WO2020075513A1 - Flexible thread battery and connector-equipped flexible thread battery - Google Patents

Flexible thread battery and connector-equipped flexible thread battery Download PDF

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Publication number
WO2020075513A1
WO2020075513A1 PCT/JP2019/037872 JP2019037872W WO2020075513A1 WO 2020075513 A1 WO2020075513 A1 WO 2020075513A1 JP 2019037872 W JP2019037872 W JP 2019037872W WO 2020075513 A1 WO2020075513 A1 WO 2020075513A1
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Prior art keywords
thread
current collector
electrode
connector
battery
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PCT/JP2019/037872
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French (fr)
Japanese (ja)
Inventor
洪 田中
雅彦 近藤
充 吉岡
幸夫 得原
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株式会社村田製作所
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Application filed by 株式会社村田製作所 filed Critical 株式会社村田製作所
Priority to JP2020550358A priority Critical patent/JP7088300B2/en
Publication of WO2020075513A1 publication Critical patent/WO2020075513A1/en
Priority to JP2022091609A priority patent/JP7416129B2/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/102Primary casings; Jackets or wrappings characterised by their shape or physical structure
    • H01M50/107Primary casings; Jackets or wrappings characterised by their shape or physical structure having curved cross-section, e.g. round or elliptic
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/056Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
    • H01M10/0561Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of inorganic materials only
    • H01M10/0562Solid materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/70Carriers or collectors characterised by shape or form
    • H01M4/75Wires, rods or strips
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/463Separators, membranes or diaphragms characterised by their shape
    • H01M50/469Separators, membranes or diaphragms characterised by their shape tubular or cylindrical
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/547Terminals characterised by the disposition of the terminals on the cells
    • H01M50/55Terminals characterised by the disposition of the terminals on the cells on the same side of the cell
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/552Terminals characterised by their shape
    • H01M50/559Terminals adapted for cells having curved cross-section, e.g. round, elliptic or button cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a flexible thread battery and a flexible thread battery with a connector.
  • Patent Document 1 discloses an internal electrode composed of an internal current collector and a negative electrode material coated on the peripheral surface of the internal current collector, an electrolyte provided outside the internal electrode, and a peripheral surface of the electrolyte. Also disclosed is a thread-shaped battery which is composed of a positive electrode material and an external current collector and a protective coating portion provided on the peripheral surface of the positive electrode material and which can be deformed into various shapes.
  • Patent Document 1 does not disclose any specific method for drawing an electric current from a thread type battery to the outside. Further, in the thread-type battery disclosed in Patent Document 1, since the internal current collector is present inside the battery, the position where the current can be drawn is fixed, and the degree of freedom of the extraction position of the external electrode is high. There was a problem of being low. In addition, Patent Document 1 discloses that the battery can be deformed into various shapes, but when a sulfide-based solid electrolyte is used as the electrolyte, the flexibility is insufficient, and the solid electrolyte is deformed during deformation. There was a problem that the battery was destroyed and the battery function stopped.
  • the present invention has been made to solve the above problems, and provides a flexible yarn battery having a high degree of freedom in the extraction position of an external electrode, a battery function that is unlikely to stop when damaged, and excellent flexibility.
  • the purpose is to Another object of the present invention is to provide a flexible thread battery with a connector in which a connector is connected to an end of the flexible thread battery.
  • the flexible yarn battery of the present invention is a flexible yarn battery having a first end portion and a second end portion facing each other in the longitudinal direction, the insulating core yarn extending in the longitudinal direction, and the core yarn.
  • a flexible thread battery with a connector of the present invention is provided with a connector including the flexible thread battery of the present invention and a connector connected to the first end or the second end of the flexible thread battery.
  • the flexible thread battery, wherein the connector has a first connection terminal connected to the first current collector and a second connection terminal connected to the second current collector. Is characterized by.
  • the flexibility of the extraction position of an external electrode is high, a battery function is hard to stop at the time of damage, and it can provide the flexible thread battery excellent in flexibility.
  • FIG. 1 is a schematic view showing an example of the flexible yarn battery of the present invention.
  • FIG. 2 is a schematic view showing another example of the flexible yarn battery of the present invention.
  • FIG. 3 is a schematic diagram showing an example of a flexible thread battery provided with an insulating film.
  • FIG. 4 is a perspective view schematically showing an example of a flexible thread battery with a connector and an external connector of the present invention.
  • FIG. 5 is a schematic diagram which shows another example of the flexible thread battery with a connector of this invention, and an external connector.
  • FIGS. 6A to 6C are schematic views showing an example of a state in which the covering yarn is wound around the winding target.
  • FIG. 7 is a schematic diagram which shows another example of the flexible thread battery with a connector of this invention, and an external connector.
  • FIG. 8A is a perspective view schematically showing an example of a connection terminal that constitutes a connector and an external terminal that constitutes an external connector
  • FIG. 8B shows the connection terminal shown in FIG. 8A. It is a figure which shows typically the mode of an external connector provided with the connector provided and the external terminal shown to Fig.8 (a).
  • FIG. 9A is a perspective view schematically showing another example of the connection terminals that form the connector and the external terminals that form the external connector
  • FIG. 9B shows the connection shown in FIG. 9A. It is a figure which shows typically the mode of the external connector provided with the connector provided with a terminal, and the external terminal shown in FIG.9 (a).
  • FIG. 10 is a perspective view showing an example in which the connector shown in FIG. 7 and the external connector are connected.
  • the flexible thread battery and the flexible thread battery with a connector of the present invention will be described.
  • the present invention is not limited to the following embodiments, and can be appropriately modified and applied within a range not changing the gist of the present invention. It should be noted that a combination of two or more of the respective desirable configurations described below is also the present invention.
  • the flexible thread battery of the present invention has a first end and a second end that face each other in the longitudinal direction.
  • the flexible thread battery of the present invention includes an insulating core thread extending in the longitudinal direction, a thread-shaped first current collector spirally wound around the outer peripheral surface of the core thread, a thread-shaped first electrode, and a thread-shaped first electrode.
  • a thread-shaped first current collector spirally wound around the outer peripheral surface of the core thread
  • a thread-shaped first electrode a thread-shaped first electrode
  • a thread-shaped first electrode Of the solid electrolyte, the thread-shaped second electrode, and the thread-shaped second current collector.
  • the first current collector, the first electrode, the solid electrolyte, the second electrode, and the second current collector are connected side by side in this order, and the first current collector and the second current collector are It is insulated.
  • the first current collector and the second current collector are respectively arranged on the outer peripheral surface of the core yarn. Therefore, the current can be drawn from any place, and the flexibility of the drawing position of the external electrode is high. Furthermore, in the flexible thread battery of the present invention, the thread-shaped first current collector, the first electrode, the solid electrolyte, the second electrode, and the second current collector are spirally formed along the outer peripheral surface of the core thread. Since it is wound, even if a highly rigid material is used for the first current collector, the first electrode, the solid electrolyte, the second electrode, and the second current collector, the yarn cell as a whole has high flexibility. Have.
  • the first current collector and the second current collector are spirally wound around the outer peripheral surface of the core yarn, respectively, even when the first electrode, the second electrode and the solid electrolyte are damaged.
  • the parts other than the damaged parts function as batteries, and the battery function is unlikely to stop when damaged.
  • the current collector is made of a material having high ductility, the current collector is flexible and is not easily broken, so that a short circuit can be prevented as described above.
  • glass or ceramic is used as the main material of the electrode or the solid electrolyte, even if stress is applied and the material is broken, continuous breakage starting from each broken piece is unlikely to occur, which prevents breakage and prevents short circuits. , The battery function is maintained.
  • FIG. 1 is a schematic view showing an example of the flexible yarn battery of the present invention.
  • the flexible thread battery 1 is a thread shape extending in the longitudinal direction (the direction indicated by a double-headed arrow L in FIG. 1), and has a first end portion 1a and a second end portion 1b that face each other.
  • the flexible thread battery 1 includes an insulating core thread 60 extending in the longitudinal direction, a first current collector 70, a first electrode 10, a solid electrolyte 30, and a second electrode 20 arranged on the outer peripheral surface of the core thread 60. And a second current collector 90.
  • the first current collector 70, the first electrode 10, the solid electrolyte 30, the second electrode 20, and the second current collector 90 are spirally wound along the outer peripheral surface of the core yarn 60, respectively, in this order. Connected side by side. The first current collector 70, the first electrode 10, the solid electrolyte 30, the second electrode 20, and the second current collector 90 do not intersect with each other. A gap 40 is provided between the first current collector 70 and the second current collector 90 adjacent to each other, and the first current collector 70 and the second current collector 90 are insulated from each other.
  • the first current collector 70, the first electrode 10, the solid electrolyte 30, the second electrode 20, and the second current collector 90 are arranged in order from the left side, but the first current collector 70, in order from the right side.
  • the first electrode 10, the solid electrolyte 30, the second electrode 20, and the second current collector 90 may be arranged side by side.
  • an example in which the winding direction of the first current collector 70, the first electrode 10, the solid electrolyte 30, the second electrode 20, and the second current collector 90 in the flexible yarn battery 1 is the S direction. Although shown, the winding direction may be the opposite Z direction.
  • the gap 40 is provided between the first current collector 70 and the second current collector 90 which are adjacent to each other, but An insulating thread made of an insulating material may be arranged between the two current collectors 90 instead of the gap 40.
  • FIG. 2 is a schematic view showing another example of the flexible yarn battery of the present invention.
  • the flexible thread battery 2 shown in FIG. 2 is a thread-like shape extending along the longitudinal direction (the direction indicated by the double-headed arrow L in FIG. 2), and has a first end 2a and a second end 2b that face each other. .
  • the insulating thread 50 is arranged between the first current collector 70 and the second current collector 90 adjacent to each other, and the first current collector 70, the first electrode 10, the solid electrolyte. 30, the second electrode 20, the second current collector 90, and the insulating thread 50 are spirally wound around the outer peripheral surface of the core thread 60. That is, the insulating yarn 50 is also spirally wound around the outer peripheral surface of the core yarn 60.
  • the first current collector 70, the first electrode 10, the solid electrolyte 30, the second electrode 20, and the second current collector 90 do not intersect with each other. Since the insulating thread 50 is made of an insulating material, the adjacent first and second current collectors 70 and 90 are insulated by the insulating thread 50.
  • the outermost peripheral surface is preferably covered with an insulating film made of an insulating material.
  • the outermost peripheral surface means the outside of the first electrode, the second electrode, the solid electrolyte, the first current collector, and the second current collector. If the outermost peripheral surface is covered with an insulating film made of an insulating material, the first electrode, the second electrode, the solid electrolyte, the first current collector, and the second current collector are damaged by external impact or vibration. It is possible to prevent an accident or a short circuit unintentionally.
  • the gap be filled with an insulating film. Accordingly, the first current collector and the second current collector can be reliably insulated.
  • FIG. 3 is a schematic diagram showing an example of a flexible thread battery provided with an insulating film.
  • the flexible thread battery 3 shown in FIG. 3 corresponds to the flexible thread battery 1 shown in FIG. 1 provided with an insulating film 100 made of an insulating material on the outermost peripheral surface.
  • the gap 40 between the first current collector 70 and the second current collector 90 is filled with the insulating film 100 made of an insulating material.
  • the flexible yarn battery of the present invention has flexibility. Since the flexible thread battery has flexibility, it can easily follow the shape of the accommodation space. In addition, in the present specification, it is determined that the yarn battery has flexibility when the yarn battery is not destroyed even if it is deformed until the radius of curvature becomes 50 mm. When the thread battery is arranged along the inner peripheral surface of the ring having an inner diameter of 100 mm, if the thread battery is not broken, it will not be broken even if it is deformed to a radius of curvature of 50 mm, that is, it has flexibility. To judge.
  • the diameter of the core yarn is not particularly limited, but is preferably 0.001 mm or more and 5 mm or less.
  • the diameter of the core yarn can be obtained by measuring the diameter from the cross-sectional shape of a cross section perpendicular to the longitudinal direction of the core yarn at 10 randomly selected locations and taking the average value.
  • the cross-sectional shape of the core yarn is not circular, the diameter of the circle corresponding to the projected area obtained from the area of the cross-section is the diameter of the cross-section.
  • the length of the core yarn in the longitudinal direction is not particularly limited, but it is preferably 1 mm or more.
  • the ratio between the diameter and the length of the core yarn is not particularly limited, but [(length) / (diameter)] is preferably 5 or more.
  • the cross-sectional shape of the cross section perpendicular to the longitudinal direction of the core yarn is not particularly limited and may be circular, elliptical, polygonal or the like.
  • the diameters of the first electrode, the second electrode, the solid electrolyte, the first current collector and the second current collector may be the same or different.
  • the sectional shape of the first current collector, the first electrode, the solid electrolyte, the second electrode and the second current collector is not particularly limited, and may be circular, elliptical, polygonal, or the like. It may be.
  • the cross-sectional shapes of the first current collector, the first electrode, the solid electrolyte, the second electrode, and the second current collector may be the same or different.
  • the material forming the core yarn is not particularly limited as long as it is an insulating material, and examples thereof include glass, ceramics, thermoplastic resins, thermosetting resins, photocurable resins, flame-retardant resins, and the like. Flame retardancy can be imparted to the flexible yarn battery of the present invention by using glass, ceramics, or a flame-retardant resin as a material forming the core yarn.
  • the glass include quartz glass (SiO 2 ) and at least two kinds selected from the group consisting of SiO 2 , PbO, B 2 O 3 , MgO, ZnO, Bi 2 O 3 , Na 2 O and Al 2 O 3.
  • Examples thereof include composite oxide glass and the like.
  • Ceramics include alumina, cordierite, mullite, steatite, and forsterite.
  • thermoplastic resin examples include polyethylene, polypropylene, polyvinyl chloride, polystyrene, polyvinyl acetate, thermoplastic polyurethane, Teflon (registered trademark) and the like.
  • thermosetting resin examples include phenol resin, epoxy resin, melamine resin, urea resin, unsaturated polyester resin, alkyd resin, polyurethane and the like.
  • Examples of the flame-retardant resin include nylon 66, polycarbonate, polyvinyl chloride, polyphenylene oxide, flame-retardant EP rubber, cross-linked polyethylene, flame-retardant chloroprene rubber, polyvinylidene fluoride, silicone rubber (RTV), tetrafluoroethylene, and flame retardant.
  • Examples include flammable polyimide resin and flame-retardant acrylic resin.
  • the diameter of the core yarn may be larger or smaller than the diameters of the first electrode, the second electrode, the solid electrolyte, the first current collector and the second current collector. Further, the diameter may be approximately the same as the diameter of the first electrode, the second electrode, the solid electrolyte, the first current collector, and the second current collector.
  • one of the first electrode and the second electrode serves as a positive electrode and the other serves as a negative electrode.
  • the first electrode is the positive electrode and the second electrode is the negative electrode will be described.
  • the first electrode is made of a sintered body containing positive electrode active material particles.
  • the material forming the positive electrode active material particles include, for example, a lithium-containing phosphate compound having a NASICON type structure, a lithium-containing phosphate compound having an olivine type structure, a lithium-containing layered oxide, and a lithium-containing oxide having a spinel type structure. And oxides thereof.
  • Specific examples of the lithium-containing phosphate compound having a Nasicon type structure that is preferably used include Li 3 V 2 (PO 4 ) 3 .
  • Specific examples of the lithium-containing phosphate compound having an olivine type structure that is preferably used include LiFePO 4 , LiCoPO 4 , and LiMnPO 4 .
  • lithium-containing layered oxide preferably used include LiCoO 2 , LiCo 1/3 Ni 1/3 Mn 1/3 O 2, and the like.
  • Specific examples of the lithium-containing oxide having a spinel structure that is preferably used include LiMn 2 O 4 and LiNi 0.5 Mn 1.5 O 4 . Only one type of these positive electrode active material particles may be used, or a plurality of types may be mixed and used. Among these, Li 3 V 2 (PO 4 ) 3 is particularly preferable.
  • the first electrode may include solid electrolyte particles and conductive particles in addition to the positive electrode active material particles.
  • the material forming the solid electrolyte particles include oxides forming the solid electrolyte described below.
  • the solid electrolyte particles are preferably the same as the oxide constituting the solid electrolyte described below.
  • the bonding between the first electrode and the solid electrolyte becomes strong, and the response speed and the mechanical properties are improved. Strength is improved.
  • the conductive particles include particles made of a metal such as Ag, Au, Pt, or Pd, carbon, a compound having electronic conductivity, or a mixture thereof. Further, these conductive materials may be contained in the first electrode in a state of being coated on the surface of the positive electrode active material particles.
  • the diameter of the first electrode is not particularly limited, but is preferably 0.001 mm or more and 1 mm or less.
  • the second electrode is composed of a sintered body containing negative electrode active material particles.
  • An example of the material forming the negative electrode active material particles is, for example, MO X (M is at least one selected from the group consisting of Ti, Si, Sn, Cr, Fe, Nb, V and Mo. 9 ⁇ X ⁇ 3.0), Li Y MO X (M is at least one selected from the group consisting of Ti, Si, Sn, Cr, Fe, Nb, V and Mo. 0 9 ⁇ X ⁇ 3.0, 2.0 ⁇ Y ⁇ 4.0), a graphite-lithium compound, a lithium alloy, a lithium-containing phosphate compound having a Nasicon type structure, and a lithium having an olivine type structure.
