WO2020098291A1 - Cage automatic comprehensive inspection industrial line - Google Patents

Cage automatic comprehensive inspection industrial line Download PDF

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Publication number
WO2020098291A1
WO2020098291A1 PCT/CN2019/094338 CN2019094338W WO2020098291A1 WO 2020098291 A1 WO2020098291 A1 WO 2020098291A1 CN 2019094338 W CN2019094338 W CN 2019094338W WO 2020098291 A1 WO2020098291 A1 WO 2020098291A1
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WO
WIPO (PCT)
Prior art keywords
assembly
detection
hole
cage
conveyor belt
Prior art date
Application number
PCT/CN2019/094338
Other languages
French (fr)
Chinese (zh)
Inventor
王飞
潘舜
朱利祥
Original Assignee
浙江杭海汽车配件有限公司
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Application filed by 浙江杭海汽车配件有限公司 filed Critical 浙江杭海汽车配件有限公司
Publication of WO2020098291A1 publication Critical patent/WO2020098291A1/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution

Definitions

  • the invention relates to the technical field of automobile component testing equipment, in particular to an automated comprehensive testing industrial line for cages.
  • the ball cage is also called “constant velocity universal joint” and "retainer". It is an important component in the transmission system of the car. Its function is to transmit the power of the engine from the transmission to the drive wheels to drive the car at high speed.
  • constant velocity universal joints for cars. Among them, the most widely used are ball cage constant velocity joints and tripod constant velocity universal joints. They mainly include sliding sleeves, three-way shafts, transmission shafts, star-shaped The main parts of the sleeve, cage and bell-shaped shell. Because constant velocity universal joints transmit heavy driving torque, with heavy load, high transmission accuracy, large demand, and safety parts, so in the production process, its product quality control is very critical.
  • the inner and outer spherical diameters, labyrinths, center height, window reference height, window aperture and other parameters of the cage cage are important parameters that determine its rotational stiffness and running stability.
  • the existing detection method is to detect through a micrometer or equivalent measuring tool after being clamped by a tooling fixture.
  • the above-mentioned ball cage cage detection method has low measurement efficiency and relies on manual operation for clamping measurement. Due to problems such as measuring tool errors and differences in personnel proficiency, problems such as missed detection, false detection, and inconsistent inspection data are often caused. At the same time, the speciality of this type of measuring tool can only detect one of the parameters. If all the parameters need to be detected, multiple sets of measurement equipment need to be produced and purchased, which increases the production cost of the producer, the labor intensity of the worker is high, and the production efficiency is also low.
  • the purpose of the present invention is to provide a cage automatic comprehensive inspection industrial line, which is used to solve the problems in the prior art, through which various parameters of the cage can be automatically measured and the records can be efficiently recorded , Mark and distinguish the quality of the cage according to the test results and send them out by category.
  • conveyor assembly including a conveyor belt located on the rack horizontally and horizontally from the front to the rear and multiple jacking devices located in the middle of the conveyor belt, the jacking
  • the device includes a lifting cylinder arranged vertically upwards and a conical lifting part located at the top of the piston rod of the lifting cylinder; a feed assembly, which is located at the front end of the conveyor belt, is used for pretreatment Into the cage; correction assembly, the correction assembly is located on the rear side of the feed assembly for adjusting the cage direction; detection assembly, the detection assembly is located on the rear side of the correction assembly, so
  • the detection assembly includes a detection platform horizontally provided above the conveyor belt, and a first through hole and a second through hole are provided on the detection platform spaced back and forth, and a spherical detection device is provided above the first through hole.
  • a window detection device is provided above the second through hole, and the jacking device is coaxially located below the correction assembly, the first through hole, and the second through hole; a sorting assembly, the sorting assembly is connected to The rear end of the conveyor belt is used to sort out the cages of different qualities; the feeding assembly, the correction assembly, the detection assembly and the sorting assembly are provided with laser sensors; and also include an electrical system, the electrical
  • the system includes a microcomputer controller, a display, and a switch assembly.
  • the microcomputer controller electrically connects the conveying assembly, feed assembly, correction assembly, detection assembly, sorting assembly, display, switch assembly, and laser. sensor.
  • the spherical detection device includes two grippers disposed around the axis of the first through hole, the gripper includes a base connected to the detection platform, and movably connected to the base Two parallel chucks of the seat and a clamping detector connected to the chucks.
  • the clamping detectors on each chuck have at least three spaced apart in the vertical direction, and the clamping of two of the chucks on each of the chucks The detectors are facing each other.
  • the window detection device includes a plurality of guide rails fixed and directed to the second through hole, a slider movably connected to the guide rail, and a non-contact detector connected to the front end of the slider, A positioning driver is also connected to the rear side of the slider.
  • a positioning plate fixed to the detection platform is provided horizontally above the second through hole, a positioning cone is fixed below the positioning plate, and the positioning cone is coaxial with the lifting portion .
  • the correction assembly includes a casing penetrating in the conveying direction of the conveyor belt, and an upper part of the casing is provided with an adjustment motor with an adjustment tool and a posture adjuster with a shielding plate in sequence.
  • the front and rear sides of the housing are provided with partition plates respectively, and the partition plates are connected with opening and closing drivers.
  • the feed assembly includes a gantry demagnetizer and a gantry wind knife that are arranged above the conveyor belt.
  • the sorting assembly includes a discharge platform connected to the conveyor belt, a movable discharge baffle is connected to the discharge platform and is separated by the discharge baffle to form a first The discharge area and the second discharge area, the surface of the second discharge area is provided with a drop hole, a third discharge area is provided below the drop hole, and an electric control hinge is also hinged under the drop hole board.
  • a laser marking machine electrically connected to the microcomputer controller is connected to the end of the first discharge area.
  • Each functional assembly of the entire industrial line has a modular design and layout, which has the advantages of clear functions, simple structure, non-interference of each function during work, short detection cycle, and high efficiency;
  • the sensor uses high-precision laser sensor, which has the advantages of fast response speed and high precision;
  • the sorting assembly can distinguish the products of different qualities identified in the previous process through the three discharge areas, which effectively prevents mixing;
  • the laser marking machine marks the qualified products in time, so that the products have real-time traceability
  • Microcomputer controller has powerful functions such as work flow control, size record, defective product alarm, process capability analysis, data storage and so on.
  • FIG. 1 is a schematic diagram of the overall structure of the present invention.
  • FIG. 3 is a schematic cross-sectional view of the spherical detection device of the present invention.
  • FIG. 4 is a three-dimensional schematic diagram of the window detection device of the present invention.
  • FIG. 5 is a schematic cross-sectional view of the window detection device of the present invention.
  • FIG. 6 is a three-dimensional schematic diagram of the sorting assembly of the present invention.
  • the items in the picture are: 1 conveyor belt, 2 jack-up device, 21 jack-up cylinder, 22 jack-up section, 31 gantry demagnetizer, 32 gantry air knife, 41 casing, 42 adjusting tooling, 43 adjusting motor, 44 blocking Plate, 45-position adjuster, 46 partition plate, 47 opening and closing drive, 5 detection platform, 51 first through hole, 52 second through hole, 61 holder, 62 base, 63 chuck, 64 clamping Detector, 71 guide rail, 72 slider, 73 stop detector, 74 positioning driver, 75 positioning plate, 76 positioning cone, 81 discharge platform, 82 discharge baffle, 83 first discharge area, 84 second discharge Material area, 85 third material discharge area, 86 drop hole, 87 electric control flap, 91 laser sensor, 92 display, 93 switch assembly.
  • a cage automated comprehensive inspection industrial line includes a conveyor assembly, a feed assembly, a correction assembly, a detection assembly, a sorting assembly, and an electrical system.
