WO2019228027A1 - Non-plasma etching method - Google Patents
Non-plasma etching method Download PDFInfo
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- WO2019228027A1 WO2019228027A1 PCT/CN2019/079014 CN2019079014W WO2019228027A1 WO 2019228027 A1 WO2019228027 A1 WO 2019228027A1 CN 2019079014 W CN2019079014 W CN 2019079014W WO 2019228027 A1 WO2019228027 A1 WO 2019228027A1
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- gas
- etching method
- silicon dioxide
- plasma etching
- silicon nitride
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- 238000000034 method Methods 0.000 title claims abstract description 87
- 238000001020 plasma etching Methods 0.000 title claims abstract description 41
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 179
- 238000005530 etching Methods 0.000 claims abstract description 116
- 229910052581 Si3N4 Inorganic materials 0.000 claims abstract description 96
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims abstract description 95
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 89
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 88
- 230000003197 catalytic effect Effects 0.000 claims abstract description 37
- 230000008569 process Effects 0.000 claims abstract description 34
- 239000000203 mixture Substances 0.000 claims abstract description 18
- 239000007789 gas Substances 0.000 claims description 115
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 80
- 229910000040 hydrogen fluoride Inorganic materials 0.000 claims description 71
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 30
- 229910052731 fluorine Inorganic materials 0.000 claims description 30
- 239000011737 fluorine Substances 0.000 claims description 30
- -1 hydroxyl compound Chemical class 0.000 claims description 18
- 150000002440 hydroxy compounds Chemical class 0.000 claims description 14
- 230000001737 promoting effect Effects 0.000 claims description 6
- 238000010926 purge Methods 0.000 claims description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 229920001296 polysiloxane Polymers 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 60
- 238000001312 dry etching Methods 0.000 description 9
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 6
- 229910004298 SiO 2 Inorganic materials 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 230000008859 change Effects 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 3
- 229910001868 water Inorganic materials 0.000 description 3
- 238000001039 wet etching Methods 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- XKZQKPRCPNGNFR-UHFFFAOYSA-N 2-(3-hydroxyphenyl)phenol Chemical compound OC1=CC=CC(C=2C(=CC=CC=2)O)=C1 XKZQKPRCPNGNFR-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- 229910004014 SiF4 Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- WQPDQJCBHQPNCZ-UHFFFAOYSA-N cyclohexa-2,4-dien-1-one Chemical compound O=C1CC=CC=C1 WQPDQJCBHQPNCZ-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- ABTOQLMXBSRXSM-UHFFFAOYSA-N silicon tetrafluoride Chemical compound F[Si](F)(F)F ABTOQLMXBSRXSM-UHFFFAOYSA-N 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3105—After-treatment
- H01L21/311—Etching the insulating layers by chemical or physical means
- H01L21/31105—Etching inorganic layers
- H01L21/31111—Etching inorganic layers by chemical means
- H01L21/31116—Etching inorganic layers by chemical means by dry-etching
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02107—Forming insulating materials on a substrate
- H01L21/02109—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates
- H01L21/02112—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer
- H01L21/02123—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon
- H01L21/02164—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon the material being a silicon oxide, e.g. SiO2
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02107—Forming insulating materials on a substrate
- H01L21/02109—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates
- H01L21/02112—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer
- H01L21/02123—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon
- H01L21/0217—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon the material being a silicon nitride not containing oxygen, e.g. SixNy or SixByNz
Definitions
- the present disclosure belongs to the field of semiconductors, and particularly relates to a non-plasma etching method.
- etching processes are performed to form a specific pattern.
- most of the etching processes focus on the etching of silicon dioxide (SiO 2 ) and silicon nitride (SiN). Since the two films are usually adjacent on the workpiece to be processed, both are affected by the etching process.
- the requirements for the silicon dioxide / silicon nitride etching selectivity are also different.
- a higher silicon nitride / silicon dioxide etching selectivity ratio is required to prevent the shallow trench isolation oxide (STI oxide) from being over-etched.
- the silicon nitride / silicon dioxide etching selection ratio needs to be as high as 1: 1.
- a higher silicon dioxide / silicon nitride etching selection ratio is required to avoid causing damage to the SiN sidewall spacer.
- etching Hydrofluoric acid solution (HF) and hot phosphoric acid solution (H 3 PO 4 ) are used to etch silicon dioxide and silicon nitride, respectively.
