WO2020052218A1 - 用于电加热不燃烧的螺旋降温四段式香烟制品 - Google Patents
用于电加热不燃烧的螺旋降温四段式香烟制品 Download PDFInfo
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- WO2020052218A1 WO2020052218A1 PCT/CN2019/079414 CN2019079414W WO2020052218A1 WO 2020052218 A1 WO2020052218 A1 WO 2020052218A1 CN 2019079414 W CN2019079414 W CN 2019079414W WO 2020052218 A1 WO2020052218 A1 WO 2020052218A1
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F47/00—Smokers' requisites not otherwise provided for
Definitions
- the invention relates to the field of electronic cigarettes, in particular to a spiral cooling four-stage cigarette product used for electric heating without burning.
- the invention provides a spiral cooling four-stage cigarette product for electric heating and non-combustion, in order to better solve the problems mentioned above, and adopting electric heating and non-combustion to heat tobacco substances, which can significantly reduce the harm to human body. Aerosol composition for inhalation.
- the purpose of the present invention is to provide a spiral-cooled four-stage cigarette product for electric heating without burning, so as to solve some problems in the current technology.
- the invention provides a spiral cooling four-stage cigarette product for electric heating and non-combustion, comprising an aerosol generating carrier, a limiting tube adjacent to the aerosol generating carrier, and a spiral cooling component adjacent to the limiting tube.
- the filter adjacent to the spiral cooling component further includes an external package, which limits the aerosol-generating carrier, a limit tube, a spiral cooling component, and a filter, and the spiral cooling component includes a spiral channel, After the aerosol generated by the aerosol-generating carrier is electrically heated, the aerosol passes through the limiting tube, and then passes through the spiral channel of the spiral cooling component to cool down and enters the filter.
- the limit tube includes a tubular body with a cavity inside and a vent hole on the bottom surface, the bottom surface is adjacent to the aerosol-generating carrier, and the vent hole communicates with the cavity.
- the limiting tube is a barrel-shaped tubular body, and the ventilation holes on the bottom surface of the limiting tube are arranged around the center of the bottom surface of the limiting tube.
- the spiral cooling member includes a spiral rod, and an outer diameter surface of the spiral rod is in close contact with the outer package to form a spiral channel, and two ends of the spiral channel are respectively in contact with the limit position.
- the tube is in communication with the filter.
- the spiral rod is a single spiral rod, and a single spiral groove of the single spiral rod is evenly arranged around a shaft axis of the single spiral rod, and an outer diameter surface of the single spiral rod and the outer wrapping piece They are in close contact to form a single spiral channel, and two ends of the single spiral channel are in communication with the limit tube and the filter, respectively.
- the spiral cooling component includes a cylinder with a spiral inside, the spiral penetrates the cylinder along the axis direction of the cylinder, and a penetrating spiral channel is formed in the cylinder. Two ends of the spiral channel are in communication with the limiting tube and the filter, respectively.
- a material of the spiral rod is an endothermic material, and the endothermic material includes a polylactic acid material or a metal material.
- a cavity is further provided inside the shaft of the spiral rod, and the cavity is filled with a phase change energy storage material PCM.
- the aerosol-generating carrier includes reconstituted stem filaments.
- the reconstituted stem filaments are tobacco stem filaments which are extracted or reduced to remove soluble proteins, soluble polysaccharides, and soluble inorganic salt substances, and then are applied to the tobacco stem Reconstituted stems formed by silk backfilling with a predetermined aroma substance.
- the reconstructed stem of the aerosol-generating carrier is electrically heated at a temperature range of 200-380 degrees Celsius to generate an aerosol.
- the aerosol-generating carrier according to the present invention is suitable for heating by electric heating in a temperature range of 200-380 degrees Celsius.
- the aerosol-generating carrier includes a special reconstituted stem wire, specially made
- the reconstituted stem silk is formed by extracting or reducing the protein, polysaccharide, and nitrate substances in the common tobacco stem silk, and then refilling the tobacco stem silk with a predetermined fragrant substance. Because of the protein, polysaccharide, nitrate and other substances in tobacco stems, when heated within this temperature range of electric heating, the polysaccharide and protein will produce a burnt smell, which will seriously affect the taste of the user.
- the nitrate in common tobacco stems is thermally decomposed to produce nitrite (amine), which is harmful to the human body, and the possibility of thermal decomposition of some nitrates to generate toxic gases is fundamentally avoided.
- the aerosol-generating carrier of the present invention adopts a special remade stem wire, which can well solve the above-mentioned defects of ordinary tobacco stem wire when electrically heated.
