WO2020134535A1 - Dual heat source swirl flash calcination system and dual heat source swirl flash calcination method - Google Patents
Dual heat source swirl flash calcination system and dual heat source swirl flash calcination method Download PDFInfo
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- WO2020134535A1 WO2020134535A1 PCT/CN2019/114615 CN2019114615W WO2020134535A1 WO 2020134535 A1 WO2020134535 A1 WO 2020134535A1 CN 2019114615 W CN2019114615 W CN 2019114615W WO 2020134535 A1 WO2020134535 A1 WO 2020134535A1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B19/00—Combinations of furnaces of kinds not covered by a single preceding main group
- F27B19/04—Combinations of furnaces of kinds not covered by a single preceding main group arranged for associated working
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2/00—Lime, magnesia or dolomite
- C04B2/10—Preheating, burning calcining or cooling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/14—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects using gases or vapours other than air or steam, e.g. inert gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/03—Calcining
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/16—Treatment involving a chemical reaction
Definitions
- the invention relates to a mineral calcination equipment and process, in particular to a dual heat source cyclone flash calcination system and a dual heat source cyclone flash calcination method.
- powder calcination In order to protect the environment and turn waste into treasure, it is necessary to carry out the necessary deep processing and increase the added value.
- powder calcination By means of powder calcination, resources can be reused, thereby reducing the burden on the environment.
- powder calcination has the advantages of short calcination time, large heat transfer coefficient and high product quality, and has a broad market prospect.
- the technologies used for powder calcination mainly include fluidized bed roasting process, cyclone dynamic calcination process and suspension calcination process, but these processes have the following defects: complex equipment, huge, high heat consumption, product quality control Difficulty and low product activity.
- the applicant of the present invention has proposed a flash calcination device (public number CN106766865), which uses industrial solid waste calcium carbide slag as the raw material for calcination, and has achieved the flash calcination of calcium carbide slag .
- a flash calcination device public number CN106766865
- the same type of powder materials also have different compositions. Powder materials often show multiple stages of decomposition of different substances during the calcination process, such as the first stage of calcium carbide slag is a low temperature section The second stage is the decomposition of calcium carbonate in the high-temperature stage.
- the present invention provides a dual heat source cyclone flash calcination system and dual heat source cyclone which can consider the powder material exhibiting multi-stage decomposition characteristics of different substances during the calcination process, thereby reducing the heat consumption of the system and increasing the service life of the equipment
- the flash calcination method will be advantageous.
- a dual-heat source cyclone flash calcination system which includes a drying unit for drying powder raw materials connected in sequence, a discharge bin, a frequency-controlled rotary feeder, and Venturi A feeder, a flash calcination unit, a cyclone secondary heating material collection unit, and a material cooling unit and a first flue gas processing unit respectively connected to the cyclone secondary heating material collection unit, which also include a hot air furnace, which is Connect the high-temperature flue gas inlet of the flash calcination unit to complete the first calcination reaction in the flash calcination unit, and connect the material outlet of the flash calcination unit to heat the material again to complete the first in the cyclone secondary heating material collection unit Second calcination reaction, and the Venturi feeder is also connected with a pneumatic conveying unit to feed the powder raw material into the flash calcining unit in the form of a gas-solid mixture, and the material cooling unit is also connected with a bottom
- the advantages of the present invention are: 1) the powder calcination time is short; 2) the flash calcination is followed by the cyclone secondary heating, that is, the dual heat source cyclone flash calcination is adopted, so that the calcium carbide slag is decomposed in stages, and the flash calcination unit is realized Calcium hydroxide is decomposed, and cyclone is heated twice to achieve calcium carbonate decomposition, which reduces the energy consumption of calcination, properly solves the limitation of the material of the flash calcination unit, and avoids the clogging problem of the flash calcination unit, which makes the flash
- the service life of the speed calcination unit improves the service life and operation rate of the entire system.
- the lime material after calcination of the powder material has high activity and good product quality; 3)
- the conveying pressure of the material can be changed by the pneumatic conveying unit Flow rate:
- the feeder can be changed by the frequency-controlled rotary feeder, so as to accurately control the material flow rate and residence time, and control the heat load and reaction temperature in the flash calcination unit through the high-temperature flue gas flow and temperature from the hot air furnace. So as to ensure the sufficiency and uniformity of the calcination of powder materials.
