WO2020211663A1 - System based on car safety - Google Patents

System based on car safety Download PDF

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Publication number
WO2020211663A1
WO2020211663A1 PCT/CN2020/083162 CN2020083162W WO2020211663A1 WO 2020211663 A1 WO2020211663 A1 WO 2020211663A1 CN 2020083162 W CN2020083162 W CN 2020083162W WO 2020211663 A1 WO2020211663 A1 WO 2020211663A1
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WO
WIPO (PCT)
Prior art keywords
car
elevator
safety
trigger
detector
Prior art date
Application number
PCT/CN2020/083162
Other languages
French (fr)
Chinese (zh)
Inventor
邹家春
姚荣康
刘坤
马新锋
王伟
杨发明
Original Assignee
杭州沪宁电梯部件股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 杭州沪宁电梯部件股份有限公司 filed Critical 杭州沪宁电梯部件股份有限公司
Publication of WO2020211663A1 publication Critical patent/WO2020211663A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B5/00Applications of checking, fault-correcting, or safety devices in elevators
    • B66B5/0006Monitoring devices or performance analysers
    • B66B5/0018Devices monitoring the operating condition of the elevator system
    • B66B5/0031Devices monitoring the operating condition of the elevator system for safety reasons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B1/00Control systems of elevators in general
    • B66B1/34Details, e.g. call counting devices, data transmission from car to control system, devices giving information to the control system
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B1/00Control systems of elevators in general
    • B66B1/34Details, e.g. call counting devices, data transmission from car to control system, devices giving information to the control system
    • B66B1/3415Control system configuration and the data transmission or communication within the control system
    • B66B1/3446Data transmission or communication within the control system
    • B66B1/3461Data transmission or communication within the control system between the elevator control system and remote or mobile stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B5/00Applications of checking, fault-correcting, or safety devices in elevators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B5/00Applications of checking, fault-correcting, or safety devices in elevators
    • B66B5/02Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B5/00Applications of checking, fault-correcting, or safety devices in elevators
    • B66B5/02Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
    • B66B5/04Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions for detecting excessive speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B5/00Applications of checking, fault-correcting, or safety devices in elevators
    • B66B5/02Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
    • B66B5/04Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions for detecting excessive speed
    • B66B5/044Mechanical overspeed governors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B5/00Applications of checking, fault-correcting, or safety devices in elevators
    • B66B5/02Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
    • B66B5/16Braking or catch devices operating between cars, cages, or skips and fixed guide elements or surfaces in hoistway or well

Definitions

  • the invention belongs to the technical field of elevator safety, and particularly relates to a system based on car safety.
  • the safe operation protection of the elevator system is mainly realized through the detection system, the control system, the driving system and the safety protection device to ensure the safe operation of the elevator.
  • the detection system monitors the elevator operation status, controls the elevator operation, detects the abnormal operation of the elevator, and Directly or indirectly, the elevator car is emergency braked and placed in a relatively safe state to prevent personnel injury and equipment damage. However, the current elevator system is indirectly protected.
  • the car is the object of detection control and safety protection.
  • a number of detection switches are installed on the car, and a magnetic barrier is installed on each floor or a detection wire rope and magnetic code are installed at the entire operating height.
  • each floor needs to install the corresponding detection board.
  • the car needs to be installed with position detection, leveling detection, over-travel detection switches, etc.; additional magnetic code, light, etc. are used because of interference due to the influence of the elevator shaft environment The problem of poor environmental applicability.
  • the current performance of the car is collected by installing sensors or indirect component measurement to collect signals to realize functions such as operation, vibration, video collection, and call, such as: through additional wire ropes, speed limit And tensioning device to measure car overspeed and falling.
  • the position and displacement of the car are detected by the door switch and the hoistway installation partition.
  • the IoT technologies used are all external sensors, not the IoT of the components themselves. External sensors cannot realize the mutual IoT of safety components, non-closed-loop safety control, and the problem is not solved on the basis that the elevator components are IoT.
  • the present invention provides a car safety-based system.
  • a system based on car safety including a detection trigger device installed in an elevator car, a car controller and an emergency protection device;
  • the detection trigger device is used to detect the operation information of the car through the contact of the roller with the elevator guide rail, and is also used to trigger the emergency protection device when the car is in abnormal operation;
  • the car controller is used to control the operation of the elevator; the car controller is communicatively connected with the detection trigger device, and is used to process the operation information of the car to realize diagnosis, information and Internet of things and maintenance;
  • the emergency protection device is used to stop the elevator car when the elevator runs abnormally, so that the elevator car is in a safe state.
  • the car controller is also used to collect the status of the door area door, the load, the position of the car, and the information of the people inside the car.
  • the car controller transmits the collected information to the cloud or stores it in the car controller through wireless communication technology; the car controller and/or the cloud constitute a black box for elevator operation.
  • the black box is also used for real-time monitoring and evaluating the safety status of the elevator, and transmitting the operation and maintenance data of the elevator for interactive management with the maintenance terminal, so as to realize the diagnostic preventive and precise maintenance.
  • the emergency protection device is also triggered for abnormal elevators to implement safety protection for the car and personnel.
  • the operation information of the car includes one or more of car position, speed, acceleration/deceleration, vibration, displacement, and stroke; the operation information of the car is determined by the relative position of the car and the elevator guide rail. Or relative motion is obtained; the control of the elevator operation includes traction machine control, brake control, door state control and car position control; the abnormal operation includes upward overspeed, downward overspeed, falling, upward accidental movement and downward accidental movement One or more of.
  • the detection trigger device includes a detector and a trigger mechanism, the detector is located on the roller; the detector is used to detect the operation information of the car through the roller contact with the elevator guide rail, and drive when the car is in abnormal operation Trigger mechanism; the trigger mechanism is used to trigger the emergency protection device.
  • the detector includes at least one of a mechanical detector and an electronic detector; the mechanical detector is used to collect the running speed and displacement of the car; the electronic detector is used to collect the car The operating speed, displacement, vibration, acceleration and deceleration, and stroke.
  • the system further includes a pulling device with pulling force, the trigger mechanism triggers the pulling device when the car is in abnormal operation, and friction is generated between the pulling device and the elevator guide rail to trigger the emergency protection device.
  • the lifting device has a reset function.
  • the emergency protection device includes a braking device that clamps the guide rail to generate a braking force.
  • the present invention has the following beneficial effects:
  • the present invention originates the detection, control, triggering and braking from the protected object car to ensure the safety of personnel and equipment, which is safer than the existing indirect or separate protection system of multiple protection methods.
  • the present invention integrates the protection of elevator up and down overspeed protection, accidental movement, falling or other abnormal operation of the up and down car, which is integrated in the elevator car, making installation, maintenance and inspection more convenient.
  • the present invention eliminates the need for the original detection device and the elevator use floor height steel wire rope or timing belt, etc. and tensioning device, which can greatly reduce direct and installation and maintenance costs.
  • the present invention integrates the controller into the car, saves a large amount of transmission cables, solves the stability of transmission, and makes the integrated transmission of information more convenient.
  • the present invention detects the position of the car through the movement of the elevator guide rail and the position of the car, eliminating the need for isolation magneto-optical panels, optical electromagnetic switches, etc. on each floor.
  • the present invention uses the traction and its brake as the driving and parking function, which greatly simplifies the monitoring and control of the traction machine and the brake by the control system, and greatly improves the service life and safety.
  • the present invention realizes preventive and precise positioning and maintenance of elevators through component IoT technology and cloud (or black box), which greatly provides efficient, economical, safe and reliable on-demand services for the subsequent market.
  • Figure 1 is a schematic structural diagram of a car safety-based system according to Embodiment 1 of the present invention.
  • Figure 2 is a partial structural diagram of a car safety-based system according to the first embodiment of the present invention.
  • Figure 3 is a schematic diagram of the other side of the car safety-based system according to the first embodiment of the present invention.
  • FIG. 4 is a schematic structural diagram of a detection trigger device of a car safety-based system according to the first embodiment of the present invention
  • FIG. 5 is a schematic diagram of the other side of the detection trigger device of the car safety-based system in the first embodiment of the present invention.
  • FIG. 6 is a schematic diagram of the other side of the detection and trigger device of the car safety-based system according to the first embodiment of the present invention.
  • FIG. 7 is a schematic structural diagram of the other side of the detection trigger device of the car safety-based system in the first embodiment of the present invention.
  • Figure 8 is a cross-sectional view of part E-E in Figure 7;
  • FIG. 9 is a schematic diagram of the structure of the detection trigger device and the pulling device with pulling force of the car safety-based system according to the first embodiment of the present invention.
  • FIG. 10 is a schematic structural diagram of the pulling force mechanism of the pulling device with pulling force of the car safety-based system according to the first embodiment of the present invention
  • FIG. 11 is a schematic diagram of the other side of the pulling force mechanism of the pulling device with pulling force of the car safety-based system according to the first embodiment of the present invention
  • Figure 12 is a cross-sectional view of part F-F in Figure 11;
  • FIG. 13 is a schematic diagram of the structure of the linkage mechanism and the emergency protection device of the lifting device with lifting force of the car safety-based system according to the first embodiment of the present invention
  • FIG. 14 is a partial enlarged schematic view of the linkage mechanism and emergency protection device of the lifting device with lifting force of the car safety-based system according to the first embodiment of the present invention
  • 15 is a partial enlarged schematic view of the linkage mechanism of the lifting device with lifting force of the car safety-based system according to the first embodiment of the present invention
  • Fig. 16 is a schematic structural view of the other side of the linkage mechanism of the lifting device with lifting force and the emergency protection device of the system based on car safety in the first embodiment of the present invention.
  • Fig. 17 is a schematic diagram of the structure of the detection trigger device and the lifting device of the car safety-based system according to the third embodiment of the present invention.
  • FIG. 18 is a schematic diagram of the structure of the detection trigger device and the lifting device of the car safety-based system of the third embodiment of the present invention from another perspective.
  • the car safety-based system of the embodiment of the present invention includes a detection trigger device A installed on the elevator car 0, a car controller K, a pulling device B with a pulling force, and an emergency Protection device C; the elevator car 0 is connected to the traction machine and the brake through the traction machine wire rope, and extends to be connected to the counterweight Z.
  • the lifting device B is triggered by detecting the trigger device A, and the lifting device B generates a pulling force by clamping the elevator guide rail to trigger the emergency protection device Braking is generated to realize emergency safety protection when the car is running abnormally.
  • the detection trigger device A is used to contact the elevator guide rail I through the roller, so that the detection trigger device A can accurately detect the operation information of the car.
  • the detection trigger device A is also used to trigger the belt pulling force when the elevator car is in abnormal operation. ⁇ lifting device B.
  • the detection trigger device A includes a detector 1 and a trigger mechanism 2.
  • the detector 1 is used to detect the operation information of the elevator car and drive the trigger mechanism 2 when the elevator car is in abnormal operation.
  • the detector 1 of this embodiment is a mechanical detector, that is, a mechanical speed limiter, so the running information of the elevator car detected by the detector of this embodiment is the running speed and displacement; and, the running information of the car passes through the car
  • the relative movement of the car and the elevator guide rail is obtained.
  • the position of the car is detected by moving the elevator guide rail and the position of the car, eliminating the need for isolation magneto-optical panels, optical electromagnetic switches, etc. on each floor.