  • Examples of the compound include phosphoric acid compounds, lithium-containing oxides having a spinel structure, compounds represented by MO X , compounds represented by Li Y MO X , lithium-containing phosphoric compounds having a Nasicon type structure, and olivine type compounds. Structure An oxide such as a lithium-containing phosphate compound having a structure or a lithium-containing oxide having a spinel structure is preferable. In the compound represented by MO X , part of oxygen may be replaced with P or Si, or Li may be included. Specific examples of the lithium alloy preferably used include Li—Al and the like.
  • lithium-containing phosphate compound having a Nasicon type structure that is preferably used include Li 3 V 2 (PO 4 ) 3 and Li 3 Fe 2 (PO 4 ) 3 .
  • lithium-containing oxide having a spinel structure that is preferably used include Li 4 Ti 5 O 12 and the like. Only one kind of these negative electrode active material particles may be used, or a plurality of kinds may be mixed and used. Among these, Li 3 V 2 (PO 4 ) 3 is particularly preferable.
  • the second electrode may include solid electrolyte particles and conductive particles in addition to the negative electrode active material particles.
  • the material forming the solid electrolyte particles include oxides forming the solid electrolyte described below.
  • the solid electrolyte particles are preferably the same as the oxides forming the solid electrolyte described below.
  • the second electrode and the solid electrolyte are strongly bonded to each other, and the response speed and the mechanical strength are improved. Strength is improved.
  • Preferred examples of the conductive particles include particles composed of a metal such as Ag, Au, Pt, or Pd, carbon, a compound having electronic conductivity, or a mixture thereof. Further, these conductive materials may be contained in the second electrode in a state of being coated on the surface of the negative electrode active material particles or the like.
  • the diameter of the second electrode is not particularly limited, but is preferably 0.001 mm or more and 1 mm or less.
  • oxides do not include sulfide oxides.
  • Solid electrolyte examples include oxides such as lithium-containing phosphate compounds having a Nasicon type structure.
  • Li x M y (PO 4 ) 3 (0.9 ⁇ x ⁇ 1.9, 1.9 ⁇ y ⁇ 2.1, M is Ti is preferable as the lithium-containing phosphate compound having a Nasicon type structure. , Ge, Al, Ga and Zr).
  • Li 1.2 Al 0.2 Ti 1.8 (PO 4 ) 3 is preferable as the lithium-containing phosphate compound.
  • Two or more kinds of lithium-containing phosphate compounds having different Nasicon-type structures having different compositions may be mixed and used.
  • a vitrifiable composition represented by Li 1 + x Al x Ge 2-x (PO 4 ) 3 [eg, Li 1.5 Al 0.5 Ge 1.5 (PO 4 ) 3 3 , Li 1.2 Al 0.2 Ge 1.8 ( PO 4 ) 3 etc.], Li 1 + x Al x Ge 2-xy Ti y (PO 4 ) 3 and the vitrifiable composition [eg, Li 1.5 Al 0.5 Ge 1.0 Ti 0.5 (PO 4 ) 3 , Li 1.2 Al 0.2 Ge 1.3 Ti 0.5 (PO 4 ) 3, etc.], AlPO 4 , SiO At least one selected from the group consisting of 2 and B 2 O 3 and Li 1 + x Al x Ge 2-x (PO 4 ) 3 or Li 1 + x Al x Ge 2-x-y Ti y (PO 4 ) 3 ; mixtures, Li 1 + x Al x Ge -X (PO 4) 3 and Li 1 + x Al x Ge 2 -x-y
  • the solid electrolyte may further include, in addition to the lithium-containing phosphate compound having a Nasicon type structure, an oxide solid electrolyte having a perovskite type structure or an oxide solid electrolyte having a garnet type or garnet type similar structure.
  • oxide solid electrolyte having a perovskite structure include La 0.55 Li 0.35 TiO 3
  • oxide solid electrolyte having a garnet-type or garnet-type similar structure include li 7 La 3 Zr 2 O 12 and the like.
  • the diameter of the solid electrolyte is not particularly limited, but it is preferably 0.001 mm or more and 2 mm or less.
  • the first electrode, the second electrode and the solid electrolyte all contain an oxide.
  • the first electrode, the second electrode, and the solid electrolyte all contain an oxide, it becomes easy to form a sintered body. Further, even if the oxide-containing sintered body is fractured due to stress, continuous fracture is unlikely to occur starting from each fractured piece, so that it is less likely to be shattered, a short circuit is prevented, and a battery function is maintained.
  • the first electrode and the second electrode contains the same oxide as the solid electrolyte, and both the first electrode and the second electrode contain the solid electrolyte. More preferably, it contains the same oxide.
  • at least one of the first electrode and the second electrode contains a lithium-containing phosphate compound such as Li 1.2 Al 0.2 Ti 1.8 (PO 4 ) 3 and the first electrode and the second electrode. More preferably, both of the second electrodes contain the above-mentioned lithium-containing phosphate compound.
  • the electrode containing the same oxide as the solid electrolyte is strongly bonded to the solid electrolyte, so that the response speed and the mechanical strength are improved.
  • the first electrode, the second electrode and the solid electrolyte do not substantially contain sulfide and sulfide oxide.
  • the first electrode contains the same oxide as the solid electrolyte
  • its content is preferably 30% by weight or more and 70% by weight or less. If the content of the oxide in the first electrode is less than 30% by weight, the bonding strength between the first electrode and the solid electrolyte may not be sufficiently improved. On the other hand, when the content exceeds 70% by weight, the proportion of the positive electrode active material particles in the first electrode decreases, which may reduce the energy density.
  • the content of the oxide in the first electrode can be measured by composition analysis such as inductively coupled plasma (ICP) emission spectroscopy. In addition, simply, data analysis such as powder X-ray diffraction (XRD) can also be used.
  • the content thereof is preferably 30% by weight or more and 70% by weight or less. If the content of the oxide in the second electrode is less than 30% by weight, the bonding strength between the second electrode and the solid electrolyte may not be sufficiently improved. On the other hand, if the content exceeds 70% by weight, the ratio of the negative electrode active material particles in the second electrode decreases, and the energy density may decrease.
  • the content of the oxide in the second electrode can be measured by the same method as that for the first electrode.
  • the first current collector and the second current collector will be described.
  • the first current collector is the positive electrode current collector
  • the second current collector is the negative electrode current collector.
  • the positive electrode current collector and the negative electrode current collector are not particularly limited as long as they have electron conductivity.
  • the positive electrode current collector and the negative electrode current collector can be made of, for example, carbon, an oxide or a composite oxide having a high electron conductivity, a metal, or the like.
  • Pt, Au, Ag, Al, Cu, stainless steel, ITO (indium tin oxide) or the like can be used.
  • Ni or Al is preferable as a material forming the positive electrode current collector.
  • Cu is preferable as a material forming the negative electrode current collector.
  • the diameter of the current collector is not particularly limited, but is preferably 0.001 mm or more and 1 mm or less.
  • the material forming the insulating thread may be an insulating material, and the same material as the material forming the core thread can be preferably used.
  • the diameter of the insulating thread is not particularly limited, but is preferably 0.002 mm or more and 5 mm or less.
  • the material forming the insulating film may be any insulating material, and examples thereof include glass, ceramics, and insulating resin.
  • the glass include quartz glass (SiO 2 ) and at least two kinds selected from the group consisting of SiO 2 , PbO, B 2 O 3 , MgO, ZnO, Bi 2 O 3 , Na 2 O and Al 2 O 3.
  • Examples thereof include composite oxide glass and the like.
  • ceramics include alumina, cordierite, mullite, steatite, and forsterite.
  • the insulating resin examples include thermoplastic resins such as polyethylene, polypropylene, polyvinyl chloride, polystyrene, polyvinyl acetate, thermoplastic polyurethane, Teflon (registered trademark), phenol resin, epoxy resin, melamine resin, urea resin, Examples thereof include saturated polyester resins, alkyd resins, polyurethane, thermosetting resins such as thermosetting polyimide, and photocurable resins.
  • the thickness of the insulating film is not particularly limited, but is preferably 0.0001 mm or more and 0.5 mm or less.
  • the thickness of the insulating film refers to the thickness of the insulating film provided outside the first electrode, the second electrode, the solid electrolyte, the first current collector, and the second current collector.
  • a flexible thread battery with a connector of the present invention is a flexible thread battery with a connector, which comprises the flexible thread battery of the present invention and a connector connected to a first end or a second end of the flexible thread battery.
  • the connector includes a first connection terminal connected to the first current collector and a second connection terminal connected to the second current collector.
  • the flexible thread battery of the present invention can be easily connected to another electronic device via the connector.
  • the connector diameter is not particularly limited, but can be suppressed to about + 5% of the thread battery diameter.
  • the sewing process is not hindered when the flexible thread battery is sewn into a fiber.
  • the attachment / detachment can be facilitated.
  • the connector may be connected only to the first end of the flexible thread battery, may be connected only to the second end, or may be connected to both the first end and the second end. Good. However, the connector connected to the first end and the connector connected to the second end are different.
  • the connector may be connected to an external connector.
  • the external connector is a connector that is connected to an electronic device or the like, and is different from the connector included in the flexible thread battery with a connector of the present invention.
  • the connector may have a recess or a protrusion that can be fitted to the external connector.
  • the connector has a concave portion or a convex portion that can be fitted to the external connector, the concave portion of the connector and the convex portion of the external connector, or the convex portion of the connector and the concave portion of the external connector can be fitted to each other to form an electronic device or the like. Can be easily connected.
  • the flexible thread battery and the flexible thread battery with a connector of the present invention may be directly connected to an electronic device without an external connector.
  • FIG. 4 is a perspective view schematically showing an example of a flexible thread battery with a connector and an external connector of the present invention.
  • the flexible thread battery 5 with a connector includes the flexible thread battery 3 and a connector 200 connected to one end of the flexible thread battery 3.
  • the connector 200 includes a fitting housing 210, a first connection terminal 270, and a second connection terminal 290, and the first connection terminal 270 is provided with a first conductor 170 (shown by a two-dot chain line in FIG. 4).
  • the flexible yarn battery 3 is connected to the first current collector 70 of the flexible yarn battery 3, and the second connection terminal 290 is connected to the flexible yarn battery 3 via the second conductor 190 (shown by a two-dot chain line in FIG. 4). Is connected to the second current collector 90.
  • the fitting housing 210 has a recess 250.
  • the shape of the concave portion 250 corresponds to the shape of the convex portion 350 of the external connector 300 connected to the connector 200. By fitting the concave portion 250 of the connector 200 and the convex portion 350 of the external connector 300, the connector 200 and the external connector 300 can be easily connected.
  • the external connector 300 has a fitting housing 310, a first external terminal 370, and a second external terminal 390.
  • the first external terminal 370 and the second external terminal 390 are respectively the first external conductor 470 and the first external conductor 470. It is connected to an electronic device (not shown) via a second outer conductor 490 (both are shown by a two-dot chain line in FIG. 4).
  • the first connecting terminal 270 of the connector 200 is connected to the first external terminal 370 of the external connector 300
  • the second connecting terminal 290 of the connector 200 is the second external terminal of the external connector 300. It is connected to the terminal 390.
  • the first external terminal 370 of the external connector 300 is connected to the electronic device via the first external conductor 470
  • the second external terminal 390 of the external connector 300 is electronic via the second external conductor 490.
  • the flexible thread battery 3 can be easily connected to an electronic device.
  • the first connection terminal 270 and the first current collector 70 may be directly connected without the first conductor 170.
  • the second connection terminal 290 and the second current collector 90 may be directly connected without the second conductor 190.
  • the first connection terminal 270 and the second connection terminal 290 both project from the fitting housing 210 toward the flexible thread battery 3 side.
  • the terminals 290 may be arranged so as not to project from the fitting housing 210 toward the flexible thread battery 3 side.
  • the first external terminal 370 and the second external terminal 390 both project from the fitting housing 310 toward the electronic device, but the first external terminal 370 and the second external terminal 390 are It may be arranged so as not to project from the combined housing 310 to the electronic device side.
  • the material forming the connector and the fitting housing of the external connector is not particularly limited, but for example, general-purpose resins such as polypropylene (PP) and polyethylene terephthalate (PET), engineering resins such as fluororesin (FR) and polyamide (PA), Examples thereof include thermosetting resins such as phenol resin (PF) and epoxy resin (EP), styrene resins, vinyl chloride resins, olefin resins, urethane resins, and silicone rubber.
  • general-purpose resins such as polypropylene (PP) and polyethylene terephthalate (PET)
  • engineering resins such as fluororesin (FR) and polyamide (PA)
  • thermosetting resins such as phenol resin (PF) and epoxy resin (EP), styrene resins, vinyl chloride resins, olefin resins, urethane resins, and silicone rubber.
  • the connector and the external connector may include a lock mechanism.
  • the lock mechanism include a mechanism in which a spiral groove is provided on the surface of the connector and the external connector to screw the connector and the external connector together, a slide lock mechanism, a side lock mechanism, a center lock mechanism, a push lock mechanism, and the like. Can be mentioned.
  • FIG. 5 is a schematic diagram which shows another example of the flexible thread battery with a connector of this invention, and an external connector.
  • the connector 200 included in the flexible thread battery 5 with a connector is partially covered with a covering thread 220.
  • a part of the second conductor 190 is covered with the covering thread 220.
  • the covering yarn 220 may cover all of the first conductor 170 and the second conductor 190, for example, and cover a part or all of the flexible yarn battery 3 connected to the first conductor 170 and the second conductor 190. May be covered.
  • the first conductor 170 and the second conductor 190 may be covered with one covering thread as long as they are insulated from each other, but may be covered with different covering threads.
  • the first conductor 170 and the second conductor 190 are covered with different covering yarns
  • the first conductor 170 covered with the covering yarn and the second conductor 190 covered with the covering yarn are further covered yarns. It may be bundled by being covered with.
  • a part of the external connector 300 is covered with a covering thread 320.
  • the protruding portion, the connection portion between the first outer terminal 370 and the first outer conductor 470, the connection portion between the second outer terminal 390 and the second outer conductor 490, part of the first outer conductor 470, and the second outer conductor A part of 490 is covered with the covering thread 320.
  • the external connector 300 is connected to an electronic device (not shown) via the first outer conductor 470 and the second outer conductor 490.
  • the covering yarn may be a single yarn or a twisted yarn.
  • FIGS. 6A to 6C are schematic views showing an example of a state in which the covering yarn is wound around the winding target.
  • the covering thread 510 is wound around the winding target 500 in one direction.
  • the state shown in FIG. 6A is called a single covered yarn.
  • the covering thread 510 is wound in the S direction in FIG. 6A, it may be wound in the Z direction.
  • FIG. 6B after the covering yarn 510 is wound around the winding target 500, the covering yarn 520 is further wound around the outer peripheral surface in the opposite direction.
  • the state shown in FIG. 6B is called a double covered yarn.
  • the covering yarn 510 and the covering yarn 520 are preferably wound in different directions.
  • the covering yarn 510 is wound in the S direction and the covering yarn 520 is wound in the Z direction.
  • the surface of the winding target 500 is covered with the woven covering thread 530.
  • the state shown in FIG. 6C is called knit covering yarn, and the method of covering the surface of the winding target 500 with the covering yarn 530 is called knit covering.
  • the winding direction of the covering thread arranged in front of the wrapping object is from the lower left to the upper right, or from the upper right to the lower left.
  • the thing is the Z direction, and the opposite direction, that is, the winding direction of the covering yarn arranged in front of the winding target is from the upper left to the lower right, or from the lower right to the upper left.
  • the thing is the S direction.
  • the target to be wrapped may be the above-mentioned connector, external connector, and connection part, or may be the flexible thread battery of the present invention.
  • the material forming the covering yarn is not particularly limited, and examples thereof include natural fibers and synthetic chemical fibers.
  • a hot melt resin and a thermoplastic resin are preferably used.
  • the covering yarn can be melted by heating and fixed to the connector by wrapping the covering yarn around the connector and then thermocompressing the covering yarn. Further, when the covering yarn is melted, the stitches are closed, and properties such as water resistance, dust resistance, heat resistance, chemical resistance, and light resistance can be imparted.
  • the hot-melt resin include ethylene-vinyl acetate (EVA) resin and the like.
  • the thermoplastic resin include polyethylene resin, polyester resin, nylon (polyamide) resin, polypropylene resin and the like.
  • FIG. 7 is a schematic diagram which shows another example of the flexible thread battery with a connector of this invention, and an external connector.
  • FIG. 7 shows a state in which a part of the surfaces of the covering yarn 220 of the connector 200 and the covering yarn 320 of the external connector 300 shown in FIG. 5 are covered by the cover member 230 and the cover member 330, respectively.
  • the description of the flexible thread battery 3 connected to the first conductor 170 and the second conductor 190 is omitted.
  • the connector can be provided with water resistance, dust resistance, heat resistance, chemical resistance, light resistance and the like.
