the radial direction of the circle centered on the rotation axis 9 of the magnet 31. It is longer than the length of Nb and Sb.
- the arrangement of the strongly magnetized regions Na1, Na2, Sa1, Sa2 and the weakly magnetized regions Nb, Sb in the magnet 31 is the same as that of the magnet 2 shown in FIG. In FIG. 8, the boundary between the N pole 2N and the S pole 2S is represented by a solid line.
- the magnet 31 is a deformed cylindrical body so that the length in the radial direction differs between the first region and the second region.
- the magnet 31 may not be provided with the opening 11.
- the magnet 31 may be a deformed disk so that the thickness in the radial direction differs between the first region and the second region.
- the first region which is a region having a large total magnetic flux amount
- the second region which is a region having a small total magnetic flux amount
- the magnet 31 has the strong magnetization regions Na and Sa, which are the first regions
- FIG. 9 is a diagram showing a rotation speed detector according to a fifth embodiment of the present invention.
- the rotation speed detector 40 according to the fifth embodiment has the same configuration as the rotation speed detector 1 according to the first embodiment, except that a magnet 41 is provided instead of the magnet 2 shown in FIG.
- the same components as those in the first to fourth embodiments are designated by the same reference numerals, and the configurations different from those in the first to fourth embodiments will be mainly described. Note that in FIG. 9, the processing unit 5 is not shown.
- the magnet 41 has a first portion 41a and a second portion 41b, which are portions made of different materials.
- the first portion 41a constitutes a strong magnetization region Na1, Na2, Sa1, Sa2 which is a first region.
- the second portion 41b constitutes the weakly magnetized regions Nb and Sb, which are the second regions.
- As the material of the first portion 41a a material having a higher residual magnetic flux density than the material of the second portion 41b is used.
- the arrangement of the strong magnetization regions Na1, Na2, Sa1, Sa2 and the weak magnetization regions Nb, Sb in the magnet 41 is the same as that of the magnet 2 shown in FIG.
- the magnet 41 is a cylindrical body having an opening 11 at the center.
- the magnet 41 is not limited to a cylindrical body, and may be a disk.
- the magnet 41 a material having a higher residual magnetic flux density than the material of the second portion 41b is used as the material of the first portion 41a, so that the first region and the total magnetic flux, which are regions where the total magnetic flux amount is large, are used.
- the magnet 41 has the strong magnetization regions Na and Sa, which are the first regions, and the weak magnetization regions Nb1, Nb2, which are the second regions, as in the case of the magnet 2 shown in FIG. , Sb1 and Sb2 may be provided.
- the configuration shown in the above-described embodiment shows an example of the content of the present invention, can be combined with another known technique, and is one of the configurations without departing from the gist of the present invention. It is also possible to omit or change the part.
Abstract
Description
図1は、本発明の実施の形態1にかかる回転数検出器を示す図である。実施の形態1にかかる回転数検出器1は、磁界の変化にしたがって発生する誘起電圧を基に回転体の回転数を検出する磁気式回転数検出器である。回転数検出器1は、回転体が回転する回数を検出する。 Embodiment 1.
FIG. 1 is a diagram showing a rotation speed detector according to the first embodiment of the present invention. The rotation speed detector 1 according to the first embodiment is a magnetic rotation speed detector that detects the rotation speed of a rotating body based on an induced voltage generated according to a change in a magnetic field. The rotation speed detector 1 detects the number of times the rotating body rotates.
