WO2019194404A1 - Method of manufacturing electronic cigarette - Google Patents

Method of manufacturing electronic cigarette Download PDF

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Publication number
WO2019194404A1
WO2019194404A1 PCT/KR2019/001541 KR2019001541W WO2019194404A1 WO 2019194404 A1 WO2019194404 A1 WO 2019194404A1 KR 2019001541 W KR2019001541 W KR 2019001541W WO 2019194404 A1 WO2019194404 A1 WO 2019194404A1
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WO
WIPO (PCT)
Prior art keywords
segment
electronic cigarette
segments
conveyor
moved
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Application number
PCT/KR2019/001541
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French (fr)
Korean (ko)
Inventor
이정수
Original Assignee
이정수
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Publication date
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Publication of WO2019194404A1 publication Critical patent/WO2019194404A1/en

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    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70—Manufacture
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/02—Manufacture of tobacco smoke filters
    • A24D3/025—Final operations, i.e. after the filter rod forming process
    • A24D3/0254—Cutting means
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/02—Manufacture of tobacco smoke filters
    • A24D3/0275—Manufacture of tobacco smoke filters for filters with special features
    • A24D3/0287—Manufacture of tobacco smoke filters for filters with special features for composite filters
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/01—Making cigarettes for simulated smoking devices

Definitions

  • the present invention relates to a method for manufacturing an electronic cigarette, and more particularly, to an electronic cigarette manufacturing method for improving productivity and reducing costs by allowing an easy and rapid production of an electronic cigarette comprising a plurality of segments without defects.
  • an electronic cigarette made to suck a solution contained in an exchange cartridge in a vapor state and an electronic cigarette manufacturing method for producing the same are known.
  • the non-heating electronic cigarette is a combination of a mono filter (mono filt), a cooling filter (PLA), a tube (tub), kerosene.
  • non-heated e-cigarette must be combined in order with a segment such as a mono filter, a cooling filter, a tube and a vinegar.
  • an object of the present invention is to ensure that the production of the electronic cigarette consisting of four segments (segment) by combining each segment in an accurate order and quickly, so that productivity It is to provide an electronic cigarette manufacturing method to achieve the improvement and to prevent the occurrence of defects.
  • the present invention provides a method for manufacturing an electronic cigarette, comprising the steps of: (a) injecting a plurality of segments forming an electronic cigarette into a plurality of hoppers and cutting them to a predetermined length; (b) of the plurality of segments, a portion of which is continuously moved to a first conveyor and a portion of which is continuously moved to a second conveyor; (c) some of the segments moved to the first conveyor are moved to the main conveyor in a 2,1,2 array, and some of the segments moved to the second conveyor are moved to the main conveyor in a 3,4,3 array.
  • Steps (d) moving the plurality of segments which are continuously moved in the order of 2,1,2 and 3,4,3 to the main conveyor in a close and integrated manner according to the arrangement order; (e) cutting and integrally moving the plurality of segments to an e-cigarette standard length and transporting and packing the packing machine; Characterized in that consists of.
  • the plurality of segments are a first segment, a second segment, a third segment, and a fourth segment forming an electronic cigarette, and the first segment, the second segment, the third segment, and the fourth segment are mono filt.
  • a cooling filter PLA, a tube, and a beetle are a first segment, a second segment, a third segment, and a fourth segment forming an electronic cigarette, and the first segment, the second segment, the third segment, and the fourth segment are mono filt.
  • a cooling filter PLA, a tube, and a beetle are forming an electronic cigarette, and the first segment, the second segment, the third segment, and the fourth segment are mono filt.
  • the arrangement order of each segment is characterized in that 2, 1, 2, 3, 4, 3, 2, 1, 2, 3, 4, 3..
  • the first segment and the fourth segment may be formed to have a length twice as long as the length of the first segment and the fourth segment when the electronic cigarette is completed.
  • the present invention uses a mono filter, a cooling filter (PLA), a tube, a tubular segment, and a segment consisting of each herb in the order of 2, 1, 2 and 3, 4, 3 through two line conveyors.
  • FIG. 1 is a schematic flowchart of manufacturing an electronic cigarette according to a preferred embodiment of the present invention.
  • FIG. 2 is a view schematically showing an electronic cigarette manufacturing apparatus according to the present invention.
  • FIG 3 is a view schematically showing a state in which the segments are arranged through the alignment wheel according to the present invention.
  • FIG. 4 is a view schematically illustrating the order in which four segments are continuously transferred through one conveyor and the tobacco filter formed at the time of cutting.
  • FIG. 5 is a view schematically illustrating a cigarette filter formed when the four segments according to the present invention are continuously transported through two conveyors and arranged in cutting.
  • the electronic cigarette manufacturing method (a) a step of inserting a plurality of segments forming the electronic cigarette to each of the plurality of hopper and cut to a set length (S1001) and (b ) Some of the plurality of segments, continuously moving to the first conveyor, and another portion to the second conveyor continuously (S1002) and (c) Some of the segments to be moved to the first conveyor is 2, Moving to the main conveyor in the first and second arrangements, and moving the remaining part of the segment moved to the second conveyor to the main conveyor in the arrangement of 3,4,3 (S1003) and (d) 2,1, to the main conveyor.
  • Integrating and moving a plurality of segments that are continuously moved in the order of 2 and 3, 4, 3 in close contact with each other in sequence (S1004) and (e) Moving the plurality of segments that are integrated and moved together After cutting to a ship standard length is made of roughly by step (S1005) and transported to the packing machine.
  • the electronic cigarette manufacturing apparatus 100 used in the present invention includes a first supplying a plurality of segments, that is, the first segment 1, the second segment 2, the third segment 3, the fourth segment 4;
  • the first hopper 111, the second hopper 112, the third hopper 113, and the fourth hopper 114 are provided.
  • first hopper 111 the second hopper 112, the third hopper 113, and the fourth hopper 114 is introduced into the first segment 1, the second segment 2, and the third segment.
  • the first segment 1, the second segment 2, and the first segment 111, the second hopper 112, the third hopper 113, and the fourth hopper 114 may be cut below the first hopper 111, the second hopper 112, and the fourth hopper 114.
  • a first conveyance wheel 131, a second conveyance wheel 132, a third conveyance wheel 133, and a fourth conveyance wheel 134 are formed to convey the three segments 3, the fourth segment 4, and the like. .
  • first transport wheel 131 the second transport wheel 132, the first conveyor 141 for transporting the first segment 1 and the second segment 2
  • the third transport A second conveyor 142 is formed on one side of the wheel 133 and the fourth transfer wheel 134 to transfer the third segment 3 and the fourth segment 4.
  • the front end of the first conveyor 131 and the second conveyor 1320 is a servo for the arrangement of the first segment (1) and the second segment (2), the third segment (3) and the fourth segment (4)
  • the first array wheel 151 and the second array wheel 152 which are rotated by a motor (not shown) are formed.