- the present invention adopts the spiral cooling member with a special structure as an example, including a spiral rod, and the outer diameter surface of the spiral rod is in close contact with the external package to form a spiral channel, and the aerosol generates the aerosol generated by the carrier Entering the filter through the spiral groove (spiral channel) on the spiral rod can effectively reduce the aerosol temperature. Because the spiral groove is arranged around, the cooling channel is significantly longer. In addition, both sides and the bottom of the spiral groove are in contact with the passing aerosol, resulting in a large contact area between the spiral cooling component and the aerosol, plus the spiral cooling component. All are made of temperature-reducing materials, so the spiral temperature-reducing component can have a good temperature-reducing effect on the passing aerosol.
- FIG. 1 is a schematic structural diagram of an embodiment of a cigarette product according to the present invention.
- FIG. 2 is a schematic perspective view of FIG. 1.
- FIG. 3 is a schematic diagram of a limit tube according to the present invention.
- FIG. 4 is a schematic view of the spiral rod according to the present invention.
- FIG. 5 is a perspective view of the spiral rod at an oblique angle according to FIG. 4.
- Cigarette product 100 aerosol-generating carrier 10, spiral cooling member 20, spiral rod 30, filter 40, outer wrap 50, spiral 60, spiral groove 70, rod shaft 80, stopper tube 90, stopper bottom surface 91, ventilation Hole 92.
- the present invention provides a spiral cooling four-stage cigarette product 100 for electric heating and non-combustion, comprising an aerosol-generating carrier 10, a limiting tube 90 adjacent to the aerosol-generating carrier 10,
- the spiral cooling member 20 adjacent to the limiting tube 90 and the filter 40 adjacent to the spiral cooling member 20 further include an outer package 50 that limits the aerosol-generating carrier 10 and the limit.
- the spiral cooling member 20 includes a spiral channel, and the aerosol generated when the aerosol-generating carrier 10 is electrically heated passes through the limit tube 90 and then passes through the limiting tube 90.
- the spiral channel of the spiral cooling member 20 enters the filter 40 after the temperature is reduced.
- the outlines of the aerosol-generating carrier 10, the limiting tube 90, the spiral cooling member 20, and the filter 40 are all cylindrical, and they are all wrapped by the outer wrapping 50, and the entire cigarette product 100 is also cylindrical. Similar to a cigarette.
- the material of the outer package 50 may include various forms of flexible materials such as paper, aluminum foil, polyethylene film, and PLA film.
- the aerosol-generating carrier 10 is used to generate aerosol by electric heating. First, the tobacco substance is filled into the aerosol-generating carrier 10, and then the tobacco substance is heated by inserting an electric heating needle or by an electric heating sleeve. The generated aerosol passes through the limiting tube 90, and then is cooled by the spiral cooling member 20, and finally enters the filter 40 for people to inhale.
- the electric heating methods here include, but are not limited to, resistance heating, induction heating, arc heating, electron beam heating, infrared heating, and the like.
- the aerosol-generating carrier 10 is configured to electrically generate an aerosol in a temperature range of 200-380 degrees Celsius.
- the aerosol-generating carrier 10 includes a reconstituted stem wire, which is a tobacco stem wire passing through. After the protein, polysaccharide, and nitrate substances are reduced or removed by the extraction, the tobacco stems are refilled with reconstituted stems formed by the predetermined flavoring substance.
- the limiting tube 90 includes a tubular body with a cavity inside and a vent hole on the bottom surface, the bottom surface is adjacent to the aerosol-generating carrier 10, and the vent hole communicates with the cavity to form a through hole The air passage of the tubular body.
- the limiting tube 90 is a barrel-shaped tubular body, and the ventilation hole 92 of the bottom surface 91 of the limiting tube is arranged around the center of the bottom surface 91 of the limiting tube.
- the material of the limiting tube 90 is preferably a hard material, so as to play a role of supporting the aerosol-generating carrier 10.
- the aerosol-generating carrier 10 is electrically heated (such as when an electric heating probe is inserted), The contained tobacco or stem filaments will be displaced in the direction of the stopper tube 90.
- the central area of the bottom surface 91 of the stopper tube adjacent to the aerosol-generating carrier 10 can support it to prevent the tobacco or stem filaments from entering the stopper tube 90. There is a blockage inside.
- the spiral cooling member 20 includes a spiral rod 30, and an outer diameter surface of the spiral rod 30 is in close contact with the outer wrapping member 50 to form a spiral
- the two ends of the spiral channel are in communication with the limiting tube 90 and the filter 40, respectively, to form an air exhaust channel.
- the spiral rod 30 is a single spiral rod, and the single spiral groove 70 of the single spiral rod is uniformly arranged around the shaft axis 80 of the single spiral rod.
- the outer diameter surface of 60) is in close contact with the outer wrapping member 50 to form a single spiral channel, and the two ends of the single spiral channel are in communication with the limiting tube 90 and the filter 40, respectively, to form a channel. Air channel.