  • the detailed composition is as follows :
  • Conveyor assembly It includes a stand that can be in the form of a bracket or a box. Above the stand are bolts mounted a conveyor belt 1 that is conveyed horizontally from the front end to the rear end and a plurality of jacking devices 2 located in the middle of the conveyor belt 1.
  • the conveyor belt 1 is a commonly used timing belt assembly or tensioning belt assembly.
  • the jacking device 2 includes a jacking cylinder 21 arranged vertically upward and a tapered jacking portion 22 located on the top of the piston rod of the jacking cylinder 21.
  • the conveyor belt 1 in this embodiment includes two parallel left and right units.
  • the jacking device 2 is fixed to the top of the gantry and located on the symmetry plane between the two conveyor belts 1.
  • Feeding assembly the feeding assembly is fixed on the rack and is located at the front end of the conveyor belt 1. It is used to pre-treat the cage to be inspected and output from the pre-production line.
  • the feeding assembly includes a gantry demagnetizer 31 and a gantry wind knife 32 which are straddled above the conveyor belt 1 in this order.
  • the cage sent from the pre-production line is first removed by the gantry demagnetizer 31 to eliminate the magnetism of the cage during production or the raw materials, so as to avoid the magnetic adsorption effect on the measurement of the rear detection device on the one hand, and on the other
  • the absorbed iron filings are easy to clean up after losing magnetism.
  • the demagnetized cage passes through the gantry air knife 32.
  • the gantry air knife 32 is a commonly used air knife in the industry. The air can blow away the oil stains, impurities, iron scraps, etc. that adhere to the cage to avoid affecting the subsequent detection.
  • the correction assembly is located on the rear side of the feed assembly, used to adjust the direction of the cage, because the relative position of the detection device of the rear detection assembly is fixed, it is necessary to adjust the cage to the window of the cage through the correction assembly Towards the preset angular position.
  • the detection assembly is located on the rear side of the correction assembly.
  • the detection assembly includes a detection platform 5 horizontally provided above the conveyor belt 1, and a first through hole 51 and a second through hole 52 are provided on the detection platform 5 spaced back and forth.
  • the detection platform 5 in this embodiment is two front and back horizontal flat plates, and is welded and connected by a pillar and a stand.
  • the first through hole 51 and the second through hole 52 are respectively located on the two flat plates.
  • a spherical detection device is installed above the first through hole 51, which is used to measure the spherical parameters of the cage.
  • a window detection device is installed above the second through hole 52 for measuring window parameters of the holder.
  • the jacking device 2 is located coaxially under the correction assembly, the first through hole 51 and the second through hole 52, that is, the first through hole 51 and the second through hole 52 are located above the middle of the conveyor belt 1, and the jacking device is in operation 2 Lift up the holder conveyed on the conveyor belt 1 to the two detection devices for detection.
  • Sorting assembly the sorting assembly is connected to the rear end of the conveyor belt 1 for sorting out the different quality cages.
  • a laser sensor 91 is installed at the feed assembly, correction assembly, detection assembly and sorting assembly.
  • the laser sensor 91 can determine the position of the cage and the orientation of the window through its detection, which can provide different corrections, Start / end judgment of detection and discharge sorting actions.
  • the electrical system includes a microcomputer controller, a display 92, and a switch assembly 93.
  • the microcomputer controller is electrically connected to the transport assembly, feed assembly, correction assembly, inspection assembly, sorting assembly, display 92,
  • the switch assembly 93 and laser sensor 91, the control and action of this industrial line are automatically controlled by the microcomputer controller, and the operator can observe the detection value of the cage and the operating parameters of the industrial line in real time through the display 92 and can pass
  • the switch assembly 93 realizes the control and regulation of the industrial line.
  • the correction assembly includes an inner space penetrating along the conveying direction of the conveyor belt 1 and opening at both ends to facilitate the passage of the conveyor belt 1 and the holder.
  • an adjustment motor 43 with an adjustment tool 42 and a posture adjuster 45 with a shielding plate 44 are bolted or welded in sequence.
  • the adjusting tool 42 is a disk type, and its lower surface is machined with a shape that fits with the top structure of the cage.
  • the shape can be covered with a wear-resistant plastic protective layer to avoid damage to the cage.
  • the posture adjuster 45 is a corner cylinder.
  • the front and rear sides of the housing 41 are respectively installed with a plate-shaped partition plate 46, and one side of the partition plate 46 is connected with an opening and closing driver 47 fixed on the stand by a bracket. It is 90 °, and the laser sensor 91 is preferably installed at the opening and closing drive 47 to better automatically judge the entrance and exit of the cage.
  • two laser sensors 91 are installed at the correction assembly.
  • the laser sensors 91 are horizontally projected centroids around the adjusting tool 42 on the projection plane at a fixed angle Set for the center of the circle.
  • the cage is transported into the correction assembly after being cleaned by the feed assembly.
  • the partition plate 46 is positioned laterally above the conveyor belt 1 to block the laser from the opening and closing drive 47 on the front side, blocking the cage from moving backwards.
  • the sensor 91 detects the holder, it turns and turns the partition plate 46 to open to release the blocking of the holder.
  • the cage follows the conveyor belt 1 down to stop in contact with the shielding plate 44.
  • the cage is between the lower lifting device 2 and the upper adjustment tool 42, and the lifting cylinder 21 of the lifting device 2 will lift
  • the lifting portion 22 rises upward and lifts the cage upward through its cone angle.
  • the cone angle also has the functions of self-centering and maintaining the level of the cage.
  • the adjustment motor 43 works to drive the adjustment tool 42 to rotate and finally drive the holder to rotate to adjust its window orientation.
  • the position of the window orientation is controlled by the above two laser sensors 91
  • the judgment is realized and the start and stop of the regulating motor 43 is controlled by the microcomputer controller.
  • the jacking device 2 is lowered to return the cage to the conveyor belt 1, and the shutter 44 is rotated under the control of the posture adjuster 45 to move the cage downstream to the partition plate 46 on the rear side of the housing 41 Block waiting to enter the downstream inspection assembly.
  • the spherical detection device includes two holders 61 disposed around the axis of the first through hole 51.
  • the gripper 61 includes a base 62 connected to an upwardly extending vertical plate on the detection platform 5 through a cylinder bolt, two parallel chucks 63 movably connected to the base 62 through a cylinder guide rail, and connected to the adjusting screw
  • the clamping detector 64 on the chuck 63.
  • a lateral limiting plate may be further provided for further limiting the position of the holder to ensure the detection accuracy.
  • three clamping detectors 64 on each chuck 63 are vertically spaced and installed by adjusting bolts.
  • the adjusting bolts make the clamping detectors 64 adjustable according to requirements to adapt to different sizes
  • the clamping detectors 64 of the two chucks 63 on each holder 61 are arranged to face each other.
  • the grip detector 64 in this embodiment is an electromagnetic detector.
  • the lower lifting device 2 lifts the cage upward through the first through hole 51 and enters the spherical detection device below.
  • the holder 61 can be adjusted by the cylinder and then descend downward until each pair of chucks is held.
  • the inner and outer sides of the side wall surface of the frame, and then the parameters of the height of the upper and lower sides of the cage are measured by the clamping action of the cylinder against the wall surface of the cage.
  • a standard part is generally tested to calibrate the zero point of each parameter, so as to determine the qualification of the workpiece according to the difference between the workpiece produced subsequently and the zero point of the standard part.
  • the clamping detector 64 measures the parameters of the changes in the magnetic flux and current caused by the displacement in the electromagnetic coil after the end detection head stops against the measurement surface, and has the advantages of high measurement accuracy and no wear of itself. After the measurement is completed, the jacking device 2 lowers the cage back onto the conveyor belt 1 and transports it backward.
