WO2019205565A1 - Efficient textile dye mixing apparatus - Google Patents

Efficient textile dye mixing apparatus Download PDF

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Publication number
WO2019205565A1
WO2019205565A1 PCT/CN2018/114072 CN2018114072W WO2019205565A1 WO 2019205565 A1 WO2019205565 A1 WO 2019205565A1 CN 2018114072 W CN2018114072 W CN 2018114072W WO 2019205565 A1 WO2019205565 A1 WO 2019205565A1
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WO
WIPO (PCT)
Prior art keywords
stirring
plate
rod
dye
motor
Prior art date
Application number
PCT/CN2018/114072
Other languages
French (fr)
Chinese (zh)
Inventor
王淑婷
Original Assignee
苏州华纵纺织新材料科技有限公司
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Publication of WO2019205565A1 publication Critical patent/WO2019205565A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/112Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
    • B01F27/1125Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis
    • B01F27/11251Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis having holes in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/21Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
    • B01F27/2122Hollow shafts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/40Mixers using gas or liquid agitation, e.g. with air supply tubes
    • B01F33/402Mixers using gas or liquid agitation, e.g. with air supply tubes comprising supplementary stirring elements
    • B01F33/4021Mixers using gas or liquid agitation, e.g. with air supply tubes comprising supplementary stirring elements the gas being introduced through the shaft of the stirring element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/50Movable or transportable mixing devices or plants
    • B01F33/501Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/10Maintenance of mixers
    • B01F35/145Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means
    • B01F35/1452Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids
    • B01F35/1453Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids by means of jets of fluid, e.g. air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F35/93Heating or cooling systems arranged inside the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F35/95Heating or cooling systems using heated or cooled stirrers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F2035/99Heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/30Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel

Definitions

  • the invention relates to the technical field of textile equipment, in particular to an efficient textile dye mixing device.
  • the existing dye mixing equipment on the market is very inefficient when used, basically through Mixing a mixing shaft, which causes the mixing speed of the mixing equipment to be slow, which reduces the work efficiency, affects the progress of the work, and the cleaning of the stirring chamber after the completion of the stirring is troublesome. If it is not cleaned, it will be Affecting the quality of dye mixing in the later stage, there is an urgent need for an efficient textile dye mixing device to solve the above problems.
  • the present invention provides an efficient dye mixing device for textiles, which can effectively solve the problems raised in the above background art.
  • an efficient textile dye mixing device including a device body, a bottom plate, a roller, a support rod, a fixing bracket, a stirring chamber, a motor box, a stirring motor, a fixing screw, and a feed.
  • Spout booster pump, cleaning tube, high pressure nozzle, dye inlet, auxiliary material inlet, rotating rod, heating plate, stirring rod, gas stirring hole, stirring plate, sparging hole, air pump, discharge port, valve and control switch,
  • a bottom plate is disposed on the bottom of the device body, and a supporting rod is disposed on both sides of the bottom plate.
  • a control switch is disposed on one side of the supporting rod, and a fixing bracket is disposed above the supporting rod, and the inside of the fixing bracket is installed with stirring a motor chamber is disposed at a top end of the stirring chamber, and a stirring motor is installed inside the motor box, and the stirring motor and the stirring chamber are connected by a fixing screw, and a water inlet is opened on one side of the motor box.
  • a booster pump is installed in a middle portion of the water inlet, a cleaning pipe is disposed at a top end of the stirring chamber, and a high pressure nozzle is installed under the cleaning pipe.
  • a dye inlet is opened on one side of the upper end of the stirring chamber, and an auxiliary material inlet is opened on the other side of the upper end of the stirring chamber, and one end of the stirring motor is provided with a rotating rod, and both sides of the rotating rod are provided with stirring a rod having a gas agitation hole in a side wall of the stirring rod
  • one end of the stirring rod is provided with a stirring plate, a stirring hole is arranged in the middle of the stirring plate, and an air pump is installed at one end of the stirring rod, and a discharging port is opened at a bottom end of the stirring chamber, and the discharging is performed.
  • a valve is installed inside the material port, and an output end of the control switch is electrically connected to an input end of the stirring motor, the booster pump, the heating plate and the air pump, and the control switch is electrically connected to the power source.
  • a roller is mounted under the bottom plate.
  • a heating plate is installed inside the rotating rod.
  • a rubber sealing ring is disposed between the high pressure nozzle and the cleaning tube.
  • the bottom plate, the support rod and the fixing bracket are all members of a steel material.
  • the top end of the stirring chamber is provided with an end cover, and the rotating rod and the stirring motor are connected by a fixing screw.