- the above-mentioned flash calcination unit has a calcination reaction spiral tube and a high-temperature flue gas furnace surrounding the calcination reaction spiral tube, the calcination reaction spiral tube has a material inlet and a material outlet connected to a venturi feeder, the high-temperature flue gas The furnace has a high temperature flue gas inlet to indirectly exchange heat with the materials in the calcination reaction spiral tube.
- the flash calcination unit uses indirect heat exchange to heat the powdered material, the powdered material and the high-temperature flue gas are independent of each other, so the control is relatively simple.
- the other path of the above-mentioned hot blast stove has a hot blast nozzle, the hot blast nozzle and the material outlet are arranged in the same direction, and the cyclone secondary heating material collection unit is provided with a material tangential inlet.
- the animal material conveying the wind belt enters the calcination reaction spiral tube of the flash calcination unit by tangential entry, and then moves downwardly along the calcination reaction spiral tube, on the one hand, it prolongs the stay of the material in the calcination reaction spiral tube Time, on the other hand, can make the material fully contact with the wall surface of the calcination reaction spiral tube, strengthen the heat exchange between the flue gas outside the calcination reaction spiral tube and the material inside, and improve the heat exchange efficiency; for the effective separation of the materials, the mixed gas-solid The mixture enters the cyclone secondary heating material collection unit by tangential entry.
- a baffle structure is provided on the inner wall of the high-temperature flue gas furnace of the flash calcination unit.
- the above-mentioned flash calcination unit is also connected to the drying unit to provide a drying heat source to the drying unit.
- the flue gas from the flash calcination unit is sent to the flash drying unit 1 as a drying heat source, so as to realize the full utilization of thermal energy.
- drying unit is also connected to a chimney.
- a dual heat source cyclone flash calcination method for calcining powder raw materials using the dual heat source cyclone flash calcination system which includes the following steps:
- Compressed air is supplied to the venturi feeder as pneumatic air through the pneumatic conveying unit to convey the calcium carbide slag dry powder to the flash calcination unit.
- the pneumatic calcium slag dry powder is conveyed in the flash calcining unit and the high-temperature flue gas from the hot air furnace Perform indirect heat exchange, perform calcination once to complete the decomposition reaction of calcium hydroxide and generate gas-solid mixture;
- the gas-solid mixture after the primary calcination leaves the flash calcination unit and is mixed and heated with another high-temperature flue gas from the hot air furnace, and enters the cyclone secondary heating material collection unit for secondary calcination to complete the calcium carbonate decomposition reaction.
- the gas-solid mixture after calcination is subjected to gas-solid separation;
- the calcium carbide slag dry powder enters the flash calcination unit in a tangential form, and is driven from the top to the bottom of the flash calcination unit in a swirling manner by being driven by the conveying air, and moves from 700 to 800 In the temperature range of °C, primary calcination is carried out to remove H2O of calcium hydroxide to generate calcium oxide; in step 4), secondary calcination is carried out above 900 °C, and CO2 in the material is removed to form calcium oxide.
- the temperature of the above primary calcination is 750°C.
- FIG. 1 is a schematic structural view of a dual heat source swirl flash calcination system according to a specific embodiment of the present invention
- FIG. 2 is an enlarged schematic top view of the calcination reaction spiral tube of the flash calcination unit of the dual heat source cyclone flash calcination system shown in FIG. 1, showing the material inlet in the tangential direction of the calcination reaction spiral tube.
- a dual heat source cyclone flash calcination system includes a drying unit for drying powder raw materials connected in sequence 1, a discharge hopper 2, a frequency-controlled rotary feeder 3.
- Venturi feeder 4 flash calcination unit 6, cyclone secondary heating material collection unit 7, material cooling unit 8 and first flue gas processing unit 9, respectively connected to the cyclone secondary heating material collection unit 7, hot air Furnace 10, first chimney 11, wherein the hot blast furnace 10 is connected all the way to the high temperature flue gas inlet 61 of the flash calcination unit 6 to complete the first calcination reaction in the flash calcination unit 6, the first calcination reaction is calcium hydroxide Decomposition reaction, another way is connected to the material outlet 63 of the flash calcination unit 6 to heat the material again, so as to complete the second calcination reaction in the cyclone secondary heating material collection unit 7, the second calcination reaction is calcium carbonate decomposition reaction, and,
- the venturi feeder 4 is also connected with
- the flash calcination unit 6 is also connected to the drying unit 1 to provide a drying heat source to the drying unit, the drying unit is also connected to a second flue gas processing unit 29, and the second flue gas processing unit 29 is connected to the second chimney 21.
