WO2020249446A1 - Système de raccordement pour cadres, en particulier en liaison avec des panneaux solaires - Google Patents

Système de raccordement pour cadres, en particulier en liaison avec des panneaux solaires Download PDF

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Publication number
WO2020249446A1
WO2020249446A1 PCT/EP2020/065409 EP2020065409W WO2020249446A1 WO 2020249446 A1 WO2020249446 A1 WO 2020249446A1 EP 2020065409 W EP2020065409 W EP 2020065409W WO 2020249446 A1 WO2020249446 A1 WO 2020249446A1
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WO
WIPO (PCT)
Prior art keywords
connecting part
range
joint
connecting system
thermoplastic polymer
Prior art date
Application number
PCT/EP2020/065409
Other languages
English (en)
Inventor
Heiko Hocke
Ruqi Chen
Original Assignee
Covestro Intellectual Property Gmbh & Co. Kg
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Covestro Intellectual Property Gmbh & Co. Kg filed Critical Covestro Intellectual Property Gmbh & Co. Kg
Publication of WO2020249446A1 publication Critical patent/WO2020249446A1/fr

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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00—Structural details of PV modules other than those related to light conversion
    • H02S30/10—Frame structures
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

Definitions

  • the invention is directed to a connecting system comprising Al) at least one first connecting part and A2) at least one second connecting part, wherein the at least one first connecting part and the at least one second connecting part are arranged in a way to be mechanically connectable to each other to build a joint between the at least one first connecting part and the at least one second connecting part at least partly, wherein at least one of the at least one first connecting part or the at least one second connecting part comprises a thermoplastic polymer as well as a production process of at least a first or second connecting part.
  • One aim of the invention is to provide a connecting system which avoids at least partly one of the above mentioned disadvantages.
  • a further aim is to provide a connecting system which is flexible in geometry and/or has a low weight and/or low cost in production and/or high stiffness without being too hard to avoid scratches when coming into contact with glass, and can be easily implemented in highly efficient industrial assembling processes.
  • a first aspect of the invention corresponds to a connecting system comprising:
  • At least one second connecting part wherein the at least one first connecting part and the at least one second connecting part are arranged in a way to be mechanically connectable to each other to build a preferably detachable joint between the at least one first connecting part and the at least one second connecting part at least partly, wherein at least one of the at least one first connecting part or the at least one second connecting part comprises a thermoplastic polymer.
  • the at least one first connecting part and the second connecting part are part of at least two separate elements or pieces of the connecting system.
  • the elements of the connecting system each comprising at least one of at least one first connecting part, at least one second connecting part or at least one first and one second connecting part.
  • one element comprises only one kind of connecting parts.
  • one element may comprise both types of connecting part, e.g. at least one first connecting part and at least one second connecting part.
  • the connecting system just comprises 1 first connecting part and 1 second connecting part the first and second connecting parts are preferably connected to each other in an integral way in one element.
  • the connecting system comprises only 1 piece or element for example in form of a frame which comprises the two connecting parts.
  • the joint between the at least one first connecting part and the at least one second connecting part in the connecting system is a detachable joint.
  • Detachable joint according to the invention means that the joint can be detached without destroying the shape and function of the elements that had been joined.
  • the detachable joint can preferably be detached by a force to separate the first connecting part from the second connecting part after they have been joined to provide the connecting system in the range of from 1 N to 2000 N, more preferable in the range of from 10 N to 500 N and most preferably in the range from 50 N to 400 N.
  • the connecting system comprises a number of first connecting parts in a range of from 2 to 100, more preferably in a range of from 3 to 50, particularly preferably in a range of from 4 to 10.
  • the connecting system comprises a number of second connecting parts in a range of from 2 to 100, more preferably in a range of from 3 to 50, particularly preferably in a range of from 4 to 10. If more than one first connecting part and more than one second connecting part are used to build the connecting system, the first and second connecting parts are preferably arranged in the connecting system in an alternating manner.
  • the connecting system comprises a similar number of first connecting parts and second connecting parts, both preferably in a range of from 1 to 100, more preferably in a range of from 3 to 50, particularly preferably in a range of from 4 to 10.