  • the material forming the cover member is not particularly limited, but a heat shrinkable resin or the like can be used.
  • the covering member can be formed on the covering yarn by heating the covering yarn after covering the circumference of the covering yarn with the above material.
  • the cover member may be provided without covering the surface of the connector with the covering thread.
  • the area covered by the cover member is preferably the same as the area where the covering yarn is provided.
  • heat-shrinkable resins include polyvinyl chloride-based resins and polyolefin-based resins.
  • the connector may include electronic components inside.
  • An example of a connector including an electronic component inside will be described with reference to FIGS. 8A and 8B.
  • FIG. 8A is a perspective view schematically showing an example of a connection terminal that constitutes a connector and an external terminal that constitutes an external connector
  • FIG. 8B shows the connection terminal shown in FIG. 8A. It is a figure which shows typically the mode of an external connector provided with the connector provided and the external terminal shown to Fig.8 (a). The positional relationship between the connector and the external connector shown in FIG. 8B corresponds to the left side of FIG. 8A. As shown in FIGS.
  • the first connection terminal 270 and the second connection terminal 290 that form the connector 201 are arranged with a predetermined gap, and the first connection terminal 270 and The electronic component 400 is arranged so as to straddle between the second connection terminals 290.
  • the connector 201 has a convex portion 260, and the shape of the convex portion 260 corresponds to the concave portion 360 of the external connector 301. Therefore, the connector 201 and the external connector 301 can be fitted to each other. At this time, since the electronic component 400 is arranged in the fitting housing 211, it does not interfere with the fitting between the connector 201 and the external connector 301.
  • FIG. 9A is a perspective view schematically showing another example of the connection terminals that form the connector and the external terminals that form the external connector
  • FIG. 9B shows the connection shown in FIG. 9A. It is a figure which shows typically the mode of the external connector provided with the connector provided with a terminal, and the external terminal shown in FIG.9 (a). The positional relationship between the connector and the external connector shown in FIG. 9B corresponds to the left side of FIG. 9A. As shown in FIGS.
  • the first connection terminal 270 and the second connection terminal 290 are arranged so as to face each other, and the electronic component 400 is connected to the first connection terminal 270. It is arranged so as to be sandwiched between the second connection terminals 290.
  • the connector 202 has a convex portion 260, and the shape of the convex portion 260 corresponds to the concave portion 360 of the external connector 302. Therefore, the connector 202 and the external connector 302 can be fitted to each other. At this time, since the electronic component 400 is arranged in the fitting housing 212, it does not interfere with the fitting between the connector 202 and the external connector 302.
  • Examples of electronic components arranged in the connector include fuses, EMI filters, sensors, heaters, LEDs, wireless chips, chip batteries, vibrators, memory elements, semiconductor elements, antennas, and small electronic circuits.
  • the number of electronic components arranged in the connector may be one, or may be two or more.
  • FIG. 10 shows an example of a state in which an external connector is connected to the flexible thread battery.
  • FIG. 10 is a perspective view showing an example in which the connector shown in FIG. 7 and the external connector are connected.
  • FIG. 10 schematically shows how the connector 200 and the external connector 300 shown in FIG. 7 are connected.
  • a covering thread 220 and a cover member 230 are provided outside the connector 200, and a covering thread 320 and a cover member 330 are provided outside the external connector 300.
  • the first connecting terminal 270 of the connector 200 is connected to the first external terminal 370 of the external connector 300
  • the second connecting terminal 290 of the connector 200 is the second external terminal of the external connector 300. It is connected to the terminal 390.
  • the first connection terminal 270 and the second connection terminal 290 of the connector 200 are connected to the first current collector and the second current collector of the flexible thread battery via the first conductor 170 and the second conductor 190, respectively.
  • the first external terminal 370 and the second external terminal 390 of the external connector 300 are connected to the electronic device via the first external conductor 470 and the second external conductor 490, respectively. Therefore, by connecting the connector 200 and the external connector 300, the flexible thread battery can be easily connected to the electronic device.
  • the method for producing the flexible yarn battery of the present invention is not particularly limited.
  • the flexible thread battery 1 shown in FIG. 1 includes, for example, a thread-shaped first electrode, a thread-shaped second electrode, a thread-shaped solid electrolyte, a thread-shaped first current collector, and a thread-shaped second current collector. And bundling the first current collector, the first electrode, the solid electrolyte, the second electrode and the second current collector in this order, and then spirally winding them around the outer peripheral surface of the insulating core yarn. Can be obtained. Furthermore, by covering the outermost peripheral surface with an insulating film made of an insulating material, the flexible yarn battery 3 shown in FIG. 3 can be obtained.
  • the first current collector, the first electrode, the solid electrolyte, the second electrode, and the second current collector may be bundled, covered with an insulating resin, and then spirally wound around the core yarn.
  • the filamentous first electrode for example, a method of spinning a mixed solution containing a material forming the first electrode, an organic binder, and a dispersion medium and firing the mixture is cited.
  • the material forming the first electrode may be processed into a thread shape in a molten state.
  • the thread-shaped second electrode for example, a method of spinning a mixed solution containing a material forming the second electrode, an organic binder, and a dispersion medium and firing the mixed solution may be mentioned.
  • the material forming the second electrode may be processed into a thread shape in a melted state.
  • Examples of the method for obtaining the filamentous solid electrolyte include a method in which a mixed solution containing a material forming the solid electrolyte, an organic binder, and a dispersion medium is spun and fired. Further, the material forming the solid electrolyte may be processed into a thread shape in a molten state.
  • Examples of the method for obtaining the thread-shaped first current collector include a method in which the material forming the first current collector is processed into a thread shape by drawing or the like. Alternatively, a method may be used in which a mixed liquid containing a material forming the first current collector, an organic binder, and a dispersion medium is spun and fired.
  • a method of processing the material forming the second current collector into a thread shape by stretching or the like can be mentioned.
  • a method may be used in which a mixed liquid containing a material forming the second current collector, an organic binder, and a dispersion medium is spun and fired.
  • a mixed liquid in which an insulating material and a dispersion medium are mixed is prepared, and the first electrode, the second electrode, the solid electrolyte, and the first collector.
  • a method of coating the outermost peripheral surface with an insulating film made of an insulating material for example, a mixed liquid in which an insulating material and a dispersion medium are mixed is prepared, and the first electrode, the second electrode, the solid electrolyte, and the first collector.
  • Examples thereof include a method in which the outer surface of the current collector and the second current collector is applied by a method such as a dipping method or a coating method and then dried.
  • the flexible thread battery with a connector of the present invention is formed by connecting, for example, the first electrode of the flexible thread battery manufactured by the above procedure and the first connection terminal of the connector via the first conductor, It can be obtained by connecting the second electrode of the battery and the second connection terminal of the connector via the second conductor. Further, even if the fitting housing, the first conductor, the second conductor, the connecting portion between the first connecting terminal and the first conductor, and the connecting portion between the second connecting terminal and the second conductor, which form the connector, are covered with a covering thread. Of course, the outside of the covering thread may be covered with a cover member.
  • the method of manufacturing the connector is not particularly limited, but a fitting housing molded into a predetermined shape is combined with the first connection terminal and the second connection terminal, and if necessary, an electronic component may be provided between the first connection terminal and the second connection terminal. Can be obtained by arranging.
  • the first connection terminal and the first electrode may be directly connected without the first conductor, and the second connection terminal and the second electrode may be directly connected without the second conductor.
  • the length of the thread-shaped first current collector and the thread-shaped second current collector may be longer than the length of the thread-shaped first electrode, the thread-shaped second electrode, and the thread-shaped solid electrolyte.
  • a thread-shaped first electrode, a thread-shaped second electrode, a thread-shaped solid electrolyte, and a thread-shaped first current collector so that the thread-shaped first current collector and the thread-shaped second current collector protrude to the same end.
  • Second current collector 100 Insulating film 170 First conductor 190 Second conductor 200, 201, 202 Connector 210, 211, 212, 310, 311, 312 Fitting housing 220, 320, 510, 520, 530 covering thread 230, 330 cover member 250, 360 recessed portion 260, 350 Convex portion 270 First connection terminal 290 Second connection terminal 300, 301, 302 External connector 370 First external terminal 390 Second external terminal 400 Electronic component 470 First external conductor 490 Second external conductor 500 Winding target

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Abstract

This flexible thread battery comprises a first end and a second end facing each other in the lengthwise direction. The flexible thread battery is characterized by comprising: an insulating core thread extending in the lengthwise direction; and a thread-like first current collector, a thread-like first electrode, a thread-like solid electrolyte, a thread-like second electrode, and a thread-like second current collector each wrapped in a spiraling manner along the outer circumferential surface of the core thread. The flexible thread battery is also characterized in that the first current collector, the first electrode, the solid electrolyte, the second electrode, and the second current collector are arranged and connected in this order, and the first current collector and the second current collector are insulated.

Description

可撓性糸電池及びコネクタ付き可撓性糸電池Flexible thread battery and flexible thread battery with connector
本発明は、可撓性糸電池及びコネクタ付き可撓性糸電池に関する。 The present invention relates to a flexible thread battery and a flexible thread battery with a connector.
近年、電子機器の小型化、薄型化に応じ、電源である電池について、収容スペースの形状に追従させやすい形状の電池が求められている。
収容スペースの形状に追従させやすい形状としては、例えば、特許文献1に記載されたような糸型の電池が挙げられる。特許文献1は、内部集電体と該内部集電体の周面に被覆された負極材料とからなる内部電極と、内部電極の外部に設置された電解質と、該電解質の周面に被覆された、正極材料と該正極材料の周面に設けられた外部集電体及び保護被覆部分とからなる、様々な形状に変形しうる糸型の電池を開示している。
In recent years, as electronic devices have become smaller and thinner, a battery that is a power source has been required to have a shape that easily follows the shape of the accommodation space.
As a shape that easily follows the shape of the accommodation space, for example, a thread type battery as described in Patent Document 1 can be cited. Patent Document 1 discloses an internal electrode composed of an internal current collector and a negative electrode material coated on the peripheral surface of the internal current collector, an electrolyte provided outside the internal electrode, and a peripheral surface of the electrolyte. Also disclosed is a thread-shaped battery which is composed of a positive electrode material and an external current collector and a protective coating portion provided on the peripheral surface of the positive electrode material and which can be deformed into various shapes.
特許第4971139号公報Japanese Patent No. 4971139
しかしながら、特許文献1には、糸型の電池から外部に電流を引き出す具体的な方法が何ら開示されていない。さらに、特許文献1に開示された糸型の電池は、内部集電体が電池内部に存在しているため、電流を引き出せる位置が固定されてしまっており、外部電極の引き出し位置の自由度が低いという問題があった。加えて、特許文献1は、電池が様々な形状に変形しうることを開示しているが、電解質として硫化物系の固体電解質を用いた場合には可撓性が不足し、変形時に固体電解質が破壊されて電池機能が停止するという問題があった。 However, Patent Document 1 does not disclose any specific method for drawing an electric current from a thread type battery to the outside. Further, in the thread-type battery disclosed in Patent Document 1, since the internal current collector is present inside the battery, the position where the current can be drawn is fixed, and the degree of freedom of the extraction position of the external electrode is high. There was a problem of being low. In addition, Patent Document 1 discloses that the battery can be deformed into various shapes, but when a sulfide-based solid electrolyte is used as the electrolyte, the flexibility is insufficient, and the solid electrolyte is deformed during deformation. There was a problem that the battery was destroyed and the battery function stopped.
本発明は上記の問題を解決するためになされたものであり、外部電極の引き出し位置の自由度が高く、破損時に電池機能が停止しにくく、可撓性に優れる可撓性糸電池を提供することを目的とする。本発明はまた、上記可撓性糸電池の端部にコネクタが接続されたコネクタ付き可撓性糸電池を提供することを目的とする。 The present invention has been made to solve the above problems, and provides a flexible yarn battery having a high degree of freedom in the extraction position of an external electrode, a battery function that is unlikely to stop when damaged, and excellent flexibility. The purpose is to Another object of the present invention is to provide a flexible thread battery with a connector in which a connector is connected to an end of the flexible thread battery.
本発明の可撓性糸電池は、長手方向に相対する第1端部及び第2端部を有する可撓性糸電池であって、上記長手方向に延びる絶縁性の芯糸と、上記芯糸の外周面に沿ってそれぞれ螺旋状に巻き付けられる糸状の第1集電体、糸状の第1電極、糸状の固体電解質、糸状の第2電極及び糸状の第2集電体と、からなり、上記第1集電体、上記第1電極、上記固体電解質、上記第2電極及び上記第2集電体は、この順で並んで接続されており、かつ、上記第1集電体と上記第2集電体とは絶縁されていることを特徴とする。 The flexible yarn battery of the present invention is a flexible yarn battery having a first end portion and a second end portion facing each other in the longitudinal direction, the insulating core yarn extending in the longitudinal direction, and the core yarn. A thread-shaped first current collector, a thread-shaped first electrode, a thread-shaped solid electrolyte, a thread-shaped second electrode, and a thread-shaped second current collector, each of which is spirally wound along the outer peripheral surface of The first current collector, the first electrode, the solid electrolyte, the second electrode, and the second current collector are connected side by side in this order, and the first current collector and the second current collector are connected. It is characterized in that it is insulated from the current collector.
本発明のコネクタ付き可撓性糸電池は、本発明の可撓性糸電池と、上記可撓性糸電池の上記第1端部又は上記第2端部に接続されるコネクタとを備えるコネクタ付き可撓性糸電池であって、上記コネクタは、上記第1集電体と接続される第1接続端子と、上記第2集電体と接続される第2接続端子とを有していることを特徴とする。 A flexible thread battery with a connector of the present invention is provided with a connector including the flexible thread battery of the present invention and a connector connected to the first end or the second end of the flexible thread battery. The flexible thread battery, wherein the connector has a first connection terminal connected to the first current collector and a second connection terminal connected to the second current collector. Is characterized by.
本発明によれば、外部電極の引き出し位置の自由度が高く、破損時に電池機能が停止しにくく、可撓性に優れる可撓性糸電池を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the flexibility of the extraction position of an external electrode is high, a battery function is hard to stop at the time of damage, and it can provide the flexible thread battery excellent in flexibility.
図1は、本発明の可撓性糸電池の一例を示す模式図である。FIG. 1 is a schematic view showing an example of the flexible yarn battery of the present invention. 図2は、本発明の可撓性糸電池の別の一例を示す模式図である。FIG. 2 is a schematic view showing another example of the flexible yarn battery of the present invention. 図3は、絶縁膜が設けられた可撓性糸電池の一例を示す模式図である。FIG. 3 is a schematic diagram showing an example of a flexible thread battery provided with an insulating film. 図4は、本発明のコネクタ付き可撓性糸電池及び外部コネクタの一例を模式的に示す斜視図である。FIG. 4 is a perspective view schematically showing an example of a flexible thread battery with a connector and an external connector of the present invention. 図5は、本発明のコネクタ付き可撓性糸電池及び外部コネクタの別の一例を示す模式図である。FIG. 5: is a schematic diagram which shows another example of the flexible thread battery with a connector of this invention, and an external connector. 図6(a)~図6(c)は、巻付対象に対してカバリング糸を巻き付けた状態の一例を示す模式図である。FIGS. 6A to 6C are schematic views showing an example of a state in which the covering yarn is wound around the winding target. 図7は、本発明のコネクタ付き可撓性糸電池及び外部コネクタのさらに別の一例を示す模式図である。FIG. 7: is a schematic diagram which shows another example of the flexible thread battery with a connector of this invention, and an external connector. 図8(a)は、コネクタを構成する接続端子及び外部コネクタを構成する外部端子の一例を模式的に示す斜視図であり、図8(b)は、図8(a)に示す接続端子を備えるコネクタ及び図8(a)に示す外部端子を備える外部コネクタの様子を模式的に示す図である。FIG. 8A is a perspective view schematically showing an example of a connection terminal that constitutes a connector and an external terminal that constitutes an external connector, and FIG. 8B shows the connection terminal shown in FIG. 8A. It is a figure which shows typically the mode of an external connector provided with the connector provided and the external terminal shown to Fig.8 (a). 図9(a)は、コネクタを構成する接続端子及び外部コネクタを構成する外部端子の別の一例を模式的に示す斜視図であり、図9(b)は、図9(a)に示す接続端子を備えるコネクタ及び図9(a)に示す外部端子を備える外部コネクタの様子を模式的に示す図である。FIG. 9A is a perspective view schematically showing another example of the connection terminals that form the connector and the external terminals that form the external connector, and FIG. 9B shows the connection shown in FIG. 9A. It is a figure which shows typically the mode of the external connector provided with the connector provided with a terminal, and the external terminal shown in FIG.9 (a). 図10は、図7に示すコネクタ及び外部コネクタを接続した場合の一例を示す斜視図である。FIG. 10 is a perspective view showing an example in which the connector shown in FIG. 7 and the external connector are connected.