- the flash calcination unit 6 has a calcination reaction spiral tube 65 and a high-temperature flue gas furnace 67 surrounding the calcination reaction spiral tube 65.
- the calcination reaction spiral tube 65 has a material connected to the venturi feeder 4
- the inlet 62 and the above-mentioned material outlet 63, the high-temperature flue gas furnace 67 has the above-mentioned high-temperature flue gas inlet 61, so that the materials in the calcination reaction spiral tube 65 can indirectly exchange heat with the high-temperature flue gas in the high-temperature flue gas furnace 67.
- the other path of the hot blast stove 10 has a hot blast nozzle (not shown), and the hot blast nozzle and the material outlet 63 are arranged in the same direction.
- the material inlet 62 is arranged such that the material enters the calcination reaction spiral tube 65 tangentially, as shown in FIG. 2.
- the cyclone secondary heating material collection unit 7 is provided with a material tangential inlet (not shown).
- the inner wall of the high-temperature flue gas furnace 67 of the flash calcination unit 6 is provided with a baffle structure (not shown).
- the baffle structure includes a plurality of baffle plates arranged in a staggered manner.
- the un-dried calcium carbide slag powder is sent to the drying unit 1 of the dual heat source cyclone flash calcination system for drying to generate dried materials.
- the dried materials enter the lower hopper 2 and are fed in through the frequency-controlled rotary feeder 3
- the Venturi feeder 4 supplies compressed air to the Venturi feeder 4 as the conveying air through the pneumatic conveying unit 5 to transport the calcium carbide slag material to the flash calcination unit 6, the gas-solid mixture enters the flash calcination unit 6 in a tangential form
- the calcined reaction spiral tube 65, the calcium carbide slag powder is driven by conveying air in a swirling manner in the calcination reaction spiral tube 65 to move downward from the top along the predetermined rotation direction, in the flash calcination unit 6, by pneumatic conveying
- the dry powder of calcium carbide slag is indirectly exchanged with the high temperature flue gas (shown by the broken arrow) from the hot blast stove 10, and the material is calcined at a temperature of
- the material is subjected to secondary calcination at above 900 °C to remove the CO2 of the calcium carbonate in the material to form calcium oxide (second calcination reaction).
- the separated powder is cooled in the material cooling unit 8 It is collected by the bottom cone 12 and the separated secondary calcined flue gas still contains a certain amount of lime powder, which is further transferred from the cyclone secondary heating material collection unit 7 to the first flue gas treatment unit 9 for dust collection. After reaching the emission standard, it is discharged into the atmosphere through the first chimney 11.
- the high-temperature flue gas from the hot blast stove 10 exchanges heat between the high-temperature flue gas furnace 67 of the flash calcination unit 6 and the material in the calcination reaction spiral tube 65, and then is sent to the high-temperature flue gas outlet 68 of the high-temperature flue gas furnace 67 to
- the drying unit 1 provides a drying heat source for the drying unit 1 to realize the full use of heat energy.
- the flue gas that completes the drying task in the drying unit 1 then enters the second flue gas processing unit 29 and is processed by the second flue gas processing unit 29 It is discharged through the second chimney 21.
- the calcination of calcium carbide slag powder is taken as an example to illustrate that the temperature of the first calcination reaction is about 750°C and the temperature of the second calcination reaction is above 900°C, it should be understood that the system and method of the present invention It is not limited to calcined calcium carbide slag powder, but can also be used for calcining basic zinc carbonate, aluminum hydroxide, etc., but when calcining basic zinc carbonate, aluminum hydroxide, etc., the temperature of the first calcination reaction and the second calcination reaction is based on The calcined powder may be adjusted accordingly.