  • the window detection device includes six guide rails 71 fixed on the surface of the detection platform 5 and directed to the second through holes 52 corresponding to the six windows on the holder, and movably connected to the guide rails Slider 72 of 71, abutment detector 73 connected to the front end of the slider 72, a positioning driver 74 is also connected to the rear side of the slider 72, the positioning driver 74 is a servo motor that is horizontal and bolted to the detection platform 5
  • the action of driving the slider 72 is realized by a screw nut pair or a screw nut pair, wherein the nut may be welded to the slider 72.
  • a positioning plate 75 fixed to the detection platform 5 is connected above the second through hole 52 horizontally through an upright column, and a positioning cone 76 is fixedly fixed below the positioning plate 75 by screws, and the positioning cone 76 is coaxial with the jack 22.
  • the jacking device 2 lifts the cage upward through the second through hole 52 as in the previous spherical inspection step until it stops against the positioning cone 76 to achieve stable positioning, after which the positioning driver 74 moves the slider 72 toward
  • the contact detector 73 is an electronic, electromagnetic or contact detector that can move up and down or left and right, and measures its parameters by stopping the edges of the window.
  • the above-mentioned spherical detection device and window detection device can be interchanged back and forth or selected separately under different requirements.
  • the laser sensor 91 in the detection assembly is disposed on the side of the conveyor belt 1 and the detection platform 5 corresponding to the vertical plane where the first through hole 51 and the second through hole 52 are located, and is used to detect and determine the position of the holder Correspondingly, the microcomputer controller starts the lifting device 2 and the corresponding detector.
  • the sorting assembly includes a discharge platform 81 connected to the conveyor belt 1, and the left and right edges of the sorting assembly may preferentially have protruding baffles to prevent the holder from falling off the discharge platform 81.
  • the front end of the discharge platform 81 is connected to the tail of the conveyor belt 1, and a discharge baffle 82 that can swing left and right through a corner cylinder is connected to the discharge baffle 82 to form a first discharge area 83 and a second discharge Zone 84, the surface of the second discharge area 84 is machined with a drop hole 86, a plate-shaped third discharge area 85 is installed below the drop hole 86, and a motor or a corner cylinder is hinged under the drop hole 86 Electronically controlled flap 87.
  • the parameters of each cage will be transferred from the detector to the microcomputer controller and compared with the preset values. After the comparison, the cage can be classified as qualified products and can be passed.
  • the microcomputer controller controls the swing of the discharge baffle 82 through its classification judgment on the parameters of the cage, and guides it differently through its isolation effect.
  • the first discharge area 83 is preferably a discharge area for qualified products
  • the second discharge area 84 is a discharge area for reworked products
  • the third discharge area 85 is a discharge area for unqualified products. Area.
  • the electronically controlled flap 87 is controlled to open, so that the unqualified product falls onto the third discharge region 85.
  • An external conveyor belt or container can be connected to the rear side of each discharge area to carry out the classified collection of the holder.
  • the three discharge areas in this embodiment are inclined downwards from the discharge platform 81 in the outward direction, so that the holder can naturally slide down onto the rear side by gravity.
  • a laser marking machine (not shown in the drawings) electrically connected to a microcomputer controller is connected to the end of the first discharge area 83.
  • the laser marking machine can be a marking machine commonly used in the industry. After the qualified product holder on the first discharge area 83 falls on it, it can be marked on the holder through the assignment of the microcomputer controller to form the corresponding code. So that the qualified cage has traceability in data. After leaving the laser marking machine, the holder can enter the packaging link of other subsequent devices for packaging.

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  • Length Measuring Devices By Optical Means (AREA)
  • Control Of Conveyors (AREA)

Abstract

Provided is a cage automatic comprehensive inspection industrial line, comprising: a conveying assembly, and a material input assembly, correction assembly, detection assembly, sorting assembly, and electrical system arranged in sequence from upstream to downstream on the conveying assembly; laser sensors (91) are disposed at the material input assembly, correction assembly, detection assembly, and sorting assembly; the electrical system comprises a microcomputer controller, a display (92), and a switch assembly (93); the microcomputer controller is electrically connected to the conveying assembly, the material input assembly, the correction assembly, the detection assembly, the sorting assembly, the display (92), the switch assembly (93), and the laser sensors (91).

Description

一种保持架自动化综合检测工业线Cage automatic comprehensive detection industrial line 技术领域Technical field
本发明涉及汽车零部件检测设备技术领域，尤其涉及一种保持架自动化综合检测工业线。The invention relates to the technical field of automobile component testing equipment, in particular to an automated comprehensive testing industrial line for cages.
背景技术Background technique
球笼也叫做“等速万向节”、“保持架”，是轿车传动***中的重要部件，其作用是将发动机的动力从变速器传递到驱动轮，驱动轿车高速行驶。用于轿车的等速万向节类型很多，其中应用最多的是球笼式等速万向节和三角架式等速万向节，它主要有滑套、三向轴、传动轴、星形套、保持架、钟形壳主要零件组成。由于等速万向节传递繁重的驱动力矩，随受负荷重，传动精度高，需求量很大，又是安全件，所因此在生产过程中，其产品质量把控非常关键。The ball cage is also called "constant velocity universal joint" and "retainer". It is an important component in the transmission system of the car. Its function is to transmit the power of the engine from the transmission to the drive wheels to drive the car at high speed. There are many types of constant velocity universal joints for cars. Among them, the most widely used are ball cage constant velocity joints and tripod constant velocity universal joints. They mainly include sliding sleeves, three-way shafts, transmission shafts, star-shaped The main parts of the sleeve, cage and bell-shaped shell. Because constant velocity universal joints transmit heavy driving torque, with heavy load, high transmission accuracy, large demand, and safety parts, so in the production process, its product quality control is very critical.
其中，球笼保持架的内外球面直径、曲径、中心高、窗口基准高、窗口孔径等参数是决定其转动刚度和运行稳定性的重要参数。一般现有的检测方式为通过工装夹具装夹后再通过千分尺或等效的量具进行检测。Among them, the inner and outer spherical diameters, labyrinths, center height, window reference height, window aperture and other parameters of the cage cage are important parameters that determine its rotational stiffness and running stability. Generally, the existing detection method is to detect through a micrometer or equivalent measuring tool after being clamped by a tooling fixture.
技术问题technical problem
上述球笼保持架的检测方式其测量效率较低，依赖人工操作进行装夹测量，由于存在量具误差，人员熟练度差异等问题，经常造成漏检、误检、检验数据不一致等问题。同时这类量具的专门性只能检测各个参数中的一个，若需要检测全部参数则需要生产购置多套测量设备，增加了生产者的生产成本、工人劳动强度高、生产效率也较低。The above-mentioned ball cage cage detection method has low measurement efficiency and relies on manual operation for clamping measurement. Due to problems such as measuring tool errors and differences in personnel proficiency, problems such as missed detection, false detection, and inconsistent inspection data are often caused. At the same time, the speciality of this type of measuring tool can only detect one of the parameters. If all the parameters need to be detected, multiple sets of measurement equipment need to be produced and purchased, which increases the production cost of the producer, the labor intensity of the worker is high, and the production efficiency is also low.
技术解决方案Technical solution
本发明的目的在于提供一种保持架自动化综合检测工业线，用于解决现有技术中存在的问题，通过该工业线可以自动地进行保持架的各种参数的测量，同时可有效地进行记录、标识并根据检测结果区分保持架质量并分类送出。The purpose of the present invention is to provide a cage automatic comprehensive inspection industrial line, which is used to solve the problems in the prior art, through which various parameters of the cage can be automatically measured and the records can be efficiently recorded , Mark and distinguish the quality of the cage according to the test results and send them out by category.
