WO2020038303A1 - 一种浮置式多塔破碎集成*** - Google Patents

一种浮置式多塔破碎集成*** Download PDF

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Publication number
WO2020038303A1
WO2020038303A1 PCT/CN2019/101233 CN2019101233W WO2020038303A1 WO 2020038303 A1 WO2020038303 A1 WO 2020038303A1 CN 2019101233 W CN2019101233 W CN 2019101233W WO 2020038303 A1 WO2020038303 A1 WO 2020038303A1
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Prior art keywords
crusher
crushing
frame
tower
floating
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PCT/CN2019/101233
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English (en)
French (fr)
Inventor
朱兴良
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浙江晟达机械有限公司
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Publication of WO2020038303A1 publication Critical patent/WO2020038303A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00—Disintegrating plant with or without drying of the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
    • B02C13/06—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor
    • B02C13/09—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor and throwing the material against an anvil or impact plate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26—Details
    • B02C13/28—Shape or construction of beater elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator

Definitions

  • the invention belongs to the field of crushing technology, and particularly relates to a floating multi-tower crushing integrated system.
  • the crushing production line includes a plurality of material equipment and a conveying mechanism for material transportation between the material equipment.
  • the material equipment is divided into a feeder, a crusher, and a vibrating screen.
  • the feeder is located at the beginning of the crushing production line and is used to feed the first Feeding by a crusher.
  • the crusher is the core equipment of the crushing production line. It is used for material crushing and the vibrating screen is used for material screening.
  • the existing mine crushing production line is an expanded mesh crushing production line model. It is broken into multiple sections. The two sections are connected by a linear conveyor belt. Due to the limitation of the conveying angle and height, the length of the linear conveyor belt must be maintained at 25-35. Meter. The advantages of this layout mode are: 1.
  • the installation of equipment is not restricted by the length, width, and height of the space, and the size of the crushing production line is not restricted; 2.
  • the material transportation is free to expand, which is very convenient; 3.
  • the maintenance space is sufficient;
  • the disadvantages are: 1.
  • the crushing production line cannot be moved after the construction is completed; 2. It occupies a large area; 3. It has turbidity on the land; 4. It is difficult to cure environmental pollution such as "dust, sewage and noise".
  • the present invention addresses the above-mentioned shortcomings of the existing crushing production line, and proposes a crushing integrated system that centrally divides all materials and equipment of the crushing production line into multiple towers, and each tower is in a floating state, which can effectively protect the original state of the land. It is suitable for large crushing production lines and crushing sites with limited space.
  • a floating multi-tower crushing integrated system includes a compacted flat ground and a material crushing production line.
  • the material crushing production line includes a plurality of material equipment.
  • the material equipment is one of a feeder, a crusher, or a vibrating screen, and is characterized by:
  • the floating multi-tower crushing integrated system further includes at least two single towers, each of which is mounted on a compacted flat ground through a floating seismic stand, and the single tower includes a single vertical arrangement of at least two layers.
  • the tower frame and the single tower envelope structure set on the single tower frame have a height difference between each layer of the same single tower frame;
  • Each layer of the single tower frame is arranged according to the material feeding crushing and screening order.
  • the above crusher or vibrating screen or feeder is placed.
  • Material transportation is performed between two material equipments with a direct material transportation relationship from top to bottom, and the two material equipments which are located on different single tower frames and have a direct material transportation relationship are used for material transportation through a transportation mechanism.
  • the transportation mechanism Divided into upper and lower conveyor belts;
  • the floating anti-seismic machine base comprises a block-rock shock-absorbing layer disposed on a compacted flat ground and a load-bearing structure uniformly erected on the block-rock shock-absorbing layer.
  • the load-bearing structure is a concrete block or a reinforced concrete block or a sleeper or a steel bar
  • the material of the block-stone shock-absorbing layer is a hard rock of 20-500 mm.
  • a bottom plate of the single tower frame is provided with a frame bottom plate, and a fine adjustment structure is provided under the frame bottom plate, and the fine adjustment structure is a hydraulic jack.
