WO2020199320A1 - Platinum channel simulation device and operation method thereof - Google Patents
Platinum channel simulation device and operation method thereof Download PDFInfo
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- WO2020199320A1 WO2020199320A1 PCT/CN2019/087252 CN2019087252W WO2020199320A1 WO 2020199320 A1 WO2020199320 A1 WO 2020199320A1 CN 2019087252 W CN2019087252 W CN 2019087252W WO 2020199320 A1 WO2020199320 A1 WO 2020199320A1
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- liquid
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- platinum channel
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/18—Stirring devices; Homogenisation
- C03B5/187—Stirring devices; Homogenisation with moving elements
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N11/00—Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties
Definitions
- the present invention relates to the field of glass manufacturing, in particular, to a platinum channel simulation device, and also to an operating method of the platinum channel simulation device.
- the glass liquid flowing through the platinum channel can play the functions of material homogenization, atmosphere adjustment, bubble removal, streak elimination, viscosity adjustment, and flow control.
- the viscosity and flow rate of molten glass are controlled by adjusting the heating temperature of the platinum channel, which affects the melting defects of the finished product.
- the yield rate can only be improved by continuously repeating the single cycle of temperature adjustment-product inspection-temperature adjustment.
- the purpose of the present invention is to overcome the problems existing in the prior art and provide a platinum channel simulation device and an operating method thereof.
- a first aspect of the present invention provides a platinum channel simulation device, the platinum channel simulation device includes: a first liquid level tank; a cooling pipe, the liquid inlet end of the cooling pipe and the first liquid The liquid outlet of the tank is connected, the cooling pipe is made of transparent material; a first mixing barrel, the first mixing barrel includes a first barrel and a first agitator arranged on the first barrel, The first barrel is made of a transparent material, and the liquid inlet of the first barrel is connected to the liquid outlet end of the cooling pipe, wherein at least one of the cooling pipe and the first barrel is The first mixing tank is provided with a liquid filling port, and the first mixing barrel has a preset shape; and a liquid return pipe, the liquid inlet end of the liquid return pipe is connected with the liquid outlet of the first barrel, and the liquid return pipe The liquid outlet end of the pipe is communicated with the liquid inlet of the first liquid level tank.
- the adjustment efficiency and adjustment effect of the platinum channel can be improved, and the adjustment difficulty and adjustment cost of the platinum channel can be reduced.
- the shape of the first mixing barrel is adapted to the shape of the first mixing barrel of the platinum channel, and the size of the first mixing barrel is in a preset ratio to the size of the first mixing barrel of the platinum channel.
- the shape and size of the first mixing barrel are consistent with the shape and size of the first mixing barrel of the platinum channel; and/or the cooling pipe has a preset shape, preferably, the shape of the cooling pipe is consistent with the cooling of the platinum channel.
- the shape of the tube is adapted, and the cross-sectional area of the cooling tube is in a preset ratio to the cross-sectional area of the cooling tube of the platinum channel. More preferably, the shape of the cooling tube is consistent with the shape of the cooling tube of the platinum channel.
- the cross-sectional area of the cooling pipe is equal to the cross-sectional area of the cooling pipe of the platinum channel, and the length of the cooling pipe is smaller than the length of the cooling pipe of the platinum channel.
- the platinum channel simulation device further comprises: a mixing barrel connecting pipe, the liquid inlet end of the mixing barrel connecting pipe is connected with the liquid outlet of the first barrel, and the mixing barrel connecting pipe is made of transparent material.
- a second mixing barrel the second mixing barrel includes a second barrel and a second agitator provided on the second barrel, the second barrel is made of transparent material, the first The liquid inlet of the two barrels is connected with the liquid outlet end of the connecting pipe of the mixing barrel, wherein the second mixing barrel has a preset shape, and preferably, the second barrel is provided with a liquid adding port; and
- the liquid inlet end of the homogenization tube is connected with the liquid outlet of the second barrel, and the liquid outlet end of the homogenization tube is connected with the liquid inlet end of the liquid return pipe, preferably
- the homogenization tube is made of a transparent material.
- the shape of the second stirring barrel is adapted to the shape of the second stirring barrel of the platinum channel, and the size of the second stirring barrel is in a preset ratio to the size of the second stirring barrel of the platinum channel.
- the shape and size of the second mixing barrel are consistent with the shape and size of the second mixing barrel of the platinum channel; and/or the mixing barrel connecting pipe has a preset shape, preferably, the shape of the mixing barrel connecting pipe is The shape of the stirring barrel connecting pipe of the platinum channel is adapted, and the size of the stirring barrel connecting pipe is in a preset ratio to the size of the stirring barrel connecting pipe of the platinum channel. More preferably, the shape and size of the stirring barrel connecting pipe are The shape and size of the mixing barrel connecting pipe of the platinum channel are the same.
- the homogenization tube has a preset shape.
- the shape of the homogenization tube is adapted to the shape of the homogenization tube of the platinum channel, and the size of the homogenization tube is equal to that of the platinum channel.
- the size is in a preset ratio, and more preferably, the shape and size of the homogenization tube are consistent with the shape and size of the homogenization tube of the platinum channel.
- the cooling tube is provided with a plurality of liquid filling ports, and the plurality of liquid filling ports of the cooling tube are arranged at intervals along the circumference of the cooling tube.
- the platinum channel simulation device further includes a second liquid level tank, the liquid inlet of the second liquid level tank is connected with the liquid outlet end of the liquid return pipe, and the outlet of the second liquid level tank The liquid port is in communication with the liquid inlet of the first liquid level tank.
- there are multiple first liquid level tanks and a plurality of the first liquid level tanks are connected in sequence, wherein a plurality of the first liquid level tanks The liquid inlet of the first liquid level tank is connected to the liquid outlet of the second liquid level tank, and the liquid outlet of the last one of the plurality of first liquid level tanks is connected to the liquid inlet of the cooling pipe. The ends are connected.
- the second aspect of the present invention provides an operating method of the platinum channel simulation device according to the first aspect of the present invention.
- the operation method includes the following steps: circulating the simulated liquid in the first liquid level tank in the platinum channel simulation device, The simulated liquid has a preset viscosity, and the first agitator of the first mixing tank is operated; and then at least one of the following operations is performed: a.
- the operating method further comprises the following steps: performing at least one of the following operations: e. measuring the movement of the tracer liquid from the liquid outlet of the first barrel to the liquid inlet of the second barrel The time T3 and the time T4 when the tracer liquid moves from the liquid inlet of the second barrel to the liquid outlet of the second barrel to determine whether the mixing barrel connecting pipe and the second mixing barrel are There is a stagnation area; f. Add the tracer liquid from the liquid filling port of the second tank body, observe and/or measure the flow state of the tracer liquid in the second mixing tank, in order to judge the mixing of the second mixing tank Effect; g. Add tracer liquid from multiple liquid filling ports of the cooling pipe, observe and/or measure the flow state of the tracer liquid, so as to determine whether there is a liquid accumulation area in the cooling pipe.
- the liquid level of the first liquid level tank is controlled at a preset height
- the speed of the first stirrer is controlled within a first preset range
- the speed of the second stirrer is controlled within a second preset range
- the cooling pipe, the first mixing barrel, the mixing barrel connecting pipe and the second mixing barrel are photographed.
- Fig. 1 is a schematic structural diagram of a platinum channel simulation device according to an embodiment of the present invention.
- the platinum channel simulation device 1 according to an embodiment of the present invention will be described below with reference to the drawings.
- the platinum channel simulation device 1 includes a first liquid level tank 10, a cooling pipe 20, a first mixing barrel 30 and a liquid return pipe 40.
- the liquid inlet end of the cooling pipe 20 is connected with the liquid outlet of the first liquid level tank 10 so that the simulated liquid in the first liquid level tank 10 can enter the cooling pipe 20, which is made of transparent material.
- the first mixing barrel 30 includes a first barrel 310 and a first agitator 320 provided on the first barrel 310, and the first barrel 310 is made of a transparent material.
- the liquid inlet of the first barrel 310 is connected with the liquid outlet end of the cooling pipe 20 so that the simulated liquid and the tracer liquid in the cooling pipe 20 can enter the first barrel 310 (first mixing barrel 30).
- the liquid inlet end of the liquid return pipe 40 is communicated with the liquid outlet of the first barrel 310 so that the simulated liquid in the first barrel 310 (the first mixing barrel 30) can enter the liquid return pipe 40.
- the liquid outlet end of the liquid return pipe 40 is in communication with the liquid inlet of the first liquid level tank 10 so that the simulated liquid in the liquid return pipe 40 can enter the first liquid level tank 10.
- at least one of the cooling pipe 20 and the first barrel 310 is provided with a liquid filling port so that the tracer liquid can be added through the liquid filling port, and the first stirring barrel 30 has a preset shape to simulate the first stirring of the platinum channel barrel.
- the operation method of the platinum channel simulation device 1 according to an embodiment of the present invention will be described below with reference to FIG. 1.
- the operating method of the platinum channel simulation device 1 according to the embodiment of the present invention includes the following steps:
- the simulation liquid in the first liquid level tank 10 circulates in the platinum channel simulation device 1.
- the simulated liquid in the first liquid level tank 10 flows through the cooling pipe 20, the first mixing barrel 30 and the liquid return pipe 40 in sequence, and the simulated liquid leaving the liquid return pipe 40 returns to the first liquid level tank 10. So that the simulated liquid circulates in the platinum channel simulation device 1.
- the simulated liquid has a preset viscosity so as to simulate the molten glass in the platinum channel (the platinum channel simulated by the platinum channel simulation device 1), that is, the viscosity of the simulated liquid is substantially equal to the viscosity of the molten glass in the platinum channel.
- the viscosity of the simulated liquid is equal to the viscosity of the molten glass in the platinum channel.
- the first agitator 320 of the first mixing tank 30 is operated to agitate the simulated liquid in the first tank 310.
- the flow state of the tracer liquid may include flow, position change during stirring, shape change, density change and speed change.
- the platinum channel simulation device 1 can use the platinum channel simulation device by providing the cooling pipe 20 for simulating the cooling pipe of the platinum channel and the first stirring barrel 30 of the first stirring barrel for simulating the platinum channel. 1 Analog platinum channel.
- the cooling pipe 20 and the first barrel 310 are made of transparent materials, it is possible to observe the simulated liquid in the cooling pipe 20 and the first barrel 310, that is, the simulated liquid in the cooling pipe 20 and the first barrel 310. The liquid is visible. Thus, the flow state of the tracer liquid in the cooling pipe 20 and the first barrel 310 and the flow of bubbles in the simulated liquid can be observed, so that the stirring effect of the first mixing barrel 30 and the platinum channel simulation device 1 can be judged. Whether there are stagnant areas, liquid accumulation areas and bubble accumulation areas.
- the platinum channel simulation device 1 simulates the platinum channel, the stirring effect of the first stirring barrel of the platinum channel and whether the platinum channel has a stagnation zone, a liquid accumulation zone and a bubble accumulation zone can be judged accordingly. This provides a basis for eliminating the defects of the platinum channel and further eliminating the melting defects such as bubbles and streaks.
- the platinum channel simulation device 1 can operate at room temperature, it can greatly reduce energy consumption and cost compared with using platinum channels (actual production lines) for experiments. In addition, it can avoid irreversible adverse effects on the platinum channel caused by the experiment.
- the platinum channel simulation device 1 it is possible to quickly and accurately determine the stirring effect of the first stirring barrel of the platinum channel and whether the platinum channel has a stagnation zone, a liquid accumulation zone and a bubble accumulation zone, thereby improving the resistance to the platinum channel The adjustment efficiency and effect of the adjustment, reduce the adjustment difficulty and adjustment cost of the platinum channel.
- the adjustment efficiency and adjustment effect of the platinum channel can be improved, and the adjustment difficulty and adjustment cost of the platinum channel can be reduced.