  • a main conveyor 143 is formed which integrally conveys the third segment 3 and the fourth segment 4.
  • a space (interval) between the first segment 1, the second segment 2, the third segment 3, and the fourth segment 4 that moves to the front side of the main conveyor 143 may be removed.
  • spacer drums 160 are formed which are passed in order to match the arrangement order.
  • first segment 1, the second segment 2, the third segment 3, and the fourth segment 4 that are integrated and move on one side of the spacer drum 150 in front of the electronic cigarette 10.
  • a knife 170 is formed to cut to length.
  • the plurality of segments 1, 2, 3, and 4 forming the electronic cigarette are introduced into the plurality of hoppers 111, 112, 113, and 114, respectively, and cut into a set length.
  • the plurality of segments 1, 2, 3, and 4 may include a first segment 1, a second segment 2, a third segment 3, and a fourth segment 4 forming the electronic cigarette 10. )to be.
  • the first segment 1, the second segment 2, the third segment 3, and the fourth segment 4 are a mono filter, a cooling filter PLA, a tub, and each Consists of seconds.
  • the first segment 1, the second segment 2, the third segment 3, and the fourth segment 4 having such a configuration include four first hoppers 111 constituting the electronic cigarette manufacturing apparatus 100. , The first hopper 111, the second hopper 112, the third hopper 113, after being placed and mounted in the second hopper 112, the third hopper 113, and the fourth hopper 114, respectively.
  • the fourth hopper 114 is rotated, each of the cutters 121 and 122 formed on one side of the first hopper 111, the second hopper 112, the third hopper 113, and the fourth hopper 114. ), 123, and 124 are cut to the length set.
  • the first segment 1 and the fourth segment 4 are electronic cigarettes 10.
  • the length of the first segment 1 and the fourth segment 4 is twice as long as the length of the first segment 1 and the fourth segment 4 when the electronic cigarette 10 is completed.
  • the first segment 1 or the fourth segment 4 can be cut in a later finishing cutting process to continuously produce an electronic cigarette suitable for the arrangement order.
  • step (b) some of the plurality of segments 1, 2, 3, and 4 are continuously moved to the first conveyor 131, and some are continuously moved to the second conveyor 132.
  • the first segment (1), the second segment (2), the third segment (3), and the fourth segment (4) are the first hopper (111), the second hopper (112), and the third.
  • the first cutter 121, the second cutter 122, the third cutter 123, and the fourth cutter 124 are cut to a length set by the rotation of the hopper 113 and the fourth hopper 114.
  • the first conveyor 141 and the second conveyor by the first conveying wheel 131, the second conveying wheel 132, the third conveying wheel 133, and the fourth conveying wheel 134. Are continuously moved to 142.
  • first segment 1 and the second segment 2 are continuously moved to the first conveyor 141, and the third segment 3 and the fourth segment 4 are moved to the second conveyor 142. It is moved continuously.
  • the reason for this movement is that if the first segment (1), the second segment (2), the third segment (3), the fourth segment (4) are continuously moved through one conveyor, the electronic cigarette (10) There is a problem that not only the arrangement order of the first segment 1, the second segment 2, the third segment 3, and the fourth segment 4 constituting the ss is correct, but also a defect occurs.
  • first segment 1, the second segment 2, the third segment 3, and the fourth segment 4 are continuously moved through one conveyor, it is shown in FIG. 3.
  • first segment 1, the second segment 2, the third segment 3, the fourth segment 4, the second segment 2, the third segment 3, and the first segment 1 Second segment (2), third segment (3), fourth segment (4), second segment (2), third segment (3), first segment (1) ....
  • the electronic cigarette (10) is 1,2,3,4 (good), 4,2,3,1 (bad), 1,2,3,4 (good), 4 It is arranged in the order of 2, 3, 1 (defective products), and a large amount of defective products is generated.
  • first segment 1 and the second segment 2 are continuously moved to the first conveyor 141, and the third segment 3 and the fourth segment 4 are continuously connected to the second conveyor 142.
  • Each segment (1,2,3,4) is discharged in order of 2,1,2 3,4,3 2,1,2 3,4,3 2 ....
  • step (c) some of the segments 1 and 2 moved to the first conveyor 141 are moved to the main conveyor 143 in a 2,1,2 arrangement, and the remaining parts moved to the second conveyor 142. Some of the segments 3 and 4 are moved to the main conveyor 143 in an array of 3, 4 and 3 (S1003).
  • the main conveyor 143 is configured such that the first segment 1 and the second segment 2 moving through the first conveyor 141 form a 2, 1, 2 array by the first array wheel 151. And the third segment 3 and the fourth segment 4, which are moved through the second conveyor 142 and are arranged in a 3, 4, 3 arrangement by the second arrangement wheel 152. Is moved to).
  • the first array wheel 151 and the second array wheel 152 operate with different time differences by a pre-programmed control operation, while the first segment 1, the second segment 2, and the third segment. (3) and the fourth segment 4 are moved.
  • first segment 1 and the second segment 2 moving through the first conveyor 141 are slowly arranged to move somewhat slowly, and the third segment moving through the second conveyor 142 ( 3) and the fourth segment 4 can be quickly arranged to move quickly so that the main segment 143 can be easily adjusted according to the arrangement order when moving to the main conveyor 143.
  • Step (d) is a plurality of segments (1, 2, 3, 4) that are continuously moved in the order of 2, 1, 2 and 3, 4, 3 to the main conveyor 143 in close contact with the opening order Move unitarily.
  • first segment 1 and the second segment 2 continuously moved to the main conveyor 143 in 2, 1, 2 order, and the main conveyor 143 in 3, 4, 3 order.
  • the third segment 3 and the fourth segment 4 are moved in close contact with each other to be integrally formed with soft paper.
  • first segment 1 and the second segment 2 moving in the order of 2, 1, 2 and the third segment 3 and the fourth segment 4 moving in the order of 3, 4, and 3 are the main conveyors.
  • 143 is in close contact with each other while passing through the spacer drum 160 formed on one side, and the space (interval) between each segment is eliminated to achieve a solid state.
  • the plurality of segments (1, 2, 3, 4) that are integrated and move are cut to an electronic cigarette standard length, and then transported and packed by a packing machine (S1005).
  • first segment 1, the second segment 2, the third segment 3, and the fourth segment 4 which are in close contact with each other and pass through the spacer drum 160, are simultaneously wrapped with a rolled sheet. Is cut to the standard length of the electronic cigarette 10 set by the knife 170 formed in front of the spacer drum 160 is transported and packed with a packaging machine (not shown).
  • first segment (1), the second segment (2), the third segment (3), and the fourth segment (4) arranged in series in the 2, 1, 2, 3, 4, 3 ....
  • cut 1 or 4 times When cutting to e-cigarette standard length, cut 1 or 4 times.