  • the single tower frame includes a horizontal support frame for placing a crusher, a feeder, a vibrating screen, and a vertical support frame for supporting the horizontal support frame.
  • the vibrating screen is provided with only one and is located at the end of the material crushing production line, and the vibrating screen is connected with a material conveying device for conveying qualified materials.
  • each material equipment located on the same single tower frame is arranged from top to bottom according to the material crushing and screening order.
  • the material crushing production line includes a feeder, three crushers, and a vibrating screen.
  • the single-tower frame is provided with two and is divided into a first single-tower.
  • Frame and second single tower frame, the three crushers are divided into a first crusher, a second crusher, and a third crusher.
  • the first single tower frame is provided with a feeder, a third crusher, and
  • the vibrating screen, the first single crusher and the second crusher are arranged on the second single tower frame from top to bottom, and the material is conveyed between the feeder and the first crusher through upper and lower conveyor belts.
  • the two crushers are docked and use material gravity for material transportation
  • the second crusher and the third crusher are used for material transportation through the lower and upper conveyor belts
  • the third crusher and the shaker are docked and used for material transportation.
  • the first crusher is one of a jaw crusher, a cone crusher, a pair of roller crushers, or an impact crusher
  • the second crusher The third crusher is one of an impact crusher or a hammer crusher.
  • the impact crusher includes a rack assembly and a rotor assembly
  • the rack assembly includes a rack and a feeding port and an outlet provided on the rack.
  • the feed port and multiple impact plates are combined to form a crushing cavity.
  • the rotor assembly is located in the crushing cavity, which is characterized in that the rotor assembly is composed of a plurality of concentrically fixed rotating disks. On the frame, there is only one hammer on each rotating disk, and the center of gravity of the rotor assembly is located on the rotating center of the rotating disk.
  • the rotor assembly further includes a backrest corresponding to the plate hammer, and the backrest is fixed on the outer periphery of the rotary disk corresponding to the plate hammer, and the outer periphery of the rotary disk.
  • a recessed positioning groove is provided on the upper side, and the bottom of the hammer is set in the positioning groove.
  • One side of the hammer abuts on the corresponding backrest and is fixed by a fixing device, and the other side is an impact surface for impacting the material.
  • the direction is the same as the direction of rotation when the rotary disk is working.
  • the innovative idea of the present invention is to achieve the concentration of materials and equipment by superimposing the materials on the top and bottom. According to the number of materials and equipment and the appropriate height formed by the superposition, all the materials and equipment of the crushing production line are centralized in multiple single towers.
  • the innovative design of the anti-seismic machine base realizes that the single tower is in a floating state (no need to use deep-reinforced concrete to plant in the ground).
  • the significant structural feature of the present invention is the design of a floating anti-seismic machine base.
  • the core technology of the present invention is that all equipment of the crushing production line is centralized and arranged in a plurality of single towers.
  • the single towers are not fixed under the ground in the reinforced concrete structure. Instead, a floating seismic stand is designed to allow the single tower to float on the ground.
  • the original state of the land should be protected from turbid land resources.
  • the advantage of the invention is that the concentration of materials and equipment is realized by superimposing up and down. According to the number of materials and equipment and the appropriate height formed by the superposition, all the materials and equipment of the crushing production line are centralized in multiple single towers, and the earthquake resistance is achieved by floating.
  • the innovative design of the machine base realizes that the single tower is in a floating state (no need to use deep-reinforced concrete to plant in the ground).
  • the entire crushing production line is floated on the ground surface to protect the original state of the land and not invade the land resources.
  • the floating seismic base is also provided with a fine-tuning structure. In the state where the material crushing integrated system is uneven, it can achieve the early and later adjustments.
  • the rotation space of the plate hammers broken by the veneer does not overlap, and there is only one plate hammer to strike the material in each rotation cycle of the rotating disk, which can ensure that the material hammer has sufficient time to fall while ensuring the rotation speed of the plate hammer A high-speed impact is performed on the impact surface of the plate hammer, and the rotation speed of the rotor assembly can be greatly increased.