- the platinum channel simulation device 1 may include a first liquid level tank 10, a cooling pipe 20, a first mixing barrel 30, a mixing barrel connecting pipe 50, and a second mixing barrel 60. , Homogenizing pipe 70, liquid return pipe 40 and second liquid level tank 80.
- the pipeline 910 connecting the first liquid level tank 10 and the second liquid level tank 80 may be provided with a pump 920 so as to circulate the simulated liquid in the platinum channel simulation device 1.
- the simulated liquid can be simethicone, and the viscosity of the simulated liquid can be 120,000 cSt (kinematic viscosity is 1173.6P)
- Both the cooling pipe 20 and the first barrel 310 may be made of a transparent material (for example, acrylic).
- the cooling pipe 20 is provided with multiple liquid filling ports, and the multiple liquid filling ports of the cooling pipe 20 are arranged at intervals along the circumference of the cooling pipe 20. Therefore, the tracer liquid can be added from the upper, lower, left, right and other positions of the cooling pipe 20, so that it can be more accurately judged whether there is a liquid accumulation area in the cooling pipe 20, and then platinum can be judged more accurately Whether there is a liquid accumulation area in the cooling pipe of the channel.
- the cooling pipe 20 has a preset shape to better simulate the cooling pipe of the platinum channel, so that it can be more accurately judged whether the cooling pipe of the platinum channel has defects.
- the shape of the cooling tube 20 is adapted to the shape of the cooling tube of the platinum channel, and the cross-sectional area of the cooling tube 20 is in a preset ratio to the cross-sectional area of the cooling tube of the platinum channel.
- the cooling tube of the platinum channel can be better simulated, so that it can be more accurately judged whether there is a defect in the cooling tube of the platinum channel.
- the shape of the cooling tube 20 is consistent with the shape of the cooling tube of the platinum channel, that is, the shape of the cooling tube 20 is the same as the shape of the cooling tube of the platinum channel, and the cross-sectional area of the cooling tube 20 is equal to the width of the cooling tube of the platinum channel.
- the cross-sectional area, the length of the cooling pipe 20 is smaller than the length of the cooling pipe of the platinum channel. This not only can better simulate the cooling tube of the platinum channel, so as to more accurately determine whether the cooling tube of the platinum channel is defective, but also can reduce the length of the cooling tube 20, thereby reducing the amount of the platinum channel simulation device 1 space.
- the shape of the first mixing barrel 30 is adapted to the shape of the first mixing barrel of the platinum channel, and the size of the first mixing barrel 30 is in a preset ratio to the size of the first mixing barrel of the platinum channel .
- the first mixing barrel of the platinum channel can be better simulated, so that it can be more accurately judged whether there is a defect in the first mixing barrel of the platinum channel.
- the shape and size of the first mixing barrel 30 are consistent with the shape and size of the first mixing barrel of the platinum channel, that is, the first mixing barrel 30 is exactly the same as the first mixing barrel of the platinum channel.
- the first mixing barrel of the platinum channel can be better simulated, so that it can be more accurately judged whether there is a defect in the first mixing barrel of the platinum channel.
- the liquid inlet end of the mixing barrel connecting pipe 50 is connected to the liquid outlet of the first barrel 310 so that the simulated liquid and the tracer liquid in the first barrel 310 can enter the mixing barrel connecting pipe 50 Inside.
- the second mixing barrel 60 includes a second barrel body 610 and a second agitator 620 arranged on the second barrel body 610.
- the liquid inlet of the second barrel body 610 is connected with the liquid outlet end of the mixing barrel connecting pipe 50 so as to The simulated liquid and the tracer liquid in the mixing barrel connecting pipe 50 can enter the second barrel 610.
- the liquid inlet end of the homogenization tube 70 is connected with the liquid outlet of the second barrel 610, and the liquid outlet end of the homogenization tube 70 is connected with the liquid inlet end of the liquid return pipe 40 so that the liquid inside the second barrel 610
- the simulated liquid can enter the liquid return pipe 40 through the homogenization pipe 70.
- the mixing barrel connecting pipe 50, the second barrel body 610, and the homogenizing pipe 70 may all be made of transparent materials (for example, acrylic).
- the second mixing barrel 60 has a preset shape to simulate the second mixing barrel of the platinum channel, and the second barrel body 610 is provided with a liquid addition port so that the tracer liquid can be added through the liquid addition port.
- the shape of the second mixing barrel 60 is adapted to the shape of the second mixing barrel of the platinum channel, and the size of the second mixing barrel 60 is in a preset ratio to the size of the second mixing barrel of the platinum channel.
- the second mixing barrel of the platinum channel can be better simulated, so that it can be more accurately judged whether there is a defect in the second mixing barrel of the platinum channel.
- the shape and size of the second mixing barrel 60 are consistent with the shape and size of the second mixing barrel of the platinum channel, that is, the second mixing barrel 60 is exactly the same as the second mixing barrel of the platinum channel.
- the second mixing barrel of the platinum channel can be better simulated, so that it can be more accurately judged whether there is a defect in the second mixing barrel of the platinum channel.
- the mixing barrel connecting pipe 50 has a preset shape to better simulate the mixing barrel connecting pipe of the platinum channel, so that it can be more accurately judged whether there is a defect in the mixing barrel connecting pipe of the platinum channel.
- the shape of the stirring barrel connecting pipe 50 is adapted to the shape of the stirring barrel connecting pipe of the platinum channel, and the size of the stirring barrel connecting pipe 50 is in a preset ratio to the size of the stirring barrel connecting pipe of the platinum channel.
- the mixing barrel connecting pipe of the platinum channel can be better simulated, so that it can be more accurately judged whether there is a defect in the mixing barrel connecting pipe of the platinum channel.
- the shape and size of the mixing barrel connecting pipe 50 are consistent with the shape and size of the mixing barrel connecting pipe of the platinum channel, that is, the mixing barrel connecting pipe 50 and the mixing barrel connecting pipe of the platinum channel are exactly the same.
- the mixing barrel connecting pipe of the platinum channel can be better simulated, so that it can be more accurately judged whether there is a defect in the mixing barrel connecting pipe of the platinum channel.
- the platinum channel simulation device 1 is equipped with one stirring barrel (first stirring barrel 30) or two stirring barrels (first stirring barrel 30 and second stirring barrel 60) can be determined according to the number of stirring barrels in the platinum channel.
- the platinum channel simulation device 1 includes a first mixing barrel 30; when the platinum channel is equipped with two mixing barrels, the platinum channel simulation device 1 includes a first mixing barrel 30 and a second mixing barrel 60.
- the mixing barrel connecting pipe of the platinum channel may be a pipe section of the platinum channel for connecting two mixing barrels, that is, a pipe section between the two mixing barrels.
- the homogenization tube 70 has a preset shape to better simulate the homogenization tube (second cooling tube) of the platinum channel, so that it can be more accurately judged whether the homogenization tube of the platinum channel has defects.
- the shape of the homogenization tube 70 is adapted to the shape of the homogenization tube of the platinum channel, and the size of the homogenization tube 70 is in a preset ratio to the size of the homogenization tube of the platinum channel.
- the homogenization tube of the platinum channel can be better simulated, so that it can be more accurately judged whether the homogenization tube of the platinum channel has defects.
- the shape and size of the homogenization tube 70 are consistent with the shape and size of the homogenization tube of the platinum channel, that is, the homogenization tube 70 is exactly the same as the homogenization tube of the platinum channel.
- the homogenization tube of the platinum channel can be better simulated, so that it can be more accurately judged whether the homogenization tube of the platinum channel has defects.
- the liquid inlet of the second liquid level tank 80 is connected to the liquid outlet end of the liquid return pipe 40 so that the simulated liquid in the liquid return pipe 40 can enter the second Inside the liquid level tank 80.
- the liquid outlet of the second liquid level tank 80 communicates with the liquid inlet of the first liquid level tank 10 so that the simulated liquid in the second liquid level tank 80 can enter the first liquid level tank 10.
- the plurality of first liquid level tanks 10 are connected in sequence.
- the liquid inlet of the first one of the plurality of first liquid level tanks 10 is in communication with the liquid outlet of the second liquid level tank 80, and the liquid outlet of the last one of the plurality of first liquid level tanks 10 is connected to the cooling
- the inlet end of the tube 20 is connected. Therefore, the structure of the platinum channel simulation device 1 can be made more reasonable.
- the temperature of the simulated liquid can be maintained at approximately 20 degrees Celsius.
- the pump 920 is activated to circulate the simulation liquid in the platinum channel simulation device 1.
- the flow rate of the simulated liquid can be 300-350Kg/h.
- the cooling pipe 20, the first mixing barrel 30, the mixing barrel connecting pipe 50, and the second mixing barrel 60 can be photographed and photographed by a camera and a video camera, so that the flow law of the simulated liquid and the tracer liquid can be better obtained .
- the tracer liquid can be added from the liquid filling port of the cooling tube 20, and the time T1 for the tracer liquid to move from the liquid filling port of the cooling tube 20 to the liquid inlet of the first barrel 310 is measured.
- time T1, time T2, time T3, and time T4 exceed the corresponding preset value, it can be considered that there is a detention area in the corresponding part of the platinum channel simulation device 1, and then it can be considered that the platinum channel There is a detention area in the corresponding part.
- Known methods can be used to eliminate the stagnant area (for example, by means of structure, angle, size adjustment, etc.), and how to eliminate the stagnant area has nothing to do with the invention of this application, so it will not be described in detail.
- the purpose of this application is to discover the defects of the platinum channel, and how to eliminate the defects found is not the purpose of this application.
- the flow state of the tracer liquid can also be observed to determine the stirring effect of the first stirring barrel 30 and the second stirring barrel 60 and whether there is a liquid accumulation area in the platinum channel simulation device 1. For example, if the tracer liquid cannot be evenly dispersed after entering the cooling tube 20, it means that the cooling tube 20 has a liquid gathering area.
- a plurality of liquid filling ports may be provided on the cooling pipe 20.
- liquid filling ports are provided in the upper part, lower part, left part, and right part of the cooling pipe 20.
- the tracer liquid is added from the multiple liquid filling ports of the cooling pipe 20, and the flow state of the tracer liquid is observed to determine whether there is a liquid accumulation area in the cooling pipe 20. For example, when the tracer liquid is added from the liquid filling ports on the left and right sides of the cooling pipe 20, the tracer liquid is evenly dispersed, indicating that there is no liquid on the left and right sides of the cooling pipe 20 Enclave. When the tracer liquid is added from the upper and lower liquid filling ports of the cooling tube 20, the tracer liquid cannot be evenly dispersed, which means that there is a liquid accumulation area in the upper and lower parts of the cooling tube 20, that is, the cooling tube of the platinum channel There are liquid accumulation areas in the upper and lower parts. Therefore, baffles can be provided at the upper and lower portions of the liquid inlet end of the cooling pipe of the platinum channel to reduce the glass liquid entering the upper and lower portions of the cooling pipe, thereby improving the clarification effect of the cooling pipe.
- the first mixing bucket 30 and the second mixing bucket can be judged by observing the flow state of the tracer liquid in the first mixing bucket 30 (first bucket body 310) and the second mixing bucket 60 (second bucket body 610) 60's mixing effect.
- the flow patterns of the first agitator 320 and the second agitator 620 can be judged by the flow state of the tracer liquid in the first mixing tank 30 and the second mixing tank 60. If a tangential flow stirring flow pattern occurs, the tangential flow can be weakened by making the corresponding agitator have an asymmetric structure, or the stirring blade of the corresponding agitator can be a circular tube to increase the axial flow and Radial flow.
- the first mixing tank 30 and the second mixing tank 60 By observing the flow state of the tracer liquid in the first mixing tank 30 and the second mixing tank 60, it can be determined whether the first mixing tank 30 and the second mixing tank 60 can be uniformly stirred.