図4は、本発明の実施の形態2にかかる回転数検出器が有する磁石と発電素子とを示す平面図である。実施の形態2の磁石2には、N極2NとS極2Sとの境界に弱磁化領域Nb1,Nb2,Sb1,Sb2が設けられている。実施の形態2では、上記の実施の形態1と同一の構成要素には同一の符号を付し、実施の形態1とは異なる構成について主に説明する。図4には、回転軸9に平行な方向かつシャフト4とは逆側から磁石2と発電素子3とを見た様子を示している。実施の形態2の磁石2は、中心に開口11が設けられた円筒体である。磁石2は、実施の形態1の場合と同様に、円形を呈する平板であっても良い。
FIG. 4 is a plan view showing a magnet and a power generation element included in the rotation speed detector according to the second embodiment of the present invention. The
図6は、本発明の実施の形態3にかかる回転数検出器を示す図である。実施の形態3にかかる回転数検出器20は、図1に示す磁石2に代えて磁石21が設けられているほかは、実施の形態1にかかる回転数検出器1と同様の構成を有する。実施の形態3では、上記の実施の形態1および2と同一の構成要素には同一の符号を付し、実施の形態1および2とは異なる構成について主に説明する。なお、図6では、処理部5の図示を省略する。
FIG. 6 is a diagram showing a rotation speed detector according to the third embodiment of the present invention. The
図7は、本発明の実施の形態4にかかる回転数検出器を示す図である。図8は、実施の形態4にかかる回転数検出器が有する磁石と発電素子とを示す平面図である。実施の形態4にかかる回転数検出器30は、図1に示す磁石2に代えて磁石31が設けられているほかは、実施の形態1にかかる回転数検出器1と同様の構成を有する。実施の形態4では、上記の実施の形態1から3と同一の構成要素には同一の符号を付し、実施の形態1から3とは異なる構成について主に説明する。図8には、回転軸9に平行な方向から磁石31と発電素子3とを見た様子を示している。なお、図7では、処理部5の図示を省略する。
FIG. 7 is a diagram showing a rotation speed detector according to the fourth embodiment of the present invention. FIG. 8 is a plan view showing a magnet and a power generation element included in the rotation speed detector according to the fourth embodiment. The
図9は、本発明の実施の形態5にかかる回転数検出器を示す図である。実施の形態5にかかる回転数検出器40は、図1に示す磁石2に代えて磁石41が設けられているほかは、実施の形態1にかかる回転数検出器1と同様の構成を有する。実施の形態5では、上記の実施の形態1から4と同一の構成要素には同一の符号を付し、実施の形態1から4とは異なる構成について主に説明する。なお、図9では、処理部5の図示を省略する。 Embodiment 5.
FIG. 9 is a diagram showing a rotation speed detector according to a fifth embodiment of the present invention. The
Claims (10)
- 回転軸を中心に回転する回転体に取り付けられる磁石と、前記磁石の回転による磁界の変化にしたがって誘起電圧を発生する発電素子とを有し、前記誘起電圧を基に前記回転体の回転数を検出する回転数検出器であって、
前記発電素子は、磁性ワイヤと、前記磁性ワイヤのうち前記磁性ワイヤの両端部である第1端部および第2端部の間に巻回されたコイルと、軟磁性体であって前記第1端部および前記第2端部の各々に設けられている筒体と、を有し、
前記磁石は、前記磁石の回転方向に並べられた複数の磁極を有し、
前記複数の磁極の各々は、磁力の強さが互いに異なる第1の領域と第2の領域とを有することを特徴とする回転数検出器。 It has a magnet attached to a rotating body that rotates around a rotating shaft, and a power generation element that generates an induced voltage according to a change in the magnetic field due to the rotation of the magnet, and the number of rotations of the rotating body is determined based on the induced voltage. It is a rotation speed detector to detect
The power generation element is a magnetic wire, a coil wound between the first end and the second end of the magnetic wire, which are both ends of the magnetic wire, and the first soft magnetic material. It has a cylinder provided at each of the end portion and the second end portion, and has.
The magnet has a plurality of magnetic poles arranged in the direction of rotation of the magnet.
A rotation speed detector, wherein each of the plurality of magnetic poles has a first region and a second region having different magnetic force strengths. - 前記発電素子は、前記回転軸に平行な方向において前記磁石と対向していることを特徴とする請求項1に記載の回転数検出器。 The rotation speed detector according to claim 1, wherein the power generation element faces the magnet in a direction parallel to the rotation axis.
- 前記複数の磁極は、着磁方向が互いに異なる第1の磁極および第2の磁極を含み、
前記第2の領域は、前記第1の領域よりも磁力が弱く、かつ前記回転方向において前記第1の領域に挟まれて配置され、
前記第1の磁極の前記第1の領域と前記第2の磁極の前記第1の領域とは、前記回転方向において互いに隣り合うことを特徴とする請求項1または2に記載の回転数検出器。 The plurality of magnetic poles include a first magnetic pole and a second magnetic pole having different magnetizing directions.