以下、本発明の可撓性糸電池及びコネクタ付き可撓性糸電池について説明する。
しかしながら、本発明は、以下の実施形態に限定されるものではなく、本発明の要旨を変更しない範囲において適宜変更して適用することができる。なお、以下において記載する個々の望ましい構成を2つ以上組み合わせたものもまた本発明である。
Hereinafter, the flexible thread battery and the flexible thread battery with a connector of the present invention will be described.
However, the present invention is not limited to the following embodiments, and can be appropriately modified and applied within a range not changing the gist of the present invention. It should be noted that a combination of two or more of the respective desirable configurations described below is also the present invention.
本発明の可撓性糸電池は、長手方向に相対する第1端部と第2端部を有している。
本発明の可撓性糸電池は、長手方向に延びる絶縁性の芯糸と、芯糸の外周面に沿ってそれぞれ螺旋状に巻き付けられる糸状の第1集電体、糸状の第1電極、糸状の固体電解質、糸状の第2電極及び糸状の第2集電体とからなる。
第1集電体、第1電極、固体電解質、第2電極、及び第2集電体は、この順で並んで接続されており、かつ、第1集電体と第2集電体とは絶縁されている。
The flexible thread battery of the present invention has a first end and a second end that face each other in the longitudinal direction.
The flexible thread battery of the present invention includes an insulating core thread extending in the longitudinal direction, a thread-shaped first current collector spirally wound around the outer peripheral surface of the core thread, a thread-shaped first electrode, and a thread-shaped first electrode. Of the solid electrolyte, the thread-shaped second electrode, and the thread-shaped second current collector.
The first current collector, the first electrode, the solid electrolyte, the second electrode, and the second current collector are connected side by side in this order, and the first current collector and the second current collector are It is insulated.
本発明の可撓性糸電池は、第1集電体及び第2集電体がそれぞれ、芯糸の外周面に配置されている。従って、いずれの箇所からでも電流を引き出すことができ、外部電極の引き出し位置の自由度が高い。
さらに、本発明の可撓性糸電池は、それぞれ糸状の第1集電体、第1電極、固体電解質、第2電極及び第2集電体が、芯糸の外周面に沿って螺旋状に巻き付けられているため、第1集電体、第1電極、固体電解質、第2電極及び第2集電体に剛性の高い材料を用いた場合であっても、糸電池全体として高い可撓性を有する。
さらに、第1集電体及び第2集電体がそれぞれ、芯糸の外周面に螺旋状に巻き付けられていると、第1電極、第2電極及び固体電解質が破損した場合であっても、第1集電体及び第2集電体が破損していない場合には、破損部位を除く部分については電池として機能するため、破損時に電池機能が停止しにくい。特に、延性の高い材料で集電体が構成されている場合には、集電体に可撓性があり破断しにくいため、上記のように短絡を防止することができる。
また、電極や固体電解質の主材料としてガラスやセラミックを用いた場合は、応力が加わって破断したとしても、各破断片を起点とした連続破壊が起こりにくいため、粉々になりにくく短絡が防止され、電池機能が維持される。
In the flexible yarn battery of the present invention, the first current collector and the second current collector are respectively arranged on the outer peripheral surface of the core yarn. Therefore, the current can be drawn from any place, and the flexibility of the drawing position of the external electrode is high.
Furthermore, in the flexible thread battery of the present invention, the thread-shaped first current collector, the first electrode, the solid electrolyte, the second electrode, and the second current collector are spirally formed along the outer peripheral surface of the core thread. Since it is wound, even if a highly rigid material is used for the first current collector, the first electrode, the solid electrolyte, the second electrode, and the second current collector, the yarn cell as a whole has high flexibility. Have.
Furthermore, when the first current collector and the second current collector are spirally wound around the outer peripheral surface of the core yarn, respectively, even when the first electrode, the second electrode and the solid electrolyte are damaged, When the first current collector and the second current collector are not damaged, the parts other than the damaged parts function as batteries, and the battery function is unlikely to stop when damaged. In particular, when the current collector is made of a material having high ductility, the current collector is flexible and is not easily broken, so that a short circuit can be prevented as described above.
Further, when glass or ceramic is used as the main material of the electrode or the solid electrolyte, even if stress is applied and the material is broken, continuous breakage starting from each broken piece is unlikely to occur, which prevents breakage and prevents short circuits. , The battery function is maintained.
本発明の可撓性糸電池の構成について、図1を参照しながら説明する。
図1は、本発明の可撓性糸電池の一例を示す模式図である。
図1に示すように、可撓性糸電池1は長手方向(図1中、両矢印Lで示す方向)に沿って延びる糸状であり、相対する第1端部1aと第2端部1bとを有する。
可撓性糸電池1は、長手方向に延びる絶縁性の芯糸60と、芯糸60の外周面に配置される第1集電体70、第1電極10、固体電解質30、第2電極20及び第2集電体90からなる。第1集電体70、第1電極10、固体電解質30、第2電極20及び第2集電体90は、芯糸60の外周面に沿ってそれぞれ螺旋状に巻き付けられており、この順で並んで接続されている。第1集電体70、第1電極10、固体電解質30、第2電極20、第2集電体90は互いに交差していない。
隣り合う第1集電体70と第2集電体90の間には隙間40が設けられており、第1集電体70と第2集電体90とが絶縁されている。
The configuration of the flexible thread battery of the present invention will be described with reference to FIG.
FIG. 1 is a schematic view showing an example of the flexible yarn battery of the present invention.
As shown in FIG. 1, the flexible thread battery 1 is a thread shape extending in the longitudinal direction (the direction indicated by a double-headed arrow L in FIG. 1), and has a first end portion 1a and a second end portion 1b that face each other. Have.
The flexible thread battery 1 includes an insulating core thread 60 extending in the longitudinal direction, a first current collector 70, a first electrode 10, a solid electrolyte 30, and a second electrode 20 arranged on the outer peripheral surface of the core thread 60. And a second current collector 90. The first current collector 70, the first electrode 10, the solid electrolyte 30, the second electrode 20, and the second current collector 90 are spirally wound along the outer peripheral surface of the core yarn 60, respectively, in this order. Connected side by side. The first current collector 70, the first electrode 10, the solid electrolyte 30, the second electrode 20, and the second current collector 90 do not intersect with each other.
A gap 40 is provided between the first current collector 70 and the second current collector 90 adjacent to each other, and the first current collector 70 and the second current collector 90 are insulated from each other.
図1では、左側から順に第1集電体70、第1電極10、固体電解質30、第2電極20及び第2集電体90が並んでいるが、右側から順に第1集電体70、第1電極10、固体電解質30、第2電極20及び第2集電体90が並んでいてもよい。
また、図1では、可撓性糸電池1における第1集電体70、第1電極10、固体電解質30、第2電極20及び第2集電体90の巻き付け方向がS方向である例を示しているが、巻き付け方向は逆向きのZ方向であってもよい。
In FIG. 1, the first current collector 70, the first electrode 10, the solid electrolyte 30, the second electrode 20, and the second current collector 90 are arranged in order from the left side, but the first current collector 70, in order from the right side. The first electrode 10, the solid electrolyte 30, the second electrode 20, and the second current collector 90 may be arranged side by side.
Further, in FIG. 1, an example in which the winding direction of the first current collector 70, the first electrode 10, the solid electrolyte 30, the second electrode 20, and the second current collector 90 in the flexible yarn battery 1 is the S direction. Although shown, the winding direction may be the opposite Z direction.
図1に示す可撓性糸電池1では、隣り合う第1集電体70と第2集電体90の間には隙間40が設けられているが、隣り合う第1集電体70と第2集電体90の間には、隙間40に代わって絶縁性材料からなる絶縁糸が配置されていてもよい。 In the flexible thread battery 1 shown in FIG. 1, the gap 40 is provided between the first current collector 70 and the second current collector 90 which are adjacent to each other, but An insulating thread made of an insulating material may be arranged between the two current collectors 90 instead of the gap 40.
図2は、本発明の可撓性糸電池の別の一例を示す模式図である。
図2に示す可撓性糸電池2は、長手方向(図2中、両矢印Lで示す方向)に沿って延びる糸状であり、相対する第1端部2aと第2端部2bとを有する。
可撓性糸電池2では、隣り合う第1集電体70と第2集電体90との間に絶縁糸50が配置されており、第1集電体70、第1電極10、固体電解質30、第2電極20、第2集電体90及び絶縁糸50が、芯糸60の外周面に沿ってそれぞれ螺旋状に巻き付けられている。すなわち、絶縁糸50も、芯糸60の外周面に沿って螺旋状に巻き付けられている。第1集電体70、第1電極10、固体電解質30、第2電極20及び第2集電体90は互いに交差していない。
絶縁糸50は絶縁性材料からなるため、隣り合う第1集電体70と第2集電体90とが絶縁糸50により絶縁される。
FIG. 2 is a schematic view showing another example of the flexible yarn battery of the present invention.
The flexible thread battery 2 shown in FIG. 2 is a thread-like shape extending along the longitudinal direction (the direction indicated by the double-headed arrow L in FIG. 2), and has a first end 2a and a second end 2b that face each other. .
In the flexible thread battery 2, the insulating thread 50 is arranged between the first current collector 70 and the second current collector 90 adjacent to each other, and the first current collector 70, the first electrode 10, the solid electrolyte. 30, the second electrode 20, the second current collector 90, and the insulating thread 50 are spirally wound around the outer peripheral surface of the core thread 60. That is, the insulating yarn 50 is also spirally wound around the outer peripheral surface of the core yarn 60. The first current collector 70, the first electrode 10, the solid electrolyte 30, the second electrode 20, and the second current collector 90 do not intersect with each other.
Since the insulating thread 50 is made of an insulating material, the adjacent first and second current collectors 70 and 90 are insulated by the insulating thread 50.
本発明の可撓性糸電池は、最外周面の少なくとも一部が、絶縁性材料からなる絶縁膜により覆われていることが好ましい。
ここで、最外周面とは、第1電極、第2電極、固体電解質、第1集電体及び第2集電体の外側を意味する。
最外周面が絶縁性材料からなる絶縁膜により覆われていると、外部からの衝撃や振動等によって第1電極、第2電極、固体電解質、第1集電体及び第2集電体が破損することや意図せずに短絡することを防止できる。
また、第1集電体と第2集電体とが隙間によって絶縁されている場合、該隙間が絶縁膜により埋められていることが好ましい。これにより、第1集電体と第2集電体を確実に絶縁することができる。
In the flexible thread battery of the present invention, at least a part of the outermost peripheral surface is preferably covered with an insulating film made of an insulating material.
Here, the outermost peripheral surface means the outside of the first electrode, the second electrode, the solid electrolyte, the first current collector, and the second current collector.
If the outermost peripheral surface is covered with an insulating film made of an insulating material, the first electrode, the second electrode, the solid electrolyte, the first current collector, and the second current collector are damaged by external impact or vibration. It is possible to prevent an accident or a short circuit unintentionally.
When the first current collector and the second current collector are insulated by the gap, it is preferable that the gap be filled with an insulating film. Accordingly, the first current collector and the second current collector can be reliably insulated.
図3は、絶縁膜が設けられた可撓性糸電池の一例を示す模式図である。
図3に示す可撓性糸電池3は、図1に示す可撓性糸電池1の最外周面に絶縁性材料からなる絶縁膜100を設けたものに相当する。
可撓性糸電池3では、第1集電体70と第2集電体90の隙間40が、絶縁性材料からなる絶縁膜100により埋められている。
FIG. 3 is a schematic diagram showing an example of a flexible thread battery provided with an insulating film.
The flexible thread battery 3 shown in FIG. 3 corresponds to the flexible thread battery 1 shown in FIG. 1 provided with an insulating film 100 made of an insulating material on the outermost peripheral surface.
In the flexible thread battery 3, the gap 40 between the first current collector 70 and the second current collector 90 is filled with the insulating film 100 made of an insulating material.
本発明の可撓性糸電池は、可撓性を有している。
可撓性糸電池は可撓性を有しているため、収容スペースの形状に追従させやすい。
なお、本明細書においては、糸電池を曲率半径が50mmとなるまで変形させても破壊されない場合に、可撓性を有していると判断する。
糸電池を内径100mmの環の内周面に沿って配置した際に、糸電池が破壊されなければ、曲率半径が50mmとなるまで変形させても破壊されない、すなわち可撓性を有していると判断する。
The flexible yarn battery of the present invention has flexibility.
Since the flexible thread battery has flexibility, it can easily follow the shape of the accommodation space.
In addition, in the present specification, it is determined that the yarn battery has flexibility when the yarn battery is not destroyed even if it is deformed until the radius of curvature becomes 50 mm.
When the thread battery is arranged along the inner peripheral surface of the ring having an inner diameter of 100 mm, if the thread battery is not broken, it will not be broken even if it is deformed to a radius of curvature of 50 mm, that is, it has flexibility. To judge.
本発明の可撓性糸電池において、芯糸の直径は特に限定されないが、0.001mm以上、5mm以下であることが好ましい。
なお、芯糸の直径は、無作為に選択した10箇所における芯糸の長手方向に垂直な断面の断面形状から直径を測定し、平均値をとることにより求めることができる。ただし、芯糸の断面形状が円形でない場合には、断面の面積から求められる投影面積相当円の直径を断面の直径とする。
In the flexible yarn battery of the present invention, the diameter of the core yarn is not particularly limited, but is preferably 0.001 mm or more and 5 mm or less.
The diameter of the core yarn can be obtained by measuring the diameter from the cross-sectional shape of a cross section perpendicular to the longitudinal direction of the core yarn at 10 randomly selected locations and taking the average value. However, if the cross-sectional shape of the core yarn is not circular, the diameter of the circle corresponding to the projected area obtained from the area of the cross-section is the diameter of the cross-section.
本発明の可撓性糸電池において、芯糸の長手方向の長さは特に限定されないが、1mm以上であることが好ましい。 In the flexible yarn battery of the present invention, the length of the core yarn in the longitudinal direction is not particularly limited, but it is preferably 1 mm or more.
本発明の可撓性糸電池において、芯糸の直径と長さの比は特に限定されないが、[(長さ)/(直径)]が5以上であることが好ましい。 In the flexible yarn battery of the present invention, the ratio between the diameter and the length of the core yarn is not particularly limited, but [(length) / (diameter)] is preferably 5 or more.
本発明の可撓性糸電池において、芯糸の長手方向に垂直な断面の断面形状は特に限定されず、円形、楕円形、多角形等であってもよい。 In the flexible yarn battery of the present invention, the cross-sectional shape of the cross section perpendicular to the longitudinal direction of the core yarn is not particularly limited and may be circular, elliptical, polygonal or the like.
本発明の可撓性糸電池において、第1電極、第2電極、固体電解質、第1集電体及び第2集電体の直径は、それぞれ同じであってもよく、異なっていてもよい。 In the flexible thread battery of the present invention, the diameters of the first electrode, the second electrode, the solid electrolyte, the first current collector and the second current collector may be the same or different.
本発明の可撓性糸電池において、第1集電体、第1電極、固体電解質、第2電極及び第2集電体の断面形状は特に限定されず、円形、楕円形、多角形等であってもよい。第1集電体、第1電極、固体電解質、第2電極及び第2集電体の断面形状は、それぞれ同じであってもよく、異なっていてもよい。 In the flexible thread battery of the present invention, the sectional shape of the first current collector, the first electrode, the solid electrolyte, the second electrode and the second current collector is not particularly limited, and may be circular, elliptical, polygonal, or the like. It may be. The cross-sectional shapes of the first current collector, the first electrode, the solid electrolyte, the second electrode, and the second current collector may be the same or different.
[芯糸]
芯糸を構成する材料は、絶縁性材料であれば特に限定されないが、ガラス、セラミックス、熱可塑性樹脂、熱硬化性樹脂、光硬化性樹脂、難燃性樹脂等が挙げられる。
芯糸を構成する材料にガラス、セラミックス、難燃性樹脂を用いることで、本発明の可撓性糸電池に難燃性を付与することができる。
ガラスとしては、例えば、石英ガラス(SiO)や、SiO、PbO、B、MgO、ZnO、Bi、NaO及びAlからなる群から選ばれる少なくとも2種以上を組み合わせた複合酸化物系ガラス等が挙げられる。
セラミックスとしては、例えば、アルミナ、コージライト、ムライト、ステアタイト、フォルステライト等が挙げられる。
熱可塑性樹脂としては、例えば、ポリエチレン、ポリプロピレン、ポリ塩化ビニル、ポリスチレン、ポリ酢酸ビニル、熱可塑性ポリウレタン、テフロン(登録商標)等が挙げられる。
熱硬化性樹脂としては、例えば、フェノール樹脂、エポキシ樹脂、メラミン樹脂、尿素樹脂、不飽和ポリエステル樹脂、アルキド樹脂、ポリウレタン等が挙げられる。
難燃性樹脂としては、例えば、ナイロン66、ポリカーボネート、ポリ塩化ビニル、ポリフェニレンオキサイド、難燃EPゴム、架橋ポリエチレン、難燃クロロプレンゴム、ポリビニリデンフロライド、シリコーンゴム(RTV)、テトラフルオロエチレン、難燃性ポリイミド樹脂、難燃性アクリル樹脂等が挙げられる。
[Core thread]
The material forming the core yarn is not particularly limited as long as it is an insulating material, and examples thereof include glass, ceramics, thermoplastic resins, thermosetting resins, photocurable resins, flame-retardant resins, and the like.