  • the abnormal operation of the elevator car in this embodiment is an abnormal operation that can be fed through speed feedback, such as overspeed or falling or unexpected movement.
  • the abnormal operation of the overspeed is the operation speed of the elevator car exceeding 115% of the rated speed of the elevator, falling, accident
  • the abnormal movement of the movement can be fed back through abnormal operation speed and displacement.
  • the detector 1 is located on the roller 11, the roller 11 is used to contact the elevator guide rail I, that is, the roller is always in contact with the elevator guide rail, a certain pre-pressure does not leave the guide rail, so that the detector detects the elevator car
  • the state of the compartment is more accurate.
  • the car safety-based system of this embodiment transfers the car controller K from the elevator machine room to the car 0, eliminating the need for the original detection device and the elevator to use the floor height of the wire rope or timing belt, etc.
  • the tensioning device can greatly reduce the direct and installation and maintenance costs; only need to configure a accompanying cable for the car controller K (the accompanying cable above the car controller as shown in Figure 1), saving a lot of money Transmission cables make signal transmission more convenient.
  • the car controller K is used for elevator operation control, fault diagnosis, and emergency protection control.
  • the elevator operation control includes traction machine control, traction machine brake control, door state control, car position control, and Internet of Things Data collection and processing, etc., to ensure the safety of personnel in the gate area and during operation.
  • the car controller communicates with the detection trigger device A, and is used to receive the operation information and fault information of the car collected by the detection trigger device A; the car controller is also used to collect the state of the door area, the position of the car, and the car Internal personnel information, brake wear, number of actions and other elevator operation information; the information collected above is real-time information and recorded.
  • the car controller K can also analyze and process the received data, evaluate elevator safety risks, implement preventive maintenance, and record corresponding maintenance information. Among them, the information of the personnel inside the car can be obtained through the video monitoring in the car, that is, the video monitoring camera is in communication with the car controller.
  • the car controller uses wireless communication technology to transmit all the information it collects to the cloud or store it through the controller to realize the elevator operation black box.
  • the car controller and/or the cloud constitute the black box of the elevator operation.
  • the black box is also used to monitor and evaluate the safety status of the elevator in real time through algorithms, and transmit the operation and maintenance data of the elevator to the maintenance terminal for interactive management with the maintenance terminal for diagnosis Preventive maintenance.
  • Preventive maintenance At the same time, by monitoring abnormal faults, diagnosing the operation of elevators, and realizing precise positioning or pre-diagnosis of elevator faults through the Internet of Things, maintenance personnel can change from regular maintenance to diagnosis and preventive precision maintenance.
  • the car controller of this embodiment collects electronic and mechanical sensor information to detect car position control, door opening and closing control, drive system control and braking, emergency safety protection control, car carrying personnel weighing, and abnormalities
  • Emergency protection, failure analysis and other control centers which collect and record car-related information through guide rails and sensors, form the central part of data processing, storage and communication network connection, and become the elevator safe operation control center.
  • this embodiment uses the traction machine and its brake as a driving and parking function, which greatly simplifies the monitoring and control of the traction machine and the brake by the car controller, and improves safety.
  • the trigger mechanism 2 includes a driving member 21, a rotating shaft 22 and a linkage rod 23.
  • the driving member 21 is used to be triggered by the speed limiter to move; the cross section of the rotating shaft 22 is square, and accordingly, the drive The member 21 has a square hole that matches the cross-sectional structure of the rotating shaft 22.
  • the driving member 21 is installed on the rotating shaft 22, the rotating shaft 22 can be linked to the driving member 21; the linkage rod 23 has a cross-sectional structure matching the rotating shaft 22
  • the linkage rod 23 is installed on the rotation shaft 22, the linkage rod 23 can be linked to the rotation shaft 22.
  • the rotating surface of the driving member 21 rotating around the rotating shaft 22 and the rotating surface of the linkage lever 23 rotating around the rotating shaft 22 are parallel to each other; as shown in FIG. 7, the linkage lever 23 is a modular design, including a rod body 231, a sleeve 232 and The connecting rod 233 and the sleeve 232 are sleeved outside the rod body 231, and the two are matched by the compression spring 234.
  • the rod body 231 is installed on the rotating shaft 22 through the base, so that the rod body 231 is linked to the rotating shaft 22; the connecting rod 233 and the sleeve
  • the connecting structure between the cylinders 232 is a concave-convex fitting structure, and the connecting rod 233 abuts against the rod body 231, so that the connecting rod 233 can be linked to move when the rod body 231 moves.
  • the trigger mechanism of this embodiment further includes a reset component 24, which includes a second rotating disk 241, a second mounting plate 242, and a third movable plate 243 ,
  • the fourth movable plate 244, the second guide column 245 and the second reset elastic member 246, the second rotating disc 241 is linked to the rotating shaft 22, the second mounting plate 242 is fixed to the elevator car through the mounting frame a, and the second rotation
  • the disk 241 is rotatably fitted to the mounting frame a; specifically, a circular groove is provided on the outer wall of the second rotating disk 241, correspondingly, a circular hole is opened on the mounting frame a, and the circular hole of the mounting frame is assembled in the second rotating disk.
  • the second rotating disk can be rotatably fitted to the mounting frame.
  • the second mounting plate 242 is used to install the third movable plate 243 and the fourth mounting plate 244, and the installation method may be a tenon joint, so that the third movable plate 243 and the fourth mounting plate 244 are respectively located on the second rotating plate
  • the rotating surface of the second rotating disc 241 is provided with four reset bolts 2410, the four reset bolts 2410 are distributed in a square shape, and the third movable plate 243 and the fourth mounting plate 244 are distributed on four The two sides of the reset bolt 2410 are so that when the second rotating disk 241 rotates, the four reset bolts 2410 on it can link the third movable plate 243 and the fourth movable plate 244 to move.
  • the second guide post 245 is installed between the third movable plate 243 and the fourth movable plate 244 and extends beyond the fourth movable plate 244 to form a second extension section.
  • the second reset elastic member 246 is sleeved on the second guide post
  • the second extension section of 245 is restricted by a nut; when the second rotating disk 241 rotates, the four reset bolts on the second rotating disk 241 can link the third movable plate 243 and the fourth movable plate 244 to move, thereby making the The four movable plates 244 compress the second reset elastic member 246 so that the second reset elastic member 246 is in a compressed state, which facilitates the resetting of the trigger mechanism.
  • the second guide post 245 is a long bolt that penetrates the third movable plate 243 and the fourth movable plate 244; the second return elastic member 246 is a return spring or other elastic components.
  • the lifting device B with lifting force is used to contact and friction with the elevator guide rail when triggered to generate the lifting force and trigger the braking device C; specifically, as shown in Figure 9, the lifting device with lifting force B includes a pulling force mechanism 3 and a linkage mechanism 4.
  • the pulling force mechanism 3 is connected to the linkage mechanism 4. When the pulling force mechanism 3 is triggered, it contacts and rubs with the elevator guide rail to generate a pulling force, thereby linking the linkage mechanism to trigger the emergency protection device .
  • the structure of the pulling force mechanism 3 is the same as that of the safety gear, including a seat body 31 with a longitudinally arranged guide rail groove 310.
  • the elevator guide rail I penetrates the guide rail groove 310, and one side of the guide rail groove is arranged with
  • the wedge block 32 connected to the seat body 31 is provided with a friction plate on the surface of the wedge block 32; the other side of the guide rail groove is provided with an abutting member 33 movably connected to the seat body 31.
  • the seat body 31 has a slideway that is adapted to the abutment member 33, so that the abutment member 33 can be movably fitted to the slideway.
  • the slideway includes a connected upper slideway 3110 and a lower slideway 3111, and the upper slideway 3110 and The lower slide 3111 starts from the connecting position of the two, and extends toward the direction of the guide groove and to both sides, so that the abutting member 33 can move along the upper slide 3110 or the lower slide 3111 to enable the abutting member 33 to move from The clearance fit with the elevator guide rail to the contact fit, so that the abutting member 33 contacts and rubs with the elevator guide rail I to generate a pulling force, and can also achieve bidirectional triggering.
  • the abutting member 33 and the connecting rod 233 of the linkage rod are connected by a stop pin 235, a washer 236 and a screw 237, so that the linkage rod 23 can link the abutting member 33 along the upper slide 3110 or 3111 glide slope activity.
  • the abutting member 33 in this embodiment is a roller.
  • the pulling force mechanism 3 of this embodiment also includes a limit component, as shown in Figures 10 and 11, the limit component includes a limit post 34, an upper sliding sleeve 35 sleeved outside the limit post 34, and a lower sleeve 36.
  • the upper limit elastic member 37 and the lower limit elastic member 38, the upper sliding sleeve 35 and the lower sliding sleeve 36 are distributed up and down and fixedly connected with the base 31 of the pulling force mechanism, and the limit post 34 penetrates the upper sliding sleeve 35 and the lower sleeve 36,
  • the upper end of the limit post 34 is sleeved with an upper limit elastic member 37 and is limited by a nut, so that the upper and lower ends of the upper limit elastic member 37 are distributed and limited between the upper sliding sleeve 35 and the upper nut; the lower end of the limit post 34 is sleeved
  • the lower limit elastic member 38 is restricted by the lower nut, so that the upper and lower ends of the lower limit elastic member 38 are distributed and limited between the sliding sleeve 36 and the lower nut.
  • the lower end of the limit post 34 is fixed on the elevator car through a fixing bracket.
  • the abutting member 33 of the pulling force mechanism contacts and rubs against the elevator guide rail, the movement of the seat body 31 of the pulling force mechanism is limited by the upper limit elastic member 37 and the lower limit elastic member 38, which can also achieve a buffering effect.
  • the upper limit elastic member 37 and the lower limit elastic member 38 of this embodiment are both limit springs or other elastic components.
  • the linkage mechanism 4 of this embodiment includes a pull rod 41 and a linkage assembly 42.
  • the pull rod 41 is a right-angle structure formed by connecting several connecting rods in sequence to avoid the structure of the elevator car; the pull rod 41
  • the upper end of the pull rod 41 is connected with the seat body 31 of the pulling force mechanism to transmit the pulling force by linkage.
  • the lower end of the pull rod 41 is linked with the linkage assembly 42, and the linkage assembly 42 linkages the brake device C to trigger the brake device C.
  • the linkage assembly 42 includes a rotating shaft 421, a trigger plate 422, the rotating shaft 421 is a square tube structure, the rotating shaft 421 is connected to the lower end of the lifting rod 41 through the lifting plate 423, so that the rotating shaft 421 is linked to the lifting rod. 41.
  • the trigger plate 422 is linked to the rotating shaft 421, and the trigger plate 422 is linked to the brake device C to trigger the brake device C.
  • the linkage assembly 42 further includes a reset mechanism, and the reset mechanism is used to reset the shaft.
  • the reset mechanism includes a first rotating disk 424, a first mounting plate 425, a first movable plate 426, a second movable plate 427, a first guide post 428, and a first reset elastic member 429 ,
  • the first rotating disk 424 is linked to the rotating shaft 421, the first mounting plate 425 is fixed to the elevator car through the mounting bracket b, and the first rotating disk 424 is rotatably fitted to the mounting bracket b; specifically, on the outer wall of the first rotating disk 424 A circular groove is provided.
  • the mounting bracket b is provided with a circular hole, and the circular hole of the mounting bracket is assembled in the circular groove of the first rotating disk, so that the first rotating disk can be rotatably fitted to the mounting bracket.