The second region has a weaker magnetic force than the first region, and is arranged so as to be sandwiched between the first regions in the rotation direction.
The rotation speed detector according to claim 1 or 2, wherein the first region of the first magnetic pole and the first region of the second magnetic pole are adjacent to each other in the rotation direction. .. - 前記第1の磁極の前記第1の領域と前記第2の磁極の前記第1の領域とに前記発電素子が対向する状態において、前記回転軸に平行な方向において前記磁石と前記発電素子とを平面視した場合に、前記発電素子の全体は、前記第1の磁極の前記第1の領域と前記第2の磁極の前記第1の領域とを合わせた領域の中にあることを特徴とする請求項3に記載の回転数検出器。 In a state where the power generation element faces the first region of the first magnetic pole and the first region of the second magnetic pole, the magnet and the power generation element are placed in a direction parallel to the rotation axis. When viewed in a plan view, the entire power generation element is in a region in which the first region of the first magnetic pole and the first region of the second magnetic pole are combined. The rotation speed detector according to claim 3.
- 複数の磁極は、着磁方向が互いに異なる第1の磁極および第2の磁極を含み、
前記第2の領域は、前記第1の領域よりも磁力が弱く、かつ前記回転方向において前記第1の領域を挟むように配置され、
前記第1の磁極の前記第2の領域と前記第2の磁極の前記第2の領域とは、前記回転方向において互いに隣り合うことを特徴とする請求項1または2に記載の回転数検出器。 The plurality of magnetic poles include a first magnetic pole and a second magnetic pole having different magnetizing directions.
The second region has a weaker magnetic force than the first region, and is arranged so as to sandwich the first region in the rotation direction.
The rotation speed detector according to claim 1 or 2, wherein the second region of the first magnetic pole and the second region of the second magnetic pole are adjacent to each other in the rotation direction. .. - 前記回転方向における前記第1の磁極の前記第1の領域の範囲と、前記回転方向における前記第2の磁極の前記第1の領域の範囲との各々は、前記回転方向における前記第1の磁極の前記第2の領域と前記第2の磁極の前記第2の領域とを合わせた領域の範囲よりも大きいことを特徴とする請求項5に記載の回転数検出器。 Each of the range of the first region of the first magnetic pole in the rotation direction and the range of the first region of the second magnetic pole in the rotation direction are the first magnetic pole in the rotation direction. The rotation speed detector according to claim 5, wherein the second region is larger than the range of the combined region of the second region of the second magnetic pole.
- 前記筒体の透磁率は、前記磁性ワイヤの透磁率よりも高いことを特徴とする請求項1から6のいずれか1つに記載の回転数検出器。 The rotation speed detector according to any one of claims 1 to 6, wherein the magnetic permeability of the cylinder is higher than the magnetic permeability of the magnetic wire.
- 前記磁石のうち前記回転軸に平行な方向における前記第1の領域の長さは、前記磁石のうち前記回転軸に平行な方向における前記第2の領域の長さよりも長いことを特徴とする請求項1から6のいずれか1つに記載の回転数検出器。 A claim characterized in that the length of the first region of the magnet in a direction parallel to the rotation axis is longer than the length of the second region of the magnet in a direction parallel to the rotation axis. Item 4. The rotation speed detector according to any one of Items 1 to 6.
- 前記磁石のうち前記回転軸を中心とする円の半径方向における前記第1の領域の長さは、前記磁石のうち前記回転軸を中心とする円の半径方向における前記第2の領域の長さよりも長いことを特徴とする請求項1から6のいずれか1つに記載の回転数検出器。 The length of the first region of the magnet in the radial direction of the circle centered on the rotation axis is greater than the length of the second region of the magnet in the radial direction of the circle centered on the rotation axis. The rotation speed detector according to any one of claims 1 to 6, wherein the rotation speed detector is also long.
- 前記磁石のうち前記第1の領域を構成する部位の材料には、前記磁石のうち前記第2の領域を構成する部位の材料よりも残留磁束密度が高い材料が使用されていることを特徴とする請求項1から6のいずれか1つに記載の回転数検出器。 The material of the portion of the magnet that constitutes the first region is characterized in that a material having a higher residual magnetic flux density than the material of the portion of the magnet that constitutes the second region is used. The rotation speed detector according to any one of claims 1 to 6.
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