为实现发明目的，本发明采用了如下技术方案： To achieve the purpose of the invention, the present invention adopts the following technical solutions:
保持架自动化综合检测工业线，包括以下组件：输送总成，包括位于台架上横向水平由前端向后端输送的输送带和位于所述输送带中部的多个顶升装置，所述顶升装置包括竖直向上设置的顶升气缸和位于所述顶升气缸的活塞杆顶部的锥形顶升部；入料总成，所述入料总成位于所述输送带前端，用于预处理进入的保持架；矫正总成，所述矫正总成位于所述入料总成后侧，用于调整保持架方向；检测总成，所述检测总成位于所述矫正总成后侧，所述检测总成包括水平设于所述输送带上方的检测平台，所述检测平台上前后间隔开设有第一通孔和第二通孔，所述第一通孔上方设有球面检测装置，所述第二通孔上方设有窗口检测装置，所述顶升装置同轴位于所述矫正总成、第一通孔和第二通孔下方；分拣总成，所述分拣总成连接于所述输送带后端用于分类送出不同质量的保持架；所述入料总成、矫正总成、检测总成和分拣总成处设有激光感应器；还包括电气***，所述电气***包括微机控制器、显示器、开关总成，所述微机控制器电连接所述输送总成、入料总成、矫正总成、检测总成、分拣总成、显示器、开关总成和激光感应器。Cage automation and comprehensive inspection industrial line, including the following components: conveyor assembly, including a conveyor belt located on the rack horizontally and horizontally from the front to the rear and multiple jacking devices located in the middle of the conveyor belt, the jacking The device includes a lifting cylinder arranged vertically upwards and a conical lifting part located at the top of the piston rod of the lifting cylinder; a feed assembly, which is located at the front end of the conveyor belt, is used for pretreatment Into the cage; correction assembly, the correction assembly is located on the rear side of the feed assembly for adjusting the cage direction; detection assembly, the detection assembly is located on the rear side of the correction assembly, so The detection assembly includes a detection platform horizontally provided above the conveyor belt, and a first through hole and a second through hole are provided on the detection platform spaced back and forth, and a spherical detection device is provided above the first through hole. A window detection device is provided above the second through hole, and the jacking device is coaxially located below the correction assembly, the first through hole, and the second through hole; a sorting assembly, the sorting assembly is connected to The rear end of the conveyor belt is used to sort out the cages of different qualities; the feeding assembly, the correction assembly, the detection assembly and the sorting assembly are provided with laser sensors; and also include an electrical system, the electrical The system includes a microcomputer controller, a display, and a switch assembly. The microcomputer controller electrically connects the conveying assembly, feed assembly, correction assembly, detection assembly, sorting assembly, display, switch assembly, and laser. sensor.
作为本发明的优选，所述球面检测装置包括围绕所述第一通孔轴线设置的两个夹持器，所述夹持器包括连接所述检测平台的基座、可动连接于所述基座的两个平行的夹头和连接于所述夹头上的夹持检测器。As a preferred aspect of the present invention, the spherical detection device includes two grippers disposed around the axis of the first through hole, the gripper includes a base connected to the detection platform, and movably connected to the base Two parallel chucks of the seat and a clamping detector connected to the chucks.
作为本发明的优选，每一夹头上的所述夹持检测器具有竖直方向上间隔设置的至少三个，每一所述夹持器上的两个所述夹头的所述夹持检测器相向设置。As a preferred aspect of the present invention, the clamping detectors on each chuck have at least three spaced apart in the vertical direction, and the clamping of two of the chucks on each of the chucks The detectors are facing each other.
作为本发明的优选，所述窗口检测装置包括固定并指向所述第二通孔的多根导轨、可动连接于所述导轨的滑块、连接于所述滑块前端的止抵检测器，所述滑块后侧还连接有定位驱动器。As a preferred aspect of the present invention, the window detection device includes a plurality of guide rails fixed and directed to the second through hole, a slider movably connected to the guide rail, and a non-contact detector connected to the front end of the slider, A positioning driver is also connected to the rear side of the slider.
作为本发明的优选，所述第二通孔上方水平设有固接于所述检测平台的定位板，所述定位板下方固接有定位锥，所述定位锥与所述顶升部同轴。As a preferred aspect of the present invention, a positioning plate fixed to the detection platform is provided horizontally above the second through hole, a positioning cone is fixed below the positioning plate, and the positioning cone is coaxial with the lifting portion .
作为本发明的优选，所述矫正总成包括沿所述输送带输送方向贯通的壳体，所述壳体内上部依次设有带有调节工装的调节电机和带有遮挡板的位姿调节器。As a preferred aspect of the present invention, the correction assembly includes a casing penetrating in the conveying direction of the conveyor belt, and an upper part of the casing is provided with an adjustment motor with an adjustment tool and a posture adjuster with a shielding plate in sequence.
作为本发明的优选，所述壳体前后侧分别设有隔料板，所述隔料板连接有开合驱动器。As a preferred aspect of the present invention, the front and rear sides of the housing are provided with partition plates respectively, and the partition plates are connected with opening and closing drivers.
作为本发明的优选，所述入料总成包括跨设于所述输送带上方的龙门退磁机和龙门风刀。As a preferred aspect of the present invention, the feed assembly includes a gantry demagnetizer and a gantry wind knife that are arranged above the conveyor belt.
作为本发明的优选，所述分拣总成包括连接所述输送带的出料平台，所述出料平台上连接有可动的出料挡板并由所述出料挡板隔离形成第一出料区和第二出料区，所述第二出料区表面设有落件孔，所述落件孔下方设有第三出料区，所述落件孔下方还铰接有电控翻板。As a preferred aspect of the present invention, the sorting assembly includes a discharge platform connected to the conveyor belt, a movable discharge baffle is connected to the discharge platform and is separated by the discharge baffle to form a first The discharge area and the second discharge area, the surface of the second discharge area is provided with a drop hole, a third discharge area is provided below the drop hole, and an electric control hinge is also hinged under the drop hole board.
作为本发明的优选，所述第一出料区末端连接有电连接所述微机控制器的激光打标机。As a preferred aspect of the present invention, a laser marking machine electrically connected to the microcomputer controller is connected to the end of the first discharge area.
有益效果Beneficial effect
1）整条工业线的各个功能总成呈模块化设计与布局，具有功能明确，结构简单，工作时各功能互不干涉，检测节拍短，效率高的优点；1) Each functional assembly of the entire industrial line has a modular design and layout, which has the advantages of clear functions, simple structure, non-interference of each function during work, short detection cycle, and high efficiency;
2）传感器选用高精度激光传感器，具有反应速度快，精度高的优点；2) The sensor uses high-precision laser sensor, which has the advantages of fast response speed and high precision;
3）整条工业线***集成度高，一次能够测量全部的控制要素，而节拍不变，节约了大量的人员成本；3) The entire industrial line system is highly integrated and can measure all the control elements at one time without changing the beat, saving a lot of personnel costs;
4）分拣总成处通过三个出料区能够区别前序工序识别的不同质量的产品，有效的防止了混料；4) The sorting assembly can distinguish the products of different qualities identified in the previous process through the three discharge areas, which effectively prevents mixing;
5）激光打标机对合格产品及时的标识，使产品具有实时可追溯性；5) The laser marking machine marks the qualified products in time, so that the products have real-time traceability;
6）对人员的量具使用熟练度无依赖性，杜绝了漏检、误检、错检等风险；6) There is no dependence on the proficiency of staff's measuring tools, and the risks of missed detection, misdetection, and misdetection are eliminated;
7）微机控制器具有工作流程控制、尺寸记录、不良品报警、过程能力分析、数据存储等强大功能。7) Microcomputer controller has powerful functions such as work flow control, size record, defective product alarm, process capability analysis, data storage and so on.
