WO2019205570A1 - 一种用于太阳能电池板的清洁装置 - Google Patents

一种用于太阳能电池板的清洁装置 Download PDF

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Publication number
WO2019205570A1
WO2019205570A1 PCT/CN2018/114326 CN2018114326W WO2019205570A1 WO 2019205570 A1 WO2019205570 A1 WO 2019205570A1 CN 2018114326 W CN2018114326 W CN 2018114326W WO 2019205570 A1 WO2019205570 A1 WO 2019205570A1
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Prior art keywords
water
solar panel
long
cleaning device
cover
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PCT/CN2018/114326
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English (en)
French (fr)
Inventor
王强
宋帅迪
张振娟
刘培生
邓洁
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南通大学
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Publication of WO2019205570A1 publication Critical patent/WO2019205570A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/02Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
    • B08B7/026Using sound waves
    • B08B7/028Using ultrasounds
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/10Cleaning arrangements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • This invention relates to the field of cleaning technology and, more particularly, to a cleaning apparatus for solar panels.
  • photovoltaic power generation is a technology of solar energy application.
  • the conversion of solar energy into electric energy, the distributed photovoltaic power station established by photovoltaic power generation technology came into being, and was widely promoted, among which solar panels are one of the core components.
  • the installation location of distributed photovoltaic power plants has certain requirements.
  • an object of the present invention is to provide a cleaning device for a solar panel, which has the characteristics of small size, low cost, simple installation, and small electromechanical structure.
  • the present invention provides the following technical solutions:
  • a cleaning device for a solar panel mounted on a solar panel the solar panel being provided with a plurality of evenly distributed rails along its length, the cleaning device including each a long water pipe in which the guide rails are slidably connected, a cover on the surface of the solar battery panel, and a plurality of first spray heads for cleaning the surface of the solar battery panel and a plurality of a second nozzle of the guide rail, wherein each of the two adjacent rails is provided with one of the first nozzles, and the first nozzle protrudes into the cover and is fixedly connected with the cover, and the two sides of the cover are respectively Two adjacent rails are slidably connected, and the long water pipe is connected with a water outlet of the water pump, and the water inlet of the water pump is connected with a water tank.
  • the clean water in the water tank is introduced into the long water pipe by the water pump, and a part of the clean water enters the cover through the first nozzle, and after the water enters the cover, the water flow forms a vortex in the cover due to the curved design of the cover, and the vortex spray
  • the cleaning of the surface of the solar panel can be better achieved, while the vortex-like water flow can reduce the use of clean water to achieve the same cleaning effect, and the other part enters the guide rail through the second nozzle, thereby cleaning the lubrication rail.
  • the cleaning of the various positions of the solar panel can be achieved by the sliding connection between the long water pipe and the guide rail.
  • the long water pipe is connected with a plurality of blocks that are matched with each of the guide rails, a second long air pipe is fixed to the outer side wall of the long water pipe, and a second air pump is connected to the second long air pipe.
  • a second air box is connected to the air inlet of the second air pump, and the second long air pipe is located at a position directly above the solar battery plate and has an opening downwardly disposed for driving the long water pipe along the guide rail.
  • the fourth nozzle that moves up.
  • the fourth nozzle sprays the high pressure gas downward through the second air pump, and the high pressure gas drives
  • the kinetic energy overcomes the upward movement of the gravity of the long water pipe and the like, and the automatic upward sliding of the long water pipe is completed, and the high pressure gas sprayed from the fourth nozzle passes through the surface of the solar panel, and the water stain on the surface of the solar panel can be
  • the blow drying process is used as the power and the drying effect.
  • the outer side wall of the long water pipe is further fixed with a first long air pipe, the first long air pipe is connected with a first air pump, and the other end of the first air pump is connected with a first air box, and the first air box is connected with The second air box is in communication, and the first long air pipe is located at a position directly above the solar panel and communicates with a third head disposed downwardly and for driving the long water pipe to move upward along the rail.
  • the first air pump is arranged such that when the long water pipe is on the side of the solar panel, the third nozzle sprays high-pressure gas upward, which can drive the long water pipe to slide down along the guide rail more easily, so that the long water pipe is entirely The slipping process is smoother, and the probability of the long water pipe and the guide rail being stuck is reduced.
  • the high pressure gas sprayed from the third nozzle can dry the surface of the solar panel when passing through the surface of the solar panel.