Flame retardancy can be imparted to the flexible yarn battery of the present invention by using glass, ceramics, or a flame-retardant resin as a material forming the core yarn.
Examples of the glass include quartz glass (SiO 2 ) and at least two kinds selected from the group consisting of SiO 2 , PbO, B 2 O 3 , MgO, ZnO, Bi 2 O 3 , Na 2 O and Al 2 O 3. Examples thereof include composite oxide glass and the like.
Examples of ceramics include alumina, cordierite, mullite, steatite, and forsterite.
Examples of the thermoplastic resin include polyethylene, polypropylene, polyvinyl chloride, polystyrene, polyvinyl acetate, thermoplastic polyurethane, Teflon (registered trademark) and the like.
Examples of the thermosetting resin include phenol resin, epoxy resin, melamine resin, urea resin, unsaturated polyester resin, alkyd resin, polyurethane and the like.
Examples of the flame-retardant resin include nylon 66, polycarbonate, polyvinyl chloride, polyphenylene oxide, flame-retardant EP rubber, cross-linked polyethylene, flame-retardant chloroprene rubber, polyvinylidene fluoride, silicone rubber (RTV), tetrafluoroethylene, and flame retardant. Examples include flammable polyimide resin and flame-retardant acrylic resin.
芯糸の直径は、第1電極、第2電極、固体電解質、第1集電体及び第2集電体の直径より大きくてもよいし、小さくてもよい。また、第1電極、第2電極、固体電解質、第1集電体及び第2集電体の直径と同程度であってもよい。 The diameter of the core yarn may be larger or smaller than the diameters of the first electrode, the second electrode, the solid electrolyte, the first current collector and the second current collector. Further, the diameter may be approximately the same as the diameter of the first electrode, the second electrode, the solid electrolyte, the first current collector, and the second current collector.
本発明の可撓性糸電池においては、第1電極及び第2電極のうちの一方が正極となり、他方が負極となる。以下では、第1電極が正極、第2電極が負極である場合の例について説明する。 In the flexible thread battery of the present invention, one of the first electrode and the second electrode serves as a positive electrode and the other serves as a negative electrode. Hereinafter, an example in which the first electrode is the positive electrode and the second electrode is the negative electrode will be described.
[第1電極]
第1電極は、正極活物質粒子を含む焼結体により構成されている。
正極活物質粒子を構成する材料としては、例えば、ナシコン型構造を有するリチウム含有リン酸化合物、オリビン型構造を有するリチウム含有リン酸化合物、リチウム含有層状酸化物、スピネル型構造を有するリチウム含有酸化物等の酸化物が挙げられる。
好ましく用いられるナシコン型構造を有するリチウム含有リン酸化合物の具体例としては、Li(PO等が挙げられる。好ましく用いられるオリビン型構造を有するリチウム含有リン酸化合物の具体例としては、LiFePO、LiCoPO、LiMnPO等が挙げられる。好ましく用いられるリチウム含有層状酸化物の具体例としては、LiCoO、LiCo1/3Ni1/3Mn1/3等が挙げられる。好ましく用いられるスピネル型構造を有するリチウム含有酸化物の具体例としては、LiMn、LiNi0.5Mn1.5等が挙げられる。
これらの正極活物質粒子のうちの1種のみを用いてもよいし、複数種類を混合して用いてもよい。
これらのなかでは、Li(POが特に好ましい。
[First electrode]
The first electrode is made of a sintered body containing positive electrode active material particles.
Examples of the material forming the positive electrode active material particles include, for example, a lithium-containing phosphate compound having a NASICON type structure, a lithium-containing phosphate compound having an olivine type structure, a lithium-containing layered oxide, and a lithium-containing oxide having a spinel type structure. And oxides thereof.
Specific examples of the lithium-containing phosphate compound having a Nasicon type structure that is preferably used include Li 3 V 2 (PO 4 ) 3 . Specific examples of the lithium-containing phosphate compound having an olivine type structure that is preferably used include LiFePO 4 , LiCoPO 4 , and LiMnPO 4 . Specific examples of the lithium-containing layered oxide preferably used include LiCoO 2 , LiCo 1/3 Ni 1/3 Mn 1/3 O 2, and the like. Specific examples of the lithium-containing oxide having a spinel structure that is preferably used include LiMn 2 O 4 and LiNi 0.5 Mn 1.5 O 4 .
Only one type of these positive electrode active material particles may be used, or a plurality of types may be mixed and used.
Among these, Li 3 V 2 (PO 4 ) 3 is particularly preferable.
第1電極は、正極活物質粒子の他に、固体電解質粒子及び導電性粒子を含んでいてもよい。
固体電解質粒子を構成する材料としては、例えば、後述する固体電解質を構成する酸化物が挙げられる。
固体電解質粒子は、後述する固体電解質を構成する酸化物と同じものであることが好ましい。
第1電極が固体電解質粒子を含んでおり、該固体電解質粒子が固体電解質を構成する酸化物と同じものであると、第1電極と固体電解質との接合が強固なものとなり、応答速度及び機械的強度が向上する。
導電性粒子は、例えば、Ag、Au、Pt、Pdなどの金属、炭素、電子伝導性を有する化合物、またはそれらを組み合わせた混合物等により構成される粒子が挙げられる。またこれらの導電性を有した物質が正極活物質粒子の表面に被覆された状態で第1電極に含まれてもよい。
The first electrode may include solid electrolyte particles and conductive particles in addition to the positive electrode active material particles.
Examples of the material forming the solid electrolyte particles include oxides forming the solid electrolyte described below.
The solid electrolyte particles are preferably the same as the oxide constituting the solid electrolyte described below.
When the first electrode contains solid electrolyte particles and the solid electrolyte particles are the same as the oxide constituting the solid electrolyte, the bonding between the first electrode and the solid electrolyte becomes strong, and the response speed and the mechanical properties are improved. Strength is improved.
Examples of the conductive particles include particles made of a metal such as Ag, Au, Pt, or Pd, carbon, a compound having electronic conductivity, or a mixture thereof. Further, these conductive materials may be contained in the first electrode in a state of being coated on the surface of the positive electrode active material particles.
第1電極の直径は特に限定されないが、0.001mm以上、1mm以下であることが好ましい。 The diameter of the first electrode is not particularly limited, but is preferably 0.001 mm or more and 1 mm or less.
[第2電極]
第2電極は、負極活物質粒子を含む焼結体で構成されている。
負極活物質粒子を構成する材料の例としては、例えば、MO(Mは、Ti、Si、Sn、Cr、Fe、Nb、V及びMoからなる群より選ばれた少なくとも一種である。0.9≦X≦3.0)で表される化合物、LiMO(Mは、Ti、Si、Sn、Cr、Fe、Nb、V及びMoからなる群より選ばれた少なくとも一種である。0.9≦X≦3.0、2.0≦Y≦4.0)で表される化合物、黒鉛-リチウム化合物、リチウム合金、ナシコン型構造を有するリチウム含有リン酸化合物、オリビン型構造を有するリチウム含有リン酸化合物、スピネル型構造を有するリチウム含有酸化物等が挙げられ、MOで表される化合物、LiMOで表される化合物、ナシコン型構造を有するリチウム含有リン酸化合物、オリビン型構造を有するリチウム含有リン酸化合物、スピネル型構造を有するリチウム含有酸化物等の酸化物であることが好ましい。
MOで表される化合物は、酸素の一部がPやSiで置換されていてもよいし、Liを含んでもよい。好ましく用いられるリチウム合金の具体例としては、Li-Al等が挙げられる。好ましく用いられるナシコン型構造を有するリチウム含有リン酸化合物の具体例としては、Li(POやLiFe(PO等が挙げられる。好ましく用いられるスピネル型構造を有するリチウム含有酸化物の具体例としては、LiTi12等が挙げられる。これらの負極活物質粒子のうちの1種のみを用いてもよいし、複数種類を混合して用いてもよい。
これらのなかでは、Li(POが特に好ましい。
[Second electrode]
The second electrode is composed of a sintered body containing negative electrode active material particles.
An example of the material forming the negative electrode active material particles is, for example, MO X (M is at least one selected from the group consisting of Ti, Si, Sn, Cr, Fe, Nb, V and Mo. 9 ≦ X ≦ 3.0), Li Y MO X (M is at least one selected from the group consisting of Ti, Si, Sn, Cr, Fe, Nb, V and Mo. 0 9 ≦ X ≦ 3.0, 2.0 ≦ Y ≦ 4.0), a graphite-lithium compound, a lithium alloy, a lithium-containing phosphate compound having a Nasicon type structure, and a lithium having an olivine type structure. Examples of the compound include phosphoric acid compounds, lithium-containing oxides having a spinel structure, compounds represented by MO X , compounds represented by Li Y MO X , lithium-containing phosphoric compounds having a Nasicon type structure, and olivine type compounds. Structure An oxide such as a lithium-containing phosphate compound having a structure or a lithium-containing oxide having a spinel structure is preferable.
In the compound represented by MO X , part of oxygen may be replaced with P or Si, or Li may be included. Specific examples of the lithium alloy preferably used include Li—Al and the like. Specific examples of the lithium-containing phosphate compound having a Nasicon type structure that is preferably used include Li 3 V 2 (PO 4 ) 3 and Li 3 Fe 2 (PO 4 ) 3 . Specific examples of the lithium-containing oxide having a spinel structure that is preferably used include Li 4 Ti 5 O 12 and the like. Only one kind of these negative electrode active material particles may be used, or a plurality of kinds may be mixed and used.
Among these, Li 3 V 2 (PO 4 ) 3 is particularly preferable.
第2電極は、負極活物質粒子の他に、固体電解質粒子及び導電性粒子を含んでいてもよい。
固体電解質粒子を構成する材料としては、例えば、後述する固体電解質を構成する酸化物が挙げられる。
固体電解質粒子としては、後述する固体電解質を構成する酸化物と同じものであることが好ましい。
第2電極が固体電解質粒子を含んでおり、該固体電解質粒子が固体電解質を構成する酸化物と同じものであると、第2電極と固体電解質との接合が強固なものとなり、応答速度及び機械的強度が向上する。
導電性粒子として好ましく用いられるものとしては、例えば、Ag、Au、Pt、Pdなどの金属、炭素、電子伝導性を有する化合物、またはそれらを組み合わせた混合物等により構成される粒子が挙げられる。またこれらの導電性を有した物質が負極活物質粒子などの表面に被覆された状態で第2電極に含まれてもよい。
The second electrode may include solid electrolyte particles and conductive particles in addition to the negative electrode active material particles.
Examples of the material forming the solid electrolyte particles include oxides forming the solid electrolyte described below.
The solid electrolyte particles are preferably the same as the oxides forming the solid electrolyte described below.
When the second electrode contains solid electrolyte particles, and the solid electrolyte particles are the same as the oxide constituting the solid electrolyte, the second electrode and the solid electrolyte are strongly bonded to each other, and the response speed and the mechanical strength are improved. Strength is improved.
Preferred examples of the conductive particles include particles composed of a metal such as Ag, Au, Pt, or Pd, carbon, a compound having electronic conductivity, or a mixture thereof. Further, these conductive materials may be contained in the second electrode in a state of being coated on the surface of the negative electrode active material particles or the like.
第2電極の直径は特に限定されないが、0.001mm以上、1mm以下であることが好ましい。 The diameter of the second electrode is not particularly limited, but is preferably 0.001 mm or more and 1 mm or less.
なお、本明細書において、酸化物には、硫化酸化物を含めないものとする。 Note that in this specification, oxides do not include sulfide oxides.
[固体電解質]
固体電解質としては、例えば、ナシコン型構造を有するリチウム含有リン酸化合物等の酸化物が挙げられる。
好ましく用いられるナシコン型構造を有するリチウム含有リン酸化合物としては、Li(PO(0.9≦x≦1.9、1.9≦y≦2.1、Mは、Ti、Ge、Al、Ga及びZrからなる群より選ばれた少なくとも一種)が挙げられる。
リチウム含有リン酸化合物としては、Li1.2Al0.2Ti1.8(POが好ましい。
組成の異なる2種以上のナシコン型構造を有するリチウム含有リン酸化合物を混合して用いてもよい。
[Solid electrolyte]
Examples of the solid electrolyte include oxides such as lithium-containing phosphate compounds having a Nasicon type structure.
Li x M y (PO 4 ) 3 (0.9 ≦ x ≦ 1.9, 1.9 ≦ y ≦ 2.1, M is Ti is preferable as the lithium-containing phosphate compound having a Nasicon type structure. , Ge, Al, Ga and Zr).
Li 1.2 Al 0.2 Ti 1.8 (PO 4 ) 3 is preferable as the lithium-containing phosphate compound.
Two or more kinds of lithium-containing phosphate compounds having different Nasicon-type structures having different compositions may be mixed and used.
固体電解質の好ましい組成としては、例えば、Li1+xAlGe2-x(POで示されるガラス化可能な組成[例えば、Li1.5Al0.5Ge1.5(PO、Li1.2Al0.2Ge1.8(PO等]、Li1+xAlGe2-x-yTi(POで示されるガラス化可能な組成[例えば、Li1.5Al0.5Ge1.0Ti0.5(PO、Li1.2Al0.2Ge1.3Ti0.5(PO等]、AlPO、SiO及びBとからなる群より選択される少なくとも1種とLi1+xAlGe2-x(PO又はLi1+xAlGe2-x-yTi(POとの混合物、Li1+xAlGe2-x(POとLi1+xAlGe2-x-yTi(POの混合物、Li1+xAlGe2-x(PO又はLi1+xAlGe2-x-yTi(POのLiの一部をNa、Co、Mn又はNiで置き換えたもの[例えば、Liの一部をNaで置き換えたLi1.1Na0.1Al0.2Ge1.3Ti0.5(POやLi1.4Na0.1Al0.5Ge1.0Ti0.5(PO等]、Li1+xAlGe2-x(PO又はLi1+xAlGe2-x-yTi(POのGeの一部をZr、Fe又はVで置き換えたもの[例えば、Geの一部をZrで置き換えたLi1.2Al0.2Ge1.7Zr0.1(PO、Li1.5Al0.5Ge1.0Ti0.4Zr0.1(PO等]等が挙げられ、これら2種以上を混合して用いてもよい。 As a preferable composition of the solid electrolyte, for example, a vitrifiable composition represented by Li 1 + x Al x Ge 2-x (PO 4 ) 3 [eg, Li 1.5 Al 0.5 Ge 1.5 (PO 4 ) 3 3 , Li 1.2 Al 0.2 Ge 1.8 ( PO 4 ) 3 etc.], Li 1 + x Al x Ge 2-xy Ti y (PO 4 ) 3 and the vitrifiable composition [eg, Li 1.5 Al 0.5 Ge 1.0 Ti 0.5 (PO 4 ) 3 , Li 1.2 Al 0.2 Ge 1.3 Ti 0.5 (PO 4 ) 3, etc.], AlPO 4 , SiO At least one selected from the group consisting of 2 and B 2 O 3 and Li 1 + x Al x Ge 2-x (PO 4 ) 3 or Li 1 + x Al x Ge 2-x-y Ti y (PO 4 ) 3 ; mixtures, Li 1 + x Al x Ge -X (PO 4) 3 and Li 1 + x Al x Ge 2 -x-y Ti y mixture of (PO 4) 3, Li 1 + x Al x Ge 2-x (PO 4) 3 or Li 1 + x Al x Ge 2 -x -Y Ti y (PO 4 ) 3 in which a part of Li is replaced by Na, Co, Mn, or Ni [eg, Li 1.1 Na 0.1 Al 0.2 in which a part of Li is replaced by Na Ge 1.3 Ti 0.5 (PO 4 ) 3 and Li 1.4 Na 0.1 Al 0.5 Ge 1.0 Ti 0.5 (PO 4 ) 3 etc.], Li 1 + x Al x Ge 2-x (PO 4 ) 3 or Li 1 + x Al x Ge 2-x-y Ti y (PO 4 ) 3 in which part of Ge is replaced with Zr, Fe or V [eg, part of Ge is replaced with Zr Li 1.2 Al 0.2 Ge 1.7 Zr 0.1 ( PO 4) 3, Li 1.5 Al 0.5 Ge 1.0 Ti 0.4 Zr 0.1 (PO 4) 3 , etc.] and the like, may be used by mixing two or more of these.
固体電解質は、ナシコン型構造を有するリチウム含有リン酸化合物に加えて、さらに、ペロブスカイト型構造を有する酸化物固体電解質やガーネット型若しくはガーネット型類似構造を有する酸化物固体電解質を含んでいてもよい。ペロブスカイト型構造を有する酸化物固体電解質の具体例としては、例えばLa0.55Li0.35TiOが挙げられ、ガーネット型若しくはガーネット型類似構造を有する酸化物固体電解質の具体例としては、例えばLiLaZr12が挙げられる。 The solid electrolyte may further include, in addition to the lithium-containing phosphate compound having a Nasicon type structure, an oxide solid electrolyte having a perovskite type structure or an oxide solid electrolyte having a garnet type or garnet type similar structure. Specific examples of the oxide solid electrolyte having a perovskite structure include La 0.55 Li 0.35 TiO 3 , and specific examples of the oxide solid electrolyte having a garnet-type or garnet-type similar structure include li 7 La 3 Zr 2 O 12 and the like.