附图说明BRIEF DESCRIPTION
图1为本发明的整体结构示意图；1 is a schematic diagram of the overall structure of the present invention;
图2为本发明矫正总成处的截面示意图；2 is a schematic cross-sectional view of the correction assembly of the present invention;
图3为本发明球面检测装置处的截面示意图；3 is a schematic cross-sectional view of the spherical detection device of the present invention;
图4为本发明窗口检测装置处的三维示意图；4 is a three-dimensional schematic diagram of the window detection device of the present invention;
图5为本发明窗口检测装置处的截面示意图；5 is a schematic cross-sectional view of the window detection device of the present invention;
图6为本发明分拣总成处的三维示意图；6 is a three-dimensional schematic diagram of the sorting assembly of the present invention;
图中各项分别为：1输送带，2顶升装置，21顶升气缸，22顶升部，31龙门退磁机，32龙门风刀，41壳体，42调节工装，43调节电机，44遮挡板，45位姿调节器，46隔料板，47开合驱动器，5检测平台，51第一通孔，52第二通孔，61夹持器，62基座，63夹头，64夹持检测器，71导轨，72滑块，73止抵检测器，74定位驱动器，75定位板，76定位锥，81出料平台，82出料挡板，83第一出料区，84第二出料区，85第三出料区，86落件孔，87电控翻板，91激光感应器，92显示器，93开关总成。The items in the picture are: 1 conveyor belt, 2 jack-up device, 21 jack-up cylinder, 22 jack-up section, 31 gantry demagnetizer, 32 gantry air knife, 41 casing, 42 adjusting tooling, 43 adjusting motor, 44 blocking Plate, 45-position adjuster, 46 partition plate, 47 opening and closing drive, 5 detection platform, 51 first through hole, 52 second through hole, 61 holder, 62 base, 63 chuck, 64 clamping Detector, 71 guide rail, 72 slider, 73 stop detector, 74 positioning driver, 75 positioning plate, 76 positioning cone, 81 discharge platform, 82 discharge baffle, 83 first discharge area, 84 second discharge Material area, 85 third material discharge area, 86 drop hole, 87 electric control flap, 91 laser sensor, 92 display, 93 switch assembly.
本发明的最佳实施方式Best Mode of the Invention
以下结合附图对本发明进行详细描述：The present invention is described in detail below in conjunction with the drawings:
如图1、3、5所示的一种保持架自动化综合检测工业线，包括输送总成、入料总成、矫正总成、检测总成、分拣总成和电气***，其详细组成如下：As shown in Figures 1, 3, and 5, a cage automated comprehensive inspection industrial line includes a conveyor assembly, a feed assembly, a correction assembly, a detection assembly, a sorting assembly, and an electrical system. The detailed composition is as follows :
输送总成：其包括一个可以为支架或箱体形式的台架，台架上方螺栓安装有横向水平由前端向后端输送的输送带1和位于输送带1中部的多个顶升装置2。输送带1即为常用的同步带组件或张紧带组件。顶升装置2包括竖直向上设置的顶升气缸21和位于顶升气缸21的活塞杆顶部的锥形顶升部22。本实施例中的输送带1包括左右平行设置的两根，顶升装置2固接于台架的顶部并位于两根输送带1间的对称面上。Conveyor assembly: It includes a stand that can be in the form of a bracket or a box. Above the stand are bolts mounted a conveyor belt 1 that is conveyed horizontally from the front end to the rear end and a plurality of jacking devices 2 located in the middle of the conveyor belt 1. The conveyor belt 1 is a commonly used timing belt assembly or tensioning belt assembly. The jacking device 2 includes a jacking cylinder 21 arranged vertically upward and a tapered jacking portion 22 located on the top of the piston rod of the jacking cylinder 21. The conveyor belt 1 in this embodiment includes two parallel left and right units. The jacking device 2 is fixed to the top of the gantry and located on the symmetry plane between the two conveyor belts 1.
入料总成：入料总成固接在台架上，位于输送带1前端，用于预处理进入的从前置生产线上产出的待检测的保持架。入料总成包括依次跨设于输送带1上方的龙门退磁机31和龙门风刀32。从前置生产线上送来的保持架首先通过龙门退磁机31消除保持架在生产中或原料带有的磁性，从而一方面避免磁性吸附作用影响后方的检测装置的测量，另一方面使得其上吸附的铁屑在失去磁性后便于清理。退磁后的保持架通过龙门风刀32，龙门风刀32为工业常用的风刀，通过其送风可以吹走保持架上粘附的油污、杂质、铁屑等从而避免影响后续的检测。Feeding assembly: the feeding assembly is fixed on the rack and is located at the front end of the conveyor belt 1. It is used to pre-treat the cage to be inspected and output from the pre-production line. The feeding assembly includes a gantry demagnetizer 31 and a gantry wind knife 32 which are straddled above the conveyor belt 1 in this order. The cage sent from the pre-production line is first removed by the gantry demagnetizer 31 to eliminate the magnetism of the cage during production or the raw materials, so as to avoid the magnetic adsorption effect on the measurement of the rear detection device on the one hand, and on the other The absorbed iron filings are easy to clean up after losing magnetism. The demagnetized cage passes through the gantry air knife 32. The gantry air knife 32 is a commonly used air knife in the industry. The air can blow away the oil stains, impurities, iron scraps, etc. that adhere to the cage to avoid affecting the subsequent detection.
矫正总成，矫正总成位于入料总成后侧，用于调整保持架方向，因为后侧检测总成的检测装置相对位置固定，故需要通过矫正总成将保持架调节至保持架的窗口朝向预设的角度位置。Correction assembly, the correction assembly is located on the rear side of the feed assembly, used to adjust the direction of the cage, because the relative position of the detection device of the rear detection assembly is fixed, it is necessary to adjust the cage to the window of the cage through the correction assembly Towards the preset angular position.
检测总成，检测总成位于矫正总成后侧，检测总成包括水平设于输送带1上方的检测平台5，检测平台5上前后间隔开设有第一通孔51和第二通孔52。本实施例中的检测平台5为两块前后水平的平板，并通过支柱和台架焊接连接。第一通孔51和第二通孔52分别位于两块平板上。第一通孔51上方安装有球面检测装置，其用于测量保持架的球面参数。第二通孔52上方安装有窗口检测装置，其用于测量保持架的窗口参数。顶升装置2同轴位于矫正总成、第一通孔51和第二通孔52下方，即第一通孔51和第二通孔52位于输送带1的中部上方，在工作时顶升装置2将输送带1上输送的保持架向上顶起至两个检测装置进行检测。The detection assembly is located on the rear side of the correction assembly. The detection assembly includes a detection platform 5 horizontally provided above the conveyor belt 1, and a first through hole 51 and a second through hole 52 are provided on the detection platform 5 spaced back and forth. The detection platform 5 in this embodiment is two front and back horizontal flat plates, and is welded and connected by a pillar and a stand. The first through hole 51 and the second through hole 52 are respectively located on the two flat plates. A spherical detection device is installed above the first through hole 51, which is used to measure the spherical parameters of the cage. A window detection device is installed above the second through hole 52 for measuring window parameters of the holder. The jacking device 2 is located coaxially under the correction assembly, the first through hole 51 and the second through hole 52, that is, the first through hole 51 and the second through hole 52 are located above the middle of the conveyor belt 1, and the jacking device is in operation 2 Lift up the holder conveyed on the conveyor belt 1 to the two detection devices for detection.
本实施例中优选在矫正总成和检测总成的外侧安装有防尘罩，从而避免灰尘影响检测结果。In this embodiment, it is preferable to install a dust cover outside the correction assembly and the detection assembly, so as to prevent dust from affecting the detection result.
分拣总成，分拣总成连接于输送带1后端用于分类送出不同质量的保持架。Sorting assembly, the sorting assembly is connected to the rear end of the conveyor belt 1 for sorting out the different quality cages.
入料总成、矫正总成、检测总成和分拣总成处安装有激光感应器91，激光感应器91通过其检测实现对保持架位置、窗口朝向的判断，从而可提供对不同矫正、检测、出料分拣动作的启动/结束判断。A laser sensor 91 is installed at the feed assembly, correction assembly, detection assembly and sorting assembly. The laser sensor 91 can determine the position of the cage and the orientation of the window through its detection, which can provide different corrections, Start / end judgment of detection and discharge sorting actions.