  • the at least one first connecting part and the at least one second connecting part are joint to each other in a way to build a frame.
  • the connecting system preferably has a shape that is adapted to provide a protective frame for fragile articles.
  • fragile article are articles comprising brittle materials like glass, thin sheets of clay or stone, brittle plastics or the like.
  • To provide a protective frame for the fragile article preferably more than one first connecting part are combined with more than one second connecting part.
  • the geometry and size of the connecting system may be adapted to the size and geometry of the fragile article.
  • the size of the connecting system is in the range of from 1 cm 3 to 1000 m 3 , more preferably in a range of from 2 cm 3 to 100 m 3 , more preferably in a range of from 5 cm 3 to 10 m 3 , even more preferably in a range of from 10 cm 3 to 1 m 3 .
  • the connecting system preferably has a length in a range of from 1 cm to 1000 m, more preferably in a range of from 5 cm to 100 m, even more preferably in a range of from 10 cm to 5 m.
  • the connecting system preferably has a width in a range of from 1 cm to 1000 m, more preferably in a range of from 5 cm to 100 m, even more preferably in a range of from 10 cm to 5 m.
  • the connecting system preferably has a height in a range of from 1 mm to 10 m, more preferably in a range of from 5 mm to 5 m, even more preferably in a range of from 1 cm to 1 m, especially preferably in a range of from 3 cm to 20 cm.
  • the size of the first connecting part is in the range of from 1 cm 3 to 10 m 3 , more preferably in a range of from 2 cm 3 to 1 m 3 , even more preferably in a range of from 10 cm 3 to 0.1 m 3 .
  • the first connecting part preferably has a length in a range of from 1 cm to 100 m, more preferably in a range of from 5 cm to 20 m, even more preferably in a range of from 10 cm to 2 m.
  • the first connecting part preferably has a width in a range of from 0.5 cm to 10 m, more preferably in a range of from 1 cm to 5 m, even more preferably in a range of from 2 cm to 0.5 m.
  • the first connecting part preferably has a height in a range of from 0.5 cm to 10 m, more preferably in a range of from 1 cm to 5 m, even more preferably in a range of from 2 cm to 0.5 m.
  • the first connecting part may comprise any material the skilled person would use for the first connecting part.
  • the material to build the first connecting part is selected from the group of metals, wood and polymer; however preferably the first connecting part comprises a polymer, more preferably a composite and most preferably a composite material comprising a thermoset polymer having a glass transition temperature Tg between 50 °C and 400 °C, and a fibrous filler with an aspect ratio of at least 5 and more.
  • the aspect ratio of a fiber is defined as the result of the length of the fiber divided by the diameter of the fiber.
  • the material to build the first connecting part comprises the thermoset polymer in a range of from 1 to 50 wt.-%, more preferably in a range of from 5 to 40 wt.-%, more preferably in a range of from 10 to 30 wt.-%, referred to the total weight of the first connecting part.
  • the material to build the first connecting part comprises the fibrous filler in a range of from 40 to 95 wt.-%, more preferably in a range of from 50 to 80 wt.-%, more preferably in a range of from 60 to 70 wt.-%, referred to the total weight of the first connecting part.
  • the second connecting part may have any geometry that is suitable to interact with the first connecting part to form the connecting system.
  • the second connecting part provides a shape to enable the second connecting part to interact with at least a part of a suitable first connecting part of the connecting system.
  • the second connecting part comprises a polymer.
  • the polymer is preferably selected from the group consisting of a thermoset and a thermoplastic polymer, particularly preferably a thermoplastic polymer.
  • the polymer preferably comprises an engineering thermoplastic polymer selected from the group having a glass transition temperature Tg and/ or crystallization temperature Tc between 80 °C and 400 °C.
  • Tg and Tc can be measured for example by DSC (differential scanning calorimetry).
  • the size of the second connecting part is in the range of from 0.1 cm 3 to 1 m 3 , more preferably in a range of from 1 cm 3 to 5000 cm 3 , even more preferably in a range of from 5 cm 3 to 50 cm 3 .
  • the second connecting part preferably has a length in a range of from 0.3 cm to 100 m, more preferably in a range of from 1 cm to 1 m, even more preferably in a range of from 1.5 cm to 20 cm.