  • the invention has the beneficial effects that the structure of the invention is scientific and reasonable, safe and convenient to use, and is provided with a roller, which can conveniently move the device, and is provided with a water inlet, a booster pump, a cleaning tube and a high pressure nozzle.
  • the inside of the stirring chamber can be cleaned to prevent the dye from sticking to the inner wall of the stirring chamber, affecting the quality of the dye mixing in the later stage, and a heating plate is provided to dry the inside of the stirring chamber after washing to prevent drying.
  • the inside is rusted, which affects the service life of the equipment. It is equipped with a gas agitation hole and an air pump. When the dye is mixed, the gas mixing hole can be used to make the dye mixing more fully and efficiently.
  • the stirring plate is arranged to increase the mixing equipment and The contact area of the dye improves the mixing efficiency of the dye, and the distribution hole is provided, which can effectively reduce the resistance of the stirring plate and reduce the power consumption of the stirring motor, thereby making the device more energy-saving.
  • Figure 1 is a schematic view of the structure of the present invention
  • FIG. 2 is a schematic structural view of a high pressure nozzle of the present invention
  • FIG. 3 is a schematic structural view of a stirring plate of the present invention.
  • Figure 4 is a schematic view showing the structure of the gas stirring hole of the present invention.
  • the label 1, the device body; 2, the bottom plate; 3, the roller; 4, the support rod; 5, the fixed bracket; 6, the stirring chamber; 7, the motor box; 8, the stirring motor; 9, the fixing screw; Inlet; 11, booster pump; 12, cleaning tube; 13, high pressure nozzle; 14, dye inlet; 15, auxiliary material inlet; 16, rotating rod; 17, heating plate; 18, stirring rod; 20, stirring plate; 21, sparging hole; 22, air pump; 23, discharge port; 24, valve; 25, control switch.
  • the present invention provides a technical solution, an efficient textile dye mixing device, comprising a device body 1, a bottom plate 2, a roller 3, a support rod 4, a fixing bracket 5, and a stirring chamber.
  • the bottom of the device body 1 is provided with a bottom plate 2, and the bottom plate 2 is provided with support on both sides thereof.
  • the rod 4 is provided with a control switch 25 on one side of the support rod 4, and a fixing bracket 5 is arranged above the support rod 4.
  • the stirring chamber 6 is installed inside the fixing bracket 5, and the motor box 7 is arranged at the top end of the stirring chamber 6, and the motor box 7 is internally
  • the stirring motor 8 is installed, and the stirring motor 8 and the stirring chamber 6 are connected by a fixing screw 9.
  • the water inlet 10 is opened on one side of the motor box 7, and the booster pump 11 is installed in the middle of the water inlet 10, and the inside end of the stirring chamber 6 is provided.
  • a cleaning tube 12 is provided, and a high pressure spray is installed under the cleaning tube 12. 13.
  • the dye inlet 14 is opened on one side of the upper end of the stirring chamber 6, and the auxiliary material inlet 15 is opened on the other side of the upper end of the stirring chamber 6.
  • the rotating rod 16 is disposed at one end of the stirring motor 8, and the stirring rod 18 is disposed on both sides of the rotating rod 16
  • the side of the stirring rod 18 is provided with a gas agitating hole 19, and the stirring rod 18 is provided with a stirring plate 20 at one end thereof, and a stirring hole 21 is opened in the middle of the stirring plate 20, and an air pump 22 is installed at one end of the rotating rod 16, and the bottom end of the stirring chamber 6 is
  • the discharge port 23 is opened, and the valve 24 is installed inside the discharge port 23, and the output end of the control switch 25 is electrically connected to the input end of the agitating motor 8, the booster pump 11, the heating plate 17, and the air pump 22, and the control switch 25 is The power supply is electrically connected.
  • the roller 3 is mounted below the bottom plate 2.
  • the dye residue may be prevented.
  • the heating rod 17 is mounted inside the rotating rod 16.
  • a rubber sealing ring is disposed between the high pressure head 13 and the cleaning tube 12.
  • the bottom plate 2 the support rod 4 and the fixing bracket 5 are all members of a steel material.
  • the top end of the stirring chamber 6 is provided with an end cover, and the rotating rod 16 and the stirring motor 8 are connected by a fixing screw.
  • the device when the device is used, the device can be conveniently moved by the roller 3.
  • the control switch 25 of the air pump 22 is first turned on, and then the dye inlet 14 is turned on.
  • the raw material is added to the auxiliary material inlet 15 respectively, and the control switch 25 of the stirring motor 6 is turned on.
  • the stirring motor 6 drives the rotating rod 16 to rotate. Since the gas stirring hole 19 is provided, the gas stirring hole 19 is sourced by the air pump 22 under the action of the air pump 22.