固体電解質の直径は特に限定されないが、0.001mm以上、2mm以下であることが好ましい。 The diameter of the solid electrolyte is not particularly limited, but it is preferably 0.001 mm or more and 2 mm or less.
本発明の可撓性糸電池は、第1電極、第2電極及び固体電解質が、いずれも酸化物を含んでいることが好ましい。
第1電極、第2電極及び固体電解質がいずれも酸化物を含んでいると、焼結体を形成しやすくなる。また、酸化物を含む焼結体は応力が加わって破断したとしても、各破断片を起点とした連続破壊が起こりにくいため、粉々になりにくく短絡が防止され、電池機能が維持される。
In the flexible thread battery of the present invention, it is preferable that the first electrode, the second electrode and the solid electrolyte all contain an oxide.
When the first electrode, the second electrode, and the solid electrolyte all contain an oxide, it becomes easy to form a sintered body. Further, even if the oxide-containing sintered body is fractured due to stress, continuous fracture is unlikely to occur starting from each fractured piece, so that it is less likely to be shattered, a short circuit is prevented, and a battery function is maintained.
本発明の可撓性糸電池は、第1電極及び第2電極の少なくとも一方が、固体電解質と同じ酸化物を含んでいることが好ましく、第1電極及び第2電極の両方が、固体電解質と同じ酸化物を含んでいることがより好ましい。特に、第1電極及び第2電極の少なくとも一方が、Li1.2Al0.2Ti1.8(PO等のリチウム含有リン酸化合物を含んでいることが好ましく、第1電極及び第2電極の両方が、上記リチウム含有リン酸化合物を含んでいることがより好ましい。
固体電解質と同じ酸化物を含む電極は、固体電解質との接合が強固となるため、応答速度及び機械的強度が向上する。
In the flexible thread battery of the present invention, it is preferable that at least one of the first electrode and the second electrode contains the same oxide as the solid electrolyte, and both the first electrode and the second electrode contain the solid electrolyte. More preferably, it contains the same oxide. In particular, it is preferable that at least one of the first electrode and the second electrode contains a lithium-containing phosphate compound such as Li 1.2 Al 0.2 Ti 1.8 (PO 4 ) 3 and the first electrode and the second electrode. More preferably, both of the second electrodes contain the above-mentioned lithium-containing phosphate compound.
The electrode containing the same oxide as the solid electrolyte is strongly bonded to the solid electrolyte, so that the response speed and the mechanical strength are improved.
本発明の可撓性糸電池において、第1電極、第2電極及び固体電解質は、硫化物及び硫化酸化物を実質的に含まないことが好ましい。 In the flexible yarn battery of the present invention, it is preferable that the first electrode, the second electrode and the solid electrolyte do not substantially contain sulfide and sulfide oxide.
第1電極が固体電解質と同じ酸化物を含んでいる場合、その含有量は30重量%以上、70重量%以下であることが好ましい。
第1電極における上記酸化物の含有量が30重量%未満であると、第1電極と固体電解質との接合強度を充分に向上させることができないおそれがある。一方、上記含有量が70重量%を超えると、第1電極中に占める正極活物質粒子の割合が減少するため、エネルギー密度が低下するおそれがある。
なお、第1電極中に占める酸化物の含有量は、誘導結合プラズマ(ICP)発光分光分析等の組成分析により測定することができる。また、簡易的には、粉末X線回折(XRD)等のデータ解析を利用することもできる。
When the first electrode contains the same oxide as the solid electrolyte, its content is preferably 30% by weight or more and 70% by weight or less.
If the content of the oxide in the first electrode is less than 30% by weight, the bonding strength between the first electrode and the solid electrolyte may not be sufficiently improved. On the other hand, when the content exceeds 70% by weight, the proportion of the positive electrode active material particles in the first electrode decreases, which may reduce the energy density.
The content of the oxide in the first electrode can be measured by composition analysis such as inductively coupled plasma (ICP) emission spectroscopy. In addition, simply, data analysis such as powder X-ray diffraction (XRD) can also be used.
第2電極が固体電解質と同じ酸化物を含んでいる場合、その含有量は30重量%以上、70重量%以下であることが好ましい。
第2電極における上記酸化物の含有量が30重量%未満であると、第2電極と固体電解質との接合強度を充分に向上させることができないおそれがある。一方、上記含有量が70重量%を超えると、第2電極中に占める負極活物質粒子の割合が減少するため、エネルギー密度が低下するおそれがある。
なお、第2電極中に占める酸化物の含有量は、第1電極と同様の方法で測定することができる。
When the second electrode contains the same oxide as the solid electrolyte, the content thereof is preferably 30% by weight or more and 70% by weight or less.
If the content of the oxide in the second electrode is less than 30% by weight, the bonding strength between the second electrode and the solid electrolyte may not be sufficiently improved. On the other hand, if the content exceeds 70% by weight, the ratio of the negative electrode active material particles in the second electrode decreases, and the energy density may decrease.
The content of the oxide in the second electrode can be measured by the same method as that for the first electrode.
[集電体]
第1集電体及び第2集電体について説明する。
第1電極が正極である場合、第1集電体は正極集電体となり、第2電極が負極である場合、第2集電体は負極集電体となる。
[Current collector]
The first current collector and the second current collector will be described.
When the first electrode is the positive electrode, the first current collector is the positive electrode current collector, and when the second electrode is the negative electrode, the second current collector is the negative electrode current collector.
正極集電体及び負極集電体は、電子伝導性があるものであれば、特に限定されない。正極集電体及び負極集電体は、例えば、炭素や電子伝導性の高い酸化物や複合酸化物、金属等により構成することができる。例えば、Pt、Au、Ag、Al、Cu、ステンレス、ITO(酸化インジウムスズ)等により構成することができる。
正極集電体を構成する材料としては、Ni又はAlが好ましい。一方、負極集電体を構成する材料としては、Cuが好ましい。
The positive electrode current collector and the negative electrode current collector are not particularly limited as long as they have electron conductivity. The positive electrode current collector and the negative electrode current collector can be made of, for example, carbon, an oxide or a composite oxide having a high electron conductivity, a metal, or the like. For example, Pt, Au, Ag, Al, Cu, stainless steel, ITO (indium tin oxide) or the like can be used.
Ni or Al is preferable as a material forming the positive electrode current collector. On the other hand, Cu is preferable as a material forming the negative electrode current collector.
集電体の直径は特に限定されないが、0.001mm以上、1mm以下であることが好ましい。 The diameter of the current collector is not particularly limited, but is preferably 0.001 mm or more and 1 mm or less.
[絶縁糸]
絶縁糸を構成する材料は絶縁性材料であればよく、芯糸を構成する材料と同じものを好適に用いることができる。
絶縁糸の直径は特に限定されないが、0.002mm以上、5mm以下であることが好ましい。
[Insulation thread]
The material forming the insulating thread may be an insulating material, and the same material as the material forming the core thread can be preferably used.
The diameter of the insulating thread is not particularly limited, but is preferably 0.002 mm or more and 5 mm or less.
[絶縁膜]
絶縁膜を構成する材料は絶縁性材料であればよく、例えば、ガラス、セラミックス、絶縁性樹脂等が挙げられる。
ガラスとしては、例えば、石英ガラス(SiO)や、SiO、PbO、B、MgO、ZnO、Bi、NaO及びAlからなる群から選ばれる少なくとも2種以上を組み合わせた複合酸化物系ガラス等が挙げられる。
セラミックスとしては、例えば、アルミナ、コージライト、ムライト、ステアタイト、フォルステライト等が挙げられる。
絶縁性樹脂としては、例えば、ポリエチレン、ポリプロピレン、ポリ塩化ビニル、ポリスチレン、ポリ酢酸ビニル、熱可塑性ポリウレタン、テフロン(登録商標)等の熱可塑性樹脂、フェノール樹脂、エポキシ樹脂、メラミン樹脂、尿素樹脂、不飽和ポリエステル樹脂、アルキド樹脂、ポリウレタン、熱硬化性ポリイミド等の熱硬化性樹脂、及び、光硬化性樹脂等が挙げられる。
[Insulating film]
The material forming the insulating film may be any insulating material, and examples thereof include glass, ceramics, and insulating resin.
Examples of the glass include quartz glass (SiO 2 ) and at least two kinds selected from the group consisting of SiO 2 , PbO, B 2 O 3 , MgO, ZnO, Bi 2 O 3 , Na 2 O and Al 2 O 3. Examples thereof include composite oxide glass and the like.
Examples of ceramics include alumina, cordierite, mullite, steatite, and forsterite.
Examples of the insulating resin include thermoplastic resins such as polyethylene, polypropylene, polyvinyl chloride, polystyrene, polyvinyl acetate, thermoplastic polyurethane, Teflon (registered trademark), phenol resin, epoxy resin, melamine resin, urea resin, Examples thereof include saturated polyester resins, alkyd resins, polyurethane, thermosetting resins such as thermosetting polyimide, and photocurable resins.
絶縁膜の厚さは特に限定されないが、0.0001mm以上、0.5mm以下であることが好ましい。
なお、絶縁膜の厚さとは、第1電極、第2電極、固体電解質、第1集電体及び第2集電体の外側に設けられた絶縁膜の厚さを指す。
The thickness of the insulating film is not particularly limited, but is preferably 0.0001 mm or more and 0.5 mm or less.
The thickness of the insulating film refers to the thickness of the insulating film provided outside the first electrode, the second electrode, the solid electrolyte, the first current collector, and the second current collector.
[コネクタ付き可撓性糸電池]
本発明のコネクタ付き可撓性糸電池は、本発明の可撓性糸電池と、可撓性糸電池の第1端部又は第2端部に接続されるコネクタとを備えるコネクタ付き可撓性糸電池であって、コネクタは、第1集電体と接続される第1接続端子と、第2集電体と接続される第2接続端子を備える。
[Flexible thread battery with connector]
A flexible thread battery with a connector of the present invention is a flexible thread battery with a connector, which comprises the flexible thread battery of the present invention and a connector connected to a first end or a second end of the flexible thread battery. In the thread battery, the connector includes a first connection terminal connected to the first current collector and a second connection terminal connected to the second current collector.
本発明のコネクタ付き可撓性糸電池においては、コネクタを介して、本発明の可撓性糸電池を他の電子機器と容易に接続することができる。
また、コネクタ径は特に限定されないが、糸電池径の+5%程度に抑えることができる。コネクタ径が糸電池径の+5%程度に抑えられていると、可撓性糸電池を繊維に縫製する場合に縫製工程を妨げることがない。
さらに、コネクタに止めチャックを設けることにより、着脱を容易にすることもできる。
In the flexible thread battery with a connector of the present invention, the flexible thread battery of the present invention can be easily connected to another electronic device via the connector.
Further, the connector diameter is not particularly limited, but can be suppressed to about + 5% of the thread battery diameter. When the connector diameter is suppressed to about + 5% of the thread battery diameter, the sewing process is not hindered when the flexible thread battery is sewn into a fiber.
Further, by providing a stop chuck on the connector, the attachment / detachment can be facilitated.
[コネクタ]
コネクタは可撓性糸電池の第1端部のみに接続されていてもよく、第2端部のみに接続されていてもよく、第1端部及び第2端部の両方に接続されていてもよい。ただし、第1端部に接続されるコネクタと第2端部に接続されるコネクタは別のものである。
[connector]
The connector may be connected only to the first end of the flexible thread battery, may be connected only to the second end, or may be connected to both the first end and the second end. Good. However, the connector connected to the first end and the connector connected to the second end are different.
コネクタは、外部コネクタと接続されてもよい。外部コネクタは、電子機器等と接続されるコネクタであり、本発明のコネクタ付き可撓性糸電池が備えるコネクタとは異なる。
本発明の可撓性糸電池が備えるコネクタを外部コネクタと接続することにより、本発明の可撓性糸電池を電子機器と接続することができる。
The connector may be connected to an external connector. The external connector is a connector that is connected to an electronic device or the like, and is different from the connector included in the flexible thread battery with a connector of the present invention.
By connecting the connector provided in the flexible thread battery of the present invention to an external connector, the flexible thread battery of the present invention can be connected to an electronic device.
コネクタは、外部コネクタと嵌め合せ可能な凹部又は凸部を有していてもよい。
コネクタが外部コネクタと嵌め合わせ可能な凹部又は凸部を有していると、コネクタの凹部と外部コネクタの凸部、又は、コネクタの凸部と外部コネクタの凹部を嵌め合わせることで電子機器等との接続を容易に行うことができる。
なお、本発明の可撓性糸電池及びコネクタ付き可撓性糸電池は、外部コネクタを介さずに電子機器と直接接続してもよい。
The connector may have a recess or a protrusion that can be fitted to the external connector.
When the connector has a concave portion or a convex portion that can be fitted to the external connector, the concave portion of the connector and the convex portion of the external connector, or the convex portion of the connector and the concave portion of the external connector can be fitted to each other to form an electronic device or the like. Can be easily connected.
The flexible thread battery and the flexible thread battery with a connector of the present invention may be directly connected to an electronic device without an external connector.
本発明のコネクタ付き可撓性糸電池の一例について、図4を参照しながら説明する。
図4は、本発明のコネクタ付き可撓性糸電池及び外部コネクタの一例を模式的に示す斜視図である。
図4に示すように、コネクタ付き可撓性糸電池5は、可撓性糸電池3と、可撓性糸電池3の一方の端部に接続されたコネクタ200とを備えている。コネクタ200は、嵌合ハウジング210と、第1接続端子270と、第2接続端子290からなり、第1接続端子270は、第1導体170(図4中、二点破線で示す)を介して可撓性糸電池3の第1集電体70と接続されており、第2接続端子290は、第2導体190(図4中、二点破線で示す)を介して可撓性糸電池3の第2集電体90と接続されている。
嵌合ハウジング210は凹部250を有している。凹部250の形状は、コネクタ200と接続される外部コネクタ300が有する凸部350の形状と対応している。コネクタ200の凹部250と外部コネクタ300の凸部350を嵌め合わせることで、コネクタ200と外部コネクタ300を容易に接続することができる。
外部コネクタ300は、嵌合ハウジング310と、第1外部端子370と、第2外部端子390とを有しており、第1外部端子370と第2外部端子390はそれぞれ、第1外部導体470及び第2外部導体490(いずれも図4中、二点破線で示す)を介して電子機器(図示しない)と接続される。
コネクタ200と外部コネクタ300を接続することによって、コネクタ200の第1接続端子270が外部コネクタ300の第1外部端子370と接続され、コネクタ200の第2接続端子290が外部コネクタ300の第2外部端子390と接続される。
上述したように、外部コネクタ300の第1外部端子370は第1外部導体470を介して電子機器に接続されており、外部コネクタ300の第2外部端子390は第2外部導体490を介して電子機器に接続されている。従って、コネクタ200と外部コネクタ300を接続することによって、可撓性糸電池3を電子機器と容易に接続することができる。
なお、第1接続端子270と第1集電体70は、第1導体170を介さずに直接接続されていてもよい。また、第2接続端子290と第2集電体90は、第2導体190を介さずに直接接続されていてもよい。
An example of the flexible thread battery with a connector of the present invention will be described with reference to FIG.
FIG. 4 is a perspective view schematically showing an example of a flexible thread battery with a connector and an external connector of the present invention.
As shown in FIG. 4, the flexible thread battery 5 with a connector includes the flexible thread battery 3 and a connector 200 connected to one end of the flexible thread battery 3. The connector 200 includes a fitting housing 210, a first connection terminal 270, and a second connection terminal 290, and the first connection terminal 270 is provided with a first conductor 170 (shown by a two-dot chain line in FIG. 4). The flexible yarn battery 3 is connected to the first current collector 70 of the flexible yarn battery 3, and the second connection terminal 290 is connected to the flexible yarn battery 3 via the second conductor 190 (shown by a two-dot chain line in FIG. 4). Is connected to the second current collector 90.
The fitting housing 210 has a recess 250. The shape of the concave portion 250 corresponds to the shape of the convex portion 350 of the external connector 300 connected to the connector 200. By fitting the concave portion 250 of the connector 200 and the convex portion 350 of the external connector 300, the connector 200 and the external connector 300 can be easily connected.
The external connector 300 has a fitting housing 310, a first external terminal 370, and a second external terminal 390. The first external terminal 370 and the second external terminal 390 are respectively the first external conductor 470 and the first external conductor 470. It is connected to an electronic device (not shown) via a second outer conductor 490 (both are shown by a two-dot chain line in FIG. 4).
By connecting the connector 200 and the external connector 300, the first connecting terminal 270 of the connector 200 is connected to the first external terminal 370 of the external connector 300, and the second connecting terminal 290 of the connector 200 is the second external terminal of the external connector 300. It is connected to the terminal 390.
As described above, the first external terminal 370 of the external connector 300 is connected to the electronic device via the first external conductor 470, and the second external terminal 390 of the external connector 300 is electronic via the second external conductor 490. It is connected to the device. Therefore, by connecting the connector 200 and the external connector 300, the flexible thread battery 3 can be easily connected to an electronic device.