- a cavity is further provided inside the shaft 80 of the spiral rod 30, and the cavity is filled with a phase change energy storage material PCM.
- a material of the spiral rod 30 is a heat-absorbing material, and the heat-absorbing material includes a polylactic acid material or a metal material.
- the spiral cooling member 20 includes a cylinder with a spiral inside, the spiral penetrates the cylinder along the axis direction of the cylinder, and forms a through spiral channel in the cylinder. Two ends of the spiral channel are in communication with the limiting tube 90 and the filter 40, respectively, so as to form an air exhaust channel.
- the aerosol-generating carrier 10 includes reconstituted stem filaments.
- the reconstituted stem filaments are tobacco stem filaments which are extracted or reduced for soluble proteins, soluble polysaccharides, and soluble inorganic salt substances, and then are applied to the tobacco. Stem silk is formed by refilling a predetermined fragrant substance.
- the reconstructed stem of the aerosol-generating carrier 10 is electrically heated at a temperature range of 200-380 degrees Celsius to generate an aerosol.
- the reconstituted stem wire included in the aerosol-generating carrier 10 includes the following steps:
- Step 1 Tobacco stems are prepared, and the tobacco stems are sequentially washed, washed, moistened, pressed, shredded, extracted, separated, and dried in order to remove or reduce protein, polysaccharides, Nitrate substance to complete the preparation of blank stems;
- Step 2 The tobacco aroma substance and the aerosol are thoroughly mixed to obtain a mixture
- Step 3 Feed the materials prepared in steps 1 and 2 through the feeding device, and make the materials sufficiently uniform through the extrusion and homogenization process. After the water is equilibrated in the constant temperature and humidity process, it is packed for use.
- the aerosol includes one or more of a polyhydric alcohol, an ester of a polyhydric alcohol, a polymer, and a long-chain monohydric alcohol.
- the flavoring substance includes one or several combinations of essential tobacco essential oil, volatile natural product essential oil, molecular distillation product of tobacco, and volatile food flavor.
- Tobacco stems have a special function in the process of growing tobacco-delivering nutrients to the leaves, promoting tobacco growth, and at the same time strengthening themselves. Because of its transmission function, its internal structure is porous and multi-channel, so its special structure and efficacy are formed. This feature is a characteristic that cannot be found in general natural materials.
- the invention fully utilizes the special structure and effect of the tobacco stem material, especially after extracting and processing the tobacco stem, it not only improves the effective space for containing the material, but also avoids the inherent bad breath released by the tobacco stem.
- the products seen on the market are caused by the material of the smoke base.
- the baking paper is too heavy and the amount of smoke is insufficient.
- the smell of baking paper is generated during heating.
- the aerosol can not be added more, and the aerosol base accounts for 30% at most, so the amount of smoke is limited);
- CN106723282A describes the use of porous tobacco stems to absorb atomizers well, thereby increasing the amount of smoke in tobacco products, but does not consider the negative impact of stem ribbons on the taste of tobacco products, nor does it involve electric heating without burning Case.
- heating non-combustible tobacco products requires heating the tobacco substrate to above 200 ° C to generate an aerosol containing nicotine.
- the tobacco matrix is continuously heated, and the protein and sugar contained in the heated body rise to coke with the increase in temperature, giving off an unpleasant burnt breath.
- the invention aims at the shortage of the existing stalk material when it is suitable for heating and not burning, and provides a special reconstituted stalk filament, which is obtained by reducing or removing the protein, polysaccharide and nitrate substances in the common tobacco stalk filament after extraction.
- a reconstituted stem yarn formed by backfilling a predetermined fragrant substance into the tobacco stem wire. Because the protein, polysaccharides, nitrates and other substances in general tobacco stems, when heated in this temperature range, the polysaccharides and proteins will produce a burnt smell, which will seriously affect the taste of the user.
- the nitrate in common tobacco stems is thermally decomposed to produce nitrite (amine), which is harmful to the human body, and the possibility of thermal decomposition of some nitrates to generate toxic gases is fundamentally avoided.
- the aerosol-generating carrier of the present invention adopts a special remade stem wire, which can well solve the above-mentioned defects of ordinary tobacco stem wire when electrically heated.
- Tobacco stem material includes raw stem material, stem material, granular stem material, stem powder, and whether it is puffed or not is within our range. In consideration of the convenience of processing and use, in the embodiment, a stem material in the form of a stem is preferred.
- removing most of the sugar can also avoid the burnt breath (including the polysaccharide starch, the burnt breath generated when pectin is heated) when heated;
- nitrate After extraction, nitrate is basically eliminated, which greatly reduces the possibility of nitrite (amine) produced by thermal decomposition of nitrate and the harm to the health of smokers; in addition, it also fundamentally avoids the thermal decomposition of some nitrates. Possibility of NO2 toxic gas.