- the tracer liquid can be added from the liquid filling port of the first tank body 310 to observe the flow state of the tracer liquid in the first mixing tank 30 .
- the liquid level of the first liquid level tank 10 can be controlled at a preset height
- the rotation speed of the first stirrer 320 can be controlled within the first preset range
- the second stirrer The speed of the 620 is controlled within the second preset range.
- the platinum channel simulation device 1 can simulate the cooling pipe (cooling bin), stirring barrel, and homogenization pipe (homogenization bin) of the platinum channel.
- the cooling tube can absorb the microbubbles in the viscous glass liquid
- the stirring barrel can eliminate the fine streaks
- the homogenization tube can eliminate the thick streaks by precise temperature control.
- first and second are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with “first” and “second” may explicitly or implicitly include at least one of the features. In the description of the present invention, "a plurality of” means at least two, such as two, three, etc., unless otherwise specifically defined.
- the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. , Or integrated; it can be mechanically connected, or it can be electrically connected or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two components or the interaction relationship between two components, Unless otherwise clearly defined.
- the specific meaning of the above-mentioned terms in the present invention can be understood according to specific circumstances.
- the first feature “on” or “under” the second feature may be in direct contact with the first and second features, or the first and second features may be indirectly through an intermediary. contact.
- the "above”, “above” and “above” of the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature.
- the “below”, “below” and “below” of the second feature of the first feature may mean that the first feature is directly below or obliquely below the second feature, or it simply means that the level of the first feature is smaller than the second feature.
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Abstract
Disclosed are a platinum channel simulation device (1) and an operation method thereof. The platinum channel simulation device (1) comprises a first liquid level box (10), a cooling pipe (20), a first stirring barrel (30), and a liquid return pipe (40). A liquid inlet end part of the cooling pipe (20) is connected to a liquid outlet of the first liquid level box (10), and the cooling pipe (20) is made of a transparent material. The first stirring barrel (30) comprises a first barrel body (310) and a first stirrer (320) arranged on the first barrel body (310), the first barrel body (310) is made of a transparent material, and a liquid inlet of the first barrel body (310) is connected to a liquid outlet end part of the cooling pipe (20). At least one of the cooling pipe (20) and the first barrel body (310) is provided with a liquid adding port, and the first stirring barrel (30) has a preset shape. A liquid inlet end part of the liquid return pipe (40) is in communication with a liquid outlet of the first barrel body (310), and a liquid outlet end part of the liquid return pipe (40) is in communication with a liquid inlet of the first liquid level box (10).
Description
本发明涉及玻璃制造领域,具体地,涉及铂金通道模拟装置,还涉及铂金通道模拟装置的操作方法。The present invention relates to the field of glass manufacturing, in particular, to a platinum channel simulation device, and also to an operating method of the platinum channel simulation device.
玻璃液流经铂金通道可以起到材质均化、气氛调节、去除气泡、消除条纹、调节黏度、控制流量等作用。目前,通过调节铂金通道加热温度来控制玻璃液的黏度和流量,进而对成品熔解缺陷产生影响,只能通过不断重复调节温度-检测产品-调节温度这种单一循环来实现良品率的提升。The glass liquid flowing through the platinum channel can play the functions of material homogenization, atmosphere adjustment, bubble removal, streak elimination, viscosity adjustment, and flow control. At present, the viscosity and flow rate of molten glass are controlled by adjusting the heating temperature of the platinum channel, which affects the melting defects of the finished product. The yield rate can only be improved by continuously repeating the single cycle of temperature adjustment-product inspection-temperature adjustment.
但是,这个循环过程需要很长时间才能得到测量数据,并且需要积累大量的数据才能归纳出一个大概的调整方向。而在实际的操作过程中,由于温控设备的运行一直处于微波动状态,并且各温度监测点距离较近,会产生相互影响,每次调整还要通过经验来对调整数据进行修正,增大了调整难度。However, this cyclic process takes a long time to obtain measurement data, and a large amount of data needs to be accumulated to conclude a general adjustment direction. In the actual operation process, since the operation of the temperature control equipment has been in a state of slight fluctuations, and the temperature monitoring points are relatively close, they will affect each other. Each adjustment must be made through experience to correct the adjustment data to increase The adjustment difficulty is increased.
发明内容Summary of the invention
本发明的目的是为了克服现有技术存在的问题,提供铂金通道模拟装置及其操作方法。The purpose of the present invention is to overcome the problems existing in the prior art and provide a platinum channel simulation device and an operating method thereof.
为了实现上述目的,本发明第一方面提供一种铂金通道模拟装,所述铂金通道模拟装包括:第一液位箱;冷却管,所述冷却管的进液端部与所述第一液位箱的出液口相连,所述冷却管由透明材料制成;第一搅拌桶,所述第一搅拌桶包括第一桶体和设在所述第一桶体上的第一搅拌器,所述第一桶体由透明材料制成,所述第一桶体的进液口与所述冷却管的出液端部相连,其中所述冷却管和所述第一桶体中的至少一者设有加液口,所述 第一搅拌桶具有预设形状;和回液管,所述回液管的进液端部与所述第一桶体的出液口连通,所述回液管的出液端部与所述第一液位箱的进液口连通。In order to achieve the above objective, a first aspect of the present invention provides a platinum channel simulation device, the platinum channel simulation device includes: a first liquid level tank; a cooling pipe, the liquid inlet end of the cooling pipe and the first liquid The liquid outlet of the tank is connected, the cooling pipe is made of transparent material; a first mixing barrel, the first mixing barrel includes a first barrel and a first agitator arranged on the first barrel, The first barrel is made of a transparent material, and the liquid inlet of the first barrel is connected to the liquid outlet end of the cooling pipe, wherein at least one of the cooling pipe and the first barrel is The first mixing tank is provided with a liquid filling port, and the first mixing barrel has a preset shape; and a liquid return pipe, the liquid inlet end of the liquid return pipe is connected with the liquid outlet of the first barrel, and the liquid return pipe The liquid outlet end of the pipe is communicated with the liquid inlet of the first liquid level tank.
通过利用根据本发明实施例的铂金通道模拟装置,从而可以提高对铂金通道的调整效率和调整效果,降低对铂金通道的调整难度和调整成本。By using the platinum channel simulation device according to the embodiment of the present invention, the adjustment efficiency and adjustment effect of the platinum channel can be improved, and the adjustment difficulty and adjustment cost of the platinum channel can be reduced.
优选地,所述第一搅拌桶的形状与铂金通道的第一搅拌桶的形状适配,所述第一搅拌桶的大小与铂金通道的第一搅拌桶的大小成预设比例,优选地,所述第一搅拌桶的形状和大小与铂金通道的第一搅拌桶的形状和大小一致;和/或所述冷却管具有预设形状,优选地,所述冷却管的形状与铂金通道的冷却管的形状适配,所述冷却管的横截面积与铂金通道的冷却管的横截面积成预设比例,更加优选地,所述冷却管的形状与铂金通道的冷却管的形状一致,所述冷却管的横截面积等于铂金通道的冷却管的横截面积,所述冷却管的长度小于铂金通道的冷却管的长度。Preferably, the shape of the first mixing barrel is adapted to the shape of the first mixing barrel of the platinum channel, and the size of the first mixing barrel is in a preset ratio to the size of the first mixing barrel of the platinum channel. Preferably, The shape and size of the first mixing barrel are consistent with the shape and size of the first mixing barrel of the platinum channel; and/or the cooling pipe has a preset shape, preferably, the shape of the cooling pipe is consistent with the cooling of the platinum channel The shape of the tube is adapted, and the cross-sectional area of the cooling tube is in a preset ratio to the cross-sectional area of the cooling tube of the platinum channel. More preferably, the shape of the cooling tube is consistent with the shape of the cooling tube of the platinum channel. The cross-sectional area of the cooling pipe is equal to the cross-sectional area of the cooling pipe of the platinum channel, and the length of the cooling pipe is smaller than the length of the cooling pipe of the platinum channel.
优选地,所述铂金通道模拟装置进一步包括:搅拌桶连接管,所述搅拌桶连接管的进液端部与所述第一桶体的出液口相连,所述搅拌桶连接管由透明材料制成;第二搅拌桶,所述第二搅拌桶包括第二桶体和设在所述第二桶体上的第二搅拌器,所述第二桶体由透明材料制成,所述第二桶体的进液口与所述搅拌桶连接管的出液端部相连,其中所述第二搅拌桶具有预设形状,优选地,所述第二桶体设有加液口;和均化管,所述均化管的进液端部与所述第二桶体的出液口相连,所述均化管的出液端部与所述回液管的进液端部相连,优选地,所述均化管由透明材料制成。Preferably, the platinum channel simulation device further comprises: a mixing barrel connecting pipe, the liquid inlet end of the mixing barrel connecting pipe is connected with the liquid outlet of the first barrel, and the mixing barrel connecting pipe is made of transparent material. Made; a second mixing barrel, the second mixing barrel includes a second barrel and a second agitator provided on the second barrel, the second barrel is made of transparent material, the first The liquid inlet of the two barrels is connected with the liquid outlet end of the connecting pipe of the mixing barrel, wherein the second mixing barrel has a preset shape, and preferably, the second barrel is provided with a liquid adding port; and The liquid inlet end of the homogenization tube is connected with the liquid outlet of the second barrel, and the liquid outlet end of the homogenization tube is connected with the liquid inlet end of the liquid return pipe, preferably Preferably, the homogenization tube is made of a transparent material.
优选地,所述第二搅拌桶的形状与铂金通道的第二搅拌桶的形状适配,所述第二搅拌桶的大小与铂金通道的第二搅拌桶的大小成预设比例,优选地,所述第二搅拌桶的形状和大小与铂金通道的第二搅拌桶的形状和大小一致;和/或所述搅拌桶连接管具有预设形状,优选地,所述搅拌桶连接管的形状与铂金通道的搅拌桶连接管的形状适配,所述搅拌桶连接管的大小 与铂金通道的搅拌桶连接管的大小成预设比例,更加优选地,所述搅拌桶连接管的形状和大小与铂金通道的搅拌桶连接管的形状和大小一致。Preferably, the shape of the second stirring barrel is adapted to the shape of the second stirring barrel of the platinum channel, and the size of the second stirring barrel is in a preset ratio to the size of the second stirring barrel of the platinum channel. Preferably, The shape and size of the second mixing barrel are consistent with the shape and size of the second mixing barrel of the platinum channel; and/or the mixing barrel connecting pipe has a preset shape, preferably, the shape of the mixing barrel connecting pipe is The shape of the stirring barrel connecting pipe of the platinum channel is adapted, and the size of the stirring barrel connecting pipe is in a preset ratio to the size of the stirring barrel connecting pipe of the platinum channel. More preferably, the shape and size of the stirring barrel connecting pipe are The shape and size of the mixing barrel connecting pipe of the platinum channel are the same.
优选地,所述均化管具有预设形状,优选地,所述均化管的形状与铂金通道的均化管的形状适配,所述均化管的大小与铂金通道的均化管的大小成预设比例,更加优选地,所述均化管的形状和大小与铂金通道的均化管的形状和大小一致。Preferably, the homogenization tube has a preset shape. Preferably, the shape of the homogenization tube is adapted to the shape of the homogenization tube of the platinum channel, and the size of the homogenization tube is equal to that of the platinum channel. The size is in a preset ratio, and more preferably, the shape and size of the homogenization tube are consistent with the shape and size of the homogenization tube of the platinum channel.
优选地,所述冷却管设有多个加液口,所述冷却管的多个加液口沿所述冷却管的周向间隔开地设置。Preferably, the cooling tube is provided with a plurality of liquid filling ports, and the plurality of liquid filling ports of the cooling tube are arranged at intervals along the circumference of the cooling tube.
