WO2020199653A1 - 储能高压连接器 - Google Patents

储能高压连接器 Download PDF

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Publication number
WO2020199653A1
WO2020199653A1 PCT/CN2019/126043 CN2019126043W WO2020199653A1 WO 2020199653 A1 WO2020199653 A1 WO 2020199653A1 CN 2019126043 W CN2019126043 W CN 2019126043W WO 2020199653 A1 WO2020199653 A1 WO 2020199653A1
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WO
WIPO (PCT)
Prior art keywords
plug
socket
locking
energy storage
ring
Prior art date
Application number
PCT/CN2019/126043
Other languages
English (en)
French (fr)
Inventor
郭燕春
韦银涛
陆毅成
雷桂杰
刘明
陈翔
刘金成
Original Assignee
惠州亿纬锂能股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 惠州亿纬锂能股份有限公司 filed Critical 惠州亿纬锂能股份有限公司
Priority to US17/601,361 priority Critical patent/US20220336997A1/en
Priority to EP19922980.8A priority patent/EP3952028A4/en
Publication of WO2020199653A1 publication Critical patent/WO2020199653A1/zh

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/53—Bases or cases for heavy duty; Bases or cases for high voltage with means for preventing corona or arcing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/15—Pins, blades or sockets having separate spring member for producing or increasing contact pressure
    • H01R13/187—Pins, blades or sockets having separate spring member for producing or increasing contact pressure with spring member in the socket
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/44—Means for preventing access to live contacts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/44—Means for preventing access to live contacts
    • H01R13/447—Shutter or cover plate
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5202—Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/627—Snap or like fastening
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/627—Snap or like fastening
    • H01R13/6271—Latching means integral with the housing
    • H01R13/6272—Latching means integral with the housing comprising a single latching arm
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/639—Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/70—Insulation of connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/70—Insulation of connections
    • H01R4/72—Insulation of connections using a heat shrinking insulating sleeve
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2101/00—One pole
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/70—Energy storage systems for electromobility, e.g. batteries

Definitions

  • This application relates to a connector, for example, to an energy storage high-voltage connector.
  • Connectors also known as connectors, sockets and joints, are devices that connect two active devices to transmit current or signals.
  • the traditional energy storage high voltage connector does not have a locking structure, and the male and female terminals of the connector are easily loosened after being inserted.
  • the plug of the traditional energy storage high-voltage connector does not have a hand-held plugging position, which results in the unstressed part of the plug.
  • the male terminal and the female terminal of the connector are extremely difficult to connect and separate, which is time-consuming and laborious.
  • the male and female terminals of the traditional energy storage high voltage connector both adopt a non-cylindrical structure, and neither have a circular cross section.
  • the male terminal and the female terminal cannot form a rotating shaft after being inserted, and the entire plug cannot be rotated 360 degrees along the rotating shaft to adjust the outlet direction.
  • the plug and wire of the traditional energy storage high-voltage connector are integrally formed, which is costly, requires accurate wire length, and inconvenient after-sales service.
  • the socket of the traditional energy storage high voltage connector does not have a shock-proof cap, or the pin is higher than the socket body, or the crown spring of the plug socket is higher than the plug body, which can not ensure that the pin of the socket is not contacted by the charged body, and the correctness cannot be guaranteed.
  • the pins of the negative socket are not short-circuited by the charged body, and the human body cannot be protected from electric shock.
  • this application provides a high-voltage energy storage connector with a locking and locking structure, a plug with a hand-held plug-in position structure, a plug that can rotate 360 degrees to adjust the direction of the wire, the plug and the wire are separated, and an electric shock-proof high-voltage connector.
  • a high-voltage energy storage connector also called a connector, includes a socket and a plug.
  • the socket includes a socket main body, a mounting flange, a power isolation groove, a locking ring, a pin and an electric shock prevention cap;
  • the plug includes a plug body, a pressing buckle, a hand-held plug-in position, a hammering boss, a jack, a crown spring, a wiring cup opening, a locking slider, a waterproof anti-loosening ring and a protective back cover;
  • the locking snap ring of the socket includes a ring bevel and a ring snap groove
  • the pressing buckle of the plug includes a pressing boss, a buckle and an elastic reset;
  • the protective back cover of the plug includes a ridge part and a hexagon part
  • the socket body, the mounting flange, the power isolation groove, the locking snap ring and the pin of the socket are integrally formed, and then assembled with the electric shock prevention cap after integral formation;
  • the pressing buckle of the plug, the locking slider and the locking ring of the socket together constitute a locking and locking structure
  • the pressing buckle of the plug is located on the plug body.