- the solvent used for extraction in step 1 includes but is not limited to: dilute mono-, di-, and tri-alcohol solutions such as ethanol, propanol, propylene glycol, butanediol, glycerol, etc .; suitable Dilute organic acid solutions, such as acetic acid, citric acid, malic acid, lactic acid, etc .; also include suitable alkaline solutions, ammonia solution, sodium carbonate solution, sodium bicarbonate solution and so on.
- dilute mono-, di-, and tri-alcohol solutions such as ethanol, propanol, propylene glycol, butanediol, glycerol, etc .
- suitable Dilute organic acid solutions such as acetic acid, citric acid, malic acid, lactic acid, etc .
- suitable alkaline solutions ammonia solution, sodium carbonate solution, sodium bicarbonate solution and so on.
- the aroma components in step 2 include, but are not limited to, volatile tobacco essential oils, volatile natural product essential oils, and molecular distillation products of tobacco, such as containing benzyl alcohol, benzyl alcohol, dihydrodamascenone, ⁇ -ionone, and Hydrogen kiwi lactone, solanone, phytol, phytoketone, acacia acetone myristhenone, eugenol, 3-oxo- ⁇ -ionol, etc.
- Tobacco aroma components such as geranyl acetone, neophytadiene, cedar triene diol, methyl octadecyl carbonate and other tobacco distillation fractions below 300 ° C; molecular distillation isolates of natural products; volatile food flavors Various floral, fruity, characteristic) flavor components; one or a combination of several of them.
- Aerosols are known in the art and include, but are not limited to, polyhydric alcohols, such as propylene glycol, glycerol, triethylene glycol, 1,3-butanediol; and polyhydric alcohol esters, such as glyceryl caprylate Esters; polymers, such as polyethylene glycol 200, polyethylene glycol 400, etc., as well as long carbon chain monohydric alcohols, such as solanesol present in tobacco, and the like.
- polyhydric alcohols such as propylene glycol, glycerol, triethylene glycol, 1,3-butanediol
- polyhydric alcohol esters such as glyceryl caprylate Esters
- polymers such as polyethylene glycol 200, polyethylene glycol 400, etc., as well as long carbon chain monohydric alcohols, such as solanesol present in tobacco, and the like.
- a preferred aerosol is a polyol or a mixture thereof.
- the proportion of aerosol in the aerosol-forming base material it can be adjusted between 5% and 70% according to the needs of the product.