还包括电气***，电气***包括微机控制器、显示器92、开关总成93，微机控制器电连接输送总成、入料总成、矫正总成、检测总成、分拣总成、显示器92、开关总成93和激光感应器91，本工业线的控制及动作通过微机控制器实现自动化地控制，同时操作人员可以通过显示器92实时观察对保持架的检测数值和工业线的运行参数并可通过开关总成93实现对工业线的控制调节。It also includes an electrical system. The electrical system includes a microcomputer controller, a display 92, and a switch assembly 93. The microcomputer controller is electrically connected to the transport assembly, feed assembly, correction assembly, inspection assembly, sorting assembly, display 92, The switch assembly 93 and laser sensor 91, the control and action of this industrial line are automatically controlled by the microcomputer controller, and the operator can observe the detection value of the cage and the operating parameters of the industrial line in real time through the display 92 and can pass The switch assembly 93 realizes the control and regulation of the industrial line.
请再参考图2，本实施例中，矫正总成包括沿输送带1输送方向贯通的内空且两端开口以便于输送带1和保持架通过的矩形壳体41，壳体41内上部沿输送带1输送方向依次螺栓或焊接安装带有调节工装42的调节电机43和带有遮挡板44的位姿调节器45。调节工装42为盘型，其下表面机加工有和保持架顶部结构相嵌合的形状，优选可以在该形状上覆盖耐磨的塑料保护层避免其损坏保持架。位姿调节器45为转角气缸。壳体41前后侧分别安装有平板形状的隔料板46，隔料板46一侧连接有通过支架固接在台架上的开合驱动器47，开合驱动器47为转角气缸，其工作转角优选为90°，开合驱动器47处最好安装有激光感应器91从而更好地自动化判断保持架的进出。Please refer to FIG. 2 again. In this embodiment, the correction assembly includes an inner space penetrating along the conveying direction of the conveyor belt 1 and opening at both ends to facilitate the passage of the conveyor belt 1 and the holder. In the conveying direction of the conveyor belt 1, an adjustment motor 43 with an adjustment tool 42 and a posture adjuster 45 with a shielding plate 44 are bolted or welded in sequence. The adjusting tool 42 is a disk type, and its lower surface is machined with a shape that fits with the top structure of the cage. Preferably, the shape can be covered with a wear-resistant plastic protective layer to avoid damage to the cage. The posture adjuster 45 is a corner cylinder. The front and rear sides of the housing 41 are respectively installed with a plate-shaped partition plate 46, and one side of the partition plate 46 is connected with an opening and closing driver 47 fixed on the stand by a bracket. It is 90 °, and the laser sensor 91 is preferably installed at the opening and closing drive 47 to better automatically judge the entrance and exit of the cage.
同时本实施例中，在矫正总成处安装有两个激光感应器91（未全部示出），激光感应器91呈水平上的以定夹角绕调节工装42在投影平面上的投影形心为圆心周向设置。At the same time, in this embodiment, two laser sensors 91 (not all shown) are installed at the correction assembly. The laser sensors 91 are horizontally projected centroids around the adjusting tool 42 on the projection plane at a fixed angle Set for the center of the circle.
保持架在通过入料总成清理后输送进入矫正总成处，此时的隔料板46呈横向位于输送带1上方遮挡保持架不可向后移动，位于前侧的开合驱动器47处的激光感应器91检测到保持架后转动将隔料板46转动打开解除对保持架的遮挡。此后保持架随输送带1 向下至与遮挡板44接触停下，此时的保持架处于下方的顶升装置2和上方的调节工装42之间，顶升装置2的顶升气缸21将顶升部22向上升起并通过其锥角将保持架向上顶起，其锥角还具有自定心以及维持保持架水平的功能。顶起的保持架顶部升起后和调节工装42止抵，调节电机43即工作带动调节工装42转动并最终带动保持架转动调节其窗口朝向，窗口朝向的位置由上述的两个激光感应器91实现判断并通过微机控制器控制调节电机43的启停。定位完成后顶升装置2降下使保持架回到输送带1上，遮挡板44在位姿调节器45的控制下转动使保持架向下游移动至壳体41后侧的隔料板46处受阻挡等待进入下游检测总成。The cage is transported into the correction assembly after being cleaned by the feed assembly. At this time, the partition plate 46 is positioned laterally above the conveyor belt 1 to block the laser from the opening and closing drive 47 on the front side, blocking the cage from moving backwards. After the sensor 91 detects the holder, it turns and turns the partition plate 46 to open to release the blocking of the holder. After that, the cage follows the conveyor belt 1 down to stop in contact with the shielding plate 44. At this time, the cage is between the lower lifting device 2 and the upper adjustment tool 42, and the lifting cylinder 21 of the lifting device 2 will lift The lifting portion 22 rises upward and lifts the cage upward through its cone angle. The cone angle also has the functions of self-centering and maintaining the level of the cage. After the top of the raised cage is raised and the adjustment tool 42 stops, the adjustment motor 43 works to drive the adjustment tool 42 to rotate and finally drive the holder to rotate to adjust its window orientation. The position of the window orientation is controlled by the above two laser sensors 91 The judgment is realized and the start and stop of the regulating motor 43 is controlled by the microcomputer controller. After the positioning is completed, the jacking device 2 is lowered to return the cage to the conveyor belt 1, and the shutter 44 is rotated under the control of the posture adjuster 45 to move the cage downstream to the partition plate 46 on the rear side of the housing 41 Block waiting to enter the downstream inspection assembly.
请再参考图3，本实施例中，球面检测装置包括围绕第一通孔51轴线设置的两个夹持器61。夹持器61包括通过气缸螺栓连接在位于检测平台5上向上延伸的立板上的基座62、通过气缸导轨可动连接于基座62的两个平行的夹头63和通过调节螺钉连接于夹头63上的夹持检测器64。在两个夹持器中间61、顶升装置2的上方还可优选设置有横向的限位板用于进一步限位保持架的位置保证检测精度。Please refer to FIG. 3 again. In this embodiment, the spherical detection device includes two holders 61 disposed around the axis of the first through hole 51. The gripper 61 includes a base 62 connected to an upwardly extending vertical plate on the detection platform 5 through a cylinder bolt, two parallel chucks 63 movably connected to the base 62 through a cylinder guide rail, and connected to the adjusting screw The clamping detector 64 on the chuck 63. In the middle of the two grippers 61 and above the lifting device 2, a lateral limiting plate may be further provided for further limiting the position of the holder to ensure the detection accuracy.
本实施例中，每一夹头63上的夹持检测器64具有竖直方向上间隔并通过调节螺栓安装的三个，调节螺栓使得其夹持检测器64可根据需求进行调节以适应不同大小的保持架，每一夹持器61上的两个夹头63的夹持检测器64相向设置。In this embodiment, three clamping detectors 64 on each chuck 63 are vertically spaced and installed by adjusting bolts. The adjusting bolts make the clamping detectors 64 adjustable according to requirements to adapt to different sizes For each holder 61, the clamping detectors 64 of the two chucks 63 on each holder 61 are arranged to face each other.