  • FIG. 1 is a schematic structural diagram of the present invention
  • Figure 2 is a schematic structural diagram of a rotor assembly
  • FIG. 3 is a schematic structural diagram of a single tower frame in the present invention.
  • FIG. 4 is a schematic structural diagram of a single tower envelope structure in the present invention.
  • a floating multi-tower crushing integrated system includes compacted flat ground 4, two single towers 1, a material crushing production line, and a floating seismic stand.
  • the material crushing production line is arranged in a single tower 1.
  • the single tower 1 has a one-to-one correspondence with the floating seismic mounts.
  • Each single tower 1 is erected on the compacted flat ground 4 through the floating seismic mounts.
  • the floating seismic mounts include block rock vibration damping placed on the compacted flat ground 4.
  • the layer 3 and the load-bearing structure 2 evenly erected on the rock-absorbing layer 3.
  • the single tower 1 includes a vertically arranged multi-layer single tower frame and a single tower envelope structure arranged on the single tower frame; each layer of the single tower frame has a high and low drop, and each layer of the single tower frame starts from the top according to the crushing order of material feeding.
  • the feeder 10 or the crusher 7 or the sieving machine are arranged in this order;
  • the material crushing production line includes a feeder 10, three crushers 7, and a vibrating screen 8.
  • the single-tower frame is divided into a first single-tower frame and a second single-tower frame.
  • the first single-tower frame is provided with three layers and the second single-tower frame.
  • the tower frame is provided with two layers, and the three crushers 7 are divided into a first crusher, a second crusher, and a third crusher: the first single tower frame is provided with a feeder 10, a third crusher, The vibrating screen 8, the first single crusher and the second crusher are arranged on the second single tower frame from top to bottom, the outlet of the feeder 10 and the inlet of the first crusher are connected by an up-down conveyor belt, The discharge port of the first crusher and the feed port of the second crusher are docked up and down, and the material is dropped into the feed port of the second crusher through a free fall, and the discharge port of the second crusher and the feed of the third crusher The mouth is connected by the lower and upper conveyor belt. The bottom outlet of the third crusher is located above the feed of the vibrating screen 8. The material falls through the free fall onto the vibrating screen 8.
  • the first crusher is a jaw crusher.
  • the second crusher and the third crusher are impact crushers.
  • the load-bearing structure 2 is a concrete block or a reinforced concrete block or a sleeper or a steel bar, and the material of the block-type shock-absorbing layer 3 is a hard rock of 20-500 mm.
  • the bottom of the single tower frame is provided with a frame bottom plate, and a fine adjustment structure is arranged under the frame bottom plate.
  • the fine adjustment structure is a jacking device 5, specifically a hydraulic jack, and a side plate of the jacking device 5 is also provided with a baffle plate. 6.
  • the single tower frame includes a lateral support frame 14 for placing the crusher 7, a feeder 10, and a vibrating screen 8, and a vertical support frame 15 for supporting the lateral support frame 14.
  • a single tower enclosing structure is provided outside the single tower frame.
  • the single tower enclosing structure is a modular modular flexible assembly structure, including a top plate 11, a bottom plate 13, and a side plate 12, and the top plate 11, the bottom plate 13, and a side plate.
  • the plate 12 is connected to the vertical support frame 15 and the lateral support frame 14 by bolts.
  • the single-tower frame and the single-tower envelope structure are actively assembled by building block-type multiple module units (or quickly install and remove structures for the bulk parts), so that the crushing production line can be quickly dismantled at any time, and it can be installed and put into operation after relocation.
  • the impact crusher includes a frame assembly, a rotor assembly, and a driving mechanism.
  • the frame assembly includes a frame 16 and a feeding port, a discharging port and a plurality of impact plates 20 provided on the machine.
  • a plurality of impact plates 20 are combined to form a crushing cavity.
  • the rotor assembly is disposed in the crushing cavity.
  • the impact plates 20 are detachably fixed on the frame 16.