  • the locking slider of the plug slides in the plug body after being installed.
  • the locking ring of the socket is located on the outer cylinder of the socket main body, and the position corresponds to the electric shock prevention cap.
  • the jack of the plug and the pin of the socket both adopt a cylindrical structure and both have a circular cross section.
  • the pin and the socket are inserted to form a rotating shaft, and the entire plug rotates 360 degrees along the rotating shaft to adjust the outlet direction.
  • the buckle of the push buckle of the plug is also along the locking buckle of the socket The ring rotates.
  • the electrical isolation groove of the socket is located on the end surface of the socket main body, and the position is opposite to the anti-shock cap.
  • the electrical isolation groove increases the creepage distance, plays a role in electrical safety, and also makes the appearance of the socket better.
  • the electric shock prevention cap of the socket is installed on the end surface of the pin, and the position corresponds to the locking snap ring.
  • the anti-shock cap ensures that the pins of the socket are not contacted by charged bodies, and that the pins of the positive and negative sockets are not short-circuited by the charged bodies, and also ensure that the human body avoids electric shock.
  • the hand-grip plugging and unplugging positions of the plug are located on both sides of the plug, one for each on the left and one for a total of two.
  • the hand-grip plug-in position increases the force-receiving area of the hand-grip and provides a better force-receiving point, which facilitates the use of fingers to plug and unplug the plug instead of relying solely on the friction generated between the fingers and the plug. And make the plug more beautiful.
  • the hammering boss of the plug is located on the end surface of the plug body, and the position corresponds to the reverse of the jack.
  • the hammering boss can be hammered and locked with a blunt tool such as a hammer.
  • the waterproof and anti-loosening ring of the plug is installed in the groove of the outer cylinder between the hand-grip plug-in position of the plug and the external thread of the plug body.
  • the waterproof and anti-loose ring is waterproof and anti-loose between the plug body and the protective back cover.
  • the first locking method is to lock the ridges and convex parts by hand
  • the second locking method is to lock the hexagonal parts with a wrench or other tools.
  • the first locking method namely hand-tightening
  • the second locking method namely tool locking
  • the plug and the wire are separated, the cost is low, the length of the wire is not very accurate, and the after-sales service is more convenient.
  • the terminal cup opening of the plug is used for connecting wires. First insert the wire into the opening of the wiring cup, and then use wire production equipment or hydraulic tools to press the opening of the wiring cup into a hexagon, and then wrap it with insulating tape or heat-shrinkable tubing to make the connection cup and the wire compact. That is, the plug and the wire are integrated.
  • the jack of the plug is inserted and buckled with interference fit to the pin of the socket through the crown spring, which is an electrical connection; otherwise, the insertion is separated.
  • the pressing buckle of the plug is buckled to the locking ring of the socket through the buckle, which is a locking buckle; otherwise, it is a locking separation.
  • the locking slider of the plug is pushed from the plug to the socket, this is the locking buckle; otherwise, the locking separation.
  • the above-mentioned energy storage high-voltage connector provides a high-voltage energy storage with a locking and locking structure, a plug with a hand-held plug-in position structure, a plug that can be rotated 360 degrees to adjust the direction of the wire, the plug and the wire are separated, and electric shock is prevented Connector.
  • Figure 2 is a perspective view of the separated state of the energy storage high voltage connector of the application
  • Fig. 3 is a three-plan view and a cross-sectional view of the separated state of the energy storage high-voltage connector of the present application;
  • Fig. 5 is a three-plan view and a cross-sectional view of the working state of the energy storage high-voltage connector of the present application.
  • an energy storage high voltage connector 1 also called a connector, includes a socket 10 and a plug 20.
  • the socket 10 and the plug 20 are inserted more firmly, and the socket 10 and the plug 20 are prevented from loosening.
  • the socket 10 includes a socket main body 101, a mounting flange 102, an electrical isolation groove 103, a locking ring 104, a pin 105 and an electric shock cap 106.
  • the pin 105 is also a male terminal.
  • the plug 20 includes a plug main body 201, a pressing buckle 202, a hand-held plugging position 203, a hammering boss 204, a jack 205, a crown spring 206, a wiring cup opening 207, and a locking slider 208 , Waterproof ring 209 and protective back cover 210.