本实施例中的夹持检测器64为电磁检测器。在工作时，下方的顶升装置2将保持架向上顶起通过第一通孔51进入球面检测装置下方，夹持器61可以通过气缸进行位置调节后向下降下至每一对夹头位于保持架一侧壁面的内外，并在之后通过气缸的夹紧作用止抵在保持架壁面测得保持架上中下高度的参数。在检测保持架前一般先检测一个标准件标定各参数的零点，从而根据后续生产出来的工件与该标准件零点之间的差值范围确定工件的合格程度。夹持检测器64通过其端部检测头止抵测量表面后在电磁线圈中的位移造成的磁通量及电流的变化测定参数，具有测量精度高、自身不会磨损等优点。测量完成后顶升装置2将保持架放下回到输送带1上向后输送。The grip detector 64 in this embodiment is an electromagnetic detector. In operation, the lower lifting device 2 lifts the cage upward through the first through hole 51 and enters the spherical detection device below. The holder 61 can be adjusted by the cylinder and then descend downward until each pair of chucks is held. The inner and outer sides of the side wall surface of the frame, and then the parameters of the height of the upper and lower sides of the cage are measured by the clamping action of the cylinder against the wall surface of the cage. Before testing the cage, a standard part is generally tested to calibrate the zero point of each parameter, so as to determine the qualification of the workpiece according to the difference between the workpiece produced subsequently and the zero point of the standard part. The clamping detector 64 measures the parameters of the changes in the magnetic flux and current caused by the displacement in the electromagnetic coil after the end detection head stops against the measurement surface, and has the advantages of high measurement accuracy and no wear of itself. After the measurement is completed, the jacking device 2 lowers the cage back onto the conveyor belt 1 and transports it backward.
请再参考图4、5，本实施例中，窗口检测装置包括螺钉固定在检测平台5表面并指向第二通孔52的六根对应保持架上的六个窗口的导轨71、可动连接于导轨71的滑块72、连接于滑块72前端的止抵检测器73，滑块72后侧还连接有定位驱动器74，定位驱动器74为一个横置并通过螺栓连接在检测平台5上的伺服电机，通过螺杆螺母副或者丝杠螺母副实现驱动滑块72的动作，其中螺母可以呈焊接在滑块72上。第二通孔52上方水平通过边缘的立柱连接有固接于检测平台5的定位板75，定位板75下方通过螺钉可调固接有定位锥76，定位锥76与顶升部22同轴。Please refer to FIGS. 4 and 5 again. In this embodiment, the window detection device includes six guide rails 71 fixed on the surface of the detection platform 5 and directed to the second through holes 52 corresponding to the six windows on the holder, and movably connected to the guide rails Slider 72 of 71, abutment detector 73 connected to the front end of the slider 72, a positioning driver 74 is also connected to the rear side of the slider 72, the positioning driver 74 is a servo motor that is horizontal and bolted to the detection platform 5 The action of driving the slider 72 is realized by a screw nut pair or a screw nut pair, wherein the nut may be welded to the slider 72. A positioning plate 75 fixed to the detection platform 5 is connected above the second through hole 52 horizontally through an upright column, and a positioning cone 76 is fixedly fixed below the positioning plate 75 by screws, and the positioning cone 76 is coaxial with the jack 22.
在工作时，顶升装置2同前一步球面检测步骤中一样将保持架穿过第二通孔52向上顶起至和定位锥76止抵实现稳定的定位，此后定位驱动器74将滑块72向前并将止抵检测器73送入窗口内进行测量，止抵检测器73为可以上下或左右移动的电子、电磁、接触式检测器，通过对窗口的边缘的止抵进行其参数的测量。In operation, the jacking device 2 lifts the cage upward through the second through hole 52 as in the previous spherical inspection step until it stops against the positioning cone 76 to achieve stable positioning, after which the positioning driver 74 moves the slider 72 toward Before sending the contact detector 73 into the window for measurement, the contact detector 73 is an electronic, electromagnetic or contact detector that can move up and down or left and right, and measures its parameters by stopping the edges of the window.
上述的球面检测装置和窗口检测装置可在不同的需求下实现前后互换或单独选用。在检测总成中的激光感应器91设置于第一通孔51和第二通孔52所在的竖直平面对应的输送带1的侧面和检测平台5上，用于检测判断保持架的位置从而相应的通过微机控制器启动顶升装置2和相应的检测器工作。The above-mentioned spherical detection device and window detection device can be interchanged back and forth or selected separately under different requirements. The laser sensor 91 in the detection assembly is disposed on the side of the conveyor belt 1 and the detection platform 5 corresponding to the vertical plane where the first through hole 51 and the second through hole 52 are located, and is used to detect and determine the position of the holder Correspondingly, the microcomputer controller starts the lifting device 2 and the corresponding detector.
如图6所示，本实施例中，分拣总成包括连接输送带1的出料平台81，其左右边缘向上优先可具有凸出有挡板防止保持架从出料平台81上掉落，出料平台81前端连接在输送带1的尾部，其上连接有通过转角气缸可实现左右摆动的出料挡板82并由出料挡板82隔离形成第一出料区83和第二出料区84，第二出料区84表面机加工有落件孔86，落件孔86下方安装有板状的有第三出料区85，落件孔86下方还铰接有电机或转角气缸控制的电控翻板87。在前序检测过程中，每一个保持架的参数都会从检测器传输至微机控制器中，并与预设的数值进行比对，通过比对后可相应将保持架分类为合格品、可通过后续加工达到合格标准的返工品和无法修复的不合格品。通过激光感应器91可有效的标记每一保持架进入出料平台81的时间，此事微机控制器通过其对该保持架参数的分类判断控制出料挡板82摆动，通过其隔离作用导向不同的出料区，本实施例中优选第一出料区83为合格品出料的区域，第二出料区84为返工品出料的区域，第三出料区85为不合格品出料的区域。其中不合格品通过出料挡板82的导向移动到第二出料区84时，电控翻板87受控打开，使不合格品落下至第三出料区85上。每一出料区后侧可连接外置的输送带或容器以进行保持架的分类收集。本实施例中的三个出料区都呈由出料平台81向外方向上的下斜，从而保持架在其上是可通过重力自然的滑下进入后侧。As shown in FIG. 6, in this embodiment, the sorting assembly includes a discharge platform 81 connected to the conveyor belt 1, and the left and right edges of the sorting assembly may preferentially have protruding baffles to prevent the holder from falling off the discharge platform 81. The front end of the discharge platform 81 is connected to the tail of the conveyor belt 1, and a discharge baffle 82 that can swing left and right through a corner cylinder is connected to the discharge baffle 82 to form a first discharge area 83 and a second discharge Zone 84, the surface of the second discharge area 84 is machined with a drop hole 86, a plate-shaped third discharge area 85 is installed below the drop hole 86, and a motor or a corner cylinder is hinged under the drop hole 86 Electronically controlled flap 87. During the pre-sequence inspection process, the parameters of each cage will be transferred from the detector to the microcomputer controller and compared with the preset values. After the comparison, the cage can be classified as qualified products and can be passed. Subsequent processing of reworked products that meet the qualified standards and unqualified products that cannot be repaired. The time when each cage enters the discharge platform 81 can be effectively marked by the laser sensor 91. In this case, the microcomputer controller controls the swing of the discharge baffle 82 through its classification judgment on the parameters of the cage, and guides it differently through its isolation effect. In this embodiment, the first discharge area 83 is preferably a discharge area for qualified products, the second discharge area 84 is a discharge area for reworked products, and the third discharge area 85 is a discharge area for unqualified products. Area. When the unqualified product moves to the second discharge region 84 through the guide of the discharge baffle 82, the electronically controlled flap 87 is controlled to open, so that the unqualified product falls onto the third discharge region 85. An external conveyor belt or container can be connected to the rear side of each discharge area to carry out the classified collection of the holder. The three discharge areas in this embodiment are inclined downwards from the discharge platform 81 in the outward direction, so that the holder can naturally slide down onto the rear side by gravity.