- HF Hydrofluoric acid solution
- H 3 PO 4 hot phosphoric acid solution
- the etching products are all water-soluble substances, and after the reaction is completed, they are washed with DI water.
- the reaction principle is as follows:
- the silicon dioxide When the silicon dioxide is etched, the workpiece to be processed is placed in a hydrofluoric acid solution, and the resulting etching product SiF4 is dissolved in the solution, and then washed with deionized water and blow-dried.
- silicon nitride When silicon nitride is etched, the workpiece to be processed is placed in a hot phosphoric acid solution, and the resulting etching products Si (OH) 4 and NH 4 H 2 PO 4 are dissolved in the solution, and then rinsed and dried with deionized water.
- the silicon dioxide / silicon nitride etching selection ratio (n: 1-1: n, n ⁇ 1) can be effectively adjusted.
- the two etching processes in this technical solution have a high selection ratio.
- the etching selection ratio of silicon nitride can reach 10: 1.
- the etching selection ratio for silicon dioxide can reach 150: 1. Therefore, the silicon dioxide and silicon nitride films can be etched separately, and the etching amount of silicon nitride and silicon dioxide can be effectively adjusted by changing the etching time of these two etching processes.
- the present disclosure proposes a non-plasma etching method, which can effectively adjust the silicon dioxide / silicon nitride etching selection ratio in a wide range, thereby not only meeting the requirements of different applications, Reduce process complexity and equipment cost, and can avoid plasma damage and fine structure adhesion.
- the present disclosure proposes a non-plasma etching method, including the following steps: S1, passing a gas mixture containing an etching gas and a catalytic gas into a reaction chamber to perform silicon dioxide and silicon nitride Etching
- the etching gas is used to etch silicon dioxide and silicon nitride; the catalytic gas is used to increase the etching rate; the flow ratio of each gas component in the gas mixture is based on the required silicon dioxide / nitrogen Silicone etching selectivity is determined.
- the etching gas includes hydrogen fluoride;
- the catalytic gas includes a first catalytic gas for promoting a reaction between the hydrogen fluoride and silicon dioxide, and for promoting the hydrogen fluoride and silicon nitride A second catalytic gas for the reaction; wherein the first catalytic gas includes a hydroxy compound; and the second catalytic gas includes a fluorine-containing gas.
- the hydrogen fluoride, the hydroxyl compound, and the fluorine-containing gas are simultaneously introduced into the reaction chamber to simultaneously etch silicon dioxide and silicon nitride.
- step S1 further includes the following sub-steps:
- step S1 further includes the following sub-steps:
- the hydrogen fluoride and the fluorine-containing gas are passed into the reaction chamber to etch silicon dioxide.
- step S1 the following steps are further included:
- step S2 Determine whether the etching thickness in step S1 has reached a predetermined range, and if not, return to step S1; if yes, the process ends.
- step S11 between the step S11 and the step S12, the following steps are further included:
- step S21 Determine whether the etching thickness in step S11 has reached a predetermined range; if not, return to step S11; if yes, proceed to step S12;
- step S12 After the step S12, the following steps are further included:
- step S22 It is determined whether the etching thickness in step S12 has reached a predetermined range, and if not, the process returns to step S12; if it is, the process ends.
- step S11 between the step S11 and the step S12, the following steps are further included:
- a purge gas is passed into the reaction chamber to remove the residual gas in the reaction chamber.
- the silicon dioxide and silicon nitride are etched one or more times so that the etching thickness of the silicon dioxide and silicon nitride reaches the final requirement.
- the step S11 and the step S12 are alternately performed at least twice, so that the etching thickness of the silicon dioxide and silicon nitride reaches a final requirement.
- the step S11 and the step S12 are performed in the same reaction chamber or different reaction chambers.
- the fluorine-containing gas includes one or more of F 2 , XeF 2 , and ClF 3 .
- the hydroxy compound includes an alcohol compound or a phenol compound.
- the flow rate of the fluorine-containing gas is 0.5 times the flow rate of the hydrogen fluoride.
- the flow rate of the hydroxy compound is 1-2 times the flow rate of the hydrogen fluoride.
- the flow rate ratio of the fluorine-containing gas to the hydroxyl compound ranges from 10: 1 to 1:10.
- the flow rate of the fluorine-containing gas is less than or equal to 400 sccm.
- the flow rate of the hydroxy compound is less than or equal to 1000 sccm.