- the invention has the advantages that the base material (whether the carrier or the feed) for the smoke production is basically: deproteinization, sugar removal, and inorganic salt removal, which avoids adverse effects during the heating process.
- the heating temperature is controlled in a range of 200 to 400 ° C (preferably 200 to 380 ° C).
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Abstract
一种用于电加热不燃烧的螺旋降温四段式香烟制品(100),包含气雾产生载体(10)、与所述气雾产生载体邻接的限位管(90)、与所述限位管(90)邻接的螺旋降温部件(20)、与所述螺旋降温部件邻接的过滤嘴(40),还包含外部包裹件(50),所述外部包裹件(50)限制所述气雾产生载体(10)、限位管(90)、螺旋降温部件(20)以及过滤嘴(40),所述螺旋降温部件(20)包括螺旋式通道,所述气雾产生载体(10)被电加热时产生的气雾经过所述限位管(90)后,再通过所述螺旋降温部件(20)的螺旋式通道降温后进入所述过滤嘴(40)。
Description
本发明涉及电子烟领域,特别涉及一种用于电加热不燃烧的螺旋降温四段式香烟制品
传统的吸烟方式是通过吸燃烧烟草的烟雾完成的,众所周知,此种吸烟方式由于烟草的不完全燃烧等因素产生焦油,有害吸烟者的健康,也会给周围人士带来间接的健康损害。
近年来,在技术领域中已经提出多种发烟制品,在这些发烟制品中,烟草被加热而不是燃烧。这种加热发烟制品的一个目标是,减少由在常规香烟中烟草的燃烧和热解降解产生的已知有害气雾组分。
本发明提供一种用于电加热不燃烧的螺旋降温四段式香烟制品,以更好地解决上述提到的问题,采用电加热不燃烧的方式加热烟草物质,可获得对人体危害显著减少的气雾成分,以供吸食。
发明内容
本发明的目的是提供一种用于电加热不燃烧的螺旋降温四段式香烟制品,以解决目前技术存在的一些问题。
本发明提供一种用于电加热不燃烧的螺旋降温四段式香烟制品,包含气雾产生载体、与所述气雾产生载体邻接的限位管、与所述限位管邻接的螺旋 降温部件、与所述螺旋降温部件邻接的过滤嘴,还包含外部包裹件,所述外部包裹件限制所述气雾产生载体、限位管、螺旋降温部件以及过滤嘴,所述螺旋降温部件包括螺旋式通道,所述气雾产生载体被电加热时产生的气雾经过所述限位管后,再通过所述螺旋降温部件的螺旋式通道降温后进入所述过滤嘴。
作为一实施例,所述限位管包括内部具有空腔且底面设置有透气孔洞的管状体,所述底面邻接所述气雾产生载体,所述透气孔洞连通所述空腔。
作为一实施例,所述限位管为桶状的管状体,所述限位管底面的透气孔洞围绕限位管底面的中心环绕设置。
作为一实施例,所述螺旋降温部件包括螺旋杆,所述螺旋杆的外径面与所述外部包裹件紧密接触以形成螺旋式通道,所述螺旋式通道的两端分别与所述限位管和所述过滤嘴相连通。
作为一实施例,所述螺旋杆为单螺旋杆,所述单螺旋杆的单螺旋槽围绕所述单螺旋杆的杆轴均匀设置,所述单螺旋杆的外径面与所述外部包裹件紧密接触以形成单螺旋式通道,所述单螺旋式通道的两端分别与所述限位管和所述过滤嘴相连通。
作为一实施例,所述螺旋降温部件包括一内部开设有螺旋的圆柱体,所述螺旋沿所述圆柱体的轴线方向贯穿所述圆柱体,在所述圆柱体内形成贯穿的螺旋式通道,所述螺旋式通道的两端分别与所述限位管和所述过滤嘴相连通。
作为一实施例,所述螺旋杆的材料为吸热材料,所述吸热材料包括聚乳酸材料或金属材料。
作为一实施例,所述螺旋杆的杆轴内部还设置有空腔,所述空腔内填充 有相变储能材料PCM。
作为一实施例,所述气雾产生载体包括再造梗丝,所述再造梗丝是烟草梗丝经过萃取降低或去除其中的可溶性蛋白、可溶性多糖、可溶性无机盐物质后,再向所述烟草梗丝回填预定致香物质而形成的再造梗丝。
作为一实施例,所述气雾产生载体的再造梗丝被以在200-380摄氏度的温度范围内电加热从而产生气雾。
本发明所述的气雾产生载体适用于温度范围在200-380摄氏度以电加热进行加热,为了能在这个温度范围取得更好地吸食效果,气雾产生载体包括了特制的再造梗丝,特制的再造梗丝是将一般的烟草梗丝经过萃取降低或去除其中的蛋白、多糖、硝酸盐物质后,再向所述烟草梗丝回填预定致香物质而形成的再造梗丝。因为一般烟草梗丝中的蛋白、多糖、硝酸盐等物质,在电加热的这个温度范围内加热时,多糖及蛋白会产生焦糊气味,严重影响吸食者口感。另外,一般烟草梗丝中的硝酸盐受热分解产生亚硝酸盐(胺),会对人体产生危害,也从根本上避免了部分硝酸盐热分解产生有毒气体的可能性。本发明所述气雾产生载体采用了特制的再造梗丝,可以很好地解决了一般烟草梗丝在电加热时的上述缺陷。
本发明采用了特殊结构的所述螺旋降温部件,作为实施例包括螺旋杆,所述螺旋杆的外径面与所述外部包裹件紧密接触以形成螺旋式通道,气雾产生载体产生的气雾通过螺旋杆上的螺旋槽(螺旋式通道)进入过滤嘴,可以有效地降低气雾温度。因为螺旋槽是环绕设置的,所以降温的通道明显加长,另外螺旋槽的两侧和底面均与通过的气雾接触,导致螺旋降温部件与气雾的接触面积很大,再加上螺旋降温部件均是降温材料制作,故所述螺旋降温部件对通过的气雾可以起到很好的降温效果。
图1是本发明所述香烟制品一实施例的结构示意图。
图2是图1的立体示意图。
图3是本发明所述限位管的示意图。
图4是本发明所述螺旋杆示意图。
图5是图4所述螺旋杆斜角度立体示意图。
香烟制品100,气雾产生载体10,螺旋降温部件20,螺旋杆30,过滤嘴40,外部包裹件50,螺旋60,螺旋槽70,杆轴80,限位管90,限位管底面91,透气孔洞92.