  • the rotor assembly includes a plurality of concentrically fixed rotating disks 17 and a rotating shaft 19.
  • the rotating disks 17 are concentrically fixed on the rotating shaft 19, and each rotating disk 17 has only one plate hammer 18, and the plate hammer 18 is detachably fixed to the corresponding On the rotating disk 17.
  • the rotating disk 17 may be a split structure or an integrated structure.
  • the rotating shaft 19 rotates at a high speed under the driving of the driving mechanism.
  • the number of the rotating disks 17 can be set according to actual needs, but at the same time, it is necessary to ensure the balance of the rotor assembly, that is, the center of gravity of the rotor assembly is located on the axis of the rotating shaft 19, and the purpose of such setting is to ensure the smooth movement of the rotor assembly.
  • the center of gravity of the rotor assembly is located on the axis of the rotating shaft 19, which can be provided on the rotating disk 17 or the rotating shaft 19.
  • Counterweight when the structure is restricted, both can also be set to match, and a flywheel can be set on the shaft 19 as a counterweight.
  • the plate hammer 18 is in the shape of a bar.
  • the extension direction of the plate hammer 18 is the same as the rotating shaft 19.
  • a recessed positioning groove is formed on the outer periphery of the rotating disk 17.
  • the cross section of the positioning groove is U-shaped and the depth of the positioning groove is very small.
  • the positioning groove is only used for positioning the plate hammer 18; the plate hammer 18 is fixed on the rotating disk 17 through a backrest, the length of the backrest is equal to or slightly smaller than the length of the plate hammer 18, and the top of the backrest is lower than or It is flush with the top of the hammer 18, and the bottom surface of the backrest fits with the outer periphery of the rotary disc 17.