优选地,所述铂金通道模拟装置进一步包括第二液位箱,所述第二液位箱的进液口与所述回液管的出液端部相连,所述第二液位箱的出液口与所述第一液位箱的进液口连通,优选地,所述第一液位箱为多个,多个所述第一液位箱依次连通,其中多个所述第一液位箱中的第一个的进液口与所述第二液位箱的出液口连通,多个所述第一液位箱中的最后一个的出液口与所述冷却管的进液端部相连。Preferably, the platinum channel simulation device further includes a second liquid level tank, the liquid inlet of the second liquid level tank is connected with the liquid outlet end of the liquid return pipe, and the outlet of the second liquid level tank The liquid port is in communication with the liquid inlet of the first liquid level tank. Preferably, there are multiple first liquid level tanks, and a plurality of the first liquid level tanks are connected in sequence, wherein a plurality of the first liquid level tanks The liquid inlet of the first liquid level tank is connected to the liquid outlet of the second liquid level tank, and the liquid outlet of the last one of the plurality of first liquid level tanks is connected to the liquid inlet of the cooling pipe. The ends are connected.
本发明第二方面提供根据本发明第一方面所述的铂金通道模拟装置的操作方法,所述操作方法包括以下步骤:使第一液位箱内的模拟液体在铂金通道模拟装置内循环流动,所述模拟液体具有预设黏度,使第一搅拌桶的第一搅拌器运行;和然后进行下列操作中的至少一者:a.从冷却管的加液口加入示踪液体,测量所述示踪液体从所述冷却管的所述加液口移动到第一桶体的进液口的时间T1以及所述示踪液体从所述第一桶体的进液口移动到所述第一桶体的出液口的时间T2,以便判断所述冷却管和所述第一搅拌桶是否存在滞留区;b.从第一桶体的加液口加入示踪液体,观察和/或测量所述第一搅拌桶内的示踪液体的流动状态,以便判断所述第一搅拌桶的搅拌效果;c.观察所述模拟液体中的气泡的流动情况,以便判断所述铂金通道模拟装置是否存在气泡聚集区;d.观察和/或测量所述示踪液体的流动状态,以便判断所述第一搅拌桶的搅拌效果以及所述铂金通道模拟装置是否存在 液体聚集区。The second aspect of the present invention provides an operating method of the platinum channel simulation device according to the first aspect of the present invention. The operation method includes the following steps: circulating the simulated liquid in the first liquid level tank in the platinum channel simulation device, The simulated liquid has a preset viscosity, and the first agitator of the first mixing tank is operated; and then at least one of the following operations is performed: a. Add the tracer liquid from the liquid filling port of the cooling pipe, and measure the indicator The time T1 when the tracer liquid moves from the liquid inlet of the cooling pipe to the liquid inlet of the first barrel and the tracer liquid moves from the liquid inlet of the first barrel to the first barrel The time T2 of the liquid outlet of the body in order to determine whether there is a stagnation area in the cooling pipe and the first mixing tank; b. Add the tracer liquid from the liquid filling port of the first tank, and observe and/or measure the The flow state of the tracer liquid in the first mixing tank to determine the mixing effect of the first mixing tank; c. Observe the flow of bubbles in the simulated liquid to determine whether there are bubbles in the platinum channel simulation device Accumulation zone; d. Observe and/or measure the flow state of the tracer liquid to determine the stirring effect of the first mixing barrel and whether there is a liquid accumulation zone in the platinum channel simulation device.
优选地,所述操作方法进一步包括以下步骤:进行下列操作中的至少一者:e.测量所述示踪液体从所述第一桶体的出液口移动到第二桶体的进液口的时间T3以及所述示踪液体从所述第二桶体的进液口移动到所述第二桶体的出液口的时间T4,以便判断搅拌桶连接管和所述第二搅拌桶是否存在滞留区;f.从第二桶体的加液口加入示踪液体,观察和/或测量所述第二搅拌桶内的示踪液体的流动状态,以便判断所述第二搅拌桶的搅拌效果;g.分别从所述冷却管的多个加液口加入示踪液体,观察和/或测量示踪液体的流动状态,以便判断所述冷却管是否存在液体聚集区。Preferably, the operating method further comprises the following steps: performing at least one of the following operations: e. measuring the movement of the tracer liquid from the liquid outlet of the first barrel to the liquid inlet of the second barrel The time T3 and the time T4 when the tracer liquid moves from the liquid inlet of the second barrel to the liquid outlet of the second barrel to determine whether the mixing barrel connecting pipe and the second mixing barrel are There is a stagnation area; f. Add the tracer liquid from the liquid filling port of the second tank body, observe and/or measure the flow state of the tracer liquid in the second mixing tank, in order to judge the mixing of the second mixing tank Effect; g. Add tracer liquid from multiple liquid filling ports of the cooling pipe, observe and/or measure the flow state of the tracer liquid, so as to determine whether there is a liquid accumulation area in the cooling pipe.
优选地,将所述第一液位箱的液位控制在预设高度,将第一搅拌器的转速控制在第一预设范围内,将第二搅拌器的转速控制在第二预设范围内,优选地,对冷却管、第一搅拌桶、搅拌桶连接管和第二搅拌桶进行拍摄。Preferably, the liquid level of the first liquid level tank is controlled at a preset height, the speed of the first stirrer is controlled within a first preset range, and the speed of the second stirrer is controlled within a second preset range Inside, preferably, the cooling pipe, the first mixing barrel, the mixing barrel connecting pipe and the second mixing barrel are photographed.
图1是根据本发明实施例的铂金通道模拟装置的结构示意图。Fig. 1 is a schematic structural diagram of a platinum channel simulation device according to an embodiment of the present invention.
下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention, but should not be construed as limiting the present invention.
下面参考附图描述根据本发明实施例的铂金通道模拟装置1。如图1所示,根据本发明实施例的铂金通道模拟装置1包括第一液位箱10、冷却管20、第一搅拌桶30和回液管40。The platinum channel simulation device 1 according to an embodiment of the present invention will be described below with reference to the drawings. As shown in FIG. 1, the platinum channel simulation device 1 according to the embodiment of the present invention includes a first liquid level tank 10, a cooling pipe 20, a first mixing barrel 30 and a liquid return pipe 40.
冷却管20的进液端部与第一液位箱10的出液口相连以便第一液位箱10内的模拟液体能够进入到冷却管20内,冷却管20由透明材料制成。第一搅拌桶30包括第一桶体310和设在第一桶体310上的第一搅拌器320, 第一桶体310由透明材料制成。第一桶体310的进液口与冷却管20的出液端部相连,以便冷却管20内的模拟液体和示踪液体能够进入到第一桶体310(第一搅拌桶30)内。The liquid inlet end of the cooling pipe 20 is connected with the liquid outlet of the first liquid level tank 10 so that the simulated liquid in the first liquid level tank 10 can enter the cooling pipe 20, which is made of transparent material. The first mixing barrel 30 includes a first barrel 310 and a first agitator 320 provided on the first barrel 310, and the first barrel 310 is made of a transparent material. The liquid inlet of the first barrel 310 is connected with the liquid outlet end of the cooling pipe 20 so that the simulated liquid and the tracer liquid in the cooling pipe 20 can enter the first barrel 310 (first mixing barrel 30).
回液管40的进液端部与第一桶体310的出液口连通,以便第一桶体310(第一搅拌桶30)内的模拟液体能够进入到回液管40内。回液管40的出液端部与第一液位箱10的进液口连通,以便回液管40内的模拟液体能够进入到第一液位箱10内。其中,冷却管20和第一桶体310中的至少一者设有加液口以便可以通过该加液口加入示踪液体,第一搅拌桶30具有预设形状以便模拟铂金通道的第一搅拌桶。The liquid inlet end of the liquid return pipe 40 is communicated with the liquid outlet of the first barrel 310 so that the simulated liquid in the first barrel 310 (the first mixing barrel 30) can enter the liquid return pipe 40. The liquid outlet end of the liquid return pipe 40 is in communication with the liquid inlet of the first liquid level tank 10 so that the simulated liquid in the liquid return pipe 40 can enter the first liquid level tank 10. Wherein, at least one of the cooling pipe 20 and the first barrel 310 is provided with a liquid filling port so that the tracer liquid can be added through the liquid filling port, and the first stirring barrel 30 has a preset shape to simulate the first stirring of the platinum channel barrel.
下面参考图1描述根据本发明实施例的铂金通道模拟装置1的操作方法。根据本发明实施例的铂金通道模拟装置1的操作方法包括以下步骤:The operation method of the platinum channel simulation device 1 according to an embodiment of the present invention will be described below with reference to FIG. 1. The operating method of the platinum channel simulation device 1 according to the embodiment of the present invention includes the following steps:
使第一液位箱10内的模拟液体在铂金通道模拟装置1内循环流动。也就是说,第一液位箱10内的模拟液体依次流过冷却管20、第一搅拌桶30和回液管40,离开回液管40的模拟液体回到第一液位箱10内,以便该模拟液体在铂金通道模拟装置1内循环流动。The simulation liquid in the first liquid level tank 10 circulates in the platinum channel simulation device 1. In other words, the simulated liquid in the first liquid level tank 10 flows through the cooling pipe 20, the first mixing barrel 30 and the liquid return pipe 40 in sequence, and the simulated liquid leaving the liquid return pipe 40 returns to the first liquid level tank 10. So that the simulated liquid circulates in the platinum channel simulation device 1.
其中,该模拟液体具有预设黏度以便模拟铂金通道(铂金通道模拟装置1所模拟的铂金通道)内的玻璃液,即该模拟液体的黏度与铂金通道内的玻璃液的黏度大体相等。优选地,该模拟液体的黏度等于铂金通道内的玻璃液的黏度。使第一搅拌桶30的第一搅拌器320运行,以便搅拌第一桶体310内的模拟液体。Wherein, the simulated liquid has a preset viscosity so as to simulate the molten glass in the platinum channel (the platinum channel simulated by the platinum channel simulation device 1), that is, the viscosity of the simulated liquid is substantially equal to the viscosity of the molten glass in the platinum channel. Preferably, the viscosity of the simulated liquid is equal to the viscosity of the molten glass in the platinum channel. The first agitator 320 of the first mixing tank 30 is operated to agitate the simulated liquid in the first tank 310.
然后进行下列操作中的至少一者:Then perform at least one of the following actions:
a.从冷却管20的加液口加入示踪液体,测量该示踪液体从冷却管20的加液口移动到第一桶体310的进液口的时间T1以及该示踪液体从第一桶体310的进液口移动到第一桶体310的出液口的时间T2,以便判断冷却管20和第一搅拌桶30是否存在滞留区。a. Add the tracer liquid from the liquid filling port of the cooling tube 20, measure the time T1 for the tracer liquid to move from the liquid filling port of the cooling tube 20 to the liquid inlet of the first barrel 310 and the tracer liquid from the first The time T2 when the liquid inlet of the barrel 310 moves to the liquid outlet of the first barrel 310 is used to determine whether the cooling pipe 20 and the first mixing barrel 30 have a stagnation area.
b.从第一桶体310的加液口加入示踪液体,观察和/或测量第一搅拌桶 30内的该示踪液体的流动状态,以便判断第一搅拌桶30的搅拌效果。b. Add the tracer liquid from the liquid filling port of the first tank body 310, and observe and/or measure the flow state of the tracer liquid in the first mixing tank 30 to determine the mixing effect of the first mixing tank 30.
c.观察该模拟液体中的气泡的流动情况,以便判断铂金通道模拟装置1是否存在气泡聚集区。c. Observe the flow of bubbles in the simulated liquid to determine whether there is a bubble accumulation area in the platinum channel simulation device 1.
d.观察和/或测量该示踪液体的流动状态,以便判断第一搅拌桶30的搅拌效果以及铂金通道模拟装置1是否存在液体聚集区。d. Observe and/or measure the flow state of the tracer liquid to determine the stirring effect of the first stirring barrel 30 and whether there is a liquid accumulation area in the platinum channel simulation device 1.