- the flow rate of the hydrogen fluoride ranges from 50 to 1000 sccm.
- the pressure of the reaction chamber is less than or equal to 300 Torr; the temperature of the reaction chamber is 15-105 ° C.
- the non-plasma etching method provided by the present disclosure can pass through a gas mixture containing an etching gas and a catalytic gas into the reaction chamber, and can realize the etching of silicon dioxide and silicon nitride in a non-plasma manner, so that Avoid plasma damage and adhesion of fine structures.
- the flow ratio of each gas component in the above-mentioned gas mixture is determined according to the required silicon dioxide / silicon nitride etching selection ratio, so that the silicon dioxide / silicon nitride etching selection ratio can be effectively adjusted in a wide range, and further, Meet the requirements of different applications and reduce process complexity and equipment costs.
- FIG. 1 is a schematic diagram of microstructure adhesion after a wet process in the prior art
- FIG. 2 is a flowchart of a non-plasma dry etching method provided by a first embodiment of the present disclosure
- FIG. 3 is a flowchart of a non-plasma dry etching method provided by a second embodiment of the present disclosure
- FIG. 4 is a flowchart of a non-plasma dry etching method provided by a third embodiment of the present disclosure
- FIG. 5 is a flowchart of a non-plasma dry etching method according to a fourth embodiment of the present disclosure.
- FIG. 6 is a flowchart of a non-plasma dry etching method according to a fifth embodiment of the present disclosure.
- a non-plasma dry etching method includes the following steps:
- a gas mixture containing an etching gas and a catalytic gas is passed into the reaction chamber to etch silicon dioxide and silicon nitride.
- the etching gas is used to etch silicon dioxide and silicon nitride; the catalytic gas is used to increase the etching rate.
- the flow ratio of each gas component in the gas mixture is determined according to the required silicon dioxide / silicon nitride etching selection ratio.
- the non-plasma etching method provided by the present disclosure can pass through a gas mixture containing an etching gas and a catalytic gas into the reaction chamber, and can realize the etching of silicon dioxide and silicon nitride in a non-plasma manner, so that Avoid plasma damage and adhesion of fine structures.
- the flow ratio of each gas component in the above-mentioned gas mixture is determined according to the required silicon dioxide / silicon nitride etching selection ratio, so that the silicon dioxide / silicon nitride etching selection ratio can be effectively adjusted in a wide range, and further, Meet the requirements of different applications and reduce process complexity and equipment costs.
- the etching gas includes hydrogen fluoride (HF).
- Hydrogen fluoride can be used to etch silicon dioxide and silicon nitride. However, the rate of etching using hydrogen fluoride alone is low, so the present disclosure utilizes a catalytic gas to increase the rate of etching.
- the catalytic gas includes a first catalytic gas for promoting a reaction between hydrogen fluoride and silicon dioxide, and a second catalytic gas for promoting a reaction between hydrogen fluoride and silicon nitride; wherein the first catalytic gas includes a hydroxyl compound.
- Hydroxyl compounds include alcohol compounds or phenol compounds, wherein the alcohol compounds include one or more of methanol, ethanol, propanol, isopropanol, butanol, isobutanol, and the like; phenol compounds include phenol, benzene One or more of diphenol, methylphenol, and the like.
- the first catalytic gas is a hydroxy compound with a lower boiling point, such as methanol, which can take out a small amount of water generated by the reaction and reduce the residual amount of water on the surface of the workpiece to be processed, thereby avoiding the occurrence of fine structure adhesion.
- a hydroxy compound with a lower boiling point such as methanol
- the reaction principle of hydrogen fluoride, methanol and silica is as follows:
- the above-mentioned gas mixture of hydrogen fluoride and methanol can be applied to a process requiring an SiO 2 / SiN etching selection ratio of n: 1 (n ⁇ 1).
- the second catalytic gas includes a fluorine-containing gas.
- the fluorine-containing gas includes one or more of F 2 , XeF 2 , ClF 3 and the like.
- the fluorine-containing gas can increase the etching rate, and at the same time increase the etching selectivity ratio of silicon nitride to silicon dioxide to avoid micro-structure adhesion.
- the second catalytic gas is F 2 .
- the reaction principle of hydrogen fluoride, F 2 and silicon nitride is as follows:
- the above-mentioned gas mixture of hydrogen fluoride and F2 can be applied to a process requiring a SiO 2 / SiN etching selection ratio of 1: n (n ⁇ 1).
