WO2019219039A1 - 自动分拣装置 - Google Patents
自动分拣装置 Download PDFInfo
- Publication number
- WO2019219039A1 WO2019219039A1 PCT/CN2019/087119 CN2019087119W WO2019219039A1 WO 2019219039 A1 WO2019219039 A1 WO 2019219039A1 CN 2019087119 W CN2019087119 W CN 2019087119W WO 2019219039 A1 WO2019219039 A1 WO 2019219039A1
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- Prior art keywords
- conveying
- flushing
- conveying shaft
- cylinder
- guiding
- Prior art date
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- 239000000463 material Substances 0.000 claims abstract description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 39
- 239000007788 liquid Substances 0.000 claims abstract description 9
- 238000011010 flushing procedure Methods 0.000 claims description 40
- 238000001035 drying Methods 0.000 claims description 15
- 239000000706 filtrate Substances 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 11
- 238000002347 injection Methods 0.000 claims description 10
- 239000007924 injection Substances 0.000 claims description 10
- 239000003638 chemical reducing agent Substances 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 abstract description 24
- 239000010806 kitchen waste Substances 0.000 description 6
- 239000010865 sewage Substances 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000000855 fermentation Methods 0.000 description 3
- 230000004151 fermentation Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000001954 sterilising effect Effects 0.000 description 3
- 238000004659 sterilization and disinfection Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 210000000988 bone and bone Anatomy 0.000 description 2
- 238000005119 centrifugation Methods 0.000 description 2
- 230000001877 deodorizing effect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000010813 municipal solid waste Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000006213 oxygenation reaction Methods 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
Definitions
- the patent number CN201310440932.3 is published on the Internet, and the patent name is the invention patent of the kitchen waste pretreatment equipment.
- the patent is provided with a feeding hopper and a positive and negative motor at the upper end of the casing, and an automatic sorting device is arranged in the casing.
- the utility model aims to solve the deficiencies of the prior art and to provide a novel structure, stable operation, convenient replacement, high work efficiency and long service life.
- An automatic sorting device comprising: a sorting cylinder, a cover plate, a crushing knife, a separating shaft, a separating blade, a filter net, a separating motor and a material guiding device, wherein an upper end of the sorting cylinder is connected with the cover plate,
- the filter net at the bottom of the sorting cylinder is formed by sequentially connecting the non-porous discharge section at the inlet end and the perforated discharge section connected to the non-porous discharge section, and the lower part of the filter net is provided with a flow guiding cavity,
- a flushing water receiving tank is arranged on one side of the lower end surface of the material guiding cavity, and a material discharging port is arranged on the other side, and a material guiding device is arranged in the guiding liquid chamber, and the flushing water receiving tank passes through the filtrate network and the guiding
- the flow chamber is isolated to facilitate the filtration and separation of the moisture of the material, the bottom of the flushing water receiving tank is inclined and communicates with
- the conveying shaft of the utility model can adopt a hollow water injection cavity, the side wall of the conveying shaft is provided with a flushing hole, and one end of the conveying shaft is connected with a flushing pump in the flushing water tank via a rotary joint, and the flushing pump is passed through the PLC.
- the control system controls that the water injection chamber is in communication with the flushing hole.
- the utility model can be provided with a sealing groove on the circumference of the end surface of the upper middle opening cylinder, and the rubber sealing ring is positioned through the sealing groove to achieve the quick installation effect.
- the PLC controller instructs the separation motor to rotate. Under the rotation of the separation shaft, the elongated materials such as the knife, the fork and the chopsticks are led out through the separation blade, and the other hard materials such as the paste material and the bone are separated on the shaft and Under the centrifugal action of the separation blade, the hard substance instantaneously collides with the filter mesh under the action of centrifugation to pulverize, and the pulverized powder and paste enter the flow guiding cavity through the filter net, and the diversion guide and the left turn of the right-handed guide vane The cooperation of the plate is blocked, and then the material is quickly pushed into the feeding port of the drying tank through the feeding port by the rotation of the conveying guide plate, and the PLC controller opens the electric ball valve to make the material enter the drying tank.
- FIG. 2 is a schematic exploded view of the utility model.
- FIG. 3 is a schematic structural view of a conveying shaft of the present invention.
- Figure 4 is a rear elevational view of Figure 3.