  • the gas is continuously supplied to the inside of the stirring chamber 6, and the input gas makes the dye mix more uniformly and fully inside the stirring chamber 6. Since the stirring plate 20 is provided, the efficiency of dye mixing can be effectively improved, and the stirring plate 20 is opened.
  • the sparging hole 21 can effectively reduce the resistance of the stirring plate 20 and reduce the energy consumption of the stirring motor 8.
  • the valve 24 of the discharging port 23 is opened, and the dye will be discharged from the discharging port 23.
  • the nozzle 13 can clean the inside of the stirring chamber 6 after the stirring.
  • the control switch 25 of the heating plate 17 is opened, and the inside of the stirring chamber 6 is dried to prevent the internal moisture residue from causing rust and affecting. The service life of the equipment.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

A textile dye mixing apparatus comprises a stirring rod (18), a stirring gas hole (19), a stirring plate (20), a flow guiding hole (21), a cleaning tube (12), and a high-pressure nozzle (13). A side wall of the stirring rod (18) is provided with the stirring gas hole (19). One end of the stirring rod (18) is provided with the stirring plate (20). The flow guiding hole (21) is provided in the stirring plate (20). The high-pressure nozzle (13) is mounted below the cleaning tube (12). A heating plate (17) is provided to dry the interior of a stirring chamber (6) after cleaning. The stirring gas hole (19) and a gas pump (22) are provided, and the stirring gas hole (19) allows dye mixing to be thorough and efficient. The stirring plate (20) increases the contact area between the mixing apparatus and dye, and improves dye mixing efficiency. The flow guiding hole (21) effectively reduces resistance to be overcome by the stirring plate (20), thereby reducing power consumption of a stirring motor (8) and conserving energy.

Description

一种高效的纺织用染料混合设备An efficient textile dye mixing device 技术领域Technical field
本发明涉及纺织设备技术领域,具体为一种高效的纺织用染料混合设备。The invention relates to the technical field of textile equipment, in particular to an efficient textile dye mixing device.
背景技术Background technique
纺织原意是取自纺纱与织布的总称,但是随着纺织知识体系和学科体系的不断发展和完善,特别是非织造纺织材料和三维复合编织等技术产生后,现在的纺织已经不仅是传统的手工纺纱和织布,也包括无纺布技术,现代三维编织技术,现代静电纳米成网技术等生产的服装用、产业用、装饰用纺织品。所以,现代纺织是指一种纤维或纤维集合体的多尺度结构加工技术。中国古代的纺织与印染技术具有非常悠久的历史,早在原始社会时期,古人为了适应气候的变化,已懂得就地取材,利用自然资源作为纺织和印染的原料,以及制造简单的手工纺织工具。布匹在加工的时候需要对布匹进行上色,而染料在使用的时候需要用到混合设备进行混合,目前,市场上现有的染料混合设备,在使用的时候效率很低,基本上都是通过一个搅拌轴进行混合,这样导致混合设备的混合速度很慢,从而降低了工作的效率,影响了工作的进程,且在搅拌完成之后对搅拌腔室的清洗较为麻烦,如果不清洗干净,将会影响后期染料混合的质量,所以,人们急需一种高效的纺织用染料混合设备来解决上述问题。The original meaning of textile is taken from the general name of spinning and weaving, but with the continuous development and improvement of textile knowledge system and subject system, especially the technology of non-woven textile materials and three-dimensional composite weaving, the current textile is not only traditional. Hand-spun and woven fabrics, including non-woven fabric technology, modern three-dimensional weaving technology, modern electrostatic nano-networking technology, etc. for garment, industrial and decorative textiles. Therefore, modern textile refers to a multi-scale structural processing technique of a fiber or fiber assembly. The ancient Chinese textile and printing and dyeing technology has a very long history. As early as the primitive society, the ancients have learned to use local resources, use natural resources as raw materials for textiles and printing and dyeing, and manufacture simple hand-made textile tools in order to adapt to climate change. Cloths need to be colored when processing, and dyes need to be mixed with mixing equipment. At present, the existing dye mixing equipment on the market is very inefficient when used, basically through Mixing a mixing shaft, which causes the mixing speed of the mixing equipment to be slow, which reduces the work efficiency, affects the progress of the work, and the cleaning of the stirring chamber after the completion of the stirring is troublesome. If it is not cleaned, it will be Affecting the quality of dye mixing in the later stage, there is an urgent need for an efficient textile dye mixing device to solve the above problems.
发明内容Summary of the invention
本发明提供一种高效的纺织用染料混合设备,可以有效解决上述背景技术中提出的问题。The present invention provides an efficient dye mixing device for textiles, which can effectively solve the problems raised in the above background art.