The first connection terminal 270 and the first current collector 70 may be directly connected without the first conductor 170. The second connection terminal 290 and the second current collector 90 may be directly connected without the second conductor 190.
図4に示すコネクタ200において、第1接続端子270及び第2接続端子290はいずれも、嵌合ハウジング210から可撓性糸電池3側に突出しているが、第1接続端子270及び第2接続端子290は、嵌合ハウジング210から可撓性糸電池3側に突出しないように配置されていてもよい。
また、外部コネクタ300において、第1外部端子370及び第2外部端子390はいずれも、嵌合ハウジング310から電子機器側に突出しているが、第1外部端子370及び第2外部端子390は、嵌合ハウジング310から電子機器側に突出しないように配置されていてもよい。
In the connector 200 shown in FIG. 4, the first connection terminal 270 and the second connection terminal 290 both project from the fitting housing 210 toward the flexible thread battery 3 side. The terminals 290 may be arranged so as not to project from the fitting housing 210 toward the flexible thread battery 3 side.
Further, in the external connector 300, the first external terminal 370 and the second external terminal 390 both project from the fitting housing 310 toward the electronic device, but the first external terminal 370 and the second external terminal 390 are It may be arranged so as not to project from the combined housing 310 to the electronic device side.
コネクタ及び外部コネクタの嵌合ハウジングを構成する材料は特に限定されないが、例えば、ポリプロピレン(PP)、ポリエチレンテレフタレート(PET)等の汎用樹脂、フッ素樹脂(FR)やポリアミド(PA)等のエンジニアリング樹脂、フェノール樹脂(PF)やエポキシ樹脂(EP)等の熱硬化性樹脂、スチレン系樹脂、塩化ビニル系樹脂、オレフィン系樹脂、ウレタン系樹脂、シリコーンゴム等の樹脂が挙げられる。 The material forming the connector and the fitting housing of the external connector is not particularly limited, but for example, general-purpose resins such as polypropylene (PP) and polyethylene terephthalate (PET), engineering resins such as fluororesin (FR) and polyamide (PA), Examples thereof include thermosetting resins such as phenol resin (PF) and epoxy resin (EP), styrene resins, vinyl chloride resins, olefin resins, urethane resins, and silicone rubber.
コネクタ及び外部コネクタはロック機構を備えていてもよい。
ロック機構としては、例えば、コネクタ及び外部コネクタの表面に螺旋状の溝を設けて、コネクタ及び外部コネクタを螺合させる機構や、スライドロック機構、サイドロック機構、センターロック機構、プッシュロック機構等が挙げられる。
The connector and the external connector may include a lock mechanism.
Examples of the lock mechanism include a mechanism in which a spiral groove is provided on the surface of the connector and the external connector to screw the connector and the external connector together, a slide lock mechanism, a side lock mechanism, a center lock mechanism, a push lock mechanism, and the like. Can be mentioned.
コネクタ及び外部コネクタの一部は、カバリング糸で覆われていてもよい。
図5は、本発明のコネクタ付き可撓性糸電池及び外部コネクタの別の一例を示す模式図である。
図5において、コネクタ付き可撓性糸電池5が備えるコネクタ200は、カバリング糸220によりその一部が覆われている。具体的には、嵌合ハウジング210の一部、第1接続端子270のうち嵌合ハウジング210から可撓性糸電池3側に突出している部分、第2接続端子290のうち嵌合ハウジング210から可撓性糸電池3側に突出している部分、第1接続端子270と第1導体170との結線部、第2接続端子290と第2導体190との結線部、第1導体170の一部及び第2導体190の一部が、カバリング糸220により覆われている。
カバリング糸220が設けられていると、結線部を物理的に保護し、抜けを防止することができる。
カバリング糸220は、例えば、第1導体170及び第2導体190の全部を覆っていてもよく、第1導体170及び第2導体190と接続される可撓性糸電池3の一部又は全部を覆っていてもよい。
また、第1導体170と第2導体190は互いに絶縁されていれば1つのカバリング糸で覆われていてもよいが、それぞれ異なるカバリング糸で覆われていてもよい。
A part of the connector and the external connector may be covered with a covering thread.
FIG. 5: is a schematic diagram which shows another example of the flexible thread battery with a connector of this invention, and an external connector.
In FIG. 5, the connector 200 included in the flexible thread battery 5 with a connector is partially covered with a covering thread 220. Specifically, a part of the fitting housing 210, a portion of the first connection terminal 270 protruding from the fitting housing 210 to the flexible thread battery 3 side, and a part of the second connection terminal 290 from the fitting housing 210. A portion projecting to the side of the flexible thread battery 3, a connection portion between the first connection terminal 270 and the first conductor 170, a connection portion between the second connection terminal 290 and the second conductor 190, and a portion of the first conductor 170. A part of the second conductor 190 is covered with the covering thread 220.
When the covering thread 220 is provided, the connection portion can be physically protected and the disconnection can be prevented.
The covering yarn 220 may cover all of the first conductor 170 and the second conductor 190, for example, and cover a part or all of the flexible yarn battery 3 connected to the first conductor 170 and the second conductor 190. May be covered.
The first conductor 170 and the second conductor 190 may be covered with one covering thread as long as they are insulated from each other, but may be covered with different covering threads.
第1導体170及び第2導体190がそれぞれ異なるカバリング糸で覆われている場合、カバリング糸で覆われた第1導体170とカバリング糸で覆われた第2導体190とが、さらに別のカバリング糸で覆われることにより束ねられていてもよい。 When the first conductor 170 and the second conductor 190 are covered with different covering yarns, the first conductor 170 covered with the covering yarn and the second conductor 190 covered with the covering yarn are further covered yarns. It may be bundled by being covered with.
外部コネクタ300は、カバリング糸320によりその一部が覆われている。具体的には、嵌合ハウジング310の一部、第1外部端子370のうち嵌合ハウジング310から電子機器側に突出している部分、第2外部端子390のうち嵌合ハウジング310から電子機器側に突出している部分、第1外部端子370と第1外部導体470との結線部、第2外部端子390と第2外部導体490との結線部、第1外部導体470の一部及び第2外部導体490の一部が、カバリング糸320により覆われている。外部コネクタ300は第1外部導体470及び第2外部導体490を介して電子機器(図示しない)と接続される。 A part of the external connector 300 is covered with a covering thread 320. Specifically, a part of the fitting housing 310, a portion of the first external terminal 370 protruding from the fitting housing 310 to the electronic device side, and a second external terminal 390 from the fitting housing 310 to the electronic device side. The protruding portion, the connection portion between the first outer terminal 370 and the first outer conductor 470, the connection portion between the second outer terminal 390 and the second outer conductor 490, part of the first outer conductor 470, and the second outer conductor A part of 490 is covered with the covering thread 320. The external connector 300 is connected to an electronic device (not shown) via the first outer conductor 470 and the second outer conductor 490.
カバリング糸は、単糸であってもよく、撚糸であってもよい。 The covering yarn may be a single yarn or a twisted yarn.
カバリング糸の巻き付け方について、図6(a)~図6(c)を参照しながら説明する。
図6(a)~図6(c)は、巻付対象に対してカバリング糸を巻き付けた状態の一例を示す模式図である。
図6(a)では、巻付対象500に対してカバリング糸510が一方向に巻き付けられている。図6(a)に示す状態をシングルカバードヤーンという。図6(a)では、カバリング糸510をS方向に巻き付けているが、Z方向に巻き付けてもよい。
図6(b)では、巻付対象500に対してカバリング糸510を巻き付けた後、その外周面にさらにカバリング糸520が逆向きに巻き付けられている。図6(b)に示す状態をダブルカバードヤーンという。カバリング糸510及びカバリング糸520を巻き付ける方向は、それぞれ異なる方向であることが好ましい。例えば、図6(b)では、カバリング糸510がS方向に巻き付けられており、カバリング糸520がZ方向に巻き付けられている。
図6(c)では、巻付対象500の表面が、編み込まれたカバリング糸530により覆われている。図6(c)に示す状態をニットカバリングヤーンといい、巻付対象500の表面をカバリング糸530で覆う方法をニットカバリングという。
巻付対象が上下方向に向くように正面視した際に、巻付対象より手前に配置されているカバリング糸の巻き付け方向が、左下から右上に向かっている、又は、右上から左下に向かっているものがZ方向であり、これと逆方向、すなわち、巻付対象より手前に配置されているカバリング糸の巻き付け方向が、左上から右下に向かっている、又は、右下から左上に向かっているものがS方向である。
巻付対象は、上述したコネクタ、外部コネクタ及び結線部であってもよく、本発明の可撓性糸電池であってもよい。
A method of winding the covering yarn will be described with reference to FIGS. 6 (a) to 6 (c).
FIGS. 6A to 6C are schematic views showing an example of a state in which the covering yarn is wound around the winding target.
In FIG. 6A, the covering thread 510 is wound around the winding target 500 in one direction. The state shown in FIG. 6A is called a single covered yarn. Although the covering thread 510 is wound in the S direction in FIG. 6A, it may be wound in the Z direction.
In FIG. 6B, after the covering yarn 510 is wound around the winding target 500, the covering yarn 520 is further wound around the outer peripheral surface in the opposite direction. The state shown in FIG. 6B is called a double covered yarn. The covering yarn 510 and the covering yarn 520 are preferably wound in different directions. For example, in FIG. 6B, the covering yarn 510 is wound in the S direction and the covering yarn 520 is wound in the Z direction.
In FIG. 6C, the surface of the winding target 500 is covered with the woven covering thread 530. The state shown in FIG. 6C is called knit covering yarn, and the method of covering the surface of the winding target 500 with the covering yarn 530 is called knit covering.
When viewed from the front so that the wrapping object faces vertically, the winding direction of the covering thread arranged in front of the wrapping object is from the lower left to the upper right, or from the upper right to the lower left. The thing is the Z direction, and the opposite direction, that is, the winding direction of the covering yarn arranged in front of the winding target is from the upper left to the lower right, or from the lower right to the upper left. The thing is the S direction.
The target to be wrapped may be the above-mentioned connector, external connector, and connection part, or may be the flexible thread battery of the present invention.
カバリング糸を構成する材料は特に限定されないが、天然繊維、合成化学繊維等が挙げられる。
合成化学繊維の材料としては、熱溶融樹脂及び熱可塑性樹脂が好ましく用いられる。
カバリング糸が熱溶融樹脂で構成されている場合には、カバリング糸をコネクタに巻き付けた後に熱圧着することにより、カバリング糸が加熱により溶けてカバリング糸をコネクタに固定することができる。さらに、カバリング糸が溶けることによって編目が塞がり、耐水性、防塵性、耐熱性、耐薬品性及び耐光性等の特性を付与することができる。
熱溶融樹脂としては、例えば、エチレン-酢酸ビニル(EVA)樹脂等が挙げられる。
熱可塑性樹脂としては、例えば、ポリエチレン樹脂、ポリエステル樹脂、ナイロン(ポリアミド)樹脂、ポリプロピレン樹脂等が挙げられる。
The material forming the covering yarn is not particularly limited, and examples thereof include natural fibers and synthetic chemical fibers.
As a material for the synthetic chemical fiber, a hot melt resin and a thermoplastic resin are preferably used.
When the covering yarn is made of hot-melt resin, the covering yarn can be melted by heating and fixed to the connector by wrapping the covering yarn around the connector and then thermocompressing the covering yarn. Further, when the covering yarn is melted, the stitches are closed, and properties such as water resistance, dust resistance, heat resistance, chemical resistance, and light resistance can be imparted.
Examples of the hot-melt resin include ethylene-vinyl acetate (EVA) resin and the like.
Examples of the thermoplastic resin include polyethylene resin, polyester resin, nylon (polyamide) resin, polypropylene resin and the like.
カバリング糸の表面はさらに、図7に示すようにカバー部材により覆われていてもよい。
図7は、本発明のコネクタ付き可撓性糸電池及び外部コネクタのさらに別の一例を示す模式図である。
図7は、図5に示したコネクタ200のカバリング糸220及び外部コネクタ300のカバリング糸320の表面の一部が、それぞれカバー部材230及びカバー部材330により覆われた状態を示している。第1導体170及び第2導体190と接続される可撓性糸電池3については記載を省略している。
コネクタ及び結線部がカバー部材により覆われていると、コネクタに耐水性、防塵性、耐熱性、耐薬品性及び耐光性等の特性を付与することができる。
The surface of the covering yarn may be covered with a cover member as shown in FIG.
FIG. 7: is a schematic diagram which shows another example of the flexible thread battery with a connector of this invention, and an external connector.
FIG. 7 shows a state in which a part of the surfaces of the covering yarn 220 of the connector 200 and the covering yarn 320 of the external connector 300 shown in FIG. 5 are covered by the cover member 230 and the cover member 330, respectively. The description of the flexible thread battery 3 connected to the first conductor 170 and the second conductor 190 is omitted.
When the connector and the connection portion are covered with the cover member, the connector can be provided with water resistance, dust resistance, heat resistance, chemical resistance, light resistance and the like.
カバー部材を構成する材料は特に限定されないが、熱収縮性樹脂等を用いることができる。
カバリング糸の周囲を上記材料によって覆った後、加熱することによって、カバー部材をカバリング糸上に形成することができる。
なお、コネクタの表面をカバリング糸で覆わずに、カバー部材を設けてもよい。この場合、カバー部材により覆われる領域は、カバリング糸が設けられる領域と同じであることが好ましい。
熱収縮性樹脂としては、例えば、ポリ塩化ビニル系樹脂やポリオレフィン系樹脂等が挙げられる。
The material forming the cover member is not particularly limited, but a heat shrinkable resin or the like can be used.
The covering member can be formed on the covering yarn by heating the covering yarn after covering the circumference of the covering yarn with the above material.
The cover member may be provided without covering the surface of the connector with the covering thread. In this case, the area covered by the cover member is preferably the same as the area where the covering yarn is provided.
Examples of heat-shrinkable resins include polyvinyl chloride-based resins and polyolefin-based resins.
コネクタは内部に電子部品を備えていてもよい。
内部に電子部品を備えるコネクタの一例について、図8(a)及び図8(b)を参照しながら説明する。
図8(a)は、コネクタを構成する接続端子及び外部コネクタを構成する外部端子の一例を模式的に示す斜視図であり、図8(b)は、図8(a)に示す接続端子を備えるコネクタ及び図8(a)に示す外部端子を備える外部コネクタの様子を模式的に示す図である。
なお、図8(b)に示すコネクタ及び外部コネクタの位置関係が、図8(a)左側に対応している。
図8(a)及び図8(b)に示すように、コネクタ201を構成する第1接続端子270と第2接続端子290は所定の間隔をあけて配置されており、第1接続端子270と第2接続端子290の間を跨ぐように電子部品400が配置されている。コネクタ201は凸部260を有しており、凸部260の形状は、外部コネクタ301の有する凹部360と対応している。従って、コネクタ201と外部コネクタ301は互いに嵌合可能である。このとき、電子部品400は嵌合ハウジング211内に配置されているため、コネクタ201と外部コネクタ301との嵌合に干渉しない。
The connector may include electronic components inside.
An example of a connector including an electronic component inside will be described with reference to FIGS. 8A and 8B.
FIG. 8A is a perspective view schematically showing an example of a connection terminal that constitutes a connector and an external terminal that constitutes an external connector, and FIG. 8B shows the connection terminal shown in FIG. 8A. It is a figure which shows typically the mode of an external connector provided with the connector provided and the external terminal shown to Fig.8 (a).
The positional relationship between the connector and the external connector shown in FIG. 8B corresponds to the left side of FIG. 8A.
As shown in FIGS. 8A and 8B, the first connection terminal 270 and the second connection terminal 290 that form the connector 201 are arranged with a predetermined gap, and the first connection terminal 270 and The electronic component 400 is arranged so as to straddle between the second connection terminals 290. The connector 201 has a convex portion 260, and the shape of the convex portion 260 corresponds to the concave portion 360 of the external connector 301. Therefore, the connector 201 and the external connector 301 can be fitted to each other. At this time, since the electronic component 400 is arranged in the fitting housing 211, it does not interfere with the fitting between the connector 201 and the external connector 301.
内部に電子部品を備えるコネクタの別の一例について、図9(a)及び図9(b)を参照しながら説明する。
図9(a)は、コネクタを構成する接続端子及び外部コネクタを構成する外部端子の別の一例を模式的に示す斜視図であり、図9(b)は、図9(a)に示す接続端子を備えるコネクタ及び図9(a)に示す外部端子を備える外部コネクタの様子を模式的に示す図である。
なお、図9(b)に示すコネクタ及び外部コネクタの位置関係が、図9(a)左側に対応している。
図9(a)及び図9(b)に示すように、コネクタ202では第1接続端子270と第2接続端子290が対向するように配置されており、電子部品400は第1接続端子270と第2接続端子290に挟まれるように配置されている。コネクタ202は凸部260を有しており、凸部260の形状は、外部コネクタ302の有する凹部360と対応している。従って、コネクタ202と外部コネクタ302は互いに嵌合可能である。このとき、電子部品400は嵌合ハウジング212内に配置されているため、コネクタ202と外部コネクタ302との嵌合に干渉しない。
Another example of a connector having an electronic component inside will be described with reference to FIGS. 9A and 9B.