  • a water retaining plate is disposed in the cover, and the water retaining plate divides the inside of the cover into a water spray area and a water discharge area, and a water spray port is arranged at an end of the water spray area, and the water discharge is provided. There is a drain at the end of the area.
  • water enters the cover through the first nozzle, and is blocked by the water retaining plate to form a vortex in the water spray area, and the vortex is sprayed from the water spray port to form a thin water curtain, once the water in the water spray area
  • the water retaining plate and the water spray port are arranged so that the water flow flows inside the cover, and the formed eddy current is ejected from the cover, and the vortex is sprayed to the solar energy.
  • the surface of the panel can be better washed, and the thin water curtain formed can be more comprehensively cleaned to various positions of the solar panel, and the water flow from the vortex can save water.
  • the solar panel bottom plate is provided with a recovery tank.
  • ultrasonic cleaning devices are mounted on both sides of the cover.
  • the long water pipe and the block are connected by a slip sleeve that is sleeved on the outer wall of the long water pipe.
  • the present invention has the following beneficial effects:
  • the structure is simple, the volume is small, the quality is very light, and the existing distributed photovoltaic power plant device does not need to be modified, and the normal operation of the solar panel is not affected.
  • the surface of the solar panel can be cleaned in time, and the water injection function and the water curtain feature of the cover are used to make the utilization of the water more high, and the ultrasonic cleaning device is used to make the solar panel more clean; the water pump and the air pump are utilized.
  • the pressure difference determines the moving direction of the long water pipe and the long gas pipe, the electromechanical structure is small, the maintenance difficulty is low, and the work efficiency is high.
  • the spout of the hood can act as a shovel and will not wipe the surface of the solar panel.
  • FIG. 1 is a schematic view showing the overall structure of a cleaning device for a solar panel according to an embodiment of the present invention
  • FIG. 2 is a cross-sectional view of a water tank, a first air box, and a second air box portion according to an embodiment of the present invention
  • FIG. 3 is a schematic structural view of a long water pipe, a first long gas pipe, and a second long gas pipe portion according to an embodiment of the present invention
  • FIG. 4 is a schematic structural view of a first long air pipe and a cover portion according to an embodiment of the present invention
  • FIG. 5 is a schematic structural view of a long water pipe and a rail portion according to an embodiment of the present invention.
  • FIG. 6 is a schematic structural view of a long water pipe and a block portion according to an embodiment of the present invention.
  • a cleaning device for a solar panel as shown in FIGS. 1-6, the cleaning device is mounted on the solar panel 100, and the solar panel 100 is provided with a plurality of uniformly distributed rails 22 along the length thereof, and the cleaning device
  • the utility model comprises a long water pipe 3 which is slidably connected to each of the guide rails 22, and a cover 21 located on the surface of the solar cell panel 100.
  • the cover 21 is slidably connected to the side faces of the adjacent two guide rails 22 on both sides in the width direction of the solar cell panel 100.
  • the side surface of the guide rail 22 is provided with a long groove matched with the side plate of the cover 21, and the long water pipe 3 is connected with a plurality of first spray heads 11 for cleaning the surface of the solar cell panel 100 and a plurality of cleaning guide rails 22 for cleaning.
  • the second spray head 12 is provided with a first spray head 11 between each adjacent two guide rails 22.
  • the first spray head 11 extends into the cover 21 and is fixedly connected with the cover 21, and the long water pipe 3 is connected with the water outlet of the water pump 2, and the water pump 2
  • the water inlet is connected to the water tank 1.
  • the water pump 2 adopts the prior art micro water pump-WKA1300, which has the dual ability of pumping and pumping.
  • the water pump 2 Since the water pump 2 has the dual ability of pumping and pumping, when Water tank 1 When the water is exhausted and the surface of the solar panel 100 is cleaned, the medium supplied from the water pump 2 to the long water pipe 3 is converted from water to gas, and the medium ejected from the first head 11 and the second head 12 is also converted from water to Gas, at this time, the first nozzle 11 sprays gas to the cover 21 and sprays the surface of the solar panel 100 through the spray zone 15 to realize the function of drying the surface of the solar panel 100. The gas ejected by the second nozzle 12 completes the guide rail. 22 dry function.