其中,该示踪液体的流动状态可以包括流动、搅拌中的位置变化、形态变化、密度变化和速度变化。Wherein, the flow state of the tracer liquid may include flow, position change during stirring, shape change, density change and speed change.
根据本发明实施例的铂金通道模拟装置1通过设置用于模拟铂金通道的冷却管的冷却管20以及用于模拟铂金通道的第一搅拌桶的第一搅拌桶30,从而可以利用铂金通道模拟装置1模拟铂金通道。The platinum channel simulation device 1 according to the embodiment of the present invention can use the platinum channel simulation device by providing the cooling pipe 20 for simulating the cooling pipe of the platinum channel and the first stirring barrel 30 of the first stirring barrel for simulating the platinum channel. 1 Analog platinum channel.
而且,由于冷却管20和第一桶体310都是由透明材料制成,因此可以观察冷却管20和第一桶体310内的模拟液体,即冷却管20和第一桶体310内的模拟液体处于可视状态。由此可以观察到冷却管20和第一桶体310内的示踪液体的流动状态以及模拟液体中的气泡的流动情况,从而可以判断出第一搅拌桶30的搅拌效果以及铂金通道模拟装置1是否存在滞留区、液体聚集区和气泡聚集区。Moreover, since the cooling pipe 20 and the first barrel 310 are made of transparent materials, it is possible to observe the simulated liquid in the cooling pipe 20 and the first barrel 310, that is, the simulated liquid in the cooling pipe 20 and the first barrel 310. The liquid is visible. Thus, the flow state of the tracer liquid in the cooling pipe 20 and the first barrel 310 and the flow of bubbles in the simulated liquid can be observed, so that the stirring effect of the first mixing barrel 30 and the platinum channel simulation device 1 can be judged. Whether there are stagnant areas, liquid accumulation areas and bubble accumulation areas.
由于铂金通道模拟装置1是模拟铂金通道,因此可以据此判断出铂金通道的第一搅拌桶的搅拌效果以及铂金通道是否存在滞留区、液体聚集区和气泡聚集区。由此为消除铂金通道的缺陷、进而消除气泡、条纹等熔解缺陷,提供了依据。Since the platinum channel simulation device 1 simulates the platinum channel, the stirring effect of the first stirring barrel of the platinum channel and whether the platinum channel has a stagnation zone, a liquid accumulation zone and a bubble accumulation zone can be judged accordingly. This provides a basis for eliminating the defects of the platinum channel and further eliminating the melting defects such as bubbles and streaks.
由于根据本发明实施例的铂金通道模拟装置1可以在室温下运行,因此与利用铂金通道(实际生产线)做实验相比,可以极大地降低能耗和成本。此外,还可以避免因实验对铂金通道造成的不可逆的不良影响。Since the platinum channel simulation device 1 according to the embodiment of the present invention can operate at room temperature, it can greatly reduce energy consumption and cost compared with using platinum channels (actual production lines) for experiments. In addition, it can avoid irreversible adverse effects on the platinum channel caused by the experiment.
而且,通过利用铂金通道模拟装置1,可以快速地、准确地判断出铂金通道的第一搅拌桶的搅拌效果以及铂金通道是否存在滞留区、液体聚集区和气泡聚集区,从而可以提高对铂金通道的调整效率和调整效果,降低对 铂金通道的调整难度和调整成本。Moreover, by using the platinum channel simulation device 1, it is possible to quickly and accurately determine the stirring effect of the first stirring barrel of the platinum channel and whether the platinum channel has a stagnation zone, a liquid accumulation zone and a bubble accumulation zone, thereby improving the resistance to the platinum channel The adjustment efficiency and effect of the adjustment, reduce the adjustment difficulty and adjustment cost of the platinum channel.
因此,通过利用根据本发明实施例的铂金通道模拟装置1,从而可以提高对铂金通道的调整效率和调整效果,降低对铂金通道的调整难度和调整成本。Therefore, by using the platinum channel simulation device 1 according to the embodiment of the present invention, the adjustment efficiency and adjustment effect of the platinum channel can be improved, and the adjustment difficulty and adjustment cost of the platinum channel can be reduced.
如图1所示,在本发明的一些实施例中,铂金通道模拟装置1可以包括第一液位箱10、冷却管20、第一搅拌桶30、搅拌桶连接管50、第二搅拌桶60、均化管70、回液管40和第二液位箱80。其中,连接第一液位箱10和第二液位箱80的管路910上可以设有泵920,以便使模拟液体在铂金通道模拟装置1内循环流动。该模拟液体可以是二甲基硅油,该模拟液体的黏度可以是120000cSt(运动黏度为1173.6P)As shown in FIG. 1, in some embodiments of the present invention, the platinum channel simulation device 1 may include a first liquid level tank 10, a cooling pipe 20, a first mixing barrel 30, a mixing barrel connecting pipe 50, and a second mixing barrel 60. , Homogenizing pipe 70, liquid return pipe 40 and second liquid level tank 80. Wherein, the pipeline 910 connecting the first liquid level tank 10 and the second liquid level tank 80 may be provided with a pump 920 so as to circulate the simulated liquid in the platinum channel simulation device 1. The simulated liquid can be simethicone, and the viscosity of the simulated liquid can be 120,000 cSt (kinematic viscosity is 1173.6P)
冷却管20和第一桶体310都可以由透明材料(例如亚克力)制成。在本发明的一个具体示例中,冷却管20设有多个加液口,冷却管20的多个加液口沿冷却管20的周向间隔开地设置。由此可以从冷却管20的上部、下部、左侧部、右侧部等位置加入示踪液体,从而可以更加准确地判断出冷却管20是否存在液体聚集区,进而可以更加准确地判断出铂金通道的冷却管是否存在液体聚集区。Both the cooling pipe 20 and the first barrel 310 may be made of a transparent material (for example, acrylic). In a specific example of the present invention, the cooling pipe 20 is provided with multiple liquid filling ports, and the multiple liquid filling ports of the cooling pipe 20 are arranged at intervals along the circumference of the cooling pipe 20. Therefore, the tracer liquid can be added from the upper, lower, left, right and other positions of the cooling pipe 20, so that it can be more accurately judged whether there is a liquid accumulation area in the cooling pipe 20, and then platinum can be judged more accurately Whether there is a liquid accumulation area in the cooling pipe of the channel.
冷却管20具有预设形状,以便更好地模拟铂金通道的冷却管,从而可以更加准确地判断出铂金通道的冷却管是否存在缺陷。The cooling pipe 20 has a preset shape to better simulate the cooling pipe of the platinum channel, so that it can be more accurately judged whether the cooling pipe of the platinum channel has defects.
优选地,冷却管20的形状与铂金通道的冷却管的形状适配,冷却管20的横截面积与铂金通道的冷却管的横截面积成预设比例。由此可以更好地模拟铂金通道的冷却管,从而可以更加准确地判断出铂金通道的冷却管是否存在缺陷。Preferably, the shape of the cooling tube 20 is adapted to the shape of the cooling tube of the platinum channel, and the cross-sectional area of the cooling tube 20 is in a preset ratio to the cross-sectional area of the cooling tube of the platinum channel. As a result, the cooling tube of the platinum channel can be better simulated, so that it can be more accurately judged whether there is a defect in the cooling tube of the platinum channel.
更加优选地,冷却管20的形状与铂金通道的冷却管的形状一致,即冷却管20的形状与铂金通道的冷却管的形状相同,冷却管20的横截面积等于铂金通道的冷却管的横截面积,冷却管20的长度小于铂金通道的冷却管的长度。由此不仅可以更好地模拟铂金通道的冷却管,从而可以更加准确 地判断出铂金通道的冷却管是否存在缺陷,而且可以减小冷却管20的长度,进而减小铂金通道模拟装置1占用的空间。More preferably, the shape of the cooling tube 20 is consistent with the shape of the cooling tube of the platinum channel, that is, the shape of the cooling tube 20 is the same as the shape of the cooling tube of the platinum channel, and the cross-sectional area of the cooling tube 20 is equal to the width of the cooling tube of the platinum channel. The cross-sectional area, the length of the cooling pipe 20 is smaller than the length of the cooling pipe of the platinum channel. This not only can better simulate the cooling tube of the platinum channel, so as to more accurately determine whether the cooling tube of the platinum channel is defective, but also can reduce the length of the cooling tube 20, thereby reducing the amount of the platinum channel simulation device 1 space.
在本发明的一个实施例中,第一搅拌桶30的形状与铂金通道的第一搅拌桶的形状适配,第一搅拌桶30的大小与铂金通道的第一搅拌桶的大小成预设比例。由此可以更好地模拟铂金通道的第一搅拌桶,从而可以更加准确地判断出铂金通道的第一搅拌桶是否存在缺陷。In an embodiment of the present invention, the shape of the first mixing barrel 30 is adapted to the shape of the first mixing barrel of the platinum channel, and the size of the first mixing barrel 30 is in a preset ratio to the size of the first mixing barrel of the platinum channel . As a result, the first mixing barrel of the platinum channel can be better simulated, so that it can be more accurately judged whether there is a defect in the first mixing barrel of the platinum channel.
优选地,第一搅拌桶30的形状和大小与铂金通道的第一搅拌桶的形状和大小一致,即第一搅拌桶30与铂金通道的第一搅拌桶完全一样。由此可以更好地模拟铂金通道的第一搅拌桶,从而可以更加准确地判断出铂金通道的第一搅拌桶是否存在缺陷。Preferably, the shape and size of the first mixing barrel 30 are consistent with the shape and size of the first mixing barrel of the platinum channel, that is, the first mixing barrel 30 is exactly the same as the first mixing barrel of the platinum channel. As a result, the first mixing barrel of the platinum channel can be better simulated, so that it can be more accurately judged whether there is a defect in the first mixing barrel of the platinum channel.
如图1所示,搅拌桶连接管50的进液端部与第一桶体310的出液口相连,以便第一桶体310内的模拟液体和示踪液体能够进入到搅拌桶连接管50内。第二搅拌桶60包括第二桶体610和设在第二桶体610上的第二搅拌器620,第二桶体610的进液口与搅拌桶连接管50的出液端部相连,以便搅拌桶连接管50内的模拟液体和示踪液体能够进入到第二桶体610内。均化管70的进液端部与第二桶体610的出液口相连,均化管70的出液端部与回液管40的进液端部相连,以便第二桶体610内的模拟液体能够通过均化管70进入到回液管40内。As shown in Figure 1, the liquid inlet end of the mixing barrel connecting pipe 50 is connected to the liquid outlet of the first barrel 310 so that the simulated liquid and the tracer liquid in the first barrel 310 can enter the mixing barrel connecting pipe 50 Inside. The second mixing barrel 60 includes a second barrel body 610 and a second agitator 620 arranged on the second barrel body 610. The liquid inlet of the second barrel body 610 is connected with the liquid outlet end of the mixing barrel connecting pipe 50 so as to The simulated liquid and the tracer liquid in the mixing barrel connecting pipe 50 can enter the second barrel 610. The liquid inlet end of the homogenization tube 70 is connected with the liquid outlet of the second barrel 610, and the liquid outlet end of the homogenization tube 70 is connected with the liquid inlet end of the liquid return pipe 40 so that the liquid inside the second barrel 610 The simulated liquid can enter the liquid return pipe 40 through the homogenization pipe 70.