FIG. 9A is a perspective view schematically showing another example of the connection terminals that form the connector and the external terminals that form the external connector, and FIG. 9B shows the connection shown in FIG. 9A. It is a figure which shows typically the mode of the external connector provided with the connector provided with a terminal, and the external terminal shown in FIG.9 (a).
The positional relationship between the connector and the external connector shown in FIG. 9B corresponds to the left side of FIG. 9A.
As shown in FIGS. 9A and 9B, in the connector 202, the first connection terminal 270 and the second connection terminal 290 are arranged so as to face each other, and the electronic component 400 is connected to the first connection terminal 270. It is arranged so as to be sandwiched between the second connection terminals 290. The connector 202 has a convex portion 260, and the shape of the convex portion 260 corresponds to the concave portion 360 of the external connector 302. Therefore, the connector 202 and the external connector 302 can be fitted to each other. At this time, since the electronic component 400 is arranged in the fitting housing 212, it does not interfere with the fitting between the connector 202 and the external connector 302.
コネクタ内に配置される電子部品としては、例えば、ヒューズ、EMIフィルタ、センサ、ヒータ、LED、無線チップ、チップ電池、振動子、メモリ素子、半導体素子、アンテナ、小型電子回路等が挙げられる。
コネクタ内に配置される電子部品の数は1個であってもよく、2個以上であってもよい。
Examples of electronic components arranged in the connector include fuses, EMI filters, sensors, heaters, LEDs, wireless chips, chip batteries, vibrators, memory elements, semiconductor elements, antennas, and small electronic circuits.
The number of electronic components arranged in the connector may be one, or may be two or more.
コネクタを外部コネクタと接続することによって、本発明の可撓性糸電池を電子機器等と容易に接続することができる。
可撓性糸電池に外部コネクタを接続した様子の一例を図10に示す。
図10は、図7に示すコネクタ及び外部コネクタを接続した場合の一例を示す斜視図である。
図10には、図7に示したコネクタ200及び外部コネクタ300を接続した様子を模式的に示している。コネクタ200の外側にはカバリング糸220及びカバー部材230が設けられており、外部コネクタ300の外側にはカバリング糸320及びカバー部材330が設けられている。
コネクタ200と外部コネクタ300を接続することによって、コネクタ200の第1接続端子270が外部コネクタ300の第1外部端子370と接続され、コネクタ200の第2接続端子290が外部コネクタ300の第2外部端子390と接続される。
コネクタ200の第1接続端子270及び第2接続端子290は、第1導体170及び第2導体190を介して、それぞれ可撓性糸電池の第1集電体及び第2集電体と接続されている。さらに、外部コネクタ300の第1外部端子370及び第2外部端子390は、それぞれ第1外部導体470及び第2外部導体490を介して電子機器と接続されている。従って、コネクタ200及び外部コネクタ300を接続することによって、可撓性糸電池を電子機器と容易に接続することができる。
By connecting the connector to the external connector, the flexible thread battery of the present invention can be easily connected to an electronic device or the like.
FIG. 10 shows an example of a state in which an external connector is connected to the flexible thread battery.
FIG. 10 is a perspective view showing an example in which the connector shown in FIG. 7 and the external connector are connected.
FIG. 10 schematically shows how the connector 200 and the external connector 300 shown in FIG. 7 are connected. A covering thread 220 and a cover member 230 are provided outside the connector 200, and a covering thread 320 and a cover member 330 are provided outside the external connector 300.
By connecting the connector 200 and the external connector 300, the first connecting terminal 270 of the connector 200 is connected to the first external terminal 370 of the external connector 300, and the second connecting terminal 290 of the connector 200 is the second external terminal of the external connector 300. It is connected to the terminal 390.
The first connection terminal 270 and the second connection terminal 290 of the connector 200 are connected to the first current collector and the second current collector of the flexible thread battery via the first conductor 170 and the second conductor 190, respectively. ing. Further, the first external terminal 370 and the second external terminal 390 of the external connector 300 are connected to the electronic device via the first external conductor 470 and the second external conductor 490, respectively. Therefore, by connecting the connector 200 and the external connector 300, the flexible thread battery can be easily connected to the electronic device.
[可撓性糸電池の製造方法]
本発明の可撓性糸電池を製造する方法は特に限定されない。
図1に示す可撓性糸電池1は、例えば、糸状の第1電極と、糸状の第2電極と、糸状の固体電解質と、糸状の第1集電体と、糸状の第2集電体とを準備し、第1集電体、第1電極、固体電解質、第2電極及び第2集電体をこの順番となるよう束ねた後、絶縁性の芯糸の外周面に螺旋状に巻き付けることにより得ることができる。さらに、絶縁性材料からなる絶縁膜で最外周面を被覆することにより、図3に示す可撓性糸電池3を得ることができる。
なお、第1集電体、第1電極、固体電解質、第2電極及び第2集電体を束ねた後、絶縁性樹脂により覆ってから芯糸に螺旋状に巻き付けてもよい。
[Method for manufacturing flexible yarn battery]
The method for producing the flexible yarn battery of the present invention is not particularly limited.
The flexible thread battery 1 shown in FIG. 1 includes, for example, a thread-shaped first electrode, a thread-shaped second electrode, a thread-shaped solid electrolyte, a thread-shaped first current collector, and a thread-shaped second current collector. And bundling the first current collector, the first electrode, the solid electrolyte, the second electrode and the second current collector in this order, and then spirally winding them around the outer peripheral surface of the insulating core yarn. Can be obtained. Furthermore, by covering the outermost peripheral surface with an insulating film made of an insulating material, the flexible yarn battery 3 shown in FIG. 3 can be obtained.
The first current collector, the first electrode, the solid electrolyte, the second electrode, and the second current collector may be bundled, covered with an insulating resin, and then spirally wound around the core yarn.
糸状の第1電極を得る方法としては、例えば、第1電極を構成する材料と有機バインダと分散媒とを含有する混合液を紡糸し、焼成する方法が挙げられる。
また、第1電極を構成する材料を溶融させた状態で糸状に加工してもよい。
As a method of obtaining the filamentous first electrode, for example, a method of spinning a mixed solution containing a material forming the first electrode, an organic binder, and a dispersion medium and firing the mixture is cited.
Alternatively, the material forming the first electrode may be processed into a thread shape in a molten state.
糸状の第2電極を得る方法としては、例えば、第2電極を構成する材料と有機バインダと分散媒とを含有する混合液を紡糸し、焼成する方法が挙げられる。
また、第2電極を構成する材料を溶融させた状態で糸状に加工してもよい。
As a method of obtaining the thread-shaped second electrode, for example, a method of spinning a mixed solution containing a material forming the second electrode, an organic binder, and a dispersion medium and firing the mixed solution may be mentioned.
Alternatively, the material forming the second electrode may be processed into a thread shape in a melted state.
糸状の固体電解質を得る方法としては、例えば、固体電解質を構成する材料と有機バインダと分散媒とを含有する混合液を紡糸し、焼成する方法が挙げられる。
また、固体電解質を構成する材料を溶融させた状態で糸状に加工してもよい。
Examples of the method for obtaining the filamentous solid electrolyte include a method in which a mixed solution containing a material forming the solid electrolyte, an organic binder, and a dispersion medium is spun and fired.
Further, the material forming the solid electrolyte may be processed into a thread shape in a molten state.
糸状の第1集電体を得る方法としては、例えば、第1集電体を構成する材料を延伸加工等により糸状に加工する方法が挙げられる。
また、第1集電体を構成する材料と有機バインダと分散媒とを含有する混合液を紡糸し、焼成する方法であってもよい。
Examples of the method for obtaining the thread-shaped first current collector include a method in which the material forming the first current collector is processed into a thread shape by drawing or the like.
Alternatively, a method may be used in which a mixed liquid containing a material forming the first current collector, an organic binder, and a dispersion medium is spun and fired.
糸状の第2集電体を得る方法としては、例えば、第2集電体を構成する材料を延伸加工等により糸状に加工する方法が挙げられる。
また、第2集電体を構成する材料と有機バインダと分散媒とを含有する混合液を紡糸し、焼成する方法であってもよい。
As a method of obtaining the thread-shaped second current collector, for example, a method of processing the material forming the second current collector into a thread shape by stretching or the like can be mentioned.
Alternatively, a method may be used in which a mixed liquid containing a material forming the second current collector, an organic binder, and a dispersion medium is spun and fired.
絶縁性材料からなる絶縁膜で最外周面を被覆する方法としては、例えば、絶縁性材料と分散媒とを混合した混合液を準備し、第1電極、第2電極、固体電解質、第1集電体及び第2集電体の外側にディッピング法やコーティング法等の方法により塗布した後、乾燥させる方法等が挙げられる。 As a method of coating the outermost peripheral surface with an insulating film made of an insulating material, for example, a mixed liquid in which an insulating material and a dispersion medium are mixed is prepared, and the first electrode, the second electrode, the solid electrolyte, and the first collector. Examples thereof include a method in which the outer surface of the current collector and the second current collector is applied by a method such as a dipping method or a coating method and then dried.
[コネクタ付き可撓性糸電池の製造方法]
本発明のコネクタ付き可撓性糸電池は、例えば、上記手順により作製した可撓性糸電池の第1電極とコネクタの第1接続端子とを第1導体を介して接続し、可撓性糸電池の第2電極とコネクタの第2接続端子とを第2導体を介して接続することで得ることができる。
さらに、コネクタを構成する嵌合ハウジング、第1導体、第2導体、第1接続端子と第1導体との結線部及び第2接続端子と第2導体との結線部をカバリング糸により覆ってもよく、カバリング糸の外側をカバー部材により覆ってもよい。
[Method for manufacturing flexible yarn battery with connector]
The flexible thread battery with a connector of the present invention is formed by connecting, for example, the first electrode of the flexible thread battery manufactured by the above procedure and the first connection terminal of the connector via the first conductor, It can be obtained by connecting the second electrode of the battery and the second connection terminal of the connector via the second conductor.
Further, even if the fitting housing, the first conductor, the second conductor, the connecting portion between the first connecting terminal and the first conductor, and the connecting portion between the second connecting terminal and the second conductor, which form the connector, are covered with a covering thread. Of course, the outside of the covering thread may be covered with a cover member.
コネクタを製造する方法は特に限定されないが、所定形状に成型した嵌合ハウジングを第1接続端子及び第2接続端子と組み合わせ、必要に応じて第1接続端子及び第2接続端子の間に電子部品を配置することにより得ることができる。 The method of manufacturing the connector is not particularly limited, but a fitting housing molded into a predetermined shape is combined with the first connection terminal and the second connection terminal, and if necessary, an electronic component may be provided between the first connection terminal and the second connection terminal. Can be obtained by arranging.
第1接続端子と第1電極は、第1導体を介さずに直接接続してもよく、第2接続端子と第2電極は、第2導体を介さずに直接接続してもよい。
例えば、上述した製造方法において糸状の第1集電体及び糸状の第2集電体の長さが、糸状の第1電極、糸状の第2電極及び糸状の固体電解質の長さよりも長くなるように準備し、糸状の第1集電体及び糸状の第2集電体が同じ端部にはみ出るように糸状の第1電極、糸状の第2電極、糸状の固体電解質、糸状の第1集電体及び糸状の第2集電体を組み合わせて、はみ出た糸状の第1集電体及び糸状の第2集電体を、コネクタを構成する第1接続端子及び第2接続端子にそれぞれ直接接続してもよい。
The first connection terminal and the first electrode may be directly connected without the first conductor, and the second connection terminal and the second electrode may be directly connected without the second conductor.
For example, in the above-mentioned manufacturing method, the length of the thread-shaped first current collector and the thread-shaped second current collector may be longer than the length of the thread-shaped first electrode, the thread-shaped second electrode, and the thread-shaped solid electrolyte. And a thread-shaped first electrode, a thread-shaped second electrode, a thread-shaped solid electrolyte, and a thread-shaped first current collector so that the thread-shaped first current collector and the thread-shaped second current collector protrude to the same end. By combining the body and the thread-shaped second current collector, the protruding thread-shaped first current collector and thread-shaped second current collector are directly connected to the first connection terminal and the second connection terminal, respectively, which form the connector. May be.
1、2、3                   可撓性糸電池
1a、2a                   第1端部
1b、2b                   第2端部
5                       コネクタ付き可撓性糸電池
10                      第1電極
20                      第2電極
30                      固体電解質
40                      隙間
50                      絶縁糸
60                      芯糸
70                      第1集電体
90                      第2集電体
100                     絶縁膜
170                     第1導体
190                     第2導体
200、201、202             コネクタ
210、211、212、310、311、312 嵌合ハウジング
220、320、510、520、530     カバリング糸
230、330                 カバー部材
250、360                 凹部
260、350                 凸部
270                     第1接続端子
290                     第2接続端子
300、301、302             外部コネクタ
370                     第1外部端子
390                     第2外部端子
400                     電子部品
470                     第1外部導体
490                     第2外部導体
500                     巻付対象
1, 2, 3 Flexible yarn battery 1a, 2a First end 1b, 2b Second end 5 Flexible yarn battery with connector 10 First electrode 20 Second electrode 30 Solid electrolyte 40 Gap 50 Insulating yarn 60 Core Thread 70 First current collector 90 Second current collector 100 Insulating film 170 First conductor 190 Second conductor 200, 201, 202 Connector 210, 211, 212, 310, 311, 312 Fitting housing 220, 320, 510, 520, 530 covering thread 230, 330 cover member 250, 360 recessed portion 260, 350 Convex portion 270 First connection terminal 290 Second connection terminal 300, 301, 302 External connector 370 First external terminal 390 Second external terminal 400 Electronic component 470 First external conductor 490 Second external conductor 500 Winding target

Claims (6)

  1. 長手方向に相対する第1端部及び第2端部を有する可撓性糸電池であって、
    前記長手方向に延びる絶縁性の芯糸と、前記芯糸の外周面に沿ってそれぞれ螺旋状に巻き付けられる糸状の第1集電体、糸状の第1電極、糸状の固体電解質、糸状の第2電極及び糸状の第2集電体と、からなり、
    前記第1集電体、前記第1電極、前記固体電解質、前記第2電極及び前記第2集電体は、この順で並んで接続されており、かつ、前記第1集電体と前記第2集電体とは絶縁されていることを特徴とする可撓性糸電池。
    A flexible yarn battery having a first end and a second end opposite to each other in a longitudinal direction,
    An insulative core thread extending in the longitudinal direction, and a thread-shaped first current collector spirally wound around the outer peripheral surface of the core thread, a thread-shaped first electrode, a thread-shaped solid electrolyte, and a thread-shaped second An electrode and a thread-shaped second current collector,
    The first current collector, the first electrode, the solid electrolyte, the second electrode and the second current collector are connected side by side in this order, and the first current collector and the first current collector are connected. 2. A flexible thread battery which is insulated from the current collector.
  2. 前記第1電極、前記第2電極及び前記固体電解質が、いずれも酸化物を含んでいる請求項1に記載の可撓性糸電池。 The flexible thread battery according to claim 1, wherein each of the first electrode, the second electrode, and the solid electrolyte contains an oxide.
  3. 前記第1電極及び前記第2電極の少なくとも一方が、前記固体電解質と同じ酸化物を含んでいる請求項2に記載の可撓性糸電池。 The flexible thread battery according to claim 2, wherein at least one of the first electrode and the second electrode contains the same oxide as the solid electrolyte.
  4. 隣り合う前記第1集電体と前記第2集電体の間には、前記芯糸の外周面に沿って螺旋状に巻き付けられた絶縁糸が設けられている請求項1~3のいずれかに記載の可撓性糸電池。 The insulating yarn spirally wound along the outer peripheral surface of the core yarn is provided between the first current collector and the second current collector which are adjacent to each other. The flexible yarn battery according to.
  5. 最外周面の少なくとも一部が、絶縁性材料からなる絶縁膜により覆われている請求項1~4のいずれかに記載の可撓性糸電池。 The flexible yarn battery according to any one of claims 1 to 4, wherein at least a part of the outermost peripheral surface is covered with an insulating film made of an insulating material.
  6. 請求項1~5のいずれかに記載の可撓性糸電池と、前記可撓性糸電池の前記第1端部又は前記第2端部に接続されるコネクタとを備えるコネクタ付き可撓性糸電池であって、
    前記コネクタは、前記第1集電体と接続される第1接続端子と、前記第2集電体と接続される第2接続端子とを有していることを特徴とするコネクタ付き可撓性糸電池。
    A flexible yarn with a connector comprising the flexible thread battery according to any one of claims 1 to 5 and a connector connected to the first end or the second end of the flexible thread battery. A battery,
    The connector has a first connection terminal connected to the first current collector and a second connection terminal connected to the second current collector, and is flexible with a connector. Thread battery.
PCT/JP2019/037872 2018-10-12 2019-09-26 Flexible thread battery and connector-equipped flexible thread battery WO2020075513A1 (en)

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