  • the second connecting part preferably has a width in a range of from 0.3 cm to 10 m, more preferably in a range of from 1 cm to 1 m, even more preferably in a range of from 1.5 cm to 20 cm.
  • the second connecting part preferably has a height in a range of from 0.3 cm to 10 m, more preferably in a range of from 1 cm to 1 m, even more preferably in a range of from 1.5 cm to 20 cm.
  • the first connecting part may have any geometry that is suitable to interact with a second connecting part to form a connecting system.
  • the first connecting part provides a hollow section, for example in form of a cavity or recess, which is shaped in a way to interact with at least a part of a suitable second connecting part of the connecting system.
  • first connecting part To arrange the first connecting part relative to the second connecting part in the connecting system in a way to be mechanically connectable to each other to build a detachable joint between the at least one first connecting part and the at least one second connecting part at least partly the shapes of the first connecting part and the second connecting part are adapted to each other at least partly.
  • the adaptation of the first connecting part to the second connecting part to form together a connecting system is preferably selected from the group consisting of a lock-and-key principle, frictional connection and a snap lock or a combination of at least two thereof.
  • the joint built between the at least one first connecting part and the at least one second connecting part is selected from the group consisting of a lock-and-key principle, a frictional connection and a snap lock or a combination of at least two thereof.
  • the joint between the first connecting part and the second connecting part is a frictional connection.
  • the first connecting part is arranged in a way to incorporate at least a part of the second connecting part in a way that the second connecting part fits into the body of the first connecting part in a first position. Having positioned the second connecting part positioned in the first position and then twisting the second connecting part inside the first connecting part the second connecting part interlocks with the first connecting part to not fall out of the opening of the first connecting part again.
  • the shape of the second connecting part is adapted to the first connecting part in a way that it only fits into a hole or cavity formed in the first connecting part by deforming at least a part of the second connecting part.
  • the deformation of at least a part of the second connecting part leads to a relaxation of the form inside the first connecting part resulting in a friction of the surfaces of the second connecting part inside of the first connecting part.
  • the at least one first connecting part and the at least one second connecting part are arranged in a way to be mechanically connectable to each other to build a joint between the at least one first connecting part and the at least one second connecting part by deforming at least a part of the second connecting part resulting in a frictional connection.
  • the force to separate the two connecting parts is in a range of from 1 N to 2000 N, more preferable in the range of from 10 N to 500 N and most preferably in the range from 50 N to 400 N.
  • the first connecting part is arranged in a way to incorporate at least a part of the second connecting part whereby the second connecting part has a profile to be squeezed into a gap of the first connecting part to get stuck to the first connecting part to not fall out of the opening of the first connecting part again.
  • the joint between the first and second connecting part to form the connecting system is formed at a temperature in a range of from -20 to 100 °C, more preferably in a range of from -10 to 80 °C, most preferably in a range of from 0 to 40 °C.
  • the at least second connecting part is arranged to be at least partly surrounded by at least a part of the first connecting part when joint to each other to build the connecting system.
  • the part of the second connecting part surrounded by at least a part of the first connecting part has physical contact to the first connecting part for example in the described principles selected of a lock-and-key principle, a frictional connection and a snap lock.
  • those parts of the first connecting part and the second connecting part which do not interact with each other to build the joint are arranged in a way that they build a part of a frame.
  • the first connecting part or the second connecting part comprises a main body and at least one tongue on its outside.
  • the second connecting part comprises the at least one tongue which, when positioned inside the preferably hollow body of the first connecting part provides a friction force between the first connecting part and the second connecting part in a range as mentioned before.
  • the second connecting part after being positioned inside the hollow section of the first connecting part, the second connecting part cannot be pulled out of the first connecting part without deforming the tongue and thereby providing a resistance that hinders the second connecting part to fall out from the first connecting part on its own.
  • the force to separate the first connecting part from the second connecting part after they have been joined to provide the connecting system is in the range of from 1 N to 2000 N, preferably in a range of from 10 N to 500 N, more preferably in a range of from 50 N to 400 N, most preferably in a range of from 50 N to 200 N.