- an automatic sorting device is characterized in that it comprises a sorting cylinder 32, a cover plate, a crushing blade 34, a separating shaft 17, a separating blade, a filter net 35, a separating motor 38 and a material guiding device.
- the upper end of the picking cylinder 32 is connected to the cover plate, and the filter net 35 at the bottom of the sorting cylinder 32 is sequentially connected by the non-porous discharge section of the inlet end and the perforated discharge section connected with the non-porous discharge section 46.
- the lower part of the filter mesh is provided with a flow guiding cavity, the lower end surface of the material guiding cavity is provided with a flushing water receiving groove 52, and the other side is provided with a discharging port 49, wherein the guiding cavity is provided
- the material guiding device 52 is separated from the guiding cavity by the filtrate net 39 to facilitate the filtration and separation of the moisture of the material.
- the bottom of the flushing water receiving tank 52 is inclined and connected with the oil-water separation device.
- the material feeding port 49 is connected to the feeding port of the drying tank, and the material guiding device comprises a conveying shaft 42 and a conveying reducer 43.
- the sorting cylinder of the utility model is composed of an upper middle opening cylinder 67 and a lower middle opening cylinder body 68.
- the upper middle opening cylinder body 67 is fixedly and sealingly connected with the lower middle opening cylinder body through a rubber sealing ring and a fixing bolt. In order to achieve the convenience of installation and maintenance.
- the PLC control system starts the flushing pump, the flushing water is injected into the water injection chamber of the conveying shaft, and the filter net, the filtrate net and the guiding chamber are automatically flushed through the flushing hole, and the flushed sewage flows through the filtrate net to Flush the liquid collection tank and then flow into the oil-water separation device through the pipeline, which greatly facilitates cleaning.