  • the long water pipe 3 is connected with a plurality of blocks 23 which are matched with each of the guide rails 22, and each of the guide rails 22 is provided with a groove corresponding to the cross section of the block 23 through the length of the block 23, and the outer side of the long water pipe 3
  • the second long air pipe 9 is fixed to the wall, the second air pump 8 is connected to the second long air pipe 9, the second air box 7 is connected to the air inlet of the second air pump 8, and the second long air pipe 9 is located directly above the solar battery panel 100.
  • a fourth head 14 having an opening downwardly disposed for driving the long water pipe 3 to move upward along the guide rail 22 is connected.
  • the cleaning device moves downward along the solar panel 100 to the bottom due to its own weight, the high pressure gas is ejected from the second long air pipe 9 through the fourth nozzle 14, not only driving the device to move upward along the solar panel 100, but also the solar panel 100.
  • the water stain on the surface is dried to improve the cleaning efficiency.
  • the first long air pipe 6 is fixed to the outer side wall of the long water pipe 3, the first air pipe 5 is connected with the first air pump 5, and the other end of the first air pump 5 is connected with the first air box 4, the first air box 4 and the second air box. 7 is connected, and the first long air pipe 6 is located at a position directly above the solar cell panel 100 and communicates with a third head 13 which is provided with an opening downward for driving the long water pipe 3 to move upward along the guide rail 22.
  • a water retaining plate 17 is disposed in the cover 21, and the water retaining plate 17 divides the inside of the cover 21 into a water spray area 15 and a water discharge area 16.
  • the water spray area 15 is provided with a water spray port 18 at the end, and the water discharge area 16 is provided at the end.
  • the water enters the water spray area 15 through the long water pipe 3 and the first spray head 11, respectively, and forms a vortex water injection, and the impurities on the surface of the solar battery panel 100 can be removed, and then sprayed from the water spray port 18, and the water spray port 18 is
  • the strip is slit, and the sprayed water forms a thin water curtain to facilitate the cleaning of the solar panel 100.
  • the drain area 16 can reduce the water pressure of the spray area 15, and the excess water can enter the drain area 16 to be discharged.
  • the nozzle 19 flows out.
  • the curved surface of the cover 21 is 96 degrees
  • the curved surface of the water retaining plate 17 is 83 degrees.
  • the impact force not only saves water resources by using vortex water injection, but also improves the cleaning efficiency due to the bottom-up and top-down secondary flushing of the water flow.
  • a recovery tank 33 is provided in the bottom plate of the solar panel 100.
  • the recovery tank 33 can be used for recovering the solvent for cleaning the surface of the solar panel, and can also recover the rainwater in rainy days, saving water resources, and the recovery tank 33 does not affect the normal operation of the solar panel 100.
  • the ultrasonic cleaning device 32 is mounted on both sides of the cover 21.
  • the ultrasonic cleaning device 32 uses the invention device with the publication number CN101395704B.
  • Ultrasonic cleaning device 32 is installed on both sides of the cover 21.
  • the ultrasonic cleaning device 32 can be activated after the cover 21 is filled with water, and the ultrasonic vibration cleaning requires eddy current injection, and water is used as a medium.
  • the principle of the ultrasonic cleaning device 32 is to convert the acoustic energy into mechanical energy. Due to the radiation of the ultrasonic wave, the water injection in the cover 21 vibrates under the action of the sound wave, and the adsorption of impurities and dirt on the surface of the solar panel 100 is destroyed. Thereby the dirt layer is peeled off.
  • the long water pipe 3 and the block 23 are connected by a collar 31 which is slip-sleeved on the outer wall of the long water pipe 3.
  • the collar 31 is disposed to be slidably coupled to the outer wall of the long water pipe 3, so that the position of the collar 31 can be adjusted according to the spacing between the adjacent two guide rails 22, so that the second nozzle 12 can be aligned with the guide rail 22 to facilitate the alignment of the guide rail 22.
  • the flushing adjusts the position of the first head 11 to ensure the cleaning effect on the surface of the solar panel 100.
  • the long water pipe 3, the first long gas pipe 6 and the second long gas pipe 9 are both a complete and long enough pipe, and the water tank 1, the first gas tank 4 and the second gas tank 7 are both provided indoors.
  • the specific operation is as follows: the water pump 2 passes the clean water in the water tank 1 into the long water pipe 3, and the clean water enters the cover 21 through the first spray head 11, and is blocked by the water retaining plate 17 to form The water injection area 15 is filled with water, and the clean water flows out from the water spray port 18 to form a thin water curtain.