  • the connecting system provides at least one tongue, which is preferably positioned at the second connecting part, whereby the tongue has at least one of the following properties:
  • g is manufactured by an additive manufacturing process or an injection molding process.
  • the connecting system provides the feature combination selected from the group a) and b); a) and c); a) and d); a) and e); a) and f); a) and g); b) and c); b) and d); b) and e); b) and f); b) and g); c) and d); c) and e); c) and f); c) and g); d) and e); d) and f); d) and g); e) and f); e) and g); f) and g); a), b) and c); a), b) and d); a), b) and e); a), b) and f); a), b) and f); a), b) and d); a), b) and e); a), b) and f); a), b) and f); a), b)
  • an adhesive is applied between the at least one first connecting part and the at least one second connecting part so that the combined pull out force of the joint as a result of friction and adhesive interaction is at least 100 N, preferably at least 500 N, more preferably at least 1000 N and most preferably at least 2000 N. If an adhesive is applied between the first and second connecting part the mechanical joint built between the first and second connecting part without the adhesive is preferably in a range of from 1 N to 2000 N, more preferably in a range of from 10 N to 500 N, most preferably in a range of from 50 N to 400 N.
  • the connecting system is heated to an elevated temperature after forming the joint between the first and second connecting part to form the connecting system, especially when an adhesive is applied between the first and second connecting part.
  • the joint connecting system is heated to a temperature in a range of from 10 to 150 °C, more preferably in a range of from 20 to 100 °C, most preferably in a range of from 30 to 80 °C.
  • the adhesive is cured at normal surrounding temperature, i.e. between 5 °C and 50 °C without special heating.
  • the curing might be facilitated at least partly by water, for example by the moisture in the air.
  • Measured directly after having joined the first connecting part with the second connecting part to become the connecting system is at least 1 N, preferably at least 10 N, more preferably at least 100 N and most preferably at least 500 N; or
  • Measured directly after having joined means according to the invention in a time frame of 0 to 10 minutes, preferably in a time frame of 1 sec to 5 minutes after the mechanical joint has been built.
  • thermoplastic polymer provides an E-modulus, measured according to DIN EN ISO 527 of > 0.8 GPa, and is preferably selected from the group consisting of polyethylene, polypropylene, polyolefins, polycarbonate, polyamide, polyether- etherketone, polyphenylenesulfide, polyoxymethylene, polyethyleneterephthalate, polybutylene - terephthalate, polystyrene, polybutadiene, polyacrylnitrile, co-polymers based on styrene-, acrylo nitrile- and / or butadiene- monomer, thermoplastic polyurethane, polyimide, polylactic acid, polyvinylene chloride or a mixture of at least two thereof.
  • the thermoplastic polymer comprises a filler material selected from the group consisting of glass fibers, carbon fibers, basalt fibers, talc, minerals, inorganic pigments, carbon black, silicon dioxide, alumina, magnesium oxide, inorganic oxides, carbonates and silicates or a mixture of at least two thereof.
  • the filler is selected from talc, glass fibers or carbon fibers or a mixture thereof.
  • thermoplastic polymer comprises the filler material in a range of from 5 to 90 wt.-%, preferably in a range of from 7 to 80 wt.-%, more preferably in a range of from 10 to 50 wt.-%, most preferably in a range of from 15 to 30 wt.-%, based on the total weight of the thermoplastic polymer.
  • the first connecting part comprises a material, which is preferably a thermoset material, obtained by a polymerization of a resin selected from the group consisting of epoxy, vinylester, polyester, unsaturated polyester, polyisocyanate, polyurethane, polyisocyanurate, melamine, formaldehyde and silicone or a mixture of at least two thereof.
  • a resin selected from the group consisting of epoxy, vinylester, polyester, unsaturated polyester, polyisocyanate, polyurethane, polyisocyanurate, melamine, formaldehyde and silicone or a mixture of at least two thereof.
  • the material from which the first connecting part is formed is a thermoset material with a Tg of at least 50 °C
  • At least 50 wt.-% of the components utilized to compose the polymers which are used to build at least the first connecting part are originated from renewable sources.
  • the first connecting part comprises a combination of thermoset resin material and fibrous filler material.