  • the lengths of the first segment 1 and the fourth segment 4 are twice as long as the length of the first segment 1 and the fourth segment 4 when the electronic cigarette 10 is completed. Since it is formed, even if the first segment 1 or the fourth segment 4 is cut, the electronic cigarette of the specified length can be continuously manufactured in the arrangement order.
  • the present invention is to repeat the above method by combining a plurality of segments constituting the electronic cigarette in the arrangement order to improve the productivity of the electronic cigarette and at the same time prevent the occurrence of defects.

Abstract

The present invention relates to a method of manufacturing an electronic cigarette and, more particularly, to a method of manufacturing an electronic cigarette, which makes it possible to easily and quickly manufacture an electronic cigarette, composed of a plurality of segments, without defects, thereby improving productivity and reducing costs. The method of manufacturing an electronic cigarette comprises the steps of: (a) inserting a plurality of segments forming an electronic cigarette into a plurality of hoppers, respectively, and cutting same to a predetermined length; (b) continuously moving a part of the plurality of segments to a first conveyor, and continuously moving the remaining part to a second conveyor; (c) moving the part of the segments moved over to the first conveyor to a main conveyor in an arrangement of 2,1,2, and moving the remaining part of the segments moved over to the second conveyor to the main conveyor in an arrangement of 3,4,3; (d) integrating the segments, continuously moving over the main conveyor in the order of 2,1,2 and 3,4,3, in a tightly fitting manner with a soft paper in accordance with the arrangement order, and then moving same; and (e) cutting the plurality of segments, which are integrated and moving, to an electronic cigarette standard length, and then transferring same to a packaging machine and packaging.

Description

전자담배 제조방법Electronic cigarette manufacturing method
본 발명은 전자담배 제조방법에 관한 것으로서, 특히 복수 개의 세그먼트(segment)로 이루어지는 전자담배를 불량없이 쉽고 빠르게 제조할 수 있도록 하여 생산성 향상과 비용절감을 이루는 전자담배 제조방법에 관한 것이다.The present invention relates to a method for manufacturing an electronic cigarette, and more particularly, to an electronic cigarette manufacturing method for improving productivity and reducing costs by allowing an easy and rapid production of an electronic cigarette comprising a plurality of segments without defects.
일반적으로 궐련, 엽궐련, 파이프 담배 등의 흡연식 담배의 대안제품으로서, 교환식 카트리지에 들어있는 용액을 증기상태로 흡입할 수 있도록 만든 전자담배와 이를 생산하기 위한 전자담배 제조방법이 알려져 있다.In general, as an alternative to smoking cigarettes such as cigarettes, cigars, pipe tobacco, and the like, an electronic cigarette made to suck a solution contained in an exchange cartridge in a vapor state and an electronic cigarette manufacturing method for producing the same are known.
여기서, 최근에는 전자담배를 저타르, 유해물질 저함유를 위해 기존의 연소식(불붙이는 행위) 담배가 아닌 4중 구조를 갖는 차세대 비가열식(Heat-Not-Burn type) 전자담배가 출시되고 있다.Recently, the next-generation Heat-Not-Burn type e-cigarette with a quadruple structure, rather than a conventional combustion (burning) cigarette, has been released for low tar and low harmful substances. .
이러한 비가열식 전자담배는 모노필터(mono filt), 냉각용 필터(PLA), 튜브(tub), 각초와 같은 세그먼트(segment)가 결합된 것이다.The non-heating electronic cigarette is a combination of a mono filter (mono filt), a cooling filter (PLA), a tube (tub), kerosene.
그리고 이러한 비가열식 전자담배는 모노필터, 냉각용 필터, 튜브 및 각초와 같은 세그먼트(segment)가 반드시 순서대로 결합되어야 한다.And such a non-heated e-cigarette must be combined in order with a segment such as a mono filter, a cooling filter, a tube and a vinegar.
그러나, 종래의 전자담배 제조방법은 모노필터, 냉각용 필터, 튜브, 각초와 같은 세그먼트를 1대의 이송 컨베이어를 통해 시간차이를 두고 순차로 이송시키면서 결합하더라도 연속적으로 공급되기 때문에 1,2,3,4 또는 4,3,2,1의 배열순서로 각 세그먼트가 모두 결합되지 못하는 문제점이 있었다.However, in the conventional electronic cigarette manufacturing method, since a segment such as a mono filter, a cooling filter, a tube, and a vinegar is continuously supplied while being sequentially transferred with a time difference through one conveying conveyor, 1,2,3, There was a problem that each segment could not be combined in the order of 4 or 4,3,2,1.
특히, 복수 개의 세그먼트를 병렬로 형성되는 복수 개의 호퍼를 통해 각각으로 공급해야 하기 때문에 제일 앞쪽에 위치하는 호퍼와 제일 뒷쪽에 위치하는 호퍼의 회전 시차(시간차이)를 조절하더라도 각 세그먼트의 결합시 배열순서가 다르게 형성되는 부분이 반드시 발생하기 때문에 불량을 유발함과 동시에 작업시간이 과도하게 오래 소요되어 작업성이 좋지 않으며 이로 인해 생산성이 떨어지는 문제점이 있었다.In particular, since a plurality of segments must be supplied to each other through a plurality of hoppers formed in parallel, even when adjusting the rotational disparity (time difference) between the hopper located at the front and the rearmost, the arrangement at the time of combining the segments Because the parts are formed in a different order necessarily occurs, the work time is excessively long and at the same time, the workability is not good, and there is a problem in that productivity decreases.
이에 본 발명은 상기한 문제점을 해결하기 위해 안출된 것으로서, 본 발명의 목적은 4개의 세그먼트(segment)로 구성되는 전자담배의 제조시 각 세그먼트를 배열 순서대로 모두 정확하고 신속하게 결합토록 함으로써, 생산성 향상을 이루고 불량발생을 방지하도록 하는 전자담배 제조방법을 제공하는 것이다.Accordingly, the present invention has been made to solve the above problems, an object of the present invention is to ensure that the production of the electronic cigarette consisting of four segments (segment) by combining each segment in an accurate order and quickly, so that productivity It is to provide an electronic cigarette manufacturing method to achieve the improvement and to prevent the occurrence of defects.