- the non-plasma dry etching method provided in the second embodiment of the present disclosure is a further improvement based on the first embodiment described above. Specifically, in the above step S1, hydrogen fluoride, a hydroxy compound, and a fluorine-containing gas are simultaneously introduced into the reaction chamber to simultaneously etch silicon dioxide and silicon nitride.
- the non-plasma etching method provided in the second embodiment of the present disclosure will be described by taking the etching gas as hydrogen fluoride, the first catalytic gas as methanol, and the second catalytic gas as F 2 as examples. Specifically, the non-plasma etching method includes the following steps:
- step 103 Determine whether the etching thickness in step 101 reaches a predetermined range, and if not, return to step 101; if yes, the process ends.
- the flow ratio of each gas component in the gas mixture is determined according to the required silicon dioxide / silicon nitride etching selection ratio. Specifically, by adjusting the flow ratio of hydrogen fluoride, F 2 and methanol, the etching selection ratio (n: 1-1: n, n ⁇ 1) of silicon dioxide / silicon nitride can be effectively adjusted in a wide range, and can be applied to the required etching. In a process with an etching selection ratio ranging from n: 1-1: n (SiO 2 / SiN, n ⁇ 1), the process complexity and equipment cost can be reduced.
- phenol can also be used instead of the above-mentioned methanol, which can also effectively prevent the occurrence of fine structure adhesion, and can effectively adjust the etching of silicon dioxide / silicon nitride in a wide range by adjusting the flow ratio of hydrogen fluoride, F 2 and phenol Selection ratio (n: 1-1: n, n ⁇ 1).
- the flow rate of the fluorine-containing gas is 0.5 times the flow rate of the hydrogen fluoride.
- the flow rate of the fluorine-containing gas is less than or equal to 400 sccm, and more preferably 20-200 sccm.
- the flow rate of the hydroxy compound is 1-2 times that of the hydrogen fluoride.
- the flow rate of the hydroxy compound is 1,000 sccm or less, and more preferably 400 sccmm or less.
- the value range of the flow rate of hydrogen fluoride is 50-1000 sccm, and more preferably 20-400 sccm.
- the value of the flow ratio of the fluorine-containing gas to the hydroxyl compound ranges from 10: 1-1: 10, and preferably 2: 1-1: 4.
- the process pressure is 0-300 Torr, preferably 20-150 Torr; the process temperature is 15-105 ° C, preferably 60-80 ° C.
- hydrogen fluoride, a hydroxy compound, and a fluorine-containing gas are continuously introduced at a predetermined flow ratio until the etching thicknesses of silicon dioxide and silicon nitride reach the final requirements. That is, the target etch thicknesses of silicon dioxide and silicon nitride are achieved in one shot.
- the non-plasma etching method provided by the third embodiment of the present disclosure is different from the above-mentioned second embodiment in that the etching of silicon dioxide and silicon nitride is performed in multiple sub-steps, each time In the sub-steps, hydrogen fluoride, a hydroxy compound, and a fluorine-containing gas are passed in at a predetermined flow ratio for a period of time, so that both the silicon dioxide and the silicon nitride reach a predetermined etching thickness. After completing several sub-steps, the etched thickness of silicon dioxide and silicon nitride meets the final requirements.
- the flow ratios of the hydrogen fluoride, the hydroxyl compound, and the fluorine-containing gas used in the multiple sub-steps may be the same or different.
- the non-plasma etching method provided by the third embodiment of the present disclosure will be described below using the etching gas as hydrogen fluoride, the first catalytic gas as methanol, and the second catalytic gas as F 2 as examples.
- the non-plasma etching method performs the etching of silicon dioxide and silicon nitride in multiple sub-steps, which are a first sub-step, a second sub-step, and so on.
- the first sub-step includes the following steps:
- step 203 Determine whether the etching thickness in step 201 has reached the first etching thickness, and if not, return to step 201; if yes, perform the second sub-step.
- the second substep includes the following steps:
- step 303 Determine whether the etching thickness in step 301 has reached the second etching thickness, and if not, return to step 301; if yes, perform the third sub-step.
- the non-plasma etching method provided by the fourth embodiment of the present disclosure is different from the above-mentioned second embodiment in that the silicon dioxide is etched first, and then the silicon nitride is etched. Alternatively, the silicon nitride is etched first, and then the silicon dioxide is etched.