下面结合附图和实施方式进一步说明本发明的技术方案。
参见图1和图2,本发明提供一种用于电加热不燃烧的螺旋降温四段式香烟制品100,包含气雾产生载体10、与所述气雾产生载体10邻接的限位管90、与所述限位管90邻接的螺旋降温部件20、与所述螺旋降温部件20邻接的过滤嘴40,还包含外部包裹件50,所述外部包裹件50限制所述气雾产生载体10、限位管90、螺旋降温部件20以及过滤嘴40,所述螺旋降温部件20包括螺旋式通道,所述气雾产生载体10被电加热时产生的气雾经过所述限位管90后,再通过所述螺旋降温部件20的螺旋式通道降温后进入所述过滤嘴40。作为一实施例,气雾产生载体10、限位管90、螺旋降温部件20以及过滤嘴40的轮廓均为圆柱状,它们都被外部包裹件50包裹,香烟制品100的整体也呈现为圆柱状,类似一支卷烟。
作为一实施例,所述外部包裹件50的材料可以包括纸、铝箔、聚乙烯薄膜、PLA薄膜等多种形式的柔性材料。
所述气雾产生载体10用以电加热方式产生气雾,首先将烟草物质装填到气雾产生载体10中,然后通过***电加热针或通过电加热套筒对所述烟草物质进行加热,其产生的气雾经过限位管90,之后经过螺旋降温部件20冷却后,最后进入过滤嘴40,供人吸食。这里的电加热的方式包括但不限于电阻加热、感应加热、电弧加热、电子束加热、红外线加热等。
作为一实施例,所述气雾产生载体10用以在200-380摄氏度温度范围内电加热产生气雾,所述气雾产生载体10包括再造梗丝,所述再造梗丝是烟草梗丝经过萃取降低或去除其中的蛋白、多糖、硝酸盐物质后,再向所述烟草梗丝回填预定致香物质而形成的再造梗丝。
作为一实施例,所述限位管90包括内部具有空腔且底面设置有透气孔洞的管状体,所述底面邻接所述气雾产生载体10,所述透气孔洞连通所述空腔,形成贯穿所述管状体的走气通道。参见图3,作为进一步的实施例,所述限位管90为桶状的管状体,所述限位管底面91的透气孔洞92围绕限位管底面91的中心环绕设置。
所述限位管90的材质优选为硬质材质,这样起到对气雾产生载体10产生阻力支撑作用,气雾产生载体10在被电加热时(比如***电加热探针时),其里面包含的烟草或梗丝会向限位管90方向产生位移,邻接气雾产生载体10的限位管底面91的中心区域可以将其支撑顶住,防止烟草或梗丝发生位移进入限位管90里面产生阻塞。
参见图1、图2、图4和图5,作为一实施例,所述螺旋降温部件20包括螺旋杆30,所述螺旋杆30的外径面与所述外部包裹件50紧密接触以形成螺旋式通 道,所述螺旋式通道的两端分别与所述限位管90和所述过滤嘴40相连通,以形成走气通道。作为一实施例,所述螺旋杆30为单螺旋杆,所述单螺旋杆的单螺旋槽70围绕所述单螺旋杆的杆轴80均匀设置,所述单螺旋杆的外径面(即螺旋60的外径面)与所述外部包裹件50紧密接触以形成单螺旋式通道,所述单螺旋式通道的两端分别与所述限位管90和所述过滤嘴40相连通,以形成走气通道。作为一实施例,所述螺旋杆30的杆轴80内部还设置有空腔,所述空腔内填充有相变储能材料PCM。作为一实施例,所述螺旋杆30的材料为吸热材料,所述吸热材料包括聚乳酸材料或金属材料。
作为一实施例,所述螺旋降温部件20包括一内部开设有螺旋的圆柱体,所述螺旋沿所述圆柱体的轴线方向贯穿所述圆柱体,在所述圆柱体内形成贯穿的螺旋式通道,所述螺旋式通道的两端分别与所述限位管90和所述过滤嘴40相连通,以形成走气通道。
作为一实施例,所述气雾产生载体10包括再造梗丝,所述再造梗丝是烟草梗丝经过萃取降低或去除其中的可溶性蛋白、可溶性多糖、可溶性无机盐物质后,再向所述烟草梗丝回填预定致香物质而形成的再造梗丝。
作为一实施例,所述气雾产生载体10的再造梗丝被以在200-380摄氏度的温度范围内电加热从而产生气雾。
所述气雾产生载体10包括的再造梗丝,制备方法包括以下步骤:
步骤1:准备烟草梗丝,对所述烟草梗丝依次采用洗涤原梗、润梗、压梗、切丝、提取分离、烘干工序,去除或降低所述烟草梗丝中的蛋白、多糖、硝酸盐物质,完成空白梗丝的制备;
步骤2:将烟草致香物质与气雾剂充分混合均匀获得混合物;