  • the fibrous filler material is glass fiber.
  • the first connecting part comprises glass fibers in a range of from 10 to 95 wt.-%, more preferably of from 25 to 90 wt.-% and most preferably of from 50 to 85 wt.-%, based on the total weight of the first connecting part.
  • the connecting system also comprises a glass pane or a solar cell.
  • the glass pane or the solar cell is preferably positioned in a frame built by at least one first connecting part and one second connecting part.
  • the first and second connecting parts are shaped in a way to hold the glass pane or the solar cell at least at the edges.
  • a further aspect of the invention corresponds to a first connecting part or a second connecting part suitable for a connecting system according to the invention, wherein the first connecting part is shaped in a way to be able to build a mechanical joint to a corresponding first or second connecting part.
  • the shape, size and other features of the first and second connecting parts are the same as described before in connection with the connecting system.
  • a further aspect of the invention corresponds to a process to produce a connecting system comprising at least the following steps:
  • thermoplastic polymer (VI) providing a thermoplastic polymer
  • thermoplastic polymer optionally mixing the thermoplastic polymer with a filler material to receive a compound material
  • thermoplastic polymer of step (VI) or of step (V2) into at least one second connecting part, comprising at least partly a specific shape which is enabled to be mechanically connectable to at least one first connecting part;
  • V4 forming at least one first connecting part, comprising at least partly a specific shape which is enabled to be mechanically connectable to the at least one second connecting part of the connecting system;
  • V5 optionally sliding at least partly at least one second connecting part (V3) into at least one first connecting part (V4) in a way, that the second connecting part is at least partially surrounded by the at least one first connecting part; to build the connecting system.
  • thermoplastic polymer in step (VI) can be provided in any way the person skilled in the art would perform this step.
  • the providing is selected from the group consisting of providing in a vessel, a tank, a batch, a bag or the like, on a roll, on a tape, as powder or granule or a combination of at least two thereof.
  • thermoplastic polymer with a filler material to receive a compound material in step (V2) can be provided in any way the person skilled in the art would perform this step.
  • the mixing is performed in a static mixer, a speed mixer, a blender, an extruder, a kneader or a combination of at least two thereof.
  • thermoplastic polymer (VI) or (V2) into at least one second connecting part in step (V3) comprising at least partly a specific shape which is enabled to be mechanically connectable to the at least one first connecting part, can be provided in any way the person skilled in the art would perform this step.
  • the forming is selected from the group consisting of injection molding, extruding, filament lay-up and melt-fusing, powder sintering, casting or a combination of at least two thereof.
  • Step (V3) is preferably performed at elevated temperatures, preferably in the range of from 30 to 420 °C, more preferably of from 40 to 300 °C, most preferably of from 150 to 280 °C.
  • step (V4) comprising at least partly a specific shape which is enabled to be mechanically connectable to at least one second connecting part of the connecting system, can be provided in any way the person skilled in the art would perform this step.
  • the forming is selected from the group consisting of injection molding, extruding, pultruding, casting, filament winding or a combination of at least two thereof.
  • Step (V4) is preferably performed at elevated temperatures, preferably in the range of from 30 to 1200 °C, more preferably of from 40 to 300 °C, most preferably of from 50 to 250 °C.
  • the sliding of at least a part of the at least one second connecting part of step (V3) into at least one first connecting part of step (V4) in a way, that the second connecting part is at least partially surrounded by the at least one first connecting part in step (V5) can be provided in any way the person skilled in the art would perform this step.
  • the sliding of the second connecting part into at least one first connecting part in step (V5) is preferably performed manually.
  • the first connecting part received in step (V4) provides means to interact with the second connecting part received in step (V3).
  • these means are preferably selected from the group consisting of tongues, keys for a key lock connection and snaps for a snap lock connection or a combination of at least two thereof.
  • the second connecting part received in step (V3) provides means to interact with the first connecting part received in step (V4).
  • these means are preferably selected from the group consisting of holes e.g. in form of a cavity, locks for a key lock connection, locks for a snap lock connection or a combination of at least two thereof.
  • step (V5) is done in an automated way after having established steps (V3) and (V4).