  • the backrest can be detachably fixed on the outer periphery of the rotary disc 17 by a plurality of threaded fasteners.
  • the backrest can also be integrally formed with the rotary disc 17; One side of the disk 17 abuts on the corresponding backrest and is fixedly connected by a fixing device.
  • the other side of the hammer 18 is an impact surface for impacting the material, and the direction of the impact surface is consistent with the rotation direction of the rotating disk 17 when it works.
  • the plate hammer 18 is fixed on the rotating plate 17 by a fixing device.
  • the fixing device may be multiple bolts. One end of the bolt is threadedly connected to the plate hammer 18 through the back. The plurality of bolts are arranged at intervals along the extending direction of the axis of the rotating plate 17 axis. ;
  • the fixing device may also be provided with a card edge bent inward at both ends of the backrest, and a card slot for inserting the plate hammer 18 is formed between the card edge and the backrest, and the two ends of the plate hammer 18 are respectively inserted in the two cards. Inside the slot; the fixing device can also be combined with the above two methods.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Crushing And Grinding (AREA)

Abstract

一种浮置式多塔破碎集成***，包括夯实平地（4）、一条物料破碎生产线以及至少两个单塔（1），各单塔（1）通过一浮置抗震机座架设在夯实平地（4）上，单塔框架各层根据物料喂料破碎筛分顺序排列放置有破碎机（7）或振动筛（8）或喂料机（10），浮置抗震机座包括安置在夯实平地（4）上的块石减震层（3）和均匀架设在块石减震层（3）上的承重结构（2）。该***的优点在于占地面积小、能有效保护土地原状。

Description

一种浮置式多塔破碎集成*** 技术领域
本发明属于破碎技术领域，具体涉及一种浮置式多塔破碎集成***。
背景技术
破碎生产线包括多台物料设备以及用于物料设备之间进行物料输送的输送机构，物料设备分为喂料机、破碎机以及振动筛，喂料机位于破碎生产线的起始端，用于向第一个破碎机喂料，破碎机是破碎生产线的核心设备，用于物料破碎，振动筛用于物料的筛分。现有的矿山破碎生产线是展开式网状破碎生产线模式，分多段破碎，两段破碎之间用直线输送带相连接，由于输送角度和高度的限制，直线输送带的长度需保持在25-35米。这种布局模式的优点是：1、设备安装不受长宽高空间限制，破碎生产线大型化不受限制；2、物料输送自由展开，十分方便；3、维修空间充足；缺点是：1、一旦破碎生产线建设完成就不能移动；2、占地大；3、对土地有侵浊；4、对“粉尘、污水和噪音”等环保污染难以根治。
发明内容
本发明针对现有的破碎生产线存在的上述缺陷，而提出一种将破碎生产线的所有物料设备集中分设在多个塔内，且各塔均处于浮置状态的破碎集成***，能有效保护土地原状、适用于大型破碎生产线以及空间有限的破碎场地。