为实现上述目的,本发明提供如下技术方案:一种高效的纺织用染料混合设备,包括设备本体、底板、滚轮、支撑杆、固定支架、搅拌腔室、电机箱、搅拌电机、固定螺丝、进水口、增压泵、清洗管、高压喷头、染料进口、辅料进口、旋转杆、加热板、搅拌杆、气体搅拌孔、搅拌板、疏流孔、充气泵、出料口、阀门和控制开关,所述设备本体底部设置有底板,所述底板上方两侧均设置有支撑杆,所述支撑杆一侧安装有控制开关,所述支撑杆上方设置有固定支架,所述固定支架内侧安装有搅拌腔室,所述搅拌腔室顶端设置有电机箱,所述电机箱内部安装有搅拌电机,所述搅拌电机与搅拌腔室之间通过固定螺丝连接,所述电机箱一侧开设有进水口,所述进水口中部安装有增压泵,所述搅拌腔室内部顶端设置有清洗管,所述清洗管下方安装有高压喷头。In order to achieve the above object, the present invention provides the following technical solutions: an efficient textile dye mixing device, including a device body, a bottom plate, a roller, a support rod, a fixing bracket, a stirring chamber, a motor box, a stirring motor, a fixing screw, and a feed. Spout, booster pump, cleaning tube, high pressure nozzle, dye inlet, auxiliary material inlet, rotating rod, heating plate, stirring rod, gas stirring hole, stirring plate, sparging hole, air pump, discharge port, valve and control switch, A bottom plate is disposed on the bottom of the device body, and a supporting rod is disposed on both sides of the bottom plate. A control switch is disposed on one side of the supporting rod, and a fixing bracket is disposed above the supporting rod, and the inside of the fixing bracket is installed with stirring a motor chamber is disposed at a top end of the stirring chamber, and a stirring motor is installed inside the motor box, and the stirring motor and the stirring chamber are connected by a fixing screw, and a water inlet is opened on one side of the motor box. A booster pump is installed in a middle portion of the water inlet, a cleaning pipe is disposed at a top end of the stirring chamber, and a high pressure nozzle is installed under the cleaning pipe.
优选的,所述搅拌腔室上端一侧开设有染料进口,所述搅拌腔室上端另一侧开设有辅料进口,所述搅拌电机一端设置有旋转杆,所述旋转杆两侧均设置有搅拌杆,所述搅拌杆侧壁开设有气体搅拌孔Preferably, a dye inlet is opened on one side of the upper end of the stirring chamber, and an auxiliary material inlet is opened on the other side of the upper end of the stirring chamber, and one end of the stirring motor is provided with a rotating rod, and both sides of the rotating rod are provided with stirring a rod having a gas agitation hole in a side wall of the stirring rod
优选的,所述搅拌杆一端设置有搅拌板,所述搅拌板中部开设有疏流孔,所述旋转杆一端安装有充气泵,所述搅拌腔室底端开设有出料口,所述出料口内部安装有阀门,所述控制开关的输出端电性连接搅拌电机、增压泵、加热板和充气泵的输入端,所述控制开关与电源电性连接。Preferably, one end of the stirring rod is provided with a stirring plate, a stirring hole is arranged in the middle of the stirring plate, and an air pump is installed at one end of the stirring rod, and a discharging port is opened at a bottom end of the stirring chamber, and the discharging is performed. A valve is installed inside the material port, and an output end of the control switch is electrically connected to an input end of the stirring motor, the booster pump, the heating plate and the air pump, and the control switch is electrically connected to the power source.
优选的,所述底板下方安装有滚轮。Preferably, a roller is mounted under the bottom plate.
优选的,所述旋转杆内部安装有加热板。Preferably, a heating plate is installed inside the rotating rod.
优选的,所述高压喷头与清洗管之间设置有橡胶密封圈。Preferably, a rubber sealing ring is disposed between the high pressure nozzle and the cleaning tube.
优选的,所述底板、支撑杆和固定支架均为一种钢铁材质的构件。Preferably, the bottom plate, the support rod and the fixing bracket are all members of a steel material.
优选的,所述搅拌腔室顶端设置有端盖,所述旋转杆与搅拌电机之间通过固定螺丝连接。Preferably, the top end of the stirring chamber is provided with an end cover, and the rotating rod and the stirring motor are connected by a fixing screw.