  • steps (V3) and (V4) The person skilled in the art knows how to establish the automation of such assembling processes.
  • step (V3) or (V4) are established by at least one of the following processes: i. an additive manufacturing process;
  • step i. can be provided in any way the person skilled in the art would perform this step.
  • the step i. is selected from melt layering (fused filament fabrication, FFF), ink-jet-printing, photopolymer jetting, stereo lithography, selective laser sintering, digital-light-processing-based additive manufacturing system, continuous liquid interface production, selective laser melting, binder-jetting-based additive manufacturing, multijet-fusion-based additive manufacturing, high-speed sintering process and laminated object modelling or a combination of at least two thereof.
  • step ii. can be provided in any way the person skilled in the art would perform this step. All injection molding processes known in the prior art are applicable for step ii.
  • the screen printing process in step iii. can be provided in any way the person skilled in the art would perform this step. Screen printing processes are well known in the prior art.
  • step iv. can be provided in any way the person skilled in the art would perform this step. Pultrusion processes are well known in the prior art.
  • a further aspect of the invention corresponds to a solar panel, a glass pane or a window comprising a connecting system according to the invention or produced by a process according to the invention, or a connecting part according to the invention.
  • the solar panel could be any solar panel preferably comprises a solar cell. Systems of solar panels are known in the prior art.
  • a further aspect of the invention is related to a kit of parts comprising at least
  • the at least one first connecting part and the at least one second connecting part are arranged in a way to be mechanically connectable to each other to build a preferably detachable joint between the at least one first connecting part and the at least one second connecting part at least partly, wherein at least one of the at least one first connecting part or the at least one second connecting part comprises a thermoplastic polymer.
  • the first connecting part and the second connecting part are selected from the same.
  • FIG. 1 illustrative view of a first preferred embodiment of a first connecting part
  • FIG. 2 illustrative view of a first preferred embodiment of a second connecting part with a rectangular main body and several squeezable tongues
  • FIG. 3 illustrative view of a further preferred embodiment of a second connecting part with a small main body expanding into squeezable tongues
  • FIG. 4a illustrative view of a further preferred embodiment of a second connecting part with an L- shaped main body and several squeezable tongues
  • FIG. 4b illustrative view of a further preferred embodiment of a second connecting part with an Y- shaped main body and several squeezable tongues
  • FIG. 5 illustrative view of a connecting system comprising two different first connecting part and a second connecting part with a rectangular main body and several squeezable tongues
  • FIG. 6 illustrative view of a connecting system comprising a first connecting and a second connecting part with several squeezable tongues extending into the first connecting part
  • FIG. 7 illustrative view of a solar panel comprising a frame with a connecting system comprising a first connecting part and a second connecting part
  • FIG 1 a first preferred embodiment of a first connecting part 10 is shown.
  • the first connecting part 10 has a frame 12 with a hole 14 with two openings 16 which is able to interact with at least one second connecting part 20 of the connecting system 100 as shown in Figures 5 to 7.
  • the hole 14 could be formed as a blind hole or as shown in Figure 1 as an end-to-end hole 14, which connects the two openings 16 of the two sides of the first connecting part 10.
  • the hole 14 may be formed as a hollow section which expands only partly in the connecting part 10 or as a hollow core which expands through the whole length of the connecting part 10.
  • the first connecting part 10 may expand in different directions in for example an L-shape or a Y-shape which are then interconnectable with more than two second connecting parts 20.
  • FIG 2 a preferred embodiment of a second connecting part 20 with a rectangular main body 24 and several squeezable tongues 22 is shown.
  • the squeezable tongues 22 can expand to different directions of the main body 24.
  • the material of the main body 24 and the tongues 22 may comprise the same thermoplastic material or different thermoplastic material.
  • the main body 24 is massive; however it could also be formed with a hollow core or at least a hollow section.
  • the second connecting part 20 of figure 2 may be pressed into one of the openings of the hole 14 of the first connecting part 10.
  • the tongues 22 will be pressed together and alter their shape by this pressure.
  • FIG 3 a further preferred embodiment of a second connecting part 20 with a small main body 24, confined by the dotted lines is shown.
  • the main body 24 is expanding into squeezable tongues 22.