  • the socket 205 is also a female terminal.
  • the locking snap ring 104 of the socket 10 includes a ring slope 104 a and a ring snap groove 104 b.
  • the pressing buckle 202 of the plug 20 includes a pressing boss 202a, a buckle 202b, and an elastic reset 202c.
  • the elastic reset 202c is located on both sides of the pressing buckle 202, there are two in number, and the pressing buckle 202 is symmetrically arranged in a "Z" shape.
  • the protective back cover 210 of the plug 20 includes a ridge portion 210a and a hexagonal portion 210b.
  • the socket body 101, the mounting flange 102, the power isolation groove 103, the locking ring 104 and the pin 105 of the socket 10 are integrally formed, and then assembled with the electric shock prevention cap 106 after integral formation forming.
  • the plug body 201 of the plug 20 the pressing buckle 202, the hand-held plug-in position 203, the hammering boss 204, the socket 205, the crown spring 206 and the wiring cup mouth 207 are formed in one piece.
  • the locking slider 208, the waterproof lock ring 209, and the protective rear cover 210 are assembled and molded.
  • the pressing buckle 202 of the plug 20 is located on the plug body 201.
  • the locking slider 208 of the plug 20 slides in the plug body 201 after being installed.
  • the locking ring 104 of the socket 10 is located on the outer cylinder of the socket main body 101 and the position corresponds to the electric shock prevention cap 106.
  • the jack 205 of the plug 20 and the pin 105 of the socket 10 both adopt a cylindrical structure, and both have a circular cross section.
  • the pin 105 and the socket 205 are inserted to form a rotating shaft.
  • the entire plug 20 rotates 360 degrees along the rotating shaft to adjust the outlet direction.
  • the buckle 202b of the pressing buckle 202 of the plug 20 is also locked along the socket 10
  • the snap ring 104 rotates.
  • the electrical isolation groove 103 of the socket 10 is located on the end surface of the socket main body 101, and the position corresponds to the reverse of the electric shock prevention cap 106.
  • the electrical isolation groove 103 increases the creepage distance, plays a role of electrical safety, and also makes the appearance of the socket 10 better.
  • the electric shock prevention cap 106 of the socket 10 is installed on the end surface of the pin 105, and the position corresponds to the locking snap ring 104.
  • the electric shock prevention cap 106 is made of an insulating material.
  • the anti-shock cap 106 ensures that the pins 105 of the socket 10 are not contacted by charged bodies, that the positive and negative poles of the socket 10 are not short-circuited by the charged bodies, and also ensure that the human body avoids electric shock.
  • the hand-grip inserting and unplugging positions 203 of the plug 20 are located on both sides of the plug 20, one on each side, two in total.
  • the hand grip plugging position 203 increases the force area of the hand grip and provides a better force point, which facilitates the use of fingers to plug and unplug the plug 20, rather than relying solely on the friction generated between the fingers and the plug 20 for plugging. pull. Moreover, the plug 20 is more beautiful.
  • the hammering boss 204 of the plug 20 is located on the end surface of the plug main body 201, and the position is opposite to the jack 205.
  • the plug 20 and the socket 10 can be plugged in by hammering, that is, the hammering boss 204 of the plug 20 is hammered and locked in the direction of the socket 10 with a blunt tool such as a hammer, so that the jack of the plug 20 can be locked.
  • 205 is inserted and buckled to the pin 105 of the socket 10, and at the same time, the pressing buckle 202 of the plug 20 is locked and buckled to the locking ring 104 of the socket 10 through the buckle 202b.
  • the waterproof and anti-loosening ring 209 of the plug 20 is installed in the groove of the outer cylinder between the hand grip insertion position 203 of the plug 20 and the external thread of the plug body 201.
  • the waterproof and anti-loosening ring 209 is waterproof and anti-loosening between the plug main body 201 and the protective back cover 210.
  • the plug 20 is separated from the wire, the cost is low, the wire length is not very accurate, and the after-sales service is more convenient.
  • the terminal cup opening 207 of the plug 20 is used for connecting wires. First insert the wire into the connection cup opening 207, and then use wire production equipment or hydraulic tools to press the connection cup opening 207 into a hexagon, and then wrap it with insulating tape or heat shrinkable tubing to make the connection cup opening 207 and the wire tight Integrated, that is, the plug 20 and the wire are integrated.