  • the water flow enters the water discharge area 16 and then flows out from the water discharge port 19; After the second nozzle 12 enters the guide rail, thereby lubricating the guide rail 22; at the same time, the first air pump 5 passes the clean air in the first air box 4 into the first long air pipe 6, and the air is ejected from the third spray head 13; the second air pump 8 will The clean air in the second air box 7 is introduced into the second long air pipe 9, and the air is ejected from the fourth spray head 14 to blow off the water surface of the solar cell panel 100; and the air pressure of the second air pump 8 is higher than that of the first air pump 5 The air pressure is slightly small, and the air ejected from the third head 13 is used as a power, and the long water pipe 3, the first long air pipe 6, and the second long air pipe 9 are slowly moved downward along the surface of the solar cell panel 100, so that the solar cell panel 100 is cleaned.
  • the ultrasonic cleaning device 32 When the clean water in the cover 21 forms a water curtain from the water spout 18, the ultrasonic cleaning device 32 is activated, and the dust and the like which are difficult to be washed out on the surface of the solar cell panel 100 are easily cleaned.
  • the ultrasonic cleaning device 32 When the long water pipe 3, the first long air pipe 6, and the second long air pipe 9 are moved to the bottom of the guide rail 22, the ultrasonic cleaning device 32 is turned off, the first air pump 5 is turned off; the pressure of the second air pump 8 is increased, and the clean air is passed through the second air pump.
  • the air enters the fourth spray head 14; at the same time, the clean water in the water tank 1 is used up, the air enters the long water pipe 3 through the water pump 2, and is ejected from the first spray head 11 and the second spray head 12, and the air passes through the first A nozzle 11 enters the cover 21 to form a vortex airflow to blow dry the surface of the solar panel 100, and the air enters the guide rail 