  • the tongues 22 of the second connecting part 20 as illustrated in figure 3 have to be squeezed together at the ends 28 to be pressed into one of the openings of the hole 14 of the first connecting part 10.
  • the tongues 22 of the second connecting part 20 of Figure 3 will try to expand into the opposite direction as illustrated by the arrows 30.
  • the second connecting part 20 may have different shapes as illustrated in Figures 4a and Figure 4b. As examples in Figure 4a a second connecting part 20 is shown with an L-shaped main body and several squeezable tongues 22 expanding therefrom in different directions.
  • FIG 4b a further preferred embodiment of a second connecting part 20 with a Y-shaped main body 24 and several squeezable tongues 22 is shown.
  • second connecting parts 20 as illustrated in Figures 2, 3, 4a and 4b many different shapes of connecting systems 100 can be provided.
  • a connecting system 100 comprising two different first connecting parts 10 (of which only a part is shown) and a second connecting part 20 with a rectangular main body 24 and several squeezable tongues 22 is shown.
  • the two different connecting parts 10a and 10b may have different shapes of their frames 12a, 12b as illustrated by different frame thicknesses of frame 12a and 12b.
  • the second connecting part 20 is pushed into the openings 16 of each of the two connecting parts 10a and 10b and fills at least partly the hole 14 which is partly built by the two first connecting parts 10a and 10b.
  • the tongues 22 hereby are pushed against the inner wall 13 of the first connecting parts 10a and 10b to provide a frictional interaction between the first connecting parts 10a and 10b with the second connecting part 20.
  • a connecting system 100 comprising a first connecting part 10 (of which only a part is shown) and a second connecting part 20 with several squeezable tongues 22 extending into the hole 14 of the first connecting part 10.
  • the shape of the tongues 22 is adapted to the frame 12 of the first connecting part 10 in a way that the tongues 22 interact with the surface of the frame 12 of the first connecting part 10.
  • FIG. 7 shows a solar panel 300 comprising a frame 40 comprising a connecting system 100 comprising two first connecting parts 10a and 10b connected by at least one second connecting part 20.
  • a solar cell 200 is fixed.
  • the interaction of the tongues 22 of the second connecting part 20 with the first connecting part 10 is the same as described in connection with Figure 5.
  • Example 1
  • a first connecting part was formed in shape of a profile by pultrusion process analogously to WO2018/054776A1 using a material combination and process as described in inventive example 5.
  • a resin mixture composed of the isocyanate Desmodur N 3600 (18.70 kg), the catalyst mixture (0.80 kg) and INT- 1940RTM demoulding agent (0.40 kg) and also zinc stearate (0.1 kg) was prepared as follows:
  • the isocyanate Desmodur N 3600 was initially charged in an open vessel at room temperature and stirred by means of a Dispermat and dissolver disc at 100 revolutions per minute (rpm) for 1 minute. Subsequently, first the separating agent and then the catalyst were added, the stirrer speed was increased to 300 rpm and the whole mixture was stirred for a further 10 min, so as to form a homogeneous mixture. This mixture was used without further treatment for the pultrusion.
  • the glass fibre bundles were oriented and guided by means of a deflection through an open impregnation bath.
  • the bath temperature was about 25 ° C .
  • the impregnated glass fibres were pulled directly into the heated mould.
  • the pulling speed was 0.5 m/min and the tensile forces were 0.2-0.6 t.
  • a second connecting part was produced by additive manufacturing (fused filament fabrication) using as machine RAISE3D Pro2 from RAISE3D Inc. and as material PolyMaxTM PC from Polymaker (China).
  • a cut with a length of 25 mm and a width of 3 mm was formed so that 2 tongues with a geometry as shown in figure 3 were formed.
  • the second connecting part was slidden into the cavity of the first connecting part by applying pushing force so that a connecting system med.
  • the overlap was partially so that 10 mm on one side and 15 mm on the other side of the second connecting part were surrounded by the first connecting part.
  • the first connecting part of the connecting system was fixed and a dynamometer (force meter) WeiHeng ® was attached on the second connecting part.
  • the applied force was measured when the joint between the second connecting part and the first connecting part was detached by pulling along in axial direction.