  • connection cup mouth 207 and the wire are integrated:
  • the protective back cover 210 of the plug 20 is screwed by hand or using tools such as a wrench, and screwed, installed and locked through the internal threads of the protective back cover 210 and the external threads of the plug body 201, so that the protective back cover 210 and the wire are integrated.
  • the locking slider 208 of the plug 20 is pulled from the socket 10 toward the plug 20 to slide the locking slider 208 away from the pressing boss 202a.
  • the jack 205 of the plug 20 is inserted into the pin 105 of the socket 10 through the crown spring 206 by interference fit, which is an electrical connection.
  • the pressing buckle 202 of the plug 20 is contacted to the ring slope 104a of the locking ring 104 of the socket 10 through the buckle 202b.
  • the ring slope 104a exerts a force on the buckle 202b, so that the buckle 202b is rotated by the elastic reset 202c
  • the axial plug body 201 rotates in the direction, when the buckle 202b is locked into the ring groove 104b of the locking ring 104, the pressing buckle 202 is restored to its original shape by the elastic deformation of the elastic reset 202c, and the buckle 202b and the lock
  • the clamping ring 104 is locked and fastened to prevent the connector 1 from loosening.
  • the locking slider 208 of the plug 20 is pushed from the plug 20 to the socket 10, and the locking slider 208 is slid close to the pressing boss 202a.
  • the pressing boss 202a is accidentally pressed in the wire direction, because the pressing boss 202a is blocked and supported by the locking slider 208, the pressing boss 202a cannot rotate with the elastic reset 202c as the rotation axis in the wire direction.
  • the locking buckle of the buckle 202b and the locking ring 104 locks the buckle again to prevent accidental pressing of the pressing boss 202a, and again to prevent the connector 1 from loosening.