상기한 목적을 달성하기 위해 본 발명은 전자담배 제조방법에 있어서, (a) 전자담배를 형성하는 복수 개의 세그먼트를 복수 개의 호퍼에 각각 투입하고 설정된 길이로 절단하는 단계와; (b) 상기 복수 개의 세그먼트 중, 일부는 제1 컨베이어로 연속적으로 이동시키고, 다른 일부는 제2 컨베이어로 연속적으로 이동시키는 단계와; (c) 상기 제1 컨베이어로 이동되는 일부의 세그먼트는 2,1,2 배열로 메인 컨베이어로 이동시키고, 제2 컨베이어로 이동되는 나머지 일부의 세그먼트는 3,4,3 배열로 메인 컨베이어로 이동시키는 단계와; (d) 상기 메인 컨베이어로 2,1,2 및 3,4,3 순서로 연속적으로 이동되는복수 개의 세그먼트를 배열순서에 맞게 밀착, 연지로 일체화하여 이동시키는 단계와; (e) 상기 일체화되어 이동하는 복수 개의 세그먼트를 전자담배 규격 길이로 절단한 후 포장기로 이송 및 포장하는 단계; 로 이루어지는 것을 특징으로 한다.In order to achieve the above object, the present invention provides a method for manufacturing an electronic cigarette, comprising the steps of: (a) injecting a plurality of segments forming an electronic cigarette into a plurality of hoppers and cutting them to a predetermined length; (b) of the plurality of segments, a portion of which is continuously moved to a first conveyor and a portion of which is continuously moved to a second conveyor; (c) some of the segments moved to the first conveyor are moved to the main conveyor in a 2,1,2 array, and some of the segments moved to the second conveyor are moved to the main conveyor in a 3,4,3 array. Steps; (d) moving the plurality of segments which are continuously moved in the order of 2,1,2 and 3,4,3 to the main conveyor in a close and integrated manner according to the arrangement order; (e) cutting and integrally moving the plurality of segments to an e-cigarette standard length and transporting and packing the packing machine; Characterized in that consists of.
상기 복수 개의 세그먼트는 전자담배를 형성하는 제1 세그먼트, 제2 세그먼트, 제3 세그먼트, 제4 세그먼트이고, 상기 제1 세그먼트, 제2 세그먼트, 제3 세그먼트, 제4 세그먼트는 모노필터(mono filt), 냉각용 필터(PLA), 튜브(tub), 각초로 이루어지는 것을 특징으로 한다.The plurality of segments are a first segment, a second segment, a third segment, and a fourth segment forming an electronic cigarette, and the first segment, the second segment, the third segment, and the fourth segment are mono filt. And a cooling filter PLA, a tube, and a beetle.
상기 (d) 단계에서 각 세그먼트의 배열순서는 2,1,2,3,4,3,2,1,2,3,4,3....으로 연속 배열되는 것을 특징으로 한다.In the step (d), the arrangement order of each segment is characterized in that 2, 1, 2, 3, 4, 3, 2, 1, 2, 3, 4, 3..
상기 복수 개의 세그먼트를 전자담배 규격 길이로 절단시 1번 또는 4번을 절단하는 것을 특징으로 한다.When cutting the plurality of segments to the length of the electronic cigarette standard, characterized in that cutting 1 or 4 times.
상기 제1 세그먼트와 제4 세그먼트는 전자담배의 완성시 제1 세그먼트와 제4 세그먼트의 길이를 기준으로 2배의 길이로 형성되는 것을 특징으로 한다.The first segment and the fourth segment may be formed to have a length twice as long as the length of the first segment and the fourth segment when the electronic cigarette is completed.
이상에서와 같은 본 발명은 모노필터(mono filt), 냉각용 필터(PLA), 튜브(tub), 각초로 이루어지는 세그먼트를 2개의 라인 컨베이어를 통해 2,1,2 및 3,4,3 순서로 연속 이송, 결합 후 1,2,3,4 또는 4,3,2,1 배열순서로 제조할 수 있도록 함으로써, 전자담배의 생산성 향상을 이룸과 동시에 불량발생을 방지하는 효과가 있다.As described above, the present invention uses a mono filter, a cooling filter (PLA), a tube, a tubular segment, and a segment consisting of each herb in the order of 2, 1, 2 and 3, 4, 3 through two line conveyors. By making it possible to manufacture in the order of 1,2,3,4 or 4,3,2,1 after the continuous transfer and joining, it is possible to improve the productivity of the electronic cigarette and at the same time prevent the occurrence of defects.
도 1은 본 발명의 바람직한 실시예에 따른 전자담배를 제조하는 개략적인 순서도이다.1 is a schematic flowchart of manufacturing an electronic cigarette according to a preferred embodiment of the present invention.
도 2는 본 발명에 따른 전자담배 제조장치를 개략적으로 나타낸 도면이다.2 is a view schematically showing an electronic cigarette manufacturing apparatus according to the present invention.
도 3은 본 발명에 따른 배열 휠을 통해 세그먼트가 배열되는 상태를 개략적으로 나타낸 도면이다.3 is a view schematically showing a state in which the segments are arranged through the alignment wheel according to the present invention.
도 4는 4개의 세그먼트를 하나의 컨베이어를 통해 연속 이송할 경우 배열되는 순서 및 절단시 형성되는 담배필터를 개략적으로 나타낸 도면이다.FIG. 4 is a view schematically illustrating the order in which four segments are continuously transferred through one conveyor and the tobacco filter formed at the time of cutting.
도 5는 본 발명에 따른 4개의 세그먼트를 2개의 컨베이어를 통해 연속 이송할 경우 배열되는 순서 및 절단시 형성되는 담배필터를 개략적으로 나타낸 도면이다.FIG. 5 is a view schematically illustrating a cigarette filter formed when the four segments according to the present invention are continuously transported through two conveyors and arranged in cutting.
이하, 본 발명에 따른 바람직한 실시예를 첨부된 도면에 의거하여 보다 구체적으로 설명한다.Hereinafter, preferred embodiments of the present invention will be described in more detail with reference to the accompanying drawings.
여기서, 하기의 모든 도면에서 동일한 기능을 갖는 구성요소는 동일한 참조부호를 사용하여 반복적인 설명은 생략하며, 아울러 후술 되는 용어들은 본 발명에서의 기능을 고려하여 정의된 것으로서, 이것은 고유의 통용되는 의미로 해석되어야 함을 명시한다.Here, the components having the same function in all the following drawings are omitted by repeated reference to the same reference numerals, and the following terms are defined in consideration of functions in the present invention, which is a unique commonly used meaning It should be interpreted as.
도 1 및 도 5에 도시된 바와 같이 본 발명에 따른 전자담배 제조방법은 (a) 전자담배를 형성하는 복수 개의 세그먼트를 복수 개의 호퍼에 각각 투입하고 설정된 길이로 절단하는 단계(S1001)와 (b) 상기 복수 개의 세그먼트 중, 일부는 제1 컨베이어로 연속적으로 이동시키고, 다른 일부는 제2 컨베이어로 연속적으로 이동시키는 단계(S1002)와 (c) 상기 제1 컨베이어로 이동되는 일부의 세그먼트는 2,1,2 배열로 메인 컨베이어로 이동시키고, 제2 컨베이어로 이동되는 나머지 일부의 세그먼트는 3,4,3 배열로 메인 컨베이어로 이동시키는 단계(S1003)와 (d) 상기 메인 컨베이어로 2,1,2 및 3,4,3 순서로 연속적으로 이동되는복수 개의 세그먼트를 배열순서에 맞게 밀착, 연지로 일체화하여 이동시키는 단계(S1004)와 (e) 상기 일체화되어 이동하는 복수 개의 세그먼트를 전자담배 규격 길이로 절단한 후 포장기로 이송 및 포장하는 단계(S1005)로 대별되어 이루어진다.As shown in Figure 1 and 5 the electronic cigarette manufacturing method according to the present invention (a) a step of inserting a plurality of segments forming the electronic cigarette to each of the plurality of hopper and cut to a set length (S1001) and (b ) Some of the plurality of segments, continuously moving to the first conveyor, and another portion to the second conveyor continuously (S1002) and (c) Some of the segments to be moved to the first conveyor is 2, Moving to the main conveyor in the first and second arrangements, and moving the remaining part of the segment moved to the second conveyor to the main conveyor in the arrangement of 3,4,3 (S1003) and (d) 2,1, to the main conveyor. Integrating and moving a plurality of segments that are continuously moved in the order of 2 and 3, 4, 3 in close contact with each other in sequence (S1004) and (e) Moving the plurality of segments that are integrated and moved together After cutting to a ship standard length is made of roughly by step (S1005) and transported to the packing machine.