与现有技术相比,本发明的有益效果:本发明结构科学合理,使用安全方便,设置有滚轮,可以方便对设备进行移动,设置有进水口、增压泵、清洗管和高压喷头,当染料混合完毕之后,可以对搅拌腔室内部进行清洗,防止染料粘连在搅拌腔室内壁,影响后期染料混合的质量,设置有加热板,可以对清洗之后的搅拌腔室内部进行烘干操作,防止其内部生锈,影响设备的使用寿命,设置有气体搅拌孔和充气泵,可以在混合染料时,利用气体搅拌孔,使得染料混合的更加充分和高效,设置有搅拌板,加大搅拌设备与染料的接触面积,提高染料的混合效率,设置有疏流孔,可以有效的减小搅拌板所受到的阻力,降低搅拌电机的耗电量,使得设备更加的节能。Compared with the prior art, the invention has the beneficial effects that the structure of the invention is scientific and reasonable, safe and convenient to use, and is provided with a roller, which can conveniently move the device, and is provided with a water inlet, a booster pump, a cleaning tube and a high pressure nozzle. After the dye is mixed, the inside of the stirring chamber can be cleaned to prevent the dye from sticking to the inner wall of the stirring chamber, affecting the quality of the dye mixing in the later stage, and a heating plate is provided to dry the inside of the stirring chamber after washing to prevent drying. The inside is rusted, which affects the service life of the equipment. It is equipped with a gas agitation hole and an air pump. When the dye is mixed, the gas mixing hole can be used to make the dye mixing more fully and efficiently. The stirring plate is arranged to increase the mixing equipment and The contact area of the dye improves the mixing efficiency of the dye, and the distribution hole is provided, which can effectively reduce the resistance of the stirring plate and reduce the power consumption of the stirring motor, thereby making the device more energy-saving.
附图说明DRAWINGS
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The drawings are intended to provide a further understanding of the invention, and are intended to be a
在附图中:In the drawing:
图1是本发明的结构示意图;Figure 1 is a schematic view of the structure of the present invention;
图2是本发明高压喷头的结构示意图;2 is a schematic structural view of a high pressure nozzle of the present invention;
图3是本发明搅拌板的结构示意图;Figure 3 is a schematic structural view of a stirring plate of the present invention;
图4是本发明气体搅拌孔的结构示意图;Figure 4 is a schematic view showing the structure of the gas stirring hole of the present invention;
图中标号:1、设备本体;2、底板;3、滚轮;4、支撑杆;5、固定支架;6、搅拌腔室;7、电机箱;8、搅拌电机;9、固定螺丝;10、进水口;11、增压泵;12、清洗管;13、高压喷头;14、染料进口;15、辅料进口;16、旋转杆;17、加热板;18、搅拌杆;19、气体搅拌孔;20、搅拌板;21、疏流孔;22、充气泵;23、出料口;24、阀门;25、控制开关。In the figure, the label: 1, the device body; 2, the bottom plate; 3, the roller; 4, the support rod; 5, the fixed bracket; 6, the stirring chamber; 7, the motor box; 8, the stirring motor; 9, the fixing screw; Inlet; 11, booster pump; 12, cleaning tube; 13, high pressure nozzle; 14, dye inlet; 15, auxiliary material inlet; 16, rotating rod; 17, heating plate; 18, stirring rod; 20, stirring plate; 21, sparging hole; 22, air pump; 23, discharge port; 24, valve; 25, control switch.
具体实施方式detailed description
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention are described with reference to the accompanying drawings, which are intended to illustrate and illustrate the invention.
实施例:如图1-4所示,本发明提供一种技术方案,一种高效的纺织用染料混合设备,包括设备本体1、底板2、滚轮3、支撑杆4、固定支架5、搅拌腔室6、电机箱7、搅拌电机8、固定螺丝9、进水口10、增压泵11、清洗管12、高压喷头13、染料进口14、辅料进口15、旋转杆16、加热板17、搅拌杆18、气体搅拌孔19、搅拌板20、疏流孔21、充气泵22、出料口23、阀门24和控制开关25,设备本体1底部设置有底板2,底板2上方两侧均设置有支撑杆4,支撑杆4一侧安装有控制开关25,支撑杆4上方设置有固定支架5,固定支架5内侧安装有搅拌腔室6,搅拌腔室6顶端设置有电机箱7,电机箱7内部安装有搅拌电机8,搅拌电机8与搅拌腔室6之间通过 固定螺丝9连接,电机箱7一侧开设有进水口10,进水口10中部安装有增压泵11,搅拌腔室6内部顶端设置有清洗管12,清洗管12下方安装有高压喷头13,搅拌腔室6上端一侧开设有染料进口14,搅拌腔室6上端另一侧开设有辅料进口15,搅拌电机8一端设置有旋转杆16,旋转杆16两侧均设置有搅拌杆18,搅拌杆18侧壁开设有气体搅拌孔19,搅拌杆18一端设置有搅拌板20,搅拌板20中部开设有疏流孔21,旋转杆16一端安装有充气泵22,搅拌腔室6底端开设有出料口23,出料口23内部安装有阀门24,控制开关25的输出端电性连接搅拌电机8、增压泵11、加热板17和充气泵22的输入端,控制开关25与电源电性连接。