  • the insertion of the jack 205 of the plug 20 and the pin 105 of the socket 10 forms a rotating shaft, and the entire plug 20 including the wire is rotated 360 degrees along the rotating shaft to adjust the wire outlet direction.
  • the locking slider 208 of the plug 20 is pulled from the socket 10 toward the plug 20 to slide the locking slider 208 away from the pressing boss 202a.
  • the jack 205 of the plug 20 is plugged and disconnected from the pin 105 of the socket 10 through the crown spring 206.

Landscapes

  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

本申请公开了一种储能高压连接器，包括插座和插头。插座包括插座主体、安装法兰、隔电凹槽、锁紧卡环、插针和防触电帽。插头包括插头主体、按压卡扣、手抓插拔位、锤紧凸台、插孔、冠簧、接线杯口、锁定滑块、防水防松圈和防护后盖。插头的插孔通过冠簧向插座的插针进行过盈配合插接扣合，此为电连接，反之为插接分离；插头的按压卡扣通过卡扣向插座的锁紧卡环进行扣合，此为锁紧扣合，反之为锁紧分离；插头的锁定滑块从插头向插座方向进行推动，此为锁定扣合，反之为锁定分离。

Description

储能高压连接器
本申请要求在2019年04月04日提交中国专利局、申请号为201910273034.0的中国专利申请的优先权，以上申请的全部内容通过引用结合在本申请中。
技术领域
本申请涉及一种连接器，例如涉及一种储能高压连接器。
背景技术
连接器，亦称作接插件、插座和接头，即连接两个有源器件的器件，传输电流或信号。
应用在储能上的连接器要比新能源电动车上使用的连接器要求低，无需防水、无需电磁屏蔽，但是对于结构及安全性同样具有较高的要求，要求插头稳固地插接在插座上。
传统的储能高压连接器没有锁紧锁定结构，连接器的公端子和母端子进行插接后容易松脱。
传统的储能高压连接器的插头没有手抓插拔位，导致插头的插拔无受力部位，连接器的公端子和母端子极难进行插接和分离，费时又费力。
传统的储能高压连接器的公端子和母端子均采用非圆柱体结构，均不具有圆形横截面。公端子和母端子插接后不能形成旋转轴，整个插头不能沿着旋转轴进行360度旋转调整出线方向。
传统的储能高压连接器的插头和线材为一体成型，成本高，线材长度要求准确，售后服务不方便。
传统的储能高压连接器的插座无防触电帽，或插针高出插座主体，或插头的插孔的冠簧高出插头主体，保证不了插座的插针不被带电体接触，保证不了正负极的插座的插针之间不被带电体导通短路，也保证不了人体避免触电。
有鉴于此，确有必要通过优化插座和插头，提供一种有锁紧锁定结构、插头有手抓插拔位结构、插头能360度旋转调整出线方向、插头和线材分离、防触电的储能高压连接器。
发明内容
本申请通过优化插座和插头，提供一种有锁紧锁定结构、插头有手抓插拔位结构、插头能360度旋转调整出线方向、插头和线材分离、防触电的储能高压连接器。
一种储能高压连接器，亦称作接插件,包括插座和插头。
所述插座包括插座主体、安装法兰、隔电凹槽、锁紧卡环、插针和防触电帽；
所述插头包括插头主体、按压卡扣、手抓插拔位、锤紧凸台、插孔、冠簧、接线杯口、锁定滑块、防水防松圈和防护后盖；
所述插座的锁紧卡环包括环斜面和环卡槽；
所述插头的按压卡扣包括按压凸台、卡扣和弹性复位；
所述插头的防护后盖包括脊凸部位和六边形部位；
所述插座的插座主体、安装法兰、隔电凹槽、锁紧卡环和插针为一体成型，一体成型后再和防触电帽进行装配成型；
所述插头的插头主体、按压卡扣、手抓插拔位、锤紧凸台、插孔、冠簧和接线杯口为一体成型，一体成型后再和锁定滑块、防水防松圈、防护后盖进行装配成型；
所述插头的按压卡扣、锁定滑块和插座的锁紧卡环共同构成锁紧锁定结构；
所述插头的按压卡扣位于插头主体上。所述插头的锁定滑块安装后滑动于插头主体中。所述插座的锁紧卡环位于插座主体的外圆柱体上，位置与防触电帽相对应。
所述插头的插孔和所述插座的插针均采用圆柱体结构，均具有圆形横截面。插针和插孔插接后形成旋转轴，整个所述插头沿着旋转轴进行360度旋转调整出线方向，同时，所述插头的按压卡扣的卡扣也沿着所述插座的锁紧卡环进行旋转。
所述插座的隔电凹槽位于插座主体的端面上，位置与防触电帽反向相对应。隔电凹槽增加了爬电距离，起到电气安全作用，同时，也使得插座的外观更好看。