  • the first mounting plate 425 is used to install the first movable plate 426 and the second mounting plate 427, and the installation method can be a tenon joint, so that the first movable plate and the second mounting plate are respectively located on two sides of the first rotating disk.
  • the rotating surface of the first rotating disc 424 is provided with four reset bolts 4240, the four reset bolts are distributed in a square shape, and the first movable plate and the second mounting plate are distributed on both sides of the four reset bolts 4240 , So that when the first rotating disk 424 rotates, the four reset bolts 4240 on it can link the first movable plate and the second movable plate to move.
  • the first guide post 428 is installed between the first movable plate and the second movable plate, and extends beyond the second movable plate to form a first extension.
  • the first reset elastic member 429 is sleeved on the first guide post 428 An extension section is limited by a nut; when the first rotating disc rotates, the four reset bolts on the first rotating disc can link the movement of the first movable plate and the second movable plate, so that the second movable plate compresses the first reset
  • the elastic member 429 makes the first reset elastic member 429 in a compressed state, facilitating the resetting of the linkage mechanism.
  • the first guide column is a long bolt that penetrates the first movable plate and the second movable plate; the first reset elastic member is a reset spring or other elastic parts.
  • each linkage assembly 42 in this embodiment there are two linkage assemblies 42 in this embodiment (the number is not limited to two, and depends on the number of manufactured devices), and each linkage assembly is linked with a braking device C, and two linkage assemblies
  • the rotating shafts of the components are connected to realize synchronous rotation, thereby realizing stable braking of the elevator car.
  • only the rotating shaft of one linkage component is connected with the lifting rod through the lifting plate, and the rotating shaft of the other linkage component is synchronously linked through the rotating shaft of the linkage component connected with the lifting rod.
  • the emergency protection device of this embodiment is used for emergency protection of the car when it is triggered, and includes a braking device that generates braking force by contacting (for example, clamping) the elevator guide rail, such as a one-way safety gear or a two-way safety gear. Other clamp rail braking devices or emergency protection devices other than those.
  • the specific structure of the emergency protection device of this embodiment is the same as the specific structure of the pulling force mechanism (not including the limit component), and will not be repeated here.
  • the emergency protection device can be reset by the reverse of the elevator car, so that the linkage lifting device is reset.
  • this embodiment integrates detection, control, braking, sensor collection, etc. in the car.
  • the elevator system essentially solves the problem of the occupants.
  • Security to achieve the security of the entire system from inspection, monitoring, and operation and maintenance, and reduce costs; the detection, triggering and braking are derived from the protected object car to ensure the safety of personnel and equipment, compared with the existing indirect or multiple protection methods
  • the system with separate protection is more secure; the protection for overspeeding, accidental movement, falling or other abnormal operation of the elevator is integrated into the car, which makes installation, maintenance, and inspection more convenient;
  • this embodiment is the detection control, Operation control and safety protection take the car safety as the core, the preventive precision maintenance service system based on the component Internet of Things, the operation and maintenance system with the elevator component safety as the core, and the monitoring and control of the car as the object
  • protection forms an elevator black box, a security system with components as the Internet of Things, that is, using elevator components as the detection
  • the structure of the lifting device is omitted, and the detection and trigger device directly triggers the emergency protection device when the elevator is in abnormal operation.
  • the structure of the entire system is simplified, the trigger force of the detection and trigger device is relatively high, which is suitable for special occasions to meet Different needs of users.
  • the detector of this embodiment includes a mechanical detector 100 and an electronic detector 200, namely a mechanical speed limiter and an electronic speed limiter.
  • the mechanical detector 100 and the electronic detector 200 are located in the elevator respectively. Both sides of the guide rail, and the rollers of the mechanical detector 100 and the electronic detector 200 have a certain pretension force to contact the elevator guide rail, and always clamp the elevator guide rail; therefore, the elevator car detected by the detector of this embodiment
  • the operating information includes one or more of operating position, speed, acceleration/deceleration, vibration, displacement, and stroke; moreover, the operating information of the car is obtained through the relative movement of the car and the elevator guide rail.
  • the position of the car is detected by moving the elevator guide rail and the position of the car, eliminating the need for isolation magneto-optical panels, optical electromagnetic switches, etc. on each floor.
  • the mechanical detector is used to collect the running speed and displacement of the car;
  • the electronic detector is used to collect the running speed, displacement, vibration, acceleration and deceleration and stroke of the car.
  • the driving part of the mechanical detector is linked with the driving part of the electronic detector, and the pulling force mechanism is linked by the same linkage rod.
  • the pulling force mechanism 300 of this embodiment is also improved. Of course, the pulling force mechanism of the first embodiment can also be used.
  • the pulling force mechanism 300 of this embodiment includes a seat body, a U-shaped leaf spring and two sets of limit components.
  • the seat body is located in the middle of the U-shaped leaf spring and is mounted on the U-shaped leaf spring through four guide posts on both sides of the seat body. Inside, the guide post is sheathed with a buffer spring 310 to limit and buffer the movement of the seat body. Two sets of limit components are respectively fixed on both sides of the U-shaped leaf spring.
  • the seat body has longitudinally arranged guide rail grooves, the elevator guide rail runs through the guide rail grooves, and one side of the guide rail groove is connected to the seat body
  • the other side of the guide rail groove is provided with an abutment member movably connected with the base; when the state of the elevator car is in a fault state, the linkage rod linkage abutment member moves to contact with the elevator guide rail.
  • the specific implementation of the electronic detector can be as follows: install an electromagnet on the roller, rotate the electromagnet through the rotation of the rotating wheel, realize the measurement of speed, displacement, acceleration and deceleration, stroke, etc. through the magnetic encoder, and perform the operation through the calibration switch Condition monitoring (inspection and emergency braking), record safety component action data through trigger status monitoring, record data through operating status monitoring, record data through wireless transmission, use maintenance and emergency handling linkage; also install vibration sensors on the rollers, use To detect the vibration of the car.
  • the mechanical and electrical dual redundant safety protections are mutually determined to achieve safer control; of course, other encoders (such as photoelectric encoders) can also implement the above functions.
  • This embodiment can realize that the position detection of the elevator car adopts the position switch detection method to control the position of the car door zone through the position measurement method, which simplifies the structure of the elevator adopting the position switch detection method.

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  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Mechanical Engineering (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Maintenance And Inspection Apparatuses For Elevators (AREA)

Abstract

Provided is a system based on car safety, comprising a detection triggering device (A), a car controller (K) and an emergency protection device (C) which are installed in the elevator car; the detection triggering device (A) is used for being in contact with an elevator guide rail through a roller (11) to detect operation information of the car, and is further used for triggering the emergency protection device (C) when the car operates abnormally; the car controller (K) is used for elevator operation control and information internet of things; the car controller (K) is in communication with the detection triggering device (A), and is used for processing the operation information of the car to realize diagnosis, information internet of things and maintenance; the emergency protection device (C) is used for emergently protecting the car when the car is abnormal; in the present system, detection, diagnosis, internet of things, triggering, braking and control are derived from a protected object car to ensure the safety of personnel and apparatus, the system is safer compared with the prior system in which indirect or multiple protection methods are used for separate protection; and the system is a preventive accurate maintenance service system based on the component internet of things.

Description

一种基于轿厢安全的***A system based on car safety 技术领域Technical field
本发明属于电梯安全技术领域,具体涉及一种基于轿厢安全的***。The invention belongs to the technical field of elevator safety, and particularly relates to a system based on car safety.
背景技术Background technique
电梯***的安全运行保护主要通过检测***、控制***、拖动***和安全保护装置来确保电梯的安全运行实现,检测***是对电梯运行状态进行监测,其控制电梯运行、检测电梯异常运行,并通过直接或间接的方式来使电梯轿厢被紧急制动而处于相对安全状态,防止人员的伤害和设备的损坏。但是,目前的电梯***都是通过间接保护的。The safe operation protection of the elevator system is mainly realized through the detection system, the control system, the driving system and the safety protection device to ensure the safe operation of the elevator. The detection system monitors the elevator operation status, controls the elevator operation, detects the abnormal operation of the elevator, and Directly or indirectly, the elevator car is emergency braked and placed in a relatively safe state to prevent personnel injury and equipment damage. However, the current elevator system is indirectly protected.
从电梯***安全保护的角度来看,目前的安全保护对于不同的故障多采用不同的方案来组合实现,比如:下行超速或坠落大多采用机械限速器、提拉机构和安全钳来实现,对于上行超速或意外移动大多采用电气检测、曳引机制动器来间接作为安全保护或附件制动器来实现,这样的保护存在检测控制、制动部件被分离或是间接来确保安全,导致安全的风险因素增多。From the perspective of elevator system safety protection, current safety protection uses different solutions to achieve different faults. For example: Downstream overspeeding or falling are mostly realized by mechanical speed limiter, lifting mechanism and safety gear. The upward overspeed or accidental movement is mostly realized by electrical detection and traction machine brakes indirectly as safety protection or accessory brakes. Such protection involves detection and control, braking components are separated or indirectly to ensure safety, leading to increased safety risk factors .
从电梯***运行控制角度来看,轿厢是检测控制和安全保护的对象,在轿厢上安装多个检测开关,在每个楼层都安装隔磁光板或在整个运行高度安装检测钢丝绳、磁码带或光等方式来检测轿厢的位置和运行。而采用常规方式存在每个楼层都需要安装相应的检测板,轿厢需要安装位置检测、平层检测、过行程检测开关等;采用外加磁码、光等方式由于受电梯井道环境的影响存在干扰大,环境适用性差的问题。From the perspective of elevator system operation control, the car is the object of detection control and safety protection. A number of detection switches are installed on the car, and a magnetic barrier is installed on each floor or a detection wire rope and magnetic code are installed at the entire operating height. Belt or light methods to detect the position and operation of the car. In the conventional way, each floor needs to install the corresponding detection board. The car needs to be installed with position detection, leveling detection, over-travel detection switches, etc.; additional magnetic code, light, etc. are used because of interference due to the influence of the elevator shaft environment The problem of poor environmental applicability.
从电梯***信号传输的角度来看,电梯控制柜的安装不能随轿厢运行,轿厢位置状态检测、门的状态检测、承载状态检测、人员的对话与监视状态、物联信息收集等都需要通过电缆随动传输,造成传输线缆多而复杂,楼层较高时电压信号衰减大,对检测控制稳定性降低,同时对安全功能提升容量不足,造成信息采集集成传输难。From the perspective of signal transmission of the elevator system, the installation of the elevator control cabinet cannot run with the car. Car position status detection, door status detection, load-bearing status detection, personnel dialogue and monitoring status, and IoT information collection are all required Follow-up transmission through cables results in many and complex transmission cables. When the floor is higher, the voltage signal attenuation is large, which reduces the stability of detection and control, and at the same time, the capacity for safety functions is insufficient, which makes it difficult to collect and integrate information.