搅拌桶连接管50、第二桶体610和均化管70都可以由透明材料制成(例如亚克力)。其中,第二搅拌桶60具有预设形状以便模拟铂金通道的第二搅拌桶,第二桶体610设有加液口以便可以通过该加液口加入示踪液体。The mixing barrel connecting pipe 50, the second barrel body 610, and the homogenizing pipe 70 may all be made of transparent materials (for example, acrylic). Wherein, the second mixing barrel 60 has a preset shape to simulate the second mixing barrel of the platinum channel, and the second barrel body 610 is provided with a liquid addition port so that the tracer liquid can be added through the liquid addition port.
在本发明的一个示例中,第二搅拌桶60的形状与铂金通道的第二搅拌桶的形状适配,第二搅拌桶60的大小与铂金通道的第二搅拌桶的大小成预设比例。由此可以更好地模拟铂金通道的第二搅拌桶,从而可以更加准确地判断出铂金通道的第二搅拌桶是否存在缺陷。In an example of the present invention, the shape of the second mixing barrel 60 is adapted to the shape of the second mixing barrel of the platinum channel, and the size of the second mixing barrel 60 is in a preset ratio to the size of the second mixing barrel of the platinum channel. As a result, the second mixing barrel of the platinum channel can be better simulated, so that it can be more accurately judged whether there is a defect in the second mixing barrel of the platinum channel.
优选地,第二搅拌桶60的形状和大小与铂金通道的第二搅拌桶的形状 和大小一致,即第二搅拌桶60与铂金通道的第二搅拌桶完全一样。由此可以更好地模拟铂金通道的第二搅拌桶,从而可以更加准确地判断出铂金通道的第二搅拌桶是否存在缺陷。Preferably, the shape and size of the second mixing barrel 60 are consistent with the shape and size of the second mixing barrel of the platinum channel, that is, the second mixing barrel 60 is exactly the same as the second mixing barrel of the platinum channel. As a result, the second mixing barrel of the platinum channel can be better simulated, so that it can be more accurately judged whether there is a defect in the second mixing barrel of the platinum channel.
搅拌桶连接管50具有预设形状,以便更好地模拟铂金通道的搅拌桶连接管,从而可以更加准确地判断出铂金通道的搅拌桶连接管是否存在缺陷。The mixing barrel connecting pipe 50 has a preset shape to better simulate the mixing barrel connecting pipe of the platinum channel, so that it can be more accurately judged whether there is a defect in the mixing barrel connecting pipe of the platinum channel.
优选地,搅拌桶连接管50的形状与铂金通道的搅拌桶连接管的形状适配,搅拌桶连接管50的大小与铂金通道的搅拌桶连接管的大小成预设比例。由此可以更好地模拟铂金通道的搅拌桶连接管,从而可以更加准确地判断出铂金通道的搅拌桶连接管是否存在缺陷。Preferably, the shape of the stirring barrel connecting pipe 50 is adapted to the shape of the stirring barrel connecting pipe of the platinum channel, and the size of the stirring barrel connecting pipe 50 is in a preset ratio to the size of the stirring barrel connecting pipe of the platinum channel. As a result, the mixing barrel connecting pipe of the platinum channel can be better simulated, so that it can be more accurately judged whether there is a defect in the mixing barrel connecting pipe of the platinum channel.
更加优选地,搅拌桶连接管50的形状和大小与铂金通道的搅拌桶连接管的形状和大小一致,即搅拌桶连接管50与铂金通道的搅拌桶连接管完全一样。由此可以更好地模拟铂金通道的搅拌桶连接管,从而可以更加准确地判断出铂金通道的搅拌桶连接管是否存在缺陷。More preferably, the shape and size of the mixing barrel connecting pipe 50 are consistent with the shape and size of the mixing barrel connecting pipe of the platinum channel, that is, the mixing barrel connecting pipe 50 and the mixing barrel connecting pipe of the platinum channel are exactly the same. As a result, the mixing barrel connecting pipe of the platinum channel can be better simulated, so that it can be more accurately judged whether there is a defect in the mixing barrel connecting pipe of the platinum channel.
铂金通道模拟装置1是设置一个搅拌桶(第一搅拌桶30)、还是设置两个搅拌桶(第一搅拌桶30和第二搅拌桶60),可以根据铂金通道的搅拌桶的数量来确定。当铂金通道设置一个搅拌桶时,铂金通道模拟装置1包括第一搅拌桶30;当铂金通道设置两个搅拌桶时,铂金通道模拟装置1包括第一搅拌桶30和第二搅拌桶60。铂金通道的搅拌桶连接管可以是铂金通道的用于连接两个搅拌桶的管段,即两个搅拌桶之间的管段。Whether the platinum channel simulation device 1 is equipped with one stirring barrel (first stirring barrel 30) or two stirring barrels (first stirring barrel 30 and second stirring barrel 60) can be determined according to the number of stirring barrels in the platinum channel. When the platinum channel is equipped with one mixing barrel, the platinum channel simulation device 1 includes a first mixing barrel 30; when the platinum channel is equipped with two mixing barrels, the platinum channel simulation device 1 includes a first mixing barrel 30 and a second mixing barrel 60. The mixing barrel connecting pipe of the platinum channel may be a pipe section of the platinum channel for connecting two mixing barrels, that is, a pipe section between the two mixing barrels.
均化管70具有预设形状,以便更好地模拟铂金通道的均化管(第二冷却管),从而可以更加准确地判断出铂金通道的均化管是否存在缺陷。The homogenization tube 70 has a preset shape to better simulate the homogenization tube (second cooling tube) of the platinum channel, so that it can be more accurately judged whether the homogenization tube of the platinum channel has defects.
优选地,均化管70的形状与铂金通道的均化管的形状适配,均化管70的大小与铂金通道的均化管的大小成预设比例。由此可以更好地模拟铂金通道的均化管,从而可以更加准确地判断出铂金通道的均化管是否存在缺陷。Preferably, the shape of the homogenization tube 70 is adapted to the shape of the homogenization tube of the platinum channel, and the size of the homogenization tube 70 is in a preset ratio to the size of the homogenization tube of the platinum channel. As a result, the homogenization tube of the platinum channel can be better simulated, so that it can be more accurately judged whether the homogenization tube of the platinum channel has defects.
更加优选地,均化管70的形状和大小与铂金通道的均化管的形状和大 小一致,即均化管70与铂金通道的均化管完全一样。由此可以更好地模拟铂金通道的均化管,从而可以更加准确地判断出铂金通道的均化管是否存在缺陷。More preferably, the shape and size of the homogenization tube 70 are consistent with the shape and size of the homogenization tube of the platinum channel, that is, the homogenization tube 70 is exactly the same as the homogenization tube of the platinum channel. As a result, the homogenization tube of the platinum channel can be better simulated, so that it can be more accurately judged whether the homogenization tube of the platinum channel has defects.
如图1所示,在本发明的一些示例中,第二液位箱80的进液口与回液管40的出液端部相连,以便回液管40内的模拟液体能够进入到第二液位箱80内。第二液位箱80的出液口与第一液位箱10的进液口连通,以便第二液位箱80内的模拟液体能够进入到第一液位箱10内。As shown in Figure 1, in some examples of the present invention, the liquid inlet of the second liquid level tank 80 is connected to the liquid outlet end of the liquid return pipe 40 so that the simulated liquid in the liquid return pipe 40 can enter the second Inside the liquid level tank 80. The liquid outlet of the second liquid level tank 80 communicates with the liquid inlet of the first liquid level tank 10 so that the simulated liquid in the second liquid level tank 80 can enter the first liquid level tank 10.
优选地,第一液位箱10为多个,多个第一液位箱10依次连通。其中,多个第一液位箱10中的第一个的进液口与第二液位箱80的出液口连通,多个第一液位箱10中的最后一个的出液口与冷却管20的进液端部相连。由此可以使铂金通道模拟装置1的结构更加合理。Preferably, there are a plurality of first liquid level tanks 10, and the plurality of first liquid level tanks 10 are connected in sequence. Wherein, the liquid inlet of the first one of the plurality of first liquid level tanks 10 is in communication with the liquid outlet of the second liquid level tank 80, and the liquid outlet of the last one of the plurality of first liquid level tanks 10 is connected to the cooling The inlet end of the tube 20 is connected. Therefore, the structure of the platinum channel simulation device 1 can be made more reasonable.
在利用铂金通道模拟装置1进行试验时,可以将模拟液体的温度大体维持在20摄氏度。启动泵920以便使该模拟液体在铂金通道模拟装置1内循环流动。其中,该模拟液体的流量可以是300-350Kg/h。可以利用照相机、摄像机对冷却管20、第一搅拌桶30、搅拌桶连接管50和第二搅拌桶60进行拍照、摄像,由此可以更好地获得该模拟液体和该示踪液体的流动规律。When the platinum channel simulation device 1 is used for testing, the temperature of the simulated liquid can be maintained at approximately 20 degrees Celsius. The pump 920 is activated to circulate the simulation liquid in the platinum channel simulation device 1. Wherein, the flow rate of the simulated liquid can be 300-350Kg/h. The cooling pipe 20, the first mixing barrel 30, the mixing barrel connecting pipe 50, and the second mixing barrel 60 can be photographed and photographed by a camera and a video camera, so that the flow law of the simulated liquid and the tracer liquid can be better obtained .
可以从冷却管20的加液口加入示踪液体,测量该示踪液体从冷却管20的加液口移动到第一桶体310的进液口的时间T1、该示踪液体从第一桶体310的进液口移动到第一桶体310的出液口的时间T2、该示踪液体从第一桶体310的出液口移动到第二桶体610的进液口的时间T3以及该示踪液体从第二桶体610的进液口移动到第二桶体610的出液口的时间T4,以便判断冷却管20、第一搅拌桶30、搅拌桶连接管50和第二搅拌桶60是否存在滞留区。The tracer liquid can be added from the liquid filling port of the cooling tube 20, and the time T1 for the tracer liquid to move from the liquid filling port of the cooling tube 20 to the liquid inlet of the first barrel 310 is measured. The time T2 when the liquid inlet of the body 310 moves to the liquid outlet of the first barrel 310, the time T3 when the tracer liquid moves from the liquid outlet of the first barrel 310 to the liquid inlet of the second barrel 610, and The time T4 when the tracer liquid moves from the liquid inlet of the second barrel 610 to the liquid outlet of the second barrel 610, so as to determine the cooling pipe 20, the first mixing barrel 30, the mixing barrel connecting pipe 50 and the second mixing Whether the bucket 60 has a stagnation area.
例如,当时间T1、时间T2、时间T3和时间T4中的某一个或某几个超过相应的预设值时,可以认为铂金通道模拟装置1的相应部分存在滞留区,进而可以认为铂金通道的相应部分存在滞留区。可以利用已知的方式 消除滞留区(例如通过结构、角度、尺寸调整等方式消除滞留区),且如何消除滞留区与本申请的发明点无关,因此不再详细地描述。也就是说,本申请是为了发现铂金通道存在的缺陷,而如何消除发现的缺陷不是本申请的目的。For example, when one or several of time T1, time T2, time T3, and time T4 exceed the corresponding preset value, it can be considered that there is a detention area in the corresponding part of the platinum channel simulation device 1, and then it can be considered that the platinum channel There is a detention area in the corresponding part. Known methods can be used to eliminate the stagnant area (for example, by means of structure, angle, size adjustment, etc.), and how to eliminate the stagnant area has nothing to do with the invention of this application, so it will not be described in detail. In other words, the purpose of this application is to discover the defects of the platinum channel, and how to eliminate the defects found is not the purpose of this application.
还可以观察该示踪液体的流动状态,以便判断第一搅拌桶30和第二搅拌桶60的搅拌效果以及铂金通道模拟装置1是否存在液体聚集区。例如,如果该示踪液体进入到冷却管20后无法均匀地散开,则说明冷却管20存在液体聚集区。The flow state of the tracer liquid can also be observed to determine the stirring effect of the first stirring barrel 30 and the second stirring barrel 60 and whether there is a liquid accumulation area in the platinum channel simulation device 1. For example, if the tracer liquid cannot be evenly dispersed after entering the cooling tube 20, it means that the cooling tube 20 has a liquid gathering area.