步骤3:将步骤1和步骤2制备的物料通过加料装置进行加料,并通过挤压 挤压均化工序使物料充分均匀,进恒温恒湿工序进行水平衡后,打包备用。
所述气雾剂包括多元醇、多元醇的酯、聚合物、长碳链一元醇中的一种或几种组合。所述致香物质包括发性烟草精油、挥发性天然产物精油、烟草的分子蒸馏产物、挥发性食用香精中的一种或几种组合。
烟梗在烟草生长过程中因其特殊的功能—向叶片输送养分,促进烟草的成长,同时也壮大了自己。因其传输功能,其内部结构多孔多通道,故形成其特殊的结构和功效,这一特点是一般天然材料所不及的特质。
本发明就是充分利用烟梗材料的特殊结构和功效,特别是对烟梗进行提取加工后,不仅提升了其有效容纳物料空间,更避免了其受热后释放出的固有不良气息。
市场上看到的产品,烟雾基体材质所致,在加热过程中烤纸气息过重且烟雾量不足(用烟草薄片作为烟雾载体,因薄片制备由强度要求,故必须加入一定量的木质纤维,加热时产生烤纸气息,另外由于材质的限制,无法将气雾剂加的更多,最多在气雾基体内占比30%,故烟雾量受到限制);
CN106723282A中描述过利用多孔烟草梗丝对雾化剂又很好地吸收能力,从而提高烟草制品的烟雾量,但没有考虑梗丝带来对烟草制品吸味的负面影响,也未涉及电加热不燃烧的情况。
一般加热不燃烧的烟草制品需要将烟草基材加热到200℃以上,产生含尼古丁的气溶胶。随着吸食者不断吸食,烟草基体不断被加热,被加热机体内含有的蛋白质、糖份随着温度的升高至焦化,发出令人不悦的焦糊气息。
本发明针对现有梗料适用于加热不燃烧时自身的不足,提供一种特制的再造梗丝,是将一般的烟草梗丝经过萃取降低或去除其中的蛋白、多糖、硝酸盐物质后,再向所述烟草梗丝回填预定致香物质而形成的再造梗丝。因为一 般烟草梗丝中的蛋白、多糖、硝酸盐等物质,在电加热的这个温度范围内加热时,多糖及蛋白会产生焦糊气味,严重影响吸食者口感。另外,一般烟草梗丝中的硝酸盐受热分解产生亚硝酸盐(胺),会对人体产生危害,也从根本上避免了部分硝酸盐热分解产生有毒气体的可能性。本发明所述气雾产生载体采用了特制的再造梗丝,可以很好地解决了一般烟草梗丝在电加热时的上述缺陷。
烟草梗料包括原梗料、梗丝料、颗粒梗料、梗粉末,无论是否膨化都在我们所述范围内。从加工和使用方便程度考虑,实施例中优选梗丝这种形态的梗料为例。
上述提取完成的梗丝与原梗丝的对比:
经过提取,梗料中90%以上的水溶物被剔除,其自身重量比原来减少一半。由于水溶物的剔除,不但增加了梗料吸收物料的空间,更主要的是将梗料固有的在高温时产生不良气息的化学组分剔除了,这是明显的优势;剔除的蛋白可以避免烟雾基体被加热时产生烧羽毛的气息;
经过提取,剔除绝大部分糖分也可以避免在加热时产生焦糊气息(包括多糖淀粉、果胶受热时产生的焦糊气息);
经过提取,基本剔除了硝酸盐,极大程度地减少了硝酸盐受热分解产生亚硝酸盐(胺)的可能以及对吸烟者健康的危害;另外,也从根本上避免了部分硝酸盐热分解产生NO2有毒气体的可能性。
表1梗丝提取前后化学组分对照
名称 | 烟碱 | 总糖 | 还原糖 | 总氯 | 总钾 | 硝酸盐 |
对照梗 | 0.52 | 21.90 | 17.18 | 1.68 | 4.96 | 1.46 |
空白梗 | 0.10 | 0.47 | 1.17 | 0.14 | 0.49 | 0.08 |
减少% | 80.77 | 97.85 | 93.19 | 91.67 | 90.12 | 94.52 |
(注:提取后的梗丝样品被称为空白样)
表2梗丝在提取前后对(某一)烟雾剂吸收量的对比
步骤1中用于提取的溶剂除了水之外,还包括但不限于:稀的一元、二元及三元醇溶液,如乙醇、丙醇、丙二醇、丁二醇、丙三醇等;适合的有机酸稀溶液,如醋酸、柠檬酸、苹果酸、乳酸等;也包括适合的碱性溶液,氨水溶液、碳酸钠溶液、碳酸氢钠溶液等等。