从电梯***物联的角度来看,目前由于轿厢的运行性能是通过加装传感器或间接部件测量来采集信号,实现运行、振动、视频采集、通话等功能,比如:通过附加钢丝绳、限速器及张紧装置来测量轿厢超速和坠落。通过门区开关和井道安装隔板来检测轿厢位置和位移。采用的物联技术都是外加传感器,而不是部件本身的物联,外加传感不能实现***件相互物联,非闭环安全控制,没有从电梯的部件是物联的基础上解决问题。From the perspective of the Internet of Things of the elevator system, the current performance of the car is collected by installing sensors or indirect component measurement to collect signals to realize functions such as operation, vibration, video collection, and call, such as: through additional wire ropes, speed limit And tensioning device to measure car overspeed and falling. The position and displacement of the car are detected by the door switch and the hoistway installation partition. The IoT technologies used are all external sensors, not the IoT of the components themselves. External sensors cannot realize the mutual IoT of safety components, non-closed-loop safety control, and the problem is not solved on the basis that the elevator components are IoT.
从电梯***维保的角度来看,目前的电梯***需要定期维保才能确保安全,全国数百万台电梯,定期维护成本较高,维护保养后的电梯安全还是不能从根本上解决安全问题。比如:由于曳引机制动器或其它***件需要15天定期维护,检查曳引机的制动器磨损情况后,在正常情况下是可以确保安全,由于非故障过渡磨损也不能确保安全,目前通过部 分视频监控、维护登记等功能建立的维保***不是真正诊断预防性维护,没有实现按需维保,安全物联信息采集不是来自于部件,部件故障不能被诊断,也不能从诊断中精准定位故障,优化调配资源进行预防性精准维保。From the perspective of elevator system maintenance, the current elevator system requires regular maintenance to ensure safety. For millions of elevators across the country, regular maintenance costs are high. After maintenance, the safety of elevators still cannot fundamentally solve the safety problem. For example, since the traction machine brake or other safety components require 15 days of regular maintenance, after checking the traction machine's brake wear, safety can be ensured under normal conditions, but safety cannot be ensured due to non-fault transitional wear. At present, some videos are passed The maintenance system established by monitoring, maintenance registration and other functions is not truly diagnostic and preventive maintenance, and does not realize on-demand maintenance. The security IoT information collection does not come from components, component failures cannot be diagnosed, nor can they be accurately located from the diagnosis. Optimize the deployment of resources for preventive and precise maintenance.
为解决电梯乘用人员的安全,有必要对电梯的安全***进行创新设计。In order to solve the safety of elevator passengers, it is necessary to carry out innovative design of elevator safety system.
发明内容Summary of the invention
基于现有技术中存在的上述不足的一个或多个,本发明提供一种基于轿厢安全的***。Based on one or more of the above-mentioned shortcomings in the prior art, the present invention provides a car safety-based system.
为了达到上述发明目的,本发明采用以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention adopts the following technical solutions:
一种基于轿厢安全的***,包括安装于电梯轿厢的检测触发装置、轿厢控制器和紧急保护装置;A system based on car safety, including a detection trigger device installed in an elevator car, a car controller and an emergency protection device;
所述检测触发装置用于通过滚轮与电梯导轨接触以检测轿厢的运行信息,还用于在轿厢处于异常运行时触发紧急保护装置;The detection trigger device is used to detect the operation information of the car through the contact of the roller with the elevator guide rail, and is also used to trigger the emergency protection device when the car is in abnormal operation;
所述轿厢控制器用于电梯运行的控制;所述轿厢控制器与检测触发装置通信连接,用于对轿厢的运行信息进行处理以实现诊断、信息物联和维保;The car controller is used to control the operation of the elevator; the car controller is communicatively connected with the detection trigger device, and is used to process the operation information of the car to realize diagnosis, information and Internet of things and maintenance;
所述紧急保护装置用于在电梯异常运行时制停电梯轿厢,以使电梯轿厢处于安全状态。The emergency protection device is used to stop the elevator car when the elevator runs abnormally, so that the elevator car is in a safe state.
作为优选方案,所述轿厢控制器还用于采集门区门的状态、承载、轿厢位置和轿厢内部人员信息。As a preferred solution, the car controller is also used to collect the status of the door area door, the load, the position of the car, and the information of the people inside the car.
作为优选方案,所述轿厢控制器通过无线通信技术将其采集的信息传输至云端或存储于轿厢控制器;所述轿厢控制器和/或云端构成电梯运行的黑匣子。As a preferred solution, the car controller transmits the collected information to the cloud or stores it in the car controller through wireless communication technology; the car controller and/or the cloud constitute a black box for elevator operation.
作为优选方案,所述黑匣子还用于实时监控评估电梯安全状态,并将电梯的运维数据传输以与维保端互动管理,实现诊断式预防性精准维保。也对异常电梯触发紧急保护装置,对轿厢和人员实施安全保护。As a preferred solution, the black box is also used for real-time monitoring and evaluating the safety status of the elevator, and transmitting the operation and maintenance data of the elevator for interactive management with the maintenance terminal, so as to realize the diagnostic preventive and precise maintenance. The emergency protection device is also triggered for abnormal elevators to implement safety protection for the car and personnel.
作为优选方案,所述轿厢的运行信息包括轿厢位置、速度、加减速度、振动、位移、行程的一种或多种;所述轿厢的运行信息通过轿厢与电梯导轨的相对位置或相对运动获得;所述电梯运行的控制包括曳引机控制、制动器控制、门状态控制及轿厢位置控制;所述异常运行包括上行超速、下行超速、坠落、上行意外移动和下行意外移动中的一种或多种。As a preferred solution, the operation information of the car includes one or more of car position, speed, acceleration/deceleration, vibration, displacement, and stroke; the operation information of the car is determined by the relative position of the car and the elevator guide rail. Or relative motion is obtained; the control of the elevator operation includes traction machine control, brake control, door state control and car position control; the abnormal operation includes upward overspeed, downward overspeed, falling, upward accidental movement and downward accidental movement One or more of.
作为优选方案,所述检测触发装置包括检测器和触发机构,所述检测器位于滚轮上;检测器用于通过滚轮与电梯导轨接触以检测轿厢的运行信息,并在轿厢处于异常运行时驱动触发机构;所述触发机构用于触发紧急保护装置。As a preferred solution, the detection trigger device includes a detector and a trigger mechanism, the detector is located on the roller; the detector is used to detect the operation information of the car through the roller contact with the elevator guide rail, and drive when the car is in abnormal operation Trigger mechanism; the trigger mechanism is used to trigger the emergency protection device.
作为优选方案,所述检测器包括机械式检测器和电子式检测器中的至少一种;所述机械式检测器用于采集轿厢的运行速度和位移;所述电子式检测器用于采集轿厢的运行速度、位移、振动、加减速度和行程。As a preferred solution, the detector includes at least one of a mechanical detector and an electronic detector; the mechanical detector is used to collect the running speed and displacement of the car; the electronic detector is used to collect the car The operating speed, displacement, vibration, acceleration and deceleration, and stroke.
作为优选方案,所述***还包括带提拉力的提拉装置,所述触发机构在轿厢处于异常运行时触发提拉装置,提拉装置与电梯导轨之间产生摩擦力以触发紧急保护装置。As a preferred solution, the system further includes a pulling device with pulling force, the trigger mechanism triggers the pulling device when the car is in abnormal operation, and friction is generated between the pulling device and the elevator guide rail to trigger the emergency protection device.
作为优选方案,所述提拉装置具有复位功能。As a preferred solution, the lifting device has a reset function.
作为优选方案,所述紧急保护装置包括夹持导轨而产生制动力的制动装置。As a preferred solution, the emergency protection device includes a braking device that clamps the guide rail to generate a braking force.
本发明与现有技术相比,有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明将检测、控制、触发和制动源于被保护对象轿厢来确保人员和设备的安全,较现有间接或多种保护方法分开保护的体系更为安全。1. The present invention originates the detection, control, triggering and braking from the protected object car to ensure the safety of personnel and equipment, which is safer than the existing indirect or separate protection system of multiple protection methods.
2、本发明集成了电梯上下行超速保护、上下行轿厢意外移动、坠落或其它异常运行的保护集成于轿厢,使安装、维护、检测更为方便。2. The present invention integrates the protection of elevator up and down overspeed protection, accidental movement, falling or other abnormal operation of the up and down car, which is integrated in the elevator car, making installation, maintenance and inspection more convenient.
3、本发明省去了原检测装置所需与电梯使用楼层高度的钢丝绳或同步带等和张紧装置,可大大减少直接和安装维护成本。3. The present invention eliminates the need for the original detection device and the elevator use floor height steel wire rope or timing belt, etc. and tensioning device, which can greatly reduce direct and installation and maintenance costs.
4、本发明将控制器集成于轿厢,节省大量的传输电缆,解决传输稳定性,使信息集成传输更加方便。4. The present invention integrates the controller into the car, saves a large amount of transmission cables, solves the stability of transmission, and makes the integrated transmission of information more convenient.
5、本发明通过电梯导轨与轿厢位置移动来检测轿厢位置,省去各楼层的隔离磁光板,光电磁开关等。5. The present invention detects the position of the car through the movement of the elevator guide rail and the position of the car, eliminating the need for isolation magneto-optical panels, optical electromagnetic switches, etc. on each floor.
6、本发发明将曳引及其制动器作为驱动和驻车功能,极大地简化了控制***对曳引机及制动器的监测与控制,极大提高了使用寿命和安全性。6. The present invention uses the traction and its brake as the driving and parking function, which greatly simplifies the monitoring and control of the traction machine and the brake by the control system, and greatly improves the service life and safety.
7、本发明通过部件物联技术和云端(或黑匣子),实现电梯预防性精准定位维保,极大为后续市场提供高效节约、安全可靠的按需服务。7. The present invention realizes preventive and precise positioning and maintenance of elevators through component IoT technology and cloud (or black box), which greatly provides efficient, economical, safe and reliable on-demand services for the subsequent market.