本发明的目的可通过下列技术方案来实现：
一种浮置式多塔破碎集成***，包括夯实平地以及一条物料 破碎生产线，该物料破碎生产线包括多个物料设备，物料设备为喂料机或破碎机或振动筛中的一种，其特征在于：所述浮置式多塔破碎集成***还包括至少两个单塔，各单塔均一一对应通过一浮置抗震机座架设在夯实平地上，单塔包括一个呈垂直布置的至少两层的单塔框架和设置在单塔框架上的单塔围护结构，同一单塔框架各层之间具有高低落差；
单塔框架各层根据物料喂料破碎筛分顺序排列放置有上述破碎机或振动筛或喂料机，喂料机只设有一个且位于物料破碎生产线的起始端，位于同一单塔框架上且具有从上至下的直接物料输送关系的两物料设备之间利用重力进行物料输送，分设在不同单塔框架上且具有直接物料输送关系的两物料设备之间通过输送机构进行物料输送，输送机构分为上下层输送带和下上层输送带；
所述浮置抗震机座包括安置在夯实平地上的块石减震层和均匀架设在所述块石减震层上的承重结构。
在上述的一种浮置式多塔破碎集成***中，所述承重结构为混凝土块或钢筋混凝土块或枕木或钢条，所述块石减震层的材料为20-500mm的硬石。
在上述的一种浮置式多塔破碎集成***中，所述单塔框架最底端设置有一框架底板，所述框架底板下设置有微调结构，微调结构为液压千斤顶。
在上述的一种浮置式多塔破碎集成***中，所述单塔框架包括用于安放破碎机、喂料机、振动筛的横向支撑架和用于支撑所述横向支撑架的竖向支撑架。
在上述的一种浮置式多塔破碎集成***中，所述振动筛只设有一个且位于上述物料破碎生产线的末端，该振动筛的连接有用于输送合格物料的物料输送设备。
在上述的一种浮置式多塔破碎集成***中，位于同一单塔框架上的各物料设备按物料破碎筛分顺序自上而下依次排列。
在上述的一种浮置式多塔破碎集成***中，所述的物料破碎生产线包括一个喂料机、三个破碎机、一个振动筛，上述单塔框架设有两个，分为第一单塔框架和第二单塔框架，三个破碎机分为第一破碎机、第二破碎机、第三破碎机，第一单塔框架上自上而下垂布有喂料机、第三破碎机、振动筛，第二单塔框架上自上而下垂布有第一破碎机、第二破碎机，喂料机和第一破碎机之间通过上下层输送带进行物料输送，第一破碎机和第二破碎机之间对接设置并利用物料重力进行物料输送，第二破碎机与第三破碎机通过下上层输送带进行物料输送，第三破碎机和振动筛对接设置并利用物料重力进行物料输送。
在上述的一种浮置式多塔破碎集成***中，所述的第一破碎机为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种，第二破碎机和第三破碎机为反击式破碎机或锤式破碎机中的一种。
在上述的一种浮置式多塔破碎集成***中，所述的反击式破碎机包括机架总成和转子总成，机架总成包括机架以及设置在机架上的进料口、出料口以及多个反击板，多个反击板组合形成破碎腔，转子总成位于破碎腔内，其特征在于，转子总成由若干个同心固连的旋转盘组合而成，旋转盘转动设置在机架上，每个旋转盘上只有一个板锤，转子总成的重心位于旋转盘的转动中心上。
在上述的一种浮置式多塔破碎集成***中，所述的转子总成还包括与上述板锤一一对应的靠背，靠背固定在对应板锤所在的旋转盘的外周上，旋转盘的外周上开设有内凹的定位槽，板锤底部设置在定位槽内，板锤的一侧面抵靠在对应靠背上且通过固定装置固连，另一侧面为用于撞击物料的撞击面，撞击面的朝向与旋转盘工作时的转动方向一致。
本发明的创新思路在于：通过上下叠加的方式实现物料设备的集中，根据物料设备的数量以及叠加所形成的合适高度，将破 碎生产线的所有物料设备集中分设在多个单塔内，通过浮置抗震机座的创新设计，实现单塔处于浮置状态(无需用钢筋混凝土深植与土地中)。
本发明的显著结构特征是：浮置抗震机座设计。
本发明的核心技术是：破碎生产线所有设备集中分设在多个单塔内，单塔不用钢筋混凝土结构固定中土地下面，而是通过设计一个浮置抗震机座，让单塔浮置在土地地面上，保护土地原状，不侵浊土地资源。
本发明的优点在于：通过上下叠加的方式实现物料设备的集中，根据物料设备的数量以及叠加所形成的合适高度，将破碎生产线的所有物料设备集中分设在多个单塔内，通过浮置抗震机座的创新设计，实现单塔处于浮置状态(无需用钢筋混凝土深植与土地中)。让整条破碎生产线浮置在土地地面上，保护土地原状，不侵浊土地资源，浮置抗震机座还设置有微调结构，在物料破碎集成***不平整的状态下，实现前期调平和后期调位；单板反击破的各板锤的转动空间不重合，各旋转盘一个转动周期内有且只有一个板锤对物料进行击打，可以在保证板锤转速的同时使物料具有足够的时间落在板锤的撞击面上与其进行高速撞击，且转子总成的转速还可以得到大幅提高。