그리고 본 발명에 사용되는 전자담배 제조장치(100)는 복수 개의 세그먼트 즉, 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4)를 공급하는 제1 호퍼(111), 제2 호퍼(112), 제3 호퍼(113), 제4 호퍼(114)가 구비된다.In addition, the electronic cigarette manufacturing apparatus 100 used in the present invention includes a first supplying a plurality of segments, that is, the first segment 1, the second segment 2, the third segment 3, the fourth segment 4; The first hopper 111, the second hopper 112, the third hopper 113, and the fourth hopper 114 are provided.
그리고 상기 제1 호퍼(111), 제2 호퍼(112), 제3 호퍼(113), 제4 호퍼(114)의 일 측에는 투입된 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4)를 설정된 길이로 절단하는 제1 커터(121), 제2 커터(122), 제3 커터(123), 제4 커터(124)가 형성된다.In addition, one side of the first hopper 111, the second hopper 112, the third hopper 113, and the fourth hopper 114 is introduced into the first segment 1, the second segment 2, and the third segment. (3) A first cutter 121, a second cutter 122, a third cutter 123, and a fourth cutter 124 are formed to cut the fourth segment 4 to a set length.
또, 상기 제1 호퍼(111), 제2 호퍼(112), 제3 호퍼(113), 제4 호퍼(114)의 하부에는 절단된 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4)를 이송하기 위한 제1 이송 휠(131), 제2 이송 휠(132), 제3 이송 휠(133), 제4 이송 휠(134)이 형성된다.The first segment 1, the second segment 2, and the first segment 111, the second hopper 112, the third hopper 113, and the fourth hopper 114 may be cut below the first hopper 111, the second hopper 112, and the fourth hopper 114. A first conveyance wheel 131, a second conveyance wheel 132, a third conveyance wheel 133, and a fourth conveyance wheel 134 are formed to convey the three segments 3, the fourth segment 4, and the like. .
또한, 상기 제1 이송 휠(131), 제2 이송 휠(132)의 일 측으로는 제1 세그먼트(1)와 제2 세그먼트(2)를 이송하는 제1 컨베이어(141)와, 상기 제3 이송 휠(133), 제4 이송 휠(134)의 일 측으로 형성되어 제3 세그먼트(3)와 제4 세그먼트(4)를 이송하는 제2 컨베이어(142)가 형성된다.In addition, one side of the first transport wheel 131, the second transport wheel 132, the first conveyor 141 for transporting the first segment 1 and the second segment 2, and the third transport A second conveyor 142 is formed on one side of the wheel 133 and the fourth transfer wheel 134 to transfer the third segment 3 and the fourth segment 4.
상기 제1 컨베이어(131)와 제2 컨베이어(1320의 선단에는 이동하는 제1 세그먼트(1)와 제2 세그먼트(2), 제3 세그먼트(3)와 제4 세그먼트(4)의 배열을 위해 서보모터(미도시)에 의해 회전동작하는 제1 배열 휠(151)과 제2 배열 휠(152)이 형성된다.The front end of the first conveyor 131 and the second conveyor 1320 is a servo for the arrangement of the first segment (1) and the second segment (2), the third segment (3) and the fourth segment (4) The first array wheel 151 and the second array wheel 152 which are rotated by a motor (not shown) are formed.
또, 상기 제1 배열 휠(151)와 제2 배열 휠(152)의 일 측에는 제1 컨베이어(141)와 제2 컨베이어(142)로부터 이송되는 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4)를 통합 이송하는 메인 컨베이어(143)가 형성된다.In addition, a first segment 1 and a second segment 2 which are transferred from the first conveyor 141 and the second conveyor 142 to one side of the first array wheel 151 and the second array wheel 152. , A main conveyor 143 is formed which integrally conveys the third segment 3 and the fourth segment 4.
또한, 상기 메인 컨베이어(143)의 전방 일 측으로는 이동하는 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4) 간의 공간(간격)을 제거함과 동시에 배열순서에 맞도록 순서대로 통과시키는 스페이서 드럼(160)이 형성된다.In addition, a space (interval) between the first segment 1, the second segment 2, the third segment 3, and the fourth segment 4 that moves to the front side of the main conveyor 143 may be removed. At the same time, spacer drums 160 are formed which are passed in order to match the arrangement order.
또, 상기 스페이서 드럼(150)의 전방 일 측에는 일체화되어 이동하는 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4)를 전자담배(10)의 길이로 절단토록 하는 나이프(170)가 형성된다.In addition, the first segment 1, the second segment 2, the third segment 3, and the fourth segment 4 that are integrated and move on one side of the spacer drum 150 in front of the electronic cigarette 10. A knife 170 is formed to cut to length.
이와 같은 구성의 전자담배 제조장치(100)에 대한 구체적이고 특징적인 설명은 생략하기로 한다.Specific and characteristic description of the electronic cigarette manufacturing apparatus 100 of such a configuration will be omitted.
상기 (a) 단계는 전자담배를 형성하는 복수 개의 세그먼트(1,2,3,4)를 복수 개의 호퍼(111),(112),(113),(114)에 각각 투입하고 설정된 길이로 절단한다.(S1001)In the step (a), the plurality of segments 1, 2, 3, and 4 forming the electronic cigarette are introduced into the plurality of hoppers 111, 112, 113, and 114, respectively, and cut into a set length. (S1001)
여기서, 상기 복수 개의 세그먼트(1,2,3,4)는 전자담배(10)를 형성하는 제1 세그먼트(1),제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4)이다.Here, the plurality of segments 1, 2, 3, and 4 may include a first segment 1, a second segment 2, a third segment 3, and a fourth segment 4 forming the electronic cigarette 10. )to be.
그리고 상기 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4)는 모노필터(mono filt), 냉각용 필터(PLA), 튜브(tub), 각초로 이루어진다.The first segment 1, the second segment 2, the third segment 3, and the fourth segment 4 are a mono filter, a cooling filter PLA, a tub, and each Consists of seconds.