22 through the second nozzle 12, thereby drying the guide rail 22 to prevent rust; and the first nozzle 11 and the second nozzle 12 are The air ejected from the fourth head 14 is used as a power to move the long water pipe 3, the first long gas pipe 6, and the second long gas pipe 9 upward along the surface of the solar cell panel 100, thereby drying the solar cell panel 100.
  • the invention has the characteristics of simple structure, convenient cleaning, low cost and environmental protection.

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  • Photovoltaic Devices (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

本发明公开了一种用于太阳能电池板的清洁装置,清洁装置安装在太阳能电池板上,太阳能电池板上沿其长度方向设有导轨,清洁装置包括与导轨滑移连接的长水管、位于太阳能电池板表面的罩子,长水管上连通有第一喷头和第二喷头,每相邻两个导轨之间配备一个第一喷头,第一喷头伸入罩子内并与罩子连接固定,罩子两侧分别与相邻两个导轨滑移连接,长水管连接有水泵的出水口,水泵的进水口连接有水箱。水一部分经过第一喷头进入罩子形成垂直涡流再喷向太阳能电池板表面,并结合超声清洗装置可以达到更好地清洗效果,一部分经过第二喷头进入导轨中,从而清洗润滑导轨,通过长水管与导轨之间的滑移连接,可以实现对太阳能电池板各个位置处的清洗。

Description

一种用于太阳能电池板的清洁装置 技术领域
本发明涉及清洁技术领域,更具体地说,它涉及一种用于太阳能电池板的清洁装置。
背景技术
随着世界生产经济的迅猛发展和全球人口的不断增加,原先以化石能源为主的不可再生能源日益减少,同时化石能源引起的生态污染对人类赖以生存的环境造成了严重破坏。然而以太阳能为主的新型能源成为了可再生能源的主流之一,因其普遍性、长久性和总量巨大等特点备受青睐。其中光伏发电是太阳能应用的一种技术,将太阳能转换为电能,利用光伏发电技术建立的分布式光伏电站应运而生,并被广泛推广,其中太阳能板为核心部件之一。分布式光伏电站的安装位置有一定的要求,必须是露天安装在室外屋顶、高空或空旷处,尽可能的接收太阳光,最大限度的发挥其光电转换性能。但是空气中的灰尘、杂质和一些腐蚀物质极易附着于太阳能板表面,一旦被雨水淋洗而且未擦干水渍,会形成大量的水痕,严重影响太阳能板光电转换效率。如果树叶、鸟粪、浮土等粘附性较强的杂物覆盖在太阳能板上,长期不做清洗工作,会出现太阳能板转换效率降低、使用寿命减小等的问题。若是太阳能板被安装在高空或者屋顶较高时,又有大雪覆盖,无法及时清理,可能会带来严重的安全隐患。
现有技术中,针对分布式光伏电站的清洗装置,一种是采用清洁设备,如专利名称为:多功能太阳能电池板清洗车,申请号为:201410196364.1的专利,该专利对太阳能电池板的阵列和设计安装均有一定的限制要求,同时一块太阳能板安装一个清洁设备,成本较高、安装复杂、占地面积大;另一种是采用清扫机器人,如专利名称为:太阳能电池板清洗机器人,申请号:201610495980.6,该方法可进行 自动清洗,无需改造任何光伏组件,节约了人工费用,并且可以设定不同工作模式,配合少量水即可完成清洗工作,能够节约水资源,但是成本过高,维修费用也很高,容易破坏太阳能板表面,对于斜坡屋顶,难以进行清洗工作。另外有纳米薄膜自清洁技术,将自清洁涂层应用于太阳能电池玻璃镀膜上,典型的有二氧化钛涂层材料,有利于太阳能电池板的保洁,但是这个方法较大的问题是透明度、光催化活性等性能指标较低,且成本较高,未得到广泛应用。我国目前使用较多的仍是人工清洗,劳动强度大且工作效率低。
发明内容
针对现有技术存在的不足,本发明的目的在于提供一种用于太阳能电池板的清洁装置,其具有体积小、成本低、安装简单、电子机械结构少的特点。
为实现上述目的,本发明提供了如下技术方案:
一种用于太阳能电池板的清洁装置,所述清洁装置安装在太阳能电池板上,所述太阳能电池板上沿其长度方向设有多个均匀分布的导轨,所述清洁装置包括与每个所述导轨均滑移连接的长水管、位于所述太阳能电池板表面的罩子,所述长水管上连通有多个用于清洗所述太阳能电池板表面的第一喷头和多个用于清洗所述导轨的第二喷头,每相邻两个所述导轨之间配备一个所述第一喷头,所述第一喷头伸入所述罩子内并与所述罩子连接固定,所述罩子两侧分别与相邻两个所述导轨滑移连接,所述长水管连接有水泵的出水口,所述水泵的进水口连接有水箱。
通过采用上述技术方案,通过水泵将水箱中的清水通入长水管中,清水一部分经过第一喷头进入罩子,水进入罩子内后,由于罩子的弧形设计,水流在罩子内形成涡流,涡流喷向太阳能电池板表面,能够更好地实现对太阳能电池板表面的清洗工作,同时涡流状的水流可以减少清水的使用达到相同的清洗效果,另一部分经过第二喷头进 入导轨中,从而清洗润滑导轨,通过长水管与导轨之间的滑移连接,可以实现对太阳能电池板各个位置处的清洗。
进一步地,所述长水管上连接有多个与每个所述导轨一一配合的卡块,所述长水管外侧壁固定有第二长气管,所述第二长气管连接有第二气泵,所述第二气泵的进气口连接有第二气箱,所述第二长气管位于所述太阳能电池板正上方位置处连通有开口向下设置且用于驱动所述长水管沿所述导轨向上移动的第四喷头。
通过采用上述技术方案,在对太阳能电池板进行冲洗过程中,但长水管处于太阳能电池板下侧且需要向上滑移时,通过第二气泵使得第四喷头向下喷出高压气体,高压气体带动的动能克服长水管等结构的重力作用向上运动,完成长水管的自动向上滑移,同时第四喷头喷出的高压气体在通过太阳能电池板表面的过程中,可以对太阳能电池板表面的水渍进行吹干处理,起到了即作为动力又作为干燥的效果,当长水管移动至太阳能电池板的上侧又需要向下滑移时,关闭第二气泵,由于长水管等结构的自身重力作用,长水管向下滑移,从而完成对太阳能电池板表面的全方面清洗。
进一步地,所述长水管外侧壁还固定有第一长气管,所述第一长气管连接有第一气泵,所述第一气泵另一端连接有第一气箱,所述第一气箱与所述第二气箱连通,所述第一长气管位于所述太阳能电池板正上方位置处连通有开口向下设置且用于驱动所述长水管沿所述导轨向上移动的第三喷头。
通过采用上述技术方案,设置第一气泵,使得当长水管处于太阳能电池板上侧时,第三喷头向上喷出高压气体,可以带动长水管更容易沿导轨向下滑移,使得长水管在整个滑移过程中更加地顺畅,减少长水管与导轨卡住的概率,同时第三喷头喷出的高压气体在经过太阳能电池板表面时可以起到吹干太阳能电池板表面水渍的效果。
进一步地,所述罩子内设有挡水板,所述挡水板将所述罩子内部 分隔成喷水区和泄水区,所述喷水区端部设有喷水口,所述泄水区端部设有泄水口。
通过采用上述技术方案,水经过第一喷头进入罩子,被挡水板阻挡后形成处于喷水区的涡流,涡流再从喷水口喷出形成一层薄水幕,一旦喷水区中的水压过大,水流会进入泄水区,再从泄水口流出,挡水板与喷水口的设置,使得水流在罩子内流转后,形成的涡流再从罩子喷出的过程,涡流喷向太阳能电池板表面时可以更好地对其进行冲洗,形成的薄水幕也可以更全面地清洗到太阳能电池板的各个位置,同时涡流喷出的水流可以节省用水量。
进一步地,所述太阳能电池板底板设有回收槽。
进一步地,所述罩子的两侧均安装有超声清洗装置。
进一步地,所述长水管与所述卡块之间通过滑移套设在所述长水管外壁的套环进行连接。
综上所述,本发明具有以下有益效果:
不仅结构简单、体积较小、质量很轻,不需要改装现有的分布式光伏电站装置,而且不影响太阳能板的正常工作。当太阳能板上的灰尘较多时,可以及时清洗太阳能板的表面,利用罩子的注水功能和水幕特点,使得清水利用率更高,配合超声清洗装置,使得太阳能板更加清洁;利用水泵和气泵的压力差,确定长水管和长气管的移动方向,电子机械结构少,维修难度低,工作效率高。当大雪天气时,罩子的喷水口可以起到铲子作用,并且不会擦花太阳能板的表面。
附图说明
图1为本发明提供的一种实施方式的用于太阳能电池板的清洁装置的整体结构示意图;
图2为本发明提供的一种实施方式的水箱、第一气箱和第二气箱部分的剖视图;
图3为本发明提供的一种实施方式的长水管、第一长气管和第二长气管部分的结构示意图;
图4为本发明提供的一种实施方式的第一长气管与罩子部分的结构示意图;
图5为本发明提供的一种实施方式的长水管与导轨部分的结构示意图;
图6为本发明提供的一种实施方式的长水管与卡块部分的结构示意图。
图中:1、水箱;2、水泵;3、长水管;4、第一气箱;5、第一气泵;6、第一长气管;7、第二气箱;8、第二气泵;9、第二长气管;11、第一喷头;12、第二喷头;13、第三喷头;14、第四喷头;15、喷水区;16、泄水区;17、挡水板;18、喷水口;19、泄水口;21、罩子;22、导轨;23、卡块;31、套环;32、超声清洗装置;33、回收槽;100、太阳能电池板。
具体实施方式
实施例:
以下结合附图1-6对本发明作进一步详细说明。