步骤2中的致香组分包括但不限于:挥发性烟草精油、挥发性天然产物精油、烟草的分子蒸馏产物,如含有苯甲醇、苯乙醇、二氢大马酮、β-紫罗兰酮、二氢猕猴桃内酯、茄酮、植醇、植酮、金合欢基丙酮巨豆三烯酮、丁香酚、3-氧代-α-紫罗兰醇等等对提高烟香有决定作用的化合物;富含烟草致香成分,如香叶基丙酮、新植二烯、西柏三烯二醇、十八碳酸甲酯等300℃以下的烟草蒸馏馏分;天然产物的分子蒸馏分离物;挥发性食用香精(包括各 种花香、果香、特征香)等调味组分;它们的一种或几种的组合。气雾剂在现有技术中是已知的,包括但不限于:多元醇,如丙二醇、丙三醇、三甘醇、1,3-丁二醇;以及多元醇旳酯,如癸辛酸甘油酯;聚合物,如聚乙二醇200、聚乙二醇400等,还有长碳链一元醇,如存在于烟草中的茄尼醇等。
优选的气雾剂是多元醇或其混合物。
在烟雾剂中,各种香精及它们组合与气雾剂的比例:(5~30)︰(95~70)。
烟雾剂在烟雾形成基料的占比:根据产品的需要可在5%~70%之间调控。
本发明的优点:烟雾产形成基料(无论载体还是加料)基本上做到:脱蛋白、脱糖、脱无机盐,避免其在加热过程中产生不良影响。加热温度控制在200~400℃(优选200~380℃)的范围内。
本技术领域中的普通技术人员应当认识到,以上的实施方式仅是用来说明本发明,而并非用作为对本发明的限定,只要在本发明的实质精神范围内,对以上实施方式的变化、变型都将落在本发明的权利要求书范围内。
Claims (10)
- 一种用于电加热不燃烧的螺旋降温四段式香烟制品,其特征在于,包含气雾产生载体、与所述气雾产生载体邻接的限位管、与所述限位管邻接的螺旋降温部件、与所述螺旋降温部件邻接的过滤嘴,还包含外部包裹件,所述外部包裹件限制所述气雾产生载体、限位管、螺旋降温部件以及过滤嘴,所述螺旋降温部件包括螺旋式通道,所述气雾产生载体被电加热时产生的气雾经过所述限位管后,再通过所述螺旋降温部件的螺旋式通道降温后进入所述过滤嘴。
- 如权利要求1所述的香烟制品,其特征在于,所述限位管包括内部具有空腔且底面设置有透气孔洞的管状体,所述底面邻接所述气雾产生载体,所述透气孔洞连通所述空腔。
- 如权利要求2所述的香烟制品,其特征在于,所述限位管为桶状的管状体,所述限位管底面的透气孔洞围绕限位管底面的中心环绕设置。
- 如权利要求1或3所述的香烟制品,其特征在于,所述螺旋降温部件包括螺旋杆,所述螺旋杆的外径面与所述外部包裹件紧密接触以形成螺旋式通道,所述螺旋式通道的两端分别与所述限位管和所述过滤嘴相连通。
- 如权利要求4所述的香烟制品,其特征在于,所述螺旋杆为单螺旋杆,所述单螺旋杆的单螺旋槽围绕所述单螺旋杆的杆轴均匀设置,所述单螺旋杆的外径面与所述外部包裹件紧密接触以形成单螺旋式通道,所述单螺旋式通道的两端分别与所述限位管和所述过滤嘴相连通。
- 如权利要求1或3所述的香烟制品,其特征在于,所述螺旋降温部件包括一内部开设有螺旋的圆柱体,所述螺旋沿所述圆柱体的轴线方向贯穿所述圆柱体,在所述圆柱体内形成贯穿的螺旋式通道,所述螺旋式通道的两端 分别与所述限位管和所述过滤嘴相连通。
- 如权利要求5所述的香烟制品,其特征在于,所述螺旋杆的材料为吸热材料,所述吸热材料包括聚乳酸材料或金属材料。
- 如权利要求7所述的香烟制品,其特征在于,所述螺旋杆的杆轴内部还设置有空腔,所述空腔内填充有相变储能材料PCM。
- 如权利要求1所述的香烟制品,其特征在于,所述气雾产生载体包括再造梗丝,所述再造梗丝是烟草梗丝经过萃取降低或去除其中的可溶性蛋白、可溶性多糖、可溶性无机盐物质后,再向所述烟草梗丝回填预定致香物质而形成的再造梗丝。
- 如权利要求10所述的香烟制品,其特征在于,所述气雾产生载体的再造梗丝被以在200-380摄氏度的温度范围内电加热从而产生气雾。
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CN107536100A (zh) * | 2017-09-26 | 2018-01-05 | 南通鑫源实业有限公司 | 一种具有腔体式容器段的加热不燃烧卷烟 |
CN107927911A (zh) * | 2017-10-30 | 2018-04-20 | 深圳市余看智能科技有限公司 | 一种加热不燃烧烟草的加热吸食装置 |
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