이러한 구성의 상기 제1 세그먼트(1),제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4)는 전자담배 제조장치(100)를 구성하는 4개의 제1 호퍼(111), 제2 호퍼(112), 제3 호퍼(113), 제4 호퍼(114)에 각각 투입, 탑재시킨 후 상기 제1 호퍼(111), 제2 호퍼(112), 제3 호퍼(113), 제4 호퍼(114)를 회전시키면 상기 제1 호퍼(111), 제2 호퍼(112), 제3 호퍼(113), 제4 호퍼(114)의 일 측에 형성된 각 커터(121),(122),(123),(124)에 의해 설정된 길이로 절단된다.The first segment 1, the second segment 2, the third segment 3, and the fourth segment 4 having such a configuration include four first hoppers 111 constituting the electronic cigarette manufacturing apparatus 100. , The first hopper 111, the second hopper 112, the third hopper 113, after being placed and mounted in the second hopper 112, the third hopper 113, and the fourth hopper 114, respectively. When the fourth hopper 114 is rotated, each of the cutters 121 and 122 formed on one side of the first hopper 111, the second hopper 112, the third hopper 113, and the fourth hopper 114. ), 123, and 124 are cut to the length set.
이때, 상기 제1 세그먼트(1),제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4) 중, 제1 세그먼트(1)와 제4 세그먼트(4)는 전자담배(10)의 완성시 제1 세그먼트(1)와 제4 세그먼트(4)의 길이를 기준으로 2배의 길이로 형성된다.In this case, among the first segment 1, the second segment 2, the third segment 3, and the fourth segment 4, the first segment 1 and the fourth segment 4 are electronic cigarettes 10. ) Is formed to twice the length of the first segment (1) and the fourth segment (4).
즉, 상기 제1 세그먼트(1)와 제4 세그먼트(4)의 길이를 전자담배(10)의 완성시 제1 세그먼트(1)와 제4 세그먼트(4)의 길이를 기준으로 2배의 길이로 형성함으로써 추후 마무리 절단공정에서 제1 세그먼트(1) 또는 제4 세그먼트(4)를 절단하여 배열순서에 맞는 전자담배를 연속적으로 제조할 수 있다.That is, the length of the first segment 1 and the fourth segment 4 is twice as long as the length of the first segment 1 and the fourth segment 4 when the electronic cigarette 10 is completed. By forming, the first segment 1 or the fourth segment 4 can be cut in a later finishing cutting process to continuously produce an electronic cigarette suitable for the arrangement order.
상기 (b) 단계는 복수 개의 세그먼트(1,2,3,4) 중, 일부는 제1 컨베이어(131)로 연속적으로 이동시키고, 나머지 일부는 제2 컨베이어(132)로 연속적으로 이동시킨다.(S1002)In step (b), some of the plurality of segments 1, 2, 3, and 4 are continuously moved to the first conveyor 131, and some are continuously moved to the second conveyor 132. S1002)
즉, 본 발명은 상기 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4)가 제1 호퍼(111), 제2 호퍼(112), 제3 호퍼(113), 제4 호퍼(114)의 회전동작으로 상기 제1 커터(121), 제2 커터(122), 제3 커터(123), 제4 커터(124)에 의해 설정된 길이로 절단된 후, 하방으로 배출되면 상기 제1 이송 휠(131), 제2 이송 휠(132), 제3 이송 휠(133), 제4 이송 휠(134)에 의해 제1 컨베이어(141)와 제2 컨베이어(142)로 연속적으로 이동된다.That is, in the present invention, the first segment (1), the second segment (2), the third segment (3), and the fourth segment (4) are the first hopper (111), the second hopper (112), and the third. The first cutter 121, the second cutter 122, the third cutter 123, and the fourth cutter 124 are cut to a length set by the rotation of the hopper 113 and the fourth hopper 114. Then, when discharged downward, the first conveyor 141 and the second conveyor by the first conveying wheel 131, the second conveying wheel 132, the third conveying wheel 133, and the fourth conveying wheel 134. Are continuously moved to 142.
여기서, 상기 제1 세그먼트(1)와 제2 세그먼트(2)는 제1 컨베이어(141)로 연속적으로 이동되고, 제3 세그먼트(3)와 제4 세그먼트(4)는 제2 컨베이어(142)로 연속적으로 이동된다.Here, the first segment 1 and the second segment 2 are continuously moved to the first conveyor 141, and the third segment 3 and the fourth segment 4 are moved to the second conveyor 142. It is moved continuously.
이와 같이 이동토록 하는 이유는 상기 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4)를 하나의 컨베이어를 통해 연속적으로 이동시키게 되면 전자담배(10)를 구성하는 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4)의 배열순서가 맞지 않게 될 뿐 아니라, 불량이 발생하게 되는 문제점이 있다.The reason for this movement is that if the first segment (1), the second segment (2), the third segment (3), the fourth segment (4) are continuously moved through one conveyor, the electronic cigarette (10) There is a problem that not only the arrangement order of the first segment 1, the second segment 2, the third segment 3, and the fourth segment 4 constituting the ss is correct, but also a defect occurs.
이를 좀 더 구체적으로 설명하면 상기 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4)를 하나의 컨베이어를 통해 연속적으로 이동시키게 되면 도 3에 도시된 바와 같이 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4), 제2 세그먼트(2), 제3 세그먼트(3), 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4), 제2 세그먼트(2), 제3 세그먼트(3), 제1 세그먼트(1)....순서로 계속 이동하게 된다.In more detail, when the first segment 1, the second segment 2, the third segment 3, and the fourth segment 4 are continuously moved through one conveyor, it is shown in FIG. 3. As shown, the first segment 1, the second segment 2, the third segment 3, the fourth segment 4, the second segment 2, the third segment 3, and the first segment 1 ), Second segment (2), third segment (3), fourth segment (4), second segment (2), third segment (3), first segment (1) .... Continued in order Will move.
즉, 전자담배(10)를 구성하는 세그먼트는 4개로서 상기 제1 호퍼(111), 제2 호퍼(112), 제3 호퍼(113), 제4 호퍼(114)에 의해 시차를 가지고 병렬로 배출되기 때문에 시차를 조절한다고 하더라도 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4)가 항상 1,2,3,4 배열순서로 배출되지 않고 상기와 같이 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4)가 1,2,3,4, 2,3,1,2, 3,4,2,3, 1....순서로 이동하게 된다.That is, the four segments constituting the electronic cigarette 10 in parallel with the parallax by the first hopper 111, the second hopper 112, the third hopper 113, the fourth hopper 114 in parallel. Even if the parallax is adjusted, the first segment 1, the second segment 2, the third segment 3, and the fourth segment 4 are not always discharged in the 1,2,3,4 arrangement order. As described above, the first segment 1, the second segment 2, the third segment 3, and the fourth segment 4 are 1,2,3,4, 2,3,1,2,3,4. , 2,3, 1 .... in order.