为了更好地判断出冷却管20是否存在液体聚集区、冷却管20的什么部分存在液体聚集区,可以在冷却管20上设置多个加液口。例如,在冷却管20的上部、下部、左侧部、右侧部设置加液口。In order to better determine whether there is a liquid accumulation area in the cooling pipe 20 and what part of the cooling pipe 20 has a liquid accumulation area, a plurality of liquid filling ports may be provided on the cooling pipe 20. For example, liquid filling ports are provided in the upper part, lower part, left part, and right part of the cooling pipe 20.
分别从冷却管20的多个加液口加入示踪液体,观察示踪液体的流动状态,以便判断冷却管20是否存在液体聚集区。例如,当从冷却管20的左侧部和右侧部的加液口加入示踪液体后,该示踪液体均匀地散开,则说明冷却管20的左侧部和右侧部不存在液体聚集区。当从冷却管20的上部和下部的加液口加入示踪液体后,该示踪液体无法均匀地散开,则说明冷却管20的上部和下部存在液体聚集区,即说明铂金通道的冷却管的上部和下部存在液体聚集区。由此可以通过在铂金通道的冷却管的进液端部的上部和下部设置挡板,来减少进入到该冷却管的上部和下部的玻璃液,从而可以提高冷却管的澄清效果。The tracer liquid is added from the multiple liquid filling ports of the cooling pipe 20, and the flow state of the tracer liquid is observed to determine whether there is a liquid accumulation area in the cooling pipe 20. For example, when the tracer liquid is added from the liquid filling ports on the left and right sides of the cooling pipe 20, the tracer liquid is evenly dispersed, indicating that there is no liquid on the left and right sides of the cooling pipe 20 Enclave. When the tracer liquid is added from the upper and lower liquid filling ports of the cooling tube 20, the tracer liquid cannot be evenly dispersed, which means that there is a liquid accumulation area in the upper and lower parts of the cooling tube 20, that is, the cooling tube of the platinum channel There are liquid accumulation areas in the upper and lower parts. Therefore, baffles can be provided at the upper and lower portions of the liquid inlet end of the cooling pipe of the platinum channel to reduce the glass liquid entering the upper and lower portions of the cooling pipe, thereby improving the clarification effect of the cooling pipe.
可以通过观察该示踪液体在第一搅拌桶30(第一桶体310)和第二搅拌桶60(第二桶体610)内的流动状态,来判断第一搅拌桶30和第二搅拌桶60的搅拌效果。例如,可以通过该示踪液体在第一搅拌桶30和第二搅拌桶60内的流动状态,来判断出第一搅拌器320和第二搅拌器620的搅拌流型。如果出现切向流的搅拌流型时,可以通过使相应的搅拌器具有不对称结构来削弱切向流,也可以通过使相应的搅拌器的搅拌叶为圆形管、来 增加轴向流和径向流。The first mixing bucket 30 and the second mixing bucket can be judged by observing the flow state of the tracer liquid in the first mixing bucket 30 (first bucket body 310) and the second mixing bucket 60 (second bucket body 610) 60's mixing effect. For example, the flow patterns of the first agitator 320 and the second agitator 620 can be judged by the flow state of the tracer liquid in the first mixing tank 30 and the second mixing tank 60. If a tangential flow stirring flow pattern occurs, the tangential flow can be weakened by making the corresponding agitator have an asymmetric structure, or the stirring blade of the corresponding agitator can be a circular tube to increase the axial flow and Radial flow.
通过观察该示踪液体在第一搅拌桶30和第二搅拌桶60内的流动状态,可以判断第一搅拌桶30和第二搅拌桶60是否能够均匀地搅拌。By observing the flow state of the tracer liquid in the first mixing tank 30 and the second mixing tank 60, it can be determined whether the first mixing tank 30 and the second mixing tank 60 can be uniformly stirred.
为了更加准确地判断第一搅拌桶30和第二搅拌桶60的搅拌效果,可以从第一桶体310的加液口加入示踪液体,观察第一搅拌桶30内的示踪液体的流动状态,以便判断第一搅拌桶30的搅拌效果;可以从第二桶体610的加液口加入示踪液体,观察第二搅拌桶60内的示踪液体的流动状态,以便判断第二搅拌桶60的搅拌效果。In order to more accurately determine the mixing effect of the first mixing tank 30 and the second mixing tank 60, the tracer liquid can be added from the liquid filling port of the first tank body 310 to observe the flow state of the tracer liquid in the first mixing tank 30 , In order to determine the mixing effect of the first mixing tank 30; you can add the tracer liquid from the liquid filling port of the second tank 610, and observe the flow state of the tracer liquid in the second mixing tank 60 to determine the second mixing tank 60 The stirring effect.
观察该模拟液体中的气泡的流动情况,以便判断铂金通道模拟装置1是否存在气泡聚集区,进而判断铂金通道是否存在气泡聚集区。如果存在气泡聚集区,则可以通过增加铂金通道的相应部分的加热温度、加速气泡排除来解决。Observe the flow of bubbles in the simulated liquid to determine whether the platinum channel simulation device 1 has a bubble accumulation area, and then determine whether there is a bubble accumulation area in the platinum channel. If there is a bubble accumulation area, it can be solved by increasing the heating temperature of the corresponding part of the platinum channel to accelerate the elimination of bubbles.
在利用铂金通道模拟装置1进行试验时,可以将第一液位箱10的液位控制在预设高度,将第一搅拌器320的转速控制在第一预设范围内,将第二搅拌器620的转速控制在第二预设范围内。由此可以更加准确地判断出铂金通道模拟装置1是否存在缺陷,从而可以更加准确地判断出铂金通道是否存在缺陷。When the platinum channel simulation device 1 is used for testing, the liquid level of the first liquid level tank 10 can be controlled at a preset height, the rotation speed of the first stirrer 320 can be controlled within the first preset range, and the second stirrer The speed of the 620 is controlled within the second preset range. As a result, it can be more accurately judged whether there is a defect in the platinum channel simulation device 1, so that it can be more accurately judged whether there is a defect in the platinum channel.
根据本发明实施例的铂金通道模拟装置1可以模拟铂金通道的冷却管(冷却仓)、搅拌桶和均化管(均化仓)。冷却管可以吸收粘稠玻璃液中的微气泡,搅拌桶可以消除细条纹,均化管可以通过精确控温来消除粗条纹。The platinum channel simulation device 1 according to the embodiment of the present invention can simulate the cooling pipe (cooling bin), stirring barrel, and homogenization pipe (homogenization bin) of the platinum channel. The cooling tube can absorb the microbubbles in the viscous glass liquid, the stirring barrel can eliminate the fine streaks, and the homogenization tube can eliminate the thick streaks by precise temperature control.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本 发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial", The orientation or positional relationship indicated by "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the pointed device or element It must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly defined and defined, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. , Or integrated; it can be mechanically connected, or it can be electrically connected or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two components or the interaction relationship between two components, Unless otherwise clearly defined. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present invention can be understood according to specific circumstances.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless expressly stipulated and defined otherwise, the first feature “on” or “under” the second feature may be in direct contact with the first and second features, or the first and second features may be indirectly through an intermediary. contact. Moreover, the "above", "above" and "above" of the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The “below”, “below” and “below” of the second feature of the first feature may mean that the first feature is directly below or obliquely below the second feature, or it simply means that the level of the first feature is smaller than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实 施例或示例的特征进行结合和组合。In the description of this specification, descriptions with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean specific features described in conjunction with the embodiment or example , Structure, materials or features are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine the different embodiments or examples and the features of the different embodiments or examples described in this specification without contradicting each other.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and should not be construed as limiting the present invention. Those of ordinary skill in the art can comment on the foregoing within the scope of the present invention. The embodiment undergoes changes, modifications, substitutions and modifications.
Claims (18)
- 一种铂金通道模拟装置(1),其特征在于,包括:A platinum channel simulation device (1), characterized in that it comprises:第一液位箱(10);The first level tank (10);冷却管(20),所述冷却管(20)的进液端部与所述第一液位箱(10)的出液口相连,所述冷却管(20)由透明材料制成;A cooling pipe (20), the liquid inlet end of the cooling pipe (20) is connected with the liquid outlet of the first liquid level tank (10), and the cooling pipe (20) is made of a transparent material;第一搅拌桶(30),所述第一搅拌桶(30)包括第一桶体(310)和设在所述第一桶体(310)上的第一搅拌器(320),所述第一桶体(310)由透明材料制成,所述第一桶体(310)的进液口与所述冷却管(20)的出液端部相连,其中所述冷却管(20)和所述第一桶体(310)中的至少一者设有加液口,所述第一搅拌桶(30)具有预设形状;和The first mixing barrel (30), the first mixing barrel (30) includes a first barrel (310) and a first agitator (320) provided on the first barrel (310), the first A barrel (310) is made of a transparent material, and the liquid inlet of the first barrel (310) is connected to the liquid outlet end of the cooling pipe (20), wherein the cooling pipe (20) is connected to the cooling pipe (20). At least one of the first barrels (310) is provided with a liquid filling port, and the first mixing barrel (30) has a preset shape; and回液管(40),所述回液管(40)的进液端部与所述第一桶体(310)的出液口连通,所述回液管(40)的出液端部与所述第一液位箱(10)的进液口连通。Liquid return pipe (40), the liquid inlet end of the liquid return pipe (40) is in communication with the liquid outlet of the first barrel (310), and the liquid outlet end of the liquid return pipe (40) is connected to The liquid inlet of the first liquid level tank (10) is connected.
- 根据权利要求1所述的铂金通道模拟装置(1),其特征在于,The platinum channel simulation device (1) according to claim 1, characterized in that:所述第一搅拌桶(30)的形状与铂金通道的第一搅拌桶的形状适配,所述第一搅拌桶(30)的大小与铂金通道的第一搅拌桶的大小成预设比例;和/或The shape of the first mixing barrel (30) is adapted to the shape of the first mixing barrel of the platinum channel, and the size of the first mixing barrel (30) is in a preset ratio to the size of the first mixing barrel of the platinum channel; and / or所述冷却管(20)具有预设形状。The cooling pipe (20) has a preset shape.
- 根据权利要求1所述的铂金通道模拟装置(1),其特征在于,进一步包括:The platinum channel simulation device (1) according to claim 1, characterized in that it further comprises:搅拌桶连接管(50),所述搅拌桶连接管(50)的进液端部与所述第一桶体(310)的出液口相连,所述搅拌桶连接管(50)由透明材料制成;The mixing barrel connection pipe (50), the liquid inlet end of the mixing barrel connection pipe (50) is connected with the liquid outlet of the first barrel (310), and the mixing barrel connection pipe (50) is made of transparent material production;第二搅拌桶(60),所述第二搅拌桶(60)包括第二桶体(610)和设在所述第二桶体(610)上的第二搅拌器(620),所述第二桶体(610)由透明材料制成,所述第二桶体(610)的进液口与所述搅拌桶连接管(50) 的出液端部相连,其中所述第二搅拌桶(60)具有预设形状;和The second mixing barrel (60), the second mixing barrel (60) includes a second barrel (610) and a second agitator (620) provided on the second barrel (610), the first The second barrel (610) is made of transparent material, and the liquid inlet of the second barrel (610) is connected to the liquid outlet end of the mixing barrel connecting pipe (50), wherein the second mixing barrel ( 60) have a preset shape; and均化管(70),所述均化管(70)的进液端部与所述第二桶体(610)的出液口相连,所述均化管(70)的出液端部与所述回液管(40)的进液端部相连。A homogenization tube (70), the liquid inlet end of the homogenization tube (70) is connected to the liquid outlet of the second barrel (610), and the liquid outlet end of the homogenization tube (70) is connected to The liquid inlet end of the liquid return pipe (40) is connected.