Embodiments: As shown in FIG. 1-4, the present invention provides a technical solution, an efficient textile dye mixing device, comprising a device body 1, a bottom plate 2, a roller 3, a support rod 4, a fixing bracket 5, and a stirring chamber. Room 6, motor box 7, stirring motor 8, fixing screw 9, water inlet 10, booster pump 11, cleaning tube 12, high pressure nozzle 13, dye inlet 14, auxiliary material inlet 15, rotating rod 16, heating plate 17, stirring rod 18. The gas agitation hole 19, the agitating plate 20, the sparging hole 21, the air pump 22, the discharge port 23, the valve 24 and the control switch 25. The bottom of the device body 1 is provided with a bottom plate 2, and the bottom plate 2 is provided with support on both sides thereof. The rod 4 is provided with a control switch 25 on one side of the support rod 4, and a fixing bracket 5 is arranged above the support rod 4. The stirring chamber 6 is installed inside the fixing bracket 5, and the motor box 7 is arranged at the top end of the stirring chamber 6, and the motor box 7 is internally The stirring motor 8 is installed, and the stirring motor 8 and the stirring chamber 6 are connected by a fixing screw 9. The water inlet 10 is opened on one side of the motor box 7, and the booster pump 11 is installed in the middle of the water inlet 10, and the inside end of the stirring chamber 6 is provided. A cleaning tube 12 is provided, and a high pressure spray is installed under the cleaning tube 12. 13. The dye inlet 14 is opened on one side of the upper end of the stirring chamber 6, and the auxiliary material inlet 15 is opened on the other side of the upper end of the stirring chamber 6. The rotating rod 16 is disposed at one end of the stirring motor 8, and the stirring rod 18 is disposed on both sides of the rotating rod 16 The side of the stirring rod 18 is provided with a gas agitating hole 19, and the stirring rod 18 is provided with a stirring plate 20 at one end thereof, and a stirring hole 21 is opened in the middle of the stirring plate 20, and an air pump 22 is installed at one end of the rotating rod 16, and the bottom end of the stirring chamber 6 is The discharge port 23 is opened, and the valve 24 is installed inside the discharge port 23, and the output end of the control switch 25 is electrically connected to the input end of the agitating motor 8, the booster pump 11, the heating plate 17, and the air pump 22, and the control switch 25 is The power supply is electrically connected.
为了方便对设备进行移动,本实施例中,优选的,底板2下方安装有滚轮3。In order to facilitate the movement of the device, in the embodiment, preferably, the roller 3 is mounted below the bottom plate 2.
为了在对搅拌腔室6内部进行清洗之后,可以对搅拌腔室6内部进行烘干,防止染料残留,本实施例中,优选的,旋转杆16内部安装有加热板17。In order to clean the inside of the stirring chamber 6 after washing the inside of the stirring chamber 6, the dye residue may be prevented. In the present embodiment, preferably, the heating rod 17 is mounted inside the rotating rod 16.
为了提高高压喷头13与清洗管12之间的密封性能,本实施例中,优选的,高压喷头13与清洗管12之间设置有橡胶密封圈。In order to improve the sealing performance between the high pressure head 13 and the cleaning tube 12, in the present embodiment, preferably, a rubber sealing ring is disposed between the high pressure head 13 and the cleaning tube 12.
为了延长设备的使用寿命,本实施例中,优选的,底板2、支撑杆4和固定支架5均为一种钢铁材质的构件。In order to extend the service life of the device, in the embodiment, preferably, the bottom plate 2, the support rod 4 and the fixing bracket 5 are all members of a steel material.
为了当旋转杆16损坏时,可以对其进行更换,本实施例中,优选的,搅拌腔室6顶端设置有端盖,旋转杆16与搅拌电机8之间通过固定螺丝连接。In order to replace the rotating rod 16 when it is damaged, in this embodiment, preferably, the top end of the stirring chamber 6 is provided with an end cover, and the rotating rod 16 and the stirring motor 8 are connected by a fixing screw.