이때, 상기 제1 세그먼트(1)와 제4 세그먼트(4)를 전자담배(10)의 완성시 제1 세그먼트(1)와 제4 세그먼트(4)의 길이를 기준으로 2배의 길이로 형성하더라도 연속으로 공급되기 때문에 규격 길이로 절단시 전자담배(10)는 1,2,3,4(양품), 4,2,3,1(불량품), 1,2,3,4(양품), 4,2,3,1(불량품) 순서로 배열되어 대량의 불량품이 발생하게 된다.In this case, even when the first segment 1 and the fourth segment 4 are formed twice as long as the length of the first segment 1 and the fourth segment 4 when the electronic cigarette 10 is completed. Since it is supplied continuously, the electronic cigarette (10) is 1,2,3,4 (good), 4,2,3,1 (bad), 1,2,3,4 (good), 4 It is arranged in the order of 2, 3, 1 (defective products), and a large amount of defective products is generated.
그러나 상기 제1 세그먼트(1)와 제2 세그먼트(2)는 제1 컨베이어(141)로 연속적으로 이동시키고, 제3 세그먼트(3)와 제4 세그먼트(4)는 제2 컨베이어(142)로 연속적으로 이동시키게 되면 각 세그먼트(1,2,3,4)는 2,1,2 3,4,3 2,1,2 3,4,3 2....순서로 배출 이동하게 된다.However, the first segment 1 and the second segment 2 are continuously moved to the first conveyor 141, and the third segment 3 and the fourth segment 4 are continuously connected to the second conveyor 142. Each segment (1,2,3,4) is discharged in order of 2,1,2 3,4,3 2,1,2 3,4,3 2 ....
상기 (c) 단계는 제1 컨베이어(141)로 이동되는 일부의 세그먼트(1,2)는 2,1,2 배열로 메인 컨베이어(143)로 이동시키고, 제2 컨베이어(142)로 이동되는 나머지 일부의 세그먼트(3,4)는 3,4,3 배열로 메인 컨베이어(143)로 이동시킨다.(S1003)In step (c), some of the segments 1 and 2 moved to the first conveyor 141 are moved to the main conveyor 143 in a 2,1,2 arrangement, and the remaining parts moved to the second conveyor 142. Some of the segments 3 and 4 are moved to the main conveyor 143 in an array of 3, 4 and 3 (S1003).
즉, 상기 제1 컨베이어(141)를 통해 이동하는 제1 세그먼트(1)와 제2 세그먼트(2)는 상기 제1 배열 휠(151)에 의해 2,1,2 배열을 이루도록 메인 컨베이어(143)로 이동되고, 상기 제2 컨베이어(142)를 통해 이동하는 제3 세그먼트(3)와 제4 세그먼트(4)는 제2 배열 휠(152)에 의해 3,4,3 배열을 이루도록 메인 컨베이어(143)로 이동된다.That is, the main conveyor 143 is configured such that the first segment 1 and the second segment 2 moving through the first conveyor 141 form a 2, 1, 2 array by the first array wheel 151. And the third segment 3 and the fourth segment 4, which are moved through the second conveyor 142 and are arranged in a 3, 4, 3 arrangement by the second arrangement wheel 152. Is moved to).
이때, 상기 제1 배열 휠(151)과 제2 배열 휠(152)은 미리 프로그램된 제어동작에 의해 시간차이를 달리하여 동작하면서 제1 세그먼트(1)와 제2 세그먼트(2) 및 제3 세그먼트(3)와 제4 세그먼트(4)를 이동시킨다.In this case, the first array wheel 151 and the second array wheel 152 operate with different time differences by a pre-programmed control operation, while the first segment 1, the second segment 2, and the third segment. (3) and the fourth segment 4 are moved.
예컨대, 상기 제1 컨베이어(141)를 통해 이동하는 제1 세그먼트(1)와 제2 세그먼트(2)는 다소 느리게 이동하도록 천천히 배열시키고, 상기 제2 컨베이어(142)를 통해 이동하는 제3 세그먼트(3)와 제4 세그먼트(4)는 빠르게 이동하도록 빨리 배열시켜 상기 메인 컨베이어(143)로 이동시 좀 더 배열순서에 맞게 쉽게 조절할 수 있다.For example, the first segment 1 and the second segment 2 moving through the first conveyor 141 are slowly arranged to move somewhat slowly, and the third segment moving through the second conveyor 142 ( 3) and the fourth segment 4 can be quickly arranged to move quickly so that the main segment 143 can be easily adjusted according to the arrangement order when moving to the main conveyor 143.
상기 (d) 단계는 메인 컨베이어(143)로 2,1,2 및 3,4,3 순서로 연속적으로 이동되는복수 개의 세그먼트(1,2,3,4)를 배열순서에 맞게 밀착, 연지로 일체화하여 이동시킨다.(S1004)Step (d) is a plurality of segments (1, 2, 3, 4) that are continuously moved in the order of 2, 1, 2 and 3, 4, 3 to the main conveyor 143 in close contact with the opening order Move unitarily. (S1004)
즉, 2,1,2 순서로 상기 메인 컨베이어(143)로 연속적으로 이동되는 제1 세그먼트(1)와 제2 세그먼트(2) 및, 3,4,3 순서로 메인 컨베이어(143)로 연속적으로 이동되는 제3 세그먼트(3)와 제4 세그먼트(4)를 밀착시킴과 동시에 연지로 일체를 이루도록 감싸 이동시킨다.That is, the first segment 1 and the second segment 2 continuously moved to the main conveyor 143 in 2, 1, 2 order, and the main conveyor 143 in 3, 4, 3 order. At the same time, the third segment 3 and the fourth segment 4 are moved in close contact with each other to be integrally formed with soft paper.
이때, 2,1,2 순서로 이동하는 제1 세그먼트(1)와 제2 세그먼트(2)와 3,4,3 순서로 이동하는 제3 세그먼트(3)와 제4 세그먼트(4)는 메인 컨베이어(143) 일 측에 형성된 스페이서 드럼(160)을 통과하면서 상호 밀착되어 각 세그먼트 사이의 공간(간격)이 없어지고 견고한 상태를 이루게 된다.At this time, the first segment 1 and the second segment 2 moving in the order of 2, 1, 2 and the third segment 3 and the fourth segment 4 moving in the order of 3, 4, and 3 are the main conveyors. 143 is in close contact with each other while passing through the spacer drum 160 formed on one side, and the space (interval) between each segment is eliminated to achieve a solid state.
상기 (e) 단계는 일체화되어 이동하는 복수 개의 세그먼트(1,2,3,4)를 전자담배 규격 길이로 절단한 후 포장기로 이송 및 포장한다.(S1005)In the step (e), the plurality of segments (1, 2, 3, 4) that are integrated and move are cut to an electronic cigarette standard length, and then transported and packed by a packing machine (S1005).