- 根据权利要求3所述的铂金通道模拟装置(1),其特征在于,The platinum channel simulation device (1) according to claim 3, characterized in that:所述第二搅拌桶(60)的形状与铂金通道的第二搅拌桶的形状适配,所述第二搅拌桶(60)的大小与铂金通道的第二搅拌桶的大小成预设比例;和/或The shape of the second mixing barrel (60) is adapted to the shape of the second mixing barrel of the platinum channel, and the size of the second mixing barrel (60) is in a preset ratio to the size of the second mixing barrel of the platinum channel; and / or所述搅拌桶连接管(50)具有预设形状。The mixing barrel connecting pipe (50) has a preset shape.
- 根据权利要求3所述的铂金通道模拟装置(1),其特征在于,所述均化管(70)具有预设形状。The platinum channel simulation device (1) according to claim 3, characterized in that the homogenization tube (70) has a preset shape.
- 根据权利要求1所述的铂金通道模拟装置(1),其特征在于,所述冷却管(20)设有多个加液口,所述冷却管(20)的多个加液口沿所述冷却管(20)的周向间隔开地设置。The platinum channel simulation device (1) according to claim 1, wherein the cooling tube (20) is provided with a plurality of liquid filling ports, and the plurality of liquid filling ports of the cooling tube (20) are along the The cooling pipes (20) are arranged at intervals in the circumferential direction.
- 根据权利要求1所述的铂金通道模拟装置(1),其特征在于,进一步包括第二液位箱(80),所述第二液位箱(80)的进液口与所述回液管(40)的出液端部相连,所述第二液位箱(80)的出液口与所述第一液位箱(10)的进液口连通。The platinum channel simulation device (1) according to claim 1, further comprising a second liquid level tank (80), the liquid inlet of the second liquid level tank (80) and the liquid return pipe The liquid outlet end of (40) is connected, and the liquid outlet of the second liquid level tank (80) is connected with the liquid inlet of the first liquid level tank (10).
- 根据权利要求2所述的铂金通道模拟装置(1),其特征在于,所述第一搅拌桶(30)的形状和大小与铂金通道的第一搅拌桶的形状和大小一致。The platinum channel simulation device (1) according to claim 2, wherein the shape and size of the first stirring barrel (30) are consistent with the shape and size of the first stirring barrel of the platinum channel.
- 根据权利要求2所述的铂金通道模拟装置(1),其特征在于,所述冷却管(20)的形状与铂金通道的冷却管的形状适配,所述冷却管(20)的横截面积与铂金通道的冷却管的横截面积成预设比例,优选地,所述冷却管(20)的形状与铂金通道的冷却管的形状一致,所述冷却管(20)的横截面积等于铂金通道的冷却管的横截面积,所述冷却管(20)的长度小 于铂金通道的冷却管的长度。The platinum channel simulation device (1) according to claim 2, wherein the shape of the cooling tube (20) is adapted to the shape of the cooling tube of the platinum channel, and the cross-sectional area of the cooling tube (20) It is proportional to the cross-sectional area of the cooling tube of the platinum channel. Preferably, the shape of the cooling tube (20) is consistent with the shape of the cooling tube of the platinum channel, and the cross-sectional area of the cooling tube (20) is equal to that of platinum. The cross-sectional area of the cooling pipe of the channel, and the length of the cooling pipe (20) is smaller than the length of the cooling pipe of the platinum channel.
- 根据权利要求3所述的铂金通道模拟装置(1),其特征在于,所述第二桶体(610)设有加液口,和/或所述均化管(70)由透明材料制成。The platinum channel simulation device (1) according to claim 3, characterized in that the second barrel (610) is provided with a liquid filling port, and/or the homogenization tube (70) is made of transparent material .
- 根据权利要求4所述的铂金通道模拟装置(1),其特征在于,所述第二搅拌桶(60)的形状和大小与铂金通道的第二搅拌桶的形状和大小一致。The platinum channel simulation device (1) according to claim 4, characterized in that the shape and size of the second stirring barrel (60) are consistent with the shape and size of the second stirring barrel of the platinum channel.
- 根据权利要求4所述的铂金通道模拟装置(1),其特征在于,所述搅拌桶连接管(50)的形状与铂金通道的搅拌桶连接管的形状适配,所述搅拌桶连接管(50)的大小与铂金通道的搅拌桶连接管的大小成预设比例,优选地,所述搅拌桶连接管(50)的形状和大小与铂金通道的搅拌桶连接管的形状和大小一致。The platinum channel simulation device (1) according to claim 4, characterized in that the shape of the stirring barrel connecting pipe (50) is adapted to the shape of the stirring barrel connecting pipe of the platinum channel, and the stirring barrel connecting pipe ( The size of 50) is in a preset ratio with the size of the stirring barrel connecting pipe of the platinum channel. Preferably, the shape and size of the stirring barrel connecting pipe (50) are consistent with the shape and size of the stirring barrel connecting pipe of the platinum channel.
- 根据权利要求5所述的铂金通道模拟装置(1),其特征在于,所述均化管(70)的形状与铂金通道的均化管的形状适配,所述均化管(70)的大小与铂金通道的均化管的大小成预设比例,优选地,所述均化管(70)的形状和大小与铂金通道的均化管的形状和大小一致。The platinum channel simulation device (1) according to claim 5, wherein the shape of the homogenization tube (70) is adapted to the shape of the homogenization tube of the platinum channel, and the shape of the homogenization tube (70) The size is in a preset ratio with the size of the homogenization tube of the platinum channel. Preferably, the shape and size of the homogenization tube (70) are consistent with the shape and size of the homogenization tube of the platinum channel.
- 根据权利要求7所述的铂金通道模拟装置(1),其特征在于,所述第一液位箱(10)为多个,多个所述第一液位箱(10)依次连通,其中多个所述第一液位箱(10)中的第一个的进液口与所述第二液位箱(80)的出液口连通,多个所述第一液位箱(10)中的最后一个的出液口与所述冷却管(20)的进液端部相连。The platinum channel simulation device (1) according to claim 7, characterized in that there are a plurality of said first liquid level tanks (10), and a plurality of said first liquid level tanks (10) are connected in sequence, wherein more The liquid inlet of the first one of the first liquid level tanks (10) is in communication with the liquid outlet of the second liquid level tank (80), and the first liquid level tanks (10) are The liquid outlet of the last one is connected with the liquid inlet end of the cooling pipe (20).
- 根据权利要求1-14中任一项所述的铂金通道模拟装置(1)的操作方法,其特征在于,包括以下步骤:The operating method of the platinum channel simulation device (1) according to any one of claims 1-14, characterized by comprising the following steps:使第一液位箱(10)内的模拟液体在铂金通道模拟装置(1)内循环流动,所述模拟液体具有预设黏度,使第一搅拌桶(30)的第一搅拌器(320)运行;和The simulated liquid in the first liquid level tank (10) circulates in the platinum channel simulation device (1), the simulated liquid has a preset viscosity, so that the first agitator (320) of the first mixing tank (30) Run; and然后进行下列操作中的至少一者:Then perform at least one of the following actions:a.从冷却管(20)的加液口加入示踪液体,测量所述示踪液体从所述冷却管(20)的所述加液口移动到第一桶体(310)的进液口的时间T1以及所述示踪液体从所述第一桶体(310)的进液口移动到所述第一桶体(310)的出液口的时间T2,以便判断所述冷却管(20)和所述第一搅拌桶(30)是否存在滞留区;a. Add the tracer liquid from the liquid filling port of the cooling pipe (20), and measure the movement of the tracer liquid from the liquid filling port of the cooling pipe (20) to the liquid inlet of the first barrel (310) The time T1 and the time T2 when the tracer liquid moves from the liquid inlet of the first barrel (310) to the liquid outlet of the first barrel (310), so as to determine the cooling pipe (20) ) And whether there is a detention area in the first mixing tank (30);b.从第一桶体(310)的加液口加入示踪液体,观察和/或测量所述第一搅拌桶(30)内的示踪液体的流动状态,以便判断所述第一搅拌桶(30)的搅拌效果;b. Add the tracer liquid from the filling port of the first tank (310), observe and/or measure the flow state of the tracer liquid in the first mixing tank (30), in order to determine the first mixing tank (30) The stirring effect;c.观察所述模拟液体中的气泡的流动情况,以便判断所述铂金通道模拟装置(1)是否存在气泡聚集区;c. Observe the flow of bubbles in the simulated liquid in order to determine whether the platinum channel simulation device (1) has a bubble accumulation area;d.观察和/或测量所述示踪液体的流动状态,以便判断所述第一搅拌桶(30)的搅拌效果以及所述铂金通道模拟装置(1)是否存在液体聚集区。d. Observe and/or measure the flow state of the tracer liquid in order to determine the stirring effect of the first stirring barrel (30) and whether the platinum channel simulation device (1) has a liquid accumulation area.
- 根据权利要求15所述的铂金通道模拟装置(1)的操作方法,其特征在于,进一步包括以下步骤:进行下列操作中的至少一者:The operating method of the platinum channel simulation device (1) according to claim 15, characterized in that it further comprises the following step: performing at least one of the following operations:e.测量所述示踪液体从所述第一桶体(310)的出液口移动到第二桶体(610)的进液口的时间T3以及所述示踪液体从所述第二桶体(610)的进液口移动到所述第二桶体(610)的出液口的时间T4,以便判断搅拌桶连接管(50)和所述第二搅拌桶(60)是否存在滞留区;e. Measure the time T3 when the tracer liquid moves from the liquid outlet of the first barrel (310) to the liquid inlet of the second barrel (610) and the tracer liquid moves from the second barrel The time T4 when the liquid inlet of the body (610) moves to the liquid outlet of the second barrel (610), in order to determine whether there is a stagnation area in the mixing barrel connecting pipe (50) and the second mixing barrel (60) ;f.从第二桶体(610)的加液口加入示踪液体,观察和/或测量所述第二搅拌桶(60)内的示踪液体的流动状态,以便判断所述第二搅拌桶(60)的搅拌效果;f. Add the tracer liquid from the liquid filling port of the second tank (610), observe and/or measure the flow state of the tracer liquid in the second mixing tank (60) to determine the second mixing tank (60) The stirring effect;g.分别从所述冷却管(20)的多个加液口加入示踪液体,观察和/或测量示踪液体的流动状态,以便判断所述冷却管(20)是否存在液体聚集区。g. Add the tracer liquid from the multiple liquid filling ports of the cooling pipe (20), observe and/or measure the flow state of the tracer liquid, so as to determine whether there is a liquid accumulation area in the cooling pipe (20).
- 根据权利要求15或16所述的铂金通道模拟装置(1)的操作方法,其特征在于,将所述第一液位箱(10)的液位控制在预设高度,将第一搅拌器(320)的转速控制在第一预设范围内,将第二搅拌器(620)的转速 控制在第二预设范围内。The operating method of the platinum channel simulation device (1) according to claim 15 or 16, characterized in that the liquid level of the first liquid level tank (10) is controlled at a preset height, and the first stirrer ( The rotation speed of 320) is controlled within the first preset range, and the rotation speed of the second agitator (620) is controlled within the second preset range.
- 根据权利要求17所述的铂金通道模拟装置(1)的操作方法,其特征在于,对冷却管(20)、第一搅拌桶(30)、搅拌桶连接管(50)和第二搅拌桶(60)进行拍摄。The operating method of the platinum channel simulation device (1) according to claim 17, characterized in that the cooling pipe (20), the first mixing barrel (30), the mixing barrel connecting pipe (50) and the second mixing barrel ( 60) Take a picture.
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