所述插座的防触电帽安装于插针的端面上，位置与锁紧卡环相对应。防触电帽保证了插座的插针不被带电体接触，保证了正负极的插座的插针之间不被带电体导通短路，也保证了人体避免触电。
所述插头的手抓插拔位位于插头的两侧面上，左右各1个，共2个。手抓插拔位增加了手抓的受力面积和提供更好的受力点，方便使用手指对插头进行插拔，而不是单纯地依靠手指和插头之间产生的摩擦力进行插拔。而且使得插头更加美观。
所述插头的锤紧凸台位于插头主体的端面上，位置与插孔反向相对应。锤紧凸台可以使用锤子等钝器进行锤击锁紧。
所述插头的防水防松圈安装于插头的手抓插拔位和插头主体的外螺纹之间的外圆柱体的凹槽中。防水防松圈在插头主体和防护后盖之间进行防水又防松。
所述插头的防护后盖的六边形部位的内部设置有内螺纹，防护后盖通过该内螺纹和插头主体的外螺纹进行螺纹联接、安装锁紧。防护后盖有2种锁紧方式，第1种锁紧方式为脊凸部位采用手拧进行锁紧，第2种锁紧方式为六边形部位使用扳手等工具进行锁紧。锁紧时优先采用第1种锁紧方式即手拧锁紧，当手拧不太紧时再采用第2种锁紧方式即工具锁紧。
所述插头和线材分离，成本低，线材长度不用很准确，售后服务更方便。所述插头的接线杯口用于接插线材。先将线材***接线杯口内部，再用线材类生产设备或液压工具将接线杯口压成六边形，后用绝缘胶布或热缩套管包裹，使得接线杯口和线材压紧成一体，也即插头和线材成一体。
所述插头的插孔通过冠簧向插座的插针进行过盈配合插接扣合，此为电连接；反之为插接分离。插头的按压卡扣通过卡扣向插座的锁紧卡环进行扣合，此为锁紧扣合；反之为锁紧分离。插头的锁定滑块从插头向插座方向进行推动，此为锁定扣合；反之为锁定分离。
与相关技术相比，本申请至少具有以下优点：
上述储能高压连接器通过优化插座和插头，提供一种有锁紧锁定结构、插头有手抓插拔位结构、插头能360度旋转调整出线方向、插头和线材分离、防触电的储能高压连接器。
附图说明
图1为本申请储能高压连接器的***图；
图2为本申请储能高压连接器之分离状态的立体图；
图3为本申请储能高压连接器之分离状态的平面的三视图兼剖视图；
图4为本申请储能高压连接器之工作状态的立体图；
图5为本申请储能高压连接器之工作状态的平面的三视图兼剖视图。
附图标号
名称 标号 名称 标号
连接器 1 按压凸台 202a
插座 10 卡扣 202b
插座主体 101 弹性复位 202c
安装法兰 102 手抓插拔位 203
隔电凹槽 103 锤紧凸台 204
锁紧卡环 104 插孔 205
环斜面 104a 冠簧 206
环卡槽 104b 接线杯口 207
插针 105 锁定滑块 208
防触电帽 106 防水防松圈 209
插头 20 防护后盖 210
插头主体 201 脊凸部位 210a
按压卡扣 202 六边形部位 210b
具体实施方式
为了便于理解本申请，下面将参照相关附图对本申请进行更全面的描述。
需要说明的是，当元件被称为“固定于”另一个元件，它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件，它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的，并不表示是唯一的实施方式。
除非另有定义，本文所使用的所有的技术和科学术语与属于本申请的技术 领域的工程技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施方式，不是旨在于限制本申请。本文所使用的术语“和/及/或”包括一个或多个相关的所列项目的任意的和所有的组合。
请参阅图1和图2，一种储能高压连接器1，亦称作接插件，包括插座10和插头20。通过优化连接器1的插座10和插头20，使得插座10和插头20的插接更加牢靠，避免了插座10和插头20发生松脱。
请参阅图1和图2，插座10包括插座主体101、安装法兰102、隔电凹槽103、锁紧卡环104、插针105和防触电帽106。所述插针105亦即公端子。
请参阅图1和图2，插头20包括插头主体201、按压卡扣202、手抓插拔位203、锤紧凸台204、插孔205、冠簧206、接线杯口207、锁定滑块208、防水防松圈209和防护后盖210。所述插孔205亦即母端子。
请参阅图2，插座10的锁紧卡环104包括环斜面104a和环卡槽104b。
请参阅图1到图5，插头20的按压卡扣202包括按压凸台202a、卡扣202b和弹性复位202c。弹性复位202c位于按压卡扣202的两侧面上，数量有2个，以按压卡扣202为中心呈对称设置成“Z”字形。
请参阅图1，插头20的防护后盖210包括脊凸部位210a和六边形部位210b。
请参阅图1和图2，插座10的插座主体101、安装法兰102、隔电凹槽103、锁紧卡环104和插针105为一体成型，一体成型后再和防触电帽106进行装配成型。