좀 더 구체적으로 설명하면 상기 스페이서 드럼(160)을 통과하면서 상호 밀착되고 동시에 연지로 감싸진 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4)는 상기 스페이서 드럼(160)의 전방에 형성된 나이프(170)에 의해 설정된 전자담배(10)의 규격 길이로 절단되어 포장기(미도시)로 이송 및 포장된다.More specifically, the first segment 1, the second segment 2, the third segment 3, and the fourth segment 4, which are in close contact with each other and pass through the spacer drum 160, are simultaneously wrapped with a rolled sheet. Is cut to the standard length of the electronic cigarette 10 set by the knife 170 formed in front of the spacer drum 160 is transported and packed with a packaging machine (not shown).
여기서, 상기 2,1,2,3,4,3....으로 연속 배열된 제1 세그먼트(1), 제2 세그먼트(2), 제3 세그먼트(3), 제4 세그먼트(4)를 전자담배 규격 길이로 절단시 1번 또는 4번을 절단한다.Here, the first segment (1), the second segment (2), the third segment (3), and the fourth segment (4) arranged in series in the 2, 1, 2, 3, 4, 3 .... When cutting to e-cigarette standard length, cut 1 or 4 times.
즉, 상기 제1 세그먼트(1)와 제4 세그먼트(4)의 길이는 전자담배(10)의 완성시 제1 세그먼트(1)와 제4 세그먼트(4)의 길이를 기준으로 2배의 길이로 형성되어 있기 때문에 제1 세그먼트(1) 또는 제4 세그먼트(4)를 절단하더라도 규격된 길이의 전자담배를 배열순서에 맞게 연속적으로 제조할 수 있다.That is, the lengths of the first segment 1 and the fourth segment 4 are twice as long as the length of the first segment 1 and the fourth segment 4 when the electronic cigarette 10 is completed. Since it is formed, even if the first segment 1 or the fourth segment 4 is cut, the electronic cigarette of the specified length can be continuously manufactured in the arrangement order.
이상에서 설명한 본 발명은 전술한 실시예 및 첨부된 도면에 의해 한정되는 것이 아니고, 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 여러 가지로 치환, 변형 및 균등한 타 실시예로의 변경이 가능함은 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 있어서 명백할 것이다.The present invention described above is not limited to the above-described embodiment and the accompanying drawings, and various substitutions, modifications, and changes to other exemplary embodiments may be made without departing from the technical spirit of the present invention. It will be apparent to those skilled in the art to which the invention pertains.
따라서 본 발명은 이와 같은 방법을 지속적으로 반복함으로써 전자담배를 구성하는 여러개의 세그먼트를 배열순서에 맞게 결합시켜 전자담배의 생산성 향상을 이룸과 동시에 불량발생을 방지할 수 있는 것이다.Therefore, the present invention is to repeat the above method by combining a plurality of segments constituting the electronic cigarette in the arrangement order to improve the productivity of the electronic cigarette and at the same time prevent the occurrence of defects.

Claims (5)

  1. 전자담배 제조방법에 있어서,In the electronic cigarette manufacturing method,
    (a) 전자담배를 형성하는 복수 개의 세그먼트를 복수 개의 호퍼에 각각 투입하고 설정된 길이로 절단하는 단계와;(a) injecting a plurality of segments forming an electronic cigarette into a plurality of hoppers respectively and cutting them into a set length;
    (b) 상기 복수 개의 세그먼트 중, 일부는 제1 컨베이어로 연속적으로 이동시키고, 다른 일부는 제2 컨베이어로 연속적으로 이동시키는 단계와;(b) of the plurality of segments, a portion of which is continuously moved to a first conveyor and a portion of which is continuously moved to a second conveyor;
    (c) 상기 제1 컨베이어로 이동되는 일부의 세그먼트는 2,1,2 배열로 메인 컨베이어로 이동시키고, 제2 컨베이어로 이동되는 나머지 일부의 세그먼트는 3,4,3 배열로 메인 컨베이어로 이동시키는 단계와;(c) some of the segments moved to the first conveyor are moved to the main conveyor in a 2,1,2 array, and some of the segments moved to the second conveyor are moved to the main conveyor in a 3,4,3 array. Steps;
    (d) 상기 메인 컨베이어로 2,1,2 및 3,4,3 순서로 연속적으로 이동되는복수 개의 세그먼트를 배열순서에 맞게 밀착, 연지로 일체화하여 이동시키는 단계와;(d) moving the plurality of segments which are continuously moved in the order of 2,1,2 and 3,4,3 to the main conveyor in a close and integrated manner according to the arrangement order;
    (e) 상기 일체화되어 이동하는 복수 개의 세그먼트를 전자담배 규격 길이로 절단한 후 포장기로 이송 및 포장하는 단계; 로 이루어지는 것을 특징으로 하는 전자담배 제조방법.(e) cutting and integrally moving the plurality of segments to an e-cigarette standard length and transporting and packing the packing machine; Electronic cigarette manufacturing method characterized in that consisting of.
  2. 제1항에 있어서,The method of claim 1,
    상기 복수 개의 세그먼트는 전자담배를 형성하는 제1 세그먼트, 제2 세그먼트, 제3 세그먼트, 제4 세그먼트이고, 상기 제1 세그먼트, 제2 세그먼트, 제3 세그먼트, 제4 세그먼트는 모노필터(mono filt), 냉각용 필터(PLA), 튜브(tub), 각초로 이루어지는 것을 특징으로 하는 전자담배 제조방법.The plurality of segments are a first segment, a second segment, a third segment, and a fourth segment forming an electronic cigarette, and the first segment, the second segment, the third segment, and the fourth segment are mono filt. And a cooling filter (PLA), a tube, and a beetle.
  3. 제1항에 있어서,The method of claim 1,
    상기 (d) 단계에서 각 세그먼트의 배열순서는 2,1,2,3,4,3,2,1,2,3,4,3....으로 연속 배열되는 것을 특징으로 하는 전자담배 제조방법.In the step (d), the sequence of arranging each segment is 2,1,2,3,4,3,2,1,2,3,4,3 .. Way.
  4. 제1항에 있어서,The method of claim 1,
    상기 복수 개의 세그먼트를 전자담배 규격 길이로 절단시 1번 또는 4번을 절단하는 것을 특징으로 하는 전자담배 제조방법.Electronic cigarette manufacturing method characterized in that when cutting the plurality of segments to the length of the electronic cigarette standard 1 or 4 times.
  5. 제2항에 있어서,The method of claim 2,
    상기 제1 세그먼트와 제4 세그먼트는 전자담배의 완성시 제1 세그먼트와 제4 세그먼트의 길이를 기준으로 2배의 길이로 형성되는 것을 특징으로 하는 전자담배 제조방법. The first segment and the fourth segment is an electronic cigarette manufacturing method, characterized in that formed on the length of twice the length of the first segment and the fourth segment upon completion of the electronic cigarette.
PCT/KR2019/001541 2018-04-04 2019-02-07 Method of manufacturing electronic cigarette WO2019194404A1 (en)

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