附图说明Description of the drawings
图1是本发明实施例一的基于轿厢安全的***的结构示意图;Figure 1 is a schematic structural diagram of a car safety-based system according to Embodiment 1 of the present invention;
图2是本发明实施例一的基于轿厢安全的***的部分结构示意图;Figure 2 is a partial structural diagram of a car safety-based system according to the first embodiment of the present invention;
图3是本发明实施例一的基于轿厢安全的***的另一侧的结构示意图;Figure 3 is a schematic diagram of the other side of the car safety-based system according to the first embodiment of the present invention;
图4是本发明实施例一的基于轿厢安全的***的检测触发装置的结构示意图;4 is a schematic structural diagram of a detection trigger device of a car safety-based system according to the first embodiment of the present invention;
图5是本发明实施例一的基于轿厢安全的***的检测触发装置的另一侧的结构示意图;5 is a schematic diagram of the other side of the detection trigger device of the car safety-based system in the first embodiment of the present invention;
图6是本发明实施例一的基于轿厢安全的***的检测触发装置的另一侧的结构示意图;6 is a schematic diagram of the other side of the detection and trigger device of the car safety-based system according to the first embodiment of the present invention;
图7是本发明实施例一的基于轿厢安全的***的检测触发装置的另一侧的结构示意图;FIG. 7 is a schematic structural diagram of the other side of the detection trigger device of the car safety-based system in the first embodiment of the present invention;
图8是图7中的E-E部的剖视图;Figure 8 is a cross-sectional view of part E-E in Figure 7;
图9是本发明实施例一的基于轿厢安全的***的检测触发装置与带提拉力的提拉装置的结构示意图;9 is a schematic diagram of the structure of the detection trigger device and the pulling device with pulling force of the car safety-based system according to the first embodiment of the present invention;
图10是本发明实施例一的基于轿厢安全的***的带提拉力的提拉装置的提拉力机构的结构示意图;10 is a schematic structural diagram of the pulling force mechanism of the pulling device with pulling force of the car safety-based system according to the first embodiment of the present invention;
图11是本发明实施例一的基于轿厢安全的***的带提拉力的提拉装置的提拉力机构的另一侧的结构示意图;11 is a schematic diagram of the other side of the pulling force mechanism of the pulling device with pulling force of the car safety-based system according to the first embodiment of the present invention;
图12是图11中的F-F部的剖视图;Figure 12 is a cross-sectional view of part F-F in Figure 11;
图13是本发明实施例一的基于轿厢安全的***的带提拉力的提拉装置的连动机构和紧急保护装置的结构示意图;13 is a schematic diagram of the structure of the linkage mechanism and the emergency protection device of the lifting device with lifting force of the car safety-based system according to the first embodiment of the present invention;
图14是本发明实施例一的基于轿厢安全的***的带提拉力的提拉装置的连动机构和紧急保护装置的局部放大结构示意图;14 is a partial enlarged schematic view of the linkage mechanism and emergency protection device of the lifting device with lifting force of the car safety-based system according to the first embodiment of the present invention;
图15是本发明实施例一的基于轿厢安全的***的带提拉力的提拉装置的连动机构的局部放大结构示意图;15 is a partial enlarged schematic view of the linkage mechanism of the lifting device with lifting force of the car safety-based system according to the first embodiment of the present invention;
图16是本发明实施例一的基于轿厢安全的***的带提拉力的提拉装置的连动机构和紧急保护装置的另一侧的结构示意图。Fig. 16 is a schematic structural view of the other side of the linkage mechanism of the lifting device with lifting force and the emergency protection device of the system based on car safety in the first embodiment of the present invention.
图17是本发明实施例三的基于轿厢安全的***的检测触发装置和提拉装置处的结构示意图。Fig. 17 is a schematic diagram of the structure of the detection trigger device and the lifting device of the car safety-based system according to the third embodiment of the present invention.
图18是本发明实施例三的基于轿厢安全的***的检测触发装置和提拉装置处另一视角下的结构示意图。18 is a schematic diagram of the structure of the detection trigger device and the lifting device of the car safety-based system of the third embodiment of the present invention from another perspective.
具体实施方式detailed description
为了更清楚地说明本发明实施例,下面将对照附图说明本发明的具体实施方式。显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图,并获得其他的实施方式。In order to explain the embodiments of the present invention more clearly, the specific embodiments of the present invention will be described below with reference to the drawings. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative work, other drawings can be obtained based on these drawings and obtained Other embodiments.
实施例一:Example one:
如图1-16所示,本发明实施例的基于轿厢安全的***,包括安装在电梯轿厢0上的检测触发装置A、轿厢控制器K、带提拉力的提拉装置B和紧急保护装置C;电梯轿厢0通过曳引机钢丝绳连接至曳引机及制动器,并延伸至与对重Z连接。当电梯发生上行、下行超速、坠落、上行、下行意外移动等异常运行时,通过检测触发装置A触发提拉装置B,提拉装置B通过夹持电梯导轨产生提拉力,从而将紧急保护装置触发产生制动,实现在轿厢异常运行时的紧急安全保护。As shown in Figures 1-16, the car safety-based system of the embodiment of the present invention includes a detection trigger device A installed on the elevator car 0, a car controller K, a pulling device B with a pulling force, and an emergency Protection device C; the elevator car 0 is connected to the traction machine and the brake through the traction machine wire rope, and extends to be connected to the counterweight Z. When the elevator is running abnormally such as up, down, overspeed, falling, up, down, and unexpected movement, the lifting device B is triggered by detecting the trigger device A, and the lifting device B generates a pulling force by clamping the elevator guide rail to trigger the emergency protection device Braking is generated to realize emergency safety protection when the car is running abnormally.
其中,检测触发装置A,用于通过滚轮与电梯导轨I接触,便于检测触发装置A准确地检测轿厢的运行信息,检测触发装置A还用于在电梯轿厢处于异常运行时触发带提拉力的提拉装置B。具体地,如图4-7所示,检测触发装置A包括检测器1和触发机构2,检测器1用于检测电梯轿厢的运行信息,并在电梯轿厢处于异常运行时驱动触发机构2;本实施例的检测器1为机械式检测器,即机械限速器,故本实施例的检测器检测的电梯轿厢的运行信息为运行速度和位移;而且,轿厢的运行信息通过轿厢与电梯导轨的相对运动获得。特别是通过电梯导轨与轿厢位置移动来检测轿厢位置,省去各楼层的隔离磁光板,光电磁开关等。Among them, the detection trigger device A is used to contact the elevator guide rail I through the roller, so that the detection trigger device A can accurately detect the operation information of the car. The detection trigger device A is also used to trigger the belt pulling force when the elevator car is in abnormal operation.的lifting device B. Specifically, as shown in Figures 4-7, the detection trigger device A includes a detector 1 and a trigger mechanism 2. The detector 1 is used to detect the operation information of the elevator car and drive the trigger mechanism 2 when the elevator car is in abnormal operation. The detector 1 of this embodiment is a mechanical detector, that is, a mechanical speed limiter, so the running information of the elevator car detected by the detector of this embodiment is the running speed and displacement; and, the running information of the car passes through the car The relative movement of the car and the elevator guide rail is obtained. In particular, the position of the car is detected by moving the elevator guide rail and the position of the car, eliminating the need for isolation magneto-optical panels, optical electromagnetic switches, etc. on each floor.
本实施例的电梯轿厢的异常运行为超速或坠落或意外移动等能够通过速度反馈的异常运行,例如,超速的异常运行为电梯轿厢的运行速度超出电梯额定速度的115%、坠落、意外移动的异常运行可以通过运行速度和位移的异常反馈。如图6所示,检测器1位于滚轮11上,滚轮11用于与电梯导轨I接触,即滚轮始终与电梯导轨接触,产生一定的预压力而不脱离导轨,使得检测器检测得到的电梯轿厢的状态更准确。The abnormal operation of the elevator car in this embodiment is an abnormal operation that can be fed through speed feedback, such as overspeed or falling or unexpected movement. For example, the abnormal operation of the overspeed is the operation speed of the elevator car exceeding 115% of the rated speed of the elevator, falling, accident The abnormal movement of the movement can be fed back through abnormal operation speed and displacement. As shown in Figure 6, the detector 1 is located on the roller 11, the roller 11 is used to contact the elevator guide rail I, that is, the roller is always in contact with the elevator guide rail, a certain pre-pressure does not leave the guide rail, so that the detector detects the elevator car The state of the compartment is more accurate.
作为关键所在,本实施例的基于轿厢安全的***将轿厢控制器K从电梯机房转移至轿厢0上,省去了原检测装置所需与电梯使用楼层高度的钢丝绳或同步带等和张紧装置,可大大减少直接和安装维护成本;只需对轿厢控制器K配置一根随行电缆即可(如图1所示的轿厢控制器的上方的随行电缆),节省了大量的传输电缆,使信号传输更加方便。具体地,轿厢控制器K用于电梯运行的控制、故障的诊断以及紧急保护控制,电梯运行的控制包括曳引机控制、曳引机制动器控制、门状态控制、轿厢位置控制和物联网数据收集处理等,确保人员在门区和运行中的安全。轿厢控制器与检测触发装置A通信连接,用于接收检测触发装置A采集的轿厢的运行信息和故障信息;轿厢控制器还用于采集门区门的状态、轿厢位置、轿厢内部人员信息、制动器的磨损、动作次数等电梯运行的信息;上述采集的信息均是实时信息并记录。轿厢控制器K还能对接收的数据进行分析处理,评估电梯安全风险,实施预防性的维保,并记录相应的维保信息。其中,轿厢内部人员信息可以通过轿厢内的视频监控进行获取,即视频监控摄像机与轿厢控制器通信连接。As the key point, the car safety-based system of this embodiment transfers the car controller K from the elevator machine room to the car 0, eliminating the need for the original detection device and the elevator to use the floor height of the wire rope or timing belt, etc. The tensioning device can greatly reduce the direct and installation and maintenance costs; only need to configure a accompanying cable for the car controller K (the accompanying cable above the car controller as shown in Figure 1), saving a lot of money Transmission cables make signal transmission more convenient. Specifically, the car controller K is used for elevator operation control, fault diagnosis, and emergency protection control. The elevator operation control includes traction machine control, traction machine brake control, door state control, car position control, and Internet of Things Data collection and processing, etc., to ensure the safety of personnel in the gate area and during operation. The car controller communicates with the detection trigger device A, and is used to receive the operation information and fault information of the car collected by the detection trigger device A; the car controller is also used to collect the state of the door area, the position of the car, and the car Internal personnel information, brake wear, number of actions and other elevator operation information; the information collected above is real-time information and recorded. The car controller K can also analyze and process the received data, evaluate elevator safety risks, implement preventive maintenance, and record corresponding maintenance information. Among them, the information of the personnel inside the car can be obtained through the video monitoring in the car, that is, the video monitoring camera is in communication with the car controller.
轿厢控制器通过无线通信技术将其采集的所有信息传输至云端或通过控制器储存,实现电梯运行黑匣子。轿厢控制器和/或云端构成电梯运行的黑匣子,黑匣子还用于通过算法实时监控评估电梯安全状态,并将电梯的运维数据传输到维保端,以便与维保端互动管理,实现诊断式预防性维保。同时通过监测异常故障,诊断电梯的运行,通过物联网实现电梯故障的精准定位或预诊为维保人员由定期维保向诊断预防性精准维保。The car controller uses wireless communication technology to transmit all the information it collects to the cloud or store it through the controller to realize the elevator operation black box. The car controller and/or the cloud constitute the black box of the elevator operation. The black box is also used to monitor and evaluate the safety status of the elevator in real time through algorithms, and transmit the operation and maintenance data of the elevator to the maintenance terminal for interactive management with the maintenance terminal for diagnosis Preventive maintenance. At the same time, by monitoring abnormal faults, diagnosing the operation of elevators, and realizing precise positioning or pre-diagnosis of elevator faults through the Internet of Things, maintenance personnel can change from regular maintenance to diagnosis and preventive precision maintenance.
本实施例的轿厢控制器通过电子、机械传感信息采集,用于检测轿厢位置控制、开关门控制、驱动***控制与制动、紧急安全保护的控制、轿厢承载人员称重、异常紧急保护、故障分析等控制中心,其通过导轨及传感器采集轿厢相关信息并记录,形成数据处理、储存和通信网络连接的中心部件,成为电梯安全运行控制中心。而且,本实施例将曳引机及其制动器作为驱动和驻车功能,极大地简化了轿厢控制器对曳引机及制动器的监测与控制,提高了安全性。The car controller of this embodiment collects electronic and mechanical sensor information to detect car position control, door opening and closing control, drive system control and braking, emergency safety protection control, car carrying personnel weighing, and abnormalities Emergency protection, failure analysis and other control centers, which collect and record car-related information through guide rails and sensors, form the central part of data processing, storage and communication network connection, and become the elevator safe operation control center. Moreover, this embodiment uses the traction machine and its brake as a driving and parking function, which greatly simplifies the monitoring and control of the traction machine and the brake by the car controller, and improves safety.