- the utility model has the advantages of novel structure, stable operation, convenient replacement, high work efficiency and long service life due to adopting the above structure.
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Combined Means For Separation Of Solids (AREA)
- Filtration Of Liquid (AREA)
- Centrifugal Separators (AREA)
Abstract
一种自动分拣装置，包括分拣筒（32）、盖板、破碎刀（34）、分离轴（17）、分离叶片、过滤网（35）、分离电机（38）和物料导流装置，分拣筒（32）上端与盖板相连接，分拣筒（32）底部的过滤网（35）是由进口端的无孔出料段（46）和与无孔出料段（46）相连接的有孔出料网段依次连接而成，过滤网（35）下部设有导流腔，物料导流腔下端面一侧设有冲洗水收液槽（52），另一侧设有下料口（49），导流腔内设有物料导流装置，冲洗水收液槽（52）经滤液网（39）与导流腔隔离。通过采用上述结构，自动分拣装置结构新颖、运行稳定、更换方便、工作效率高、使用寿命长。
Description
本实用新型涉及环保设备技术领域，具体地说是一种自动分拣装置。
网上公开了专利号为CN201310440932.3，专利名称为餐厨废弃物预处理设备的发明专利，该专利于通过在壳体上端设有投料斗和正反转电机，壳体内设有自动分选装置，生物杀菌祛臭祛味干燥装置，油水分离装置，电离除臭装置和汽体冷凝装置，所述投料斗经出料口与自动自动分拣装置的餐厨废弃物进料口相连通，自动自动分拣装置经餐厨废弃物出口与生物杀菌祛臭祛味干燥装置中的进料口相连通，自动自动分拣装置经出液口与油水分离装置相连通，生物杀菌祛臭祛味干燥装置经排气口与汽体冷凝装置相连通，气体冷凝装置与电离除臭装置相连通，达到了自动分拣、发酵处理速度快、发酵均匀、加热速度快、发酵时可自动充氧、气体除臭达标、环保无污染的作用。但还存在如下实质性不足：一是在餐厨废弃物通过投料斗进入分拣筒内分选时，由于分拣筒由进口端设有小直径过滤网，当细长的固状物进入分拣筒内时，不但很容易***小直径过滤网内，导致分离轴的负载增大，分离效果不佳，而且分拣筒的小直径过滤网段出膏的含量高，导致排污管道被阻塞；二是由于分拣筒与分离轴之间的配合为过盈配合，在拆装时，费时费力，导致拆装时间长，维修成本高。
发明内容
本实用新型的目的在于解决现有技术的不足，提供一种结构新颖、运行稳定、更换方便、工作效率高、使用寿命长的。
本实用新型解决其技术问题所采用的技术方案是：
一种自动分拣装置，其特征在于包括分拣筒、盖板，破碎刀、分离轴、分离叶片、过滤网、分离电机和物料导流装置，分拣筒上端与盖板相连接，所述分拣筒底部的过滤网是由进口端的无孔出料段和与无孔出料段相连接的有孔出料网段依次连接而成，所述过滤网下部设有导流腔，所述物料导流腔下端面一侧设有冲洗水收液槽，另一侧设有下料口，所述导流腔内设有物料导流装置，所述冲洗水收液槽经滤液网与导流腔隔离，以利于对物料的水分再次过滤分离，所述冲洗水收液槽底部倾斜并与油水分离装置相连通，所述下料口与干燥槽的进料口相连通，所述物料导流装置包括输送轴和输送减速机，所述输送轴经轴承固定在导料腔上，所述输送轴经输送减速机驱动，所述输送减速机经控制***控制，所述输送轴上由左向右依 次右旋导叶、连接导料板和左旋挡板，所述右旋导叶沿输送轴轴向螺旋缠绕，所述连接导料板轴向固定在输送轴上，所述连接导料板一端与右旋导叶固定连接，另一端与左旋挡板固定连接，所述右旋导叶与冲洗水收液槽相对应，所述连接导流板与下料口相对应，当细长的固状物进入分拣筒内时，通过无孔出料段中的分离叶片的导向，使细长固状物通过导料叶片将其导到分离叶片上，并在分离轴的旋转作用下，使诸如塑料袋、刀、叉、筷子或饭盒之类的大物质通过分离叶片导出进入生活垃圾出口，分拣后的酱状餐厨废弃物通过过滤网进入到导流腔内，通过右旋导叶的导流和左旋挡板的配合阻挡后，再通过连接导料板在输送轴的旋转作用下将物料通过下料口快速推入到干燥槽的进料口中，通过控制***打开电动球阀，使物料进入到干燥槽内，进一步避免了物料积存在分拣筒内而无法排出。
本实用新型所述输送轴可采用中空的注水腔，所述输送轴侧壁上设有冲洗孔，所述输送轴一端经旋转接头与冲洗水箱中的冲洗泵相连通，所述冲洗泵经PLC控制***控制，所述注水腔与冲洗孔相连通，当分拣完成后，冲洗水被注入到输送轴的注水腔，通过冲洗孔将过滤网、滤液网和导流腔进行自动冲洗，冲洗后的污水通过滤液网下流至冲洗收液槽，再经管道流入到油水分离装置中，大大方便了清理。