  • the measurement was repeated 3 times and the average pull out force was calculated using the highest (initial) force.
  • An overlap of 10 mm resulted in 75 N and an overlap of 15 mm in 165 N.

Abstract

L'invention concerne un système de raccordement (100) comprenant : A1) au moins une première partie de raccordement (10) et A2) au moins une seconde partie de raccordement (20), la ou les premières parties de raccordement (10) et la ou les secondes parties de raccordement (20) étant agencées de manière à pouvoir être reliées mécaniquement les unes aux autres pour construire un joint entre la ou les premières parties de raccordement (10) et la ou les secondes parties de raccordement (20), la ou les premières parties de raccordement (10) et/ou la ou les secondes parties de raccordement (20) comprenant un polymère thermoplastique. D'autres aspects de l'invention concernent une première partie de raccordement ou une seconde partie de raccordement, un procédé pour produire un système de raccordement, un panneau solaire comprenant un système de raccordement et un kit de pièces comprenant au moins une première partie de raccordement et au moins une seconde partie de raccordement.
PCT/EP2020/065409 2019-06-14 2020-06-04 Système de raccordement pour cadres, en particulier en liaison avec des panneaux solaires WO2020249446A1 (fr)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3408600A1 (de) 1984-03-09 1985-09-12 Hans Joachim 5650 Solingen Kronenberg Verbinder fuer hohlprofile
WO2009086239A2 (fr) * 2007-12-21 2009-07-09 E. I. Du Pont De Nemours And Company Eléments structurels modulaires pour réseau de cellules solaires
DE102008027452A1 (de) * 2008-04-07 2009-10-15 Deutsche Solar Werke Gmbh & Co. Kg Aufständerungsvorrichtung
WO2010019742A2 (fr) * 2008-08-13 2010-02-18 E. I. Du Pont De Nemours And Company Panneau photovoltaïque ayant des structures d'accrochage
US20120174981A1 (en) * 2009-08-25 2012-07-12 Saint-Gobain Glass France Photovoltaic module mounting system
US20130220395A1 (en) * 2012-02-28 2013-08-29 Francis John Babineau, Jr. Apparatus and methods for mounting a photovoltaic module on a roof
DE202015102043U1 (de) * 2014-12-30 2015-05-27 Taiwan Carbon Nanotube Technology Corporation Modularer Montagerahmen eines Solarpanels
EP2903035A1 (fr) * 2012-09-28 2015-08-05 Sanyo Electric Co., Ltd Module de cellule solaire, et procédé de fabrication de module de cellule solaire
WO2018054776A1 (fr) 2016-09-20 2018-03-29 Covestro Deutschland Ag Matériaux composites anisotropes à base de polyisocyanates

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3408600A1 (de) 1984-03-09 1985-09-12 Hans Joachim 5650 Solingen Kronenberg Verbinder fuer hohlprofile
WO2009086239A2 (fr) * 2007-12-21 2009-07-09 E. I. Du Pont De Nemours And Company Eléments structurels modulaires pour réseau de cellules solaires
DE102008027452A1 (de) * 2008-04-07 2009-10-15 Deutsche Solar Werke Gmbh & Co. Kg Aufständerungsvorrichtung
WO2010019742A2 (fr) * 2008-08-13 2010-02-18 E. I. Du Pont De Nemours And Company Panneau photovoltaïque ayant des structures d'accrochage
US20120174981A1 (en) * 2009-08-25 2012-07-12 Saint-Gobain Glass France Photovoltaic module mounting system
US20130220395A1 (en) * 2012-02-28 2013-08-29 Francis John Babineau, Jr. Apparatus and methods for mounting a photovoltaic module on a roof
EP2903035A1 (fr) * 2012-09-28 2015-08-05 Sanyo Electric Co., Ltd Module de cellule solaire, et procédé de fabrication de module de cellule solaire
DE202015102043U1 (de) * 2014-12-30 2015-05-27 Taiwan Carbon Nanotube Technology Corporation Modularer Montagerahmen eines Solarpanels
WO2018054776A1 (fr) 2016-09-20 2018-03-29 Covestro Deutschland Ag Matériaux composites anisotropes à base de polyisocyanates

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