本实施例中，第一出料区83末端连接有电连接微机控制器的激光打标机（附图中未示出）。该激光打标机可以为工业中常用的打标机，第一出料区83上的合格品保持架落到其上后其可通过微机控制器的赋值在保持架上打标形成相应编码，从而使得合格的保持架具有数据上的可追溯性。在离开激光打标机后保持架即可进入后续其他装置的包装环节进行包装。In this embodiment, a laser marking machine (not shown in the drawings) electrically connected to a microcomputer controller is connected to the end of the first discharge area 83. The laser marking machine can be a marking machine commonly used in the industry. After the qualified product holder on the first discharge area 83 falls on it, it can be marked on the holder through the assignment of the microcomputer controller to form the corresponding code. So that the qualified cage has traceability in data. After leaving the laser marking machine, the holder can enter the packaging link of other subsequent devices for packaging.

Claims (10)

  1. 保持架自动化综合检测工业线，其特征在于，包括以下组件：Cage automation comprehensive inspection industrial line is characterized by including the following components:
    输送总成，包括位于台架上横向水平由前端向后端输送的输送带和位于所述输送带中部的多个顶升装置，所述顶升装置包括竖直向上设置的顶升气缸和位于所述顶升气缸的活塞杆顶部的锥形顶升部；The conveying assembly includes a conveyor belt horizontally and horizontally conveyed from the front end to the rear end on the rack, and a plurality of jacking devices located in the middle of the conveyor belt. The jacking device includes a jacking cylinder arranged vertically upward and a A conical jacking part on the top of the piston rod of the jacking cylinder;
    入料总成，所述入料总成位于所述输送带前端，用于预处理进入的保持架；Feeding assembly, which is located at the front end of the conveyor belt and is used to pre-treat the holding cage;
    矫正总成，所述矫正总成位于所述入料总成后侧，用于调整保持架方向；Correction assembly, the correction assembly is located on the rear side of the feed assembly, and is used to adjust the direction of the cage;
    检测总成，所述检测总成位于所述矫正总成后侧，所述检测总成包括水平设于所述输送带上方的检测平台，所述检测平台上前后间隔开设有第一通孔和第二通孔，所述第一通孔上方设有球面检测装置，所述第二通孔上方设有窗口检测装置，所述顶升装置同轴位于所述矫正总成、第一通孔和第二通孔下方；A detection assembly, which is located on the rear side of the correction assembly. The detection assembly includes a detection platform horizontally disposed above the conveyor belt, and a first through hole is provided on the detection platform spaced back and forth A second through hole, a spherical detection device is provided above the first through hole, a window detection device is provided above the second through hole, the jacking device is coaxially located in the correction assembly, the first through hole and Below the second through hole;
    分拣总成，所述分拣总成连接于所述输送带后端用于分类送出不同质量的保持架；Sorting assembly, the sorting assembly is connected to the rear end of the conveyor belt for sorting out different quality cages;
    所述入料总成、矫正总成、检测总成和分拣总成处设有激光感应器；A laser sensor is provided at the feeding assembly, correction assembly, detection assembly and sorting assembly;
    还包括电气***，所述电气***包括微机控制器、显示器、开关总成，所述微机控制器电连接所述输送总成、入料总成、矫正总成、检测总成、分拣总成、显示器、开关总成和激光感应器。Also includes an electrical system, the electrical system includes a microcomputer controller, a display, a switch assembly, the microcomputer controller is electrically connected to the conveying assembly, feeding assembly, correction assembly, detection assembly, sorting assembly , Display, switch assembly and laser sensor.
  2. 根据权利要求1所述的一种保持架自动化综合检测工业线，其特征在于，所述球面检测装置包括围绕所述第一通孔轴线设置的两个夹持器，所述夹持器包括连接所述检测平台的基座、可动连接于所述基座的两个平行的夹头和连接于所述夹头上的夹持检测器。The industrial line for automated integrated inspection of a cage according to claim 1, wherein the spherical inspection device includes two holders disposed around the axis of the first through hole, and the holder includes a connection A base of the detection platform, two parallel chucks movably connected to the base, and a clamping detector connected to the chuck.
  3. 根据权利要求2所述的一种保持架自动化综合检测工业线，其特征在于，每一夹头上的所述夹持检测器具有竖直方向上间隔设置的至少三个，每一所述夹持器上的两个所述夹头的所述夹持检测器相向设置。The industrial line for comprehensive automatic detection of cages according to claim 2, wherein the clamping detectors on each chuck have at least three spaced apart in the vertical direction, and each of the clamps The clamping detectors of the two chucks on the holder are opposite to each other.
  4. 根据权利要求1所述的一种保持架自动化综合检测工业线，其特征在于，所述窗口检测装置包括固定并指向所述第二通孔的多根导轨、可动连接于所述导轨的滑块、连接于所述滑块前端的止抵检测器，所述滑块后侧还连接有定位驱动器。The industrial line for comprehensive automatic detection of cages according to claim 1, wherein the window detection device includes a plurality of guide rails fixed and directed to the second through holes, and a slide movably connected to the guide rails A block, a stop detector connected to the front end of the slider, and a positioning driver is also connected to the rear side of the slider.
  5. 根据权利要求4所述的一种保持架自动化综合检测工业线，其特征在于，所述第二通孔上方水平设有固接于所述检测平台的定位板，所述定位板下方固接有定位锥，所述定位锥与所述顶升部同轴。The industrial line for comprehensive automatic detection of a cage according to claim 4, wherein a positioning plate fixed to the detection platform is provided horizontally above the second through hole, and a fixing plate fixed below the positioning plate is provided A positioning cone, the positioning cone being coaxial with the lifting portion.
  6. 根据权利要求1所述的一种保持架自动化综合检测工业线，其特征在于，所述矫正总成包括沿所述输送带输送方向贯通的壳体，所述壳体内上部依次设有带有调节工装的调节电机和带有遮挡板的位姿调节器。The industrial line for comprehensive automatic detection of cages according to claim 1, characterized in that the correction assembly includes a casing penetrating along the conveying direction of the conveyor belt, and an upper part of the casing is provided with an adjustment Adjusting motor for tooling and posture adjuster with shutter.
  7. 根据权利要求6所述的一种保持架自动化综合检测工业线，其特征在于，所述壳体前后侧分别设有隔料板，所述隔料板（46）连接有开合驱动器。The industrial line for comprehensive automatic detection of cages according to claim 6, characterized in that the front and rear sides of the housing are respectively provided with a partition plate, and the partition plate (46) is connected with an opening and closing drive.
  8. 根据权利要求1所述的一种保持架自动化综合检测工业线，其特征在于，所述入料总成包括跨设于所述输送带上方的龙门退磁机和龙门风刀。The industrial line for comprehensive automatic detection of cages according to claim 1, characterized in that the feed assembly includes a gantry demagnetizer and a gantry wind knife spanning above the conveyor belt.
  9. 根据权利要求1所述的一种保持架自动化综合检测工业线，其特征在于，所述分拣总成包括连接所述输送带的出料平台，所述出料平台上连接有可动的出料挡板并由所述出料挡板隔离形成第一出料区和第二出料区，所述第二出料区表面设有落件孔，所述落件孔下方设有第三出料区，所述落件孔下方还铰接有电控翻板。The cage comprehensive automatic detection industrial line according to claim 1, wherein the sorting assembly includes a discharge platform connected to the conveyor belt, and a movable discharge outlet is connected to the discharge platform A material baffle plate and separated by the material discharge baffle plate to form a first material discharge area and a second material discharge area, a drop hole is provided on the surface of the second discharge area, and a third discharge hole is provided below the drop hole In the feed area, an electric control flap is also hinged under the drop hole.
  10. 根据权利要求9所述的一种保持架自动化综合检测工业线，其特征在于，所述第一出料区末端连接有电连接所述微机控制器的激光打标机。The industrial line for automated integrated inspection of a cage according to claim 9, wherein a laser marking machine electrically connected to the microcomputer controller is connected to the end of the first discharge area.
PCT/CN2019/094338 2018-11-15 2019-07-02 Cage automatic comprehensive inspection industrial line WO2020098291A1 (en)

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