本实用新型所述滤液网的网眼的大小为2-10mm，且小于过滤网网眼，以达到进一步对流体进行过滤的作用。
本实用新型所述分拣筒是由上中开筒体和下中开筒体组成，所述上中开筒体经橡胶密封圈和固定螺栓与下中开筒体固定密封连接，以达到方便安装和维修的作用。
本实用新型可在所述上中开筒体端面圆周设有密封凹槽，所述橡胶密封圈经密封凹槽定位，以达到安装快捷的作用。
本实用新型在使用时，PLC控制器指令分离电机旋转，在分离轴的旋转作用下，刀、叉、筷子等细长物质通过分离叶片导出，其它膏状物料和骨头等硬物质在分离轴和分离叶片的离心作用下，硬物质瞬间在离心作用下与过滤网发生碰撞而粉碎，粉碎后的粉末和膏状物经过滤网进入导流腔内，通过右旋导叶的导流和左旋挡板的配合阻挡，再通过连接导料板在输送轴的旋转作用下将物料通过下料口快速向干燥槽的进料口中推进，PLC控制器打开电动球阀，使物料进入到干燥槽内。
当分拣完成后，PLC控制***启动冲洗泵，冲洗水被注入到输送轴的注水腔，通过冲洗孔将过滤网、滤液网和导流腔进行自动冲洗，冲洗后的污水通过滤液网下流至冲洗收液槽，再经管道流入到油水分离装置中，大大方便了清理。
本实用新型由于采用上述结构，具有结构新颖、运行稳定、更换方便、工作效率高、 使用寿命长等优点。
图1是本实用新型的结构示意图。
图2是本实用新型的分解结构示意图。
图3是本实用新型输送轴的结构示意图。
图4是图3的后视图。
下面结合附图和实施例对本实用新型进行说明。
如附图所示，一种自动分拣装置，其特征在于包括分拣筒32、盖板，破碎刀34、分离轴17、分离叶片、过滤网35、分离电机38和物料导流装置，分拣筒32上端与盖板相连接，所述分拣筒32底部的过滤网35是由进口端的无孔出料段和与无孔出料段46相连接的有孔出料网段依次连接而成，所述过滤网下部设有导流腔，所述物料导流腔下端面一侧设有冲洗水收液槽52，另一侧设有下料口49，所述导流腔内设有物料导流装置，所述冲洗水收液槽52经滤液网39与导流腔隔离，以利于对物料的水分再次过滤分离，所述冲洗水收液槽52底部倾斜并与油水分离装置相连通，所述下料口49与干燥槽的进料口相连通，所述物料导流装置包括输送轴42和输送减速机43，所述输送轴42经轴承固定在导料腔上，所述输送轴42经输送减速机43驱动，所述输送减速机43经控制***控制，所述输送轴42上由左向右依次右旋导叶54、连接导料板64和左旋挡板53，所述右旋导叶沿输送轴轴向螺旋缠绕，所述连接导料板轴向固定在输送轴上，所述连接导料板一端与右旋导叶固定连接，另一端与左旋挡板固定连接，所述右旋导叶与冲洗水收液槽相对应，所述连接导流板与下料口相对应，当细长的固状物进入分拣筒32内时，通过无孔出料段20中的分离叶片的导向，使细长固状物通过导料叶片将其导到分离叶片上，并在分离轴17的旋转作用下，使诸如塑料袋、刀、叉、筷子或饭盒之类的大物质通过分离叶片导出进入生活垃圾出口，分拣后的酱状餐厨废弃物通过过滤网进入到导流腔内，通过右旋导叶的导流和左旋挡板的配合阻挡后，再通过连接导料板在输送轴的旋转作用下将物料通过下料口快速推入到干燥槽的进料口中，通过控制***打开电动球阀，使物料进入到干燥槽内，进一步避免了物料积存在分拣筒内而无法排出。
本实用新型所述输送轴可采用中空的注水腔，所述输送轴侧壁上设有冲洗孔55，所述输送轴42一端经旋转接头41与冲洗水箱中的冲洗泵相连通，所述冲洗泵经PLC控制***控制，所述注水腔与冲洗孔55相连通，当分拣完成后，冲洗水被注入到输送轴的注水 腔，通过冲洗孔将过滤网、滤液网和导流腔进行自动冲洗，冲洗后的污水通过滤液网下流至冲洗收液槽，再经管道流入到油水分离装置中，大大方便了清理。
本实用新型所述滤液网的网眼的大小为2-10mm，且小于过滤网网眼，以达到进一步对流体进行过滤的作用。
本实用新型所述分拣筒是由上中开筒体67和下中开筒体68组成，所述上中开筒体67经橡胶密封圈和固定螺栓与下中开筒体固定密封连接，以达到方便安装和维修的作用。
本实用新型可在所述上中开筒体端面圆周设有密封凹槽，所述橡胶密封圈经密封凹槽定位，以达到安装快捷的作用。
本实用新型在使用时，PLC控制器指令分离电机旋转，在分离轴的旋转作用下，刀、叉、筷子等细长物质通过分离叶片导出，其它膏状物料和骨头等硬物质在分离轴和分离叶片的离心作用下，硬物质瞬间在离心作用下与过滤网发生碰撞而粉碎，粉碎后的粉末和膏状物经过滤网进入导流腔内，通过右旋导叶的导流和左旋挡板的配合阻挡，再通过连接导料板在输送轴的旋转作用下将物料通过下料口快速向干燥槽的进料口中推进，PLC控制器打开电动球阀，使物料进入到干燥槽内。
当分拣完成后，PLC控制***启动冲洗泵，冲洗水被注入到输送轴的注水腔，通过冲洗孔将过滤网、滤液网和导流腔进行自动冲洗，冲洗后的污水通过滤液网下流至冲洗收液槽，再经管道流入到油水分离装置中，大大方便了清理。