当检测器1检测到电梯轿厢的状态属于异常运行时,限速器动作联动触发机构2。其中,如图4所示,触发机构2包括驱动件21、转动轴22和联动杆23,驱动件21用于被限速器触发而活动;转动轴22的横截面为方形,相应地,驱动件21具有与转动轴22的横截面结构相配的方孔,当驱动件21安装在转动轴22上,转动轴22能联动于驱动件21;联动杆23具有与转动轴22的横截面结构相配的方孔,当联动杆23安装在转动轴22上,联动杆23能够联动于转动轴22。而且,驱动件21绕转动轴22转动的转动面与联动杆23绕转动轴22转动的转动面相互平行;如图7所示,联动杆23为组件式设计,包括杆体231、 套筒232和连杆233,套筒232套设在杆体231之外,且两者通过压簧234相配,杆体231通过基座安装在转动轴22上,使得杆体231联动于转动轴22;连杆233与套筒232之间的连接结构为凹凸配合结构,且连杆233抵靠于杆体231,使得杆体231活动时能联动连杆233活动。When the detector 1 detects that the state of the elevator car belongs to abnormal operation, the overspeed governor action linkage trigger mechanism 2. Among them, as shown in Figure 4, the trigger mechanism 2 includes a driving member 21, a rotating shaft 22 and a linkage rod 23. The driving member 21 is used to be triggered by the speed limiter to move; the cross section of the rotating shaft 22 is square, and accordingly, the drive The member 21 has a square hole that matches the cross-sectional structure of the rotating shaft 22. When the driving member 21 is installed on the rotating shaft 22, the rotating shaft 22 can be linked to the driving member 21; the linkage rod 23 has a cross-sectional structure matching the rotating shaft 22 When the linkage rod 23 is installed on the rotation shaft 22, the linkage rod 23 can be linked to the rotation shaft 22. Moreover, the rotating surface of the driving member 21 rotating around the rotating shaft 22 and the rotating surface of the linkage lever 23 rotating around the rotating shaft 22 are parallel to each other; as shown in FIG. 7, the linkage lever 23 is a modular design, including a rod body 231, a sleeve 232 and The connecting rod 233 and the sleeve 232 are sleeved outside the rod body 231, and the two are matched by the compression spring 234. The rod body 231 is installed on the rotating shaft 22 through the base, so that the rod body 231 is linked to the rotating shaft 22; the connecting rod 233 and the sleeve The connecting structure between the cylinders 232 is a concave-convex fitting structure, and the connecting rod 233 abuts against the rod body 231, so that the connecting rod 233 can be linked to move when the rod body 231 moves.
另外,为了便于触发机构的复位,如图5和6所示,本实施例的触发机构还包括复位组件24,复位组件24包括第二转动盘241、第二安装板242、第三活动板243、第四活动板244、第二导向柱245和第二复位弹性件246,第二转动盘241联动于转动轴22,第二安装板242通过安装架a固定于电梯轿厢,且第二转动盘241转动配合于安装架a;具体地,在第二转动盘241的外壁开设有圆环槽,相应地,安装架a上开设有圆孔,安装架的圆孔装配在第二转动盘的圆环槽内,使得第二转动盘可以转动配合于安装架。其中,第二安装板242用于安装第三活动板243和第四安装板244,其安装的方式可以为榫接,以使第三活动板243、第四安装板244分别位于第二转动盘241的两侧;更为具体地,第二转动盘241的转动面设有四根复位螺栓2410,四根复位螺栓2410呈方形分布,第三活动板243和第四安装板244分布位于四根复位螺栓2410的两侧,使得第二转动盘241转动时,其上的四根复位螺栓2410能够联动第三活动板243、第四活动板244活动。第二导向柱245安装在第三活动板243和第四活动板244之间,且延伸至第四活动板244之外构成第二延伸段,第二复位弹性件246套设在第二导向柱245的第二延伸段并通过螺母限位;当第二转动盘241转动时,第二转动盘241上的四根复位螺栓能够联动第三活动板243、第四活动板244活动,从而使得第四活动板244压缩第二复位弹性件246,使得第二复位弹性件246处于压缩状态,便于触发机构的复位。其中,第二导向柱245为长螺栓,贯穿第三活动板243和第四活动板244;第二复位弹性件246为复位弹簧或其它具有弹性的零部件。In addition, in order to facilitate the reset of the trigger mechanism, as shown in FIGS. 5 and 6, the trigger mechanism of this embodiment further includes a reset component 24, which includes a second rotating disk 241, a second mounting plate 242, and a third movable plate 243 , The fourth movable plate 244, the second guide column 245 and the second reset elastic member 246, the second rotating disc 241 is linked to the rotating shaft 22, the second mounting plate 242 is fixed to the elevator car through the mounting frame a, and the second rotation The disk 241 is rotatably fitted to the mounting frame a; specifically, a circular groove is provided on the outer wall of the second rotating disk 241, correspondingly, a circular hole is opened on the mounting frame a, and the circular hole of the mounting frame is assembled in the second rotating disk. In the annular groove, the second rotating disk can be rotatably fitted to the mounting frame. Among them, the second mounting plate 242 is used to install the third movable plate 243 and the fourth mounting plate 244, and the installation method may be a tenon joint, so that the third movable plate 243 and the fourth mounting plate 244 are respectively located on the second rotating plate More specifically, the rotating surface of the second rotating disc 241 is provided with four reset bolts 2410, the four reset bolts 2410 are distributed in a square shape, and the third movable plate 243 and the fourth mounting plate 244 are distributed on four The two sides of the reset bolt 2410 are so that when the second rotating disk 241 rotates, the four reset bolts 2410 on it can link the third movable plate 243 and the fourth movable plate 244 to move. The second guide post 245 is installed between the third movable plate 243 and the fourth movable plate 244 and extends beyond the fourth movable plate 244 to form a second extension section. The second reset elastic member 246 is sleeved on the second guide post The second extension section of 245 is restricted by a nut; when the second rotating disk 241 rotates, the four reset bolts on the second rotating disk 241 can link the third movable plate 243 and the fourth movable plate 244 to move, thereby making the The four movable plates 244 compress the second reset elastic member 246 so that the second reset elastic member 246 is in a compressed state, which facilitates the resetting of the trigger mechanism. Among them, the second guide post 245 is a long bolt that penetrates the third movable plate 243 and the fourth movable plate 244; the second return elastic member 246 is a return spring or other elastic components.
其中,带提拉力的提拉装置B,用于在被触发时与电梯导轨接触摩擦以产生提拉力,并触发制动装置C;具体地,如图9所示,带提拉力的提拉装置B包括提拉力机构3和连动机构4,提拉力机构3与连动机构4连接,提拉力机构3被触发时与电梯导轨接触摩擦以产生提拉力,从而联动连动机构以触发紧急保护装置。如图10所示,提拉力机构3的结构同安全钳的结构,包括座体31,座体31具有纵向设置的导轨槽310,电梯导轨I贯穿于导轨槽310,导轨槽的一侧设置与座体31连接的楔块32,楔块32的表面设有摩擦片;导轨槽的另一侧设置与座体31活动连接的抵靠件33。具体地,座体31具有与抵靠件33相适配的滑道,使得抵靠件33能够活动配合于滑道,滑道包括连通的上滑道3110和下滑道3111,上滑道3110和下滑道3111均以两者的连通位置为起点,朝导轨槽所处的方向并向两侧延伸,从而使得抵靠件33沿上滑道3110或下滑道3111活动均能使抵靠件33从与电梯导轨间隙配合至接触配合,从而使抵靠件33与电梯导轨I接触摩擦而产生提拉力,还能实现双向触发。其中,如图12和13所示,抵靠件33与联动杆的连杆233通过限位销轴235、垫片236及螺钉237连接,使得联动杆23能够联动抵靠件33沿上滑道3110或下滑道3111活动。另外,本实施例的抵靠件33为滚柱。Among them, the lifting device B with lifting force is used to contact and friction with the elevator guide rail when triggered to generate the lifting force and trigger the braking device C; specifically, as shown in Figure 9, the lifting device with lifting force B includes a pulling force mechanism 3 and a linkage mechanism 4. The pulling force mechanism 3 is connected to the linkage mechanism 4. When the pulling force mechanism 3 is triggered, it contacts and rubs with the elevator guide rail to generate a pulling force, thereby linking the linkage mechanism to trigger the emergency protection device . As shown in Figure 10, the structure of the pulling force mechanism 3 is the same as that of the safety gear, including a seat body 31 with a longitudinally arranged guide rail groove 310. The elevator guide rail I penetrates the guide rail groove 310, and one side of the guide rail groove is arranged with The wedge block 32 connected to the seat body 31 is provided with a friction plate on the surface of the wedge block 32; the other side of the guide rail groove is provided with an abutting member 33 movably connected to the seat body 31. Specifically, the seat body 31 has a slideway that is adapted to the abutment member 33, so that the abutment member 33 can be movably fitted to the slideway. The slideway includes a connected upper slideway 3110 and a lower slideway 3111, and the upper slideway 3110 and The lower slide 3111 starts from the connecting position of the two, and extends toward the direction of the guide groove and to both sides, so that the abutting member 33 can move along the upper slide 3110 or the lower slide 3111 to enable the abutting member 33 to move from The clearance fit with the elevator guide rail to the contact fit, so that the abutting member 33 contacts and rubs with the elevator guide rail I to generate a pulling force, and can also achieve bidirectional triggering. 12 and 13, the abutting member 33 and the connecting rod 233 of the linkage rod are connected by a stop pin 235, a washer 236 and a screw 237, so that the linkage rod 23 can link the abutting member 33 along the upper slide 3110 or 3111 glide slope activity. In addition, the abutting member 33 in this embodiment is a roller.
另外,本实施例的提拉力机构3还包括限位组件,如图10和11所示,限位组件包括限位柱34、套设在限位柱34之外的上滑套35、下滑套36、上限位弹性件37和下限位弹性件38,上滑套35和下滑套36上下分布并与提拉力机构的座体31固定连接,限位柱34贯穿上滑套35和下滑套36,限位柱34的上端套设上限位弹性件37并通过螺母限位,使得上限位弹性件37的上下端分布限位在上滑套35与上螺母之间;限位柱34的下端套设下限位弹性件38并通过下螺母限位,使得下限位弹性件38的上下端分布限位在下滑套36与下螺母之间。限位柱34的下端通过固定支架固定在电梯轿厢上。当提拉力机构的抵靠件33与电梯导轨接触摩擦时,提拉力机构的座体31的活动通过上限位弹性件37和下限位弹性件38限位,还能实现缓冲的作用。本实施例的上限位弹性件37和下限位弹性件38均为限位弹簧或其它具有弹性的零部件。In addition, the pulling force mechanism 3 of this embodiment also includes a limit component, as shown in Figures 10 and 11, the limit component includes a limit post 34, an upper sliding sleeve 35 sleeved outside the limit post 34, and a lower sleeve 36. The upper limit elastic member 37 and the lower limit elastic member 38, the upper sliding sleeve 35 and the lower sliding sleeve 36 are distributed up and down and fixedly connected with the base 31 of the pulling force mechanism, and the limit post 34 penetrates the upper sliding sleeve 35 and the lower sleeve 36, The upper end of the limit post 34 is sleeved with an upper limit elastic member 37 and is limited by a nut, so that the upper and lower ends of the upper limit elastic member 37 are distributed and limited between the upper sliding sleeve 35 and the upper nut; the lower end of the limit post 34 is sleeved The lower limit elastic member 38 is restricted by the lower nut, so that the upper and lower ends of the lower limit elastic member 38 are distributed and limited between the sliding sleeve 36 and the lower nut. The lower end of the limit post 34 is fixed on the elevator car through a fixing bracket. When the abutting member 33 of the pulling force mechanism contacts and rubs against the elevator guide rail, the movement of the seat body 31 of the pulling force mechanism is limited by the upper limit elastic member 37 and the lower limit elastic member 38, which can also achieve a buffering effect. The upper limit elastic member 37 and the lower limit elastic member 38 of this embodiment are both limit springs or other elastic components.