请参阅图1和图2，插头20的插头主体201、按压卡扣202、手抓插拔位203、锤紧凸台204、插孔205、冠簧206和接线杯口207为一体成型，一体成型后再和锁定滑块208、防水防松圈209、防护后盖210进行装配成型。
请参阅图1到图5，插头20的按压卡扣202、锁定滑块208和插座10的锁紧卡环104共同构成锁紧锁定结构。
请参阅图1到图5，插头20的按压卡扣202位于插头主体201上。插头20的锁定滑块208安装后滑动于插头主体201中。插座10的锁紧卡环104位于插座主体101的外圆柱体上，位置与防触电帽106相对应。
请参阅图1和图5，插头20的插孔205和插座10的插针105均采用圆柱体 结构，均具有圆形横截面。插针105和插孔205插接后形成旋转轴，整个插头20沿着旋转轴进行360度旋转调整出线方向，同时，插头20的按压卡扣202的卡扣202b也沿着插座10的锁紧卡环104进行旋转。
请参阅图1，插座10的隔电凹槽103位于插座主体101的端面上，位置与防触电帽106反向相对应。隔电凹槽103增加了爬电距离，起到电气安全作用，同时，也使得插座10的外观更好看。
请参阅图1和图2，插座10的防触电帽106安装于插针105的端面上，位置与锁紧卡环104相对应。防触电帽106由绝缘材料制成。防触电帽106保证了插座10的插针105不被带电体接触，保证了正负极的插座10的插针105之间不被带电体导通短路，也保证了人体避免触电。
请参阅图1到图5，插头20的手抓插拔位203位于插头20的两侧面上，左右各1个，共2个。手抓插拔位203增加了手抓的受力面积和提供更好的受力点，方便使用手指对插头20进行插拔，而不是单纯地依靠手指和插头20之间产生的摩擦力进行插拔。而且使得插头20更加美观。
请参阅图2和图4，插头20的锤紧凸台204位于插头主体201的端面上，位置与插孔205反向相对应。插头20和插座10的插接工作可用锤击方式进行插接，即将插头20的锤紧凸台204向插座10方向使用锤子等钝器进行锤击锁紧，这样就可以将插头20的插孔205向插座10的插针105进行插接扣合，同时，将插头20的按压卡扣202通过卡扣202b向插座10的锁紧卡环104进行锁紧扣合。
请参阅图1，插头20的防水防松圈209安装于插头20的手抓插拔位203和插头主体201的外螺纹之间的外圆柱体的凹槽中。防水防松圈209在插头主体201和防护后盖210之间进行防水又防松。
请参阅图1，插头20的防护后盖210的六边形部位210b的内部设置有内螺纹，防护后盖210通过该内螺纹和插头主体201的外螺纹进行螺纹联接、安装锁紧。防护后盖210有2种锁紧方式，第1种锁紧方式为脊凸部位210a采用手拧进行锁紧，第2种锁紧方式为六边形部位210b使用扳手等工具进行锁紧。锁紧时优先采用第1种锁紧方式即手拧锁紧，当手拧不太紧时再采用第2种锁紧方式即工具锁紧。
请参阅图1，插头20和线材分离，成本低，线材长度不用很准确，售后服务更方便。插头20的接线杯口207用于接插线材。先将线材***接线杯口207内部，再用线材类生产设备或液压工具将接线杯口207压成六边形，后用绝缘胶布或热缩套管包裹，使得接线杯口207和线材压紧成一体，也即插头20和线材成一体。
请参阅图1到图5，结合上述内容，对储能高压连接器1的安装工作原理进行具体介绍：
1.准备工作：
1.1.插头20和线材成一体：
1.1.1.接线杯口207和线材成一体：
先将线材***插头20的接线杯口207内部，再用线材类生产设备或液压工具将接线杯口207压成六边形，后用绝缘胶布或热缩套管包裹，使得接线杯口207和线材压紧成一体。
1.1.2.防护后盖210和线材成一体：
将插头20的防护后盖210采用手拧或使用扳手等工具，通过防护后盖210的内螺纹和插头主体201的外螺纹进行螺纹联接、安装锁紧，使得防护后盖210和线材成一体。
1.2.安装插座10：
先将插座10安装到箱体的前面板，后用螺钉锁紧插座10的安装法兰102上的4个通孔。
2.插接工作：
2.1.拉动锁定滑块208：
将插头20的锁定滑块208从插座10向插头20方向进行拉动，使锁定滑块208滑动离开按压凸台202a。
2.2.插接扣合(电连接)：
将插头20的插孔205通过冠簧206向插座10的插针105进行过盈配合插接扣合，此为电连接。
2.3.锁紧扣合：
将插头20的按压卡扣202通过卡扣202b向插座10的锁紧卡环104的环斜面104a进行接触，环斜面104a对卡扣202b施加一个作用力，使得卡扣202b以弹性复位202c为旋转轴向插头主体201方向进行旋转，当卡扣202b卡入锁紧卡环104的环卡槽104b后，按压卡扣202通过弹性复位202c的弹性形变作用下恢复原状，此时卡扣202b与锁紧卡环104锁紧扣合，防止连接器1松脱。
2.4.锁定扣合(推动锁定滑块208)：