本实用新型由于采用上述结构，具有结构新颖、运行稳定、更换方便、工作效率高、使用寿命长等优点。
Claims (5)
- 一种自动分拣装置，其特征在于包括分拣筒、盖板，破碎刀、分离轴、分离叶片、过滤网、分离电机和物料导流装置，分拣筒上端与盖板相连接，所述分拣筒底部的过滤网是由进口端的无孔出料段和与无孔出料段相连接的有孔出料网段依次连接而成，所述过滤网下部设有导流腔，所述物料导流腔下端面一侧设有冲洗水收液槽，另一侧设有下料口，所述导流腔内设有物料导流装置，所述冲洗水收液槽经滤液网与导流腔隔离，所述冲洗水收液槽底部倾斜并与油水分离装置相连通，所述下料口与干燥槽的进料口相连通，所述物料导流装置包括输送轴和输送减速机，所述输送轴经轴承固定在导料腔上，所述输送轴经输送减速机驱动，所述输送减速机经控制***控制，所述输送轴上由左向右依次右旋导叶、连接导料板和左旋挡板，所述右旋导叶沿输送轴轴向螺旋缠绕，所述连接导料板轴向固定在输送轴上，所述连接导料板一端与右旋导叶固定连接，另一端与左旋挡板固定连接，所述右旋导叶与冲洗水收液槽相对应，所述连接导流板与下料口相对应。
- 根据权利要求1所述的一种自动分拣装置，其特征在于所述输送轴采用中空的注水腔，所述输送轴侧壁上设有冲洗孔，所述输送轴一端经旋转接头与冲洗水箱中的冲洗泵相连通，所述冲洗泵经PLC控制***控制，所述注水腔与冲洗孔相连通。
- 根据权利要求1所述的一种自动分拣装置，其特征在于所述滤液网的网眼的大小为2-10mm，且小于过滤网网眼。
- 根据权利要求1或2或3所述的一种自动分拣装置，其特征在于所述分拣筒是由上中开筒体和下中开筒体组成，所述上中开筒体经橡胶密封圈和固定螺栓与下中开筒体固定密封连接。
- 根据权利要求1或2或3所述的一种自动分拣装置，其特征在于所述上中开筒体端面圆周设有密封凹槽，所述橡胶密封圈经密封凹槽定位。
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| CN111112278A (zh) * | 2019-12-04 | 2020-05-08 | 上海艺迈实业有限公司 | 一种多烘干装置的餐厨废弃物就地处理设备 |
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| CN202199584U (zh) * | 2011-08-08 | 2012-04-25 | 成都市城卫环保科技有限公司 | 餐厨垃圾处理机 |
| CN205183307U (zh) * | 2015-11-17 | 2016-04-27 | 深圳市科恩环保有限公司 | 一种餐厨废弃物再生能源一体化处理装置 |
| CN206884238U (zh) * | 2016-11-17 | 2018-01-16 | 杨朝虹 | 可调式高效渣液分离装置 |
| CN207086535U (zh) * | 2017-02-26 | 2018-03-13 | 上海艺迈实业有限公司 | 一种用于餐厨废弃物处理的自动分选进料装置 |
| CN208466829U (zh) * | 2018-05-15 | 2019-02-05 | 山东名流餐处装备股份有限公司 | 自动分拣装置 |
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| US6141945A (en) * | 1998-10-19 | 2000-11-07 | Becher; Yona | Multi-unit automatic compacting, packaging, and disposal machine for plural materials |
| CN202199584U (zh) * | 2011-08-08 | 2012-04-25 | 成都市城卫环保科技有限公司 | 餐厨垃圾处理机 |
| CN205183307U (zh) * | 2015-11-17 | 2016-04-27 | 深圳市科恩环保有限公司 | 一种餐厨废弃物再生能源一体化处理装置 |
| CN206884238U (zh) * | 2016-11-17 | 2018-01-16 | 杨朝虹 | 可调式高效渣液分离装置 |
| CN207086535U (zh) * | 2017-02-26 | 2018-03-13 | 上海艺迈实业有限公司 | 一种用于餐厨废弃物处理的自动分选进料装置 |
| CN208466829U (zh) * | 2018-05-15 | 2019-02-05 | 山东名流餐处装备股份有限公司 | 自动分拣装置 |
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