一种用于太阳能电池板的清洁装置,如图1-6所示,清洁装置安装在太阳能电池板100上,太阳能电池板100上沿其长度方向设有多个均匀分布的导轨22,清洁装置包括与每个导轨22均滑移连接的长水管3、位于太阳能电池板100表面的罩子21,罩子21沿太阳能电池板100宽度方向的两侧分别与相邻的两个导轨22侧面滑移连接,本实施例中,导轨22侧面开设有罩子21侧板配合的长槽,长水管3上连通有多个用于清洗太阳能电池板100表面的第一喷头11和多个用于清洗导轨22的第二喷头12,每相邻两个导轨22之间配备一个第一喷头11,第一喷头11伸入罩子21内并与罩子21连接固定,长水 管3连接有水泵2的出水口,水泵2的进水口连接有水箱1,本实施例中,水泵2采用现有技术中的微型水泵-WKA1300,其具有能够抽水和抽气的双重能力,由于水泵2具有抽水和抽气的双重能力,当水箱1中的水抽完结束太阳能电池板100表面的清洗时,水泵2向长水管3提供的介质从水转变为气体,此时从第一喷头11和第二喷头12喷出的介质也由水转变为气体,此时第一喷头11向罩子21喷出气体再经喷水区15喷向太阳能电池板100表面实现对太阳能电池板100表面的吹干功能,第二喷头12喷出的气体完成对导轨22的吹干功能。
长水管3上连接有多个与每个导轨22一一配合的卡块23,每个导轨22沿其长度方向开设有与卡块23截面相同的供卡块23通过的槽,长水管3外侧壁固定有第二长气管9,第二长气管9连接有第二气泵8,第二气泵8的进气口连接有第二气箱7,第二长气管9位于太阳能电池板100正上方位置处连通有开口向下设置且用于驱动长水管3沿导轨22向上移动的第四喷头14。当由于清洁装置自重沿太阳能电池板100向下运动至底部时,高压气体由第二长气管9经过第四喷头14喷出,不仅带动装置沿太阳能电池板100向上运动,而且将太阳能电池板100表面的水渍吹干,提高了清洗效率。
长水管3外侧壁还固定有第一长气管6,第一长气管6连接有第一气泵5,第一气泵5另一端连接有第一气箱4,第一气箱4与第二气箱7连通,第一长气管6位于太阳能电池板100正上方位置处连通有开口向下设置且用于驱动长水管3沿导轨22向上移动的第三喷头13。
罩子21内设有挡水板17,挡水板17将罩子21内部分隔成喷水区15和泄水区16,喷水区15端部设有喷水口18,泄水区16端部设有泄水口19。
水分别通过长水管3和第一喷头11进入喷水区15内并会形成旋涡注水,可以将太阳能电池板100表面上的杂物去除,再从喷水口18 喷出,喷水口18呈长条缝状,喷出的水形成一层薄水幕,便于对太阳能电池板100的清洗,泄水区16可以减小喷水区15水压,多余的水进入泄水区16可从泄水口19流出。本实施例中,罩子21的弧面为96度,挡水板17的弧面为83度,水进入喷水区15内后会形成垂直涡流,垂直涡流可以对太阳能电池板100表面提供最大化的冲击力,不仅利用涡流注水节约了水资源,而且由于水流自下而上、再自上而下的二次冲洗提高了清洗效率。
太阳能电池板100底板设有回收槽33。回收槽33可以用于回收清洗太阳能电池板的表面的溶剂,也可以在下雨天回收雨水,节约水资源,且回收槽33不影响太阳能电池板100的正常工作。
罩子21的两侧均安装有超声清洗装置32,本实施例中超声清洗装置32采用公告号为CN101395704B的发明装置。
罩子21两侧安装有超声清洗装置32,为了避免超声清洗装置32损坏太阳能电池板100表面,保证罩子21注水后才能启动超声清洗装置32,同时超声震动清洗正是需要涡流注水,以水为媒介方能实现,超声清洗装置32的原理是利用声能转化为机械能,由于超声波的辐射,在声波的作用下使得罩子21中的注水震动,破坏太阳能电池板100表面的杂质和污物的吸附,从而剥离污物层。
长水管3与卡块23之间通过滑移套设在长水管3外壁的套环31进行连接。将套环31设置为与长水管3外壁滑移连接,方便可以根据相邻两个导轨22之间的间距调整套环31的位置,使得第二喷头12能够对准导轨22,方便对导轨22的冲洗,调整第一喷头11的位置保证对太阳能电池板100表面的清洗效果。
长水管3、第一长气管6和第二长气管9均是完整且足够长的一根管子,水箱1、第一气箱4和第二气箱7均设与室内。
工作原理:
本发明中的太阳能电池板清洁装置在工作时,具体操作如下:水 泵2将水箱1中的清水通入长水管3,清水经过第一喷头11进入罩子21,被挡水板17阻挡后形成处于喷水区15的注水,清水再从喷水口18流出形成一层薄水幕,一旦喷水区15中的水压过大,水流会进入泄水区16,再从泄水口19流出;清水经过第二喷头12进入导轨,从而润滑导轨22;同时第一气泵5将第一气箱4中的清洁空气通入第一长气管6,空气从第三喷头13喷出;第二气泵8将第二气箱7中的清洁空气通入第二长气管9,空气从第四喷头14喷出,将太阳能电池板100表面水渍吹去;而且第二气泵8的气压比第一气泵5的气压稍小,将第三喷头13喷出的空气作为动力,沿太阳能电池板100的表面向下缓慢移动长水管3、第一长气管6及第二长气管9,故而清洗太阳能电池板100。