- step S1 further includes the following sub-steps:
- step S1 further includes the following sub-steps:
- step S12 hydrogen fluoride and a fluorine-containing gas are introduced into the reaction chamber to etch the silicon dioxide.
- purge gas is introduced into the reaction chamber to remove the residual gas in the reaction chamber.
- step S12 is not affected by the residual gas in step S11.
- the purge gas includes an inert gas.
- the following is an example of the present disclosure by etching silicon nitride first, then silicon dioxide, and using an etching gas of hydrogen fluoride, a first catalytic gas of methanol and a second catalytic gas of F 2
- the non-plasma etching method provided in the fourth embodiment is described. Specifically, the non-plasma etching method includes the following steps:
- step 403. Determine whether the etching thickness of step 401 reaches a predetermined range, and if not, return to step 401; if yes, proceed to step 404;
- step 407 Determine whether the etching thickness in step 405 reaches a predetermined range; if not, return to step 405; if yes, the process ends.
- hydrogen fluoride and a hydroxy compound are continuously fed in at a predetermined flow ratio until the etching thickness of the silicon nitride reaches the final requirement, that is, the one-time etching reaches the target etching thickness of the silicon nitride.
- hydrogen fluoride and fluorine-containing gas are continuously introduced at a predetermined flow ratio until the etching thickness of the silicon dioxide reaches the final requirement, that is, the one-time etching reaches the target etching thickness of the silicon dioxide.
- the non-plasma etching method provided by the fifth embodiment of the present disclosure is different from the fourth embodiment described above in that the etching of silicon dioxide is divided into multiple sub-steps, and the silicon nitride is The etching is performed in multiple sub-steps. In addition, multiple sub-steps of etching silicon dioxide and multiple sub-steps of etching silicon nitride are alternately performed until the etching thickness of silicon dioxide and silicon nitride reaches the final requirement.
- the following is an example in which silicon nitride is etched first, and then silicon dioxide is etched.
- the etching gas is hydrogen fluoride
- the first catalytic gas is methanol
- the second catalytic gas is F 2 .
- the non-plasma etching method provided in the fifth embodiment is described. Specifically, the non-plasma etching method includes the following steps:
- step 503 Determine whether the etching thickness in step 501 reaches the first etching thickness, and if not, return to step 501; if yes, proceed to step 504;
- step 507 Determine whether the etching thickness in step 505 has reached the second etching thickness, and if not, return to step 505; if yes, proceed to step 508;
- step 508 Determine whether the etching thicknesses of silicon dioxide and silicon nitride have reached the final requirements; if not, return to step 501; if yes, the process ends.
- the non-plasma etching method provided in this embodiment has better flexibility, and the etching of silicon nitride and silicon dioxide can be performed in the same reaction chamber, that is, only one set of process equipment is needed to complete the dioxide Etching of silicon and silicon nitride can not only reduce process complexity and equipment costs, but also increase productivity. Of course, it is also possible to etch silicon nitride in one reaction chamber, and then place the workpiece to be processed in another reaction chamber to etch silicon dioxide.
- the etching rate of silicon nitride is slower at this time, so that the silicon dioxide can be significantly improved.
- the etching selection ratio of silicon nitride conversely, when only hydrogen fluoride and hydroxyl compounds are passed in, the etching selection ratio of silicon nitride to silicon dioxide can be significantly improved.
- non-plasma dry etching methods provided by the third to fifth embodiments of the present disclosure are the same as the non-plasma dry etching methods provided by the second embodiment of the present disclosure, and will not be repeated here. description.
- the non-plasma etching methods provided by the above embodiments of the present disclosure can pass non-plasma to the silicon dioxide and silicon oxide by introducing a gas mixture containing an etching gas and a catalytic gas into the reaction chamber. Etching of silicon nitride can avoid plasma damage and fine structure adhesion.
- the flow ratio of each gas component in the above-mentioned gas mixture is determined according to the required silicon dioxide / silicon nitride etching selection ratio, so that the silicon dioxide / silicon nitride etching selection ratio can be effectively adjusted in a wide range, and further, Meet the requirements of different applications and reduce process complexity and equipment costs.