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Abstract
Description
Claims (9)
- 一种双热源旋流闪速煅烧***,包括依次连接的粉体原料烘干用干燥单元、下料料仓、变频控制的旋转供料器、文丘里供料器、闪速煅烧单元、旋风二次加热物料收集单元,和分别与旋风二次加热物料收集单元连接的物料冷却单元和第一烟气处理单元,其中,还包括热风炉,该热风炉一路连接闪速煅烧单元的高温烟气入口以在闪速煅烧单元内完成第一煅烧反应,另一路连接闪速煅烧单元的物料出口以再次加热物料从而在旋风二次加热物料收集单元内完成第二煅烧反应,并且,文丘里供料器还连接有气力输送单元以将粉体原料以气固混合物的形式送入闪速煅烧单元,物料冷却单元还连接有底部锥斗。A dual heat source cyclone flash calcination system, including a drying unit for drying powder raw materials connected in sequence, a feed silo, a frequency-controlled rotary feeder, a venturi feeder, a flash calcination unit, and a cyclone II The secondary heating material collection unit, and the material cooling unit and the first flue gas processing unit respectively connected to the cyclone secondary heating material collection unit, which also include a hot air furnace, which is connected to the high temperature flue gas inlet of the flash calcination unit all the way In order to complete the first calcination reaction in the flash calcination unit, another way is connected to the material outlet of the flash calcination unit to reheat the material to complete the second calcination reaction in the cyclone secondary heating material collection unit, and the Venturi feeder A pneumatic conveying unit is also connected to feed the powder raw materials into the flash calcination unit in the form of a gas-solid mixture, and the material cooling unit is also connected to a bottom cone funnel.
- 根据权利要求1所述的双热源旋流闪速煅烧***,其特征在于,所述第一煅烧反应为氢氧化钙分解反应,所述第二煅烧反应为碳酸钙分解反应。The dual heat source swirl flash calcination system according to claim 1, wherein the first calcination reaction is a calcium hydroxide decomposition reaction, and the second calcination reaction is a calcium carbonate decomposition reaction.
- 根据权利要求1或2所述的双热源旋流闪速煅烧***,其特征在于,所述闪速煅烧单元具有煅烧反应螺旋管和围绕该煅烧反应螺旋管的高温烟气炉膛,该煅烧反应螺旋管具有与所述文丘里供料器连接的物料入口和所述物料出口,该高温烟气炉膛具有所述高温烟气入口从而使得该煅烧反应螺旋管内的物料能够和高温烟气炉膛内的高温烟气进行间接换热。The dual heat source cyclone flash calcination system according to claim 1 or 2, characterized in that the flash calcination unit has a calcination reaction spiral tube and a high-temperature flue gas furnace surrounding the calcination reaction spiral tube, the calcination reaction spiral The tube has a material inlet and a material outlet connected to the venturi feeder, the high-temperature flue gas furnace has the high-temperature flue gas inlet so that the material in the calcination reaction spiral tube can meet the high temperature in the high-temperature flue gas furnace Flue gas undergoes indirect heat exchange.
- 根据权利要求3所述的双热源旋流闪速煅烧***,其特征在于,所述热风炉的所述另一路具有热风喷口,该热风喷口与所述物料出口设置成方向一致,所述旋风二次加热物料收集单元设置有物料切向入口。The dual heat source cyclone flash calcination system according to claim 3, characterized in that the other path of the hot blast furnace has a hot blast nozzle, the hot blast nozzle and the material outlet are arranged in the same direction, the cyclone two The secondary heating material collection unit is provided with a material tangential inlet.
- 根据权利要求3所述的双热源旋流闪速煅烧***,其特征在于,所述闪速煅烧单元的所述高温烟气炉膛的内壁上设置有折流板结构。The dual heat source swirl flash calcination system according to claim 3, characterized in that a baffle structure is provided on the inner wall of the high temperature flue gas furnace of the flash calcination unit.
- 根据权利要求1或2所述的双热源旋流闪速煅烧***,其特征在于,所述闪速煅烧单元还与所述干燥单元连接以向所述干燥单元提供烘干热源。The dual heat source swirl flash calcination system according to claim 1 or 2, wherein the flash calcination unit is further connected to the drying unit to provide a drying heat source to the drying unit.
- 根据权利要求6所述的双热源旋流闪速煅烧***,其特征在于,所述干燥单元还连接有烟囱。The dual heat source swirl flash calcination system according to claim 6, wherein the drying unit is further connected with a chimney.