如图13所示,本实施例的连动机构4,包括提拉杆41和联动组件42,提拉杆41由若干连杆依次连接而成的直角结构,以便避让电梯轿厢的结构;提拉杆41的上端与提拉力机构的座体31连接以实现联动而传递提拉力,提拉杆41的下端与联动组件42联动,联动组件42联动制动装置C以触发制动装置C。具体地,如图14所示,联动组件42包括转轴421、触发板422,转轴421为方管结构,转轴421通过提拉板423连接于提拉杆41的下端,从而实现转轴421联动于提拉杆41,触发板422联动于转轴421,触发板422联动制动装置C以触发制动装置C。As shown in Figure 13, the linkage mechanism 4 of this embodiment includes a pull rod 41 and a linkage assembly 42. The pull rod 41 is a right-angle structure formed by connecting several connecting rods in sequence to avoid the structure of the elevator car; the pull rod 41 The upper end of the pull rod 41 is connected with the seat body 31 of the pulling force mechanism to transmit the pulling force by linkage. The lower end of the pull rod 41 is linked with the linkage assembly 42, and the linkage assembly 42 linkages the brake device C to trigger the brake device C. Specifically, as shown in FIG. 14, the linkage assembly 42 includes a rotating shaft 421, a trigger plate 422, the rotating shaft 421 is a square tube structure, the rotating shaft 421 is connected to the lower end of the lifting rod 41 through the lifting plate 423, so that the rotating shaft 421 is linked to the lifting rod. 41. The trigger plate 422 is linked to the rotating shaft 421, and the trigger plate 422 is linked to the brake device C to trigger the brake device C.
另外,为了实现连动机构的复位,联动组件42还包括复位机构,复位机构用于转轴的复位。具体地,如图14和15所示,复位机构包括第一转动盘424、第一安装板425、第一活动板426、第二活动板427、第一导向柱428和第一复位弹性件429,第一转动盘424联动于转轴421,第一安装板425通过安装支架b固定于电梯轿厢,且第一转动盘424转动配合于安装支架b;具体地,在第一转动盘424的外壁开设有圆环槽,相应地,安装支架b上开设有圆孔,安装支架的圆孔装配在第一转动盘的圆环槽内,使得第一转动盘可以转动配合于安装支架。其中,第一安装板425用于安装第一活动板426和第二安装板427,其安装的方式可以为榫接,以使第一活动板、第二安装板分别位于第一转动盘的两侧;更为具体地,第一转动盘424的转动面设有四根复位螺栓4240,四根复位螺栓呈方形分布,第一活动板和第二安装板分布位于四根复位螺栓4240的两侧,使得第一转动盘424转动时,其上的四根复位螺栓4240能够联动第一活动板、第二活动板活动。第一导向柱428安装在第一活动板和第二活动板之间,且延伸至第二活动板之外构成第一延伸段,第一复位弹性件429套设在第一导向柱428的第一延伸段并通过螺母限位;当第一转动盘转动时,第一转动盘上的四根复位螺栓能够联动第一活动板、第二活动板活动,从而使得第二活动板压缩第一复位弹性件429,使得第一复位弹性件429处于压缩状态,便于连动机构的复位。其中,第一导向柱为长螺栓,贯穿第一活动板和第二活动板;第一复位弹性件为复位弹簧或其它具有弹性的零部件。In addition, in order to realize the reset of the linkage mechanism, the linkage assembly 42 further includes a reset mechanism, and the reset mechanism is used to reset the shaft. Specifically, as shown in FIGS. 14 and 15, the reset mechanism includes a first rotating disk 424, a first mounting plate 425, a first movable plate 426, a second movable plate 427, a first guide post 428, and a first reset elastic member 429 , The first rotating disk 424 is linked to the rotating shaft 421, the first mounting plate 425 is fixed to the elevator car through the mounting bracket b, and the first rotating disk 424 is rotatably fitted to the mounting bracket b; specifically, on the outer wall of the first rotating disk 424 A circular groove is provided. Correspondingly, the mounting bracket b is provided with a circular hole, and the circular hole of the mounting bracket is assembled in the circular groove of the first rotating disk, so that the first rotating disk can be rotatably fitted to the mounting bracket. Among them, the first mounting plate 425 is used to install the first movable plate 426 and the second mounting plate 427, and the installation method can be a tenon joint, so that the first movable plate and the second mounting plate are respectively located on two sides of the first rotating disk. More specifically, the rotating surface of the first rotating disc 424 is provided with four reset bolts 4240, the four reset bolts are distributed in a square shape, and the first movable plate and the second mounting plate are distributed on both sides of the four reset bolts 4240 , So that when the first rotating disk 424 rotates, the four reset bolts 4240 on it can link the first movable plate and the second movable plate to move. The first guide post 428 is installed between the first movable plate and the second movable plate, and extends beyond the second movable plate to form a first extension. The first reset elastic member 429 is sleeved on the first guide post 428 An extension section is limited by a nut; when the first rotating disc rotates, the four reset bolts on the first rotating disc can link the movement of the first movable plate and the second movable plate, so that the second movable plate compresses the first reset The elastic member 429 makes the first reset elastic member 429 in a compressed state, facilitating the resetting of the linkage mechanism. Among them, the first guide column is a long bolt that penetrates the first movable plate and the second movable plate; the first reset elastic member is a reset spring or other elastic parts.
其中,如图16所示,本实施例的联动组件42有两个(数量不限于两个,制得装置的 数量而定),每个联动组件均与一个制动装置C联动,两个联动组件的转轴连接以实现同步转动,从而实现电梯轿厢的稳定制动。其中,只有一个联动组件的转轴与提拉杆通过提拉板连接,另一个联动组件的转轴通过与提拉杆连接的联动组件的转轴同步联动。Among them, as shown in FIG. 16, there are two linkage assemblies 42 in this embodiment (the number is not limited to two, and depends on the number of manufactured devices), and each linkage assembly is linked with a braking device C, and two linkage assemblies The rotating shafts of the components are connected to realize synchronous rotation, thereby realizing stable braking of the elevator car. Among them, only the rotating shaft of one linkage component is connected with the lifting rod through the lifting plate, and the rotating shaft of the other linkage component is synchronously linked through the rotating shaft of the linkage component connected with the lifting rod.
本实施例的紧急保护装置用于在被触发时紧急保护轿厢,包括接触(例如:夹持)电梯导轨而产生制动力的制动装置,例如单向安全钳或双向安全钳,也可以是其它夹轨制动装置或之外的紧急保护装置。本实施例的紧急保护装置的具体结构同提拉力机构的具体结构(不包括限位组件),在此不赘述。而且,可以通过电梯轿厢的逆行实现紧急保护装置的复位,从而联动提拉装置复位。The emergency protection device of this embodiment is used for emergency protection of the car when it is triggered, and includes a braking device that generates braking force by contacting (for example, clamping) the elevator guide rail, such as a one-way safety gear or a two-way safety gear. Other clamp rail braking devices or emergency protection devices other than those. The specific structure of the emergency protection device of this embodiment is the same as the specific structure of the pulling force mechanism (not including the limit component), and will not be repeated here. Moreover, the emergency protection device can be reset by the reverse of the elevator car, so that the linkage lifting device is reset.
本实施例为了解决电梯乘用人员的安全,把检测、控制、制动、传感采集等集成于轿厢,通过基于轿厢的安全***创新设计,使电梯***从本质上解决乘用人的安全,实现从检验、监控、运维全***的解决安全,降低成本;将检测、触发和制动源于被保护对象轿厢来确保人员和设备的安全,较现有间接或多种保护方法分开保护的体系更为安全;集成了电梯上下超速保护、轿厢意外移动、坠落或其它异常运行的保护集成于轿厢,使安装、维护、检测更为方便;本实施例是把检测控制、运行控制和安全保护以轿厢安全为核心,以部件物联网为基础的预防性精准维保服务的***,是以电梯部件安全为核心的运行维护***,是以轿厢为对象的监测、控制和保护形成电梯黑匣子,以部件为物联的安全***,即以电梯的部件为检测源头作为物联的基础,实现闭环安全控制;其省去传统检测、控制方式,解决检测装置控制连线环节多、间接保护多,非闭环控制多,非部件上的物联等问题,形成了以部件为对象监测、控制、触发、保护、物联和维保,是真正意义上以乘载人员安全为核心的全新电梯安全***,提升电梯本质安全。In order to solve the safety of elevator occupants, this embodiment integrates detection, control, braking, sensor collection, etc. in the car. Through the innovative design of the safety system based on the car, the elevator system essentially solves the problem of the occupants. Security, to achieve the security of the entire system from inspection, monitoring, and operation and maintenance, and reduce costs; the detection, triggering and braking are derived from the protected object car to ensure the safety of personnel and equipment, compared with the existing indirect or multiple protection methods The system with separate protection is more secure; the protection for overspeeding, accidental movement, falling or other abnormal operation of the elevator is integrated into the car, which makes installation, maintenance, and inspection more convenient; this embodiment is the detection control, Operation control and safety protection take the car safety as the core, the preventive precision maintenance service system based on the component Internet of Things, the operation and maintenance system with the elevator component safety as the core, and the monitoring and control of the car as the object And protection forms an elevator black box, a security system with components as the Internet of Things, that is, using elevator components as the detection source as the basis of the Internet of Things to achieve closed-loop safety control; it eliminates traditional detection and control methods, and solves the control connection link of the detection device There are many indirect protections, many non-closed-loop controls, and the Internet of Things on non-components. The problems such as monitoring, control, triggering, protection, Internet of Things and maintenance with components as the object are formed. In a true sense, the safety of passengers The core new elevator safety system improves the intrinsic safety of elevators.
实施例二:Embodiment two:
本实施例的基于轿厢安全的***与实施例一的不同之处在于:The difference between the car safety-based system of this embodiment and the first embodiment is:
省略提拉装置的结构,直接由检测触发装置在电梯处于异常运行时触发紧急保护装置,虽然简化了整个***的构架,但是对检测触发装置的触发力要求较高,适用于特殊的场合以满足用户的不同需求。The structure of the lifting device is omitted, and the detection and trigger device directly triggers the emergency protection device when the elevator is in abnormal operation. Although the structure of the entire system is simplified, the trigger force of the detection and trigger device is relatively high, which is suitable for special occasions to meet Different needs of users.
其它结构可以参考实施例一。For other structures, please refer to the first embodiment.