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Abstract
Description
Claims (20)
- 一种非等离子刻蚀方法,其特征在于,包括以下步骤:A non-plasma etching method includes the following steps:S1,向反应腔室内通入包含刻蚀气体和催化气体的气体混合物,以对二氧化硅和氮化硅进行刻蚀;S1. Pass a gas mixture containing an etching gas and a catalytic gas into the reaction chamber to etch silicon dioxide and silicon nitride;其中,所述刻蚀气体用于刻蚀二氧化硅和氮化硅;所述催化气体用于提高刻蚀速率;所述气体混合物中各气体成分的流量比例根据所需的二氧化硅/氮化硅刻蚀选择比来确定。The etching gas is used to etch silicon dioxide and silicon nitride; the catalytic gas is used to increase the etching rate; the flow ratio of each gas component in the gas mixture is based on the required silicon dioxide / nitrogen Silicone etching selectivity is determined.
- 如权利要求1所述的非等离子刻蚀方法,其特征在于,所述刻蚀气体包括氟化氢;The non-plasma etching method according to claim 1, wherein the etching gas comprises hydrogen fluoride;所述催化气体包括用于促进所述氟化氢与二氧化硅反应的第一催化气体,及用于促进所述氟化氢与氮化硅反应的第二催化气体;其中,所述第一催化气体包括羟基化合物;所述第二催化气体包括含氟气体。The catalytic gas includes a first catalytic gas for promoting a reaction between the hydrogen fluoride and silicon dioxide, and a second catalytic gas for promoting a reaction between the hydrogen fluoride and silicon nitride; wherein the first catalytic gas includes a hydroxyl group A compound; the second catalytic gas includes a fluorine-containing gas.
- 如权利要求2所述的非等离子刻蚀方法,其特征在于,在所述步骤S1中,同时向所述反应腔室通入所述氟化氢、羟基化合物和含氟气体,以同时对二氧化硅和氮化硅进行刻蚀。The non-plasma etching method according to claim 2, wherein in the step S1, the hydrogen fluoride, the hydroxyl compound, and the fluorine-containing gas are simultaneously introduced into the reaction chamber, so that the silicon dioxide is simultaneously introduced into the reaction chamber. And silicon nitride.
- 如权利要求2所述的非等离子刻蚀方法,其特征在于,所述步骤S1进一步包括以下子步骤:The non-plasma etching method according to claim 2, wherein the step S1 further comprises the following sub-steps:S11,向所述反应腔室通入所述氟化氢和含氟气体,以对二氧化硅进行刻蚀;S11, passing the hydrogen fluoride and fluorine-containing gas into the reaction chamber to etch silicon dioxide;S12,向所述反应腔室通入所述氟化氢和羟基化合物,以对氮化硅进行刻蚀。S12. Pass the hydrogen fluoride and the hydroxyl compound into the reaction chamber to etch silicon nitride.
- 如权利要求2所述的非等离子刻蚀方法,其特征在于,所述步骤S1 进一步包括以下子步骤:The non-plasma etching method according to claim 2, wherein the step S1 further comprises the following sub-steps:S11,向所述反应腔室通入所述氟化氢和羟基化合物,以对氮化硅进行刻蚀;S11, introducing the hydrogen fluoride and the hydroxyl compound into the reaction chamber to etch silicon nitride;S12,向所述反应腔室通入所述氟化氢和含氟气体,以对二氧化硅进行刻蚀。S12. The hydrogen fluoride and the fluorine-containing gas are passed into the reaction chamber to etch silicon dioxide.
- 如权利要求3所述的非等离子刻蚀方法,其特征在于,在所述步骤S1之后,还包括以下步骤:The non-plasma etching method according to claim 3, further comprising the following steps after step S1:S2,判断所述步骤S1的刻蚀厚度是否达到预定范围,若否,则返回所述步骤S1;若是,则流程结束。S2. Determine whether the etching thickness in step S1 has reached a predetermined range, and if not, return to step S1; if yes, the process ends.
- 如权利要求4或5所述的非等离子刻蚀方法,其特征在于,在所述步骤S11与所述步骤S12之间,还包括以下步骤:The non-plasma etching method according to claim 4 or 5, further comprising the following steps between the step S11 and the step S12:S21,判断所述步骤S11的刻蚀厚度是否达到预定范围,若否,则返回所述步骤S11;若是,则进行所述步骤S12;S21: Determine whether the etching thickness in step S11 has reached a predetermined range; if not, return to step S11; if yes, proceed to step S12;在所述步骤S12之后,还包括以下步骤:After the step S12, the following steps are further included:S22,判断所述步骤S12的刻蚀厚度是否达到预定范围,若否,则返回所述步骤S12;若是,则流程结束。S22. It is determined whether the etching thickness in step S12 has reached a predetermined range. If not, the process returns to step S12; if it is, the process ends.