将插头20的锁定滑块208从插头20向插座10方向进行推动，使锁定滑块208滑动靠近按压凸台202a。当意外将按压凸台202a向线材方向进行按压时，由于按压凸台202a有锁定滑块208的阻挡和支撑，使得按压凸台202a无法以弹性复位202c为旋转轴向线材方向进行旋转，此时卡扣202b与锁紧卡环104的锁紧扣合再次锁定扣合，防止意外按压了按压凸台202a，再次防止连接器1松脱。
2.5.旋转调整插头20的出线方向：
以插头20的插孔205和插座10的插针105的插接形成旋转轴，将整个插头20包括线材沿着旋转轴进行360度旋转调整出线方向。
3.分离工作：
3.1.锁定分离(拉动锁定滑块208)：
将插头20的锁定滑块208从插座10向插头20方向进行拉动，使锁定滑块208滑动离开按压凸台202a。
3.2.锁紧分离：
将插头20的按压卡扣202的按压凸台202a向线材方向进行按压，由于按压凸台202a没有锁定滑块208的阻挡和支撑，使得按压凸台202a以弹性复位202c为旋转轴向线材方向进行旋转，按压卡扣202通过弹性复位202c的弹性形变作用下，使得卡扣202b以弹性复位202c为旋转轴向插头主体201方向进行旋转，使得卡扣202b从环卡槽104b进行分离，此时卡扣202b与锁紧卡环104锁紧分离。
3.3.插接分离：
将插头20的插孔205通过冠簧206从插座10的插针105进行插接分离。
其中，插接工作还可以将第2.2条(插接扣合)和第2.3条(锁紧扣合)进行合并，即换成用锤击方式进行插接。具体插接工作为，将插头20的锤紧凸台204向插座10方向使用锤子等钝器进行锤击锁紧，这样就可以将插头20的插孔205向插座10的插针105进行插接扣合，同时，将插头20的按压卡扣202通过卡扣202b向插座10的锁紧卡环104进行锁紧扣合。
与相关技术相比，本申请至少具有以下优点：
上述储能高压连接器1通过优化插座10和插头20，提供一种有锁紧锁定结构、插头20有手抓插拔位结构、插头20能360度旋转调整出线方向、插头20和线材分离、防触电的储能高压连接器1。使得插座10和插头20的插接更加牢靠，避免了插座10和插头20发生松脱。

Claims (9)

  1. 一种储能高压连接器，包括插座和插头；
    所述插座包括插座主体、安装法兰、隔电凹槽、锁紧卡环、插针和防触电帽；
    所述插头包括插头主体、按压卡扣、手抓插拔位、锤紧凸台、插孔、冠簧、接线杯口、锁定滑块、防水防松圈和防护后盖；
    所述插座的所述锁紧卡环包括环斜面和环卡槽；
    所述插头的所述按压卡扣包括按压凸台、卡扣和弹性复位；
    所述插头的所述防护后盖包括脊凸部位和六边形部位；
    其中，所述插座的所述插座主体、所述安装法兰、所述隔电凹槽、所述锁紧卡环和所述插针为一体成型，一体成型后再和所述防触电帽进行装配成型；
    其中，所述插头的所述插头主体、所述按压卡扣、所述手抓插拔位、所述锤紧凸台、所述插孔、所述冠簧和所述接线杯口为一体成型，一体成型后再和所述锁定滑块、所述防水防松圈、所述防护后盖进行装配成型；
    其中，所述插头的所述按压卡扣、所述锁定滑块和所述插座的所述锁紧卡环共同构成锁紧锁定结构；
    其中，所述插头的所述按压卡扣位于所述插头主体上，所述插头的所述锁定滑块安装后滑动于所述插头主体中，所述插座的所述锁紧卡环位于所述插座主体的外圆柱体上、位置与所述防触电帽相对应。
  2. 根据权利要求1所述的储能高压连接器，其中，所述插头的所述插孔和所述插座的所述插针均采用圆柱体结构，均具有圆形横截面。
  3. 根据权利要求1所述的储能高压连接器，其中，所述插座的所述隔电凹槽位于所述插座主体的端面上，位置与所述防触电帽反向相对应。
  4. 根据权利要求1所述的储能高压连接器，其中，所述插座的所述防触电帽安装于所述插针的端面上，位置与所述锁紧卡环相对应。
  5. 根据权利要求1所述的储能高压连接器，其中，所述插头的所述手抓插拔位位于所述插头的两侧面上，左右各1个，共2个，方便使用手指对所述插头进行插拔。
  6. 根据权利要求1所述的储能高压连接器，其中，所述插头的所述锤紧凸台位于所述插头主体的端面上，位置与所述插孔反向相对应。
  7. 根据权利要求1所述的储能高压连接器，其中，所述插头的所述防水防松圈安装于所述插头的所述手抓插拔位和所述插头主体的外螺纹之间的外圆柱体的凹槽中。
  8. 根据权利要求1所述的储能高压连接器，其中，所述插头的所述防护后盖的所述六边形部位的内部设置有内螺纹，所述防护后盖通过该内螺纹和所述插头主体的外螺纹进行螺纹联接、安装锁紧。
  9. 根据权利要求1所述的储能高压连接器，其中，所述插头和线材分离，通过将线材***所述插头的所述接线杯口内部并压紧，使得所述插头和线材成一体。
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