实施例三:Example three:
本实施例的基于轿厢安全的***与实施例一的不同之处在于:The difference between the car safety-based system of this embodiment and the first embodiment is:
如图17和18所示,本实施例的检测器包括机械检测器100和电子检测器200,即机械限速器和电子限速器,机械式检测器100与电子式检测器200分别位于电梯导轨的两侧,且机械式检测器100和电子式检测器200的滚轮具有一定的预紧力与电梯导轨接触,并始终夹持电梯导轨;故本实施例的检测器检测的电梯轿厢的运行信息包括运行位置、速度、加减速度、振动、位移、行程的一种或多种;而且,轿厢的运行信息通过轿厢与电梯导轨 的相对运动获得。特别是通过电梯导轨与轿厢位置移动来检测轿厢位置,省去各楼层的隔离磁光板,光电磁开关等。其中,机械式检测器用于采集轿厢的运行速度和位移;电子式检测器用于采集轿厢的运行速度、位移、振动、加减速度和行程等。机械检测器的驱动件与电子检测器的驱动件联动,通过同一联动杆联动提拉力机构,本实施例的提拉力机构300也进行了改进,当然也可以采用实施例一的提拉力机构。As shown in Figures 17 and 18, the detector of this embodiment includes a mechanical detector 100 and an electronic detector 200, namely a mechanical speed limiter and an electronic speed limiter. The mechanical detector 100 and the electronic detector 200 are located in the elevator respectively. Both sides of the guide rail, and the rollers of the mechanical detector 100 and the electronic detector 200 have a certain pretension force to contact the elevator guide rail, and always clamp the elevator guide rail; therefore, the elevator car detected by the detector of this embodiment The operating information includes one or more of operating position, speed, acceleration/deceleration, vibration, displacement, and stroke; moreover, the operating information of the car is obtained through the relative movement of the car and the elevator guide rail. In particular, the position of the car is detected by moving the elevator guide rail and the position of the car, eliminating the need for isolation magneto-optical panels, optical electromagnetic switches, etc. on each floor. Among them, the mechanical detector is used to collect the running speed and displacement of the car; the electronic detector is used to collect the running speed, displacement, vibration, acceleration and deceleration and stroke of the car. The driving part of the mechanical detector is linked with the driving part of the electronic detector, and the pulling force mechanism is linked by the same linkage rod. The pulling force mechanism 300 of this embodiment is also improved. Of course, the pulling force mechanism of the first embodiment can also be used.
本实施例的提拉力机构300包括座体、U型板簧和两套限位组件,座***于U型板簧的中部,且通过座体两侧的四根导柱安装在U型板簧内,导柱外套设缓冲弹簧310,使得对座体的活动进行限位及缓冲。两套限位组件分别固定于U型板簧的两侧,固定的方式参考实施例一;座体具有纵向设置的导轨槽,电梯导轨贯穿于导轨槽,导轨槽的一侧设置与座体连接的楔块,导轨槽的另一侧设置与座体活动连接的抵靠件;当电梯轿厢的状态处于故障状态时,联动杆联动抵靠件活动至与电梯导轨接触。The pulling force mechanism 300 of this embodiment includes a seat body, a U-shaped leaf spring and two sets of limit components. The seat body is located in the middle of the U-shaped leaf spring and is mounted on the U-shaped leaf spring through four guide posts on both sides of the seat body. Inside, the guide post is sheathed with a buffer spring 310 to limit and buffer the movement of the seat body. Two sets of limit components are respectively fixed on both sides of the U-shaped leaf spring. Refer to Example 1 for the fixing method; the seat body has longitudinally arranged guide rail grooves, the elevator guide rail runs through the guide rail grooves, and one side of the guide rail groove is connected to the seat body The other side of the guide rail groove is provided with an abutment member movably connected with the base; when the state of the elevator car is in a fault state, the linkage rod linkage abutment member moves to contact with the elevator guide rail.
电子检测器的具体的实施方式可以为:在滚轮上安装电磁铁,通过旋转轮转动使得电磁铁旋转,通过磁编码器实现速度、位移、加减速度、行程等的测量,通过校准开关对运行状态监测(检验及紧急制动)、通过触发状态监测记录***件动作资料,通过运行状态监测记录数据,通过无线传输记录数据,使用维护保养与紧急处理联动;还在滚轮上安装振动传感器,用于检测轿厢的振动。本实施例将机械与电气双重冗余安全保护相互判定实现更加安全控制;当然,其它编码器(例如光电编码器)也能实现上述功能。本实施例能实现将电梯轿厢的位置检测采用位置开关检测方式转变成通过位置测量的方式来控制轿厢门区位置,简化了采用位置开关检测方式的电梯结构。The specific implementation of the electronic detector can be as follows: install an electromagnet on the roller, rotate the electromagnet through the rotation of the rotating wheel, realize the measurement of speed, displacement, acceleration and deceleration, stroke, etc. through the magnetic encoder, and perform the operation through the calibration switch Condition monitoring (inspection and emergency braking), record safety component action data through trigger status monitoring, record data through operating status monitoring, record data through wireless transmission, use maintenance and emergency handling linkage; also install vibration sensors on the rollers, use To detect the vibration of the car. In this embodiment, the mechanical and electrical dual redundant safety protections are mutually determined to achieve safer control; of course, other encoders (such as photoelectric encoders) can also implement the above functions. This embodiment can realize that the position detection of the elevator car adopts the position switch detection method to control the position of the car door zone through the position measurement method, which simplifies the structure of the elevator adopting the position switch detection method.
其它结构可以参考实施例一。For other structures, please refer to the first embodiment.
以上所述仅是对本发明的优选实施例及原理进行了详细说明,对本领域的普通技术人员而言,依据本发明提供的思想,在具体实施方式上会有改变之处,而这些改变也应视为本发明的保护范围。The above is only a detailed description of the preferred embodiments and principles of the present invention. For those of ordinary skill in the art, according to the ideas provided by the present invention, there will be changes in specific implementations, and these changes should also It is regarded as the protection scope of the present invention.

Claims (10)

  1. 一种基于轿厢安全的***,其特征在于,包括安装于电梯轿厢的检测触发装置、轿厢控制器和紧急保护装置;A system based on car safety, which is characterized by comprising a detection trigger device, a car controller and an emergency protection device installed in an elevator car;
    所述检测触发装置用于通过滚轮与电梯导轨接触以检测轿厢的运行信息,还用于在轿厢处于异常运行时触发紧急保护装置;The detection trigger device is used to detect the operation information of the car through the contact of the roller with the elevator guide rail, and is also used to trigger the emergency protection device when the car is in abnormal operation;
    所述轿厢控制器用于电梯运行的控制;所述轿厢控制器与检测触发装置通信连接,用于对轿厢的运行信息进行处理以实现诊断、信息物联和维保;The car controller is used to control the operation of the elevator; the car controller is communicatively connected with the detection trigger device, and is used to process the operation information of the car to realize diagnosis, information and Internet of things and maintenance;
    所述紧急保护装置用于在电梯异常运行时制停电梯轿厢,以使电梯轿厢处于安全状态。The emergency protection device is used to stop the elevator car when the elevator runs abnormally, so that the elevator car is in a safe state.
  2. 根据权利要求1所述的一种基于轿厢安全的***,其特征在于,所述轿厢控制器还用于采集门区门的状态、承载、轿厢位置和轿厢内部人员信息。The system based on car safety according to claim 1, characterized in that the car controller is also used to collect the status of the door area door, the load, the position of the car and the information of the people inside the car.
  3. 根据权利要求1或2所述的一种基于轿厢安全的***,其特征在于,所述轿厢控制器将其采集的信息通过无线通信技术传输至云端或直接存储于轿厢控制器;所述轿厢控制器和/或云端构成电梯运行的黑匣子。The car safety-based system according to claim 1 or 2, wherein the car controller transmits the collected information to the cloud through wireless communication technology or directly stores it in the car controller; The car controller and/or the cloud constitute a black box for elevator operation.
  4. 根据权利要求3所述的一种基于轿厢安全的***,其特征在于,所述黑匣子还用于实时监控评估电梯安全状态,并将电梯的运维数据传输以与维保端互动管理,实现诊断式预防性精准维保。The car safety-based system according to claim 3, wherein the black box is also used for real-time monitoring and evaluating the safety status of the elevator, and transmitting the operation and maintenance data of the elevator for interactive management with the maintenance end. Diagnostic preventive precision maintenance.
  5. 根据权利要求1或2所述的一种基于轿厢安全的***,其特征在于,所述轿厢的运行信息包括轿厢位置、速度、加减速度、振动、位移、行程的一种或多种;所述轿厢的运行信息通过轿厢与电梯导轨的相对位置或相对运动获得;所述电梯运行的控制包括曳引机控制、制动器控制、门状态控制及轿厢位置控制;所述异常运行包括上行超速、下行超速、坠落、上行意外移动和下行意外移动中的一种或多种。A car safety-based system according to claim 1 or 2, wherein the operation information of the car includes one or more of car position, speed, acceleration and deceleration, vibration, displacement, and stroke. The operation information of the car is obtained through the relative position or relative movement of the car and the elevator guide rail; the control of the elevator operation includes traction machine control, brake control, door state control, and car position control; the abnormality The operation includes one or more of upward speeding, downward speeding, falling, unexpected upward movement and downward unexpected movement.
  6. 根据权利要求5所述的一种基于轿厢安全的***,其特征在于,所述检测触发装置包括检测器和触发机构,所述检测器位于滚轮上;检测器用于通过滚轮与电梯导轨接触以检测轿厢的运行信息,并在轿厢处于异常运行时驱动触发机构;所述触发机构用于触发紧急保护装置。A system based on car safety according to claim 5, wherein the detection trigger device comprises a detector and a trigger mechanism, the detector is located on the roller; the detector is used to contact the elevator guide rail through the roller The operation information of the car is detected, and the trigger mechanism is driven when the car is in abnormal operation; the trigger mechanism is used to trigger the emergency protection device.
  7. 根据权利要求6所述的一种基于轿厢安全的***,其特征在于,所述检测器包括机械式检测器和电子式检测器中的至少一种;所述机械式检测器用于采集轿厢的运行速度和位移;所述电子式检测器用于采集轿厢的运行速度、位移、振动、加减速度和行程。The system based on car safety according to claim 6, wherein the detector includes at least one of a mechanical detector and an electronic detector; the mechanical detector is used to collect the car The running speed and displacement of the car; the electronic detector is used to collect the running speed, displacement, vibration, acceleration and deceleration and stroke of the car.
  8. 根据权利要求6所述的一种基于轿厢安全的***,其特征在于,所述***还包括带提拉力的提拉装置,所述触发机构在轿厢处于异常运行时触发提拉装置,提拉装置与电梯导轨之间产生摩擦力以触发紧急保护装置。The car safety-based system according to claim 6, wherein the system further comprises a lifting device with a pulling force, and the trigger mechanism triggers the lifting device when the car is in abnormal operation. Friction is generated between the pulling device and the elevator guide rail to trigger the emergency protection device.
  9. 根据权利要求8所述的一种基于轿厢安全的***,其特征在于,所述提拉装置具有复位功能。The system based on car safety according to claim 8, wherein the lifting device has a reset function.
  10. 根据权利要求1所述的一种基于轿厢安全的***,其特征在于,所述紧急保护装置包括夹持导轨而产生制动力的制动装置。The system based on car safety according to claim 1, wherein the emergency protection device includes a braking device that clamps the guide rail to generate a braking force.
PCT/CN2020/083162 2019-04-15 2020-04-03 System based on car safety WO2020211663A1 (en)

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