- 如权利要求4或5所述的非等离子刻蚀方法,其特征在于,在所述步骤S11与所述步骤S12之间,还包括以下步骤:The non-plasma etching method according to claim 4 or 5, further comprising the following steps between the step S11 and the step S12:S3,向所述反应腔室中通入吹扫气体,以去除所述反应腔室中的残气。S3. A purge gas is passed into the reaction chamber to remove the residual gas in the reaction chamber.
- 如权利要求3所述的非等离子刻蚀方法,其特征在于,通过一次或多次对二氧化硅和氮化硅的刻蚀,以使所述二氧化硅和氮化硅的刻蚀厚度达到最终要求。The non-plasma etching method according to claim 3, wherein the silicon dioxide and silicon nitride are etched one or more times to achieve an etching thickness of the silicon dioxide and silicon nitride. Final request.
- 如权利要求4或5所述的非等离子刻蚀方法,其特征在于,交替进行所述步骤S11和所述步骤S12至少两次,以使所述二氧化硅和氮化硅的刻蚀厚度达到最终要求。The non-plasma etching method according to claim 4 or 5, wherein the step S11 and the step S12 are alternately performed at least twice so that the etching thickness of the silicon dioxide and silicon nitride reaches Final request.
- 如权利要求4或5所述的非等离子刻蚀方法,其特征在于,所述步骤S11和所述步骤S12在同一反应腔室或不同反应腔室中进行。The non-plasma etching method according to claim 4 or 5, wherein the step S11 and the step S12 are performed in the same reaction chamber or different reaction chambers.
- 如权利要求2所述的非等离子刻蚀方法,其特征在于,所述含氟气体包括F 2、XeF 2、ClF 3中的一种或多种。 The non-plasma etching method according to claim 2, wherein the fluorine-containing gas comprises one or more of F 2 , XeF 2 , and ClF 3 .
- 如权利要求2所述的非等离子刻蚀方法,其特征在于,所述羟基化合物包括醇类化合物或酚类化合物。The non-plasma etching method according to claim 2, wherein the hydroxyl compound comprises an alcohol compound or a phenol compound.
- 如权利要求2所述的非等离子刻蚀方法,其特征在于,所述含氟气体的流量是所述氟化氢的流量的0.5倍。The non-plasma etching method according to claim 2, wherein the flow rate of the fluorine-containing gas is 0.5 times the flow rate of the hydrogen fluoride.
- 如权利要求2所述的非等离子刻蚀方法,其特征在于,所述羟基化合物的流量是所述氟化氢的流量的1-2倍。The non-plasma etching method according to claim 2, wherein the flow rate of the hydroxyl compound is 1-2 times the flow rate of the hydrogen fluoride.
- 如权利要求2所述的非等离子刻蚀方法,其特征在于,所述含氟气体与所述羟基化合物的流量比例的取值范围为10:1-1:10。The non-plasma etching method according to claim 2, wherein a value range of a flow rate ratio of the fluorine-containing gas to the hydroxyl compound is 10: 1-1: 10.
- 如权利要求14-16中的任意一项所述的非等离子刻蚀方法,其特征在于,所述含氟气体的流量小于或者等于400sccm。The non-plasma etching method according to any one of claims 14 to 16, wherein the flow rate of the fluorine-containing gas is less than or equal to 400 sccm.
- 如权利要求14-16中的任意一项所述的非等离子刻蚀方法,其特征在于,所述羟基化合物的流量小于或者等于1000sccm。The non-plasma etching method according to any one of claims 14 to 16, wherein the flow rate of the hydroxy compound is less than or equal to 1000 sccm.
- 如权利要求14-16中的任意一项所述的非等离子刻蚀方法,其特征在于,所述氟化氢的流量的取值范围为50-1000sccm。The non-plasma etching method according to any one of claims 14 to 16, wherein the value range of the flow rate of the hydrogen fluoride is 50-1000 sccm.
- 如权利要求1所述的非等离子刻蚀方法,其特征在于,所述反应腔室的压力小于或者等于300Torr;所述反应腔室的温度为15-105℃。The non-plasma etching method according to claim 1, wherein the pressure of the reaction chamber is less than or equal to 300 Torr; and the temperature of the reaction chamber is 15-105 ° C.
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