本发明的工作原理及使用流程:在使用设备时,通过滚轮3,可以很方便的对设备进行移动,当需要对染料进行混合时,首先打开充气泵22的控制开关25,然后向染料进口14和辅料进口15中分别加入原料,打开搅拌电机6的控制开关25,搅拌电机6会带动旋转杆16旋转,由于设置有气体搅拌孔19,在充气泵22的作用下,气体搅拌孔19会源源不断的向搅拌腔室6内部输送气体,输入的气体使得染料在搅拌腔室6内部混合的更加均匀与充分,由于设置有搅拌板20,可以有效的提高染料混合的效率,搅拌板20上开设有疏流孔21,可以有效的减小搅拌板20所受到的阻力,降低搅拌电机8的能耗,当染料充分混合完毕之后,打开出料口23的阀门24,染料会从出料口23出料,此时,需要对搅拌腔室6内部进行清洗,向进水口10内部加入自来水,在增压的作用下,会增大水压,经过高压喷头13,可以对搅拌之后的搅拌腔室6内部进行清洗,清洗完毕之后,打开加热板17的控制开关25,对搅拌腔室6内部进行烘干,防止内部出现水分的残留导致生锈,影响设备的使用寿命。The working principle and the use flow of the invention: when the device is used, the device can be conveniently moved by the roller 3. When the dye is mixed, the control switch 25 of the air pump 22 is first turned on, and then the dye inlet 14 is turned on. The raw material is added to the auxiliary material inlet 15 respectively, and the control switch 25 of the stirring motor 6 is turned on. The stirring motor 6 drives the rotating rod 16 to rotate. Since the gas stirring hole 19 is provided, the gas stirring hole 19 is sourced by the air pump 22 under the action of the air pump 22. The gas is continuously supplied to the inside of the stirring chamber 6, and the input gas makes the dye mix more uniformly and fully inside the stirring chamber 6. Since the stirring plate 20 is provided, the efficiency of dye mixing can be effectively improved, and the stirring plate 20 is opened. The sparging hole 21 can effectively reduce the resistance of the stirring plate 20 and reduce the energy consumption of the stirring motor 8. After the dye is fully mixed, the valve 24 of the discharging port 23 is opened, and the dye will be discharged from the discharging port 23. At this time, it is necessary to clean the inside of the stirring chamber 6, and add tap water to the inside of the water inlet 10, and under the action of the pressure, the water pressure is increased, and the water pressure is increased. The nozzle 13 can clean the inside of the stirring chamber 6 after the stirring. After the cleaning is completed, the control switch 25 of the heating plate 17 is opened, and the inside of the stirring chamber 6 is dried to prevent the internal moisture residue from causing rust and affecting. The service life of the equipment.
最后应说明的是:以上所述仅为本发明的优选实例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。It should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, it is still possible for those skilled in the art to The technical solutions described in the foregoing embodiments are modified, or some of the technical features are equivalently replaced. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and scope of the present invention are intended to be included within the scope of the present invention.

Claims (8)

  1. 一种高效的纺织用染料混合设备,包括设备本体(1)、底板(2)、滚轮(3)、支撑杆(4)、固定支架(5)、搅拌腔室(6)、电机箱(7)、搅拌电机(8)、固定螺丝(9)、进水口(10)、增压泵(11)、清洗管(12)、高压喷头(13)、染料进口(14)、辅料进口(15)、旋转杆(16)、加热板(17)、搅拌杆(18)、气体搅拌孔(19)、搅拌板(20)、疏流孔(21)、充气泵(22)、出料口(23)、阀门(24)和控制开关(25),其特征在于:所述设备本体(1)底部设置有底板(2),所述底板(2)上方两侧均设置有支撑杆(4),所述支撑杆(4)一侧安装有控制开关(25),所述支撑杆(4)上方设置有固定支架(5),所述固定支架(5)内侧安装有搅拌腔室(6),所述搅拌腔室(6)顶端设置有电机箱(7),所述电机箱(7)内部安装有搅拌电机(8),所述搅拌电机(8)与搅拌腔室(6)之间通过固定螺丝(9)连接,所述电机箱(7)一侧开设有进水口(10),所述进水口(10)中部安装有增压泵(11),所述搅拌腔室(6)内部顶端设置有清洗管(12),所述清洗管(12)下方安装有高压喷头(13)。An efficient dye mixing device for textiles, comprising a device body (1), a bottom plate (2), a roller (3), a support rod (4), a fixing bracket (5), a stirring chamber (6), a motor box (7) ), stirring motor (8), fixing screw (9), water inlet (10), booster pump (11), cleaning tube (12), high pressure nozzle (13), dye inlet (14), auxiliary material inlet (15) , rotating rod (16), heating plate (17), stirring rod (18), gas stirring hole (19), stirring plate (20), sparging hole (21), air pump (22), discharge port (23 a valve (24) and a control switch (25), characterized in that: the bottom of the device body (1) is provided with a bottom plate (2), and the support plate (4) is disposed on both sides of the bottom plate (2). A control switch (25) is mounted on one side of the support rod (4), a fixing bracket (5) is disposed above the support rod (4), and a stirring chamber (6) is installed inside the fixing bracket (5). A motor box (7) is disposed at a top end of the stirring chamber (6), and a stirring motor (8) is installed inside the motor box (7), and the stirring motor (8) and the stirring chamber (6) pass through A fixing screw (9) is connected, and a water inlet (10) is opened on one side of the motor box (7), and the water inlet (10) is installed in the middle There is a booster pump (11), a top end of the stirring chamber (6) is provided with a cleaning tube (12), and a high pressure nozzle (13) is mounted below the cleaning tube (12).