附图说明
图1为本发明的结构示意图；
图2为转子总成的结构示意图；
图3为本发明中单塔框架的结构示意图；
图4为本发明中单塔围护结构的结构示意图。
图中、1、单塔；2、承重结构；3、块石减震层；4、夯实平地；5、顶升装置；6、挡板；7、破碎机；8、振动筛；9、物料输送设备；10、喂料机；11、顶板；12、侧板；13、底板；14、横向支撑架；15、竖向支撑架；16、机架；17、旋转盘；18、板锤； 19、转轴；20、反击板；21、靠山。
具体实施方式
以下是本发明的具体实施例并结合附图，对本发明的技术方案作进一步的描述，但本发明并不限于这些实施例。
如图1所示，一种浮置式多塔破碎集成***，包括夯实平地4、两个单塔1、一条物料破碎生产线和浮置抗震机座，所述物料破碎生产线设置在单塔1内，单塔1与浮置抗震机座一一对应，各单塔1均通过浮置抗震机座架设在夯实平地4上，所述浮置抗震机座包括安置在夯实平地4上的块石减震层3和均匀架设在所述块石减震层3上的承重结构2。
单塔1包括一个呈垂直布置的多层单塔框架和设置在单塔框架上的单塔围护结构；单塔框架各层具有高低落差，单塔框架各层根据物料喂料破碎顺序自上而下依次排列放置有喂料机10或破碎机7或筛分机；
物料破碎生产线包括一个喂料机10、三个破碎机7、一个振动筛8，单塔框架分为第一单塔框架和第二单塔框架，第一单塔框架设有三层，第二单塔框架设有两层，三个破碎机7分为第一破碎机、第二破碎机、第三破碎机：第一单塔框架自上而下垂布有喂料机10、第三破碎机、振动筛8，第二单塔框架上自上而下垂布有第一破碎机、第二破碎机，喂料机10的出料口和第一破碎机的进料口通过上下行输送带连接，第一破碎机的出料口和第二破碎机的进料口上下对接，物料通过自由落体下落至第二破碎机的进料口内，第二破碎机的出料口和第三破碎机进料口通过下上层输送带连接，第三破碎机的底部出料口和位于振动筛8的进料处的上方，物料通过自由落体落到振动筛8上，其中第一破碎机为颚式破碎机、第二破碎机和第三破碎机为反击式破碎机。
所述承重结构2为混凝土块或钢筋混凝土块或枕木或钢条，所述块石减震层3的材料为20-500mm的硬石。
所述单塔框架最底端设置有一框架底板，所述框架底板下设置有微调结构，所述微调结构为顶升装置5，具体为液压千斤顶，顶升装置5的侧边还设置有挡板6。
如图3和4所示，单塔框架包括用于安放破碎机7、喂料机10、振动筛8的横向支撑架14和用于支撑所述横向支撑架14的竖向支撑架15。所述单塔框架外设置有单塔围护结构，所述单塔围护结构为积木式模块化活络拼装结构，包括顶板11、底板13和侧板12，所述顶板11、底板13和侧板12通过螺栓与所述竖向支撑架15和横向支撑架14相连接。单塔框架和单塔围护结构是由积木式多个模块单元活络拼装起来的(或为众散件快速安装拆卸结构)，使得该破碎生产线可以随时快速拆卸，搬迁后再此安装投产。
如图2所示，反击式破碎机包括机架总成、转子总成以及驱动机构，机架总成包括机架16以及设置在机上的进料口、出料口以及多个反击板20，多个反击板20组合形成破碎腔，转子总成设置在破碎腔内，反击板20可拆卸固定在机架16上。转子总成包括若干个同心固连的旋转盘17以及转轴19，旋转盘17同心固连在转轴19上，每个旋转盘17上有且只有一个板锤18，板锤18可拆卸固定在对应旋转盘17上。多个旋转盘17时，旋转盘17可以是分体式结构，也可以是一体式结构。转轴19在驱动机构的驱动下高速转动。
旋转盘17的数量可以根据实际需求设置，但需同时要保证转子总成的平衡，即转子总成的重心位于转轴19的轴线上，这样设置的目的是为了保证转子总成运动的平稳。
旋转盘17设有一个，相对的板锤18也只设有一个，为保证转子总成的转动平衡，使转子总成的重心位于转轴19的轴线上， 可以在旋转盘17或转轴19上设置配重，当结构有限制时，也可以两者都设置配重相配合，转轴19上可以设置飞轮作为配重。
板锤18呈条板状，板锤18延伸方向与转轴19一致，旋转盘17外周上开设有内凹的定位槽，定位槽的横截面呈U型，定位槽深度很小，板锤18底部设置在定位槽内，定位槽只用于板锤18的定位；板锤18通过一靠背固定在旋转盘17上，靠背与板锤18长度相等或略小于板锤18长度，靠背顶部低于或齐平于板锤18的顶部，靠背的底面与旋转盘17外周贴合，靠背可以通过多个螺纹紧固件可拆卸固定在旋转盘17外周上，靠背也可以与旋转盘17一体成型；旋转盘17的一侧面抵靠在对应靠背上且通过固定装置固连，板锤18的另一侧面为用于撞击物料的撞击面，撞击面的朝向与旋转盘17工作时的转动方向一致。