- 一种利用根据权利要求1所述的双热源旋流闪速煅烧***进行粉体原料煅烧的双热源旋流闪速煅烧方法,其特征在于包括如下步骤:A dual-heat source cyclone flash calcination method using the dual-heat source cyclone flash calcination system according to claim 1, characterized in that it includes the following steps:1)将未烘干的电石渣粉料送入干燥单元进行干燥以生成电石渣干粉;1) Send the un-dried calcium carbide slag powder to the drying unit for drying to produce calcium carbide slag dry powder;2)电石渣干粉进入下料料仓,并通过变频控制的旋转供料器送入文丘里供料器;2) The dry powder of calcium carbide slag enters the feeding silo, and is fed into the venturi feeder through the rotary feeder controlled by frequency conversion;3)通过气力输送单元向文丘里供料器提供压缩空气作为输送空气将电石渣干粉输送至闪速煅烧单元,通过气力输送的电石渣干粉在闪速煅烧单元内与来自热风炉的高温烟气进行间接换热,进行一次煅烧完成氢氧化钙分解反应并生成气固混合物;3) Compressed air is supplied to the venturi feeder as pneumatic air through the pneumatic conveying unit to convey the calcium carbide slag dry powder to the flash calcination unit. The pneumatic calcium slag dry powder is conveyed in the flash calcining unit and the high-temperature flue gas from the hot air furnace Perform indirect heat exchange, perform calcination once to complete the decomposition reaction of calcium hydroxide and generate gas-solid mixture;4)一次煅烧后的气固混合物离开闪速煅烧单元并与来自热风炉的另一路高温烟气混合加热,进入旋风二次加热物料收集单元进行二次煅烧完成碳酸钙分解反应,同时对二次煅烧后的气固混合物进行气固分离;4) The gas-solid mixture after the primary calcination leaves the flash calcination unit and is mixed and heated with another high-temperature flue gas from the hot air furnace, and enters the cyclone secondary heating material collection unit for secondary calcination to complete the calcium carbonate decomposition reaction. The gas-solid mixture after calcination is subjected to gas-solid separation;5)气固分离后的粉料经物料冷却单元冷却后由底部锥斗收集,同时气固分离后的二次煅烧烟气经收尘后排放。5) The powder material after the gas-solid separation is cooled by the material cooling unit and collected by the bottom cone funnel, and the secondary calcined flue gas after the gas-solid separation is discharged after collecting dust.
- 根据权利要求8所述的双热源旋流闪速煅烧方法,其特征在于,在所述步骤3)中,电石渣干粉以切向形式进入闪速煅烧单元,在闪速煅烧单元内通过输送空气的带动以旋流的方式从由上向下运动,并在700~800℃的温度范围内进行一次煅烧脱去其中氢氧化钙的H2O而生成氧化钙;在所述步骤4)中,二次煅烧在900℃以上进行,脱去物料中碳酸钙的CO2生成氧化钙。The dual heat source cyclone flash calcination method according to claim 8, characterized in that in the step 3), the calcium carbide slag dry powder enters the flash calcination unit in a tangential form, and the air is transported through the flash calcination unit It is driven in a swirling manner from top to bottom, and is calcined once in the temperature range of 700-800°C to remove the H2O of calcium hydroxide to generate calcium oxide; in the step 4), twice The calcination is carried out above 900°C to remove the CO2 of calcium carbonate in the material to produce calcium oxide.
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CN115638656A (en) * | 2022-10-21 | 2023-01-24 | 济源市鲁泰纳米材料有限公司 | Low-energy-consumption integrated flash evaporation roasting system for producing nano zinc oxide |
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CN107324670A (en) * | 2017-07-24 | 2017-11-07 | 辽宁东和新材料股份有限公司 | One kind produces oxide of high activity magnesium apparatus using magnesite tailings |
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CN209386798U (en) * | 2018-12-29 | 2019-09-13 | 江苏中圣园科技股份有限公司 | Double heat source eddy flow flash calcination systems |
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CN115638656A (en) * | 2022-10-21 | 2023-01-24 | 济源市鲁泰纳米材料有限公司 | Low-energy-consumption integrated flash evaporation roasting system for producing nano zinc oxide |
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