  2. 根据权利要求1所述的一种高效的纺织用染料混合设备,其特征在于:所述搅拌腔室(6)上端一侧开设有染料进口(14),所述搅拌腔室(6)上端另一侧开设有辅料进口(15),所述搅拌电机(8)一端设置有旋转杆(16),所述旋转杆(16)两侧均设置有搅拌杆(18),所述搅拌杆(18)侧壁开设有气体搅拌孔(19)。The high-efficiency dye mixing device for textiles according to claim 1, characterized in that: the upper end of the stirring chamber (6) is provided with a dye inlet (14), and the upper end of the stirring chamber (6) is further An auxiliary material inlet (15) is opened on one side, and one end of the stirring motor (8) is provided with a rotating rod (16), and both sides of the rotating rod (16) are provided with a stirring rod (18), and the stirring rod (18) The side wall is provided with a gas agitation hole (19).
  3. 根据权利要求2所述的一种高效的纺织用染料混合设备,其特征在于:所述搅拌杆(18)一端设置有搅拌板(20),所述搅拌板(20)中部开设有疏流孔(21),所述旋转杆(16)一端安装有充气泵(22),所述搅拌腔室(6)底端开设有出料口(23),所述出料口(23)内部安装有阀门(24),所述控制开关(25)的输出端电性连接搅拌电机(8)、增压泵(11)、加热板(17)和充气泵(22)的输入端,所述控制开关(25)与电源电性连接。The high-efficiency textile dye mixing device according to claim 2, characterized in that: one end of the stirring rod (18) is provided with a stirring plate (20), and a stirring hole is opened in the middle of the stirring plate (20) (21), one end of the rotating rod (16) is equipped with an air pump (22), a bottom end of the stirring chamber (6) is provided with a discharge port (23), and the discharge port (23) is internally installed a valve (24), an output end of the control switch (25) is electrically connected to an input end of the stirring motor (8), the booster pump (11), the heating plate (17) and the air pump (22), the control switch (25) Electrically connected to the power supply.
  4. 根据权利要求2所述的一种高效的纺织用染料混合设备,其特征在于:所述旋转杆(16)内部安装有加热板(17)。A highly efficient textile dye mixing device according to claim 2, characterized in that the rotating rod (16) is internally provided with a heating plate (17).
  5. 根据权利要求1所述的一种高效的纺织用染料混合设备,其特征在于:所述底板(2)下方安装有滚轮(3)。A highly efficient dye mixing device for textiles according to claim 1, characterized in that a roller (3) is mounted below the bottom plate (2).
  6. 根据权利要求1所述的一种高效的纺织用染料混合设备,其特征在于:所述高压喷头(13)与清洗管(12)之间设置有橡胶密封圈。The high-efficiency dye mixing device for textiles according to claim 1, characterized in that a rubber sealing ring is arranged between the high-pressure nozzle (13) and the cleaning tube (12).
  7. 根据权利要求1所述的一种高效的纺织用染料混合设备,其特征在于:所述底板(2)、支撑杆(4)和固定支架(5)均为一种钢铁材质的构件。The high-efficiency textile dye mixing device according to claim 1, characterized in that the bottom plate (2), the support rod (4) and the fixing bracket (5) are all members of a steel material.
  8. 根据权利要求1所述的一种高效的纺织用染料混合设备,其特征在于:所述搅拌腔室(6)顶端设置有端盖,所述旋转杆(16)与搅拌电机(8)之间通过固定螺丝(9)连接。A high-efficiency textile dye mixing device according to claim 1, characterized in that the top end of the stirring chamber (6) is provided with an end cap, between the rotating rod (16) and the stirring motor (8) Connect by means of fixing screws (9).
PCT/CN2018/114072 2018-04-24 2018-11-06 Efficient textile dye mixing apparatus WO2019205565A1 (en)

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CN201810372567.XA CN108371906A (en) 2018-04-24 2018-04-24 A kind of efficient Textile Dyes mixing apparatus
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CN115487597A (en) * 2022-08-18 2022-12-20 漠北(黑龙江)生命科学研究有限公司 Extraction device and method for auricularia auricula polysaccharide
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