板锤18通过固定装置固定在旋转盘17上，固定装置可以为多个螺栓，螺栓一端穿过靠背后与板锤18螺纹连接，多个螺栓沿上述旋转盘17轴心线延伸方向依次间隔排列；固定装置也可以为靠背的两端均设有向内弯折的卡边，卡边与靠背之间形成供板锤18插设的卡槽，板锤18的两端分别插设在两卡槽内；固定装置也可以上述两种方式的结合。
应该理解，在本发明的权利要求书、说明书中，所有“包括……”均应理解为开放式的含义，也就是其含义等同于“至少含有……”，而不应理解为封闭式的含义，即其含义不应该理解为“仅包含……”。
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。

Claims (10)

  1. 一种浮置式多塔破碎集成***，包括夯实平地以及一条物料破碎生产线，该物料破碎生产线包括多个物料设备，物料设备为喂料机或破碎机或振动筛中的一种，其特征在于：所述浮置式多塔破碎集成***还包括至少两个单塔，各单塔均一一对应通过一浮置抗震机座架设在夯实平地上，单塔包括一个呈垂直布置的至少两层的单塔框架和设置在单塔框架上的单塔围护结构，同一单塔框架各层之间具有高低落差；
    单塔框架各层根据物料喂料破碎筛分顺序排列放置有上述破碎机或振动筛或喂料机，喂料机只设有一个且位于物料破碎生产线的起始端，位于同一单塔框架上且具有从上至下的直接物料输送关系的两物料设备之间利用重力进行物料输送，分设在不同单塔框架上且具有直接物料输送关系的两物料设备之间通过输送机构进行物料输送，输送机构分为上下层输送带和下上层输送带；
    所述浮置抗震机座包括安置在夯实平地上的块石减震层和均匀架设在所述块石减震层上的承重结构。
  2. 根据权利要求1所述的一种浮置式多塔破碎集成***，其特征在于，所述承重结构为混凝土块或钢筋混凝土块或枕木或钢条，所述块石减震层的材料为20-500mm的硬石。
  3. 根据权利要求1或2所述的一种浮置式多塔破碎集成***，其特征在于，所述单塔框架最底端设置有一框架底板，所述框架底板下设置有微调结构，微调结构为液压千斤顶。
  4. 根据权利要求1或2所述的一种浮置式多塔破碎集成***，其特征在于，所述单塔框架包括用于安放破碎机、喂料机、振动筛的横向支撑架和用于支撑所述横向支撑架的竖向支撑架。
  5. 根据权利要求1或2所述的一种浮置式多塔破碎集成***，其特征在于，所述振动筛只设有一个且位于上述物料破碎生产线的末端，该振动筛的连接有用于输送合格物料的物料输送设备。
  6. 根据权利要求5所述的一种浮置式多塔破碎集成***，其 特征在于，位于同一单塔框架上的各物料设备按物料破碎筛分顺序自上而下依次排列。
  7. 根据权利要求6所述的一种浮置式多塔破碎集成***，其特征在于，所述的物料破碎生产线包括一个喂料机、三个破碎机、一个振动筛，上述单塔框架设有两个，分为第一单塔框架和第二单塔框架，三个破碎机分为第一破碎机、第二破碎机、第三破碎机，第一单塔框架上自上而下垂布有喂料机、第三破碎机、振动筛，第二单塔框架上自上而下垂布有第一破碎机、第二破碎机，喂料机和第一破碎机之间通过上下层输送带进行物料输送，第一破碎机和第二破碎机之间对接设置并利用物料重力进行物料输送，第二破碎机与第三破碎机通过下上层输送带进行物料输送，第三破碎机和振动筛对接设置并利用物料重力进行物料输送。
  8. 根据权利要求7所述的一种浮置式多塔破碎集成***，其特征在于，所述的第一破碎机为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种，第二破碎机和第三破碎机为反击式破碎机或锤式破碎机中的一种。
  9. 根据权利要求8所述的一种浮置式多塔破碎集成***，其特征在于，所述的反击式破碎机包括机架总成和转子总成，机架总成包括机架以及设置在机架上的进料口、出料口以及多个反击板，多个反击板组合形成破碎腔，转子总成位于破碎腔内，其特征在于，转子总成由若干个同心固连的旋转盘组合而成，旋转盘转动设置在机架上，每个旋转盘上只有一个板锤，转子总成的重心位于旋转盘的转动中心上。
  10. 根据权利要求9所述的一种浮置式多塔破碎集成***，其特征在于，所述的转子总成还包括与上述板锤一一对应的靠背，靠背固定在对应板锤所在的旋转盘的外周上，旋转盘的外周上开设有内凹的定位槽，板锤底部设置在定位槽内，板锤的一侧面抵靠在对应靠背上且通过固定装置固连，另一侧面为用于撞击物料 的撞击面，撞击面的朝向与旋转盘工作时的转动方向一致。
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