罩子21中的清水从喷水口18形成一层水幕时,超声清洗装置32启动,使太阳能电池板100的表面上难以冲洗去除的尘土杂物等变得易于清洗。当长水管3、第一长气管6及第二长气管9运动到导轨22最下方时,关闭超声清洗装置32,关闭第一气泵5;增加第二气泵8的压力,清洁空气通过第二气泵8进入第二长气管9,空气进入第四喷头14;同时水箱1中的清水用尽,空气通过水泵2进入长水管3,从第一喷头11和第二喷头12中喷出,空气经过第一喷头11进入罩子21,形成漩涡气流以此吹干太阳能电池板100表面,空气经过第二喷头12进入导轨22,从而吹干导轨22,以免生锈;将第一喷头11、第二喷头12及第四喷头14喷出的空气作为动力,沿太阳能电池板100的表面向上移动长水管3、第一长气管6及第二长气管9,故而吹干太阳能电池板100。
清洁装置清洁结束后,液体可以通过回收槽33回收;当下雨天的时候可以收集雨水,节约水资源本发明具有结构简单、清洁方便、成本低廉、节约环保等特点。
本具体实施例仅仅是对本发明的解释,其并不是对本发明的限 制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。

Claims (7)

  1. 一种用于太阳能电池板的清洁装置,所述清洁装置安装在太阳能电池板(100)上,其特征在于:所述太阳能电池板(100)上沿其长度方向设有多个均匀分布的导轨(22),所述清洁装置包括与每个所述导轨(22)均滑移连接的长水管(3)、位于所述太阳能电池板(100)表面的罩子(21),所述长水管(3)侧壁上连通有多个用于清洗所述太阳能电池板(100)表面的第一喷头(11)和多个用于清洗所述导轨(22)的第二喷头(12),每相邻两个所述导轨(22)之间配备一个所述第一喷头(11),所述第一喷头(11)伸入所述罩子(21)内并与所述罩子(21)连接固定,所述罩子(21)两侧分别与相邻两个所述导轨(22)滑移连接,所述长水管(3)连接有水泵(2)的出水口,所述水泵(2)的进水口连接有水箱(1)。
  2. 根据权利要求1所述的用于太阳能电池板的清洁装置,其特征在于:所述长水管(3)上连接有多个与每个所述导轨(22)一一配合的卡块(23),所述长水管(3)外侧壁固定有第二长气管(9),所述第二长气管(9)连接有第二气泵(8),所述第二气泵(8)的进气口连接有第二气箱(7),所述第二长气管(9)位于所述太阳能电池板(100)正上方位置处连通有开口向下设置且用于驱动所述长水管(3)沿所述导轨(22)向上移动的第四喷头(14)。
  3. 根据权利要求2所述的用于太阳能电池板的清洁装置,其特征在于:所述长水管(3)外侧壁还固定有第一长气管(6),所述第一长气管(6)连接有第一气泵(5),所述第一气泵(5)另一端连接有第一气箱(4),所述第一气箱(4)与所述第二气箱(7)连通,所述第一长气管(6)位于所述太阳能电池板(100)正上方位置处连通有开口向下设置且用于驱动所述长水管(3)沿所述导轨(22)向上移动的第三喷头(13)。
  4. 根据权利要求3所述的用于太阳能电池板的清洁装置,其特征在于:所述罩子(21)内设有挡水板(17),所述挡水板(17)将所述罩子(21)内部分隔成喷水区(15)和泄水区(16),所述喷水区(15)端部设有喷水口(18),所述泄水区(16)端部设有泄水口(19)。
  5. 根据权利要求4所述的用于太阳能电池板的清洁装置,其特征在于:所述太阳能电池板(100)底板设有回收槽(33)。
  6. 根据权利要求5所述的用于太阳能电池板的清洁装置,其特征在于:所述罩子(21)内的两侧均安装有由所述罩子(21)内涡流水为媒介的超声清洗装置(32)。
  7. 根据权利要求6所述的用于太阳能电池板的清洁装置,其特征在于:所述长水管(3)与所述卡块(23)之间通过滑移套设在所述长水管(3)外壁的套环(31)进行连接。
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CN108580387A (zh) * 2018-04-24 2018-09-28 南通大学 一种用于太阳能电池板的清洁装置

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CN112317463A (zh) * 2020-10-31 2021-02-05 张家港东艺超声有限公司 一种用于板材清洗的超声波装置及清洗方法
CN112317463B (zh) * 2020-10-31 2021-10-01 张家港东艺超声有限公司 一种用于板材清洗的超声波装置及清洗方法

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